TW202012743A - Paper and paperboard production method - Google Patents
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- TW202012743A TW202012743A TW108117817A TW108117817A TW202012743A TW 202012743 A TW202012743 A TW 202012743A TW 108117817 A TW108117817 A TW 108117817A TW 108117817 A TW108117817 A TW 108117817A TW 202012743 A TW202012743 A TW 202012743A
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/02—Agents for preventing deposition on the paper mill equipment, e.g. pitch or slime control
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/08—Mechanical or thermomechanical pulp
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/10—Mixtures of chemical and mechanical pulp
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/14—Secondary fibres
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/37—Polymers of unsaturated acids or derivatives thereof, e.g. polyacrylates
- D21H17/375—Poly(meth)acrylamide
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/06—Paper forming aids
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/64—Paper recycling
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Abstract
Description
本發明是有關於一種紙及紙板的製造方法。The invention relates to a method for manufacturing paper and paperboard.
目前,製紙是藉由經過對使紙漿原料分散於水中而成的原料漿料進行抄紙的抄紙步驟而進行。抄紙步驟中,自抄紙機等大量排出包含微細纖維及填料的白水。就水資源的有效利用及再利用的觀點而言,於抄紙步驟中使所排出的白水循環並加以使用。 製紙原料中含有樹脂類、上膠劑(sizing agent)、螢光染料、乳膠(latex)等各種陰離子性物質。尤其是,因製紙原料中所含的脫墨紙漿、機械紙漿、廢紙的調配率的提高或白水的再利用化,而於紙製造步驟中,容易蓄積陰離子廢物(anion trash)而保留率降低,或者引發作為紙的原料的纖維、填料、其他添加劑於在網(wire)上形成紙層時,穿過網而向白水流出的障礙。At present, papermaking is carried out by going through a papermaking step of making a raw material slurry prepared by dispersing pulp raw materials in water. In the papermaking step, a large amount of white water containing fine fibers and fillers is discharged from a papermaking machine or the like. From the viewpoint of efficient use and reuse of water resources, the discharged white water is circulated and used in the papermaking step. Papermaking raw materials contain various anionic substances such as resins, sizing agents, fluorescent dyes, and latex. In particular, due to the improvement of the blending rate of deinked pulp, mechanical pulp, and waste paper contained in papermaking raw materials or the reuse of white water, anion trash tends to accumulate and the retention rate decreases during the paper manufacturing process Or, it may cause obstacles such as fibers, fillers, and other additives that are raw materials of paper to form a paper layer on the wire, and then flow out to the white water through the wire.
例如,專利文獻1中記載有一種抑制由陰離子廢物、微小樹脂(micropitch)、濁度成分等障礙作用物質所致的紙的缺陷產生的方法,其特徵在於:於利用白水進行稀釋前的製紙原料中添加特定的水溶性高分子(A),之後利用白水對所述製紙原料進行稀釋,其後添加特定的水溶性高分子(B),且適宜添加保留率提高劑而進行抄紙。該方法中,藉由在製紙原料中添加特定的水溶性高分子,而中和陰離子廢物的電荷,微小樹脂及濁度成分固著於紙漿纖維,結果防止未固著的微小樹脂及濁度成分集塊化。
[現有技術文獻]
[專利文獻]For example,
[專利文獻1]日本專利特開2009-249756號公報[Patent Document 1] Japanese Patent Laid-Open No. 2009-249756
[發明所欲解決之課題]
作為水質指標,若陽離子要求量為100 μeq/L以上(例如,穆太科(Mutech)公司製造的PCD測定器的測定值),則陰離子廢物變多。若為了中和大量的陰離子廢物的電荷而大量添加凝結劑、助留劑(retention aid)、紙力劑等各種陽離子聚合物,則凝聚於強陽離子的大量的陰離子廢物集塊化,且於抄紙步驟中容易附著於用具、設備上,屢次發生狀況惡化的問題。另外,即便於專利文獻1中記載的方法中,若陰離子廢物量變多,則亦無法獲得充分的效果。[Problems to be solved by the invention]
As an indicator of water quality, if the required amount of cations is 100 μeq/L or more (for example, the measured value of a PCD measuring device manufactured by Mutech), the amount of anionic waste increases. If a large amount of various cationic polymers such as coagulant, retention aid, paper strength agent, etc. are added to neutralize the charge of a large amount of anionic waste, a large amount of anionic waste condensed in strong cations will be aggregated, and it will be used in papermaking It is easy to attach to tools and equipment in the process, and the problem of deterioration of the situation occurs frequently. In addition, even in the method described in
本發明是鑑於此種實際情況而成者,其目的在於提供一種即便於在抄紙步驟中在白水中大量包含陰離子廢物的情況下亦可增加濾水量、提高保留率且減低濁度的紙及紙板的製造方法。The present invention was created in view of this actual situation, and its purpose is to provide a paper and paperboard that can increase the amount of water filtration, increase the retention rate, and reduce the turbidity even when a large amount of anionic waste is contained in white water in the papermaking step Manufacturing method.
[解決課題之手段] 為了解決所述課題,本發明者等人進行了努力研究,結果發現,藉由相對於所有紙料固體成分添加特定量的特定的低陽離子性聚丙烯醯胺,可解決該課題。 本發明是基於所述見解而完成者。[Means to solve the problem] In order to solve the above-mentioned problems, the inventors of the present invention conducted intensive studies and found that the problem can be solved by adding a specific amount of a specific low-cationic polypropylene amide with respect to the solid content of all paper stocks. The present invention has been completed based on these findings.
