TW202116477A - Wafer polishing head can improve the productivity of the wafer polishing device and realize the high efficiency of the polishing step - Google Patents
Wafer polishing head can improve the productivity of the wafer polishing device and realize the high efficiency of the polishing step Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
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- B24B37/00—Lapping machines or devices; Accessories
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本發明涉及在半導體晶圓的研磨工序中保持半導體晶圓的晶圓研磨用頭。The present invention relates to a wafer polishing head for holding a semiconductor wafer in a polishing process of a semiconductor wafer.
以往,作為以半導體晶圓的表面亦即研磨面為基準來進行研磨的表面基準研磨用的卡盤機構,已知一種具有由彈性體形成的橡膠卡盤等吸附卡盤的卡盤機構。Conventionally, as a chuck mechanism for surface-based polishing that performs polishing based on the polishing surface, which is the surface of a semiconductor wafer, a chuck mechanism having a suction chuck such as a rubber chuck formed of an elastic body is known.
例如,日本專利公開公報特開平7-263386號公開的半導體晶圓的研磨裝置具有用於吸附保持半導體晶圓的襯墊部件。襯墊部件由矽橡膠或矽發泡體等彈性體形成。該文獻中公開的由彈性體形成的襯墊部件固定安裝於保持板的下面,該保持板設置在研磨用平臺的上方。半導體晶圓以被純淨水浸濕的狀態貼附於供半導體晶圓進入的空隙部。由此,半導體晶圓借助水膜被固定安裝並保持於空隙部。For example, the semiconductor wafer polishing apparatus disclosed in Japanese Patent Laid-Open No. 7-263386 has a pad member for sucking and holding the semiconductor wafer. The cushion member is formed of an elastic body such as silicon rubber or silicon foam. The gasket member made of an elastic body disclosed in this document is fixedly mounted on the lower surface of a holding plate which is provided above the polishing platform. The semiconductor wafer is attached to the cavity where the semiconductor wafer enters in a state of being wetted by pure water. As a result, the semiconductor wafer is fixedly mounted and held in the void portion via the water film.
根據上述的結構,半導體晶圓被吸附保持於由彈性體形成的襯墊部件。因此,半導體晶圓的翹曲被矯正,半導體晶圓的表面被推壓於研磨用平臺的研磨布。由此,進行不是以半導體晶圓的背面而是以其表面為基準的研磨。According to the above-mentioned structure, the semiconductor wafer is sucked and held by the spacer member formed of an elastic body. Therefore, the warpage of the semiconductor wafer is corrected, and the surface of the semiconductor wafer is pressed against the polishing cloth of the polishing table. In this way, polishing is performed not on the back surface of the semiconductor wafer but on the surface thereof.
另外,例如日本專利公開公報特開2009-107094號公開了由橡膠膜保持工件的所謂的橡膠卡盤方式的研磨頭。該研磨頭具備靴狀的橡膠膜,該靴狀的橡膠膜具有O形環狀的末端部。根據該研磨頭的構造,透過從壓力調整機構向被橡膠膜密閉的密閉空間部供給流體,從而該橡膠膜膨脹,向工件的背面施加載荷。In addition, for example, Japanese Patent Application Publication No. 2009-107094 discloses a so-called rubber chuck type polishing head in which a workpiece is held by a rubber film. The polishing head is provided with a shoe-shaped rubber film having an O-ring end. According to the structure of this polishing head, by supplying fluid from the pressure adjusting mechanism to the sealed space sealed by the rubber film, the rubber film expands and a load is applied to the back surface of the workpiece.
另外,作為其他現有技術的例子,關於半導體晶圓的研磨裝置,已知有以下的卡盤機構。該卡盤機構是保持作為加工對象的晶圓並旋轉的晶圓研磨用頭的卡盤機構。該卡盤機構具有由剛體形成的剛體卡盤等吸附卡盤。In addition, as an example of other prior art, the following chuck mechanism is known about a polishing apparatus for a semiconductor wafer. The chuck mechanism is a chuck mechanism of a wafer polishing head that holds and rotates a wafer to be processed. This chuck mechanism has an adsorption chuck such as a rigid body chuck formed of a rigid body.
例如,日本專利公開公報特開平11-309672號公開的卡盤機構具有能夠直接吸附晶圓且由多孔陶瓷板形成的剛體的吸盤。該卡盤機構具備向吸盤的吸附晶圓的面噴射液體的液體供給噴嘴。根據該卡盤機構,在安裝有吸盤的頭的腔室被減壓的狀態下,由液體供給噴嘴向吸盤噴射液體。然後,由吸盤的吸附面吸附晶圓。For example, the chuck mechanism disclosed in Japanese Patent Laid-Open Publication No. 11-309672 has a rigid suction cup formed of a porous ceramic plate that can directly suck a wafer. The chuck mechanism includes a liquid supply nozzle that ejects liquid onto the surface of the chuck where the wafer is adsorbed. According to this chuck mechanism, in a state where the chamber of the head to which the suction cup is mounted is decompressed, the liquid supply nozzle ejects liquid to the suction cup. Then, the wafer is sucked by the sucking surface of the sucker.
