TW202112542A - Laminate prevent peeling of the protective film or warping of the laminate from occurring in the laminate of the protective film and the transparent resin film - Google Patents
Laminate prevent peeling of the protective film or warping of the laminate from occurring in the laminate of the protective film and the transparent resin film Download PDFInfo
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
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- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/281—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B32—LAYERED PRODUCTS
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/046—Forming abrasion-resistant coatings; Forming surface-hardening coatings
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
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- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
- G09F9/301—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/51—Elastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J2379/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
- C08J2379/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08J2379/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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Abstract
Description
本發明係關於一種積層體,尤其是關於一種含有包含聚醯亞胺等之透明樹脂膜、及保護透明樹脂膜之保護膜之層的積層體。The present invention relates to a laminate, and more particularly to a laminate containing a transparent resin film containing polyimide and the like, and a protective film for protecting the transparent resin film.
近年來,伴隨著各種圖像顯示裝置之顯示器之薄型化、輕量化及可撓化等,廣泛使用以聚醯亞胺或聚醯胺等高分子為基礎之透明樹脂膜作為替代先前所使用之玻璃之材料。關於透明樹脂膜,於基材上塗佈包含聚醯亞胺等高分子之清漆,繼而於延伸及乾燥後,於單面積層保護膜而防止透明樹脂膜受損。進而,於單面積層有保護膜之透明樹脂膜之另一面,形成功能層、例如硬塗層,最後將保護膜剝離,而用於各種用途。In recent years, with the thinning, weight reduction and flexibility of displays of various image display devices, transparent resin films based on polymers such as polyimide or polyamide have been widely used as an alternative to the previously used transparent resin films. The material of glass. Regarding the transparent resin film, a varnish containing a polymer such as polyimide is coated on the substrate, and then stretched and dried, and then a single-area protective film is applied to prevent the transparent resin film from being damaged. Furthermore, a functional layer, such as a hard coat layer, is formed on the other side of a transparent resin film with a protective film on a single area, and finally the protective film is peeled off and used for various purposes.
當自單面積層有保護膜之透明樹脂膜之狀態於另一面形成功能層時,通常將功能層之組合物塗佈於透明樹脂膜之無保護膜之面而形成,但此時會產生保護膜之剝離或保護膜與透明樹脂膜之積層體之翹曲。When the functional layer is formed on the other side from a single-area transparent resin film with a protective film, the composition of the functional layer is usually coated on the surface of the transparent resin film without a protective film, but protection will occur at this time. The peeling of the film or the warping of the laminate of the protective film and the transparent resin film.
作為記載有透明樹脂膜與保護膜之積層體之文獻,可例示日本專利6376271號(專利文獻1)、日本專利6450048號(專利文獻2)及日本專利6400875號(專利文獻3)等,但該等文獻中並無與保護膜之剝離或積層體之翹曲相關之記載。 [先前技術文獻] [專利文獻]Examples of documents describing a laminate of a transparent resin film and a protective film include Japanese Patent No. 6376271 (Patent Document 1), Japanese Patent No. 6450048 (Patent Document 2), and Japanese Patent No. 6400875 (Patent Document 3). There is no record related to the peeling of the protective film or the warpage of the laminate in the literature. [Prior Technical Literature] [Patent Literature]
[專利文獻1]日本專利第6376271號 [專利文獻2]日本專利第6450048號 [專利文獻3]日本專利第6400875號[Patent Document 1] Japanese Patent No. 6376271 [Patent Document 2] Japanese Patent No. 6450048 [Patent Document 3] Japanese Patent No. 6400875
[發明所欲解決之問題][The problem to be solved by the invention]
本發明中,目的在於使上述保護膜與透明樹脂膜之積層體中不產生保護膜之剝離或積層體之翹曲。 [解決問題之技術手段]In the present invention, an object is to prevent peeling of the protective film or warping of the laminate in the laminate of the protective film and the transparent resin film. [Technical means to solve the problem]
本發明提供以下態樣。 [1]一種積層體,其係包含透明樹脂膜及保護膜而成,上述透明樹脂膜係包含選自由聚醯亞胺、聚醯胺及聚醯胺醯亞胺所組成之群中之至少1種樹脂而成,上述保護膜貼合於上述透明樹脂膜之一面,且 上述積層體之拉伸彈性模數E1與厚度T1滿足式(1), 350<E1×T1<1,000 (1) 且上述積層體之拉伸彈性模數E1與保護膜之拉伸彈性模數E2滿足式(2) 1.0≦E1/E2≦6.5 (2)。 [2]如[1]之積層體,其中積層體之拉伸彈性模數E1為2.0 GPa以上10.0 GPa以下。 [3]如[1]或[2]之積層體,其中保護膜之拉伸彈性模數E2為1.5 GPa以上10.0 GPa以下。 [4]如[1]至[3]中任一項之積層體,其中厚度50 μm時之透明樹脂膜之全光線透過率為85.0%以上。 [5]如[4]之積層體,其中厚度50 μm時之透明樹脂膜之霧度為1.0%以下。 [6]如[1]至[5]中任一項之積層體,其中保護膜具有黏著層。 [7]如[1]至[6]中任一項之積層體,其中黏著層包含丙烯酸系樹脂。 [8]如[1]至[7]中任一項之積層體,其中透明樹脂膜用於可撓性裝置之前面板。 [9]一種附功能層之積層體,其係於與如[1]至[7]中任一項之積層體所包含之保護膜相接之面的相反一側之面積層功能層而成。 [10]如[9]之附功能層之積層體,其中上述功能層為硬塗層。 [11]一種保護膜積層體,其係於如[9]或[10]之附功能層之積層體進而積層另外之保護膜而成。 [發明之效果]The present invention provides the following aspects. [1] A laminated body comprising a transparent resin film and a protective film, the transparent resin film comprising at least 1 selected from the group consisting of polyimide, polyimide, and polyimide The above-mentioned protective film is attached to one side of the above-mentioned transparent resin film, and The tensile elastic modulus E1 and thickness T1 of the above-mentioned laminate satisfy the formula (1), 350<E1×T1<1,000 (1) And the tensile elastic modulus E1 of the above laminate and the tensile elastic modulus E2 of the protective film satisfy the formula (2) 1.0≦E1/E2≦6.5 (2). [2] The laminate as in [1], wherein the tensile modulus E1 of the laminate is 2.0 GPa or more and 10.0 GPa or less. [3] The laminate as in [1] or [2], wherein the tensile modulus E2 of the protective film is 1.5 GPa or more and 10.0 GPa or less. [4] The laminate according to any one of [1] to [3], wherein the total light transmittance of the transparent resin film with a thickness of 50 μm is 85.0% or more. [5] The laminated body as in [4], wherein the haze of the transparent resin film at a thickness of 50 μm is 1.0% or less. [6] The laminate according to any one of [1] to [5], wherein the protective film has an adhesive layer. [7] The laminate according to any one of [1] to [6], wherein the adhesive layer contains an acrylic resin. [8] The laminate according to any one of [1] to [7], wherein a transparent resin film is used for the front panel of the flexible device. [9] A laminated body with a functional layer, which is formed by an area layer functional layer on the side opposite to the surface of the protective film included in the laminated body as in any one of [1] to [7] . [10] The laminate with a functional layer as in [9], wherein the functional layer is a hard coat layer. [11] A protective film laminate, which is formed by laminating another protective film on the laminate with a functional layer such as [9] or [10]. [Effects of Invention]
於本發明中,當保護膜與透明樹脂膜之積層體滿足本發明之要件,即積層體自身之拉伸彈性模數E1與其厚度T1滿足式(1), 350<E1×T1<1,000 (1) 且積層體之拉伸彈性模數E1與保護膜之拉伸彈性模數E2滿足式(2) 1.0≦E1/E2≦6.5 (2) 時,可防止保護膜之剝離或積層體之翹曲。In the present invention, when the laminate of the protective film and the transparent resin film meets the requirements of the present invention, that is, the tensile modulus E1 of the laminate itself and its thickness T1 satisfy the formula (1), 350<E1×T1<1,000 (1) And the tensile elastic modulus E1 of the laminate and the tensile elastic modulus E2 of the protective film satisfy the formula (2) 1.0≦E1/E2≦6.5 (2) At the same time, it can prevent the peeling of the protective film or the warping of the laminated body.
理論上並無特別限定,較佳為積層體之拉伸彈性模數E1較高且厚度T1亦較厚,但拉伸彈性模數之高度及厚度存在極限,故而需要使拉伸彈性模數E1與厚度T1之積落入特定範圍內,若為350<E1×T1<1,000(1)之範圍,則保護膜不會剝離,進而積層體之翹曲落入良好之範圍內。又,積層體之拉伸彈性模數E1與保護膜之拉伸彈性模數E2較佳為同等,故而認為需要使該等數值處於1.0≦E1/E2≦6.5之範圍內。Theoretically, there is no particular limitation. It is preferable that the tensile elastic modulus E1 of the laminate is higher and the thickness T1 is also thicker, but there are limits to the height and thickness of the tensile elastic modulus, so it is necessary to make the tensile elastic modulus E1 The product with the thickness T1 falls within a specific range, and if it is within the range of 350<E1×T1<1,000 (1), the protective film will not peel off, and the warpage of the laminate falls within a good range. In addition, the tensile elastic modulus E1 of the laminate and the tensile elastic modulus E2 of the protective film are preferably the same. Therefore, it is considered that these values need to be within the range of 1.0≦E1/E2≦6.5.
於本發明中,若積層體之特性及保護膜之特性處於上述不等式之範圍內,則保護膜不會剝離,又,積層體之翹曲亦減少,從而容易形成功能層、例如硬塗層。In the present invention, if the characteristics of the laminate and the protective film are within the range of the above inequality, the protective film does not peel off, and the warpage of the laminate is also reduced, so that a functional layer such as a hard coat layer can be easily formed.
以下,對本發明之實施形態詳細地進行說明。再者,本發明之範圍並不限定於此處所說明之實施形態,可於不損及本發明之主旨之範圍內進行各種變更。Hereinafter, embodiments of the present invention will be described in detail. In addition, the scope of the present invention is not limited to the embodiments described here, and various changes can be made within a range that does not impair the gist of the present invention.
本發明之積層體係包含透明樹脂膜及保護膜作為層而成者,上述透明樹脂膜係包含選自由聚醯亞胺、聚醯胺及聚醯胺醯亞胺所組成之群中之至少1種樹脂而成,上述保護膜貼合於上述透明樹脂膜之至少一面,該積層體係將透明樹脂膜單獨用於各種用途或將透明樹脂膜與功能層之積層體用於各種用途時之製造步驟的中間階段產生之積層體,故而使用圖式,對產生積層體之步驟進行說明。The laminated system of the present invention includes a transparent resin film and a protective film as layers. The transparent resin film includes at least one selected from the group consisting of polyimide, polyimide, and polyimide The protective film is attached to at least one side of the transparent resin film, and the laminated system uses the transparent resin film alone for various purposes or the laminated body of the transparent resin film and the functional layer is used for various purposes. For the laminated body produced in the intermediate stage, the diagrams are used to describe the steps of producing the laminated body.
圖1係以模式性剖面表示各步驟中之層構造之圖,上述各步驟係自透明樹脂膜之形成至製造由功能層被覆透明樹脂膜之狀態者之步驟。圖1之A步驟係於基材(金屬或塑膠膜)之上塗佈透明樹脂膜之清漆而形成透明樹脂膜之層的階段中產生之層構造,接下來之B步驟係將透明樹脂膜1進行延伸之延伸步驟。於接下來之C步驟中,於延伸後之透明樹脂膜1之單面形成保護膜2,進而於步驟D中,於透明樹脂膜1之無保護膜2之面形成功能層3。接下來之E步驟係於D步驟中形成之功能層之上形成另一保護膜2'之步驟,其係視需要而設置之步驟,於最後之F步驟中,將所形成之保護膜2及保護膜2'剝離,獲得透明樹脂膜1與功能層3之積層體,而用於各種用途。圖1係非常簡略地進行記載,故而並未記載例如層與層之間之接著劑層或黏著劑層等,又,保護膜或功能層有時亦會形成於透明樹脂膜1之雙面,但並未記載該情形。FIG. 1 is a schematic cross-sectional view showing the layer structure in each step. The above steps are the steps from the formation of the transparent resin film to the state where the transparent resin film is covered by the functional layer. Step A of Figure 1 is the layer structure produced in the stage of coating a transparent resin film varnish on the substrate (metal or plastic film) to form a layer of the transparent resin film, and the next step B is to apply the
本發明之透明樹脂膜1與保護膜2之積層體係於上述圖1之C步驟中形成者,本發明中,於接下來之D步驟中形成功能層3之階段中,防止保護膜2剝離或透明樹脂膜1與保護膜2之積層體產生翹曲。以下,對所構成之層進行說明。The laminated system of the
(透明樹脂膜) 構成本發明之積層體之透明樹脂膜係包含選自由聚醯亞胺、聚醯胺及聚醯胺醯亞胺所組成之群中之至少1種樹脂而成,且由包含選自由聚醯亞胺、聚醯胺及聚醯胺醯亞胺所組成之群中之至少1種樹脂之樹脂組合物形成。於本說明書中,聚醯亞胺表示含有包含醯亞胺基之重複結構單元之聚合物,聚醯胺醯亞胺表示含有包含醯亞胺基之重複結構單元、及包含醯胺基之重複結構單元兩者之聚合物,聚醯胺表示含有包含醯胺基之重複結構單元之聚合物。聚醯亞胺系高分子表示包含選自聚醯亞胺及聚醯胺醯亞胺中之任一種以上之樹脂之聚合物。(Transparent resin film) The transparent resin film constituting the laminate of the present invention is composed of at least one resin selected from the group consisting of polyimide, polyamide, and polyimide imide, and is composed of A resin composition of at least one resin from the group consisting of amine, polyamide, and polyamide imide is formed. In this specification, polyimine means a polymer containing a repeating structural unit containing an amide group, and polyimide means a repeating structural unit containing an amide group and a repeating structure containing an amide group A polymer of both units, polyamide means a polymer containing repeating structural units containing an amide group. The polyimide-based polymer refers to a polymer containing at least one resin selected from polyimine and polyimide.
本實施形態之聚醯亞胺系高分子具有式(10)所表示之重複結構單元。此處,G表示4價有機基,A表示2價有機基。本實施形態之聚醯亞胺系高分子亦可包含G及/或A不同之2種以上之式(10)所表示之重複結構單元。又,本實施形態之聚醯亞胺系高分子亦可於不損及所獲得之透明樹脂膜之各種物性之範圍內,包含式(11)、式(12)、及式(13)中之任一者所表示之重複結構單元之任意一個以上。The polyimide-based polymer of this embodiment has a repeating structural unit represented by formula (10). Here, G represents a tetravalent organic group, and A represents a divalent organic group. The polyimide-based polymer of this embodiment may also include two or more types of repeating structural units represented by formula (10) different in G and/or A. In addition, the polyimide-based polymer of this embodiment may also include the formula (11), formula (12), and formula (13) within the range that does not impair the various physical properties of the transparent resin film obtained. Any one or more of the repeating structural unit represented by any one.
若聚醯亞胺系高分子之主要結構單元為式(10)所表示之重複結構單元,則就透明樹脂膜之強度及透明性之觀點而言較佳。於本實施形態之聚醯亞胺高分子中,相對於聚醯亞胺系高分子之全部重複結構單元,式(10)所表示之重複結構單元之含有比率較佳為40莫耳%以上,更佳為50莫耳%以上,進而較佳為70莫耳%以上,進而更佳為90莫耳%以上,尤佳為98莫耳%以上,亦可為100莫耳%。If the main structural unit of the polyimide-based polymer is a repeating structural unit represented by formula (10), it is preferable from the viewpoint of the strength and transparency of the transparent resin film. In the polyimide polymer of this embodiment, the content ratio of the repeating structural unit represented by formula (10) is preferably 40 mol% or more with respect to all repeating structural units of the polyimide-based polymer. More preferably, it is 50 mol% or more, still more preferably 70 mol% or more, still more preferably 90 mol% or more, particularly preferably 98 mol% or more, and may also be 100 mol%.
[化1] [化1]
G及G1 分別獨立地表示4價有機基,較佳為表示碳數4~40之4價有機基。上述有機基可由烴基或經氟取代之烴基取代,於此情形時,烴基及經氟取代之烴基之碳數較佳為1~8。作為G及G1 ,可例示式(20)、式(21)、式(22)、式(23)、式(24)、式(25)、式(26)、式(27)、式(28)或式(29)所表示之基以及4價且碳數6以下之鏈式烴基。式中之*表示鍵結鍵,Z表示單鍵、-O-、-CH2 -、-CH2 -CH2 -、-CH(CH3 )-、-C(CH3 )2 -、-C(CF3 )2 -、-Ar-、-SO2 -、-CO-、-O-Ar-O-、-Ar-O-Ar-、-Ar-CH2 -Ar-、-Ar-C(CH3 )2 -Ar-或-Ar-SO2 -Ar-。Ar表示可由氟原子取代之碳數6~20之伸芳基,作為具體例可例舉伸苯基。就容易抑制所獲得之透明樹脂膜之黃度之方面而言,作為G及G1 ,較佳可例舉式(20)、式(21)、式(22)、式(23)、式(24)、式(25)、式(26)或式(27)所表示之基。G and G 1 each independently represent a tetravalent organic group, and preferably represent a tetravalent organic group having 4 to 40 carbon atoms. The above-mentioned organic group may be substituted by a hydrocarbon group or a fluorine-substituted hydrocarbon group. In this case, the carbon number of the hydrocarbon group and the fluorine-substituted hydrocarbon group is preferably 1-8. As G and G 1 , formula (20), formula (21), formula (22), formula (23), formula (24), formula (25), formula (26), formula (27), formula ( 28) or a group represented by the formula (29) and a tetravalent chain hydrocarbon group having 6 or less carbon atoms. In the formula, * means bonding bond, Z means single bond, -O-, -CH 2 -, -CH 2 -CH 2 -, -CH(CH 3 )-, -C(CH 3 ) 2 -, -C (CF 3 ) 2 -, -Ar-, -SO 2 -, -CO-, -O-Ar-O-, -Ar-O-Ar-, -Ar-CH 2 -Ar-, -Ar-C( CH 3 ) 2 -Ar- or -Ar-SO 2 -Ar-. Ar represents an arylene group having 6 to 20 carbons which may be substituted by a fluorine atom, and a specific example may be a phenylene group. In terms of easily suppressing the yellowness of the obtained transparent resin film, as G and G 1 , preferably, formula (20), formula (21), formula (22), formula (23), and formula ( 24), the base represented by formula (25), formula (26) or formula (27).
[化2] [化2]
G2 表示3價有機基,較佳為表示碳數4~40之3價有機基。上述有機基可由烴基或經氟取代之烴基取代,於此情形時,烴基及經氟取代之烴基之碳數較佳為1~8。 作為G2 ,可例示式(20)、式(21)、式(22)、式(23)、式(24)、式(25)、式(26)、式(27)、式(28)或式(29)所表示之基的鍵結鍵之任一個被取代成氫原子之基以及3價且碳數為6以下之鏈式烴基。式中之Z之例與關於G所記述之Z之例相同。G 2 represents a trivalent organic group, and preferably represents a trivalent organic group having 4 to 40 carbon atoms. The above-mentioned organic group may be substituted by a hydrocarbon group or a fluorine-substituted hydrocarbon group. In this case, the carbon number of the hydrocarbon group and the fluorine-substituted hydrocarbon group is preferably 1-8. As G 2 , formula (20), formula (21), formula (22), formula (23), formula (24), formula (25), formula (26), formula (27), and formula (28) can be exemplified Or any one of the bonding bonds of the group represented by the formula (29) is substituted with a hydrogen atom and a trivalent chain hydrocarbon group with 6 or less carbon atoms. The example of Z in the formula is the same as the example of Z described for G.
