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TW201408897A - Aerostatic radial bearing - Google Patents

Aerostatic radial bearing Download PDF

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Publication number
TW201408897A
TW201408897A TW102123629A TW102123629A TW201408897A TW 201408897 A TW201408897 A TW 201408897A TW 102123629 A TW102123629 A TW 102123629A TW 102123629 A TW102123629 A TW 102123629A TW 201408897 A TW201408897 A TW 201408897A
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TW
Taiwan
Prior art keywords
metal powder
sintered layer
layer portion
powder sintered
metal
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TW102123629A
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Chinese (zh)
Inventor
Naofumi Kumagai
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Oiles Industry Co Ltd
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Publication of TW201408897A publication Critical patent/TW201408897A/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/06Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings
    • F16C32/0603Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings supported by a gas cushion, e.g. an air cushion
    • F16C32/0614Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings supported by a gas cushion, e.g. an air cushion the gas being supplied under pressure, e.g. aerostatic bearings
    • F16C32/0618Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings supported by a gas cushion, e.g. an air cushion the gas being supplied under pressure, e.g. aerostatic bearings via porous material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/06Sliding surface mainly made of metal
    • F16C33/12Structural composition; Use of special materials or surface treatments, e.g. for rust-proofing
    • F16C33/122Multilayer structures of sleeves, washers or liners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C17/00Sliding-contact bearings for exclusively rotary movement
    • F16C17/02Sliding-contact bearings for exclusively rotary movement for radial load only
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2202/00Solid materials defined by their properties
    • F16C2202/02Mechanical properties
    • F16C2202/10Porosity

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Magnetic Bearings And Hydrostatic Bearings (AREA)
  • Powder Metallurgy (AREA)
  • Sliding-Contact Bearings (AREA)

Abstract

Provided is an aerostatic radial bearing with which a compressed gas can be uniformly discharged from the entire bearing surface, and with which a high contraction effect can be obtained. This aerostatic radial bearing (1A) is equipped with: a cylindrical first metal powder sintered layer part (2A), the inner circumferential surface (21) of which is a bearing surface; a second metal powder sintered layer (3) formed on the outer circumferential surface (22) of the first metal powder sintered layer part (2A) and having a higher porosity than that of the first metal powder sintered layer part (2A); and a back metal (4) formed on the outer circumferential surface (32) of the second metal powder sintered layer (3). A bead-type bronze alloy powder for which the average grain diameter is substantially the same is used as the material for forming the first and second metal powder sintered layer parts (2A, 3). The second metal powder sintered layer part (3) is arranged within a metal sleeve, with the first metal powder sintered layer part (2A) as a core, and the gap between this core and the sleeve is filed with the bead-type bronze alloy powder, and sintering is performed at a lower temperature and for a shorter time than for the first metal powder sintered layer (2A), thus making the porosity higher than that of the metal powder sintered layer (2A).

Description

靜壓氣體徑向軸承 Static pressure gas radial bearing

本發明係關於一種以非接觸方式支撐作為支撐對象的旋轉體之徑向方向之荷重的靜壓氣體徑向軸承,尤其是關於一種能夠從軸承面之全面均一地吐出壓縮氣體,且能夠獲得更高之調節效果的靜壓氣體徑向軸承。 The present invention relates to a static pressure gas radial bearing that supports a load in a radial direction of a rotating body as a supporting object in a non-contact manner, and more particularly relates to a method capable of uniformly discharging a compressed gas from a bearing surface and capable of obtaining more Static pressure gas radial bearing with high adjustment effect.

在專利文獻1中,係有揭示一種可以精度佳地調整形成於軸承面的氣孔之尺寸及分佈狀態,藉此能夠對來自軸承面之氣體的吐出賦予調節效果的靜壓氣體軸承。 Patent Document 1 discloses a static pressure gas bearing that can adjust the size and distribution state of the pores formed in the bearing surface with high precision, thereby providing an effect of adjusting the discharge of gas from the bearing surface.