即,本申請案揭示是有關於以下內容。 [1]一種紙及紙板的製造方法,其包括使用陽離子要求量為100 μeq/L以上的紙料作為製紙原料的抄紙步驟,且以相對於所有紙料固體成分而為0.005質量%~0.1質量%的範圍對紙料添加陽離子電荷密度為200 μeq/g~1000 μeq/g、固有黏度η為2.7 dL/g~18.3 dL/g的陽離子性聚丙烯醯胺。 [2]如所述[1]所述的紙及紙板的製造方法,其中所述紙料為包含機械紙漿的製紙原料。 [3]如所述[1]所述的紙及紙板的製造方法,其中所述紙料為包含30質量%以上的脫墨紙漿的製紙原料。 [4]如所述[1]所述的紙及紙板的製造方法,其中所述紙料為包含30質量%以上的廢紙紙漿的製紙原料。That is, the disclosure of the present application relates to the following. [1] A method for manufacturing paper and paperboard, which includes a papermaking step using paper stock having a cation requirement of 100 μeq/L or more as a papermaking raw material, and has a content of 0.005 mass% to 0.1 mass relative to the solid content of all paper stocks In the range of %, cationic polypropylene amides with a cationic charge density of 200 μeq/g to 1000 μeq/g and an intrinsic viscosity η of 2.7 dL/g to 18.3 dL/g are added to the paper stock. [2] The method for producing paper and paperboard according to [1], wherein the paper stock is a papermaking raw material containing mechanical pulp. [3] The method for producing paper and paperboard according to the above [1], wherein the paper stock is a paper-making raw material containing 30% by mass or more of deinked pulp. [4] The method for producing paper and paperboard according to [1], wherein the paper stock is a papermaking raw material containing 30% by mass or more of waste paper pulp.
[發明的效果] 根據本發明,可提供一種即便於在抄紙步驟中在白水中大量包含陰離子廢物的情況下亦可增加濾水量、提高保留率且減低濁度的紙及紙板的製造方法。[Effect of invention] According to the present invention, it is possible to provide a method for producing paper and paperboard that can increase the amount of water filtration, increase the retention rate, and reduce turbidity even when a large amount of anionic waste is contained in white water in the papermaking step.
本發明的實施形態(以下,有時稱為「本實施形態」)的紙及紙板的製造方法的特徵在於:包括使用陽離子要求量為100 μeq/L以上的紙料作為製紙原料的抄紙步驟,且以相對於所有紙料固體成分而為0.005質量%~0.1質量%的範圍對紙料添加陽離子電荷密度為200 μeq/g~1000 μeq/g、固有黏度η為2.7 dL/g~18.3 dL/g的陽離子性聚丙烯醯胺。 於使用陽離子要求量為100 μeq/L以上的紙料作為製紙原料的情況下,於抄紙步驟中在白水中大量包含陰離子廢物。對此,本實施形態中,藉由相對於所有紙料固體成分添加特定量的陽離子電荷密度為200 μeq/g~1000 μeq/g、固有黏度η為2.7 dL/g~18.3 dL/g的陽離子性聚丙烯醯胺,而可抑制陰離子廢物的集塊化,藉此,可增加濾水量、提高保留率且減低濁度。The method of manufacturing paper and paperboard according to an embodiment of the present invention (hereinafter, sometimes referred to as "this embodiment") is characterized by including a papermaking step using paper stock having a cation requirement of 100 μeq/L or more as a papermaking raw material, And the cationic charge density is 200 μeq/g~1000 μeq/g, and the intrinsic viscosity η is 2.7 dL/g~18.3 dL/ in the range of 0.005 mass% to 0.1 mass% relative to the solid content of all paper stocks. g cationic polypropylene amide. In the case of using a paper material with a cation required amount of 100 μeq/L or more as a papermaking raw material, a large amount of anionic waste is contained in white water in the papermaking step. In this regard, in this embodiment, by adding a specific amount of cations with a specific amount of cation to all paper solids, the charge density is 200 μeq/g to 1000 μeq/g, and the intrinsic viscosity η is 2.7 dL/g to 18.3 dL/g. Polyacrylamide can inhibit the aggregation of anionic waste, thereby increasing the amount of filtered water, increasing the retention rate and reducing the turbidity.
本實施形態的紙及紙板的製造方法中使用的陽離子性聚丙烯醯胺的陽離子電荷密度為200 μeq/g~1000 μeq/g。此處,所謂陽離子電荷密度是指構成聚合物的單體單元中的陽離子電荷的當量數(μeq/g)。 若陽離子電荷密度小於200 μeq/g,則有濾水量減少的擔憂,若陽離子電荷密度超過1000 μeq/g,則有無法獲得減低濁度的效果的擔憂。就此種觀點而言,陽離子電荷密度較佳為200 μeq/g~700 μeq/g,更佳為200 μeq/g~300 μeq/g。 所述陽離子電荷密度可藉由實施例中記載的方法來求出。The cationic polyacrylamide used in the method for producing paper and paperboard of this embodiment has a cationic charge density of 200 μeq/g to 1000 μeq/g. Here, the cationic charge density refers to the equivalent number (μeq/g) of the cationic charge in the monomer unit constituting the polymer. If the cationic charge density is less than 200 μeq/g, there is a concern that the amount of filtered water may decrease. If the cationic charge density exceeds 1000 μeq/g, there may be a possibility that the effect of reducing turbidity may not be obtained. From such a viewpoint, the cationic charge density is preferably 200 μeq/g to 700 μeq/g, and more preferably 200 μeq/g to 300 μeq/g. The cationic charge density can be obtained by the method described in the examples.
