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TW201441648A - Display device substrate, method for manufacturing display device substrate, and display device - Google Patents

Display device substrate, method for manufacturing display device substrate, and display device Download PDF

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Publication number
TW201441648A
TW201441648A TW102133086A TW102133086A TW201441648A TW 201441648 A TW201441648 A TW 201441648A TW 102133086 A TW102133086 A TW 102133086A TW 102133086 A TW102133086 A TW 102133086A TW 201441648 A TW201441648 A TW 201441648A
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layer
display device
reflectance
substrate
black matrix
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TW102133086A
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Chinese (zh)
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TWI518354B (en
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Naoya Yamaguchi
Azumi Sato
Takayuki Morita
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Toppan Printing Co Ltd
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362Active matrix addressed cells
    • G02F1/136209Light shielding layers, e.g. black matrix, incorporated in the active matrix substrate, e.g. structurally associated with the switching element
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/22Absorbing filters
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133502Antiglare, refractive index matching layers

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Optics & Photonics (AREA)
  • General Physics & Mathematics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Mathematical Physics (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Liquid Crystal (AREA)
  • Optical Filters (AREA)
  • Optical Elements Other Than Lenses (AREA)
  • Electroluminescent Light Sources (AREA)

Abstract

A display device substrate of the invention includes: a transparent substrate; and a black matrix formed of a reflectance reduction layer and a light shielding layer which are stacked in layers in this order on the transparent substrate. The reflectance reduction layer has a film thickness in a range of approximately 0.1 to 0.7 μ m. The light shielding layer contains carbon as a chief material of light shielding color materials. The effective optical density of the reflectance reduction layer, which is obtained by multiplying the film thickness by an optical density per unit film thickness, is in a range of approximately 0 to 0.4. The reflectance of the black matrix measured through the transparent substrate is in a range of approximately 0.05 to 0.3% with reference to the reflectance of an aluminum film.

Description

顯示裝置用基板、顯示裝置用基板之製造方法及顯示裝置 Display device substrate, display device substrate manufacturing method, and display device

本發明係有關顯示裝置用基板、顯示裝置用基板之製造方法及顯示裝置。 The present invention relates to a substrate for a display device, a method for producing a substrate for a display device, and a display device.

近年來,在各式各樣的領域中使用液晶顯示裝置。彩色濾光片係在實現彩色顯示之液晶顯示裝置所不可或缺之配件。彩色濾光片係例如在如玻璃等之透明基板上具備例如紅色濾光片、綠色濾光片及藍色濾光片等之著色像素。各著色像素之間,通常,為了使對比提高,或在液晶顯示裝置中為防止經設在對向基板上之TFT(薄膜電晶體)元件之光的失靈而具備黑色矩陣(遮光部)。 In recent years, liquid crystal display devices have been used in various fields. The color filter is an indispensable accessory for a liquid crystal display device that realizes color display. The color filter is provided with, for example, colored pixels such as a red filter, a green filter, and a blue filter on a transparent substrate such as glass. In order to improve the contrast between the respective colored pixels, or in the liquid crystal display device, a black matrix (light blocking portion) is provided to prevent malfunction of light passing through the TFT (thin film transistor) element provided on the counter substrate.

黑色矩陣之形成方法係可使用將金屬鉻薄膜進行蝕刻之方法。然而,由成本及環境負擔之問題而言,亦有應用使用含有遮光材的黑色感光性樹脂組成物之光蝕刻法的情形。 The method of forming the black matrix can be a method of etching a metal chromium film. However, in terms of cost and environmental burden, there is also a case where a photolithography method using a black photosensitive resin composition containing a light-shielding material is applied.

經使用黑色感光性樹脂組成物之光蝕刻法的黑色矩陣之形成係如以下操作進行。 The formation of a black matrix by photolithography using a black photosensitive resin composition is carried out as follows.

首先,例如藉由旋塗法或狹縫塗布法等,在 透明基板上形成黑色感光性樹脂組成物之塗膜。形成之對象基板(Target board)係依必要而乾燥、加熱。然後,對於形成之對象基板,隔著具有預定圖案之光罩進行曝光處理。接著,除去經曝光處理所形成之對象基板的未曝光部,並經由加熱硬膜處理在透明基板上形成黑色矩陣。 First, for example, by spin coating or slit coating, etc. A coating film of a black photosensitive resin composition is formed on the transparent substrate. The target substrate to be formed is dried and heated as necessary. Then, exposure processing is performed on the formed target substrate via a photomask having a predetermined pattern. Next, the unexposed portion of the target substrate formed by the exposure treatment is removed, and a black matrix is formed on the transparent substrate via the heating hard film treatment.

黑色矩陣所要求之特性係包含例如遮光性、解析性及絕緣性等。 The properties required for the black matrix include, for example, light blocking properties, resolution, and insulation properties.

由透明基板側觀看具備彩色濾光片之液晶顯示裝置時,在透明基板與黑色矩陣之界面中,會有外光反射之情形。此時,液晶顯示裝置之畫面會有物的反射、色相變化,或顯示品質惡化之情形。因此,近年來,期望反射率的降低及反射光之色相(反射色度)的控制。 When the liquid crystal display device having the color filter is viewed from the transparent substrate side, external light is reflected at the interface between the transparent substrate and the black matrix. At this time, the screen of the liquid crystal display device may reflect the object, change the hue, or deteriorate the display quality. Therefore, in recent years, reduction in reflectance and control of hue (reflected chromaticity) of reflected light are desired.

在使用液晶顯示裝置之製品時,設計性日益重要,亦重視未點燈時的色相。未點燈時的色相係受構成液晶顯示裝置之TFT元件、液晶分子、偏光板及彩色濾光片等之各構件之反射色度所影響。即使在該等各構件中,彩色濾光片之黑色矩陣,由於反射率較高,且顯示畫面內所佔的面積比率高,因此大為影響反射色度。因此,黑色矩陣之反射率高,而且,黑色矩陣之反射色非為中性黑時,特別是在行動裝置機器組裝黑色矩陣時,會有成為損及稱為遮光屏之外框部與黑色矩陣的整體感之問題。 When using a product of a liquid crystal display device, design is becoming more and more important, and the hue at the time of no lighting is also emphasized. The hue at the time of no lighting is affected by the reflection chromaticity of each member such as a TFT element, a liquid crystal molecule, a polarizing plate, and a color filter constituting the liquid crystal display device. Even in these members, the black matrix of the color filter greatly affects the reflection chromaticity because the reflectance is high and the area ratio in the display screen is high. Therefore, the reflectance of the black matrix is high, and when the reflected color of the black matrix is not neutral black, especially when the mobile device is assembled with a black matrix, the frame portion and the black matrix called the blackout screen may be damaged. The overall sense of the problem.

藉由調整TFT元件本身、偏光板或彩色濾光片之著色像素的反射色度,即可改善液晶顯示裝置在未 點燈時之色相。然而,如此情形,會有點燈時改變透明色度之情形。對此,由於彩色濾光片之黑色矩陣並不透光,因此,不會影響點燈時之透明色度,而可僅調整未點燈時之反射色度。在此,黑色矩陣係可期望,無損黑色矩陣之以往特性的低反射率,且反射色為中性黑,亦即在黑色矩陣之反射分光中可得到在可見光區域的平面特性。 The liquid crystal display device can be improved by adjusting the reflection chromaticity of the colored pixels of the TFT element itself, the polarizing plate or the color filter. The hue when lighting. However, in this case, the situation of changing the transparent chromaticity will be changed when there is a little light. In this regard, since the black matrix of the color filter does not transmit light, the transparent chromaticity at the time of lighting is not affected, and only the reflected chromaticity at the time of no lighting can be adjusted. Here, the black matrix system can be expected to have low reflectance of the conventional characteristics of the black matrix, and the reflected color is neutral black, that is, the planar characteristics in the visible light region can be obtained in the reflected splitting of the black matrix.

然而,在使用感光性樹脂組成物中分散有黑色顏料之黑色感光性樹脂而形成的以往黑色矩陣之反射率,其係強烈依賴決定遮光性的顏料濃度。為了降低反射率,必須降低顏料濃度。在降低顏料濃度時,必須加厚用以保持遮光性的黑色矩陣之厚度。黑色矩陣之厚度變厚時,會損及彩色濾光片的平坦性,液晶分子容易產生定向不良。反之,為了在薄膜之黑色矩陣得到充分的遮光性,必須提高顏料濃度。在提高顏料濃度時,黑色矩陣之反射率增高。亦即,係有遮光性與低反射成為權衡(Trade-off)關係之問題。 However, the reflectance of the conventional black matrix formed by using the black photosensitive resin in which the black pigment is dispersed in the photosensitive resin composition strongly depends on the pigment concentration which determines the light blocking property. In order to reduce the reflectance, it is necessary to reduce the pigment concentration. When reducing the pigment concentration, it is necessary to thicken the thickness of the black matrix for maintaining the light blocking property. When the thickness of the black matrix is increased, the flatness of the color filter is impaired, and the liquid crystal molecules are liable to cause poor alignment. On the contrary, in order to obtain sufficient light shielding properties in the black matrix of the film, it is necessary to increase the pigment concentration. When the pigment concentration is increased, the reflectance of the black matrix is increased. That is, there is a problem that the light-shielding property and the low-reflection become a trade-off relationship.

為了解決遮光性與抗反射性的權衡關係之方法,係有例如專利文獻1(日本國特開2006-154849號公報)。專利文獻1係揭示:藉由併用使用使碳黑與有機顏料同時均勻分散之顏料分散液的黑色感光性樹脂組成物以及金屬膜,即可兼具有遮光性與低反射率。 In order to solve the trade-off relationship between the light-shielding property and the anti-reflection property, for example, Patent Document 1 (Japanese Laid-Open Patent Publication No. 2006-154849). Patent Document 1 discloses that a black photosensitive resin composition and a metal film using a pigment dispersion liquid in which carbon black and an organic pigment are uniformly dispersed at the same time can be used together to have both light blocking property and low reflectance.

然而,可使碳黑與有機顏料雙方均勻分散之分散劑的選擇極為困難。並且,為了提高光密度而需有層積金屬膜的步驟,隨著步驟的增加而有生產性降低之 情形。更且,在使用金屬膜時會有增加成本之情形。 However, the selection of a dispersant which can uniformly disperse both carbon black and organic pigment is extremely difficult. Moreover, in order to increase the optical density, a step of laminating a metal film is required, and as the number of steps increases, productivity is lowered. situation. Moreover, there is a case where the cost is increased when a metal film is used.

不使用金屬膜,而解決遮光性與抗反射性的權衡關係之方法,係有例如專利文獻2(國際公開WO2010/070929小冊)。專利文獻2係揭示低光密度層與高光密度層經層積而成的黑色矩陣。低光密度層係例如使用包含顏料之著色感光性樹脂組成物而形成,例如厚度為2μm。高光密度層係使用包含碳黑(以下簡稱碳)或鈦黑之黑色感光性樹脂組成物所形成。專利文獻2之段落[0100]及[0102]中記載低光密度層之材料係期待包含顏料與樹脂。專利文獻2之段落[0103]至[0105]中係例示顏料種類。低光密度層包含顏料時,因依該低光密度層中所含的有機顏料而含色相,故在專利文獻2中難以形成反射光成為中性黑之黑色矩陣。專利文獻2並未揭示光波長在430nm、540nm、620nm之各反射率在0.05至0.3%之範圍內的中性、且為低反射之黑色矩陣。專利文獻2之申請專利範圍第2項之光密度為0.5以上的低光密度層,會有反射率變高之情形。專利文獻2中,並未揭示使用含碳率低的遮光層之低光密度層的具體技術。專利文獻2中,亦未揭示用以得到中性且為低反射率之低光密度層的最適膜厚。專利文獻2中未揭示藍色領域之波長為430nm、綠色領域之波長為540nm、紅色領域之波長為620nm等之各光波長的光學常數及反射率,而且,亦未揭示在可見光區域的波長範圍內產生何種反射性。 A method of solving the trade-off relationship between the light-shielding property and the anti-reflection property without using a metal film is, for example, Patent Document 2 (International Publication WO2010/070929 booklet). Patent Document 2 discloses a black matrix in which a low optical density layer and a high optical density layer are laminated. The low optical density layer is formed, for example, by using a colored photosensitive resin composition containing a pigment, for example, having a thickness of 2 μm. The high optical density layer is formed using a black photosensitive resin composition containing carbon black (hereinafter abbreviated as carbon) or titanium black. The materials of the low optical density layer described in paragraphs [0100] and [0102] of Patent Document 2 are expected to contain a pigment and a resin. The types of pigments are exemplified in paragraphs [0103] to [0105] of Patent Document 2. When the low optical density layer contains a pigment, the color phase is contained by the organic pigment contained in the low optical density layer. Therefore, in Patent Document 2, it is difficult to form a black matrix in which the reflected light becomes neutral black. Patent Document 2 does not disclose a neutral matrix having a light wavelength of 430 nm, 540 nm, and 620 nm in a range of 0.05 to 0.3% and a low reflection black matrix. In the low optical density layer having an optical density of 0.5 or more in the second application of Patent Document 2, the reflectance is high. Patent Document 2 does not disclose a specific technique of using a low optical density layer having a light shielding layer having a low carbon content. Patent Document 2 also does not disclose an optimum film thickness for obtaining a low-density optical layer having a neutral property and a low reflectance. Patent Document 2 does not disclose optical constants and reflectances of wavelengths of 430 nm in the blue region, 540 nm in the green region, and 620 nm in the red region, and does not disclose the wavelength range in the visible light region. What kind of reflexivity is produced inside.

相對於此,專利文獻3(日本國專利第2861391號)係揭示:除了遮光劑與樹脂,藉由使用添加有藍色、 紫色等顏料作為補色顏料之黑色矩陣,可得到中性黑。 On the other hand, Patent Document 3 (Japanese Patent No. 2861391) discloses that, in addition to the opacifier and the resin, blue is added by using A pigment such as purple is used as a black matrix of complementary color pigments to obtain neutral black.

並且,專利文獻4(日本國特開2005-75965號公報)係揭示:在碳黑與氧氮化鈦之併用下,可得到中性黑。 Further, Patent Document 4 (JP-A-2005-75965) discloses that neutral black can be obtained by using carbon black and titanium oxynitride in combination.

