TW201720863A - High-melt-viscosity polyamide resin composition - Google Patents
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Description
本發明係關於具有高熔融黏度,於擠製成形、吹塑成形、發泡成形等可成形為耐熱老化性優良之成形品的聚醯胺樹脂組成物。The present invention relates to a polyamide resin composition which has a high melt viscosity and can be molded into a molded article excellent in heat aging resistance, such as extrusion molding, blow molding, and foam molding.
聚醯胺樹脂因為以機械特性為始,還具有耐藥品性及成形加工性等優良特性,以往廣泛地利用於汽車零件、電氣電子零件、工業機械零件等各種零件中。聚醯胺樹脂雖然屬於耐熱老化性較優良之類別的樹脂,但無法避免因為熱及光之作用造成之劣化,就提高耐熱老化性之方法而言,以往已知添加鹵化銅、鹵化鉀、噁唑(oxazole)化合物等作為熱安定劑的方法(例如,專利文獻1)。The polyamide resin has excellent properties such as chemical resistance and moldability, and has been widely used in various parts such as automobile parts, electric and electronic parts, and industrial machine parts. Although the polyamide resin is a resin of a class excellent in heat aging resistance, it cannot avoid deterioration due to heat and light, and it is known to add a copper halide, a potassium halide, and an evil method in order to improve heat aging resistance. A method of using an oxazole compound or the like as a thermal stabilizer (for example, Patent Document 1).
藉由此等技術,在汽車零件或電氣、電子零件之領域中,聚醯胺樹脂被使用在暴露於140℃左右之高溫環境下之用途的零件中。 然而,例如關於汽車之引擎室,近年來伴隨著引擎功率之增加、零件之高密度化等,引擎室內的環境溫度變高,而有以往未曾有過之耐熱老化性的需求。By such techniques, in the field of automotive parts or electrical and electronic parts, polyamide resin is used in parts exposed for use in a high temperature environment of about 140 °C. However, for example, in the engine room of an automobile, in recent years, with an increase in engine power and a high density of parts, the ambient temperature in the engine room has become high, and there has been a demand for heat aging resistance which has not been seen before.
對此,有人提出於聚醯胺摻合微粒元素鐵之方法(專利文獻2)、於聚醯胺摻合微粒分散化之金屬粉末之方法(專利文獻3)、於熔點不同之2種類的聚醯胺混合物中摻合銅化合物與氧化鐵之方法(專利文獻4)、摻合碘化銅及碘化鉀等熱安定劑及四氧化三鐵(包含氧化鐵(II))等之複合氧化物之方法(專利文獻5)等,使組成物即使於200℃左右之高溫環境下其耐熱老化性仍優良。 然而,專利文獻2或3之方法,在組成物之製造中有起火的危險,並不容易製造,專利文獻4之方法,有著只有非常限定之組成才展現效果之缺點,專利文獻5之方法,其耐熱老化性或機械性強度之安定性、再現性低劣,各別都還有改善之餘地。目前仍不知道改善此等之缺點,且進一步地可進行擠製成形、吹塑成形、發泡成形等成形之高熔融黏度的聚醯胺樹脂組成物。 [先前技術文獻] [專利文獻]On the other hand, there has been proposed a method in which polyamide is blended with fine particulate iron (Patent Document 2), a method in which a polyamide powder is dispersed in a metal powder (Patent Document 3), and two types of polycondensation having different melting points. Method for blending copper compound with iron oxide in a mixture of guanamine (Patent Document 4), method for mixing a thermal stabilizer such as copper iodide or potassium iodide, and a composite oxide of triiron tetroxide (including iron (II) oxide) (Patent Document 5) and the like, the composition is excellent in heat aging resistance even in a high temperature environment of about 200 °C. However, the method of Patent Document 2 or 3 has a risk of fire in the manufacture of the composition, and is not easy to manufacture. The method of Patent Document 4 has a drawback that only a very limited composition exhibits an effect, and the method of Patent Document 5, The stability and reproducibility of the heat aging resistance or mechanical strength are inferior, and there is room for improvement in each case. It is still not known to improve the disadvantages of these, and further, it is possible to carry out a high-melting viscosity polyamine resin composition which is formed by extrusion molding, blow molding, foam molding or the like. [Prior Technical Literature] [Patent Literature]
專利文獻1:日本特公平7-47690號公報 專利文獻2:日本特表2006-528260號公報 專利文獻3:日本特表2008-527127號公報 專利文獻4:日本特表2008-527129號公報 專利文獻5:日本特開2010-270318號公報Japanese Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. 2008-527. 5: Japanese Special Open 2010-270318
[發明所欲解決之課題] 本發明提供一種聚醯胺樹脂組成物,不僅具有可承受200℃左右之高溫環境之耐熱老化性,且具有可進行擠製成形、吹塑成形、發泡成形等成形之高熔融黏度。 [解決課題之手段][Problem to be Solved by the Invention] The present invention provides a polyamidamide resin composition which not only has heat aging resistance capable of withstanding a high temperature environment of about 200 ° C, but also has a shape for extrusion, blow molding, foam molding, and the like. High melt viscosity of forming. [Means for solving the problem]
本案發明者們為了解決耐熱老化性之問題,針對鐵等過渡金屬化合物重複進行深入研究,且針對適合吹塑成形等之組成物進行研究,結果完成了本發明。 也就是說,本發明同下述。 [1] 一種聚醯胺樹脂組成物,其特徵在於: 相對於聚醯胺樹脂100質量份,含有下列一般組成式(1)之金屬氰化物鹽(甲)0.5~20質量份、增黏劑(乙)2~30質量份及無機強化材(丙)0~140質量份; 一般組成式(1)…Ax [M(CN)y ]; 一般組成式(1)中,M為週期表中第5~10族且第4~6週期之過渡金屬元素中之至少1種,A為鹼金屬及鹼土金屬中之至少1種,y為3~6之整數,x為以(y-m)/a所求得之數值;此處,m為M之價數,a為A之價數。 [2] 如[1]之聚醯胺樹脂組成物,其中,該一般組成式(1)的M為鐵。 [3] 如[1]之聚醯胺樹脂組成物,其中,該一般組成式(1)之金屬氰化物鹽(甲)係選自於六氰基鐵(II)酸鹼金屬鹽及六氰基鐵(III)酸鹼金屬鹽中之1種或2種以上。 [4] 如[1]~[3]中任一項之聚醯胺樹脂組成物,其中,相對於聚醯胺樹脂組成物100質量份含有就銅而言為0.0001~1質量份之銅化合物。 [5] 如[1]~[4]中任一項之聚醯胺樹脂組成物,其中,該增黏劑(乙)係選自於多官能環氧化合物(i)、具有羧酸基及羧酸酐基中之至少一者的乙烯系共聚物(ii)、烯烴/丙烯酸/酸酐三元共聚物的離子聚合物(iii)及具有羧酸酐基之苯乙烯系彈性體(iv)之群組中之至少1種。 [發明之效果]In order to solve the problem of heat aging resistance, the inventors of the present invention have conducted intensive studies on a transition metal compound such as iron, and have studied the composition suitable for blow molding or the like. As a result, the present invention has been completed. That is, the present invention is as follows. [1] A polyamine resin composition comprising: 0.5 to 20 parts by mass of a metal cyanide salt (A) having the following general composition formula (1), and a tackifier, with respect to 100 parts by mass of the polyamide resin (B) 2~30 parts by mass and inorganic reinforcing material (C) 0~140 parts by mass; general composition formula (1)...A x [M(CN) y ]; In general composition formula (1), M is periodic table At least one of the transition metal elements of the 5th to 10th and 4th to 6th cycles, A is at least one of an alkali metal and an alkaline earth metal, y is an integer of 3 to 6, and x is (ym)/ The value obtained by a; here, m is the valence of M, and a is the valence of A. [2] The polyamide resin composition according to [1], wherein M of the general composition formula (1) is iron. [3] The polyamine resin composition according to [1], wherein the metal cyanide salt (A) of the general composition formula (1) is selected from the group consisting of alkali metal salts of hexacyanoferrate (II) and hexacyano One or more of the base metal (III) acid-base metal salts. [4] The polyamine resin composition according to any one of [1] to [3], wherein the copper compound is contained in an amount of 0.0001 to 1 part by mass based on 100 parts by mass of the polyamine resin composition. . [5] The polyamine resin composition according to any one of [1] to [4] wherein the tackifier (B) is selected from the group consisting of polyfunctional epoxy compounds (i), having a carboxylic acid group, and An ethylene-based copolymer (ii) of at least one of a carboxylic anhydride group, an ionic polymer (iii) of an olefin/acrylic acid/anhydride terpolymer, and a group of a styrene-based elastomer (iv) having a carboxylic anhydride group At least one of them. [Effects of the Invention]
本發明之聚醯胺樹脂組成物因為不僅在200℃左右之高溫環境下的耐熱老化性優良,且為高熔融黏度,故可進行擠製成形品、吹塑成形品、發泡成形品等成形品之成形。The polyamidamide resin composition of the present invention is excellent in heat aging resistance not only in a high temperature environment of about 200 ° C, but also has high melt viscosity, so that it can be formed into a molded product, a blow molded product, a foam molded product, and the like. The formation of the product.
