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TW201518392A - Epoxy resin composition, use thereof and filler for epoxy resin composition - Google Patents

Epoxy resin composition, use thereof and filler for epoxy resin composition Download PDF

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Publication number
TW201518392A
TW201518392A TW103130749A TW103130749A TW201518392A TW 201518392 A TW201518392 A TW 201518392A TW 103130749 A TW103130749 A TW 103130749A TW 103130749 A TW103130749 A TW 103130749A TW 201518392 A TW201518392 A TW 201518392A
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epoxy resin
resin composition
magnesium oxide
oxide powder
thermally conductive
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TW103130749A
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TWI655238B (en
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藤永匡敏
篠田教一
中江勝
西田直人
山口誠治
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明和化成股份有限公司
宇部材料股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/62Alcohols or phenols
    • C08G59/621Phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/541Silicon-containing compounds containing oxygen
    • C08K5/5415Silicon-containing compounds containing oxygen containing at least one Si—O bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/10Materials in mouldable or extrudable form for sealing or packing joints or covers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K5/00Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
    • C09K5/08Materials not undergoing a change of physical state when used
    • C09K5/14Solid materials, e.g. powdery or granular
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/29Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/34Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
    • H01L23/36Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
    • H01L23/373Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2217Oxides; Hydroxides of metals of magnesium
    • C08K2003/222Magnesia, i.e. magnesium oxide

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • General Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Materials Engineering (AREA)
  • Thermal Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Manufacturing & Machinery (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Epoxy Resins (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)

Abstract

The present invention provides a thermally conductive epoxy resin composition containing magnesium oxide powder which may be easily prepared by means of kneading and mixture, having excellent moldability, improved flowability and good water absorption (low water absorption). Also provided is a thermally conductive epoxy resin composition containing magnesium oxide powder which preferably has excellent flame retardancy. The epoxy resin composition of the present invention may be properly useful as thermally conductive sealing material, thermally conductive sheet, thermally conductive adhesive and cured product. The epoxy resin composition of the present invention is characterized by comprising epoxy resin, curing agent, and magnesium oxide powder surface-treated with an alkoxysilane having at least one of phenyl group and amino group.

Description

環氧樹脂組成物、其用途及環氧樹脂組成物用填充材 Epoxy resin composition, use thereof and filler for epoxy resin composition

本發明關於一種含有氧化鎂粉末的導熱性環氧樹脂組成物、及由該導熱性環氧樹脂組成物構成的導熱性密封材、導熱性片材、導熱性接著劑、硬化物、以及含有氧化鎂粉末的環氧樹脂組成物用填充材。尤其是關於一種可以藉由混練容易地製備且流動性改良而成形性優異、吸水性良好(低吸水性)並且較佳為進而耐燃燒性優異的導熱性環氧樹脂組成物。 The present invention relates to a thermally conductive epoxy resin composition containing magnesium oxide powder, and a thermally conductive sealing material, a thermal conductive sheet, a thermally conductive adhesive, a cured product, and an oxidation-containing material comprising the thermally conductive epoxy resin composition. A filler for an epoxy resin composition of magnesium powder. In particular, it is a thermally conductive epoxy resin composition which can be easily prepared by kneading and has improved fluidity, is excellent in moldability, has good water absorbability (low water absorption), and is preferably excellent in combustion resistance.

環氧樹脂組成物在眾多領域中用於各種用途。 Epoxy resin compositions are used in a variety of applications for a variety of applications.

尤其在電子零件中,適宜用作基板材料、密封材料、導熱性片材材料、接著劑等。該用途中有隨著小型化、高集成化、高電容化、高速化等的發展,來自電子零件的放熱量增加的傾向。如果放熱量增加,那麼會由於溫度或濕度的影響而降低電子零件的可靠性。因此,對環氧樹脂組成物除了要求耐熱性或低吸水性(耐濕性)以外,為了提高散熱性,也要求賦予導熱性。 Particularly, in electronic parts, it is suitably used as a substrate material, a sealing material, a thermal conductive sheet material, an adhesive, and the like. In this application, there has been a tendency to increase the amount of heat generation from electronic components due to the development of miniaturization, high integration, high capacitance, and high speed. If the amount of heat is increased, the reliability of the electronic parts may be lowered due to the influence of temperature or humidity. Therefore, in addition to heat resistance and low water absorption (moisture resistance), the epoxy resin composition is required to impart heat conductivity in order to improve heat dissipation.

另外,雖然在接著劑或塗布材的情況下未必要求阻燃性,但是在半導體密封材料那樣的直接密封放熱源的情況下,考慮安全性而要求作為電子零件用的高度耐燃燒性。 Further, although the flame retardancy is not necessarily required in the case of the adhesive or the coating material, in the case of directly sealing the heat release source such as a semiconductor sealing material, high flame resistance as an electronic component is required in consideration of safety.

為了對環氧樹脂組成物賦予導熱性,已經提出了摻合氧化 鎂。利用氧化鎂來提高導熱性。然而,如果摻合量增大,那麼流動性降低,成形性變得不充分,所以尤其是小型化(薄膜化、微細化、複雜化)的電子零件會在成形性上產生問題。 In order to impart thermal conductivity to the epoxy resin composition, blending oxidation has been proposed. magnesium. Magnesium oxide is used to improve thermal conductivity. However, when the blending amount is increased, the fluidity is lowered and the moldability is insufficient. Therefore, in particular, the electronic component which is miniaturized (thinned, miniaturized, and complicated) has a problem in formability.

專利文獻1中提出了耐濕性及導熱性優異的含有氧化鎂粉末的樹脂組成物。其中有大意如下的記載:如果利用矽烷等無機系偶聯劑對氧化鎂進行表面處理,那麼在和樹脂的混練作業步驟中,進行表面處理的處理劑容易自氧化鎂的表面剝離,缺乏機械強度,表面進行水合反應而轉化成氫氧化鎂,產生白化現象,因此無法實際應用。此處,使用被覆氧化鎂,其表面具有含有矽和鎂的複合氧化物及/或鋁和鎂的複合氧化物的被覆層。 Patent Document 1 proposes a resin composition containing magnesium oxide powder which is excellent in moisture resistance and thermal conductivity. In the case where the magnesium oxide is surface-treated with an inorganic coupling agent such as decane, the surface treatment agent is easily peeled off from the surface of the magnesium oxide in the kneading operation step with the resin, and the mechanical strength is lacking. The surface is subjected to a hydration reaction to be converted into magnesium hydroxide, which causes whitening, and thus cannot be practically applied. Here, coated magnesium oxide is used, and the surface thereof has a coating layer containing a composite oxide of cerium and magnesium and/or a composite oxide of aluminum and magnesium.

