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TW201936284A - Stretch-bend-straightening unit and method of actuating it - Google Patents

Stretch-bend-straightening unit and method of actuating it Download PDF

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Publication number
TW201936284A
TW201936284A TW108102257A TW108102257A TW201936284A TW 201936284 A TW201936284 A TW 201936284A TW 108102257 A TW108102257 A TW 108102257A TW 108102257 A TW108102257 A TW 108102257A TW 201936284 A TW201936284 A TW 201936284A
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Taiwan
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pull
straightening
measurement value
control loop
bending
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TW108102257A
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Chinese (zh)
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克勞斯 林茲
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克勞斯 林茲
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Publication of TW201936284A publication Critical patent/TW201936284A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B21D1/05Stretching combined with rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • B21B38/02Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring flatness or profile of strips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B2015/0071Levelling the rolled product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Straightening Metal Sheet-Like Bodies (AREA)

Abstract

In a stretch-bend-straightening unit, strip-shaped material is fed to a high-tension region (50) and a low tension region (52), the low tension region (52) being arranged downstream of the high tension region (50). A bending-straightening device is arranged in the high tension region (50). A measuring system determines first measured values in the high tension region (50). A controller (C) is determined and suitable for determining a deviation of the first measured values from a desired value of the bending straightening result and for determining at least one control variable for the bending straightening unit as a function of the determined deviation within a first closed control loop. At least one measuring system is additionally provided for determining second measured values in the low tension region, wherein the controller (C) is determined and suitable for determining a deviation of the second measured values from a desired value of the bending-straightening result and for determining at least one control variable as a function of the determined deviation within a second closed control loop. Selection means are provided which are intended and suitable for selecting the first or the second closed control loop in order to reduce the deviation of at least one the first or the second measured values from the predetermined or predeterminable desired value. Thus, a stretch-bend-straightening unit and a method of actuating it are designed in such a way that the quality of the strips processed thereby is increased.

Description

拉彎矯直系統及其致動方法    Tension straightening system and actuating method    本案相關應用之關係     Relationship of related applications in this case    

本案涉及並請求2018年1月23日提出之德國專利申請號10 2018 101 501.1及2018年5月15日提出之德國專利申請號10 2018 111 627.6之優先權,其揭露內容在此亦明確且完整地作為本案之標的。 This case involves and claims the priority of German Patent Application No. 10 2018 101 501.1 filed on January 23, 2018 and German Patent Application No. 10 2018 111 627.6 filed on May 15, 2018. The disclosures here are also clear and complete. Land was the subject of this case.

本發明涉及根據申請專利範圍第1項中所述之一種拉彎矯直系統及根據申請專利範圍第10項中所述之一種用於其致動之方法。 The present invention relates to a pull-bending straightening system according to item 1 of the scope of the patent application and a method for actuation thereof according to one of the scope of patent application 10.

拉彎矯直系統,如圖3中所示之裝置,係用於使含鐵金屬條帶及非鐵金屬條帶中之內應力最小化之系統,從而實現較佳之均勻性。金屬條帶應理解為任何條帶狀材料。術語“金屬”包括金屬本身以及其合金。由於條帶在經過先前之軋製過程之後具有不均勻性,因而執行矯直過程。此不均勻性係由材料中不同長度之纖維而引起,並在條帶中以波狀變形而顯現。此現象將由圖4a、圖4b及圖5a至圖5d中展示並說明。若根據圖4a之條帶狀材料10具有波形12,則根據圖4b之不同纖維長度係導致此情形之原因。關於參考之纖維長度Lref,相鄰之纖維具有不同之長度差△L。此波狀變形可在條帶狀材料10中由根據圖5a之中心波形13、根據圖5b之邊緣波形14、根據圖5c之單側邊緣波形或一由邊緣波形14與中心波形13之組合所示。 The stretch-bending straightening system, such as the device shown in FIG. 3, is a system for minimizing internal stresses in ferrous metal strips and non-ferrous metal strips, thereby achieving better uniformity. A metal strip is understood as any strip-like material. The term "metal" includes the metal itself as well as its alloy. Since the strip is non-uniform after the previous rolling process, a straightening process is performed. This non-uniformity is caused by fibers of different lengths in the material, and appears in a wave-like deformation in the band. This phenomenon will be shown and explained in Figs. 4a, 4b and 5a to 5d. If the strip-shaped material 10 according to Fig. 4a has a wave shape 12, then the different fiber lengths according to Fig. 4b are responsible for this situation. Regarding the reference fiber length L ref , adjacent fibers have different length differences ΔL. This wave-like deformation can be formed in the strip-shaped material 10 by the central waveform 13 according to FIG. 5 a, the edge waveform 14 according to FIG. 5 b, the single-sided edge waveform according to FIG. 5 c, or a combination of the edge waveform 14 and the center waveform 13 Show.

其加工過程如圖3所示之拉彎矯直系統中,由一配置在一拆線圈裝置上之線圈,向運行方向24輸入條帶狀材料10,其中通過一S型制動區塊16及一S型牽引區塊18產生一上拉區域,而條帶狀材料10在此進行拉伸。(該術語名“S”用於表示條帶在此區域中圍繞輥輪以S形進行引導。)通過一測量裝置22測量出現之牽引張力。此外,該條帶在彎曲矯直單元26中需進行交替彎曲。通過前述兩項措施,將較短之纖維調整為較長之纖維並降低殘留應力。隨後將此已矯直之條帶狀材料再次捲繞在一捲取裝置28上。 The processing process is shown in the straightening and straightening system shown in FIG. 3, a coil-shaped material 10 is input to a running direction 24 from a coil arranged on a coil dismantling device, and an S-shaped brake block 16 and a The S-shaped traction block 18 creates a pull-up area, and the strip-shaped material 10 is stretched there. (The term name "S" is used to indicate that the strip is guided in an S-shape around the rollers in this area.) The traction tension that occurs is measured by a measuring device 22. In addition, the strip needs to be bent alternately in the bend straightening unit 26. Through the foregoing two measures, shorter fibers are adjusted to longer fibers and the residual stress is reduced. This straightened strip is then wound up again on a take-up device 28.

根據圖6、圖7a及圖7b,在整段帶寬上方及下方使用精確之矯直輥30,可於彎曲矯直單元26中產生交替彎曲。此矯直輥30由較短之支撐輥32支撐,以防止下垂。由於條帶狀材料10之不均勻性係部分地發生,例如在邊緣區域中,可由下方矯直輥30之支撐件進行調節。因此可將矯直輥30設定為一彎曲輪廓,用以達成較短纖維之拉伸目的。而在雙側邊緣波型14中,例如可將內部支撐件抬升,以拉伸較短且位於條帶中間之纖維。 According to FIG. 6, FIG. 7 a and FIG. 7 b, the use of precise straightening rollers 30 above and below the entire band width can produce alternating bending in the bending and straightening unit 26. This straightening roller 30 is supported by a shorter supporting roller 32 to prevent sagging. Since the unevenness of the strip-like material 10 partially occurs, for example, in the edge region, it can be adjusted by the support of the straightening roller 30 below. Therefore, the straightening roller 30 can be set to a curved profile to achieve the purpose of drawing shorter fibers. In the double-sided edge wave pattern 14, for example, the internal support member can be lifted to stretch shorter fibers located in the middle of the strip.

