TW201807128A - Optical film for organic el display devices, polarizing film for organic el display devices, polarizing film with adhesive layer for organic el display devices, and organic el display device - Google Patents
Optical film for organic el display devices, polarizing film for organic el display devices, polarizing film with adhesive layer for organic el display devices, and organic el display device Download PDFInfo
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- TW201807128A TW201807128A TW106111984A TW106111984A TW201807128A TW 201807128 A TW201807128 A TW 201807128A TW 106111984 A TW106111984 A TW 106111984A TW 106111984 A TW106111984 A TW 106111984A TW 201807128 A TW201807128 A TW 201807128A
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- film
- organic
- adhesive layer
- display device
- adhesive
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Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8791—Arrangements for improving contrast, e.g. preventing reflection of ambient light
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
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- C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
- C09J123/18—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
- C09J123/20—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
- C09J123/22—Copolymers of isobutene; Butyl rubber ; Homo- or copolymers of other iso-olefines
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- G—PHYSICS
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- G02B5/00—Optical elements other than lenses
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Abstract
Description
發明領域 本發明涉及一種有機EL顯示裝置用光學薄膜。又,本發明涉及一種含有偏光件及前述有機EL顯示裝置用光學薄膜之有機EL顯示裝置用偏光薄膜,及在前述有機EL顯示裝置用偏光薄膜進一步設有黏著劑層的有機EL顯示裝置用附黏著劑層之偏光薄膜。另,本發明涉及一種使用前述有機EL顯示裝置用偏光薄膜或有機EL顯示裝置用附黏著劑層之偏光薄膜的有機EL顯示裝置。FIELD OF THE INVENTION The present invention relates to an optical film for an organic EL display device. The present invention also relates to a polarizing film for an organic EL display device including a polarizer and the optical film for an organic EL display device, and an attachment for an organic EL display device further including an adhesive layer on the polarizing film for an organic EL display device. Polarizing film of adhesive layer. The present invention also relates to an organic EL display device using the polarizing film for an organic EL display device or the polarizing film with an adhesive layer for an organic EL display device.
發明背景 近年,搭載有有機EL(Electro Luminescence)面板之有機EL顯示裝置(OLED)逐漸廣泛應用在行動電話、汽車導航裝置、個人電腦用監測器、電視機等各種用途上。通常,有機EL顯示裝置為了防止外光被金屬電極(陰極)反射而看似鏡面,會於有機EL面板之觀視側表面配置圓偏光板。前述圓偏光板等有機EL顯示裝置之構成構件通常會利用黏著劑層或接著劑層等接合材料積層。BACKGROUND OF THE INVENTION In recent years, organic EL display devices (OLEDs) equipped with organic EL (Electro Luminescence) panels have been widely used in various applications such as mobile phones, car navigation devices, monitors for personal computers, and televisions. In general, in order to prevent external light from being reflected by a metal electrode (cathode), the organic EL display device looks like a mirror surface, and a circular polarizer is arranged on the viewing side surface of the organic EL panel. The constituent members of the organic EL display device such as the circular polarizing plate are usually laminated with a bonding material such as an adhesive layer or an adhesive layer.
前述圓偏光板一般常使用偏光板及λ/4板之積層體,譬如周知有偏光件與具有特定折射率特性之2層相位差層積層而成者(如參考專利文獻1)。The aforementioned circular polarizing plate generally uses a laminated body of a polarizing plate and a λ / 4 plate. For example, a polarizer and a two-layer retardation layer having specific refractive index characteristics are known (see Patent Document 1).
搭載在前述有機EL顯示裝置的有機EL元件非常不敵大氣中的水分及氧,所以通常在有機EL面板表面設有障壁層或具備障壁機能的光學用薄膜,另外也講求低透濕性,即水分等不會穿透構成有機EL顯示裝置之光學薄膜或用來貼合該等之黏著劑層等。The organic EL element mounted on the aforementioned organic EL display device is very inferior to moisture and oxygen in the atmosphere. Therefore, a barrier layer or an optical film having a barrier function is usually provided on the surface of the organic EL panel, and low moisture permeability is also required, that is, Moisture and the like do not penetrate through the optical film constituting the organic EL display device or the adhesive layer used to adhere to them.
尤其,近年可撓式顯示裝置中,撓性有機EL顯示裝置備受注目。在撓性有機EL顯示裝置,最外層係使用薄膜而非玻璃。然而,如前述,有機EL元件非常不敵大氣中的水分及氧,最外層若從低透濕特性優異的玻璃換成薄膜,有機EL元件便有受損之疑慮,所以針對用在撓性有機EL顯示裝置的光學薄膜及黏著劑層,更力求高度的低透濕性。 先前技術文獻 專利文獻In particular, among the flexible display devices in recent years, flexible organic EL display devices have attracted much attention. In a flexible organic EL display device, a thin film is used instead of glass. However, as mentioned above, organic EL elements are very inferior to moisture and oxygen in the atmosphere. If the outermost layer is changed from glass with excellent low moisture permeability to a thin film, the organic EL element is suspected of being damaged. The optical film and the adhesive layer of the EL display device further strive for a high degree of low moisture permeability. Prior Art Literature Patent Literature
專利文獻1:日本專利第5528606號公報Patent Document 1: Japanese Patent No. 5528606
發明概要 發明欲解決之課題 專利文獻1提供了一種可抑制視角特性及顯示特性變化的附相位差層之偏光板,但針對賦予相位差薄膜等光學薄膜低透濕性卻無任何討論。SUMMARY OF THE INVENTION Problems to be Solved by the Invention Patent Document 1 provides a polarizing plate with a retardation layer capable of suppressing changes in viewing angle characteristics and display characteristics. However, there is no discussion on providing low moisture permeability to optical films such as retardation films.
作為賦予光學薄膜低透濕性之方法,譬如可於構成用於有機EL顯示裝置之圓偏光板(抗反射薄膜)的相位差薄膜(λ/4板)上蒸鍍障壁層。然而,就成本觀點來看,於相位差薄膜上蒸鍍障壁層之方法不盡完善,而且對相位差薄膜蒸鍍障壁層時,相位差薄膜會受熱,可能使相位差薄膜破斷或改變相位差值而不足以應對。As a method for imparting low moisture permeability to an optical film, for example, a barrier layer can be deposited on a retardation film (λ / 4 plate) constituting a circular polarizing plate (anti-reflective film) used in an organic EL display device. However, from the viewpoint of cost, the method of vapor-depositing the barrier film on the retardation film is not perfect, and when the barrier film is vapor-deposited on the retardation film, the retardation film is heated, which may cause the retardation film to break or change the phase. The difference is not enough.
爰此,本發明目的在於提供一種無須形成以蒸鍍等形成之由無機物所構成的障壁層且具有較佳之低透濕性的有機EL顯示裝置用光學薄膜。又,本發明目的也在於提供一種含有偏光件及前述有機EL顯示裝置用光學薄膜之有機EL顯示裝置用偏光薄膜,及具有前述有機EL顯示裝置用偏光薄膜與黏著劑層之有機EL顯示裝置用附黏著劑層之偏光薄膜。此外,本發明目的也在於提供一種使用前述有機EL顯示裝置用偏光薄膜或有機EL顯示裝置用附黏著劑層之偏光薄膜的有機EL顯示裝置。 用以解決課題之手段Therefore, an object of the present invention is to provide an optical film for an organic EL display device that does not need to form a barrier layer made of an inorganic substance formed by evaporation or the like and has a low moisture permeability. Another object of the present invention is to provide a polarizing film for an organic EL display device including a polarizer and the optical film for an organic EL display device, and an organic EL display device having the polarizing film and an adhesive layer for the organic EL display device. Polarizing film with adhesive layer. Another object of the present invention is to provide an organic EL display device using the polarizing film for an organic EL display device or the polarizing film with an adhesive layer for an organic EL display device. Means to solve the problem
本發明人等為了解決前述課題反覆精闢研討的結果發現下述有機EL顯示裝置用光學薄膜,乃至完成本發明。As a result of intensive studies conducted by the present inventors in order to solve the aforementioned problems, they have found that the following optical films for organic EL display devices have completed the present invention.
亦即,本發明關於一種有機EL顯示裝置用光學薄膜,其特徵在於具有作為λ/4板發揮功能之相位差薄膜及黏接著劑層,且該黏接著劑層在40℃、92%R.H.下之透濕度為50g/(m2 ・day)以下。That is, the present invention relates to an optical film for an organic EL display device, which is characterized by having a retardation film and an adhesive layer functioning as a λ / 4 plate, and the adhesive layer is at 40 ° C and 92% RH. The moisture permeability is 50g / (m 2 ・ day) or less.
前述黏接著劑層宜為由含有聚異丁烯及奪氫型光聚合引發劑之橡膠系黏著劑組成物形成的黏著劑層。The adhesive layer is preferably an adhesive layer formed of a rubber-based adhesive composition containing polyisobutylene and a hydrogen-abstracting photopolymerization initiator.
又,本發明關於一種有機EL顯示裝置用偏光薄膜,其特徵在於含有偏光件及前述有機EL顯示裝置用光學薄膜。The present invention also relates to a polarizing film for an organic EL display device, which includes a polarizer and the optical film for an organic EL display device.
前述偏光件之厚度宜為15μm以下。The thickness of the polarizer is preferably 15 μm or less.
本發明之有機EL顯示裝置用偏光薄膜中,可依序具備前述偏光件、作為λ/4板發揮功能之相位差薄膜及黏接著劑層,且該黏接著劑層在40℃、92%R.H.下之透濕度為50g/(m2 ・day)以下;亦可依序具備前述偏光件、黏接著劑層及作為λ/4板發揮功能之相位差薄膜,且該黏接著劑層在40℃、92%R.H.下之透濕度為50g/(m2 ・day)以下。The polarizing film for an organic EL display device of the present invention may sequentially include the aforementioned polarizer, a retardation film functioning as a λ / 4 plate, and an adhesive layer, and the adhesive layer is at 40 ° C and 92% RH The moisture permeability below is 50g / (m 2 ・ day) or less; the polarizer, the adhesive layer, and the retardation film functioning as a λ / 4 plate can be provided in this order, and the adhesive layer is at 40 ° C. The moisture permeability at 92% RH is less than 50g / (m 2 ・ day).
又,本發明關於一種有機EL顯示裝置用附黏著劑層之偏光薄膜,其特徵在於其在前述有機EL顯示裝置用偏光薄膜之偏光件側更具有黏著劑層。In addition, the present invention relates to a polarizing film with an adhesive layer for an organic EL display device, which further includes an adhesive layer on a polarizer side of the polarizing film for an organic EL display device.
另,本發明關於一種有機EL顯示裝置,其特徵在於具有前述有機EL顯示裝置用偏光薄膜或前述有機EL顯示裝置用附黏著劑層之偏光薄膜。 發明效果The present invention also relates to an organic EL display device comprising the polarizing film for an organic EL display device or the polarizing film with an adhesive layer for an organic EL display device. Invention effect
本發明之有機EL顯示裝置用光學薄膜藉由具有相位差薄膜及具特定透濕度之黏接著劑層,無須形成以蒸鍍等形成之由無機物所構成的障壁層,即可展現優異的低透濕性。本發明之有機EL顯示裝置用光學薄膜可與偏光件一起構成有機EL顯示裝置之抗反射薄膜(有機EL顯示裝置用偏光薄膜)。又,本發明之有機EL顯示裝置用光學薄膜在成本面亦相當有利。The optical film for an organic EL display device of the present invention has an retardation film and an adhesive layer having a specific moisture permeability, and does not need to form a barrier layer composed of an inorganic substance formed by evaporation or the like, and can exhibit excellent low permeability. Wet. The optical film for an organic EL display device of the present invention can constitute an anti-reflection film (a polarizing film for an organic EL display device) together with a polarizer. In addition, the optical film for an organic EL display device of the present invention is quite advantageous in terms of cost.
此外,本發明可提供一種具有優異低透濕性的有機EL顯示裝置用偏光薄膜及有機EL顯示裝置用附黏著劑層之偏光薄膜。In addition, the present invention can provide a polarizing film for an organic EL display device having excellent low moisture permeability and a polarizing film with an adhesive layer for an organic EL display device.
而且,本發明藉由使用前述有機EL顯示裝置用偏光薄膜或進一步含有黏著劑層的有機EL顯示裝置用附黏著劑層之偏光薄膜,可提供一種光學可靠性佳的有機EL顯示裝置。Furthermore, the present invention can provide an organic EL display device with excellent optical reliability by using the polarizing film for an organic EL display device or the polarizing film with an adhesive layer for an organic EL display device further containing an adhesive layer.
用以實施發明之形態 1.有機EL顯示裝置用光學薄膜 本發明之有機EL顯示裝置用光學薄膜的特徵在於具備作為λ/4板發揮功能之相位差薄膜及黏接著劑層,且該黏接著劑層在40℃、92%R.H.下之透濕度為50g/(m2 ・day)以下。Form for implementing the invention 1. Optical film for organic EL display device The optical film for organic EL display device of the present invention is characterized by having a retardation film and an adhesive layer functioning as a λ / 4 plate, and the adhesive The moisture permeability of the agent layer at 40 ° C and 92% RH is 50 g / (m 2 ・ day) or less.
如圖1所示,本發明之有機EL顯示裝置用光學薄膜1在作為λ/4板發揮功能之相位差薄膜3a的至少單面具有黏接著劑層2。圖1中揭示了僅在相位差薄膜3a單面具有黏接著劑層2之形態,不過亦可於相位差薄膜3a兩面具有黏接著劑層2。另,圖1中記述了各構成要素相接積層之態樣,惟本發明不受此態樣限定,前述各層之間亦可含有其他層。圖2~4亦同。As shown in FIG. 1, the optical film 1 for an organic EL display device of the present invention has an adhesive layer 2 on at least one side of a retardation film 3 a functioning as a λ / 4 plate. FIG. 1 shows a configuration in which the adhesive layer 2 is provided only on one side of the retardation film 3a, but the adhesive layer 2 may be provided on both sides of the retardation film 3a. In addition, FIG. 1 illustrates a state in which the constituent elements are connected to each other, but the present invention is not limited to this aspect, and other layers may be included between the aforementioned layers. Figures 2 to 4 are also the same.
又,如圖2所示,本發明之有機EL顯示裝置用光學薄膜1除了作為λ/4板發揮功能之相位差薄膜3a(有時亦稱為第1相位差薄膜)以外,亦可含有第2相位差薄膜3b。具體上係由(作為λ/4板發揮功能之相位差薄膜3a)/接著劑層或黏著劑層4/第2相位差薄膜3b/黏接著劑層2所構成。As shown in FIG. 2, the optical film 1 for an organic EL display device of the present invention may contain a first retardation film 3 a (also sometimes referred to as a first retardation film) that functions as a λ / 4 plate. 2 retardation film 3b. Specifically, it consists of (the retardation film 3a functioning as a λ / 4 plate) / adhesive layer or adhesive layer 4 / second retardation film 3b / adhesive layer 2.
前述有機EL顯示裝置用光學薄膜之透濕度宜為50g/(m2 ・day)以下,30g/(m2 ・day)以下較佳,20g/(m2 ・day)以下更佳,15g/(m2 ・day)以下尤佳。又,透濕度之下限值並無特別限定,理想上以水蒸氣完全無法穿透(亦即0g/(m2 ・day))為宜。有機EL顯示裝置用光學薄膜之透濕度若在前述範圍內,將該有機EL顯示裝置用光學薄膜應用至有機EL元件時,可抑制水分進入該有機EL元件,於是可抑制有機EL元件因水分而劣化等,故為適宜。前述透濕度之測定方法可利用實施例中記載之方法測定。The moisture permeability of the foregoing optical film for an organic EL display device is preferably 50 g / (m 2 ・ day) or less, more preferably 30 g / (m 2 ・ day) or less, more preferably 20 g / (m 2 ・ day) or less, 15 g / ( m 2 ・ day) is particularly preferred. In addition, the lower limit value of the moisture permeability is not particularly limited, and ideally, water vapor cannot penetrate at all (that is, 0 g / (m 2 ・ day)). If the water vapor transmission rate of the optical film for an organic EL display device is within the foregoing range, when the optical film for an organic EL display device is applied to an organic EL element, moisture can be prevented from entering the organic EL element. Deterioration and the like are suitable. The aforementioned method for measuring the moisture permeability can be measured by the method described in the examples.
以下針對構成本發明之有機EL顯示裝置用光學薄膜1之各構成要素加以說明。Hereinafter, each constituent element constituting the optical film 1 for an organic EL display device of the present invention will be described.
(1)相位差薄膜 (1-1)作為λ/4板發揮功能之相位差薄膜 本發明中所用相位差薄膜3a係可作為λ/4板發揮功能的薄膜。這種相位差薄膜3a在23℃下以波長550nm之光測得的面內相位差Re(550)宜為100~180nm,110~170nm較佳,120~160nm更佳,135~155nm尤佳。面內相位差Re可以Re=(nx-ny)×d(d:薄膜厚度(nm))求得。(1) Phase difference film (1-1) Phase difference film functioning as a λ / 4 plate The phase difference film 3a used in the present invention is a film capable of functioning as a λ / 4 plate. The in-plane retardation Re (550) measured by the retardation film 3a at 23 ° C. with light having a wavelength of 550 nm is preferably 100 to 180 nm, more preferably 110 to 170 nm, more preferably 120 to 160 nm, and particularly preferably 135 to 155 nm. The in-plane phase difference Re can be obtained by Re = (nx-ny) × d (d: film thickness (nm)).
又,相位差薄膜3a代表上具有折射率為nx>ny=nz或nx>ny>nz之橢圓體。在此,nx為面內折射率最大方向(亦即慢軸方向)的折射率,ny為面內與慢軸正交方向(亦即快軸方向)的折射率,nz為厚度方向的折射率。又,本說明書中ny=nz不僅包含精確相等之情況,亦包含實質相等之情況。The retardation film 3a represents an ellipsoid having a refractive index of nx> ny = nz or nx> ny> nz. Here, nx is the refractive index in the plane with the largest refractive index direction (that is, the slow axis direction), ny is the refractive index in the plane that is orthogonal to the slow axis (that is, the fast axis direction), and nz is the refractive index in the thickness direction . In this specification, ny = nz includes not only the case of exact equality, but also the case of substantially equal.
相位差薄膜3a之Nz係數譬如宜為0.9~2,1~1.5較佳,1~1.3更佳。在此,Nz係數可以Nz=Rth/Re求得。前述Rth為厚度方向之相位差,可以Rth=(nx-nz)×d(d:薄膜厚度(nm))求得。The Nz coefficient of the retardation film 3a is, for example, preferably 0.9 to 2, 1 to 1.5 is more preferable, and 1 to 1.3 is more preferable. Here, the Nz coefficient can be obtained by Nz = Rth / Re. The Rth is a phase difference in the thickness direction, and can be obtained by Rth = (nx-nz) × d (d: film thickness (nm)).
前述相位差薄膜3a之厚度可以能獲得所需面內相位差之方式適宜設定,且無特別限定,譬如宜為10~80μm,10~60μm較佳,30~55μm更佳。The thickness of the aforementioned retardation film 3a can be appropriately set in a manner capable of obtaining a desired in-plane retardation, and is not particularly limited, for example, it is preferably 10 to 80 μm, preferably 10 to 60 μm, and more preferably 30 to 55 μm.
相位差薄膜3a可展現相位差值隨測定光之波長變大的逆分散波長特性,亦可展現相位差值隨測定光之波長變小的正波長分散特性,又可展現相位差值幾乎不隨測定光之波長變化的平波長分散特性,且宜展現平波長分散特性。藉由採用具有平波長分散特性之λ/4板,可實現優異的抗反射特性及斜角方向之反射色相。相位差薄膜3a之Re(450)/Re(550)宜為0.85~1.03,Re(650)/Re(550)則宜為0.98~1.02。在此,Re(λ)係在23℃下以波長λnm之光測得的面內相位差,譬如Re(450)表示在23℃下以波長450nm之光測得之面內相位差。The retardation film 3a can exhibit a reverse dispersion wavelength characteristic in which the retardation value increases with the wavelength of the measurement light, and can exhibit a positive wavelength dispersion characteristic in which the retardation value decreases with the wavelength of the measurement light, and can exhibit a retardation value that hardly varies with The flat-wavelength dispersion characteristic of the wavelength change of light is measured, and the flat-wavelength dispersion characteristic should be exhibited. By using a λ / 4 plate with flat wavelength dispersion characteristics, excellent anti-reflection characteristics and reflection hue in the oblique direction can be realized. Re (450) / Re (550) of the retardation film 3a should preferably be 0.85 to 1.03, and Re (650) / Re (550) should be 0.98 to 1.02. Here, Re (λ) is an in-plane phase difference measured at 23 ° C with light having a wavelength of λnm. For example, Re (450) represents an in-plane phase difference measured at 23 ° C with light having a wavelength of 450nm.
前述相位差薄膜3a可由能滿足上述光學特性之任意且適當的樹脂薄膜構成。形成上述樹脂薄膜之樹脂可使用任意且適當的樹脂,具體上可舉如聚降莰烯等環烯烴系樹脂、聚碳酸酯系樹脂、纖維素系樹脂、聚乙烯醇系樹脂、聚碸系樹脂等樹脂。該等中,又以聚降莰烯、聚碳酸酯系樹脂為佳。The retardation film 3a may be formed of an arbitrary and appropriate resin film that satisfies the above-mentioned optical characteristics. Any appropriate resin may be used as the resin for forming the resin film, and specifically, cycloolefin resins such as polynorbornene, polycarbonate resins, cellulose resins, polyvinyl alcohol resins, and polyfluorene resins And other resins. Of these, polynorbornene and polycarbonate-based resins are preferred.
上述聚降莰烯意指可在起始原料(單體)之一部分或全部使用具有降莰烯環之降莰烯系單體製得的(共)聚合物。The above-mentioned polynorbornene means a (co) polymer which can be obtained by using a norbornene-based monomer having a norbornene ring in part or all of a starting material (monomer).
上述聚降莰烯已有各種產品銷售市面。舉具體例來說,可舉如日本ZEON(股)製商品名「ZEONEX」、「ZEONOR」、JSR(股)製商品名「Arton」、TICONA公司製商品名「TOPAS」、三井化學(股)製商品名「APEL」。Various products of the aforementioned polynorbornene have been sold on the market. Specific examples include the Japanese trade name "ZEONEX", "ZEONOR", the JSR trade name "Arton", the TICONA trade name "TOPAS", and Mitsui Chemicals (Japan). Make the product name "APEL".
前述聚碳酸酯系樹脂至少含有源自具有下述結構式(1)所示鍵結構之二羥基化合物的構成單元,可在聚合觸媒存在下使至少含有分子內至少具有一個鍵結構「-CH2 -O-」之二羥基化合物的二羥基化合物與碳酸二酯反應而製得。The polycarbonate-based resin contains at least a constituent unit derived from a dihydroxy compound having a bond structure represented by the following structural formula (1), and can contain at least one bond structure "-CH in the molecule at least in the presence of a polymerization catalyst" A 2 -hydroxy-dihydroxy compound is prepared by reacting a dihydroxy compound with a carbonic acid diester.