專利文獻2中提出了用特定體積比摻合氧化鎂粉末和二氧化矽粉末的改良了導熱性(散熱性)的環氧樹脂組成物。其中記載了利用矽烷偶聯劑對氧化鎂的表面進行處理,在實施例中使用經低聚物狀的反應性矽氧烷處理過的氧化鎂。然而,未必對通常的(化合物類型的)矽烷偶聯劑進行了詳細的研究。 Patent Document 2 proposes an epoxy resin composition having improved thermal conductivity (heat dissipation) by blending a magnesium oxide powder and a ceria powder with a specific volume ratio. It is described that the surface of the magnesium oxide is treated with a decane coupling agent, and in the examples, magnesium oxide treated with an oligomeric reactive siloxane is used. However, the usual (compound type) decane coupling agent is not necessarily studied in detail.

[現有技術文獻] [Prior Art Literature]

[專利文獻] [Patent Literature]

[專利文獻1]日本特開2004-27177號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2004-27177

[專利文獻2]日本特開2012-162650號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2012-162650

本發明的目的在於提供一種可以藉由混練容易地製備且流動性改良而成形性優異、吸水性良好(低吸水性)的含有氧化鎂粉末的導熱性環氧樹脂組成物。另外,本發明的目的在於提供一種較佳為進而耐燃燒性優異的含有氧化鎂粉末的導熱性環氧樹脂組成物。本發明的環氧樹脂組成物可以適宜地用作導熱性密封材、導熱性片材、導熱性接著劑及硬化物。 An object of the present invention is to provide a thermally conductive epoxy resin composition containing magnesium oxide powder which can be easily prepared by kneading and which has improved fluidity and is excellent in moldability and water absorption (low water absorption). Further, an object of the present invention is to provide a thermally conductive epoxy resin composition containing magnesium oxide powder which is preferably excellent in further resistance to combustion. The epoxy resin composition of the present invention can be suitably used as a thermally conductive sealing material, a thermal conductive sheet, a thermally conductive adhesive, and a cured product.

本發明關於以下事項。 The present invention relates to the following matters.

1.一種環氧樹脂組成物,其含有環氧樹脂、硬化劑、及經具有苯基及胺基中的至少一種的烷氧基矽烷表面處理過的氧化鎂粉末。 An epoxy resin composition comprising an epoxy resin, a hardener, and a magnesium oxide powder surface-treated with an alkoxysilane having at least one of a phenyl group and an amine group.

2.如項1之環氧樹脂組成物,其中,上述烷氧基矽烷為下述化學式(1)所表示的化合物。 2. The epoxy resin composition according to item 1, wherein the alkoxydecane is a compound represented by the following chemical formula (1).

(R')lSi(OR)4-l (1) (R') l Si(OR) 4-l (1)

化學式(1)中,l為1~3的整數,R為可以分別相同或不同的烷基,R'為可以分別相同或不同的含有苯基及胺基中的至少一種的一價基。 In the chemical formula (1), l is an integer of 1 to 3, R is an alkyl group which may be the same or different, and R' is a monovalent group containing at least one of a phenyl group and an amine group which may be the same or different.

3.如項1或2之環氧樹脂組成物,其中,上述硬化劑為酚樹脂。 3. The epoxy resin composition according to item 1 or 2, wherein the hardener is a phenol resin.

4.如項3之環氧樹脂組成物,其中,上述酚樹脂為選自由苯基芳烷基型酚樹脂及聯苯芳烷基型酚樹脂所組成的群中的一種以上的酚樹脂。 4. The epoxy resin composition according to Item 3, wherein the phenol resin is at least one selected from the group consisting of a phenylaralkyl type phenol resin and a biphenyl aralkyl type phenol resin.

5.一種導熱性密封材,其由項1至4中任一項之環氧樹脂組成物構成。 A thermally conductive sealing material comprising the epoxy resin composition according to any one of items 1 to 4.

6.一種導熱性片材,其由項1至4中任一項之環氧樹脂組成物構成。 A thermally conductive sheet comprising the epoxy resin composition according to any one of items 1 to 4.

7.一種導熱性接著劑,其由項1至4中任一項之環氧樹脂組成物構成。 A thermally conductive adhesive comprising the epoxy resin composition according to any one of items 1 to 4.

8.一種硬化物,其是使項1至4中任一項之環氧樹脂組成物硬化而成。 A cured product obtained by hardening the epoxy resin composition according to any one of items 1 to 4.

9.一種環氧樹脂組成物,其含有環氧樹脂、由選自由苯基芳烷基型酚樹脂及聯苯芳烷基型酚樹脂所組成的群中的一種以上的酚樹脂構成的硬化劑、及氧化鎂粉末。 An epoxy resin composition comprising an epoxy resin and a hardener composed of one or more phenol resins selected from the group consisting of a phenylaralkyl type phenol resin and a biphenyl aralkyl type phenol resin. And magnesium oxide powder.

10.一種環氧樹脂組成物用填充材,其由經具有苯基及胺基中的至少一種的烷氧基矽烷表面處理過的氧化鎂粉末構成。 A filler for an epoxy resin composition comprising a magnesium oxide powder surface-treated with an alkoxysilane having at least one of a phenyl group and an amine group.

根據本發明,可以提供一種可以藉由混練容易地製備且流動性改良而成形性優異、吸水性良好(低吸水性)的含有氧化鎂粉末的導熱性環氧樹脂組成物。另外,根據本發明,可以提供一種較佳為進而耐燃燒性優異的含有氧化鎂粉末的導熱性環氧樹脂組成物。本發明的環氧樹脂組成物可以適宜地用作導熱性密封材、導熱性片材、導熱性接著劑及硬化物。 According to the present invention, it is possible to provide a thermally conductive epoxy resin composition containing magnesium oxide powder which can be easily prepared by kneading and which has improved fluidity and is excellent in moldability and water absorbability (low water absorption). Further, according to the present invention, it is possible to provide a thermally conductive epoxy resin composition containing magnesium oxide powder which is preferably excellent in further resistance to combustion. The epoxy resin composition of the present invention can be suitably used as a thermally conductive sealing material, a thermal conductive sheet, a thermally conductive adhesive, and a cured product.

本發明關於一種環氧樹脂組成物,其特徵在於:含有環氧樹脂、硬化劑、及經具有苯基及胺基中的至少一種的烷氧基矽烷表面處理過的氧化鎂粉末。 The present invention relates to an epoxy resin composition comprising an epoxy resin, a hardener, and a magnesium oxide powder surface-treated with an alkoxysilane having at least one of a phenyl group and an amine group.