在矯直過程中,可根據現有技術額外使用一如圖8所示之板型測量系統(UMS),該系統係由Ungerer Technology GmbH(恩格勒技術有限公司)提供。此板型測量系統係專門設計用於測量具有相對較低之特定拉伸張力之條帶不均勻性。該方法可確定產品在經過S型牽引區塊18處理後,整段帶寬上之不均勻性,並且能調節彎曲矯直單元26之各支撐件,從而實現最佳之矯直結果。其中,在UMS中使用敏感之力感測器,其被安裝在一固定軸上,用於檢測不均勻性。一測量輥36較佳為用於此目的。而在並排配置之區段上具有來自條帶或條帶狀材料10之不同應力,其係由不均勻性所導致,並直接傳遞至感測器。在各區段上較佳為使用兩件力感測器。該測量值由評估單元34處理並傳給控制器C。該控制器C計算矯直過程之最佳參數,從而通過可程式邏輯控制SPS藉由一位置控制裝置38調節支撐件,即支撐輥32之設置。在經過下拉區域中S型牽引區塊18之後,UMS盡可 能靠近矯直過程直接進行配置,以盡可能保持較小之無感距離42。該無感距離係材料從彎曲矯直單元26傳送到測量輥36所需之距離,而後可在測量輥上檢測到不均勻性,並在一閉合控制迴路中開始一控制過程。 During the straightening process, an additional plate type measuring system (UMS) as shown in FIG. 8 can be used according to the existing technology, which is provided by Ungerer Technology GmbH. This profile measurement system is specifically designed to measure band non-uniformities with relatively low specific tensile tensions. This method can determine the non-uniformity of the entire bandwidth of the product after the S-shaped traction block 18 is processed, and can adjust the support members of the bending and straightening unit 26 to achieve the best straightening result. Among them, a sensitive force sensor is used in UMS, which is mounted on a fixed shaft for detecting unevenness. A measuring roller 36 is preferably used for this purpose. On the side-by-side section, there are different stresses from the strip or strip-shaped material 10, which are caused by the non-uniformity and are directly transmitted to the sensor. It is preferred to use a two-piece force sensor on each section. The measured value is processed by the evaluation unit 34 and transmitted to the controller C. The controller C calculates the optimal parameters of the straightening process, thereby controlling the SPS through programmable logic, and adjusting the support, that is, the setting of the support roller 32 by a position control device 38. After passing through the S-shaped traction block 18 in the pull-down area, the UMS is configured as close to the straightening process as possible to keep the uninductive distance as small as possible42. The non-inductive distance is the distance required for the material to be transferred from the bending and straightening unit 26 to the measuring roller 36, and then the non-uniformity can be detected on the measuring roller, and a control process is started in a closed control loop.

由專利公告號DE 35 24 382 A1中已知一種用於條帶材料且具有一下拉區域及一上拉區域之拉彎矯直系統。在兩區域中皆測量不均勻性,並由此使用操縱變量計算輥輪滾動之設定值,由此盡可能達到一均勻之張力並因此獲得一均勻之條帶品質。即在兩側均勻地測量張力,並由此確定控制值,通過該值由一選擇裝置在下拉區域或上拉區域之間選擇進行操作。 Known from patent publication DE 35 24 382 A1 is a draw-bending straightening system for strip material, which has a pull-down area and a pull-up area. The non-uniformity is measured in both regions, and the manipulated variable is used to calculate the set value of the roller rolling, thereby achieving a uniform tension as much as possible and thus obtaining a uniform strip quality. That is, the tension is measured uniformly on both sides, and the control value is determined from this value, and a selection device is used to select and operate between the pull-down area or the pull-up area.

在專利公告號DE 22 03 911 A1中公開一種用於控制金屬帶均勻度之方法及裝置。通過距離感測器檢測不均勻性,隨後相應地重新調整矯直輥之浸入深度。此方法係通過一受控系統之干預而進行,而並非通過對上拉區域或下拉區域之選擇而實現。 A method and a device for controlling the uniformity of a metal strip are disclosed in patent publication number DE 22 03 911 A1. The non-uniformity is detected by the distance sensor, and then the immersion depth of the straightening roller is adjusted accordingly. This method is implemented through the intervention of a controlled system, rather than through the selection of a pull-up area or a pull-down area.

由專利公告號DE 10 2004 043 150 A1中已知一種如圖9所示之測量系統,該測量系統係用於上拉區域。在此情形下,一配置在彎曲矯直單元26後之S型牽引區塊18之輥輪由一測量輥40替代。此輥輪由一巨大型體組成。而感測器設置在實心輥體之圓周上,並用PU塗層塗覆測量輥40之整體輪面。該感測器可檢測條帶中之最小力差。隨後,所檢測之力值被傳送到作為評估單元34之評估電子裝置,該數值在評估單元34中進行相應之處理並傳送到控制器C,可在閉合控制迴路中計算用於矯直過程之最佳參數。其與上述UMS系統相比,優點係明顯縮短無感距離42。 A measuring system as shown in FIG. 9 is known from patent publication number DE 10 2004 043 150 A1, which is used for the pull-up area. In this case, a roller of the S-shaped traction block 18 disposed behind the bending and straightening unit 26 is replaced by a measuring roller 40. This roller consists of a huge body. The sensor is arranged on the circumference of the solid roller body, and the entire wheel surface of the measuring roller 40 is coated with a PU coating. The sensor detects the smallest force difference in the strip. Subsequently, the detected force value is transmitted to the evaluation electronic device serving as the evaluation unit 34. This value is processed accordingly in the evaluation unit 34 and transmitted to the controller C, which can be calculated in the closed control loop for the straightening process. Best parameters. Compared with the above UMS system, it has the advantage of significantly shortening the non-inductive distance 42.

基於先前技術,本發明之目的係提供一種拉彎矯直系統及其致動方法,其可提升條帶加工之品質。 Based on the prior art, an object of the present invention is to provide a stretch-bend straightening system and an actuating method thereof, which can improve the quality of strip processing.

本發明通過一具有申請專利範圍第1項特徵之拉彎矯直系統 及申請專利範圍第10項特徵之致動方法而實現。本案申請專利範圍附屬項之標的為其有利之發展。在申請專利範圍中單獨列出之特徵可以通過技術上具有意義之方式共同組合,並且可以通過說明書中闡述之事項及附圖之細節進行補充,除此之外,並展示出本發明之其他實施例。 The present invention is realized by a draw-bending straightening system having the first feature of the patent application scope and an actuation method of the tenth feature by the patent application scope. The subject matter of the scope of patent application for this case is its favorable development. The features individually listed in the scope of the patent application can be combined together in a technically meaningful way, and can be supplemented by the matters described in the description and the details of the drawings, in addition to showing other implementations of the invention example.

