TW202020169A - Desulfurization slag recycling treatment system for separating graphite materials - Google Patents
Desulfurization slag recycling treatment system for separating graphite materials Download PDFInfo
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本發明是有關於一種資源化處理系統設計,特別是一種脫硫渣去除石墨亮片等物質之資源化處理系統。The invention relates to the design of a resource processing system, in particular to a resource processing system for desulfurization slag to remove graphite sequins and other substances.
查,脫硫渣為煉鋼廠一貫作業產出的副產物,其為高爐鐵水經脫硫冷卻後所形成的固體,其雖為煉鋼後的下腳料,但該脫硫渣中所含之成分仍具有再利用的價值,而該脫硫渣主要結晶相為α-鐵、石墨、氫氧化鈣、矽酸鈣類、赤鐵礦、磁鐵礦等,其中該矽酸鈣類含量約佔脫硫渣總量的一半,而含總鐵量約30%~40%,而含石墨量約3%~4%左右,因此當大量該脫硫渣經磁選並將其中之大量鐵成分回收再重新當為煉鐵原料,磁選後之該等脫硫渣的利用駕價值便小於鐵成分的回收,亦即會被當廢料堆積於空地上,亦或進行掩埋,如此不但不符合實際,同時更不合乎經濟效益,且更因當大量磁選後之該等脫硫渣堆置於空礦場地時,在時間的的曝曬下,其混雜於其中且具有質輕特性的墨亮片便會隨風飛揚,而污染空氣,倘若以掩埋方式進行,該脫硫渣中之其它物質同樣於長期後會對地下水源與掩埋處的土壤造成污染,雖已有許多業者為針對可減少工業廢物及資源化再利用加以研發處理,但仍無法有效大量且快速進行,實有待改進,因此為有效針對前述該脫硫渣所衍生之問題進行改善,且亦具符合快速處理之經濟效益,故有本發明之研發。Check, the desulfurization slag is a by-product of the consistent operation of the steelmaking plant, which is the solid formed after the blast furnace molten iron is cooled by desulfurization. Although it is the scrap after steelmaking, the desulfurization slag contains The composition of the desulfurization slag still has the value of reuse, and the main crystal phase of the desulfurization slag is α-iron, graphite, calcium hydroxide, calcium silicate, hematite, magnetite, etc., wherein the content of the calcium silicate is about It accounts for half of the total desulfurization slag, and the total iron content is about 30%~40%, and the graphite content is about 3%~4%. Therefore, when a large amount of the desulfurization slag is magnetically separated and a large amount of iron components are recovered Re-used as iron-making raw materials, the utilization value of the desulfurized slag after magnetic separation is less than the recovery of iron components, that is, it will be piled up as waste on empty ground or buried, which is not only unrealistic, but also It is less economical, and because when a large amount of these desulfurized slag piles after magnetic separation are placed in an empty mine site, under the exposure of time, the ink sequins mixed with them and having light weight characteristics will follow the wind Flying and polluting the air, if it is carried out by burying, other substances in the desulfurization slag will also pollute the groundwater source and the soil of the burial site in the long run, although many companies have aimed at reducing industrial waste and recycling Reuse for research and development, but it still cannot be effectively and quickly carried out in large quantities, and it still needs to be improved. Therefore, in order to effectively improve the problems caused by the desulfurization slag mentioned above, and it also has the economic benefits of rapid treatment, so there is the invention R&D.
因此,本發明之目的,是在提供一種脫硫渣去除石墨亮片等物質之資源化處理系統,其可大量快速進行不同粒徑的分選,更能有效將有害物質予以去除,以降低環境污染,大大提升資源化處理之效益。Therefore, the purpose of the present invention is to provide a desulfurization slag to remove graphite sequins and other substances in a resource processing system, which can quickly sort out a large number of different particle sizes, and can effectively remove harmful substances to reduce environmental pollution , Greatly improve the efficiency of resource processing.