本發明的環氧樹脂組成物的環氧樹脂只要為分子內含有2個以上的環氧基的環氧樹脂便可,並沒有特別限定,例如可以適宜地列舉:雙酚型、苯酚酚醛清漆型、甲酚酚醛清漆型、聯苯型、三苯基甲烷型、二 環戊二烯型、萘酚型等的環氧樹脂。這些環氧樹脂可以單獨使用,也可以混合多種使用。在這些環氧樹脂中,特別適宜的是甲酚酚醛清漆型環氧樹脂、聯苯型環氧樹脂。 The epoxy resin of the epoxy resin composition of the present invention is not particularly limited as long as it is an epoxy resin having two or more epoxy groups in the molecule, and examples thereof include a bisphenol type and a phenol novolak type. , cresol novolak type, biphenyl type, triphenylmethane type, two An epoxy resin such as a cyclopentadiene type or a naphthol type. These epoxy resins may be used singly or in combination of two or more. Among these epoxy resins, a cresol novolac type epoxy resin and a biphenyl type epoxy resin are particularly preferable.

本發明的環氧樹脂組成物的硬化劑只要為可以和環氧樹脂反應而獲得硬化物的硬化劑便可,並沒有特別限定,可以適宜地使用通常用作環氧樹脂的硬化劑的胺化合物、酸酐、酚樹脂等。 The curing agent of the epoxy resin composition of the present invention is not particularly limited as long as it is a curing agent which can react with an epoxy resin to obtain a cured product, and an amine compound which is generally used as a curing agent for an epoxy resin can be suitably used. , acid anhydride, phenol resin, and the like.

本發明的環氧樹脂組成物的硬化劑較佳酚樹脂。作為酚樹脂,並沒有特別限定,例如可以適宜地列舉:苯酚酚醛清漆型、甲酚酚醛清漆型、苯基芳烷基型、聯苯芳烷基型、三苯基甲烷型、二環戊二烯型、萘酚型等的酚醛清漆型酚樹脂,在這些中,就吸水性低、進而可以提高耐燃燒性(阻燃性)的方面而言,可以特別適宜地使用苯基芳烷基型酚樹脂及聯苯芳烷基型酚樹脂。 The hardener of the epoxy resin composition of the present invention is preferably a phenol resin. The phenol resin is not particularly limited, and examples thereof include a phenol novolak type, a cresol novolak type, a phenyl aralkyl type, a biphenyl aralkyl type, a triphenylmethane type, and a dicyclopentane. Among these, a novolac type phenol resin such as an ene type or a naphthol type can be particularly preferably used in the form of a phenylaralkyl type in terms of low water absorbability and further improvement in flame resistance (flame retardancy). Phenolic resin and biphenyl aralkyl type phenol resin.

苯基芳烷基型酚樹脂及聯苯芳烷基型酚樹脂是具有用代表性而言基團中含有-CH2-Bz-CH2-或-CH2-Bz-Bz-CH2-(Bz:苯環)之類的亞苯基骨架或亞聯苯基骨架的二價交聯基(苯基芳烷基或聯苯芳烷基)鍵結酚類的化學結構的酚醛清漆型酚樹脂,並且較佳為具有下述化學式(2)~(5)的化學結構,更佳具有下述化學式(4)~(5)的化學結構。 The phenylaralkyl type phenol resin and the biphenyl aralkyl type phenol resin have a representative group containing -CH 2 -Bz-CH 2 - or -CH 2 -Bz-Bz-CH 2 -( A phenolic varnish-type phenolic resin having a chemical structure of a phenylene skeleton such as a benzene ring or a divalent crosslinking group of a biphenylene skeleton (phenylaralkyl or biphenyl aralkyl) bonded to a phenol Further, it is preferably a chemical structure having the following chemical formulas (2) to (5), and more preferably having the chemical structure of the following chemical formulas (4) to (5).

化學式(2)中,n為1以上的整數(較佳為1~20的整數),R1為碳數1~6的烷基或羥基中的任一種,p為0~2的整數。 In the chemical formula (2), n is an integer of 1 or more (preferably an integer of 1 to 20), R 1 is an alkyl group having 1 to 6 carbon atoms or a hydroxyl group, and p is an integer of 0 to 2.

化學式(3)中,m為1以上的整數(較佳為1~20的整數),n為1以上的整數(較佳1~20的整數),R1為碳數1~6的烷基或羥基中的任一種,p為0~2的整數。 In the chemical formula (3), m is an integer of 1 or more (preferably an integer of 1 to 20), n is an integer of 1 or more (preferably an integer of 1 to 20), and R 1 is an alkyl group having 1 to 6 carbon atoms. Or any of the hydroxyl groups, p is an integer of 0-2.

化學式(4)中,n為1以上的整數(較佳為1~20的整數),R1為碳數1~6的烷基或羥基中的任一種,p為0~2的整數。 In the chemical formula (4), n is an integer of 1 or more (preferably an integer of 1 to 20), R 1 is an alkyl group having 1 to 6 carbon atoms or a hydroxyl group, and p is an integer of 0 to 2.

化學式(5)中,m為1以上的整數(較佳1~20的整數),n為1以上的整數(較佳1~20的整數),R1為碳數1~6的烷基或羥基中的任一種,p 為0~2的整數。 In the chemical formula (5), m is an integer of 1 or more (preferably an integer of 1 to 20), n is an integer of 1 or more (preferably an integer of 1 to 20), and R 1 is an alkyl group having 1 to 6 carbon atoms or Any of the hydroxyl groups, p is an integer of 0-2.

本發明的環氧樹脂組成物中,環氧樹脂和硬化劑的摻合比率並沒有特別限定,將環氧樹脂的摻合量設為100質量份時,硬化劑較佳為50~120質量份的範圍。 In the epoxy resin composition of the present invention, the blending ratio of the epoxy resin and the curing agent is not particularly limited, and when the blending amount of the epoxy resin is 100 parts by mass, the curing agent is preferably 50 to 120 parts by mass. The scope.

本發明的環氧樹脂組成物中所使用的氧化鎂粉末是經具有苯基及胺基中的至少一種的烷氧基矽烷表面處理過的氧化鎂粉末。 The magnesium oxide powder used in the epoxy resin composition of the present invention is a magnesium oxide powder surface-treated with an alkoxysilane having at least one of a phenyl group and an amine group.

氧化鎂粉末並沒有特別限定,例如可以藉由將氫氧化鎂加熱處理到約1400℃以上~約未達2800℃(熔融溫度)而適宜地獲得。本發明中,可以適宜地使用在較佳為1600℃以上~未達2600℃的溫度下、更佳為2000~2400℃的溫度下進行燒成所獲得的氧化鎂粉末。另外,本發明的氧化鎂粉末並沒有特別限定,平均粒徑較佳為0.5~100μm的範圍,更佳為1~80μm的範圍,純度較佳為94.0質量%以上的範圍,更佳為96.0~99.7質量%的範圍。 The magnesium oxide powder is not particularly limited, and can be suitably obtained, for example, by heat-treating magnesium hydroxide to about 1400 ° C or higher to about 2800 ° C (melting temperature). In the present invention, the magnesium oxide powder obtained by firing at a temperature of preferably 1600 ° C or higher to less than 2600 ° C, more preferably 2000 to 2400 ° C, can be suitably used. Further, the magnesium oxide powder of the present invention is not particularly limited, and the average particle diameter is preferably in the range of 0.5 to 100 μm, more preferably in the range of 1 to 80 μm, and the purity is preferably in the range of 94.0% by mass or more, and more preferably 96.0%. A range of 99.7 mass%.