G3 表示2價有機基,較佳為表示碳數4~40之2價有機基。上述有機基可由烴基或經氟取代之烴基取代,於此情形時,烴基及經氟取代之烴基之碳數較佳為1~8。 作為G3 ,可例示式(20)、式(21)、式(22)、式(23)、式(24)、式(25)、式(26)、式(27)、式(28)或式(29)所表示之基之鍵結鍵中不相鄰之兩個鍵結鍵被取代成氫原子之基及碳數6以下之2價鏈式烴基。式中之Z之例與關於G所記述之Z之例相同。G 3 represents a divalent organic group, and preferably represents a divalent organic group having 4 to 40 carbon atoms. The above-mentioned organic group may be substituted by a hydrocarbon group or a fluorine-substituted hydrocarbon group. In this case, the carbon number of the hydrocarbon group and the fluorine-substituted hydrocarbon group is preferably 1-8. As G 3 , formula (20), formula (21), formula (22), formula (23), formula (24), formula (25), formula (26), formula (27), and formula (28) can be exemplified Or two non-adjacent bonding bonds of the group represented by formula (29) are substituted with a hydrogen atom group and a divalent chain hydrocarbon group with 6 or less carbon atoms. The example of Z in the formula is the same as the example of Z described for G.
A、A1 、A2 及A3 均表示2價有機基,較佳為表示碳數4~40之2價有機基。上述有機基可由烴基或經氟取代之碳數1~8之烴基取代,於此情形時,烴基及經氟取代之烴基之碳數較佳為1~8。作為A、A1 、A2 及A3 ,可分別例示:式(30)、式(31)、式(32)、式(33)、式(34)、式(35)、式(36)、式(37)或式(38)所表示之基;該等由甲基、氟基、氯代基或三氟甲基中之1種以上取代之基;及碳數為6以下之鏈式烴基。A, A 1 , A 2 and A 3 all represent a divalent organic group, and preferably represent a divalent organic group with 4 to 40 carbon atoms. The above-mentioned organic group may be substituted by a hydrocarbon group or a fluorine-substituted hydrocarbon group having 1 to 8 carbon atoms. In this case, the hydrocarbon group and the fluorine-substituted hydrocarbon group preferably have 1-8 carbon atoms. As A, A 1 , A 2, and A 3 , there can be exemplified respectively: formula (30), formula (31), formula (32), formula (33), formula (34), formula (35), and formula (36) , The group represented by formula (37) or formula (38); these groups are substituted by more than one of methyl, fluoro, chloro or trifluoromethyl; and chain formulas with 6 or less carbon atoms Hydrocarbyl.
式中之*表示鍵結鍵,Z1 、Z2 及Z3 分別獨立地表示單鍵、-O-、-CH2 -、-CH2 -CH2 -、-CH(CH3 )-、-C(CH3 )2 -、-C(CF3 )2 -、-S-、-SO2 -、-CO-或-N(R2 )-。此處,R2 表示可由鹵素原子取代之碳數1~12之烴基。Z1 與Z2 、及Z2 與Z3 分別相對於各環較佳為位於間位或對位。The * in the formula represents a bonding bond, Z 1 , Z 2 and Z 3 each independently represent a single bond, -O-, -CH 2 -, -CH 2 -CH 2 -, -CH(CH 3 )-,- C(CH 3 ) 2 -, -C(CF 3 ) 2 -, -S-, -SO 2 -, -CO- or -N(R 2 )-. Here, R 2 represents a hydrocarbon group of 1 to 12 carbons which may be substituted with a halogen atom. Z 1 and Z 2 , and Z 2 and Z 3 are preferably in the meta position or the para position with respect to each ring.
[化3] [化3]
於本發明中,形成透明樹脂膜之樹脂組合物亦可包含聚醯胺。本實施形態之聚醯胺係以式(13)所表示之重複結構單元為主之聚合物。聚醯胺中之G3 及A3 之較佳之例及具體例與聚醯亞胺系高分子中之G3 及A3 之較佳之例及具體例相同。上述聚醯胺亦可包含G3 及/或A3 不同之2種以上之式(13)所表示之重複結構單元。In the present invention, the resin composition forming the transparent resin film may also include polyamide. The polyamide of this embodiment is a polymer mainly composed of repeating structural units represented by formula (13). Specific examples and preferred examples of the same in the polyamide A 3 G 3, and the specific examples and preferred examples of the polyimide-based polymer in the G 3, and A 3. The polyamide may include two or more repeating structural units represented by formula (13) different in G 3 and/or A 3.
聚醯亞胺系高分子例如可藉由二胺與四羧酸化合物(四羧酸二酐等)之縮聚而獲得,例如可依照日本專利特開2006-199945號公報或日本專利特開2008-163107號公報中記載之方法進行合成。作為聚醯亞胺之市售品,可例舉三菱瓦斯化學股份有限公司製造之Neopulim(註冊商標)、河村產業股份有限公司製造之KPI-MX300F等。Polyimide-based polymers can be obtained, for example, by polycondensation of diamines and tetracarboxylic acid compounds (tetracarboxylic dianhydride, etc.). For example, they can be obtained in accordance with Japanese Patent Laid-Open No. 2006-199945 or Japanese Patent Laid-Open 2008- The synthesis was carried out by the method described in Bulletin No. 163107. As a commercially available product of polyimide, Neopulim (registered trademark) manufactured by Mitsubishi Gas Chemical Co., Ltd., KPI-MX300F manufactured by Kawamura Sangyo Co., Ltd., and the like can be cited.
作為聚醯亞胺系高分子之合成所使用之四羧酸化合物,可例舉:芳香族四羧酸及其酐、較佳為其二酐等芳香族四羧酸化合物;及脂肪族四羧酸及其酐、較佳為其二酐等脂肪族四羧酸化合物等。除酐以外,四羧酸化合物亦可為四羧酸醯氯化合物等四羧酸化合物衍生物,該等可單獨使用或組合2種以上而使用。Examples of tetracarboxylic acid compounds used in the synthesis of polyimide polymers include aromatic tetracarboxylic acids and their anhydrides, preferably aromatic tetracarboxylic acid compounds such as dianhydrides; and aliphatic tetracarboxylic acids The acid and its anhydride are preferably aliphatic tetracarboxylic acid compounds such as dianhydride. In addition to anhydrides, the tetracarboxylic acid compound may be a tetracarboxylic acid compound derivative such as a tetracarboxylic acid chloride compound, and these may be used alone or in combination of two or more kinds.
作為芳香族四羧酸二酐之具體例,可例舉非縮合多環式之芳香族四羧酸二酐、單環式之芳香族四羧酸二酐及縮合多環式之芳香族四羧酸二酐。作為非縮合多環式之芳香族四羧酸二酐,可例舉:4,4'-氧二鄰苯二甲酸二酐、3,3',4,4'-二苯甲酮四羧酸二酐、2,2',3,3'-二苯甲酮四羧酸二酐、3,3',4,4'-聯苯四羧酸二酐、2,2',3,3'-聯苯四羧酸二酐、3,3',4,4'-二苯基碸四羧酸二酐、2,2-雙(3,4-二羧基苯基)丙烷二酐、2,2-雙(2,3-二羧基苯基)丙烷二酐、2,2-雙(3,4-二羧基苯氧基苯基)丙烷二酐、4,4'-(六氟亞異丙基)二鄰苯二甲酸二酐(有時會記載為6FDA)、1,2-雙(2,3-二羧基苯基)乙烷二酐、1,1-雙(2,3-二羧基苯基)乙烷二酐、1,2-雙(3,4-二羧基苯基)乙烷二酐、1,1-雙(3,4-二羧基苯基)乙烷二酐、雙(3,4-二羧基苯基)甲烷二酐、雙(2,3-二羧基苯基)甲烷二酐、4,4'-(對苯二氧基)二鄰苯二甲酸二酐、4,4'-(間苯二氧基)二鄰苯二甲酸二酐。又,作為單環式之芳香族四羧酸二酐,可例舉1,2,4,5-苯四羧酸二酐,作為縮合多環式之芳香族四羧酸二酐,可例舉2,3,6,7-萘四甲酸二酐。Specific examples of aromatic tetracarboxylic dianhydrides include non-condensed polycyclic aromatic tetracarboxylic dianhydrides, monocyclic aromatic tetracarboxylic dianhydrides, and condensed polycyclic aromatic tetracarboxylic dianhydrides. Acid dianhydride. Examples of non-condensed polycyclic aromatic tetracarboxylic dianhydrides include: 4,4'-oxydiphthalic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic acid Dianhydride, 2,2',3,3'-benzophenonetetracarboxylic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,2',3,3' -Biphenyltetracarboxylic dianhydride, 3,3',4,4'-diphenyl tetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, 2, 2-bis(2,3-dicarboxyphenyl)propane dianhydride, 2,2-bis(3,4-dicarboxyphenoxyphenyl)propane dianhydride, 4,4'-(hexafluoroisopropylidene Yl)diphthalic dianhydride (sometimes recorded as 6FDA), 1,2-bis(2,3-dicarboxyphenyl)ethane dianhydride, 1,1-bis(2,3-dicarboxyl) Phenyl)ethane dianhydride, 1,2-bis(3,4-dicarboxyphenyl)ethane dianhydride, 1,1-bis(3,4-dicarboxyphenyl)ethane dianhydride, bis( 3,4-Dicarboxyphenyl)methane dianhydride, bis(2,3-dicarboxyphenyl)methane dianhydride, 4,4'-(terephthalic acid) dianhydride, 4, 4'-(isophthalenedioxy)diphthalic dianhydride. In addition, as the monocyclic aromatic tetracarboxylic dianhydride, 1,2,4,5-benzenetetracarboxylic dianhydride can be exemplified, and as the condensed polycyclic aromatic tetracarboxylic dianhydride, there can be exemplified 2,3,6,7-Naphthalenetetracarboxylic dianhydride.
其中,較佳可例舉:4,4'-氧二鄰苯二甲酸二酐、3,3',4,4'-二苯甲酮四羧酸二酐、2,2',3,3'-二苯甲酮四羧酸二酐、3,3',4,4'-聯苯四羧酸二酐、2,2',3,3'-聯苯四羧酸二酐、3,3',4,4'-二苯基碸四羧酸二酐、2,2-雙(3,4-二羧基苯基)丙烷二酐、2,2-雙(2,3-二羧基苯基)丙烷二酐、2,2-雙(3,4-二羧基苯氧基苯基)丙烷二酐、4,4'-(六氟亞異丙基)二鄰苯二甲酸二酐(6FDA)、1,2-雙(2,3-二羧基苯基)乙烷二酐、1,1-雙(2,3-二羧基苯基)乙烷二酐、1,2-雙(3,4-二羧基苯基)乙烷二酐、1,1-雙(3,4-二羧基苯基)乙烷二酐、雙(3,4-二羧基苯基)甲烷二酐、雙(2,3-二羧基苯基)甲烷二酐、4,4'-(對苯二氧基)二鄰苯二甲酸二酐及4,4'-(間苯二氧基)二鄰苯二甲酸二酐,更佳可例舉:4,4'-氧二鄰苯二甲酸二酐、3,3',4,4'-聯苯四羧酸二酐、2,2',3,3'-聯苯四羧酸二酐、4,4'-(六氟亞異丙基)二鄰苯二甲酸二酐(6FDA)、雙(3,4-二羧基苯基)甲烷二酐及4,4'-(對苯二氧基)二鄰苯二甲酸二酐。該等可單獨使用或組合2種以上而使用。Among them, preferred examples include: 4,4'-oxydiphthalic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 2,2',3,3 '-Benzophenone tetracarboxylic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,2',3,3'-biphenyltetracarboxylic dianhydride, 3, 3',4,4'-Diphenyl tetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, 2,2-bis(2,3-dicarboxybenzene) Base) propane dianhydride, 2,2-bis(3,4-dicarboxyphenoxyphenyl) propane dianhydride, 4,4'-(hexafluoroisopropylidene) diphthalic dianhydride (6FDA ), 1,2-bis(2,3-dicarboxyphenyl)ethane dianhydride, 1,1-bis(2,3-dicarboxyphenyl)ethane dianhydride, 1,2-bis(3, 4-dicarboxyphenyl)ethane dianhydride, 1,1-bis(3,4-dicarboxyphenyl)ethane dianhydride, bis(3,4-dicarboxyphenyl)methane dianhydride, bis(2 ,3-Dicarboxyphenyl)methane dianhydride, 4,4'-(terephthalic acid) dianhydride and 4,4'-(isophthalic acid) Anhydrides, more preferably, 4,4'-oxydiphthalic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,2',3,3'- Biphenyltetracarboxylic dianhydride, 4,4'-(hexafluoroisopropylidene)diphthalic dianhydride (6FDA), bis(3,4-dicarboxyphenyl)methane dianhydride and 4,4 '-(Phenylenedioxy)diphthalic dianhydride. These can be used individually or in combination of 2 or more types.
作為脂肪族四羧酸二酐,可例舉環式或非環式之脂肪族四羧酸二酐。所謂環式脂肪族四羧酸二酐係指具有脂環烴結構之四羧酸二酐,作為其具體例,可例舉:1,2,4,5-環己烷四羧酸二酐、1,2,3,4-環丁烷四羧酸二酐、1,2,3,4-環戊烷四羧酸二酐等環烷烴四羧酸二酐;雙環[2.2.2]辛-7-烯-2,3,5,6-四羧酸二酐、二環己基-3,3',4,4'-四羧酸二酐及該等之位置異構物。該等可單獨使用或組合2種以上而使用。作為非環式脂肪族四羧酸二酐之具體例,可例舉1,2,3,4-丁烷四羧酸二酐、1,2,3,4-戊烷四羧酸二酐等,該等可單獨使用或組合2種以上而使用。又,亦可將環式脂肪族四羧酸二酐及非環式脂肪族四羧酸二酐組合而使用。As the aliphatic tetracarboxylic dianhydride, a cyclic or acyclic aliphatic tetracarboxylic dianhydride may be mentioned. The so-called cyclic aliphatic tetracarboxylic dianhydride refers to a tetracarboxylic dianhydride having an alicyclic hydrocarbon structure. Specific examples thereof include: 1,2,4,5-cyclohexanetetracarboxylic dianhydride, Cycloalkane tetracarboxylic dianhydride such as 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2,3,4-cyclopentanetetracarboxylic dianhydride; bicyclo[2.2.2]oct- 7-ene-2,3,5,6-tetracarboxylic dianhydride, dicyclohexyl-3,3',4,4'-tetracarboxylic dianhydride and their positional isomers. These can be used individually or in combination of 2 or more types. As a specific example of acyclic aliphatic tetracarboxylic dianhydride, 1,2,3,4-butane tetracarboxylic dianhydride, 1,2,3,4-pentane tetracarboxylic dianhydride, etc. may be mentioned These can be used alone or in combination of two or more kinds. Moreover, cycloaliphatic tetracarboxylic dianhydride and acyclic aliphatic tetracarboxylic dianhydride can also be used in combination.
就容易提高透明樹脂膜之拉伸彈性模數、耐彎曲性、及光學特性之觀點而言,四羧酸化合物中,較佳可例舉上述脂環式四羧酸二酐或非縮合多環式之芳香族四羧酸二酐。作為更佳之具體例,可例舉3,3',4,4'-聯苯四羧酸二酐、2,2',3,3'-聯苯四羧酸二酐、2,2-雙(3,4-二羧基苯基)丙烷二酐、4,4'-(六氟亞異丙基)二鄰苯二甲酸二酐(6FDA)。該等可單獨使用或組合2種以上而使用。From the viewpoint of easily improving the tensile elastic modulus, bending resistance, and optical properties of the transparent resin film, among the tetracarboxylic acid compounds, preferably, the above-mentioned alicyclic tetracarboxylic dianhydride or non-condensed polycyclic Formula of aromatic tetracarboxylic dianhydride. As more preferable specific examples, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,2',3,3'-biphenyltetracarboxylic dianhydride, 2,2-bis (3,4-Dicarboxyphenyl)propane dianhydride, 4,4'-(hexafluoroisopropylidene)diphthalic dianhydride (6FDA). These can be used individually or in combination of 2 or more types.
本實施形態之聚醯亞胺系高分子亦可為於不損及所獲得之透明樹脂膜之各種物性之範圍內除上述聚醯亞胺合成中使用之四羧酸之酐以外進而使四羧酸、三羧酸化合物、二羧酸化合物、其等之酐及其等之衍生物反應而得者。The polyimide-based polymer of this embodiment can also be used in addition to the anhydride of the tetracarboxylic acid used in the synthesis of the polyimide within the range of not impairing the various physical properties of the obtained transparent resin film. It is obtained by reaction of acid, tricarboxylic acid compound, dicarboxylic acid compound, their anhydrides and their derivatives.
作為三羧酸化合物,可例舉芳香族三羧酸、脂肪族三羧酸及該等之類似之醯氯化合物、酸酐等,該等亦可併用2種以上。作為其具體例,可例舉:1,2,4-苯三甲酸之酐;2,3,6-萘三甲酸-2,3-酐;鄰苯二甲酸酐與苯甲酸由單鍵、-CH2 -、-C(CH3 )2 -、-C(CF3 )2 -、-SO2 -或伸苯基連結之化合物。The tricarboxylic acid compound may, for example, be aromatic tricarboxylic acid, aliphatic tricarboxylic acid, and similar chlorinated compounds, acid anhydrides, etc., and these may be used in combination of two or more kinds. Specific examples include: 1,2,4-benzenetricarboxylic acid anhydride; 2,3,6-naphthalenetricarboxylic acid-2,3-anhydride; phthalic anhydride and benzoic acid have a single bond,- CH 2 -, -C(CH 3 ) 2 -, -C(CF 3 ) 2 -, -SO 2 -or phenylene-linked compounds.
作為二羧酸化合物,可例舉芳香族二羧酸、脂肪族二羧酸及該等之類似之醯氯化合物、酸酐等,該等亦可併用2種以上。作為其具體例,可例舉:對苯二甲酸;間苯二甲酸;萘二甲酸;4,4'-聯苯二羧酸;3,3'-聯苯二羧酸;碳數為8以下之鏈式烴之二羧酸化合物及2個苯甲酸骨架由-CH2 -、-S-、-C(CH3 )2 -、-C(CF3 )2 -、-O-、-N(R9 )-、-C(=O)-、-SO2 -或伸苯基連結之化合物。該等可單獨使用或組合2種以上而使用。此處,R9 表示可由鹵素原子取代之碳數1~12之烴基。The dicarboxylic acid compound may, for example, be aromatic dicarboxylic acid, aliphatic dicarboxylic acid, and similar chlorinated compounds, acid anhydrides, etc., and these may be used in combination of two or more kinds. Specific examples include terephthalic acid; isophthalic acid; naphthalenedicarboxylic acid; 4,4'-biphenyldicarboxylic acid; 3,3'-biphenyldicarboxylic acid; carbon number of 8 or less The chain hydrocarbon dicarboxylic acid compound and two benzoic acid skeletons are composed of -CH 2 -, -S-, -C(CH 3 ) 2 -, -C(CF 3 ) 2 -, -O-, -N( R 9 )-, -C(=O)-, -SO 2 -or phenylene-linked compound. These can be used individually or in combination of 2 or more types. Here, R 9 represents a hydrocarbon group having 1 to 12 carbons which may be substituted with a halogen atom.
作為二羧酸化合物,較佳為:對苯二甲酸;間苯二甲酸;4,4'-聯苯二羧酸;3,3'-聯苯二羧酸;及2個苯甲酸骨架由-CH2 -、-C(=O)-、-O-、-N(R9 )-、-SO2 -或伸苯基連結之化合物;更佳為:對苯二甲酸;4,4'-聯苯二甲酸;及2個苯甲酸骨架由-O-、-NR9 -、-C(=O)-或-SO2 -連結之化合物。該等可單獨使用或組合2種以上而使用。As the dicarboxylic acid compound, preferred are: terephthalic acid; isophthalic acid; 4,4'-biphenyldicarboxylic acid; 3,3'-biphenyldicarboxylic acid; and two benzoic acid skeletons are composed of- CH 2 -, -C(=O)-, -O-, -N(R 9 )-, -SO 2 -or phenylene-linked compound; more preferably: terephthalic acid; 4,4'- Biphthalic acid; and a compound in which two benzoic acid skeletons are linked by -O-, -NR 9 -, -C(=O)- or -SO 2 -. These can be used individually or in combination of 2 or more types.
