TW201827655A - Continuous separator and assembly for such - Google Patents
Continuous separator and assembly for such Download PDFInfo
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- TW201827655A TW201827655A TW106143063A TW106143063A TW201827655A TW 201827655 A TW201827655 A TW 201827655A TW 106143063 A TW106143063 A TW 106143063A TW 106143063 A TW106143063 A TW 106143063A TW 201827655 A TW201827655 A TW 201827655A
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/001—Apparatus specially adapted for electrolytic coating of wafers, e.g. semiconductors or solar cells
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/005—Contacting devices
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/02—Tanks; Installations therefor
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/02—Electroplating of selected surface areas
- C25D5/028—Electroplating of selected surface areas one side electroplating, e.g. substrate conveyed in a bath with inhibited background plating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
- C25D7/06—Wires; Strips; Foils
- C25D7/0614—Strips or foils
- C25D7/0621—In horizontal cells
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/18—Electroplating using modulated, pulsed or reversing current
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- Automation & Control Theory (AREA)
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- Electroplating Methods And Accessories (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
Abstract
Description
本發明係依請求項1所揭示之連續式分離器及其組件,該分離器係用於電鍍一物質於物體上,該組件係用於電鍍一物質於物體上。The present invention relates to a continuous separator disclosed in claim 1 and a component thereof. The separator is used for plating a substance on an object, and the component is used for plating a substance on an object.
若有大量物件需進行電鍍作業,則在許多情況下可以透過連續式分離器節約地實現之。諸如:金屬或者金屬合金的大量電鍍作業,又如太陽能電池基板或太陽能電池之成品亦可節約地以工業標準進行電鍍。在電鍍作業中需設置電解液,該電解液具有進行電鍍之物質的離子。此外,還必須設置電流迴路。透過該迴路,前述之離子會因其電荷載體附著在物體表面上。舉例而言,在金屬電鍍作業中,待鍍物體表面的電子會被電離析出,在此,該電子由於其特性在與電解質的接觸中會與電解質中的陽離子進行反應,繼而金屬可被電鍍到物體表面上。If a large number of objects need to be plated, it can be economically realized in many cases by continuous separators. Such as: a large number of metal or metal alloy plating operations, such as solar cell substrates or solar cell finished products can also be economically plated in accordance with industry standards. An electrolytic solution needs to be provided in the plating operation, and the electrolytic solution has ions of a substance to be plated. In addition, a current loop must be set up. Through this circuit, the aforementioned ions will adhere to the surface of the object due to their charge carriers. For example, in the metal plating operation, the electrons on the surface of the object to be plated are ionized and precipitated. Here, due to their characteristics, the electrons will react with the cations in the electrolyte in contact with the electrolyte. On the surface of the object.
為了以連續式分離器將物質電鍍到大量的物件上,必須將連續流動系統中的待鍍物件進行導電。由於待鍍物件處於移動狀態,合適的導電作業為滑動接觸式。這種滑動接觸式可以透過諸如:導電刷、半彈性撓板材或薄膜予以設置。尤其在使用薄膜的情況下,它的材料可以是金屬、不鏽鋼、或石墨。In order to electroplate a substance onto a large number of objects with a continuous separator, the objects to be plated in a continuous flow system must be electrically conductive. Since the object to be plated is in a moving state, a suitable conductive operation is a sliding contact type. This sliding contact type can be provided by, for example, a conductive brush, a semi-elastic flexible sheet or a film. Particularly in the case of using a thin film, its material may be metal, stainless steel, or graphite.
現有探討之以連續地以大量的物體通過連續式分離器之技藝係滑動接觸裝置首先接觸前一個物件以及隨後而至的下一個物件。如在實務上通常或必要的許多事例中,連續式之待鍍物體係以一預定之間隔進行,在第一個物體通過之後及隨後的物體出現之前的這段時間,暫無物體與滑動接觸裝置接觸。在這段時間間隔內,該滑動接觸裝置通常直接接觸電解液,亦即,該滑動接觸裝置浸入電解溶液中。這種情況特別會出現在電離析一物質於載板上諸如太陽能電池板。這種滑動接觸裝置與電解液之非必要的直接接觸會導致物質之離析,亦即產生從電解液附著到滑動接觸裝置的金屬。這種效應不僅僅出現在以導電刷設置的滑動接觸裝置,也會出現在其他種類的接觸器,諸如:金屬輥。在滑動接觸裝置或其他接觸裝置所發生的非必要的電離析現象可能會進一步地損害後續被接觸物的表面,對於薄的物體,例如太陽能電池基板和太陽能電池板,這種情況甚至會導致物體之損壞,或者,可能在接觸端造成腐蝕現象。The current discussion is to continuously pass a large number of objects through the technology of a continuous separator. The sliding contact device first contacts the previous object and the next object. As in many cases that are usually or necessary in practice, the continuous system to be plated is performed at a predetermined interval, and there is no object in sliding contact with the object after the first object passes and before the subsequent object appears Device contact. During this time interval, the sliding contact device usually contacts the electrolyte directly, that is, the sliding contact device is immersed in the electrolytic solution. This is particularly the case when a substance is ionized on a carrier such as a solar panel. Unnecessary direct contact of such a sliding contact device with the electrolyte can cause segregation of substances, that is, metal that is attached from the electrolyte to the sliding contact device. This effect occurs not only in sliding contact devices with conductive brushes, but also in other types of contactors, such as metal rollers. Unnecessary ionization in sliding contact devices or other contact devices may further damage the surface of subsequent objects. For thin objects, such as solar cell substrates and solar panels, this situation may even cause objects Damage, or may cause corrosion at the contact end.
本發明係解決前述所描繪之情形,而揭示一連續式分離器,其係用於電鍍一物質於物體上,藉由該連續式分離器而可大幅減低或避免該物質與接觸器之電鍍效應。The present invention solves the situation described above, and discloses a continuous separator for plating a substance on an object. By using the continuous separator, the plating effect of the substance and the contactor can be greatly reduced or avoided. .