用於本發明中所使用的氧化鎂的表面處理的烷氧基矽烷是具有分子內至少含有苯基及胺基中的任一種的化學結構的烷氧基矽烷(為化合物,並非低聚物),較佳為下述化學式(1)表示的烷氧基矽烷。尤其是就流動性的觀點而言,烷氧基矽烷較佳含有苯基。 The surface-treated alkoxydecane used for the magnesium oxide used in the present invention is an alkoxydecane having a chemical structure containing at least one of a phenyl group and an amine group in the molecule (as a compound, not an oligomer) It is preferably an alkoxydecane represented by the following chemical formula (1). Particularly, from the viewpoint of fluidity, the alkoxydecane preferably contains a phenyl group.

(R')lSi(OR)4-l (1) (R') l Si(OR) 4-l (1)

化學式(1)中,l為1~3的整數,R為可以分別相同或不同的烷基(較佳為碳數1~6的烷基,更佳為甲基或乙基),R'為可以分別相同或不同的含有苯基及胺基中的至少一種的一價基。 In the formula (1), l is an integer of 1 to 3, and R is an alkyl group which may be the same or different, respectively (preferably an alkyl group having 1 to 6 carbon atoms, more preferably a methyl group or an ethyl group), and R' is The monovalent group containing at least one of a phenyl group and an amine group may be the same or different, respectively.

作為這種烷氧基矽烷的具體例,可以適宜地列舉下述化學式(6)所表示的各化合物。 Specific examples of such alkoxydecanes include the respective compounds represented by the following chemical formula (6).

此外,烷氧基矽烷的處理量並沒有特別限定,相對於氧化鎂粉末,較佳為0.01~10質量%的比率,更佳為0.05~5質量%的比率。 Further, the amount of the alkoxydecane to be treated is not particularly limited, and is preferably 0.01 to 10% by mass, more preferably 0.05 to 5% by mass, based on the magnesium oxide powder.

本發明中,可以藉由使用表面經具有苯基及胺基中的至少一種的烷氧基矽烷處理過的氧化鎂,而獲得可以藉由混練容易地製備且成形時的流動性(旋流)改良而成形性優異、進而為低吸水性的導熱性環氧樹脂組成物。 In the present invention, fluidity (swirl) which can be easily prepared by kneading and formed can be obtained by using magnesium oxide whose surface is treated with an alkoxysilane having at least one of a phenyl group and an amine group. A thermally conductive epoxy resin composition which is excellent in formability and further low in water absorbability.

氧化鎂粉末的表面處理方法並沒有特別限定,可以利用例如乾式反應法或濕式反應法等進行表面處理。乾式反應法是向亨歇爾混合機等可以進行高速攪拌的裝置添加氧化鎂粉末,一面進行攪拌一面添加烷氧基矽烷或烷氧基矽烷的水解液的方法。作為其添加方法,較理想為可以使烷氧基矽烷均勻地反應的方法,可以利用公知的方法,例如緩慢地滴加的 方法、噴霧成霧狀的方法及導入氣體狀矽烷的方法等。濕式反應法是在使氧化鎂粉末分散於烷氧基矽烷的溶液的狀態下進行反應,視需要其後進行乾燥的方法。作為所使用的溶劑,較佳為水、醇或該等之混合物。 The surface treatment method of the magnesium oxide powder is not particularly limited, and the surface treatment can be carried out by, for example, a dry reaction method or a wet reaction method. The dry reaction method is a method in which a magnesium oxide powder is added to a device capable of high-speed stirring such as a Henschel mixer, and a hydrolyzate of alkoxysilane or alkoxysilane is added while stirring. As a method of adding the mixture, a method in which the alkoxydecane can be uniformly reacted is preferably used, and a known method such as slow dropwise addition can be used. The method, the method of spraying into a mist, the method of introducing gaseous decane, etc. The wet reaction method is a method in which a reaction is carried out in a state where a magnesium oxide powder is dispersed in a solution of alkoxysilane, and if necessary, dried. As the solvent to be used, water, an alcohol or a mixture of these is preferred.

氧化鎂粉末可以單獨使用,也可以和其它無機填充材併用。含有氧化鎂粉末的無機填充材的摻合比率相對於全部環氧樹脂組成物,以體積%計為10~95%的範圍,較佳為30~90%的範圍,更佳為60~75%的範圍。作為所併用的氧化鎂粉末以外的其它無機填充材,可以列舉:二氧化矽、氧化鋁、氮化鋁、氮化矽、碳酸鈣、滑石、雲母、硫酸鋇等,其中較佳為使用二氧化矽粉末。氧化鎂粉末和所併用的其它無機填充材的摻合比率以體積比[氧化鎂粉末:所併用的其它無機填充材]計較佳100:0~5:95的範圍,更佳為60:40~5:95的範圍,進而更佳為40:60~25:75的範圍。 The magnesium oxide powder may be used singly or in combination with other inorganic fillers. The blending ratio of the inorganic filler containing the magnesium oxide powder is in the range of 10 to 95% by volume, preferably 30 to 90%, more preferably 60 to 75%, based on the total of the epoxy resin composition. The scope. Examples of the inorganic filler other than the magnesium oxide powder to be used include cerium oxide, aluminum oxide, aluminum nitride, cerium nitride, calcium carbonate, talc, mica, barium sulfate, etc., among which dioxide is preferably used.矽 powder. The blending ratio of the magnesium oxide powder and the other inorganic filler used in combination is preferably in the range of 100:0 to 5:95, more preferably 60:40, in terms of volume ratio [magnesia powder: other inorganic fillers used in combination]. The range of 5:95, and more preferably the range of 40:60 to 25:75.

本發明的環氧樹脂組成物中,除了環氧樹脂、硬化劑、含有氧化鎂粉末的無機填充材以外,也可以根據用途摻合通常環氧樹脂組成物中所使用的各種成分。 In the epoxy resin composition of the present invention, in addition to the epoxy resin, the curing agent, and the inorganic filler containing the magnesium oxide powder, various components used in the usual epoxy resin composition may be blended depending on the application.