更且,專利文獻5(日本國特開2011-227467號公報)係揭示:在氮化鈦與選自C.I.顏料紅254、C.I.顏料紅177、C.I.顏料紅179之至少一種的紅色顏料之併用下,可得到中性黑。 Further, Patent Document 5 (Japanese Laid-Open Patent Publication No. 2011-227467) discloses a combination of titanium nitride and a red pigment selected from at least one of CI Pigment Red 254, CI Pigment Red 177, and CI Pigment Red 179. , can get neutral black.

然而,該等專利文獻3至5係黑色矩陣單體的反射色度在中性黑附近為有效,惟不為反射率降低效果,即使為任意方法,通過透明基板所測定之黑色矩陣的反射率成為1.0%以上。 However, the reflection chromaticity of the black matrix cells of the patent documents 3 to 5 is effective in the vicinity of neutral black, but is not a reflection reduction effect, and the reflectance of the black matrix measured by the transparent substrate is any method. Become 1.0% or more.

專利文獻6(日本國特開2011-197521號公報)及專利文獻7(日本國特開平10-301499號公報)係揭示:以鉻等之金屬氧氮化物、金屬膜之多層構成形成反射率低的黑色矩陣之技術。然而,專利文獻6、7所揭示之技術係例如:專利文獻6之段落[0004]及專利文獻7之圖8或圖9所示,反射率高達5%前後時,為不佳。光學干擾膜係例如在形成2層以上之多層膜並調整膜厚下,即可在特定波長範圍內實現低反射,惟在此情形下反而在可見光全部範圍內難以實現低反射。並且,單層及2層之金屬氧化物、金屬氧氮化物、金屬膜不但真空成膜等之成本高,且在通過蝕刻形成圖案步驟中,會有鉻離子等之金屬離子造成環境污染的問題。 In the case of a metal oxynitride such as chromium or a metal film, a low reflectance is formed, as disclosed in Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. The technology of the black matrix. However, the techniques disclosed in Patent Documents 6 and 7 are, for example, paragraphs [0004] of Patent Document 6 and FIG. 8 or FIG. 9 of Patent Document 7, and the reflectance is as low as 5% or so. The optical interference film system can realize low reflection in a specific wavelength range, for example, by forming a multilayer film of two or more layers and adjusting the film thickness, but in this case, it is difficult to achieve low reflection in the entire range of visible light. Further, the cost of a single layer and a two-layer metal oxide, a metal oxynitride, and a metal film not only in vacuum film formation, but also in the step of patterning by etching, there is a problem that environmental pollution is caused by metal ions such as chromium ions. .

本發明係殷鑑於上述情況而實施者,其目的係提供一種消除在畫面的反射,且可成為無著色之中性顯示的顯示裝置用基板、顯示裝置用基板之製造方法及顯示裝置。 The present invention has been made in view of the above circumstances, and an object of the invention is to provide a substrate for a display device, a method for producing a substrate for a display device, and a display device which can eliminate reflection on a screen and which can be displayed without coloring and neutral display.

本發明之第一態樣的顯示裝置用基板,係具備:透明基板、將反射率降低層與包含作為遮光性色材之主材的碳的遮光層依序層積在上述透明基板上而形成的黑色矩陣,上述反射率降低層之膜厚大約在0.1μm以上0.7μm以下之範圍。上述膜厚乘以每單位膜厚之光密度而得的上述反射率降低層之有效光密度大約在0以上0.4以下之範圍。通過上述透明基板所測定之上述黑色矩陣的反射率,以鋁膜之反射率為基準,大約在0.05%以上0.3%以下之範圍。 A substrate for a display device according to a first aspect of the present invention includes a transparent substrate, and a light-shielding layer including a reflectance-reducing layer and carbon as a main material of the light-shielding color material is sequentially laminated on the transparent substrate. In the black matrix, the film thickness of the reflectance reducing layer is approximately in the range of 0.1 μm or more and 0.7 μm or less. The effective optical density of the reflectance reducing layer obtained by multiplying the film thickness by the optical density per unit film thickness is approximately in the range of 0 or more and 0.4 or less. The reflectance of the black matrix measured by the transparent substrate is approximately 0.05% or more and 0.3% or less based on the reflectance of the aluminum film.

本發明之第一態樣的顯示裝置用基板中,通過上述透明基板所測定之上述黑色矩陣的反射率係,光波長分別為約430nm、540nm、620nm時,以約0.05%以上0.3%以下之範圍為佳。 In the substrate for a display device according to the first aspect of the present invention, the reflectance of the black matrix measured by the transparent substrate is about 0.05% or more and 0.3% or less when the light wavelength is about 430 nm, 540 nm, and 620 nm, respectively. The range is good.

本發明之第一態樣的顯示裝置用基板中,上述反射率降低層係以透明樹脂層者為佳。 In the substrate for a display device according to the first aspect of the present invention, it is preferable that the reflectance reducing layer is a transparent resin layer.

本發明之第一態樣的顯示裝置用基板中,上述反射率降低層係以至少包含碳之半透明樹脂層者為佳。 In the substrate for a display device according to the first aspect of the present invention, it is preferable that the reflectance reducing layer is a semi-transparent resin layer containing at least carbon.

本發明之第一態樣的顯示裝置用基板中,上述反射率降低層係以包含至少2種以上之減色混合關係的有機顏料之半透明樹脂層者為佳。 In the substrate for a display device according to the first aspect of the present invention, it is preferable that the reflectance reducing layer is a translucent resin layer containing an organic pigment having at least two kinds of subtractive color mixing relationships.

本發明之第一態樣的顯示裝置用基板中,上述黑色矩陣係以在具有複數之像素開口部,且在上述像素開口部分別裝設藍色濾光片、綠色濾光片及紅色濾光片之像素圖案者為佳。 In the substrate for a display device according to a first aspect of the present invention, the black matrix has a plurality of pixel openings, and a blue filter, a green filter, and a red filter are respectively disposed in the pixel opening. The pixel pattern of the film is better.

本發明之第二態樣的顯示裝置用基板之製造方法,其係在透明基板上塗布成為反射率降低層之第一層,使上述第一層半硬化,再於上述第一層上塗布成為遮光層之第二層,再使用一個光罩使上述第一層與上述第二層一次曝光,藉由一次顯影,由形成在上述透明基板上之上述第一層與上述第二層,在上述反射率降低層上形成層積有上述遮光層的黑色矩陣。 A method for producing a substrate for a display device according to a second aspect of the present invention, which is characterized in that a first layer of a reflectance-reducing layer is applied onto a transparent substrate, and the first layer is semi-cured, and then coated on the first layer. a second layer of the light shielding layer, wherein the first layer and the second layer are exposed at a time by using a photomask, and the first layer and the second layer formed on the transparent substrate are formed by one development A black matrix in which the above-described light shielding layer is laminated is formed on the reflectance reducing layer.

本發明之第二態樣的顯示裝置用基板之製造方法中,上述反射率降低層係以上述透明樹脂層、或上述半透明樹脂層者為佳。 In the method for producing a substrate for a display device according to a second aspect of the present invention, it is preferable that the reflectance reducing layer is the transparent resin layer or the translucent resin layer.

本發明之第二態樣的顯示裝置用基板之製造方法中,上述半透明樹脂層係以包含碳者為佳。 In the method for producing a substrate for a display device according to a second aspect of the present invention, it is preferable that the translucent resin layer contains carbon.

本發明之第二態樣的顯示裝置用基板之製造方法中,上述反射率降低層係以包含至少2種以上之減色混合關係的有機顏料之半透明樹脂層者為佳本發明之第三態樣的顯示裝置係具備上述第一態樣的顯示裝置用基板。 In the method for producing a substrate for a display device according to a second aspect of the present invention, the reflectance reducing layer is preferably a third embodiment of the present invention in which a translucent resin layer of an organic pigment containing at least two kinds of color reduction mixing relationships is used. The display device of the present invention includes the substrate for a display device according to the first aspect described above.

本發明之態樣中,可提供一種消除畫面的反射,且可成為無著色之中性顯示的顯示裝置用基板、顯示裝置用基板之製造方法及顯示裝置。 In the aspect of the invention, it is possible to provide a substrate for a display device, a method for producing a substrate for a display device, and a display device which can eliminate reflection of a screen and which can be displayed without coloring and neutral display.

1、6‧‧‧顯示裝置用基板 1, 6‧‧‧ Display device substrate

2、12‧‧‧透明基板 2, 12‧‧‧ transparent substrate

3‧‧‧塗覆層 3‧‧‧ coating

4‧‧‧反射率降低層 4‧‧‧Reflectance reduction layer

5‧‧‧遮光層 5‧‧‧Lighting layer

7‧‧‧液晶顯示裝置 7‧‧‧Liquid crystal display device

8‧‧‧液晶面板 8‧‧‧LCD panel

9‧‧‧陣列基板 9‧‧‧Array substrate

10‧‧‧液晶層 10‧‧‧Liquid layer

11、17‧‧‧定向膜 11, 17‧‧‧ oriented film

13a~13c‧‧‧絕緣膜 13a~13c‧‧‧Insulation film

14‧‧‧金屬配線 14‧‧‧Metal wiring

15‧‧‧公共電極 15‧‧‧Common electrode

16‧‧‧像素電極 16‧‧‧pixel electrode

BM‧‧‧黑色矩陣 BM‧‧‧ Black Matrix

CF‧‧‧彩色濾光片 CF‧‧‧ color filters

RF‧‧‧紅色濾光片 RF‧‧‧ red filter

GF‧‧‧綠色濾光片 GF‧‧‧Green Filter

BF‧‧‧藍色濾光片 BF‧‧ blue filter

圖1係呈示本實施形態之顯示裝置用基板的第1例之剖面圖。 Fig. 1 is a cross-sectional view showing a first example of a substrate for a display device of the embodiment.

圖2係呈示本實施形態之顯示裝置用基板的第2例之剖面圖。 Fig. 2 is a cross-sectional view showing a second example of the substrate for a display device of the embodiment.

圖3係呈示由形成在黑色矩陣之像素開口部的紅色濾光片、綠色濾光片、藍色濾光片所形成之像素圖案的一例之平面圖。 3 is a plan view showing an example of a pixel pattern formed of a red color filter, a green color filter, and a blue color filter formed in a pixel opening portion of a black matrix.

圖4係呈示具備本實施形態之顯示裝置用基板的液晶顯示裝置之一例的剖面圖。 FIG. 4 is a cross-sectional view showing an example of a liquid crystal display device including the substrate for a display device of the embodiment.

圖5係呈示本實施形態之黑色矩陣的製造方法之一例的流程圖。 Fig. 5 is a flow chart showing an example of a method of manufacturing the black matrix of the embodiment.

圖6係呈示黑色矩陣表面所產生之不良外觀的一例圖。 Fig. 6 is a view showing an example of a defective appearance of the surface of a black matrix.

圖7係呈示實施例1、實施例3、實施例5之塗布條件下的預曝光量與黑色矩陣之反射率的關係之圖表。 Fig. 7 is a graph showing the relationship between the amount of pre-exposure under the coating conditions of Example 1, Example 3, and Example 5 and the reflectance of the black matrix.

圖8係呈示構成彩色濾光片之藍色濾光片BF、綠色濾光片GF、以及紅色濾光片RF之消光係數的數據圖。 Fig. 8 is a data diagram showing the extinction coefficients of the blue filter BF, the green filter GF, and the red filter RF constituting the color filter.

[較佳實施形態] [Better Embodiment]

以下,參照圖面同時對本發明之實施形態進行說明。在以下說明中使用之各圖式,為了識別各構件之大小,適當地變更各構件之縮小比例。而且,在相同或實質上相同的機能及構成要件方面,標以相同的符號 ,並省略說明或僅在必要時進行說明。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the drawings used in the following description, in order to identify the size of each member, the reduction ratio of each member is appropriately changed. Moreover, the same symbols are used for the same or substantially the same functions and constituent elements. And the description is omitted or only when necessary.

本實施形態中,僅對於特徵部分進行說明,對於一般之顯示裝置的構成要件與無差異之部分,則省略說明。 In the present embodiment, only the characteristic portions will be described, and the description of the components of the general display device and the parts that are not different will be omitted.

本實施形態係以液晶顯示裝置為例進行說明,即使對於如有機EL顯示裝置之其它的顯示裝置亦同樣地適用在本發明中。 This embodiment is described by taking a liquid crystal display device as an example, and is applicable to the present invention in the same manner as other display devices such as an organic EL display device.

本實施形態中,對於具備包含反射率降低層與遮光層的2層之黑色矩陣之顯示裝置用基板進行說明。 In the present embodiment, a substrate for a display device including a two-layer black matrix including a reflectance reducing layer and a light shielding layer will be described.

圖1係呈示本實施形態之顯示裝置用基板的第1例之剖面圖。 Fig. 1 is a cross-sectional view showing a first example of a substrate for a display device of the embodiment.

顯示裝置用基板1係具備透明基板2、黑色矩陣BM以及塗覆層(透明樹脂層)3。 The display device substrate 1 includes a transparent substrate 2, a black matrix BM, and a coating layer (transparent resin layer) 3.

透明基板2係例如使用玻璃。 The transparent substrate 2 is, for example, glass.

透明基板2之第1平面上形成黑色矩陣BM。黑色矩陣BM以平面觀之,形成配置成矩陣狀的複數之像素開口部。 A black matrix BM is formed on the first plane of the transparent substrate 2. The black matrix BM is formed in a plan view to form a plurality of pixel openings arranged in a matrix.

在形成有黑色矩陣BM之透明基板2上形成塗覆層3。 A coating layer 3 is formed on the transparent substrate 2 on which the black matrix BM is formed.

黑色矩陣BM係包含反射率降低層4與遮光層5。黑色矩陣BM係在透明基板2上依序形成反射率降低層4、遮光層5。 The black matrix BM system includes a reflectance reducing layer 4 and a light shielding layer 5. The black matrix BM sequentially forms the reflectance reducing layer 4 and the light shielding layer 5 on the transparent substrate 2.

顯示裝置設有該圖1之顯示裝置用基板1時,透明基板2之第2平面(第1平面之對面側之面)朝向觀看者,塗覆層3朝向液晶層。 When the display device 1 is provided with the display device substrate 1, the second plane (the surface on the opposite side to the first plane) of the transparent substrate 2 faces the viewer, and the coating layer 3 faces the liquid crystal layer.