所述陽離子性聚丙烯醯胺的固有黏度η為2.7 dL/g~18.3 dL/g。若固有黏度η小於2.7 dL/g,則陽離子性聚丙烯醯胺的分子量過小,因此可引發凝聚反應的範圍窄,有無法獲得充分的保留率效果的擔憂。另外,若固有黏度η超過18.3 dL/g,則陽離子性聚丙烯醯胺的分子量過大,因此黏性高,有無法充分發揮增加濾水量的效果的擔憂。就此種觀點而言,固有黏度η較佳為9 dL/g~18 dL/g,更佳為13 dL/g~18 dL/g。 再者,所述固有黏度η是使用坎農芬斯克(Cannon-Fenske)型黏度計於30℃下測定流下時間,並根據該測定值,使用哈金斯(Huggins)公式及米德福斯(Mead-Fuoss)公式來算出。The intrinsic viscosity η of the cationic polypropylene amide is 2.7 dL/g to 18.3 dL/g. If the intrinsic viscosity η is less than 2.7 dL/g, the molecular weight of the cationic polyacrylamide is too small, so the range in which the coagulation reaction can be initiated is narrow, and there is a concern that a sufficient retention effect cannot be obtained. In addition, if the inherent viscosity η exceeds 18.3 dL/g, the molecular weight of the cationic polyacrylamide is too large, so the viscosity is high, and there is a concern that the effect of increasing the amount of water filtration cannot be sufficiently exhibited. From such a viewpoint, the intrinsic viscosity η is preferably 9 dL/g to 18 dL/g, and more preferably 13 dL/g to 18 dL/g. Furthermore, the intrinsic viscosity η is measured using a Cannon-Fenske type viscometer at 30°C, and based on the measured value, the Huggins formula and Midfors ( Mead-Fuoss) formula to calculate.
所述陽離子性聚丙烯醯胺只要陽離子電荷密度及固有黏度η分別為所述範圍內,則並無特別限定,例如可藉由水性聚合法、乳化聚合法、懸浮聚合法等公知的聚合法來獲得丙烯醯胺單體與陽離子性單體。電荷密度是根據使用的單體的調配比例而進行調整,固有黏度是藉由聚合溫度、單體濃度、起始劑的添加量而進行調整。 作為陽離子性單體,例如可列舉:二甲基胺基乙基(甲基)丙烯酸酯、二乙基胺基乙基(甲基)丙烯酸酯等(甲基)丙烯酸酯衍生物;二甲基胺基丙基(甲基)丙烯醯胺、二乙基胺基丙基(甲基)丙烯醯胺等(甲基)丙烯醯胺衍生物;二甲基胺基乙基(甲基)丙烯酸酯的四級鹽及酸鹽;烯丙基胺、二烯丙基胺等三級胺基系單體及三級胺系單體以及其四級鹽及酸鹽等。其中,較佳為使用二甲基胺基乙基(甲基)丙烯酸酯的四級鹽。 該些陽離子性單體可使用一種或兩種以上。The cationic polyacrylamide is not particularly limited as long as the cationic charge density and intrinsic viscosity η are within the above ranges, for example, it can be obtained by a known polymerization method such as an aqueous polymerization method, an emulsion polymerization method, a suspension polymerization method, etc. Acrylic amide monomer and cationic monomer were obtained. The charge density is adjusted according to the blending ratio of the monomers used, and the inherent viscosity is adjusted by the polymerization temperature, the monomer concentration, and the amount of the initiator added. Examples of cationic monomers include (meth)acrylate derivatives such as dimethylaminoethyl (meth)acrylate and diethylaminoethyl (meth)acrylate; dimethyl (Meth)acrylamide derivatives such as aminopropyl (meth)acrylamide, diethylaminopropyl (meth)acrylamide; dimethylaminoethyl (meth)acrylate Quaternary salts and acid salts; allylamine, diallylamine and other tertiary amine-based monomers and tertiary amine monomers and their quaternary salts and acid salts. Among them, it is preferable to use a quaternary salt of dimethylaminoethyl (meth)acrylate. One or more of these cationic monomers can be used.
相對於成為陽離子性聚丙烯醯胺的所有結構單元的來源的單體的總量的陽離子性單體的調配比例較佳為0.5 mol%~9.5 mol%,更佳為1 mol%~8 mol%。藉由將陽離子性單體的調配比例設為所述範圍內,可將陽離子性聚丙烯醯胺的陽離子電荷密度設為所述範圍內。 另外,相對於成為陽離子性聚丙烯醯胺的所有結構單元的來源的單體的總量的丙烯醯胺單體的調配比例較佳為90.5 mol%~99.5 mol%,更佳為92 mol%~99 mol%。The compounding ratio of the cationic monomer to the total amount of monomers that are the source of all structural units of the cationic polyacrylamide is preferably 0.5 mol% to 9.5 mol%, more preferably 1 mol% to 8 mol% . By setting the blending ratio of the cationic monomer within the above range, the cationic charge density of the cationic polyacrylamide can be within the above range. In addition, the blending ratio of the acrylamide monomer with respect to the total amount of monomers that are the source of all structural units of the cationic polypropylene amide is preferably 90.5 mol% to 99.5 mol%, and more preferably 92 mol% to 99 mol%.