該拉彎矯直系統具有一用於此目的之供給裝置,用於在一上拉區域及一下拉區域中輸入條帶狀材料,其中該下拉區域配置在上拉區域後,即條帶狀材料行進方向之下游側。而在上拉區域配置一彎曲矯直單元。此外,提供一用於確定上拉區域中之第一測量值之測量系統及一用於確定下拉區域中之第二測量值之測量系統。一控制器被設置用於確定第一測量值與彎曲矯直結果之預定或可預定之設定值之偏差,以及一控制器用於確定第二測量值與該設定值之偏差。而控制變量由控制器確定,可將閉合控制迴路內之偏差最小化。換句話說,即提供至少兩件測量系統,一件位於上拉區域中,而一件位於下拉區域中,以便根據需要而優化待處理材料之品質。通過選擇裝置可決定是否第一閉合控制迴路或第二閉合控制迴路用於優化。此類選擇可根據特定標準進行,而該標準係基於經驗值或材料參數而定,但亦可以在過程中重新建立,因為在上拉區域及下拉區域中之相應閉合控制迴路中同時進行測量,從而可基於此方式確定特定值並進行優化。由此,將可用簡單及有利之方式生產一高品質之條帶。 The pull-bending straightening system has a feeding device for this purpose, which is used to input a strip-shaped material in a pull-up area and a pull-down area, wherein the pull-down area is arranged after the pull-up area, that is, the strip-shaped material Downstream side of the direction of travel. A bend straightening unit is arranged in the pull-up area. In addition, a measurement system for determining a first measurement value in a pull-up area and a measurement system for determining a second measurement value in a pull-down area are provided. A controller is configured to determine a deviation of the first measurement value from a predetermined or predeterminable set value of the bending straightening result, and a controller is used to determine a deviation of the second measurement value from the set value. The control variable is determined by the controller, which can minimize the deviation in the closed control loop. In other words, at least two pieces of measurement system are provided, one in the pull-up area and one in the pull-down area, so as to optimize the quality of the material to be processed as required. The selection device determines whether the first closed control loop or the second closed control loop is used for optimization. Such selections can be made based on specific criteria, which are based on empirical values or material parameters, but can also be re-established in the process because measurements are made simultaneously in corresponding closed control loops in the pull-up and pull-down areas, This allows specific values to be determined and optimized based on this approach. Thereby, a high-quality strip will be produced in a simple and advantageous manner.

應當認為,迄今為止通常僅在輥軋機之上拉區域中使用一測量裝置,而先前技術中已知之解決方案為檢測輥軋機外部之測量值,特別係在下拉區域中材料平面之不均勻性,其通過在上拉區域中配置之直接由線圈導出之彎曲矯直單元進行矯直。然而,具有兩件測量裝置之組合可達成一最佳之效果,其取決於條帶之狀態、所需製造之材料之要求及/或材料之特性。 It should be considered that, so far, a measuring device is usually used only in the pull-up area of the rolling mill, and the solution known in the prior art is to measure the measured value outside the rolling mill, especially the unevenness of the material plane in the pull-down area, It is straightened by a bending straightening unit directly derived from the coil, which is arranged in the pull-up area. However, having a combination of two measuring devices can achieve an optimal result, which depends on the condition of the strip, the requirements of the materials to be manufactured and / or the characteristics of the materials.

較佳之方式為提供一單一控制器用於同時確定第一測量值及第二測量值與設定值之偏差,以便於選擇裝置可對第一控制迴路或第二控 制迴路進行選擇。由此,當控制器中不再出現不同控制器之間產生之其他同步情形下,且僅具有微小之偏差時,將可進行優化,從而發生從一控制迴路切換到其他控制迴路之效果。 A preferred method is to provide a single controller for determining the deviation of the first measurement value and the second measurement value from the set value at the same time, so that the selection device can select the first control loop or the second control loop. Therefore, when other synchronization situations between different controllers no longer occur in the controller, and there are only small deviations, optimization can be performed, so that the effect of switching from one control loop to other control loops occurs.

有利為提供一評估單元用於評估第一測量值及/或第二測量值,即可提供多於一件之評估單元。由此,該選擇裝置可根據評估選擇第一閉合控制迴路或第二閉合控制迴路。一手動及半自動或自動選擇均可被認作為選擇裝置,而此取決於給控制器及評估單元之指示。 It is advantageous to provide an evaluation unit for evaluating the first measurement value and / or the second measurement value, and more than one evaluation unit may be provided. Thus, the selection device can select the first closed control loop or the second closed control loop based on the evaluation. Both manual and semi-automatic or automatic selection can be considered as selection devices, depending on the instructions given to the controller and evaluation unit.

此外,較有利為提供用於顯示第一測量值及第二測量值之顯示裝置及/或提供選擇裝置以供操作者手動選擇。因此,一操作者可藉由顯示清楚辨識兩測量裝置之測量值當前之活動,從而決定第一控制迴路或第二控制迴路作為適用之控制迴路。 In addition, it is advantageous to provide a display device for displaying the first measurement value and the second measurement value and / or provide a selection device for manual selection by an operator. Therefore, an operator can clearly identify the current activity of the measured values of the two measuring devices by displaying, thereby determining the first control loop or the second control loop as the applicable control loop.

該上拉區域中之測量系統較佳為由一配置在彎曲矯直單元後之測量輥形成。特別有利係,在感測器周邊通常使用在彎曲矯直單元後配置之S型牽引區塊之一輥輪由測量輥替代,並在其輪面上塗覆一彈性塗層。由此在彎曲矯直單元之後可立即確定是否在上拉區域中得到一良好品質之結果,從而縮短彎曲矯直單元與測量系統之間之無感距離。若測量輥在一優選之實施例中作為S型牽引區塊之部件,則無需單獨之測量系統或將此類輥輪分別放置,而可用測量裝置替代已存在於S型牽引區塊中之輥輪,進而降低整套系統構造之成本。 The measurement system in the pull-up area is preferably formed by a measurement roller disposed behind the bending and straightening unit. It is particularly advantageous that one of the rollers of the S-shaped traction block arranged behind the bending and straightening unit is usually replaced by a measuring roller around the sensor, and an elastic coating is applied on the wheel surface. Therefore, it can be determined immediately after the bending and straightening unit whether a good quality result is obtained in the pull-up area, thereby reducing the inductive distance between the bending and straightening unit and the measurement system. If the measuring roller is used as a part of the S-shaped traction block in a preferred embodiment, there is no need for a separate measurement system or separate placement of such rollers, and the measuring device can be used to replace the roller that already exists in the S-shaped traction block. Wheel, thereby reducing the cost of the entire system construction.

該用於確定下拉區域中之第二測量值之測量系統,其較有利為配置在S型牽引區塊之後,且盡可能配置在靠近該區塊之位置。此類配置有助於減少無感距離,從而減少該測量系統之異常數據。 The measurement system for determining the second measurement value in the pull-down area is more advantageously arranged after the S-type traction block and as close to the block as possible. This type of configuration helps to reduce the non-sensing distance, thereby reducing abnormal data from the measurement system.