該靜壓氣體軸承,係具有:在由平均粒徑60μm之青銅粉末燒結體所構成之作為多孔質材的母材,接合由平均粒徑5μm之青銅粉末燒結體所構成之作為多孔質材的表面調節層而成的二層結構。作為製造方法,首先,藉由對平均粒徑60μm之青銅粉末燒結體進行第1次之燒結處理而製作母材。其次,藉由機械加工對成為與表面調節層之接合面的母材之面進行精加工,此後,在成為填充於容器內之表面調節層的平均粒徑5μm之青銅粉 末上,以成為與表面調節層之接合面的母材之面為下方而載置母材,且進行第2次之燒結處理。藉此,能製作出一種由具有母材與表面調節層之二層結構的燒結體所構成的靜壓氣體軸承。 The hydrostatic gas bearing has a base material as a porous material composed of a bronze powder sintered body having an average particle diameter of 60 μm, and is joined as a porous material composed of a bronze powder sintered body having an average particle diameter of 5 μm. The two-layer structure of the surface adjustment layer. As a production method, first, a base material is produced by subjecting a bronze powder sintered body having an average particle diameter of 60 μm to a first sintering treatment. Then, the surface of the base material which is the joint surface with the surface adjustment layer is finished by mechanical processing, and thereafter, the bronze powder having an average particle diameter of 5 μm which is a surface adjustment layer filled in the container is formed. At the end, the base material is placed below the surface of the base material which is the joint surface of the surface adjustment layer, and the second sintering treatment is performed. Thereby, a static pressure gas bearing composed of a sintered body having a two-layer structure of a base material and a surface conditioning layer can be produced.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開2000-27865號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2000-27865

然而,專利文獻1所述的靜壓氣體軸承,係為用在軸向(thrust)軸承的板型(plate type)之軸承,其並未被考慮應用於用在徑向(radial)軸承的軸襯(bush)型之軸承。又,因其在母材與表面調節層,使用平均粒徑互異的青銅粉末,故而會提高材料之管理、籌辦成本。而且,因其在對構成母材之青銅粉末事先進行燒結處理以製作母材之後,才對構成表面調節層之青銅粉末進行燒結處理以在母材上形成表面調節層,故而需要二次的燒結處理,製造成本增加。因此,更進一步增加成本。 However, the static pressure gas bearing described in Patent Document 1 is a plate type bearing used for a thrust bearing, which is not considered to be applied to a shaft used for a radial bearing. Bush type bearing. Further, since the base material and the surface regulating layer are made of bronze powder having different average particle diameters, the management and preparation costs of the materials are improved. Further, since the bronze powder constituting the base material is subjected to sintering treatment in advance to prepare a base material, the bronze powder constituting the surface conditioning layer is sintered to form a surface conditioning layer on the base material, so that secondary sintering is required. Processing, manufacturing costs increase. Therefore, the cost is further increased.

本發明係有鑒於上述情事而開發完成者,其目的係在於提供一種能夠從軸承面之全面均一地吐出壓縮氣體,且能夠獲得更高之調節效果的靜壓氣體徑向軸承。又,本發明之另一目的,係在於提供一種能夠以低成本製造的靜壓氣體徑向軸承。 The present invention has been made in view of the above circumstances, and an object thereof is to provide a static pressure gas radial bearing capable of uniformly discharging a compressed gas from a bearing surface and capable of obtaining a higher adjustment effect. Further, another object of the present invention is to provide a static pressure gas radial bearing which can be manufactured at low cost.

為了解決上述課題,本發明之第一態樣,係將以內周面為軸承面的筒狀之第一金屬粉末燒結層部作為芯部(core),並將該芯部配置於筒狀之模具內,且在該芯部與模具之間隙填充金屬粉末並進行燒結,藉此形成靜壓氣體徑向軸承,其形成於第一金屬粉末燒結層部之外周面上,且具有氣孔率比第一金屬粉末燒結層部還更為大的第二金屬粉末燒結層部。 In order to solve the above-described problems, in a first aspect of the present invention, a cylindrical first metal powder sintered layer portion having an inner circumferential surface as a bearing surface is used as a core, and the core portion is disposed in a cylindrical mold. And filling a metal powder in the gap between the core and the mold and sintering, thereby forming a static pressure gas radial bearing formed on the outer peripheral surface of the sintered portion of the first metal powder, and having a porosity ratio of the first The metal powder sintered layer portion is also a larger second metal powder sintered layer portion.