[化學式1] [Chemical Formula 1]
具有上述結構式(1)所示鍵結構之二羥基化合物只要是含有具2個醇性羥基且分子內具有連結基「-CH2 -O-」之結構,且可在聚合觸媒存在下與碳酸二酯反應生成聚碳酸酯的化合物,可使用任何結構之化合物,亦可將多種併用。又,就上述聚碳酸酯系樹脂所用二羥基化合物而言,亦可併用不具結構式(1)所示鍵結構之二羥基化合物。以下,有時會將具有結構式(1)所示鍵結構之二羥基化合物簡稱作二羥基化合物(A),不具結構式(1)所示鍵結構之二羥基化合物則簡稱作二羥基化合物(B)。As long as the dihydroxy compound having the bond structure represented by the above structural formula (1) has a structure having two alcoholic hydroxyl groups and a linking group "-CH 2 -O-" in the molecule, it can be contacted with a polymerization catalyst in the presence of a polymerization catalyst. A compound of a carbonic acid diester to form a polycarbonate may be a compound of any structure, and a plurality of compounds may be used in combination. In addition, as the dihydroxy compound used in the polycarbonate resin, a dihydroxy compound having no bond structure represented by the structural formula (1) may be used in combination. Hereinafter, a dihydroxy compound having a bond structure represented by the structural formula (1) may be simply referred to as a dihydroxy compound (A), and a dihydroxy compound having no bond structure represented by the structural formula (1) may be simply referred to as a dihydroxy compound ( B).
(二羥基化合物(A)) 二羥基化合物(A)之連結基「-CH2 -O-」意指與氫原子以外之原子相互鍵結構成分子的結構。該連結基中,就至少氧原子可鍵結之原子或碳原子與氧原子可同時鍵結之原子而言,以碳原子最佳。二羥基化合物(A)中之連結基「-CH2 -O-」之數量為1以上,且宜為2~4。(Dihydroxy compound (A)) The linking group "-CH 2 -O-" of the dihydroxy compound (A) means a structure of a structural element that mutually bonds with an atom other than a hydrogen atom. Among the linking groups, carbon atoms are preferred in terms of at least an oxygen atom-bondable atom or a carbon atom and an oxygen atom-bondable atom at the same time. The number of the "-CH 2 -O-" linking group in the dihydroxy compound (A) is 1 or more, and preferably 2 to 4.
更具體來說,二羥基化合物(A)可舉如9,9-雙(4-(2-羥乙氧基)苯基)茀、9,9-雙(4-(2-羥乙氧基-2-甲基)苯基)茀、9,9-雙(4-(2-羥乙氧基)-3-甲基苯基)茀、9,9-雙(4-(2-羥乙氧基)-3-異丙基苯基)茀、9,9-雙(4-(2-羥乙氧基)-3-異丁基苯基)茀、9,9-雙(4-(2-羥乙氧基)-3-三級丁基苯基)茀、9,9-雙(4-(2-羥乙氧基)-3-環己基苯基)茀、9,9-雙(4-(2-羥乙氧基)-3-苯基苯基)茀、9,9-雙(4-(2-羥乙氧基)-3,5-二甲基苯基)茀、9,9-雙(4-(2-羥乙氧基)-3-三級丁基-6-甲基苯基)茀、9,9-雙(4-(3-羥-2,2-二甲基丙氧基)苯基)茀等側鏈具有芳香族基且主鏈具有鍵結於芳香族基之醚基的化合物;雙[4-(2-羥乙氧基)苯基]甲烷、雙[4-(2-羥乙氧基)苯基]二苯甲烷、1,1-雙[4-(2-羥乙氧基)苯基]乙烷、1,1-雙[4-(2-羥乙氧基)苯基]-1-苯基乙烷、2,2-雙[4-(2-羥乙氧基)苯基]丙烷、2,2-雙[4-(2-羥乙氧基)-3-甲基苯基]丙烷、2,2-雙[3,5-二甲基-4-(2-羥乙氧基)苯基]丙烷、1,1-雙[4-(2-羥乙氧基)苯基]-3,3,5-三甲基環己烷、1,1-雙[4-(2-羥乙氧基)苯基]環己烷、1,4-雙[4-(2-羥乙氧基)苯基]環己烷、1,3-雙[4-(2-羥乙氧基)苯基]環己烷、2,2-雙[4-(2-羥乙氧基)-3-苯基苯基]丙烷、2,2-雙[(2-羥乙氧基)-3-異丙基苯基]丙烷、2,2-雙[3-三級丁基-4-(2-羥乙氧基)苯基]丙烷、2,2-雙[4-(2-羥乙氧基)苯基]丁烷、2,2-雙[4-(2-羥乙氧基)苯基]-4-甲基戊烷、2,2-雙[4-(2-羥乙氧基)苯基]辛烷、1,1-雙[4-(2-羥乙氧基)苯基]癸烷、2,2-雙[3-溴-4-(2-羥乙氧基)苯基]丙烷、2,2-雙[3-環己基-4-(2-羥乙氧基)苯基]丙烷等雙(羥烷氧基芳基)烷類;1,1-雙[4-(2-羥乙氧基)苯基]環己烷、1,1-雙[3-環己基-4-(2-羥乙氧基)苯基]環己烷、1,1-雙[4-(2-羥乙氧基)苯基]環戊烷等雙(羥烷氧基芳基)環烷類;4,4'-雙(2-羥乙氧基)二苯基醚、4,4'-雙(2-羥乙氧基)-3,3'-二甲基二苯基醚、4,4'-二羥基-2,5-二乙氧基二苯基醚等二羥烷氧基二芳基醚類;4,4'-雙(2-羥乙氧基苯基)硫化物、4,4'-雙[4-(2-二羥乙氧基)-3-甲基苯基]硫化物等雙羥烷氧基芳基硫化物類;4,4'-雙(2-羥乙氧基苯基)亞碸、4,4'-雙[4-(2-二羥乙氧基)-3-甲基苯基]亞碸等雙羥烷氧基芳基亞碸類;4,4'-雙(2-羥乙氧基苯基)碸、4,4'-雙[4-(2-二羥乙氧基)-3-甲基苯基]碸等雙羥烷氧基芳基碸類;1,4-雙羥乙氧基苯、1,3-雙羥乙氧基苯、1,2-雙羥乙氧基苯、1,3-雙[2-[4-(2-羥乙氧基)苯基]丙基]苯、1,4-雙[2-[4-(2-羥乙氧基)苯基]丙基]苯、4,4'-雙(2-羥乙氧基)聯苯、1,3-雙[4-(2-羥乙氧基)苯基]-5,7-二甲基金剛烷、代表下述式(2)所示二羥基化合物之糖醇酐及下述通式(3)所示螺甘油等具有環狀醚結構之化合物,該等可單獨使用,亦可將2種以上組合使用。More specifically, the dihydroxy compound (A) may be, for example, 9,9-bis (4- (2-hydroxyethoxy) phenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) 2-methyl) phenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-methylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethyl) (Oxy) -3-isopropylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-isobutylphenyl) fluorene, 9,9-bis (4- ( 2-hydroxyethoxy) -3-tert-butylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-cyclohexylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-phenylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3,5-dimethylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-tert-butyl-6-methylphenyl) fluorene, 9,9-bis (4- (3-hydroxy-2,2- Compounds having an aromatic group in the side chain and an ether group bonded to the aromatic group in the main chain; dimethyl [4- (2-hydroxyethoxy) phenyl] methane, etc. , Bis [4- (2-hydroxyethoxy) phenyl] diphenylmethane, 1,1-bis [4- (2-hydroxyethoxy) phenyl] ethane, 1,1-bis [4- (2-hydroxyethoxy) phenyl] -1-phenylethane, 2,2-bis [4- (2-hydroxyethoxy) phenyl] propane, 2,2-bis [4- (2 -Hydroxyethoxy) -3-methylphenyl] propane, 2,2-bis [3,5-dimethyl-4- (2-hydroxyethoxy) Yl] propane, 1,1-bis [4- (2-hydroxyethoxy) phenyl] -3,3,5-trimethylcyclohexane, 1,1-bis [4- (2-hydroxyethyl) (Oxy) phenyl] cyclohexane, 1,4-bis [4- (2-hydroxyethoxy) phenyl] cyclohexane, 1,3-bis [4- (2-hydroxyethoxy) benzene Yl] cyclohexane, 2,2-bis [4- (2-hydroxyethoxy) -3-phenylphenyl] propane, 2,2-bis [(2-hydroxyethoxy) -3-iso Propylphenyl] propane, 2,2-bis [3-tert-butyl-4- (2-hydroxyethoxy) phenyl] propane, 2,2-bis [4- (2-hydroxyethoxy ) Phenyl] butane, 2,2-bis [4- (2-hydroxyethoxy) phenyl] -4-methylpentane, 2,2-bis [4- (2-hydroxyethoxy) Phenyl] octane, 1,1-bis [4- (2-hydroxyethoxy) phenyl] decane, 2,2-bis [3-bromo-4- (2-hydroxyethoxy) phenyl ] Propane, 2,2-bis [3-cyclohexyl-4- (2-hydroxyethoxy) phenyl] propane and other bis (hydroxyalkoxyaryl) alkanes; 1,1-bis [4- ( 2-hydroxyethoxy) phenyl] cyclohexane, 1,1-bis [3-cyclohexyl-4- (2-hydroxyethoxy) phenyl] cyclohexane, 1,1-bis [4- (2-hydroxyethoxy) phenyl] cyclopentane and other bis (hydroxyalkoxyaryl) cycloalkanes; 4,4'-bis (2-hydroxyethoxy) diphenyl ether, 4,4 '-Bis (2-hydroxyethoxy) -3,3'-dimethyldiphenyl ether, 4,4'-dihydroxy-2,5-diethoxydiphenyl ether Dihydroxyalkoxydiaryl ethers; 4,4'-bis (2-hydroxyethoxyphenyl) sulfide, 4,4'-bis [4- (2-dihydroxyethoxy)- Dimethylalkoxyaryl sulfides such as 3-methylphenyl] sulfide; 4,4'-bis (2-hydroxyethoxyphenyl) sulfene, 4,4'-bis [4- ( 2-Dihydroxyethoxy) -3-methylphenyl] fluorene and other dihydroxyalkoxyaryl fluorenes; 4,4'-bis (2-hydroxyethoxyphenyl) fluorene, 4, 4'-bis [4- (2-Dihydroxyethoxy) -3-methylphenyl] fluorene and other bishydroxyalkoxyarylfluorenes; 1,4-bishydroxyethoxybenzene, 1,3 -Dihydroxyethoxybenzene, 1,2-dihydroxyethoxybenzene, 1,3-bis [2- [4- (2-hydroxyethoxy) phenyl] propyl] benzene, 1,4- Bis [2- [4- (2-hydroxyethoxy) phenyl] propyl] benzene, 4,4'-bis (2-hydroxyethoxy) biphenyl, 1,3-bis [4- (2 -Hydroxyethoxy) phenyl] -5,7-dimethyladamantane, a sugar alcohol anhydride representing a dihydroxy compound represented by the following formula (2), and spiroglycerol represented by the following general formula (3) These compounds having a cyclic ether structure may be used alone or in combination of two or more.
[化學式2] [Chemical Formula 2]
[化學式3] [Chemical Formula 3]
前述式(2)所示二羥基化合物可舉如具立體異構物之關係的異山梨醇、去水甘露糖醇、異艾杜糖醇,該等可單獨使用1種,亦可將2種以上組合使用。Examples of the dihydroxy compound represented by the aforementioned formula (2) include isosorbide, mannitol, and isoiditol which have a relationship of stereoisomers. These may be used alone or in combination of two. Use in combination.
又,譬如氧基伸烷基二醇類、具環狀醚結構之二醇類也很適合用來作為二羥基化合物(A)。In addition, for example, oxyalkylene glycols and glycols having a cyclic ether structure are also suitably used as the dihydroxy compound (A).
前述氧基伸烷基二醇類可舉如二乙二醇、三乙二醇、四乙二醇、聚乙二醇等。前述具環狀醚結構之二醇類可舉如螺甘油類、二烷二醇類。Examples of the aforementioned oxyalkylene glycols include diethylene glycol, triethylene glycol, tetraethylene glycol, and polyethylene glycol. Examples of the aforementioned diols having a cyclic ether structure include spiroglycerols, Alkanediols.
該等二羥基化合物(A)中,若從入手及製造易性、光學特性、成形性等面向來看,以將可從資源豐富且容易取得之各種澱粉製造的山梨醇脫水縮合即可獲得的異山梨醇為宜。又,9,9-雙[4-(2-羥乙氧基)苯基]茀或聚乙二醇亦佳。Among these dihydroxy compounds (A), they can be obtained by dehydrating and condensing sorbitol made from various starches that are abundant in resources and easy to obtain from the viewpoints of starting and manufacturing ease, optical characteristics, and moldability. Isosorbide is preferred. Further, 9,9-bis [4- (2-hydroxyethoxy) phenyl] fluorene or polyethylene glycol is also preferred.
另,將二羥基化合物(A)供於與後述碳酸二酯進行反應時,其形態無特別限定,可為粉末狀、片狀,或可為熔融狀態或水溶液等液狀。In addition, when the dihydroxy compound (A) is subjected to a reaction with a carbonic acid diester described later, its form is not particularly limited, and it may be in a powder form, a sheet form, or a liquid state such as a molten state or an aqueous solution.
(二羥基化合物(B)) 二羥基化合物(B)可舉如脂環式二羥基化合物、脂肪族二羥基化合物、芳香族二羥基化合物等。(Dihydroxy compound (B)) Examples of the dihydroxy compound (B) include alicyclic dihydroxy compounds, aliphatic dihydroxy compounds, and aromatic dihydroxy compounds.
就前述脂環式二羥基化合物並無特別限定,以含有5員環結構或6員環結構之化合物為宜。又,6員環結構可藉由共價鍵固定成椅子形或船形。脂環式二羥基化合物為5員環或6員環結構,可提高所得聚碳酸酯之耐熱性,故為適宜。脂環式二羥基化合物中所含碳原子數通常為70以下,50以下為宜,30以下較佳。該值愈大耐熱性愈高,但會變得不易合成、不易精製或提高成本。碳原子數愈小,就愈容易精製,愈好入手。The alicyclic dihydroxy compound is not particularly limited, and a compound containing a 5-membered ring structure or a 6-membered ring structure is preferred. In addition, the 6-member ring structure can be fixed into a chair shape or a boat shape by a covalent bond. The alicyclic dihydroxy compound is suitable because it has a 5-membered ring or 6-membered ring structure and can improve the heat resistance of the obtained polycarbonate. The number of carbon atoms contained in the alicyclic dihydroxy compound is usually 70 or less, preferably 50 or less, and more preferably 30 or less. The larger the value is, the higher the heat resistance is, but it becomes difficult to synthesize, difficult to refine, or increase the cost. The smaller the number of carbon atoms, the easier it is to refine and the better to start with.
含有5員環結構或6員環結構之脂環式二羥基化合物具體上可列舉下述通式(I)或(II)所示脂環式二羥基化合物。 HOCH2 -R1 -CH2 OH…(I) HO-R2 -OH…(II) (式(I)、(II)中,R1 、R2 分別表示碳數4~20之環伸烷基。)Specific examples of the alicyclic dihydroxy compound having a 5-membered ring structure or a 6-membered ring structure include alicyclic dihydroxy compounds represented by the following general formula (I) or (II). HOCH 2 -R 1 -CH 2 OH ... (I) HO-R 2 -OH ... (II) (In the formulae (I) and (II), R 1 and R 2 each represent a cycloalkane having 4 to 20 carbon atoms. base.)
作為上述通式(I)所示脂環式二羥基化合物之環己烷二甲醇,包含通式(I)中R1 以下述通式(Ia)(式中R3 表示碳數1~12之烷基或氫原子)表示之各種異構物。具體來說可列舉1,2-環己烷二甲醇、1,3-環己烷二甲醇、1,4-環己烷二甲醇等。Cyclohexanedimethanol, which is an alicyclic dihydroxy compound represented by the general formula (I), includes R 1 in the general formula (I) and the following general formula (Ia) (where R 3 represents a carbon number of 1 to 12). Alkyl or hydrogen atom). Specific examples include 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, and the like.
[化學式4] [Chemical Formula 4]
作為上述通式(I)所示脂環式二羥基化合物之三環癸烷二甲醇、五環十五烷二甲醇,包含通式(I)R1 以下述通式(Ib)(式中,n表示0或1)表示之各種異構物。Tricyclodecane dimethanol and pentacyclopentadecane dimethanol, which are alicyclic dihydroxy compounds represented by the general formula (I), include the general formula (I) and R 1 is represented by the following general formula (Ib) (wherein, n represents various isomers represented by 0 or 1).
[化學式5] [Chemical Formula 5]
作為上述通式(I)所示脂環式二羥基化合物之十氫萘二甲醇或三環十四烷二甲醇,包含通式(I)中R1 以下述通式(Ic)(式中,m表示0或1)表示之各種異構物。這類異構物具體上可列舉2,6-十氫萘二甲醇、1,5-十氫萘二甲醇、2,3-十氫萘二甲醇等。Decalin or tricyclotetradecane dimethanol, which is an alicyclic dihydroxy compound represented by the general formula (I), contains R 1 in the general formula (I) in the following general formula (Ic) (wherein, m represents various isomers represented by 0 or 1). Specific examples of such isomers include 2,6-decahydronaphthalenedimethanol, 1,5-decahydronaphthalenedimethanol, and 2,3-decahydronaphthalenedimethanol.
[化學式6] [Chemical Formula 6]
又,作為上述通式(I)所示脂環式二羥基化合物之降莰烷二甲醇,包含通式(I)中R1 以下述通式(Id)表示之各種異構物。這類異構物具體上可列舉2,3-降莰烷二甲醇、2,5-降莰烷二甲醇等。The norbornane dimethanol as the alicyclic dihydroxy compound represented by the general formula (I) includes various isomers of which R 1 in the general formula (I) is represented by the following general formula (Id). Specific examples of such isomers include 2,3-norbornanedimethanol and 2,5-norbornanedimethanol.
[化學式7] [Chemical Formula 7]
作為通式(I)所示脂環式二羥基化合物之金剛烷二甲醇,包含通式(I)中R1 以下述通式(Ie)表示之各種異構物。這類異構物具體上可列舉1,3-金剛烷二甲醇等。The adamantane dimethanol as the alicyclic dihydroxy compound represented by the general formula (I) includes various isomers in which R 1 in the general formula (I) is represented by the following general formula (Ie). Specific examples of such isomers include 1,3-adamantane dimethanol.
[化學式8] [Chemical Formula 8]
又,上述通式(II)所示脂環式二羥基化合物之環己二醇包含通式(II)中R2 以下述通式(IIa)(式中,R3 表示碳數1~12之烷基或氫原子)表示之各種異構物。這類異構物具體上可列舉1,2-環己二醇、1,3-環己二醇、1,4-環己二醇、2-甲基-1,4-環己二醇等。The cyclohexanediol of the alicyclic dihydroxy compound represented by the general formula (II) includes R 2 in the general formula (II) and the following general formula (IIa) (wherein R 3 represents a carbon number of 1 to 12). Alkyl or hydrogen atom). Specific examples of such isomers include 1,2-cyclohexanediol, 1,3-cyclohexanediol, 1,4-cyclohexanediol, 2-methyl-1,4-cyclohexanediol, and the like .
[化學式9] [Chemical Formula 9]
作為上述通式(II)所示脂環式二羥基化合物之三環癸二醇、五環十五烷二醇,包含通式(II)中R2 以下述通式(IIb)(式中,n表示0或1)表示之各種異構物。Tricyclodecanediol and pentacyclopentadecanediol, which are alicyclic dihydroxy compounds represented by the general formula (II), include R 2 in the general formula (II) in the following general formula (IIb) (wherein, n represents various isomers represented by 0 or 1).
[化學式10] [Chemical Formula 10]
作為上述通式(II)所示脂環式二羥基化合物之十氫萘二醇或三環十四烷二醇,包含通式(II)中R2 以下述通式(IIc)(式中,m表示0或1)表示之各種異構物。這類異構物具體上可使用2,6-十氫萘二醇、1,5-十氫萘二醇、2,3-十氫萘二醇等。Decalin or tricyclotetradecanediol, which is an alicyclic dihydroxy compound represented by the general formula (II), contains R 2 in the general formula (II) in the following general formula (IIc) (wherein, m represents various isomers represented by 0 or 1). Specific examples of such isomers include 2,6-decahydronaphthalene glycol, 1,5-decahydronaphthalene glycol, 2,3-decahydronaphthalene glycol, and the like.
[化學式11] [Chemical Formula 11]
作為上述通式(II)所示脂環式二羥基化合物之降莰烷二醇,包含通式(II)中R2 以下述通式(IId)表示之各種異構物。這類異構物具體上可使用2,3-降莰烷二醇、2,5-降莰烷二醇等。As the norbornanediol of the alicyclic dihydroxy compound represented by the general formula (II), various isomers of R 2 in the general formula (II) represented by the following general formula (IId) are included. Specific examples of such isomers include 2,3-norbornanediol, 2,5-norbornanediol, and the like.
[化學式12] [Chemical Formula 12]
作為上述通式(II)所示脂環式二羥基化合物之金剛烷二醇,包含通式(II)中R2 以下述通式(IIe)表示之各種異構物。這類異構物具體上可使用1,3-金剛烷二醇等。The adamantanediol as the alicyclic dihydroxy compound represented by the general formula (II) includes various isomers in which R 2 in the general formula (II) is represented by the following general formula (IIe). Specific examples of such isomers include 1,3-adamantanediol and the like.
[化學式13] [Chemical Formula 13]
前述脂環式二羥基化合物之具體例中,尤以環己烷二甲醇類、三環癸烷二甲醇類、金剛烷二醇類、五環十五烷二甲醇類為宜,若從易入手、好操作等觀點來看,則以1,4-環己烷二甲醇、1,3-環己烷二甲醇、1,2-環己烷二甲醇、三環癸烷二甲醇為宜。Among the specific examples of the alicyclic dihydroxy compound, cyclohexanedimethanols, tricyclodecanedimethanols, adamantanediols, and pentacyclopentadecanedimethanols are particularly suitable. From the viewpoint of good operation and the like, 1,4-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,2-cyclohexanedimethanol, and tricyclodecanedimethanol are preferred.
前述脂肪族二羥基化合物可舉如乙二醇、1,3-丙二醇、1,2-丙二醇、1,4-丁二醇、1,3-丁二醇、1,2-丁二醇、1,5-庚二醇、1,6-己二醇等。Examples of the aliphatic dihydroxy compound include ethylene glycol, 1,3-propanediol, 1,2-propanediol, 1,4-butanediol, 1,3-butanediol, 1,2-butanediol, and 1 , 5-heptanediol, 1,6-hexanediol and the like.
前述芳香族二羥基化合物可舉如2,2-雙(4-羥苯基)丙烷[=雙酚A]、2,2-雙(4-羥-3,5-二甲基苯基)丙烷、2,2-雙(4-羥-3,5-二乙基苯基)丙烷、2,2-雙(4-羥-(3,5-二苯基)苯基)丙烷、2,2-雙(4-羥-3,5-二溴苯基)丙烷、2,2-雙(4-羥苯基)戊烷、2,4'-二羥-二苯甲烷、雙(4-羥苯基)甲烷、雙(4-羥-5-硝苯基)甲烷、1,1-雙(4-羥苯基)乙烷、3,3-雙(4-羥苯基)戊烷、1,1-雙(4-羥苯基)環己烷、雙(4-羥苯基)碸、2,4'-二羥基二苯基碸、雙(4-羥苯基)硫化物、4,4'-二羥基二苯基醚、4,4'-二羥基-3,3'-二氯二苯基醚、9,9-雙(4-羥苯基)茀、9,9-雙(4-羥-2-甲基苯基)茀等。Examples of the aforementioned aromatic dihydroxy compound include 2,2-bis (4-hydroxyphenyl) propane [= bisphenol A], 2,2-bis (4-hydroxy-3,5-dimethylphenyl) propane , 2,2-bis (4-hydroxy-3,5-diethylphenyl) propane, 2,2-bis (4-hydroxy- (3,5-diphenyl) phenyl) propane, 2,2 -Bis (4-hydroxy-3,5-dibromophenyl) propane, 2,2-bis (4-hydroxyphenyl) pentane, 2,4'-dihydroxy-diphenylmethane, bis (4-hydroxy Phenyl) methane, bis (4-hydroxy-5-nitrophenyl) methane, 1,1-bis (4-hydroxyphenyl) ethane, 3,3-bis (4-hydroxyphenyl) pentane, 1 , 1-bis (4-hydroxyphenyl) cyclohexane, bis (4-hydroxyphenyl) fluorene, 2,4'-dihydroxydiphenylfluorene, bis (4-hydroxyphenyl) sulfide, 4, 4'-dihydroxydiphenyl ether, 4,4'-dihydroxy-3,3'-dichlorodiphenyl ether, 9,9-bis (4-hydroxyphenyl) fluorene, 9,9-bis ( 4-hydroxy-2-methylphenyl) fluorene and the like.