以下具體地說明本發明。就本發明之聚醯胺樹脂而言,並沒有特別之限定,可舉例如環狀內醯胺之開環聚合物、胺基羧酸之聚縮合物、二元酸與二胺之聚縮合物、此等之共聚合物等,具體而言可列舉聚己醯胺(聚醯胺6)、聚六亞甲基己二醯胺(聚醯胺66)、聚四亞甲基己二醯胺(聚醯胺46)、聚六亞甲基癸二醯胺(聚醯胺610)、聚六亞甲基十二醯胺(聚醯胺612)、聚十二內醯胺(聚醯胺12)、聚-11-胺基十一酸(聚醯胺11)等脂肪族聚醯胺、聚(間二甲苯己二醯胺)(聚醯胺MXD6)、聚(六亞甲基對苯二甲醯胺)(聚醯胺6T)、聚(六亞甲基間苯二甲醯胺)(聚醯胺6I)、聚(九亞甲基對苯二甲醯胺)(聚醯胺9T)、聚(四亞甲基間苯二甲醯胺)(聚醯胺4I)等脂肪族-芳香族聚醯胺及此等之共聚物或混合物。尤其就適合本發明之聚醯胺而言,可列舉聚醯胺6、聚醯胺66、聚醯胺6/66共聚物、聚醯胺66/6T共聚物、聚醯胺6T/12共聚物、聚醯胺6T/11共聚物、聚醯胺6T/6I共聚物、聚醯胺6T/6I/12共聚物、聚醯胺6T/610共聚物、聚醯胺6T/6I/6共聚物。The present invention will be specifically described below. The polyamine resin of the present invention is not particularly limited, and examples thereof include a ring-opening polymer of a cyclic decylamine, a polycondensate of an aminocarboxylic acid, and a polycondensate of a dibasic acid and a diamine. Examples of the co-polymers and the like include polyhexylamine (polyamine 6), polyhexamethylene hexamethylenediamine (polyamine 66), and polytetramethylene hexamethylenediamine. (polyamido 46), polyhexamethylene decylamine (polyamide 610), polyhexamethylene dodecylamine (polyamide 612), polydodecanamide (polyamine 12) ), poly-11-aminoundecanoic acid (polyamine 11) and other aliphatic polyamines, poly(m-xylylenediamine) (polyamine MXD6), poly(hexamethylene-p-phenylene) Methotrexate (polyamide 6T), poly(hexamethylene metabenzamide) (polyamine 6I), poly (nonamethylene terephthalamide) (polyamine 9T) An aliphatic-aromatic polyamine such as poly(tetramethylene metabenzamide) (polyamine 4I) and copolymers or mixtures thereof. Particularly, as the polyamine which is suitable for the present invention, polyamine 6, polyamine 66, polyamine 6/66 copolymer, polyamide 66/6T copolymer, and polyamine 6T/12 copolymer are mentioned. , Polyamine 6T / 11 copolymer, polyamine 6T / 6I copolymer, polyamine 6T / 6I / 12 copolymer, polyamine 6T / 610 copolymer, polyamine 6T / 6I / 6 copolymer.
上述聚醯胺樹脂可單獨使用也可混合多種使用。使用多種之情況,選擇其中一者之聚醯胺樹脂為氧氣透過性較低的聚醯胺樹脂之組合的話,就耐熱老化性之觀點較理想。The above polyamine resins may be used singly or in combination of two or more. In the case where a plurality of polyamine resins are used as a combination of a polyamine resin having a low oxygen permeability, it is preferable from the viewpoint of heat aging resistance.
如此之聚醯胺樹脂之分子量沒有特別之限定,宜使用在98%(98質量%)硫酸中,於濃度1質量%、25℃測得之相對黏度為1.7~4.5的聚醯胺樹脂。聚醯胺樹脂之相對黏度更宜為2.0~4.0,進一步宜為2.0~3.5。The molecular weight of such a polyamide resin is not particularly limited, and a polyamide resin having a relative viscosity of 1.7 to 4.5 as measured at a concentration of 1% by mass and 25 ° C in 98% (98% by mass) sulfuric acid is preferably used. The relative viscosity of the polyamide resin is preferably from 2.0 to 4.0, further preferably from 2.0 to 3.5.
本發明之金屬氰化物鹽(甲)係指以下列一般組成式(1)所示者。 一般組成式(1)…Ax [M(CN)y ] (一般組成式(1)中,M為週期表中第5~10族且第4~6週期之過渡金屬元素中之至少1種,A為鹼金屬及鹼土金屬中之至少1種,y為3~6之整數,x為以(y-m)/a所求得之數值;此處,m為M之價數,a為A之價數) 金屬氰化物鹽(甲)可為水合物。The metal cyanide salt (A) of the present invention means the one represented by the following general composition formula (1). General composition formula (1)...A x [M(CN) y ] (In general composition formula (1), M is at least one of transition metal elements of Groups 5 to 10 and 4 to 6 cycles of the periodic table; A is at least one of an alkali metal and an alkaline earth metal, y is an integer of 3 to 6, and x is a value obtained by (ym)/a; here, m is a valence of M, and a is A Valence) Metal cyanide salt (A) can be a hydrate.
上述一般組成式(1)的M,係週期表中第5~10族且第4~6週期之過渡金屬元素中之至少1種,就理想之金屬元素而言,可列舉Fe、Co、Cr、Mn、Ir、Rh、Ru、V、Ni。若也考慮金屬元素之價數,宜為Fe(II)、Fe(III)、Co(III)、Cr(III)、Mn(II)、Mn(III)、Ir(III)、Rh(III)、Ru(II)、V(IV)、V(V)、Co(II)、Ni(II)、Cr(II),更宜為Co(II)、Co(III)、Fe(II)、Fe(III)、Cr(III)、Ir(III)、Ni(II),尤其宜為Fe(II)、Fe(III)。金屬氰化物鹽(甲)中可存在2種以上之金屬(例如六氰基鈷(II)鐵(II)酸鉀)。A為鹼金屬(例如Li、Na、K)及鹼土金屬(例如Ca、Ba)之中之至少1種。y為3~6之整數,x係選擇使金屬氰化物鹽(甲)全體成為電中性。也就是說,x係以(y-m)/a所求得之數值(此處,m為M之價數,a為A之價數)。尤其,y係對應於M之配位數,宜為4~6,尤其宜為6。 本發明中可使用之金屬氰化物鹽(甲)之例子,雖然沒有限定,宜為六氰基鐵(II)酸鉀、六氰基鐵(III)酸鉀、六氰基鐵(II)酸鈉、六氰基鐵(III)酸鈉、六氰基鈷(III)酸鉀、六氰基鈷(III)酸鈉、六氰基釕(II)酸鉀、六氰基鈷(III)酸鈣、四氰基鎳(II)酸鉀、六氰基鉻(III)酸鉀、六氰基銥(III)酸鉀、六氰基鐵(II)酸鈣、六氰基鈷(II)酸鉀、及六氰基鈷(III)酸鋰,就操作性、安全性之觀點,更宜為六氰基鐵(II)酸鉀、六氰基鐵(III)酸鉀、六氰基鐵(II)酸鈉、六氰基鐵(III)酸鈉。M of the above general composition formula (1) is at least one of transition metal elements of the 5th to 10th and 4th to 6th cycles of the periodic table, and examples of the ideal metal element include Fe, Co, and Cr. , Mn, Ir, Rh, Ru, V, Ni. If the valence of the metal element is also considered, it is preferably Fe(II), Fe(III), Co(III), Cr(III), Mn(II), Mn(III), Ir(III), Rh(III). , Ru(II), V(IV), V(V), Co(II), Ni(II), Cr(II), more preferably Co(II), Co(III), Fe(II), Fe (III), Cr(III), Ir(III), Ni(II), particularly preferably Fe(II), Fe(III). Two or more metals (for example, hexacyanocobalt(II) iron (II) potassium) may be present in the metal cyanide salt (A). A is at least one of an alkali metal (for example, Li, Na, K) and an alkaline earth metal (for example, Ca or Ba). y is an integer from 3 to 6, and x is selected to make the metal cyanide salt (A) electrically neutral. That is, x is the value obtained by (y-m)/a (here, m is the valence of M, and a is the valence of A). In particular, y corresponds to the coordination number of M, preferably 4 to 6, especially preferably 6. The metal cyanide salt (A) which can be used in the present invention, although not limited, is preferably potassium hexacyanoferrate, potassium hexacyanoferrate, potassium hexacyanoferrate Sodium, sodium hexacyanoferrate (III), potassium hexacyanocobaltate, potassium hexacyanocobaltate, potassium hexacyanocobaltate, potassium hexacyanocobaltate Calcium, potassium tetracyano(II) acid, potassium hexacyanochromate (III), potassium hexacyanoate (III), calcium hexacyanoferrate, calcium hexacyanocobalt (II) Potassium and lithium hexacyanocobaltate (III) are more suitable for the operability and safety, and are more preferably potassium hexacyanoferrate, potassium hexacyanoferrate or potassium hexacyanoferrate. II) Sodium, sodium hexacyanoferrate (III).