例如,本發明之第一態樣,係一種以軸承面非接觸支撐作為支撐對象的旋轉體之徑向之荷重的靜壓氣體徑向軸承,其具備:筒狀之第一金屬粉末燒結層部,其係以內周面為前述軸承面;以及第二金屬粉末燒結層部,其係形成於前述第一金屬粉末燒結層部之外周面上,且具有比前述第一金屬粉末燒結層部還更為大的氣孔率,前述第一金屬粉末燒結層部,係藉由進行一次燒結所形成,前述第二金屬粉末燒結層部,係以前述第一金屬粉末燒結層部為芯部,將該芯部配置於筒狀之模具內,且藉由在該芯部與該模具之間隙填充金屬粉末並進行二次燒結所形成。 For example, the first aspect of the present invention is a radial pressure static radial gas bearing of a rotating body which is supported by a bearing surface non-contact support, and includes: a cylindrical first metal powder sintered layer portion The inner circumferential surface is the bearing surface; and the second metal powder sintered layer portion is formed on the outer circumferential surface of the first metal powder sintered layer portion and has a more than the first metal powder sintered layer portion In the case of a large porosity, the first metal powder sintered layer portion is formed by performing primary sintering, and the second metal powder sintered layer portion is formed by using the first metal powder sintered layer portion as a core portion. The portion is disposed in a cylindrical mold, and is formed by filling a metal powder in a gap between the core portion and the mold and performing secondary sintering.

在此,亦可在前述第一及第二金屬粉末燒結 層部,使用平均粒徑大致相同的金屬粉末,且藉由以比前述第一金屬粉末燒結層部之一次燒結條件還更為低溫且短時間的二次燒結條件進行燒結,形成前述第二金屬粉末燒結層部。 Here, the first and second metal powders may be sintered. In the layer portion, a metal powder having substantially the same average particle diameter is used, and the second metal is formed by sintering at a lower temperature and a shorter secondary sintering condition than the primary sintering condition of the first metal powder sintered layer portion. Powder sintered layer.

又,本發明之第二實施態樣,係將由包含電解銅粉末及錫粉末之混合粉末所構成的筒狀之壓粉體作為芯部,並將該芯部配置於筒狀之模具內,且在該芯部與模具之間隙填充球狀青銅合金粉末並進行燒結,藉此形成靜壓氣體徑向軸承,其具有:以內周面為軸承面的筒狀之第一金屬粉末燒結層部;以及形成於第一金屬粉末燒結層部之外周面上,且氣孔率比第一金屬粉末燒結層部還更為大的第二金屬粉末燒結層部。 Further, in a second aspect of the present invention, a cylindrical powder compact comprising a mixed powder of electrolytic copper powder and tin powder is used as a core portion, and the core portion is placed in a cylindrical mold, and Filling and sintering the spherical bronze alloy powder in the gap between the core and the mold, thereby forming a static pressure gas radial bearing having a cylindrical first metal powder sintered layer portion having an inner peripheral surface as a bearing surface; a second metal powder sintered layer portion formed on the outer peripheral surface of the first metal powder sintered layer portion and having a porosity higher than that of the first metal powder sintered layer portion.

例如,本發明之第二態樣,係一種以軸承面非接觸支撐作為支撐對象的旋轉體之徑向之荷重的靜壓氣體徑向軸承,其具備:筒狀之第一金屬粉末燒結層部,其係以內周面為前述軸承面;以及第二金屬粉末燒結層部,其係形成於前述第一金屬粉末燒結層部之外周面上,且具有比前述第一金屬粉末燒結層部還更為大的氣孔率,前述第一及第二金屬粉末燒結層部,係以由包含電解銅粉末及錫粉末之混合粉末所構成的筒狀之壓粉體為芯部,將該芯部配置於筒狀之模具內,且藉由在該芯部與該模具之間隙填充球狀青銅合金粉末並進行燒結所一起形 成。 For example, the second aspect of the present invention is a radial-loaded static-pressure gas radial bearing of a rotating body that supports a non-contact bearing surface as a support object, and includes: a cylindrical first metal powder sintered layer portion The inner circumferential surface is the bearing surface; and the second metal powder sintered layer portion is formed on the outer circumferential surface of the first metal powder sintered layer portion and has a more than the first metal powder sintered layer portion In the large porosity, the first and second metal powder sintered layer portions are formed by a cylindrical powder compact comprising a mixed powder of electrolytic copper powder and tin powder, and the core portion is disposed on the core portion. In a cylindrical mold, and by filling a spherical bronze alloy powder in the gap between the core and the mold and sintering it to make.

另外,在第一及第二態樣中,亦可使用金屬製之套筒作為筒狀之模具,藉此使得該套筒發揮作為背墊金屬的功能。或是,亦可藉由使用成形模作為筒狀之模具而先形成由第一金屬粉末燒結層部及第二金屬粉末燒結層部所構成的積層體,之後,將該積層體壓入於金屬製之套筒,藉此使得該套筒發揮作為背墊金屬的功能。 Further, in the first and second aspects, a metal sleeve may be used as the cylindrical mold, whereby the sleeve functions as a backing metal. Alternatively, a laminate composed of the first metal powder sintered layer portion and the second metal powder sintered layer portion may be formed by using a molding die as a cylindrical mold, and then the laminate may be pressed into the metal. A sleeve is formed whereby the sleeve functions as a backing metal.