另,上述所示化合物僅為可在本發明使用的脂環式二羥基化合物、脂肪族二羥基化合物、芳香族二羥基化合物之一例,不限於該等。該等化合物可單獨使用1種或將2種以上混合使用。The compounds shown above are only examples of alicyclic dihydroxy compounds, aliphatic dihydroxy compounds, and aromatic dihydroxy compounds that can be used in the present invention, and are not limited thereto. These compounds can be used individually by 1 type or in mixture of 2 or more types.
藉由使用該等二羥基化合物(B),可獲得順應用途之柔軟性改善、耐熱性提升、成形性改善等效果。By using these dihydroxy compounds (B), effects such as improvement in flexibility, heat resistance, and moldability according to the application can be obtained.
相對於構成聚碳酸酯系樹脂之全二羥基化合物,二羥基化合物(A)之比率並無特別,宜為10莫耳%以上,40莫耳%以上較佳,60莫耳%以上更佳。又,上限值以100莫耳%以下為宜。源自二羥基化合物(B)之構成單元的含有比率若太多,可能會降低光學特性等性能。The ratio of the dihydroxy compound (A) to the all-dihydroxy compound constituting the polycarbonate resin is not particularly limited, and it is preferably 10 mol% or more, more preferably 40 mol% or more, and more preferably 60 mol% or more. The upper limit is preferably 100 mol% or less. If the content ratio of the constituent unit derived from the dihydroxy compound (B) is too large, performance such as optical characteristics may be reduced.
此外,使用脂環式二羥基化合物、脂肪族二羥基化合物、芳香族二羥基化合物時,相對於構成聚碳酸酯之全二羥基化合物之二羥基化合物(A)與該等各二羥基化合物的合計比率並無特別限定,可任擇比率。又,源自二羥基化合物(A)之構成單元與源自該等各二羥基化合物之構成單元的含有比率亦無特別限定,可任擇比率。In addition, when an alicyclic dihydroxy compound, an aliphatic dihydroxy compound, or an aromatic dihydroxy compound is used, the total of the dihydroxy compound (A) and the respective dihydroxy compounds relative to the total dihydroxy compound constituting the polycarbonate is used. The ratio is not particularly limited, and a ratio may be selected. The content ratio of the constitutional unit derived from the dihydroxy compound (A) and the constitutional unit derived from each of these dihydroxy compounds is not particularly limited, and may be an optional ratio.
(碳酸二酯) 可在聚碳酸酯樹脂之製造方法中使用之碳酸二酯,可舉如以碳酸二苯酯、碳酸二甲苯酯為代表之經取代碳酸二苯酯、碳酸二甲酯、碳酸二乙酯及碳酸二三級丁酯等,該等中又以碳酸二苯酯及經取代碳酸二苯酯尤佳。該等碳酸二酯可單獨使用1種,亦可將2種以上混合使用。(Carbonate diester) Carbonate diesters that can be used in the production method of polycarbonate resins include substituted diphenyl carbonate, dimethyl carbonate, and carbonic acid represented by diphenyl carbonate and xylyl carbonate. Diethyl ester and di-tert-butyl carbonate, etc. Among these, diphenyl carbonate and substituted diphenyl carbonate are particularly preferred. These carbonic acid diesters may be used individually by 1 type, and may mix and use 2 or more types.
相對於用在反應的全二羥基化合物,碳酸二酯宜以0.90~1.10之莫耳比率來使用,0.96~1.04之莫耳比率較佳。該莫耳比若小於0.90,製成的聚碳酸酯之末端OH基可能會增加,從而聚合物之熱穩定性變差,無法獲得所需的高分子量體。又,該莫耳比若大於1.10,不僅在同一條件下進行酯交換反應的速度可能變慢,變得難以製造所需分子量之聚碳酸酯,製成的聚碳酸酯共聚物中剩餘碳酸二酯之量還可能增加,而該剩餘碳酸二酯便是成形時或成形品之臭氣來源。Relative to the total dihydroxy compound used in the reaction, the carbonic acid diester is preferably used at a molar ratio of 0.90 to 1.10, and a molar ratio of 0.96 to 1.04 is preferred. If the molar ratio is less than 0.90, the terminal OH groups of the polycarbonate produced may increase, so that the thermal stability of the polymer is deteriorated, and a desired high molecular weight body cannot be obtained. In addition, if the molar ratio is greater than 1.10, not only may the transesterification reaction speed be slowed under the same conditions, making it difficult to produce a polycarbonate having a desired molecular weight, and remaining carbonate diesters in the polycarbonate copolymer produced. The amount may also increase, and the residual carbonic acid diester is a source of odor during molding or molding.
作為薄膜用途時通常需要柔軟性,所以聚碳酸酯系樹脂之玻璃轉移溫度(Tg)宜為45℃以上,45~130℃較佳。For film applications, flexibility is usually required. Therefore, the glass transition temperature (Tg) of the polycarbonate resin is preferably 45 ° C or higher, and preferably 45 to 130 ° C.
聚碳酸酯系樹脂可利用熔融聚合法來製造,該熔融聚合法係在聚合觸媒存在下,使含有上述二羥基化合物(A)之二羥基化合物與碳酸二酯反應。聚合觸媒之種類及其添加量可適宜採用已知的公知物及添加量,關於溶液聚合法亦可適宜採用已知的公知方法。The polycarbonate-based resin can be produced by a melt polymerization method in which a dihydroxy compound containing the dihydroxy compound (A) is reacted with a carbonic acid diester in the presence of a polymerization catalyst. The type and addition amount of the polymerization catalyst can be suitably selected from known publicly known substances and addition amounts, and the solution polymerization method can also be appropriately adopted from known publicly known methods.
相位差薄膜3a譬如可將由上述樹脂形成之薄膜予以延伸而製得。從上述樹脂形成薄膜之方法可採用任意且適當的成形加工法。具體例可舉如壓縮成形法、轉注成形法、射出成形法、擠製成形法、吹模成形法、粉末成形法、FRP成形法、澆鑄塗佈法(譬如流鑄法)、砑光成形法、熱壓法等。該等方法中又以擠製成形法或澆鑄塗佈法為宜,因為可提高所得薄膜之平滑性,獲得良好的光學均勻性。成形條件可應使用之樹脂組成、種類及相位差薄膜所需的特性等來適宜設定。另,上述樹脂在市面上已有多種薄膜製品販售,亦可將該市售薄膜直接供延伸處理。The retardation film 3a can be produced by, for example, extending a film made of the resin described above. As a method for forming a thin film from the resin, an arbitrary and appropriate forming method can be adopted. Specific examples include compression molding method, injection molding method, injection molding method, extrusion molding method, blow molding method, powder molding method, FRP molding method, casting coating method (such as flow casting method), and calendering method. , Hot pressing and so on. Among these methods, an extrusion molding method or a casting coating method is preferable, because the smoothness of the obtained film can be improved, and good optical uniformity can be obtained. The molding conditions can be appropriately set according to the resin composition, type, and characteristics required for the retardation film to be used. In addition, the above-mentioned resins have been sold on the market in a variety of film products, and the commercially available films can also be directly processed for stretching.
上述薄膜之延伸倍率可應相位差薄膜3a所需的面內相位差值及厚度、使用之樹脂種類、使用之薄膜厚度及延伸溫度等來適宜設定。具體上,延伸倍率宜為1.75倍~3.00倍左右,1.80倍~2.80倍左右較佳,1.85倍~2.60倍左右更佳。The stretching ratio of the film can be appropriately set according to the in-plane retardation value and thickness required for the retardation film 3a, the type of resin used, the thickness of the film used, and the stretching temperature. Specifically, the extension magnification should be about 1.75 to 3.00 times, preferably 1.80 to 2.80 times, and more preferably 1.85 to 2.60 times.
上述薄膜之延伸溫度可應相位差薄膜3a所需的面內相位差值及厚度、使用之樹脂種類、使用之薄膜厚度及延伸倍率等來適宜設定。具體上,延伸溫度宜為125℃~150℃左右,130℃~140℃左右較佳。The stretching temperature of the film can be appropriately set in accordance with the in-plane retardation value and thickness required for the retardation film 3a, the type of resin used, the thickness of the film used, and the stretching ratio. Specifically, the extension temperature is preferably about 125 ° C to 150 ° C, and preferably about 130 ° C to 140 ° C.
上述薄膜之延伸方法可採用任意且適當的延伸方法。具體上,可單獨使用或可同時或逐次使用自由端延伸、固定端延伸、自由端收縮、固定端收縮等各種延伸方法。關於延伸方向,亦可沿水平方向、垂直方向、厚度方向、對角方向等各種方向及維度進行。The film may be stretched by any appropriate method. Specifically, various extension methods such as free-end extension, fixed-end extension, free-end contraction, and fixed-end contraction can be used individually or simultaneously or successively. The extending direction may be performed in various directions and dimensions such as a horizontal direction, a vertical direction, a thickness direction, and a diagonal direction.
在一實施形態中,相位差薄膜3a可藉由將樹脂薄膜進行自由端單軸延伸或固定端單軸延伸來形成。自由端單軸延伸之具體例可舉如使樹脂薄膜順著長邊方向移動,同時在圓周速率不同的輥件間進行延伸之方法。固定端單軸延伸之具體例可舉如使樹脂薄膜順著長邊方向移動,同時往寬度方向(橫向)進行延伸之方法。In one embodiment, the retardation film 3a can be formed by uniaxially extending the free end of the resin film or uniaxially extending the fixed end. A specific example of the uniaxial extension of the free end may be a method in which the resin film is moved in the long-side direction, and at the same time, it is extended between rollers having different peripheral speeds. A specific example of the uniaxial extension of the fixed end may be a method in which the resin film is moved in the longitudinal direction while extending in the width direction (lateral direction).
在另一實施形態中,相位差薄膜3a係藉由將長條狀的樹脂薄膜順著相對於長邊方向呈預定角度之方向連續進行斜向延伸來製作。藉由採用斜向延伸,可獲得相對於薄膜之長邊方向具有預定角度之配向角(沿預定角度之方向為慢軸)的長條狀延伸薄膜,譬如在與偏光件積層時,可進行輥對輥,從而可簡化製造步驟。另,輥對輥意指以輥件搬送薄膜的同時,將長條方向對齊進行積層之方式。In another embodiment, the retardation film 3a is produced by continuously extending an oblong resin film obliquely in a direction at a predetermined angle with respect to the longitudinal direction. By adopting oblique stretching, a long stretched film having an alignment angle (slow axis along the direction of the predetermined angle) with a predetermined angle with respect to the long side direction of the film can be obtained. For example, when laminated with a polarizer, a roll Pair the rolls so that the manufacturing steps can be simplified. In addition, the roll-to-roll means a method of laminating layers while aligning the strip direction while conveying a film with a roll.
用於斜向延伸之延伸機可舉如拉幅式延伸機,其可朝橫向及/或縱向施加左右不同速度之推送力、拉伸力或牽引力。拉幅式延伸機有橫式單軸延伸機、同時雙軸延伸機等,只要可將長條狀之樹脂薄膜連續地進行斜向延伸,可使用任意且適當的延伸機。The stretching machine used for the oblique extension can be a tenter type stretching machine, which can apply pushing force, stretching force or traction force at different speeds of left and right in the lateral and / or longitudinal directions. The tenter-type stretching machine includes a horizontal uniaxial stretching machine and a simultaneous biaxial stretching machine. As long as the long resin film can be continuously stretched diagonally, any appropriate stretching machine can be used.
本發明之有機EL顯示裝置用光學薄膜不具含有無機薄膜之障壁層,所以前述相位差薄膜3a不具含有無機薄膜之障壁層。這類無機薄膜通常可以濺鍍等形成,不過在形成過程中會生熱。若於前述相位差薄膜3a設置這類無機薄膜,相位差薄膜3a之相位差值可能因熱生變或相位差薄膜3a可能會破斷,不甚理想。前述無機薄膜可舉如含有選自於由氧化物、氮化物、氫化物及其複合化合物所構成群組中之至少1種無機化合物者。形成無機薄膜之無機化合物之一例可舉如類鑽碳(DLC)、矽氮化物(SiNx)、矽氧化物(SiOy)、氧化鋁(AlOz)、氮化鋁等。Since the optical film for an organic EL display device of the present invention does not have a barrier layer containing an inorganic film, the retardation film 3a does not have a barrier layer containing an inorganic film. Such inorganic thin films can usually be formed by sputtering or the like, but generate heat during the formation process. If such an inorganic film is provided on the retardation film 3a, the retardation value of the retardation film 3a may be changed due to heat or the retardation film 3a may be broken, which is not ideal. Examples of the inorganic thin film include at least one inorganic compound selected from the group consisting of an oxide, a nitride, a hydride, and a composite compound thereof. Examples of the inorganic compound forming the inorganic thin film include diamond-like carbon (DLC), silicon nitride (SiNx), silicon oxide (SiOy), aluminum oxide (AlOz), aluminum nitride, and the like.
(1-2)第2相位差薄膜 前述第2相位差薄膜3b以顯示折射率特性為nz>nx≧ny之關係者為宜。藉由具備具有這種折射率特性之第2相位差薄膜,可降低吸收反射光之效果的角相依性,可防止在各種角度反射之反射光出射,故為適宜。(1-2) Second retardation film The second retardation film 3b is preferably one having a relationship between nz> nx ≧ ny and exhibiting a refractive index characteristic. The second retardation film having such a refractive index characteristic is suitable because it can reduce the angular dependence of the effect of absorbing reflected light and prevent the reflected light reflected at various angles from being emitted.
前述第2相位差薄膜3b之厚度方向的相位差Rth(550)宜為-260nm~-10nm,-230nm~-15nm較佳,-215nm~-20nm更佳。設為上述範圍內,上述效果便能明顯展現,故為適宜。The retardation Rth (550) in the thickness direction of the second retardation film 3b is preferably -260 nm to -10 nm, more preferably -230 nm to -15 nm, and even more preferably -215 nm to -20 nm. When it is set to the said range, the said effect will be exhibited remarkably, and it is suitable.
在一實施形態中,前述第2相位差薄膜3b顯示出其折射率為nx=ny之關係。在此,「nx=ny」不僅包含nx與ny精確相等之情況,亦包含nx與ny實質相等之情況。具體上指Re(550)低於10nm。在另一實施形態中,第2相位差薄膜3b顯示出其折射率為nx>ny之關係。此時,第2相位差薄膜3b之面內相位差Re(550)宜為10nm~150nm,10nm~80nm較佳。In one embodiment, the second retardation film 3b has a relationship in which the refractive index is nx = ny. Here, "nx = ny" includes not only the case where nx and ny are exactly equal, but also the case where nx and ny are substantially equal. Specifically, it means that Re (550) is less than 10 nm. In another embodiment, the second retardation film 3b has a relationship of refractive index nx> ny. At this time, the in-plane retardation Re (550) of the second retardation film 3b is preferably 10 nm to 150 nm, and more preferably 10 nm to 80 nm.
前述第2相位差薄膜3b可以任意且適當的材料形成,並無特別限定,不過宜固定成垂面配向之液晶層。可採垂面配向之液晶材料(液晶化合物)可為液晶單體亦可為液晶聚合物。該液晶化合物及該液晶層之形成方法的具體例可舉如日本特開2002-333642號公報中段落[0020]~[0042]記載之液晶化合物及形成方法。此時,厚度宜為0.1μm~5μm,0.2μm~3μm較佳。The second retardation film 3b can be formed of any appropriate material, and is not particularly limited, but it is preferably fixed to a liquid crystal layer with a vertical alignment. The liquid crystal material (liquid crystal compound) capable of adopting vertical alignment may be a liquid crystal monomer or a liquid crystal polymer. Specific examples of the liquid crystal compound and the method for forming the liquid crystal layer include the liquid crystal compounds and formation methods described in paragraphs [0020] to [0042] in JP 2002-333642. At this time, the thickness is preferably 0.1 μm to 5 μm, and more preferably 0.2 μm to 3 μm.
就其他的適當具體例,第2相位差薄膜3b亦可為以日本特開2012-32784號公報中記載之延胡索酸二酯系樹脂形成的相位差薄膜。此時,厚度宜為5μm~50μm,10μm~35μm較佳。As another suitable specific example, the second retardation film 3b may be a retardation film formed of a fumaric acid diester resin described in Japanese Patent Application Laid-Open No. 2012-32784. At this time, the thickness is preferably 5 μm to 50 μm, and preferably 10 μm to 35 μm.
由上述第1相位差薄膜3a及第2相位差薄膜3b構成之積層相位差薄膜的面內相位差(550)Re宜為120nm~160nm,130nm~150nm較佳,135nm~145nm更佳。The in-plane retardation (550) Re of the multilayer retardation film composed of the first retardation film 3a and the second retardation film 3b is preferably 120 nm to 160 nm, more preferably 130 nm to 150 nm, and more preferably 135 nm to 145 nm.
由上述第1相位差薄膜3a與第2相位差薄膜3b構成之積層相位差薄膜於厚度方向的相位差Rth(550)則宜為40nm~100nm,50nm~90nm較佳,60nm~80nm更佳。The thickness retardation Rth (550) of the multilayer retardation film composed of the first retardation film 3a and the second retardation film 3b is preferably 40 nm to 100 nm, preferably 50 nm to 90 nm, and more preferably 60 nm to 80 nm.
又,前述第1相位差薄膜3a與第2相位差薄膜3b可透過任意的接著劑層或黏著劑層4積層。接著劑層或黏著劑層4適合使用本說明書中記載之物,譬如以(甲基)丙烯酸系聚合物作為基底聚合物之丙烯酸系黏著劑的光學透明性佳,展現適度的濕潤性、凝聚性及接著性之黏著特性,且耐候性及耐熱性等優異,故為適宜。又,亦可使用任何公知的接著劑層或黏著劑層。The first retardation film 3 a and the second retardation film 3 b can be laminated through any adhesive layer or adhesive layer 4. The adhesive layer or the adhesive layer 4 is suitable for using the materials described in this specification. For example, an acrylic adhesive using a (meth) acrylic polymer as a base polymer has good optical transparency and exhibits moderate wettability and cohesiveness. It is suitable because it has excellent adhesive properties and excellent weather resistance and heat resistance. In addition, any known adhesive layer or adhesive layer may be used.
(2)黏接著劑層 本發明中使用之黏接著劑層在40℃、92%R.H.之透濕度只要為50g/(m2 ・day)以下即可,其組成並無特別限定。在此,「黏接著劑層」意指接著劑層或黏著劑層。(2) Adhesive agent layer The moisture permeability of the adhesive agent layer used in the present invention at 40 ° C and 92% RH is only required to be 50 g / (m 2 2day) or less, and its composition is not particularly limited. Here, the "adhesive layer" means an adhesive layer or an adhesive layer.
前述黏接著劑層之透濕度為50g/(m2 ・day)以下,30g/(m2 ・day)以下為宜,20g/(m2 ・day)以下較佳,15g/(m2 ・day)以下更佳。又,透濕度之下限值並無特別限定,理想上以水蒸氣完全無法穿透(亦即0g/(m2 ・day))為宜。黏接著劑層之透濕度若在前述範圍內,將含有該黏接著劑層之光學薄膜(相位差薄膜)應用至有機EL元件時,可抑制水分進入該有機EL元件,於是可抑制有機EL元件因水分而劣化等,故為適宜。前述透濕度係黏接著劑層厚度50μm在40℃、92%R.H.條件下之水蒸氣穿透率(透濕度),其測定方法可利用實施例中記載之方法測定。The moisture permeability of the aforementioned adhesive layer is 50 g / (m 2 ・ day) or less, preferably 30 g / (m 2 ・ day) or less, preferably 20 g / (m 2 ・ day) or less, 15 g / (m 2 ・ day) ) The following is better. In addition, the lower limit value of the moisture permeability is not particularly limited, and ideally, water vapor cannot penetrate at all (that is, 0 g / (m 2 ・ day)). If the moisture permeability of the adhesive layer is within the aforementioned range, when an optical film (phase retardation film) containing the adhesive layer is applied to an organic EL element, moisture can be prevented from entering the organic EL element, and thus the organic EL element can be suppressed. Deterioration due to moisture and the like are suitable. The water vapor transmission rate (water vapor transmission rate) of the water vapor transmission adhesive layer having a thickness of 50 μm under the conditions of 40 ° C. and 92% RH can be measured by a method described in Examples.
(2-1)接著劑層 接著劑層在40℃、92%R.H.下之透濕度為50g/(m2 ・day)以下即可,其組成並無特別限定,可採用由任意且適當之接著劑形成之層。這種接著劑可舉如:天然橡膠接著劑、α-烯烴系接著劑、胺甲酸乙酯樹脂系接著劑、乙烯-乙酸乙烯酯樹脂乳膠接著劑、乙烯-乙酸乙烯酯樹脂系熱熔接著劑、環氧樹脂系接著劑、氯乙烯樹脂溶劑系接著劑、氯丁二烯橡膠系接著劑、氰基丙烯酸酯系接著劑、聚矽氧系接著劑、苯乙烯-丁二烯橡膠溶劑系接著劑、腈橡膠系接著劑、硝化纖維素系接著劑、反應性熱熔接著劑、酚樹脂系接著劑、改質聚矽氧系接著劑、聚酯系熱熔接著劑、聚醯胺樹脂熱熔接著劑、聚醯亞胺系接著劑、聚胺甲酸乙酯樹脂熱熔接著劑、聚烯烴樹脂熱熔接著劑、聚乙酸乙烯酯樹脂溶劑系接著劑、聚苯乙烯樹脂溶劑系接著劑、聚乙烯醇系接著劑、聚乙烯吡咯啶酮樹脂系接著劑、聚乙烯醇縮丁醛系接著劑、聚苯并咪唑接著劑、聚甲基丙烯酸酯樹脂溶劑系接著劑、三聚氰胺樹脂系接著劑、脲樹脂系接著劑、間苯二酚系接著劑等。這些接著劑可單獨使用1種或將2種以上混合使用。(2-1) Adhesive layer The adhesive layer may have a water vapor transmission rate of 50 g / (m 2以下 day) or less at 40 ° C and 92% RH, and its composition is not particularly limited, and an arbitrary and appropriate adhesive layer may be used. Agent-formed layer. Examples of such adhesives include natural rubber adhesives, α-olefin-based adhesives, urethane resin-based adhesives, ethylene-vinyl acetate resin latex adhesives, and ethylene-vinyl acetate resin hot-melt adhesives. , Epoxy resin adhesive, vinyl chloride resin solvent adhesive, chloroprene rubber adhesive, cyanoacrylate adhesive, polysiloxane adhesive, styrene-butadiene rubber solvent adhesive Agent, nitrile rubber-based adhesive, nitrocellulose-based adhesive, reactive hot-melt adhesive, phenol resin-based adhesive, modified silicone adhesive, polyester-based hot-melt adhesive, polyamide resin Adhesives, Polyimide-based adhesives, Polyurethane resin hot-melt adhesives, Polyolefin resin hot-melt adhesives, Polyvinyl acetate resin solvent-based adhesives, Polystyrene resin solvent-based adhesives, Polyvinyl alcohol based adhesive, polyvinylpyrrolidone resin based adhesive, polyvinyl butyral based adhesive, polybenzimidazole based adhesive, polymethacrylate resin solvent based adhesive, melamine resin based adhesive , Resin-based adhesive, resorcinol-based adhesive agent. These adhesives can be used individually by 1 type or in mixture of 2 or more types.
