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TW201608233A - Inspection device for optical film - Google Patents

Inspection device for optical film Download PDF

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Publication number
TW201608233A
TW201608233A TW104124414A TW104124414A TW201608233A TW 201608233 A TW201608233 A TW 201608233A TW 104124414 A TW104124414 A TW 104124414A TW 104124414 A TW104124414 A TW 104124414A TW 201608233 A TW201608233 A TW 201608233A
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film
imaging
optical film
sub
image
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TW104124414A
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Chinese (zh)
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李銀珪
嚴東桓
朴宰賢
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東友精細化工有限公司
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Abstract

The present invention relates to an inspection device for an optical film. The optical film inspection device of the present invention comprises: a light source, which irradiates light on one side of an optical film that is being conveyed; and a photographing device, which photographs the optical film. A light irradiation zone of the optical film that is irradiated by the light and a photographed zone of the optical film that is photographed have overlaping portions. As such, one single light source and a photographing device are still capable of observing each defect and obtains images photographed under various conditions. Thus, all sorts of defects can be easily inspected even without multiple light sources and imaging devices.

Description

光學薄膜檢查裝置Optical film inspection device

本發明是有關一種光學薄膜檢查裝置。The present invention relates to an optical film inspection apparatus.

圖像顯示裝置使用偏光器、TAC、相位差薄膜等各種光學薄膜。隨著圖像顯示裝置的進化,其所用的光學薄膜亦要求高品質。The image display device uses various optical films such as a polarizer, a TAC, and a retardation film. As image display devices have evolved, the optical films used have also required high quality.

然而,光學薄膜製造時,由於各種原因而產生瑕疵。包括例如於形成光學薄膜之樹脂組成物中混入異物的情況,於樹脂組成物之薄膜硬化時產生氣泡的情況,於多層構造薄膜形成時層間混入異物的情況,於薄膜表面產生刮痕的情況,於薄膜產生翹曲的情況等各種要因。However, when an optical film is manufactured, flaws are generated for various reasons. For example, when a foreign matter is mixed in the resin composition forming the optical film, bubbles may be generated when the film of the resin composition is cured, and when foreign matter is mixed between the layers when the multilayer structure film is formed, scratches may occur on the surface of the film. Various factors such as the warpage of the film.

由於如前述引發瑕疵的各種要因,產生各種形狀的缺陷。例如若插入有異物,或產生氣泡,光學薄膜會於該當處所產生凹凸的缺陷,產生刮痕時,則於薄膜表面產生直線狀的缺陷。Defects of various shapes are produced due to various factors that cause enthalpy as described above. For example, if a foreign matter is inserted or a bubble is generated, the optical film may have a defect of the unevenness at the place where it is generated, and when a scratch occurs, a linear defect occurs on the surface of the film.

於光學薄膜製造完成後,為了去除有該類缺陷產生的部分,備有檢測缺陷的步驟。作為檢測缺陷的方法之一,採用以攝影機器拍攝光學薄膜表面,並分析該圖像的方法。After the optical film is manufactured, in order to remove the portion having such defects, a step of detecting defects is provided. As one of methods for detecting defects, a method of photographing an optical film surface with a photographing machine and analyzing the image is employed.

然而,可容易觀測各種形狀的缺陷的攝像條件並不相同。因此,為了以高精度檢測各種形狀的缺陷,須設定各種攝像條件,因而須備有複數個光源及相機,故發生空間及經濟效益問題。However, the imaging conditions in which defects of various shapes can be easily observed are not the same. Therefore, in order to detect defects of various shapes with high precision, various imaging conditions must be set, and thus a plurality of light sources and cameras are required, so that space and economic efficiency problems occur.

於韓國註冊專利第1082699號公報,雖揭示有一種光學薄膜用檢查裝置,但該系統也具有需要複數個光源及相機的問題。 先行技術文獻 專利文獻Japanese Patent Publication No. 1082699 discloses an optical film inspection device, but the system also has a problem that a plurality of light sources and cameras are required. Advanced technical literature

[專利文獻1]韓國註冊專利第1082699號公報[Patent Document 1] Korean Registered Patent No. 1082699

發明所欲解決之問題Problem to be solved by the invention

本發明之目的在於提供一種光學薄膜檢查裝置,其不需要複數個光源及攝像裝置,即能以高精度檢測各種缺陷。SUMMARY OF THE INVENTION An object of the present invention is to provide an optical film inspection apparatus which can detect various defects with high precision without requiring a plurality of light sources and imaging devices.

本發明之目的在於提供一種光學薄膜檢查方法。 解決問題之技術手段It is an object of the present invention to provide an optical film inspection method. Technical means of solving problems

1.一種光學薄膜檢查裝置,備有:光源,其係從被移送薄膜之一側照射光;及攝像裝置,其拍攝前述薄膜;光所照射的前述薄膜之光照射區域及拍攝之前述薄膜之攝像區域的一部分重疊。An optical film inspection apparatus comprising: a light source that emits light from one side of a film to be transferred; and an image pickup device that images the film; a light irradiation region of the film that is irradiated with light; and the film that is imaged A part of the imaging area overlaps.

2.如前述項目1之光學薄膜檢查裝置,其中前述光源及攝像裝置係於前述薄膜之移送方向相互離隔。2. The optical film inspection apparatus according to item 1, wherein the light source and the image pickup device are spaced apart from each other in a transfer direction of the film.

3.如前述項目1之光學薄膜檢查裝置,其中前述光源之光照射方向與攝像裝置之攝像方向呈平行。3. The optical film inspection apparatus according to item 1, wherein the light irradiation direction of the light source is parallel to the imaging direction of the imaging device.

4.如前述項目1之光學薄膜檢查裝置,其中前述光源之光照射方向與攝像裝置之攝像方向不呈平行。4. The optical film inspection apparatus according to item 1, wherein the light irradiation direction of the light source is not parallel to the imaging direction of the image pickup apparatus.

5.如前述項目1之光學薄膜檢查裝置,其進一步備有:週期訊號產生部,前述攝像區域區分為因應薄膜之移送方向而具有不同照度範圍之2以上之子攝像區域,發出攝像週期訊號,以於每一前述子攝像區域,分別取得薄膜全體的圖像;及控制部,接收來自前述週期訊號產生部之攝像週期訊號,於每一攝像週期,對前述攝像裝置傳輸攝像訊號,從接收自前述攝像裝置之攝像圖像檢測缺陷。5. The optical film inspection apparatus according to Item 1, further comprising: a periodic signal generating unit that divides the sub-imaging regions having two or different illumination ranges corresponding to the transfer direction of the film, and emits an imaging period signal to Obtaining an image of the entire film in each of the sub-imaging regions; and a control unit receiving an imaging period signal from the periodic signal generating unit, and transmitting an imaging signal to the imaging device for each imaging period, receiving from the foregoing The captured image of the imaging device detects defects.

