TW201639275A - Motor - Google Patents
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- TW201639275A TW201639275A TW105109473A TW105109473A TW201639275A TW 201639275 A TW201639275 A TW 201639275A TW 105109473 A TW105109473 A TW 105109473A TW 105109473 A TW105109473 A TW 105109473A TW 201639275 A TW201639275 A TW 201639275A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K16/00—Machines with more than one rotor or stator
- H02K16/02—Machines with one stator and two or more rotors
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- Permanent Field Magnets Of Synchronous Machinery (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
Description
本發明涉及一種馬達。 The invention relates to a motor.
例如,在日本特開2006-288012號公報中記載了一種軸向間隙型電動機,其中,具有永久磁鐵的一對轉子相互對置。 An axial gap type motor in which a pair of rotors having permanent magnets face each other is described in Japanese Laid-Open Patent Publication No. 2006-288012.
在上述那樣的軸向間隙型電動機中,存在如下顧慮:若一對轉子在周向上的相對位置偏離設計值,則在轉子之間產生的磁場在周向上變得不平衡,轉子產生振動及噪音。並且,也存在如下顧慮:軸向間隙型電動機得不到所期望的旋轉轉矩。 In the axial gap type motor described above, there is a concern that if the relative position of the pair of rotors in the circumferential direction deviates from the design value, the magnetic field generated between the rotors becomes unbalanced in the circumferential direction, and the rotor generates vibration and noise. . Further, there is also a concern that the axial gap type motor does not have a desired rotational torque.
並且,在上述那樣的軸向間隙型電動機中,例如,以電動機的轉矩波動以及齒槽轉矩的降低為目的,存在將一對轉子在周向上錯開配置的情況。在這種情況下,存在如下顧慮:若一對轉子在周向上的相對位置偏離設計值,則不能夠充分降低轉矩波動以及齒槽轉矩。並且,也存在如下顧慮:上述轉子的振動以及噪音惡化。 Further, in the axial gap type motor described above, for example, in order to reduce the torque ripple of the electric motor and the cogging torque, the pair of rotors may be arranged to be shifted in the circumferential direction. In this case, there is a concern that if the relative position of the pair of rotors in the circumferential direction deviates from the design value, the torque ripple and the cogging torque cannot be sufficiently reduced. Further, there is also a concern that the vibration and noise of the rotor described above are deteriorated.
因此,在具有一對轉子的軸向間隙型電動機中, 要求一種能夠高精度且容易地對一對轉子在周向上的相對位置進行定位的結構。 Therefore, in an axial gap type motor having a pair of rotors, A structure capable of positioning the relative positions of a pair of rotors in the circumferential direction with high precision and ease is required.
鑑於以上問題,本發明的一個實施方式的目的之一在於,提供一種具有能夠高精度且容易地對兩個轉子在周向上的相對位置進行定位的結構的馬達。 In view of the above problems, an object of one embodiment of the present invention is to provide a motor having a structure capable of accurately positioning the relative positions of two rotors in the circumferential direction with high precision.
本發明的馬達的一個實施方式具有:以在上下方向上延伸的中心軸線為中心的軸;上側轉子以及下側轉子;定子;以及,將軸支承的軸承。上側轉子以及下側轉子沿軸向隔開規定的間隔安裝於軸。定子配置在上側轉子與下側轉子之間。 One embodiment of the motor of the present invention has a shaft centered on a central axis extending in the up and down direction, an upper rotor and a lower rotor, a stator, and a bearing that supports the shaft. The upper rotor and the lower rotor are attached to the shaft at predetermined intervals in the axial direction. The stator is disposed between the upper rotor and the lower rotor.
上側轉子以及下側轉子具有與定子在軸向上對置的磁鐵。關於磁鐵的磁極,N極與S極沿周向交替設置。在軸、上側轉子以及下側轉子設置有嵌合結構,嵌合結構決定軸與上側轉子在周向上的相對位置,且決定軸與下側轉子在周向上的相對位置。 The upper rotor and the lower rotor have magnets that oppose the stator in the axial direction. Regarding the magnetic pole of the magnet, the N pole and the S pole are alternately arranged in the circumferential direction. A fitting structure is provided in the shaft, the upper rotor, and the lower rotor. The fitting structure determines the relative position of the shaft and the upper rotor in the circumferential direction, and determines the relative position of the shaft and the lower rotor in the circumferential direction.
根據本發明的一個實施方式的馬達,能夠高精度且容易地對兩個轉子在周向上的相對位置進行定位。 According to the motor of one embodiment of the present invention, the relative positions of the two rotors in the circumferential direction can be accurately and easily positioned.
10‧‧‧馬達 10‧‧‧ motor
11‧‧‧機殼 11‧‧‧Shell
12‧‧‧中間機殼 12‧‧‧Intermediate casing
12a‧‧‧開口部 12a‧‧‧ openings
13‧‧‧下側機殼 13‧‧‧Lower case
13a‧‧‧筒部 13a‧‧‧Tube
13b‧‧‧底壁部 13b‧‧‧ bottom wall
14‧‧‧上側機殼 14‧‧‧Upper casing
15‧‧‧下側軸承保持部 15‧‧‧Bottom bearing retaining section
15a‧‧‧輸出軸孔 15a‧‧‧ Output shaft hole
20、120‧‧‧軸 20, 120‧‧‧ axis
21‧‧‧上側轉子嵌合部(嵌合部) 21‧‧‧Upper rotor fitting part (fitting part)
21a‧‧‧上軸側鍵槽部(軸側鍵槽部) 21a‧‧‧Upper shaft side keyway section (shaft side keyway section)
22‧‧‧上側軸承嵌合部(嵌合部) 22‧‧‧Upper bearing fitting part (fitting part)
23‧‧‧上側軸承支承部 23‧‧‧Upper bearing support
24‧‧‧最大外徑部 24‧‧‧Maximum OD
24a‧‧‧最大外徑部下表面 24a‧‧‧Maximum outer diameter lower surface
25、125‧‧‧下側轉子嵌合部(嵌合部) 25, 125‧‧‧ lower rotor fitting part (fitting part)
25a、125a‧‧‧下軸側鍵槽部(軸側鍵槽部) 25a, 125a‧‧‧ Lower shaft side key groove (shaft side key groove)
26‧‧‧防脫部件嵌合部(嵌合部) 26‧‧‧Removal-proof part fitting part (fitting part)
27‧‧‧下側軸承嵌合部(嵌合部) 27‧‧‧Bottom bearing fitting part (fitting part)
28‧‧‧輸出軸部 28‧‧‧ Output shaft
31‧‧‧上側轉子 31‧‧‧Upper rotor
32、232‧‧‧下側轉子 32, 232‧‧‧ lower rotor
33、33N、33S‧‧‧上側磁鐵 33, 33N, 33S‧‧‧ upper magnet
34‧‧‧上側轉子主體 34‧‧‧Upper rotor body
34a‧‧‧上側板狀部(板狀部) 34a‧‧‧Upper plate (board)
34b‧‧‧上側筒狀部(筒狀部) 34b‧‧‧Upper tubular part (cylindrical part)
34c‧‧‧上側轉子孔部(轉子孔部) 34c‧‧‧Upper rotor hole (rotor hole)
34d‧‧‧上轉子側鍵槽部(轉子側鍵槽部) 34d‧‧‧Upper rotor side keyway (rotor side keyway)
35、35N、35S‧‧‧下側磁鐵 35, 35N, 35S‧‧‧ lower magnet
36、236‧‧‧下側轉子主體 36, 236‧‧‧ lower rotor body
36a‧‧‧下側板狀部(板狀部) 36a‧‧‧Bottom plate (plate)
36b‧‧‧下側筒狀部(筒狀部) 36b‧‧‧Bottom cylindrical part (cylindrical part)
36c‧‧‧下側轉子孔部(轉子孔部) 36c‧‧‧Bottom rotor hole (rotor hole)
36d‧‧‧下轉子側鍵槽部(轉子側鍵槽部) 36d‧‧‧ Lower rotor side keyway (rotor side keyway)
36e‧‧‧下側轉子上表面 36e‧‧‧ Upper rotor upper surface
37‧‧‧上側嵌合結構 37‧‧‧Upside chimeric structure
38、238‧‧‧下側嵌合結構 38, 238‧‧‧ underside chiseling structure
39‧‧‧嵌合結構 39‧‧‧Chimeric structure
40‧‧‧定子 40‧‧‧ Stator
41‧‧‧鐵芯 41‧‧‧ iron core
42‧‧‧線圈 42‧‧‧ coil
42a‧‧‧線圈引出線 42a‧‧‧Coil lead wire
43‧‧‧絕緣件 43‧‧‧Insulation
44‧‧‧上側軸承保持架 44‧‧‧Upper bearing cage
44e‧‧‧保持架內周面 44e‧‧‧The inner circumference of the cage
45‧‧‧罩 45‧‧‧ Cover
45a‧‧‧罩筒狀部 45a‧‧ hood tube
45b‧‧‧罩凸緣部 45b‧‧‧ Cover flange
46‧‧‧模製樹脂部 46‧‧‧Molded resin department
51‧‧‧上側軸承 51‧‧‧Upper bearing
52‧‧‧下側軸承 52‧‧‧Bottom bearing
60、61‧‧‧鍵部件 60, 61‧‧‧ key components
70‧‧‧匯流條單元 70‧‧‧ Bus bar unit
71‧‧‧連接器 71‧‧‧Connector
80‧‧‧防脫部件 80‧‧‧Removal parts
236d‧‧‧凸部 236d‧‧‧ convex
BP1‧‧‧上側轉子基準位置(基準位置) BP1‧‧‧Upper rotor reference position (reference position)
BP2‧‧‧下側轉子基準位置(基準位置) BP2‧‧‧ lower rotor reference position (reference position)
J‧‧‧中心軸線 J‧‧‧ central axis
P1‧‧‧上側周向中心 P1‧‧‧Upper circumferential center
P2‧‧‧下側周向中心 P2‧‧‧ lower circumferential center
P3‧‧‧凸部中心 P3‧‧‧ convex center
SL1‧‧‧第一徑向線 SL1‧‧‧first radial line
SL2‧‧‧第二徑向線 SL2‧‧‧second radial line
SL3‧‧‧第三徑向線 SL3‧‧‧ third radial line
圖1是示出第一實施方式的馬達的剖視圖。 Fig. 1 is a cross-sectional view showing a motor of a first embodiment.
圖2是示出第一實施方式的馬達的局部的剖視圖。 Fig. 2 is a cross-sectional view showing a part of the motor of the first embodiment.
圖3是示出第一實施方式的軸的側視圖。 Fig. 3 is a side view showing the shaft of the first embodiment.
圖4是示出第一實施方式的上側轉子的平面圖。 Fig. 4 is a plan view showing the upper rotor of the first embodiment.
圖5是示出第一實施方式的下側轉子的平面圖。 Fig. 5 is a plan view showing the lower rotor of the first embodiment.