若按接著形態分類,接著劑可舉如熱硬化型接著劑、熱熔接著劑等。這些接著劑可僅為1種亦可為2種以上。If classified according to the bonding form, examples of the bonding agent include a thermosetting adhesive, a hot-melt adhesive, and the like. These adhesives may be used alone or in combination of two or more.
熱硬化型接著劑係利用加熱行熱硬化、固化而顯現接著力。熱硬化型接著劑可舉如環氧系熱硬化型接著劑、胺甲酸乙酯系熱硬化型接著劑、丙烯酸系熱硬化型接著劑等。熱硬化型接著劑之硬化溫度例如為100~200℃。The thermosetting adhesive agent is thermally cured and cured by heating to develop an adhesive force. Examples of the thermosetting adhesive include epoxy-based thermosetting adhesives, urethane-based thermosetting adhesives, and acrylic-based thermosetting adhesives. The curing temperature of the thermosetting adhesive is, for example, 100 to 200 ° C.
熱熔接著劑係利用加熱熔融或軟化而熱熔於被黏物上,然後利用冷卻固化而接著於被黏物。熱熔接著劑可舉如橡膠系熱熔接著劑、聚酯系熱熔接著劑、聚烯烴系熱熔接著劑、乙烯-乙酸乙烯酯樹脂系熱熔接著劑、聚醯胺樹脂熱熔接著劑、聚胺甲酸乙酯樹脂熱熔接著劑等。熱熔接著劑之軟化溫度(環球法(ring and ball method))譬如為100~200℃。又,熱熔接著劑之熔融黏度為180℃,譬如為100~30000mPa・s。The hot-melt adhesive is hot-melted to the adherend by melting or softening by heating, and then solidifies by cooling, and then adheres to the adherend. Examples of the hot-melt adhesive include a rubber-based hot-melt adhesive, a polyester-based hot-melt adhesive, a polyolefin-based hot-melt adhesive, an ethylene-vinyl acetate resin-based hot-melt adhesive, and a polyamide resin hot-melt adhesive. , Polyurethane resin hot-melt adhesives and so on. The softening temperature (ring and ball method) of the hot-melt adhesive is, for example, 100 to 200 ° C. The melt viscosity of the hot melt adhesive is 180 ° C, for example, 100 to 30,000 mPa ・ s.
接著劑層的厚度並無特別限定,譬如宜為0.01~10μm左右,0.05~8μm左右較佳。The thickness of the adhesive layer is not particularly limited, but is preferably about 0.01 to 10 μm, and more preferably about 0.05 to 8 μm.
(2-2)黏著劑層 黏著劑層在40℃、92%R.H.下之透濕度為50g/(m2 ・day)以下即可,其組成並無特別限定,可採用由任意且適當之黏著劑組成物形成之層。黏著劑組成物可舉如:橡膠系黏著劑、丙烯酸系黏著劑、聚矽氧系黏著劑、胺甲酸乙酯系黏著劑、乙烯基烷基醚系黏著劑、聚乙烯醇系黏著劑、聚乙烯吡咯啶酮系黏著劑、聚丙烯醯胺系黏著劑、纖維素系黏著劑等,若從透濕度觀點來看,該等中又以橡膠系黏著劑組成物為宜。(2-2) Adhesive layer The moisture permeability of the adhesive layer at 40 ° C and 92% RH may be 50 g / (m 2 ・ day) or less. The composition is not particularly limited, and arbitrary and appropriate adhesion may be used. A layer formed by the agent composition. Examples of the adhesive composition include: rubber-based adhesives, acrylic-based adhesives, polysiloxane-based adhesives, urethane-based adhesives, vinyl alkyl ether-based adhesives, polyvinyl alcohol-based adhesives, polymer Vinyl pyrrolidone-based adhesives, polypropylene amidamine-based adhesives, cellulose-based adhesives, and the like are preferably rubber-based adhesive compositions from the viewpoint of moisture permeability.
橡膠系黏著劑組成物含有橡膠系聚合物即可,其組成並無特別限定。The rubber-based adhesive composition may include a rubber-based polymer, and its composition is not particularly limited.
本發明中使用之橡膠系聚合物係可在室溫附近之溫度區內展現橡膠彈性的聚合物。具體上可列舉苯乙烯系熱可塑性彈性體、異丁烯系聚合物等,而在本發明中從耐候性的觀點來看,宜使用為異丁烯均聚物的聚異丁烯(PIB)。此乃因為聚異丁烯在主鏈中不含雙鍵,所以耐光性優異。The rubber-based polymer used in the present invention is a polymer that can exhibit rubber elasticity in a temperature range near room temperature. Specific examples include styrene-based thermoplastic elastomers, isobutylene-based polymers, and the like. In the present invention, polyisobutylene (PIB), which is an isobutylene homopolymer, is preferably used from the viewpoint of weather resistance. This is because polyisobutylene does not contain a double bond in the main chain, so it has excellent light resistance.
前述聚異丁烯譬如可使用BASF公司製之OPPANOL等市售物。As the polyisobutylene, commercially available products such as OPPANOL manufactured by BASF can be used.
前述聚異丁烯之重量平均分子量(Mw)宜為10萬以上,30萬以上較佳,60萬以上更佳,70萬以上尤佳。又,重量平均分子量之上限值無特別限定,不過宜為500萬以下,300萬以下較佳,200萬以下更佳。將前述聚異丁烯之重量平均分子量設為10萬以上,可做出高溫保管時之耐久性較佳的橡膠系黏著劑組成物。The weight average molecular weight (Mw) of the aforementioned polyisobutylene is preferably 100,000 or more, more preferably 300,000 or more, more preferably 600,000 or more, and even more preferably 700,000 or more. The upper limit of the weight average molecular weight is not particularly limited, but it is preferably 5 million or less, more preferably 3 million or less, and more preferably 2 million or less. By setting the weight-average molecular weight of the polyisobutylene to 100,000 or more, a rubber-based adhesive composition having good durability during high-temperature storage can be produced.
前述聚異丁烯之含量無特別限定,不過在橡膠系黏著劑組成物之總固體成分中宜為50重量%以上,60重量%以上較佳,70重量%以上更佳,80重量%以上更佳,85重量%以上更佳,90重量%以上尤佳。聚異丁烯之含量上限無特別限定,不過宜為99重量%以下,98重量%以下較佳。含有前述範圍內之聚異丁烯,低透濕性即佳,故為適宜。The content of the aforementioned polyisobutylene is not particularly limited, but it is preferably 50% by weight or more, 60% by weight or more, 70% by weight or more, 80% by weight or more in the total solid content of the rubber-based adhesive composition It is more preferably 85% by weight or more, and more preferably 90% by weight or more. The upper limit of the content of the polyisobutylene is not particularly limited, but is preferably 99% by weight or less, and more preferably 98% by weight or less. Containing polyisobutylene in the above range is preferable because it has low moisture permeability.
又,在本發明使用之橡膠系黏著劑組成物中亦可含有前述聚異丁烯以外之聚合物或彈性體等。具體上可舉如異丁烯與正丁烯之共聚物、異丁烯與異戊二烯之共聚物(譬如標準丁基橡膠、氯化丁基橡膠、溴化丁基橡膠、部分交聯丁基橡膠等丁基橡膠類)、該等之加硫物及改質物(譬如經羥基、羧基、胺基、環氧基等官能基改質者)等異丁烯系聚合物;苯乙烯-乙烯-丁烯-苯乙烯嵌段共聚物(SEBS)、苯乙烯-異戊二烯-苯乙烯嵌段共聚物(SIS)、苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、苯乙烯-乙烯-丙烯-苯乙烯嵌段共聚物(SEPS、SIS之氫化物)、苯乙烯-乙烯-丙烯嵌段共聚物(SEP、苯乙烯-異戊二烯嵌段共聚物之氫化物)、苯乙烯-異丁烯-苯乙烯嵌段共聚物(SIBS)、苯乙烯-丁二烯橡膠(SBR)等苯乙烯系嵌段共聚物等之苯乙烯系熱可塑性彈性體;丁基橡膠(IIR)、丁二烯橡膠(BR)、丙烯腈-丁二烯橡膠(NBR)、EPR(二元系乙烯-丙烯橡膠)、EPT(三元系乙烯-丙烯橡膠)、丙烯酸橡膠、胺甲酸乙酯橡膠、聚胺甲酸乙酯系熱可塑性彈性體;聚酯系熱可塑性彈性體;聚丙烯與EPT(三元系乙烯-丙烯橡膠)之聚合物混合等混合系熱可塑性彈性體等。該等可在不損及本發明效果之範圍內做添加,相對於前述聚異丁烯100重量份,宜為約10重量份以下,若從耐久性觀點來看,不含為宜。The rubber-based adhesive composition used in the present invention may contain a polymer or an elastomer other than the aforementioned polyisobutylene. Specific examples include copolymers of isobutylene and n-butene, copolymers of isobutylene and isoprene (such as standard butyl rubber, chlorinated butyl rubber, brominated butyl rubber, partially cross-linked butyl rubber, etc. Based rubbers), such sulfur compounds and modified products (such as those modified by functional groups such as hydroxyl, carboxyl, amine, epoxy, etc.) isobutylene polymers; styrene-ethylene-butene-styrene Block copolymer (SEBS), styrene-isoprene-styrene block copolymer (SIS), styrene-butadiene-styrene block copolymer (SBS), styrene-ethylene-propylene- Styrenic block copolymer (SEPS, SIS hydride), styrene-ethylene-propylene block copolymer (SEP, styrene-isoprene block copolymer hydride), styrene-isobutylene-benzene Styrene-based thermoplastic elastomers such as styrene-based block copolymers such as ethylene block copolymer (SIBS) and styrene-butadiene rubber (SBR); butyl rubber (IIR), butadiene rubber (BR ), Acrylonitrile-butadiene rubber (NBR), EPR (binary ethylene-propylene rubber), EPT (ternary ethylene-propylene rubber), acrylic rubber, urethane Ester rubber, polyurethane based thermoplastic elastomers; polyester based thermoplastic elastomers; mixed thermoplastic elastomers such as polypropylene and EPT (ternary ethylene-propylene rubber) polymer blends. These can be added within a range that does not impair the effect of the present invention, and it is preferably about 10 parts by weight or less with respect to 100 parts by weight of the aforementioned polyisobutylene, and it is preferable not to contain them from the viewpoint of durability.
又,本發明中使用之橡膠系黏著劑組成物尤宜含有前述聚異丁烯與奪氫型光聚合引發劑。The rubber-based adhesive composition used in the present invention preferably contains the aforementioned polyisobutylene and a hydrogen-abstracting photopolymerization initiator.
前述奪氫型光聚合引發劑意指可藉由照射活性能量線,令引發劑本身不開裂即從前述聚異丁烯奪氫而於聚異丁烯形成反應點。藉由形成該反應點,可引發聚異丁烯行交聯反應。The aforementioned hydrogen-abstracting type photopolymerization initiator means that the initiator itself can irradiate hydrogen from the aforementioned polyisobutylene without cracking by irradiating active energy rays to form a reaction point in the polyisobutylene. By forming this reaction point, a polyisobutylene cross-linking reaction can be initiated.
光聚合引發劑除了本發明中使用之奪氫型光聚合引發劑以外,亦周知有開裂型光聚合引發劑,其係透過照射活性能量線,使光聚合引發劑本身開裂分解而產生自由基。然而,若對本發明所用聚異丁烯使用開裂型光聚合引發劑,聚異丁烯之主鏈會被產生自由基之光聚合引發劑切斷,從而無法進行交聯。本發明中,藉由使用奪氫型光聚合引發劑,如前述可讓聚異丁烯進行交聯。Photopolymerization initiators In addition to the hydrogen-abstracting photopolymerization initiators used in the present invention, cracking photopolymerization initiators are also known. The photopolymerization initiator cracks and decomposes the photopolymerization initiator itself through irradiation of active energy rays to generate free radicals. However, if a cracking-type photopolymerization initiator is used for the polyisobutylene used in the present invention, the main chain of the polyisobutylene will be cut off by a photopolymerization initiator that generates radicals, so that crosslinking cannot be performed. In the present invention, polyisobutylene can be crosslinked as described above by using a hydrogen abstraction type photopolymerization initiator.
奪氫型光聚合引發劑可舉如苯乙酮、二苯基酮、鄰苯甲醯苯甲酸甲基-4-苯基二苯基酮、4,4’-二氯二苯基酮、羥二苯基酮、4,4’-二甲氧基二苯基酮、4,4’-二氯二苯基酮、4,4’-二甲基二苯基酮、4-苯甲醯基-4’-甲基-二苯基硫化物、丙烯酸化二苯基酮、3,3’,4,4’-四(三級丁基過氧基羰基)二苯基酮、3,3’-二甲基-4-甲氧基二苯基酮等二苯基酮系化合物;2-異丙基9-氧硫、2,4-二甲基9-氧硫、2,4-二乙基9-氧硫、2,4-二氯9-氧硫等9-氧硫系化合物;4,4’-雙(二甲基胺基)二苯基酮、4,4’-二乙基胺基二苯基酮等胺基二苯基酮系化合物;10-丁基-2-氯吖啶酮、2-乙基蒽醌、9,10-菲醌、樟腦醌等;萘乙酮、1-羥環己基苯基酮等芳香族酮化合物;對苯二甲醛等芳香族醛類、甲基蒽醌等醌系芳香族化合物。該等可單獨使用1種或可將2種以上混合使用。從反應性觀點來看,該等中又以二苯基酮系化合物為宜,二苯基酮較佳。Examples of hydrogen abstraction type photopolymerization initiators include acetophenone, diphenyl ketone, o-benzoylbenzoic acid methyl-4-phenyldiphenyl ketone, 4,4'-dichlorodiphenyl ketone, and hydroxy Diphenyl ketone, 4,4'-dimethoxydiphenyl ketone, 4,4'-dichlorodiphenyl ketone, 4,4'-dimethyldiphenyl ketone, 4-benzylidene -4'-methyl-diphenyl sulfide, acrylated diphenyl ketone, 3,3 ', 4,4'-tetrakis (tributylbutyloxycarbonyl) diphenyl ketone, 3,3' -Diphenyl ketone compounds such as dimethyl-4-methoxydiphenyl ketone; 2-isopropyl 9-oxosulfide 2,4-dimethyl 9-oxosulfur , 2,4-diethyl 9-oxysulfur , 2,4-dichloro 9-oxysulfur 9-oxysulfur Compounds; 4,4'-bis (dimethylamino) diphenyl ketone, 4,4'-diethylamino diphenyl ketone and other amino diphenyl ketone compounds; 10-butyl- 2-chloroacridone, 2-ethylanthraquinone, 9,10-phenanthrenequinone, camphorquinone, etc .; aromatic ketone compounds such as naphthyl ethyl ketone, 1-hydroxycyclohexylphenyl ketone; aromatics such as terephthalaldehyde Quinone aromatic compounds such as aldehydes and methylanthraquinone. These can be used individually by 1 type or in mixture of 2 or more types. From the viewpoint of reactivity, diphenyl ketone compounds are preferable among these, and diphenyl ketone is preferable.
相對於前述聚異丁烯100重量份,前述奪氫型光聚合引發劑之含量宜為0.001~10重量份,0.005~10重量份較佳,0.01~10重量份更佳。藉由含有前述範圍之奪氫型光聚合引發劑,可令交聯反應進展至目的密度,故為適宜。The content of the hydrogen abstraction type photopolymerization initiator is preferably 0.001 to 10 parts by weight, more preferably 0.005 to 10 parts by weight, and still more preferably 0.01 to 10 parts by weight relative to 100 parts by weight of the aforementioned polyisobutylene. A hydrogen abstraction-type photopolymerization initiator containing the aforementioned range is suitable because the crosslinking reaction can be advanced to a desired density.
又,本發明中,可在不損及本發明效果之範圍內連同前述奪氫型光聚合引發劑一起使用開裂型光聚合引發劑,但基於前述理由,不用為宜。Further, in the present invention, a cracking type photopolymerization initiator may be used together with the hydrogen abstraction type photopolymerization initiator as long as the effect of the present invention is not impaired, but it is not necessary for the foregoing reasons.
本發明中使用之橡膠系黏著劑組成物可進一步含有多官能自由基聚合性化合物。本發明中,多官能自由基聚合性化合物係作為聚異丁烯之交聯劑發揮功能者。The rubber-based adhesive composition used in the present invention may further contain a polyfunctional radical polymerizable compound. In the present invention, the polyfunctional radically polymerizable compound is one which functions as a crosslinking agent for polyisobutylene.
前述多官能自由基聚合性化合物係至少具有2個具有(甲基)丙烯醯基或乙烯基等不飽和雙鍵之自由基聚合性官能基的化合物。多官能自由基聚合性化合物具體來說可舉如三丙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、1,10-癸二醇二(甲基)丙烯酸酯、2-乙基-2-丁基丙二醇二(甲基)丙烯酸酯、雙酚A二(甲基)丙烯酸酯、雙酚A環氧乙烷加成物二(甲基)丙烯酸酯、雙酚A環氧丙烷加成物二(甲基)丙烯酸酯、雙酚A二環氧丙基醚二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、三環癸烷二甲醇二(甲基)丙烯酸酯、二烷二醇二(甲基)丙烯酸酯、三羥甲丙烷三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、EO改質二丙三醇四(甲基)丙烯酸酯等(甲基)丙烯酸與多元醇之酯化物、9,9-雙[4-(2-(甲基)丙烯醯氧基乙氧基)苯基]茀等。該等可單獨使用1種或可作成2種以上之混合物來使用。該等中,若從相對於聚異丁烯之相溶性觀點來看,以(甲基)丙烯酸與多元醇之酯化物為宜,具有2個(甲基)丙烯醯基之2官能(甲基)丙烯酸酯、具有3個以上(甲基)丙烯醯基之3官能(甲基)丙烯酸酯較佳,三環癸烷二甲醇二(甲基)丙烯酸酯、三羥甲丙烷三(甲基)丙烯酸酯尤佳。The polyfunctional radical polymerizable compound is a compound having at least two radical polymerizable functional groups having an unsaturated double bond such as a (meth) acrylfluorenyl group or a vinyl group. Specific examples of the polyfunctional radical polymerizable compound include tripropylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, 1,10-decanediol di (meth) acrylate, 2-ethyl-2-butylpropanediol di (meth) acrylate, bisphenol A di (meth) acrylate, bisphenol A ethylene oxide adduct di (meth) acrylate, bisphenol A propylene oxide adduct di (meth) acrylate, bisphenol A diepoxy Propyl ether di (meth) acrylate, neopentyl glycol di (meth) acrylate, tricyclodecane dimethanol di (meth) acrylate, di Alkanediol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, neopentaerythritol tri (meth) acrylate, neopentaerythritol tetra (meth) acrylate, dineopent Esters of (meth) acrylic acid and polyhydric alcohols such as tetraol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, EO modified diglycerol tetra (meth) acrylate, 9,9-bis [4- (2- (meth) propenyloxyethoxy) phenyl] fluorene and the like. These can be used individually by 1 type or in mixture of 2 or more types. Among these, from the viewpoint of compatibility with polyisobutylene, an esterified product of (meth) acrylic acid and a polyhydric alcohol is preferable, and a bifunctional (meth) acrylic acid having two (meth) acrylfluorenyl groups Esters, trifunctional (meth) acrylates having three or more (meth) acrylfluorenyl groups are preferred, tricyclodecanedimethanol di (meth) acrylate, trimethylolpropane tri (meth) acrylate It's better.
相對於前述聚異丁烯100重量份,前述多官能自由基聚合性化合物之含量宜為20重量份以下,15重量以下較佳,10重量份以下更佳。又,多官能自由基聚合性化合物含量之下限值並無特別,不過,譬如相對於前述聚異丁烯100重量份,宜為0.1重量份以上,0.5重量份以上較佳,1重量份以上更佳。從所得橡膠系黏著劑層之耐久性觀點來看,使多官能自由基聚合性化合物之含量在前述範圍內為宜。The content of the polyfunctional radical polymerizable compound is preferably 20 parts by weight or less, more preferably 15 parts by weight or less, and more preferably 10 parts by weight or less with respect to 100 parts by weight of the polyisobutylene. The lower limit of the content of the polyfunctional radically polymerizable compound is not particularly limited. For example, it is preferably 0.1 part by weight or more, more preferably 0.5 part by weight or more, and more preferably 1 part by weight or more with respect to 100 parts by weight of the aforementioned polyisobutylene. . From the viewpoint of durability of the obtained rubber-based adhesive layer, the content of the polyfunctional radical polymerizable compound is preferably within the aforementioned range.
多官能自由基聚合性化合物之分子量無特別限定,譬如宜為1000以下左右,500以下左右較佳。The molecular weight of the polyfunctional radical polymerizable compound is not particularly limited, but is preferably about 1,000 or less, and more preferably about 500 or less.
本發明中使用之橡膠系黏著劑組成物可含有選自於由含萜骨架之賦黏劑、含松香骨架之賦黏劑及該等之氫化物所構成群組中之至少1種賦黏劑。橡膠系黏著劑組成物中若含有賦黏劑,則相對於各種被黏體便具有高度的接著性,且即使在高溫環境下也能形成具有高度耐久性的橡膠系黏著劑層,故為適宜。The rubber-based adhesive composition used in the present invention may contain at least one tackifier selected from the group consisting of a terpene-containing tackifier, a rosin-based tackifier, and a hydride thereof. . If a rubber-based adhesive composition contains a tackifier, it is highly adhesive to various adherends, and a rubber-based adhesive layer having high durability can be formed even in a high-temperature environment, so it is suitable. .
前述含萜骨架之賦黏劑可舉如α-蒎烯聚合物、β-蒎烯聚合物、二戊烯聚合物等萜聚合物,或是將前述萜聚合物予以改質(酚改質、苯乙烯改質、芳香族改質、加氫改質、烴改質等)而成的改質萜樹脂等。上述改質萜樹脂之例子包含萜酚樹脂、苯乙烯改質萜樹脂、芳香族改質萜樹脂、加氫萜樹脂(氫化萜樹脂)等。在此所提加氫萜樹脂之例子包含萜聚合物之氫化物及其他改質萜樹脂、萜酚樹脂之加氫物。若從對於橡膠系黏著劑組成物之相溶性及黏著特性的觀點來看,該等中又以萜酚樹脂之加氫物為宜。The aforementioned terpene-containing tackifier may be a terpene polymer such as α-pinene polymer, β-pinene polymer, dipentene polymer, or the aforementioned terpene polymer may be modified (phenol modification, Modified terpene resins such as styrene modification, aromatic modification, hydrogenation modification, hydrocarbon modification, etc.). Examples of the modified terpene resin include a terpene phenol resin, a styrene modified terpene resin, an aromatic modified terpene resin, a hydrogenated terpene resin (hydrogenated terpene resin), and the like. Examples of the hydrogenated terpene resins mentioned herein include hydrides of terpene polymers and other modified terpene resins and hydrogenated products of terpene phenol resins. From the viewpoint of compatibility and adhesive properties with respect to the rubber-based adhesive composition, a hydrogenated product of a terpene phenol resin is preferable among these.