本發明中,相對於聚醯胺樹脂100質量份,上述金屬氰化物鹽(甲)之摻合量(含量)為0.5~20質量%。金屬氰化物鹽(甲)之摻合量宜為0.5~15質量份,更宜為1~13質量份,進一步宜為1~12質量份,尤其宜為1~10質量份。 在未達0.5質量份,幾乎未展現耐熱老化性之效果,即使超過20質量份,不會更增加所展現之耐熱老化性之效果。上述金屬氰化物鹽(甲)若為20質量份以下,金屬粒子或金屬氧化物粒子等對於不同之機械特性的不良影響少,尤其因為在玻璃纖維強化組成物中仍可抑制玻璃纖維之破損,幾乎不會使機械特性低落。 金屬氰化物鹽(甲)為水合物時,其摻合量係就也包含了水合水之化合物的質量來考慮。In the present invention, the blending amount (content) of the metal cyanide salt (A) is from 0.5 to 20% by mass based on 100 parts by mass of the polyamide resin. The blending amount of the metal cyanide salt (A) is preferably 0.5 to 15 parts by mass, more preferably 1 to 13 parts by mass, further preferably 1 to 12 parts by mass, particularly preferably 1 to 10 parts by mass. In the case of less than 0.5 part by mass, the effect of heat aging resistance is hardly exhibited, and even if it exceeds 20 parts by mass, the effect of the heat aging resistance exhibited is not increased more. When the metal cyanide salt (A) is 20 parts by mass or less, metal particles or metal oxide particles have little adverse effect on different mechanical properties, and particularly, glass fiber breakage can be suppressed in the glass fiber reinforced composition. Almost no mechanical properties are lowered. When the metal cyanide salt (A) is a hydrate, the blending amount thereof is considered in consideration of the quality of the compound containing the water of hydration.
對於本發明中上述金屬氰化物鹽(甲)展現提高耐熱老化性效果之理由尚不明確,據認為可能是因為藉由上述金屬氰化物鹽(甲)於組成物之表層附近與聚醯胺樹脂交互作用,而發揮抑制氧氣透過之阻隔效果。 此外,本發明中使用之金屬氰化物鹽(甲)跟以往使用之為耐熱老化性化合物之如氧化鐵的鐵化合物相比,可抑制摻合後之聚醯胺樹脂組成物之機械物性的低落。氧化鐵係礦物,為金屬氧化物且莫氏硬度為6非常地硬,在含有玻璃纖維之聚醯胺樹脂組成物中會因為使玻璃纖維破損而使機械物性低落。另一方面,因為金屬氰化物鹽(甲)並非礦物,在含有玻璃纖維之聚醯胺樹脂組成物中,不會使玻璃纖維破損故機械物性優良。The reason why the above metal cyanide salt (A) exhibits an effect of improving heat aging resistance in the present invention is not clear, and it is considered that it may be because the above metal cyanide salt (A) is in the vicinity of the surface layer of the composition with the polyamide resin. Interaction, and play a barrier to inhibit oxygen transmission. Further, the metal cyanide salt (A) used in the present invention can suppress the mechanical property lowering of the blended polyamide resin composition as compared with the iron compound such as iron oxide which has been conventionally used as a heat-resistant aging compound. . The iron oxide-based mineral is a metal oxide and has a Mohs hardness of 6 and is extremely hard. In the polyamide resin composition containing glass fibers, mechanical properties are lowered due to breakage of the glass fibers. On the other hand, since the metal cyanide salt (A) is not a mineral, the glass fiber is not damaged in the polyamide resin composition containing the glass fiber, so that the mechanical properties are excellent.
本發明中,在上述金屬氰化物鹽(甲)以外,也可使用習知之熱安定劑。In the present invention, a conventional thermal stabilizer may be used in addition to the above metal cyanide salt (A).
就本發明中可使用之銅化合物而言,可列舉乙酸銅、碘化銅、溴化銅、氯化銅、氟化銅、月桂酸銅、硬脂酸銅等。此等之銅化合物可單獨使用也可併用。宜使用乙酸銅、碘化銅、溴化銅、氯化銅,尤其宜使用溴化銅(II)。相對於聚醯胺樹脂100質量份,銅化合物之含量就銅化合物中之銅而言宜為0.0001~1質量份。在未達0.0001質量份時,在高溫環境且紫外線照射下之更嚴厲的環境下防止變色之效果無法令人滿意,若多於1質量份,在上述之嚴厲的環境下防止變色之效果達到極界,且更有發生腐蝕模具或擠製機或成形機之螺桿、缸筒等問題之虞。更理想之含量為0.0005~1質量份,含量進一步宜為0.005~0.2質量份。The copper compound which can be used in the present invention may, for example, be copper acetate, copper iodide, copper bromide, copper chloride, copper fluoride, copper laurate or copper stearate. These copper compounds may be used singly or in combination. Copper acetate, copper iodide, copper bromide, copper chloride is preferred, and copper (II) bromide is particularly preferred. The content of the copper compound is preferably 0.0001 to 1 part by mass based on the copper in the copper compound, based on 100 parts by mass of the polyamide resin. When the amount is less than 0.0001 parts by mass, the effect of preventing discoloration in a more severe environment under a high-temperature environment and ultraviolet irradiation is unsatisfactory. If more than 1 part by mass, the effect of preventing discoloration in the above-mentioned severe environment is extremely high. In addition, there are problems such as corrosion of the mold or the screw or cylinder of the extruder or the forming machine. A more desirable content is 0.0005 to 1 part by mass, and the content is further preferably 0.005 to 0.2 parts by mass.
此外,添加銅化合物時,宜併用碘化鉀、溴化鉀等鹵化鹼金屬化合物。藉由併用此等可防止銅之析出。就銅化合物之添加方法而言,可於聚醯胺樹脂之製造的任意階段添加,其添加方法並沒有限定。例如添加於聚醯胺之原料鹽水溶液之方法、於熔融聚合途中注入添加至熔融聚醯胺中之方法、將聚合結束經造粒而得之聚醯胺丸粒與該銅化合物之粉體或母料混合後使用擠製機或成形機等進行熔融混練之方法等,可為上述之任一方法。Further, when a copper compound is added, it is preferred to use a halogenated alkali metal compound such as potassium iodide or potassium bromide. The precipitation of copper can be prevented by using these together. The method of adding the copper compound can be added at any stage of the production of the polyamide resin, and the method of addition is not limited. For example, a method of adding a raw material salt aqueous solution of polyamine, a method of injecting to a molten polyamine in the middle of melt polymerization, a polyamide pellet obtained by granulating a polymerization, and a powder of the copper compound or The method in which the master batch is mixed and then melt-kneaded using an extruder or a molding machine or the like may be any of the above methods.
進一步地,於本發明可摻合受阻酚系抗氧化劑、磷系抗氧化劑、硫系抗氧化劑、胺系抗氧化劑等抗氧化劑、光安定劑等輔助安定劑。Further, in the present invention, an auxiliary stabilizer such as an antioxidant such as a hindered phenol-based antioxidant, a phosphorus-based antioxidant, a sulfur-based antioxidant, or an amine-based antioxidant, or a light stabilizer may be blended.
就受阻酚系抗氧化劑而言,可使用習知之化合物。此等之化合物可單獨使用或組合來使用。在如此之受阻酚系抗氧化劑之中,宜為2官能以上之苯酚,就難變色之觀點,三乙二醇-雙(3-(3-第三丁基-5-甲基-4-羥基苯基)丙酸酯)(IRGANOX245)等半受阻型較理想。As the hindered phenol-based antioxidant, a conventional compound can be used. These compounds can be used singly or in combination. Among such hindered phenolic antioxidants, it is preferred that the phenol is a bifunctional or higher functional group, and triethylene glycol-bis(3-(3-tert-butyl-5-methyl-4-hydroxyl) is difficult to discolor. A semi-blocked type such as phenyl)propionate (IRGANOX245) is preferred.