四羧酸化合物相對於四羧酸化合物、三羧酸化合物、及二羧酸化合物之合計之比率較佳為40莫耳%以上,更佳為50莫耳%以上,進而較佳為70莫耳%以上,更進而較佳為90莫耳%以上,尤佳為98莫耳%以上。The ratio of the tetracarboxylic acid compound to the total of the tetracarboxylic acid compound, tricarboxylic acid compound, and dicarboxylic acid compound is preferably 40 mol% or more, more preferably 50 mol% or more, and still more preferably 70 mol% % Or more, more preferably 90 mol% or more, and particularly preferably 98 mol% or more.
作為聚醯亞胺系高分子之合成中使用之二胺,可例舉脂肪族二胺、芳香族二胺或該等之混合物。再者,本實施形態中所謂「芳香族二胺」,係表示胺基直接鍵結於芳香環之二胺,亦可於其結構之一部分中包含脂肪族基或其他取代基。芳香環可為單環,亦可為縮合環,可例示苯環、萘環、蒽環及茀環等,但並不限定於該等。其中,較佳可例舉苯環。又,所謂「脂肪族二胺」,係表示胺基直接鍵結於脂肪族基之二胺,亦可於其結構之一部分中包含芳香環或其他取代基。As the diamine used in the synthesis of the polyimide-based polymer, an aliphatic diamine, an aromatic diamine, or a mixture of these can be mentioned. Furthermore, the term "aromatic diamine" in this embodiment refers to a diamine in which an amine group is directly bonded to an aromatic ring, and an aliphatic group or other substituents may be included in a part of its structure. The aromatic ring may be a monocyclic ring or a condensed ring. Examples of the aromatic ring include a benzene ring, a naphthalene ring, an anthracene ring, and a sulphur ring, but are not limited to these. Among them, preferably, a benzene ring can be exemplified. In addition, the term "aliphatic diamine" refers to a diamine in which an amine group is directly bonded to an aliphatic group, and an aromatic ring or other substituents may be included in a part of the structure.
作為脂肪族二胺之具體例,可例舉:六亞甲基二胺等非環式脂肪族二胺;及1,3-雙(胺基甲基)環己烷、1,4-雙(胺基甲基)環己烷、降𦯉烷二胺、4,4'-二胺基二環己基甲烷等環式脂肪族二胺等;該等可單獨使用或組合2種以上而使用。Specific examples of aliphatic diamines include: acyclic aliphatic diamines such as hexamethylene diamine; and 1,3-bis(aminomethyl)cyclohexane, 1,4-bis( Cycloaliphatic diamines such as aminomethyl)cyclohexane, nordanediamine, 4,4'-diaminodicyclohexylmethane, etc.; these can be used alone or in combination of two or more kinds.
作為芳香族二胺之具體例,可例舉:對苯二胺、間苯二胺、2,4-甲苯二胺、間苯二甲胺、對苯二甲胺、1,5-二胺基萘、2,6-二胺基萘等具有1個芳香環之芳香族二胺、4,4'-二胺基二苯基甲烷、4,4'-二胺基二苯基丙烷、4,4'-二胺基二苯基醚、3,4'-二胺基二苯基醚、3,3'-二胺基二苯基醚、4,4'-二胺基二苯基碸、3,4'-二胺基二苯基碸、3,3'-二胺基二苯基碸、1,4-雙(4-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、雙[4-(4-胺基苯氧基)苯基]碸、雙[4-(3-胺基苯氧基)苯基]碸、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(3-胺基苯氧基)苯基]丙烷、2,2'-二甲基聯苯胺、2,2'-雙(三氟甲基)-4,4'-二胺基聯苯(有時會記載為TFMB)、4,4'-雙(4-胺基苯氧基)聯苯、9,9-雙(4-胺基苯基)茀、9,9-雙(4-胺基-3-甲基苯基)茀、9,9-雙(4-胺基-3-氯苯基)茀、9,9-雙(4-胺基-3-氟苯基)茀等具有2個以上之芳香環之芳香族二胺。該等可單獨使用或組合2種以上而使用。Specific examples of aromatic diamines include p-phenylenediamine, m-phenylenediamine, 2,4-toluenediamine, m-xylylenediamine, p-xylylenediamine, 1,5-diamino group Aromatic diamines with one aromatic ring such as naphthalene, 2,6-diaminonaphthalene, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylpropane, 4, 4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ingot, 3,3'-diaminodiphenyl ingot, 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(4- Aminophenoxy) benzene, bis[4-(4-aminophenoxy)phenyl] ash, bis[4-(3-aminophenoxy) phenyl] ash, 2,2-bis[ 4-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(3-aminophenoxy)phenyl]propane, 2,2'-dimethylbenzidine, 2 ,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl (sometimes referred to as TFMB), 4,4'-bis(4-aminophenoxy)biphenyl, 9 ,9-bis(4-aminophenyl)sulfuric acid, 9,9-bis(4-amino-3-methylphenyl)sulfuric acid, 9,9-bis(4-amino-3-chlorophenyl) ) Aromatic diamines with two or more aromatic rings, such as pyridium, 9,9-bis(4-amino-3-fluorophenyl)pyridium, etc. These can be used individually or in combination of 2 or more types.
作為芳香族二胺,較佳可例舉:4,4'-二胺基二苯基甲烷、4,4'-二胺基二苯基丙烷、4,4'-二胺基二苯基醚、3,3'-二胺基二苯基醚、4,4'-二胺基二苯基碸、3,3'-二胺基二苯基碸、1,4-雙(4-胺基苯氧基)苯、雙[4-(4-胺基苯氧基)苯基]碸、雙[4-(3-胺基苯氧基)苯基]碸、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(3-胺基苯氧基)苯基]丙烷、2,2'-二甲基聯苯胺、2,2'-雙(三氟甲基)-4,4'-二胺基聯苯(TFMB)、4,4'-雙(4-胺基苯氧基)聯苯,更佳可例舉:4,4'-二胺基二苯基甲烷、4,4'-二胺基二苯基丙烷、4,4'-二胺基二苯基醚、4,4'-二胺基二苯基碸、1,4-雙(4-胺基苯氧基)苯、雙[4-(4-胺基苯氧基)苯基]碸、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2'-二甲基聯苯胺、2,2'-雙(三氟甲基)-4,4'-二胺基聯苯(TFMB)、4,4'-雙(4-胺基苯氧基)聯苯。該等可單獨使用或組合2種以上而使用。As the aromatic diamine, preferably, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylpropane, 4,4'-diaminodiphenyl ether , 3,3'-diaminodiphenyl ether, 4,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide, 1,4-bis(4-amino) Phenoxy) benzene, bis[4-(4-aminophenoxy)phenyl] ash, bis[4-(3-aminophenoxy)phenyl] ash, 2,2-bis[4- (4-aminophenoxy)phenyl)propane, 2,2-bis[4-(3-aminophenoxy)phenyl]propane, 2,2'-dimethylbenzidine, 2,2 '-Bis(trifluoromethyl)-4,4'-diaminobiphenyl (TFMB), 4,4'-bis(4-aminophenoxy)biphenyl, more preferably, 4, 4'-diaminodiphenylmethane, 4,4'-diaminodiphenylpropane, 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, 1,4-Bis(4-aminophenoxy)benzene, bis[4-(4-aminophenoxy)phenyl]sulfonate, 2,2-bis[4-(4-aminophenoxy) )Phenyl)propane, 2,2'-dimethylbenzidine, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl (TFMB), 4,4'-bis (4-Aminophenoxy)biphenyl. These can be used individually or in combination of 2 or more types.
上述二胺亦可具有氟系取代基。作為氟系取代基,可例舉三氟甲基等碳數1~5之全氟烷基、及氟基。The above-mentioned diamine may have a fluorine-based substituent. The fluorine-based substituent may, for example, be a perfluoroalkyl group having 1 to 5 carbon atoms such as trifluoromethyl group, and a fluoro group.
就高透明性及低著色性之觀點而言,上述二胺中,較佳為使用選自由具有聯苯結構之芳香族二胺所組成之群中之1種以上,作為具體例,較佳為使用選自由2,2'-二甲基聯苯胺、2,2'-雙(三氟甲基)-4,4'-二胺基聯苯(TFMB)及4,4'-雙(4-胺基苯氧基)聯苯所組成之群中之1種以上。更佳為具有聯苯結構及氟系取代基之二胺,作為具體例,更佳為使用2,2'-雙(三氟甲基)-4,4'-二胺基聯苯(TFMB)。From the viewpoints of high transparency and low colorability, among the above-mentioned diamines, it is preferable to use one or more selected from the group consisting of aromatic diamines having a biphenyl structure. As a specific example, it is preferable to use Use selected from 2,2'-dimethylbenzidine, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl (TFMB) and 4,4'-bis(4- One or more of the group consisting of aminophenoxy)biphenyl. More preferred is a diamine having a biphenyl structure and a fluorine-based substituent. As a specific example, it is more preferred to
聚醯亞胺系高分子係藉由二胺與四羧酸化合物(包括醯氯化合物、四羧酸二酐等四羧酸化合物衍生物)之縮聚而形成且包含式(10)所表示之重複結構單元的縮合型高分子。作為起始原料,除該等以外,有時亦進而使用三羧酸化合物(包括醯氯化合物、三羧酸酐等三羧酸化合物衍生物)及二羧酸化合物(包括醯氯化合物等衍生物)。又,聚醯胺係藉由二胺與二羧酸化合物(包括醯氯化合物等衍生物)之縮聚而形成且包含式(13)所表示之重複結構單元的縮合型高分子。Polyimide-based polymers are formed by polycondensation of diamines and tetracarboxylic acid compounds (including tetracarboxylic acid compound derivatives such as chlorine compounds and tetracarboxylic dianhydrides) and include the repetition represented by formula (10) Condensed polymer of structural unit. As starting materials, in addition to these, tricarboxylic acid compounds (including tricarboxylic acid compound derivatives such as chlorinated compounds and tricarboxylic anhydrides) and dicarboxylic acid compounds (including chlorinated compounds such as derivatives) are sometimes used. . In addition, the polyamide is a condensation type polymer formed by the condensation polymerization of a diamine and a dicarboxylic acid compound (including derivatives such as a chloride compound) and includes a repeating structural unit represented by formula (13).
式(10)及式(11)所表示之重複結構單元通常自二胺類及四羧酸化合物衍生。式(12)所表示之重複結構單元通常自二胺及三羧酸化合物衍生。式(13)所表示之重複結構單元通常自二胺及二羧酸化合物衍生。二胺、四羧酸化合物、三羧酸化合物及二羧酸化合物之具體例如上所述。The repeating structural units represented by formula (10) and formula (11) are usually derived from diamines and tetracarboxylic acid compounds. The repeating structural unit represented by the formula (12) is usually derived from a diamine and a tricarboxylic acid compound. The repeating structural unit represented by the formula (13) is usually derived from a diamine and a dicarboxylic acid compound. Specific examples of diamine, tetracarboxylic acid compound, tricarboxylic acid compound, and dicarboxylic acid compound are as described above.
二胺與四羧酸化合物等羧酸化合物之莫耳比可於相對於二胺1.00 mol而言四羧酸較佳為0.9 mol以上1.1 mol以下之範圍內適當調節。為了表現高耐折性,所獲得之聚醯亞胺系高分子較佳為高分子量,就此方面而言,相對於二胺1.00 mol,四羧酸更佳為0.98 mol以上1.02 mol以下,進而較佳為0.99 mol以上1.01 mol以下。The molar ratio of the diamine to the carboxylic acid compound such as the tetracarboxylic acid compound can be appropriately adjusted within a range of preferably 0.9 mol or more and 1.1 mol or less of the tetracarboxylic acid relative to 1.00 mol of the diamine. In order to exhibit high folding resistance, the obtained polyimide-based polymer preferably has a high molecular weight. In this regard, the tetracarboxylic acid is more preferably 0.98 mol or more and 1.02 mol or less relative to 1.00 mol of diamine. It is preferably 0.99 mol or more and 1.01 mol or less.
又,就抑制所獲得之透明樹脂膜之黃度之觀點而言,較佳為胺基於所獲得之高分子末端所占之比率較低,較佳為相對於二胺1.00 mol,四羧酸化合物等羧酸化合物為1.00 mol以上。In addition, from the viewpoint of suppressing the yellowness of the obtained transparent resin film, it is preferable that the ratio of the amine based on the obtained polymer terminal is low, and it is more preferable that the tetracarboxylic acid compound is 1.00 mol relative to the diamine. The equivalent carboxylic acid compound is 1.00 mol or more.
可調整二胺及羧酸化合物(例如四羧酸化合物)之分子中之氟數,以聚醯亞胺系高分子之質量為基準,使所獲得之聚醯亞胺系高分子中之氟量成為1質量%以上、5質量%以上、10質量%以上、20質量%以上。因有氟之比率愈高則原料費愈高之傾向,故而氟量之上限較佳為40質量%以下。氟系取代基可存在於二胺或羧酸化合物之任一者中,亦可存在於兩者中。存在藉由包含氟系取代基而YI(yellowness index,黃度指數)值尤其降低之情形。The number of fluorine in the molecule of diamine and carboxylic acid compound (such as tetracarboxylic acid compound) can be adjusted, and the amount of fluorine in the obtained polyimide polymer can be adjusted based on the quality of the polyimide polymer It becomes 1 mass% or more, 5 mass% or more, 10 mass% or more, 20 mass% or more. Since the higher the fluorine ratio, the higher the raw material cost, the upper limit of the fluorine content is preferably 40% by mass or less. The fluorine-based substituent may be present in either of the diamine or the carboxylic acid compound, or may be present in both. There are cases where the YI (yellowness index) value is particularly lowered by including a fluorine-based substituent.
本實施形態之聚醯亞胺系高分子亦可為包含不同種類之複數個上述重複結構單元之共聚物。關於聚醯亞胺系高分子之標準聚苯乙烯換算之重量平均分子量,就製膜時之彎曲性提高之方面而言,通常為100,000以上,較佳為200,000以上,更佳為250,000以上,進而較佳為300,000以上,就獲得適度之濃度及黏度之清漆從而有製膜性提高之傾向的方面而言,通常為800,000以下,較佳為750,000以下,更佳為600,000以下,進而較佳為500,000以下。The polyimide-based polymer of this embodiment may also be a copolymer containing a plurality of the above-mentioned repeating structural units of different types. Regarding the weight average molecular weight in terms of standard polystyrene conversion of the polyimide-based polymer, in terms of improving the flexibility during film formation, it is usually 100,000 or more, preferably 200,000 or more, more preferably 250,000 or more, and further It is preferably 300,000 or more, and in terms of obtaining a varnish with a moderate concentration and viscosity to improve the film formability, it is usually 800,000 or less, preferably 750,000 or less, more preferably 600,000 or less, and still more preferably 500,000 the following.
聚醯亞胺系高分子及聚醯胺藉由含有含氟取代基,而顯示如下傾向:膜化時之拉伸彈性模數提高,並且YI值降低。若膜之拉伸彈性模數較高,則有抑制損傷及褶皺等之產生之傾向。就膜之透明性之觀點而言,聚醯亞胺系高分子及聚醯胺較佳為具有含氟取代基。作為含氟取代基之具體例,可例舉氟基及三氟甲基。Polyimide-based polymers and polyamides, by containing fluorine-containing substituents, show the following tendency: the tensile elastic modulus during film formation increases and the YI value decreases. If the tensile modulus of the film is high, it tends to suppress the occurrence of damage and wrinkles. From the viewpoint of the transparency of the film, the polyimide-based polymer and polyamide preferably have a fluorine-containing substituent. As specific examples of the fluorine-containing substituent, a fluoro group and a trifluoromethyl group may be mentioned.
聚醯亞胺系高分子及聚醯亞胺系高分子與聚醯胺之混合物中之氟原子之含量以聚醯亞胺系高分子之質量或聚醯亞胺系高分子之質量與聚醯胺之質量之合計為基準,分別較佳為1質量%以上40質量%以下,更佳為5質量%以上40質量%以下。若氟原子之含量為1質量%以上,則有可更加降低膜化時之YI值而更加提高透明性之傾向。若氟原子之含量為40質量%以內,則有聚醯亞胺之高分子量化變得容易之傾向。The content of fluorine atoms in the polyimide polymer and the mixture of the polyimide polymer and the polyimide is based on the mass of the polyimide polymer or the mass of the polyimide polymer and the polyimide The total mass of amines is a reference, and each is preferably 1% by mass or more and 40% by mass or less, and more preferably 5% by mass or more and 40% by mass or less. If the content of fluorine atoms is 1% by mass or more, the YI value at the time of film formation can be further reduced, and the transparency tends to be more improved. If the content of fluorine atoms is within 40% by mass, the high molecular weight of polyimide tends to be easier.
於本發明中,形成透明樹脂膜之樹脂組合物中之聚醯亞胺系高分子及/或聚醯胺之含量相對於樹脂組合物之固形物成分,較佳為40質量%以上,更佳為50質量%以上,進而較佳為70質量%以上,亦可為100質量%。若聚醯亞胺系高分子及/或聚醯胺之含量為上述下限值以上,則透明樹脂膜之彎曲性良好。再者,所謂固形物成分係指自樹脂組合物中去除溶劑後之成分之合計量。In the present invention, the content of the polyimide polymer and/or polyamide in the resin composition forming the transparent resin film relative to the solid content of the resin composition is preferably 40% by mass or more, more preferably It is 50% by mass or more, more preferably 70% by mass or more, and may be 100% by mass. If the content of the polyimide-based polymer and/or polyamide is more than the above lower limit, the flexibility of the transparent resin film is good. In addition, the so-called solid content refers to the total amount of the components after removing the solvent from the resin composition.
於本發明中,形成透明樹脂膜之樹脂組合物除含有上述聚醯亞胺系高分子及/或聚醯胺以外,亦可進而含有無機粒子等無機材料。作為無機材料,可例舉氧化矽粒子、鈦粒子、氫氧化鋁、氧化鋯粒子、鈦酸鋇粒子等無機粒子,又,可例舉原矽酸四乙酯等四級烷氧基矽烷等矽化合物,就清漆之穩定性、無機材料之分散性之觀點而言,較佳可例舉氧化矽粒子、氫氧化鋁、氧化鋯粒子,更佳可例舉氧化矽粒子。In the present invention, the resin composition forming the transparent resin film may further contain inorganic materials such as inorganic particles in addition to the above-mentioned polyimide-based polymer and/or polyamide. The inorganic material may, for example, be silicon oxide particles, titanium particles, aluminum hydroxide, zirconium oxide particles, barium titanate particles, and other inorganic particles. In addition, silicon oxides such as quaternary alkoxysilanes such as tetraethyl orthosilicate may be mentioned. From the viewpoint of the stability of the varnish and the dispersibility of inorganic materials, the compound preferably includes silica particles, aluminum hydroxide, and zirconia particles, and more preferably silica particles.
無機材料之平均一次粒徑較佳為5~100 nm,更佳為8~50 nm,進而較佳為8~30 nm。若上述平均一次粒徑為100 nm以下,則有透明性提高之傾向。若上述平均一次粒徑為5 nm以上,則有無機材料之凝聚力變弱故而容易處理之傾向。The average primary particle size of the inorganic material is preferably 5-100 nm, more preferably 8-50 nm, and still more preferably 8-30 nm. If the above-mentioned average primary particle size is 100 nm or less, the transparency tends to improve. If the above-mentioned average primary particle size is 5 nm or more, the cohesive force of the inorganic material tends to be weak and easy to handle.
於本發明中,氧化矽粒子可為使氧化矽粒子分散於有機溶劑等中所得之氧化矽溶膠,亦可使用藉由氣相法製造之氧化矽微粒子粉末,但就容易操作之方面而言,較佳為藉由液相法製造之氧化矽溶膠。In the present invention, the silica particles may be silica sol obtained by dispersing silica particles in an organic solvent, etc., or silica fine particles produced by a gas phase method can also be used, but in terms of easy handling, Preferably, it is a silica sol produced by a liquid phase method.