前述含松香骨架之賦黏劑可舉如松香樹脂、聚合松香樹脂、氫化松香樹脂、松香酯樹脂、氫化松香酯樹脂、松香酚樹脂等,具體上可使用松香膠、木松香、妥爾油松香等未改質松香(生松香)或將該等予以氫化、不均化、聚合、經其他化學性修飾過的改質松香及該等之衍生物。Examples of the aforementioned rosin skeleton-containing tackifier include rosin resin, polymerized rosin resin, hydrogenated rosin resin, rosin ester resin, hydrogenated rosin ester resin, and rosin phenol resin. Specifically, rosin gum, wood rosin, and tall oil rosin can be used. Such as unmodified rosin (raw rosin) or hydrogenated, heterogenized, polymerized, other chemically modified modified rosin and derivatives thereof.
前述賦黏劑譬如可使用YASUHARA CHEMICAL CO.,LTD.製CLEARON系列、POLYSTER系列、荒川化學工業(股)製SUPER ESTER系列、PENSEL系列、PINECRYSTAL系列等市售品。As the aforementioned tackifier, for example, commercially available products such as CLEARON series, POLYSTER series, Arakawa Chemical Industry Co., Ltd., Super Ester series, PENSEL series, and PINCRYSTAL series manufactured by YASUHARA CHEMICAL CO., LTD. Can be used.
前述賦黏劑為加氫物時,加氫可為部分加氫而成的部分加氫物,亦可為化合物中之所有雙鍵皆加氫而成的完全加氫物。本發明中,從黏著特性、耐候性及色相的觀點來看,以完全加氫物為宜。When the aforementioned tackifier is a hydrogenated substance, the hydrogenation may be a partially hydrogenated substance obtained by partial hydrogenation, or a completely hydrogenated substance obtained by hydrogenation of all double bonds in the compound. In the present invention, from the standpoint of adhesion characteristics, weather resistance, and hue, a completely hydrogenated substance is preferred.
從黏著特性觀點來看,前述賦黏劑宜含有環己醇骨架。該詳細原理不明,不過吾等推測比起酚骨架,環己醇骨架與基底聚合物之聚異丁烯的相溶性較能取得平衡所致。含環己醇骨架之賦黏劑譬如宜為萜酚樹脂、松香酚樹脂等之氫化物,且以萜酚樹脂、松香酚樹脂等之完全加氫物較佳。From the viewpoint of adhesion characteristics, the aforementioned tackifier preferably contains a cyclohexanol skeleton. The detailed principle is unknown, but we speculate that the compatibility between the cyclohexanol skeleton and the polyisobutylene of the base polymer is more balanced than the phenol skeleton. The cyclohexanol skeleton-containing tackifier is, for example, a hydrogenated product of terpene phenol resin, rosin phenol resin, etc., and a completely hydrogenated product of terpene phenol resin, rosin phenol resin, etc. is preferred.
前述賦黏劑之軟化點(軟化溫度)並無特別限定,譬如宜為80℃以上左右,100℃以上左右較佳。賦黏劑之軟化點若為80℃以上,即使在高溫下,賦黏劑也不會軟化而能維持黏著特性,故為適宜。賦黏劑之軟化點的上限值並無特別限定,不過軟化點過高時,可能會產生分子量變得更高、相溶性惡化、白化等不良情況,所以宜為譬如200℃以下左右,180℃以下左右較佳。另,在此所提賦黏樹脂之軟化點係定義為,按JIS K5902及JIS K2207之任一者中規定之軟化點試驗方法(環球法)所測得之值。The softening point (softening temperature) of the aforementioned tackifier is not particularly limited, and is preferably about 80 ° C. or higher, and more preferably about 100 ° C. or higher. If the softening point of the tackifier is above 80 ° C, it is suitable because the tackifier does not soften and maintains the adhesive properties even at high temperatures. The upper limit of the softening point of the tackifier is not particularly limited, but if the softening point is too high, defects such as higher molecular weight, poor compatibility, and whitening may occur, so it is preferably about 200 ° C or lower, 180 It is preferably about below ℃. The softening point of the tackifying resin referred to herein is defined as a value measured in accordance with a softening point test method (ring and ball method) specified in any one of JIS K5902 and JIS K2207.
前述賦黏劑之重量平均分子量(Mw)並無特別限定,不過宜為5萬以下,且3萬以下為宜,1萬以下較佳,8000以下更佳,5000以下尤佳。又,前述賦黏劑之重量平均分子量的下限值雖無特別限定,不過宜為500以上,1000以上較佳,2000以上更佳。前述賦黏劑之重量平均分子量若在前述範圍內,與聚異丁烯之相溶性即佳,不會產生白化等不良狀況,故為適宜。The weight average molecular weight (Mw) of the aforementioned tackifier is not particularly limited, but is preferably 50,000 or less, and preferably 30,000 or less, more preferably 10,000 or less, more preferably 8,000 or less, and even more preferably 5,000 or less. The lower limit of the weight average molecular weight of the aforementioned tackifier is not particularly limited, but it is preferably 500 or more, more preferably 1,000 or more, and more preferably 2000 or more. If the weight average molecular weight of the said tackifier is in the said range, it will be compatible with polyisobutylene, and it will not cause bad conditions, such as whitening, and it is suitable.
相對於前述聚異丁烯100重量份,前述賦黏劑之添加量宜為40重量份以下,30重量份以下較佳,20重量份以下更佳。又,賦黏劑之添加量的下限值雖無特別限定,不過宜為0.1重量份以上,1重量份以上較佳,5重量份以上更佳。令賦黏劑之使用量在前述範圍內,可提升黏著特性,故為適宜。又,賦黏劑之使用量若添加多量到超過前述範圍,則有黏著劑之凝聚力降低之傾向,不宜。Relative to 100 parts by weight of the aforementioned polyisobutylene, the added amount of the aforementioned tackifier is preferably 40 parts by weight or less, preferably 30 parts by weight or less, and more preferably 20 parts by weight or less. The lower limit of the amount of the tackifier is not particularly limited, but it is preferably 0.1 part by weight or more, preferably 1 part by weight or more, and more preferably 5 parts by weight or more. It is suitable to make the use amount of the tackifier within the aforementioned range to improve the adhesion characteristics. In addition, if the used amount of the tackifier is more than the above range, the cohesive force of the tackifier tends to decrease, which is not suitable.
又,亦可於本發明中使用之橡膠系黏著劑組成物添加前述含萜骨架之賦黏劑、含松香骨架之賦黏劑以外的賦黏劑。該賦黏劑可舉如石油樹脂系賦黏劑。前述石油系賦黏劑可舉如芳香族系石油樹脂、脂肪族系石油樹脂、脂環族系石油樹脂(脂肪族環狀石油樹脂)、脂肪族・芳香族系石油樹脂、脂肪族・脂環族系石油樹脂、加氫石油樹脂、苯井呋喃系樹脂、苯井呋喃-茚系樹脂等。Moreover, you may add the tackifier other than the said terpene skeleton containing tackifier and the rosin skeleton containing tackifier to the rubber-type adhesive composition used for this invention. Examples of the tackifier include petroleum resin-based tackifiers. Examples of the petroleum-based tackifier include aromatic petroleum resins, aliphatic petroleum resins, alicyclic petroleum resins (aliphatic cyclic petroleum resins), aliphatic fluorene aromatic petroleum resins, and aliphatic fluorene alicyclic resins. Family petroleum resins, hydrogenated petroleum resins, benzylfuran-based resins, benzylfuran-indene resins, and the like.
前述石油樹脂系賦黏劑可在不損及本發明效果之範圍內作使用,譬如,相對於前述聚異丁烯100重量份宜使用30重量份以下左右。The petroleum resin-based tackifier can be used within a range that does not impair the effects of the present invention. For example, it is preferable to use about 30 parts by weight or less with respect to 100 parts by weight of the polyisobutylene.
亦可於前述橡膠系黏著劑組成物添加有機溶劑作為稀釋劑。稀釋劑並無特別限定,可舉如甲苯、二甲苯、正庚烷、二甲基醚等,該等可單獨使用1種或可將2種以上混合使用。該等中又以甲苯為宜。An organic solvent may be added to the rubber-based adhesive composition as a diluent. The diluent is not particularly limited, and examples thereof include toluene, xylene, n-heptane, and dimethyl ether. These may be used alone or in combination of two or more. Among these, toluene is preferred.
稀釋劑之添加量無特別限定,譬如宜於橡膠系黏著劑組成物中添加50~95重量%左右,添加70~90重量%左右較佳。從對於支持體等之塗敷性的觀點來看,令稀釋劑之添加量在前述範圍內相當適宜。The amount of the diluent to be added is not particularly limited. For example, it is suitable to add about 50 to 95% by weight to the rubber-based adhesive composition, and it is preferable to add about 70 to 90% by weight. From the viewpoint of the applicability to a support and the like, it is quite appropriate to set the amount of the diluent to fall within the aforementioned range.
亦可在不損及本發明效果之範圍內,於本發明使用之橡膠系黏著劑組成物中添加前述以外之添加劑。添加劑之具體例可舉如軟化劑、交聯劑(譬如聚異氰酸酯、環氧化合物、烷基醚化三聚氰胺化合物等)、充填劑、抗老化劑、紫外線吸收劑等。可添加至橡膠系黏著劑組成物之添加劑種類、組合及添加量等可應目的適當設定。橡膠系黏著劑組成物中前述添加劑之含量(總量)宜為30重量%以下,20重量%以下較佳,10重量%以下更佳。To the extent that the effects of the present invention are not impaired, additives other than those described above may be added to the rubber-based adhesive composition used in the present invention. Specific examples of the additives include softeners, cross-linking agents (such as polyisocyanate, epoxy compounds, alkyl etherified melamine compounds, etc.), fillers, anti-aging agents, and ultraviolet absorbers. The types, combinations, and amounts of additives that can be added to the rubber-based adhesive composition can be appropriately set depending on the purpose. The content (total amount) of the aforementioned additives in the rubber-based adhesive composition is preferably 30% by weight or less, more preferably 20% by weight or less, and more preferably 10% by weight or less.
本發明中使用之黏著劑層可由前述黏著劑組成物形成,其製造方法並無特別限定,譬如可將黏著劑組成物塗佈於各種支持體等,再利用加熱乾燥或照射活性能量線等來形成黏著劑層。The adhesive layer used in the present invention can be formed from the aforementioned adhesive composition, and the manufacturing method is not particularly limited. For example, the adhesive composition can be coated on various supports, and then dried by heating or irradiating active energy rays. Form an adhesive layer.
前述橡膠系黏著劑組成物含有聚異丁烯時,宜對黏著劑組成物照射活性能量線,使前述聚異丁烯進行交聯。活性能量線之照射通常係將前述橡膠系黏著劑組成物塗佈於各種支持體等後,對所得塗佈層進行照射。又,前述活性能量線之照射可直接照射塗佈層(未貼合其他構件等),或可於塗佈層貼合分離件等光學薄膜或玻璃等各種構件後再進行照射。貼合至前述光學薄膜或各種構件後再予以照射時,可隔著該光學薄膜或各種構件照射活性能量線,或可將該光學薄膜或各種構件剝離後再從該剝離面照射活性能量線。When the rubber-based adhesive composition contains polyisobutylene, it is preferable to irradiate the adhesive composition with active energy rays to crosslink the polyisobutylene. The irradiation of the active energy ray is generally performed by applying the rubber-based adhesive composition to various supports or the like, and then irradiating the obtained coating layer. In addition, the above-mentioned active energy ray may be directly irradiated on the coating layer (without bonding other members, etc.), or may be irradiated after the coating layer is bonded with various members such as optical films such as separators or glass. When the optical film or various members are bonded and then irradiated, active energy rays may be irradiated through the optical film or various members, or the optical film or various members may be peeled off and then the active energy rays may be irradiated from the peeling surface.
前述黏著劑組成物之塗佈方法可採用各種方法。具體上,可舉如輥塗法、接觸輥塗(kiss-roll coating)法、凹版塗佈法、反向塗佈法、輥刷法、噴塗法、浸漬輥塗法、棒塗法、刮刀塗佈法、氣動刮刀塗佈法、簾幕式塗佈法、唇塗法(lip coating)、利用模塗機等之擠壓塗佈法等方法。Various methods can be used for the coating method of the said adhesive composition. Specifically, for example, a roll coating method, a kiss-roll coating method, a gravure coating method, a reverse coating method, a roll brush method, a spray method, a dip roll coating method, a bar coating method, and a doctor blade coating method may be mentioned. Cloth method, pneumatic blade coating method, curtain coating method, lip coating method, extrusion coating method using a die coater, and the like.
將前述黏著劑組成物之塗佈層加熱乾燥時,加熱乾燥溫度宜為30℃~200℃左右,40℃~180℃較佳,80℃~150℃更佳。將加熱溫度設定在上述範圍內,可獲得具有優異黏著特性的黏著劑層。乾燥時間可適當採用適宜的時間。上述乾燥時間宜為5秒~20分鐘左右,30秒~10分鐘較佳,1分鐘~8分鐘更佳。When the coating layer of the aforementioned adhesive composition is heated and dried, the heating and drying temperature is preferably about 30 ° C to 200 ° C, preferably 40 ° C to 180 ° C, and more preferably 80 ° C to 150 ° C. By setting the heating temperature within the above range, an adhesive layer having excellent adhesive properties can be obtained. The drying time can be appropriately adopted. The above drying time is preferably about 5 seconds to 20 minutes, preferably 30 seconds to 10 minutes, and more preferably 1 minute to 8 minutes.
又,即使是對前述黏著劑組成物之塗佈層照射活性能量線之情況,當前述接著劑或黏著劑組成物含有有機溶劑作為稀釋劑時,還是宜於塗佈後或照射活性能量線前利用加熱乾燥等除去溶劑等。In addition, even in the case where the coating layer of the adhesive composition is irradiated with active energy rays, when the adhesive or the adhesive composition contains an organic solvent as a diluent, it is still suitable after coating or before irradiation with active energy rays. The solvent and the like are removed by heating and drying.
前述加熱乾燥溫度並無特別限定,若從減少剩餘溶劑的觀點來看,宜為30℃~90℃左右,60℃~80℃左右較佳。乾燥時間可適當採用適宜的時間。上述乾燥時間宜為5秒~20分鐘左右,30秒~10分鐘較佳,1分鐘~8分鐘更佳。The heating and drying temperature is not particularly limited, but from the viewpoint of reducing the remaining solvent, it is preferably about 30 ° C to 90 ° C, and more preferably about 60 ° C to 80 ° C. The drying time can be appropriately adopted. The above drying time is preferably about 5 seconds to 20 minutes, preferably 30 seconds to 10 minutes, and more preferably 1 minute to 8 minutes.
前述活性能量線可舉如可見光線、紫外線、電子射線等,該等中又以紫外線為宜。Examples of the aforementioned active energy rays include visible light, ultraviolet rays, and electron rays. Among these, ultraviolet rays are preferred.
紫外線之照射條件並無特別限定,可應要行交聯之橡膠系黏著劑組成的組成設定為任意且適當的條件,譬如,照射累積光量宜為100mJ/cm2 ~2000mJ/cm2 。The irradiation conditions of the ultraviolet rays are not particularly limited, and the composition of the rubber-based adhesive composition to be crosslinked may be set to arbitrary and appropriate conditions. For example, the cumulative amount of light to be irradiated is preferably 100 mJ / cm 2 to 2000 mJ / cm 2 .
前述支持體譬如可使用經剝離處理之片材(分離件)或前述相位差薄膜。The support can be, for example, a peeled sheet (separator) or the retardation film.
前述分離件之構成材料可列舉如聚乙烯、聚丙烯、聚對苯二甲酸乙二酯、聚酯薄膜等塑膠薄膜、紙、布、不織布等多孔質材料、網狀物、發泡片材、金屬箔及該等之層合體等適宜的薄片體等,若基於表面平滑性優異的觀點,則適宜使用塑膠薄膜。Examples of the constituent materials of the separator include plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester film; porous materials such as paper, cloth, and non-woven cloth; meshes, foamed sheets, From the viewpoint of excellent surface smoothness, suitable foils and the like such as metal foils and laminates thereof are suitably used as plastic films.
前述塑膠薄膜可舉例如聚乙烯薄膜、聚丙烯薄膜、聚丁烯薄膜、聚丁二烯薄膜、聚甲基戊烯薄膜、聚氯乙烯薄膜、氯乙烯共聚物薄膜、聚對苯二甲酸乙二酯薄膜、聚對苯二甲酸丁二酯薄膜、聚胺甲酸乙酯薄膜、乙烯-乙酸乙烯酯共聚物薄膜等。Examples of the plastic film include polyethylene film, polypropylene film, polybutene film, polybutadiene film, polymethylpentene film, polyvinyl chloride film, vinyl chloride copolymer film, and polyethylene terephthalate. Ester film, polybutylene terephthalate film, polyurethane film, ethylene-vinyl acetate copolymer film, etc.
前述分離件之厚度通常為5~200μm,理想為5~100μm左右。前述分離件亦可因應需求以聚矽氧系、氟系、長鏈烷基系或脂肪酸醯胺系之脫模劑及二氧化矽粉等實施脫模及防污處理,或者也可施行塗佈型、揉合型、蒸鍍型等抗靜電處理。尤其,藉由對前述分離件表面適度施行聚矽氧處理、長鏈烷基處理、氟處理等剝離處理,可進一步提高自前述黏著劑層剝離之剝離性。The thickness of the separator is usually 5 to 200 μm, and preferably about 5 to 100 μm. The above-mentioned separators can also be subjected to mold release and antifouling treatment with silicone, fluorine-based, long-chain alkyl-based or fatty acid ammonium-based release agents and silicon dioxide powder, etc. as required, or they can also be coated. Type, kneading type, evaporation type and other antistatic treatment. In particular, by appropriately applying a peeling treatment such as a silicone treatment, a long-chain alkyl treatment, or a fluorine treatment to the surface of the separator, the peelability from the adhesive layer can be further improved.
於經剝離處理之片材(分離件)上形成有前述黏接著劑層時,亦可將該黏著劑層轉印至相位差薄膜上而形成本發明之附黏接著劑層之光學薄膜。此時,用來製作前述附黏著劑層之光學薄膜之經剝離處理之片材可直接作為附橡膠系黏著劑層之光學薄膜的分離件來使用,製程面上即可達到簡化。When the aforementioned adhesive layer is formed on the peeled sheet (separator), the adhesive layer can also be transferred to a retardation film to form the optical film with an adhesive layer of the present invention. At this time, the peeled sheet used to make the aforementioned optical film with an adhesive layer can be directly used as a separator of the optical film with a rubber-based adhesive layer, and the process surface can be simplified.
前述黏著劑層之厚度無特別限定,可應其用途適宜設定,宜為250μm以下,100μm以下較佳,55μm以下更佳。又,黏著劑層之厚度下限值並無特別限定,若從耐久性的觀點來看,宜為1μm以上,5μm以上較佳。The thickness of the aforementioned adhesive layer is not particularly limited, and can be appropriately set according to its use, and is preferably 250 μm or less, preferably 100 μm or less, and more preferably 55 μm or less. The lower limit value of the thickness of the adhesive layer is not particularly limited, but from the viewpoint of durability, it is preferably 1 μm or more, and more preferably 5 μm or more.
又,本發明中使用之黏著劑層的凝膠分率無特別限定,10~98%左右為宜,25~98%左右較佳,45~90%左右更佳。凝膠分率若在前述範圍,即可兼顧耐久性與黏著力,故為適宜。另,凝膠分率之測定方法可利用實施例中記載之方法測定。In addition, the gel fraction of the adhesive layer used in the present invention is not particularly limited, and is preferably about 10 to 98%, more preferably about 25 to 98%, and even more preferably about 45 to 90%. If the gel fraction is in the above range, durability and adhesion can be taken into consideration, so it is suitable. The method for measuring the gel fraction can be measured by the method described in the examples.
(3)其他層 作為λ/4板發揮功能之相位差薄膜及在40℃、92%R.H.下之透濕度為50g/(m2 ・day)以下之黏接著劑層構成本發明之有機EL顯示裝置用光學薄膜,該等可相接積層,亦可於該等間具有其他層。(3) The retardation film that functions as a λ / 4 plate with other layers and an adhesive layer with a moisture permeability of 50 g / (m 2 ・ day) or less at 40 ° C and 92% RH constitute the organic EL display of the present invention. Optical films for devices, which can be laminated next to each other, and also have other layers between them.
前述其他層可舉如前述接黏著劑層以外之接著劑層或黏著劑層(即,在40℃、92%R.H.下之透濕度超過50g/(m2 ・day)的接著劑層或黏著劑層)及底塗層(primer layer)等中介層。The other layer may be an adhesive layer or an adhesive layer other than the aforementioned adhesive layer (that is, an adhesive layer or an adhesive having a water vapor transmission rate of more than 50 g / (m 2下 day) at 40 ° C and 92% RH) Layers) and interlayers such as a primer layer.
前述接著劑層可由接著劑形成。接著劑之種類並無特別限制,可使用各種物質。前述接著劑層只要在光學上呈透明即無特別限制,接著劑可使用水系、溶劑系、熱熔系、活性能量線硬化型等各種形態之接著劑,以水系接著劑或活性能量線硬化型接著劑為宜。The aforementioned adhesive layer may be formed of an adhesive. The type of the adhesive is not particularly limited, and various substances can be used. The adhesive layer is not particularly limited as long as it is optically transparent. Adhesives in various forms such as water-based, solvent-based, hot-melt, and active energy ray hardening types can be used. Water-based adhesives or active energy ray hardening types can be used as the adhesive. Adhesive is suitable.
又,在積層前述相位差薄膜與接黏著劑層時,可於該等間設置易接著層。易接著層可藉由具有例如聚酯骨架、聚醚骨架、聚碳酸酯骨架、聚胺甲酸乙酯骨架、聚矽氧系、聚醯胺骨架、聚醯亞胺骨架、聚乙烯醇骨架等之各種樹脂來形成。該等聚合物樹脂可單獨使用1種或可將2種以上組合使用。又,亦可於形成易接著層時添加其他的添加劑。具體上,可進一步使用賦黏劑、紫外線吸收劑、抗氧化劑、耐熱穩定劑等之穩定劑等。In addition, when the retardation film and the adhesive layer are laminated, an easy-adhesion layer may be provided therebetween. The easy-adhesion layer can be formed by, for example, a polyester skeleton, a polyether skeleton, a polycarbonate skeleton, a polyurethane skeleton, a polysiloxane, a polyimide skeleton, a polyimide skeleton, a polyvinyl alcohol skeleton, or the like. Various resins are formed. These polymer resins may be used singly or in combination of two or more kinds. Moreover, you may add another additive when forming an easy adhesion layer. Specifically, stabilizers such as a tackifier, an ultraviolet absorber, an antioxidant, and a heat-resistant stabilizer can be further used.
本發明之光學薄膜可為有機EL顯示裝置用途使用,能與後述之偏光件一起構成有機EL顯示裝置之抗反射薄膜(有機EL顯示裝置用偏光薄膜)。The optical film of the present invention can be used for an organic EL display device, and can form an anti-reflective film of an organic EL display device (a polarizing film for an organic EL display device) together with a polarizer described later.
2.有機EL顯示裝置用偏光薄膜 本發明之有機EL顯示裝置用偏光薄膜的特徵在於含有偏光件及前述有機EL顯示裝置用光學薄膜。2. Polarizing film for organic EL display device The polarizing film for organic EL display device of the present invention is characterized by including a polarizer and the aforementioned optical film for organic EL display device.