摻合受阻酚系抗氧化劑時,相對於聚醯胺樹脂100質量份,受阻酚系抗氧化劑之摻合量(含量)宜為0.05~3質量份,更宜為0.1~2質量份。未達0.05質量份則防止熱變色之效果無法令人滿意,另一方面,若超過3質量份,會有效果達到飽和,或於成形品表面產生起霜(blooming)的情況。When the hindered phenol-based antioxidant is blended, the blending amount (content) of the hindered phenol-based antioxidant is preferably 0.05 to 3 parts by mass, more preferably 0.1 to 2 parts by mass, per 100 parts by mass of the polyamide resin. When the amount is less than 0.05 parts by mass, the effect of preventing thermal discoloration is unsatisfactory. On the other hand, if it exceeds 3 parts by mass, the effect may be saturated or blooming may occur on the surface of the molded article.
就磷系抗氧化劑而言,係選自無機系及有機系之磷系抗氧化劑中之至少一種。就無機磷系抗氧化劑而言,可列舉次磷酸鈉等次磷酸鹽、亞磷酸鹽等。 就有機磷系抗氧化劑而言,可使用亞磷酸鹽系之市售的有機磷系抗氧化劑,不會藉由熱分解產生磷酸之有機系含磷化合物較理想。就有機系含磷化合物而言,可使用習知之化合物。The phosphorus-based antioxidant is at least one selected from the group consisting of inorganic and organic phosphorus-based antioxidants. Examples of the inorganic phosphorus-based antioxidant include hypophosphites such as sodium hypophosphite, phosphites, and the like. As the organic phosphorus-based antioxidant, a commercially available organophosphorus-based antioxidant of a phosphite system can be used, and an organic phosphorus-containing compound which does not generate phosphoric acid by thermal decomposition is preferable. As the organic phosphorus-containing compound, a conventional compound can be used.
摻合磷系抗氧化劑時,相對於聚醯胺樹脂100質量份,磷系抗氧化劑之摻合量(含量)宜為0.05~3質量份,更宜為0.1~2質量份。未達0.05質量份,則防止熱變色之效果無法令人滿意,另一方面,若超過3質量份,會有於成形品產生毛邊(flash)之情事。 本發明若併用無機系及有機系之磷系抗氧化劑,可減少抗氧化劑之摻合量故較理想。When the phosphorus-based antioxidant is blended, the blending amount (content) of the phosphorus-based antioxidant is preferably 0.05 to 3 parts by mass, more preferably 0.1 to 2 parts by mass, per 100 parts by mass of the polyamide resin. When the amount is less than 0.05 parts by mass, the effect of preventing thermal discoloration is unsatisfactory. On the other hand, if it exceeds 3 parts by mass, flashing may occur in the molded article. In the present invention, if an inorganic or organic phosphorus-based antioxidant is used in combination, the amount of the antioxidant to be blended can be reduced, which is preferable.
就本發明中可使用之胺系抗氧化劑而言,可使用習知之化合物。此外,作為胺系抗氧化劑也可列舉2級芳基胺。2級芳基胺係指含有2個化學鍵結於氮原子之碳自由基的胺化合物,且至少1者,宜為兩者之碳自由基為芳香族。As the amine-based antioxidant which can be used in the present invention, a conventional compound can be used. Further, examples of the amine-based antioxidant include a secondary arylamine. The second-stage arylamine refers to an amine compound containing two carbon radicals chemically bonded to a nitrogen atom, and at least one of them is preferably an aromatic hydrocarbon.
摻合胺系抗氧化劑時,相對於聚醯胺樹脂100質量份,胺系抗氧化劑之摻合量(含量)宜為0.05~3質量份,更宜為0.1~2質量份。未達0.05質量份則防止熱變色之效果無法令人滿意,另一方面,若超過3質量份,會有效果到達飽和,或於成形品表面產生起霜之情事。When the amine-based antioxidant is blended, the amount (content) of the amine-based antioxidant is preferably 0.05 to 3 parts by mass, more preferably 0.1 to 2 parts by mass, per 100 parts by mass of the polyamide resin. When the amount is less than 0.05 parts by mass, the effect of preventing thermal discoloration is unsatisfactory. On the other hand, if it exceeds 3 parts by mass, the effect may reach saturation or bloom may occur on the surface of the molded article.
就本發明中可使用之硫系抗氧化劑而言,可使用習知之化合物。As the sulfur-based antioxidant which can be used in the present invention, a conventional compound can be used.
摻合硫系抗氧化劑時,相對於聚醯胺樹脂100質量份,硫系抗氧化劑之摻合量(含量)宜為0.05~3質量份,更宜為0.1~2質量份。未達0.05質量份則防止熱變色之效果無法令人滿意,另一方面,若超過3質量份,會有效果達到飽和,或於成形品表面產生起霜之情事。When the sulfur-based antioxidant is blended, the blending amount (content) of the sulfur-based antioxidant is preferably 0.05 to 3 parts by mass, more preferably 0.1 to 2 parts by mass, per 100 parts by mass of the polyamide resin. When the amount is less than 0.05 parts by mass, the effect of preventing thermal discoloration is unsatisfactory. On the other hand, if it exceeds 3 parts by mass, the effect may be saturated or blooming may occur on the surface of the molded article.
本發明中可使用之光安定劑宜為1種或多種之受阻胺型光安定劑(HALS)。HALS宜為從經取代之哌啶化合物所衍生而得之化合物,特別為從烷基取代哌啶或哌酮(piperazinone)化合物,及烷氧基取代哌啶化合物所衍生而得之化合物。就此等化合物而言,可使用習知之化合物。The light stabilizer which can be used in the present invention is preferably one or more hindered amine type light stabilizers (HALS). HALS is preferably a compound derived from a substituted piperidine compound, especially from an alkyl substituted piperidine or piperidine. a piperazinone compound, and a compound derived from an alkoxy-substituted piperidine compound. For such compounds, conventional compounds can be used.
本發明中,可使用2級芳基胺與HALS之混合物。理想之實施形態為包含至少2種之輔助安定劑,其中至少1種選自2級芳基胺,且至少1種選自HALS之群組。摻合輔助安定劑混合物時,相對於聚醯胺樹脂100質量份,輔助安定劑混合物之全部摻合量(全部含量)宜為0.5~10質量份,更宜為0.5~3質量份。 未達0.5質量份則提高耐熱老化性之效果不足,另一方面,若超過10質量份會有效果達飽和,或於成形品表面起霜之情事。In the present invention, a mixture of a 2-stage arylamine and a HALS can be used. An ideal embodiment is an auxiliary stabilizer comprising at least two, at least one selected from the group consisting of a arylamine of the order of 2, and at least one selected from the group of HALS. When the auxiliary stabilizer mixture is blended, the total blending amount (total content) of the auxiliary stabilizer mixture is preferably 0.5 to 10 parts by mass, more preferably 0.5 to 3 parts by mass, based on 100 parts by mass of the polyamide resin. When the amount is less than 0.5 part by mass, the effect of improving the heat aging resistance is insufficient. On the other hand, if it exceeds 10 parts by mass, the effect is saturated or the surface of the molded article is frosted.
本發明之增黏劑(乙),只要是可作用於聚醯胺樹脂提高聚醯胺樹脂之熔融黏度者便沒有特別之限定,可使用可鍵結於聚醯胺樹脂之末端胺基、末端羧基或醯胺基之多官能環氧化合物、多官能異氰酸酯化合物、多官能碳二亞胺化合物、多官能 唑啉(oxazoline)化合物、多官能羧酸・羧酸酐系化合物等多官能化合物。The tackifier (B) of the present invention is not particularly limited as long as it can act on the polyamide resin to increase the melt viscosity of the polyamide resin, and can be bonded to the terminal amine group and terminal of the polyamide resin. Carboxyl or guanamine-based polyfunctional epoxy compound, polyfunctional isocyanate compound, polyfunctional carbodiimide compound, polyfunctional A polyfunctional compound such as an oxazoline compound, a polyfunctional carboxylic acid or a carboxylic anhydride compound.