例如也可以適宜地使用硬化促進劑。作為硬化促進劑,可以使用通常環氧樹脂組成物中所使用的硬化促進劑,在硬化劑使用酚樹脂的情況下,較理想為使酚樹脂的羥基活化的化合物。作為硬化促進劑的例子,可以適宜地列舉:苄基二甲基胺、三乙醇胺、二甲基乙醇胺(dimethylaminoethanol)等胺化合物,三丁基膦、甲基二苯基膦、三苯基膦、二苯基膦等有機磷化合物。硬化促進劑的摻合量相對於環氧樹脂的摻合量100質量份,較佳為0.1~10質量份的範圍,更佳為1~7質量份的範圍。 For example, a curing accelerator can also be suitably used. As the curing accelerator, a curing accelerator used in a general epoxy resin composition can be used. When a phenol resin is used as the curing agent, a compound which activates a hydroxyl group of the phenol resin is preferable. Examples of the curing accelerator include amine compounds such as benzyldimethylamine, triethanolamine, and dimethylaminoethanol, and tributylphosphine, methyldiphenylphosphine, and triphenylphosphine. An organic phosphorus compound such as diphenylphosphine. The blending amount of the hardening accelerator is preferably from 0.1 to 10 parts by mass, more preferably from 1 to 7 parts by mass, per 100 parts by mass of the blending amount of the epoxy resin.

進而,本發明的環氧樹脂組成物中,可以根據用途使用其它各種添加劑。例如在導熱性密封材用途中,可以使用脫模劑、著色劑、阻燃劑、低應力劑等,在導熱性片材用途中,可以使用粘著賦予劑、抗老化劑、軟化劑(例如環烷系油、鏈烷系油等)、觸變劑(例如蒙脫石等)、潤滑劑(例如硬脂酸等)、顏料、防焦化劑、穩定劑、抗氧化劑、紫外線吸收劑、著色劑、防黴劑、發泡劑等,在導熱性接著劑用途中,可以使用顏料、紫外線吸收劑等。 Further, in the epoxy resin composition of the present invention, various other additives may be used depending on the use. For example, in the use of a thermally conductive sealing material, a releasing agent, a coloring agent, a flame retardant, a low stress agent, or the like can be used, and in the use of a thermal conductive sheet, an adhesion-imparting agent, an anti-aging agent, or a softening agent can be used (for example) Naphthenic oil, alkane oil, etc.), thixotropic agent (such as montmorillonite), lubricant (such as stearic acid, etc.), pigment, anti-coking agent, stabilizer, antioxidant, ultraviolet absorber, coloring For the use of the thermal conductive adhesive, a pigment, an ultraviolet absorber, or the like can be used as the agent, the antifungal agent, the foaming agent, and the like.

也就是說,本發明的環氧樹脂組成物可以適宜地用作導熱性密封材、導熱性片材、導熱性接著劑。 That is, the epoxy resin composition of the present invention can be suitably used as a thermally conductive sealing material, a thermal conductive sheet, or a thermally conductive adhesive.

另外,本發明的環氧樹脂組成物可以藉由進行加熱處理而引起硬化反應,形成硬化物。使本發明的環氧樹脂組成物硬化的條件可以適當選擇。例如可以藉由在50~300℃、較佳為130~250℃下進行0.01~20小時、較佳為0.1~10小時的加熱處理而獲得硬化物。 Further, the epoxy resin composition of the present invention can be subjected to a heat treatment to cause a hardening reaction to form a cured product. The conditions for curing the epoxy resin composition of the present invention can be appropriately selected. For example, a cured product can be obtained by heat treatment at 50 to 300 ° C, preferably 130 to 250 ° C for 0.01 to 20 hours, preferably 0.1 to 10 hours.

[實施例] [Examples]

以下,利用實施例及比較例進一步具體地說明本發明,但本發明並不限定於這些實施例。 Hereinafter, the present invention will be specifically described by way of Examples and Comparative Examples, but the present invention is not limited to these Examples.

利用以下方法對製備環氧樹脂組成物時的混練步驟進行評價。 The kneading step in the preparation of the epoxy resin composition was evaluated by the following method.

(1)混練性 (1) Skilledness

利用雙軸捏合機在特定溫度下對特定量的環氧樹脂、作為硬化劑的酚樹脂、作為填充材的氧化鎂粉末及二氧化矽粉末進行混練,利用目視對自雙軸捏合機的排出口排出的混練物進行評價。作為評價的基準,設為○: 可以毫無問題地混練,△:可以進行混練但混練物不均勻,×:無法混練。 A specific amount of epoxy resin, a phenol resin as a curing agent, a magnesium oxide powder as a filler, and cerium oxide powder are kneaded at a specific temperature by a biaxial kneader, and the discharge port from the twin-axis kneader is visually observed. The discharged kneaded material was evaluated. As a benchmark for evaluation, it is set to ○: Can be mixed without any problem, △: can be mixed but the mixture is not uniform, ×: can not be mixed.

另外,利用以下方法對環氧樹脂組成物進行評價。此外,使環氧樹脂組成物粉末成形為錠,將該錠作為試樣而進行評價。錠是利用手壓用壓力450MPa加壓1分鐘而成形。 Further, the epoxy resin composition was evaluated by the following method. Further, the epoxy resin composition powder was molded into an ingot, and the ingot was evaluated as a sample. The ingot was formed by pressing with a hand pressure of 450 MPa for 1 minute.

(2)成形性 (2) Formability

將試樣利用轉移成形機在如下條件下成形為成形體:將模具溫度設為175℃,將注入壓力設為6.9MPa而加壓30秒,其後用3.0MPa加壓70秒。作為成形性的評價的基準,設為○:可以毫無問題地成形,×:無法成形。 The sample was molded into a molded body by a transfer molding machine under the following conditions: a mold temperature of 175 ° C, an injection pressure of 6.9 MPa, a pressurization for 30 seconds, and a pressurization of 3.0 MPa for 70 seconds. As a criterion for evaluation of moldability, it is assumed that ○: can be formed without any problem, and ×: cannot be formed.

(3)流動性(旋流) (3) Fluidity (swirl)

利用轉移成形機、旋流測定用模具(依據EMMI-1-66)測定試樣的旋流值。此外,在如下條件下對流動性進行評價:將模具溫度設為175℃,將注入壓力設為6.9MPa而加壓60秒後保持40秒。 The swirling value of the sample was measured by a transfer molding machine and a mold for swirling measurement (according to EMMI-1-66). Further, the fluidity was evaluated under the following conditions: the mold temperature was set to 175 ° C, the injection pressure was set to 6.9 MPa, and the pressure was maintained for 60 seconds and held for 40 seconds.

另外,利用以下方法對環氧樹脂組成物的硬化物進行評價。 Further, the cured product of the epoxy resin composition was evaluated by the following method.