特別有利為用於此目的之測量輥具有並排配置之測量段及至少一感測器,較佳為具有兩件力感測器,因而可在全部區域中盡可能精確地檢測帶寬上之差異,尤其是在下拉區域中。由於在上拉區域中產生之力不 易察覺到些許變形,然而在彈性恢復之後,在下拉區域中受較低拉力下將再次發生,因此可在下拉區域中清楚辨識其變形。為此,其優勢為可通過測量段之配置實現更精確之分辨率。 It is particularly advantageous that the measurement roller used for this purpose has a measurement section and at least one sensor arranged side by side, preferably two force sensors, so that the difference in bandwidth can be detected as accurately as possible in all areas, Especially in the drop-down area. Since the force generated in the pull-up area is not easy to detect some deformation, however, after the elastic recovery, it will occur again under the lower pull force in the pull-down area, so the deformation can be clearly identified in the pull-down area. For this reason, the advantage is that more precise resolution can be achieved through the configuration of the measurement section.

此外,較有利為提供用於儲存操作參數之儲存裝置,以便在未來操作過程中使用已建立之操作參數。該操作參數儲存在數據庫中,而其中操作參數與關於材料處理之數據共同進行儲存。依此方式,一數據庫亦可儲存由專業知識進行補充之記錄,該記錄可包括預先已知相似之材料,而使系統從開始即可以最佳可能之相近方式進行運作。因此,可更快優化結果並且可減少異常數據。 In addition, it is more advantageous to provide a storage device for storing operating parameters so that the established operating parameters can be used in future operations. The operating parameters are stored in a database, and the operating parameters are stored together with data about material processing. In this way, a database can also store records supplemented by professional knowledge, which records can include similar materials known in advance, so that the system can operate in the best possible manner from the beginning. As a result, results can be optimized faster and abnormal data can be reduced.

根據此方法,將條帶狀材料輸入至上拉區域及下拉區域。而在上拉區域及下拉區域內確定第一測量值及第二測量值,並確定與設定值之偏差。由此偏差計算兩測量系統之彎曲矯直單元之控制變量,其有助於優化結果。基於預設或可預設之標準,例如與設定值之一偏差及經驗值或材料參數,選擇使用第一閉合控制迴路或第二閉合控制迴路以實現期望之結果。因此,可同時考慮上拉區域內測量之優點及下拉區域內測量之優點,從而可隨時決定適合之控制迴路實現較佳之結果。隨後,該系統可以手動、半自動或自動操作,其取決於該裝置之可用訊息及切換到相應之控制迴路之設備,以便獲得一最佳之結果。 According to this method, a strip-shaped material is input to the pull-up area and the pull-down area. The first measurement value and the second measurement value are determined in the pull-up area and the pull-down area, and the deviation from the set value is determined. From this deviation, the control variable of the bending and straightening unit of the two measurement systems is calculated, which helps to optimize the results. Based on preset or presettable criteria, such as deviation from one of the set values and experience values or material parameters, the first closed control loop or the second closed control loop is selected to achieve the desired result. Therefore, the advantages of measurement in the pull-up area and the advantages of measurement in the pull-down area can be considered at the same time, so that a suitable control loop can be determined at any time to achieve better results. The system can then be operated manually, semi-automatically or automatically, depending on the available information of the device and the equipment switched to the corresponding control loop in order to obtain an optimal result.

其較佳為通過一單一控制器同時針對兩測量系統確定第一測量值及第二測量值之偏差,從而可選擇第一閉合控制迴路或第二閉合控制迴路。根據此方法,所有訊息均同時出現,以便做出明智之決定。 Preferably, a single controller determines the deviation between the first measurement value and the second measurement value for two measurement systems at the same time, so that the first closed control loop or the second closed control loop can be selected. According to this method, all messages appear at the same time to make an informed decision.

依照預設之標準,有利地評估第一測量值及第二測量值而達成實現一良好之結果,其中根據評估選擇相應之控制迴路。最初可能為待加工之條帶達成特定要求之品質而設定此類標準,其亦可由操作者預先確定之材料參數或經驗值,再者,或可為取自一儲存在數據庫中之專業知識。 According to a preset standard, the first measurement value and the second measurement value are advantageously evaluated to achieve a good result, wherein a corresponding control loop is selected according to the evaluation. Such standards may initially be set for the quality of the strip to be processed to meet specific requirements. It may also be determined by the operator in advance of material parameters or experience values, or it may be taken from a professional knowledge stored in a database.

對於手動選擇,操作者可有利地同時觀察到第一測量值及第二測量值之顯示,而使其可以通過選擇裝置48選擇最佳之控制迴路,並實現成果。因此,操作者可清楚決定當前最佳之解決方案。由於一線圈在使用期間可隨時間而改變,因此該過程亦可以自動化及進行監控,以便在必要時向操作者提供一合適切換時間之指示。 For manual selection, the operator can advantageously observe the display of the first measurement value and the second measurement value simultaneously, so that it can select the best control loop through the selection device 48 and achieve results. Therefore, the operator can clearly determine the best solution at present. Because a coil can change over time during use, the process can also be automated and monitored to provide the operator with an indication of a suitable switching time when necessary.

由於待加工之材料最初在行進方向上穿過上拉區域後再穿過下拉區域,因此特別有利係,該方法首先基於來自第一閉合控制迴路中之上拉區域之第一測量值進行操作,直到已矯直之條帶狀材料到達下拉區域中之測量輥,此後即可切換至下拉區域之第二閉合控制迴路。同時,可從所獲得之測量值確定此時是否需要此類之切換。通過此類配置,可進一步減少無感距離。 Since the material to be processed initially passes through the pull-up area in the direction of travel and then passes through the pull-down area, it is particularly advantageous that the method first operates based on the first measurement value from the pull-up area in the first closed control loop. Until the straightened strip material reaches the measuring roller in the pull-down area, it can then switch to the second closed control loop of the pull-down area. At the same time, it can be determined from the obtained measurement value whether such switching is needed at this time. With this configuration, the non-sensing distance can be further reduced.

特別有利為,在拉彎矯直系統上已確定之操作參數與關於待處理材料之數據共同儲存在一數據庫中,並且可在之後重複使用以處理相似之材料。因此減少設置時間,並優化過程,從而可快速實現一良好之結果。此外,專業知識可重複疊加在數據庫中可用之知識上,其包括用於該拉彎矯直系統之特定材料特性及相關操作參數。 It is particularly advantageous that the operating parameters that have been determined on the bend and straightening system are stored in a database together with the data on the material to be processed, and can be reused later to process similar materials. As a result, set-up time is reduced and the process is optimized so that a good result can be achieved quickly. In addition, the expertise can be repeatedly superimposed on the knowledge available in the database, which includes specific material properties and related operating parameters for the draw-bend straightening system.

