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TW201934619A - Liquid organosilicon compound and thermosetting resin composition to which same is added - Google Patents

Liquid organosilicon compound and thermosetting resin composition to which same is added Download PDF

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Publication number
TW201934619A
TW201934619A TW108105516A TW108105516A TW201934619A TW 201934619 A TW201934619 A TW 201934619A TW 108105516 A TW108105516 A TW 108105516A TW 108105516 A TW108105516 A TW 108105516A TW 201934619 A TW201934619 A TW 201934619A
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resin composition
thermosetting resin
general formula
hydrocarbon group
group
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TW108105516A
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Chinese (zh)
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石川健太郎
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日商捷恩智股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/06Preparatory processes
    • C08G77/08Preparatory processes characterised by the catalysts used
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/20Polysiloxanes containing silicon bound to unsaturated aliphatic groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/80Siloxanes having aromatic substituents, e.g. phenyl side groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/29Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/29Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
    • H01L23/293Organic, e.g. plastic
    • H01L23/296Organo-silicon compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Silicon Polymers (AREA)
  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Paints Or Removers (AREA)
  • Led Device Packages (AREA)

Abstract

The purpose of the present invention is to provide a thermosetting resin composition from which a cured product having a high refractive index and good transparency and heat resistance can be obtained. The present invention relates to a liquid organosilicon compound, a method for preparing the same, and a thermosetting resin composition containing said liquid organosilicon compound.

Description

液狀有機矽化合物及摻合該化合物的熱硬化性樹脂組成物Liquid organic silicon compound and thermosetting resin composition containing the compound

本發明是有關於一種液狀有機矽化合物、及包含該化合物的對光學材料、電絕緣材料等用途有用的熱硬化性組成物、使該組成物熱硬化而成的硬化物、以及使用該組成物的半導體用樹脂密封材。The present invention relates to a liquid organosilicon compound, a thermosetting composition useful for optical materials, electrical insulation materials, and the like containing the compound, a cured product obtained by thermally curing the composition, and the use of the composition. Resin sealing material for semiconductors.

白色發光二極體(Light Emitting Diode,LED)在照明等用途中使用,但伴隨著大輸出化,LED封裝的發熱成為問題。另外,於將環氧樹脂用於密封材料的情況下,由於其發熱引起的黃變不可避免,因此代替環氧樹脂而將矽酮樹脂用於白色LED的密封材料中。用於LED的矽酮樹脂大致分為苯基矽酮樹脂與甲基矽酮樹脂此兩種。White light-emitting diodes (Light Emitting Diodes, LEDs) are used in applications such as lighting. However, with the increase in output, heat generation of LED packages becomes a problem. In addition, when an epoxy resin is used as a sealing material, since yellowing due to heat generation is unavoidable, a silicone resin is used as a sealing material for white LEDs instead of the epoxy resin. Silicone resins for LEDs are broadly divided into phenyl silicone resins and methyl silicone resins.

通常使用的苯基矽酮樹脂的折射率高,光的取出效率良好。進而,阻氣性亦高,與封裝的密接性亦良好,因此吸濕回流的耐性或熱循環的耐性等的可靠性優異。但是,關於耐熱黃變性,雖然與環氧樹脂相比優異,但對於應對LED的大輸出化而言並不充分。The phenyl silicone resin generally used has a high refractive index and good light extraction efficiency. Furthermore, the gas barrier properties are also high, and the adhesion to the package is also good. Therefore, they have excellent reliability such as resistance to moisture absorption and reflow and resistance to thermal cycling. However, although heat yellowing resistance is superior to epoxy resin, it is not sufficient to cope with the increase in output of LEDs.

甲基矽酮樹脂的耐熱黃變性非常優異,但由於折射率低,因此LED的光取出效率欠佳。另外,甲基矽酮樹脂主要由二甲基矽酮構成,因此阻氣性低,另外與封裝的密接力差,而存在吸濕回流時容易剝離的問題。若產生剝離,則自LED產生的光的亮度降低,因此欠佳。The methyl silicone resin has excellent heat yellowing resistance, but because of its low refractive index, the light extraction efficiency of the LED is not good. In addition, the methyl silicone resin is mainly composed of dimethyl silicone, and therefore has low gas barrier properties and poor adhesion to the package, and has a problem of easy peeling during moisture absorption and reflow. When peeling occurs, the brightness of the light generated from the LED decreases, which is unfavorable.

進而,近年來出現高功率LED,特別是於封裝尺寸小的情況下,樹脂部局部地受到加熱,出現引起裂紋(crack)的問題。於利用高功率LED的高溫通電試驗中,樹脂部的溫度亦可謂達到200℃以上的高溫區域,要求於更高溫區域的長期可靠性。Furthermore, in recent years, high-power LEDs have appeared. In particular, when the package size is small, the resin portion is locally heated, causing a problem of cracking. In the high-temperature energization test using high-power LEDs, the temperature of the resin portion can also be said to be a high-temperature region of 200 ° C or higher, and long-term reliability in a higher-temperature region is required.

於所述高溫區域中,於通常使用的苯基矽酮樹脂中,不僅黃變引起的亮度劣化劇烈,而且因樹脂劣化而產生裂紋。關於二甲基矽酮樹脂,雖然黃變引起的亮度劣化少,但於所述高溫區域中,樹脂的劣化收縮加劇,產生裂紋,亮度劣化,而存在無法應用於所述高功率LED用途中的情況。In the high-temperature region, not only the brightness deterioration caused by yellowing is severe, but also cracks are caused by the deterioration of the resin among the commonly used phenyl silicone resins. Regarding dimethyl silicone resin, although the brightness degradation caused by yellowing is small, in the high temperature region, the deterioration of the resin shrinks, cracks are generated, and the brightness is deteriorated. Happening.

如上所述,近年來對LED用密封材的要求特性日益嚴格。因此,期望一種可應對白色LED的大輸出化的兼具高折射率與耐熱性的密封材料、熱硬化性樹脂組成物。As described above, in recent years, the required characteristics of LED sealing materials have become increasingly strict. Therefore, a sealing material and a thermosetting resin composition having both a high refractive index and heat resistance, which can cope with the increase in output of a white LED, are desired.

近年來,耐熱性及耐UV性優異的倍半矽氧烷(Silsesquioxane)材料受到關注,報告了使用該材料的LED用密封材。In recent years, a silsesquioxane material having excellent heat resistance and UV resistance has attracted attention, and an LED sealing material using the material has been reported.

專利文獻1中揭示了一種LED用密封材,其是利用在籠型八倍半矽氧烷中導入SiH基的熱硬化性樹脂與具有烯基的有機聚矽氧烷的熱硬化性樹脂組成物。Patent Document 1 discloses a sealing material for LEDs, which is a thermosetting resin composition using a thermosetting resin in which SiH group is introduced into a cage-type octasesquioxane and an organic polysiloxane having an alkenyl group. .

專利文獻2中揭示了一種使用通稱被稱為雙層型的不完全籠型倍半矽氧烷的熱硬化性樹脂組成物。該倍半矽氧烷是藉由苯基三甲氧基矽烷的水解縮合而獲得的經結構控制的化合物,由於Si-Ph基的位置是經結構控制而非隨機,因此為高折射率且耐熱性與耐光性優異。Patent Document 2 discloses a thermosetting resin composition using an incomplete cage-type silsesquioxane commonly referred to as a double-layer type. The silsesquioxane is a structure-controlled compound obtained by the hydrolysis and condensation of phenyltrimethoxysilane. Since the position of the Si-Ph group is controlled by the structure rather than randomly, it has a high refractive index and heat resistance. And excellent light resistance.