本發明可透過本請求項1所揭示之技術手段而提出解決方案。The present invention can propose a solution through the technical means disclosed in claim 1.
此外,本發明基於這樣的目的,揭示一種以本連續式分離器製造出更低成本之產品。In addition, the present invention is based on such an object, and discloses a method for manufacturing a lower-cost product using the continuous separator.
前述之問題解決手段係揭示於本案請求項9所揭示之組件。The aforementioned means for solving problems are the components disclosed in claim 9 of the present case.
其他有益之技術手段係揭示於本發明之其餘附屬項中。Other beneficial technical means are disclosed in the remaining appended items of the present invention.
根據本發明所揭示之連續式分離器用於電解一物質於物體上,其揭示複數個接觸器,其具有至少一導電接觸臂。此外,該些接觸器係配置於該連續式分離器之至少一區域內,並隔離於該應用在一物質之電鍍之電解液。基於這種配置條件,既不會在接觸器與物體接觸的時候,也不會在該些接觸器不接觸任何物體的時候出現該些接觸器與電解液直接接觸的現象。因而可避免不必要的電鍍物質電鍍至該些接觸器之情況,且避免該些接觸器過快或過早出現腐蝕狀況,並提供一穩定的電離析之程序條件。此外,並可有效地改善製程管制。進而,對於連續式分離器的維護費用也會降低,因為該些接觸器不需要清潔非必要的電鍍物質,不然這些物質透過腐蝕和電流的轉換也會在一段時間後出現。總之,在許多的事例中,本發明可有效提供一個提高電流密度之技術方案。The continuous separator disclosed in the present invention is used to electrolyze a substance on an object. It discloses a plurality of contactors having at least one conductive contact arm. In addition, the contactors are arranged in at least one area of the continuous separator and are isolated from the electrolyte used for electroplating of a substance. Based on this configuration condition, the contact between the contactors and the electrolyte does not occur when the contactors are in contact with the objects, or when the contactors are not in contact with any objects. Therefore, it is possible to avoid the situation that unnecessary plating materials are electroplated to the contactors, and to prevent the contactors from corroding too quickly or prematurely, and to provide a stable ionization process condition. In addition, it can effectively improve process control. Furthermore, the maintenance cost of the continuous separator will also be reduced, because these contactors do not need to clean unnecessary plating materials, otherwise these materials will appear after a period of time through corrosion and current conversion. In short, in many cases, the present invention can effectively provide a technical solution for improving the current density.
該接觸臂較佳為可撓式。經由此可撓式之接觸臂而可克服物體的不平均表面。較佳地,係使用複數個接觸臂,如此一來,在物體的不平均表面上可藉由該些接觸器保障良好的接觸。The contact arm is preferably flexible. Through the flexible contact arm, the uneven surface of the object can be overcome. Preferably, a plurality of contact arms are used. In this way, good contact can be ensured by the contactors on the uneven surface of the object.
該些接觸臂,或者整體接觸器,可由諸如石墨薄膜(Graphitfolie)或者不鏽鋼板製造而成,其中該不銹鋼板的適合厚度係0.5 mm。該接觸臂之塗層,可為貴金屬諸如金,這在某些具體事例中具有許多效益。The contact arms, or the integral contactors, may be made of, for example, Graphitfolie or a stainless steel plate, where the suitable thickness of the stainless steel plate is 0.5 mm. The coating of the contact arm can be a precious metal such as gold, which has many benefits in some specific cases.
較佳地,使用複數個接觸器時,其接觸臂,至少於該接觸臂接觸到物體的那些之區域中,需具有光滑之邊緣。這些光滑的邊緣可透過諸如雷射切割、線切割(Drahterosion)、電拋光(Elektropolieren)而形成。藉由具有光滑邊緣之接觸臂而可有效避免或者降低物體被刮傷的危險,或者至少減輕物體表面被損壞的狀況。Preferably, when a plurality of contactors are used, their contact arms need to have smooth edges, at least in those areas where the contact arms are in contact with the object. These smooth edges can be formed by, for example, laser cutting, wire cutting (Drahterosion), or electropolishing (Elektropolieren). The contact arm with smooth edges can effectively avoid or reduce the risk of scratching the object, or at least alleviate the condition of the surface of the object being damaged.
較佳地,所有接觸器配置在隔離於電解液之區域。本發明在這樣的情況下具有許多優異成效。基本上,該些接觸器亦包含其它可能的配置方式。Preferably, all contactors are arranged in a region isolated from the electrolyte. The present invention has many excellent effects in such cases. Basically, these contactors also include other possible configurations.
較佳地配置方式係將電解液配置於一個水槽內。在該水槽內,至少設置一排水裝置,藉由該裝置電解液之水位在排水區中可局部地降低。該些接觸器具有複數個接觸面,藉由該些接觸面物體可被接觸。在此,可以只涉及到至少一個可導電之接觸臂的該些接觸面,這些接觸面在連續式分離器的運作中與該物體產生接觸。前述所提及之接觸器的接觸面係配置於一排水區內。藉此方式,可節約地實施接觸器在連續式分離器各區域中的設置以及與電解液的隔離。A preferred arrangement is to dispose the electrolyte in a water tank. At least one drainage device is arranged in the water tank, and the water level of the electrolyte of the device can be lowered locally in the drainage area. The contactors have a plurality of contact surfaces through which objects can be contacted. Here, only the contact surfaces of at least one conductive contact arm may be involved, and these contact surfaces come into contact with the object during the operation of the continuous separator. The contact surface of the aforementioned contactor is arranged in a drainage area. In this way, the arrangement of the contactors in the various regions of the continuous separator and the isolation from the electrolyte can be implemented economically.