該拉彎矯直系統及其方法均可用程式碼設置及/或編程進行程序操作,而當程式碼在一電腦、一處理器或一可編程控制之硬體組件上執行時,進而實現期望之結果及優點。 Both the straightening and straightening system and the method thereof can be programmed by code setting and / or programming, and when the code is executed on a computer, a processor, or a programmable hardware component, the desired result can be achieved. Results and advantages.

其他優點將由申請專利範圍之附屬項及下列優選之實施例之描述中顯而易見。 Other advantages will be apparent from the appended claims to the scope of the patent application and the description of the following preferred embodiments.

10‧‧‧條帶狀材料 10‧‧‧ strip material

12‧‧‧波形 12‧‧‧ waveform

13‧‧‧中心波形 13‧‧‧center waveform

14‧‧‧邊緣波形 14‧‧‧Edge Waveform

16‧‧‧S型制動區塊 16‧‧‧S type brake block

18‧‧‧S型牽引區塊 18‧‧‧S type traction block

20‧‧‧拆線圈裝置 20‧‧‧ Coil disassembly device

22‧‧‧測量裝置 22‧‧‧ measuring device

24‧‧‧運行方向 24‧‧‧ Running direction

26‧‧‧彎曲矯直單元 26‧‧‧Bending straightening unit

28‧‧‧捲取裝置 28‧‧‧ Take-up device

30‧‧‧矯直輥 30‧‧‧Straightening roller

32‧‧‧支撐輥 32‧‧‧ support roller

34‧‧‧評估單元 34‧‧‧ Evaluation Unit

36‧‧‧測量輥 36‧‧‧ measuring roller

36a‧‧‧測量段 36a‧‧‧Measurement section

38‧‧‧位置控制裝置 38‧‧‧Position control device

40‧‧‧上拉區域之測量輥 40‧‧‧Measuring roller in pull-up area

42‧‧‧無感距離 42‧‧‧No-sense distance

44‧‧‧數據庫 44‧‧‧Database

46‧‧‧顯示裝置 46‧‧‧Display device

48‧‧‧選擇裝置 48‧‧‧Select Device

49‧‧‧輸入裝置 49‧‧‧ input device

50‧‧‧上拉區域 50‧‧‧ Pull-up area

52‧‧‧下拉區域 52‧‧‧ Drop-down area

Lref‧‧‧參考長度 L ref ‧‧‧Reference length

△L‧‧‧長度差 △ L‧‧‧length difference

C‧‧‧控制器 C‧‧‧controller

SPS‧‧‧程式邏輯控制 SPS‧‧‧Program logic control

100 bis 108‧‧‧流程步驟 100 bis 108‧‧‧Process steps

以下將參考本發明所附圖示中之實施例詳細地解釋本發明。下列圖示: 圖1 一根據本發明中,各組件之配置示意圖,圖2 一根據本發明之方法流程之示意圖,圖3 一根據先前技術之拉彎矯直系統之結構示意圖,圖4a、圖4b 在一待加工材料上之邊緣波形及相關之纖維長度之一三維示意圖,圖5a至圖5d 待加工材料上之中心波形、邊緣波形、單側邊緣波形及一邊緣波形與中心波形組合之示意圖,圖6 一根據先前技術之一矯直過程之示意圖,圖7a、圖7b 一根據圖6之矯直過程中矯直輥及支撐輥之端部視圖及側視圖,圖8 一根據先前技術用於下拉區域之板型測量系統之示意圖,圖9 一根據專利公告號DE 10 2004 043 150 A1中已知之均勻度測量系統之示意圖。 Hereinafter, the present invention will be explained in detail with reference to the embodiments in the accompanying drawings of the present invention. The following diagrams: Fig. 1 is a schematic diagram of the configuration of each component according to the present invention, Fig. 2 is a schematic diagram of the method flow according to the present invention, and Fig. 3 is a schematic diagram of the structure of the draw-bending straightening system according to the prior art. 4b A three-dimensional schematic diagram of the edge waveform and related fiber lengths on a material to be processed. Figures 5a to 5d are schematic diagrams of the center waveform, edge waveform, one-sided edge waveform, and a combination of edge waveform and center waveform on the material to be processed. Fig. 6 is a schematic view of a straightening process according to one of the prior art, Figs. 7a and 7b are end views and side views of a straightening roll and a support roll during the straightening process according to Fig. 6, and Fig. 8 is an example of a straightening process according to the prior art. A schematic diagram of a plate-type measurement system in the pull-down area. FIG. 9 is a schematic diagram of a uniformity measurement system according to the patent publication DE 10 2004 043 150 A1.

較佳實施例之詳細說明 Detailed description of the preferred embodiment

本發明將以參考所附圖示之方式進行描述。然而,下列實施例僅為示例,並非旨在將本發明之構思限制於特定配置。在詳細描述本發明之前,應注意此發明不受限於裝置之各組件及相應之方法步驟,因為其組件及方法可因應用方式而變化。在此使用之術語僅旨在描述特定實施例,但不僅限於此。此外,若在說明書或申請專利範圍中使用單數或不定冠詞時,則 亦適用於該元件之複數,除非整體上下文另外詳細說明。 The present invention will be described with reference to the accompanying drawings. However, the following embodiments are merely examples, and are not intended to limit the concept of the present invention to a specific configuration. Before describing the present invention in detail, it should be noted that the present invention is not limited to the components of the device and the corresponding method steps, because the components and methods may vary depending on the application. The terminology used herein is only intended to describe a particular embodiment, but is not limited thereto. In addition, if a singular or indefinite article is used in the specification or the scope of a patent application, the plural of the element also applies unless the entire context indicates otherwise.

根據本發明,第一次將用於上拉區域及下拉區域之兩組測量系統進行結合。該系統之優選特徵在於使用一單一控制器C,但原則上亦可使用多件控制器。此配置較佳為一控制器C能評估上拉區域50中之測量輥40及下拉區域52中之測量輥36之均勻度測量值,並根據此測量值調整矯直裝置之支撐件。 According to the present invention, for the first time, two sets of measurement systems for a pull-up area and a pull-down area are combined. The preferred feature of this system is the use of a single controller C, but in principle multiple pieces of controller can also be used. This configuration is preferably such that a controller C can evaluate the uniformity measurement value of the measurement roller 40 in the pull-up area 50 and the measurement roller 36 in the pull-down area 52, and adjust the support of the straightening device according to the measurement value.