專利文獻2中揭示了一種含有SiH基與乙烯基的熱硬化性樹脂,其是由對不完全籠型結構的倍半矽氧烷的矽醇基部修飾SiH基而得的化合物與具有烯基的有機聚矽氧烷的反應而獲得,使其硬化而成者為高折射率且耐熱性高,進而顯示出與作為LED的封裝材質的聚鄰苯二甲醯胺樹脂基材或銀基材的密接性良好。
[現有技術文獻]
[專利文獻]
Patent Document 2 discloses a thermosetting resin containing a SiH group and a vinyl group, which is a compound obtained by modifying a SiH group of a silanol group of a silsesquioxane having an incomplete cage structure, and a compound having an alkenyl group. It is obtained by the reaction of an organic polysiloxane, and it is hardened to have a high refractive index and high heat resistance. Furthermore, it is shown to be similar to a polyphthalamide resin substrate or a silver substrate as a packaging material for LEDs. Good adhesion.
[Prior Art Literature]
[Patent Literature]

專利文獻1:日本專利特開2012-102167號公報
專利文獻2:國際公開第2011/145638號
Patent Document 1: Japanese Patent Laid-Open Publication No. 2012-102167 Patent Document 2: International Publication No. 2011/145638

[發明所欲解決之課題]
然而,專利文獻1中僅進行了在200℃下168小時的耐熱性的試驗,專利文獻2中僅進行了在180℃下1000小時的耐熱性的試驗。如此,專利文獻1及專利文獻2均未對高功率LED發出的200℃~250℃以上的高溫區域的長期可靠性進行記述。
[Problems to be Solved by the Invention]
However, in Patent Document 1, only a heat resistance test at 200 ° C for 168 hours is performed, and in Patent Document 2 only a heat resistance test at 180 ° C for 1000 hours is performed. As described above, neither of Patent Document 1 and Patent Document 2 describes long-term reliability in a high-temperature region of 200 ° C. to 250 ° C. or higher emitted by a high-power LED.

本發明的課題之一在於提供一種可獲得折射率高、透明性、耐熱性良好的硬化物的熱硬化性組成物,另外,課題之一在於提供一種所述熱硬化性組成物中含有的液狀有機矽化合物、由熱硬化性組成物獲得的硬化物、成形體、以及發光二極體用等的密封材料。
[解決課題之手段]
One of the problems of the present invention is to provide a thermosetting composition capable of obtaining a hardened material having a high refractive index, transparency, and good heat resistance, and another of the problems is to provide a liquid contained in the thermosetting composition. Organic silicon compounds, hardened materials obtained from thermosetting compositions, molded bodies, and sealing materials for light-emitting diodes.
[Means for solving problems]

本發明者為了解決所述課題而進行了努力研究。結果成功合成了液狀有機矽化合物,其包含雙層型矽化合物的結構,且並非固體,因此不需要溶媒,進而發現含有該化合物與硬化劑的熱硬化性組成物的硬化物於透明性、耐熱性等方面優異,從而完成了本發明。The present inventors have made intensive studies in order to solve the problems. As a result, a liquid organic silicon compound was successfully synthesized, which contains a double-layer silicon compound structure and is not a solid. Therefore, a solvent is not required, and it was found that the hardened material of the thermosetting composition containing the compound and the hardener is transparent, The present invention has been excellent in terms of heat resistance and the like.

即,本發明具有下述構成。
[1]一種液狀有機矽化合物,其是由下述通式(1)所表示。
That is, the present invention has the following configuration.
[1] A liquid organic silicon compound represented by the following general formula (1).

[化1]

[Chemical 1]

通式(1)中,R1 為自碳數1~8的烴基、脂環基或芳香族烴基中分別獨立地選擇的基。
通式(1)中,R2 為自碳數1~8的烴基、脂環基或芳香族烴基中分別獨立地選擇的基。
n分別獨立地為1~50的整數。
通式(1)中,R3 分別獨立地為碳數2~5的具有一個雙鍵的不飽和烴基。
[2]一種製造方法,其製造如所述[1]所述的液狀有機矽化合物,所述製造方法包括使下述通式(2-1)所表示的化合物與下述通式(2-2)所表示的化合物平衡化反應的步驟。
In the general formula (1), R 1 is a group independently selected from a hydrocarbon group having 1 to 8 carbon atoms, an alicyclic group, or an aromatic hydrocarbon group.
In the general formula (1), R 2 is a group independently selected from a hydrocarbon group having 1 to 8 carbon atoms, an alicyclic group, or an aromatic hydrocarbon group.
n is an integer of 1-50 each independently.
In the general formula (1), R 3 is each independently an unsaturated hydrocarbon group having 2 to 5 carbon atoms and having one double bond.
[2] A production method for producing the liquid organosilicon compound according to the above [1], the production method comprising combining a compound represented by the following general formula (2-1) with the following general formula (2 -2) A step of equilibrating the compound represented by the formula.

[化2]

[Chemical 2]

[化3]

[Chemical 3]

通式(2-1)中,R21 分別獨立地為碳數2~5的具有一個雙鍵的不飽和烴基。
通式(2-2)中,R22 為自碳數1~8的烴基、脂環基或芳香族烴基中分別獨立地選擇的基。
n為0~50的整數。
[3]一種熱硬化性樹脂組成物,其含有如所述[1]所述的液狀有機矽化合物。
[4]如所述[3]所述的熱硬化性樹脂組成物,其含有下述結構式(4)所表示的液狀有機矽化合物。
In the general formula (2-1), R 21 is each independently an unsaturated hydrocarbon group having one to two carbon atoms having 2 to 5 carbon atoms.
In the general formula (2-2), R 22 is a group independently selected from a hydrocarbon group having 1 to 8 carbon atoms, an alicyclic group, or an aromatic hydrocarbon group.
n is an integer from 0 to 50.
[3] A thermosetting resin composition containing the liquid organic silicon compound according to the above [1].
[4] The thermosetting resin composition according to the above [3], which contains a liquid organic silicon compound represented by the following structural formula (4).

[化4]

[Chemical 4]

[5]如所述[3]或[4]所述的熱硬化性樹脂組成物,其含有鉑觸媒。
[6]如所述[3]~[5]中任一項所述的熱硬化性樹脂組成物,其包含金屬氧化物或螢光體的至少一者。
[7]一種硬化物,其是使如所述[3]~[6]中任一項所述的熱硬化性樹脂組成物熱硬化而成。
[8]一種塗膜,其是塗佈如所述[3]~[6]中任一項所述的熱硬化性樹脂組成物而成。
[9]一種半導體用樹脂密封材,其包含如所述[3]~[6]中任一項所述的熱硬化性樹脂組成物。
[發明的效果]
[5] The thermosetting resin composition according to the above [3] or [4], which contains a platinum catalyst.
[6] The thermosetting resin composition according to any one of the above [3] to [5], which contains at least one of a metal oxide and a phosphor.
[7] A cured product obtained by thermally curing the thermosetting resin composition according to any one of [3] to [6].
[8] A coating film obtained by applying the thermosetting resin composition according to any one of [3] to [6].
[9] A resin sealing material for a semiconductor, comprising the thermosetting resin composition according to any one of [3] to [6].
[Effect of the invention]

本發明的熱硬化性樹脂組成物的硬化物例如高折射率、透明性、耐熱性、耐熱黃變性等優異。因此,含有硬化物的成形體可較佳地用於半導體的密封材、光半導體的密封材、光半導體的芯片焊接材(die bonding material)、絕緣膜、密封劑、光學透鏡等用途。另外,可用於透明材料、光學材料、光學膜、光學片、接著劑、電子材料、絕緣材料、層間絕緣膜、塗料、油墨、塗佈材料、成形材料、灌注材料、液晶密封劑、顯示裝置用密封劑、太陽電池密封材料、抗蝕劑材料、彩色濾光片、電子紙用材料、全息圖(hologram)用材料、太陽電池用材料、燃料電池用材料、顯示材料、記錄材料、防水材料、防濕材料、電池用固體電解質、氣體分離膜。另外,可用於向其他樹脂中的添加劑等。The cured product of the thermosetting resin composition of the present invention is excellent in, for example, high refractive index, transparency, heat resistance, heat yellowing resistance, and the like. Therefore, the molded body containing the cured product can be suitably used for applications such as sealing materials for semiconductors, sealing materials for optical semiconductors, die bonding materials for optical semiconductors, insulating films, sealants, and optical lenses. In addition, it can be used for transparent materials, optical materials, optical films, optical sheets, adhesives, electronic materials, insulating materials, interlayer insulating films, coatings, inks, coating materials, molding materials, potting materials, liquid crystal sealants, and display devices. Sealants, solar cell sealing materials, resist materials, color filters, electronic paper materials, hologram materials, solar cell materials, fuel cell materials, display materials, recording materials, waterproof materials, Moisture-proof materials, solid electrolytes for batteries, and gas separation membranes. In addition, it can be used as an additive in other resins.