而且,在停止從液體供給噴嘴噴射液體之後,卡盤機構下降至研磨布上,晶圓與研磨布抵接。利用晶圓的旋轉和研磨布的旋轉,晶圓的表面被研磨布研磨。Then, after stopping the ejection of the liquid from the liquid supply nozzle, the chuck mechanism is lowered onto the polishing cloth, and the wafer abuts the polishing cloth. With the rotation of the wafer and the rotation of the polishing cloth, the surface of the wafer is polished by the polishing cloth.
如日本專利公開公報特開平7-263386號和日本專利公開公報特開2009-107094號所公開的現有技術所示,根據具有橡膠卡盤等吸附卡盤的橡膠卡盤方式的晶圓研磨用頭,能夠以半導體晶圓的表面為基準進行平坦性高的高精度的研磨。As shown in the prior art disclosed in Japanese Patent Laid-Open No. 7-263386 and Japanese Patent Laid-Open No. 2009-107094, according to a rubber chuck type wafer polishing head having a rubber chuck or the like, a suction chuck , It is possible to perform polishing with high flatness and high precision based on the surface of the semiconductor wafer.
然而,根據現有技術的基於橡膠卡盤方式的表面基準研磨用的晶圓研磨用頭,難以進行以半導體晶圓的背面為基準的背面基準研磨。在現有技術中,為了進行背面基準研磨,需要將研磨用頭更換為能夠實施背面基準研磨的晶圓研磨用頭並交換半導體晶圓的工序。However, according to the wafer polishing head for surface reference polishing based on the rubber chuck method of the related art, it is difficult to perform back surface reference polishing with the back surface of the semiconductor wafer as a reference. In the prior art, in order to perform back-side reference polishing, it is necessary to replace the polishing head with a wafer polishing head capable of performing back-side reference polishing and to exchange semiconductor wafers.
如日本專利公開公報特開平11-309672號所公開的現有技術所示,根據具有由多孔陶瓷板等剛體形成的剛體卡盤的晶圓研磨用頭,利用剛性高的吸盤能夠將半導體晶圓的背面平坦地保持。因此,能夠執行以背面為基準的背面基準研磨。As shown in the prior art disclosed in Japanese Patent Application Laid-Open No. 11-309672, according to a wafer polishing head having a rigid chuck formed of a rigid body such as a porous ceramic plate, a highly rigid suction cup can be used to grind a semiconductor wafer Keep the back flat. Therefore, it is possible to perform backside reference polishing with the backside as a reference.
然而,根據現有技術的具有由剛體形成的剛體卡盤的剛體卡盤方式的晶圓研磨用頭,難以進行以半導體晶圓的表面為基準的表面基準研磨。However, according to the wafer polishing head of the rigid chuck method of the prior art having a rigid chuck formed of a rigid body, it is difficult to perform surface reference polishing with the surface of the semiconductor wafer as a reference.
因此,根據現有技術,為了實現對應於加工對象所要求的適合的加工方法,需要準備具有橡膠卡盤的橡膠卡盤方式的晶圓研磨用頭和具有剛體卡盤的剛體卡盤方式的晶圓研磨用頭雙方。該情況下,與加工步驟對應地更換使用橡膠卡盤方式的晶圓研磨用頭和剛體卡盤方式的晶圓研磨用頭。因此,更換工序需要時間。Therefore, according to the prior art, in order to achieve a suitable processing method corresponding to the requirements of the processing object, it is necessary to prepare a rubber chuck type wafer polishing head with a rubber chuck and a rigid chuck type wafer with a rigid chuck. Grind both sides with the head. In this case, the wafer polishing head of the rubber chuck method and the wafer polishing head of the rigid chuck method are replaced and used in accordance with the processing steps. Therefore, the replacement process takes time.
本發明是鑒於上述情況而完成的。本發明的一個目的在於提供一種晶圓研磨用頭,其能夠提高晶圓研磨裝置的生產性,並且能夠實現研磨步驟的高效化。The present invention has been completed in view of the above-mentioned circumstances. An object of the present invention is to provide a wafer polishing head, which can improve the productivity of a wafer polishing apparatus and can achieve an efficient polishing step.
本發明一個方式的晶圓研磨用頭包括:卡盤機構,具備由彈性體形成的橡膠卡盤和由剛體形成的剛體卡盤;第一壓力調整機構,能夠向所述橡膠卡盤的附近供給空氣;以及第二壓力調整機構,能夠向所述剛體卡盤的附近供給空氣,所述晶圓研磨用頭能夠透過切換所述第一壓力調整機構的空氣供給和所述第二壓力調整機構的空氣供給,而進行加工方法的切換。A wafer polishing head according to an aspect of the present invention includes: a chuck mechanism including a rubber chuck formed of an elastic body and a rigid body chuck formed of a rigid body; and a first pressure adjusting mechanism capable of supplying to the vicinity of the rubber chuck Air; and a second pressure adjustment mechanism capable of supplying air to the vicinity of the rigid body chuck, and the wafer polishing head can switch the air supply of the first pressure adjustment mechanism and the second pressure adjustment mechanism Air is supplied, and the processing method is switched.