兩測量單元之評估單元34與該控制器相連接。由此獲得兩單元之均勻度數值,並使用有效測量單元之測量值計算矯直過程之最佳參數。該裝置之操作者較佳為根據兩測量單元之其一進行矯直過程之調節。因此,根據要求及材料,操作者能使用較合適之測量單元,並且亦可在過程中進行更改。為對各過程之兩單元進行比較,可將均勻度測量值以可視化之方式顯示。在此情形下,下拉區域52中之測量輥36及上拉區域50中之測量輥40之測量值以圖形及/或數值顯示,較佳為同時顯示在一顯示裝置46上。 The evaluation unit 34 of the two measurement units is connected to the controller. Thus, the uniformity values of the two units are obtained, and the optimal parameters of the straightening process are calculated using the measured values of the effective measurement units. The operator of the device preferably adjusts the straightening process according to one of the two measuring units. Therefore, according to requirements and materials, the operator can use a more suitable measuring unit, and can also change it in the process. In order to compare the two units of each process, the uniformity measurement value can be displayed visually. In this case, the measurement values of the measurement roller 36 in the pull-down area 52 and the measurement roller 40 in the pull-up area 50 are displayed as graphics and / or numerical values, and are preferably displayed on a display device 46 at the same time.

因此,根據本發明之系統可實現在條帶呈非均勻之狀態下,對支撐件進行較精確之調適。此外,根據材料要求、材料之合金及/或材料厚度亦可以使用較合適之系統,從而實現最佳之矯直效果。 Therefore, the system according to the present invention can realize more accurate adjustment of the support member when the strip is in a non-uniform state. In addition, according to the material requirements, the alloy of the material and / or the thickness of the material, a more suitable system can be used to achieve the best straightening effect.

對於特薄且較軟之材料,例如鋁,可能會由於較高之張力而無法清楚檢測到不均勻之表面。此情形可能係由條帶之彈性特性而導致。若將條帶向上拉伸而使其呈平坦狀,則此時無法測量不均勻性,並且在張力減小之後通過彈性之回復再次出現不均勻性。在此情形下,可在過程中更改測量系統,從而改進過程。 For extremely thin and soft materials, such as aluminum, uneven surfaces may not be clearly detected due to the higher tension. This situation may be caused by the elastic properties of the strip. If the strip is stretched upward to make it flat, the unevenness cannot be measured at this time, and the unevenness appears again by the elastic recovery after the tension is reduced. In this case, the measurement system can be changed during the process to improve the process.

一其他之優點係對於可以通過下拉區域52中之測量輥36達成較好之矯直效果,從而可永久地減少材料之異常數據。為此,首先在上拉區域50中啟動測量輥40,並在通過無感距離後切換到下拉區域52中之測量輥36。 One other advantage is that a better straightening effect can be achieved by the measuring roller 36 in the pull-down area 52, so that abnormal data of the material can be reduced permanently. To this end, the measurement roller 40 is first activated in the pull-up area 50 and switched to the measurement roller 36 in the pull-down area 52 after passing through the non-inductive distance.

然而,上拉區域50中之測量輥40適用於例如高強度之材料。由於條帶更堅固,因而其不均勻性將不受上拉之拉力而扭曲。因此,在此情形下,測量輥40可永久在上拉區域50中使用,因此僅需要較短之無感距離為其優點。 However, the measuring roller 40 in the pull-up area 50 is suitable for, for example, a high-strength material. Because the strip is stronger, its unevenness will not be twisted by the pulling force. Therefore, in this case, the measuring roller 40 can be used permanently in the pull-up area 50, so only a short non-inductive distance is required as its advantage.

當條帶狀材料10引入系統之後,即可啟動系統。首先,控制器C與上拉區域之測量輥40之數值同時進行處理,因為其無感距離明顯較低。該無感距離可理解為,在控制器介入彎曲矯直單元26進行不均勻性之檢測到檢測出不均勻性之影響前,由一調節裝置之受控系統,即彎曲矯直單元26,到測量點所需之材料長度。該控制器C根據所計算之參數設定彎曲矯直單元26,以獲得最佳之矯直結果。當條帶到達下拉區域之測量輥36之後,控制器C可獨自從上拉區域之測量輥40切換到下拉區域之測量輥36,並用下拉區域之測量輥36之測量值控制彎曲矯直單元之支撐輥32,在其他情形下,可由操作者通過輸入裝置49進行設定或拉彎矯直系統預定之設定,例如,由設備先前已知之結果進行設定。 After the strip material 10 is introduced into the system, the system can be started. First, the value of the measurement roller 40 of the controller C is processed simultaneously with the value of the measurement roller 40 in the pull-up area, because its non-sensing distance is significantly lower. The non-sensing distance can be understood as before the controller intervenes in the bending and straightening unit 26 to detect the influence of the non-uniformity, and the controlled system of an adjustment device, namely the bending and straightening unit 26, reaches The length of material required for the measurement point. The controller C sets the bending and straightening unit 26 according to the calculated parameters to obtain the best straightening result. After the strip reaches the measurement roller 36 in the pull-down area, the controller C can switch from the measurement roller 40 in the pull-up area to the measurement roller 36 in the pull-down area alone, and use the measurement value of the measurement roller 36 in the pull-down area to control the In other cases, the support roller 32 can be set by the operator through the input device 49 or a predetermined setting of the bending and straightening system, for example, the result can be set by a previously known result of the device.

設備操作者可在任何時候通過輸入裝置49進行手動干預並根據需要對控制器C進行變更。或亦可通過輸入裝置49輸入及設定過程數據。此外,設備操作者可創建一數據庫44,其中,例如可儲存已預定或曾由裝置進行矯直之材料之過程參數。由此,控制器C可獨自對用於重複作業之最佳測量輥36或測量輥40進行選擇。 The equipment operator can manually intervene through the input device 49 at any time and make changes to the controller C as needed. Alternatively, process data can also be input and set through the input device 49. In addition, the plant operator can create a database 44 in which, for example, process parameters of materials that have been scheduled or have been straightened by the device can be stored. Thereby, the controller C can individually select the optimum measuring roller 36 or the measuring roller 40 for repeated operations.

除已在系統上執行之過程數據之外,可將其他數據儲存在數據庫44中,例如,將特定材料之操作參數或其他專業知識進行分類。該專業知識可包括資深操作者操作此拉彎矯直裝置之資訊,以及設定適合之參數以獲得良好之結果。此外,亦可包括其他物理性質,例如操作速度或溫度依賴性。 In addition to the process data that has been performed on the system, other data may be stored in the database 44 such as categorizing operating parameters or other expertise of a particular material. The professional knowledge can include information for experienced operators to operate this stretch straightening device, as well as setting suitable parameters to obtain good results. In addition, other physical properties can be included, such as operating speed or temperature dependence.

由於上拉區域50中之測量輥40及下拉區域52中之測量輥 36均共同測量及顯示其測量值,因而可將兩測量裝置之測量值插入並通過軟體進行相互比較。該方法可通過例如形成各測量裝置之平均值並以特定限制之間隔,例如50次控制週期進行確定,而加以實現。而根據軟體之結果及評估,控制器C可獨自決定較合適之測量系統。此轉換可自動進行,亦可為向操作者提出之建議。 Since the measurement roller 40 in the pull-up area 50 and the measurement roller 36 in the pull-down area 52 both measure and display their measured values together, the measured values of the two measuring devices can be inserted and compared with each other by software. This method can be implemented by, for example, forming an average value of each measurement device and determining at a specific limit interval, for example, 50 control cycles. And based on the results and evaluation of the software, the controller C can decide the more suitable measurement system on its own. This conversion can be done automatically or as a recommendation to the operator.