因此,顯示裝置設有顯示裝置用基板1之狀態時,黑色矩陣BM係在液晶層側(接近液晶層之位置)配置遮光層5,在觀看側(接近觀看者之位置)配置反射率降低層4。 Therefore, when the display device is provided with the display device substrate 1, the black matrix BM is provided with the light shielding layer 5 on the liquid crystal layer side (close to the liquid crystal layer), and the reflectance reduction layer is disposed on the viewing side (close to the viewer). 4.

本實施形態中,遮光層5係作成例如遮光性色材之主材(主體、主劑或主成分)為碳。此處,遮光性色材之主材係指,在質量比率中,相對於遮光性色材之全部材料之質量,具有超出50%之質量的材料。 In the present embodiment, the light shielding layer 5 is made of, for example, a main material (main body, main component or main component) of the light-shielding color material. Here, the main material of the light-shielding color material means a material having a mass exceeding 50% with respect to the mass of all the materials of the light-shielding color material in the mass ratio.

反射率降低層4之膜厚係例如設在約0.1μm以上0.7μm以下之範圍,且反射率降低層4之光密度設在約0以上0.4以下之範圍。 The film thickness of the reflectance reducing layer 4 is, for example, in the range of about 0.1 μm or more and 0.7 μm or less, and the optical density of the reflectance reducing layer 4 is set to be in the range of about 0 or more and 0.4 or less.

反射率降低層4之材料係可採用作為遮光性色材之包含至少2種以上之減色混合關係的有機顏料之半透明樹脂。如此2種以上之減色混合關係的有機顏料意指經由混色而產生黑色系之有機顏料。並且,本發明之2種以上之減色混合關係的有機顏料係通過混合2種以上之顏料,可降低在可見光區中廣範圍之透光率之有機顏料。例如:可藉由混合藍色顏料與紅色顏料而產生減色混合。並且,亦可藉由混合紫色顏料與黃色顏料而產生減色混合。其它亦可列舉如習知之顏料的組合。由於反射率降低層4之顏色接近黑色或灰色,故可在上述顏料中進一步添加反射色彩調整的有機顏料。本發明中可使用之有機顏料係如下述。2種以上之有機顏料中,作為遮光性色材之主材料,可進一步添加碳。 As the material of the reflectance reducing layer 4, a translucent resin which is an organic pigment containing at least two kinds of color-reducing and mixing relationships as a light-shielding color material can be used. The organic pigment having two or more kinds of subtractive color mixing relationships means that a black-based organic pigment is produced by color mixing. Further, in the organic pigment of two or more kinds of color reduction mixing relationships of the present invention, by mixing two or more kinds of pigments, it is possible to reduce the organic pigment having a wide range of light transmittance in the visible light region. For example, a subtractive color mixture can be produced by mixing a blue pigment with a red pigment. Further, color reduction mixing can also be produced by mixing a purple pigment with a yellow pigment. Other combinations of conventional pigments may also be mentioned. Since the color of the reflectance reducing layer 4 is close to black or gray, an organic pigment reflecting color adjustment can be further added to the above pigment. The organic pigments usable in the present invention are as follows. Among the two or more types of organic pigments, carbon may be further added as a main material of the light-shielding color material.

並且,反射率降低層可為透明樹脂層。 Also, the reflectance reducing layer may be a transparent resin layer.

反射率降低層至少能以包含碳之半透明樹脂構成。構成反射率降低層之半透明樹脂可為具有濃度0.4以下之半透明度的樹脂。 The reflectance reducing layer can be composed of at least a translucent resin containing carbon. The translucent resin constituting the reflectance reducing layer may be a resin having a translucency of a concentration of 0.4 or less.

而且,本實施形態之反射率降低層4之光密度並非為一般標題之每單位厚度(1μm)的光密度。本實施形態之反射率降低層4係以在約0.1μm以上0.7μm以下之範圍內的膜厚形成。本實施形態之反射率降低層4的光密度係膜厚乘以每單位膜厚之光密度而得的有效光密度。 Further, the optical density of the reflectance reducing layer 4 of the present embodiment is not the optical density per unit thickness (1 μm) of the general title. The reflectance reducing layer 4 of the present embodiment is formed to have a film thickness in a range of about 0.1 μm or more and 0.7 μm or less. The optical density film thickness of the reflectance reducing layer 4 of the present embodiment is multiplied by the effective optical density obtained by the optical density per unit film thickness.

通過透明基板2所測定之黑色矩陣BM的反射率係例如以鋁膜之反射率為基準,係在約0.05以上0.3%以下之範圍。例如:黑色矩陣BM之反射率係使用C光源及顯微分光光度計(例如大塚電子公司製LCF-1100),將鋁之氣相沉積膜(以下稱為鋁膜)作為測定基準100%而測定。其中,通過透明基板2測定黑色矩陣BM之反射率係在未形成黑色矩陣BM之透明基板2之面使光射入,將透過透明基板2之光照射黑色矩陣BM,藉由測定來自黑色矩陣BM之反射光而進行。 The reflectance of the black matrix BM measured by the transparent substrate 2 is, for example, in the range of about 0.05 or more and 0.3% or less based on the reflectance of the aluminum film. For example, the reflectance of the black matrix BM is measured by using a C light source and a microspectrophotometer (for example, LCF-1100 manufactured by Otsuka Electronics Co., Ltd.), and measuring a vapor deposited film of aluminum (hereinafter referred to as an aluminum film) as a measurement standard of 100%. . The reflectance of the black matrix BM measured by the transparent substrate 2 is such that light is incident on the surface of the transparent substrate 2 on which the black matrix BM is not formed, and the light transmitted through the transparent substrate 2 is irradiated onto the black matrix BM by measurement from the black matrix BM. The light is reflected.

對於通過透明基板2所測定之黑色矩陣BM之反射率,例如光的波長分別約為430nm、540nm、620nm時,黑色矩陣BM之反射率較小,大約包含在0.05%以上0.3%以下之範圍。例如:測定波長係可將光的波長約為550nm作為代表值,可以經由430nm、540nm、620nm之測定波長以反射率測定。反射率(%)之測定精密度例如設在約±0.04點。 When the reflectance of the black matrix BM measured by the transparent substrate 2 is, for example, about 430 nm, 540 nm, or 620 nm, the reflectance of the black matrix BM is small, and is approximately in the range of 0.05% or more and 0.3% or less. For example, the measurement wavelength can be a representative value of a wavelength of light of about 550 nm, and can be measured by a reflectance at a measurement wavelength of 430 nm, 540 nm, and 620 nm. The measurement precision of the reflectance (%) is set, for example, at about ±0.04 points.

光密度OD係使用光密度計(例如:Gretag Macbeth公司製D200-II)測定。 Optical density OD uses a densitometer (for example: Gretag Measured by Macbeth Corporation D200-II).

作為遮光性之主材而使用碳者,具體上係指在透明樹脂之基材含有作為色材之固形比在50質量%以上之碳。 Specifically, carbon is used as the main material of the light-shielding material, and specifically, the base material of the transparent resin contains carbon having a solid form ratio of 50% by mass or more as a color material.

圖2係呈示本實施形態之顯示裝置用基板的第2例之剖面圖,該顯示裝置用基板6係彩色濾光片基板。 2 is a cross-sectional view showing a second example of the substrate for a display device of the present embodiment, and the substrate 6 for a display device is a color filter substrate.

形成有黑色矩陣BM之透明基板2之上形成彩色濾光片CF。並在彩色濾光片CF之上形成塗覆層3。 A color filter CF is formed on the transparent substrate 2 on which the black matrix BM is formed. A coating layer 3 is formed on the color filter CF.

圖3係呈示黑色矩陣BM具有複數個像素開口部,並由該像素開口部所形成之紅色濾光片RF、綠色濾光片GF、藍色濾光片BF所構成的像素圖案之一例的平面圖。 3 is a plan view showing an example of a pixel pattern in which the black matrix BM has a plurality of pixel openings and the red color filter RF, the green color filter GF, and the blue color filter BF formed by the pixel opening portion are formed. .

顯示裝置用基板6係在各像素中配置紅色濾光片RF、綠色濾光片GF、藍色濾光片BF之任一者。 In the display device substrate 6, any one of the red filter RF, the green filter GF, and the blue filter BF is disposed in each pixel.

像素開口部之形狀係如圖3之矩形,並無限定,例如:如為平行四邊形、V字形(doglegged shape)在一個方向上連接的形狀等之至少面對面的2邊為平行的多邊形即可。 The shape of the pixel opening portion is not limited as long as it is a rectangle as shown in FIG. 3. For example, a polygon having at least two faces facing each other, such as a parallelogram and a shape in which a doglegged shape is connected in one direction, may be parallel.

具備複數色之像素圖案的顯示裝置用基板6可應用在白色發光之液晶顯示裝置及有機EL顯示裝置。 The substrate 6 for a display device having a pixel pattern of a plurality of colors can be applied to a white light-emitting liquid crystal display device and an organic EL display device.

上述圖2及圖3之顯示裝置用基板6的塗覆層3之上,可形成如透明導電膜(ITO)等之透明的導電性氧化物之層或圖案。 On the coating layer 3 of the substrate 6 for a display device of FIGS. 2 and 3 described above, a layer or pattern of a transparent conductive oxide such as a transparent conductive film (ITO) can be formed.

圖4係呈示具備本實施形態之顯示裝置用基 板6的液晶顯示裝置之一例的剖面圖。 Fig. 4 is a view showing a display device according to the embodiment; A cross-sectional view of an example of a liquid crystal display device of the board 6.

液晶顯示裝置7係具備液晶面板8。液晶面板8係具備陣列基板9、液晶層10與顯示裝置用基板6。陣列基板9與顯示裝置用基板6係使介由液晶層10而面對面。 The liquid crystal display device 7 includes a liquid crystal panel 8. The liquid crystal panel 8 includes an array substrate 9 , a liquid crystal layer 10 , and a substrate 6 for a display device. The array substrate 9 and the display device substrate 6 are faced to each other via the liquid crystal layer 10.

圖4中,在顯示裝置用基板6之塗覆層3之上形成定向膜11。觀察者係觀察介由透明基板6而顯示在液晶顯示裝置7之像素。定向膜11係使以定向膜11與定向膜17(於下敘述)挾住液晶層10之方式,與液晶層10相接而配置。 In Fig. 4, an alignment film 11 is formed on the coating layer 3 of the substrate 6 for a display device. The observer observes the pixels displayed on the liquid crystal display device 7 via the transparent substrate 6. The alignment film 11 is disposed so as to be in contact with the liquid crystal layer 10 such that the alignment film 11 and the alignment film 17 (described below) are caught by the liquid crystal layer 10.

陣列基板9係具備透明基板12、絕緣層(透明樹脂)13a~13c、金屬配線14、公共電極15、像素電極16與定向膜17。 The array substrate 9 includes a transparent substrate 12, insulating layers (transparent resins) 13a to 13c, a metal wiring 14, a common electrode 15, a pixel electrode 16, and an alignment film 17.

透明基板12係例如使用玻璃板。 The transparent substrate 12 is, for example, a glass plate.

透明基板12之第1平面上形成絕緣層13a。並在絕緣層13a上形成金屬配線14。 An insulating layer 13a is formed on the first plane of the transparent substrate 12. Metal wirings 14 are formed on the insulating layer 13a.

金屬配線14以平面觀之,亦即於垂直方向與黑色矩陣BM重疊位置上形成。換言之,由觀察者側觀看透明基板12之顯示面(未形成黑色矩陣BM之面)時,金屬配線14係位於黑色矩陣BM之下。 The metal wiring 14 is formed in a plan view, that is, in a position overlapping the black matrix BM in the vertical direction. In other words, when the display surface of the transparent substrate 12 (the surface on which the black matrix BM is not formed) is viewed by the observer side, the metal wiring 14 is positioned below the black matrix BM.

形成有金屬配線14之絕緣層13a之上形成絕緣層13b。絕緣層13b之上形成板狀之公共電極15。形成有公共電極15之絕緣層13b之上形成絕緣層13c。在絕緣層13e之上形成像素電極16。 An insulating layer 13b is formed over the insulating layer 13a on which the metal wiring 14 is formed. A plate-shaped common electrode 15 is formed on the insulating layer 13b. An insulating layer 13c is formed over the insulating layer 13b on which the common electrode 15 is formed. A pixel electrode 16 is formed over the insulating layer 13e.

像素電極16,例如以平面觀之,形成梳齒狀。並且,像素電極16可為對圖4之剖面具有垂直之長度方 向的條紋圖案。 The pixel electrode 16 is formed in a comb shape, for example, in plan view. Also, the pixel electrode 16 may have a vertical length to the cross section of FIG. The stripe pattern to the direction.

形成有像素電極16之絕緣層13c之上形成定向膜17。 An alignment film 17 is formed over the insulating layer 13c on which the pixel electrode 16 is formed.

對於圖4之陣列基板9,亦具備例如薄膜電晶體(TFT)等之主動元件。 The array substrate 9 of FIG. 4 is also provided with an active element such as a thin film transistor (TFT).

陣列基板9之定向膜17係使以定向膜11及定向膜17夾住液晶層10之方式,與液晶層10相接而配置。陣列基板9之透明基板12的第2平面係位於液晶顯示裝置7之內部側。 The alignment film 17 of the array substrate 9 is placed in contact with the liquid crystal layer 10 such that the alignment film 11 and the alignment film 17 sandwich the liquid crystal layer 10. The second plane of the transparent substrate 12 of the array substrate 9 is located on the inner side of the liquid crystal display device 7.

液晶層10可包含具有負的介電各向異性的液晶分子,亦可包含具有正的介電各向異性的液晶分子。 The liquid crystal layer 10 may include liquid crystal molecules having negative dielectric anisotropy, and may also contain liquid crystal molecules having positive dielectric anisotropy.

圖4中,液晶顯示裝置7之偏光膜、相位差膜以及背光單元等亦可省略。 In FIG. 4, the polarizing film, the retardation film, the backlight unit, and the like of the liquid crystal display device 7 may be omitted.