本發明一個方式的晶圓研磨用頭(本晶圓研磨用頭)具備由彈性體形成的橡膠卡盤和由剛體形成的剛體卡盤作為卡盤機構。進而,本晶圓研磨用頭具有能夠向橡膠卡盤的附近供給空氣的第一壓力調整機構和能夠向剛體卡盤的附近供給空氣的第二壓力調整機構。根據本晶圓研磨用頭,透過切換第一壓力調整機構的空氣供給和第二壓力調整機構的空氣供給,從而能夠進行加工方法的切換。由此,能夠使用一個本晶圓研磨用頭,切換執行橡膠卡盤方式的研磨加工和剛體卡盤方式的研磨加工。由此,無需分別設置具有橡膠卡盤的晶圓研磨用頭和具有剛體卡盤的晶圓研磨用頭。因此,能夠提高晶圓研磨裝置的生產性。另外,無需對具有橡膠卡盤的晶圓研磨用頭與具有剛體卡盤的研磨用頭進行更換的步驟,因此能夠實現研磨步驟的高效化。The wafer polishing head (this wafer polishing head) according to one aspect of the present invention includes a rubber chuck formed of an elastic body and a rigid body chuck formed of a rigid body as a chuck mechanism. Furthermore, this wafer polishing head has a first pressure adjustment mechanism capable of supplying air to the vicinity of the rubber chuck and a second pressure adjustment mechanism capable of supplying air to the vicinity of the rigid body chuck. According to this wafer polishing head, by switching the air supply of the first pressure adjusting mechanism and the air supply of the second pressure adjusting mechanism, the processing method can be switched. As a result, it is possible to switch between the polishing processing of the rubber chuck method and the polishing processing of the rigid chuck method using one of the wafer polishing heads. This eliminates the need to separately provide a wafer polishing head with a rubber chuck and a wafer polishing head with a rigid chuck. Therefore, the productivity of the wafer polishing apparatus can be improved. In addition, there is no need for a step of replacing the wafer polishing head with the rubber chuck and the polishing head with the rigid chuck, so that the efficiency of the polishing step can be improved.
另外,根據本晶圓研磨用頭,優選的是,橡膠卡盤構成為由其下面推壓作為加工對象的晶圓。進而,優選的是,剛體卡盤構成為其下面能夠抵接於橡膠卡盤的上面。由此,能夠與現有技術中的僅具有橡膠卡盤的橡膠卡盤方式的晶圓研磨用頭同樣地使用橡膠卡盤來推壓晶圓進行研磨加工。另外,透過使剛體卡盤抵接於橡膠卡盤的上面,從而能夠與現有技術中的僅具有剛體卡盤的剛體卡盤方式的晶圓研磨用頭大致同等地吸附保持晶圓。In addition, according to the wafer polishing head of the present invention, it is preferable that the rubber chuck is configured to press the wafer to be processed from its lower surface. Furthermore, it is preferable that the rigid body chuck is configured such that its lower surface can abut on the upper surface of the rubber chuck. As a result, it is possible to use the rubber chuck to press the wafer for polishing processing similarly to a rubber chuck type wafer polishing head having only a rubber chuck in the related art. In addition, by making the rigid chuck abut on the upper surface of the rubber chuck, it is possible to suck and hold the wafer substantially the same as the conventional wafer polishing head of the rigid chuck method having only the rigid chuck.
另外,根據本晶圓研磨用頭,優選的是,第一壓力調整機構能夠向橡膠卡盤的上面與剛體卡盤的下面之間供給空氣。進而,優選的是,第二壓力調整機構能夠向剛體卡盤的上面供給空氣。由此,透過利用第一壓力調整機構向橡膠卡盤的上面與剛體卡盤的下面之間供給空氣,從而能夠構成由橡膠卡盤的下面保持晶圓的橡膠卡盤方式的卡盤機構。另外,透過由第二壓力調整機構向剛體卡盤的上面供給空氣,從而在使剛體卡盤的下面與橡膠卡盤的上面抵接的狀態下,構成由橡膠卡盤的下面保持晶圓的剛體卡盤方式的卡盤機構。In addition, according to the wafer polishing head, it is preferable that the first pressure adjusting mechanism can supply air between the upper surface of the rubber chuck and the lower surface of the rigid chuck. Furthermore, it is preferable that the second pressure adjustment mechanism can supply air to the upper surface of the rigid body chuck. Thus, by supplying air between the upper surface of the rubber chuck and the lower surface of the rigid chuck by the first pressure adjusting mechanism, a rubber chuck type chuck mechanism in which the wafer is held by the lower surface of the rubber chuck can be constructed. In addition, by supplying air to the upper surface of the rigid body chuck by the second pressure adjusting mechanism, the lower surface of the rigid body chuck is in contact with the upper surface of the rubber chuck to form a rigid body holding the wafer under the rubber chuck. The chuck mechanism of the chuck method.
另外,根據本晶圓研磨用頭,優選的是,剛體卡盤由多孔體形成。由此,能夠實現借助剛體卡盤的高精度的氣壓調整。其結果是,能夠以橡膠卡盤成為平坦狀的方式硬性支承橡膠卡盤的上面。由此,本晶圓研磨用頭能夠發揮作為剛體卡盤方式的晶圓研磨用頭的優異功能。In addition, according to the wafer polishing head of the present invention, it is preferable that the rigid body chuck is formed of a porous body. As a result, high-precision air pressure adjustment by the rigid body chuck can be realized. As a result, the upper surface of the rubber chuck can be rigidly supported so that the rubber chuck becomes flat. As a result, the wafer polishing head of the present invention can exhibit an excellent function as a rigid chuck type wafer polishing head.