較佳地,排水裝置係一空心體,其至少依序地配置於至少具有一接觸器的接觸面之下方,並至少依序地可被電解液流通。該空心體之形式與配置可為:位於特定的接觸器的接觸面之下方。替代地,該空心體可以它在複數個接觸器的接觸面之下方所佔空間而確定其尺寸大小。透過這種方式,排水區域可以節約地配合接觸面的位置,反之亦然。Preferably, the drainage device is a hollow body, which is arranged at least below the contact surface with at least one contactor in sequence and can be circulated by the electrolyte at least in order. The form and configuration of the hollow body may be: located below a contact surface of a specific contactor. Alternatively, the size of the hollow body may be determined by the space it occupies below the contact surface of the plurality of contactors. In this way, the drainage area can fit the position of the contact surface economically, and vice versa.
更佳地,至少一排水裝置之上方具有一開口,該開口之至少一部份配置於電解液之水位下方。這樣的配置可使電解液之水位有效地局部下降。More preferably, there is an opening above the at least one drainage device, and at least a part of the opening is arranged below the water level of the electrolyte. This configuration can effectively reduce the water level of the electrolyte locally.
實務上,適當的方式為,空心體為管狀,該管之上開口係位於至少一接觸器之接觸表面下方處。In practice, a suitable method is that the hollow body is tubular, and the opening above the tube is located below the contact surface of at least one contactor.
在一發明態樣中,複數個接觸器,較佳地,所有的接觸器,連接到相同的電源,該些接觸器因而得到電力。這得以讓接觸器的節約佈線方案成為可能。然而,該些接觸器會出現不等值的電鍍速率(Abscheideraten)之現象。這是由於在電源和各個接觸器的連接線路之間部份地存在明顯的、不等值電阻的現象所致。為了平衡此種效應,該些接觸器之至少一部份與負載電阻串聯。在此,該負載電阻的量測方式為:在接觸閉合的時候,每個上述之接觸器加載等值的電流。換句話說,該些負載電阻之選用在於:將上述在電源和各個接觸器的連接線路之間所發生的不等值電阻現象予以補償,以及使相同之電流流通每個接觸器。在接觸閉合(Kontaktschluss)的情況下,該些接觸面緊貼著物體而使得電流可形成通路。若所有接觸器與電源連接起來,則可設置一電源中心,因此該些接觸器可同時開啟。上述優點排除了高成本的裝置方案,因為各個接觸器的不等值電阻之現象必須予以確定和平衡。此外,電力損耗較高,以至於電源必須能夠提供明顯較高的電壓,這可能增加連續式分離器設備的製造成本。In an aspect of the invention, a plurality of contactors, preferably all contactors, are connected to the same power source, and the contactors thus receive power. This makes it possible to save contactor wiring solutions. However, these contactors may exhibit unequal plating rates (Abscheideraten). This is due to the existence of obvious, unequal resistance phenomena between the power supply and the connection lines of the various contactors. To balance this effect, at least a part of the contactors is connected in series with the load resistance. Here, the measurement method of the load resistance is: when the contact is closed, each of the above contactors is loaded with an equivalent current. In other words, the selection of these load resistors is to compensate the above-mentioned unequal resistance phenomenon that occurs between the power supply and the connection lines of each contactor, and to make the same current flow through each contactor. In the case of contact closure, these contact surfaces are in close contact with the object so that a current can form a path. If all contactors are connected to the power supply, a power center can be set, so the contactors can be opened at the same time. The above advantages exclude high-cost device solutions, because the unequal resistance of each contactor must be determined and balanced. In addition, the power loss is so high that the power supply must be able to provide significantly higher voltages, which may increase the manufacturing costs of continuous separator equipment.
替代地,各個接觸器可各自具有整流器(Gleichrichter),該整流器作為較佳的恆流電源而設置。藉此,關於補償不等值電阻現象所需之負載電阻的確定與設置作業可以被避免或至少減少。然而,此方式在以普遍的工業用連續式分離器應用於太陽能電池板製程時需要250個整流器或者恆流電源器。為此,需要相當大的安裝空間,此空間通常必須位於實際的流動系統之外。此外,如此規劃的設施會導致較高的佈線成本。Alternatively, each contactor may each have a rectifier, which is provided as a preferred constant current power source. Thus, the determination and setting of the load resistance required to compensate for the unequal resistance phenomenon can be avoided or at least reduced. However, this method requires 250 rectifiers or constant current power supplies when it is applied to a solar panel manufacturing process with a universal industrial continuous separator. For this reason, a considerable amount of installation space is required, and this space must usually be located outside the actual mobile system. In addition, such planned facilities will result in higher wiring costs.
根據本發明應用於電鍍一物質於一物體上的連續性分離器之組件,係揭示一接觸器及與一電源連接之控制器。該些至少一接觸器係各自經由分別的電線與控制器連接,因而該些至少一接觸器可分別地加載電流而驅動。借由這種組件,上述連續性分離器可以模組化地架設。A component of a continuous separator used for plating a substance on an object according to the present invention discloses a contactor and a controller connected to a power source. Each of the at least one contactor is connected to the controller via a separate wire, so the at least one contactor can be driven by being charged with current. With such an assembly, the above-mentioned continuous separator can be erected modularly.
較佳地,該至少一個接觸器具有多個接觸器,較佳地,至少具有四個接觸器。這使得上述恆定電流源的優點可以針對每個接觸器節約地實施。Preferably, the at least one contactor has a plurality of contactors, and preferably has at least four contactors. This allows the advantages of the above-mentioned constant current source to be implemented economically for each contactor.
與此相應地,控制器之安裝具有許多優點,加載於該複數個接觸器之各個複數個接觸器的電流可各別地予以控制與調節。應用於調節作業的測量變量,諸如通過各個接觸器或各個接觸器中接觸電阻的電流,可於程序中被顯示,以及各自物體的後續流程中可良好地配合接觸器或其他製程。Accordingly, the installation of the controller has many advantages, and the currents of the plurality of contactors loaded on the plurality of contactors can be individually controlled and adjusted. Measured variables used to adjust the operation, such as the current through each contactor or the contact resistance in each contactor, can be displayed in the program, and the contactor or other processes can be well matched in the subsequent processes of the respective objects.