製造所述陽離子性聚丙烯醯胺時使用的聚合起始劑並無特別限定,例如可列舉:過硫酸銨、過硫酸鉀、過硫酸鈉、過氧化氫、過氧化苯甲醯、及第三丁基過氧化物等。聚合起始劑可使用一種或兩種以上。The polymerization initiator used when producing the cationic polypropylene amide is not particularly limited, and examples thereof include ammonium persulfate, potassium persulfate, sodium persulfate, hydrogen peroxide, benzophenone peroxide, and third Butyl peroxide, etc. One or two or more polymerization initiators can be used.
另外,為了調整合成的陽離子性聚丙烯醯胺的黏度,較佳為使用鏈轉移劑。鏈轉移劑並無特別限定,例如可列舉:四氯化氯、氯仿、四氯化碳等。鏈轉移劑可使用一種或兩種以上。In addition, in order to adjust the viscosity of the synthesized cationic polypropylene amide, it is preferable to use a chain transfer agent. The chain transfer agent is not particularly limited, and examples thereof include chlorine tetrachloride, chloroform, and carbon tetrachloride. One or two or more chain transfer agents can be used.
圖1是表示本發明的一實施形態的紙及紙板的製造方法的方塊圖。
製紙系統10包括原料系統20、調成與抄紙系統30及回收系統40。
原料系統20是自紙原料製造紙漿。本實施形態的原料系統20具有原料槽(1)21及原料槽(2)22。原料槽(1)(21)中收容有:闊葉樹漂白牛皮紙漿(Leaf Bleached Kraft Pulp,LBKP)、針葉樹漂白牛皮紙漿(Needle Bleached Kraft Pulp,NBKP)、闊葉樹未漂白牛皮紙漿(Leaf Unbleached Kraft Pulp,LUKP)及針葉樹未漂白牛皮紙漿(Needle Unbleached Kraft Pulp,NUKP)等化學紙漿;機械木漿(Ground Pulp,GP)、熱磨機械漿(Thermo-Mechanical Pulp,TMP)、化學熱磨機械漿(Chemi-Thermo-Mechanical Pulp,CTMP)及精磨木漿(Refiner Mechanical Pulp,RMP)等機械紙漿,原料槽(2)22中收容有:瓦楞紙廢紙紙漿、襯板廢紙紙漿、雜誌廢紙紙漿、報紙廢紙紙漿、地契廢紙紙漿、優質紙廢紙紙漿及脫墨廢紙紙漿等廢紙紙漿。FIG. 1 is a block diagram showing a method of manufacturing paper and paperboard according to an embodiment of the present invention.
The
原料槽(1)21及原料槽(2)22中收容的紙漿以適當的比率被供給到混合池(mixing chest)23,且於該混合池23中混合。經混合的紙漿於在成漿池(machine chest)24中添加黏合劑等抄紙化學品後,被移送到種箱25中。
再者,原料槽(1)21、原料槽(2)22、混合池23、成漿池24及種箱25構成本實施形態的原料系統20。The pulp stored in the raw material tank (1) 21 and the raw material tank (2) 22 is supplied to a mixing
調成與抄紙系統30調成紙漿並進行抄紙。種箱25中收容的紙漿被供給到白水筒倉(silo)31,繼而藉由泵32依次被供給到清潔器(cleaner)33。進而,藉由泵35被供給到絲網(screen)36,於此將異物去除後,被供給到入口(inlet)37。入口37對網部(wire part)38的網以適當的濃度、速度、角度供給紙漿,藉此可抑制絮狀物(floc)或流紋。供給的紙漿於網部38、未圖示的壓榨部(press part)中脫水,其後於未圖示的乾燥部中乾燥,之後進行適宜的處理而製造為紙。The blending and
此處,由網部38分離的液體為白水39。再者,白水39包含源自通常抄紙時使用的原料紙漿的微細纖維、或其他製紙用藥劑等。
由網部38分離的白水39被儲存於白水筒倉31。白水筒倉31中儲存的白水的一部分被供給到泵32,其餘的被供給到白水回收裝置41。
再者,自白水筒倉31至網部38為止構成本實施形態的調成與抄紙系統30。Here, the liquid separated by the
回收系統40自調成與抄紙系統30回收白水。供給的白水被移送到白水回收裝置41,由白水回收裝置41過濾並加以固液分離。固體成分被移送到成漿池24,濾液被回收到回收水槽42中並被儲存。濾液的一部分進一步進行過濾而排出到外部,或者作為用於調整循環的白水的濃度的調整水來使用。
再者,白水回收裝置41及回收水槽42構成本實施形態的回收系統40。The
於無損本發明的效果的範圍內,白水及調整水亦可包含少量的製紙用藥劑。 製紙用藥劑並無特別限定,例如可列舉:界面活性劑、蠟、上膠劑、填料、防鏽蝕劑、導電劑、消泡劑、黏泥控制劑、分散劑、黏性調整劑、凝聚劑、凝結劑、紙力增強劑、保留率提高劑、紙粉脫落防止劑及增積劑等。As long as the effect of the present invention is not impaired, white water and adjusted water may contain a small amount of papermaking chemicals. The papermaking chemicals are not particularly limited, and examples include surfactants, waxes, sizing agents, fillers, rust inhibitors, conductive agents, defoamers, slime control agents, dispersants, viscosity adjusters, and coagulants , Coagulant, paper strength enhancer, retention rate improver, paper powder shedding preventive agent and accumulating agent, etc.