(4)吸水性(吸水量) (4) Water absorption (water absorption)

利用轉移成形機將試樣成形為厚度3mm×直徑50mm的圓盤狀,接著在180℃使其硬化8小時而獲得試片(硬化物)。對所獲得的試片測定質量(W1),在加熱到95℃的溫度的純水中保持24小時,接著自純水中取出並擦去水分後,測定其質量(W2)。吸水量是利用下述式算出的。 The sample was formed into a disk shape having a thickness of 3 mm × a diameter of 50 mm by a transfer molding machine, and then hardened at 180 ° C for 8 hours to obtain a test piece (cured product). The obtained test piece was measured for mass (W 1 ), and maintained in pure water heated to a temperature of 95 ° C for 24 hours, and then taken out from pure water and wiped off water, and then the mass (W 2 ) was measured. The amount of water absorption was calculated by the following formula.

吸水量(g/cm3)={W2(g)-W1(g)}/試片的體積(cm3) Water absorption (g/cm 3 )={W 2 (g)-W 1 (g)}/volume of test piece (cm 3 )

(5)阻燃性(耐燃燒性) (5) Flame retardancy (flame resistance)

利用轉移成形機將試樣成形為厚度1mm×寬度13mm×長度127mm的形狀,接著在180℃使其硬化8小時而獲得試片(硬化物)。對所獲得的試 片依照UL-94試驗法評價阻燃性。 The sample was molded into a shape having a thickness of 1 mm, a width of 13 mm, and a length of 127 mm by a transfer molding machine, and then hardened at 180 ° C for 8 hours to obtain a test piece (cured product). The test obtained The sheets were evaluated for flame retardancy in accordance with the UL-94 test method.

(6)導熱率 (6) Thermal conductivity

利用轉移成形機將試樣成形為厚度4mm×寬度50mm×長度100mm的形狀,接著在180℃使其硬化8小時而獲得硬化物。將所獲得的硬化物切削加工成厚度4mm×寬度25mm×長度25mm的形狀而設為試片。使用ULVAC股份有限公司製造的導熱率測定裝置GH-1對試片的導熱率進行測定。 The sample was molded into a shape having a thickness of 4 mm, a width of 50 mm, and a length of 100 mm by a transfer molding machine, followed by hardening at 180 ° C for 8 hours to obtain a cured product. The obtained cured product was cut into a shape having a thickness of 4 mm, a width of 25 mm, and a length of 25 mm, and was set as a test piece. The thermal conductivity of the test piece was measured using a thermal conductivity measuring device GH-1 manufactured by ULVAC Co., Ltd.

以下的例子中所使用的材料如下所述。 The materials used in the following examples are as follows.

(a)環氧樹脂 (a) Epoxy resin

聯苯型環氧樹脂,YX-4000,三菱化學股份有限公司製造,環氧當量:186g/eq,粘度:0.2P/150℃,熔點:105℃(DSC法) Biphenyl type epoxy resin, YX-4000, manufactured by Mitsubishi Chemical Corporation, epoxy equivalent: 186g/eq, viscosity: 0.2P/150°C, melting point: 105°C (DSC method)

(b)硬化劑 (b) hardener

(b1)硬化劑1 (b1) hardener 1

下述化學式(7)所表示的苯酚甲醛型酚樹脂,羥基當量:107g/eq,粘度:2.0P/150℃,軟化點:84℃ The phenol formaldehyde type phenol resin represented by the following chemical formula (7) has a hydroxyl equivalent: 107 g/eq, a viscosity: 2.0 P/150 ° C, and a softening point: 84 ° C.

化學式(7)中,n為1以上的整數。 In the chemical formula (7), n is an integer of 1 or more.

(b2)硬化劑2 (b2) hardener 2

下述化學式(8)所表示的聯苯芳烷基型酚樹脂,羥基當量:201g/eq, 粘度:0.8P/150℃,軟化點:67℃ a biphenyl aralkyl type phenol resin represented by the following chemical formula (8), having a hydroxyl equivalent: 201 g/eq, Viscosity: 0.8P/150°C, softening point: 67°C

化學式(8)中,n為1以上的整數。 In the chemical formula (8), n is an integer of 1 or more.

(b3)硬化劑3 (b3) hardener 3

下述化學式(9)所表示的聯苯芳烷基型酚樹脂,羥基當量:166g/eq,粘度:0.5P/150℃,軟化點:62℃ The biphenyl aralkyl type phenol resin represented by the following chemical formula (9), hydroxyl equivalent: 166 g/eq, viscosity: 0.5 P/150 ° C, softening point: 62 ° C

化學式(9)中,m為1以上的整數,n為1以上的整數。 In the chemical formula (9), m is an integer of 1 or more, and n is an integer of 1 or more.

(c)硬化促進劑 (c) hardening accelerator

三苯基膦,北興化學股份有限公司製造 Triphenylphosphine, manufactured by Beixing Chemical Co., Ltd.

(d)氧化鎂粉末 (d) Magnesium oxide powder

氧化鎂粉末是藉由利用旋轉窯在2000℃對氫氧化鎂進行燒成後將其粉碎、分級而製造。利用烷氧基矽烷的表面處理是藉由利用高速流動攪拌機,添加相對於氧化鎂為0.5質量%的烷氧基矽烷,在120℃加熱攪拌10分鐘而進行。 The magnesium oxide powder is produced by firing and grading magnesium hydroxide at 2000 ° C by a rotary kiln. The surface treatment by the alkoxy decane was carried out by heating and stirring at 120 ° C for 10 minutes by using a high-speed flow stirrer to add 0.5% by mass of alkoxysilane with respect to magnesium oxide.

(d1)氧化鎂粉末1 (d1) Magnesium Oxide Powder 1

表面經苯基三甲氧基矽烷處理過的氧化鎂粉末,平均粒徑:5.5μm Magnesium oxide powder treated with phenyltrimethoxydecane, average particle size: 5.5 μm

(d2)氧化鎂粉末2 (d2) Magnesium Oxide Powder 2

表面經N-2-胺基乙基-3-胺基丙基三甲氧基矽烷處理過的氧化鎂粉末,平均粒徑:6.1μm Magnesium oxide powder treated with N-2-aminoethyl-3-aminopropyltrimethoxydecane, average particle size: 6.1 μm

(d3)氧化鎂粉末3 (d3) Magnesium Oxide Powder 3

表面經3-縮水甘油氧基丙基三甲氧基矽烷處理過的氧化鎂粉末,平均粒徑:6.8μm Magnesium oxide powder treated with 3-glycidoxypropyltrimethoxydecane on the surface, average particle size: 6.8 μm

(d4)氧化鎂粉末4 (d4) Magnesium Oxide Powder 4

表面經乙烯基三甲氧基矽烷處理過的氧化鎂,平均粒徑:6.2μm Magnesium oxide treated with vinyltrimethoxydecane on the surface, average particle size: 6.2 μm