液晶顯示裝置7係採用稱為IPS(In-Plane-Switching:平面切換)或FFS(Fringe Field Switching:邊界電場切換)之液晶驅動方式,惟可應用例如VA(Virtical Alignment:垂直配向),ECB(Electrically Controlled Birefringence:電控雙折射),OCB(Optically Compensated Bend:光學補償彎曲),或TN(Twisted Nematic:扭轉向列)等之各種方式及定向模式。 The liquid crystal display device 7 employs a liquid crystal driving method called IPS (In-Plane-Switching) or FFS (Fringe Field Switching), but can be applied, for example, to VA (Virtical Alignment), ECB (for example). Electrically Controlled Birefringence, OCB (Optically Compensated Bend), or TN (Twisted Nematic) and other modes and orientation modes.

亦可適當地變更顯示裝置用基板6及陣列基板9之電極構造。 The electrode structure of the display device substrate 6 and the array substrate 9 can be appropriately changed.

此處,對於顯示裝置中具備顯示裝置用基板1取代顯示裝置用基板6時進行說明。 Here, a case where the display device substrate 1 is provided in place of the display device substrate 6 in the display device will be described.

場序驅動之液晶顯示裝置係例如具備將備有 主動元件之排列的陣列基板9與顯示裝置用基板1介由液晶層10貼合的液晶面板。並且,場序驅動之液晶顯示裝置係具備使用藍色發光、綠色發光、紅色發光之LED元件的背光單元。藉此,液晶顯示裝置在具備顯示裝置用基板1時,亦可彩色顯示。 The field sequential driving liquid crystal display device is provided, for example, to be provided The array substrate 9 in which the active elements are arranged and the liquid crystal panel in which the display device substrate 1 is bonded via the liquid crystal layer 10 are used. Further, the field sequential driving liquid crystal display device includes a backlight unit using LED elements of blue light emission, green light emission, and red light emission. Thereby, when the liquid crystal display device is provided with the display device substrate 1, it can be displayed in color.

具有顯示裝置用基板1之有機EL顯示裝置係例如在具備:具有主動元件之排列與藍色發光、綠色發光、紅色發光之有機EL元件的陣列基板9與顯示裝置用基板1時,可彩色顯示。 The organic EL display device having the display device substrate 1 can be color-displayed, for example, when the array substrate 9 having the organic EL elements of the arrangement of the active elements and the blue, green, and red light-emitting elements and the display device substrate 1 are provided. .

以下對於黑色矩陣BM之製造方法進行說明。 The method of manufacturing the black matrix BM will be described below.

圖5係呈示本實施形態之黑色矩陣BM的製造方法之一例的流程圖。本實施形態之黑色矩陣BM的製造方法中所含的曝光步驟係使用具有1片黑色矩陣BM之負圖案(形成黑色矩陣之部分為透明)的光罩曝光。本實施形態之黑色矩陣BM的製造方法係在曝光步驟前,如圖5所示,包含:將反射率降低層經由預曝光或預熱等而半硬化之步驟。 Fig. 5 is a flow chart showing an example of a method of manufacturing the black matrix BM of the embodiment. The exposure step included in the method of manufacturing the black matrix BM of the present embodiment is performed by using a mask having a negative pattern of one black matrix BM (the portion in which the black matrix is formed is transparent). The method of manufacturing the black matrix BM of the present embodiment includes a step of semi-curing the reflectance reducing layer by pre-exposure or preheating, as shown in FIG. 5 before the exposure step.

本實施形態之黑色矩陣BM的製造方法,具體上係包含下述步驟:將反射率降低層4(第一層)進行塗布之步驟(步驟ST1)、將反射率降低層4進行半硬化之步驟(步驟ST2)、將遮光層5(第二層)進行塗布之步驟(步驟ST3)、將反射率降低層4與遮光層5進行乾燥之步驟(步驟ST4)、使用1片光罩,將反射率降低層4與遮光層5進行曝光之步驟(步驟ST5)、將反射率降低層4與遮光層5進行一次顯影,形成反射率降低層4上層積有遮光層5之黑色矩陣BM 之圖案的步驟(步驟ST6)、使反射率降低層4與遮光層5硬化,形成黑色矩陣BM之步驟(步驟ST7)。 Specifically, the method for producing the black matrix BM according to the present embodiment includes the steps of applying the reflectance reducing layer 4 (first layer) (step ST1) and semi-hardening the reflectance reducing layer 4. (Step ST2), a step of applying the light shielding layer 5 (second layer) (step ST3), a step of drying the reflectance reducing layer 4 and the light shielding layer 5 (step ST4), and using a single mask to reflect The rate reduction layer 4 and the light shielding layer 5 are exposed (step ST5), and the reflectance reducing layer 4 and the light shielding layer 5 are developed once to form a black matrix BM on which the light shielding layer 5 is laminated on the reflectance reducing layer 4. The step of patterning (step ST6), the step of curing the reflectance reducing layer 4 and the light shielding layer 5, and forming a black matrix BM (step ST7).

而且,「使反射率降低層4半硬化」係指,在步驟ST6之顯影步驟,可將反射率降低層4與遮光層5進行一次顯影,以及顯影後使不會產生形狀不良及殘渣之程度,將熱射線或光照射在反射率降低層4之意。例如:在未實施預曝光時,在透明基板2與遮光層5之界面塗布形成的反射率降低層4會有在該遮光層5之塗布步驟,在遮光層5之層溶解吸收之情形。如此操作,反射率降低層4消失時,結果會使黑色矩陣BM表面之反射率增大。然而,將反射率降低層4在遮光層5之塗布前進行「半硬化」時,黑色矩陣BM低反射率化之機能不會消失。將反射率降低層4進行「半硬化」時,可藉由應用經熱射線、紫外線、電磁波或熱傳導等之熱賦予塗布後之反射率降低層4的技術而實現。如添加過量的熱射線,紫外線,電磁波,或熱量,會在之後的顯影步驟產生殘渣或發生圖案形狀不佳的情形。反之,半硬化處理不足時,如上所述,反射率降低層4係在塗布遮光層5時,經遮光層5溶解吸收而提高黑色矩陣BM之反射率。 Further, "semi-hardening the reflectance reducing layer 4" means that the reflectance reducing layer 4 and the light-shielding layer 5 can be developed once in the developing step of step ST6, and the degree of shape defects and residue can be prevented after development. The heat ray or light is irradiated on the reflectance reducing layer 4. For example, when the pre-exposure is not performed, the reflectance-reducing layer 4 formed by coating the interface between the transparent substrate 2 and the light-shielding layer 5 may be dissolved and absorbed in the layer of the light-shielding layer 5 in the coating step of the light-shielding layer 5. In this way, when the reflectance reducing layer 4 disappears, the reflectance of the surface of the black matrix BM is increased. However, when the reflectance reducing layer 4 is "semi-hardened" before application of the light shielding layer 5, the function of reducing the reflectance of the black matrix BM does not disappear. When the reflectance reducing layer 4 is "semi-hardened", it can be realized by applying a technique of applying the reflectance reducing layer 4 after heat application by heat such as heat rays, ultraviolet rays, electromagnetic waves, or heat conduction. If an excessive amount of heat rays, ultraviolet rays, electromagnetic waves, or heat is added, a residue may be generated in a subsequent development step or a pattern shape may be unsatisfactory. On the other hand, when the semi-hardening treatment is insufficient, as described above, the reflectance reducing layer 4 is dissolved and absorbed by the light shielding layer 5 when the light shielding layer 5 is applied, thereby increasing the reflectance of the black matrix BM.

例如,反射率降低層4之膜厚約成為0.9μm以上時,在遮光層5之顯影步驟中容易產生殘渣。此外,反射率降低層4較厚時,如圖6所示,在黑色矩陣BM表面容易產生不符合要求的縐紋等之不良外觀。 For example, when the film thickness of the reflectance reducing layer 4 is about 0.9 μm or more, residue is likely to be generated in the developing step of the light shielding layer 5. Further, when the reflectance reducing layer 4 is thick, as shown in FIG. 6, the surface of the black matrix BM is likely to have a defective appearance such as a crepe which is not satisfactory.

圖6係在黑色矩陣BM之製造步驟中,將反射率降低層4之膜厚在約0.9μm之黑色矩陣BM的表面中產 生縐紋之狀態,以光學顯微鏡拍攝之照片的一例。 6 is a production process in which the film thickness of the reflectance reducing layer 4 is on the surface of the black matrix BM of about 0.9 μm in the manufacturing step of the black matrix BM. An example of a photo taken with an optical microscope.

藉由使用以上所說明之本實施形態的顯示裝置用基板1、6,薄膜之遮光性優異,可降低通過透明基板2所測定之反射率,並且,可將通過透明基板2所測定之黑色矩陣BM的反射色成為中性黑。 By using the display device substrates 1 and 6 of the present embodiment described above, the film has excellent light-shielding properties, and the reflectance measured by the transparent substrate 2 can be reduced, and the black matrix measured by the transparent substrate 2 can be used. The reflected color of the BM becomes neutral black.

具備本實施形態之顯示裝置用基板1、6的顯示裝置係可減少畫面之反射,可形成整體感之遮光板與黑色矩陣BM,並可實現未著色之中性顯示,可得到優異之顯示特性以及設計性。 The display device including the display device substrates 1 and 6 of the present embodiment can reduce the reflection of the screen, and can form an overall viscous plate and a black matrix BM, and can realize an uncolored intermediate display, and can obtain excellent display characteristics. And design.

本實施形態之黑色矩陣BM係膜厚約在1.5μm以下之薄膜,並可同時實現約4.0以上之高的光密度與約0.3%以下之低反射率。 The black matrix BM film of the present embodiment has a film thickness of about 1.5 μm or less, and can simultaneously achieve a high optical density of about 4.0 or more and a low reflectance of about 0.3% or less.

更且,玻璃與反射率降低層之界面中之反射率降低層的碳濃度低,反射率降低層之膜厚亦薄,因此亦可得到如下之效果。 Further, the carbon concentration of the reflectance reducing layer in the interface between the glass and the reflectance reducing layer is low, and the film thickness of the reflectance reducing layer is also thin, so that the following effects can be obtained.

(1)可減少透明基板上之碳等色材之殘渣。 (1) The residue of the color material such as carbon on the transparent substrate can be reduced.

(2)可提高具有更細圖案之黑色矩陣的形成之重現性。 (2) The reproducibility of the formation of a black matrix having a finer pattern can be improved.

(3)可得到所要之黑色矩陣的圖案形狀,並可抑制剝落。 (3) The pattern shape of the desired black matrix can be obtained, and peeling can be suppressed.

以下之說明中,反射率降低層4之有效光密度係記載為例如OD0(=有效光密度0)、ODa0.35(=有效光密度0.35)等。每單位膜厚之光密度OD係附記如[/μm]之單位(每μm之光密度)。而且,有效光密度係可藉由在每單位膜厚之光密度乘以反射率降低層4之膜厚而算出。遮光 層5之有效光密度記載為ODb。 In the following description, the effective optical density of the reflectance reducing layer 4 is described as, for example, OD0 (=effective optical density 0), ODa 0.35 (=effective optical density 0.35), and the like. The optical density OD per unit film thickness is attached as a unit of [/μm] (optical density per μm). Further, the effective optical density can be calculated by multiplying the optical density per unit film thickness by the film thickness of the reflectance reducing layer 4. Shading The effective optical density of layer 5 is described as ODb.

[反射率降低構件A之調整](透明樹脂OD0/μm) [Adjustment of Reflectance Reduction Member A] (Transparent Resin OD0/μm)

對於約20.35g之雙酚茀型環氧樹脂(新日鐵住金化學公司製「V259-ME」固形分為56.1%),添加約0.24g之二新戊四醇五/六丙烯酸酯混合物(日本化藥公司製「KAYARAD DPHA」、約0.24g之光聚合起始劑(ADEKA公司製「NCI-831」)、約77.07g之丙二醇單甲醚乙酸酯,充分攪拌後,製作約100g之反射率降低構件(固形分約為14.0%、光密度約為0.0/μm)。 For about 20.35 g of bisphenolphthalein type epoxy resin ("V259-ME" manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd., 56.1% solid content), about 0.24 g of dipentaerythritol penta/hexaacrylate mixture was added (Japan) "KAYARAD DPHA" manufactured by Chemicals Co., Ltd., about 0.24 g of a photopolymerization initiator ("NCI-831" manufactured by Adeka Co., Ltd.), and about 77.07 g of propylene glycol monomethyl ether acetate, and sufficiently stirred to prepare a reflection of about 100 g. The rate reducing member (solid content is about 14.0%, optical density is about 0.0/μm).

[反射率降低構件B之調整](OD0.5/μm) [Adjustment of Reflectance Reduction Member B] (OD0.5/μm)

對於約18.42g之雙酚茀型環氧樹脂(新日鐵住金化學公司製「V259-ME」固形分為56.1%),添加約2.18g之二新戊四醇五/六丙烯酸酯混合物(日本化藥公司製「KAYARAD DPHA」、約0.23g之光聚合起始劑(ADEKA公司製「NCI-831」)、約4.85g之碳黑的丙二醇單甲醚乙酸酯分散液(固形分約為26.0%、固形分中之顏料濃度約為75.0質量%)、約74.33g之丙二醇單甲醚乙酸酯,充分攪拌後,製作約100g之反射率降低構件B(固形分約為14.0%、碳黑顏料濃度約為6.75質量%、光密度約為0.5/μm)。 For about 18.42 g of bisphenolphthalein type epoxy resin ("V259-ME" manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd., 56.1% solid content), about 2.18 g of dipentaerythritol penta/hexaacrylate mixture was added (Japan) "KAYARAD DPHA" manufactured by Chemicals Co., Ltd., about 0.23 g of photopolymerization initiator ("NCI-831" manufactured by Adeka Co., Ltd.), and about 4.85 g of carbon black propylene glycol monomethyl ether acetate dispersion (solid content is about 26.0%, the pigment concentration in the solid content is about 75.0% by mass), about 74.33 g of propylene glycol monomethyl ether acetate, and after sufficiently stirring, about 100 g of the reflectance reducing member B (solid content of about 14.0%, carbon) is produced. The black pigment has a concentration of about 6.75 mass% and an optical density of about 0.5/μm).