較佳地,該至少一接觸器之各個接觸器的控制器係作為恆定電流的調節而配置,因而該至少一接觸器之各個接觸器可分別地加載相同的電流大小而作用之。如此,可相對地使均勻地電離析一物質在連續式分離器中節約地實現之。Preferably, the controller of each contactor of the at least one contactor is configured as a constant current adjustment, so each contactor of the at least one contactor can be loaded with the same current and act accordingly. In this way, relatively uniformly ionizing a substance can be achieved economically in a continuous separator.
較佳地,安裝該控制器之目的為:使關於該至少一接觸器之各個接觸器分別地流通預定之電流曲線。前述電流曲線係指稱電流值的時序變化。即,與此有關的接觸器在時間的順序上以電流值所示之電流加載之,亦即電流曲線。前述之電流值可因而控制或者調整。在該組件的這個實施例中,擴展了程序技術的可能性。諸如:該些複數個接觸器及在連續式分離器中與其接觸的物體,可加載電流脈衝(Strompulsen)而作用之,此程序的英文專有名稱為「pulse plating」。另外,反向或交替極性電流的加載應用是可能的,而此程序的英文專有名稱為「reverse plating」。於電鍍之程序中,亦可延遲或者暫停。Preferably, the purpose of installing the controller is to make each contactor of the at least one contactor separately circulate a predetermined current curve. The aforementioned current curve refers to the time-series change of the nominal current value. That is, the contactor related to it is loaded with the current indicated by the current value in the order of time, that is, the current curve. The aforementioned current value can be controlled or adjusted accordingly. In this embodiment of the component, the possibilities of program technology are expanded. For example, the plurality of contactors and the objects in contact with them in the continuous separator can be loaded with current pulses (Strompulsen), and the English name of this program is "pulse plating". In addition, reverse or alternating polarity current loading applications are possible, and the English name of this procedure is "reverse plating". It can also be delayed or suspended during the plating process.
在一較佳的設置方案中,該控制器揭示一通訊接口,藉由其可使訊號以數據處理器進行雙向互換。前述之通訊接口較佳地配置為總線接口,諸如:CAN總線的接口。經由所述之通訊接口電流控制器可以讀取數據處理器進行電流控制的預定參數。此外,在控制器所確定的大量數據中,為了監控程序和製程資訊檔案化之目的,可實施諸如各個接觸器的電流傳輸到數據處理器的作業。在該數據處理器中,各個接觸器的電流值被儲存起來。此外,在製程中所生產的不良品在後續的程序中可透過相應的參數進行補救。透過通訊接口而進行的數據交換,較佳地可透過一保護協定。In a preferred arrangement, the controller exposes a communication interface by which signals can be bidirectionally interchanged by a data processor. The aforementioned communication interface is preferably configured as a bus interface, such as an CAN bus interface. Through the communication interface current controller, a predetermined parameter of the data processor for current control can be read. In addition, among the large amount of data determined by the controller, for the purpose of monitoring program and process information archiving, operations such as the current transmission of each contactor to the data processor can be implemented. In this data processor, the current value of each contactor is stored. In addition, the defective products produced in the manufacturing process can be remedied by the corresponding parameters in subsequent procedures. The data exchange through the communication interface is preferably through a protection protocol.
本發明所揭示之連續式分離器,較佳地係揭示至少一前述之組件。依此,它們的優點在連續式分離器中得以發揮。The continuous separator disclosed in the present invention preferably discloses at least one of the aforementioned components. Accordingly, their advantages are realized in a continuous separator.
前述之連續式分離器可較佳地用於電鍍一金屬或金屬合金之作業。特別具有優勢的是,應用在電鍍一金屬或者金屬合金於一基板上,尤指一太陽能電池板。The aforementioned continuous separator can be preferably used for electroplating a metal or a metal alloy. It is particularly advantageous to use it for electroplating a metal or metal alloy on a substrate, especially a solar cell panel.
在實務上,本發明之連續式分離器適用於鋁背材太陽能電池板之金屬化,鋁背材的英語專有名詞為「aluminum back surface field」。另外,還適用於鈍化發射器之太陽能電池板的金屬化,亦即所謂的PERC電池;適用於鈍化發射器之完全擴散式太陽能電池板的金屬化,亦即所謂的PERT電池;適用於雙面感光式太陽能電池板的金屬化,亦即所謂的雙面太陽能電池板。In practice, the continuous separator of the present invention is suitable for the metallization of solar panels with aluminum backing. The English term for aluminum backing is "aluminum back surface field". In addition, it is also suitable for the metallization of solar panels of passivated emitters, also known as PERC cells; the metallization of fully diffused solar panels for passivated emitters, also known as PERT cells; suitable for both sides Metallization of photosensitive solar panels, so-called double-sided solar panels.
以下以圖示進一步地描述本發明。為了有效起見,在此,相同作用的元件標以相同的符號。本發明並不限於圖示所提供的實施方案及功能特性。截至目前為止的描述以及後面的圖例中包含有許多特徵,部份地在附屬專利範圍中概述。習知技術者可辨識前述特徵以及所有此前和此後的圖式所提到的特徵,並組建出其他的實施方式。尤其是,在各個實施方式以及其他適當的實施方式中,所有提到的特徵據此之專利範圍皆是可進行任意組合的。The present invention is further described below by way of illustration. For the sake of effectiveness, the components with the same function are marked with the same symbols. The invention is not limited to the embodiments and functional characteristics provided in the drawings. The description so far and the following figures contain many features, some of which are outlined in the scope of the accompanying patents. Those skilled in the art can recognize the foregoing features and all the features mentioned in the previous and subsequent drawings, and form other embodiments. In particular, in the respective embodiments and other suitable embodiments, all the mentioned features can be arbitrarily combined according to the patent scope.