<1.本發明的液狀有機矽化合物>
本發明的液狀有機矽化合物是由以下的通式(1)所表示。
<1. The liquid organic silicon compound of the present invention>
The liquid organic silicon compound of the present invention is represented by the following general formula (1).

[化5]

[Chemical 5]

通式(1)中,R1 為自碳數1~8的烴基、脂環基或芳香族烴基中分別獨立地選擇的基。
通式(1)中,R2 為自碳數1~8的烴基、脂環基或芳香族烴基中分別獨立地選擇的基。
n分別獨立地為1~50的整數。
通式(1)中,R3 分別獨立地為碳數2~5的具有一個雙鍵的不飽和烴基。
In the general formula (1), R 1 is a group independently selected from a hydrocarbon group having 1 to 8 carbon atoms, an alicyclic group, or an aromatic hydrocarbon group.
In the general formula (1), R 2 is a group independently selected from a hydrocarbon group having 1 to 8 carbon atoms, an alicyclic group, or an aromatic hydrocarbon group.
n is an integer of 1-50 each independently.
In the general formula (1), R 3 is each independently an unsaturated hydrocarbon group having 2 to 5 carbon atoms and having one double bond.

作為R1 較佳的烴基為分別獨立地自碳數1~4的烷基中選擇的基,脂環基為分別獨立地自環戊基、環己基中選擇的基,芳香族烴基為分別獨立地自苯基、萘基中選擇的基。若R1 為苯基則耐熱性優異,若為甲基則流動性優異。The preferred hydrocarbon group as R 1 is a group independently selected from alkyl groups having 1 to 4 carbon atoms, the alicyclic group is a group independently selected from cyclopentyl and cyclohexyl, and the aromatic hydrocarbon groups are independently independent A group selected from phenyl and naphthyl. When R 1 is a phenyl group, it is excellent in heat resistance, and when it is a methyl group, it is excellent in fluidity.

作為R2 較佳的烴基為分別獨立地自碳數1~4的烷基中選擇的基,脂環基為分別獨立地自環戊基、環己基中選擇的基,芳香族烴基為苯基。若R2 為甲基則耐熱性優異,若為苯基則阻氣性優異。
n分別獨立地為1~50的整數。較佳的n為1~30,更佳的n為3~23。若為所述範圍內,則與其他聚合性矽化合物的相容性充分,硬化物不會白濁。
作為R3 較佳的不飽和烴基具體而言例如可列舉乙烯基。
The preferred hydrocarbon group as R 2 is a group independently selected from an alkyl group having 1 to 4 carbon atoms, an alicyclic group is a group independently selected from a cyclopentyl group and a cyclohexyl group, and the aromatic hydrocarbon group is a phenyl group . When R 2 is a methyl group, it is excellent in heat resistance, and when it is a phenyl group, it is excellent in gas barrier properties.
n is an integer of 1-50 each independently. The preferred n is 1 to 30, and the more preferred n is 3 to 23. If it is in the said range, compatibility with other polymerizable silicon compounds will be sufficient, and hardened | cured material will not become cloudy.
Specific examples of the preferable unsaturated hydrocarbon group for R 3 include a vinyl group.

<2.通式(1)所表示的液狀有機矽化合物的製造方法>
本發明的通式(1)所表示的液狀有機矽化合物是由使下述通式(2-1)所表示的化合物與下述通式(2-2)所表示的化合物平衡化反應的步驟而製造。
<2. Method for producing liquid organic silicon compound represented by general formula (1)>
The liquid organosilicon compound represented by the general formula (1) of the present invention is obtained by balancing a compound represented by the following general formula (2-1) and a compound represented by the following general formula (2-2) Steps.

[化6]

[Chemical 6]

通式(2-1)中,R21 分別獨立地為碳數2~5的具有一個雙鍵的不飽和烴基。
作為R21 較佳的不飽和烴基具體而言例如可列舉乙烯基。
In the general formula (2-1), R 21 is each independently an unsaturated hydrocarbon group having one to two carbon atoms having 2 to 5 carbon atoms.
Specific examples of the preferable unsaturated hydrocarbon group for R 21 include a vinyl group.

[化7]

[Chemical 7]

通式(2-2)中,R22 為自碳數1~8的烴基、脂環基或芳香族烴基中分別獨立地選擇的基。
作為R22 較佳的烴基為分別獨立地自碳數1~4的烷基中選擇的基,脂環基為分別獨立地自環戊基、環己基中選擇的基,芳香族烴基為苯基。
n為0~50的整數。較佳的n為1~35,更佳的n為5~25。若為所述範圍內,則反應性充分,反應液不會變成凝膠狀。
In the general formula (2-2), R 22 is a group independently selected from a hydrocarbon group having 1 to 8 carbon atoms, an alicyclic group, or an aromatic hydrocarbon group.
The preferred hydrocarbon group as R 22 is a group independently selected from an alkyl group having 1 to 4 carbon atoms, an alicyclic group is a group independently selected from a cyclopentyl group and a cyclohexyl group, and the aromatic hydrocarbon group is a phenyl group. .
n is an integer from 0 to 50. The preferred n is 1 to 35, and the more preferred n is 5 to 25. If it is in the said range, reactivity will be sufficient and a reaction liquid will not become gelatinous.

通式(1)所表示的化合物可藉由通式(2-1)所表示的化合物與通式(2-2)所表示的化合物的平衡化反應而獲得。
反應溶媒若為不與所述化合物縮合的溶媒,則可為任意溶媒。作為所述溶媒,例如可列舉己烷及庚烷等烴系溶媒、苯、甲苯及二甲苯等芳香族烴系溶媒、二乙醚、四氫呋喃(Tetrahydrofuranyl,THF)、二噁烷及環戊基甲醚等醚系溶媒、二氯甲烷及氯仿等鹵化烴系溶媒、乙酸乙酯等酯系溶媒、以及N-甲基-2-吡咯啶酮(N-methyl pyrrolidone,NMP)等內醯胺系溶媒。所述溶媒可為單一溶媒,亦可為兩種以上的溶媒。其中,更佳為甲苯。
反應溫度通常為40℃~150℃,較佳為110℃~120℃。
作為觸媒,通常使用強酸或強鹼。本發明的液狀有機矽化合物的製造方法中,若考慮倍半矽氧烷的反應的穩定性,則作為觸媒,較佳為強酸。作為所述觸媒,例如可列舉鹽酸、硫酸、氟硫酸、三氟甲磺酸、活性白土、磺酸系離子交換樹脂。其中,更佳為磺酸系離子交換樹脂。
The compound represented by the general formula (1) can be obtained by an equilibrium reaction between a compound represented by the general formula (2-1) and a compound represented by the general formula (2-2).
The reaction solvent may be any solvent as long as it is a solvent that does not condense with the compound. Examples of the solvent include hydrocarbon solvents such as hexane and heptane, aromatic hydrocarbon solvents such as benzene, toluene, and xylene, diethyl ether, tetrahydrofuranyl (THF), dioxane, and cyclopentyl methyl ether. Ether solvents, halogenated hydrocarbon solvents such as dichloromethane and chloroform, ester solvents such as ethyl acetate, and lactamamine solvents such as N-methyl-2-pyrrolidone (NMP). The solvent may be a single solvent or two or more solvents. Among these, toluene is more preferable.
The reaction temperature is usually 40 ° C to 150 ° C, and preferably 110 ° C to 120 ° C.
As the catalyst, a strong acid or a strong base is usually used. In the method for producing a liquid organosilicon compound of the present invention, in consideration of the stability of the reaction of silsesquioxane, a strong acid is preferred as a catalyst. Examples of the catalyst include hydrochloric acid, sulfuric acid, fluorosulfuric acid, trifluoromethanesulfonic acid, activated clay, and a sulfonic acid-based ion exchange resin. Among them, a sulfonic acid-based ion exchange resin is more preferred.