透明樹脂膜中之氧化矽粒子之平均一次粒徑可藉由利用穿透式電子顯微鏡(TEM)進行觀察而求出。形成透明樹脂膜前之氧化矽粒子之粒度分佈可藉由市售之雷射繞射式粒度分佈計而求出。The average primary particle size of the silicon oxide particles in the transparent resin film can be determined by observation with a transmission electron microscope (TEM). The particle size distribution of the silicon oxide particles before the transparent resin film is formed can be obtained by a commercially available laser diffraction particle size distribution meter.
於本發明中,樹脂組合物中含有無機材料之情形時,其含量相對於樹脂組合物之固形物成分較佳為0.01質量%以上90質量%以下,更佳為10質量%以上60質量%以下,進而較佳為20質量%以上50質量%以下。若樹脂組合物中之無機材料之含量處於上述範圍內,則有容易兼具透明樹脂膜之透明性及機械強度之傾向。再者,所謂固形物成分係指自樹脂組合物中去除溶劑後之成分之合計量。In the present invention, when an inorganic material is contained in the resin composition, its content relative to the solid content of the resin composition is preferably 0.01% by mass or more and 90% by mass or less, more preferably 10% by mass or more and 60% by mass or less , And more preferably 20% by mass or more and 50% by mass or less. If the content of the inorganic material in the resin composition is within the above range, it tends to be easy to have both the transparency and mechanical strength of the transparent resin film. In addition, the so-called solid content refers to the total amount of the components after removing the solvent from the resin composition.
形成透明樹脂膜之樹脂組合物除含有以上說明之成分以外,亦可進而含有其他成分。作為其他成分,例如可例舉抗氧化劑、脫模劑、光穩定劑、上藍劑、阻燃劑、潤滑劑及調平劑。In addition to the components described above, the resin composition forming the transparent resin film may further contain other components. Examples of other components include antioxidants, mold release agents, light stabilizers, bluing agents, flame retardants, lubricants, and leveling agents.
於本發明中,樹脂組合物包含除聚醯亞胺系高分子等樹脂成分及無機材料以外之其他成分之情形時,其他成分之含量相對於透明樹脂膜之總質量較佳為0.01%以上20質量%以下,更佳為0.01%以上10質量%以下。In the present invention, when the resin composition contains other components other than resin components such as polyimide polymers and inorganic materials, the content of the other components relative to the total mass of the transparent resin film is preferably 0.01% or more. Mass% or less, more preferably 0.01% or more and 10 mass% or less.
於本發明中,透明樹脂膜例如可自如下清漆製造,該清漆可藉由向包含自上述四羧酸化合物、上述二胺及上述其他原料選擇並進行反應而獲得之聚醯亞胺系高分子及/或聚醯胺之反應液、視需要而使用之無機材料及其他成分之樹脂組合物中,添加溶劑並進行混合及攪拌而製備。上述樹脂組合物或清漆中,亦可使用所採購之聚醯亞胺系高分子等之溶液、或所採購之固體聚醯亞胺系高分子等之溶液代替聚醯亞胺系高分子等之反應液。In the present invention, the transparent resin film can be produced from, for example, a varnish containing a polyimide-based polymer obtained by selecting and reacting the above-mentioned tetracarboxylic acid compound, the above-mentioned diamine, and the above-mentioned other raw materials. And/or the reaction liquid of polyamide, the inorganic material used as needed, and the resin composition of other components are prepared by adding a solvent, mixing and stirring. In the above resin composition or varnish, it is also possible to use purchased solutions of polyimide polymers, etc., or purchased solutions of solid polyimide polymers, etc., instead of polyimide polymers, etc. The reaction solution.
作為可用以製備清漆之溶劑,可適當選擇能夠使聚醯亞胺系高分子等樹脂成分溶解或分散者。作為溶劑,可單獨使用1種亦可組合2種以上而使用。再者,於使用2種以上之溶劑之情形時,較佳為以所使用之溶劑中沸點最高之溶劑之沸點落入下述範圍內之方式選擇溶劑之種類。就樹脂成分之溶解性、塗佈性及乾燥性等觀點而言,溶劑之沸點較佳為120~300℃,更佳為120~270℃,進而較佳為120~250℃,尤佳為120~230℃。作為此種溶劑,具體而言,例如可例舉:N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基吡咯啶酮等醯胺系溶劑;γ-丁內酯、γ-戊內酯等內酯系溶劑;環己酮、環戊酮、甲基乙基酮等酮系溶劑;乙酸丁酯、乙酸戊酯等乙酸酯系溶劑;二甲基碸、二甲基亞碸、環丁碸等含硫系溶劑、碳酸乙二酯、碳酸丙二酯等碳酸酯系溶劑等。其中,就對聚醯亞胺系高分子及聚醯胺之溶解性優異之方面而言,較佳為選自由N,N-二甲基乙醯胺(沸點:165℃)、γ-丁內酯(沸點:204℃)、N-甲基吡咯啶酮(沸點:202℃)、環戊酮(沸點:131℃)、乙酸丁酯(沸點:126℃)及乙酸戊酯(沸點:149℃)所組成之群中之溶劑。As a solvent that can be used to prepare a varnish, one that can dissolve or disperse resin components such as polyimide-based polymers can be appropriately selected. As the solvent, one type may be used alone or two or more types may be used in combination. Furthermore, when two or more solvents are used, it is preferable to select the type of solvent so that the boiling point of the solvent with the highest boiling point falls within the following range among the solvents used. From the viewpoints of the solubility, coating and drying properties of the resin component, the boiling point of the solvent is preferably 120 to 300°C, more preferably 120 to 270°C, still more preferably 120 to 250°C, and particularly preferably 120 ~230℃. Specific examples of such a solvent include amine-based solvents such as N,N-dimethylformamide, N,N-dimethylacetamide, and N-methylpyrrolidone; γ -Lactone-based solvents such as butyrolactone and γ-valerolactone; ketone-based solvents such as cyclohexanone, cyclopentanone, and methyl ethyl ketone; acetate-based solvents such as butyl acetate and amyl acetate; dimethyl Sulfur-containing solvents such as base sulfide, dimethyl sulfide, and cyclobutyl sulfide, carbonate-based solvents such as ethylene carbonate and propylene carbonate, etc. Among them, it is preferably selected from N,N-dimethylacetamide (boiling point: 165°C) and γ-butyrolactone in terms of excellent solubility in polyimide-based polymers and polyamides. Ester (boiling point: 204°C), N-methylpyrrolidone (boiling point: 202°C), cyclopentanone (boiling point: 131°C), butyl acetate (boiling point: 126°C) and amyl acetate (boiling point: 149°C) ) The solvent in the group consisting of.
溶劑之量並無特別限制,只要以成為能夠進行清漆之操作之黏度之方式進行選擇即可,其相對於清漆之總量,較佳為50~95質量%,更佳為75~95質量%,進而較佳為80~95質量%。The amount of the solvent is not particularly limited, as long as it is selected in a way that the viscosity of the varnish can be operated, and it is preferably 50-95% by mass, more preferably 75-95% by mass relative to the total amount of the varnish. , More preferably 80 to 95% by mass.
透明樹脂膜之厚度只要根據透明樹脂膜之用途等適當決定即可,通常為10~500 μm,較佳為15~200 μm,更佳為20~100 μm。若透明樹脂膜之厚度處於上述範圍內,則有透明樹脂膜之彎曲性變得良好之傾向。The thickness of the transparent resin film may be appropriately determined according to the use of the transparent resin film, etc., and is usually 10 to 500 μm, preferably 15 to 200 μm, and more preferably 20 to 100 μm. If the thickness of the transparent resin film is within the above range, the flexibility of the transparent resin film tends to become good.
本發明之透明樹脂膜之透明性優異,其厚度為50 μm時之霧度較佳為1.0%以下,更佳為0.7%以下,進而較佳為0.5%以下。又,透明樹脂膜之厚度為50 μm時之全光線透過率較佳為85.0%以上,更佳為87.0%以上,進而較佳為88.0%以上,進而更佳為89.0%以上,尤佳為90.0%以上。若構成積層體之透明樹脂膜之霧度及全光線透過率處於上述範圍內,則獲得適用於要求高透明性之光學用途之積層體。The transparent resin film of the present invention is excellent in transparency, and the haze at a thickness of 50 μm is preferably 1.0% or less, more preferably 0.7% or less, and still more preferably 0.5% or less. In addition, when the thickness of the transparent resin film is 50 μm, the total light transmittance is preferably 85.0% or more, more preferably 87.0% or more, still more preferably 88.0% or more, still more preferably 89.0% or more, and particularly preferably 90.0 %the above. If the haze and total light transmittance of the transparent resin film constituting the laminate are within the above ranges, a laminate suitable for optical applications requiring high transparency is obtained.
本發明之透明樹脂膜可使用公知之方法及裝置/設備來製造。具體而言,例如可藉由包含如下步驟之方法來製造: 將用以形成透明樹脂膜之樹脂組合物與溶劑混合並進行攪拌而獲得清漆,將該清漆塗佈於基材上; 藉由使所塗佈之清漆乾燥而去除溶劑,從而於支持基材上形成透明樹脂膜之層; 將所獲得之透明樹脂膜之層乾燥後,進行延伸;及 將支持基材自形成於支持基材上之透明樹脂膜之層剝離。The transparent resin film of the present invention can be manufactured using well-known methods and devices/equipment. Specifically, for example, it can be manufactured by a method including the following steps: Mixing and stirring the resin composition used to form the transparent resin film with the solvent to obtain a varnish, and coating the varnish on the substrate; By drying the applied varnish to remove the solvent, a transparent resin film layer is formed on the supporting substrate; After drying the obtained transparent resin film layer, it is stretched; and The supporting substrate is peeled from the layer of the transparent resin film formed on the supporting substrate.
於藉由上述方法製造本發明之積層體之情形時,供塗佈清漆之支持基材係膜狀之基材,例如可為樹脂膜基材、鋼基材(例如SUS帶)。作為樹脂膜基材,例如有聚對苯二甲酸乙二酯(PET)膜。基材之厚度並無特別限制,例如為10~500 μm,較佳為50~300 μm。When the laminate of the present invention is produced by the above-mentioned method, the supporting substrate for coating the varnish is a film-like substrate, for example, a resin film substrate or a steel substrate (e.g., SUS tape). As the resin film substrate, for example, there is a polyethylene terephthalate (PET) film. The thickness of the substrate is not particularly limited, and is, for example, 10 to 500 μm, preferably 50 to 300 μm.
於塗膜之乾燥步驟中,較佳為以清漆中之溶劑成為所期望之範圍之方式藉由乾燥將溶劑去除。用以去除溶劑之乾燥可藉由自然乾燥、通風乾燥、加熱乾燥或減壓乾燥及該等之組合而進行。就生產效率等觀點而言,較佳為加熱乾燥。乾燥條件只要根據所使用之溶劑之種類或膜中之溶劑含量等,於不損及透明樹脂膜之光學特性之範圍內適當決定即可。例如可於50~300℃下、較佳為70~250℃之溫度下,例如加熱5~100分鐘左右。In the drying step of the coating film, it is preferable to remove the solvent by drying so that the solvent in the varnish becomes a desired range. The drying to remove the solvent can be performed by natural drying, air drying, heat drying or reduced pressure drying and a combination of these. From the viewpoint of production efficiency and the like, heating and drying are preferred. The drying conditions may be appropriately determined according to the type of solvent used or the solvent content in the film, etc., within a range that does not impair the optical properties of the transparent resin film. For example, it can be heated at a temperature of 50 to 300°C, preferably 70 to 250°C, for example, for about 5 to 100 minutes.
加熱乾燥後之膜中所包含之殘留溶劑量相對於自基材剝離之膜之質量,較佳為1~20質量%,更佳為3~18質量%,進而較佳為5~15質量%。又,作為將自基材剝離之膜進一步進行乾燥而獲得之透明樹脂膜中所包含之殘留溶劑量,較佳為0.001~2.0質量%,更佳為0.005~1.5質量%,進而較佳為0.01~1.0質量%,進而更佳為0.01~0.8質量%。The amount of residual solvent contained in the film after heating and drying is preferably 1-20% by mass, more preferably 3-18% by mass, and still more preferably 5-15% by mass relative to the mass of the film peeled from the substrate . In addition, the amount of residual solvent contained in the transparent resin film obtained by further drying the film peeled from the substrate is preferably 0.001 to 2.0% by mass, more preferably 0.005 to 1.5% by mass, and still more preferably 0.01 -1.0% by mass, more preferably 0.01-0.8% by mass.
(保護膜) 本發明之積層體包含貼合於上述透明樹脂膜之保護膜。存在保護膜原片中包含剝離膜(隔片)之情形,但本發明中所述之保護膜表示已將剝離膜剝離之單獨基材或基材及黏著層。保護膜可僅貼合於透明樹脂膜之一面,亦可貼合於雙面。貼合於透明樹脂膜之保護膜通常為用以暫時保護透明樹脂膜之表面之膜,並無特別限定,只要為能夠保護透明樹脂膜之表面且可剝離之膜即可。保護膜例如可例舉:聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯等聚酯系樹脂膜;聚乙烯、聚丙烯膜等聚烯烴系樹脂膜、丙烯酸系樹脂膜等。保護膜能夠以該等材質之單層之形式加以使用,亦可為包含複數層之膜。該保護膜較佳為選自由聚烯烴系樹脂膜、聚對苯二甲酸乙二酯系樹脂膜及丙烯酸系樹脂膜所組成之群中之樹脂,更佳為聚酯系樹脂膜及丙烯酸系樹脂膜,進而較佳為聚酯系樹脂膜。於積層體之雙面貼合有保護膜之情形時,各面之保護膜可彼此相同,亦可不同。(Protective film) The laminate of the present invention includes a protective film bonded to the above-mentioned transparent resin film. There are cases where a release film (separator) is included in the original protective film, but the protective film in the present invention refers to a separate base material or a base material and an adhesive layer from which the release film has been peeled. The protective film can be attached to only one side of the transparent resin film, or attached to both sides. The protective film attached to the transparent resin film is usually a film for temporarily protecting the surface of the transparent resin film, and is not particularly limited, as long as it can be a peelable film that can protect the surface of the transparent resin film. Examples of protective films include polyester resin films such as polyethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate; and polyolefin resin films such as polyethylene and polypropylene films. Film, acrylic resin film, etc. The protective film can be used in the form of a single layer of these materials, or a film containing multiple layers. The protective film is preferably a resin selected from the group consisting of polyolefin resin films, polyethylene terephthalate resin films, and acrylic resin films, and more preferably polyester resin films and acrylic resins The film is more preferably a polyester resin film. When a protective film is attached to both sides of the laminate, the protective film on each side may be the same or different.
作為聚酯系樹脂膜,較佳為雙軸延伸聚酯膜,進而較佳為雙軸延伸聚對苯二甲酸乙二酯膜。The polyester resin film is preferably a biaxially stretched polyester film, and more preferably a biaxially stretched polyethylene terephthalate film.
關於雙軸延伸聚對苯二甲酸乙二酯膜中之寬度方向(TD方向)及長度方向(MD方向)上之以150℃進行30分鐘加熱處理後之熱收縮率,均較佳為2.00%以下,更佳為1.00%以下,進而較佳為0.50%以下。Regarding the heat shrinkage rate of the biaxially stretched polyethylene terephthalate film in the width direction (TD direction) and the length direction (MD direction) after heat treatment at 150°C for 30 minutes, both are preferably 2.00% Below, 1.00% or less is more preferable, and 0.50% or less is still more preferable.
聚酯系樹脂膜亦可於視需要實施電暈處理、火焰處理、電漿處理等表面處理後,藉由線內塗佈被賦予易滑性、易接著性、抗靜電性等功能。The polyester resin film may be provided with functions such as slipperiness, easy adhesion, and antistatic properties by in-line coating after surface treatment such as corona treatment, flame treatment, plasma treatment, etc., if necessary.
抗靜電劑較佳為熔點30~80℃之離子性化合物、或含丙烯醯基之四級銨鹽型離子性化合物。The antistatic agent is preferably an ionic compound with a melting point of 30 to 80°C or a quaternary ammonium salt type ionic compound containing an acrylic group.
進而,作為其他成分,可適當地調配含有環氧烷且可共聚合之(甲基)丙烯酸系單體、(甲基)丙烯醯胺系單體、二烷基取代丙烯醯胺單體、界面活性劑、硬化促進劑、塑化劑、填充劑、硬化延遲劑、加工助劑、抗老化劑、抗氧化劑、抗靜電劑等公知之添加劑。該等可單獨使用或組合2種以上而使用。Furthermore, as other components, copolymerizable (meth)acrylic monomers containing alkylene oxide, (meth)acrylamide monomers, dialkyl substituted acrylamide monomers, and interface Active agents, hardening accelerators, plasticizers, fillers, hardening retarders, processing aids, anti-aging agents, antioxidants, antistatic agents and other well-known additives. These can be used individually or in combination of 2 or more types.
作為黏著劑層之基材膜及保護黏著面之剝離膜(隔片),可使用聚酯膜等樹脂膜等。對於基材膜,可對與樹脂膜之形成有黏著劑層之側相反之一面,利用矽酮系、氟系脫模劑或塗佈劑、氧化矽微粒子等實施防污處理,利用抗靜電劑之塗佈或混練等實施抗靜電處理。對於剝離膜,可對與黏著劑層之黏著面接合一側之面,利用矽酮系、氟系之脫模劑等實施脫模處理。As the base film of the adhesive layer and the release film (separator) for protecting the adhesive surface, resin films such as polyester films can be used. For the base film, antifouling treatment can be performed on the side opposite to the side where the adhesive layer of the resin film is formed using silicone-based, fluorine-based release agents or coating agents, silica particles, etc., and antistatic agents The coating or kneading, etc. implement antistatic treatment. For the release film, the surface of the adhesive layer that is joined to the adhesive surface can be subjected to a release treatment with a silicone-based or fluorine-based release agent.
保護膜之厚度並無特別限定,就保護透明樹脂膜之觀點而言,通常為10 μm以上,較佳為20 μm以上,更佳為25 μm以上,另一方面,就膜操作之觀點而言,較佳為300 μm以下,更佳為200 μm以下,進而較佳為150 μm以下,進而更佳為100 μm以下。於透明樹脂膜之雙面貼合有保護膜之情形時,各面之保護膜之厚度可相同,亦可不同。The thickness of the protective film is not particularly limited. From the viewpoint of protecting the transparent resin film, it is usually 10 μm or more, preferably 20 μm or more, and more preferably 25 μm or more. On the other hand, from the viewpoint of film handling , Preferably 300 μm or less, more preferably 200 μm or less, still more preferably 150 μm or less, and still more preferably 100 μm or less. When a protective film is attached to both sides of the transparent resin film, the thickness of the protective film on each side can be the same or different.
基材膜之厚度較佳為15 μm以上,更佳為18 μm以上,進而較佳為25 μm以上,進而更佳為30 μm以上,尤佳為35 μm以上,且較佳為150 μm以下,更佳為125 μm以下,進而較佳為100 μm以下,進而更佳為85 μm以下。The thickness of the base film is preferably 15 μm or more, more preferably 18 μm or more, still more preferably 25 μm or more, still more preferably 30 μm or more, particularly preferably 35 μm or more, and preferably 150 μm or less, It is more preferably 125 μm or less, still more preferably 100 μm or less, and still more preferably 85 μm or less.
黏著層之厚度通常為0.1 μm以上,較佳為1 μm以上,更佳為3 μm以上,更佳為5 μm以上。The thickness of the adhesive layer is usually 0.1 μm or more, preferably 1 μm or more, more preferably 3 μm or more, and more preferably 5 μm or more.
於藉由線內塗佈賦予易滑性、易接著性、抗靜電性等功能之情形時,具有該等功能之層之厚度較佳為0.05 μm以上5 μm以下,更佳為0.075 μm以上3 μm以下。關於該等功能,可藉由積層具有該等功能之單層而賦予,亦可藉由單層賦予複數個功能。When in-line coating is used to impart functions such as easy slippage, easy bonding, and antistatic properties, the thickness of the layer with these functions is preferably 0.05 μm or more and 5 μm or less, more preferably 0.075 μm or more. 3 Below μm. Regarding these functions, it may be provided by stacking a single layer having these functions, or a single layer may be provided with multiple functions.