圖2所示為一流程之示意圖。在步驟100中,將條帶狀材料10輸入至一上拉區域50及一下拉區域52中。在步驟101中,通過上拉區域中之一測量裝置測量由此輸入之材料,將均勻性之偏差作為第一測量值。在上拉區域之後,條帶狀材料進入下拉區域52,並在此位置之步驟102中,同樣測量均勻性之偏差,而成為第二測量值。 Figure 2 shows a schematic diagram of a process. In step 100, the strip-shaped material 10 is input into a pull-up area 50 and a pull-down area 52. In step 101, the inputted material is measured by a measuring device in the pull-up area, and the deviation of uniformity is taken as the first measurement value. After the pull-up area, the strip-shaped material enters the pull-down area 52, and in step 102 at this position, the deviation of uniformity is also measured to become the second measurement value.

在步驟103中,將均勻性之偏差與一設定值進行比較。當均勻性之偏差小於或等於設定值時,則拉彎矯直系統以此操作參數進行操作。若不保持設定值,則較佳為在步驟104中基於預定標準選擇上拉區域或下拉區域中之受控系統,而其將對結果造成影響,並因此影響均勻性之偏差。根據選擇之路徑,在步驟105或步驟106中計算上拉區域50或下拉區域52之控制變量。在步驟107中接著將該操縱變量應用在彎曲矯直單元26中,且該過程返回至步驟101及步驟102,分別測量上拉區域50或下拉區域52中之均勻性之偏差。隨即再次開始該程序。 In step 103, the deviation of the uniformity is compared with a set value. When the deviation of uniformity is less than or equal to the set value, the bending and straightening system operates with this operating parameter. If the set value is not maintained, it is preferable to select the controlled system in the pull-up area or the pull-down area based on the predetermined criteria in step 104, and it will affect the result and therefore the deviation of uniformity. According to the selected path, the control variable of the pull-up area 50 or the pull-down area 52 is calculated in step 105 or step 106. In step 107, the manipulated variable is then applied to the bending and straightening unit 26, and the process returns to steps 101 and 102 to measure deviations in uniformity in the pull-up area 50 or the pull-down area 52, respectively. The process starts again.

在步驟104中選擇受控系統並在步驟105及步驟106中確定操縱變量,亦可應用源於數據庫44之操作參數,該參數源自於先前之過程、材料特性或專業知識。 The controlled system is selected in step 104 and the manipulated variables are determined in steps 105 and 106. Operating parameters derived from the database 44 may also be applied, which parameters are derived from previous processes, material properties or expertise.

上述說明應當理解為可進行各種修改,變更及調整,其範圍從同等物件至所附之申請專利範圍。 The above description should be understood as various modifications, changes and adjustments can be made, ranging from equivalent objects to the scope of the attached patent application.

Claims (16)