圖1係本發明所揭示實施例1之連續性分離器剖面圖。該連續性分離器10揭示一水槽5,其中盛裝液態之電解液7。在該連續性分離器10中,太陽能電池板1經由輸送輥4朝輸送方向3運送。在該太陽能電池板1之下方與電解液7接觸。該水槽5可為一溢流槽,因而電解液7之水位8可高於水槽5之上邊緣而使電解液不會溢出至將其包圍的水槽(圖式無揭示)。FIG. 1 is a cross-sectional view of a continuous separator according to Embodiment 1 of the present invention. The continuous separator 10 discloses a water tank 5 in which a liquid electrolyte 7 is contained. In the continuous separator 10, the solar cell panel 1 is transported in a transport direction 3 via a transport roller 4. The solar cell panel 1 is in contact with the electrolytic solution 7 below. The water tank 5 can be an overflow tank, so the water level 8 of the electrolyte 7 can be higher than the upper edge of the water tank 5 so that the electrolyte will not overflow to the water tank surrounding it (not shown in the figure).
該連續性分離器10揭示複數個接觸器12。在圖1中,由於方便起見,僅以一導電性之接觸臂13表示,實務上亦無需設置複數個接觸臂。在水槽5中,複數個管16係為排水設備。該管之上開口17係低於電解液7之水位8。從而電解液15由管16之周圍流入管16之開口17。從而電解液之水位8於排水區18中局部下降。The continuity separator 10 reveals a plurality of contactors 12. In FIG. 1, for convenience, only one conductive contact arm 13 is used. In practice, it is not necessary to provide a plurality of contact arms. In the water tank 5, a plurality of pipes 16 are used as drainage equipment. The opening 17 above the tube is below the water level 8 of the electrolyte 7. Thereby, the electrolyte 15 flows into the opening 17 of the tube 16 from around the tube 16. As a result, the water level 8 of the electrolyte drops locally in the drainage area 18.
該接觸器12具有位於其下方之複數個接觸面14。該些複數個接觸面14係指藉由連續式分離器10而在太陽能電池板1的輸送過程中與該太陽能電池板接觸之面。該些接觸器12之接觸面14係設置於排水區18中。因而,該些接觸面14,連帶包含整個接觸器12不與電解液7接觸,當該些接觸面不在太陽能電池板1之上方時,也不與電解液7接觸。因此,該些接觸面14連帶包含整個接觸器12不可能與電解液7產生接觸,而得以有效避免前述於接觸器12上生成的不良電鍍金屬之情形。另外,在太陽能電池板1於接觸器12下方輸送以及與接觸面14接觸時,依據管16之尺寸大小,太陽能電池板1上的該些接觸面14之部分可能落於該排水區之外18。由於該些接觸面14在此時係位於電解液7之水位8上方,該些接觸面14或該接觸器12之其餘部分與電解液7之間不會產生接觸。The contactor 12 has a plurality of contact surfaces 14 below it. The plurality of contact surfaces 14 refer to surfaces that contact the solar cell panel during the transportation process of the solar cell panel 1 through the continuous separator 10. The contact surfaces 14 of the contactors 12 are disposed in the drainage area 18. Therefore, the contact surfaces 14 together include that the entire contactor 12 is not in contact with the electrolyte solution 7. When the contact surfaces are not above the solar cell panel 1, they are not in contact with the electrolyte solution 7. Therefore, the contact surfaces 14 together with the entire contactor 12 cannot be brought into contact with the electrolytic solution 7, and the aforementioned situation of the poor electroplated metal generated on the contactor 12 can be effectively avoided. In addition, when the solar cell panel 1 is conveyed under the contactor 12 and is in contact with the contact surface 14, depending on the size of the tube 16, parts of the contact surfaces 14 on the solar cell panel 1 may fall outside the drainage area 18. . Since the contact surfaces 14 are located above the water level 8 of the electrolyte 7 at this time, no contact occurs between the contact surfaces 14 or the rest of the contactor 12 and the electrolyte 7.
圖1揭示之實施例係該些接觸器12之複數個接觸面14以前述的方式設置於排水區18之示意圖。此外,該些管16係位於該些接觸器12之接觸面14下方。同樣地,圖2之實施例揭示該些接觸器22a, 22b之複數個接觸面14設置於排水區28,且該些管26係設置於該些接觸器22a, 22b之接觸面14下方。The embodiment disclosed in FIG. 1 is a schematic diagram in which the plurality of contact surfaces 14 of the contactors 12 are disposed in the drainage area 18 in the foregoing manner. In addition, the tubes 16 are located below the contact surfaces 14 of the contactors 12. Similarly, the embodiment of FIG. 2 discloses that the plurality of contact surfaces 14 of the contactors 22a, 22b are disposed in the drainage area 28, and the pipes 26 are disposed below the contact surfaces 14 of the contactors 22a, 22b.
圖2係本發明實施例2之連續性分離器20剖面圖,與圖1所揭示之連續性分離器10最大的不同在於,在排水區28中設置二個接觸器22a, 22b,該些接觸器沿於太陽能電池板1之運輸方向3並列。此變異設計在個別的應用情況下具有多項優點。除此之外,其餘配置關係與揭示於圖1之實施例1相同。該些接觸器22a, 22b之接觸表面14係配置於排水區28中,且不接觸電解液7。該些管26之開口27同樣地配置於電解液7之水位8下。2 is a cross-sectional view of a continuous separator 20 according to Embodiment 2 of the present invention. The biggest difference from the continuous separator 10 disclosed in FIG. 1 is that two contactors 22a, 22b are provided in the drainage area 28. These contacts The devices are juxtaposed along the transportation direction 3 of the solar cell panel 1. This variant design has several advantages in individual applications. Except for this, the rest of the arrangement relationship is the same as that of the first embodiment disclosed in FIG. 1. The contact surfaces 14 of the contactors 22 a and 22 b are arranged in the drainage area 28 and do not contact the electrolyte 7. The openings 27 of these tubes 26 are similarly arranged below the water level 8 of the electrolytic solution 7.