[反射率降低構件C之調整](OD1.0/μm) [Adjustment of Reflectance Reduction Member C] (OD1.0/μm)

對於約16.48g之雙酚茀型環氧樹脂(新日鐵住金化學公司製「V259-ME」固形分約為56.1%),添加約2.02g之二新戊四醇五/六丙烯酸酯混合物(日本化藥公司製「KAYARAD DPHA」、約0.21g之光聚合起始劑(ADEKA公 司製「NCI-831」)、約9.69g之碳黑的丙二醇單甲醚乙酸酯分散液(固形分約為26.0%、固形分中之顏料濃度約為75.0質量%)及約71.59g之丙二醇單甲醚乙酸酯,充分攪拌後,製作約100g之反射率降低構件C(固形分約為14.0%、碳黑顏料濃度約為13.5質量%、光密度約為1.0/μm)。 For about 16.48 g of bisphenolphthalein type epoxy resin ("V259-ME" manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd., the solid content is about 56.1%), about 2.02 g of dipentaerythritol penta/hexaacrylate mixture is added ( "KAYARAD DPHA" manufactured by Nippon Kayaku Co., Ltd., about 0.21g of photopolymerization initiator (ADEKA Manufactured "NCI-831"), about 9.69g of carbon black propylene glycol monomethyl ether acetate dispersion (solid content is about 26.0%, pigment concentration in solid content is about 75.0% by mass) and about 71.59g After propylene glycol monomethyl ether acetate was sufficiently stirred, about 100 g of a reflectance reducing member C (solid content of about 14.0%, carbon black pigment concentration of about 13.5 mass%, and optical density of about 1.0 / μm) was produced.

[反射率降低構件D之調整](OD1.7/μm) [Adjustment of Reflectance Reduction Member D] (OD1.7/μm)

對於約11.55g之雙酚茀型環氧樹脂(新日鐵住金化學公司製「V259-ME」固形分為56.1%),添加約2.38g之二新戊四醇五/六丙烯酸酯混合物(日本化藥公司製「KAYARAD DPHA」、約0.84g之光聚合起始劑(ADEKA公司製「NCI-831」)、約16.51g之碳黑的丙二醇單甲醚乙酸酯分散液(固形分約為26.0%、固形分中之顏料濃度約為75.0質量%)及約68.71g之丙二醇單甲醚乙酸酯,充分攪拌後,製作約100g之反射率降低構件D(固形分約為14.0%、碳黑顏料濃度約為23質量%、光密度約為1.7/μm)。 For about 11.55 g of bisphenolphthalein type epoxy resin ("V259-ME" manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd., solid content is 56.1%), about 2.38 g of dipentaerythritol penta/hexaacrylate mixture is added (Japan) "KAYARAD DPHA" manufactured by Chemicals Co., Ltd., about 0.84 g of photopolymerization initiator ("NCI-831" manufactured by Adeka Co., Ltd.), and about 16.51 g of carbon black propylene glycol monomethyl ether acetate dispersion (solid content is about 26.0%, the pigment concentration in the solid portion is about 75.0% by mass) and about 68.71 g of propylene glycol monomethyl ether acetate, and after sufficiently stirring, about 100 g of the reflectance reducing member D (solid content of about 14.0%, carbon) is produced. The black pigment concentration was about 23% by mass and the optical density was about 1.7/μm).

[反射率降低構件H之調整](OD1.0/μm) [Adjustment of Reflectance Reduction Member H] (OD1.0/μm)

對於約14.49g之丙烯酸樹脂之丙二醇單甲醚乙酸酯溶液(固形分約為20.0%),添加約3.48g之二新戊四醇五/六丙烯酸酯混合物(東亞合成公司製「M402」)、約1.74g之光聚合起始劑(BASF日本公司製「IRGACURE 379」)、約21.61g之C.I.顏料紅254之丙二醇單甲醚乙酸酯分散液(固形分約為20.0%、固形分中之顏料濃度約為70.0重量%)、約21.61g之C.I.顏料藍15:6之丙二醇單甲醚乙酸酯分散液(固形分約為20.0%、固形分中之顏料濃度約為 70.0重量%),以及約37.07g之丙二醇單甲醚乙酸酯。將此混合物充分攪拌後,製作約100g之反射率降低構件H(固形分約為22.0%、紅色顏料濃度約為13.75質量%、藍色顏料濃度約為13.75質量%、光密度約為1.0/μm)。 For about 14.49 g of an acrylic resin propylene glycol monomethyl ether acetate solution (solid content: about 20.0%), about 3.48 g of dipentaerythritol penta/hexaacrylate mixture ("M402" manufactured by Toagosei Co., Ltd.) was added. About 1.74 g of a photopolymerization initiator ("IRGACURE 379" manufactured by BASF Japan Co., Ltd.) and about 21.61 g of a propylene glycol monomethyl ether acetate dispersion of CI Pigment Red 254 (solid content is about 20.0%, in solid content) a pigment concentration of about 70.0% by weight), about 21.61 g of CI Pigment Blue 15:6 propylene glycol monomethyl ether acetate dispersion (solid content is about 20.0%, and the pigment concentration in the solid fraction is about 70.0% by weight), and about 37.07 g of propylene glycol monomethyl ether acetate. After the mixture was thoroughly stirred, about 100 g of the reflectance reducing member H was produced (solid content of about 22.0%, red pigment concentration of about 13.75 mass%, blue pigment concentration of about 13.75 mass%, and optical density of about 1.0/μm). ).

[遮光構件E之調整](OD3.8/μm) [Adjustment of shading member E] (OD3.8/μm)

對於約4.07g之雙酚茀型環氧樹脂(新日鐵住金化學公司製「V259-ME」固形分約為56.1%),添加約1.49g之二新戊四醇五/六丙烯酸酯混合物(日本化藥公司製「KAYARAD DPHA」、約0.53g之光聚合起始劑(ADEKA公司製「NCI-831」)、約37.33g之碳黑的丙二醇單甲醚乙酸酯分散液(固形分約為26.0%、固形分中之顏料濃度約為75.0質量%)及約56.59g之丙二醇單甲醚乙酸酯,充分攪拌後,製作約100g之遮光構件E(固形分約為14.0%、碳黑顏料濃度約為52質量%、光密度約為3.8/μm)。 For about 4.07 g of bisphenolphthalein type epoxy resin ("V259-ME" manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd., the solid content is about 56.1%), about 1.49 g of dipentaerythritol penta/hexaacrylate mixture is added ( "KAYARAD DPHA" manufactured by Nippon Kayaku Co., Ltd., about 0.53 g of photopolymerization initiator ("NCI-831" manufactured by Adeka Co., Ltd.), and about propylene glycol monomethyl ether acetate dispersion of about 37.33 g of carbon black (solid content) 26.0%, the pigment concentration in the solid portion was about 75.0% by mass) and about 56.59 g of propylene glycol monomethyl ether acetate, and after sufficiently stirring, about 100 g of the light-shielding member E (solid content of about 14.0%, carbon black) was produced. The pigment concentration was about 52% by mass and the optical density was about 3.8/μm).

[遮光構件F之調整](OD4.0/μm) [Adjustment of shading member F] (OD4.0/μm)

對於約3.55g之雙酚茀型環氧樹脂(新日鐵住金化學公司製「V259-ME」固形分約為56.1%),添加約1.42g之二新戊四醇五/六丙烯酸酯混合物(日本化藥公司製「KAYARAD DPHA」、約0.50g之光聚合起始劑(ADEKA公司製「NCI-831」)、約38.77g之碳黑的丙二醇單甲醚乙酸酯分散液(固形分約為26.0%、固形分中之顏料濃度約為75.0質量%)及約56.59g之丙二醇單甲醚乙酸酯,充分攪拌後,製作約100g之遮光構件F(固形分約為14.0%、碳黑顏料濃度約為54質量%、光密度約為4.0/μm)。 For about 3.55 g of bisphenolphthalein type epoxy resin ("V259-ME" manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd., the solid content is about 56.1%), about 1.42 g of dipentaerythritol penta/hexaacrylate mixture is added ( "KAYARAD DPHA" manufactured by Nippon Kayaku Co., Ltd., about 0.50 g of photopolymerization initiator ("NCI-831" manufactured by Adeka Co., Ltd.), and about 38.77 g of propylene glycol monomethyl ether acetate dispersion of carbon black (solid content) It is 26.0%, the pigment concentration in the solid content is about 75.0% by mass), and about 56.59 g of propylene glycol monomethyl ether acetate is sufficiently stirred to prepare about 100 g of the light-shielding member F (solid content is about 14.0%, carbon black). The pigment concentration was about 54% by mass and the optical density was about 4.0/μm).

[遮光構件G之調整](OD4.2/μm) [Adjustment of shading member G] (OD4.2/μm)

對於約2.90g之雙酚茀型環氧樹脂(新日鐵住金化學公司製「V259-ME」固形分約為56.1%),添加約1.35g之二新戊四醇五/六丙烯酸酯混合物(日本化藥公司製「KAYARAD DPHA」、約0.48g之光聚合起始劑(ADEKA公司製「NCI-831」)、約40.56g之碳黑的丙二醇單甲醚乙酸酯分散液(固形分約為26.0%、固形分中之顏料濃度約為75.0質量%)及約54.71g之丙二醇單甲醚乙酸酯,充分攪拌後,製作約100g之遮光構件G(固形分約為14.0%、碳黑顏料濃度約為56.5質量%、光密度約為4.2/μm)。 For about 2.90 g of bisphenolphthalein type epoxy resin ("V259-ME" solid fraction manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd. is about 56.1%), about 1.35 g of dipentaerythritol penta/hexaacrylate mixture is added ( "KAYARAD DPHA" manufactured by Nippon Kayaku Co., Ltd., about 0.48 g of photopolymerization initiator ("NCI-831" manufactured by Adeka Co., Ltd.), and about 40.56 g of propylene glycol monomethyl ether acetate dispersion of carbon black (solid content) It is 26.0%, the pigment concentration in the solid content is about 75.0% by mass), and about 54.71 g of propylene glycol monomethyl ether acetate is sufficiently stirred to prepare about 100 g of the light-shielding member G (solid content is about 14.0%, carbon black). The pigment concentration was about 56.5 mass% and the optical density was about 4.2/μm).

[實施例1] [Example 1]

在玻璃基板(Corning公司製「EAGLE XG」)之上,藉由旋塗法塗布形成反射率降低構件B。乾燥後,製作對象基板係以約90℃之熱板約預烘1分鐘。此時,使反射率降低構件B之預烘後的膜厚約成為0.5μm之方式,調整塗布時之旋轉數。其次,使用超高壓水銀燈(照度26mW/cm2)以紫外光約為40mJ/cm2照射反射率降低層4之整體塗膜使之預曝光。預曝光係相當於將反射率降低層4進行「半硬化」之技術。接著,在反射率降低層4之上,藉由旋塗法形成遮光構件E之塗膜。此時,使在硬膜後所得之黑色矩陣BM的光密度成為約4.5之方式調整膜厚。更且,製作對像基板使約以90℃之熱板預烘30秒鐘。其次,隔著具有黑色矩陣之圖案的光罩,使用超高壓水銀燈(照度約26mW/cm2)以紫外光約為100mJ/cm2照射包含反射率降低層4與遮光層5之2層膜。接著,製作對像基板係以約2.5質量%之碳酸鈉水溶液使之顯影,並在約230℃之潔淨烘 箱中烘烤20分鐘使膜硬化,形成反射率降低層4與遮光層5之膜厚約為1.1μm的黑色矩陣BM。 The reflectance reducing member B was formed by spin coating on a glass substrate ("EAGLE XG" manufactured by Corning Co., Ltd.). After drying, the substrate to be produced was pre-baked for about 1 minute on a hot plate at about 90 °C. At this time, the film thickness after pre-baking of the reflectance reducing member B was set to about 0.5 μm, and the number of rotations during coating was adjusted. Next, the entire coating film of the reflectance reducing layer 4 was irradiated with an ultraviolet light of about 40 mJ/cm 2 using an ultrahigh pressure mercury lamp (illuminance of 26 mW/cm 2 ) to pre-exposure. The pre-exposure system corresponds to a technique of "semi-hardening" the reflectance reducing layer 4. Next, a coating film of the light shielding member E is formed on the reflectance reducing layer 4 by a spin coating method. At this time, the film thickness was adjusted so that the optical density of the black matrix BM obtained after the hard film became about 4.5. Further, an imaging substrate was prepared and preheated by a hot plate at about 90 ° C for 30 seconds. Next, a two-layer film including the reflectance reducing layer 4 and the light shielding layer 5 was irradiated with an ultraviolet light of about 100 mJ/cm 2 using an ultrahigh pressure mercury lamp (illuminance of about 26 mW/cm 2 ) through a photomask having a pattern of a black matrix. Next, an imaging substrate was prepared and developed with an aqueous solution of sodium carbonate of about 2.5% by mass, and baked in a clean oven at about 230 ° C for 20 minutes to harden the film to form a film thickness of the reflectance reducing layer 4 and the light shielding layer 5. A black matrix BM of approximately 1.1 μm.

如上述圖1所示,使包覆該黑色矩陣BM之圖案的方式,以熱硬化性之丙烯酸樹脂約塗布1μm的厚度使丙烯酸樹脂膜硬化而形成塗覆層3,製作顯示裝置用基板1。通過玻璃的透明基板2所測定之黑色矩陣BM的反射率係使用顯微分光的測定裝置,以光波長約550nm而成為約0.15%。並可變更塗覆層3之膜厚。 As shown in FIG. 1 described above, the acrylic resin film was cured by applying a thermosetting acrylic resin to a thickness of 1 μm to form a coating layer 3, and a substrate 1 for a display device was produced. The reflectance of the black matrix BM measured by the transparent substrate 2 of the glass was about 0.15% with a light wavelength of about 550 nm using a microscopic spectrometer. The film thickness of the coating layer 3 can be changed.