6.如前述項目5之光學薄膜檢查裝置,其中前述子攝像區域具有互為相同的寬度;前述週期訊號產生部在每當薄膜被移送前述子攝像區域的寬度份量時,發出攝像週期訊號。6. The optical film inspection apparatus according to item 5, wherein the sub-imaging regions have mutually the same width, and the periodic signal generating unit emits an imaging period signal every time the film is transferred to the width of the sub-imaging region.

7.如前述項目5之光學薄膜檢查裝置,其中前述控制部係將接收自各子攝像區域之攝像圖像,依每一子攝像區域別予以結合,藉此就每一子攝像區域取得薄膜全體圖像,根據此檢測缺陷。7. The optical film inspection apparatus according to Item 5, wherein the control unit combines the captured images received from the respective sub-imaging regions with each sub-imaging region, thereby obtaining a whole film map for each sub-imaging region. Like, detect defects based on this.

8.如前述項目1之光學薄膜檢查裝置,其中前述光照射區域包含光學薄膜之有效區域;前述光源係於前述有效區域,以薄膜之寬度方向具有同一照度之方式照射光的光源。8. The optical film inspection apparatus according to item 1, wherein the light irradiation region includes an effective region of the optical film, and the light source is a light source that emits light in the effective region and has the same illuminance in the width direction of the film.

9.如前述項目5之光學薄膜檢查裝置,其中前述缺陷為異物缺陷、凹凸缺陷、或刮痕缺陷。9. The optical film inspection apparatus according to item 5 above, wherein the aforementioned defect is a foreign matter defect, a concave-convex defect, or a scratch defect.

10.如前述項目9之光學薄膜檢查裝置,其中前述異物缺陷係與周邊正常區域之照度差為10灰階值以上的區域中,橫向、縱向的長度分別為30μm以上之黑色缺陷;凹凸缺陷係與周邊正常區域之照度差為10灰階值以上的區域中,橫向、縱向的長度分別為30mm以上之黑白缺陷;刮痕缺陷係與周邊正常區域之照度差為10灰階值以上的區域中,寬度30mm以上且長度為寬度3倍以上之缺陷。10. The optical film inspection apparatus according to the above item 9, wherein the difference in illuminance between the foreign matter defect and the peripheral normal region is 10 or more in the grayscale value, and the horizontal and vertical lengths are respectively black defects of 30 μm or more; In the region where the illuminance difference between the normal area and the surrounding normal area is 10 or more, the horizontal and vertical lengths are respectively black and white defects of 30 mm or more; the difference between the scratch defect and the surrounding normal area is 10 or more. A defect having a width of 30 mm or more and a length of 3 times or more.

11.一種光學薄膜檢查方法,其係從被移送薄膜之一側照射光,拍攝前述薄膜,檢測光學薄膜缺陷的方法;並使得光所照射的前述薄膜之光照射區域及拍攝之前述薄膜之攝像區域的一部分重疊。11. An optical film inspection method for irradiating light from one side of a film to be transferred, photographing the film, and detecting a defect of the optical film; and irradiating the light irradiation region of the film irradiated with light and the film of the film being photographed Part of the area overlaps.

12.如前述項目11之光學薄膜檢查方法,其中前述光源及攝像裝置配置為在前述薄膜之移送方向相互離隔。12. The optical film inspection method according to item 11, wherein the light source and the image pickup device are disposed to be spaced apart from each other in a direction in which the film is transferred.

13.如前述項目11之光學薄膜檢查方法,其中前述光源之光照射方向與攝像裝置之攝像方向配置為平行。13. The optical film inspection method according to item 11, wherein the light irradiation direction of the light source and the imaging direction of the image pickup device are arranged in parallel.

14.如前述項目11之光學薄膜檢查方法,其中前述光源之光照射方向與攝像裝置之攝像方向配置為非平行。14. The optical film inspection method according to item 11, wherein the light irradiation direction of the light source and the imaging direction of the image pickup device are arranged to be non-parallel.

15.     如前述項目11之光學薄膜檢查方法,其因應薄膜之移送方向,將前述攝像區域區分為具有不同照度範圍之2以上之子攝像區域,每當薄膜被移送前述子攝像區域的寬度份量時,拍攝薄膜,於每一子攝像區域,分別取得薄膜全體的圖像。15. The optical film inspection method according to item 11, wherein the image capturing area is divided into two or more sub-image areas having different illuminance ranges in response to a film transfer direction, and each time the film is transferred to the width of the sub-image area, The film was taken, and an image of the entire film was taken in each sub-image area.

16.     如前述項目11之光學薄膜檢查方法,其中將接收自各子攝像區域之攝像圖像,依每一子攝像區域別予以結合,藉此就每一子攝像區域取得薄膜全體圖像。 發明之效果16. The optical film inspection method according to item 11, wherein the image of the image received from each of the sub-image areas is combined for each sub-image area, thereby obtaining an image of the entire film for each sub-image area. Effect of invention

由於本發明之光學薄膜檢查裝置即使僅以1個光源及攝像裝置,容易觀測各個缺陷,且可取得以各種攝像條件拍攝的圖像,因此即便無複數個光源及攝像裝置,仍可容易檢測各種缺陷。According to the optical film inspection apparatus of the present invention, even if only one light source and an imaging device are used, it is easy to observe each defect and an image captured under various imaging conditions can be obtained. Therefore, even without a plurality of light sources and imaging devices, various types of light can be easily detected. defect.

用以實施發明之形態Form for implementing the invention

本發明是有關一種光學薄膜檢查裝置,其備有:光源,其係從被移送薄膜之一側照射光;及攝像裝置,其拍攝前述薄膜;光所照射的前述薄膜之光照射區域及拍攝之前述薄膜之攝像區域的一部分重疊;藉此僅以1個光源及攝像裝置,仍可容易觀測各個缺陷,且可獲得於各種攝像條件下拍攝的圖像,因此即便無複數個光源及攝像裝置,仍可容易檢測各種缺陷。The present invention relates to an optical film inspection apparatus comprising: a light source that emits light from one side of a film to be transferred; and an image pickup device that images the film; a light irradiation area of the film irradiated by light and a photographing A part of the imaging region of the film overlaps; thereby, it is possible to easily observe each defect with only one light source and an imaging device, and to obtain an image captured under various imaging conditions, so that even without a plurality of light sources and imaging devices, Various defects can still be easily detected.

以下詳細說明本發明。The invention is described in detail below.