就多官能環氧化合物而言,不論低分子、高分子,可列舉聚環氧丙基醚化合物(例如,阪本藥品工業公司製「SR-TMP」、Nagase ChemteX Corporation製「Denacol EX-521」等)、以聚乙烯作為主成分之多官能環氧化合物(例如,住友化學公司製「BONDFAST E」)、以丙烯酸酯樹脂作為主成分之多官能環氧化合物(例如,東亞合成公司製「RESEDA GP-301」、東亞合成公司製「ARUFON UG-4000」、Mitsubishi Rayon Co., Ltd.製「METABLEN KP-7653」等)、以丙烯酸酯樹脂・苯乙烯共聚物作為主成分之多官能環氧化合物(例如,BASF公司製「Joncryl-ADR-4368」、東亞合成公司製「ARUFON UG-4040」、東亞合成公司製「ARUFON UH-4070」等)、以矽酮・丙烯酸酯樹脂共聚物作為主成分之多官能環氧化合物(例如,Mitsubishi Rayon Co., Ltd.製「METABLEN S-2200」等)、以聚乙二醇作為主成分之多官能環氧化合物(例如,日油公司製「Epiol E-1000」等)等。For the polyfunctional epoxy compound, a polyepoxy propyl ether compound (for example, "SR-TMP" manufactured by Sakamoto Pharmaceutical Co., Ltd., "Denacol EX-521" manufactured by Nagase ChemteX Corporation, etc., etc., may be mentioned. ), a polyfunctional epoxy compound containing polyethylene as a main component (for example, "BONDFAST E" manufactured by Sumitomo Chemical Co., Ltd.), and a polyfunctional epoxy compound containing an acrylate resin as a main component (for example, "RESEDA GP" manufactured by Toagosei Co., Ltd. -301", "ARUFON UG-4000" manufactured by Toagosei Co., Ltd., "METABLEN KP-7653" manufactured by Mitsubishi Rayon Co., Ltd.), and polyfunctional epoxy compound containing acrylate resin and styrene copolymer as main components (For example, "Joncryl-ADR-4368" manufactured by BASF Corporation, "ARUFON UG-4040" manufactured by Toagosei Co., Ltd., "ARUFON UH-4070" manufactured by Toagosei Co., Ltd.), and an anthrone/acrylate resin copolymer as a main component. A polyfunctional epoxy compound (for example, "METABLEN S-2200" manufactured by Mitsubishi Rayon Co., Ltd.) and a polyfunctional epoxy compound containing polyethylene glycol as a main component (for example, "Epiol E" manufactured by Nippon Oil Co., Ltd. -10 00", etc.).
就多官能異氰酸酯化合物而言,可列舉單體MDI(MDI:亞甲基雙(4,1-伸苯基)二異氰酸酯)、聚合MDI(例如,日本聚氨酯工業公司製「Millionate MR-200」、BASF公司製「Lupranate M20S」等)、芳香族聚異氰酸酯(例如,日本聚氨酯工業公司製「Millionate MT」等)等。The polyfunctional isocyanate compound may, for example, be a monomer MDI (MDI: methylenebis(4,1-phenylene) diisocyanate) or a polymeric MDI (for example, "Millionate MR-200" manufactured by Nippon Polyurethane Industries Co., Ltd., "Lupranate M20S" manufactured by BASF Co., Ltd.), aromatic polyisocyanate (for example, "Millionate MT" manufactured by Nippon Polyurethane Industry Co., Ltd.), and the like.
就多官能碳二亞胺化合物而言,可列舉芳香族;聚碳二亞胺(例如,Rhein Chemie Corp.製「STABAXOL P」、「STABAXOL P-400」等)、脂肪族(脂環族)聚碳二亞胺(例如,日清紡績公司製「Carbodilite LA-1」等)。Examples of the polyfunctional carbodiimide compound include aromatics; polycarbodiimides (for example, "STABAXOL P" manufactured by Rhein Chemie Corp., "STABAXOL P-400", etc.), and aliphatic (alicyclic) compounds. Polycarbodiimide (for example, "Carbodilite LA-1" manufactured by Nisshinbo Co., Ltd.).
就多官能 唑啉化合物而言,可列舉1,3-伸苯基-雙 唑啉等芳香族聚 唑啉、含 唑啉之聚合物(例如,日本觸媒公司製「Epocros」等)。Multifunctional As the oxazoline compound, 1,3-phenylene-bis Aromatic polycondensation Oxazoline A polymer of oxazoline (for example, "Epocros" manufactured by Nippon Shokubai Co., Ltd.).
就多官能羧酸・羧酸酐系化合物而言,可列舉焦蜜石酸酐、二苯基酮四羧酸二酐、環戊烷四羧酸二酐、二苯基碸四羧酸二酐、具有羧酸基及羧酸酐基之至少一者的乙烯系共聚物、烯烴/丙烯酸/酸酐三元共聚物的離子聚合物、具有羧酸酐基之苯乙烯系彈性體等。Examples of the polyfunctional carboxylic acid and the carboxylic anhydride-based compound include pyrogallic anhydride, diphenyl ketone tetracarboxylic dianhydride, cyclopentane tetracarboxylic dianhydride, and diphenyl sulfonium tetracarboxylic dianhydride. An ethylene-based copolymer of at least one of a carboxylic acid group and a carboxylic acid anhydride group, an ionic polymer of an olefin/acrylic acid anhydride/anhydride terpolymer, a styrene-based elastomer having a carboxylic acid anhydride group, or the like.
此等之中,考慮與聚醯胺樹脂之末端基的反應性的理由,宜選自上述之多官能環氧化合物(i)、具有羧酸基及羧酸酐基中之至少一者的乙烯系共聚物(ii)、烯烴/丙烯酸/酸酐三元共聚物的離子聚合物(iii)及具有羧酸酐基之苯乙烯系彈性體(iv)之群組。Among these, in consideration of the reactivity with the terminal group of the polyamide resin, it is preferably selected from the above-mentioned polyfunctional epoxy compound (i), and at least one of a carboxylic acid group and a carboxylic acid anhydride group. A group of the copolymer (ii), an ionic polymer (iii) of an olefin/acrylic acid/anhydride terpolymer, and a styrene elastomer (iv) having a carboxylic anhydride group.
具有羧酸基及羧酸酐基中之至少一者的乙烯系共聚物(ii)中,羧酸或其酐宜選自於由馬來酸、富馬酸、衣康酸、丙烯酸、巴豆酸、馬來酸之C1~C4烷基半酯,及以馬來酸酐為始之此等的酸酐或衍生物構成之群組。酸酐與胺的反應非常快,當具有酸酐官能性之乙烯系共聚物與聚醯胺混合時,乙烯系共聚物之酸酐官能性會與聚醯胺之胺末端反應。理想之增黏劑為以馬來酸酐改性而得之乙烯系共聚物。具體而言可列舉馬來酸酐改性乙烯-丁烯共聚物(例如,三菱化學公司製「TAFMER MH-5020」)等。本發明之聚醯胺樹脂組成物中理想之增黏劑包括馬來酸酐接枝(graft)EPDM(0.2%~6%,宜為0.5~3%之馬來酸酐);以馬來酸酐接枝而得之EP(0.5%~6%,宜為1~3%之馬來酸酐);馬來酸酐接枝低密度聚乙烯(0.2%~6%,宜為0.5~3%之馬來酸酐);及以馬來酸酐接枝而得之乙烯・丙烯酸丁酯(0.2%~6%,宜為0.5~3%之馬來酸酐)。In the ethylene-based copolymer (ii) having at least one of a carboxylic acid group and a carboxylic anhydride group, the carboxylic acid or an anhydride thereof is preferably selected from the group consisting of maleic acid, fumaric acid, itaconic acid, acrylic acid, crotonic acid, A C1 to C4 alkyl half ester of maleic acid, and a group of such anhydrides or derivatives starting with maleic anhydride. The reaction of the acid anhydride with the amine is very fast. When the ethylene-based copolymer having an acid anhydride functionality is mixed with the polyamine, the anhydride functionality of the ethylene-based copolymer reacts with the amine end of the polyamine. An ideal tackifier is an ethylene-based copolymer modified with maleic anhydride. Specifically, a maleic anhydride-modified ethylene-butene copolymer (for example, "TAFMER MH-5020" manufactured by Mitsubishi Chemical Corporation) or the like can be mentioned. The preferred tackifier for the polyamine resin composition of the present invention comprises maleic anhydride grafted EPDM (0.2% to 6%, preferably 0.5 to 3% maleic anhydride); grafted with maleic anhydride And get EP (0.5% ~ 6%, preferably 1 ~ 3% of maleic anhydride); maleic anhydride grafted low density polyethylene (0.2% ~ 6%, preferably 0.5 ~ 3% of maleic anhydride) And ethylene butyl acrylate (0.2% to 6%, preferably 0.5 to 3% maleic anhydride) obtained by grafting maleic anhydride.