圖6是示出第一實施方式的軸的其他例子的側視圖。 Fig. 6 is a side view showing another example of the shaft of the first embodiment.
圖7是示出第二實施方式的下側轉子的剖視圖。 Fig. 7 is a cross-sectional view showing the lower rotor of the second embodiment.
以下,參照附圖對本發明的優選實施方式所涉及的馬達進行說明。另外,本發明的範圍並不限於以下實施方式,在本發明的技術思想範圍內可以任意地變更。並且,在以下的附圖中,為了易於理解各結構,存在各結構的比例尺以及數等與實際結構的比例尺以及數量等不同的情況。 Hereinafter, a motor according to a preferred embodiment of the present invention will be described with reference to the drawings. Further, the scope of the present invention is not limited to the following embodiments, and can be arbitrarily changed within the scope of the technical idea of the present invention. In addition, in the following drawings, in order to make it easy to understand each structure, the scale and number of each structure may differ from the scale and number of actual structures.
並且,在附圖中,作為三維直角坐標系而適當地示出XYZ坐標系。在XYZ坐標系中,Z軸方向為與圖1所示的中心軸線J的軸向平行的方向。X軸方向為與Z軸方向正交的方向,為圖1的左右方向。Y軸方向為與X軸方向和Z軸方向正交的方向。 Further, in the drawings, the XYZ coordinate system is appropriately shown as a three-dimensional Cartesian coordinate system. In the XYZ coordinate system, the Z-axis direction is a direction parallel to the axial direction of the central axis J shown in FIG. The X-axis direction is a direction orthogonal to the Z-axis direction and is the left-right direction of FIG. The Y-axis direction is a direction orthogonal to the X-axis direction and the Z-axis direction.
並且,在以下的說明中,以中心軸線J的延伸方向(Z軸方向)為上下方向。將Z軸方向的正的一側(+Z側)稱為“上側”,將Z軸方向的負的一側(-Z側)稱為“下側”。另外,上下方向、上側以及下側只是為了說明而使用的名稱,並不限定實際的位置關係和方向。並且,在沒有特別說明的情況下,將與中心軸線J平行的方向(Z軸方向)或大致平行的方向簡稱為“軸向”,將以中心軸線J為中心的徑向簡稱為“徑向”,將以中心軸線J為中心的周向(θZ方向)、即繞中心軸線 J的方向簡稱為“周向”。 Further, in the following description, the extending direction (Z-axis direction) of the central axis J is the vertical direction. The positive side (+Z side) in the Z-axis direction is referred to as "upper side", and the negative side (-Z side) in the Z-axis direction is referred to as "lower side". In addition, the up-and-down direction, the upper side, and the lower side are names used only for the description, and the actual positional relationship and direction are not limited. Further, unless otherwise specified, a direction parallel to the central axis J (Z-axis direction) or a direction substantially parallel is simply referred to as "axial direction", and a radial direction centered on the central axis J is simply referred to as "radial direction". The circumferential direction (θ Z direction) centering on the central axis J, that is, the direction around the central axis J is simply referred to as "circumferential direction".
另外,在本說明書中,所謂在軸向上延伸除了指嚴格地在軸向上延伸的情況以外,還包括在相對於軸向不足45度的範圍內傾斜的方向上延伸的情況。並且,在本說明書中,所謂在徑向上延伸除了指嚴格地在徑向上、即在與軸向垂直的方向上延伸的情況以外,還包括在相對於徑向不足45度的範圍內傾斜的方向上延伸的情況。 In addition, in the present specification, the term "extending in the axial direction" means extending in a direction inclined in a range of less than 45 degrees with respect to the axial direction, in addition to the case of strictly extending in the axial direction. Further, in the present specification, the term "extending in the radial direction" includes, in addition to the case of strictly extending in the radial direction, that is, in the direction perpendicular to the axial direction, the direction of inclination in a range of less than 45 degrees with respect to the radial direction. The situation of the extension.
圖1是示出第一實施方式的馬達10的剖視圖。馬達10為軸向間隙馬達。如圖1所示,馬達10具有機殼11、軸20、為兩個轉子的上側轉子31以及下側轉子32、上側軸承51、下側軸承52、定子40、匯流條單元70以及連接器71。 FIG. 1 is a cross-sectional view showing a motor 10 of a first embodiment. Motor 10 is an axial gap motor. As shown in FIG. 1, the motor 10 has a casing 11, a shaft 20, an upper rotor 31 and a lower rotor 32 which are two rotors, an upper bearing 51, a lower bearing 52, a stator 40, a bus bar unit 70, and a connector 71. .
機殼11為馬達10的馬達殼體。機殼11例如由金屬製成或樹脂製成。機殼11容納軸20、上側轉子31、下側轉子32、定子40、上側軸承51、下側軸承52以及匯流條單元70。機殼11具有中間機殼12、下側機殼13以及上側機殼14。下側轉子32位於圓筒狀的中間機殼12的徑向內側。圓筒狀的下側機殼13安裝於中間機殼12的下側。下側機殼13具有底壁部13b、筒部13a以及下側軸承保持部15。 The casing 11 is a motor housing of the motor 10. The casing 11 is made of, for example, metal or resin. The casing 11 houses the shaft 20, the upper rotor 31, the lower rotor 32, the stator 40, the upper bearing 51, the lower bearing 52, and the bus bar unit 70. The casing 11 has an intermediate casing 12, a lower casing 13, and an upper casing 14. The lower rotor 32 is located radially inward of the cylindrical intermediate casing 12. A cylindrical lower casing 13 is attached to the lower side of the intermediate casing 12. The lower casing 13 has a bottom wall portion 13b, a tubular portion 13a, and a lower bearing holding portion 15.
底壁部13b為沿周向包圍軸20的圓環狀。筒部13a從底壁部13b的外周端向上側延伸。筒部13a的上端嵌合於中間機殼12的下側的開口部12a。下側軸承保持部15位於底壁部13b的徑向內側。下側軸承保持部15保持下側軸承52。下側軸承保持部15具有在下側開口的輸出軸孔15a。 The bottom wall portion 13b has an annular shape that surrounds the shaft 20 in the circumferential direction. The tubular portion 13a extends from the outer peripheral end of the bottom wall portion 13b to the upper side. The upper end of the tubular portion 13a is fitted to the lower opening portion 12a of the intermediate casing 12. The lower bearing holding portion 15 is located on the radially inner side of the bottom wall portion 13b. The lower bearing holding portion 15 holds the lower bearing 52. The lower bearing holding portion 15 has an output shaft hole 15a that is open at the lower side.
圓筒狀的上側機殼14經由後述的罩45的罩凸緣 部45b安裝在中間機殼12的上側。上側轉子31、定子40以及匯流條單元70位於上側機殼14的徑向內側。 The cylindrical upper casing 14 is passed through a cover flange of a cover 45 to be described later. The portion 45b is mounted on the upper side of the intermediate casing 12. The upper rotor 31, the stator 40, and the bus bar unit 70 are located radially inward of the upper casing 14.
另外,在本說明書中,所謂的馬達殼體例如是容納並保護馬達的轉子、定子以及軸等驅動零件的零件中與馬達外部的空間接觸的零件。 Further, in the present specification, the motor casing is, for example, a component that accommodates and protects a space of a rotor, a stator, and a drive component such as a shaft in contact with a space outside the motor.
軸20以在上下方向上延伸的中心軸線J為中心。軸20通過上側軸承51和下側軸承52被支承為能夠繞中心軸線J旋轉。即,上側軸承51與下側軸承52為支承軸20的軸承。軸20的下端經由輸出軸孔15a向機殼11的外部突出。 The shaft 20 is centered on a central axis J extending in the up and down direction. The shaft 20 is supported by the upper bearing 51 and the lower bearing 52 so as to be rotatable about the central axis J. That is, the upper bearing 51 and the lower bearing 52 are bearings that support the shaft 20 . The lower end of the shaft 20 protrudes to the outside of the casing 11 via the output shaft hole 15a.
上側轉子31與下側轉子32沿軸向隔開規定的間隔安裝於軸20。上側轉子31位於定子40的上側。上側轉子31具有上側轉子主體34和多個上側磁鐵33。 The upper rotor 31 and the lower rotor 32 are attached to the shaft 20 at a predetermined interval in the axial direction. The upper rotor 31 is located on the upper side of the stator 40. The upper rotor 31 has an upper rotor main body 34 and a plurality of upper magnets 33.
上側轉子主體34例如為在徑向上延伸的圓板狀。上側轉子主體34固定於軸20的上端。上側磁鐵33固定於上側轉子主體34的下表面。雖然省略了圖示,但多個上側磁鐵33沿周向配置。關於上側磁鐵33的磁極,N極與S極沿周向交替設置。上側磁鐵33與定子40在軸向上隔開間隙對置。 The upper rotor main body 34 is, for example, in the shape of a disk extending in the radial direction. The upper rotor main body 34 is fixed to the upper end of the shaft 20. The upper magnet 33 is fixed to the lower surface of the upper rotor main body 34. Although not shown in the drawings, the plurality of upper magnets 33 are arranged in the circumferential direction. Regarding the magnetic poles of the upper magnet 33, the N pole and the S pole are alternately arranged in the circumferential direction. The upper magnet 33 and the stator 40 face each other with a gap in the axial direction.
下側轉子32位於定子40的下側。下側轉子32具有在徑向上延伸的圓板狀的下側轉子主體36和多個下側磁鐵35。下側轉子主體36固定於軸20。下側磁鐵35固定於下側轉子主體36的上表面。多個下側磁鐵35沿周向配置。關於下側磁鐵35的磁極,N極與S極沿周向交替設置。下側磁鐵35與定子40在軸向上隔開間隙對置。上側磁鐵33與下側磁 鐵35以相互不同的極在軸向上對置。由此,能夠通過上側轉子31和下側轉子32來獲得旋轉轉矩,因而能夠增大馬達10的旋轉轉矩。 The lower rotor 32 is located on the lower side of the stator 40. The lower rotor 32 has a disc-shaped lower rotor main body 36 and a plurality of lower magnets 35 extending in the radial direction. The lower rotor main body 36 is fixed to the shaft 20. The lower magnet 35 is fixed to the upper surface of the lower rotor main body 36. The plurality of lower magnets 35 are arranged in the circumferential direction. Regarding the magnetic poles of the lower magnet 35, the N pole and the S pole are alternately arranged in the circumferential direction. The lower magnet 35 and the stator 40 face each other with a gap in the axial direction. Upper magnet 33 and lower magnet The irons 35 are axially opposed to each other with different poles. Thereby, the rotational torque can be obtained by the upper rotor 31 and the lower rotor 32, and thus the rotational torque of the motor 10 can be increased.