保護膜可視需要使用黏著劑而貼合於透明樹脂膜。黏著劑並無特別限定,只要具有黏著性及剝離性即可,例如較佳為含有丙烯酸系樹脂、橡膠系樹脂、乙烯-乙酸乙烯酯共聚物系樹脂、聚酯系樹脂、乙酸酯系樹脂、聚醚碸系樹脂、聚碳酸酯系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、聚烯烴系樹脂、矽酮樹脂等作為黏著劑。就實用性之觀點而言,黏著層更佳為含有丙烯酸系樹脂或乙烯-乙酸乙烯酯共聚物系樹脂作為黏著劑,進而較佳為含有丙烯酸系樹脂。 黏著劑亦可視需要含有其他成分。作為其他成分,例如可例舉抗靜電劑、著色劑、紫外線吸收劑等。The protective film may be attached to the transparent resin film using an adhesive as needed. The adhesive is not particularly limited, as long as it has adhesiveness and releasability. For example, it preferably contains acrylic resin, rubber resin, ethylene-vinyl acetate copolymer resin, polyester resin, and acetate resin. , Polyether-based resins, polycarbonate-based resins, polyamide-based resins, polyimide-based resins, polyolefin-based resins, silicone resins, etc. are used as adhesives. From the viewpoint of practicality, the adhesive layer more preferably contains an acrylic resin or an ethylene-vinyl acetate copolymer resin as an adhesive, and more preferably contains an acrylic resin. The adhesive may also contain other ingredients as needed. As other components, an antistatic agent, a coloring agent, an ultraviolet absorber, etc. are mentioned, for example.
黏著劑之組合物所使用之主劑之共聚物可藉由使(A)烷基之碳數為4~10之(甲基)丙烯酸酯單體、(B)含有羥基且可共聚合之單體、(C)含有羧基且可共聚合之單體、及(D)聚伸烷基二醇單(甲基)丙烯酸酯單體聚合而合成。共聚物之聚合方法並無特別限定,可使用溶液聚合、乳化聚合等適當之聚合方法。 於使用(H2)含丙烯醯基之四級銨鹽型離子性化合物作為(H)抗靜電劑之情形時,可藉由使(A)烷基之碳數為4~10之(甲基)丙烯酸酯單體、(B)含有羥基且可共聚合之單體、(C)含有羧基且可共聚合之單體、(D)聚伸烷基二醇單(甲基)丙烯酸酯單體、及(H2)含丙烯醯基之四級銨鹽型離子性化合物聚合而合成。關於黏著劑組合物,亦可向上述共聚物中調配(E)3官能以上之異氰酸酯化合物、(F)交聯延遲劑、(G)交聯觸媒、(H)抗靜電劑、(I)聚醚改性矽氧烷化合物、進而適當之任意添加劑。再者,於使(H2)含丙烯醯基之四級銨鹽型離子性化合物在主劑之共聚物中進行聚合之情形時,亦可進而向共聚物中添加(H)抗靜電劑。The copolymer of the main agent used in the adhesive composition can be obtained by making (A) a (meth)acrylate monomer with an alkyl group of 4 to 10 carbon atoms, and (B) a copolymerizable monomer containing a hydroxyl group. It is synthesized by polymerization of (C) a copolymerizable monomer containing a carboxyl group, and (D) a polyalkylene glycol mono(meth)acrylate monomer. The polymerization method of the copolymer is not particularly limited, and appropriate polymerization methods such as solution polymerization and emulsion polymerization can be used. When (H2) an acryloyl group-containing quaternary ammonium salt type ionic compound is used as the (H) antistatic agent, the (A) alkyl group can have a carbon number of 4-10 (methyl) Acrylate monomers, (B) monomers containing hydroxyl groups and copolymerizable, (C) monomers containing carboxyl groups and copolymerizable, (D) polyalkylene glycol mono(meth)acrylate monomers, And (H2) a quaternary ammonium salt type ionic compound containing acrylic group is synthesized by polymerization. Regarding the adhesive composition, (E) a trifunctional or higher isocyanate compound, (F) a crosslinking retarder, (G) a crosslinking catalyst, (H) an antistatic agent, and (I) may be formulated into the above-mentioned copolymer. Polyether modified silicone compound, and any suitable additives. Furthermore, when the (H2) propylene group-containing quaternary ammonium salt type ionic compound is polymerized in the copolymer of the main agent, (H) antistatic agent may be further added to the copolymer.
上述共聚物較佳為使用(甲基)丙烯酸酯單體或(甲基)丙烯酸、(甲基)丙烯醯胺類等丙烯酸系單體成分作為原料之丙烯酸系聚合物。上述丙烯酸系單體成分之使用量相對於該共聚物較佳為50~100質量%。又,丙烯酸系聚合物之酸值較佳為0.01~8.0。若酸值處於上述範圍內,則能夠提高防止產生糊劑殘留之性能。 此處,所謂「酸值」係表示酸之含量之指標之一,由中和含有羧基之聚合物1 g所需之氫氧化鉀之mg數進行表示。The above-mentioned copolymer is preferably an acrylic polymer using (meth)acrylic acid ester monomers or acrylic monomer components such as (meth)acrylic acid and (meth)acrylamides as raw materials. The amount of the acrylic monomer component used is preferably 50 to 100% by mass relative to the copolymer. In addition, the acid value of the acrylic polymer is preferably 0.01 to 8.0. If the acid value is within the above range, the performance of preventing paste residue can be improved. Here, the so-called "acid value" is one of the indexes indicating the content of acid, expressed by the mg of potassium hydroxide required to neutralize 1 g of the carboxyl group-containing polymer.
將黏著劑組合物交聯而成之黏著劑層之凝膠分率較佳為95~100%。若凝膠分率處於上述範圍內,則於較低之剝離速度下,黏著力不會變得過大,未聚合單體或低聚物自共聚物之溶出降低,可改善二次加工性或高溫、高濕度下之耐久性,從而抑制被黏著體之污染。關於凝膠分率,將黏著劑層於23℃、53%RH之環境下進行7天老化後,準確地測定該黏著劑層之質量,進而於室溫下將該黏著劑層於甲苯中浸漬24小時後,利用200目之金屬絲網進行過濾。其後,將過濾物於100℃下乾燥1小時後,測定剩餘之不溶部分之質量,並根據下式計算出交聯後之黏著劑層之凝膠分率。 凝膠分率(%)=不溶部分質量(g)/黏著劑層質量(g)×100The gel fraction of the adhesive layer formed by cross-linking the adhesive composition is preferably 95-100%. If the gel fraction is within the above range, the adhesive force will not become too large at a lower peeling speed, and the elution of unpolymerized monomers or oligomers from the copolymer will decrease, which can improve secondary processability or high temperature , Durability under high humidity, thereby inhibiting the pollution of the adherend. Regarding the gel fraction, the adhesive layer was aged for 7 days under an environment of 23°C and 53%RH, and then the quality of the adhesive layer was accurately measured, and then the adhesive layer was immersed in toluene at room temperature After 24 hours, filter with 200 mesh wire mesh. Thereafter, after drying the filter at 100°C for 1 hour, the mass of the remaining insoluble part was measured, and the gel fraction of the crosslinked adhesive layer was calculated according to the following formula. Gel fraction (%) = mass of insoluble part (g)/mass of adhesive layer (g)×100
關於將上述黏著劑組合物交聯而成之黏著劑層與丙烯酸樹脂之剝離強度,低速剝離區域0.3 m/分鐘下之黏著力較佳為0.01 N/25 mm以上,又,高速剝離區域30 m/分鐘下之黏著力較佳為3.00 N/25 mm以下,又,低速剝離區域0.3 m/分鐘下之黏著力更佳為0.02 N/25 mm以上,又,高速剝離區域30 m/分鐘下之黏著力更佳為2.50 N/25 mm以下,低速剝離區域0.3 m/分鐘下之黏著力進而較佳為0.03 N/25 mm以上,又,高速剝離區域30 m/分鐘下之黏著力更佳為2.20 N/25 mm以下,藉此,可獲得黏著力不會因剝離速度不同而變化較大之性能,藉由高速剝離亦可迅速地進行剝離。又,於為了重新貼附而暫時將表面保護膜剝離時,亦無需過大之力,容易自被黏著體剝離。Regarding the peeling strength of the adhesive layer and acrylic resin formed by cross-linking the above adhesive composition, the adhesive force at a low-speed peeling area of 0.3 m/min is preferably 0.01 N/25 mm or more, and the high-speed peeling area is 30 m Adhesive force at 30 m/min is better than 3.00 N/25 mm, and at low speed peeling area 0.3 m/min, the adhesive force is better than 0.02 N/25 mm, and at high speed peeling area at 30 m/min. The adhesion force is more preferably 2.50 N/25 mm or less, and the adhesion force in the low-speed peeling area at 0.3 m/min is more than 0.03 N/25 mm, and the adhesion force at the high-speed peeling area at 30 m/min is even better. 2.20 N/25 mm or less, through this, the adhesive force will not change greatly due to the different peeling speed, and the peeling can be performed quickly by high-speed peeling. In addition, when the surface protective film is temporarily peeled off for reattachment, excessive force is not required, and it is easy to peel off from the adherend.
(積層體) 本發明中,於包含上述透明樹脂膜及保護膜作為層之積層體中,積層體之拉伸彈性模數E1與厚度T1滿足式(1), 350<E1×T1<1,000 (1) 且上述積層體之拉伸彈性模數E1與保護膜之拉伸彈性模數E2滿足式(2), 1.0≦E1/E2≦6.5 (2) 上述情況有助於防止保護膜之剝離及翹曲。(Layered body) In the present invention, in a laminate including the above-mentioned transparent resin film and protective film as layers, the tensile elastic modulus E1 and thickness T1 of the laminate satisfy the formula (1), 350<E1×T1<1,000 (1) And the tensile elastic modulus E1 of the laminate and the tensile elastic modulus E2 of the protective film satisfy the formula (2), 1.0≦E1/E2≦6.5 (2) The above conditions help prevent peeling and warping of the protective film.
關於拉伸彈性模數,需要測定積層體自身之拉伸彈性模數E1及保護膜之拉伸彈性模數E2。拉伸彈性模數可使用通常之測定拉伸彈性模數之裝置、例如島津製作所公司製造之「Autograph AG-IS」進行測定。測定之詳情記載於實施例中。厚度可為通常測定之厚度,例如可使用Micrometer(Mitutoyo Co., Ltd.製造)進行測定。拉伸彈性模數之單位為GPa,厚度之單位為μm。Regarding the tensile elastic modulus, it is necessary to measure the tensile elastic modulus E1 of the laminate itself and the tensile elastic modulus E2 of the protective film. The tensile modulus of elasticity can be measured using a common device for measuring the tensile modulus of elasticity, such as "Autograph AG-IS" manufactured by Shimadzu Corporation. The details of the measurement are described in the examples. The thickness can be a thickness that is usually measured, for example, it can be measured using a Micrometer (manufactured by Mitutoyo Co., Ltd.). The unit of tensile modulus is GPa, and the unit of thickness is μm.
於本發明中,積層體之拉伸彈性模數E1與積層體之厚度T1之積通常為300~1,000,較佳為330~900,更佳為350~800,進而較佳為380~750。又,積層體之拉伸彈性模數E1相對於保護膜之拉伸彈性模數E2之比(E1/E2)通常為1.0以上6.5以下,較佳為1.1以上5.0以下,更佳為1.2以上4.0以下,進而較佳為1.5以上3.0以下,進而更佳為1.5以上3.3以下。如上所述,較佳為積層體之拉伸彈性模數E1較高且厚度T1亦較厚,但因分別存在極限,故而需要使拉伸彈性模數E1與厚度T1之積落入特定範圍內。又,積層體之拉伸彈性模數E1與保護膜之拉伸彈性模數E2較佳為同等,故而較佳為1.0≦E1/E2≦6.5之範圍。In the present invention, the product of the tensile elastic modulus E1 of the laminate and the thickness T1 of the laminate is usually 300-1,000, preferably 330-900, more preferably 350-800, and still more preferably 380-750. In addition, the ratio (E1/E2) of the tensile elastic modulus E1 of the laminate to the tensile elastic modulus E2 of the protective film is usually 1.0 or more and 6.5 or less, preferably 1.1 or more and 5.0 or less, more preferably 1.2 or more and 4.0 Hereinafter, it is more preferably 1.5 or more and 3.0 or less, and still more preferably 1.5 or more and 3.3 or less. As mentioned above, it is preferable that the laminate has a higher tensile modulus E1 and a thicker thickness T1, but there are limits to each, so the product of the tensile modulus E1 and the thickness T1 needs to fall within a specific range . Furthermore, the tensile elastic modulus E1 of the laminate and the tensile elastic modulus E2 of the protective film are preferably the same, and therefore, the range of 1.0≦E1/E2≦6.5 is preferable.
於本發明中,以上述方式規定了積層體之拉伸彈性模數、厚度、保護膜之拉伸彈性模數之關係,亦可規定各值之較佳之範圍。具體而言,積層體之拉伸彈性模數E1較佳為2.0 GPa以上,更佳為2.5 GPa以上,進而較佳為3.0 GPa以上,進而更佳為3.7 GPa以上,且較佳為10.0 GPa以下,更佳為8.0 GPa以下,進而較佳為7.0 GPa以下,進而更佳為5.7 GPa。積層體之厚度T1通常為40~300 μm,較佳為50~300 μm,更佳為80~200 μm。保護膜之拉伸彈性模數E2較佳為0.7 GPa以上,更佳為1.0 GPa以上,進而較佳為1.5 GPa以上,進而更佳為1.8 GPa以上,且較佳為10.0 GPa以下,更佳為7.0 GPa以下,進而較佳為5.0 GPa以下,進而更佳為2.7 GPa以下。保護膜之厚度T2通常為10~200 μm,較佳為15~150 μm,更佳為20~100 μm。當處於上述範圍時,透明樹脂膜與保護膜之積層體之防止剝離及翹曲之效果提高。In the present invention, the relationship between the tensile modulus of elasticity, the thickness of the laminate, and the tensile modulus of the protective film is specified in the above-mentioned manner, and the preferable range of each value can also be specified. Specifically, the tensile modulus E1 of the laminate is preferably 2.0 GPa or more, more preferably 2.5 GPa or more, still more preferably 3.0 GPa or more, still more preferably 3.7 GPa or more, and preferably 10.0 GPa or less , More preferably 8.0 GPa or less, still more preferably 7.0 GPa or less, and still more preferably 5.7 GPa. The thickness T1 of the laminate is usually 40 to 300 μm, preferably 50 to 300 μm, more preferably 80 to 200 μm. The tensile modulus E2 of the protective film is preferably 0.7 GPa or more, more preferably 1.0 GPa or more, still more preferably 1.5 GPa or more, still more preferably 1.8 GPa or more, and preferably 10.0 GPa or less, and more preferably It is 7.0 GPa or less, more preferably 5.0 GPa or less, and still more preferably 2.7 GPa or less. The thickness T2 of the protective film is usually 10 to 200 μm, preferably 15 to 150 μm, and more preferably 20 to 100 μm. When it is in the above range, the effect of preventing peeling and warping of the laminate of the transparent resin film and the protective film is improved.
(功能層) 如上述圖1之說明所述,於透明樹脂膜中,可於存在保護膜之面之相反一面形成功能層。具體而言,功能層可為硬塗功能、抗靜電功能、防眩功能、低反射功能、抗反射功能、防污功能、阻氣功能、底塗功能、電磁波屏蔽功能、下塗功能、紫外線吸收功能、黏著功能、色相調整功能等光學膜中所採用之普通功能。功能層可為具有1種功能之層,亦可為兼具2種以上之功能之層。就容易用作可撓性顯示裝置之前面板之觀點而言,功能層之至少1個較佳為具有選自由硬塗功能、抗靜電功能、防眩功能、低反射功能、抗反射功能及防污功能所組成之群中之至少1種功能之層。功能層能夠以1層具有複數個功能,亦可將具有各功能之層積層2層以上。於積層2層以上之情形時,積層順序可根據其功能適當設定。該等層積層於透明樹脂膜之單面或雙面。積層於雙面之情形時,積層於各面之層之厚度、功能、積層順序可相同,亦可不同。又,亦可於功能層之上進而形成保護膜。(Functional layer) As described in the above description of FIG. 1, in a transparent resin film, a functional layer can be formed on the side opposite to the side where the protective film exists. Specifically, the functional layer can be hard coating function, antistatic function, anti-glare function, low reflection function, antireflection function, antifouling function, gas barrier function, primer function, electromagnetic wave shielding function, undercoating function, ultraviolet absorption function , Adhesive function, hue adjustment function and other common functions used in optical films. The functional layer may be a layer having one function, or a layer having two or more functions. From the viewpoint of being easy to use as a front panel of a flexible display device, at least one of the functional layers is preferably selected from the group consisting of hard coating function, antistatic function, anti-glare function, low reflection function, anti-reflection function and anti-fouling function. The layer of at least one function in the group of functions. The functional layer may have a plurality of functions in one layer, or two or more layers with each function may be laminated. When two or more layers are stacked, the stacking order can be appropriately set according to its function. These layers are laminated on one or both sides of the transparent resin film. In the case of laminated layers on both sides, the thickness, function, and order of the layers laminated on each side may be the same or different. In addition, a protective film may be further formed on the functional layer.
功能層之厚度可根據目標功能適當設定,就容易提高積層體之輕量化及光學均質性之觀點而言,較佳為20 μm以下,更佳為15 μm以下,進而較佳為10 μm以下,且較佳為3 μm以上。The thickness of the functional layer can be appropriately set according to the target function. From the viewpoint of easily improving the weight reduction and optical homogeneity of the laminate, it is preferably 20 μm or less, more preferably 15 μm or less, and still more preferably 10 μm or less, And it is preferably 3 μm or more.
<硬塗功能> 硬塗層之表面硬度較佳為F以上,更佳為H以上,進而較佳為2H以上。若硬塗層之表面硬度為上述下限值以上,則於將上述積層體用作圖像顯示裝置之前面板(窗膜)之情形時,可有利地抑制圖像顯示裝置表面受損,又,可有助於防止聚醯亞胺系膜之收縮及膨脹。硬塗層之表面硬度通常為9H以下。再者,於本發明中,表面硬度可依照JIS K 5600-5-4:1999進行測定。<Hard coating function> The surface hardness of the hard coat layer is preferably F or more, more preferably H or more, and still more preferably 2H or more. If the surface hardness of the hard coat layer is more than the above lower limit, when the laminate is used as a front panel (window film) of an image display device, damage to the surface of the image display device can be advantageously suppressed. It can help prevent the shrinkage and expansion of polyimide-based films. The surface hardness of the hard coat layer is usually below 9H. Furthermore, in the present invention, the surface hardness can be measured in accordance with JIS K 5600-5-4:1999.
硬塗層包含硬塗層樹脂而成,作為硬塗層樹脂,例如可例舉丙烯酸系樹脂、環氧系樹脂、胺基甲酸酯系樹脂、氯化苄系樹脂、乙烯系樹脂或矽酮系樹脂或者該等之混合樹脂等紫外線硬化型、電子束硬化型、或熱硬化型之樹脂。尤其是,就表面硬度等機械物性及工業上之觀點而言,硬塗層較佳為包含丙烯酸系樹脂而成。The hard coat layer contains a hard coat resin. Examples of the hard coat resin include acrylic resins, epoxy resins, urethane resins, benzyl chloride resins, vinyl resins, or silicones. UV-curable, electron-beam-curable, or thermo-curable resins such as resins or mixed resins. In particular, from the viewpoint of mechanical properties such as surface hardness and industrial viewpoints, the hard coat layer is preferably made of acrylic resin.