所述陽離子性聚丙烯醯胺對紙料(紙漿)的添加可於如下部位進行:紙漿自混合池23向成漿池24的供給線路或成漿池24(I)、自成漿池24向種箱25的移送線路或種箱25(II)、自種箱25向白水筒倉31的供給線路或白水筒倉31(III)、自白水筒倉31向泵32的供給線路或泵32(IV)、自泵32向清潔器33的供給線路或清潔器33(V)、自清潔器33向泵35的供給線路或泵35(VI)、自泵35向絲網36的供給線路或絲網36(VII)、自絲網36向入口37的供給線路或入口37(VIII)、由網部38分離的白水向白水筒倉31的移送線路(IX)、白水自白水筒倉31向白水回收裝置41的移送線路或白水回收裝置41(X)。其中,就抑制陰離子廢物的集塊化的觀點而言,陽離子性聚丙烯醯胺的添加較佳為所述(IV)、(V)、(VI)、(VII)、及(VIII)的任一者,更佳為所述(VI)、(VII)、及(VIII)的任一者。The addition of the cationic polypropylene amide to the paper stock (pulp) can be carried out at the following locations: the supply line of the pulp from the mixing
本實施形態的紙及紙板的製造方法中,藉由添加陽離子性聚丙烯醯胺,可抑制陰離子廢物的集塊化,因此,作為紙料,可使用包含機械紙漿的製紙原料、包含30質量%以上的脫墨紙漿的製紙原料、以及包含30質量%以上的廢紙紙漿的製紙原料。In the manufacturing method of paper and paperboard of this embodiment, the addition of cationic polypropylene amide can suppress agglomeration of anionic waste. Therefore, as a paper material, a paper-making raw material containing mechanical pulp, containing 30% by mass, can be used The above papermaking raw materials for deinked pulp and papermaking raw materials containing 30% by mass or more of waste paper pulp.
所述陽離子性聚丙烯醯胺的添加量相對於所有紙料固體成分而為0.005質量%~0.1質量%。若小於0.005質量%,則凝聚效果低,無法充分發揮保留率·濾水效果。另外,若超過0.1質量%,則凝聚效果過強,因此存在對製品的品質造成影響的可能性。就此種觀點而言,陽離子性聚丙烯醯胺的添加量相對於所有紙料固體成分而較佳為0.01質量%~0.08質量%,更佳為0.02質量%~0.06質量%。 [實施例]The added amount of the cationic polyacrylamide is 0.005% to 0.1% by mass relative to the solid content of all paper stocks. If it is less than 0.005 mass%, the aggregation effect is low, and the retention rate and water filtration effect cannot be fully exhibited. In addition, if it exceeds 0.1% by mass, the aggregation effect is too strong, so there is a possibility of affecting the quality of the product. From such a viewpoint, the addition amount of cationic polyacrylamide is preferably 0.01% by mass to 0.08% by mass with respect to all paper solids, and more preferably 0.02% by mass to 0.06% by mass. [Example]
其次,藉由實施例對本發明進而詳細地進行說明,但本發明不受該些例子的任何限定。Next, the present invention will be further described in detail by examples, but the present invention is not limited by these examples.
〔陽離子電荷密度〕 以試樣濃度為0.005%(w/v)的方式,使用量筒添加脫離子水並使其溶解。使用鹽酸(HCl)或氫氧化鈉(NaOH)溶液調整為pH值為4,並滴加聚乙烯基硫酸鉀溶液直至甲苯胺藍指示劑的顏色變化為止,根據滴定量求出陽離子電荷密度。[Cationic charge density] The deionized water was added and dissolved using a measuring cylinder with a sample concentration of 0.005% (w/v). Adjust the pH to 4 using hydrochloric acid (HCl) or sodium hydroxide (NaOH) solution, and dropwise add the polyvinyl potassium sulfate solution until the color of the toluidine blue indicator changes, then determine the cation charge density according to the titration amount.
〔固有黏度η〕 使用坎農芬斯克(Cannon-Fenske)型黏度計(草野科學器械製作所(股)製造的No.75)於30℃下測定流下時間,並根據該測定值,使用哈金斯(Huggins)公式及米德福斯(Mead-Fuoss)公式來算出。〔Intrinsic viscosity η〕 A Cannon-Fenske viscometer (No. 75 manufactured by Kusano Scientific Instruments Co., Ltd.) was used to measure the run-down time at 30°C, and based on the measured value, the Huggins formula and Mead-Fuoss formula to calculate.