定子40配置在兩個轉子之間、即上側轉子31與下側轉子32之間。定子40具有多個鐵芯41、線圈42、絕緣件43、上側軸承保持架44、罩45以及模製樹脂部46。定子40例如是模製成型品。多個鐵芯41沿周向配置。多個鐵芯41在徑向上位於上側軸承保持架44與罩45之間。多個鐵芯41例如設置有十二個。 The stator 40 is disposed between the two rotors, that is, between the upper rotor 31 and the lower rotor 32. The stator 40 has a plurality of cores 41, a coil 42, an insulator 43, an upper bearing holder 44, a cover 45, and a molded resin portion 46. The stator 40 is, for example, a molded product. The plurality of cores 41 are arranged in the circumferential direction. The plurality of cores 41 are located between the upper bearing cage 44 and the cover 45 in the radial direction. For example, a plurality of iron cores 41 are provided in twelve.
繞線架狀的絕緣件43安裝於鐵芯41。絕緣件43例如是通過樹脂材料成型的部件。線圈42經由絕緣件43捲繞於鐵芯41。線圈42具有線圈引出線42a。線圈42對鐵芯41進行勵磁。 A bobbin-shaped insulating member 43 is attached to the iron core 41. The insulating member 43 is, for example, a member molded by a resin material. The coil 42 is wound around the iron core 41 via the insulating member 43. The coil 42 has a coil lead wire 42a. The coil 42 excites the iron core 41.
線圈引出線42a被從線圈42向上側引出。線圈引出線42a比鐵芯41向上側延伸。線圈引出線42a與匯流條單元70的匯流條電連接。線圈引出線42a既可以是構成線圈42的繞組的一部分,也可以是與構成線圈42的繞組分體的部件。 The coil lead wire 42a is taken out from the coil 42 to the upper side. The coil lead wire 42a extends upward from the iron core 41. The coil lead wire 42a is electrically connected to the bus bar of the bus bar unit 70. The coil lead wire 42a may be a part of the winding constituting the coil 42, or may be a member separate from the winding constituting the coil 42.
筒狀的上側軸承保持架44保持上側軸承51。上側軸承保持架44位於多個鐵芯41的徑向內側及軸20的徑向外側。上側軸承保持架44例如是與中心軸線J同心的圓筒狀。在為上側軸承保持架44的內周面的保持架內周面44e保持有上側軸承51。 The cylindrical upper bearing holder 44 holds the upper bearing 51. The upper bearing cage 44 is located radially inward of the plurality of cores 41 and radially outward of the shaft 20. The upper bearing holder 44 is, for example, a cylindrical shape concentric with the center axis J. The upper bearing 51 is held by the holder inner circumferential surface 44e which is the inner circumferential surface of the upper bearing holder 44.
筒狀的罩45配置在多個鐵芯41的徑向外側。罩45 具有罩筒狀部45a和罩凸緣部45b。罩筒狀部45a沿軸向延伸並在軸向兩端開口。罩筒狀部45a例如是與中心軸線J同心的圓筒狀。 The cylindrical cover 45 is disposed on the radially outer side of the plurality of cores 41. Cover 45 The cover cylindrical portion 45a and the cover flange portion 45b are provided. The cover cylindrical portion 45a extends in the axial direction and is open at both axial ends. The cover cylindrical portion 45a is, for example, a cylindrical shape concentric with the central axis J.
罩凸緣部45b從罩筒狀部45a的下端向徑向外側延伸。罩凸緣部45b的下表面與中間機殼12的上表面接觸。罩凸緣部45b的上表面與上側機殼14的下表面接觸。罩凸緣部45b例如通過螺絲與機殼11固定。由此,定子40固定於機殼11。罩凸緣部45b的徑向外側的端面露出到馬達10的外部。 The cover flange portion 45b extends radially outward from the lower end of the cover cylindrical portion 45a. The lower surface of the cover flange portion 45b is in contact with the upper surface of the intermediate casing 12. The upper surface of the cover flange portion 45b is in contact with the lower surface of the upper casing 14. The cover flange portion 45b is fixed to the casing 11 by, for example, a screw. Thereby, the stator 40 is fixed to the casing 11. The radially outer end surface of the cover flange portion 45b is exposed to the outside of the motor 10.
模製樹脂部46位於構成定子40的各零件之間。模製樹脂部46例如在徑向上位於線圈42以及絕緣件43、上側軸承保持架44以及罩45之間等。 The molded resin portion 46 is located between the respective components constituting the stator 40. The molded resin portion 46 is located, for example, between the coil 42 and the insulating member 43, the upper bearing holder 44, and the cover 45 in the radial direction.
匯流條單元70位於上側轉子31的上側。在匯流條單元70連接有線圈引出線42a。匯流條單元70保持未圖示的匯流條。匯流條與線圈引出線42a電連接。匯流條的一端經由連接器71露出到機殼11的外部。馬達10還具有防脫部件80。防脫部件80固定於軸20。 The bus bar unit 70 is located on the upper side of the upper rotor 31. A coil lead line 42a is connected to the bus bar unit 70. The bus bar unit 70 holds a bus bar (not shown). The bus bar is electrically connected to the coil lead line 42a. One end of the bus bar is exposed to the outside of the casing 11 via the connector 71. The motor 10 also has a retaining member 80. The retaining member 80 is fixed to the shaft 20.
接下來,關於軸20進行詳細地說明。圖2是圖1的局部放大圖。圖3是示出軸20的側視圖(YZ面圖)。如圖1至圖3所示,在本實施方式中,軸20具有多個直徑不同的部分。 Next, the shaft 20 will be described in detail. Fig. 2 is a partial enlarged view of Fig. 1; FIG. 3 is a side view (YZ plane view) showing the shaft 20. As shown in FIGS. 1 to 3, in the present embodiment, the shaft 20 has a plurality of portions having different diameters.
如圖1所示,軸20從上側的端部朝向下側的端部依次具有上側轉子嵌合部(嵌合部)21、上側軸承嵌合部(嵌合部)22、上側軸承支承部23、最大外徑部24、下側轉子嵌 合部(嵌合部)25、防脫部件嵌合部(嵌合部)26、下側軸承嵌合部(嵌合部)27以及輸出軸部28。 As shown in FIG. 1, the shaft 20 has an upper rotor fitting portion (fitting portion) 21, an upper bearing fitting portion (fitting portion) 22, and an upper bearing support portion 23 in this order from the upper end portion toward the lower end portion. , the largest outer diameter portion 24, the lower side rotor embedded A joint portion (fitting portion) 25, a retaining member fitting portion (fitting portion) 26, a lower bearing fitting portion (fitting portion) 27, and an output shaft portion 28.
上側轉子嵌合部21、上側軸承嵌合部22、下側轉子嵌合部25、防脫部件嵌合部26以及下側軸承嵌合部27為嵌合有其他零件的嵌合部。即,軸20具有多個嵌合有其他零件的嵌合部。 The upper rotor fitting portion 21, the upper bearing fitting portion 22, the lower rotor fitting portion 25, the retaining member fitting portion 26, and the lower bearing fitting portion 27 are fitting portions to which other components are fitted. That is, the shaft 20 has a plurality of fitting portions into which other components are fitted.
在上側轉子嵌合部21嵌合有上側轉子31。在上側軸承嵌合部22嵌合有上側軸承51。在下側轉子嵌合部25嵌合有下側轉子32。在防脫部件嵌合部26嵌合有防脫部件80。在下側軸承嵌合部27嵌合有下側軸承52。 The upper rotor 31 is fitted to the upper rotor fitting portion 21. The upper bearing 51 is fitted to the upper bearing fitting portion 22. The lower rotor 32 is fitted to the lower rotor fitting portion 25. The retaining member 80 is fitted to the retaining member fitting portion 26. A lower bearing 52 is fitted to the lower bearing fitting portion 27 .
最大外徑部24為軸20的直徑最大的部分。最大外徑部24在軸向上位於上側轉子31與下側轉子32之間。如圖2所示,為最大外徑部24的軸向下側的面的最大外徑部下表面24a與為下側轉子32的最大外徑部24側(+Z側)的面的下側轉子上表面36e接觸。因此,能夠通過軸20的最大外徑部24在軸向上將下側轉子32進行定位。由此,下側轉子32在軸向上的定位變得容易。下側轉子上表面36e為下側轉子主體36的上表面。 The largest outer diameter portion 24 is the portion of the shaft 20 having the largest diameter. The maximum outer diameter portion 24 is located between the upper rotor 31 and the lower rotor 32 in the axial direction. As shown in Fig. 2, the maximum outer diameter portion lower surface 24a of the surface on the lower side in the axial direction of the maximum outer diameter portion 24 and the lower outer surface of the surface on the maximum outer diameter portion 24 side (+Z side) of the lower rotor 32 are shown. The upper surface 36e is in contact. Therefore, the lower rotor 32 can be positioned in the axial direction by the maximum outer diameter portion 24 of the shaft 20. Thereby, the positioning of the lower rotor 32 in the axial direction becomes easy. The lower rotor upper surface 36e is the upper surface of the lower rotor main body 36.
如圖1及圖3所示,軸20的嵌合部的直徑以嵌合部越設置在遠離最大外徑部24的位置而越小。即,上側轉子嵌合部21的直徑比上側軸承嵌合部22的直徑小。防脫部件嵌合部26的直徑比下側轉子嵌合部25的直徑小,下側軸承嵌合部27的直徑比防脫部件嵌合部26的直徑小。因此,易將安裝於軸20的各零件從安裝在靠近最大外徑部24位置的 零件起按順序進行安裝。由此,能夠提高馬達10的組裝性。 As shown in FIGS. 1 and 3, the diameter of the fitting portion of the shaft 20 is smaller as the fitting portion is provided away from the maximum outer diameter portion 24. That is, the diameter of the upper rotor fitting portion 21 is smaller than the diameter of the upper bearing fitting portion 22. The diameter of the retaining member fitting portion 26 is smaller than the diameter of the lower rotor fitting portion 25, and the diameter of the lower bearing fitting portion 27 is smaller than the diameter of the retaining member fitting portion 26. Therefore, it is easy to mount the parts mounted on the shaft 20 from the position close to the maximum outer diameter portion 24. Parts are installed in order. Thereby, the assemblability of the motor 10 can be improved.
如圖2所示,上側軸承支承部23從下側支承上側軸承51。即,上側軸承支承部23的上表面與上側軸承51的下表面接觸。因此,能夠在軸向上穩定地保持上側軸承51。上側軸承支承部23的直徑比上側軸承嵌合部22的直徑大。如圖1所示,輸出軸部28經由輸出軸孔15a向機殼11的外部突出。 As shown in FIG. 2, the upper bearing support portion 23 supports the upper bearing 51 from the lower side. That is, the upper surface of the upper bearing support portion 23 is in contact with the lower surface of the upper bearing 51. Therefore, the upper bearing 51 can be stably held in the axial direction. The diameter of the upper bearing support portion 23 is larger than the diameter of the upper bearing fitting portion 22. As shown in FIG. 1, the output shaft portion 28 protrudes to the outside of the casing 11 via the output shaft hole 15a.