烯烴/丙烯酸/酸酐三元共聚物的離子聚合物(iii)中,烯烴(a)係選自乙烯、丁烯、丙烯及此等之組合,丙烯酸(b)係選自丙烯酸、甲基丙烯酸及此等之混合物之群組,且酸酐(c)係選自於由馬來酸、富馬酸、衣康酸、馬來酸酐、衣康酸酐、馬來酸之C1~C4烷基半酯、及此等之二羧酸單體之混合物構成之群組,三元共聚物中含有(b)2~25質量%,(c)0.1~15質量%。本發明之聚醯胺樹脂組成物中宜使用之三元共聚物為乙烯/甲基丙烯酸/馬來酸酐離子聚合物(含有0.5~12質量%,宜為2~6質量%之馬來酸酐)。該離子聚合物可藉由以單獨選自鋅、鎂、錳及此等之混合物之群組的2價金屬離子,或與鈉或鋰離子之組合,中和三元共聚物中之羧酸單元之總數約5~90%來形成。三元共聚物可更包含40質量%以下之C1~C8烷基之丙烯酸烷基單體單元。In the ionic polymer (iii) of the olefin/acrylic acid/anhydride terpolymer, the olefin (a) is selected from the group consisting of ethylene, butene, propylene, and the like, and the acrylic acid (b) is selected from the group consisting of acrylic acid and methacrylic acid. a group of such mixtures, and the anhydride (c) is selected from the group consisting of C1 to C4 alkyl half esters of maleic acid, fumaric acid, itaconic acid, maleic anhydride, itaconic anhydride, and maleic acid. And the group consisting of such a mixture of dicarboxylic acid monomers, the terpolymer contains (b) 2 to 25% by mass, and (c) 0.1 to 15% by mass. The terpolymer to be used in the composition of the polyamide resin of the present invention is an ethylene/methacrylic acid/maleic anhydride ionic polymer (containing 0.5 to 12% by mass, preferably 2 to 6% by mass of maleic anhydride) . The ionic polymer can neutralize the carboxylic acid unit in the terpolymer by a divalent metal ion selected from the group consisting of zinc, magnesium, manganese, and a mixture thereof, or in combination with sodium or lithium ions. The total number is about 5 to 90% to form. The terpolymer may further contain 40% by mass or less of a C1-C8 alkyl acrylate monomer unit.
具有羧酸酐基之苯乙烯系彈性體(iv)宜為如下之苯乙烯系共聚物:以馬來酸酐改性而得之苯乙烯/乙烯-丁烯/苯乙烯,或以馬來酸酐改性而得之苯乙烯/異戊二烯。The styrene-based elastomer (iv) having a carboxylic anhydride group is preferably a styrene-based copolymer: styrene/ethylene-butylene/styrene modified with maleic anhydride, or modified with maleic anhydride. And get styrene / isoprene.
本發明之增黏劑(乙)可使用1種或組合多種使用。上述聚醯胺樹脂與上述增黏劑之1種或多種之組合,會使吹塑成形中需要之熔融強度容易達成。又,添加上述增黏劑也會改善吹塑成形步驟中之熔融型坯之延伸。增黏劑之存在會改善聚合物組成物之黏彈性特性,如高溫聚醯胺型坯在吹塑成形步驟中經擠製後,可使型胚不破裂,吹塑為更大之直徑。這在吹塑成形步驟中,從容易破裂之纖維強化聚合物組成物進行吹塑成形為較大之物品時特別重要。在應用於吹塑成形之用途中所使用的聚醯胺樹脂組成物之理想的熔融流動指數(melt flow index)(以聚醯胺樹脂之熔點+10℃,負荷2.16kg重進行測定)為1~90g/10分鐘之範圍,更宜為3~30g/10分鐘之範圍。The tackifier (B) of the present invention can be used singly or in combination of two or more. The combination of the above polyamine resin and one or more of the above-mentioned tackifiers makes it easy to achieve the melt strength required for blow molding. Further, the addition of the above tackifier also improves the elongation of the molten parison in the blow molding step. The presence of the tackifier improves the viscoelastic properties of the polymer composition. For example, after the high temperature polyamine trim is extruded in the blow molding step, the preform can be broken and blown to a larger diameter. This is particularly important in the blow molding step when blow molding a fiber-reinforced polymer composition which is easily broken into a large article. The melt flow index (measured by the melting point of the polyamide resin + 10 ° C, the load of 2.16 kg) of the polyamide resin composition used in the application for blow molding is 1 The range of ~90 g/10 minutes is more preferably in the range of 3 to 30 g/10 minutes.
相對於聚醯胺樹脂100質量份,增黏劑(乙)之添加量(含量)為2~30質量份,宜為5~25質量份,更宜為5~20質量份。未達2質量份則增黏效果小,若超過30質量份則擠製變得困難。The amount (content) of the tackifier (B) is 2 to 30 parts by mass, preferably 5 to 25 parts by mass, more preferably 5 to 20 parts by mass, per 100 parts by mass of the polyamide resin. If the amount is less than 2 parts by mass, the viscosity-increasing effect is small, and if it exceeds 30 parts by mass, extrusion becomes difficult.
本發明中,進一步地藉由添加無機強化材(丙)可大幅地提高強度、剛性、耐熱性等。就如此之無機強化材而言,可列舉玻璃纖維、碳纖維、金屬纖維、石綿、鈦酸鉀晶鬚(potassium titanate whisker)、矽灰石、玻璃片、玻璃珠、滑石、雲母、黏土、碳酸鈣、硫酸鋇、氧化鈦及氧化鋁等,其中宜使用短切絲型之玻璃纖維。 摻合此等時,相對於聚醯胺樹脂100質量份,此等之摻合量(含量)宜為5~140質量份,尤其宜為5~100質量份。未達5質量份則難以展現出強化之效果,若超過140質量份有時有吹塑成形性低劣之情況。In the present invention, strength, rigidity, heat resistance and the like can be greatly improved by adding an inorganic reinforcing material (C). Examples of such an inorganic reinforcing material include glass fiber, carbon fiber, metal fiber, asbestos, potassium titanate whisker, ash stone, glass flake, glass beads, talc, mica, clay, calcium carbonate. , barium sulfate, titanium oxide, aluminum oxide, etc., of which a short-cut type glass fiber is preferably used. When blended, the blending amount (content) is preferably from 5 to 140 parts by mass, particularly preferably from 5 to 100 parts by mass, per 100 parts by mass of the polyamide resin. When it is less than 5 parts by mass, it is difficult to exhibit the effect of strengthening, and if it exceeds 140 parts by mass, the blow moldability may be inferior.
此外,對於本發明之聚醯胺樹脂組成物,在不損及本發明之目的之範圍內,相對於聚醯胺樹脂100質量份,可添加紫外線吸收劑(例如間苯二酚、水楊酸酯、苯并三唑、二苯基酮等)、潤滑劑及脫模劑、成核劑、塑化劑、抗靜電劑、及包括染料、顏料之著色劑等通常之添加劑1種以上至5質量份左右。 本發明之聚醯胺樹脂組成物雖然可含有上述說明之各成分,在去除了上述無機強化材之組成物中,聚醯胺樹脂、金屬氰化物鹽(甲)、及增黏劑(乙)合計宜佔90質量%以上,更宜佔95質量%以上。Further, in the polyamine resin composition of the present invention, an ultraviolet absorber (for example, resorcin, salicylic acid) may be added to 100 parts by mass of the polyamide resin insofar as the object of the present invention is not impaired. One or more kinds of usual additives such as esters, benzotriazoles, diphenyl ketones, lubricants, mold release agents, nucleating agents, plasticizers, antistatic agents, and coloring agents including dyes and pigments The mass is around. The polyamine resin composition of the present invention may contain the components described above, and the polyamide resin, the metal cyanide salt (A), and the tackifier (B) are removed from the composition of the inorganic reinforcing material. The total amount should preferably be 90% by mass or more, and more preferably 95% by mass or more.
本發明之聚醯胺樹脂組成物在實施例之項目所說明之熱老化試驗中,經200℃、1000小時熱處理後之拉伸強度保持率為80%以上。本發明之聚醯胺樹脂組成物係藉由具有上述說明之組成而可達成如此之特性。The polyamine resin composition of the present invention has a tensile strength retention ratio of 80% or more after heat treatment at 200 ° C for 1,000 hours in the heat aging test described in the item of the examples. The polyamine resin composition of the present invention can achieve such characteristics by having the composition described above.