<3.本件發明的熱硬化性樹脂組成物>
3-1.第1成分
本件發明的熱硬化性樹脂組成物含有通式(1)所表示的液狀有機矽化合物作為第1成分。通式(1)所表示的液狀有機矽化合物具有耐熱性,使熱硬化性樹脂組成物的耐熱性提高。
<3. Thermosetting resin composition of the present invention>
3-1. First component The thermosetting resin composition of the present invention contains a liquid organic silicon compound represented by the general formula (1) as a first component. The liquid organosilicon compound represented by the general formula (1) has heat resistance and improves the heat resistance of the thermosetting resin composition.

相對於熱硬化性樹脂組成物總量,通式(1)所表示的液狀有機矽化合物的含量較佳為1質量%~99質量%,更佳為20質量%~80質量%。若為所述範圍內,則與其他成分的相容性充分,可抑制硬化物的白濁。The content of the liquid organic silicon compound represented by the general formula (1) is preferably 1% to 99% by mass, and more preferably 20% to 80% by mass based on the total amount of the thermosetting resin composition. If it is in the said range, compatibility with other components will be sufficient and the whiteness of hardened | cured material can be suppressed.

3-2.第2成分
本件發明的熱硬化性樹脂組成物含有下述結構式(4)所表示的液狀有機矽化合物作為第2成分。
3-2. Second component The thermosetting resin composition of the present invention contains a liquid organic silicon compound represented by the following structural formula (4) as a second component.

[化8]

[Chemical 8]

相對於熱硬化性樹脂組成物總量,所述結構式(4)所表示的液狀有機矽化合物的含量較佳為1質量%~99質量%,更佳為20質量%~80質量%。若為所述範圍內,則與熱硬化性樹脂組成物的反應性充分,可抑制硬化物變成凝膠狀。The content of the liquid organic silicon compound represented by the structural formula (4) is preferably 1% to 99% by mass, and more preferably 20% to 80% by mass with respect to the total amount of the thermosetting resin composition. Within the above range, the reactivity with the thermosetting resin composition is sufficient, and the cured product can be suppressed from becoming gelatinous.

3-3.其他成分
3-3-1.硬化觸媒
本件發明的熱硬化性樹脂組成物視需要含有硬化觸媒作為其他成分。
3-3. Other ingredients
3-3-1. Hardening catalyst The thermosetting resin composition of the present invention contains a hardening catalyst as other components as necessary.

硬化觸媒若為通常用作反應觸媒的過渡金屬觸媒,則並無特別限定,較佳為使用鉑觸媒。作為鉑觸媒的例子,可選擇通常的矽氫化觸媒。較佳的矽氫化觸媒的例子為卡斯特觸媒(Karstedt catalyst)、斯皮爾觸媒(Speier catalyst)、六氯鉑酸等,該些是通常熟知的鉑觸媒。The hardening catalyst is not particularly limited as long as it is a transition metal catalyst generally used as a reaction catalyst, and a platinum catalyst is preferably used. As an example of a platinum catalyst, a general hydrosilylation catalyst can be selected. Examples of preferred hydrosilylation catalysts are Karstedt catalyst, Speier catalyst, hexachloroplatinic acid, etc., which are commonly known platinum catalysts.

硬化觸媒的使用量以觸媒中所含的過渡金屬相對於熱硬化性樹脂組成物的質量比計較佳為0.1質量ppm~10質量ppm。若添加比例為所述範圍內,則難以引起硬化不良,另外不存在引起熱硬化性樹脂組成物的製備後的適用期變得過短而無法使用這一不良情況之虞,另外亦不產生硬化物的著色。更佳的添加比例為0.5質量ppm~4質量ppm。The use amount of the hardening catalyst is preferably 0.1 to 10 mass ppm based on the mass ratio of the transition metal contained in the catalyst to the thermosetting resin composition. If the addition ratio is within the above range, it is difficult to cause hardening failure, and there is no possibility that the pot life after preparation of the thermosetting resin composition becomes too short to be usable, and hardening does not occur. The color of things. A more preferable addition ratio is 0.5 mass ppm to 4 mass ppm.

3-3-2.金屬氧化物
本件發明的熱硬化性樹脂組成物視需要含有金屬氧化物作為其他成分。若含有金屬氧化物,則光散射性提高。作為較佳的金屬氧化物,可列舉氧化矽、氧化鈦、氧化鋅等。相對於熱硬化性樹脂組成物總量,金屬氧化物的含量較佳為1質量%~90質量%,更佳為5質量%~85質量%。若為所述範圍內,則將熱硬化性樹脂組成物用作光擴散材或光反射材時具有充分的光擴散性及光反射性,且不會喪失成形性。
金屬氧化物可僅使用一種,亦可併用兩種以上。
3-3-2. Metal oxide The thermosetting resin composition of the present invention contains a metal oxide as another component as necessary. When a metal oxide is contained, light-scattering property improves. Preferable metal oxides include silicon oxide, titanium oxide, and zinc oxide. The content of the metal oxide is preferably 1% to 90% by mass, and more preferably 5% to 85% by mass based on the total amount of the thermosetting resin composition. When it is in the said range, when using a thermosetting resin composition as a light-diffusion material or a light-reflective material, it has sufficient light-diffusion property and light-reflective property, and does not lose a moldability.
One kind of metal oxide may be used, or two or more kinds may be used in combination.

3-3-3.螢光體
本件發明的熱硬化性樹脂組成物視需要含有螢光體作為其他成分。若含有螢光體,則可將LED的藍色光的一部分轉換為黃色、綠色、紅色而轉換為白色光。作為較佳的螢光體,例如可列舉釔鋁石榴石、氧氮化矽鋁鈣、氧氮化矽鋁、釕鋁石榴石等。
3-3-3. Phosphor The thermosetting resin composition of the present invention contains a phosphor as other components as necessary. When a phosphor is included, a part of the blue light of the LED can be converted into yellow, green, and red and into white light. Preferred phosphors include yttrium aluminum garnet, calcium aluminum oxynitride, silicon aluminum oxynitride, and ruthenium aluminum garnet.

相對於熱硬化性樹脂組成物總量,螢光體的含量較佳為1質量%~90質量%,更佳為5質量%~85質量%。若為所述範圍內,則熱硬化性樹脂組成物的波長轉換性充分,不會喪失成形性。
螢光體可僅使用一種,亦可併用兩種以上。
[實施例]
The content of the phosphor is preferably 1% to 90% by mass, and more preferably 5% to 85% by mass based on the total amount of the thermosetting resin composition. If it is in the said range, the wavelength conversion property of a thermosetting resin composition will be sufficient, and moldability will not be lost.
Only one phosphor may be used, or two or more phosphors may be used in combination.
[Example]

基於實施例對本發明進行更詳細的說明。再者,本發明的範圍並不受以下實施例限定。The present invention will be described in more detail based on examples. The scope of the present invention is not limited by the following examples.