本發明之有機EL顯示裝置用偏光薄膜只要含有偏光件及前述有機EL顯示裝置用光學薄膜,其構成即無特別限定,可舉如依序具備前述偏光件、相位差薄膜3a及黏接著劑層2之構成,或依序具備前述偏光件、黏接著劑層2及相位差薄膜3a之構成。The polarizing film for an organic EL display device of the present invention is not particularly limited as long as it contains a polarizer and the aforementioned optical film for an organic EL display device. For example, the polarizing film, the retardation film 3a, and the adhesive layer may be sequentially provided. 2 or a structure including the polarizer, the adhesive layer 2 and the retardation film 3a in this order.
又,前述偏光件5a可作為僅於該偏光件5a單面具有保護薄膜之單面保護偏光薄膜或於偏光件5a雙面具有保護薄膜之雙面保護偏光薄膜使用。The polarizer 5a can be used as a single-sided protective polarizing film having a protective film on only one side of the polarizer 5a or a double-sided protective polarizing film having a protective film on both sides of the polarizer 5a.
以圖3進一步詳細說明本發明之有機EL顯示裝置用偏光薄膜之前述構成。The foregoing configuration of the polarizing film for an organic EL display device of the present invention will be described in further detail with reference to FIG. 3.
作為含偏光件5a之單面保護偏光薄膜5A使用時,可如圖3(a)所示做成由保護薄膜5b/偏光件5a/接著劑層或黏著劑層4/相位差薄膜3a/黏接著劑層2構成之偏光薄膜。又,作為含偏光件5a之雙面保護偏光薄膜5B使用時,可如圖3(b)所示做成由保護薄膜5b/偏光件5a/保護薄膜5b/接著劑層或黏著劑層4/相位差薄膜3a/黏接著劑層2構成之偏光薄膜。When used as a single-sided protective polarizing film 5A containing a polarizer 5a, as shown in FIG. 3 (a), it can be made of a protective film 5b / polarizer 5a / adhesive layer or adhesive layer 4 / phase difference film 3a / adhesive A polarizing film composed of the adhesive layer 2. When used as a double-sided protective polarizing film 5B containing a polarizer 5a, as shown in FIG. 3 (b), the protective film 5b / polarizer 5a / protective film 5b / adhesive layer or adhesive layer 4 / A polarizing film composed of a retardation film 3a / adhesive layer 2.
在前述構成(僅使用相位差薄膜3a之情況)中,偏光件5a之吸收軸與相位差薄膜3a之慢軸構成的角度宜為35°~55°,38°~52°較佳,40°~50°更佳,42°~48°更佳,44°~46°尤佳。該角度在該範圍內,即可實現所需的圓偏光機能,故為適宜。另,本說明書中提及角度時,在未特別明記之前提下,該角度包含順時針及逆時針兩方向的角度。In the foregoing configuration (only when the retardation film 3a is used), the angle formed by the absorption axis of the polarizer 5a and the slow axis of the retardation film 3a is preferably 35 ° to 55 °, preferably 38 ° to 52 °, and 40 ° ~ 50 ° is better, 42 ° ~ 48 ° is better, and 44 ° ~ 46 ° is even better. If the angle is within this range, the required circular polarizing function can be realized, so it is suitable. In addition, when an angle is mentioned in the present specification, it is mentioned before being specifically noted, and the angle includes an angle in both a clockwise direction and a counterclockwise direction.
在前述構成中,相位差薄膜係列舉僅使用第1相位差薄膜3a之情況,不過如前述亦可為使用第2相位差薄膜3b之構成。屆時,上述各構成即為保護薄膜5b/偏光件5a/接著劑層或黏著劑層4/相位差薄膜3a/接著劑層或黏著劑層4/相位差薄膜3b/黏接著劑層2,或是保護薄膜5b/偏光件5a/保護薄膜5b/接著劑層或黏著劑層4/相位差薄膜3a/接著劑層或黏著劑層4/相位差薄膜3b/黏接著劑層2。In the aforementioned configuration, the case of using the first retardation film 3a only in the series of retardation films, however, as described above, the second retardation film 3b may be used. By then, each of the above components is the protective film 5b / polarizer 5a / adhesive layer or adhesive layer 4 / phase difference film 3a / adhesive layer or adhesive layer 4 / phase difference film 3b / adhesive layer 2, or It is the protective film 5b / polarizer 5a / protective film 5b / adhesive layer or adhesive layer 4 / phase difference film 3a / adhesive layer or adhesive layer 4 / phase difference film 3b / adhesive layer 2.
在前述構成(使用相位差薄膜3a及3b之情況)中,偏光件5a之吸收軸與第1相位差薄膜3a之慢軸構成的角度宜為65°~85°,72°~78°較佳,74°~76°更佳。又,偏光件5a之吸收軸與第2相位差薄膜3b之慢軸構成的角度宜為10°~20°,13°~17°較佳,14°~16°更佳。以上述軸角度來配置二相位差薄膜,可獲得在寬頻內具有非常優異之圓偏光特性(就結果來說為非常優異之抗反射特性)的圓偏光板,故為適宜。In the aforementioned configuration (in the case of using the retardation films 3a and 3b), the angle formed by the absorption axis of the polarizer 5a and the slow axis of the first retardation film 3a is preferably 65 ° to 85 °, and preferably 72 ° to 78 ° , 74 ° ~ 76 ° is better. In addition, the angle formed by the absorption axis of the polarizer 5a and the slow axis of the second retardation film 3b is preferably 10 ° to 20 °, 13 ° to 17 ° is more preferable, and 14 ° to 16 ° is more preferable. Arranging the two retardation films at the above-mentioned axial angle is suitable for obtaining a circularly polarizing plate having a very excellent circularly polarizing characteristic (a very excellent anti-reflection characteristic as a result) in a wide frequency range.
以下針對本發明之有機EL顯示裝置用偏光薄膜使用之各構成要素加以說明。Each constituent element used in the polarizing film for an organic EL display device of the present invention will be described below.
(有機EL顯示裝置用光學薄膜) 有機EL顯示裝置用光學薄膜可舉如前述物。(Optical Film for Organic EL Display Device) The optical film for an organic EL display device may be as described above.
(偏光件) 偏光件並無特別限定,可使用各種物質。偏光件可舉如於聚乙烯醇系薄膜、部分縮甲醛化聚乙烯醇系薄膜、乙烯・乙酸乙烯酯共聚物系部分皂化薄膜等親水性高分子薄膜吸附碘或二色性染料之二色性物質並予以單軸延伸者,以及聚乙烯醇之脫水處理物或聚氯乙烯之脫鹽酸處理物等多烯系配向薄膜等。該等中,又以由聚乙烯醇系薄膜與碘等之二色性物質所構成的偏光件為宜。該等偏光件之厚度無特別限制,一般為5~80μm左右。(Polarizer) The polarizer is not particularly limited, and various materials can be used. Examples of polarizers include hydrophilic polymer films such as polyvinyl alcohol-based films, partially formalized polyvinyl alcohol-based films, and ethylene / vinyl acetate copolymer-based saponified films that adsorb dichroism of iodine or dichroic dyes. Substances that are uniaxially stretched, and polyene-based alignment films such as dehydrated polyvinyl alcohol or dehydrochlorinated polyvinyl chloride. Among these, a polarizer made of a polyvinyl alcohol-based film and a dichroic material such as iodine is preferable. The thickness of these polarizers is not particularly limited, and is generally about 5 to 80 μm.
以碘將聚乙烯醇系薄膜染色且經單軸延伸的偏光件,例如可將聚乙烯醇浸漬於碘水溶液中使其染色並延伸成原長之3~7倍來製作。可因應需求浸漬在可含有硼酸或硫酸鋅、氯化鋅等的碘化鉀等水溶液中。更可因應需求於染色前將聚乙烯醇系薄膜浸漬於水中予以水洗。藉由水洗聚乙烯醇系薄膜,可洗淨聚乙烯醇系薄膜表面的汙垢及抗黏結劑,除此以外也有使聚乙烯醇系薄膜膨潤以防止染色斑點等不均的效果。延伸可在以碘染色後進行,可一邊染色一邊進行延伸,或可延伸後再以碘染色。在硼酸或碘化鉀等水溶液或水浴中亦可進行延伸。A uniaxially-stretched polarizer that dyes a polyvinyl alcohol-based film with iodine can be produced by, for example, immersing polyvinyl alcohol in an iodine aqueous solution to dye and extend it to 3 to 7 times its original length. If necessary, it can be immersed in an aqueous solution such as potassium iodide, which can contain boric acid, zinc sulfate, zinc chloride, and the like. If necessary, the polyvinyl alcohol film can be immersed in water and washed with water before dyeing. By washing the polyvinyl alcohol-based film with water, dirt and an anti-adhesive agent on the surface of the polyvinyl alcohol-based film can be cleaned. In addition, the polyvinyl alcohol-based film can swell to prevent unevenness such as staining. The stretching may be performed after dyeing with iodine, and may be performed while dyeing, or may be performed after dyeing with iodine. Extension can also be performed in an aqueous solution such as boric acid or potassium iodide or in a water bath.
又,從薄膜化觀點來看,宜使用厚度15μm以下之薄型偏光件,使用10μm以下之薄型偏光件較佳。從薄型化觀點來說,該厚度宜為1~7μm。這種薄型偏光件少有厚度不均、觀視性佳且少有尺寸變化,所以耐久性佳,再者作為偏光薄膜的厚度也可期許薄型化此點相當適宜。From the viewpoint of thin film formation, it is preferable to use a thin polarizer having a thickness of 15 μm or less, and it is preferable to use a thin polarizer having a thickness of 10 μm or less. From the viewpoint of thinning, the thickness is preferably 1 to 7 μm. This type of thin polarizer has little uneven thickness, good visibility, and little dimensional change, so it has good durability. Furthermore, the thickness as a polarizing film can be expected to be thinner, which is quite suitable.
薄型偏光件代表上可列舉日本特開昭51-069644號公報、日本特開2000-338329號公報、國際公開第2010/100917號手冊、或日本特開2014-59328號公報及日本特開2012-73563號公報中記載之薄型偏光膜。該等薄型偏光膜可藉由包含將聚乙烯醇系樹脂(以下亦稱PVA系樹脂)層與延伸用樹脂基材以積層體之狀態進行延伸之步驟及染色步驟的製法製得。在該製法,即使PVA系樹脂層很薄,也可利用延伸用樹脂基材的支持而延伸,且不會因延伸造成破斷等不良狀況。Representatives of thin polarizers include Japanese Patent Laid-Open No. 51-069644, Japanese Patent Laid-Open No. 2000-338329, International Publication No. 2010/100917, Japanese Patent Laid-Open No. 2014-59328, and Japanese Patent Laid-Open No. 2012- A thin polarizing film described in Japanese Patent No. 73563. These thin polarizing films can be produced by a method including a step of stretching a polyvinyl alcohol resin (hereinafter also referred to as a PVA resin) layer and a resin substrate for stretching in the state of a laminate and a dyeing step. In this manufacturing method, even if the PVA-based resin layer is very thin, it can be stretched by the support of the stretching resin base material, and does not cause problems such as breakage due to stretching.
在包含以積層體之狀態進行延伸之步驟及染色步驟的製法中依舊可以高倍率延伸並提升偏光性能的觀點來看,前述薄型偏光膜以如國際公開第2010/100917號手冊、或日本特開2014-059328號公報及日本特開2012-073563號公報中記載,以包含在硼酸水溶液中進行延伸之步驟的製法製得者為宜;尤以如日本特開2014-059328號公報及日本特開2012-073563號公報中記載,以包含在硼酸水溶液中進行延伸之前先輔助性地予以空中延伸之步驟的製法製得者為宜。From the viewpoint of still being able to stretch at high magnification and improve polarizing performance in a manufacturing method including a step of stretching in the state of a laminated body and a dyeing step, the aforementioned thin polarizing film is, for example, International Publication No. 2010/100917, or Japanese Patent Application Laid-Open It is described in Japanese Unexamined Patent Publication No. 2014-059328 and Japanese Unexamined Patent Publication No. 2012-073563 that it is suitable to be prepared by a method that includes a step of stretching in a boric acid aqueous solution; especially, Japanese Unexamined Patent Publication No. 2014-059328 and Japanese Unexamined Patent Application No. It is described in the 2012-073563 publication that it is suitable to be produced by a production method including a step of auxiliaryly extending in the air before extending in an aqueous boric acid solution.
(保護薄膜) 用以形成設置於前述偏光件之單面或兩面之保護薄膜的材料,宜具有優異的透明性、機械強度、熱穩定性、水分隔絕性、等向性等。可舉例如:聚對苯二甲酸乙二酯及聚萘二甲酸乙二酯等聚酯系聚合物、二乙醯纖維素及三乙醯纖維素等纖維素系聚合物、聚甲基丙烯酸甲酯等丙烯酸系聚合物、聚苯乙烯及丙烯腈・苯乙烯共聚物(AS樹脂)等苯乙烯系聚合物、聚碳酸酯系聚合物等。此外,形成前述保護薄膜之聚合物的範例還可列舉諸如聚乙烯、聚丙烯、環系或具有降莰烯結構之聚烯烴、乙烯・丙烯共聚物之聚烯烴系聚合物、氯乙烯系聚合物、尼龍或芳香族聚醯胺等醯胺系聚合物、醯亞胺系聚合物、碸系聚合物、聚醚碸系聚合物、聚醚醚酮系聚合物、聚伸苯硫系聚合物、乙烯醇系聚合物、二氯亞乙烯系聚合物、乙烯醇縮丁醛系聚合物、芳酯系聚合物、聚氧亞甲基系聚合物、環氧系聚合物或前述聚合物之混合物等。保護薄膜亦可形成為丙烯酸系、胺甲酸乙酯系、丙烯酸胺甲酸乙酯系、環氧系、聚矽氧系等熱硬化型及紫外線硬化型樹脂之硬化層。於偏光件兩側設置保護薄膜時,在其表裡側可使用由相同聚合物材料所構成之保護薄膜,亦可使用由不同聚合物材料等所構成之保護薄膜。(Protective film) The material used to form the protective film provided on one or both sides of the aforementioned polarizer should preferably have excellent transparency, mechanical strength, thermal stability, moisture barrier properties, isotropic properties, and the like. Examples include polyester polymers such as polyethylene terephthalate and polyethylene naphthalate, cellulose polymers such as diethyl cellulose and triethyl cellulose, and polymethyl methacrylate. Acrylic polymers such as esters, styrene polymers such as polystyrene and acrylonitrile-styrene copolymer (AS resin), polycarbonate polymers, etc. In addition, examples of the polymer forming the aforementioned protective film include polyethylene, polypropylene, a polyolefin having a ring system or a norbornene structure, a polyolefin polymer of an ethylene / propylene copolymer, and a vinyl chloride polymer. Fluorene-based polymers such as nylon, aromatic polyfluorene, fluorene-based polymers, fluorene-based polymers, polyether fluorene-based polymers, polyetheretherketone-based polymers, polyphenylene sulfide-based polymers, Vinyl alcohol polymers, vinylidene chloride polymers, vinyl butyral polymers, aryl ester polymers, polyoxymethylene polymers, epoxy polymers, or mixtures of the aforementioned polymers, etc. . The protective film can also be formed as a hardened layer of a thermosetting and ultraviolet curing resin such as acrylic, urethane, urethane, epoxy, or silicone. When protective films are provided on both sides of the polarizer, a protective film made of the same polymer material can be used on the front and back sides, or a protective film made of different polymer materials can be used.
保護薄膜之厚度可適當決定,一般按照強度或處置性等作業性、薄膜性等觀點,約為1~500μm左右。The thickness of the protective film can be appropriately determined. Generally, it is about 1 to 500 μm from the viewpoints of workability such as strength, handling, and film properties.
前述偏光件與保護薄膜通常係透過水系接著劑等而彼此密著。水系接著劑可列舉異氰酸酯系接著劑、聚乙烯醇系接著劑、明膠系接著劑、乙烯基系乳膠系、水系聚胺甲酸乙酯、水系聚酯等。上述以外,偏光件與保護薄膜之接著劑還可列舉紫外線硬化型接著劑、電子射線硬化型接著劑等。電子射線硬化型偏光薄膜用接著劑對於上述各種保護薄膜可顯示良好的接著性。又,本發明中使用之接著劑可含有金屬化合物填料。The polarizer and the protective film are usually adhered to each other through a water-based adhesive or the like. Examples of the water-based adhesive include an isocyanate-based adhesive, a polyvinyl alcohol-based adhesive, a gelatin-based adhesive, a vinyl-based latex, an aqueous polyurethane, and an aqueous polyester. In addition to the above, examples of the adhesive for the polarizer and the protective film include an ultraviolet curing adhesive, an electron beam curing adhesive, and the like. The adhesive for electron beam-curable polarizing films can exhibit good adhesion to the above various protective films. The adhesive used in the present invention may contain a metal compound filler.
對於前述保護薄膜之未接著偏光件之面,可施行硬塗層或抗反射處理或是以抗黏結、擴散及防眩為目的之處理。For the surface of the protective film that is not attached to the polarizer, a hard coating or anti-reflection treatment may be performed or a treatment for the purpose of anti-adhesion, diffusion and anti-glare.
(接著劑層或黏著劑層) 用於接著偏光薄膜5與相位差薄膜3a或接著相位差薄膜3a與相位差薄膜3b之接著劑層或黏著劑層4並無特別限定,可適當使用本說明書中所記載者。具體上就相位差薄膜3a與相位差薄膜3b之接著而言,譬如以(甲基)丙烯酸系聚合物作為基底聚合物之丙烯酸系黏著劑的光學透明性佳,展現適度的濕潤性、凝聚性及接著性之黏著特性,且耐候性及耐熱性等優異,故為適宜。偏光薄膜5與相位差薄膜3a之接著可舉如用於接著偏光件與保護薄膜之前述水系接著劑等,具體上以聚乙烯醇系接著劑為宜。(Adhesive layer or adhesive layer) The adhesive layer or adhesive layer 4 for adhering the polarizing film 5 and the retardation film 3a or adhering the retardation film 3a and the retardation film 3b is not particularly limited, and this specification can be appropriately used Recorded in. Specifically, the retardation film 3a and the retardation film 3b are followed. For example, an acrylic adhesive using a (meth) acrylic polymer as a base polymer has good optical transparency, and exhibits moderate wettability and cohesiveness. It is suitable because it has excellent adhesive properties and excellent weather resistance and heat resistance. The polarizing film 5 and the retardation film 3 a can be exemplified by the aforementioned water-based adhesive for adhering a polarizer and a protective film, and specifically, a polyvinyl alcohol-based adhesive is preferable.
(其他層) 亦可於本發明之有機EL顯示裝置用偏光薄膜含有前述以外之接著劑層、黏著劑層、底塗層(primer layer)等中介層或易接著層。中介層或易接著劑層可舉如前述物。(Other layers) The polarizing film for an organic EL display device of the present invention may include an interposer layer or an easy-adhesion layer such as an adhesive layer, an adhesive layer, or a primer layer other than the foregoing. Examples of the interposer or the easy-adhesive layer are as described above.
又,可於本發明之有機EL顯示裝置用偏光薄膜設置機能層。藉由設置機能層,可抑制會產生在偏光件之貫穿性裂縫及奈米狹縫等缺陷之生成,故為適宜。機能層可由各種形成材料形成。機能層譬如可將樹脂材料塗佈於偏光件來形成。A functional layer can be provided on the polarizing film for an organic EL display device of the present invention. The provision of the functional layer is suitable because it can suppress the generation of defects such as penetrating cracks and nano slits in polarizers. The functional layer may be formed of various forming materials. The functional layer can be formed, for example, by applying a resin material to a polarizer.
形成前述機能層之樹脂材料可列舉如聚酯系樹脂、聚醚系樹脂、聚碳酸酯系樹脂、聚胺甲酸乙酯系樹脂、聚矽氧系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、PVA系樹脂、丙烯酸系樹脂等。該等樹脂材料可單獨使用1種或可將2種以上組合使用,該等中又以選自於由聚胺甲酸乙酯系樹脂、聚乙烯醇(PVA)系樹脂所構成群組中之1種以上為宜,PVA系樹脂較佳。又,前述樹脂之形態為水系或溶劑系皆可。前述樹脂之形態以水系樹脂為宜,且以PVA系樹脂為宜。另,水系樹脂可使用丙烯酸樹脂水溶液或胺甲酸乙酯樹脂水溶液。Examples of the resin material forming the functional layer include polyester resins, polyether resins, polycarbonate resins, polyurethane resins, silicone resins, polyamide resins, and polyimines. Resin, PVA resin, acrylic resin, etc. These resin materials may be used singly or in combination of two or more kinds. Among them, one is selected from the group consisting of a polyurethane resin and a polyvinyl alcohol (PVA) resin. More than one species is preferred, and PVA-based resins are preferred. The form of the resin may be either water-based or solvent-based. The form of the resin is preferably a water-based resin, and preferably a PVA-based resin. As the aqueous resin, an acrylic resin aqueous solution or a urethane resin aqueous solution can be used.
前述機能層太厚,光學可靠性及耐水性便會降低,所以機能層厚度宜為15μm以下,10μm以下較佳,8μm以下更佳,6μm以下更佳,5μm以下更佳,3μm以下尤佳。另一方面,機能層厚度宜為0.2μm以上,0.5μm以上較佳,0.7μm以上更佳。利用這種厚度的機能層可抑制裂縫發生,故為適宜。The aforementioned functional layer is too thick, and the optical reliability and water resistance will decrease. Therefore, the thickness of the functional layer should be 15 μm or less, 10 μm or less, 8 μm or less, 6 μm or less, 5 μm or less, and 3 μm or less. On the other hand, the thickness of the functional layer is preferably 0.2 μm or more, more preferably 0.5 μm or more, and more preferably 0.7 μm or more. The use of the functional layer having such a thickness is suitable because cracks can be suppressed.
從薄型化觀點來看,前述偏光薄膜之總厚(除偏光件、透明保護薄膜以外還包含中介層、機能層)宜為3~115μm,43~60μm較佳,14~48μm更佳。From the viewpoint of thinning, the total thickness of the aforementioned polarizing film (including an interposer and a functional layer in addition to the polarizer and the transparent protective film) is preferably 3 to 115 μm, preferably 43 to 60 μm, and more preferably 14 to 48 μm.
本發明之有機EL顯示裝置用偏光薄膜採用前述有機EL顯示裝置用光學薄膜,所以具有優異的低透濕性。因為透過前述黏接著劑層2將本發明之有機EL顯示裝置用偏光薄膜與有機EL元件貼合,所以前述黏接著劑層2就配置在有機EL元件附近,可充分抑制水分等進入有機EL元件。The polarizing film for an organic EL display device of the present invention uses the aforementioned optical film for an organic EL display device, and therefore has excellent low moisture permeability. Since the polarizing film for an organic EL display device of the present invention is bonded to an organic EL element through the aforementioned adhesive layer 2, the aforementioned adhesive layer 2 is arranged near the organic EL element, which can sufficiently prevent moisture and the like from entering the organic EL element. .
3.有機EL顯示裝置用附黏著劑層之偏光薄膜 本發明之附黏著劑層之偏光薄膜的特徵在於,於前述有機EL顯示裝置用偏光薄膜之偏光件側更具有黏著劑層。3. Polarizing film with adhesive layer for organic EL display device The polarizing film with adhesive layer of the present invention is characterized in that it has an adhesive layer on the polarizer side of the aforementioned polarizing film for organic EL display device.