圖3係本發明另一實施例之示意圖。所揭示之連續性分離器30具有複數個接觸器32a, 32b,其分別具有四個接觸臂33a, 33b, 33c, 33d。依太陽能電池板1之運輸方向3所緊鄰排列設置的兩個接觸器32a, 32b,如同圖2所揭示之實施例中該些接觸器22a, 22b,設置於同樣的排水裝置上方,該些排水裝置如同連續性分離器20係以一管道設置。或者,可由其他排水裝置取代之。在圖3中,作為排水裝置的複數個管未揭示於圖中,該接觸器32b僅可零星或部分地被辨識。在大部份情況下,該接觸器32b係被接觸器載具34覆蓋。該些接觸器載具34係用於支撐接觸器模件36,且該接觸器模件36係收納該些該些接觸器32a, 32b。FIG. 3 is a schematic diagram of another embodiment of the present invention. The disclosed continuous separator 30 has a plurality of contactors 32a, 32b having four contact arms 33a, 33b, 33c, 33d, respectively. Two contactors 32a, 32b arranged next to each other according to the transportation direction 3 of the solar cell panel 1, as in the embodiment disclosed in FIG. 2, the contactors 22a, 22b are disposed above the same drainage device, and the drainage The device is arranged like a continuous separator 20 with a pipe. Alternatively, it can be replaced by other drainage devices. In FIG. 3, a plurality of pipes as the drainage device are not disclosed in the figure, and the contactor 32b can be identified only sporadically or partially. In most cases, the contactor 32 b is covered by the contactor carrier 34. The contactor carriers 34 are used to support the contactor modules 36, and the contactor modules 36 are used to receive the contactors 32a, 32b.
本發明之連續性分離器30中,所有複數個接觸器32a, 32b與電源40連接。為了達到此前已詳述的、平衡電阻值差異的目的,所有複數個接觸器32a, 32b串聯負載電阻38。前述配置可見於本實施例圖3中的接觸器模件36。基本上,該配置亦可設於其他位置。為了清楚起見,該電源40之電源線在圖3中揭示。In the continuous separator 30 of the present invention, all of the plurality of contactors 32a, 32b are connected to the power source 40. In order to achieve the purpose of balancing the difference in resistance values detailed previously, all of the plurality of contactors 32a, 32b are connected in series with the load resistance 38. The foregoing configuration can be found in the contactor module 36 in FIG. 3 of the present embodiment. Basically, this arrangement can also be provided at other locations. For the sake of clarity, the power lines of the power supply 40 are disclosed in FIG. 3.
如圖式所揭示其他實施例,太陽能電池板1借助於輸送帶4在輸送方向3被輸送,並且被引導通過接觸器32a, 32b。圖3所揭示之實施例中,該些接觸器32a, 32b係以不鏽鋼板材所製,因而較易彎曲且可接觸該太陽能電池板1之上方。太陽能電池板1的移動不會因與接觸器32a, 32b的接觸而減慢甚至停止。圖1~4所揭示之所有實施例中,至少有一部份時間,即該些接觸器與太陽能電池板接觸時,該些接觸器會傳送電流或電荷載體至太陽能電池板上。此電流迴路係藉由電解液7以及圖式未揭示的陽極端,以習知的方式形成。According to other embodiments disclosed in the figures, the solar panel 1 is transported in the transport direction 3 by means of a conveyor belt 4 and is guided through the contactors 32a, 32b. In the embodiment disclosed in FIG. 3, the contactors 32 a and 32 b are made of stainless steel plate, so they are easier to bend and can contact the solar cell panel 1. The movement of the solar panel 1 will not be slowed down or even stopped by the contact with the contactors 32a, 32b. In all the embodiments disclosed in FIGS. 1 to 4, at least for a part of the time, when the contactors are in contact with the solar cell panel, the contactors will transmit current or charge carriers to the solar cell panel. This current loop is formed in a conventional manner by the electrolyte 7 and the anode terminal not shown in the figure.
圖4係本發明實施例4之連續性分離器之組件之部分示意圖。該組件60係以圖示中虛線部分說明。同時,圖4亦透過部分示意圖而揭示另一連續性分離器之實施例。此連續性分離器50亦揭示一水槽、一電解液、複數個排水裝置及複數個輸送帶。為了清楚說明起見,圖4省略了前述之元件,但揭示了藉由未在圖上被描繪的輸送帶往輸送方向3移動的太陽能電池板1。類似於圖1及2所揭示之實施例,複數個排水裝置,特別是複數個管,被設置於於排水區中。在該排水區中,接觸器52之接觸面被設置。FIG. 4 is a partial schematic diagram of components of a continuous separator according to Embodiment 4 of the present invention. The component 60 is illustrated by a dotted line in the figure. At the same time, FIG. 4 also discloses another embodiment of the continuous separator through a partial schematic diagram. The continuous separator 50 also discloses a water tank, an electrolyte, a plurality of drainage devices, and a plurality of conveyor belts. For the sake of clarity, FIG. 4 omits the aforementioned elements, but discloses the solar cell panel 1 moved in the conveying direction 3 by a conveying belt not shown in the figure. Similar to the embodiment disclosed in Figs. 1 and 2, a plurality of drainage devices, especially a plurality of pipes, are arranged in the drainage area. In this drainage area, a contact surface of the contactor 52 is provided.