[實施例2] [Embodiment 2]

實施例2中,使用反射率降低構件A,並使膜厚成為約0.3μm之方式塗布形成反射率降低層4。與上述實施例1相同,在反射率降低層4之塗膜整體以紫外光約40mJ/cm2照射使之預曝光。接著,在反射率降低層4之上經由旋塗法使遮光構件E塗膜,形成遮光層5。以下,與上述實施例1相同,進行使用光罩之曝光、顯影、硬化膜,形成黑色矩陣BM。使包覆黑色矩陣BM之圖案的方式,以熱硬化性之丙烯酸樹脂約塗布1μm的厚度使膜硬化而形成塗覆層3,製作顯示裝置用基板1。 In the second embodiment, the reflectance reducing member 4 was applied by using the reflectance reducing member A so as to have a film thickness of about 0.3 μm. In the same manner as in the above-described first embodiment, the entire coating film of the reflectance reducing layer 4 was irradiated with ultraviolet light at about 40 mJ/cm 2 to be pre-exposed. Next, the light shielding member E is coated on the reflectance reducing layer 4 via a spin coating method to form the light shielding layer 5. Hereinafter, in the same manner as in the above-described first embodiment, exposure, development, and curing of the film using a photomask were performed to form a black matrix BM. In the manner of coating the pattern of the black matrix BM, the film is cured by applying a thickness of 1 μm to the thermosetting acrylic resin to form the coating layer 3, and the substrate 1 for a display device is produced.

通過玻璃的透明基板2所測定之黑色矩陣BM的反射率係使用顯微分光的測定裝置,以光波長約550nm而成為約0.22%。 The reflectance of the black matrix BM measured by the transparent substrate 2 of the glass was about 0.22% at a light wavelength of about 550 nm using a microscopic spectrometer.

[實施例3] [Example 3]

實施例3中,使用反射率降低構件B,並使膜厚成為約0.3μm之方式塗布形成反射率降低層4。與上述實施例1相同,在反射率降低層4之塗膜整體以紫外光約40mJ/cm2 照射使之預曝光。接著,在反射率降低層4之上經由旋塗法使遮光構件E塗膜,在硬化膜後,使膜厚約成為1.1μm之方式形成遮光層5。以下,與上述實施例1相同,進行使用光罩之曝光、顯影、硬化膜,形成黑色矩陣BM。使包覆黑色矩陣BM之圖案的方式,以熱硬化性之丙烯酸樹脂約塗布1μm的厚度使膜硬化而形成塗覆層3,製作顯示裝置用基板1。 In the third embodiment, the reflectance reducing member 4 was applied to form the reflectance reducing layer 4 so as to have a film thickness of about 0.3 μm. In the same manner as in the above-described first embodiment, the entire coating film of the reflectance reducing layer 4 was irradiated with ultraviolet light at about 40 mJ/cm 2 to be pre-exposed. Next, the light shielding member E is coated on the reflectance reducing layer 4 by a spin coating method, and after the cured film is formed, the light shielding layer 5 is formed so as to have a film thickness of about 1.1 μm. Hereinafter, in the same manner as in the above-described first embodiment, exposure, development, and curing of the film using a photomask were performed to form a black matrix BM. In the manner of coating the pattern of the black matrix BM, the film is cured by applying a thickness of 1 μm to the thermosetting acrylic resin to form the coating layer 3, and the substrate 1 for a display device is produced.

通過玻璃的透明基板2所測定之黑色矩陣BM的反射率係使用顯微分光的測定裝置,以光波長約550nm而成為約0.29%。 The reflectance of the black matrix BM measured by the transparent substrate 2 of the glass was about 0.29% with a light wavelength of about 550 nm using a microscopic spectrometer.

[實施例4至7] [Examples 4 to 7]

實施例4至7中,如下述表1所示,分別使用反射率降低構件A、B、C、H,以膜厚約0.7μm或膜厚約0.4μm,塗布形成反射率降低層4。與上述實施例1相同,在反射率降低層4之塗膜整體以紫外光約40mJ/cm2照射使之預曝光。接著,在反射率降低層4之上經由旋塗法使遮光構件E塗膜,在硬化膜後,使膜厚成為約1.1μm之方式形成遮光層5。以下,與上述實施例1相同,進行使用光罩之曝光、顯影、使膜硬化,形成黑色矩陣BM。使包覆黑色矩陣BM之圖案的方式,以熱硬化性之丙烯酸樹脂約塗布1μm的厚度使膜硬化而形成塗覆層3,製作顯示裝置用基板1。 In Examples 4 to 7, as shown in Table 1 below, the reflectance reducing members 4 were applied by using the reflectance reducing members A, B, C, and H at a film thickness of about 0.7 μm or a film thickness of about 0.4 μm. In the same manner as in the above-described first embodiment, the entire coating film of the reflectance reducing layer 4 was irradiated with ultraviolet light at about 40 mJ/cm 2 to be pre-exposed. Next, the light shielding member E is coated on the reflectance reducing layer 4 by a spin coating method, and after the cured film is formed, the light shielding layer 5 is formed so as to have a film thickness of about 1.1 μm. Hereinafter, in the same manner as in the above-described first embodiment, exposure, development, and film hardening using a photomask were performed to form a black matrix BM. In the manner of coating the pattern of the black matrix BM, the film is cured by applying a thickness of 1 μm to the thermosetting acrylic resin to form the coating layer 3, and the substrate 1 for a display device is produced.

通過玻璃的透明基板2所測定之黑色矩陣BM的反射率係使用顯微分光光度計的測定裝置,以光波長約550nm,在實施例4中成為約0.18%、在實施例5中成為 約0.14%、在實施例6中成為約0.30%。 The reflectance of the black matrix BM measured by the transparent substrate 2 of the glass is a measuring apparatus using a microspectrophotometer, and the light wavelength is about 550 nm, which is about 0.18% in the fourth embodiment, and becomes the same in the fifth embodiment. It was about 0.14%, and it was about 0.30% in Example 6.

[實施例1至7與比較例1至6之說明] [Explanation of Examples 1 to 7 and Comparative Examples 1 to 6]

表1及表2係呈示上述實施形態之顯示裝置用基板1的實施例1至7、與其它顯示裝置用基板之比較例1至6的對比。 Tables 1 and 2 show a comparison between Examples 1 to 7 of the display device substrate 1 of the above-described embodiment and Comparative Examples 1 to 6 of the other display device substrates.

表3係通過上述實施例1至3之黑色矩陣BM的透明基板2所測定之CIE Lab色空間顯示系的色度a*、b*之值。 Table 3 shows the values of the chromaticities a* and b* of the CIE Lab color space display system measured by the transparent substrate 2 of the black matrix BM of the above-described Embodiments 1 to 3.

2層黑色矩陣BM之色度係,a*、b*之值約在±1.0之小範圍內,可証明為無著色之中性色。 The chromaticity system of the two-layer black matrix BM, the value of a* and b* is about a small range of ±1.0, and it can be proved that there is no coloring neutral color.

表4係呈示分別對於實施例1至實施例7,以光波長約為430nm、540nm、620nm通過黑色矩陣BM之透明基板2所測定之反射率。 Table 4 shows the reflectances measured for the transparent substrates 2 of the black matrix BM with light wavelengths of about 430 nm, 540 nm, and 620 nm for Examples 1 to 7, respectively.

實施例1至6之上述光波長的測定點中,反射率係包含在約0.05以上0.3%以下之範圍內。因此,可確認顯示裝置用基板1之黑色矩陣BM具有近中性之反射特性。 In the measurement points of the above-mentioned light wavelengths of Examples 1 to 6, the reflectance is included in the range of about 0.05 or more and 0.3% or less. Therefore, it can be confirmed that the black matrix BM of the substrate 1 for a display device has a near-neutral reflection characteristic.

以下進行比較例1至6之說明。 The description of Comparative Examples 1 to 6 is performed below.

在比較例1至4方面,如上述表2所示,係使用相對碳濃度較高之反射率降低構件C或反射率降低構件D。並且,比較例1之遮光層係使用遮光構件F而形成。形成步驟係與上述實施例1相同,在反射率降低層之塗布步驟後實施預曝光。 In the comparative examples 1 to 4, as shown in the above Table 2, the reflectance reducing member C or the reflectance reducing member D having a relatively high carbon concentration was used. Further, the light shielding layer of Comparative Example 1 was formed using the light shielding member F. The forming step is the same as in the above-described Embodiment 1, and pre-exposure is performed after the coating step of the reflectance reducing layer.

該等比較例1至4中,反射率降低層中所含之碳濃度高,有效之光密度ODa均高至約0.5以上,故黑色矩陣之反射率變高。如上述表2所示,在比較例1至4中,黑色矩陣之反射率超出約0.4%,顯示裝置之能見度下降。 In Comparative Examples 1 to 4, the carbon concentration contained in the reflectance reducing layer was high, and the effective optical density ODa was as high as about 0.5 or more, so that the reflectance of the black matrix became high. As shown in the above Table 2, in Comparative Examples 1 to 4, the reflectance of the black matrix exceeded about 0.4%, and the visibility of the display device was lowered.

[比較例5] [Comparative Example 5]

比較例5係與上述實施例1至6、比較例1至4之反射率降低層的硬化條件不同。 Comparative Example 5 was different from the curing conditions of the reflectance reducing layers of the above Examples 1 to 6 and Comparative Examples 1 to 4.

比較例5之反射率降低層係預先進行230℃之硬膜處理而形成單層。 The reflectance-reducing layer of Comparative Example 5 was subjected to a hard coat treatment at 230 ° C to form a single layer.

比較例5係使用反射率降低構件C,使膜厚成為約0.5μm之方式,在透明基板2上塗布形成反射率降低膜。反射率降低膜在光密度ODa的計算上約為0.5。更且,反射率降低膜在乾燥後,進行230℃之硬膜處理,形成反射率降低層。在該反射率降低層之上,以遮光構件E層積成為光密度ODb4.18之遮光層,經乾燥、曝光、顯影,進行硬膜處理,形成黑色矩陣之圖案。 In Comparative Example 5, a reflectance reducing member C was applied to the transparent substrate 2 so that the film thickness was about 0.5 μm. The reflectance reducing film has a calculation of optical density ODa of about 0.5. Further, after the reflectance-reducing film was dried, it was subjected to a hard coat treatment at 230 ° C to form a reflectance-reducing layer. On the reflectance-reducing layer, a light-shielding layer having an optical density ODb of 4.18 was laminated with a light-shielding member E, dried, exposed, and developed to perform a hard coat treatment to form a pattern of a black matrix.

比較例5之黑色矩陣的反射率在通過透明基板2而測定時,在光之波長540nm處成為0.58之高反射率。此外,將該黑色矩陣以肉眼觀察透明基板2之顯示面時,觀察到認為是干擾色的顯著顏色不均,無法得到良好結果。 The reflectance of the black matrix of Comparative Example 5 was as high as 0.58 at a wavelength of 540 nm when measured by the transparent substrate 2. Further, when the black matrix was visually observed on the display surface of the transparent substrate 2, significant color unevenness which was considered to be an interference color was observed, and good results could not be obtained.

[比較例6] [Comparative Example 6]

比較例6係與上述實施例1至6、比較例1至5不同,省略反射率降低層之半硬化處理,反射率降低層在塗布後,僅進行乾燥,使用直接在反射率降低層上層積遮光層的製造方法。 In Comparative Example 6, unlike the above-described Examples 1 to 6 and Comparative Examples 1 to 5, the semi-hardening treatment of the reflectance-reducing layer was omitted, and the reflectance-reducing layer was dried only after application, and laminated directly on the reflectance-reducing layer. A method of manufacturing a light shielding layer.

比較例6中,反射率降低構件C係使膜厚成為約0.4μm之方式而塗布在透明基板2上。光密度ODa的計算上約為0.4。該反射率降低層在塗布、乾燥後,使遮光 構件E之光密度ODb約成為4.18之方式,塗布遮光構件E。進一步施行乾燥、曝光、顯影及硬膜處理使黑色矩陣形成圖案。 In Comparative Example 6, the reflectance reducing member C was applied onto the transparent substrate 2 so that the film thickness became about 0.4 μm. The optical density ODa is calculated to be about 0.4. The reflectance reducing layer is shielded after being coated and dried The light-shielding member E is applied so that the optical density ODb of the member E is about 4.18. Further drying, exposure, development, and hard coat treatment are performed to pattern the black matrix.

將該黑色矩陣以顯微分光光度計測定反射率時,在光波長約550nm處成為約2.0%之極高的反射率。將該黑色矩通過透明基板2之顯示面以肉眼觀察時,並未產生比較例5所觀察到的顏色不均。 When the black matrix was measured for reflectance by a microspectrophotometer, it had an extremely high reflectance of about 2.0% at a light wavelength of about 550 nm. When the black moment was observed by the naked eye on the display surface of the transparent substrate 2, the color unevenness observed in Comparative Example 5 was not produced.

比較例6之結果係,如省略反射率降低層之半硬化處理時,該反射率降低層即被遮光層所溶解吸收,黑色矩陣之反射率即成為碳濃度高的遮光層之反射率。 As a result of the comparative example 6, when the semi-hardening treatment of the reflectance-reducing layer is omitted, the reflectance-reducing layer is dissolved and absorbed by the light-shielding layer, and the reflectance of the black matrix is the reflectance of the light-shielding layer having a high carbon concentration.

[半硬化處理之條件] [Conditions for semi-hardening treatment]

反射率降低層4之半硬化處理係如上述,能以熱板或紅外線乾燥裝置等之熱處理實現。然而,在使用紫外線等之電磁波的情況下,可在短時間內實施半硬化處理。使用光源之半硬化處理(預曝光)係如下所示。 The semi-hardening treatment of the reflectance reducing layer 4 can be achieved by heat treatment such as a hot plate or an infrared drying device as described above. However, in the case of using electromagnetic waves such as ultraviolet rays, the semi-hardening treatment can be performed in a short time. The semi-hardening treatment (pre-exposure) using a light source is as follows.

例如使用如加載噴塗、旋塗、狹縫塗布及滾塗等之塗布方法,使反射率降低構件塗布在透明基板2上,形成反射率降低層4之塗膜。 For example, a coating method such as load coating, spin coating, slit coating, or roll coating is applied to the transparent substrate 2 to form a coating film of the reflectance reducing layer 4.

反射率降低層4之塗膜係例如經減壓乾燥或預烘處理等,除去殘留在塗膜中之溶劑後,將塗膜全面均一曝光。曝光光源係例如使用如超高壓汞燈、氙燈、碳弧燈等之以往習知的光源。此時之曝光量係例如經由顯影處理而不會減少膜厚度之曝光量(以下稱為「飽和曝光量」)作為100%時,約為15至40%左右之曝光量。 The coating film of the reflectance reducing layer 4 is subjected to, for example, drying under reduced pressure or pre-baking treatment, and the solvent remaining in the coating film is removed, and then the coating film is uniformly exposed uniformly. As the exposure light source, for example, a conventionally known light source such as an ultrahigh pressure mercury lamp, a xenon lamp, or a carbon arc lamp is used. The exposure amount at this time is, for example, an exposure amount of about 15 to 40% when the exposure amount (hereinafter referred to as "saturated exposure amount") which does not reduce the film thickness by the development processing is 100%.