再者,本件發明的熱硬化性樹脂組成物等利用下述分析法鑑定。
<數量平均分子量、重量平均分子量的測定>
本發明中合成的聚合物的數量平均分子量與重量平均分子量以如下方式測定。
使用日本分光股份有限公司製造的高效液相層析儀系統CO-2065plus,將試樣濃度1 wt%的THF溶液20 μL作為分析樣品,於管柱:索得克斯(Shodex)KF804L(昭和電工股份有限公司製造)(串聯連接2根)、管柱溫度:40℃、檢測器:RI、溶離液:THF、以及溶離液流速:每分鐘1.0 mL下,利用凝膠滲透層析(Gel Permeation Chromatography,GPC)法來測定,並進行聚苯乙烯換算,藉此而求出。
The thermosetting resin composition and the like of the present invention were identified by the following analysis method.
<Measurement of number average molecular weight and weight average molecular weight>
The number average molecular weight and weight average molecular weight of the polymer synthesized in the present invention are measured in the following manner.
A high performance liquid chromatography system CO-2065plus manufactured by JASCO Corporation was used, and 20 μL of a THF solution with a sample concentration of 1 wt% was used as the analysis sample. The column was: Shodex KF804L (Showa Denko (Manufactured by Co., Ltd.) (two connected in series), column temperature: 40 ° C, detector: RI, eluent: THF, and flow rate of the eluent: 1.0 mL per minute by Gel Permeation Chromatography , GPC) method, and calculated by polystyrene conversion.

<核磁共振(nuclear magnetic resonance,NMR)(核磁共振光譜)>
使用日本電子股份有限公司製造的400MHZ的NMR,將測定樣品溶解於重丙酮(和光純藥工業股份有限公司製造)中進行測定。另外,根據1 H-NMR的積分比決定導入的平均矽酮鏈長。
<黏度>
使用東機產業股份有限公司製造的TV-22型黏度計錐板型,於恆溫槽溫度25℃下進行測定。
<Nuclear magnetic resonance (NMR) (nuclear magnetic resonance spectrum)>
The measurement sample was dissolved in heavy acetone (manufactured by Wako Pure Chemical Industries, Ltd.) using 400 MHZ NMR manufactured by Japan Electronics Co., Ltd. for measurement. In addition, the average silicone chain length introduced was determined based on the integration ratio of 1 H-NMR.
< viscosity >
The TV-22 viscometer cone and plate type manufactured by Toki Sangyo Co., Ltd. was used for measurement at a constant temperature bath temperature of 25 ° C.

實施例中使用的試劑等如下所述。
二乙烯基聚矽氧烷1[相當於式(2-2),在兩末端具有乙烯基的數量平均分子量為700的聚二甲基矽氧烷]:JNC股份有限公司製造
The reagents used in the examples are as follows.
Divinyl polysiloxane 1 [equivalent to formula (2-2), polydimethylsiloxane having a number average molecular weight of 700 at both ends of the vinyl]: manufactured by JNC Corporation

[化9]

[Chemical 9]

二乙烯基聚矽氧烷2[相當於式(2-2),在兩末端具有乙烯基的數量平均分子量為2100的聚二甲基矽氧烷]:JNC股份有限公司製造Divinyl polysiloxane 2 [equivalent to formula (2-2), polydimethyl siloxane having a number average molecular weight of 2100 at both ends of the polydimethyl siloxane]: manufactured by JNC Corporation

[化10]

[Chemical 10]

MVS-H(硬化延遲劑、物質名、1,3,5,7-四乙烯基-1,3,5,7-四甲基環四矽氧烷):JNC股份有限公司製造
鉑觸媒:Pt-VTSC-3.0X(1,3-二乙烯基-1,1,3,3四甲基二矽氧烷鉑(0)錯合物二甲苯溶液、鉑含有率:3.0 wt%)日本優美科(Japan umicore)股份有限公司製造
MVS-H (hardening retarder, substance name, 1,3,5,7-tetravinyl-1,3,5,7-tetramethylcyclotetrasiloxane): Platinum catalyst manufactured by JNC Corporation: Pt-VTSC-3.0X (1,3-divinyl-1,1,3,3 tetramethyldisilanium platinum (0) complex xylene solution, platinum content: 3.0 wt%) (Japan umicore) Co., Ltd.

反應中使用的溶媒若為不阻礙反應的進行的溶媒,則並無特別限制。為苯、甲苯、二甲苯等芳香族烴系溶媒、四氫呋喃(THF)、環甲基戊醚、二噁烷等醚系溶媒、己烷、庚烷等烴系溶媒、甲醇、乙醇、異丙醇等醇系溶媒。該些溶媒可單獨使用,亦可將其多種組合使用。The solvent used in the reaction is not particularly limited as long as it is a solvent that does not inhibit the progress of the reaction. Aromatic hydrocarbon solvents such as benzene, toluene, xylene, ether solvents such as tetrahydrofuran (THF), cyclomethylpentyl ether, dioxane, hydrocarbon solvents such as hexane, heptane, methanol, ethanol, isopropanol And other alcohol-based solvents. These solvents may be used singly or in combination.

[合成例1]
<倍半矽氧烷衍生物(DD-4OH)的合成>
利用日本專利第5704168號公報記載的方法合成下述DD-4OH。
[Synthesis example 1]
<Synthesis of silsesquioxane derivative (DD-4OH)>
The following DD-4OH was synthesized by the method described in Japanese Patent No. 5704168.

[化11]

[Chemical 11]

[合成例2]
<倍半矽氧烷衍生物(DD(Me)-OH)的合成>
利用日本專利第4379120號公報記載的方法合成下述DD(Me)-OH。
[Synthesis example 2]
<Synthesis of silsesquioxane derivative (DD (Me) -OH)>
The following DD (Me) -OH was synthesized by the method described in Japanese Patent No. 4379120.

[化12]

[Chemical 12]

[合成例3]
<有機聚矽氧烷的合成>
下述結構式(4)所表示的化合物是利用日本專利第5704168號公報記載的方法合成。
[Synthesis example 3]
< Synthesis of Organic Polysiloxanes >
The compound represented by the following structural formula (4) was synthesized by a method described in Japanese Patent No. 5704168.

[化13]

[Chemical 13]

[合成例4]
<倍半矽氧烷衍生物[DD(Ph)-OH]的合成>
於安裝有溫度計及滴加漏斗的反應容器中裝入100.0 g DD-4OH、49.4 g苯基三氯矽烷、660 ml四氫呋喃。於冷卻為5℃後,加入42.6 g三乙胺,於室溫下攪拌4小時。於冷卻為5℃後加入100 ml純水,於室溫下攪拌1小時。於加入500 ml環戊基甲醚後,進行水洗直至有機層顯示中性。於將溶媒減壓蒸餾去除而獲得的固體分散於140 ml甲醇中後,進行減壓過濾。於45℃下進行減壓乾燥,而獲得110.0 g下式所表示的白色固體[DD(Ph)-OH]。
[Synthesis example 4]
<Synthesis of silsesquioxane derivative [DD (Ph) -OH]>
A reaction vessel equipped with a thermometer and a dropping funnel was charged with 100.0 g of DD-4OH, 49.4 g of phenyltrichlorosilane, and 660 ml of tetrahydrofuran. After cooling to 5 ° C, 42.6 g of triethylamine was added, and the mixture was stirred at room temperature for 4 hours. After cooling to 5 ° C, 100 ml of pure water was added, and the mixture was stirred at room temperature for 1 hour. After adding 500 ml of cyclopentyl methyl ether, washing with water was performed until the organic layer showed neutrality. The solid obtained by distilling off the solvent under reduced pressure was dispersed in 140 ml of methanol, and then filtered under reduced pressure. After drying under reduced pressure at 45 ° C, 110.0 g of a white solid [DD (Ph) -OH] represented by the following formula was obtained.