接下來,對上側轉子31以及下側轉子32進行詳細地說明。圖4是示出上側轉子31的平面圖。如圖1及圖4所示,上側轉子主體34具有上側板狀部(板狀部)34a和上側筒狀部(筒狀部)34b。 Next, the upper rotor 31 and the lower rotor 32 will be described in detail. FIG. 4 is a plan view showing the upper rotor 31. As shown in FIGS. 1 and 4, the upper rotor main body 34 has an upper plate-like portion (plate-like portion) 34a and an upper tubular portion (tubular portion) 34b.
在上側板狀部34a固定有上側磁鐵33。上側板狀部34a為板狀的板狀部。上側板狀部34a例如為在徑向上延伸的圓板狀。如圖2所示,上側板狀部34a例如通過螺釘固定於軸20的上端。 The upper magnet 33 is fixed to the upper plate-like portion 34a. The upper side plate portion 34a is a plate-shaped plate portion. The upper side plate portion 34a is, for example, a disk shape extending in the radial direction. As shown in FIG. 2, the upper side plate portion 34a is fixed to the upper end of the shaft 20 by, for example, a screw.
上側筒狀部34b從上側板狀部34a沿軸向延伸。上側筒狀部34b例如從上側板狀部34a的下表面向下側延伸。在上側筒狀部34b的內側嵌合有上側轉子嵌合部21。即,在上側筒狀部34b的內側嵌合有軸20。 The upper side tubular portion 34b extends in the axial direction from the upper side plate portion 34a. The upper side tubular portion 34b extends downward from the lower surface of the upper side plate portion 34a, for example. The upper rotor fitting portion 21 is fitted to the inner side of the upper tubular portion 34b. That is, the shaft 20 is fitted inside the upper tubular portion 34b.
因此,能夠使上側轉子31的嵌合於軸20的部分的軸向尺寸只增大上側筒狀部34b的軸向尺寸的量。由此,能夠抑制上側轉子31相對於軸20被傾斜固定。因此,能夠易在周向上使上側磁鐵33與定子40在軸向上的距離均等,從而能夠在周向上大致均等地獲得利用施加於上側轉子31的 磁力而產生的旋轉轉矩。 Therefore, the axial dimension of the portion of the upper rotor 31 fitted to the shaft 20 can be increased by only the axial dimension of the upper tubular portion 34b. Thereby, it can suppress that the upper side rotor 31 is inclined and fixed with respect to the shaft 20. Therefore, the distance between the upper magnet 33 and the stator 40 in the axial direction can be easily equalized in the circumferential direction, and the application to the upper rotor 31 can be obtained substantially uniformly in the circumferential direction. Rotational torque generated by magnetic force.
並且,由於能夠抑制上側轉子31相對於軸20傾斜,因此易將上側磁鐵33整體靠近定子40配置。由此,能夠增大利用對上側轉子31施加的磁力而產生的旋轉轉矩。並且,能夠使馬達10的軸向尺寸小型化。 Further, since it is possible to suppress the inclination of the upper rotor 31 with respect to the shaft 20, it is easy to arrange the entire upper magnet 33 close to the stator 40. Thereby, the rotational torque generated by the magnetic force applied to the upper rotor 31 can be increased. Further, the axial size of the motor 10 can be reduced.
上側筒狀部34b的下端與鐵芯41在徑向上重疊。即,上側筒狀部34b的至少一部分與鐵芯41在徑向上重疊。因此,能夠使上側筒狀部34b的軸向尺寸增大來進一步抑制上側轉子31傾斜,且能夠抑制馬達10在軸向上大型化。 The lower end of the upper cylindrical portion 34b overlaps the core 41 in the radial direction. That is, at least a part of the upper tubular portion 34b overlaps the iron core 41 in the radial direction. Therefore, the axial dimension of the upper tubular portion 34b can be increased to further suppress the inclination of the upper rotor 31, and the motor 10 can be prevented from increasing in size in the axial direction.
在上側轉子主體34設置有上側轉子孔部(轉子孔部)34c。即,在上側轉子31設置有上側轉子孔部34c。上側轉子孔部34c是轉子孔部,轉子孔部為供軸20穿過的孔。上側轉子孔部34c例如向上側凹陷。上側轉子孔部34c的內周面的一部分為上側筒狀部34b的內周面。另外,上側轉子孔部34c既可以沿軸向貫通上側轉子主體34,也可以不貫通上側轉子主體34。 The upper rotor body 34 is provided with an upper rotor hole portion (rotor hole portion) 34c. That is, the upper rotor 31 is provided with the upper rotor hole portion 34c. The upper rotor hole portion 34c is a rotor hole portion, and the rotor hole portion is a hole through which the shaft 20 passes. The upper rotor hole portion 34c is recessed, for example, to the upper side. A part of the inner circumferential surface of the upper rotor hole portion 34c is an inner circumferential surface of the upper cylindrical portion 34b. Further, the upper rotor hole portion 34c may penetrate the upper rotor main body 34 in the axial direction or may not penetrate the upper rotor main body 34.
如圖1所示,上側磁鐵33固定於上側板狀部34a的下表面。如圖4所示,上側磁鐵33包括多個上側磁鐵33N和多個上側磁鐵33S。 As shown in Fig. 1, the upper magnet 33 is fixed to the lower surface of the upper plate-like portion 34a. As shown in FIG. 4, the upper magnet 33 includes a plurality of upper magnets 33N and a plurality of upper magnets 33S.
上側磁鐵33N被磁化成N極。上側磁鐵33S被磁化成S極。多個上側磁鐵33N與多個上側磁鐵33S沿周向交替配置。由此,關於上側磁鐵33的磁極,N極與S極沿周向交替設置。 The upper magnet 33N is magnetized to the N pole. The upper magnet 33S is magnetized to the S pole. The plurality of upper magnets 33N and the plurality of upper magnets 33S are alternately arranged in the circumferential direction. Thereby, with respect to the magnetic pole of the upper magnet 33, the N pole and the S pole are alternately arranged in the circumferential direction.
圖5是示出下側轉子32的平面圖。如圖1及圖5所 示,下側轉子主體36具有下側板狀部(板狀部)36a和下側筒狀部(筒狀部)36b。 FIG. 5 is a plan view showing the lower rotor 32. As shown in Figure 1 and Figure 5 The lower rotor main body 36 has a lower plate-like portion (plate-like portion) 36a and a lower tubular portion (cylindrical portion) 36b.
在下側板狀部36a固定有下側磁鐵35。下側板狀部36a例如為在徑向上延伸的圓板狀。如圖2所示,下側板狀部36a嵌合於下側轉子嵌合部25。 The lower magnet 35 is fixed to the lower plate portion 36a. The lower side plate portion 36a is, for example, a disk shape extending in the radial direction. As shown in FIG. 2, the lower side plate-shaped part 36a is fitted in the lower side rotor fitting part 25.
下側筒狀部36b從下側板狀部36a沿軸向延伸。下側筒狀部36b例如從下側板狀部36a的下表面向下側延伸。在下側筒狀部36b的內側嵌合有下側轉子嵌合部25。即,在下側筒狀部36b的內側嵌合有軸20。 The lower side tubular portion 36b extends in the axial direction from the lower side plate portion 36a. The lower side cylindrical portion 36b extends downward from the lower surface of the lower side plate portion 36a, for example. The lower rotor fitting portion 25 is fitted to the inner side of the lower tubular portion 36b. That is, the shaft 20 is fitted inside the lower tubular portion 36b.
因此,能夠使下側轉子32的嵌合於軸20的部分的軸向尺寸只增大下側筒狀部36b的軸向尺寸的量。由此,能夠抑制下側轉子32相對於軸20被傾斜固定。因此,能夠易在周向上使下側磁鐵35與定子40在軸向上的距離均等,從而能夠在周向上大致均等地獲得利用對下側轉子32施加的磁力而產生的旋轉轉矩。 Therefore, the axial dimension of the portion of the lower rotor 32 fitted to the shaft 20 can be increased by only the axial dimension of the lower cylindrical portion 36b. Thereby, it can suppress that the lower side rotor 32 is inclined and fixed with respect to the shaft 20. Therefore, the distance between the lower magnet 35 and the stator 40 in the axial direction can be easily equalized in the circumferential direction, and the rotational torque generated by the magnetic force applied to the lower rotor 32 can be obtained substantially uniformly in the circumferential direction.
並且,由於能夠抑制下側轉子32相對於軸20傾斜,因此易將下側磁鐵35整體靠近定子40配置。由此,能夠增大利用對下側轉子32施加的磁力而產生的旋轉轉矩。並且,能夠使馬達10的軸向尺寸小型化。 Further, since it is possible to suppress the lower rotor 32 from being inclined with respect to the shaft 20, it is easy to arrange the lower magnet 35 as a whole as close to the stator 40. Thereby, the rotational torque generated by the magnetic force applied to the lower rotor 32 can be increased. Further, the axial size of the motor 10 can be reduced.
在下側轉子主體36設置有下側轉子孔部(轉子孔部)36c。即,在下側轉子32設置有下側轉子孔部36c。下側轉子孔部36c為供軸20穿過的孔。下側轉子孔部36c沿軸向貫通下側轉子主體36。下側轉子孔部36c的內周面的一部分為下側筒狀部36b的內周面。 A lower rotor hole portion (rotor hole portion) 36c is provided in the lower rotor main body 36. That is, the lower rotor 32 is provided with the lower rotor hole portion 36c. The lower rotor hole portion 36c is a hole through which the shaft 20 passes. The lower rotor hole portion 36c penetrates the lower rotor main body 36 in the axial direction. A part of the inner circumferential surface of the lower rotor hole portion 36c is an inner circumferential surface of the lower cylindrical portion 36b.
下側磁鐵35固定於下側板狀部36a的上表面。下側板狀部36a的上表面為下側轉子上表面36e。如圖5所示,下側磁鐵35具有多個下側磁鐵35N和多個下側磁鐵35S。 The lower magnet 35 is fixed to the upper surface of the lower side plate portion 36a. The upper surface of the lower side plate portion 36a is the lower rotor upper surface 36e. As shown in FIG. 5, the lower magnet 35 has a plurality of lower magnets 35N and a plurality of lower magnets 35S.
下側磁鐵35N被磁化成N極。下側磁鐵35S被磁化成S極。多個下側磁鐵35N與多個下側磁鐵35S沿周向交替配置。由此,關於下側磁鐵35的磁極,N極與S極沿周向交替設置。 The lower magnet 35N is magnetized to an N pole. The lower magnet 35S is magnetized to the S pole. The plurality of lower magnets 35N and the plurality of lower magnets 35S are alternately arranged in the circumferential direction. Thereby, with respect to the magnetic pole of the lower magnet 35, the N pole and the S pole are alternately arranged in the circumferential direction.
如圖1所示,下側磁鐵35N與上側磁鐵33S在軸向上對置。下側磁鐵35S與上側磁鐵33N在軸向上對置。由此,上側磁鐵33與下側磁鐵35以相互不同的極在軸向上對置。 As shown in FIG. 1, the lower magnet 35N and the upper magnet 33S face each other in the axial direction. The lower magnet 35S and the upper magnet 33N face each other in the axial direction. Thereby, the upper magnet 33 and the lower magnet 35 face each other in the axial direction with different poles.