在以飽和曝光量之約為15%以下之曝光量進 行曝光時,經由遮光構件之塗布,反射率降低層之塗膜經含在遮光構件中之溶劑溶出、混合,與透明基板形成界面之部分的碳濃度變高,其結果,黑色矩陣之反射率變高。以飽和曝光量之約40%以上的曝光量進行曝光時,反射率降低膜過度硬化,在顯影處理時,反射率降低膜並無充分溶解而殘留在透明基板之上,其結果會有產生殘渣之情形。 In the exposure amount of about 15% or less of the saturated exposure amount In the case of the exposure by the light-shielding member, the coating film of the reflectance-reducing layer is eluted and mixed with the solvent contained in the light-shielding member, and the carbon concentration in the portion where the interface with the transparent substrate is formed is increased, and as a result, the reflectance of the black matrix is obtained. Becomes high. When the exposure is performed at an exposure amount of about 40% or more of the saturated exposure amount, the reflectance-reducing film is excessively cured, and the reflectance-reducing film is not sufficiently dissolved and remains on the transparent substrate during the development treatment, and as a result, residue is generated. The situation.

圖7係呈示實施例1、實施例3、實施例5中之塗布條件的預曝光量與黑色矩陣BM之反射率的關係之圖。 Fig. 7 is a graph showing the relationship between the amount of pre-exposure of the coating conditions in Example 1, Example 3, and Example 5 and the reflectance of the black matrix BM.

預曝光量約為20mJ/cm2以下時,會有反射率變高之傾向,預曝光量約為80mJ/cm2以上時,會有產生殘渣之傾向,因而不佳。然而,預曝光量係例如約在40mJ/cm2以上60mJ/cm2以下附近,可安定、形成低反射率之黑色矩陣BM。 When the pre-exposure amount is about 20 mJ/cm 2 or less, the reflectance tends to be high, and when the pre-exposure amount is about 80 mJ/cm 2 or more, a residue tends to occur, which is not preferable. However, the amount of pre-exposure system, for example, about 2 or more nearby 60mJ / cm 2 or less 40mJ / cm, can be stable, the black matrix BM is formed of a low reflectance.

而且,本發明對圖7之半硬化處理條件及曝光方法並無限定,可理解半硬化處理條件存在適當的範圍。 Further, the present invention is not limited to the semi-hardening treatment conditions and the exposure method of Fig. 7, and it is understood that the semi-hardening treatment conditions exist in an appropriate range.

圖8係呈示構成彩色濾光片之藍色濾光片BF、綠色濾光片GF、以及紅色濾光片RF之消光係數的數據之測定結果。圖8之測定係使用橢圓光譜偏光儀,在各波長測定濾光片之消光係數。依光的波長,藍色濾光片BF、綠色濾光片GF、以及紅色濾光片RF之各色具有不同之消光係數之值。例如:可理解在玻璃與黑色矩陣之界面,插入藍色濾光片BF、綠色濾光片GF、以及紅色濾光片 RF中之任一者的構造,則如圖8所示,係經反射光所著色。 Fig. 8 shows the measurement results of the data of the extinction coefficients of the blue filter BF, the green filter GF, and the red filter RF constituting the color filter. The measurement of Fig. 8 uses an elliptical spectral polarimeter to measure the extinction coefficient of the filter at each wavelength. The colors of the blue filter BF, the green filter GF, and the red filter RF have different values of the extinction coefficient depending on the wavelength of the light. For example, it can be understood that at the interface between the glass and the black matrix, the blue filter BF, the green filter GF, and the red filter are inserted. The configuration of any of the RFs, as shown in Fig. 8, is colored by reflected light.

[可在顯示裝置用基板1、6中使用之材料] [Materials that can be used in the substrates 1 and 6 for display devices]

(感光性樹脂組成物) (Photosensitive resin composition)

黑色矩陣BM係使用光密度不同之2種感光性樹脂組成物所形成。如上所述,光密度低的感光性樹脂組成物作為「反射率降低構件」、光密度高的感光性樹脂組成物作為「遮光構件」。反射率降低構件及遮光構件均為至少含有樹脂、聚合性單體、光聚合起始劑以及溶劑之感光性樹脂組成物,除此之外,在遮光構件中以黑色矩陣之膜厚約為1μm,在光密度約成為2.5以上之範圍添加黑色顏料。 The black matrix BM is formed using two kinds of photosensitive resin compositions having different optical densities. As described above, the photosensitive resin composition having a low optical density is used as a "light-reflecting member" as a "reflectance reducing member" and a photosensitive resin composition having a high optical density. The reflectance reducing member and the light blocking member are each a photosensitive resin composition containing at least a resin, a polymerizable monomer, a photopolymerization initiator, and a solvent, and the film thickness of the black matrix in the light shielding member is about 1 μm. A black pigment is added in an optical density of about 2.5 or more.

(樹脂) (resin)

樹脂係由丙烯酸、甲基丙烯酸、丙烯酸甲酯、甲基丙烯酸甲酯、丙烯酸乙酯、甲基丙烯酸乙酯、丙烯酸丁酯、甲基丙烯酸丁酯等丙烯酸烷酯或甲基丙烯酸烷酯、環狀之丙烯酸或甲基丙烯酸環己酯、丙烯酸或甲基丙烯酸羥基乙酯、苯乙烯等之內使用3至5種類左右之單體所合成之分子量5000至100000左右之樹脂為適用。 The resin is an alkyl acrylate or an alkyl methacrylate such as acrylic acid, methacrylic acid, methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate or butyl methacrylate. A resin having a molecular weight of from 5,000 to 100,000 which is synthesized by using three to five kinds of monomers in the form of acrylic acid or cyclohexyl methacrylate, acrylic acid or hydroxyethyl methacrylate, styrene or the like is suitable.

並且,部分之丙烯酸系樹脂加入不飽和雙鍵之樹脂係使上述丙烯酸樹脂、具有異氰酸酯基與至少1個乙烯基之異氰酸酯基乙基丙烯酸酯、甲基丙烯醯基異氰酸酯等之化合物反應而得之酸值50至150之感光性共聚物,由耐熱性、顯影性等之點為適用。 Further, a part of the acrylic resin is added with a resin having an unsaturated double bond, and the acrylic resin, a compound having an isocyanate group and at least one vinyl isocyanate ethyl acrylate or methacryl oxime isocyanate is reacted. A photosensitive copolymer having an acid value of 50 to 150 is suitable from the viewpoints of heat resistance and developability.

而且,亦可使用雙酚A型環氧樹脂、雙酚F型 環氧樹脂、酚醛清漆型環氧樹脂、多元羧酸縮水甘油酯、多元醇的聚縮水甘油基酯、脂肪族或脂環式環氧樹脂、胺環氧樹脂、三苯酚甲烷型環氧樹脂、苯二酚型環氧樹脂等之環氧樹脂與(甲基)丙烯酸反應而得之(甲基)丙烯酸環氧酯等之一般可光聚合的樹脂等或卡多樹脂(cardo Resin)。 Moreover, bisphenol A type epoxy resin and bisphenol F type can also be used. Epoxy resin, novolak type epoxy resin, polyglycidyl carboxylic acid glycidyl ester, polyglycidyl ester of polyhydric alcohol, aliphatic or alicyclic epoxy resin, amine epoxy resin, trisphenol methane epoxy resin, A general photopolymerizable resin such as a (meth)acrylic acid epoxy ester obtained by reacting an epoxy resin such as a benzenediol-type epoxy resin with (meth)acrylic acid, or a cardo resin.

(聚合性單體) (polymerizable monomer)

光聚合性單體係可使用例如:乙二醇(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、二丙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、己烷二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、甘油二(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯、甘油四(甲基)丙烯酸酯、四-三羥甲基丙烷三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯等,該等成分可單獨或作為混合物使用。並且,作為光聚合性單體,係可使用各種改質(甲基)丙烯酸酯、胺酯(甲基)丙烯酸酯等。例如:作為光聚合性單體,亦可應用雙鍵當量小且可達成高靈敏度之新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯。 As the photopolymerizable single system, for example, ethylene glycol (meth) acrylate, diethylene glycol di(meth) acrylate, propylene glycol di(meth) acrylate, dipropylene glycol di(meth) acrylate can be used. , polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, hexane di(meth)acrylate, neopentyl glycol di(meth)acrylate, glycerol di(methyl) Acrylate, tris(meth)acrylate, glycerol tetra(meth)acrylate, tetrakis-trimethylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, new Pentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, etc., these components may be used singly or as a mixture. Further, as the photopolymerizable monomer, various modified (meth) acrylates, amine esters (meth) acrylates, and the like can be used. For example, as a photopolymerizable monomer, neopentyltetrakis(meth)acrylate, dipentaerythritol penta(meth)acrylate, dioxonane, which has a small double bond equivalent and can achieve high sensitivity, can also be used. Tetraol hexa(meth) acrylate.

光聚合性單體之含量係在感光性樹脂組成物之固形分中以約5至20重量%者為佳,以在10至15重量%之範圍更佳。光聚合性單體之含量在此範圍時,可將感光性樹脂組成物之靈敏度、顯影速度調整至合適的生產 水準。光聚合性單體之含量約在5重量%以下時,黑色感光性樹脂組成物之靈敏度將不足。 The content of the photopolymerizable monomer is preferably from about 5 to 20% by weight, more preferably from 10 to 15% by weight, based on the solid content of the photosensitive resin composition. When the content of the photopolymerizable monomer is within this range, the sensitivity and development speed of the photosensitive resin composition can be adjusted to an appropriate production. level. When the content of the photopolymerizable monomer is about 5% by weight or less, the sensitivity of the black photosensitive resin composition will be insufficient.

(光聚合起始劑) (photopolymerization initiator)

光聚合起始劑係可適當地使用以往習知的化合物,惟在不透光之黑色感光性樹脂組成物中使用時,以使用可達到高靈敏度之肟酯化合物為佳。 As the photopolymerization initiator, a conventionally known compound can be suitably used, and when it is used in a black photosensitive resin composition which is opaque to light, it is preferred to use an oxime ester compound which can attain high sensitivity.

肟酯系化合物之具體例係可使用例如:2-(O-苯甲醯基肟)-1-[4-(苯硫基)苯基]-1,2-辛烷二酮、1-(O-乙醯基肟)-1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]乙酮(均為BASF日本公司製)等。 Specific examples of the oxime ester compound can be, for example, 2-(O-benzylidene fluorenyl)-1-[4-(phenylthio)phenyl]-1,2-octanedione, 1-( O-Ethyl hydrazide)-1-[9-ethyl-6-(2-methylbenzylidene)-9H-indazol-3-yl]ethanone (all manufactured by BASF Japan Co., Ltd.) and the like.

光聚合起始劑之含量在感光性樹脂組成物之固形分中以約0.5至10.0重量%為佳,以約1.0至5.0重量%更佳。光聚合起始劑之含量在1重量%以下時,感光性樹脂組成物之靈敏度將不足。另一方面,光聚合起始劑之含量在約10重量%以上時,黑色矩陣之圖案線幅過寬。 The content of the photopolymerization initiator is preferably from about 0.5 to 10.0% by weight, more preferably from about 1.0 to 5.0% by weight, based on the solid content of the photosensitive resin composition. When the content of the photopolymerization initiator is 1% by weight or less, the sensitivity of the photosensitive resin composition will be insufficient. On the other hand, when the content of the photopolymerization initiator is about 10% by weight or more, the pattern line width of the black matrix is too wide.