本發明中使聚醯胺樹脂含有上述金屬氰化物鹽(甲)、增黏劑(乙)及其他之添加劑之方法沒有特別之限制,可藉由任意方法來進行。可舉例如將全部成分預先混合之後,在擠製機或揑揉機中進行混練的方法,或於預先將任意之數種成分在擠製機或揑揉機中進行混練所獲得之丸粒中,進一步地混練摻合其他成分之方法等。The method for causing the polyamide resin to contain the metal cyanide salt (A), the tackifier (B), and other additives in the present invention is not particularly limited and may be carried out by any method. For example, a method of kneading in an extruder or a kneader after mixing all the components in advance, or a pellet obtained by kneading any of a plurality of components in an extruder or a kneader in advance, further Ground mixing and other methods of blending other ingredients.
在本發明之聚醯胺樹脂組成物中,為了製造擠製成形品,可採用習知之擠製方法,為了製造吹塑成形物品,可採用習知之吹塑成形法,如吸入吹塑成形或射出吹塑成形之修正吹塑成形法,為了製造發泡成形品,可採用使用化學發泡劑之化學發泡法,使用超臨界狀態之二氧化碳或氮氣等作為發泡劑的型芯回退(core-back)發泡法等。In the polyamine resin composition of the present invention, in order to produce a extruded product, a conventional extrusion method may be employed, and in order to manufacture a blow molded article, a conventional blow molding method such as suction blow molding or injection may be employed. The blow molding method for blow molding, in order to manufacture a foamed molded article, a chemical foaming method using a chemical foaming agent, and a core retreat using a carbon dioxide or nitrogen gas in a supercritical state as a foaming agent can be used. -back) foaming method, etc.
就由本發明之聚醯胺樹脂組成物構成之成形體的用途例而言,在汽車、車輛領域中可舉例如閥、吸入管(空氣管),尤其是排氣管等排氣系零件、冷卻液及輸水泵、加熱器、接合元件、消音器等排氣系統等。 [實施例]An example of the use of the molded body comprising the polyamide resin composition of the present invention is, for example, a valve, a suction pipe (air pipe), and particularly an exhaust system component such as an exhaust pipe, and cooling in the field of automobiles and vehicles. Exhaust systems such as liquids and water pumps, heaters, joint components, and silencers. [Examples]
以下雖然使用實施例來具體地說明本發明,但本發明並非僅限定於此等實施例。其中,於實施例所記載之測定值係由以下之方法獲得。Hereinafter, the present invention will be specifically described using examples, but the present invention is not limited to the examples. Among them, the measured values described in the examples were obtained by the following methods.
(1)使用原料 ・聚醯胺66:相對黏度RV=3.6,東洋紡公司製T-660X-1 ・聚醯胺醯胺6T/12:相對黏度RV=2.5,東洋紡公司試作品(6T/12=65/35(莫耳比)) ・亞鐵氰化鉀・3水合物(六氰基鐵(II)酸鉀・3水合物):和光純藥公司製 純度99% ・鐵氰化鉀(六氰基鐵(III)酸鉀):和光純藥公司製 純度99% ・亞鐵氰化鈉・10水合物(六氰基鐵(II)酸鈉・10水合物):和光純藥公司製 純度99% ・無水氯化鐵(III):和光純藥公司製 純度99% ・酞青鐵(II):和光純藥公司製 純度98.0% ・氧化鐵(II):和光純藥公司製 ・氧化鐵(III):和光純藥公司製 ・苯酚系抗氧化劑:BASF公司製 IRGANOX245 ・溴化銅(II):和光純藥公司製 純度99.9% ・ARUFON UG4070:東亞化學公司製 多官能環氧化合物 ・TAFMER MH-5020:三菱化學公司製 馬來酸酐改性乙烯-丁烯共聚物 ・玻璃纖維:日本電氣硝子公司製 T-275H(1) Raw materials and polyamide 66: Relative viscosity RV = 3.6, T-660X-1 manufactured by Toyobo Co., Ltd. ・ Polyamidoamine 6T/12: Relative viscosity RV = 2.5, Toyobo Co., Ltd. (6T/12= 65/35 (Morbi)) ・ Potassium ferrocyanide·3 hydrate (potassium hexacyanoferrate (potassium sulphate)·3 hydrate): purity of 99% by Wako Pure Chemical Co., Ltd. ・Potassium ferricyanide (six Potassium cyanoferrate (III): purity of 99% by Wako Pure Chemical Co., Ltd. ・Sodium ferrocyanide·10 hydrate (sodium hexacyanoferrate (I) hydrate): purity by Wako Pure Chemical Co., Ltd. 99% ・Anhydrous ferric chloride (III): 99% pure by Wako Pure Chemical Co., Ltd. ・Indigo iron (II): 98.0% pure by Wako Pure Chemical Co., Ltd. ・Iron oxide (II): manufactured by Wako Pure Chemical Co., Ltd. (III): phenolic antioxidants manufactured by Wako Pure Chemical Co., Ltd.: IRGANOX245 manufactured by BASF Corporation ・ Copper (II) bromide: 99.9% pure by Wako Pure Chemical Co., Ltd. ・ARUFON UG4070: Polyfunctional epoxy compound manufactured by Toago Chemical Co., Ltd., TAFMER MH-5020: Maleic anhydride-modified ethylene-butene copolymer manufactured by Mitsubishi Chemical Corporation, glass fiber: T-275H, manufactured by Nippon Electric Glass Co., Ltd.
(2)試驗方法 ・拉伸強度、拉伸斷裂伸長度:使用東芝機械公司IS-100,在將缸筒設定為280℃(使用聚醯胺6T/12時為320℃),模具溫度90℃之條件下獲得成形品後,依循ISO527-1、2進行測定。(2) Test method, tensile strength, tensile elongation at break: Using Toshiba Machine Co., Ltd., IS-100, the cylinder was set to 280 ° C (320 ° C when using polyamide 6T/12), and the mold temperature was 90 ° C. After obtaining a molded article under the conditions, the measurement was carried out in accordance with ISO527-1 and 2.
・熱老化試驗:依循ISO2578中詳細描述之流程,在再循環空氣烘箱(NAGANO SCIENCE CO. LTD.製 熱風循環式乾燥機NH-401S)將試驗片進行熱處理。於200℃環境下以規定之試驗時間(500小時、1000小時)進行熱處理,將試驗片從烘箱取出並冷卻至室溫,在試驗準備好以前,將其密封於襯裡為鋁的袋子內。然後,依循ISO527-1、2,測定拉伸強度、拉伸斷裂伸長率。採用由3個試驗片所獲得之平均值。• Thermal aging test: The test piece was heat-treated in a recirculating air oven (NH-401S, a hot air circulating dryer manufactured by NAGANO SCIENCE CO. LTD.) in accordance with the procedure detailed in ISO 2578. The heat treatment was carried out at 200 ° C for a predetermined test time (500 hours, 1000 hours), the test piece was taken out of the oven and cooled to room temperature, and sealed in a bag lined with aluminum before the test was prepared. Then, according to ISO527-1, 2, tensile strength and tensile elongation at break were measured. The average value obtained from the three test pieces was used.
拉伸強度及拉伸斷裂伸長度之保持率係將未經熱處理之初始值設為100%時,經500小時、1000小時熱處理後之保持率。The retention of tensile strength and tensile elongation at break is the retention after heat treatment for 500 hours and 1000 hours when the initial value without heat treatment is set to 100%.
就實施例及比較例所記載之樹脂組成物而言,係將上述原料各別使用二軸擠製機(Coperion公司製STS35),以表1、表2所記載之比率(質量比率)進行摻合、熔融混練獲得丸粒(直徑約2.5mm×長度約2.5mm)。將獲得之丸粒藉由熱風循環式乾燥機在100℃乾燥4小時以上後使用。評價結果表示於表1、表2。In the resin compositions described in the examples and the comparative examples, the raw materials were each blended using a biaxial extruder (STS35 manufactured by Coperion Co., Ltd.) at a ratio (mass ratio) shown in Tables 1 and 2. The pellets were melted and kneaded to obtain pellets (about 2.5 mm in diameter × about 2.5 mm in length). The obtained pellets were dried by a hot air circulation dryer at 100 ° C for 4 hours or more. The evaluation results are shown in Tables 1 and 2.