本發明之光學薄膜檢查裝置備有光源及攝像裝置。於第1圖概略表示本發明一具體例之光學薄膜檢查裝置。The optical film inspection apparatus of the present invention is provided with a light source and an image pickup apparatus. An optical film inspection apparatus according to a specific example of the present invention is schematically shown in Fig. 1.

檢查對象之光學薄膜10為若是光學系且可執行檢查之薄膜,其種類並未特別限制。光學薄膜10之更具體例可舉出偏光器、透明保護薄膜、於前述偏光片之至少一面附著有保護薄膜之偏光板、相位差薄膜等,但不限定於該等例子。The optical film 10 to be inspected is a film which can be inspected if it is an optical system, and the kind thereof is not particularly limited. More specific examples of the optical film 10 include a polarizer, a transparent protective film, and a polarizing plate or a retardation film having a protective film adhered to at least one surface of the polarizing plate, but are not limited thereto.

光學薄膜10一般採輥對輥方法提供,但由於輥狀薄膜因保管、運送、處理等,很有可能產生輥之末端部拉伸等損傷,因此作為製品使用時,不使用寬度方向全體長度,切斷寬度方向末端一部分,使用剩餘部分亦可。The optical film 10 is generally provided by a roll-to-roll method. However, since the roll-shaped film is likely to be damaged by stretching at the end portion of the roll due to storage, transportation, handling, and the like, the entire length in the width direction is not used as a product. Cut off a part of the end in the width direction and use the remaining part.

所使用的前述剩餘部分可稱為光學薄膜10之有效區域。被切斷之末端部長度並未特別限定,亦可依所需之製品性能、製品之處理狀態等來適當選擇。The aforementioned remaining portion used may be referred to as an effective area of the optical film 10. The length of the end portion to be cut is not particularly limited, and may be appropriately selected depending on the desired product properties, the processing state of the product, and the like.

於本發明,光學薄膜10之後述光照射及攝像,對於光學薄膜10之全體區域或有效區域進行,或光照射區域及攝像區域包含有效區域均可。In the present invention, the optical film 10 may be subjected to light irradiation and imaging, and may be performed on the entire area or the effective area of the optical film 10, or the light irradiation area and the imaging area may include an effective area.

光源100係從被移送之薄膜10的一側,具體而言從對於前述薄膜10的面之一側,於薄膜10照射光。The light source 100 is irradiated with light on the film 10 from the side of the film 10 to be transferred, specifically, from the side of the surface of the film 10.

若可於薄膜10照射光,光照射角度並未特別限定。以下藉由具體例來說明於薄膜垂直照射光的情況,但不限定於該等情況。If the film 10 is irradiated with light, the light irradiation angle is not particularly limited. Hereinafter, the case where the film is vertically irradiated with light will be described by way of a specific example, but the present invention is not limited thereto.

若依據本發明一具體例,光源100亦可是於薄膜10之光照射區域110,以在薄膜10之寬度方向具有同一照度的方式照射光之光源100。如前述,光照射區域110亦可包含薄膜之有效區域,具體而言,僅對於光照射區域110中薄膜10之有效區域,以在寬度方向具有同一照射之方式照射光亦可,但不限定於此。According to an embodiment of the present invention, the light source 100 may be in the light irradiation region 110 of the film 10, and illuminate the light source 100 in such a manner as to have the same illuminance in the width direction of the film 10. As described above, the light irradiation region 110 may include an effective region of the film. Specifically, the light may be irradiated only in the effective region of the film 10 in the light irradiation region 110 so as to have the same irradiation in the width direction, but is not limited thereto. this.

本發明所謂同一照度,不僅包含完全同一照度,亦包含實質上同一照度。實質上同一照度係指檢查裝置無法辨識其差距的程度,換言之,可舉例照度偏差為±10%、±5%、±1%、±0.1%、±0.01%、±0.0001%、±0.00001%的情況,但不限定於該等情況因此,光源100之長邊或短邊具有薄膜寬度以上之長度,或者在正四角形之光源100的情況下,1邊以上具有薄膜寬度以上之長度亦可。該情況下,由於不產生薄膜寬度方向之照度差,因此容易與後述之子攝像區域區分。The same illuminance of the present invention includes not only the same illuminance but also substantially the same illuminance. In essence, the same illuminance refers to the extent to which the inspection device cannot recognize the difference. In other words, the illuminance deviation can be exemplified by ±10%, ±5%, ±1%, ±0.1%, ±0.01%, ±0.0001%, ±0.00001%. However, the present invention is not limited to such a case. Therefore, the long side or the short side of the light source 100 has a length equal to or greater than the film width, or in the case of the square light source 100, one side or more may have a length equal to or larger than the film width. In this case, since the illuminance difference in the film width direction does not occur, it is easy to distinguish from the sub-imaging region to be described later.

攝像裝置200拍攝薄膜10之面,與前述光源100同一側,或從薄膜10之另一側拍攝薄膜。The image pickup apparatus 200 photographs the surface of the film 10 on the same side as the light source 100 or photographs a film from the other side of the film 10.

同樣地,攝像裝置200亦是可拍攝薄膜10均可,攝像角度並未特別限定。以下藉由具體例來說明垂直拍攝薄膜10,但不限制於此。Similarly, the imaging device 200 can also be an image-capable film 10, and the imaging angle is not particularly limited. The vertical imaging film 10 will be described below by way of a specific example, but is not limited thereto.

於本發明,光所照射的前述薄膜10之光照射區域及拍攝之前述薄膜之攝像區域的一部分重疊。In the present invention, a portion of the light irradiation region of the film 10 irradiated with light and a portion of the image capturing region of the film to be imaged are overlapped.

使得區域重疊實現的方法並未特別限定,例如藉由光源100及攝像裝置200配置為在前述薄膜10之移送方向相互離隔來實現亦可。The method of realizing the overlapping of the regions is not particularly limited. For example, the light source 100 and the imaging device 200 may be disposed so as to be separated from each other in the transfer direction of the film 10.

第1圖係概略表示該具體例之本發明之光學薄膜檢查裝置之圖,第2圖係該光學薄膜檢查裝置之光源100及攝像裝置200之上視圖,如第1圖及第2圖所示,光源100及攝像裝置200係於薄膜之移送方向相互離隔,光所照射的前述薄膜之光照射區域110及拍攝之前述薄膜之攝像區域210的一部分重疊。1 is a view schematically showing an optical film inspection apparatus of the present invention in the specific example, and FIG. 2 is a top view of the light source 100 and the image pickup apparatus 200 of the optical film inspection apparatus, as shown in FIGS. 1 and 2; The light source 100 and the imaging device 200 are separated from each other in the transfer direction of the film, and the light irradiation region 110 of the film irradiated by the light and a part of the imaging region 210 of the film to be imaged are overlapped.