本發明之實施形態中使用的感光性樹脂組成物中,除了上述光聚合起始劑,亦可併用其它之光聚合起始劑。其它之光聚合起始劑係可使用例如:4-苯氧基二氯苯乙酮、4-第三丁基-二氯苯乙酮、二乙氧基苯乙酮、1-(4-異丙基苯基)-2-羥基-2-甲基丙烷-1-酮、1-羥基環己基苯酮、2-甲基--[4-(甲硫基)苯基]-2-啉基丙烷-1-酮、2-苄基-2-二甲基胺基-1-(4-啉基苯基)-丁烷-1-等之苯乙酮系化合物;安息香、安息香甲醚、安息香乙醚、安息香異丙醚、苄基二甲基縮酮等安息香系化合物;二苯甲酮、苯甲醯苯甲酸、苯甲醯苯甲酸甲酯、4-苯基二 苯甲酮、羥基二苯甲酮、丙烯酸化二苯甲酮、4-苯甲醯基-4'-甲基二苯硫醚、3,3',4,4'-四(第三丁基過氧羰基)二苯甲酮等二苯甲酮系化合物;硫雜蒽酮、2-氯硫雜蒽酮、2-甲基硫雜蒽酮、異丙基硫雜蒽酮、2,4-二異丙基硫雜蒽酮、2,4-二乙基硫雜蒽酮等硫雜蒽酮系化合物;2,4,6-三氯-s-三、2-苯基-4,6-雙(三氯甲基)-s-三、2-(對甲氧基苯基)-4,6-雙(三氯甲基)-s-三、2-(對甲苯基)-4,6-雙(三氯甲基)-s-三、2-胡椒基-4,6-雙(三氯甲基)-s-三、2,4-雙(三氯甲基)-6-苯乙烯基-s-三、2-(萘并-1-基)-4,6-雙(三氯甲基)-s-三、2-(4-甲氧基-萘并-1-基)-4,6-雙(三氯甲基)-s-三、2,4-三氯甲基-(胡椒基)-6-三、2,4-三氯甲基(4'-甲氧基苯乙烯基)-6-三等三系化合物;雙(2,4,6-三甲基苯甲醯基)苯基膦氧化物、2,4,6-三甲基苯甲醯基二苯基膦氧化物等膦系化合物;9,10-菲醌、樟腦醌、乙基蒽醌等醌系化合物;硼酸鹽系化合物;咔唑系化合物;咪唑系化合物;二茂鈦系化合物等。該等之光聚合起始劑可使用1種或依所需而以任意比率混合2種以上使用。其它光聚合起始劑之含量係在上述感光性樹脂組成物之固形分中以0.1至1重量%為佳,以0.2至0.5重量%之範圍更佳。 In the photosensitive resin composition used in the embodiment of the present invention, in addition to the above photopolymerization initiator, other photopolymerization initiators may be used in combination. Other photopolymerization initiators can be used, for example, 4-phenoxydichloroacetophenone, 4-tert-butyl-dichloroacetophenone, diethoxyacetophenone, 1-(4-iso Propyl phenyl)-2-hydroxy-2-methylpropan-1-one, 1-hydroxycyclohexyl benzophenone, 2-methyl-[4-(methylthio)phenyl]-2- Lolinylpropan-1-one, 2-benzyl-2-dimethylamino-1-(4- An acetophenone compound such as phenylphenyl)-butane-1-; a benzoin compound such as benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzyl dimethyl ketal; benzophenone, Benzoyl benzoic acid, methyl benzoyl benzoate, 4-phenyl benzophenone, hydroxybenzophenone, benzoated benzophenone, 4-benzylidene-4'-methyldiphenyl a benzophenone compound such as thioether or 3,3',4,4'-tetrakis(t-butylperoxycarbonyl)benzophenone; thioxanthone, 2-chlorothiazepinone, 2- a thioxanthone compound such as methyl thioxanthone, isopropyl thioxanthone, 2,4-diisopropyl thioxanthone or 2,4-diethyl thioxanthone; 2, 4 ,6-trichloro-s-three 2-phenyl-4,6-bis(trichloromethyl)-s-three , 2-(p-methoxyphenyl)-4,6-bis(trichloromethyl)-s-three , 2-(p-tolyl)-4,6-bis(trichloromethyl)-s-three , 2-piperidin-4,6-bis(trichloromethyl)-s-three 2,4-bis(trichloromethyl)-6-styryl-s-three , 2-(naphtho-1-yl)-4,6-bis(trichloromethyl)-s-three , 2-(4-methoxy-naphtho-1-yl)-4,6-bis(trichloromethyl)-s-three 2,4-trichloromethyl-(piperidinyl)-6-three 2,4-trichloromethyl (4'-methoxystyryl)-6-three Wait three a compound; a bisphosphonium compound such as bis(2,4,6-trimethylbenzylidene)phenylphosphine oxide or 2,4,6-trimethylbenzhydryldiphenylphosphine oxide; An anthraquinone compound such as 10-phenanthrenequinone, camphorquinone or ethylhydrazine; a borate compound; an oxazole compound; an imidazole compound; a titanocene compound. These photopolymerization initiators can be used singly or in combination of two or more kinds at any ratio as needed. The content of the other photopolymerization initiator is preferably from 0.1 to 1% by weight, more preferably from 0.2 to 0.5% by weight, based on the solid content of the photosensitive resin composition.

(溶劑) (solvent)

溶劑係可使用例如:甲醇、乙醇、乙賽路蘇、乙賽路蘇乙酸酯、二甘二甲醚、環己酮、乙基苯、二甲苯、乙酸異戊酯、乙酸戊酯、丙二醇單甲醚、丙二醇單甲醚乙酸酯、丙二醇單乙醚、丙二醇單乙醚乙酸酯、二乙二 醇、二乙二醇單甲醚、二乙二醇單甲醚乙酸酯、二乙二醇單乙醚、二乙二醇單乙醚乙酸酯、二乙二醇單丁醚、二乙二醇單丁醚乙酸酯、三乙二醇、三乙二醇單甲醚、三乙二醇單甲醚乙酸酯、三乙二醇單乙醚、三乙二醇單乙醚乙酸酯、液體聚乙二醇、二丙二醇單甲醚、二丙二醇單甲醚乙酸酯、二丙二醇單乙醚、二丙二醇單乙醚乙酸酯、乳酸酯、乙氧基丙酸乙酯等。 The solvent can be used, for example, methanol, ethanol, ceceux, beta succinate, diglyme, cyclohexanone, ethylbenzene, xylene, isoamyl acetate, amyl acetate, propylene glycol. Monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether, propylene glycol monoethyl ether acetate, diethylene glycol Alcohol, diethylene glycol monomethyl ether, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether, diethylene glycol Monobutyl ether acetate, triethylene glycol, triethylene glycol monomethyl ether, triethylene glycol monomethyl ether acetate, triethylene glycol monoethyl ether, triethylene glycol monoethyl ether acetate, liquid polymerization Ethylene glycol, dipropylene glycol monomethyl ether, dipropylene glycol monomethyl ether acetate, dipropylene glycol monoethyl ether, dipropylene glycol monoethyl ether acetate, lactate, ethyl ethoxy propionate and the like.

(黑色色材) (black color material)

本發明之實施形態中所使用之黑色色材係以例如碳黑(本發明之實施形態中亦簡稱為碳)為佳。碳黑係可使用例如:油煙、乙炔黑、熱碳黑、槽黑、爐黑等。 The black color material used in the embodiment of the present invention is preferably, for example, carbon black (also referred to as carbon in the embodiment of the present invention). As the carbon black system, for example, soot, acetylene black, hot carbon black, channel black, furnace black, or the like can be used.

(有機顏料) (organic pigment)

紅色像素之形成中使用的紅色顏料係可使用例如:C.I.顏料紅7、9、14、41、48:1、48:2、48:3、48:4、81:1、81:2、81:3、97、122、123、146、149、168、177、178、179、180、184、185、187、192、200、202、208、210、215、216、217、220、223、224、226、227、228、240、246、254、255、264、272、279等。並且,為調整紅色像素之色相亦可併用黃色顏料、橙色顏料。 Red pigments used in the formation of red pixels can be used, for example, CI Pigment Red 7, 9, 14, 41, 48:1, 48:2, 48:3, 48:4, 81:1, 81:2, 81 :3,97,122,123,146,149,168,177,178,179,180,184,185,187,192,200,202,208,210,215,216,217,220,223,224 , 226, 227, 228, 240, 246, 254, 255, 264, 272, 279, and the like. Further, in order to adjust the hue of the red pixel, a yellow pigment or an orange pigment may be used in combination.

黃色顏料係可使用例如:C.I.顏料黃1、2、3、4、5、6、10、12、13、14、15、16、17、18、20、24、31、32、34、35、35:1、36、36:1、37、37:1、40、42、43、53、55、60、61、62、63、65、73、74、77、81、83、86、93、94、95、97、98、100、101、104、106、108、109、110、113、114、115、116、117、118、119 、120、123、125、126、127、128、129、137、138、139、144、146、147、148、150、151、152、153、154、155、156、161、162、164、166、167、168、169、170、171、172、173、174、175、176、177、179、180、181、182、185、187、188、193、194、199、213、214等。 For the yellow pigment, for example, CI Pigment Yellow 1, 2, 3, 4, 5, 6, 10, 12, 13, 14, 15, 16, 17, 18, 20, 24, 31, 32, 34, 35, 35:1, 36, 36:1, 37, 37:1, 40, 42, 43, 53, 55, 60, 61, 62, 63, 65, 73, 74, 77, 81, 83, 86, 93, 94, 95, 97, 98, 100, 101, 104, 106, 108, 109, 110, 113, 114, 115, 116, 117, 118, 119 , 120, 123, 125, 126, 127, 128, 129, 137, 138, 139, 144, 146, 147, 148, 150, 151, 152, 153, 154, 155, 156, 161, 162, 164, 166 , 167, 168, 169, 170, 171, 172, 173, 174, 175, 176, 177, 179, 180, 181, 182, 185, 187, 188, 193, 194, 199, 213, 214, and the like.

橙色顏料係可使用例如:C.I.顏料橙36、43、51、55、59、61、71、73等。 As the orange pigment, for example, C.I. Pigment Orange 36, 43, 51, 55, 59, 61, 71, 73 and the like can be used.

作為用於形成綠色像素的綠色顏料係可使用例如C.I.顏料綠7、10、36、37、58等。為調整綠色像素之色相亦可併用黃色顏料。黃色顏料係可適當地使用為調整紅色像素之色相而可併用之黃色顏料所例示之顏料。 As the green pigment for forming green pixels, for example, C.I. Pigment Green 7, 10, 36, 37, 58, and the like can be used. In order to adjust the hue of the green pixel, a yellow pigment can also be used. As the yellow pigment, a pigment exemplified as a yellow pigment which can be used in combination to adjust the hue of the red pixel can be suitably used.

為形成藍色像素之藍色顏料係可使用例如:C.I.顏料藍15、15:1、15:2、15:3、15:4、15:6、16、22、60、64等。為調整藍色像素之色相亦可併用紫色顏料。紫色顏料之具體例係可使用C.I.顏料紫1、19、23、27、29、30、32、37、40、42、50等。 For the blue pigment forming blue pixel, for example, C.I. Pigment Blue 15, 15:1, 15:2, 15:3, 15:4, 15:6, 16, 22, 60, 64 and the like can be used. In order to adjust the hue of the blue pixel, a purple pigment can also be used. Specific examples of the purple pigment may be C.I. Pigment Violet 1, 19, 23, 27, 29, 30, 32, 37, 40, 42, 50 and the like.

上述實施形態及各實施例在不改變發明之精神的範圍下可作各種變更而應用。上述實施形態及各實施例係可自由組合使用。 The above embodiments and examples are applicable to various modifications without departing from the spirit and scope of the invention. The above embodiments and the respective embodiments can be used in combination.

1‧‧‧顯示裝置用基板 1‧‧‧Display device substrate

2‧‧‧透明基板 2‧‧‧Transparent substrate

3‧‧‧塗覆層 3‧‧‧ coating

4‧‧‧反射率降低層 4‧‧‧Reflectance reduction layer

5‧‧‧遮光層 5‧‧‧Lighting layer

BM‧‧‧黑色矩陣 BM‧‧‧ Black Matrix

Claims (11)

一種顯示裝置用基板,係具備:透明基板、依序在上述透明基板上層積具有大約在0.1μm以上0.7μm以下之範圍的膜厚之反射降低層與包含作為遮光性色材之主材的碳之遮光層而形成的黑色矩陣,上述膜厚乘以每單位膜厚之光密度而得上述反射率降低層的有效光密度大約在0以上0.4以下之範圍,通過上述透明基板所測定之上述黑色矩陣的反射率,以鋁膜之反射率為基準,大約在0.05%以上0.3%以下之範圍。 A substrate for a display device comprising: a transparent substrate; and a layer of a reflective layer having a film thickness of about 0.1 μm or more and 0.7 μm or less and a carbon material as a main material of the light-shielding color material; a black matrix formed by the light shielding layer, wherein the film thickness is multiplied by an optical density per unit film thickness to obtain an effective optical density of the reflectance reducing layer in a range of about 0 or more and 0.4 or less, and the black color measured by the transparent substrate The reflectance of the matrix is in the range of about 0.05% or more and 0.3% or less based on the reflectance of the aluminum film. 如申請專利範圍第1項之顯示裝置用基板,其中,通過上述透明基板所測定之上述黑色矩陣的反射率,在光波長分別為約430nm、540nm、620nm時,大約在0.05%以上0.3%以下之範圍。 The substrate for a display device according to the first aspect of the invention, wherein the reflectance of the black matrix measured by the transparent substrate is about 0.05% or more and 0.3% or less when the light wavelength is about 430 nm, 540 nm, or 620 nm, respectively. The scope. 如申請專利範圍第1或2項之顯示裝置用基板,其中,上述反射率降低層係透明樹脂層。 The substrate for a display device according to claim 1 or 2, wherein the reflectance reducing layer is a transparent resin layer. 如申請專利範圍第1或2項之顯示裝置用基板,其中,上述反射率降低層係至少包含碳之半透明樹脂層。 The substrate for a display device according to claim 1 or 2, wherein the reflectance reducing layer contains at least a carbon translucent resin layer. 如申請專利範圍第1或2項之顯示裝置用基板,其中,上述反射率降低層係包含至少2種以上之減色混合關係的有機顏料之半透明樹脂層。 The substrate for a display device according to the first or second aspect of the invention, wherein the reflectance reducing layer is a translucent resin layer of an organic pigment having at least two types of subtractive color mixing. 如申請專利範圍第1或2項之顯示裝置用基板,其中,上述黑色矩陣係具有複數之像素開口部,且在上述像素開口部分別裝設藍色濾光片、綠色濾光片、紅色濾光片之像素圖案。 The substrate for a display device according to claim 1 or 2, wherein the black matrix has a plurality of pixel openings, and a blue filter, a green filter, and a red filter are respectively disposed in the pixel opening. The pixel pattern of the light sheet. 一種顯示裝置用基板之製造方法,其係在透明基板上 塗布成為反射率降低層之第一層,並使上述第一層半硬化,再於上述第一層上塗布成為遮光層之第二層,使用一個光罩使上述第一層與上述第二層一次曝光,藉由一次顯影,由形成在上述透明基板上之上述第一層與上述第二層,在上述反射率降低層上形成層積有上述遮光層的黑色矩陣。 A method for manufacturing a substrate for a display device, which is on a transparent substrate Coating the first layer of the reflectance reducing layer, and semi-curing the first layer, and coating the second layer as the light shielding layer on the first layer, and using the photomask to make the first layer and the second layer In one exposure, a black matrix in which the light shielding layer is laminated is formed on the reflectance reducing layer by the first layer and the second layer formed on the transparent substrate by one development. 如申請專利範圍第7項之顯示裝置用基板之製造方法,其中,上述反射率降低層係上述透明樹脂層或上述半透明樹脂層。 The method for producing a substrate for a display device according to claim 7, wherein the reflectance reducing layer is the transparent resin layer or the translucent resin layer. 如申請專利範圍第8項之顯示裝置用基板之製造方法,其中,上述半透明樹脂層係包含碳。 The method for producing a substrate for a display device according to claim 8, wherein the translucent resin layer contains carbon. 如申請專利範圍第7項之顯示裝置用基板之製造方法,其中,上述反射率降低層係包含至少2種以上之減色混合關係的有機顏料之半透明樹脂層。 The method for producing a substrate for a display device according to claim 7, wherein the reflectance reducing layer is a translucent resin layer containing at least two types of organic pigments having a subtractive color mixing relationship. 一種顯示裝置,係具備如申請專利範圍第1至6項中任一項之顯示裝置用基板者。 A display device is provided with a substrate for a display device according to any one of claims 1 to 6.
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CN105164558A (en) 2015-12-16

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