(d5)氧化鎂粉末5 (d5) Magnesium oxide powder 5

未對表面進行處理的氧化鎂粉末,平均粒徑:6.5μm Magnesium oxide powder without surface treatment, average particle size: 6.5 μm

(e)二氧化矽粉末 (e) cerium oxide powder

MSR-2212,龍森股份有限公司製造,平均粒徑:25μm MSR-2212, manufactured by Longsen Co., Ltd., average particle size: 25μm

[實施例1] [Example 1]

如表1所示,利用雙軸捏合機在表1所示的溫度條件下對作為環氧樹脂的YX-4000 100g(100質量份)、作為硬化劑的硬化劑1(苯酚甲醛型酚樹脂)57g(57質量份)、作為硬化促進劑的三苯基膦2.7g(2.7質量份)、作為填充材的二氧化矽粉末(MSR-2212)532g(532質量份)、及表面經苯基三甲氧基矽烷處理過的氧化鎂粉末1 424g(424質量份)進行混練,而獲得環氧樹脂組成物的混練物。觀察此時的混練步驟。 As shown in Table 1, 100 g (100 parts by mass) of YX-4000 as an epoxy resin and a curing agent 1 (phenol formaldehyde type phenol resin) as a curing agent were used under the temperature conditions shown in Table 1 by a biaxial kneader. 57 g (57 parts by mass), 2.7 g (2.7 parts by mass) of triphenylphosphine as a curing accelerator, 532 g (532 parts by mass) of cerium oxide powder (MSR-2212) as a filler, and surface phenyl trimethoxide 1 424 g (424 parts by mass) of the oxydecane-treated magnesium oxide powder was kneaded to obtain a kneaded product of the epoxy resin composition. Observe the mixing steps at this time.

使所獲得的混練物冷卻到室溫後,利用粉碎機將其粉碎,進行粉末化。利用特定模具將該粉末加壓成形而成形由環氧樹脂組成物構成的錠。將該 錠作為試樣,對流動性(旋流)進行評價。進而,利用轉移成形機將試樣成形為特定尺寸,在180℃使其硬化8小時,而製作特定尺寸的試片(硬化物)。 After the obtained kneaded material was cooled to room temperature, it was pulverized by a pulverizer and pulverized. The powder is press-formed by a specific mold to form an ingot composed of an epoxy resin composition. Will The ingot was used as a sample to evaluate fluidity (swirl). Further, the sample was molded into a specific size by a transfer molding machine, and cured at 180 ° C for 8 hours to prepare a test piece (cured product) of a specific size.

[實施例2] [Embodiment 2]

如表1所示,使用硬化劑2(聯苯芳烷基型酚樹脂)代替作為硬化劑的硬化劑1(苯酚甲醛型酚樹脂),以和實施例1相同的方式獲得環氧樹脂組成物的混練物。另外,進行其評價。 As shown in Table 1, an epoxy resin composition was obtained in the same manner as in Example 1 except that the hardener 2 (biphenyl aralkyl type phenol resin) was used instead of the hardener 1 (phenol formaldehyde type phenol resin) as a hardener. The mixture of things. In addition, the evaluation was carried out.

[實施例3] [Example 3]

如表1所示,使用表面經N-2-胺基乙基-3-胺基丙基三甲氧基矽烷處理過的氧化鎂粉末2代替氧化鎂粉末1,以和實施例2相同的方式獲得環氧樹脂組成物的混練物。另外,進行其評價。 As shown in Table 1, magnesium oxide powder 2 having a surface treated with N-2-aminoethyl-3-aminopropyltrimethoxydecane was used instead of magnesium oxide powder 1, and was obtained in the same manner as in Example 2. A kneaded mixture of epoxy resin compositions. In addition, the evaluation was carried out.

[實施例4] [Example 4]

如表1所示,使用硬化劑3(聯苯芳烷基型酚樹脂)代替作為硬化劑的硬化劑1(苯酚甲醛型酚樹脂),以和實施例1相同的方式獲得環氧樹脂組成物的混練物。另外,進行其評價。 As shown in Table 1, an epoxy resin composition was obtained in the same manner as in Example 1 except that the hardener 3 (biphenyl aralkyl type phenol resin) was used instead of the hardener 1 (phenol formaldehyde type phenol resin) as a hardener. The mixture of things. In addition, the evaluation was carried out.

[比較例1] [Comparative Example 1]

如表1所示,只使用二氧化矽粉末,以和實施例1相同的方式獲得環氧樹脂組成物的混練物。另外,進行其評價。 As shown in Table 1, a kneaded product of the epoxy resin composition was obtained in the same manner as in Example 1 using only cerium oxide powder. In addition, the evaluation was carried out.

[比較例2] [Comparative Example 2]

如表1所示,使用表面經3-縮水甘油氧基丙基三甲氧基矽烷處理過的氧化鎂粉末3代替氧化鎂粉末1,以和實施例1相同的方式獲得環氧樹脂組成物的混練物。另外,進行其評價。 As shown in Table 1, the magnesium oxide powder 3 treated with 3-glycidoxypropyltrimethoxydecane was used instead of the magnesium oxide powder 1, and the epoxy resin composition was kneaded in the same manner as in Example 1. Things. In addition, the evaluation was carried out.

[比較例3] [Comparative Example 3]

如表1所示,使用表面經乙烯基三甲氧基矽烷處理過的氧化鎂粉末4代替氧化鎂粉末1,以和實施例1相同的方式獲得環氧樹脂組成物的混練物。另外,進行其評價。 As shown in Table 1, a kneaded material of the epoxy resin composition was obtained in the same manner as in Example 1 except that the magnesium oxide powder 4 having a surface treated with vinyltrimethoxydecane was used instead of the magnesium oxide powder 1. In addition, the evaluation was carried out.

[比較例4] [Comparative Example 4]

如表1所示,使用未對表面進行處理的氧化鎂粉末5代替氧化鎂粉末1,嘗試以和實施例1相同的方式獲得環氧樹脂組成物的混練物,但未能夠獲得。 As shown in Table 1, a magnesia powder 5 which was not treated with a surface was used instead of the magnesium oxide powder 1, and a kneaded product of the epoxy resin composition was obtained in the same manner as in Example 1, but was not obtained.

[參考例1] [Reference Example 1]

如表1所示,使用表面經乙烯基三甲氧基矽烷處理過的氧化鎂粉末4代替氧化鎂粉末1,以和實施例2相同的方式獲得環氧樹脂組成物的混練物。另外,進行其評價。 As shown in Table 1, a kneaded material of the epoxy resin composition was obtained in the same manner as in Example 2, except that the magnesium oxide powder 4 having a surface treated with vinyltrimethoxydecane was used instead of the magnesium oxide powder 1. In addition, the evaluation was carried out.