又,如第3圖及第4圖所示,亦可藉由調節光照射角度及攝像角度來實現。因此,以光照射方向與攝像方向不平行的方式來配置光源100及攝像裝置200亦可。第3圖係表示該一具體例之圖,如此,亦可配置為光照射方向與攝像方向不平行,且光照射區域110及攝像區域210之一部分重疊。Moreover, as shown in FIGS. 3 and 4, it can also be realized by adjusting the light irradiation angle and the imaging angle. Therefore, the light source 100 and the imaging device 200 may be arranged such that the light irradiation direction and the imaging direction are not parallel. 3 is a view showing the specific example. Therefore, the light irradiation direction and the imaging direction may not be parallel, and one of the light irradiation region 110 and the imaging region 210 may partially overlap.

無須贅述,亦可藉由調節光照射角度及攝像角度,如第4圖所示,於光照射方向與攝像方向呈平行的狀態下,使得光照射區域及拍攝之前述薄膜之攝像區域的一部分重疊。Needless to say, by adjusting the light irradiation angle and the imaging angle, as shown in FIG. 4, in a state where the light irradiation direction is parallel to the imaging direction, the light irradiation region and a part of the imaging region of the film to be photographed are overlapped. .

如此,藉由光所照射的前述薄膜10之光照射區域及拍攝之前述薄膜之攝像區域的一部分重疊,拍攝之薄膜10之攝像區域210會因應薄膜之移送方向產生照度差。In this manner, the light irradiation region of the film 10 irradiated with light and a portion of the image capturing region of the film to be imaged overlap, and the image capturing region 210 of the film 10 to be imaged is caused to have a difference in illuminance in response to the film transfer direction.

因此,本發明之光學薄膜檢查裝置係因應薄膜之移送方向,將前述攝像區域210區分為具有不同照度之2以上之子攝像區域210a、210b、210c,於每一子攝像區域210a、210b、210c分別獲得薄膜10全體之圖像,根據此檢測缺陷。Therefore, in the optical film inspection apparatus of the present invention, the image capturing area 210 is divided into two or more sub-image capturing areas 210a, 210b, and 210c having different illuminances in accordance with the film transfer direction, and each of the sub-image capturing areas 210a, 210b, and 210c is respectively An image of the entire film 10 is obtained, and defects are detected based on this.

作為本發明之檢測對象之缺陷可大致分為異物缺陷、凹凸缺陷及刮痕缺陷。The defects to be detected in the present invention can be roughly classified into foreign matter defects, uneven defects, and scratch defects.

異物缺陷如第5圖(a)所示,意味以黑色點狀出現的缺陷,可將與周邊正常區域之照度差為10灰階值以上的區域中,橫向、縱向的長度分別為30mm以上之黑色點狀的缺陷,分類作為異物缺陷。The foreign matter defect, as shown in Fig. 5(a), means a defect appearing in a black dot shape, and the length in the horizontal direction and the longitudinal direction may be 30 mm or more in a region where the difference in illumination from the peripheral normal region is 10 or more. Black spotted defects are classified as foreign body defects.

凹凸缺陷如第6圖(b)所示,意味黑色及白色一起出現的缺陷,可將與周邊正常區域之照度差為10灰階值以上的區域中,橫向、縱向的長度分別為30mm以上之黑白缺陷,分類作為凹凸缺陷。As shown in Fig. 6(b), the concave and convex defects mean that the defects appearing together with black and white can be 30 mm or more in the horizontal and vertical directions in the region where the difference in illumination from the normal area in the periphery is 10 or more. Black and white defects, classified as bump defects.

刮痕缺陷如第7圖(c)所示,意味細長線狀的缺陷,可將與周邊正常區域之照度差為10灰階值以上的區域中,寬度30mm以上且長度為寬度3倍以上之缺陷,分類作為刮痕缺陷。As shown in Fig. 7(c), the scratch defect means a thin line-shaped defect, and the difference from the illuminance in the normal area of the periphery is 10 or more in the gray scale value, and the width is 30 mm or more and the length is 3 times or more. Defects are classified as scratch defects.

該等缺陷可容易觀測缺陷的觀測條件分別不同。於第5圖~第7圖,(a)、(b)、(c)是分別於不同子攝像區域拍攝到的照片。(a)是於第一子攝像區域(亮區(Bright field)),(b)是於第二子攝像區域(灰區(Gray field)),(c)是於第三子攝像區域(暗區(Dark field))拍攝到的照片。The observation conditions for these defects that can be easily observed are different. In the fifth to seventh figures, (a), (b), and (c) are photographs taken in different sub-imaging regions. (a) is in the first sub-image area (Bright field), (b) is in the second sub-image area (Gray field), and (c) is in the third sub-image area (dark) Photograph taken in the (Dark field) area.

具體而言,第5圖之異物缺陷容易於第一子攝像區域(亮區(Bright field))觀測到,亦可於第二子攝像區域(灰區(Gray field))觀測到,但難以於第三子攝像區域(暗區(Dark field))觀測到。然後,第6圖之凹凸缺陷容易於第二子攝像區域(灰區(Gray field))觀測到,難以於第一子攝像區域(亮區(Bright field))及第三子攝像區域(暗區(Dark field))觀測到。又,第7圖之刮痕缺陷容易於第三子攝像區域(暗區(Dark field))觀測到,難以於第一子攝像區域(亮區(Bright field))及第二子攝像區域(灰區(Gray field))觀測到。Specifically, the foreign matter defect in FIG. 5 is easily observed in the first sub-imaging region (Bright field), and can also be observed in the second sub-imaging region (Gray field), but it is difficult to The third sub-image area (Dark field) is observed. Then, the concave-convex defect of FIG. 6 is easily observed in the second sub-image area (Gray field), and is difficult to be in the first sub-image area (Bright field) and the third sub-image area (dark area). (Dark field)) Observed. Moreover, the scratch defect of FIG. 7 is easily observed in the third sub-image area (Dark field), and is difficult to be in the first sub-image area (Bright field) and the second sub-image area (Gray (Gray field) observed.

亦即,為了以高精度檢測該等缺陷全部,須設定適合各個缺陷之攝像條件,因此需要複數個攝像裝置及光源。That is, in order to detect all of these defects with high precision, it is necessary to set imaging conditions suitable for each defect, and thus a plurality of imaging devices and light sources are required.