作為丙烯酸系樹脂,可例舉丙烯酸胺基甲酸酯、甲基丙烯酸胺基甲酸酯(以下,丙烯酸酯及/或甲基丙烯酸酯記為(甲基)丙烯酸酯)、(甲基)丙烯酸烷基酯、酯類化合物之(甲基)丙烯酸酯、及環氧(甲基)丙烯酸酯、以及其聚合物及共聚物等。具體可例舉(甲基)丙烯酸甲酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸甲氧基乙酯、(甲基)丙烯酸丁氧基乙酯、(甲基)丙烯酸苯酯、乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、二丙二醇二(甲基)丙烯酸酯、乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、及季戊四醇三(甲基)丙烯酸酯、以及其聚合物及共聚物等。The acrylic resin may, for example, be urethane acrylate, urethane methacrylate (hereinafter, acrylate and/or methacrylate will be referred to as (meth)acrylate), (meth)acrylic acid Alkyl esters, (meth)acrylates of ester compounds, epoxy (meth)acrylates, and polymers and copolymers thereof. Specific examples include methyl (meth)acrylate, butyl (meth)acrylate, methoxyethyl (meth)acrylate, butoxyethyl (meth)acrylate, phenyl (meth)acrylate, Ethylene glycol di(meth)acrylate, propylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, dipropylene glycol di(meth)acrylate, ethylene glycol di(meth) Acrylate, propylene glycol di(meth)acrylate, pentaerythritol tri(meth)acrylate, and polymers and copolymers thereof.
硬塗層可包含光聚合起始劑及/或有機溶劑,又,亦可包含氧化矽粒子、氧化鋁、及聚有機矽氧烷等無機氧化物。於本發明之較佳之實施態樣中,就表面硬度等機械物性及工業上之觀點而言,硬塗層係包含丙烯酸系樹脂及氧化矽粒子而成。The hard coat layer may include a photopolymerization initiator and/or an organic solvent, and may also include inorganic oxides such as silica particles, alumina, and polyorganosiloxane. In a preferred embodiment of the present invention, in terms of mechanical properties such as surface hardness and industrial viewpoints, the hard coat layer is made of acrylic resin and silicon oxide particles.
硬塗層之厚度可根據應用積層體之圖像顯示裝置等之用途適當調整,例如可為1~50 μm,尤其可為2~30 μm。再者,於本發明中,硬塗層之厚度例如可使用接觸式之數位式量表,並根據與基材厚度之差計算出。The thickness of the hard coat layer can be appropriately adjusted according to the application of the image display device to which the laminate is applied, and it can be, for example, 1-50 μm, especially 2-30 μm. Furthermore, in the present invention, the thickness of the hard coat layer can be calculated based on the difference between the thickness of the substrate and the thickness of the substrate using, for example, a contact type digital gauge.
於本發明之較佳之實施態樣中,硬塗層亦可為延伸膜。作為延伸膜之硬塗層可藉由如下方式製備:將下述硬塗層組合物之塗膜乾燥後,進行延伸處理,並照射高能量線。In a preferred embodiment of the present invention, the hard coat layer may also be a stretched film. The hard coat layer as a stretched film can be prepared by drying the coating film of the following hard coat composition, then performing stretching treatment and irradiating high energy rays.
<抗靜電功能> 抗靜電功能係防止光學膜表面之靜電之功能。於本發明之積層體中,功能層可為具有抗靜電功能之層(抗靜電層)。作為形成抗靜電層之方法,除了將抗靜電劑添加至上述硬塗層形成用組合物中而對硬塗層賦予抗靜電功能之方法以外,亦可例舉如下方法:將利用溶劑等稀釋抗靜電劑而獲得之抗靜電層形成用組合物塗佈於光學膜或光學膜上所積層之功能層上,並視需要進行乾燥,形成為單獨之膜。抗靜電劑可作為具有抗靜電功能之結構單元包含於構成功能層之樹脂(例如上述活性能量線硬化性化合物之硬化物)之一部分中,亦可作為添加劑添加至形成功能層之樹脂中。於添加抗靜電劑作為添加劑之情形時,其添加量相對於功能層形成用組合物之固形物成分,較佳為0.01~20質量%,更佳為0.05~10質量%,進而較佳為0.1~10質量%。<Antistatic function> The antistatic function is the function of preventing static electricity on the surface of the optical film. In the laminate of the present invention, the functional layer may be a layer having an antistatic function (antistatic layer). As a method of forming an antistatic layer, in addition to a method of adding an antistatic agent to the composition for forming a hard coat layer to impart an antistatic function to the hard coat layer, the following method may also be exemplified: The composition for forming an antistatic layer obtained by an electrostatic agent is coated on the optical film or the functional layer laminated on the optical film, and dried as necessary to form a separate film. The antistatic agent can be included in a part of the resin constituting the functional layer (such as the cured product of the active energy ray curable compound) as a structural unit with antistatic function, and can also be added as an additive to the resin forming the functional layer. When an antistatic agent is added as an additive, the addition amount is preferably 0.01-20% by mass, more preferably 0.05-10% by mass, and still more preferably 0.1 relative to the solid content of the composition for forming a functional layer. ~10% by mass.
<防眩功能> 防眩功能係藉由使光散射後反射而防止外界光映入之功能。於本發明之積層體中,功能層可為具有防眩功能之層(防眩層)。作為防眩層,可適當採用公知之物品。例如,可使用透光性樹脂中包含1種以上之透光性微粒子之樹脂組合物,形成表面具有微細之凹凸形狀之層,藉此賦予防眩功能。更具體而言,此種防眩層例如可藉由將使作為填料之透光性微粒子分散所得之透光性樹脂溶液塗佈於光學膜之上,並以透光性微粒子成為防眩層之表面中之凸形狀部分之方式調整塗佈之厚度而形成。再者,於本說明書中,所謂「透光性」意指無論物質內部有無散射光均能夠大致透過。<Anti-glare function> The anti-glare function is a function that prevents external light from being reflected by scattering and reflecting light. In the laminate of the present invention, the functional layer may be a layer having an anti-glare function (anti-glare layer). As the anti-glare layer, well-known articles can be suitably used. For example, a resin composition containing at least one type of light-transmitting fine particles in a light-transmitting resin can be used to form a layer with fine concavo-convex shapes on the surface, thereby imparting an anti-glare function. More specifically, such an anti-glare layer can be formed by, for example, coating a translucent resin solution obtained by dispersing translucent fine particles as a filler on an optical film, and using the translucent fine particles as the anti-glare layer The convex part in the surface is formed by adjusting the thickness of the coating. In addition, in this specification, the term "transparent" means that light can be substantially transmitted regardless of the presence or absence of scattered light inside the substance.
透光性微粒子 作為透光性微粒子,例如可例舉(甲基)丙烯酸系樹脂、三聚氰胺樹脂、聚乙烯樹脂、聚苯乙烯樹脂、聚碳酸酯樹脂、氯乙烯樹脂、有機矽酮樹脂、丙烯酸-苯乙烯共聚物等有機微粒子、及碳酸鈣、氧化矽、氧化鋁、碳酸鋇、硫酸鋇、氧化鈦、玻璃等無機微粒子。可使用1種或2種以上之微粒子作為透光性微粒子。為了獲得所期望之防眩性,可適當調整透光性微粒子之種類、粒徑、折射率、含量等。Translucent particles Examples of light-transmitting fine particles include (meth)acrylic resins, melamine resins, polyethylene resins, polystyrene resins, polycarbonate resins, vinyl chloride resins, silicone resins, and acrylic-styrene copolymers. Organic particles such as calcium carbonate, silica, alumina, barium carbonate, barium sulfate, titanium oxide, glass and other inorganic particles. One kind or two or more kinds of fine particles can be used as the light-transmitting fine particles. In order to obtain the desired anti-glare properties, the type, particle size, refractive index, content, etc. of the translucent fine particles can be appropriately adjusted.
透光性微粒子之粒徑較佳為0.5~5 μm,更佳為1~4 μm。若透光性微粒子之粒徑處於上述範圍內,則容易獲得所需之光擴散效果,又,容易於防眩層之表面形成凹凸,故而容易獲得充分之防眩效果。進而,防眩層之表面形狀並不粗糙,而有霧度值不會大幅上升之傾向。The particle diameter of the light-transmitting fine particles is preferably 0.5 to 5 μm, more preferably 1 to 4 μm. If the particle size of the light-transmitting fine particles is within the above range, it is easy to obtain the desired light diffusion effect, and it is easy to form irregularities on the surface of the anti-glare layer, so it is easy to obtain a sufficient anti-glare effect. Furthermore, the surface shape of the anti-glare layer is not rough, and there is a tendency that the haze value does not increase significantly.
透光性微粒子與透光性樹脂之折射率之差較佳為0.02~0.2,更佳為0.04~0.1。若折射率差處於上述範圍內,則容易獲得充分之光擴散效果,又,積層體整體不易變白。The difference in refractive index between the light-transmitting fine particles and the light-transmitting resin is preferably 0.02 to 0.2, more preferably 0.04 to 0.1. If the refractive index difference is within the above-mentioned range, it is easy to obtain a sufficient light diffusion effect, and the whole layered body is unlikely to turn white.
透光性微粒子之添加量相對於透光性樹脂100質量份較佳為3~30質量份,更佳為5~20質量份。若添加量處於上述範圍內,則容易獲得充分之光擴散效果,又,積層體整體不易變白。The addition amount of the translucent fine particles is preferably 3 to 30 parts by mass, and more preferably 5 to 20 parts by mass relative to 100 parts by mass of the translucent resin. If the addition amount is within the above range, it is easy to obtain a sufficient light diffusion effect, and the whole layered body is unlikely to turn white.
於將透光性微粒子之粒徑、添加量、及/或透光性微粒子與透光性樹脂之折射率差調整為如上所述之範圍之情形時,即便在防眩層之霧度較高之區域中透射清晰度亦不會降低,從而容易防止表面之眩光,進而於霧度較低之區域中,亦容易於維持高透射清晰度之狀態下防止眩光。In the case of adjusting the particle size, addition amount, and/or the refractive index difference between the light-transmitting fine particles and the light-transmitting resin to the above-mentioned range, even if the haze of the anti-glare layer is high The clearness of transmission in the area will not decrease, so it is easy to prevent glare on the surface, and in areas with low haze, it is easy to prevent glare while maintaining high clearness of transmission.
透光性樹脂 作為構成防眩層之透光性樹脂,並無特別限制,只要為具有透光性者即可,例如除如上所述之活性能量線硬化性化合物之硬化物以外,還可例舉:熱硬化性樹脂之硬化物;熱塑性樹脂;金屬烷氧化物系聚合物等。其中,較佳為活性能量線硬化性化合物之硬化物。於將紫外線硬化性樹脂等用作活性能量線硬化性化合物之情形時,與上述相同,可使塗佈液中含有光聚合起始劑(自由基聚合起始劑),藉由照射活性能量線而使塗佈層硬化。Translucent resin The translucent resin constituting the anti-glare layer is not particularly limited, as long as it has translucency. For example, in addition to the cured product of the active energy ray curable compound as described above, there can be exemplified: thermosetting Hardened resins; thermoplastic resins; metal alkoxide polymers, etc. Among them, a cured product of an active energy ray-curable compound is preferred. When using an ultraviolet curable resin or the like as an active energy ray-curable compound, as described above, a photopolymerization initiator (radical polymerization initiator) can be contained in the coating solution, and the active energy ray can be irradiated The coating layer is hardened.
作為熱硬化性樹脂,可例舉包含丙烯酸多元醇及異氰酸酯預聚物之熱硬化性胺基甲酸酯樹脂、酚樹脂、脲三聚氰胺樹脂、環氧樹脂、不飽和聚酯樹脂、矽酮樹脂等。Examples of thermosetting resins include thermosetting urethane resins containing acrylic polyols and isocyanate prepolymers, phenol resins, urea melamine resins, epoxy resins, unsaturated polyester resins, silicone resins, etc. .
作為熱塑性樹脂,可例舉:乙醯纖維素、硝化纖維素、乙醯丁基纖維素、乙基纖維素、甲基纖維素等纖維素衍生物;乙酸乙烯酯及其共聚物、氯乙烯及其共聚物、偏二氯乙烯及其共聚物等乙烯系樹脂;聚乙烯醇縮甲醛、聚乙烯醇縮丁醛等縮醛系樹脂;丙烯酸樹脂及其共聚物、甲基丙烯酸樹脂及其共聚物等(甲基)丙烯酸系樹脂;聚苯乙烯系樹脂;聚醯胺系樹脂;聚酯系樹脂;聚碳酸酯系樹脂等。Examples of thermoplastic resins include cellulose derivatives such as acetyl cellulose, nitrocellulose, acetyl butyl cellulose, ethyl cellulose, and methyl cellulose; vinyl acetate and its copolymers, vinyl chloride and Its copolymers, vinylidene chloride and its copolymers and other vinyl resins; polyvinyl formal, polyvinyl butyral and other acetal resins; acrylic resins and their copolymers, methacrylic resins and their copolymers (Meth)acrylic resins; polystyrene resins; polyamide resins; polyester resins; polycarbonate resins, etc.
作為金屬烷氧化物系聚合物,可使用以矽烷氧化物系材料為原料之氧化矽系基質等。具體而言,金屬烷氧化物系聚合物可為將四甲氧基矽烷、四乙氧基矽烷等烷氧基矽烷之水解物脫水縮合而獲得之無機系或有機無機複合系基質。As the metal alkoxide-based polymer, a silicon oxide-based matrix using a silanoxide-based material as a raw material can be used. Specifically, the metal alkoxide-based polymer may be an inorganic or organic-inorganic composite matrix obtained by dehydrating and condensing a hydrolyzate of alkoxysilane such as tetramethoxysilane and tetraethoxysilane.
於將熱硬化性樹脂之硬化物、金屬烷氧化物系聚合物用作透光性樹脂之情形時,塗佈了塗佈液之後,有時需要進行加熱。When a cured product of a thermosetting resin or a metal alkoxide-based polymer is used as a translucent resin, heating may be necessary after applying the coating liquid.
又,紫外線硬化性樹脂之折射率一般與玻璃為相同程度,約為1.5,但存在所使用之紫外線硬化性樹脂之折射率於與上述透光性微粒子之折射率之比較中較低之情形。於此情形時,以能夠保持防眩層中之光之擴散性之程度將作為折射率較高之微粒子之TiO2 (折射率;2.3~2.7)、Y2 O3 (折射率;1.87)、La2 O3 (折射率;1.95)、ZrO2 (折射率;2.05)、Al2 O3 (折射率;1.63)等添加至透光性樹脂中,從而可提高透過性樹脂之折射率,將該透過性樹脂之折射率調整為較佳之範圍。In addition, the refractive index of the ultraviolet curable resin is generally the same as that of glass, about 1.5, but the refractive index of the ultraviolet curable resin used may be lower compared with the refractive index of the above-mentioned light-transmitting fine particles. In this case, TiO 2 (refractive index; 2.3 to 2.7), Y 2 O 3 (refractive index; 1.87), TiO 2 (refractive index; 2.3 to 2.7), Y 2 O 3 (refractive index; 1.87), La 2 O 3 (refractive index; 1.95), ZrO 2 (refractive index; 2.05), Al 2 O 3 (refractive index; 1.63), etc. are added to the translucent resin to increase the refractive index of the translucent resin, and The refractive index of the transparent resin is adjusted to a preferable range.
關於防眩層形成用組合物,可使透光性微粒子分散於含有透光性樹脂及溶劑之組合物(例如上述硬塗層形成用組合物)中而製造。使透光性微粒子分散之時點及分散方法並無特別限定。The composition for forming an antiglare layer can be manufactured by dispersing light-transmitting fine particles in a composition containing a light-transmitting resin and a solvent (for example, the composition for forming a hard coat layer). The time to disperse the light-transmitting fine particles and the dispersion method are not particularly limited.
將該防眩層形成用組合物作為塗佈液,塗佈於光學膜之表面或光學膜上所積層之功能層之表面,並進行乾燥,藉此可形成防眩層。塗佈可藉由通常之方法、例如微凹版塗佈法、輥塗法、浸漬塗佈法、旋轉塗佈法、模嘴塗佈法、流延轉印法、流塗法、噴塗法等方法來進行。其後,可藉由照射紫外線而使紫外線硬化性樹脂硬化。所照射之紫外線之強度、照射時間等可根據所使用之硬化性化合物之種類、含有硬化性化合物之層之厚度等適當選擇。紫外線亦可於惰性氣體氛圍中進行照射。如需於惰性氣體氛圍中照射紫外線,則只要例如由惰性氣體密封之容器中進行活性能量線照射即可,作為惰性氣體,可使用氮氣、氬氣等。The composition for forming an anti-glare layer is used as a coating liquid, applied to the surface of the optical film or the surface of the functional layer laminated on the optical film, and dried to form an anti-glare layer. Coating can be carried out by usual methods, such as microgravure coating, roll coating, dip coating, spin coating, die nozzle coating, casting transfer, flow coating, spray coating, etc. To proceed. Thereafter, the ultraviolet curable resin can be cured by irradiating ultraviolet rays. The intensity of the irradiated ultraviolet rays, the irradiation time, etc. can be appropriately selected according to the type of the curable compound used, the thickness of the layer containing the curable compound, and the like. Ultraviolet rays can also be irradiated in an inert gas atmosphere. If it is necessary to irradiate ultraviolet rays in an inert gas atmosphere, for example, it is sufficient to perform active energy ray irradiation in a container sealed with an inert gas. As the inert gas, nitrogen, argon, etc. can be used.
作為形成防眩層之其他方法,可使用壓紋處理。該方法中,將防眩層形成用組合物塗佈於光學膜或光學膜上所積層之功能層上之後,一面將具有特定表面凹凸形狀之模具(壓紋輥)壓抵於塗佈層,一面視需要使塗佈層硬化,從而可對塗佈層之表面賦予凹凸。將防眩層自壓紋輥剝離後,為了進一步促進該防眩層之硬化反應,實施自防眩層側再次照射紫外線之第二硬化步驟亦有效。As another method of forming the anti-glare layer, embossing can be used. In this method, after coating the composition for forming an anti-glare layer on an optical film or a functional layer laminated on the optical film, a mold (embossing roll) with a specific surface unevenness is pressed against the coating layer. If necessary, the coating layer is hardened to provide unevenness on the surface of the coating layer. After the anti-glare layer is peeled off from the embossing roll, in order to further promote the hardening reaction of the anti-glare layer, it is also effective to perform a second hardening step in which ultraviolet rays are irradiated again from the side of the anti-glare layer.
防眩層之霧度較佳為0.1~50%。防眩層之霧度可藉由依據JIS K 7361之方法進行測定。防眩層之厚度例如能夠以防眩層之霧度成為上述範圍內之方式適當調整,較佳為2~20 μm。若防眩層之厚度處於上述範圍內,則容易獲得充分之防眩效果,且容易防止防眩層之開裂,又,容易防止防眩層因防眩層之硬化收縮而捲曲導致生產性降低。The haze of the anti-glare layer is preferably 0.1-50%. The haze of the anti-glare layer can be measured by a method based on JIS K 7361. The thickness of the anti-glare layer can be appropriately adjusted, for example, so that the haze of the anti-glare layer falls within the above-mentioned range, and is preferably 2 to 20 μm. If the thickness of the anti-glare layer is in the above range, it is easy to obtain a sufficient anti-glare effect, and it is easy to prevent cracking of the anti-glare layer, and it is easy to prevent the anti-glare layer from curling due to the hardening and shrinkage of the anti-glare layer, resulting in reduced productivity.
防眩層亦可含有抗靜電劑。藉由含有抗靜電劑,可獲得具有抗靜電功能之防眩層。作為抗靜電劑,可例舉與上述添加至硬塗層之抗靜電劑相同者。The anti-glare layer may also contain an antistatic agent. By containing an antistatic agent, an anti-glare layer with antistatic function can be obtained. The antistatic agent may, for example, be the same as the antistatic agent added to the hard coat layer described above.
防眩層亦可於其最表面、即凹凸面側具有低反射層。雖於無低反射層之狀態下亦發揮充分之防眩功能,但藉由在最表面設置低反射層,可進一步提高防眩性。作為低反射層,可應用下述者。The anti-glare layer may have a low-reflection layer on the outermost surface, that is, on the uneven surface side. Although it exhibits sufficient anti-glare function without a low-reflection layer, the anti-glare performance can be further improved by providing a low-reflection layer on the outermost surface. As the low reflection layer, the following can be applied.