所述陽離子性丙烯醯胺可藉由公知的聚合法來合成,例如藉由水性聚合法或乳化聚合法、懸浮聚合法來合成。以下所示的聚合例只是其中一例,並不限定製造方法。 (合成例1:陽離子性聚丙烯醯胺A的合成) 於1 L分離器式帶冷卻套管的燒瓶中,放入水720 g、丙烯醯胺(AAm)(富士軟片和光純藥(股)製造)71.5 g、二甲基胺基乙基丙烯酸酯(DAA)的四級鹽(富士軟片和光純藥(股)製造)8.5 g、以及作為鏈轉移劑的四氯化碳(富士軟片和光純藥(股)製造)0.008 g,並且於溫度成為50℃時添加起始劑(富士軟片和光純藥(股)製造)0.005 g並進行攪拌。繼而,於溫度成為60℃時停止攪拌,並保溫4小時。其後,進行冷卻,獲得陽離子性聚丙烯醯胺A。 藉由所述方法測定所獲得的陽離子性聚丙烯醯胺A的陽離子電荷密度及固有黏度η。將結果示於表1中。The cationic acrylamide can be synthesized by a known polymerization method, for example, by an aqueous polymerization method, an emulsion polymerization method, or a suspension polymerization method. The polymerization examples shown below are just one example, and do not limit the manufacturing method. (Synthesis Example 1: Synthesis of cationic polypropylene amide A) In a 1 L separator-type flask with a cooling jacket, put 720 g of water, Acrylamide (AAm) (manufactured by Fuji Film and Koko Pure Chemical Industries, Ltd.) 71.5 g, dimethylaminoethyl acrylate ( DAA) quaternary salt (manufactured by Fuji Film and Kogyo Pure Chemicals Co., Ltd.) 8.5 g, and carbon tetrachloride as a chain transfer agent (manufactured by Fuji Soft Films and Kogyo Pure Chemicals Co., Ltd.) 0.008 g, and at a temperature of 50°C At the time, 0.005 g of an initiator (manufactured by Fuji Film and Koko Pure Chemicals Co., Ltd.) was added and stirred. Then, when the temperature became 60°C, the stirring was stopped, and the temperature was kept for 4 hours. Thereafter, it was cooled to obtain cationic polypropylene amide A. The cationic charge density and intrinsic viscosity η of the obtained cationic polypropylene amide A were measured by the method described above. The results are shown in Table 1.
(合成例2~合成例8:陽離子性聚丙烯醯胺B~陽離子性聚丙烯醯胺H的製造) 除了變更為表1中記載的單體比以外,與合成例1同樣地合成合成例2~合成例8的陽離子性聚丙烯醯胺B~陽離子性聚丙烯醯胺H。藉由所述方法測定所獲得的陽離子性聚丙烯醯胺B~陽離子性聚丙烯醯胺H的陽離子電荷密度及固有黏度η。將結果示於表1中。(Synthesis Example 2 to Synthesis Example 8: Production of cationic polypropylene amide B to cationic polypropylene amide H) The cationic polypropylene amide B to the cationic polypropylene amide H of Synthesis Examples 2 to 8 were synthesized in the same manner as in Synthesis Example 1 except that the monomer ratio described in Table 1 was changed. The cationic charge density and intrinsic viscosity η of the obtained cationic polypropylene amide B to cationic polypropylene amide H were measured by the method described above. The results are shown in Table 1.
[表1]
表1
對實施例及比較例中獲得的試樣液體進行下述測定。將結果示於表2-1、表2-2及表3中。The sample liquids obtained in Examples and Comparative Examples were subjected to the following measurements. The results are shown in Table 2-1, Table 2-2, and Table 3.
〔陽離子要求量〕 用150 μm通孔(pass)的濾布過濾紙漿漿料,採取濾液。將濾液投入至流動電位計(PCD(Particle Change Detector(粒子改變偵測器))-03型,穆太科(Mutech)公司製造),根據滴定液體(Poly-DADMAC,岸田(kishida)化學(股)製造)的量測定陽離子要求量。〔Cation requirement amount〕 Filter the pulp slurry with a 150 μm pass filter cloth and take the filtrate. Put the filtrate into a flow potentiometer (PCD (Particle Change Detector)-03 model, manufactured by Mutech)), according to the titration liquid (Poly-DADMAC, Kishida) chemical (share ) The amount of manufacturing) is determined by the cation requirement.
〔濾水量〕 使用於筒狀試驗機中在底部隨附有80目網與通過水的管的濾水測試機,藉由閥的開閉而使筒中滯留的紙漿試樣中的水透過所述目網向下落下。利用量筒測定此時的10秒的濾水量。 再者,與並未添加陽離子性聚丙烯醯胺的空白組(blank)相比,濾水量越多,生產性越提高。〔Water filtration volume〕 Used in a cylindrical testing machine, a water filter testing machine with an 80 mesh screen and a pipe passing water at the bottom. By opening and closing the valve, the water in the pulp sample retained in the cylinder is dropped through the mesh screen . The amount of filtered water at this time was measured with a graduated cylinder at this time. In addition, compared with a blank group to which no cationic polypropylene amide is added, the more the amount of filtered water, the more the productivity is improved.