然而,由於本發明之光學薄膜檢查裝置是於各子攝像區域210a、210b、210c,分別獲得薄膜全體之圖像,根據此檢測缺陷,因此僅以1個光源100及攝像裝置200,仍能以高精度檢測各種種類的缺陷。However, since the optical film inspection apparatus of the present invention obtains an image of the entire film in each of the sub-imaging regions 210a, 210b, and 210c, and detects defects based thereon, only one light source 100 and the image pickup device 200 can still be used. High-precision detection of various types of defects.

於第8圖例示因應薄膜之移送方向,將攝像區域210區分為具有不同照度之3個子攝像區域210a、210b、210c的情況,如此可將攝像區域210,區分為具有不同照度(灰階值)範圍之2以上之子攝像區域210a、210b、210c。FIG. 8 illustrates a case where the imaging region 210 is divided into three sub-imaging regions 210a, 210b, and 210c having different illuminances in response to the transfer direction of the film, so that the imaging region 210 can be distinguished to have different illuminances (grayscale values). Sub-image areas 210a, 210b, and 210c having a range of 2 or more.

區分各子攝像區域210a、210b、210c之照度並未特別限定,亦可因應所需之製品性能、檢查水準、光源100之光度、光源100及薄膜10間之距離、光源100及攝像裝置200之離隔程度、攝像裝置200及薄膜10間之距離等,做出各種調節。The illuminance for distinguishing the sub-imaging regions 210a, 210b, and 210c is not particularly limited, and may be in accordance with the desired product performance, inspection level, illuminance of the light source 100, distance between the light source 100 and the film 10, the light source 100, and the image pickup device 200. Various adjustments are made, such as the degree of separation, the distance between the imaging device 200 and the film 10, and the like.

子攝像區域亦可依據薄膜之光照射區域及薄膜之攝像區域重疊的程度來劃分。The sub-imaging area can also be divided according to the degree to which the light irradiation area of the film and the imaging area of the film overlap.

具體而言,薄膜之光照射區域亦可劃分為顯示光源100所欲實現之照度之主照射區域,及並非該照度之副照射區域。Specifically, the light irradiation region of the film may be divided into a main irradiation region that displays the illuminance desired by the light source 100, and a sub-illumination region that is not the illuminance.

若將攝像區域210區分為2個子攝像區域時,可將攝像區域210劃分為與主照射區域重疊的部位,及與副照射區域重疊的部位。When the imaging region 210 is divided into two sub-imaging regions, the imaging region 210 can be divided into a portion overlapping the main irradiation region and a portion overlapping the sub-illumination region.

然後,若將攝像區域210區分為3個子攝像區域時,將攝像區域210中與主照射區域重疊的部位,視為第一子攝像區域(亮區(Bright field);210a),將副照射區域劃分為2個區域,將與攝像區域210中較多散射光及擴散光到達的部位,即與第一副照射區域重疊的部位,劃分為第二子攝像區域(灰區(Gray field);210b),較少散射光及擴散光到達的部位,即與第二副照射區域重疊的部位,劃分為第三子攝像區域(暗區(Dark field);210c)。Then, when the imaging region 210 is divided into three sub-imaging regions, the portion overlapping the main irradiation region in the imaging region 210 is regarded as the first sub-imaging region (Bright field; 210a), and the sub-illumination region is used. Divided into two regions, and a portion where the scattered light and the diffused light arrive at the imaging region 210, that is, a portion overlapping the first sub-illumination region is divided into a second sub-imaging region (Gray field; 210b) The portion where less scattered light and diffused light arrive, that is, the portion overlapping the second sub-illumination region, is divided into a third sub-imaging region (Dark field; 210c).

例如第一子攝像區域(亮區(Bright field);210a)為具有90灰階值以上~150灰階值以下,第二子攝像區域(灰區(Gray field);210b)為具有30灰階值以上~小於90灰階值,第三子攝像區域(暗區(Dark field)為具有小於30灰階值之照度之區域亦可,但不限制於此。For example, the first sub-imaging region (Bright field; 210a) has a gray level value of 90 or more and 150 gray scale values or less, and the second sub-image capturing area (Gray field; 210b) has 30 gray levels. The value is greater than or equal to 90 grayscale values, and the third sub-image capturing area (dark field) may be an area having an illuminance of less than 30 grayscale values, but is not limited thereto.

本發明之光學薄膜檢查裝置為了於各子攝像區域210a、210b、210c,分別取得薄膜全體之圖像,根據此檢測缺陷,進一步備有週期訊號產生部300及控制部400。The optical film inspection apparatus of the present invention acquires an image of the entire film for each of the sub-imaging regions 210a, 210b, and 210c, and further includes a periodic signal generating unit 300 and a control unit 400 based on the detection of the defect.

週期訊號產生部300發出攝像週期訊號,以便於每一子攝像區域210a、210b、210c,分別取得薄膜全體之圖像。The periodic signal generating unit 300 issues an imaging period signal so that each of the sub-imaging regions 210a, 210b, and 210c acquires an image of the entire film.

具體而言,各子攝像區域210a、210b、210c具有互為相同的寬度;前述週期訊號產生部300在每當薄膜被移送前述子攝像區域210a、210b、210c的寬度份量時,發出攝像週期訊號。然後,控制部400從前述週期訊號產生部300,接收攝像週期訊號,就各攝像週期傳輸對前述傳輸裝置200之攝像訊號。Specifically, each of the sub-imaging regions 210a, 210b, and 210c has the same width, and the periodic signal generating unit 300 emits an imaging period signal every time the film is transferred to the width of the sub-imaging regions 210a, 210b, and 210c. . Then, the control unit 400 receives the imaging cycle signal from the periodic signal generation unit 300, and transmits an imaging signal to the transmission device 200 for each imaging cycle.

子攝像區域210a、210b、210c之寬度係與攝像週期相關連,亦可於攝像區域內適當選擇。The widths of the sub-imaging regions 210a, 210b, and 210c are associated with the imaging period, and may be appropriately selected within the imaging region.

若在每當薄膜被移送子攝像區域210a、210b、210c的寬度份量時拍攝薄膜,結果會於每一子攝像區域210a、210b、210c,拍攝被移送薄膜全體。When the film is photographed every time the film is transferred to the width of the sub-imaging regions 210a, 210b, and 210c, the entire film is transferred to each of the sub-imaging regions 210a, 210b, and 210c.

然後,前述控制部400將接收自各子攝像區域210a、210b、210c之攝像圖像,依子攝像區域210a、210b、210c別予以結合,藉此就每一子攝像區域210a、210b、210c取得薄膜全體圖像,根據此檢測缺陷。Then, the control unit 400 combines the captured images received from the respective sub-imaging regions 210a, 210b, and 210c with the sub-imaging regions 210a, 210b, and 210c, thereby obtaining the entire film for each of the sub-imaging regions 210a, 210b, and 210c. Image, based on this detection defect.