如圖4及圖5所示,上側磁鐵33N、33S的周向兩側的外形線以及下側磁鐵35N、35S的周向兩側的外形線在俯視時與穿過中心軸線J的徑向線交叉。換言之,將上側磁鐵33N、33S的周向兩側的外形線以及下側磁鐵35N、35S的周向兩側的外形線延長的線與中心軸線J不交叉。即,對上側磁鐵33N、33S以及下側磁鐵35N、35S施加扭斜。因此,能夠降低馬達10的轉矩波動以及齒槽轉矩。 As shown in FIG. 4 and FIG. 5, the outline lines on both sides in the circumferential direction of the upper magnets 33N and 33S and the outline lines on the circumferential sides of the lower magnets 35N and 35S are in a plan view and a radial line passing through the center axis J. cross. In other words, the line extending in the circumferential direction on both sides of the upper magnets 33N and 33S and the line extending on both sides in the circumferential direction of the lower magnets 35N and 35S do not intersect the central axis J. That is, the upper magnets 33N and 33S and the lower magnets 35N and 35S are skewed. Therefore, the torque ripple of the motor 10 and the cogging torque can be reduced.
如圖4所示,上側轉子31具有上側轉子基準位置(基準位置)BP1。如圖5所示,下側轉子32具有下側轉子基準位置(基準位置)BP2。在沿軸向將上側轉子31的N極的周向中心與下側轉子32的S極的周向中心重疊時,上側轉子基準位置BP1與下側轉子基準位置BP2成為彼此周向的位置相同的基準位置。 As shown in FIG. 4, the upper rotor 31 has an upper rotor reference position (reference position) BP1. As shown in FIG. 5, the lower rotor 32 has a lower rotor reference position (reference position) BP2. When the circumferential center of the N pole of the upper rotor 31 and the circumferential center of the S pole of the lower rotor 32 are overlapped in the axial direction, the upper rotor reference position BP1 and the lower rotor reference position BP2 are in the same circumferential position. Base position.
另外,所謂的上側轉子31的N極的周向中心例如 是上側磁鐵33N的徑向外側的端部的周向中心。所謂的下側轉子32的S極的周向中心例如是下側磁鐵35S的徑向外側的端部的周向中心。 In addition, the circumferential center of the N pole of the upper rotor 31 is, for example, It is the circumferential center of the radially outer end of the upper magnet 33N. The circumferential center of the S pole of the lower rotor 32 is, for example, the circumferential center of the radially outer end portion of the lower magnet 35S.
如圖4所示,上側轉子基準位置BP1是上側磁鐵33N的徑向外側的端部的周向中心。即,上側轉子基準位置BP1是上側磁鐵33的磁極的徑向外側的端部的周向中心。 As shown in FIG. 4, the upper rotor reference position BP1 is the circumferential center of the radially outer end portion of the upper magnet 33N. In other words, the upper rotor reference position BP1 is the circumferential center of the radially outer end portion of the magnetic pole of the upper magnet 33.
如圖5所示,下側轉子基準位置BP2是下側磁鐵35S的徑向外側的端部的周向中心。即,下側轉子基準位置BP2是下側磁鐵35的磁極的徑向外側的端部的周向中心。 As shown in FIG. 5, the lower rotor reference position BP2 is the circumferential center of the radially outer end portion of the lower magnet 35S. In other words, the lower rotor reference position BP2 is the circumferential center of the radially outer end portion of the magnetic pole of the lower magnet 35.
如圖2所示,在軸20、上側轉子31以及下側轉子32設置有嵌合結構39,嵌合結構39決定軸20與上側轉子31在周向上的相對位置,且決定軸20與下側轉子32在周向上的相對位置。因此,能夠高精度且容易地在周向上相對於軸20對上側轉子31以及下側轉子32進行定位。由此,能夠獲得具有能夠高精度且容易地對為兩個轉子的上側轉子31以及下側轉子32在周向上的相對位置進行定位的結構的馬達10。 As shown in FIG. 2, a fitting structure 39 is provided in the shaft 20, the upper rotor 31, and the lower rotor 32. The fitting structure 39 determines the relative position of the shaft 20 and the upper rotor 31 in the circumferential direction, and determines the shaft 20 and the lower side. The relative position of the rotor 32 in the circumferential direction. Therefore, the upper rotor 31 and the lower rotor 32 can be positioned with respect to the shaft 20 in the circumferential direction with high precision and ease. Thereby, it is possible to obtain the motor 10 having a configuration capable of accurately positioning the relative positions of the upper rotor 31 and the lower rotor 32 of the two rotors in the circumferential direction with high precision.
嵌合結構39包括上側嵌合結構37和下側嵌合結構38。上側嵌合結構37設置於軸20和上側轉子31。下側嵌合結構38設置於軸20和下側轉子32。 The fitting structure 39 includes an upper side fitting structure 37 and a lower side fitting structure 38. The upper fitting structure 37 is provided to the shaft 20 and the upper rotor 31. The lower side fitting structure 38 is provided to the shaft 20 and the lower side rotor 32.
上側嵌合結構37在周向上相對於軸20對上側轉子31進行定位。上側嵌合結構37具有上軸側鍵槽部(軸側鍵槽部)21a、上轉子側鍵槽部(轉子側鍵槽部)34d以及鍵部件60。 The upper fitting structure 37 positions the upper rotor 31 with respect to the shaft 20 in the circumferential direction. The upper fitting structure 37 has an upper shaft side key groove portion (shaft side key groove portion) 21a, an upper rotor side key groove portion (rotor side key groove portion) 34d, and a key member 60.
上軸側鍵槽部21a設置於軸20的外周面。更詳細地說,上軸側鍵槽部21a設置於上側轉子嵌合部21的外周面。上軸側鍵槽部21a從上側轉子嵌合部21的外周面向徑向內側凹入。上軸側鍵槽部21a沿軸向延伸。上軸側鍵槽部21a朝向軸20的上端面在軸向上方開口。如圖2及圖3所示,上軸側鍵槽部21a的形狀例如是大致長方體形狀。 The upper shaft side key groove portion 21a is provided on the outer circumferential surface of the shaft 20. More specifically, the upper shaft side key groove portion 21 a is provided on the outer circumferential surface of the upper side rotor fitting portion 21 . The upper shaft side key groove portion 21a is recessed radially inward from the outer circumferential surface of the upper rotor fitting portion 21. The upper shaft side key groove portion 21a extends in the axial direction. The upper shaft side key groove portion 21a opens upward in the axial direction toward the upper end surface of the shaft 20. As shown in FIGS. 2 and 3, the shape of the upper-axis side key groove portion 21a is, for example, a substantially rectangular parallelepiped shape.
如圖2所示,上轉子側鍵槽部34d設置於上側轉子孔部34c的內周面。上轉子側鍵槽部34d從上側轉子孔部34c的內周面向徑向外側凹入。上轉子側鍵槽部34d沿軸向延伸。上轉子側鍵槽部34d朝向上側轉子主體34的下端面在軸向下方開口。更詳細地說,上轉子側鍵槽部34d朝向上側筒狀部34b的下端面在軸向下方開口。如圖2及圖4所示,上轉子側鍵槽部34d的形狀為大致長方體形狀。 As shown in FIG. 2, the upper rotor side key groove portion 34d is provided on the inner circumferential surface of the upper rotor hole portion 34c. The upper rotor side key groove portion 34d is recessed radially outward from the inner circumferential surface of the upper rotor hole portion 34c. The upper rotor side key groove portion 34d extends in the axial direction. The upper rotor side key groove portion 34d opens downward in the axial direction toward the lower end surface of the upper rotor main body 34. More specifically, the upper rotor side key groove portion 34d opens downward in the axial direction toward the lower end surface of the upper side cylindrical portion 34b. As shown in FIGS. 2 and 4, the upper rotor side key groove portion 34d has a substantially rectangular parallelepiped shape.
如圖2所示,鍵部件60嵌合於上軸側鍵槽部21a和上轉子側鍵槽部34d。即,鍵部件60在徑向上位於上軸側鍵槽部21a與上轉子側鍵槽部34d之間。由此,上側轉子31在周向上相對於軸20被定位,並被固定於軸20。也可以作為上側嵌合結構37的一部分,對軸20和上側轉子31分別設置鍵槽部。因此,軸20以及上側轉子31的加工變得容易,易於製作上側嵌合結構37。鍵部件60的形狀例如是長方體形狀。 As shown in Fig. 2, the key member 60 is fitted to the upper shaft side key groove portion 21a and the upper rotor side key groove portion 34d. That is, the key member 60 is located between the upper shaft side key groove portion 21a and the upper rotor side key groove portion 34d in the radial direction. Thereby, the upper rotor 31 is positioned in the circumferential direction with respect to the shaft 20 and is fixed to the shaft 20. A key groove portion may be provided to each of the shaft 20 and the upper rotor 31 as a part of the upper fitting structure 37. Therefore, the processing of the shaft 20 and the upper rotor 31 is facilitated, and the upper fitting structure 37 can be easily manufactured. The shape of the key member 60 is, for example, a rectangular parallelepiped shape.
下側嵌合結構38在周向上相對於軸20對下側轉子32進行定位。下側嵌合結構38具有下軸側鍵槽部(軸側鍵槽部)25a、下轉子側鍵槽部(轉子側鍵槽部)36d以及鍵部件 61。 The lower side fitting structure 38 positions the lower side rotor 32 with respect to the shaft 20 in the circumferential direction. The lower fitting structure 38 has a lower shaft side key groove portion (shaft side key groove portion) 25a, a lower rotor side key groove portion (rotor side key groove portion) 36d, and a key member. 61.
下軸側鍵槽部25a設置於軸20的外周面,更詳細地說,下軸側鍵槽部25a設置於下側轉子嵌合部25的外周面。下軸側鍵槽部25a從下側轉子嵌合部25的外周面向徑向內側凹入。下軸側鍵槽部25a沿軸向延伸。下軸側鍵槽部25a朝向下側轉子嵌合部25的下端面在軸向下方開口。如圖2及圖3所示,下軸側鍵槽部25a的形狀例如是大致長方體形狀。 The lower shaft side key groove portion 25a is provided on the outer circumferential surface of the shaft 20, and more specifically, the lower shaft side key groove portion 25a is provided on the outer circumferential surface of the lower side rotor fitting portion 25. The lower shaft side key groove portion 25a is recessed radially inward from the outer circumferential surface of the lower rotor fitting portion 25. The lower shaft side key groove portion 25a extends in the axial direction. The lower shaft side key groove portion 25a opens downward in the axial direction toward the lower end surface of the lower side rotor fitting portion 25. As shown in FIGS. 2 and 3, the shape of the lower-axis side key groove portion 25a is, for example, a substantially rectangular parallelepiped shape.