如圖4所示,本發明之有機EL顯示裝置用附黏著劑層之偏光薄膜8係於本發明之有機EL顯示裝置用偏光薄膜6之偏光薄膜5側具有黏著劑層7者。As shown in FIG. 4, the polarizing film 8 with an adhesive layer for an organic EL display device of the present invention is an adhesive layer 7 on the polarizing film 5 side of the polarizing film 6 for an organic EL display device of the present invention.
有機EL顯示裝置用偏光薄膜可舉如前述物。Examples of the polarizing film for an organic EL display device include the foregoing.
前述黏著劑層7並無特別限定,可使用公知物。又,前述黏著劑層亦可使用前述低透濕之黏著劑層。這種黏著劑層具體上可適當選擇使用譬如以(甲基)丙烯酸系聚合物、聚矽氧系聚合物、聚酯、聚胺甲酸乙酯、聚醯胺、聚醚、氟系或橡膠系等聚合物作為基底聚合物者。該等中,又以(甲基)丙烯酸系聚合物作為基底聚合物之丙烯酸系黏著劑的光學透明性佳,展現適度的濕潤性、凝聚性及接著性之黏著特性,且耐候性及耐熱性等優異,故為適宜。The said adhesive layer 7 is not specifically limited, A well-known thing can be used. Moreover, the said adhesive layer can also use the said low moisture-permeable adhesive layer. Specifically, such an adhesive layer can be appropriately selected and used, for example, a (meth) acrylic polymer, a silicone polymer, a polyester, a polyurethane, a polyamide, a polyether, a fluorine-based polymer, or a rubber-based polymer. Other polymers as the base polymer. Among these, the acrylic adhesive with (meth) acrylic polymer as the base polymer has good optical transparency, exhibits moderate wettability, cohesiveness, and adhesive properties, and has weather resistance and heat resistance. It is suitable because it is excellent.
前述(甲基)丙烯酸系聚合物並無特別限定,可舉如使含有在酯基末端具有碳數4~24之烷基之(甲基)丙烯酸烷基酯的單體成分進行聚合所得者。另,(甲基)丙烯酸烷基酯意指丙烯酸烷基酯及/或甲基丙烯酸烷基酯,本發明之(甲基)表相同意思。The (meth) acrylic polymer is not particularly limited, and examples thereof include those obtained by polymerizing a monomer component containing an alkyl (meth) acrylate having an alkyl group having 4 to 24 carbon atoms at the end of the ester group. The term “alkyl (meth) acrylate” refers to an alkyl acrylate and / or an alkyl methacrylate. The meaning of the term “(meth)” in the present invention is the same.
(甲基)丙烯酸烷基酯可舉如直鏈狀或支鏈狀之具有碳數4~24之烷基者,在黏著特性容易取得平衡的觀點下,以直鏈狀或支鏈狀之具有碳數4~9之烷基的(甲基)丙烯酸烷基酯為宜。該等(甲基)丙烯酸烷基酯可單獨使用1種或可將2種以上組合使用。Examples of the (meth) acrylic acid alkyl ester include a linear or branched alkyl group having 4 to 24 carbon atoms. From the viewpoint of easy balance of the adhesive properties, a linear or branched An alkyl (meth) acrylate having an alkyl group having 4 to 9 carbon atoms is preferred. These alkyl (meth) acrylates may be used individually by 1 type, and may use 2 or more types together.
形成(甲基)丙烯酸系聚合物的單體成分可含有前述(甲基)丙烯酸烷基酯以外之共聚單體作為單官能性單體成分。這種共聚單體可舉如環狀含氮單體、含羥基單體、含羧基單體、具有環狀醚基之單體等。The monomer component forming the (meth) acrylic polymer may contain a comonomer other than the aforementioned (meth) acrylic acid alkyl ester as a monofunctional monomer component. Examples of such a comonomer include a cyclic nitrogen-containing monomer, a hydroxyl-containing monomer, a carboxyl-containing monomer, and a monomer having a cyclic ether group.
又,為了調整黏著劑的凝聚力,形成(甲基)丙烯酸系聚合物的單體成分中,除了前述單官能性單體以外可因應需求含有多官能性單體。前述多官能性單體為至少具有2個具(甲基)丙烯醯基或乙烯基等不飽和雙鍵之聚合性官能基的單體,可舉如二新戊四醇六(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、三羥甲丙烷三(甲基)丙烯酸酯。多官能性單體可單獨使用1種或可將2種以上組合使用。In addition, in order to adjust the cohesive force of the adhesive, the monomer component forming the (meth) acrylic polymer may contain a polyfunctional monomer in addition to the monofunctional monomer as required. The polyfunctional monomer is a monomer having at least two polymerizable functional groups having an unsaturated double bond such as a (meth) acrylfluorene group or a vinyl group, and examples thereof include dipentaerythritol hexa (meth) acrylic acid. Ester, 1,6-hexanediol di (meth) acrylate, trimethylolpropane tri (meth) acrylate. A polyfunctional monomer may be used individually by 1 type, and may be used in combination of 2 or more type.
這種(甲基)丙烯酸系聚合物之製造可適當選擇溶液聚合、紫外線聚合等放射線聚合、塊狀聚合、乳化聚合等各種自由基聚合等的公知製造方法。此外,所得(甲基)丙烯酸系聚合物可為無規共聚物、嵌段共聚物、接枝共聚物等中之任一者。The production of such a (meth) acrylic polymer can be appropriately selected from known production methods such as radiation polymerization such as solution polymerization and ultraviolet polymerization, block polymerization, and emulsion polymerization. The obtained (meth) acrylic polymer may be any of a random copolymer, a block copolymer, a graft copolymer, and the like.
可用於自由基聚合之聚合引發劑、鏈轉移劑、乳化劑等並無特別限定,可適當選擇使用本領域中一般使用的公知物。又,(甲基)丙烯酸系聚合物之重量平均分子量可藉由聚合引發劑、鏈轉移劑之使用量、反應條件來控制,可按該等之種類來適度調整其使用量。A polymerization initiator, a chain transfer agent, an emulsifier, and the like that can be used for radical polymerization are not particularly limited, and known substances generally used in the art can be appropriately selected and used. The weight-average molecular weight of the (meth) acrylic polymer can be controlled by the amount of polymerization initiator, chain transfer agent used, and reaction conditions, and the amount used can be appropriately adjusted according to these types.
本發明中使用之(甲基)丙烯酸系聚合物的重量平均分子量宜為40萬~400萬。令重量平均分子量大於40萬,可滿足黏著劑層的耐久性,或可抑制黏著劑層之凝聚力縮小而產生殘膠的情形。另一方面,重量平均分子量一旦大於400萬,有貼合性降低之傾向。此外,黏著劑在溶液系中黏度可能會變得太高而難以塗敷。另,重量平均分子量係指以GPC(凝膠滲透層析術)測定且利用聚苯乙烯換算所算出之值。至於,利用放射線聚合所得之(甲基)丙烯酸系聚合物很難進行分子量測定。The weight average molecular weight of the (meth) acrylic polymer used in the present invention is preferably 400,000 to 4 million. When the weight average molecular weight is more than 400,000, the durability of the adhesive layer can be satisfied, or the cohesive force of the adhesive layer can be reduced to reduce the occurrence of adhesive residue. On the other hand, when the weight average molecular weight is more than 4 million, the adhesiveness tends to decrease. In addition, the viscosity of the adhesive in the solution system may become too high to be difficult to apply. The weight average molecular weight refers to a value measured by GPC (gel permeation chromatography) and calculated in terms of polystyrene. As for the (meth) acrylic polymer obtained by radiation polymerization, it is difficult to measure molecular weight.
本發明中使用之黏著劑組成物可含有交聯劑。交聯劑可舉如異氰酸酯系交聯劑、環氧系交聯劑、聚矽氧系交聯劑、唑啉系交聯劑、吖環丙烷系交聯劑、矽烷系交聯劑、烷基醚化三聚氰胺系交聯劑、金屬螯合物系交聯劑、過氧化物等交聯劑,該等可單獨使用1種或可將2種以上組合使用。前述交聯劑適宜使用異氰酸酯系交聯劑、環氧系交聯劑。The adhesive composition used in the present invention may contain a crosslinking agent. Examples of the crosslinking agent include isocyanate-based crosslinking agents, epoxy-based crosslinking agents, polysiloxane-based crosslinking agents, Crosslinking agents such as oxazoline-based crosslinking agents, acrylpropane-based crosslinking agents, silane-based crosslinking agents, alkyl etherified melamine-based crosslinking agents, metal chelate-based crosslinking agents, peroxides, etc. They can be used singly or in combination of two or more kinds. As said crosslinking agent, an isocyanate-type crosslinking agent and an epoxy-type crosslinking agent are used suitably.
上述交聯劑可單獨使用1種,或可將2種以上混合使用,惟以整體含量來說,相對於前述(甲基)丙烯酸系聚合物100重量份,宜含有0.01~10重量份範圍內之前述交聯劑。The above-mentioned crosslinking agents may be used singly or in combination of two or more kinds, but in terms of the overall content, it is preferably contained in the range of 0.01 to 10 parts by weight relative to 100 parts by weight of the aforementioned (meth) acrylic polymer. The aforementioned crosslinking agent.
為了提升接著力,可使本發明使用之黏著劑組成物含有(甲基)丙烯酸系寡聚物。另外,在將黏著劑層應用於玻璃等親水性被附著體時為了提高界面之耐水性,可使本發明使用之黏著劑組成物含有矽烷耦合劑。In order to improve adhesion, the adhesive composition used in the present invention may contain a (meth) acrylic oligomer. In addition, when the adhesive layer is applied to a hydrophilic adherend such as glass, in order to improve the water resistance of the interface, the adhesive composition used in the present invention may contain a silane coupling agent.
再者,本發明使用之黏著劑組成物中可含有其他的公知添加劑,例如可依使用用途適度添加聚丙二醇等聚伸烷基二醇之聚醚化合物、著色劑、顏料等粉體、染料、界面活性劑、可塑劑、賦黏劑、表面潤滑劑、調平劑、軟化劑、抗氧化劑、抗老化劑、光穩定劑、紫外線吸收劑、聚合抑制劑、無機或有機充填劑、金屬粉、粒狀物、箔狀物等。另,亦可在可控制之範圍內採用添加還原劑之氧化還原系。In addition, the adhesive composition used in the present invention may contain other known additives, for example, polyether compounds such as polyalkylene glycol such as polypropylene glycol, powders such as colorants, pigments, dyes, Surfactants, plasticizers, tackifiers, surface lubricants, leveling agents, softeners, antioxidants, anti-aging agents, light stabilizers, UV absorbers, polymerization inhibitors, inorganic or organic fillers, metal powders, Granules, foils, etc. In addition, a redox system with a reducing agent can be used within a controllable range.
黏著劑層7之形成方法可利用公知方法進行。The formation method of the adhesive layer 7 can be performed by a well-known method.
4.有機EL顯示裝置 本發明之有機EL顯示裝置的特徵在於具有前述有機EL顯示裝置用偏光板或前述附黏著劑層之偏光板。4. Organic EL display device The organic EL display device of the present invention is characterized by having the aforementioned polarizing plate for an organic EL display device or the aforementioned polarizing plate with an adhesive layer.
本發明之有機EL顯示裝置含有本發明之有機EL顯示裝置用偏光板或附黏著劑層之偏光板,可透過前述黏接著劑層2與有機EL元件貼合。本發明之有機EL顯示裝置的其他構成則可舉如與習知之有機EL顯示裝置相同者。The organic EL display device of the present invention includes the polarizing plate for an organic EL display device of the present invention or a polarizing plate with an adhesive layer, and can be bonded to an organic EL element through the aforementioned adhesive layer 2. Other structures of the organic EL display device of the present invention may be the same as those of the conventional organic EL display device.
本發明之有機EL顯示裝置含有前述有機EL顯示裝置用偏光板或前述附黏著劑層之偏光板,所以具有高度的光學可靠性。 實施例Since the organic EL display device of the present invention includes the polarizing plate for an organic EL display device or the polarizing plate with an adhesive layer, the organic EL display device has high optical reliability. Examples
以下,以實施例來具體說明本發明,惟本發明不受該等實施例限定。至於,各例中之份及符號%皆為重量基準。Hereinafter, the present invention will be specifically described with examples, but the present invention is not limited by these examples. In addition, the parts and symbols in each example are based on weight.
製造例1(製作第1相位差薄膜) 將異山梨醇(ISB)37.5質量份、9,9-雙[4-(2-羥乙氧基)苯基]茀(BHEPF)91.5質量份、平均分子量400之聚乙二醇(PEG)8.4質量份、碳酸二苯酯(DPC)105.7質量份及作為觸媒之碳酸銫(0.2質量%水溶液)0.594質量份分別投入反應容器內,在氮氣環境下將反應容器之熱媒溫度設為150℃並應需求攪拌以使原料熔解,作為反應之第1階段步驟(約15分)。Production Example 1 (Production of first retardation film) 37.5 parts by mass of isosorbide (ISB), 91.5 parts by mass of 9,9-bis [4- (2-hydroxyethoxy) phenyl] fluorene (BHEPF), average 8.4 parts by mass of polyethylene glycol (PEG) with a molecular weight of 400, 105.7 parts by mass of diphenyl carbonate (DPC), and 0.594 parts by mass of cesium carbonate (0.2% by mass aqueous solution) as a catalyst were put into a reaction vessel, respectively, under a nitrogen atmosphere Set the temperature of the heating medium in the reaction vessel to 150 ° C and stir as needed to melt the raw materials, as the first step of the reaction (about 15 minutes).
接著將反應容器內之壓力從常壓改為13.3kPa,以1小時的時間使反應容器之熱媒溫度升溫至190℃,讓產生的酚排出反應容器外。將反應容器內溫度在190℃下保持15分鐘後,將反應容器內之壓力改為6.67kPa,以15分鐘的時間使反應容器之熱媒溫度升溫至230℃,讓產生的酚排出至反應容器外,作為第2階段步驟。攪拌機之攪拌轉矩會升高,所以為了以8分鐘的時間升溫至250℃以進一步排除產生之酚,而將反應容器內之壓力減壓至0.200kPa以下。到達預定的攪拌轉矩後,結束反應,將所生成反應物擠壓至水中後,進行造粒化而獲得以BHEPF/ISB/PEG=42.9莫耳%/52.8莫耳%/4.3莫耳%之比率含有源自二羥基化合物之結構單元的聚碳酸酯樹脂A。所得聚碳酸酯樹脂A之玻璃轉移溫度為126℃,還原黏度為0.372dL/g。在80℃下將所得聚碳酸酯樹脂A真空乾燥5小時後,使用具備單軸擠製機(螺桿徑長:25mm、滾筒設定溫度:220℃、Isuzu化工機(股)製)、T型模(寬:300mm、設定溫度:220℃)、冷硬軋輥(設定溫度:120~130℃)及捲取機之薄膜製膜裝置,製作長3m、寬300mm、厚120μm之聚碳酸酯樹脂薄膜。所得聚碳酸酯樹脂薄膜之吸水率為1.2%。Then, the pressure in the reaction vessel was changed from normal pressure to 13.3 kPa, and the temperature of the heating medium in the reaction vessel was raised to 190 ° C. in one hour, so that the generated phenol was discharged out of the reaction vessel. After the temperature in the reaction vessel was maintained at 190 ° C for 15 minutes, the pressure in the reaction vessel was changed to 6.67 kPa, and the temperature of the heating medium in the reaction vessel was raised to 230 ° C in 15 minutes, and the generated phenol was discharged to the reaction vessel. Also, as a second stage step. The stirring torque of the stirrer will increase, so in order to raise the temperature to 250 ° C in 8 minutes to further eliminate the generated phenol, the pressure in the reaction vessel is reduced to less than 0.200 kPa. When the predetermined stirring torque is reached, the reaction is ended, the resulting reactant is squeezed into water, and granulated to obtain BHEPF / ISB / PEG = 42.9 mole% / 52.8 mole% / 4.3 mole% The polycarbonate resin A contains a structural unit derived from a dihydroxy compound. The obtained polycarbonate resin A had a glass transition temperature of 126 ° C and a reduction viscosity of 0.372 dL / g. After the polycarbonate resin A obtained was vacuum-dried at 80 ° C for 5 hours, it was equipped with a uniaxial extruder (screw diameter: 25mm, drum set temperature: 220 ° C, manufactured by Isuzu Chemical Industries, Ltd.), and a T-die. (Width: 300mm, set temperature: 220 ° C), chill roll (set temperature: 120 ~ 130 ° C), and film forming device of the coiler to produce a polycarbonate resin film with a length of 3m, a width of 300mm, and a thickness of 120 μm. The obtained polycarbonate resin film had a water absorption of 1.2%.
將所得聚碳酸酯樹脂薄膜裁切成長300mm、寬300mm後,使用Lab-Stretcher KARO IV(Bruckner公司製)在溫度136℃下以2倍倍率進行縱向延伸而獲得相位差薄膜。所得相位差薄膜之Re(550)為141nm,Rth(550)為141nm(nx:1.5969、ny:1.5942、nz:1.5942),並展現出nx>ny=nz之折射率特性。又,所得相位差薄膜之Re(450)/Re(550)為0.89(此外,環境試驗所造成的相位差變動為5nm)。The obtained polycarbonate resin film was cut to a length of 300 mm and a width of 300 mm, and was then longitudinally stretched at a temperature of 136 ° C at a magnification of 2 times using Lab-Stretcher KARO IV (manufactured by Bruckner) to obtain a retardation film. Re (550) of the obtained retardation film was 141 nm, and Rth (550) was 141 nm (nx: 1.5969, ny: 1.5942, nz: 1.5942), and exhibited a refractive index characteristic of nx> ny = nz. In addition, the Re (450) / Re (550) of the obtained retardation film was 0.89 (in addition, the retardation change due to environmental tests was 5 nm).
製造例2(製作第2相位差層(第2相位差薄膜)) 將下述化學式(I)(式中之數字65及35表示單體單元之莫耳%,方便上以嵌段聚合物體展示的重量平均分子量:5000)所示側鏈型液晶聚合物20重量份、呈向列液晶相之聚合性液晶(商品名:Paliocolor LC242、BASF公司製)80重量份及光聚合引發劑(商品名:IRGACURE 907、Ciba Specialty Chemicals公司製)5重量份溶解於環戊酮200重量份中,調製出液晶塗敷液。然後,以棒塗機將該塗敷液塗敷於基材薄膜(降莰烯系樹脂薄膜、商品名:ZEONEX、:日本ZEON(股)製)後,在80℃下加熱乾燥4分鐘,使液晶作配向。對該液晶層照射紫外線使液晶層硬化而於基材上形成第2相位差層之液晶固化層(厚:0.58μm)。該層之Re(550)為0nm,Rth(550)為-71nm(nx:1.5326、ny:1.5326、nz:1.6550),並展現出nz>nx=ny之折射率特性。Production Example 2 (Production of the second retardation layer (second retardation film)) The following chemical formula (I) (the numbers 65 and 35 in the formula represents the mole% of the monomer unit, which is conveniently displayed as a block polymer body (Weight average molecular weight: 5000), 20 parts by weight of a side chain liquid crystal polymer, 80 parts by weight of a polymerizable liquid crystal (trade name: Paliocolor LC242, manufactured by BASF) and a photopolymerization initiator (trade name) : IRGACURE 907, manufactured by Ciba Specialty Chemicals) 5 parts by weight was dissolved in 200 parts by weight of cyclopentanone to prepare a liquid crystal coating liquid. Then, this coating liquid was applied to a substrate film (norbornene-based resin film, trade name: ZEONEX, manufactured by Japan Zeon Co., Ltd.) with a bar coater, and then dried by heating at 80 ° C for 4 minutes to The liquid crystal is aligned. The liquid crystal layer was irradiated with ultraviolet rays to harden the liquid crystal layer to form a liquid crystal cured layer (thickness: 0.58 μm) as a second retardation layer on the substrate. Re (550) of this layer is 0 nm, Rth (550) is -71 nm (nx: 1.5326, ny: 1.5326, nz: 1.6550), and exhibits a refractive index characteristic of nz> nx = ny.
[化學式14] [Chemical Formula 14]
製造例3(製作相位差薄膜A) 於製造例1所得第1相位差薄膜透過丙烯酸系黏著劑貼合製造例2所得第2相位差層(液晶固化層)後,除去上述基材薄膜而獲得第1相位差薄膜上轉印有液晶固化層之積層體(相位差薄膜A)。所得相位差薄膜A係由第1相位差薄膜/丙烯酸系黏著劑層/第2相位差層所構成。所得相位差薄膜A之Re(550)為141nm,Rth(550)為70nm。Production Example 3 (Production of retardation film A) The first retardation film obtained in Production Example 1 was bonded to the second retardation layer (liquid crystal cured layer) obtained in Production Example 2 through an acrylic adhesive, and then the substrate film was removed to obtain A laminated body (a retardation film A) of a liquid crystal cured layer is transferred onto the first retardation film. The obtained retardation film A is composed of a first retardation film / acrylic adhesive layer / second retardation layer. Re (550) of the obtained retardation film A was 141 nm, and Rth (550) was 70 nm.
製造例4(製作相位差薄膜B) 將長條狀的降莰烯系樹脂薄膜(商品名:ZEONOR、厚:50μm、日本ZEON公司製)延伸1.52倍而獲得Re(550)為140nm之相位差薄膜B(厚:35μm)。Manufacturing Example 4 (Production of retardation film B) A long norbornene-based resin film (trade name: ZEONOR, thickness: 50 μm, manufactured by Japan Zeon Corporation) was extended by 1.52 times to obtain a phase difference of Re (550) of 140 nm Film B (thickness: 35 μm).
製造例5(製作相位差薄膜C) 以相位差薄膜A作為基材,使用含有Al、SiO2 及ZnO之濺鍍靶材利用DC磁控濺鍍法於前述基材之第1相位差薄膜上形成第1氧化物層(厚:30nm)。接著使用Si靶材,於基材/第1氧化物層積層體的第1氧化物層上形成第2氧化物層(厚:50nm)。如此,製出具有第2相位差層/丙烯酸系黏著劑層/第1相位差薄膜/第1氧化物層(AZO)/第2氧化物層(SiO2 )之構成的相位差薄膜C。Manufacturing Example 5 (Production of retardation film C) Using retardation film A as a substrate, a sputtering target containing Al, SiO 2 and ZnO was used on a first retardation film of the aforementioned substrate by DC magnetron sputtering. A first oxide layer (thickness: 30 nm) was formed. Next, using a Si target, a second oxide layer (thickness: 50 nm) was formed on the first oxide layer of the substrate / first oxide laminate. In this manner, a retardation film C having a configuration of a second retardation layer / acrylic adhesive layer / a first retardation film / a first oxide layer (AZO) / a second oxide layer (SiO 2 ) was produced.