於第9圖概略表示取得薄膜全體圖像的方法,如第9圖所示,將攝影區域210區分為3個子攝像區域210a、210b、210c,每當薄膜10被移送子攝像區域210a、210b、210c之寬度份量時拍攝薄膜,若綜合全體攝像圖像,可獲得被移送薄膜全體在第一子攝像區域210a、第二子攝像區域210b、及第三子攝像區域210c所有區域被拍攝的圖像。The method of obtaining the entire image of the film is schematically shown in Fig. 9. As shown in Fig. 9, the imaging region 210 is divided into three sub-imaging regions 210a, 210b, and 210c, and the film 10 is transferred to the sub-imaging regions 210a and 210b. When the film width is 210c, the film is captured. If the entire image is captured, the image of all the transferred film in the first sub-image area 210a, the second sub-image area 210b, and the third sub-image area 210c can be obtained. .

然後,若僅將在第一子攝像區域210a拍攝的圖像連接起來,如第9圖(a)所示,可獲得於第一子攝像區域210a拍攝到薄膜全體的圖像,同樣將在第二子攝像區域210b拍攝的圖像連接起來,可獲得於第二子攝像區域210b拍攝到薄膜全體的圖像(第9圖(b)),將在第三子攝像區域210c拍攝的圖像連接起來,可獲得於第三子攝像區域210c拍攝到薄膜全體的圖像(第9圖(c))。Then, if only the images captured in the first sub-imaging region 210a are connected, as shown in FIG. 9(a), an image of the entire film can be obtained in the first sub-imaging region 210a, and the same will be obtained. The images captured by the two sub-imaging regions 210b are connected, and an image of the entire film is captured in the second sub-imaging region 210b (Fig. 9(b)), and images captured in the third sub-imaging region 210c are connected. As a result, an image of the entire film can be obtained in the third sub-image capturing area 210c (Fig. 9(c)).

如以上,若就每一子攝像區域210a、210b、210c取得薄膜全體圖像,則存在容易於每一圖像觀測之特定缺陷,因此可容易檢測各種種類的缺陷。As described above, when the entire film image is obtained for each of the sub-imaging regions 210a, 210b, and 210c, there are specific defects that are easily observed for each image, and thus various types of defects can be easily detected.

又,本發明提供一種光學薄膜檢查方法。Further, the present invention provides an optical film inspection method.

本發明之光學薄膜檢查方法係從被移送薄膜之一側照射光,拍攝前述薄膜,檢測光學薄膜缺陷的方法;並使得光所照射的前述薄膜之光照射區域及拍攝之前述薄膜之攝像區域的一部分重疊。The optical film inspection method of the present invention is a method of irradiating light from one side of a film to be transferred, photographing the film, and detecting a defect of the optical film; and causing a light irradiation region of the film irradiated with light and an imaging region of the film to be photographed. Some overlap.

實現使得前述區域重疊的方法並未特別限定,例如藉由前述光源100及攝像裝置200配置為在前述薄膜10之移送方向相互離隔,或者亦可調節光照射角度及攝像角度來實現。因此,以光照射方向與攝像方向不平行的方式來配置光源100及攝像裝置200亦可。無須贅述,亦可藉由調節光照射角度及攝像角度,於光照射方向與攝像方向呈平行的狀態下,使得光照射區域及拍攝之前述薄膜之攝像區域的一部分重疊。The method of overlapping the aforementioned regions is not particularly limited. For example, the light source 100 and the imaging device 200 are disposed to be separated from each other in the transfer direction of the film 10, or the light irradiation angle and the imaging angle may be adjusted. Therefore, the light source 100 and the imaging device 200 may be arranged such that the light irradiation direction and the imaging direction are not parallel. Needless to say, by adjusting the light irradiation angle and the imaging angle, a part of the light irradiation region and the image capturing region of the film to be imaged may be overlapped in a state where the light irradiation direction is parallel to the image capturing direction.

如此,藉由使得前述薄膜10之光照射區域及拍攝之前述薄膜10之攝像區域的一部分重疊,於拍攝之薄膜之攝像區域210,會因應薄膜之移送方向產生照度差。As described above, by overlapping the light irradiation region of the film 10 and a part of the image capturing region of the film 10 to be imaged, an illuminance difference occurs in the image capturing region 210 of the film to be filmed in response to the film transfer direction.

因此,本發明之光學薄膜檢查裝置係因應薄膜之移送方向,將前述攝像區域區分為具有不同照度範圍之2以上之子攝像區域,於每一子攝像區域分別獲得薄膜全體之圖像,根據此檢測缺陷。Therefore, in the optical film inspection apparatus of the present invention, the image pickup area is divided into sub-image areas having two or more different illuminance ranges in accordance with the transfer direction of the film, and an image of the entire film is obtained for each sub-image area. defect.

每當薄膜被移送子攝像區域的寬度份量時,拍攝薄膜,可於每一子攝像區域,分別取得薄膜全體的圖像。Whenever the film is transferred to the width of the sub-imaging region, the film is captured, and an image of the entire film can be obtained for each sub-imaging region.

然後,將接收自各子攝像區域之攝像圖像,依每一子攝像區域別予以結合,藉此就每一子攝像區域取得薄膜全體圖像。Then, the captured images received from the respective sub-imaging regions are combined for each sub-imaging region, thereby obtaining an entire film image for each sub-imaging region.

如以上,若就每一子攝像區域取得薄膜全體圖像,則存在容易於每一圖像觀測之特定缺陷,因此可容易檢測各種種類的缺陷。As described above, when the entire film image is obtained for each sub-imaging region, there are specific defects that are easily observed for each image, and thus various types of defects can be easily detected.

以下,為了有助於理解本發明而表示較佳實施形態,但該等實施形態僅止於例示本發明,並不限制所附的申請專利範圍,對同業者而言,顯然於本發明的範疇及技術思想的範圍內,對於實施形態變更可為各式各樣,且可予以修正,該類變更及修正當然亦屬於所附的申請專利範圍。 實施例In the following, the preferred embodiments are described in order to facilitate the understanding of the present invention. However, the embodiments are merely illustrative of the present invention and are not intended to limit the scope of the appended claims. In the scope of the technical idea, changes to the embodiments may be varied and may be modified, and such changes and modifications are of course also within the scope of the appended claims. Example

利用Testo 545 LuxMeter,使用於距離照明表面1mm處所測定的光源為20萬lux的光源,從與被移送之偏光薄膜離隔1cm的距離,於薄膜垂直地照射光。於薄膜之光照射區域,未測定到薄膜寬度方向之照度差。Using a Testo 545 LuxMeter, the light source measured at a distance of 1 mm from the illumination surface was a light source of 200,000 lux, and the light was irradiated perpendicularly to the film from a distance of 1 cm from the transferred polarizing film. In the light irradiation region of the film, the difference in illuminance in the film width direction was not measured.