於是,本發明脫硫渣去除石墨亮片等物質之資源化處理系統包含有一進料裝置、一水力漩流分選裝置、一分選集收裝置及一氣體產生裝置;其中,透過該水力漩流分選裝置得以針對該等脫硫摘進行水力漩流分選作業,即先利用該水力漩流分選裝置之攪拌機以攪拌方式使該脫硫渣與水混合,再由該水力漩流分選裝置之分離機承接前述與水混合之該等脫硫渣,以採水力漩流方式,將該等脫硫渣在水力漩流的沉降輕浮過程中,以漩流方式分離出大小粒徑不同的脫硫渣,而後分別由該分選集收裝置之第一集料部及第二集料部針對分選後之大小粒徑的脫硫渣集收,並利用該氣體產生裝置係設於該第二集料部一側,以針對集收於內之小粒徑的脫硫渣,透過該氣體產生裝置於該第二集料部中注入一高氧之氣體,使得該等脫硫渣、水於該氣體注入時互產生撞擊並形成複數氣泡,進而使該等脫硫渣上的時墨亮片因撞擊而脫落且附著於該等氣泡上,如此一來,透過該資源化處理系統之水力漩流分選,以及藉由氣泡撞擊所產生浮選的一貫式處理流程,能得以有效確實分選出該等脫硫渣的大小粒徑區分與石墨亮片的分離,同時更能進行大批量的處理以有效縮短處理時效,不但具有機動性外,使得處理成本更能有效大大降低,以確實達到廢棄物資源化再利用的有效經濟價值的提升。Therefore, the resource processing system of the desulfurization slag of the present invention for removing graphite sequins and other materials includes a feeding device, a hydrocyclone sorting device, a sorting collection device and a gas generating device; wherein, through the hydrocyclone The separation device can carry out the hydrocyclone sorting operation for the desulfurization picks, that is, the mixer of the hydrocyclone sorting device is first used to mix the desulfurized slag and water in a stirring manner, and then the hydrocyclone sorting device The separator takes over the desulfurized slag mixed with water mentioned above, and adopts the hydrodynamic vortex method to separate the desulfurized slag with different sizes and diameters in the vortex flow during the settlement and light floatation of the hydrocyclone Sulfur slag is collected by the first aggregate part and the second aggregate part of the sorting and collecting device respectively for the desulfurized slag of the size and particle size after sorting, and the gas generating device is installed in the second On the side of the aggregate part, a high-oxygen gas is injected into the second aggregate part through the gas generating device for the desulfurized slag collected in the small diameter, so that the desulfurized slag and water are When the gas is injected, they will collide with each other and form a plurality of bubbles, and then the time ink sequins on the desulfurization slag will fall off and adhere to the bubbles due to the impact. In this way, the hydraulic vortex through the resource treatment system Separation and the consistent processing flow of flotation generated by the impact of bubbles can effectively and effectively separate the size and particle size of these desulfurized slags and the separation of graphite sequins, and at the same time can be processed in large quantities to be effective Shortening the treatment time, not only has the flexibility, but also greatly reduces the treatment cost, so as to achieve the effective economic value of waste recycling.
圖1是本發明一較佳實施例之示意圖。 圖2是該較佳實施例之局部構件示意圖。 圖3及圖4是該較佳實施例之水力漩流分選裝置分選出大小粒徑之脫硫渣粒徑範圍分析圖。 圖5是該較佳實施例之實作氣體產生裝置之氣泡包覆態樣照片示意圖。FIG. 1 is a schematic diagram of a preferred embodiment of the present invention. Fig. 2 is a schematic diagram of partial components of the preferred embodiment. Fig. 3 and Fig. 4 are analysis diagrams of particle size ranges of desulfurized slag separated by large and small particle sizes by the hydrocyclone sorting device of the preferred embodiment. FIG. 5 is a photographic diagram of the bubble coating state of the gas generating device of the preferred embodiment.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的明白。The foregoing and other technical contents, features and effects of the present invention will be clearly understood in the following detailed description of the preferred embodiments with reference to the drawings.