另外,根據本晶圓研磨用頭,優選的是,在由第一壓力調整機構供給空氣的狀態下,構成表面基準研磨的卡盤機構。進而,優選的是,在由第二壓力調整機構供給空氣的狀態下,構成背面基準研磨的卡盤機構。由此,無需準備表面基準研磨用的晶圓研磨用頭和背面基準研磨用的晶圓研磨用頭這兩種晶圓研磨用頭,而是利用一個本晶圓研磨用頭就能夠執行表面基準研磨和背面基準研磨。由此,能夠減少晶圓研磨裝置所具備的晶圓研磨用頭的種類。其結果,能夠提高晶圓研磨裝置的生產性。進而,無需晶圓研磨用頭的更換步驟,因此能夠實現研磨加工的高效化。In addition, according to the wafer polishing head of the present invention, it is preferable to configure a chuck mechanism for surface reference polishing in a state where air is supplied by the first pressure adjusting mechanism. Furthermore, it is preferable to constitute a chuck mechanism for back surface reference grinding in a state where air is supplied from the second pressure adjusting mechanism. This eliminates the need to prepare two wafer polishing heads, namely a wafer polishing head for surface reference polishing and a wafer polishing head for back surface reference polishing. Instead, one wafer polishing head can perform surface reference. Grinding and back reference grinding. As a result, the types of wafer polishing heads included in the wafer polishing apparatus can be reduced. As a result, the productivity of the wafer polishing apparatus can be improved. Furthermore, since there is no need to replace the wafer polishing head, it is possible to increase the efficiency of the polishing process.
另外,根據本晶圓研磨用頭,優選的是,第一壓力調整機構能夠使橡膠卡盤的附近向大氣開放和能夠從橡膠卡盤的附近吸引空氣。透過利用這樣構成的第一壓力調整機構向橡膠卡盤的附近供給空氣來進行加壓,從而能夠將橡膠卡盤的附近的壓力調整成正壓。進而,透過將橡膠卡盤的附近向大氣開放,從而能夠將橡膠卡盤的附近的壓力調整成大氣壓。進而,透過吸引空氣而將橡膠卡盤的附近減壓,從而能夠將橡膠卡盤的附近的壓力調整成負壓。由此,能夠高精度地在橡膠卡盤方式的卡盤機構與剛體卡盤方式的卡盤機構之間進行切換。In addition, according to the wafer polishing head, it is preferable that the first pressure adjusting mechanism can open the vicinity of the rubber chuck to the atmosphere and can suck air from the vicinity of the rubber chuck. The pressure in the vicinity of the rubber chuck can be adjusted to a positive pressure by supplying air to the vicinity of the rubber chuck by the first pressure adjusting mechanism configured in this way to pressurize it. Furthermore, by opening the vicinity of the rubber chuck to the atmosphere, the pressure in the vicinity of the rubber chuck can be adjusted to atmospheric pressure. Furthermore, the pressure in the vicinity of the rubber chuck is reduced by suction of air, so that the pressure in the vicinity of the rubber chuck can be adjusted to a negative pressure. Thereby, it is possible to switch between the chuck mechanism of the rubber chuck system and the chuck mechanism of the rigid body chuck system with high accuracy.
以下,基於附圖詳細地說明本發明實施方式的晶圓研磨用頭1。圖1是示出了具備本發明實施方式的晶圓研磨用頭1的晶圓研磨裝置的概略構成的圖。Hereinafter, the wafer polishing head 1 according to the embodiment of the present invention will be described in detail based on the drawings. FIG. 1 is a diagram showing a schematic configuration of a wafer polishing apparatus equipped with a wafer polishing head 1 according to an embodiment of the present invention.
參照圖1,晶圓研磨用頭1設置於晶圓研磨裝置。晶圓研磨用頭1是在對晶圓W進行研磨的工序中吸附保持晶圓W的裝置。晶圓W例如是半導體晶圓。1, the wafer polishing head 1 is installed in a wafer polishing apparatus. The wafer polishing head 1 is a device that sucks and holds the wafer W in the process of polishing the wafer W. The wafer W is, for example, a semiconductor wafer.
晶圓研磨裝置是對晶圓W進行研磨的裝置。晶圓研磨裝置具有自由旋轉的工作臺30、液體供給噴嘴33和晶圓研磨用頭1。The wafer polishing device is a device that polishes the wafer W. The wafer polishing apparatus includes a freely rotating table 30, a
工作臺30自由旋轉地設置在平臺上。工作臺30透過被未圖示的驅動裝置驅動而借助旋轉軸32旋轉。The
在工作臺30的上面部設有上載台。在該上載台的上面承載有對晶圓W進行研磨的研磨布31。承載於上載台的上面的研磨布31例如可以利用未圖示的減壓裝置而被真空吸附於上載台。A loading platform is provided on the upper surface of the
在工作臺30內部中的上載台的下面側形成有未圖示的腔室。透過利用未圖示的減壓裝置對該腔室進行減壓,從而承載於上載台的上面的研磨布31能夠被該上面吸附。A chamber (not shown) is formed on the lower surface side of the upper stage in the interior of the table 30. By depressurizing the chamber by a decompression device not shown, the polishing
上載台例如使用由多孔原料形成的板材。多孔原料例如可以列舉多孔氧化鋁、多孔陶瓷、燒結金屬和其他合成樹脂。For the upper stage, for example, a plate made of porous raw material is used. Examples of porous raw materials include porous alumina, porous ceramics, sintered metals, and other synthetic resins.