[化14]

[Chemical 14]

關於所獲得的白色固體,根據下述分析結果判斷為具有所述[DD(Ph)-OH]的結構(DD-4H)。1 H-NMR(溶劑:重丙酮):δ(質量ppm):6.7-6.8(m,1.2H)、7.2-7.8(m,50H)The obtained white solid was determined to have the structure (DD-4H) of the [DD (Ph) -OH] based on the following analysis results. 1 H-NMR (solvent: heavy acetone): δ (mass ppm): 6.7-6.8 (m, 1.2H), 7.2-7.8 (m, 50H)

[實施例1]
<倍半矽氧烷衍生物[化合物1:DD(Ph)-Si6V]的合成>
於安裝有回流冷卻器、溫度計的反應容器中裝入5.0 g DD(Ph)-OH、1.0 g三菱化學股份有限公司製造的離子交換樹脂RCP160M、20 ml甲苯、5.8 g JNC股份有限公司製造的二乙烯基聚矽氧烷1。於加熱回流1小時後,對離子交換樹脂進行過濾分離。於利用20 ml水對反應液進行清洗後,減壓蒸餾去除溶媒。於利用20 ml甲醇對反應液進行清洗後,減壓蒸餾去除溶媒。於45℃下進行減壓乾燥,而獲得6.8 g無色透明的液體[DD(Ph)-Si6V]。
[Example 1]
<Synthesis of silsesquioxane derivative [Compound 1: DD (Ph) -Si6V]>
A reaction vessel equipped with a reflux cooler and a thermometer was charged with 5.0 g of DD (Ph) -OH, 1.0 g of ion exchange resin RCP160M manufactured by Mitsubishi Chemical Corporation, 20 ml of toluene, and 5.8 g of two manufactured by JNC Corporation. Vinyl polysiloxane After heating under reflux for 1 hour, the ion exchange resin was separated by filtration. After the reaction solution was washed with 20 ml of water, the solvent was distilled off under reduced pressure. After the reaction solution was washed with 20 ml of methanol, the solvent was distilled off under reduced pressure. It was dried under reduced pressure at 45 ° C to obtain 6.8 g of a colorless and transparent liquid [DD (Ph) -Si6V].

關於所獲得的無色透明的液體,根據下述分析結果判斷為具有下述結構。1 H-NMR(溶劑:重丙酮):δ(質量ppm):-0.1-0.2(m,72H)、5.7-6.2(m,5.3H)、7.2-7.9(m,50H)黏度=4200 mPas數量平均分子量:Mn=2000重量平均分子量:Mw=2900The obtained colorless and transparent liquid was judged to have the following structure based on the following analysis results. 1 H-NMR (solvent: heavy acetone): δ (mass ppm): -0.1-0.2 (m, 72H), 5.7-6.2 (m, 5.3H), 7.2-7.9 (m, 50H) viscosity = 4200 mPas Average molecular weight: Mn = 2000 weight average molecular weight: Mw = 2900

[化15]

[Chemical 15]

[實施例2]
<倍半矽氧烷衍生物[化合物2:DD(Ph)-Si23V]的合成>
於安裝有回流冷卻器、溫度計的反應容器中裝入5.0 g DD(Ph)-OH、1.0 g三菱化學股份有限公司製造的離子交換樹脂RCP160M、20 ml甲苯、15.3 g JNC股份有限公司製造的二乙烯基聚矽氧烷2。於加熱回流1小時後,對離子交換樹脂進行過濾分離。於利用20 ml水對反應液進行清洗後,減壓蒸餾去除溶媒。於利用20 ml甲醇對反應液進行清洗後,減壓蒸餾去除溶媒。於45℃下進行減壓乾燥,而獲得12.0 g無色透明的液體[DD(Ph)-Si23V]。
[Example 2]
<Synthesis of Silsesquioxane Derivative [Compound 2: DD (Ph) -Si23V]>
A reaction vessel equipped with a reflux cooler and a thermometer was charged with 5.0 g of DD (Ph) -OH, 1.0 g of ion exchange resin RCP160M manufactured by Mitsubishi Chemical Corporation, 20 ml of toluene, and 15.3 g of two manufactured by JNC Corporation. Vinyl polysiloxane After heating under reflux for 1 hour, the ion exchange resin was separated by filtration. After the reaction solution was washed with 20 ml of water, the solvent was distilled off under reduced pressure. After the reaction solution was washed with 20 ml of methanol, the solvent was distilled off under reduced pressure. It was dried under reduced pressure at 45 ° C to obtain 12.0 g of a colorless and transparent liquid [DD (Ph) -Si23V].

關於所獲得的無色透明的液體,根據下述分析結果判斷為具有下述結構。1 H-NMR(溶劑:重丙酮):δ(質量ppm):-0.1-0.2(m,277H)、5.7-6.2(m,7.1H)、7.2-7.9(m,50H)黏度=275 mPas數量平均分子量:Mn=4300重量平均分子量:Mw=6600The obtained colorless and transparent liquid was judged to have the following structure based on the following analysis results. 1 H-NMR (solvent: heavy acetone): δ (mass ppm): -0.1-0.2 (m, 277H), 5.7-6.2 (m, 7.1H), 7.2-7.9 (m, 50H) viscosity = 275 mPas quantity Average molecular weight: Mn = 4300 Weight average molecular weight: Mw = 6600

[化16]

[Chemical 16]

[實施例3]
<倍半矽氧烷衍生物[化合物3:DD(Me)-Si8V]的合成>
於安裝有回流冷卻器、溫度計的反應容器中裝入5.0 g DD(Me)-OH、1.0 g三菱化學股份有限公司製造的離子交換樹脂RCP160M、20 ml甲苯、7.8 g JNC股份有限公司製造的二乙烯基聚矽氧烷1。於加熱回流1小時後,對離子交換樹脂進行過濾分離。於利用20 ml水對反應液進行清洗後,減壓蒸餾去除溶媒。於利用20 ml甲醇對反應液進行清洗後,減壓蒸餾去除溶媒。於45℃下進行減壓乾燥,而獲得7.6 g無色透明的液體[DD(Me)-Si8V]。
[Example 3]
<Synthesis of Silsesquioxane Derivative [Compound 3: DD (Me) -Si8V]>
A reaction vessel equipped with a reflux cooler and a thermometer was charged with 5.0 g of DD (Me) -OH, 1.0 g of ion exchange resin RCP160M manufactured by Mitsubishi Chemical Corporation, 20 ml of toluene, and 7.8 g of two manufactured by JNC Corporation. Vinyl polysiloxane After heating under reflux for 1 hour, the ion exchange resin was separated by filtration. After the reaction solution was washed with 20 ml of water, the solvent was distilled off under reduced pressure. After the reaction solution was washed with 20 ml of methanol, the solvent was distilled off under reduced pressure. It was dried under reduced pressure at 45 ° C to obtain 7.6 g of a colorless and transparent liquid [DD (Me) -Si8V].

關於所獲得的無色透明的液體,根據下述分析結果判斷為具有下述結構。1 H-NMR(溶劑:重丙酮):δ(質量ppm):0.0-0.2(m,100H)、0.3-0.4(m,4.3H)、5.7-6.2(m,2.7H)7.1-7.7(m,40H)黏度=1300 mPas數量平均分子量:Mn=4300重量平均分子量:Mw=7000The obtained colorless and transparent liquid was judged to have the following structure based on the following analysis results. 1 H-NMR (solvent: heavy acetone): δ (mass ppm): 0.0-0.2 (m, 100H), 0.3-0.4 (m, 4.3H), 5.7-6.2 (m, 2.7H) 7.1-7.7 (m , 40H) viscosity = 1300 mPas number average molecular weight: Mn = 4300 weight average molecular weight: Mw = 7000

[化17]

[Chemical 17]