<抗反射功能及低反射功能> 抗反射功能及低反射功能係防止或減少外界光反射之功能。於本發明之積層體中,功能層可為具有防止外界光反射之功能之層(抗反射層),亦可為具有減少外界光反射之功能之層(低反射層)。抗反射層及低反射層可為單層,亦可為多層。<Anti-reflection function and low reflection function> Anti-reflection function and low-reflection function are functions to prevent or reduce the reflection of external light. In the laminated body of the present invention, the functional layer may be a layer having a function of preventing reflection of external light (anti-reflection layer), or a layer having a function of reducing reflection of external light (low reflection layer). The anti-reflection layer and the low-reflection layer may be a single layer or multiple layers.
抗反射層 抗反射層可具備低折射率層。又,抗反射層亦可為具有多層構造之層,該多層構造具備低折射率層,進而具備積層於該低折射率層與光學膜之間之高折射率層及/或中折射率層。亦可於抗反射層與光學膜之間設置上述硬塗層。Anti-reflective layer The anti-reflection layer may have a low refractive index layer. In addition, the anti-reflection layer may be a layer having a multilayer structure including a low refractive index layer, and further including a high refractive index layer and/or a medium refractive index layer laminated between the low refractive index layer and the optical film. The above-mentioned hard coat layer may also be provided between the anti-reflection layer and the optical film.
抗反射層之厚度較佳為0.01~1 μm,更佳為0.02~0.5 μm。作為抗反射層,可例舉:具有較供積層該抗反射層之光學膜或功能層小之折射率(例如1.3~1.45之折射率)的低折射率層;交替地積層複數個包含無機化合物之薄膜之低折射率層及包含無機化合物之薄膜之高折射率層而成之層等。此處,高折射率層之折射率只要大於低折射率層之折射率即可,較佳為1.60以上。The thickness of the anti-reflection layer is preferably 0.01 to 1 μm, more preferably 0.02 to 0.5 μm. Examples of the anti-reflection layer include: a low-refractive index layer having a lower refractive index (for example, a refractive index of 1.3 to 1.45) than the optical film or functional layer for which the anti-reflection layer is laminated; alternately laminated multiple layers containing inorganic compounds The low refractive index layer of the thin film and the high refractive index layer of the thin film containing inorganic compounds. Here, the refractive index of the high refractive index layer only needs to be greater than the refractive index of the low refractive index layer, and is preferably 1.60 or more.
形成上述低折射率層之材料並無特別限制,只要為折射率較低之材料即可。例如可例舉活性能量線硬化性樹脂(例如紫外線硬化型丙烯酸樹脂)等樹脂材料、使膠體氧化矽等無機微粒子分散於樹脂中所得之混合材料、使用了四乙氧基矽烷等金屬烷氧化物之溶膠-凝膠材料等。該等形成低折射率層之材料可為聚合後之聚合物,亦可為成為前驅物之單體或低聚物。又,構成抗反射層之材料可對抗反射層賦予防污功能,故而較佳為含有含氟之化合物。The material for forming the above-mentioned low refractive index layer is not particularly limited, as long as it is a material with a lower refractive index. For example, resin materials such as active energy ray-curable resins (e.g. ultraviolet-curable acrylic resins), mixed materials obtained by dispersing inorganic particles such as colloidal silica in the resin, and metal alkoxides such as tetraethoxysilane are used. The sol-gel materials, etc. The materials for forming the low refractive index layer can be polymers after polymerization, or monomers or oligomers that become precursors. In addition, the material constituting the anti-reflective layer can impart an anti-fouling function to the anti-reflective layer, so it is preferably a fluorine-containing compound.
高折射率層可藉由如下方法形成:於塗佈含有上述活性能量線硬化性樹脂之硬化物或金屬烷氧化物系聚合物等透光性樹脂、以及無機微粒子及/或有機微粒子之塗佈液之後,視需要使塗佈層硬化。作為無機微粒子,例如可例舉氧化鋅、氧化鈦、氧化鈰、氧化鋁、氧化矽烷、氧化鉭、氧化釔、氧化鐿、氧化鋯、氧化銻、氧化銦錫(ITO)等。包含該等無機微粒子之高折射率層亦可兼具抗靜電功能。The high refractive index layer can be formed by the following method: coating a cured product containing the active energy ray-curable resin or a translucent resin such as a metal alkoxide polymer, as well as inorganic microparticles and/or organic microparticles After the liquid, the coating layer is hardened as necessary. Examples of the inorganic fine particles include zinc oxide, titanium oxide, cerium oxide, aluminum oxide, silane oxide, tantalum oxide, yttrium oxide, ytterbium oxide, zirconium oxide, antimony oxide, and indium tin oxide (ITO). The high refractive index layer containing the inorganic fine particles can also have an antistatic function.
作為製造使折射率不同之無機化合物(金屬氧化物等)之透明薄膜積層而成之多層膜之方法,可例舉化學蒸鍍(CVD)法、物理蒸鍍(PVD)法、利用金屬烷氧化物等金屬化合物之溶膠/凝膠方法形成膠體狀金屬氧化物粒子皮膜後進行後處理(紫外線照射:日本專利特開平9-157855號公報;電漿處理:日本專利特開2002-327310號公報)而形成薄膜之方法等。As a method of manufacturing a multilayer film formed by laminating transparent thin films of inorganic compounds (metal oxides, etc.) with different refractive indices, chemical vapor deposition (CVD) method, physical vapor deposition (PVD) method, and metal alkoxide can be exemplified The sol/gel method of metal compounds such as substances forms a colloidal metal oxide particle film and post-treatment (ultraviolet radiation: Japanese Patent Laid-Open No. 9-157855; plasma treatment: Japanese Patent Laid-Open No. 2002-327310) And the method of forming a thin film, etc.
另一方面,就容易提高生產性之觀點而言,亦較佳為積層塗設使無機粒子分散於基質中所得之薄膜而積層抗反射層。進而,藉由塗佈使無機粒子分散於基質中所得之抗反射層形成用組合物,積層抗反射層時,亦可藉由在塗佈表面形成微細之凹凸形狀,進而對抗反射層賦予防眩功能。On the other hand, from the viewpoint of ease of improving productivity, it is also preferable to laminate an anti-reflection layer by coating a thin film obtained by dispersing inorganic particles in a matrix. Furthermore, by coating the composition for forming an anti-reflective layer obtained by dispersing inorganic particles in a matrix, when the anti-reflective layer is laminated, it is also possible to form fine concavities and convexities on the coated surface, thereby imparting anti-glare to the anti-reflective layer Features.
低反射層 低反射層係由折射率較成為基材之光學膜低之低折射率材料形成之層。低折射率層可藉由如下方法形成:於塗佈含有上述活性能量線硬化性樹脂之硬化物或金屬烷氧化物系聚合物等透光性樹脂、及無機微粒子之塗佈液之後,視需要使塗佈層硬化。作為此種低折射率材料,具體例舉:於丙烯酸系樹脂或環氧系樹脂等中含有氟化鋰(LiF)、氟化鎂(MgF2 )、氟化鋁(AlF3 )、冰晶石(3NaF-AlF3 或Na3 AlF6 )等無機材料微粒子所得之無機系低反射材料;氟系或矽酮系有機化合物、熱塑性樹脂、熱硬化性樹脂、紫外線硬化性樹脂等有機系低反射材料。Low-reflection layer The low-reflection layer is a layer formed of a low-refractive index material whose refractive index is lower than that of the optical film used as the base material. The low refractive index layer can be formed by the following method: after coating a cured product containing the active energy ray curable resin or a translucent resin such as a metal alkoxide polymer, and a coating liquid of inorganic fine particles, if necessary Harden the coating layer. Specific examples of such a low refractive index material include lithium fluoride (LiF), magnesium fluoride (MgF 2 ), aluminum fluoride (AlF 3 ), cryolite ( 3NaF-AlF 3 or Na 3 AlF 6 ) is an inorganic low-reflective material obtained from fine particles of inorganic materials; fluorine-based or silicone-based organic compounds, thermoplastic resins, thermosetting resins, UV-curable resins, and other organic low-reflection materials.
<防污功能> 防污功能係防止污漬之功能,且為藉由對層賦予撥水性、撥油性、耐汗性、防污性、耐指紋性等而獲得之功能。於本發明之積層體中,功能層可為具有防污功能之層(防污層)。用以形成防污層之材料可為有機化合物,亦可為無機化合物。作為帶來高撥水性及撥油性之材料,可例舉含氟有機化合物、有機矽化合物等。作為含氟有機化合物,可例舉氟碳、全氟矽烷、該等之高分子化合物等。就容易提高防止污漬附著之效果之觀點而言,較佳為如防污層表面之相對於純水之接觸角度成為90度以上、進而成為100度以上之材料。防污層之形成方法可根據形成之材料,使用以蒸鍍或濺鍍為代表例之物理氣相生長法、化學氣相生長法、濕式塗佈法等。防污層之平均厚度通常為1~50 nm左右,較佳為3~35 nm。<Antifouling function> The antifouling function is the function of preventing stains, and is a function obtained by imparting water repellency, oil repellency, sweat resistance, stain resistance, fingerprint resistance, etc. to the layer. In the laminate of the present invention, the functional layer may be a layer having an antifouling function (antifouling layer). The material used to form the antifouling layer can be an organic compound or an inorganic compound. Examples of materials that bring high water repellency and oil repellency include fluorine-containing organic compounds and organosilicon compounds. Examples of the fluorine-containing organic compound include fluorocarbon, perfluorosilane, and these polymer compounds. From the viewpoint of easily improving the effect of preventing the adhesion of stains, it is preferable that the contact angle of the surface of the antifouling layer with respect to pure water is 90 degrees or more, and furthermore, it is 100 degrees or more. The method for forming the antifouling layer can be physical vapor deposition, chemical vapor growth, wet coating, etc., which are represented by evaporation or sputtering, depending on the material to be formed. The average thickness of the antifouling layer is usually about 1-50 nm, preferably 3-35 nm.
<紫外線吸收功能> 於本發明之積層體中,功能層可為具有紫外線吸收功能之紫外線吸收層。紫外線吸收層例如包含選自紫外線硬化型透光性樹脂、電子束硬化型透光性樹脂、及熱硬化型透光性樹脂之主材料、及分散於該主材料之紫外線吸收劑。<Ultraviolet absorption function> In the laminate of the present invention, the functional layer may be an ultraviolet absorbing layer having an ultraviolet absorbing function. The ultraviolet absorbing layer includes, for example, a main material selected from the group consisting of ultraviolet curable translucent resin, electron beam curable translucent resin, and thermosetting translucent resin, and an ultraviolet absorber dispersed in the main material.
<黏著功能> 於本發明之積層體中,功能層可為具有使光學膜接著於其他構件之黏著性之功能之黏著層。作為黏著層之形成材料,可使用眾所周知之材料。例如,可使用熱硬化性樹脂組合物或光硬化性樹脂組合物。於此情形時,事後藉由供給能量,可使熱硬化性樹脂組合物或光硬化性樹脂組合物高分子化、硬化。<Adhesive function> In the laminate of the present invention, the functional layer may be an adhesive layer having the function of adhering the optical film to other members. As the forming material of the adhesive layer, well-known materials can be used. For example, a thermosetting resin composition or a photocuring resin composition can be used. In this case, by supplying energy afterwards, the thermosetting resin composition or the photocuring resin composition can be polymerized and cured.
黏著層亦可為稱作壓敏型接著劑(Pressure Sensitive Adhesive;PSA)之藉由按壓而貼附於對象物之層。壓敏型接著劑可為黏著劑,該黏著劑係「常溫下具有黏著性而以較輕之壓力即接著於被黏著材料之物質」(JIS K 6800),亦可為膠囊型接著劑,該膠囊型接著劑係「於保護覆膜(微膠囊)中內含特定成分,於以適當之手段(壓力、熱等)破壞覆膜之前可保持穩定性之接著劑」(JIS K 6800)。The adhesive layer may also be a layer called a pressure sensitive adhesive (PSA) that is attached to an object by pressing. The pressure-sensitive adhesive can be an adhesive, which is a "substance that has adhesiveness at room temperature and adheres to the material to be adhered with a lighter pressure" (JIS K 6800). It can also be a capsule adhesive. Capsule-type adhesives are "adhesives that contain specific ingredients in a protective coating (microcapsule) and can maintain stability before the coating is destroyed by appropriate means (pressure, heat, etc.)" (JIS K 6800).
<色相調整功能> 於本發明之積層體中,功能層可為具有能夠將積層體調整為目標色相之功能之色相調整層。色相調整層例如為含有樹脂及著色劑之層。作為著色劑,例如可例舉:氧化鈦、氧化鋅、紅丹、氧鈦系燒成顏料、群青、鋁酸鈷、及碳黑等無機顏料;偶氮系化合物、喹吖啶酮系化合物、蒽醌系化合物、苝系化合物、異吲哚啉酮系化合物、酞菁系化合物、喹酞酮系化合物、士林系化合物、及吡咯并吡咯二酮系化合物等有機顏料;硫酸鋇、及碳酸鈣等體質顏料;以及鹼性染料、酸性染料、及媒染染料等染料。<Hue adjustment function> In the laminate of the present invention, the functional layer may be a hue adjustment layer having a function of adjusting the laminate to a target hue. The hue adjusting layer is, for example, a layer containing resin and coloring agent. As the coloring agent, for example, inorganic pigments such as titanium oxide, zinc oxide, red lead, oxytitanium-based calcined pigments, ultramarine blue, cobalt aluminate, and carbon black; azo-based compounds, quinacridone-based compounds, Organic pigments such as anthraquinone-based compounds, perylene-based compounds, isoindolinone-based compounds, phthalocyanine-based compounds, quinophthalone-based compounds, Shihlin-based compounds, and diketopyrrolopyrrole-based compounds; barium sulfate, and carbonic acid Extender pigments such as calcium; and dyes such as basic dyes, acid dyes, and mordant dyes.
本發明之積層體係透明樹脂膜與保護膜之積層體,且為獲得附功能層之積層體之前之中間階段所獲得之積層體,該附功能層之積層體係包含透明樹脂膜及功能層之具有特定功能者,本發明之積層體可於製造附功能層之積層體時有效地防止保護膜之剝離及積層體自身之翹曲。將保護膜自透明樹脂膜與保護膜之積層體剝離而剩下之透明樹脂膜,視需要與功能層一同發揮應用於可撓性裝置之光學構件或顯示構件之基材、或者前面板之情形時所要求之透明性、耐紫外線特性、及於表面展現高硬度之功能。The laminated system of the present invention is a laminated body of a transparent resin film and a protective film, and is a laminated body obtained in the intermediate stage before obtaining a laminated body with a functional layer. The laminated system with a functional layer includes a transparent resin film and a functional layer. For specific functions, the laminate of the present invention can effectively prevent peeling of the protective film and warpage of the laminate itself when manufacturing a laminate with a functional layer. When the protective film is peeled from the laminated body of the transparent resin film and the protective film, and the remaining transparent resin film is used together with the functional layer as necessary, it is applied to the base material of the optical member of the flexible device or the display member, or the front panel Transparency, UV resistance, and the function of exhibiting high hardness on the surface required by the time.
(實施例) 藉由實施例,對本發明進一步詳細地進行說明。須知本發明並不限定於該等實施例。(Example) The present invention will be described in further detail with examples. It should be noted that the present invention is not limited to these embodiments.
<厚度測定> 透明樹脂膜及積層體之厚度係使用Micrometer(Mitutoyo Co., Ltd.製造)進行測定。<Thickness measurement> The thickness of the transparent resin film and the laminate was measured using a Micrometer (manufactured by Mitutoyo Co., Ltd.).
<拉伸彈性模數之測定> 使用島津製作所公司製造之「Autograph AG-IS」測定實施例及比較例中使用之透明樹脂膜、積層體及保護膜之拉伸彈性模數。製作縱橫10 mm寬之試樣,於夾頭間距離50 mm、拉伸速度10 mm/分鐘之條件下測定應力-應變曲線(S-S曲線),並根據其斜率計算出拉伸彈性模數。<Measurement of tensile modulus of elasticity> The "Autograph AG-IS" manufactured by Shimadzu Corporation was used to measure the tensile elastic modulus of the transparent resin film, laminate, and protective film used in the examples and comparative examples. Make a 10 mm wide sample, measure the stress-strain curve (S-S curve) at a distance of 50 mm between the chucks and a tensile speed of 10 mm/min, and calculate the tensile modulus of elasticity based on its slope.
<聚醯亞胺系高分子之重量平均分子量(Mw)測定> 聚醯亞胺及聚醯胺醯亞胺之重量平均分子量(Mw)係利用凝膠滲透層析法(GPC)進行測定,並根據標準聚苯乙烯換算而求出。具體測定條件如下。 a.預處理方法 以濃度成為2 mg/mL之方式將DMF(Dimethylformamide,二甲基甲醯胺)溶析液(10 mmol/L溴化鋰溶液)添加至聚醯亞胺及聚醯胺醯亞胺(樣品)中,並於80℃下一面進行攪拌30分鐘一面進行加熱,於冷卻後,利用0.45 μm之膜過濾器進行過濾,將由此獲得之溶液設為測定溶液。 b.測定條件 管柱:TSKgel SuperAWM-H×2+SuperAW2500×1(6.0 mm I.D.×150 mm×3根) 溶析液:DMF(添加10 mmol/L之溴化鋰) 流量:1.0 mL/分鐘 檢測器:RI(Refractive Index,折射率)檢測器 管柱溫度:40℃ 注入量:100 μL 分子量標準:標準聚苯乙烯<Measurement of weight average molecular weight (Mw) of polyimide polymer> The weight average molecular weight (Mw) of polyimide and polyimide imine is measured by gel permeation chromatography (GPC), and it is calculated|required by standard polystyrene conversion. The specific measurement conditions are as follows. a. Pretreatment method Add DMF (Dimethylformamide) eluent (10 mmol/L lithium bromide solution) to the polyimide and polyimide (sample) so that the concentration becomes 2 mg/mL, It was heated at 80°C while stirring for 30 minutes. After cooling, it was filtered with a 0.45 μm membrane filter, and the solution thus obtained was used as the measurement solution. b. Measurement conditions Column: TSKgel SuperAWM-H×2+SuperAW2500×1 (6.0 mm I.D.×150 mm×3) Eluent: DMF (add 10 mmol/L lithium bromide) Flow rate: 1.0 mL/min Detector: RI (Refractive Index, refractive index) detector Column temperature: 40℃ Injection volume: 100 μL Molecular weight standard: standard polystyrene
<殘留溶劑量> 透明樹脂膜中之溶劑之含量係作為藉由熱重量-示差熱測定(TGA)獲得之120℃至250℃下之質量減少率而計算出,將其設為殘留溶劑量(質量%)。<Amount of residual solvent> The content of the solvent in the transparent resin film is calculated as the mass reduction rate from 120°C to 250°C obtained by thermogravimetric-differential thermal measurement (TGA), and it is set as the residual solvent amount (mass%).