參閱圖1,本發明之一較佳實施例,該脫硫渣去除石墨亮片等物質之資源化處理系統3包含有一進料裝置31,一水力漩流分選裝置32,一分選集收裝置33及一氣體產生裝置34;其中,該進料裝置集收有複數經煉鋼處理後所產生之脫硫渣,且該等脫硫渣為已經磁選過後之具有形狀大小不一之粒料,同時該等脫硫渣上具有多粉體之石墨亮片等雜物特性,因此,該等脫硫渣在事前已經磁選,所以該等脫硫渣中的鐵成分已大大的降至最低。Referring to FIG. 1, a preferred embodiment of the present invention, the desulfurization slag resource treatment system for removing graphite sequins and other materials includes a
請配合參閱圖2,仍續上述,而該水力漩流分選裝置32具有一攪拌機321,以一與該攪拌機321連結之分離機322;其中,該攪拌機321有一容器3211,一伸置於該容器3211內之作動件3212,以及一設於該容器3211底端用以與該分離機322連接之輸送管3213,而前述該容器3211可供該進料裝置31所集收之該等脫硫渣以分批方式置入,同時於該容器3211內置入適當比例的水量,透過該作動件3212的攪拌以使該等脫硫渣與水混合,同時在該作動件3212的作業過程中,可適時於該容器3211內輸入一氣體(圖中未示),利用該氣體的輸入而於該容器3211中形成一壓力,使與水混合之該等脫硫渣在該壓力的影響下透過該輸送管3213往該分離機322處輸送;另,該分離機322具有一呈上寬下窄且內部開設有一容置空間3222之錐形本體3221,一設於該錐形本體3221上且與該輸送管3213連接之入口3223,一設於該錐形本體3221上方且一端伸入該錐形本體3221內之集收管3224,以及一設於該錐形本體3221下方之承接部3225,而前述藉由該入口3223承接該輸送管3213輸入之該等脫硫渣與水來到該容置空間3222內,進入時即會順沿該錐形本體3221的特殊型態能使與水混合之該脫硫渣進入的瞬間形成高速漩流現象,使該等脫硫渣中之大小粒徑即在漩流時因高速漩流的離心力作用,形成沉降輕離的分選效果,使大粒徑之該脫硫渣沉降至該承接部3225處,而小粒徑之該脫硫渣隨離心力作用而進入該集收管3224處。Please refer to FIG. 2 and continue as described above, and the
至於,該分選集收裝置33分別具有一第一集料部331與一第二集料部332,而前述該第一集料部331係與該承接部3225連接,以集收由該承接部3225輸出之大粒徑的該等脫硫渣,而該第二集料部332則與該集收管3224銜接,以供由該集收管3224輸出之小粒徑該等脫硫渣與水銜接於內,同時該第一、第二集收部331、332的設置可視使用者的設置型態為採固定式的槽體設置,亦或為採機動式之具有一具體容積量的容器設置;最後,該氣體產生裝置34設於該第二集料部332的一側,而該氣體產生裝置34具有一高氧產生機341,以及一二端分別與該高氧產生機341、第二集收部332連接之導引管342,該高氧產生機341可產生具有高度氧氣的氣體以透過該導引管342的導引進入該第二集收部332中,使該氣體進入時與水、小粒徑之該脫硫渣產生高速撞擊而形成複數氣泡,俾使小粒徑之該脫硫渣猶如再進行另一次的分選態樣。As for the sorting and collecting
參閱圖1至圖2,處理時,將已經過磁選後之脫硫渣加以集收,且以分批之方式置入於該攪拌機321之該容器3211中,同時對應該等脫硫渣之重量置入相對比例的水,而後啟動該作動件3212工作,俾開始於該容器3211中進行混拌行程,利用該作動件3212於該容器3211中不斷攪拌,以使該等脫硫渣與水產生充分混合,同時更可於攪拌過程中於該容器3211中輸入一氣體(圖中未示),利用該氣體的加入來增加該容器3211內的壓力,使得混合之該脫硫渣與水在藉由氣體壓力的助力下經該輸送管3214往該錐形本體3221流動,藉由該氣體的壓力作用下即會以高流速方式進入該容置空間3222內,此時與水混合之等脫硫渣在進入該錐形本體3221內時,便會再受到該錐形本體3221之上寬下窄之特殊設計影響,使得該等脫硫渣與水進入後便會產生強烈之高流速的漩流,同時於高流速的作用下順由該錐形本體3221的設計,進一步形成一具有離心力的水力漩流作用,藉由在水力漩流離心力與高流速的雙重作用所形成之離沉下降力量,進而使該等脫硫渣中的大粒徑與小粒徑顆粒因水力漩流的作用中,即在受水力漩流之速度影響而形成具有大小粒徑的脫硫渣區分,即該脫硫渣中大粒徑且重量沉便會往該錐型本體3221之底部沉降,請參圖3為該水力漩流分裝置所分選出之大粒徑脫硫渣之粒徑範圍分析圖所示,而小粒徑之該脫硫渣以及附著於上的石墨亮片、粉體等因為質輕,即會隨著水力漩流上升方向往該集收管3224處流動,請參圖4之分選出之小粒徑脫硫渣之粒徑範圍分析圖所示,使得沉降後之大粒徑脫流渣經該承接部3225輸出,且受到該第一集收部331的集收,同時鑒於大粒徑之該等脫硫渣上已無含有金屬物質的存在,因此經由水力漩流所分選出後便可直接有效進行資源化的使用。Referring to FIGS. 1 to 2, during processing, the desulfurized slag that has undergone magnetic separation is collected and placed in the
仍續前述,至於,往該輸出管處3224流動之小粒徑該等脫硫渣、質輕物等,即會在水力漩流的作動下經由該輸出管3224向外輸出,這時與該輸出管3224銜接之該第二集收部332便會直接予以承接,當小粒徑該等脫硫渣、質輕物等進入到該第二集收部332後,這時該高氧產生機341便會產生出一具有高度氧氣的氣體,經由該導引管342導入至該第二集收部332中,且該氣體於輸入時便會與該等脫硫渣、水等相互產生撞擊,以使原本附著於該脫硫渣上之石墨亮片,在撞擊過程中產生分離且飄浮水面上層,而該氣體更會因撞擊作用而形成無數浮出水面上的氣泡,且順便將隨該脫硫渣流出之質輕物的多粉體與石墨亮片等包覆於該等氣泡中,即圖5之實作照片所示,這時便可藉用一去除工具(圖中未示)將該等氣泡去除,以使該石墨亮片等質輕物得以完全受到集收,使得該石墨亮片經集收純化處理後可成為石墨原料,亦或用在其它有效益的用途上使用,以使該石墨亮片不會僅是有害物質而已,其仍可回收再資源化使用,最後,徹底與該石墨亮片分離後之小粒徑該等脫硫渣便會集中於該第二集收部332,如此當將具有包覆有石墨亮片之該等氣泡移除後,便可進行小粒徑該等脫硫渣的集收,以使小粒徑之該等脫硫渣經集收後得以在其它不同領域中運用;是以,在本發明處理流程中係以初步透過該水力漩流分選裝置32,俾先針對大量置入的脫硫渣與水混拌,使得該等脫硫渣之不同粒徑的分離篩選,得以於短時間內在一貫化之作業中大量的進行,同時分選後更藉由該氣體產生裝置的配合設置,利用注入氣體產生撞擊以形成氣泡來將石墨亮片予以包覆之浮選作業,以分別完全將大小粒徑之脫硫渣與石墨亮片獨立篩選出,以進行後續處理,如此不但具有機動性外,使處理成本更能有效大大降低,以確實達到廢棄物資源化再利用的有效經濟價值的提升。Continuing the foregoing, as for the small particle size desulfurization slag, light weight, etc. flowing to the