一種拉彎矯直系統,包括:- 一供給裝置,用於沿著一上拉區域(50)及一下拉區域(52)中之運行方向(24)輸入一條帶狀材料(10),其中下拉區域(52)沿運行方向(24)配置在上拉區域(50)之下游,- 一彎曲矯直單元(26),其配置在上拉區域(50)中,- 至少一測量系統,用於確定上拉區域(50)中之第一測量值,- 一控制器(C),其用於確定第一測量值與彎曲矯直結果之預定或可預定之設定值之偏差,並根據在第一閉合控制迴路內已確定之偏差確定至少一適用於彎曲矯直單元(26)之操縱變量,- 一致動裝置,其用於影響操縱變量,- 其中,再提供至少一測量系統,用於確定下拉區域中之第二測量值,其特徵為,一控制器(C)用於確定第二測量值與彎曲矯直結果之預定或可預定之設定值之偏差,並根據在第二閉合控制迴路內已確定之偏差確定至少一合適之操縱變量,以及提供選擇裝置(48),其用於選擇第一閉合控制迴路或第二閉合控制迴路,因此可減小第一測量值及/或第二測量值與預定或可預定之設定值之偏差。     A bending and straightening system includes:-a feeding device for inputting a strip of material (10) along a running direction (24) in a pull-up area (50) and a pull-down area (52), wherein The area (52) is arranged downstream of the pull-up area (50) along the running direction (24),-a bend straightening unit (26) is arranged in the pull-up area (50),-at least one measuring system for Determining the first measurement value in the pull-up area (50), a controller (C) for determining the deviation of the first measurement value from a predetermined or predeterminable set value of the bending straightening result, and according to the A determined deviation in a closed control loop determines at least one manipulated variable suitable for the bend straightening unit (26),-a uniform motion device for influencing the manipulated variable,-wherein at least one measurement system is provided for determining The second measurement value in the pull-down area is characterized in that a controller (C) is used to determine the deviation of the second measurement value from a predetermined or predeterminable set value of the bending and straightening result, and according to the second closed control loop Determining deviations within at least one suitable manipulated variable and providing options Means (48) for selecting a first or a second closed control loop closed loop control, can be reduced deviation of the first measured value and / or value with a predetermined or predeterminable set value of the second measurement.     根據申請專利範圍第1項之拉彎矯直系統,其特徵為,該控制器為一單一控制器(C),其用於同時確定第一測量值及第二測量值與預定或可預定之設定值之偏差,而該選擇裝置(48)適用於此目的,其可選擇第一閉合控制迴路或第二閉合控制迴路。     The bending and straightening system according to item 1 of the scope of patent application, characterized in that the controller is a single controller (C), which is used to determine the first measurement value and the second measurement value simultaneously with a predetermined or predeterminable The deviation of the set value, and the selection device (48) is suitable for this purpose, it can choose the first closed control loop or the second closed control loop.     根據申請專利範圍第1項或第2項之拉彎矯直系統,其特徵為,至少 一評估單元(34)用於評估第一測量值及第二測量值,而選擇裝置(48)用於根據評估之結果選擇第一閉合控制迴路或第二閉合控制迴路。     The bending and straightening system according to item 1 or item 2 of the patent application scope, characterized in that at least one evaluation unit (34) is used to evaluate the first measurement value and the second measurement value, and the selection device (48) is used for The first closed control loop or the second closed control loop is selected according to the evaluation result.     根據上述申請專利範圍中任一項之拉彎矯直系統,其特徵為,顯示裝置(46)用於顯示第一測量值及第二測量值,且/或該選擇裝置(48)可由一操作者手動選擇。     The bending and straightening system according to any one of the above-mentioned patent applications, characterized in that the display device (46) is used to display the first measurement value and the second measurement value, and / or the selection device (48) can be operated by a Select manually.     根據上述申請專利範圍中任一項之拉彎矯直系統,其特徵為,用於確定上拉區域(50)中之第一測量值之至少一測量系統係由一配置在彎曲矯直單元(26)之後之測量輥(40)形成。     The bending and straightening system according to any one of the above-mentioned patent applications, characterized in that at least one measurement system for determining a first measurement value in the pull-up area (50) is provided by a bending and straightening unit ( 26) The subsequent measuring roller (40) is formed.     根據申請專利範圍第5項之拉彎矯直系統,其特徵為,一S型牽引區塊(18)由測量輥(40)替代,並在其周邊配置感測器,此外,在其輪面上塗覆一彈性塗層。     The draw-bending straightening system according to item 5 of the scope of patent application, characterized in that an S-shaped traction block (18) is replaced by a measuring roller (40), and sensors are arranged on its periphery. Apply an elastic coating.     根據上述申請專利範圍中任一項之拉彎矯直系統,其特徵為,用於確定第二測量值之至少一測量系統係由配置在彎曲矯直單元(26)及下拉區域(52)中之S型牽引區塊(18)之後之測量輥(36)形成。     The bending and straightening system according to any one of the above-mentioned patent applications, characterized in that at least one measuring system for determining the second measurement value is arranged in the bending and straightening unit (26) and the pull-down area (52). A measuring roller (36) is formed behind the S-shaped traction block (18).     根據申請專利範圍第7項之拉彎矯直系統,其特徵為,測量輥(36)具有與至少一感測器並排配置之測量段(36a),其較佳為具有兩件力感測器。     The bending and straightening system according to item 7 of the scope of patent application, characterized in that the measuring roller (36) has a measuring section (36a) arranged side by side with at least one sensor, which preferably has two force sensors .     根據上述申請專利範圍中任一項之拉彎矯直系統,其特徵為,儲存裝置用於儲存由第一閉合控制迴路或第二閉合控制迴路設定之操作參數,並且提供一數據庫(44),其適用於將此操作參數與關於使用該操作參數處理之材料數據共同儲存。     The bending and straightening system according to any one of the above-mentioned patent applications, characterized in that the storage device is used for storing the operating parameters set by the first closed control loop or the second closed control loop, and a database (44) is provided, It is suitable for co-storing this operating parameter with the material data processed using the operating parameter.     一種用於操作根據上述申請專利範圍中任一項所述之拉彎矯直系統之方法,包括下列步驟: - 沿著運行方向(24)將條狀形材料(10)輸入至上拉區域(50)及下拉區域(52),其中一彎曲矯直單元(26)配置在上拉區域(50)中,而下拉區域(52)配置在運行方向(24)中上拉區域(50)之下游,- 確定上拉區域(50)之第一測量值,- 確定第一測量值與彎曲矯直結果之預定或可預定之設定值之偏差,- 根據在一閉合控制迴路內已確定之偏差確定至少一用於彎曲矯直單元(26)之操縱變量,- 確定下拉區域中之第二測量值(52),其特徵為,- 確定第二測量值與彎曲矯直結果之預定或可預定之設定值之偏差,- 根據在第二閉合控制迴路內已確定之偏差確定至少一操縱變量,- 選擇第一閉合控制迴路或第二閉合控制迴路以減小第一測量值及/或第二測量值與預定或可預定之設定值之偏差。     A method for operating a draw-bend-straightening system according to any one of the above patent application scopes, comprising the following steps:-feeding the strip-shaped material (10) into the pull-up area (50) along the running direction (24) ) And the pull-down area (52), one of the bending and straightening units (26) is arranged in the pull-up area (50), and the pull-down area (52) is arranged downstream of the pull-up area (50) in the running direction (24), -Determine the first measurement value of the pull-up area (50),-determine the deviation of the first measurement value from the predetermined or predeterminable set value of the bending straightening result,-determine at least according to the determined deviation in a closed control loop A manipulated variable for the bend straightening unit (26),-determining the second measurement value (52) in the pull-down area, characterized by-determining a predetermined or predeterminable setting of the second measurement value and the bend straightening result Value deviation,-determining at least one manipulated variable based on the deviation determined in the second closed control loop,-selecting the first closed control loop or the second closed control loop to reduce the first measurement value and / or the second measurement value Deviation from a predetermined or predeterminable set value.     根據申請專利範圍第10項之方法,其特徵為,通過一單一控制器(C)同時確定第一測量值及第二測量值與預定或可預定之設定值之偏差,並可選擇第一閉合控制迴路或第二閉合控制迴路。     The method according to item 10 of the scope of patent application, characterized in that a single controller (C) simultaneously determines the deviation of the first measurement value and the second measurement value from a predetermined or predeterminable set value, and the first closing can be selected Control loop or second closed control loop.     根據申請專利範圍第10項或第11項之方法,其特徵為,根據用於實現彎曲矯直結果之預定標準而評估第一測量值及第二測量值,並根據評估選擇第一閉合控制迴路或第二閉合控制迴路。     The method according to item 10 or 11 of the scope of patent application, characterized in that the first measurement value and the second measurement value are evaluated according to a predetermined standard for achieving the bending straightening result, and the first closed control loop is selected according to the evaluation Or the second closed control loop.     根據申請專利範圍第10項至第12項中任一項之方法,其特徵為,可同時對操作者顯示該第一測量值及第二測量值,及/或由操作者手動選 擇第一閉合控制迴路或第二閉合控制迴路。     The method according to any one of items 10 to 12 of the scope of patent application, characterized in that the first measurement value and the second measurement value can be displayed to the operator at the same time, and / or the first closing is manually selected by the operator Control loop or second closed control loop.     根據上述申請專利範圍中任一項之方法,其特徵為,該方法先以第一閉合控制迴路中來自上拉區域(50)之第一測量值運作,直到條狀形材料(10)到達下拉區域(52)中之測量輥(36),然後切換到下拉區域(52)中之第二閉合控制迴路。     The method according to any one of the above patent applications, characterized in that the method first operates with the first measurement value from the pull-up area (50) in the first closed control loop until the strip-shaped material (10) reaches the pull-down The measurement roller (36) in the area (52) is then switched to the second closed control loop in the pull-down area (52).     根據上述申請專利範圍中任一項之方法,其特徵為,在拉彎矯直系統之運作時,將先前用於該拉彎矯直系統之操作參數與在一數據庫(44)中關於使用該操作參數處理之材料數據共同儲存,並且可用所儲存之數據處理相似之材料。     The method according to any one of the above patent applications, characterized in that, during the operation of the draw-bending straightening system, the operating parameters previously used for the draw-bending straightening system are compared with a database (44) regarding the use of the The material data processed by the operating parameters are stored together, and similar materials can be processed with the stored data.     一種包括程式碼之程式,其被設定及/或被編程以操作根據申請專利範圍第1項至第9項中任一項之拉彎矯直系統,及/或用於執行根據申請專利範圍第10項至第15項中任一項之方法,該程式碼可在一電腦、一處理器或一可編程控制之硬體組件上執行。     A program including code that is set and / or programmed to operate a draw-bent straightening system according to any one of claims 1 to 9 and / or to perform The method of any one of items 10 to 15, the code can be executed on a computer, a processor, or a programmable hardware component.    
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