如圖2所示,下轉子側鍵槽部36d設置於下側轉子孔部36c的內周面。下轉子側鍵槽部36d從下側轉子孔部36c的內周面向徑向外側凹入。下轉子側鍵槽部36d沿軸向延伸。下轉子側鍵槽部36d沿軸向貫通下側轉子主體36。如圖2及圖5所示,下轉子側鍵槽部36d的形狀是大致長方體形狀。 As shown in FIG. 2, the lower rotor side key groove portion 36d is provided on the inner circumferential surface of the lower rotor hole portion 36c. The lower rotor side key groove portion 36d is recessed radially outward from the inner circumferential surface of the lower rotor hole portion 36c. The lower rotor side key groove portion 36d extends in the axial direction. The lower rotor side key groove portion 36d penetrates the lower rotor main body 36 in the axial direction. As shown in FIGS. 2 and 5, the shape of the lower rotor side key groove portion 36d is a substantially rectangular parallelepiped shape.
如圖2所示,鍵部件61嵌合於下軸側鍵槽部25a和下轉子側鍵槽部36d。即,鍵部件61在徑向上位於下軸側鍵槽部25a與下轉子側鍵槽部36d之間。由此,下側轉子32在周向上相對於軸20被定位,並被固定於軸20。也可以作為下側嵌合結構38的一部分,對軸20和下側轉子32分別設置鍵槽部。因此,軸20以及下側轉子32的加工變得容易,易於製作下側嵌合結構38。鍵部件61的形狀例如是長方體形狀。 As shown in Fig. 2, the key member 61 is fitted to the lower shaft side key groove portion 25a and the lower rotor side key groove portion 36d. That is, the key member 61 is located between the lower-axis side key groove portion 25a and the lower rotor-side key groove portion 36d in the radial direction. Thereby, the lower rotor 32 is positioned in the circumferential direction with respect to the shaft 20 and is fixed to the shaft 20. A key groove portion may be provided to each of the shaft 20 and the lower rotor 32 as a part of the lower fitting structure 38. Therefore, the processing of the shaft 20 and the lower rotor 32 becomes easy, and the lower fitting structure 38 can be easily manufactured. The shape of the key member 61 is, for example, a rectangular parallelepiped shape.
如圖4所示,為上轉子側鍵槽部34d的周向中心的上側周向中心P1在周向上設置在與上側轉子基準位置BP1相同的位置。即,上側周向中心P1在沿軸向觀察時位於穿 過上側轉子基準位置BP1的第一徑向線SL1上。 As shown in FIG. 4, the upper circumferential center P1 which is the circumferential center of the upper rotor side key groove portion 34d is provided at the same position as the upper rotor reference position BP1 in the circumferential direction. That is, the upper circumferential center P1 is worn when viewed in the axial direction. Passing over the first radial line SL1 of the upper rotor reference position BP1.
上側轉子基準位置BP1為上側磁鐵33N的徑向外側的端部的周向中心。因此,能夠相對於上側磁鐵33N的周向中心對上轉子側鍵槽部34d的周向中心進行定位。由此,易於決定設置上轉子側鍵槽部34d的位置。 The upper rotor reference position BP1 is the circumferential center of the radially outer end portion of the upper magnet 33N. Therefore, the circumferential center of the upper rotor side key groove portion 34d can be positioned with respect to the circumferential center of the upper magnet 33N. Thereby, it is easy to determine the position at which the upper rotor side key groove portion 34d is provided.
如圖5所示,為下轉子側鍵槽部36d的周向中心的下側周向中心P2在周向上設置在與下側轉子基準位置BP2不同的位置。即,下側周向中心P2在沿軸向觀察時位於與穿過下側轉子基準位置BP2的第二徑向線SL2不同的第三徑向線SL3上。 As shown in FIG. 5, the lower circumferential center P2 which is the circumferential center of the lower rotor side key groove portion 36d is provided at a position different from the lower rotor reference position BP2 in the circumferential direction. That is, the lower circumferential center P2 is located on the third radial line SL3 different from the second radial line SL2 passing through the lower rotor reference position BP2 when viewed in the axial direction.
下側轉子基準位置BP2為下側磁鐵35S的徑向外側的端部的周向中心。因此,能夠相對於下側磁鐵35S的周向中心對下轉子側鍵槽部36d的周向中心進行定位。由此,易於決定設置下轉子側鍵槽部36d的位置。 The lower rotor reference position BP2 is the circumferential center of the radially outer end portion of the lower magnet 35S. Therefore, the circumferential center of the lower rotor side key groove portion 36d can be positioned with respect to the circumferential center of the lower magnet 35S. Thereby, it is easy to determine the position at which the lower rotor side key groove portion 36d is provided.
如圖3所示,上軸側鍵槽部21a與下軸側鍵槽部25a在周向上設置在彼此相同的位置。由此,在上側磁鐵33N的周向中心與下側磁鐵35S的周向中心在周向上錯開的狀態下,上側轉子31以及下側轉子32固定於軸20。 As shown in FIG. 3, the upper-axis side key groove portion 21a and the lower-axis side key groove portion 25a are disposed at the same position in the circumferential direction. Thereby, the upper rotor 31 and the lower rotor 32 are fixed to the shaft 20 in a state where the circumferential center of the upper magnet 33N and the circumferential center of the lower magnet 35S are shifted in the circumferential direction.
因此,在軸向上對置的上側磁鐵33N與下側磁鐵35S之間、以及在軸向上對置的上側磁鐵33S與下側磁鐵35N之間產生的磁場相對於軸向傾斜。即,對在上側轉子31與下側轉子32之間產生的磁場實施扭斜。由此,根據本實施方式,能夠降低馬達10的轉矩波動以及齒槽轉矩。 Therefore, the magnetic field generated between the upper magnet 33N and the lower magnet 35S that face each other in the axial direction and between the upper magnet 33S and the lower magnet 35N that face each other in the axial direction are inclined with respect to the axial direction. That is, the magnetic field generated between the upper rotor 31 and the lower rotor 32 is skewed. Thus, according to the present embodiment, the torque ripple and the cogging torque of the motor 10 can be reduced.
在以下說明中,存在如下情況:將對在上側轉子 31與下側轉子32之間產生的磁場實施扭斜只表達為對上側轉子31以及下側轉子32實施扭斜。 In the following description, there is a case where the pair of rotors on the upper side will be present. The skewing of the magnetic field generated between the 31 and the lower rotor 32 is only expressed as skewing the upper rotor 31 and the lower rotor 32.
另外,在本說明書中,所謂的某兩個對象在周向上設置在相同的位置包括沿軸向觀察時某兩個對象彼此在徑向上重疊。並且,在本說明書中,所謂的某兩個對象在周向上設置在不同的位置包括沿軸向觀察時某兩個對象彼此在徑向上不重疊。 Further, in the present specification, the so-called two objects are disposed at the same position in the circumferential direction including the two objects overlapping each other in the radial direction when viewed in the axial direction. Further, in the present specification, the so-called two objects are disposed at different positions in the circumferential direction including that two objects do not overlap each other in the radial direction when viewed in the axial direction.
上側磁鐵33N的周向中心與下側磁鐵35S的周向中心在周向上只錯開圖5所示的扭斜角度θ。扭斜角度θ是第二徑向線SL2與第三徑向線SL3周向之間的角度。在上側轉子31以及下側轉子32固定於軸20的狀態下,沿軸向觀察時,第一徑向線SL1與第三徑向線SL3互相重疊。即,扭斜角度θ也是第一徑向線SL1與第二徑向線SL2周向之間的角度。扭斜角度θ例如為3度以上6度以下。 The circumferential center of the upper magnet 33N and the circumferential center of the lower magnet 35S are shifted only in the circumferential direction by the skew angle θ shown in FIG. 5 . The skew angle θ is an angle between the second radial line SL2 and the circumferential direction of the third radial line SL3. In a state where the upper rotor 31 and the lower rotor 32 are fixed to the shaft 20, the first radial line SL1 and the third radial line SL3 overlap each other when viewed in the axial direction. That is, the skew angle θ is also an angle between the first radial line SL1 and the circumferential direction of the second radial line SL2. The skew angle θ is, for example, 3 degrees or more and 6 degrees or less.
對上側轉子31以及下側轉子32實施扭斜而引起的轉矩波動以及齒槽轉矩的降低效果根據扭斜角度θ的大小而大不相同。並且,存在如下顧慮:若扭斜角度θ偏離設計值,則在上側轉子31與下側轉子32之間產生的磁通在周向上變得不均等,在上側轉子31以及下側轉子32產生的振動以及噪音變大。 The torque ripple caused by the skew of the upper rotor 31 and the lower rotor 32 and the effect of reducing the cogging torque are greatly different depending on the magnitude of the skew angle θ. Further, when the skew angle θ is deviated from the design value, the magnetic flux generated between the upper rotor 31 and the lower rotor 32 becomes uneven in the circumferential direction, and is generated in the upper rotor 31 and the lower rotor 32. Vibration and noise increase.
對此,優選實施方式能夠通過上側嵌合結構37以及下側嵌合結構38高精度對上側轉子31以及下側轉子32的周向的相對位置進行定位。因此,能夠提高扭斜角度θ的精度。由此,優選實施方式易有效地降低轉矩波動以及齒 槽轉矩,且能夠抑制在上側轉子31以及下側轉子32產生的振動以及噪音變大。 On the other hand, in the preferred embodiment, the relative positions of the upper rotor 31 and the lower rotor 32 in the circumferential direction can be accurately positioned by the upper fitting structure 37 and the lower fitting structure 38. Therefore, the accuracy of the skew angle θ can be improved. Thus, the preferred embodiment is effective in reducing torque ripple and teeth The groove torque and the vibration and noise generated in the upper rotor 31 and the lower rotor 32 can be suppressed from increasing.
另外,在優選實施方式中,也能夠採用以下結構。在以下說明中,對與上述說明相同的結構,存在通過適當地標注同一符號等而省略說明的情況。 Further, in the preferred embodiment, the following structure can also be employed. In the following description, the same configurations as those described above are omitted by appropriately designating the same reference numerals and the like.
下側周向中心P2也可以在周向上設置在與下側轉子基準位置BP2相同的位置。即,下側周向中心P2也可以在沿軸向觀察時位於第二徑向線SL2上。根據該結構,扭斜角度θ變為0度。即,不對上側轉子31以及下側轉子32實施扭斜。根據該結構,能夠增大馬達10的旋轉轉矩。並且,由於根據上側嵌合結構37以及下側嵌合結構38,能夠提高扭斜角度θ的精度,因此易獲得所期望的旋轉轉矩。 The lower circumferential center P2 may be provided at the same position as the lower rotor reference position BP2 in the circumferential direction. That is, the lower circumferential center P2 may be located on the second radial line SL2 when viewed in the axial direction. According to this configuration, the skew angle θ becomes 0 degrees. That is, the upper rotor 31 and the lower rotor 32 are not skewed. According to this configuration, the rotational torque of the motor 10 can be increased. Further, since the accuracy of the skew angle θ can be improved by the upper fitting structure 37 and the lower fitting structure 38, it is easy to obtain a desired rotational torque.