〔保留率〕 使用濾水保留率試驗機(DFS-03,穆太科(Mutech)公司製造)採取濾液,測定懸浮固體成分濃度(SS濃度),並藉由下述式子算出保留率。 再者,與並未添加陽離子性聚丙烯醯胺的空白組相比,保留率越高,越可減低白水濃度,且越可減低排水處理的負荷。另外,藉由節約原料而可實現成本的削減。 保留率(%)=(1-濾液的SS濃度/紙料的SS濃度)×100〔Retention〕 A filtrate retention tester (DFS-03, manufactured by Mutech) was used to collect the filtrate, the suspended solid content concentration (SS concentration) was measured, and the retention rate was calculated by the following formula. Furthermore, compared with the blank group to which no cationic polyacrylamide is added, the higher the retention rate, the more the white water concentration can be reduced and the load of drainage treatment can be reduced. In addition, cost savings can be achieved by saving raw materials. Retention rate (%) = (1-SS concentration of filtrate/SS concentration of paper)×100
〔灰分保留率〕 於電爐中,在600℃下對藉由濾水保留率試驗機採取的濾液的懸浮物質燒6小時,測定殘留灰分,並由下述式子算出灰分保留率。 再者,與並未添加陽離子性聚丙烯醯胺的空白組相比,灰分保留率越高,越可預期碳酸鈣等填料的保留率效果,因此藉由節約填料而可實現成本削減。 灰分保留率(%)=(1-濾液的灰分濃度/紙料的灰分濃度)×100〔Ashes retention rate〕 In an electric furnace, the suspended matter of the filtrate taken by the drainage retention tester was burned at 600°C for 6 hours, the residual ash content was measured, and the ash retention rate was calculated from the following formula. Furthermore, compared with the blank group to which no cationic polyacrylamide is added, the higher the ash retention rate, the more the retention rate effect of fillers such as calcium carbonate can be expected, so cost savings can be achieved by saving fillers. Ash retention rate (%)=(1-ash concentration of filtrate/ash concentration of paper)×100
〔濁度〕 使用可攜式濁度計(2100Q,東亞DKK(股)製造)進行測定。 再者,與並未添加陽離子性聚丙烯醯胺的空白組相比,濁度越低,越可減低系統內的污漬,且越可減少疵點或破紙的風險。〔Turbidity〕 The measurement was carried out using a portable turbidity meter (2100Q, manufactured by East Asia DKK Co., Ltd.). Furthermore, compared with the blank group without the addition of cationic polyacrylamide, the lower the turbidity, the lower the stains in the system, and the less the risk of defects or broken paper.
[試驗1]實驗室水準下的確認試驗 (實施例1) 紙料是於實驗中使用自瓦楞芯紙(corrugating medium)的製造工廠採取的紙料(陽離子要求量(CD)為395 μeq/L)。於容器中取180 mL的紙料,且在其中添加0.005質量%的將合成例2中獲得的陽離子性聚丙烯醯胺B溶解為0.1質量%而成的溶液,以800 rpm攪拌20秒,製備試樣液體。[Test 1] Confirmation test at laboratory level (Example 1) The paper stock was used in the experiment from a corrugating medium (corrugating medium) manufacturing plant (cationic requirement (CD) is 395 μeq/L). Take 180 mL of paper stock in a container, add 0.005 mass% of the solution obtained by dissolving the cationic polypropylene amide B obtained in Synthesis Example 2 to 0.1 mass %, and stir at 800 rpm for 20 seconds to prepare Sample liquid.
(實施例2~實施例15、比較例1~比較例16) 將陽離子性聚丙烯醯胺B變更為表2-1中記載的陽離子性聚丙烯醯胺,並以表2-1中記載的調配量進行添加,除此以外,與實施例1同樣地製備試樣液體。(Example 2 to Example 15, Comparative Example 1 to Comparative Example 16) The cationic polyacrylamide B was changed to the cationic polyacrylamide described in Table 2-1, and was added at the blending amount described in Table 2-1, except that the test was prepared in the same manner as in Example 1.样液。 Liquid.
(實施例16~實施例27、比較例17~比較例25) 將陽離子性聚丙烯醯胺B變更為表2-2中記載的陽離子性聚丙烯醯胺,並以表2-2中記載的調配量進行添加,進而,作為硫酸鋁、有機凝結劑而以表2-2中記載的調配量添加澤塔艾斯(zetaace)S701(栗田工業(股)製造)以及PAC(聚氯化鋁),除此以外,與實施例1同樣地製備試樣液體。(Example 16 to Example 27, Comparative Example 17 to Comparative Example 25) The cationic polyacrylamide B was changed to the cationic polyacrylamide described in Table 2-2, and was added at the blending amount described in Table 2-2. Furthermore, as the aluminum sulfate and organic coagulant, the table A sample liquid was prepared in the same manner as in Example 1 except that zetaace S701 (manufactured by Kurita Industries) and PAC (polyaluminum chloride) were added at the blending amount described in 2-2.
(實施例28) 於調配有25質量%的塗佈損紙的LBKP(CD=230 μeq/L)中,以成為15質量%的方式添加作為填料的碳酸鈣(白石工業(株)製造)而調整紙料。於容器中取180 mL的紙料,且在其中添加0.01質量%的合成例5中獲得的陽離子性聚丙烯醯胺E,以800 rpm攪拌20秒,製備試樣液體。(Example 28) To LBKP (CD=230 μeq/L) prepared with 25% by mass of coated broken paper, calcium carbonate (manufactured by Shiraishi Industry Co., Ltd.) as a filler was added so as to become 15% by mass to adjust the paper stock. 180 mL of paper was taken in a container, and 0.01 mass% of the cationic polypropylene amide E obtained in Synthesis Example 5 was added thereto, and stirred at 800 rpm for 20 seconds to prepare a sample liquid.
(實施例29、比較例26~比較例28) 將陽離子性聚丙烯醯胺E變更為表2-2中記載的陽離子性聚丙烯醯胺,並以表2-2中記載的調配量進行添加,除此以外,與實施例28同樣地製備試樣液體。(Example 29, Comparative Example 26 to Comparative Example 28) The cationic polyacrylamide E was changed to the cationic polyacrylamide described in Table 2-2, and it was added in the formulation amount described in Table 2-2, except that the test was prepared in the same manner as in Example 28.样液。 Liquid.