該連續性分離器50具有四個組件60。該些組件之數量可依其需求增加或減少。在圖4之實施例中,各個組件具有三個接觸器52。該組件因此被設計用於三軌系統。如同圖3之實施例所示,該接觸器之數量可提高,以使一組件內每軌包括二個接觸器,或者在連續式分離器50中追加多餘的軌道數。每個接觸器52具有接觸臂53a, 52b, 53c。該接觸臂可依其應用之情況而更改。該接觸器52係藉由接觸器載具54被支撐。The continuity separator 50 has four components 60. The number of these components can be increased or decreased according to their needs. In the embodiment of FIG. 4, each component has three contactors 52. This component is therefore designed for a three-track system. As shown in the embodiment of FIG. 3, the number of the contactors can be increased so that each track in a module includes two contactors, or an extra number of tracks is added to the continuous separator 50. Each contactor 52 has contact arms 53a, 52b, 53c. The contact arm can be changed according to its application. The contactor 52 is supported by a contactor carrier 54.
除接觸器52外,該組件60另具有與電源連結之控制器64。在圖4所揭示之連續式接觸器50的組件60之實施方式中,此控制器已和電源70連接。另外,該各個接觸器52係透過分開的導線62與控制器64連接。此係以下列方式進行:分別地以電流起動各接觸器52。In addition to the contactor 52, the module 60 has a controller 64 connected to a power source. In the embodiment of the assembly 60 of the continuous contactor 50 disclosed in FIG. 4, the controller is connected to a power source 70. The contactors 52 are connected to the controller 64 through separate wires 62. This is done in the following manner: Each contactor 52 is activated individually with current.
此外,該組件60亦具有一數據處理單元68。該數據處理單元的設置目的為:執行組件內的量測作業,諸如各個接觸器52或該些接觸臂53a, 53b, 53c之電流或電阻測量,以匯整量測數據以及如有必要進一步地處理量測數據。該控制器係作為各接觸器之恆流控制而設置。另外,該控制器之設置係用於流通各個控制器52所分別地預定的電流曲線。前述之控制器功能可經由離散電子或電子電路或其設備而實現。較佳地,具有前述功能之數據處理單元68之設置,如有必要的話,可藉由增設更多的控制器部件提供其功能性。這在程序的執行中具有很大的靈活度。甚至,透過設置在組件60內之總線接口66達成與數據處理器連結而使訊號進行雙向互換,此靈活度可再增加。在這種總線接口的應用之下,可從控制器66將被確定的量測數據於中央控制器中進行讀取,以及在輸送方向3以電流順向設置之組件60即該組件中的接觸器可針對各個太陽能電池板予以驅動。因此,可藉由調整連續分離器之後續部分之製程參數、或調整個別太陽能電池板1之製程參數特性,而補償或至少減少其缺陷。此外,就製程管理的意義而言,各個被處理的太陽能電池板的大量數據和製程資訊可以傳送到數據處理器72中並予以儲存歸檔。In addition, the module 60 also has a data processing unit 68. The purpose of the data processing unit is to perform the measurement tasks in the module, such as the current or resistance measurement of each contactor 52 or the contact arms 53a, 53b, 53c, to aggregate the measurement data and if necessary further Process measurement data. This controller is set as constant current control of each contactor. In addition, the controller is provided for flowing a predetermined current curve separately from each controller 52. The aforementioned controller functions may be implemented via discrete electronics or electronic circuits or their devices. Preferably, the setting of the data processing unit 68 having the aforementioned functions may provide its functionality by adding more controller components if necessary. This has great flexibility in the execution of the program. Furthermore, the bus interface 66 provided in the module 60 is used to achieve a connection with the data processor so that the signals can be interchanged in both directions. This flexibility can be further increased. Under the application of such a bus interface, the determined measurement data can be read from the controller 66 in the central controller, and the component 60 that is set in the conveying direction 3 with a current flow, that is, the contact in the component The device can be driven for each solar panel. Therefore, it is possible to compensate or at least reduce its defects by adjusting the process parameters of the subsequent parts of the continuous separator, or adjusting the process parameter characteristics of individual solar cell panels 1. In addition, in the sense of process management, a large amount of data and process information of each processed solar panel can be transferred to the data processor 72 and stored for archiving.
藉由數據處理單元68可實施複雜之電流曲線。諸如:最初加載低電流值,因此任何於太陽能電池板上的電解液可被烘乾,同時避免火花。在後續程序中,可加載稍高的電流,以實施所需的電鍍速率。A complex current curve can be implemented by the data processing unit 68. Such as: low current is initially loaded, so any electrolyte on the solar panel can be dried while avoiding sparks. In subsequent procedures, a slightly higher current can be loaded to implement the required plating rate.
在所有圖示所揭示的實施例中,有維護價值的部件可以藉由保護漆或澆注環氧樹脂以免於腐蝕。雖然本發明透過較佳的實施例予以詳細和進一步地描述,本發明不受限於已揭示的實施例。本發明的其他可能方案可以在沒有偏離本發明之基本概念的情況下由習知技術者完成。In all of the embodiments disclosed in the figures, maintenance-worthy parts can be protected from corrosion by means of protective lacquer or cast epoxy. Although the invention has been described in detail and further by preferred embodiments, the invention is not limited to the disclosed embodiments. Other possible solutions of the present invention can be accomplished by a skilled person without departing from the basic concept of the present invention.