研磨布31是用於對晶圓W進行研磨的布材料。研磨布31例如可以利用發泡聚氨酯薄片體或者毛氈。The polishing
液體供給噴嘴33是用於向研磨布31、晶圓W和橡膠卡盤10(參照圖2)等供給研磨用的液體的噴嘴。作為從液體供給噴嘴33噴射的研磨用的液體,例如可以列舉純淨水、鹼性水溶液和酸性水溶液。The
晶圓研磨用頭1是在保持有作為加工對象的晶圓W的狀態下旋轉的裝置。晶圓研磨用頭1在將晶圓W保持於其下面的狀態下,借助旋轉軸27被未圖示的驅動裝置驅動而旋轉。晶圓W以其上面被保持於晶圓研磨用頭1的狀態旋轉。晶圓W的下面被按壓於在工作臺30上旋轉的研磨布31的上面而被研磨。以下,適當地將晶圓W的成為研磨面的下面稱為表面。另一方面,將晶圓W的上面稱為背面。The wafer polishing head 1 is a device that rotates while holding a wafer W as a processing target. The wafer polishing head 1 is driven to rotate by a driving device (not shown) via a rotating
圖2是示出了晶圓研磨用頭1的概略構成的截面示意圖。如圖2所示,晶圓研磨用頭1具備作為卡盤機構的橡膠卡盤10和剛體卡盤11。FIG. 2 is a schematic cross-sectional view showing the schematic configuration of the wafer polishing head 1. As shown in FIG. 2, the wafer polishing head 1 includes a
晶圓研磨用頭1具有作為橡膠卡盤方式的卡盤機構的功能,並且具有作為剛體卡盤方式的卡盤機構的功能。晶圓研磨用頭1能夠切換利用橡膠卡盤方式和剛體卡盤方式。The wafer polishing head 1 has a function as a chuck mechanism of a rubber chuck system, and has a function of a chuck mechanism of a rigid body chuck system. The wafer polishing head 1 can switch between a rubber chuck method and a rigid chuck method.
橡膠卡盤10是由合成橡膠材料等彈性體形成的大致圓板狀的部件。橡膠卡盤10的外周部附近固定於未圖示的支承部,所述支承部設置在卡盤保持部件12的外周部附近。The
剛體卡盤11是由多孔陶瓷、多孔氧化鋁、燒結金屬板、鋁或者其他合成樹脂等剛體材料形成的大致圓板狀的部件。剛體卡盤11設置於橡膠卡盤10的上方。剛體卡盤11的外周部附近保持於在卡盤保持部件12的外周部附近設置的未圖示的支承部。透過由多孔體形成剛體卡盤11,從而能夠實現借助剛體卡盤11的高精度的氣壓調整。由此,能夠將橡膠卡盤10的上面以橡膠卡盤10呈平坦狀的方式硬性支承。因此,晶圓研磨用頭1能夠發揮作為剛體卡盤方式的晶圓研磨用頭1的優異功能。The
晶圓研磨用頭1具備第一壓力調整機構23。第一壓力調整機構23能夠向橡膠卡盤10的附近供給空氣、將橡膠卡盤10的附近向大氣開放、以及從橡膠卡盤10的附近吸引空氣。第一壓力調整機構23能夠向橡膠卡盤10的附近、例如橡膠卡盤10與剛體卡盤11之間供給空氣。第一壓力調整機構23具有未圖示的空氣配管和空氣閥等,並且與未圖示的真空泵和/或壓縮機等連接。具有這樣的結構的第一壓力調整機構23向橡膠卡盤10的上面與剛體卡盤11的下面之間供給空氣。另外,第一壓力調整機構23從橡膠卡盤10的上面與剛體卡盤11的下面之間排出空氣。由此,第一壓力調整機構23對橡膠卡盤10與剛體卡盤11之間的壓力進行調整。The wafer polishing head 1 includes a first pressure adjustment mechanism 23. The first pressure adjustment mechanism 23 can supply air to the vicinity of the
晶圓研磨用頭1具備第二壓力調整機構24。第二壓力調整機構24能夠向剛體卡盤11的附近供給空氣。第二壓力調整機構24例如設置成能夠向卡盤保持部件12內部的剛體卡盤11的上方(上面)供給空氣。第二壓力調整機構24是用於對剛體卡盤11上方的空氣的壓力進行調整的機構。The wafer polishing head 1 includes a second
第二壓力調整機構24具有未圖示的空氣配管和空氣閥等,並且與未圖示的壓縮機等連接。第二壓力調整機構24向剛體卡盤11的上面供給空氣,或者從剛體卡盤11的上面排出空氣。如此,第二壓力調整機構24對剛體卡盤11的上方的壓力進行調整。The second
在卡盤保持部件12的上方設有卡盤基座26。卡盤基座26是支承卡盤保持部件12的部件。在對晶圓W(參照圖1)進行研磨的工序中,卡盤基座26向卡盤保持部件12傳遞用於使其旋轉的驅動力。另外,卡盤基座26與卡盤保持部件12的上面抵接,以橡膠卡盤10的下面與晶圓W接觸並推壓晶圓W的方式,向下方推壓卡盤保持部件12。A
在卡盤基座26的下部設有大致圓板狀的驅動環28。驅動環28由彈簧鋼等形成。驅動環28的表面被橡膠部件覆蓋。驅動環28的外周部附近固定於卡盤基座26。驅動環28的內周部附近自由滑動地連結於卡盤保持部件12的旋轉軸部。A substantially disc-shaped
在卡盤基座26的上部設有旋轉軸27。晶圓研磨用頭1利用從未圖示的驅動裝置借助旋轉軸27傳遞來的旋轉動力而旋轉。旋轉軸27形成有構成後述的第三壓力調整機構25的中空部。A rotating
在卡盤基座26內部中的驅動環28的上方,形成有作為腔室22的空間。旋轉軸27的中空部與腔室22連通。旋轉軸27的中空部構成用於對腔室22的空氣的壓力進行調整的第三壓力調整機構25。Above the
第三壓力調整機構25具有未圖示的空氣配管和空氣閥等,並且與未圖示的壓縮機等連接。第三壓力調整機構25向腔室22供給空氣,或者從腔室22排出空氣。如此,第三壓力調整機構25對腔室22的壓力進行調整。The third
接下來,參照圖1和圖2,對晶圓研磨用頭1用於研磨加工時的方式詳細地進行說明。Next, referring to FIGS. 1 and 2, the manner in which the wafer polishing head 1 is used for polishing processing will be described in detail.