然後,於光學薄膜之另一側,從離隔12cm的距離,以Area scan camera(Balser acA2000-340km)垂直地拍攝薄膜。光源及相機的距離為13cm。Then, on the other side of the optical film, the film was vertically photographed with an Area scan camera (Balser ac A2000-340 km) from a distance of 12 cm. The distance between the light source and the camera is 13 cm.

因應薄膜之移送方向,以照度為基準,將相機之攝像區域區分為亮區(bright field)、灰區(gray field)、及暗區(dark field)。屆時,各個區域之圖像照度係亮度為90灰階值以上~150灰階值以下,灰區為30灰階值以上~小於90灰階值,暗區為0灰階值以上~小於30灰階值。In accordance with the direction in which the film is transferred, the camera's imaging area is divided into a bright field, a gray field, and a dark field based on the illuminance. At that time, the image illumination intensity of each region is below 90 grayscale value to below 150 grayscale value, the gray zone is above 30 grayscale value to less than 90 grayscale value, and the dark zone is 0 grayscale value or more to less than 30 gray. Order value.

之後,每當薄膜被移送前述子攝像區域之寬度份量時進行攝像,於第5圖表示對於觀測到之同一異物缺陷,於亮區、灰區及暗區拍攝到的照片,與此相同,對於凹凸缺陷亦表示於第6圖,對於刮痕缺陷亦表示於第7圖。Thereafter, the film is imaged every time the film is transferred to the width of the sub-image area, and in FIG. 5, the picture taken in the bright area, the gray area, and the dark area is observed for the same foreign object defect observed. The unevenness defect is also shown in Fig. 6, and the scratch defect is also shown in Fig. 7.

參考第5圖至第7圖,可確認於亮區容易觀察異物缺陷,於灰區容易觀察凹凸缺陷,於暗區容易觀察刮痕缺陷。Referring to Fig. 5 to Fig. 7, it can be confirmed that the foreign matter defect is easily observed in the bright region, the unevenness defect is easily observed in the gray region, and the scratch defect is easily observed in the dark region.

以往為了分別檢測所有該等缺陷,須備有3個光源及相機,亦即備有3個光學系統,但本發明以1個系統,即可檢測所有該等各個缺陷。In the past, in order to detect all of these defects separately, three light sources and cameras were required, that is, three optical systems were provided. However, the present invention can detect all of these defects in one system.

10‧‧‧光學薄膜
100‧‧‧光源
110‧‧‧光照射區域
200‧‧‧攝像裝置
210‧‧‧攝像區域
210a、210b、210c‧‧‧子攝像區域
300‧‧‧週期訊號產生部
400‧‧‧控制部
10‧‧‧Optical film
100‧‧‧Light source
110‧‧‧Lighting area
200‧‧‧ camera
210‧‧‧Photography area
210a, 210b, 210c‧‧‧ sub-camera area
300‧‧‧cycle signal generation department
400‧‧‧Control Department

第1圖係概略表示本發明一具體例之光學薄膜檢查裝置。 第2圖係本發明一具體例之光學薄膜檢查裝置之光源及攝像裝置之上視圖。 第3圖係調節光源之光照射角度及攝像裝置之攝像角度之具體例。 第4圖係調節光源之光照射角度及攝像裝置之攝像角度之具體例。 第5圖係於本發明一具體例之光學薄膜檢查裝置,於各不相同之攝像區域(bright field(亮區)(a)、gray field(灰區)(b)、dark field(暗區)(c))拍攝同一缺陷之圖像。 第6圖係於本發明一具體例之光學薄膜檢查裝置,於各不相同之攝像區域(bright field(亮區)(a)、gray field(灰區)(b)、dark field(暗區)(c))拍攝同一缺陷之圖像。 第7圖係於本發明一具體例之光學薄膜檢查裝置,於各不相同之攝像區域(bright field(亮區)(a)、gray field(灰區)(b)、dark field(暗區)(c))拍攝同一缺陷之圖像。 第8圖係例示因應薄膜之移送方向,將攝像區域區分為具有不同照度之3個子攝像區域的情況。 第9圖係概略表示從在個別之子攝像區域取得之圖像,取得薄膜全體圖像的方法的圖。Fig. 1 is a view schematically showing an optical film inspection apparatus according to a specific example of the present invention. Fig. 2 is a top view of a light source and an image pickup apparatus of an optical film inspection apparatus according to a specific example of the present invention. Fig. 3 is a specific example of adjusting the light irradiation angle of the light source and the imaging angle of the imaging device. Fig. 4 is a specific example of adjusting the light irradiation angle of the light source and the imaging angle of the imaging device. Fig. 5 is a view showing an optical film inspection apparatus according to a specific example of the present invention, in different imaging areas (bright field (a), gray field (b), dark field (dark area). (c)) Take an image of the same defect. Figure 6 is an optical film inspection apparatus according to a specific example of the present invention, in different imaging areas (bright field (a), gray field (b), dark field (dark area) (c)) Take an image of the same defect. Figure 7 is an optical film inspection apparatus according to a specific example of the present invention, in different imaging areas (bright field (a), gray field (b), dark field (dark area) (c)) Take an image of the same defect. Fig. 8 is a view showing a case where the imaging region is divided into three sub-imaging regions having different illuminances in response to the transfer direction of the film. Fig. 9 is a view schematically showing a method of acquiring an entire image of an image from an image acquired in an individual sub-imaging region.