1‧‧‧太陽能電池板1‧‧‧ solar panel
3‧‧‧輸送方向3‧‧‧ Conveying direction
4‧‧‧輸送輥4‧‧‧ transport roller
5‧‧‧水槽5‧‧‧ sink
7‧‧‧電解液7‧‧‧ Electrolyte
8‧‧‧水位8‧‧‧ water level
10‧‧‧連續式分離器10‧‧‧ continuous separator
12‧‧‧接觸器12‧‧‧ Contactor
13‧‧‧接觸臂13‧‧‧ contact arm
14‧‧‧接觸面14‧‧‧ contact surface
15‧‧‧電解液15‧‧‧ Electrolyte
16‧‧‧管16‧‧‧ tube
17‧‧‧開口17‧‧‧ opening
18‧‧‧排水區18‧‧‧ drainage area
20‧‧‧連續式分離器20‧‧‧ continuous separator
22a‧‧‧接觸器22a‧‧‧Contactor
22b‧‧‧接觸器22b‧‧‧Contactor
26‧‧‧管26‧‧‧ tube
27‧‧‧開口27‧‧‧ opening
28‧‧‧排水區28‧‧‧ drainage area
30‧‧‧連續式分離器30‧‧‧ continuous separator
32a‧‧‧接觸器32a‧‧‧ Contactor
32b‧‧‧接觸器32b‧‧‧ Contactor
33a‧‧‧接觸臂33a‧‧‧contact arm
33b‧‧‧接觸臂33b‧‧‧contact arm
33c‧‧‧接觸臂33c‧‧‧contact arm
33d‧‧‧接觸臂33d‧‧‧contact arm
34‧‧‧接觸器載具34‧‧‧ contactor carrier
36‧‧‧接觸器磨件36‧‧‧Contactor abrasive parts
38‧‧‧負載電阻38‧‧‧Load resistance
40‧‧‧電源40‧‧‧ Power
50‧‧‧連續式分離器50‧‧‧ continuous separator
52‧‧‧接觸器52‧‧‧Contactor
53a‧‧‧接觸臂53a‧‧‧contact arm
53b‧‧‧接觸臂53b‧‧‧contact arm
53c‧‧‧接觸臂53c‧‧‧contact arm
54‧‧‧接觸器載具54‧‧‧Contactor carrier
60‧‧‧組件60‧‧‧components
62‧‧‧電導線62‧‧‧ Electric wires
64‧‧‧控制器64‧‧‧controller
66‧‧‧總線接口66‧‧‧bus interface
68‧‧‧數據處理單元68‧‧‧data processing unit
70‧‧‧電源70‧‧‧ Power
72‧‧‧數據處理器72‧‧‧Data Processor
圖1係本發明所揭示實施例1之連續性分離器剖視圖。 圖2係本發明所揭示實施例2之連續性分離器剖視圖。 圖3係本發明實施例3之連續性分離器部分示意圖。 圖4係本發明實施例4之連續性分離器之組件之部分示意圖。FIG. 1 is a cross-sectional view of a continuous separator according to Embodiment 1 of the present invention. FIG. 2 is a sectional view of a continuous separator according to a second embodiment of the present invention. FIG. 3 is a partial schematic view of a continuous separator of Embodiment 3 of the present invention. FIG. 4 is a partial schematic diagram of components of a continuous separator according to Embodiment 4 of the present invention.
Claims (15)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102016124002 | 2016-12-09 | ||
??102016124002.8 | 2016-12-09 |
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TW201827655A true TW201827655A (en) | 2018-08-01 |
Family
ID=60788534
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW106143063A TW201827655A (en) | 2016-12-09 | 2017-12-08 | Continuous separator and assembly for such |
Country Status (7)
Country | Link |
---|---|
US (1) | US20190338439A1 (en) |
EP (1) | EP3551785A1 (en) |
JP (1) | JP2020505503A (en) |
KR (1) | KR20190091481A (en) |
CN (1) | CN110234799A (en) |
TW (1) | TW201827655A (en) |
WO (1) | WO2018103793A1 (en) |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19612555C2 (en) * | 1996-03-29 | 1998-03-19 | Atotech Deutschland Gmbh | Process for the selective electrochemical treatment of printed circuit boards and device for carrying out the process |
DE102005031948B3 (en) * | 2005-07-08 | 2006-06-14 | Höllmüller Maschinenbau GmbH | Device for electrolytically treating strip-like material comprises contact rollers made from metal arranged on at least one side of the material and counter rollers arranged on the opposite-lying side of the strip as a contact pair |
DE102007055338B4 (en) * | 2007-11-19 | 2009-08-13 | Rena Sondermaschinen Gmbh | Apparatus and method for the electrical contacting of goods in electrolytic continuous installations |
DE102008026199B3 (en) * | 2008-05-30 | 2009-10-08 | Rena Gmbh | Device and method for electrical contacting of flat material in continuous systems |
DE102009057463A1 (en) * | 2009-12-03 | 2011-06-09 | Hübel, Egon | Method for electrochemical treatment of goods as section, comprises conveying the goods in transport direction with mutual distance as a gap through continuous flow system by means of rotating or moving transport and/or contact means |
KR101384467B1 (en) * | 2010-04-01 | 2014-04-14 | 조몬트 게엠베하 | Solar cells and method for producing same |
DE102013100805B4 (en) * | 2013-01-28 | 2015-01-22 | Hochschule Offenburg | Wet-chemical treatment plant for the electrochemical coating of flat substrates |
-
2017
- 2017-12-08 KR KR1020197018534A patent/KR20190091481A/en unknown
- 2017-12-08 JP JP2019530183A patent/JP2020505503A/en active Pending
- 2017-12-08 EP EP17818422.2A patent/EP3551785A1/en not_active Withdrawn
- 2017-12-08 TW TW106143063A patent/TW201827655A/en unknown
- 2017-12-08 US US16/467,728 patent/US20190338439A1/en not_active Abandoned
- 2017-12-08 WO PCT/DE2017/101049 patent/WO2018103793A1/en unknown
- 2017-12-08 CN CN201780076077.9A patent/CN110234799A/en active Pending
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Publication number | Publication date |
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JP2020505503A (en) | 2020-02-20 |
KR20190091481A (en) | 2019-08-06 |
US20190338439A1 (en) | 2019-11-07 |
EP3551785A1 (en) | 2019-10-16 |
CN110234799A (en) | 2019-09-13 |
WO2018103793A1 (en) | 2018-06-14 |
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