首先,對使晶圓研磨用頭1作為橡膠卡盤方式的卡盤機構發揮功能時的方式進行說明。First, a mode when the wafer polishing head 1 is made to function as a chuck mechanism of a rubber chuck method will be described.
在使晶圓研磨用頭1作為橡膠卡盤方式的卡盤機構發揮功能的情況下,在研磨工序中,第一壓力調整機構23向橡膠卡盤10與剛體卡盤11之間供給空氣。由此,橡膠卡盤10與剛體卡盤11之間被加壓,該部分的壓力被調整成正壓。另一方面,剛體卡盤11的上方由第二壓力調整機構24向大氣開放。由此,剛體卡盤11的上方的壓力被調整成大氣壓。進而,腔室22利用第三壓力調整機構25的空氣供給而被加壓,腔室22的壓力被調整成正壓。When the wafer polishing head 1 functions as a chuck mechanism of a rubber chuck system, the first pressure adjusting mechanism 23 supplies air between the
這樣,橡膠卡盤10與剛體卡盤11之間的壓力被調整成正壓,並且剛體卡盤11的上方的壓力被調整成大氣壓。由此,剛體卡盤11對橡膠卡盤10的推壓被限制。由此,能夠構成由橡膠卡盤10的下面保持晶圓W的橡膠卡盤方式的卡盤機構。In this way, the pressure between the
如果卡盤基座26被驅動單元驅動而旋轉,並且被從上方朝向下方推壓,則其旋轉驅動力和推壓力借助壓力被調整成正壓的腔室22和驅動環28,傳遞至卡盤保持部件12的上部。然後,旋轉驅動力和推壓力從卡盤保持部件12傳遞至橡膠卡盤10。由此,能夠執行包括由橡膠卡盤10的下面保持晶圓W和將晶圓W的表面推壓於研磨布31的上面並使晶圓W的表面旋轉的研磨加工。If the
在此,橡膠卡盤10由彈性體形成。另外,難以利用剛體卡盤11的推壓而限制橡膠卡盤10的彈性變形。因此,橡膠卡盤10的下面能夠以配合晶圓W的上面亦即背面的形狀的方式變形。由此,構成能夠執行以晶圓W的下面亦即表面為基準的表面基準研磨的卡盤機構。即,執行以晶圓W的表面為基準而對表面高精度地進行平坦化加工的表面基準研磨。由此,能夠獲得具有優異的平坦度的晶圓W。這樣,在由第一壓力調整機構23供給了空氣的狀態下,構成表面基準研磨用的卡盤機構。Here, the
接下來,對使晶圓研磨用頭1作為剛體卡盤方式的卡盤機構發揮功能時的方式詳細地進行說明。Next, a method of making the wafer polishing head 1 function as a chuck mechanism of a rigid chuck method will be described in detail.