10‧‧‧光學薄膜 10‧‧‧Optical film

100‧‧‧光源 100‧‧‧Light source

110‧‧‧光照射區域 110‧‧‧Lighting area

200‧‧‧攝像裝置 200‧‧‧ camera

210‧‧‧攝像區域 210‧‧‧Photography area

300‧‧‧週期訊號產生部 300‧‧‧cycle signal generation department

400‧‧‧控制部 400‧‧‧Control Department

Claims (16)

一種光學薄膜檢查裝置,備有:光源,其係從被移送薄膜之一側照射光;及攝像裝置,其拍攝前述薄膜;光所照射的前述薄膜之光照射區域及拍攝之前述薄膜之攝像區域的一部分重疊。An optical film inspection apparatus comprising: a light source that emits light from one side of a film to be transferred; and an image pickup device that images the film; a light irradiation region of the film irradiated with light and an image capturing region of the film that is photographed Part of the overlap. 如申請專利範圍第1項之光學薄膜檢查裝置,其中前述光源及攝像裝置係於前述薄膜之移送方向相互離隔。The optical film inspection apparatus according to claim 1, wherein the light source and the image pickup device are spaced apart from each other in a transfer direction of the film. 如申請專利範圍第1項之光學薄膜檢查裝置,其中前述光源之光照射方向與攝像裝置之攝像方向呈平行。The optical film inspection apparatus according to claim 1, wherein the light irradiation direction of the light source is parallel to the imaging direction of the image pickup device. 如申請專利範圍第1項之光學薄膜檢查裝置,其中前述光源之光照射方向與攝像裝置之攝像方向不呈平行。The optical film inspection apparatus according to claim 1, wherein the light irradiation direction of the light source is not parallel to the imaging direction of the imaging device. 如申請專利範圍第1項之光學薄膜檢查裝置,其進一步備有:週期訊號產生部,前述攝像區域區分為因應薄膜之移送方向而具有不同照度範圍之2以上之子攝像區域,發出攝像週期訊號,以於每一前述子攝像區域,取得薄膜全體的圖像;及控制部,接收來自前述週期訊號產生部之攝像週期訊號,於每一攝像週期,對前述攝像裝置傳輸攝像訊號,從接收自前述攝像裝置之攝像圖像檢測缺陷。The optical film inspection apparatus according to claim 1, further comprising: a periodic signal generating unit that divides the sub-imaging regions having two or more different illuminance ranges in response to the transfer direction of the film, and emits an imaging period signal, Obtaining an image of the entire film for each of the sub-imaging regions; and a control unit receiving an imaging period signal from the periodic signal generating unit, and transmitting an imaging signal to the imaging device for each imaging period, receiving from the foregoing The captured image of the imaging device detects defects. 如申請專利範圍第5項光學薄膜檢查裝置,其中前述子攝像區域具有互為相同的寬度;前述週期訊號產生部在每當薄膜被移送前述子攝像區域的寬度份量時,發出攝像週期訊號。The optical film inspection apparatus of claim 5, wherein the sub-imaging regions have mutually the same width, and the periodic signal generating unit emits an imaging period signal every time the film is transferred to the width of the sub-imaging region. 如申請專利範圍第5項之光學薄膜檢查裝置,其中前述控制部係將接收自各子攝像區域之攝像圖像,依每一子攝像區域別予以結合,藉此就每一子攝像區域取得薄膜全體圖像,根據此檢測缺陷。The optical film inspection apparatus according to claim 5, wherein the control unit combines the captured images received from the respective sub-imaging regions with each sub-imaging region, thereby obtaining the entire film for each sub-imaging region. Image, based on this detection defect. 如申請專利範圍第1項之光學薄膜檢查裝置,其中前述光照射區域包含光學薄膜之有效區域;前述光源係於前述有效區域,以薄膜之寬度方向具有同一照度之方式照射光的光源。The optical film inspection apparatus according to claim 1, wherein the light irradiation region includes an effective region of the optical film, and the light source is a light source that emits light in the effective region and has the same illuminance in the width direction of the film. 如申請專利範圍第5項之光學薄膜檢查裝置,其中前述缺陷為異物缺陷、凹凸缺陷、或刮痕缺陷。The optical film inspection apparatus of claim 5, wherein the defect is a foreign matter defect, a concave-convex defect, or a scratch defect. 如申請專利範圍第9項之光學薄膜檢查裝置,其中前述異物缺陷係與周邊正常區域之照度差為10灰階值以上的區域中,橫向、縱向的長度分別為30mm以上之黑色缺陷;凹凸缺陷係與周邊正常區域之照度差為10灰階值以上的區域中,橫向、縱向的長度分別為30mm以上之黑白缺陷;刮痕缺陷係與周邊正常區域之照度差為10灰階值以上的區域中,寬度30mm以上且長度為寬度3倍以上之缺陷。The optical film inspection apparatus according to claim 9, wherein in the region where the difference between the foreign matter defect and the peripheral normal region is 10 gray scale or more, the lateral and longitudinal lengths are respectively black defects of 30 mm or more; In the region where the illuminance difference between the normal area and the surrounding normal area is 10 or more, the horizontal and vertical lengths are respectively black and white defects of 30 mm or more; the illuminance difference between the scratch defect and the surrounding normal area is 10 or more. Among them, the width is 30 mm or more and the length is 3 times or more. 一種光學薄膜檢查方法,其係從被移送薄膜之一側照射光,拍攝前述薄膜,檢測光學薄膜缺陷的方法;並使得光所照射的前述薄膜之光照射區域及拍攝之前述薄膜之攝像區域的一部分重疊。An optical film inspection method for irradiating light from one side of a film to be transferred, photographing the film, and detecting a defect of the optical film; and causing a light irradiation region of the film irradiated with light and an imaging region of the film to be photographed Some overlap. 如申請專利範圍第11項之光學薄膜檢查方法,其中前述光源及攝像裝置配置為在前述薄膜之移送方向相互離隔。The optical film inspection method according to claim 11, wherein the light source and the image pickup device are disposed to be spaced apart from each other in a direction in which the film is transferred. 如申請專利範圍第11項之光學薄膜檢查方法,其中前述光源之光照射方向與攝像裝置之攝像方向配置為平行。The optical film inspection method according to claim 11, wherein the light irradiation direction of the light source and the imaging direction of the image pickup device are arranged in parallel. 如申請專利範圍第11項之光學薄膜檢查方法,其中前述光源之光照射方向與攝像裝置之攝像方向配置為非平行。The optical film inspection method according to claim 11, wherein the light irradiation direction of the light source and the imaging direction of the image pickup device are arranged non-parallel. 如申請專利範圍第11項之光學薄膜檢查方法,其因應薄膜之移送方向,將前述攝像區域區分為具有不同照度範圍之2以上之子攝像區域,每當薄膜被移送前述子攝像區域的寬度份量時,拍攝薄膜,於每一子攝像區域,分別取得薄膜全體的圖像。The optical film inspection method according to claim 11, wherein the image capturing area is divided into two or more sub-image areas having different illuminance ranges in response to a film transfer direction, and each time the film is transferred to the width of the sub-image area The film is taken, and an image of the entire film is obtained in each sub-image area. 如申請專利範圍第11項之光學薄膜檢查方法,其中將接收自各子攝像區域之攝像圖像,依每一子攝像區域別予以結合,藉此就每一子攝像區域取得薄膜全體圖像。The optical film inspection method according to claim 11, wherein the image received from each sub-image area is combined with each sub-image area, thereby obtaining an image of the entire film for each sub-image area.
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