製造例6(製作光學薄膜積層體) 將非晶性聚對苯二甲酸乙二酯(PET)基材上製膜有一厚9μm之聚乙烯醇(PVA)層的積層體,在延伸溫度130℃下利用空中輔助延伸生成延伸積層體。接著將延伸積層體染色而生成著色積層體後,再將著色積層體在延伸溫度65℃下,利用硼酸水中延伸以總延伸倍率為5.94倍的方式生成一含有與非晶性PET基材一體延伸之厚5μm之PVA層的光學薄膜積層體。利用這種2段延伸,可構成一製膜於非晶性PET基材上之PVA層之PVA分子呈高維配向且利用染色而吸附之碘以多碘離子錯合物的形式朝同一方向高維配向的高機能偏光膜(偏光件),而生成出一含有厚5μm之PVA層的光學薄膜積層體。Manufacturing Example 6 (Production of optical film laminate) A laminate having a 9 μm-thick polyvinyl alcohol (PVA) layer was formed on an amorphous polyethylene terephthalate (PET) substrate at an elongation temperature of 130 ° C. Use air-assisted extension to generate extended laminates. After dyeing the extension laminated body to generate a colored laminated body, the colored laminated body is extended at a stretching temperature of 65 ° C. using boric acid water to generate a total extension ratio of 5.94 times, which includes an integral extension with the amorphous PET substrate. An optical film laminate with a PVA layer having a thickness of 5 μm. By using this two-stage extension, the PVA molecules forming a PVA layer formed on an amorphous PET substrate have a high-dimensional orientation, and the iodine adsorbed by dyeing is high in the form of a polyiodide ion complex. The high-performance polarizing film (polarizing member) aligned in two dimensions is used to form an optical film laminate including a PVA layer with a thickness of 5 μm.
製造例7(製作橡膠系黏著劑組成物) 將聚異丁烯(商品名:OPPANOL B80、Mw:約75萬、BASF公司製)100重量份、作為多官能自由基聚合性化合物之三環癸烷二甲醇二丙烯酸酯(商品名:NK Ester A-DCP、2官能丙烯酸酯、分子量:304、新中村化學工業(股)製)5重量份、奪氫型光聚合引發劑之二苯基酮(和光純藥工業(股)製)0.5份及完全氫化萜酚10重量份摻合而成的甲苯溶液(黏著劑溶液)調整成固體成分為15重量%,而調製出橡膠系黏著劑組成物(溶液)。Production Example 7 (Preparation of Rubber-Based Adhesive Composition) 100 parts by weight of polyisobutylene (trade names: OPPANOL B80, Mw: approximately 750,000, manufactured by BASF), and tricyclodecanedi as a polyfunctional radical polymerizable compound 5 parts by weight of methanol diacrylate (trade name: NK Ester A-DCP, bifunctional acrylate, molecular weight: 304, manufactured by Shin Nakamura Chemical Industry Co., Ltd.), a diphenyl ketone (and A toluene solution (adhesive solution) obtained by blending 0.5 parts of Kopure Pharmaceutical Co., Ltd. and 10 parts by weight of completely hydrogenated terpene was adjusted to a solid content of 15% by weight, and a rubber-based adhesive composition (solution ).
製造例8(製作橡膠系黏著劑組成物) 將聚異丁烯(商品名:OPPANOL B80、Mw:約75萬、BASF公司製)100重量份、作為多官能自由基聚合性化合物之三環癸烷二甲醇二丙烯酸酯(商品名:NK Ester A-DCP、2官能丙烯酸酯、分子量:304、新中村化學工業(股)製)10重量份、奪氫型光聚合引發劑之二苯基酮(和光純藥工業(股)製)0.5份及完全氫化萜酚10重量份摻合而成的甲苯溶液(黏著劑溶液)調整成固體成分為15重量%,而調製出橡膠系黏著劑組成物(溶液)。Production Example 8 (Production of rubber-based adhesive composition) 100 parts by weight of polyisobutylene (trade names: OPPANOL B80, Mw: about 750,000, manufactured by BASF), and tricyclodecanedi as a polyfunctional radical polymerizable compound 10 parts by weight of methanol diacrylate (trade name: NK Ester A-DCP, bifunctional acrylate, molecular weight: 304, manufactured by Shin Nakamura Chemical Industry Co., Ltd.), diphenyl ketone (and A toluene solution (adhesive solution) obtained by blending 0.5 parts of Kopure Pharmaceutical Co., Ltd. and 10 parts by weight of completely hydrogenated terpene was adjusted to a solid content of 15% by weight, and a rubber-based adhesive composition (solution ).
製造例9 (製作丙烯酸系黏著劑組成物) 於具備溫度計、攪拌機、還流冷卻管及氮氣導入管之分離式燒瓶投入作為單體成分之丙烯酸丁酯(BA)99重量份、丙烯酸4-羥丁酯(4HBA)1重量份、作為聚合引發劑之偶氮雙異丁腈0.2重量份及令固體成分成為20%之作為聚合溶劑之乙酸乙酯後,倒入氮氣,一邊攪拌一邊進行約1小時的氮取代。其後,將燒瓶加熱至60℃使其反應7小時而獲得重量平均分子量(Mw)110萬之丙烯酸系聚合物。於上述丙烯酸系聚合物溶液(固體成分100重量份)添加作為異氰酸酯系交聯劑之三羥甲丙烷甲伸苯基二異氰酸酯(商品名:Coronate L、Nippon Polyurethane Industry(股)製)0.8重量份、矽烷耦合劑(商品名:KBM-403、信越化學(股)製)0.1重量份,調製出丙烯酸系黏著劑組成物。Production Example 9 (Preparation of acrylic adhesive composition) In a separate flask provided with a thermometer, a stirrer, a reflow cooling tube, and a nitrogen introduction tube, 99 parts by weight of butyl acrylate (BA) as a monomer component, and 4-hydroxybutyl acrylate were charged. After 1 part by weight of ester (4HBA), 0.2 parts by weight of azobisisobutyronitrile as a polymerization initiator, and ethyl acetate as a polymerization solvent with a solid content of 20%, pour nitrogen into it and stir for about 1 hour. Nitrogen substitution. Thereafter, the flask was heated to 60 ° C. and reacted for 7 hours to obtain an acrylic polymer having a weight average molecular weight (Mw) of 1.1 million. To the acrylic polymer solution (100 parts by weight of solid content), 0.8 part by weight of trimethylolpropane methylphenyl diisocyanate (trade name: Coronate L, manufactured by Nippon Polyurethane Industry (stock)) as an isocyanate-based crosslinking agent was added. 0.1 parts by weight of a silane coupling agent (trade name: KBM-403, manufactured by Shin-Etsu Chemical Co., Ltd.) to prepare an acrylic adhesive composition.
(製作丙烯酸系黏著劑層) 將前述所得丙烯酸系黏著劑組成物塗佈於單面已以聚矽氧進行剝離處理之厚38μm的聚酯薄膜(商品名:DIAFOIL MRF、三菱樹脂(股)製)之剝離處理面,形成塗佈層。接著,在120℃下將塗佈層乾燥3分鐘,形成黏著劑層而製作出黏著劑層厚度為50μm之黏著片。又,將前述單面已以聚矽氧進行剝離處理之厚38μm的聚酯薄膜(商品名:DIAFOIL MRF、三菱樹脂(股)製),以剝離處理面與前述黏著劑層相接的方式貼合至黏著片之黏著面而獲得丙烯酸系黏著片。被覆於黏著劑層雙面的聚酯薄膜可作為剝離襯墊(分離件)運用。(Preparation of acrylic adhesive layer) The acrylic adhesive composition obtained above was applied to a 38 μm thick polyester film (trade name: DIAFOIL MRF, manufactured by Mitsubishi Resins Co., Ltd.) which had been peeled off with polysiloxane on one side. ) To form a coating layer. Next, the coating layer was dried at 120 ° C. for 3 minutes to form an adhesive layer to prepare an adhesive sheet having an adhesive layer thickness of 50 μm. In addition, a 38 μm thick polyester film (trade name: DIAFOIL MRF, manufactured by Mitsubishi Resins Co., Ltd.) that had been peeled with polysiloxane on one side was pasted so that the peeled surface was in contact with the adhesive layer. The acrylic adhesive sheet was obtained by bonding to the adhesive surface of the adhesive sheet. The polyester film coated on both sides of the adhesive layer can be used as a release liner (separator).
實施例1 (製作黏著片) 將製造例7所得橡膠系黏著劑組成物(溶液)塗佈於單面已以聚矽氧進行剝離處理之厚38μm的聚酯薄膜(商品名:DIAFOIL MRF、三菱樹脂(股)製)之剝離處理面,形成塗佈層。接著,在80℃下將塗佈層乾燥3分鐘,形成黏著劑層而製作出黏著劑層厚度為50μm之黏著片。又,將前述單面已以聚矽氧進行剝離處理之厚38μm的聚酯薄膜(商品名:DIAFOIL MRF、三菱樹脂(股)製),以剝離處理面與前述黏著劑層相接的方式貼合至黏著片之黏著面。被覆於黏著劑層雙面的聚酯薄膜可作為剝離襯墊(分離件)運用。Example 1 (Preparation of Adhesive Sheet) A 38 μm-thick polyester film (trade name: DIAFOIL MRF, Mitsubishi) coated with the rubber-based adhesive composition (solution) obtained in Production Example 7 was peeled off with polysiloxane on one side. Resin (made from a resin)) to form a coating layer. Next, the coating layer was dried at 80 ° C. for 3 minutes to form an adhesive layer to prepare an adhesive sheet having an adhesive layer thickness of 50 μm. In addition, a 38 μm thick polyester film (trade name: DIAFOIL MRF, manufactured by Mitsubishi Resins Co., Ltd.) that had been peeled with polysiloxane on one side was pasted so that the peeled surface was in contact with the adhesive layer. Close to the adhesive side of the adhesive sheet. The polyester film coated on both sides of the adhesive layer can be used as a release liner (separator).
將另一分離件剝離,並在室溫下從已剝離分離件之側照射紫外線,而獲得一由橡膠系黏著劑層/分離件所構成之黏著片。前述紫外線照射在UVA區域下為光量1000mJ/cm2 。The other separator was peeled, and ultraviolet rays were irradiated from the side of the peeled separator at room temperature to obtain an adhesive sheet composed of a rubber-based adhesive layer / separator. The aforementioned ultraviolet irradiation has a light amount of 1000 mJ / cm 2 in the UVA region.
(製作附黏著劑層之相位差薄膜) 於製造例3所得相位差薄膜A之第2相位差層貼合前述所得橡膠系黏著片,而獲得一由相位差薄膜A/橡膠系黏著劑層/分離件所構成積層體。(Production of a retardation film with an adhesive layer) The second retardation layer of the retardation film A obtained in Manufacturing Example 3 was bonded to the rubber-based adhesive sheet obtained above to obtain a retardation film A / rubber-based adhesive layer / Laminated body composed of separated pieces.
(偏光薄膜之製作方法) 於製造例6所得光學薄膜積層體之偏光膜(偏光件、厚:5μm)表面上,以接著劑層厚度為0.1μm之方式塗佈聚乙烯醇系接著劑,貼合保護薄膜(三乙醯纖維素(TAC)薄膜(商品名:KC4UYW、厚:40μm、 Konica Minolta公司製)後,在50℃下乾燥5分鐘。接著將非晶性PET基材剝離而製出使用薄型偏光件之單面保護偏光薄膜。透過聚乙烯醇系接著劑,將前述積層體之相位差薄膜A貼合至所得單面保護偏光薄膜之偏光膜側。在此係貼合成相位差薄膜A之慢軸相對於偏光件之吸收軸呈逆時針45°。所得偏光薄膜具有由TAC薄膜/接著劑層/偏光件/接著劑層/相位差薄膜A/橡膠系黏著劑層/分離件所構成之結構。(Production method of polarizing film) On the surface of the polarizing film (polarizing element, thickness: 5 μm) of the optical film laminate obtained in Production Example 6, a polyvinyl alcohol-based adhesive was applied so that the thickness of the adhesive layer was 0.1 μm, and pasted A protective film (triethylammonium cellulose (TAC) film (trade name: KC4UYW, thickness: 40 μm, manufactured by Konica Minolta)) was dried at 50 ° C. for 5 minutes. Then, the amorphous PET substrate was peeled to produce A single-sided protective polarizing film using a thin polarizer. The phase difference film A of the aforementioned laminated body is bonded to the polarizing film side of the obtained single-sided protective polarizing film through a polyvinyl alcohol-based adhesive. A synthetic retardation film is attached here The slow axis of A is 45 ° counterclockwise with respect to the absorption axis of the polarizer. The obtained polarizing film has a TAC film / adhesive layer / polarizer / adhesive layer / phase retardation film A / rubber-based adhesive layer / separator The structure of the composition.
實施例2 (製作附黏著劑層之相位差薄膜) 除了使用製造例4所得相位差薄膜B作為相位差薄膜以外,以與實施例1同樣方式製得由相位差薄膜B/橡膠系黏著劑層/分離件所構成之積層體。Example 2 (Production of retardation film with adhesive layer) A retardation film B / rubber-based adhesive layer was prepared in the same manner as in Example 1 except that the retardation film B obtained in Production Example 4 was used as the retardation film. / Laminated body composed of separate parts.
(偏光薄膜之製作方法) 除了使用前述所得積層體以外,以與實施例1同樣方式製作出偏光薄膜。所得偏光薄膜具有由TAC薄膜/接著劑層/偏光件/接著劑層/相位差薄膜B/橡膠系黏著劑層/分離件所構成之結構。(Production method of polarizing film) A polarizing film was produced in the same manner as in Example 1 except that the laminated body obtained above was used. The obtained polarizing film has a structure consisting of a TAC film / adhesive layer / polarizer / adhesive layer / phase difference film B / rubber-based adhesive layer / separator.
比較例1 (製作附黏著劑層之相位差薄膜) 除了使用製造例9所得丙烯酸系黏著劑層替代橡膠系黏著劑層以外,以與實施例1同樣方式製得由相位差薄膜A/丙烯酸系黏著劑層/分離件所構成之積層體。Comparative Example 1 (Producing a retardation film with an adhesive layer) A retardation film A / acrylic was produced in the same manner as in Example 1 except that the acrylic adhesive layer obtained in Production Example 9 was used instead of the rubber-based adhesive layer. Laminated body consisting of an adhesive layer / separator.
(偏光薄膜之製作方法) 除了使用前述所得積層體以外,以與實施例1同樣方式製作出偏光薄膜。所得偏光薄膜具有由TAC薄膜/接著劑層/偏光件/接著劑層/相位差薄膜A/丙烯酸系黏著劑層/分離件所構成之結構。(Production method of polarizing film) A polarizing film was produced in the same manner as in Example 1 except that the laminated body obtained above was used. The obtained polarizing film has a structure composed of a TAC film / adhesive layer / polarizer / adhesive layer / phase difference film A / acrylic adhesive layer / separator.
以實施例及比較例中所得黏著劑組成物、積層體或偏光薄膜進行以下測定。評估結果列於表1。The following measurements were performed using the adhesive composition, the laminate, or the polarizing film obtained in the examples and comparative examples. The evaluation results are shown in Table 1.
<測定黏著劑層之透濕度> 將三乙醯纖維素薄膜(TAC薄膜、厚:25μm、 Konica Minolta(股)製)貼合至實施例、比較例中所得黏著片(黏著劑層厚度:50μm)之黏著面。然後將黏著片之剝離襯墊剝離而獲得測定用樣本。接著,使用該測定用樣本在下述條件利用透濕度試驗方法(杯式法(cup method),依照JIS Z 0208)測定透濕度(水蒸氣穿透率)。 測定溫度:40℃ 相對濕度:92% 測定時間:24小時 測定時使用了恆溫恆濕槽。<Measurement of the moisture permeability of the adhesive layer> A triethyl cellulose film (TAC film, thickness: 25 μm, made by Konica Minolta) was bonded to the adhesive sheet obtained in Examples and Comparative Examples (adhesive layer thickness: 50 μm). ) 'S adhesive surface. Then, the release liner of the adhesive sheet was peeled, and the measurement sample was obtained. Next, using this sample for measurement, the water vapor transmission rate (water vapor transmission rate) was measured by the water vapor transmission test method (cup method according to JIS Z 0208) under the following conditions. Measurement temperature: 40 ° C Relative humidity: 92% Measurement time: 24 hours A constant temperature and humidity bath was used for the measurement.
<測定附黏著劑層之相位差薄膜的透濕度> 從實施例、比較例1所得積層體剝離分離件,使黏著面露出,作為測定用樣本。接著,使用該測定用樣本在下述條件利用透濕度試驗方法(杯式法(cup method),依照JIS Z 0208)測定透濕度(水蒸氣穿透率)。 測定溫度:40℃ 相對濕度:92% 測定時間:24小時 測定時使用了恆溫恆濕槽。<Measurement of the moisture permeability of the retardation film with an adhesive layer> A separator was peeled from the laminated body obtained in the Example and the comparative example 1, the adhesive surface was exposed, and it was set as the sample for a measurement. Next, using this sample for measurement, the water vapor transmission rate (water vapor transmission rate) was measured by the water vapor transmission test method (cup method according to JIS Z 0208) under the following conditions. Measurement temperature: 40 ° C Relative humidity: 92% Measurement time: 24 hours A constant temperature and humidity bath was used for the measurement.
<耐久性> 將實施例及比較例所得附黏著劑層之偏光薄膜的分離件剝離並將試驗片貼合於玻璃板後,將之投入85℃之環境下300小時後以肉眼或放大鏡(20倍)觀察其狀態。藉由以下評估基準進行評估。 ◎:以放大鏡確認依舊無不良狀況(發泡、剝離等)發生。 ○:肉眼未觀察到不良狀況,但放大鏡下確認有產生些許使用上不成問題之程度的不良狀況。 ×:肉眼可觀察到不良狀況。<Durability> After peeling off the separator of the polarizing film with an adhesive layer obtained in Examples and Comparative Examples, bonding the test piece to a glass plate, and putting it in an environment of 85 ° C for 300 hours, the naked eye or a magnifying glass (20 Times) to observe its state. Evaluation was performed by the following evaluation criteria. :: It was confirmed with a magnifying glass that no adverse conditions (foaming, peeling, etc.) occurred. ○: No adverse condition was observed with the naked eye, but it was confirmed under the magnifying glass that there was an adverse condition to such an extent that it was not a problem in use. ×: An unfavorable condition was observed with the naked eye.
<視角特性> 將實施例及比較例所得偏光薄膜裁切成尺寸50mm×50mm。從有機EL顯示器(製品名:15EL9500、LG公司製)取出有機EL面板,並將貼附在該有機EL面板上之偏光薄膜剝離,取而代之地貼合上裁好的偏光薄膜而獲得有機EL面板。該有機EL面板之反射色相的測定結果列於表中。另,「視角特性」表示CIE標準表色系統之xy色度圖上,正面方向之反射色相與斜角方向之反射色相(極角45°之最大值或最小值)的2點間距離Δxy。 於所得有機EL面板展示黑色影像,並使用Auoronic-MERCHERS公司製視角測定評估裝置錐光鏡測定反射色相。 ○:0.07以下,反射特性良好,可作為有機EL器件使用。 ×:低於0.07,反射特性不佳,無法作為有機EL器件使用。<Viewing Angle Characteristics> The polarizing films obtained in the examples and comparative examples were cut into a size of 50 mm × 50 mm. The organic EL panel was taken out from the organic EL display (product name: 15EL9500, manufactured by LG), the polarizing film attached to the organic EL panel was peeled, and the cut polarizing film was attached instead to obtain an organic EL panel. The measurement results of the reflection hue of the organic EL panel are shown in the table. In addition, the "viewing angle characteristic" indicates the distance Δxy between two points of the reflection hue in the front direction and the reflection hue in the oblique direction (the maximum or minimum value of the polar angle 45 °) on the xy chromaticity diagram of the CIE standard color system. A black image was displayed on the obtained organic EL panel, and the reflection hue was measured using a cone lens for a viewing angle measurement and evaluation device made by Auoronic-MERCHERS. (Circle): 0.07 or less, reflection characteristics are favorable, and it can be used as an organic EL device. ×: Below 0.07, the reflection characteristics are not good, and it cannot be used as an organic EL device.
[表1] [Table 1]
表1中之表記如下。 <橡膠系聚合物> OPPANOL B80:聚異丁烯(Mw:約75萬、BASF公司製) <丙烯酸系聚合物> 製造例9所得丙烯酸系黏著劑組成物 <多官能自由基聚合性化合物> A-DCP:三環癸烷二甲醇二丙烯酸酯(商品名:NK Ester A-DCP、2官能丙烯酸酯、分子量:304、新中村化學工業(股)製) <光聚合引發劑> 二苯基酮:奪氫型光聚合引發劑 <賦黏劑> 完全氫化萜酚:軟化點為160℃且羥值為60之完全氫化萜酚The entries in Table 1 are as follows. <Rubber-based polymer> OPPANOL B80: Polyisobutylene (Mw: about 750,000, manufactured by BASF) <Acrylic polymer> Acrylic adhesive composition obtained in Production Example 9 <Polyfunctional radical polymerizable compound> A-DCP : Tricyclodecane dimethanol diacrylate (trade name: NK Ester A-DCP, bifunctional acrylate, molecular weight: 304, manufactured by Shin Nakamura Chemical Industry Co., Ltd.) <photopolymerization initiator> diphenyl ketone: Hydrogen-type photopolymerization initiator <viscous agent> Fully hydrogenated terpene: Fully hydrogenated terpene with a softening point of 160 ° C and a hydroxyl value of 60
1‧‧‧有機EL顯示裝置用光學薄膜
2‧‧‧黏接著劑層
3a‧‧‧作為λ/4板發揮功能之相位差薄膜(第1相位差薄膜)
3b‧‧‧作為λ/2板發揮功能之相位差薄膜(第2相位差薄膜)
4‧‧‧接著劑層或黏著劑層
5A‧‧‧單面保護偏光薄膜
5B‧‧‧雙面保護偏光薄膜
5a‧‧‧偏光件
5b‧‧‧保護薄膜
6‧‧‧有機EL顯示裝置用偏光薄膜
7‧‧‧黏著劑層
8‧‧‧有機EL顯示裝置用附黏著劑層之偏光薄膜1‧‧‧Optical film for organic EL display device
2‧‧‧ Adhesive layer
3a‧‧‧ retardation film functioning as a λ / 4 plate (first retardation film)
3b‧‧‧ retardation film functioning as a λ / 2 plate (second retardation film)
4‧‧‧ Adhesive layer or adhesive layer
5A‧‧‧Single-sided protective polarizing film
5B‧‧‧ Double-sided protective polarizing film
5a‧‧‧Polarizer
5b‧‧‧protective film
6‧‧‧Polarizing film for organic EL display device
7‧‧‧ Adhesive layer
8‧‧‧ Polarizing film with adhesive layer for organic EL display device
圖1係示意顯示本發明之有機EL顯示裝置用光學薄膜之一實施形態的截面圖。 圖2係示意顯示本發明之有機EL顯示裝置用光學薄膜之一實施形態的截面圖。 圖3(a)係示意顯示本發明之有機EL顯示裝置用偏光薄膜之一實施形態的截面圖。(b)係示意顯示本發明之有機EL顯示裝置用偏光薄膜之一實施形態的截面圖。 圖4係示意顯示本發明之有機EL顯示裝置用附黏著劑層之偏光薄膜之一實施形態的截面圖。FIG. 1 is a cross-sectional view schematically showing an embodiment of an optical film for an organic EL display device of the present invention. FIG. 2 is a cross-sectional view schematically showing an embodiment of an optical film for an organic EL display device of the present invention. 3 (a) is a cross-sectional view schematically showing an embodiment of a polarizing film for an organic EL display device of the present invention. (b) is a sectional view schematically showing an embodiment of a polarizing film for an organic EL display device of the present invention. 4 is a cross-sectional view schematically showing an embodiment of a polarizing film with an adhesive layer for an organic EL display device of the present invention.
1‧‧‧有機EL顯示裝置用光學薄膜 1‧‧‧Optical film for organic EL display device
2‧‧‧黏接著劑層 2‧‧‧ Adhesive layer
3a‧‧‧作為λ/4板發揮功能之相位差薄膜(第1相位差薄膜) 3a‧‧‧ retardation film functioning as a λ / 4 plate (first retardation film)
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KR20190005836A (en) | 2019-01-16 |
CN109121431B (en) | 2021-07-30 |
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