在使晶圓研磨用頭1作為剛體卡盤方式的卡盤機構發揮功能的情況下,在研磨工序中,第一壓力調整機構23使橡膠卡盤10與剛體卡盤11之間向大氣開放。由此,該部分的壓力被調整成大氣壓。另一方面,剛體卡盤11的上面被第二壓力調整機構24加壓。由此,剛體卡盤11的上方的壓力被調整成正壓。進而,腔室22被第三壓力調整機構25加壓,腔室22的壓力被調整成正壓。When the wafer polishing head 1 functions as a chuck mechanism of a rigid chuck system, the first pressure adjusting mechanism 23 opens the space between the
這樣,橡膠卡盤10與剛體卡盤11之間的壓力被調整成大氣壓,並且剛體卡盤11的上方的壓力被調整成正壓。由此,剛體卡盤11的下面與橡膠卡盤10的上面抵接。即,在橡膠卡盤10的上面與剛體卡盤11的下面之間實質上沒有間隙。換言之,橡膠卡盤10成為被與橡膠卡盤10的上面抵接且由剛體形成的硬的剛體卡盤11保持的狀態。In this way, the pressure between the
如果卡盤基座26被驅動單元驅動而旋轉,並被從上方朝向下方推壓,則其旋轉驅動力和推壓力借助壓力被調整成正壓的腔室22和驅動環28,被傳遞至卡盤保持部件12的上部。然後,旋轉驅動力和推壓力從卡盤保持部件12被傳遞至剛體卡盤11和橡膠卡盤10。由此,能夠執行包括由橡膠卡盤10的下面保持晶圓W和將晶圓W的表面推壓於研磨布31的上面並使晶圓W的表面旋轉的研磨加工。If the
在此,橡膠卡盤10的上面與由剛體形成的剛體卡盤11的平坦的下面抵接並被保持。因此,橡膠卡盤10的下面能夠推壓晶圓W的上面亦即背面,並平坦地保持該晶圓W的上面亦即背面。由此,構成能夠執行以晶圓W的背面為基準的背面基準研磨的卡盤機構。由此,執行以晶圓W的背面為基準並將背面平坦地保持的背面基準研磨。由此,能夠獲得具有優異的表面粗糙度的晶圓W。這樣,在由第二壓力調整機構24供給了空氣的狀態下,構成背面基準研磨用的卡盤機構。Here, the upper surface of the
接下來,對晶圓研磨用頭1在晶圓搬運工序中的狀態詳細地進行說明。Next, the state of the wafer polishing head 1 in the wafer transport process will be described in detail.
在晶圓搬運工序中,橡膠卡盤10與剛體卡盤11之間透過第一壓力調整機構23的空氣吸引而被減壓,該部分的壓力被調整成負壓。另一方面,剛體卡盤11的上面被第二壓力調整機構24加壓,剛體卡盤11的上面的壓力被調整成正壓。進而,腔室22被第三壓力調整機構25向大氣開放,腔室22的壓力被調整成大氣壓。In the wafer transport process, the pressure between the
這樣,橡膠卡盤10與剛體卡盤11之間的壓力被調整成負壓,並且剛體卡盤11的上面的壓力被調整成正壓。由此,剛體卡盤11的下面以與橡膠卡盤10的上面抵接的狀態被橡膠卡盤10的上面保持。即,在橡膠卡盤10的上面與剛體卡盤11的下面之間實質上沒有間隙。換言之,橡膠卡盤10被與其上面抵接且由剛體形成的剛體卡盤11保持。由此,橡膠卡盤10能夠以平坦的狀態吸附晶圓W。In this way, the pressure between the
在卡盤保持部件12的未圖示的旋轉軸部的上部周緣附近,形成有用於在搬運工序中支承卡盤保持部件12的未圖示的支承部。該支承部例如具有沿著半徑方向突出的大致環狀的形狀。另外,在卡盤基座26的內部設有未圖示的支承部件。該支承部件與卡盤保持部件12的支承部抵接,支承卡盤保持部件12。該支承部件例如具有大致環狀的形狀。In the vicinity of the upper peripheral edge of the rotating shaft portion of the chuck holding member 12 (not shown), a support portion (not shown) for supporting the
在搬運工序中,如果由未圖示的驅動裝置抬起卡盤基座26,則卡盤基座26的支承部件與卡盤保持部件12的支承部抵接,卡盤保持部件12被抬起。由此,橡膠卡盤10以在下面吸附有晶圓W的狀態上升。晶圓W以被橡膠卡盤10吸附的狀態從研磨布31分離而被搬運。In the transport process, if the
如前所述,在搬運時,由剛體形成的剛體卡盤11抵接於橡膠卡盤10的上面。由此,抑制了橡膠卡盤10的變形,橡膠卡盤10能夠以平坦的狀態吸附並搬運薄的晶圓W。As described above, the
如以上說明的那樣,本實施方式的晶圓研磨用頭1具備由彈性體形成的橡膠卡盤10和由剛體形成的硬的剛體卡盤11作為卡盤機構。進而,晶圓研磨用頭1具有能夠向橡膠卡盤10的上面與剛體卡盤11的下面之間供給空氣的第一壓力調整機構23和能夠向剛體卡盤11的上面供給空氣的第二壓力調整機構24。晶圓研磨用頭1構成為:透過切換第一壓力調整機構23的空氣供給和第二壓力調整機構24的空氣供給,從而能夠進行加工方法的切換。As described above, the wafer polishing head 1 of the present embodiment includes the
利用上述結構,晶圓研磨用頭1能夠兼備基於橡膠卡盤10的、作為橡膠卡盤方式的卡盤機構的功能和基於剛體卡盤11的、作為剛體卡盤方式的卡盤機構的功能,能夠對這兩個功能進行調整(切換)。With the above structure, the wafer polishing head 1 can have both the function of a chuck mechanism based on the
由此,晶圓研磨裝置透過具備晶圓研磨用頭1,從而不必分別具備橡膠卡盤方式專用的晶圓研磨用頭和剛體卡盤方式專用的晶圓研磨用頭。即,晶圓研磨裝置具備一個晶圓研磨用頭1即可。因此,能夠減少晶圓研磨裝置所具備的晶圓研磨用頭的種類。其結果,能夠提高晶圓研磨裝置的生產性。另外,無需對橡膠卡盤方式專用的晶圓研磨用頭與剛體卡盤方式專用的晶圓研磨用頭進行更換的步驟,因此能夠實現研磨步驟的高效化。As a result, the wafer polishing apparatus is provided with the wafer polishing head 1 so that it is not necessary to separately provide a wafer polishing head dedicated to the rubber chuck method and a wafer polishing head dedicated to the rigid chuck method. That is, the wafer polishing apparatus may include one wafer polishing head 1. Therefore, the types of wafer polishing heads included in the wafer polishing apparatus can be reduced. As a result, the productivity of the wafer polishing apparatus can be improved. In addition, there is no need to replace the wafer polishing head dedicated for the rubber chuck method and the wafer polishing head dedicated for the rigid chuck method, so that the efficiency of the polishing step can be improved.