[表2-1]
表2-1
[表2-2]
表2-2
得知:對於陽離子要求量高(100 μeq/L以上)的紙料添加有特定量的陽離子電荷密度為200 μeq/g~1000 μeq/g、固有黏度η為2.7 dL/g~18.3 dL/g的陽離子性聚丙烯醯胺的實施例1~實施例29與未添加陽離子性聚丙烯醯胺的空白組相比,均濾水量多、濁度低且保留率提高。另外,得知:實施例1~實施例29與添加有陽離子電荷密度小於200 μeq/g的陽離子性聚丙烯醯胺的比較例相比,均濾水量變多,且與添加有陽離子電荷密度超過1000 μeq/g的陽離子性聚丙烯醯胺的比較例相比,均濁度低且保留率提高。It is learned that a specific amount of cation charge density is 200 μeq/g~1000 μeq/g, and the inherent viscosity η is 2.7 dL/g~18.3 dL/g. Compared with the blank group without the addition of cationic polypropylene amide, the examples 1 to 29 of the cationic polyacrylamide have higher water filtration capacity, lower turbidity, and improved retention rate. In addition, it is understood that the water filtration amount of Examples 1 to 29 is higher than that of the comparative example in which the cationic polypropylene amide having a cationic charge density of less than 200 μeq/g is added, and that the cationic charge density exceeds Compared with the comparative example of 1000 μeq/g cationic polyacrylamide, the average turbidity is low and the retention rate is improved.
[實驗2]實機水準下的試驗
(實施例30)
於圖1所示的紙及紙板的製造步驟中,將自泵35向絲網36供給之前(VII)的紙料(CD=400 μeq/L)採取180 mL至容器中。於其中添加0.01質量%的合成例5中獲得的陽離子性聚丙烯醯胺E,以800 rpm攪拌20秒,製備試樣液體。[Experiment 2] Experiments at the actual machine level
(Example 30)
In the manufacturing process of paper and paperboard shown in FIG. 1, the paper stock (CD=400 μeq/L) before (VII) supplied from the
(實施例31、比較例29~比較例31) 將陽離子性聚丙烯醯胺E變更為表3中記載的陽離子性聚丙烯醯胺,並以表3中記載的調配量進行添加,除此以外,與實施例30同樣地製備試樣液體。(Example 31, Comparative Example 29 to Comparative Example 31) The sample liquid was prepared in the same manner as in Example 30 except that the cationic polypropylene amide E was changed to the cationic polypropylene amide described in Table 3 and added at the blending amount described in Table 3.
[表3]
表3
得知:對於陽離子要求量高(100 μeq/L以上)的水質亦添加有特定量的陽離子電荷密度為200 μeq/g~1000 μeq/g、固有黏度η為2.7 dL/g~18.3 dL/g的陽離子性聚丙烯醯胺的實施例30及實施例31與添加有陽離子電荷密度超過1000 μeq/g的陽離子性聚丙烯醯胺的比較例30及比較例31相比,均濾水量多、濁度低且保留率提高。另外,灰分保留率亦提高,可期待填料的使用量削減。 [產業上的可利用性]It is learned that a certain amount of cation is also added to the water quality with high cation demand (100 μeq/L or more). The charge density is 200 μeq/g~1000 μeq/g, and the intrinsic viscosity η is 2.7 dL/g~18.3 dL/g Examples 30 and 31 of the cationic polyacrylamide of the present invention have much more water and turbidity than Comparative Examples 30 and 31 of the cationic polyacrylamide added with a cationic charge density exceeding 1000 μeq/g. The degree is low and the retention rate is increased. In addition, the ash retention rate is also improved, and it is expected that the amount of filler used will be reduced. [Industry availability]
本發明的紙及紙板的製造方法即便於在抄紙步驟中在白水中大量包含陰離子廢物的情況下亦可增加濾水量、提高保留率且減低濁度。The method for producing paper and paperboard of the present invention can increase the amount of water filtration, increase the retention rate, and reduce turbidity even when a large amount of anionic waste is contained in white water in the papermaking step.
10:製紙系統
20:原料系統
21:原料槽(1)
22:原料槽(2)
23:混合池
24:成漿池
25:種箱
30:調成與抄紙系統
31:白水筒倉
32、35:泵
33:清潔器
34:調節器
36:絲網
37:入口
38:網部
39:白水
40:回收系統
41:白水回收裝置
42:回收水槽
(I)~(X):陽離子性聚丙烯醯胺對紙料(紙漿)的添加部位10: Paper making system
20: Raw material system
21: Raw material tank (1)
22: Raw material tank (2)
23: Mixed pool
24: Slurry tank
25: Seed box
30: Blending and papermaking system
31:
圖1是表示本發明的一實施形態的紙及紙板的製造方法的方塊圖。FIG. 1 is a block diagram showing a method of manufacturing paper and paperboard according to an embodiment of the present invention.
10:製紙系統 10: Paper making system
20:原料系統 20: Raw material system
21:原料槽(1) 21: Raw material tank (1)
22:原料槽(2) 22: Raw material tank (2)
23:混合池 23: Mixed pool
24:成漿池 24: Slurry tank
25:種箱 25: Seed box
30:調成與抄紙系統 30: Blending and papermaking system
31:白水筒倉 31: White Water Silo
32、35:泵 32, 35: pump
33:清潔器 33: cleaner
34:調節器 34: Regulator
36:絲網 36: Wire mesh
37:入口 37: Entrance
38:網部 38: Network Department
39:白水 39: White Water
40:回收系統 40: Recycling system
41:白水回收裝置 41: White water recovery device
42:回收水槽 42: Recovery sink
(I)~(X):陽離子性聚丙烯醯胺對紙料(紙漿)的添加部位 (I)~(X): Adding part of cationic polypropylene amide to paper (pulp)
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