[實施例4]
<倍半矽氧烷衍生物[化合物4:DD(Me)-Si25V]的合成>
於安裝有回流冷卻器、溫度計的反應容器中裝入5.0 g DD(Me)-OH、1.0 g三菱化學股份有限公司製造的離子交換樹脂RCP160M、20 ml甲苯、18.6 g JNC股份有限公司製造的二乙烯基聚矽氧烷2。於加熱回流1小時後,對離子交換樹脂進行過濾分離。於利用20 ml水對反應液進行清洗後,減壓蒸餾去除溶媒。於利用20 ml甲醇對反應液進行清洗後,減壓蒸餾去除溶媒。於45℃下進行減壓乾燥,而獲得10.7 g無色透明的液體[DD(Me)-Si25V]。
[Example 4]
<Synthesis of silsesquioxane derivative [Compound 4: DD (Me) -Si25V]>
A reaction vessel equipped with a reflux cooler and a thermometer was charged with 5.0 g of DD (Me) -OH and 1.0 g of ion exchange resin RCP160M manufactured by Mitsubishi Chemical Corporation, 20 ml of toluene, and 18.6 g of JNC Corporation Vinyl polysiloxane After heating under reflux for 1 hour, the ion exchange resin was separated by filtration. After the reaction solution was washed with 20 ml of water, the solvent was distilled off under reduced pressure. After the reaction solution was washed with 20 ml of methanol, the solvent was distilled off under reduced pressure. It was dried under reduced pressure at 45 ° C to obtain 10.7 g of a colorless and transparent liquid [DD (Me) -Si25V].

關於所獲得的無色透明的液體,根據下述分析結果判斷為具有下述結構。1 H-NMR(溶劑:重丙酮):δ(質量ppm):0.0-0.2(m,297H)、0.3-0.4(m,4.0H)、5.7-6.2(m,4.8H)7.2-7.9(m,40H)黏度=262 mPas數量平均分子量:Mn=5900重量平均分子量:Mw=9800The obtained colorless and transparent liquid was judged to have the following structure based on the following analysis results. 1 H-NMR (solvent: heavy acetone): δ (mass ppm): 0.0-0.2 (m, 297H), 0.3-0.4 (m, 4.0H), 5.7-6.2 (m, 4.8H) 7.2-7.9 (m , 40H) viscosity = 262 mPas number average molecular weight: Mn = 5900 weight average molecular weight: Mw = 9800

[化18]

[Chemical 18]

[實施例5]
<熱硬化性樹脂組成物的製備>
於螺旋管瓶中加入所述實施例中合成的化合物或二乙烯基聚矽氧烷1及利用下述結構式(4)所表示的有機聚矽氧烷。將螺旋管瓶設置於自轉、公轉混合機[新基(Thinky)股份有限公司製造的「去泡攪拌太郎(註冊商標)」ARE-250]中,進行混合、脫泡。
[Example 5]
<Preparation of thermosetting resin composition>
The compound synthesized in the example or the divinyl polysiloxane 1 and the organopolysiloxane represented by the following structural formula (4) were added to a spiral bottle. The spiral vial was set in a rotation and revolution mixer ["defoaming and stirring Taro (registered trademark)" ARE-250] manufactured by Thinky Co., Ltd., and mixed and defoamed.

[化19]

[Chemical 19]

其次,以硬化延遲劑的濃度成為10質量ppm、鉑觸媒濃度成為1質量ppm的方式加入,再次利用自轉、公轉混合機進行混合、脫泡,而獲得作為熱硬化性樹脂組成物的硬化物a~硬化物d及比較硬化物a~比較硬化物b。於表1中示出各熱硬化性樹脂組成物的摻合量(質量份)。Next, it is added so that the concentration of the hardening retarder becomes 10 mass ppm and the concentration of the platinum catalyst becomes 1 mass ppm, and mixing and defoaming are performed again using a rotation and revolution mixer to obtain a cured product as a thermosetting resin composition. a to hardened material d and comparative hardened material a to comparative hardened material b. Table 1 shows the blending amount (parts by mass) of each thermosetting resin composition.

<硬化物的製作>
對於所述熱硬化性樹脂組成物,將霓佳斯(nichias)股份有限公司製造的納阜隆(Naflon)SP墊片(4 mm徑)作為間隙物夾持於兩片玻璃中,於其中流入熱硬化性樹脂組成物,依次於80℃下加熱1小時,其後於150℃下加熱4小時,藉此使其硬化,揭下玻璃而獲得30 mm×35 mm×4 mm厚的表面平滑的硬化物a~硬化物d及比較硬化物a~比較硬化物b。分割為二,並將30 mm×20 mm×4 mm作為透過率測定用樣品。將30 mm×10 mm×4 mm作為折射率測定用樣品。
< Production of hardened products >
Regarding the thermosetting resin composition, a Naflon SP gasket (4 mm diameter) manufactured by Nichias Co., Ltd. was held as a spacer between two pieces of glass, and flowed into the glass. The thermosetting resin composition was sequentially heated at 80 ° C. for 1 hour, and then at 150 ° C. for 4 hours to harden it. The glass was peeled off to obtain a smooth surface with a thickness of 30 mm × 35 mm × 4 mm. Hardened material a to hardened material d and comparative hardened material a to comparative hardened material b. Divided into two, and 30 mm × 20 mm × 4 mm was used as a sample for measuring transmittance. 30 mm × 10 mm × 4 mm was used as a sample for refractive index measurement.

關於所獲得的硬化物a~硬化物c及比較硬化物a,藉由以下方法評價其物性。將其結果示於表2中。About the obtained hardened | cured material a-hardened | cured material c and comparative hardened | cured material a, the physical property was evaluated by the following method. The results are shown in Table 2.

<透過率測定>
於硬化物的中心部的一處,使用日本分光股份有限公司製造的紫外可見分光光度計 V-650,測定波長450 nm下的光的透過率。
< Transmittance measurement >
A UV-visible spectrophotometer V-650 manufactured by JASCO Corporation was used to measure the transmittance of light at a wavelength of 450 nm at one place in the center of the cured product.

<折射率>
利用日本工業標準(Japanese Industrial Standards,JIS)K7142(2014年)製作試驗片(30 mm×10 mm×4 mm)。使用所述試驗片,藉由阿貝折射計(艾拓(Atago)股份有限公司製造的NAR-2T),使用鈉燈的D線(586 nm),測定試驗片的一處的折射率。中間液使用1-溴萘(和光純藥工業股份有限公司製造)。
<Refractive index>
The Japanese Industrial Standards (JIS) K7142 (2014) was used to make test pieces (30 mm × 10 mm × 4 mm). Using the test piece, the refractive index of one place of the test piece was measured using an Abbe refractometer (NAR-2T manufactured by Atago Co., Ltd.) using a D line (586 nm) of a sodium lamp. As the intermediate liquid, 1-bromonaphthalene (Wako Pure Chemical Industries, Ltd.) was used.

<耐熱性的試驗>
耐熱試驗利用比先前(例如現有文獻1中於200℃下168小時的加熱)嚴格的以下方法實施、評價。
將所述厚度4 mm的硬化物放入至250℃的烘箱(清潔烘箱:大和(Yamato)科學股份有限公司製造的DE410)中,加熱處理1000小時。
< Test of heat resistance >
The heat resistance test is performed and evaluated by the following method, which is stricter than the conventional method (for example, heating at 200 ° C. for 168 hours in Existing Document 1).
The hardened product having a thickness of 4 mm was placed in an oven (cleaning oven: DE410 manufactured by Yamato Scientific Co., Ltd.) at 250 ° C., and heat-treated for 1,000 hours.

·耐熱透明性
利用紫外可見分光光度計測定試驗後的硬化物的光線透過率,於根據波長450 nm的透過率計算所述波長下的保持率(%)(於250℃下進行1000小時熱處理後的透過率/初始透過率×100)後,計算耐熱透明性(各硬化物的保持率/比較硬化物a的保持率)並進行評價。此處,「初始透過率」為熱處理前的透過率。
· Heat-resistant transparency The light transmittance of the hardened material after the test was measured with an ultraviolet-visible spectrophotometer, and the retention rate at the wavelength (%) was calculated based on the transmittance at a wavelength of 450 nm (after heat treatment at 250 ° C for 1000 hours After the transmittance / initial transmittance × 100), heat-resistant transparency (retention ratio of each cured product / retention ratio of the comparative cured product a) was calculated and evaluated. Here, the "initial transmittance" is a transmittance before heat treatment.