例如,當構成表面基準研磨用的卡盤機構時,不更換晶圓研磨用頭1,而是將橡膠卡盤10的上面與剛體卡盤11的下面之間的壓力調整為正壓,並且將剛體卡盤11的上面的壓力調整為大氣壓。另一方面,當構成背面基準研磨用的卡盤機構時,將橡膠卡盤10的上面與剛體卡盤11的下面之間的壓力調整為大氣壓,並且將剛體卡盤11的上面的壓力調整為正壓。另外,在晶圓搬運工序中,橡膠卡盤10的上面與剛體卡盤11的下面之間的壓力被調整為負壓,並且剛體卡盤11的上面的壓力被調整為正壓。由此,無需分別準備表面基準研磨用的晶圓研磨用頭、背面基準研磨用的晶圓研磨用頭和晶圓搬運用的晶圓研磨用頭,而是能夠利用一個晶圓研磨用頭1執行表面基準研磨、背面基準研磨和晶圓搬運。For example, when constructing a chuck mechanism for surface reference polishing, instead of replacing the wafer polishing head 1, the pressure between the upper surface of the
另外,本發明的方式不限於上述實施方式。除了上述實施方式之外,本發明的方式可以在不脫離本發明構思的範圍內實施多種變更。In addition, the mode of the present invention is not limited to the above-mentioned embodiment. In addition to the above-mentioned embodiments, the modes of the present invention can be modified in various ways without departing from the scope of the concept of the present invention.
另外,在本說明書中,“A形成的B”以及“由A形成的B”這樣的表述意味著“包含作為主成分的A的B”,並且包括“實質上僅包含A的B”、“包含A的B”以及“包含A和其他成分的B”。In addition, in this specification, the expressions "B formed by A" and "B formed by A" mean "B including A as a main component" and include "B which substantially only includes A" and " "B containing A" and "B containing A and other ingredients".
1:晶圓研磨用頭 10:橡膠卡盤 11:剛體卡盤 12:卡盤保持部件 22:腔室 23:第一壓力調整機構 24:第二壓力調整機構 25:第三壓力調整機構 26:卡盤基座 27:旋轉軸 28:驅動環 30:工作臺 31:研磨布 32:旋轉軸 33:液體供給噴嘴 W:晶圓1: Wafer polishing head 10: Rubber chuck 11: Rigid body chuck 12: Chuck holding parts 22: Chamber 23: The first pressure adjustment mechanism 24: The second pressure adjustment mechanism 25: The third pressure adjustment mechanism 26: Chuck base 27: Rotation axis 28: drive ring 30: workbench 31: Abrasive cloth 32: Rotation axis 33: Liquid supply nozzle W: Wafer
圖1是示出了具備本發明實施方式的晶圓研磨用頭的晶圓研磨裝置的概略構成的圖。 圖2是示出了本發明實施方式的晶圓研磨用頭的概略構成的截面示意圖。FIG. 1 is a diagram showing a schematic configuration of a wafer polishing apparatus equipped with a wafer polishing head according to an embodiment of the present invention. 2 is a schematic cross-sectional view showing the schematic configuration of a wafer polishing head according to an embodiment of the present invention.
1:晶圓研磨用頭1: Wafer polishing head
10:橡膠卡盤10: Rubber chuck
11:剛體卡盤11: Rigid body chuck
12:卡盤保持部件12: Chuck holding parts
22:腔室22: Chamber
23:第一壓力調整機構23: The first pressure adjustment mechanism
24:第二壓力調整機構24: The second pressure adjustment mechanism
25:第三壓力調整機構25: The third pressure adjustment mechanism
26:卡盤基座26: Chuck base
27:旋轉軸27: Rotation axis
28:驅動環28: drive ring
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JP3566852B2 (en) * | 1998-04-27 | 2004-09-15 | 株式会社岡本工作機械製作所 | How to polish a wafer |
JP2000167762A (en) * | 1998-12-04 | 2000-06-20 | Speedfam-Ipec Co Ltd | Carrier and cmp device |
JP2001105305A (en) * | 1999-10-05 | 2001-04-17 | Okamoto Machine Tool Works Ltd | Head structure of substrate carrier in polishing device |
JP3856634B2 (en) * | 2000-09-14 | 2006-12-13 | 株式会社荏原製作所 | Substrate holding device and polishing apparatus provided with the substrate holding device |
JP2002346911A (en) | 2001-05-23 | 2002-12-04 | Tokyo Seimitsu Co Ltd | Wafer polishing device |
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JP2012091240A (en) * | 2010-10-25 | 2012-05-17 | Okamoto Machine Tool Works Ltd | Carrier head structure of semiconductor substrate |
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