[參考例2] [Reference Example 2]

如表1所示,使用未對表面進行處理的氧化鎂粉末5代替氧化鎂粉末1,以和實施例2相同的方式獲得環氧樹脂組成物的混練物。另外,進行其評價。 As shown in Table 1, a kneaded material of the epoxy resin composition was obtained in the same manner as in Example 2, except that the magnesium oxide powder 5 which was not treated with the surface was used instead of the magnesium oxide powder 1. In addition, the evaluation was carried out.

表1中表示實施例及比較例的組成或評價結果等。 Table 1 shows the compositions, evaluation results, and the like of the examples and comparative examples.

如表2所示,可知使用氧化鎂粉末1的實施例1可以獲得和使用氧化鎂粉末3~5的比較例2~4相比混練性改善、尤其是流動性改善而成形性優異的環氧樹脂組成物。 As shown in Table 2, it is understood that Example 1 using the magnesium oxide powder 1 can obtain an epoxy resin having improved kneadability, and particularly improved fluidity and excellent moldability, as compared with Comparative Examples 2 to 4 in which magnesium oxide powders 3 to 5 are used. Resin composition.

如表3所示,可知使用氧化鎂粉末1、2的實施例2、3可以 獲得和使用氧化鎂粉末4、5的參考例1、2相比混練性改善、進而流動性改善而成形性優異的環氧樹脂組成物。根據實施例4可知,該效果對於硬化劑3也有效。 As shown in Table 3, it can be seen that Examples 2 and 3 using magnesium oxide powders 1 and 2 can be used. An epoxy resin composition having improved kneadability and improved fluidity and excellent moldability as compared with Reference Examples 1 and 2 of the magnesium oxide powders 4 and 5 was obtained. According to Example 4, this effect is also effective for the hardener 3.

如表4所示,可知實施例1~4和未使用氧化鎂的比較例1相比,導熱率改善。關於阻燃性,根據使用硬化劑1的實施例1和比較例1可知,藉由使用氧化鎂粉末而降低阻燃性。然而,可知藉由使用硬化劑2、3,阻燃性改良,從而可以達成V-0。 As shown in Table 4, it is understood that the thermal conductivity is improved in Examples 1 to 4 as compared with Comparative Example 1 in which magnesium oxide is not used. Regarding the flame retardancy, according to Example 1 and Comparative Example 1 using the curing agent 1, it was found that the flame retardancy was lowered by using the magnesium oxide powder. However, it can be seen that by using the curing agents 2 and 3, the flame retardancy is improved, so that V-0 can be achieved.

[工業上的可利用性] [Industrial availability]

根據本發明,可以提供一種可以藉由混練容易地製備、尤其 是流動性改良而成形性優異、吸水性良好(低吸水性)的含有氧化鎂粉末的導熱性環氧樹脂組成物。另外,根據本發明,可以提供一種較佳為進而耐燃燒性優異的含有氧化鎂粉末的導熱性環氧樹脂組成物。本發明的環氧樹脂組成物可以適宜地用作導熱性密封材、導熱性片材、導熱性接著劑及硬化物。 According to the present invention, it is possible to provide a preparation which can be easily prepared by kneading, in particular It is a thermally conductive epoxy resin composition containing magnesium oxide powder which is excellent in fluidity, and is excellent in moldability and water absorption (low water absorption). Further, according to the present invention, it is possible to provide a thermally conductive epoxy resin composition containing magnesium oxide powder which is preferably excellent in further resistance to combustion. The epoxy resin composition of the present invention can be suitably used as a thermally conductive sealing material, a thermal conductive sheet, a thermally conductive adhesive, and a cured product.

Claims (10)

一種環氧樹脂組成物,其含有環氧樹脂、硬化劑、及經具有苯基及胺基中的至少一種的烷氧基矽烷表面處理過的氧化鎂粉末。 An epoxy resin composition comprising an epoxy resin, a hardener, and a magnesium oxide powder surface-treated with an alkoxysilane having at least one of a phenyl group and an amine group. 如申請專利範圍第1項之環氧樹脂組成物,其中,上述烷氧基矽烷為下述化學式(1)所表示的化合物,(R')lSi(OR)4-l (1)(化學式(1)中,l為1~3的整數,R為可以分別相同或不同的烷基,R'為可以分別相同或不同的含有苯基及胺基中的至少一種的一價基)。 The epoxy resin composition according to the first aspect of the invention, wherein the alkoxydecane is a compound represented by the following chemical formula (1), (R') l Si(OR) 4-l (1) (chemical formula In (1), l is an integer of 1 to 3, R is an alkyl group which may be the same or different, and R' is a monovalent group containing at least one of a phenyl group and an amine group which may be the same or different, respectively. 如申請專利範圍第1或2項之環氧樹脂組成物,其中,上述硬化劑為酚樹脂。 The epoxy resin composition according to claim 1 or 2, wherein the curing agent is a phenol resin. 如申請專利範圍第3項之環氧樹脂組成物,其中,上述酚樹脂為選自由苯基芳烷基型酚樹脂及聯苯芳烷基型酚樹脂所組成的群中的一種以上的酚樹脂。 The epoxy resin composition according to claim 3, wherein the phenol resin is one or more phenol resins selected from the group consisting of a phenylaralkyl type phenol resin and a biphenyl aralkyl type phenol resin. . 一種導熱性密封材,其由申請專利範圍第1至4中任一項之環氧樹脂組成物構成。 A thermally conductive sealing material comprising the epoxy resin composition according to any one of claims 1 to 4. 一種導熱性片材,其由申請專利範圍第1至4中任一項之環氧樹脂組成物構成。 A thermally conductive sheet comprising the epoxy resin composition according to any one of claims 1 to 4. 一種導熱性接著劑,其由申請專利範圍第1至4中任一項之環氧樹脂組成物構成。 A thermally conductive adhesive composition comprising the epoxy resin composition according to any one of claims 1 to 4. 一種硬化物,其係使申請專利範圍第1至4中任一項之環氧樹脂組成物硬化而成。 A cured product obtained by hardening an epoxy resin composition according to any one of claims 1 to 4. 一種環氧樹脂組成物,其含有環氧樹脂、由選自由苯基芳烷基型酚樹 脂及聯苯芳烷基型酚樹脂所組成的群中的一種以上的酚樹脂構成的硬化劑、及氧化鎂粉末。 An epoxy resin composition comprising an epoxy resin selected from a phenyl aralkyl type phenol tree A curing agent composed of one or more phenol resins in a group consisting of a fat and a biphenyl aralkyl type phenol resin, and a magnesium oxide powder. 一種環氧樹脂組成物用填充材,其由經具有苯基及胺基中的至少一種的烷氧基矽烷表面處理過的氧化鎂粉末構成。 A filler for an epoxy resin composition comprising a magnesium oxide powder surface-treated with an alkoxysilane having at least one of a phenyl group and an amine group.
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