·耐熱尺寸穩定性
利用數位厚度儀測定試驗後的硬化物的中心的板厚,於計算尺寸保持率(%)(於250℃下進行1000小時熱處理後的厚度/初始厚度×100)後,計算耐熱尺寸穩定性(各硬化物的尺寸保持率/比較硬化物a的尺寸保持率)並進行評價。此處,「初始厚度」為熱處理前的厚度。
· Heat-resistant dimensional stability The thickness of the center of the hardened material after the test was measured with a digital thickness meter, and the dimensional retention (%) (thickness after heat treatment at 250 ° C for 1000 hours / initial thickness × 100) was calculated and then calculated The heat-resistant dimensional stability (the dimensional retention of each cured product / the dimensional retention of the comparative cured product a) was evaluated. Here, the "initial thickness" is the thickness before the heat treatment.

·耐熱重量穩定性
利用數位天平測定試驗後的硬化物的重量,於計算重量保持率(%)(於250℃下進行1000小時熱處理後的重量/初始重量×100)後,計算耐熱重量穩定性(各硬化物的重量保持率/比較硬化物a的重量保持率)並進行評價。此處,「初始重量」為熱處理前的重量。
Heat-resistant weight stability The weight of the hardened product after the test was measured with a digital balance, and the heat-resistant weight stability was calculated after calculating the weight retention rate (%) (weight after 1000 hours heat treatment at 250 ° C / initial weight × 100). (Weight retention of each cured product / weight retention of the comparative cured product a) and evaluation was performed. Here, "initial weight" is the weight before heat processing.

[表1]

表1 硬化物的摻合比率
[Table 1]

Table 1 Blending ratio of hardened products

[表2]


表2 硬化物的物性
[Table 2]


Table 2 Physical properties of hardened products

如表2所示,可知添加了本發明的化合物1~化合物3的硬化物a~硬化物c的耐熱尺寸穩定性優異。另外可知,添加了本發明的化合物1及化合物2的硬化物a及硬化物b的耐熱透明性優異,添加了本發明的化合物1的硬化物a的耐熱重量穩定性優異。As shown in Table 2, it was found that the cured product a to the cured product c to which the compound 1 to compound 3 of the present invention were added was excellent in heat resistance dimensional stability. Moreover, it turns out that hardened | cured material a and hardened | cured material b which added the compound 1 and compound 2 of this invention are excellent in heat resistance transparency, and hardened | cured material a which added the compound 1 of this invention is excellent in heat resistance weight stability.

使用特定的態樣對本發明進行詳細說明,但對於本領域技術人員而言可明確:可不脫離本發明的意圖與範圍而進行各種變更及變形。The present invention will be described in detail using specific aspects, but it will be clear to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the present invention.

參照特定的態樣對本發明進行詳細說明,但對於本領域技術人員而言可明確:可不脫離本發明的精神與範圍而進行各種變更及修正。再者,本申請案基於2018年2月20日提出申請的日本專利(日本專利特願2018-27674),其整體藉由引用而被援用。另外,此處引用的所有參照作為整體而被引入。
[產業上之可利用性]
The present invention will be described in detail with reference to specific aspects, but it will be clear to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the present invention. Furthermore, this application is based on a Japanese patent filed on February 20, 2018 (Japanese Patent Application No. 2018-27674), which is incorporated by reference in its entirety. In addition, all references cited herein are incorporated as a whole.
[Industrial availability]

本發明的有機矽化合物及包含該化合物的熱硬化性樹脂組成物可於LED等光半導體用密封材、絕緣膜、密封劑、接著劑、光學透鏡等中利用。The organosilicon compound of the present invention and a thermosetting resin composition containing the compound can be used in sealing materials for optical semiconductors such as LEDs, insulating films, sealants, adhesives, optical lenses, and the like.

no

no

Claims (9)

一種液狀有機矽化合物,其是由下述通式(1)所表示: 通式(1)中,R1 為自碳數1~8的烴基、脂環基或芳香族烴基中分別獨立地選擇的基; 通式(1)中,R2 為自碳數1~8的烴基、脂環基或芳香族烴基中分別獨立地選擇的基; n分別獨立地為1~50的整數; 通式(1)中,R3 分別獨立地為碳數2~5的具有一個雙鍵的不飽和烴基。A liquid organic silicon compound, which is represented by the following general formula (1): In the general formula (1), R 1 is a group independently selected from a hydrocarbon group having 1 to 8 carbon atoms, an alicyclic group, or an aromatic hydrocarbon group; in the general formula (1), R 2 is from 1 to 8 carbon atoms. Is independently selected from a hydrocarbon group, an alicyclic group, or an aromatic hydrocarbon group; n is each independently an integer of 1 to 50; in the general formula (1), R 3 is each independently a carbon number of 2 to 5 and has one Unsaturated hydrocarbon group with a double bond. 一種液狀有機矽化合物的製造方法,其製造如申請專利範圍第1項所述的液狀有機矽化合物,所述製造方法包括使下述通式(2-1)所表示的化合物與下述通式(2-2)所表示的化合物進行平衡化反應的步驟; 通式(2-1)中,R21 分別獨立地為碳數2~5的具有一個雙鍵的不飽和烴基; 通式(2-2)中,R22 為自碳數1~8的烴基、脂環基或芳香族烴基中分別獨立地選擇的基; n為0~50的整數。A method for producing a liquid organic silicon compound, comprising producing the liquid organic silicon compound according to item 1 of the scope of patent application, the production method comprising combining a compound represented by the following general formula (2-1) with the following A step of performing an equilibrium reaction on the compound represented by the general formula (2-2); In the general formula (2-1), R 21 is independently an unsaturated hydrocarbon group having a double bond having 2 to 5 carbon atoms; in the general formula (2-2), R 22 is a hydrocarbon group having 1 to 8 carbon atoms , An alicyclic group or an aromatic hydrocarbon group, each independently selected; n is an integer of 0-50. 一種熱硬化性樹脂組成物,其含有如申請專利範圍第1項所述的液狀有機矽化合物。A thermosetting resin composition containing the liquid organosilicon compound according to item 1 of the patent application scope. 如申請專利範圍第3項所述的熱硬化性樹脂組成物,其含有下述結構式(4)所表示的液狀有機矽化合物:The thermosetting resin composition according to item 3 of the scope of patent application, which contains a liquid organic silicon compound represented by the following structural formula (4): . 如申請專利範圍第3項或第4項所述的熱硬化性樹脂組成物,其含有鉑觸媒。The thermosetting resin composition according to item 3 or 4 of the patent application scope, which contains a platinum catalyst. 如申請專利範圍第3項至第5項中任一項所述的熱硬化性樹脂組成物,其包含金屬氧化物或螢光體的至少一者。The thermosetting resin composition according to any one of claims 3 to 5 of the patent application scope, which comprises at least one of a metal oxide or a phosphor. 一種硬化物,其是使如申請專利範圍第3項至第6項中任一項所述的熱硬化性樹脂組成物進行熱硬化而成。The hardened | cured material is heat-hardened by the thermosetting resin composition as described in any one of Claims 3-6 of a patent application range. 一種塗膜,其是塗佈如申請專利範圍第3項至第6項中任一項所述的熱硬化性樹脂組成物而成。A coating film obtained by applying the thermosetting resin composition according to any one of claims 3 to 6 of the scope of patent application. 一種半導體用樹脂密封材,其包含如申請專利範圍第3項至第6項中任一項所述的熱硬化性樹脂組成物。A resin sealing material for a semiconductor, comprising the thermosetting resin composition according to any one of claims 3 to 6 of a patent application scope.
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