使用FONG KEE INTERNATIONAL MACHINERY公司製2層吹塑成形機將上述獲得之丸粒藉由熱風循環式乾燥機在100℃乾燥4小時以上後,以樹脂溫度280℃(使用聚醯胺6T/12時為320℃)、吹塑時間18秒、未進行模具的溫度控制來實施吹塑成形,並藉由以下之基準進行吹塑成形性之評價。 ○:可吹塑成形 ×:無法吹塑成形(成形品產生破裂,或型坯下垂(draw down)而無法吹塑成形)The pellet obtained above was dried at 100 ° C for 4 hours or more by a hot air circulation dryer using a 2-layer blow molding machine manufactured by FONG KEE INTERNATIONAL MACHINERY Co., Ltd., and then the resin temperature was 280 ° C (when polyamine 6T/12 was used) The blow molding time was carried out at 320 ° C), the blow molding time was 18 seconds, and the temperature control of the mold was not performed, and the blow moldability was evaluated by the following criteria. ○: Blow molding *: Blow molding is not possible (the molded product is cracked, or the parison is down-drawed and cannot be blow molded)
[表1] [Table 1]
[表2] [Table 2]
實施例1~4係展現良好之吹塑成形性,初始(熱處理前)之拉伸強度、拉伸斷裂伸長度也高,且在200℃經500小時、1000小時熱處理後之拉伸強度保持率、拉伸斷裂伸長度保持率也為高的值。 實施例5為聚醯胺6T/12的例子,展現良好之吹塑成形性且初始(熱處理前)之拉伸強度、拉伸斷裂伸長度也高,且在200℃經500小時、1000小時熱處理後之拉伸強度保持率、拉伸斷裂伸長度保持率也為高的值。 實施例6為不含銅系安定劑之例子,展現良好之吹塑成形性且初始(熱處理前)之拉伸強度、拉伸斷裂伸長度也高,且在200℃經500小時、1000小時熱處理後之拉伸強度保持率、拉伸斷裂伸長度保持率也為高的值。 實施例7為玻璃纖維量多之例子,展現良好之吹塑成形性且初始(熱處理前)之拉伸強度、拉伸斷裂伸長度也高,且在200℃經500小時、1000小時熱處理後之拉伸強度保持率、拉伸斷裂伸長度保持率也為高的值。 實施例8、9、10為不含有機系安定劑(苯酚系抗氧化劑)之例子,展示良好之吹塑成形性且初始(熱處理前)之拉伸強度、拉伸斷裂伸長度也高,且在200℃經500小時、1000小時熱處理後之拉伸強度保持率、拉伸斷裂伸長度保持率也為高的值。Examples 1 to 4 exhibited good blow moldability, tensile strength at the initial (before heat treatment), tensile elongation at break, and tensile strength retention after heat treatment at 200 ° C for 500 hours and 1000 hours. The tensile elongation at break retention rate is also a high value. Example 5 is an example of polyamine 6T/12, exhibiting good blow moldability and high tensile strength and tensile elongation at break (before heat treatment), and heat treatment at 200 ° C for 500 hours and 1000 hours. The tensile strength retention ratio and the tensile elongation at break retention ratio are also high. Example 6 is an example which does not contain a copper-based stabilizer, exhibits good blow moldability and has high tensile strength and tensile elongation at break (before heat treatment), and is heat-treated at 200 ° C for 500 hours and 1000 hours. The tensile strength retention ratio and the tensile elongation at break retention ratio are also high. Example 7 is an example in which the amount of glass fibers is large, exhibiting good blow moldability and high tensile strength and tensile elongation at break (before heat treatment), and after heat treatment at 200 ° C for 500 hours and 1000 hours. The tensile strength retention ratio and the tensile elongation at break retention ratio are also high values. Examples 8, 9, and 10 are examples in which an organic stabilizer (phenol-based antioxidant) is not contained, and good blow moldability is exhibited, and tensile strength and tensile elongation at break of the initial (before heat treatment) are also high, and The tensile strength retention ratio and the tensile elongation at break retention ratio after heat treatment at 200 ° C for 500 hours and 1000 hours were also high.
比較例7為僅添加了苯酚系抗氧化劑及溴化銅(II)之例子,雖然吹塑成形性良好,但在200℃經500小時、1000小時後之拉伸強度保持率、拉伸斷裂伸長度保持率大幅地降低。 比較例1為六氰基鐵(III)酸鉀之添加量少的例子,雖然吹塑成形性良好,但在200℃經500小時、1000小時後之拉伸強度保持率、拉伸斷裂伸長度保持率大幅地降低。 比較例2為六氰基鐵(III)酸鉀之添加量過量的例子,雖然吹塑成形性良好,但在200℃經500小時、1000小時後之拉伸強度保持率、拉伸斷裂伸長度保持率與實施例4相比不僅沒有提高,初始之拉伸強度、拉伸斷裂伸長度還降低。 比較例3為添加了氧化鐵(II)之例子,吹塑成形性良好,雖然在200℃經500小時、1000小時後之拉伸強度保持率、拉伸斷裂伸長度保持率相較為高,但這是因為其初始之拉伸強度、拉伸斷裂伸長度比實施例1低,且熱處理後之拉伸強度、拉伸斷裂伸長度比實施例1低。 比較例3、4、5、6各別為添加了氧化鐵(II)、氧化鐵(III)、氯化鐵(II)、酞青鐵(II)之例子,雖然吹塑成形性良好,但特別在200℃經1000小時後之拉伸強度保持率、拉伸斷裂伸長度保持率大幅地降低。 比較例8為在聚醯胺6T/12僅添加了苯酚系抗氧化劑及溴化銅(II)之例子,雖然吹塑成形性良好,但在200℃經500小時、1000小時後之拉伸強度保持率、拉伸斷裂伸長度保持率大幅地降低。 比較例9為在聚醯胺66僅添加了苯酚系抗氧化劑之例子,雖然吹塑成形性良好,但在200℃經500小時、1000小時後之拉伸強度保持率、拉伸斷裂伸長度保持率大幅地降低。 比較例10為添加大量增黏劑之例子,雖然耐熱老化性優良但吹塑成形性差。 比較例11為不添加增黏劑之例子,雖然耐熱老化性優良但吹塑成形性差。 [產業上利用性]Comparative Example 7 is an example in which only a phenol-based antioxidant and copper (II) bromide were added, and although the blow moldability was good, the tensile strength retention rate and the tensile elongation at break after 500 hours and 1000 hours at 200 ° C were obtained. The degree of retention is greatly reduced. Comparative Example 1 is an example in which the amount of potassium hexacyanoferrate (III) acid added is small, and although the blow moldability is good, the tensile strength retention rate and the tensile elongation at break after 500 hours and 1000 hours at 200 ° C. The retention rate is greatly reduced. Comparative Example 2 is an example in which the amount of potassium hexacyanoferrate (III) acid added is excessive, and although the blow moldability is good, the tensile strength retention rate and the tensile elongation at break after 500 hours and 1000 hours at 200 ° C. The retention ratio was not improved as compared with Example 4, and the initial tensile strength and tensile elongation at break were also lowered. Comparative Example 3 is an example in which iron oxide (II) was added, and the blow moldability was good. Although the tensile strength retention rate and the tensile elongation at break after 500 hours and 200 hours at 200 ° C were relatively high, This is because the initial tensile strength and tensile elongation at break were lower than those of Example 1, and the tensile strength and tensile elongation at break after heat treatment were lower than those in Example 1. Comparative Examples 3, 4, 5, and 6 are examples in which iron (II) oxide, iron (III) oxide, iron (II) chloride, and indigo iron (II) are added, and the blow moldability is good, but the blow moldability is good. In particular, the tensile strength retention ratio and the tensile elongation at break retention after 1000 hours at 200 ° C were greatly lowered. Comparative Example 8 is an example in which only a phenolic antioxidant and copper (II) bromide were added to the polyamine 6T/12, and the blow molding property was good, but the tensile strength after 500 hours and 1000 hours at 200 ° C was obtained. The retention ratio and the tensile elongation at break retention ratio are drastically lowered. Comparative Example 9 is an example in which only a phenolic antioxidant was added to the polyamide 66, and although the blow moldability was good, the tensile strength retention and the tensile elongation at break after 500 hours and 200 hours at 200 ° C were maintained. The rate is greatly reduced. Comparative Example 10 is an example in which a large amount of tackifier was added, and although the heat aging resistance was excellent, the blow moldability was poor. Comparative Example 11 is an example in which no tackifier was added, and although the heat aging resistance was excellent, the blow moldability was poor. [Industrial use]
本發明之聚醯胺樹脂組成物不僅在200℃左右之高溫環境下的耐熱老化性優良,因為具有高熔融黏度,可進行擠製成形品、吹塑成形品、發泡成形品等成形品之成形,可利用作為有可能暴露於200℃之環境中之汽車、電氣電子製品之零件用。The polyamidamide resin composition of the present invention is excellent not only in heat aging resistance in a high temperature environment of about 200 ° C, but also has a high melt viscosity, and can be molded into a molded article, a blow molded article, a molded article such as a foamed molded article. It can be used as a part for automobiles and electrical and electronic products that may be exposed to an environment of 200 ° C.
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