歸納前述,本發明脫硫渣去除石墨亮片等物質之資源化處理系統,藉由進料裝置、水力漩流分選裝置、分選集收裝置及氣體產生裝置等,使其處理作業流程得以呈一貫化之方式實施,不但能有效分別將該等脫硫渣中之大小粒徑與石墨亮片分別予以有效分離,不但具有機動性外,使得處理成本更能有效大大降低,更能有效提升煉鋼後之廢棄物的資源有價之再利用的效益,故確實能達到本發明之目的。In summary, the resource processing system of the desulfurization slag of the present invention for removing graphite sequins and other materials has a consistent processing flow through a feeding device, a hydrocyclone sorting device, a sorting and collecting device and a gas generating device, etc. The implementation of the method can not only effectively separate the size and particle size of the desulfurization slag from the graphite sequins, but also have the mobility, which can effectively reduce the processing cost and greatly improve the steelmaking. The waste resources have the benefit of valuable reuse, so it can indeed achieve the purpose of the present invention.
惟以上所述者,僅為說明本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。However, the above are only illustrative of the preferred embodiments of the present invention, but the scope of the implementation of the present invention cannot be limited by this, that is, simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the description of the invention , Should still fall within the scope of this invention patent.
(本發明)3:脫硫渣去除石墨亮片等物質之資源化處理系統34:進料裝置35:水力漩流分選裝置36:集收裝置34:氣體產生裝置321:攪拌機3211:容器3212:作動件3213:輸送管322:分離機3221:錐型本體3222:容置空間3223:入口3224:集收管3225:承接部331:第一集收部332:第二集收部341:高氧產生機342:導引管(Invention) 3: Resource treatment system for desulfurization slag to remove materials such as graphite sequins 34: feeding device 35: hydrocyclone sorting device 36: collection device 34: gas generating device 321: mixer 3211: container 3212: Actuator 3213: Conveying pipe 322: Separator 3221: Cone-shaped body 3222: Storage space 3223: Inlet 3224: Collecting pipe 3225: Accepting part 331: First collecting part 332: Second collecting part 341: High oxygen Generator 342: guide tube
3:脫硫渣去除石墨亮片等物質之資源化處理系統 3: Resource treatment system for desulfurization slag to remove graphite sequins and other substances
31:進料裝置 31: Feeding device
32:水力漩流分選裝置 32: Hydrocyclone sorting device
33:集收裝置 33: Collecting device
34:氣體產生裝置 34: Gas generating device
321:攪拌機 321: Blender
322:分離機 322: Separator
331:第一集收部 331: The first collection department
332:第二集收部 332: Second Collection Department
341:高氧產生機 341: High oxygen generator
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TW107142127A TWI679286B (en) | 2018-11-26 | 2018-11-26 | Desulfurization slag recycling treatment system for separating graphite materials |
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TW202020169A true TW202020169A (en) | 2020-06-01 |
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TWI814460B (en) * | 2022-06-27 | 2023-09-01 | 國立中興大學 | Preparation method of block desulfurizer |
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TWI749436B (en) * | 2019-12-31 | 2021-12-11 | 中臺科技大學 | Resources recovery treatment method for oil contaminated soils separations by physical characteristics |
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