製造例1:聚醯亞胺系高分子之製備
準備在可分離式燒瓶中安裝矽膠管、攪拌裝置及溫度計所得之反應器、及油浴。向該燒瓶內投入4,4'-(六氟亞異丙基)二鄰苯二甲酸二酐(6FDA)75.52 g、及2,2'-雙(三氟甲基)-4,4'-二胺基聯苯(TFMB)54.44 g。一面以400 rpm進行攪拌,一面添加N,N-二甲基乙醯胺(DMAc)519.84 g,持續攪拌直至燒瓶之內容物成為均勻之溶液。繼而,一面以容器內溫度成為20~30℃之方式使用油浴進行調整,一面進一步繼續攪拌20小時,使其反應而生成聚醯胺酸。30分鐘後,將攪拌速度變更為100 rpm。攪拌20小時後,使反應系溫度恢復至室溫,並添加DMAc 649.8 g以聚合物濃度成為10質量%之方式進行調整。進而,添加吡啶32.27 g、乙酸酐41.65 g,並於室溫下攪拌10小時而進行醯亞胺化,其後,自反應容器中取出聚醯亞胺清漆。將所獲得之聚醯亞胺清漆滴加至甲醇中進行再沈澱,並將所獲得之沈澱物加熱乾燥而去除溶劑,獲得聚醯亞胺1作為固形物成分。進行所獲得之聚醯亞胺高分子之GPC測定,其重量平均分子量為360,000。Production Example 1: Preparation of polyimide-based polymer
Prepare a reactor with a silicone tube, a stirring device and a thermometer, and an oil bath in the separable flask. Put 4,4'-(hexafluoroisopropylidene) diphthalic dianhydride (6FDA) 75.52 g and 2,2'-bis(trifluoromethyl)-4,4'- into the flask Diaminobiphenyl (TFMB) 54.44 g. While stirring at 400 rpm, while adding 519.84 g of N,N-dimethylacetamide (DMAc), stirring was continued until the contents of the flask became a homogeneous solution. Then, while adjusting using an oil bath so that the temperature in the container becomes 20 to 30°C, stirring is continued for a further 20 hours to react to generate polyamide acid. After 30 minutes, the stirring speed was changed to 100 rpm. After stirring for 20 hours, the temperature of the reaction system was returned to room temperature, and 649.8 g of DMAc was added to adjust so that the polymer concentration became 10% by mass. Furthermore, 32.27 g of pyridine and 41.65 g of acetic anhydride were added, and the mixture was stirred at room temperature for 10 hours to perform imidization, and after that, the polyimide varnish was taken out from the reaction vessel. The obtained polyimide varnish was dropped into methanol for reprecipitation, and the obtained precipitate was heated and dried to remove the solvent to obtain
製造例2:聚醯胺醯亞胺系高分子之製備 於氮氣氛圍下,向具備攪拌葉之1 L可分離式燒瓶中添加TFMB 50 g(156.13 mmol)及DMAc 642.07 g,並於室溫下一面進行攪拌一面使TFMB溶解於DMAc。繼而,向燒瓶中添加6FDA 20.84 g(46.91 mmol),並於室溫下攪拌3小時。其後,向燒瓶中添加4,4'-氧基雙(苯甲醯氯)(OBBC)9.23 g(31.27 mmol),繼而添加對苯二甲醯氯(TPC)15.87 g(78.18 mmol),並於室溫下攪拌1小時。繼而,向燒瓶中添加4-甲基吡啶9.89 g(106.17 mmol)及乙酸酐14.37 g(140.73 mmol),於室溫下攪拌30分鐘後,使用油浴升溫至70℃,進而攪拌3小時,獲得反應液。Production Example 2: Preparation of polyimide-based polymer Under a nitrogen atmosphere, TFMB 50 g (156.13 mmol) and DMAc 642.07 g were added to a 1 L separable flask equipped with a stirring blade, and stirred at room temperature to dissolve TFMB in DMAc. Then, 20.84 g (46.91 mmol) of 6FDA was added to the flask, and the mixture was stirred at room temperature for 3 hours. Thereafter, 9.23 g (31.27 mmol) of 4,4'-oxybis(benzyl chloride) (OBBC) was added to the flask, followed by 15.87 g (78.18 mmol) of terephthalic acid chloride (TPC), and Stir at room temperature for 1 hour. Then, 9.89 g (106.17 mmol) of 4-picoline and 14.37 g (140.73 mmol) of acetic anhydride were added to the flask, and after stirring at room temperature for 30 minutes, the temperature was raised to 70° C. using an oil bath, followed by stirring for 3 hours to obtain The reaction solution.
將所獲得之反應液冷卻至室溫,將其線狀地投入至大量甲醇中,並將所析出之沈澱物取出,於甲醇中浸漬6小時後,利用甲醇進行洗淨。繼而,於100℃下進行沈澱物之減壓乾燥,獲得聚醯胺醯亞胺1。進行所獲得之聚醯胺醯亞胺1之GPC測定,結果其重量平均分子量為420,000。The obtained reaction liquid was cooled to room temperature, linearly poured into a large amount of methanol, and the deposited precipitate was taken out, immersed in methanol for 6 hours, and then washed with methanol. Then, the precipitate was dried under reduced pressure at 100° C. to obtain
製造例3:氧化矽溶膠之製備 將利用溶膠-凝膠法製成之BET(Brunauer-Emmett-Teller,布厄特)徑(利用BET法測定出之平均粒徑)為27 nm之非晶形氧化矽溶膠作為原料,藉由溶劑置換,製備γ-丁內酯(以下,有時亦會記為GBL)置換氧化矽溶膠。利用網眼10 μm之膜過濾器將所獲得之溶膠過濾,獲得GBL置換氧化矽溶膠。所獲得之GBL置換氧化矽溶膠中之氧化矽粒子含量為30質量%。Manufacturing Example 3: Preparation of silica sol An amorphous silica sol with a BET (Brunauer-Emmett-Teller, Buert) diameter (average particle size measured by the BET method) of 27 nm, prepared by the sol-gel method, was used as a raw material, and replaced by a solvent , Preparation of γ-butyrolactone (hereinafter, sometimes referred to as GBL) to replace silica sol. Filter the obtained sol with a 10 μm mesh filter to obtain GBL-substituted silica sol. The content of silica particles in the obtained GBL-substituted silica sol was 30% by mass.
製造例4:保護膜1之製作
向具備攪拌機、溫度計、回流冷卻器及氮導入管之反應裝置中導入氮氣,利用氮氣置換反應裝置內之空氣。其後,向反應裝置中添加丙烯酸1-辛酯100質量份、丙烯酸6-羥基己酯0.2質量份、N-羥乙基丙烯醯胺3.5質量份、丙烯酸羧基乙酯0.4質量份、聚乙二醇單丙烯酸酯3質量份,並添加乙酸乙酯60質量份。其後,歷時2小時滴加偶氮二異丁腈0.1質量份作為聚合起始劑,使其於65℃下反應6小時,從而獲得重量平均分子量為500,000之丙烯酸共聚物溶液1。Production Example 4: Production of
對如上述般製造之丙烯酸共聚物溶液1(其中丙烯酸共聚物為100質量份),添加丙烯酸二甲胺基甲酯六氟磷酸甲基鹽5.0質量份、信越化學股份有限公司製造之KF-353(HLB(Hydrophile-Lipophile Balance,親油親水平衡值)=10之聚醚改性矽氧烷化合物)0.1質量份、乙醯丙酮3.0質量份並進行攪拌,其後,添加Nippon Polyurethane Industry Co., Ltd.製造之Coronate HX(六亞甲基二異氰酸酯化合物之異氰尿酸酯體)2.0質量份、三井化學股份有限公司製造之Takenate D-14ON(異佛爾酮二異氰酸酯(IPDI)加成物體)0.5質量份,並進行攪拌、混合,從而獲得黏著劑組合物。將該黏著劑組合物塗佈於塗有矽酮樹脂且由厚度18 μm之聚對苯二甲酸乙二酯(PET)膜所構成之剝離膜上之後,於90℃下進行乾燥,藉此去除溶劑,從而獲得黏著劑層之厚度為12 μm之黏著片。To the
其後,使黏著片轉印至一面進行了抗靜電及防污處理之38 μm之聚對苯二甲酸乙二酯(PET)膜的與經抗靜電及防污處理之面相反一面,從而獲得具有「經抗靜電及防污處理之PET膜/黏著劑層/剝離膜(具備包含矽酮樹脂之剝離膜之PET膜)」之積層構成之保護膜。其後,將所獲得之保護膜於23℃、50%RH之環境下進行7天老化,而獲得保護膜1。Thereafter, the adhesive sheet was transferred to the 38 μm polyethylene terephthalate (PET) film with antistatic and antifouling treatment on the opposite side of the antistatic and antifouling treatment to obtain A protective film with a laminated structure of "PET film with antistatic and antifouling treatment/adhesive layer/release film (PET film with release film containing silicone resin)". After that, the obtained protective film was aged for 7 days in an environment of 23° C. and 50% RH to obtain a
製造例5:保護膜2之製作
將所要貼合之聚對苯二甲酸乙二酯(PET)膜之厚度變更為75 μm,除此以外,利用與製造例4相同之方法獲得保護膜2。Production Example 5: Production of
製造例6:透明樹脂膜1之製作
將藉由上述製造例1所獲得之聚醯亞胺1以16.5質量%之濃度溶解於以1:9之比例混合GBL與DMAc而成之混合溶劑中,從而獲得清漆1。利用流延成形,以1,000 mm之寬度將所獲得之清漆1塗佈於聚對苯二甲酸乙二酯(PET)膜基材(厚度188 μm;東洋紡股份有限公司製造之COSMOSHINE(註冊商標)A4100)上。
其後,以線速度0.4 m/分鐘,於50℃下加熱30分鐘,於140℃下加熱10分鐘,而將所塗佈之膜乾燥,繼而,將SUN A.KAKEN CO., LTD.製造之NSA-33T貼合於與PET基材面相反一側之面之後,將PET膜基材自該膜剝離,獲得1,000 m之卷1。其後,於200℃下加熱12分鐘,獲得厚度50 μm之透明樹脂膜1。所獲得之透明樹脂膜1中之殘留溶劑量為1質量%。又,於所獲得之透明樹脂膜中,其全光線透過率為92.5%,霧度為0.3%,黃度為1.6,拉伸彈性模數為4 GPa。Production Example 6: Production of
製造例7:透明樹脂膜2之製作
將藉由上述製造例2所獲得之聚醯胺醯亞胺1以10質量%之濃度溶解於GBL中,從而獲得清漆2。使用清漆2,並將線速度變更為0.2 m/分鐘,除此以外,利用與製造例6相同之方法獲得透明樹脂膜2。所獲得之透明樹脂膜2中之殘留溶劑量為0.8質量%。又,於所獲得之透明樹脂膜2中,其全光線透過率為91.0%,霧度為0.3%,黃度為1.6,拉伸彈性模數為6 GPa。Production Example 7: Production of
製造例8:透明樹脂膜3之製作
將藉由製造例2所獲得之透明聚醯胺醯亞胺高分子溶解於GBL,並添加藉由製造例3所獲得之GBL置換氧化矽溶膠使其等充分混合,藉此獲得聚醯胺醯亞胺1/氧化矽粒子=60/40(質量比)。此時,以固形物成分濃度成為11質量%之方式製備清漆3。其後,將線速度變更為0.25 m/分鐘,除此以外,利用與製造例6相同之方法獲得透明樹脂膜3。透明樹脂膜3之全光線透過率為90.0%,霧度為0.2%,黃度為2.0,拉伸彈性模數為7.3 GPa。Production Example 8: Production of
(積層體之製作)
實施例1
將剝下了剝離膜之保護膜1貼合於上述製造例6中製作之透明樹脂膜1,並捲取成卷狀,藉此獲得800 m之透明樹脂膜卷1。(Production of multilayer body)
Example 1
The
實施例2
使用剝下了剝離膜之保護膜2,除此以外,與實施例1同樣地實施,從而獲得800 m之透明樹脂膜卷2。Example 2
Except for using the
實施例3
將剝下了剝離膜之保護膜1貼合於上述製造例7中製作之透明樹脂膜2,並捲取成卷狀,藉此獲得800 m之透明樹脂膜卷3。Example 3
The
實施例4
使用剝下了剝離膜之保護膜2,除此以外,與實施例3同樣地實施,從而獲得800 m之透明樹脂膜卷4。Example 4
Except for using the
實施例5
將剝下了剝離膜之保護膜1貼合於上述製造例8中製作之透明樹脂膜3,並捲取成卷狀,藉此獲得800 m之透明樹脂膜卷5。Example 5
The
實施例6
使用剝下了剝離膜之保護膜2,除此以外,與實施例5同樣地實施,從而獲得800 m之透明樹脂膜卷6。Example 6
Except for using the
比較例1 使用TORAY ADVANCED FILM Co., Ltd.製造之Toretec(註冊商標) N-711(聚乙烯系保護膜)作為保護膜,除此以外,與實施例1同樣地實施,從而獲得800 m之透明樹脂膜卷7。Comparative example 1 Toretec (registered trademark) N-711 (polyethylene protective film) manufactured by TORAY ADVANCED FILM Co., Ltd. was used as the protective film, except that the same procedure as in Example 1 was used to obtain a 800 m transparent resin film Volume 7.
比較例2 使用TORAY ADVANCED FILM Co., Ltd.製造之Toretec(註冊商標) 7832C(聚乙烯系保護膜)作為保護膜,除此以外,與實施例1同樣地實施,從而獲得800 m之透明樹脂膜卷8。Comparative example 2 Toretec (registered trademark) 7832C (polyethylene-based protective film) manufactured by TORAY ADVANCED FILM Co., Ltd. was used as the protective film, except that the same procedure as in Example 1 was used to obtain a 800 m transparent resin film roll 8 .
比較例3 使用TORAY ADVANCED FILM Co., Ltd.製造之Toretec(註冊商標) N-711(聚乙烯系保護膜)作為保護膜,除此以外,與實施例3同樣地實施,從而獲得800 m之透明樹脂膜卷9。Comparative example 3 Toretec (registered trademark) N-711 (polyethylene protective film) manufactured by TORAY ADVANCED FILM Co., Ltd. was used as the protective film, except that the same procedures as in Example 3 were used to obtain a 800 m transparent resin film Volume 9.
比較例4 使用TORAY ADVANCED FILM Co., Ltd.製造之Toretec(註冊商標) 7832C(聚乙烯系保護膜)作為保護膜,除此以外,與實施例3同樣地實施,從而獲得800 m之透明樹脂膜卷10。Comparative example 4 Toretec (registered trademark) 7832C (polyethylene-based protective film) manufactured by TORAY ADVANCED FILM Co., Ltd. was used as the protective film, except that the same procedure as in Example 3 was used to obtain an 800 m transparent resin film roll 10 .
比較例5 使用TORAY ADVANCED FILM Co., Ltd.製造之Toretec(註冊商標) N-711(聚乙烯系保護膜)作為保護膜,除此以外,與實施例5同樣地實施,從而獲得800 m之透明樹脂膜卷11。Comparative example 5 Toretec (registered trademark) N-711 (polyethylene protective film) manufactured by TORAY ADVANCED FILM Co., Ltd. was used as the protective film, except that the same procedure as in Example 5 was used to obtain a 800 m transparent resin film Volume 11.
比較例6 使用TORAY ADVANCED FILM Co., Ltd.製造之Toretec(註冊商標) 7832C(聚乙烯系保護膜)作為保護膜,除此以外,與實施例5同樣地實施,從而獲得800 m之透明樹脂膜卷12。Comparative example 6 Toretec (registered trademark) 7832C (polyethylene-based protective film) manufactured by TORAY ADVANCED FILM Co., Ltd. was used as the protective film, except that the same procedure as in Example 5 was used to obtain an 800 m transparent resin film roll 12 .
針對實施例1~6及比較例1~6,將積層體之構成、積層體之拉伸彈性模數E1(GPa)、保護膜之拉伸彈性模數E2(GPa)、積層體之厚度T1(μm)、及保護膜之厚度T2(μm)示於表1。For Examples 1 to 6 and Comparative Examples 1 to 6, the composition of the laminate, the tensile elastic modulus E1 (GPa) of the laminate, the tensile elastic modulus E2 (GPa) of the protective film, and the thickness T1 of the laminate (μm) and the thickness T2 (μm) of the protective film are shown in Table 1.
[表1]
製造例21:光硬化性樹脂組合物1
將三羥甲基丙烷三丙烯酸酯(新中村化學股份有限公司製造之A-TMPT)28.4質量份、季戊四醇四丙烯酸酯(新中村化學股份有限公司製造之A-TMMT)28.4質量份、作為光聚合起始劑之1-羥基環己基苯基酮(BASF股份有限公司製造之Irgacure(註冊商標)184)1.8質量份、雙氟磺醯亞胺鋰(東京化成工業股份有限公司製造之LiFSI)2.4質量份、調平劑(BYK-Chemie Japan CO., LTD.製造之BYK(註冊商標)-307)0.1質量份、以及丙二醇1-單甲醚(東京化成工業股份有限公司製造)39質量份攪拌混合,獲得光硬化性樹脂組合物1。Production Example 21:
(評估)
將膜自透明樹脂膜卷1卷出,利用棒式塗佈機,以乾燥後之厚度成為10 μm之方式將光硬化性樹脂組合物1塗佈於無保護膜1之表面。其後,於80℃之烘箱中進行3分鐘乾燥,利用高壓水銀燈500 mJ/cm2
之能量照射紫外線進行硬化,藉此獲得長度400 m之膜卷之形態的附功能層之光學積層體。(Evaluation) The film is unrolled from the transparent
<翹曲測定> 將積層體於溫度25℃、濕度50%RH之環境下靜置24小時後,切取成A4大小,其後,以保護膜朝向台側之方式將樣品置於水平台上。測定樣品之四角自台面隆起之高度,將四角之平均值設為該樣品之翹曲。根據翹曲之大小,以如下方式進行判定。 ◎:非常良好:2 mm以下 〇:良好:5 mm以下 △:略好:10 mm以下 ×:不良:大於10 mm<Warpage measurement> Place the laminate in an environment with a temperature of 25°C and a humidity of 50%RH for 24 hours, then cut it into A4 size, and then place the sample on a water platform with the protective film facing the side of the stage. Measure the height of the four corners of the sample from the table top and set the average value of the four corners as the warpage of the sample. According to the amount of warpage, the judgment is made as follows. ◎: Very good: 2 mm or less ○: Good: 5 mm or less △: Slightly better: 10 mm or less ×: Bad: more than 10 mm
<保護膜之剝離> 以目視確認UV(Ultraviolet,紫外線)硬化後保護膜是否自透明樹脂膜剝離、即有無剝離。<Peeling of protective film> Visually confirm whether or not the protective film is peeled from the transparent resin film after UV (Ultraviolet) curing, that is, whether there is peeling.
針對透明樹脂膜卷2~12亦同樣地進行了評估。將評估結果與透明樹脂膜卷之E1×T1、E1/E2一併示於表2。The same evaluation was performed on the transparent resin film rolls 2-12. The evaluation results are shown in Table 2 together with E1×T1 and E1/E2 of the transparent resin film roll.
[表2]
由表2可知,當上述積層體之拉伸彈性模數E1與厚度T1滿足350<E1×T1<1,000(1),且上述積層體之拉伸彈性模數E1與保護膜之拉伸彈性模數E2滿足1.0≦E1/E2≦6.5(2)時,無塗佈時之翹曲,且亦無硬化時之保護膜之剝離。於不滿足該等值之比較例中,均產生塗佈時之翹曲,且亦多見保護膜之剝離。It can be seen from Table 2 that when the tensile elastic modulus E1 and thickness T1 of the laminate meet 350<E1×T1<1,000 (1), and the tensile elastic modulus E1 of the laminate and the tensile elastic modulus of the protective film When the number E2 satisfies 1.0≦E1/E2≦6.5 (2), there is no warpage during coating and no peeling of the protective film during curing. In the comparative examples that did not satisfy these values, warpage occurred during coating, and peeling of the protective film was also seen frequently.
實施例1~6中獲得之附功能層之光學積層體於功能層側進一步貼合保護膜,藉此獲得於具有功能層之透明膜之兩個表面積層保護膜而成之積層體。 [產業上之可利用性]The optical laminate with a functional layer obtained in Examples 1 to 6 was further laminated with a protective film on the side of the functional layer, thereby obtaining a laminate composed of two surface-layer protective films of a transparent film with a functional layer. [Industrial availability]
本發明之透明樹脂膜與保護膜之積層體中,無塗佈時之翹曲,且亦無硬化時之保護膜之剝離,從而製造附功能層之積層體時良率提高,而生產性提高。In the laminate of the transparent resin film and the protective film of the present invention, there is no warpage during coating, and no peeling of the protective film during curing, so that the yield rate when manufacturing the laminate with functional layers is improved, and the productivity is improved .
1:透明樹脂膜 2:保護膜 2':另一保護膜 3:功能層1: Transparent resin film 2: Protective film 2': Another protective film 3: Functional layer
圖1係以模式性剖面表示各步驟中之層構造之圖,上述各步驟係自透明樹脂膜之形成至製造由功能層被覆透明樹脂膜之狀態者之步驟。FIG. 1 is a schematic cross-sectional view showing the layer structure in each step. The above steps are the steps from the formation of the transparent resin film to the state where the transparent resin film is covered by the functional layer.
1:透明樹脂膜 1: Transparent resin film
2:保護膜 2: Protective film
2':另一保護膜 2': Another protective film
3:功能層 3: Functional layer
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