並且,例如像圖6的結構那樣,通過將上軸側鍵槽部21a與下軸側鍵槽部25a在周向上的位置錯開,也可以對上側轉子31以及下側轉子32實施扭斜。圖6是示出為優選實施方式的其他例子的軸120的側視圖(YZ面圖)。如圖6所示,軸120具有下側轉子嵌合部(嵌合部)125。 Further, for example, as shown in the configuration of FIG. 6, the upper rotor 31 and the lower rotor 32 can be skewed by shifting the upper shaft side key groove portion 21a and the lower shaft side key groove portion 25a in the circumferential direction. Fig. 6 is a side view (YZ plan view) showing the shaft 120 as another example of the preferred embodiment. As shown in FIG. 6, the shaft 120 has a lower side rotor fitting portion (fitting portion) 125.
下側轉子嵌合部125為嵌合有下側轉子32的嵌合部。在下側轉子嵌合部125的外周面設置有下軸側鍵槽部(軸側鍵槽部)125a。上軸側鍵槽部21a與下軸側鍵槽部125a在周向上設置在相互不同的位置。軸120的其他結構與圖1至圖3所示的軸20的結構相同。 The lower rotor fitting portion 125 is a fitting portion to which the lower rotor 32 is fitted. A lower shaft side key groove portion (shaft side key groove portion) 125a is provided on the outer circumferential surface of the lower rotor fitting portion 125. The upper shaft side key groove portion 21a and the lower shaft side key groove portion 125a are provided at positions different from each other in the circumferential direction. The other structure of the shaft 120 is the same as that of the shaft 20 shown in Figs.
在該結構中,上側周向中心P1在周向上設置在與上側轉子基準位置BP1相同的位置。下側周向中心P2在周向 上設置在與下側轉子基準位置BP2相同的位置。由此,能夠對上側轉子31以及下側轉子32實施扭斜。在該結構中,扭斜角度為上軸側鍵槽部21a的周向中心與下軸側鍵槽部125a的周向中心在周向上的錯開角度。 In this configuration, the upper circumferential center P1 is provided at the same position as the upper rotor reference position BP1 in the circumferential direction. The lower circumferential center P2 is in the circumferential direction The upper portion is disposed at the same position as the lower rotor reference position BP2. Thereby, the upper rotor 31 and the lower rotor 32 can be skewed. In this configuration, the skew angle is a shift angle of the circumferential center of the upper-axis side key groove portion 21a and the circumferential center of the lower-axis side key groove portion 125a in the circumferential direction.
根據該結構,對上側轉子31以及下側轉子32實施扭斜,並且能夠使相對於磁極的上轉子側鍵槽部34d的周向位置與相對於磁極的下轉子側鍵槽部36d的周向位置相同。由此,能夠分別相對於磁鐵對上轉子側鍵槽部34d與下轉子側鍵槽部36d進行相同地定位,因此變得簡便。 According to this configuration, the upper rotor 31 and the lower rotor 32 are skewed, and the circumferential position of the upper rotor side key groove portion 34d with respect to the magnetic pole can be made the same as the circumferential position of the lower rotor side key groove portion 36d with respect to the magnetic pole. . Thereby, the upper rotor side key groove portion 34d and the lower rotor side key groove portion 36d can be positioned in the same manner with respect to the magnet, which is easy.
並且,能夠採用上側轉子31和下側轉子32中的至少一方具有筒狀部的結構。即,也可以僅是上側筒狀部34b和下側筒狀部36b中的一方被設置。 Further, at least one of the upper rotor 31 and the lower rotor 32 may have a tubular portion. In other words, only one of the upper tubular portion 34b and the lower tubular portion 36b may be provided.
並且,能夠採用最大外徑部24的軸向的一側的面與上側轉子31和下側轉子32中的任意一方的最大外徑部24側(+Z側)的面接觸的結構。即,可以是最大外徑部24的上側的面與上側轉子31的下側的面接觸的結構。 In addition, the one surface in the axial direction of the largest outer diameter portion 24 can be in contact with the surface of the maximum outer diameter portion 24 side (+Z side) of either one of the upper rotor 31 and the lower rotor 32. In other words, the upper surface of the maximum outer diameter portion 24 may be in contact with the lower surface of the upper rotor 31.
並且,上轉子側鍵槽部34d以及下轉子側鍵槽部36d也可以設置多個。並且,在本實施方式中,上軸側鍵槽部21a以及下軸側鍵槽部25a也可以設置多個。根據該結構,例如,通過變更嵌合有鍵部件60、61的鍵槽部,能夠變更上側轉子31與下側轉子32在周向上的錯開角度、即變更扭斜角度θ。 Further, a plurality of upper rotor side key groove portions 34d and lower rotor side key groove portions 36d may be provided. Further, in the present embodiment, a plurality of the upper shaft side key groove portion 21a and the lower shaft side key groove portion 25a may be provided. According to this configuration, for example, by changing the key groove portion in which the key members 60 and 61 are fitted, it is possible to change the shift angle of the upper side rotor 31 and the lower side rotor 32 in the circumferential direction, that is, to change the skew angle θ.
並且,在沿軸向將上側磁鐵33N的周向中心與下側磁鐵35S的周向中心重疊時,若上側轉子基準位置BP1變 為與下側轉子基準位置BP2在周向上的位置相同,則上側轉子基準位置BP1可以是任意的位置。對於下側轉子基準位置BP2也是相同的。因此,轉子基準位置並不限於為磁極的徑向外側的端部的周向中心的情況。 When the circumferential center of the upper magnet 33N overlaps the circumferential center of the lower magnet 35S in the axial direction, the upper rotor reference position BP1 changes. The upper rotor reference position BP1 may be an arbitrary position in the same position as the lower rotor reference position BP2 in the circumferential direction. The same is true for the lower rotor reference position BP2. Therefore, the rotor reference position is not limited to the case of the circumferential center of the radially outer end portion of the magnetic pole.
並且,上側磁鐵33以及下側磁鐵35也可以是一體的部件。在這種情況下,例如,上側磁鐵33以及下側磁鐵35為圓環狀,沿周向N極與S極被交替磁化。 Further, the upper magnet 33 and the lower magnet 35 may be an integral member. In this case, for example, the upper magnet 33 and the lower magnet 35 have an annular shape, and the N pole and the S pole are alternately magnetized in the circumferential direction.
優選第二實施方式相對於第一實施方式,在嵌合結構具有凸部以及凹部來替代鍵槽部以及鍵部件這一點上不同。另外,對與第一實施方式相同的結構,存在通過適當地標注相同的符號等而省略說明的情況。 It is preferable that the second embodiment differs from the first embodiment in that the fitting structure has a convex portion and a concave portion instead of the key groove portion and the key member. In the same configuration as the first embodiment, the description will be omitted by appropriately arranging the same reference numerals and the like.
圖7是示出下側轉子232的剖視圖。圖7是從上側(+Z側)朝向下側(-Z側)觀察的圖。如圖7所示,下側轉子232具有下側轉子主體236和下側磁鐵35。下側轉子主體236具有下側板狀部36a、下側筒狀部36b以及凸部236d。 FIG. 7 is a cross-sectional view showing the lower rotor 232. Fig. 7 is a view as seen from the upper side (+Z side) toward the lower side (-Z side). As shown in FIG. 7, the lower rotor 232 has a lower rotor main body 236 and a lower side magnet 35. The lower rotor main body 236 has a lower side plate portion 36a, a lower side cylindrical portion 36b, and a convex portion 236d.
凸部236d設置於下側轉子孔部36c的內周面。凸部236d從下側轉子孔部36c的內周面向徑向內側凸起。即,凸部236d在徑向上凸起。因此,與凸部236d設置於軸20的外周面的情況相比,更易製作凸部236d。 The convex portion 236d is provided on the inner circumferential surface of the lower rotor hole portion 36c. The convex portion 236d is convex radially inward from the inner circumferential surface of the lower rotor hole portion 36c. That is, the convex portion 236d is convex in the radial direction. Therefore, the convex portion 236d is more easily produced than in the case where the convex portion 236d is provided on the outer circumferential surface of the shaft 20.
在軸20和下側轉子232設置在周向上相對於軸20對下側轉子232進行定位的下側嵌合結構238。下側嵌合結構238具有凸部236d和下軸側鍵槽部25a。下軸側鍵槽部25a為在徑向上凹入的凹部。凸部236d嵌合於下軸側鍵槽部25a。 The lower side rotor 232 is provided with a lower side fitting structure 238 that positions the lower side rotor 232 with respect to the shaft 20 in the circumferential direction. The lower side fitting structure 238 has a convex portion 236d and a lower shaft side key groove portion 25a. The lower shaft side key groove portion 25a is a concave portion that is recessed in the radial direction. The convex portion 236d is fitted to the lower shaft side key groove portion 25a.
由於下側嵌合結構238由凸部236d和下軸側鍵槽部25a構成,因此無需設置鍵部件61。由此,能夠減少馬達的零件數。因此,能夠降低馬達的組裝工時以及馬達的製造成本。 Since the lower fitting structure 238 is constituted by the convex portion 236d and the lower shaft side key groove portion 25a, it is not necessary to provide the key member 61. Thereby, the number of parts of the motor can be reduced. Therefore, the assembly man-hour of the motor and the manufacturing cost of the motor can be reduced.
為凸部236d的周向中心的凸部中心P3在周向上設置在與下側轉子基準位置BP2相同的位置。即,下側嵌合結構238的設置於下側轉子232的部分的周向中心在周向上設置在與下側轉子基準位置BP2相同的位置。凸部236d的形狀例如為長方體形狀。 The convex portion center P3 which is the circumferential center of the convex portion 236d is provided at the same position as the lower rotor reference position BP2 in the circumferential direction. In other words, the circumferential center of the portion of the lower fitting structure 238 provided on the lower rotor 232 is provided at the same position as the lower rotor reference position BP2 in the circumferential direction. The shape of the convex portion 236d is, for example, a rectangular parallelepiped shape.
雖然省略了圖示,但上側嵌合結構具有凸部和凹部。上側嵌合結構的凸部例如設置於上側轉子孔部34c的內周面。上側嵌合結構的凸部從上側轉子孔部34c的內周面向徑向外側凸起。因此,與凸部設置於軸20的外周面的情況相比,更易製作凸部。上側嵌合結構的凹部例如是圖2所示的上軸側鍵槽部21a。 Although the illustration is omitted, the upper side fitting structure has a convex portion and a concave portion. The convex portion of the upper fitting structure is provided, for example, on the inner circumferential surface of the upper rotor hole portion 34c. The convex portion of the upper fitting structure is convex outward from the inner circumferential surface of the upper rotor hole portion 34c. Therefore, it is easier to produce a convex portion than when the convex portion is provided on the outer circumferential surface of the shaft 20. The concave portion of the upper fitting structure is, for example, the upper shaft side key groove portion 21a shown in Fig. 2 .
上側嵌合結構的設置於上側轉子的部分、即凸部的周向中心在周向上設置在與上側轉子基準位置BP1相同的位置。並且,如第一實施方式所述的那樣,上軸側鍵槽部21a與下軸側鍵槽部25a在周向上設置在彼此相同的位置。即,上側嵌合結構的凹部與下側嵌合結構238的凹部在周向上設置在彼此相同的位置。由此,對兩個轉子不施加扭斜。因此,能夠增大馬達的旋轉轉矩。 The portion of the upper side fitting structure provided on the upper rotor, that is, the circumferential center of the convex portion is provided at the same position as the upper rotor reference position BP1 in the circumferential direction. Further, as described in the first embodiment, the upper-axis side key groove portion 21a and the lower-axis side key groove portion 25a are provided at the same position in the circumferential direction. That is, the concave portion of the upper side fitting structure and the concave portion of the lower side fitting structure 238 are disposed at the same position in the circumferential direction. Thereby, no skew is applied to the two rotors. Therefore, the rotational torque of the motor can be increased.
另外,在優選第二實施方式中,能夠採用以下結構。 Further, in the second preferred embodiment, the following configuration can be employed.
在本實施方式中,凹部可以設置在下側轉子孔部36c的內周面和軸20的外周面中的一方,凸部236d可以設置在下側轉子孔部36c的內周面和軸20的外周面中的另一方。即,凸部236d可以設置於軸20的外周面。在這種情況下,在下側轉子孔部36c的內周面例如設置圖5所示的下轉子側鍵槽部36d作為凹部。凸部236d嵌合於下轉子側鍵槽部36d。對於上側嵌合結構也是相同的。 In the present embodiment, the concave portion may be provided on one of the inner circumferential surface of the lower rotor hole portion 36c and the outer circumferential surface of the shaft 20, and the convex portion 236d may be provided on the inner circumferential surface of the lower rotor hole portion 36c and the outer circumferential surface of the shaft 20. The other party. That is, the convex portion 236d may be provided on the outer circumferential surface of the shaft 20. In this case, for example, the lower rotor side key groove portion 36d shown in FIG. 5 is provided as a concave portion on the inner circumferential surface of the lower rotor hole portion 36c. The convex portion 236d is fitted to the lower rotor side key groove portion 36d. The same is true for the upper side fitting structure.
並且,下側嵌合結構238的設置於下側轉子232的部分的周向中心在周向上也可以設置在與下側轉子232的下側轉子基準位置BP2不同的位置。根據該結構,由於對兩個轉子施加扭斜,因此能夠降低馬達的轉矩波動以及齒槽轉矩。 Further, the circumferential center of the portion of the lower fitting structure 238 provided on the lower rotor 232 may be provided at a position different from the lower rotor reference position BP2 of the lower rotor 232 in the circumferential direction. According to this configuration, since the two rotors are skewed, the torque ripple of the motor and the cogging torque can be reduced.
並且,軸20也可以是與圖6所示的軸120相同的結構。即,上側嵌合結構的凹部與下側嵌合結構238的凹部在周向上可以設置在相互不同的位置。在這種情況下,所謂的上側嵌合結構的凹部是圖6所示的上軸側鍵槽部21a。所謂的下側嵌合結構238的凹部是圖6所示的下軸側鍵槽部125a。根據該結構,由於對兩個轉子施加扭斜,因此能夠降低馬達的轉矩波動以及齒槽轉矩。 Further, the shaft 20 may have the same structure as the shaft 120 shown in FIG. 6. That is, the recessed portion of the upper side fitting structure and the recessed portion of the lower side fitting structure 238 may be disposed at positions different from each other in the circumferential direction. In this case, the recessed portion of the upper side fitting structure is the upper shaft side key groove portion 21a shown in Fig. 6 . The concave portion of the lower fitting structure 238 is the lower shaft side key groove portion 125a shown in Fig. 6 . According to this configuration, since the two rotors are skewed, the torque ripple of the motor and the cogging torque can be reduced.
並且,在優選第二實施方式中,上側嵌合結構和下側嵌合結構238中的一方也可以是利用圖2等所示的鍵槽部和鍵部件的嵌合結構。 Further, in the second preferred embodiment, one of the upper fitting structure and the lower fitting structure 238 may be a fitting structure using the key groove portion and the key member shown in FIG. 2 and the like.
另外,上述說明的第一實施方式以及第二實施方式的各結構在不相互矛盾的範圍內可以適當地組合。 Further, the respective configurations of the first embodiment and the second embodiment described above can be combined as appropriate within a range that does not contradict each other.
10‧‧‧馬達 10‧‧‧ motor
20‧‧‧軸 20‧‧‧Axis
21‧‧‧上側轉子嵌合部(嵌合部) 21‧‧‧Upper rotor fitting part (fitting part)
21a‧‧‧上軸側鍵槽部(軸側鍵槽部) 21a‧‧‧Upper shaft side keyway section (shaft side keyway section)
22‧‧‧上側軸承嵌合部(嵌合部) 22‧‧‧Upper bearing fitting part (fitting part)
23‧‧‧上側軸承支承部 23‧‧‧Upper bearing support
24‧‧‧最大外徑部 24‧‧‧Maximum OD
24a‧‧‧最大外徑部下表面 24a‧‧‧Maximum outer diameter lower surface
25‧‧‧下側轉子嵌合部(嵌合部) 25‧‧‧Bottom rotor fitting part (fitting part)
25a‧‧‧下軸側鍵槽部(軸側鍵槽部) 25a‧‧‧Bottom side keyway section (shaft side keyway section)
26‧‧‧防脫部件嵌合部(嵌合部) 26‧‧‧Removal-proof part fitting part (fitting part)
31‧‧‧上側轉子 31‧‧‧Upper rotor
32‧‧‧下側轉子 32‧‧‧lower rotor
33、33N、33S‧‧‧上側磁鐵 33, 33N, 33S‧‧‧ upper magnet
34‧‧‧上側轉子主體 34‧‧‧Upper rotor body
34a‧‧‧上側板狀部(板狀部) 34a‧‧‧Upper plate (board)
34b‧‧‧上側筒狀部(筒狀部) 34b‧‧‧Upper tubular part (cylindrical part)
34c‧‧‧上側轉子孔部(轉子孔部) 34c‧‧‧Upper rotor hole (rotor hole)
34d‧‧‧上轉子側鍵槽部(轉子側鍵槽部) 34d‧‧‧Upper rotor side keyway (rotor side keyway)
35、35N、35S‧‧‧下側磁鐵 35, 35N, 35S‧‧‧ lower magnet
36‧‧‧下側轉子主體 36‧‧‧Bottom rotor body
36a‧‧‧下側板狀部(板狀部) 36a‧‧‧Bottom plate (plate)
36b‧‧‧下側筒狀部(筒狀部) 36b‧‧‧Bottom cylindrical part (cylindrical part)
36c‧‧‧下側轉子孔部(轉子孔部) 36c‧‧‧Bottom rotor hole (rotor hole)
36d‧‧‧下轉子側鍵槽部(轉子側鍵槽部) 36d‧‧‧ Lower rotor side keyway (rotor side keyway)
36e‧‧‧下側轉子上表面 36e‧‧‧ Upper rotor upper surface
37‧‧‧上側嵌合結構 37‧‧‧Upside chimeric structure
38‧‧‧下側嵌合結構 38‧‧‧Bottom fitting structure
39‧‧‧嵌合結構 39‧‧‧Chimeric structure
40‧‧‧定子 40‧‧‧ Stator
41‧‧‧鐵芯 41‧‧‧ iron core
42‧‧‧線圈 42‧‧‧ coil
42a‧‧‧線圈引出線 42a‧‧‧Coil lead wire
43‧‧‧絕緣件 43‧‧‧Insulation
44‧‧‧上側軸承保持架 44‧‧‧Upper bearing cage
51‧‧‧上側軸承 51‧‧‧Upper bearing
60、61‧‧‧鍵部件 60, 61‧‧‧ key components
80‧‧‧防脫部件 80‧‧‧Removal parts
J‧‧‧中心軸線 J‧‧‧ central axis
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JP4543709B2 (en) * | 2004-03-09 | 2010-09-15 | 株式会社エクォス・リサーチ | Axial gap rotating electric machine |
JP4084351B2 (en) * | 2004-12-24 | 2008-04-30 | 株式会社日立製作所 | Motor-integrated internal gear pump and electronic equipment |
JP4725721B2 (en) * | 2005-01-24 | 2011-07-13 | 株式会社富士通ゼネラル | Axial air gap type electric motor |
JP2006288012A (en) * | 2005-03-31 | 2006-10-19 | Fujitsu General Ltd | Axial gap type motor |
JP4816879B2 (en) * | 2005-06-30 | 2011-11-16 | 株式会社富士通ゼネラル | Axial air gap type electric motor |
JP2007049787A (en) * | 2005-08-08 | 2007-02-22 | Toyota Motor Corp | Rotor for dynamo-electric machine and its manufacturing method |
CN201766472U (en) * | 2010-09-16 | 2011-03-16 | 桂林电器科学研究院 | Double-rotor printed direct current motor |
JP5635921B2 (en) * | 2011-01-26 | 2014-12-03 | 株式会社日立産機システム | Motor unit, rotating electric machine using the same, and rotating electric machine device |
KR101217223B1 (en) * | 2011-03-25 | 2012-12-31 | 주식회사 아모텍 | Stator Having Division Type Amorphous Cores and Axial Gap Type Electric Motor Using the Same |
KR101886155B1 (en) * | 2011-10-10 | 2018-08-08 | 삼성전자 주식회사 | Motror and rotor of a motor |
JP5972099B2 (en) * | 2012-08-09 | 2016-08-17 | 株式会社日立産機システム | Axial gap type rotating electrical machine |
CN202940709U (en) * | 2012-11-19 | 2013-05-15 | 腾达电动科技镇江有限公司 | Printed circuit board coreless disc type motor |
JPWO2014102950A1 (en) * | 2012-12-27 | 2017-01-12 | 株式会社日立製作所 | Rotating electric machine |
JP2014236592A (en) * | 2013-06-03 | 2014-12-15 | 株式会社ジェイテクト | Rotor for dynamo-electric machine and manufacturing method therefor |
-
2015
- 2015-04-28 JP JP2015091709A patent/JP6788958B2/en active Active
-
2016
- 2016-03-09 CN CN201610133161.7A patent/CN106100266A/en active Pending
- 2016-03-25 TW TW105109473A patent/TWI594548B/en active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI676339B (en) * | 2018-03-20 | 2019-11-01 | 元山科技工業股份有限公司 | electric motor |
Also Published As
Publication number | Publication date |
---|---|
JP2016208796A (en) | 2016-12-08 |
CN106100266A (en) | 2016-11-09 |
TWI594548B (en) | 2017-08-01 |
JP6788958B2 (en) | 2020-11-25 |
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