本發明係提供一種靜壓氣體徑向軸承,其由於是以第一金屬粉末燒結層部或是由包含電解銅粉末及錫粉末之混合粉末所構成的筒狀之壓粉體為芯部,將該芯部配置於筒狀之模具內,且藉由在該芯部與該模具之間隙填充金屬粉末並進行燒結,藉此將氣孔率比以內周面為軸承面的筒狀之第一金屬粉末燒結層部還更為大的第二金屬粉末燒結層部形成於第一金屬粉末燒結層部,所以能夠從軸承面之全面均一地吐出壓縮氣體,且能夠獲得更高之調節效果。 The present invention provides a static pressure gas radial bearing which is formed by a first metal powder sintered layer portion or a cylindrical powder compact comprising a mixed powder of electrolytic copper powder and tin powder. The core portion is disposed in a cylindrical mold, and is filled with metal powder by a gap between the core portion and the mold, and sintered, whereby the porosity is compared with the cylindrical first metal powder having the inner peripheral surface as a bearing surface. Since the second metal powder sintered layer portion having a larger sintered layer portion is formed in the first metal powder sintered layer portion, the compressed gas can be uniformly discharged from the bearing surface uniformly, and a higher adjustment effect can be obtained.

又,在本發明中,當在第一及第二金屬粉末燒結層部使用平均粒徑大致相同的金屬粉末,且藉由以比第一金屬粉末燒結層部之一次燒結條件還更為低溫且短時間的二次燒結條件形成第二金屬粉末燒結層部的情況時,由於可以在第一及第二金屬粉末燒結層部使用相同的材料,所以可以減低材料之管理、籌辦成本,藉此可以以低 成本製造靜壓氣體徑向軸承。 Further, in the present invention, metal powder having substantially the same average particle diameter is used in the first and second metal powder sintered layer portions, and is further cooled at a lower temperature than the primary sintering condition of the sintered portion of the first metal powder. When the second sintering condition of the second metal powder is formed in the short-time secondary sintering condition, since the same material can be used in the first and second metal powder sintered layer portions, the management of the material and the preparation cost can be reduced. Low Cost to manufacture static pressure gas radial bearings.

又,在本發明中,當以由包含電解銅粉末及錫粉末之混合粉末所構成的筒狀之壓粉體為芯部,將該芯部配置於筒狀之模具內,且由在該芯部與該模具之間隙填充球狀青銅合金粉末並進行燒結,藉此形成第一及第二金屬粉末燒結層部的情況時,因可以以一次的燒結同時形成第一及第二金屬粉末燒結層部,且不需要用以形成可供支撐對象插入之貫通孔的柱狀之芯部,所以可以減低製造成本,藉此可以以低成本製造靜壓氣體徑向軸承。 Further, in the present invention, the cylindrical powder compact composed of the mixed powder containing the electrolytic copper powder and the tin powder is used as a core portion, and the core portion is placed in a cylindrical mold, and the core is placed in the core. When the gap between the portion and the mold is filled with the spherical bronze alloy powder and sintered to form the first and second metal powder sintered layer portions, the first and second metal powder sintered layers can be simultaneously formed by one sintering. Since the columnar core portion for forming the through hole into which the support object is inserted is not required, the manufacturing cost can be reduced, whereby the static pressure gas radial bearing can be manufactured at low cost.

1A、1B、1C‧‧‧靜壓氣體徑向軸承 1A, 1B, 1C‧‧‧Static gas radial bearings

2A、2B、2C‧‧‧第一金屬粉末燒結層部 2A, 2B, 2C‧‧‧ first metal powder sintered layer

3‧‧‧第二金屬粉末燒結層部 3‧‧‧Second metal powder sintered layer

4‧‧‧背墊金屬 4‧‧‧Back pad metal

5‧‧‧壓粉體 5‧‧‧Powder

6‧‧‧球狀青銅合金粉末 6‧‧‧Spherical bronze alloy powder

7‧‧‧套筒 7‧‧‧Sleeve

11‧‧‧貫通孔 11‧‧‧through holes

21‧‧‧第一金屬粉末燒結層2A至2C之內周面(軸承面) 21‧‧‧The inner circumferential surface (bearing surface) of the first metal powder sintered layers 2A to 2C

22‧‧‧第一金屬粉末燒結層2A至2C之外周面 22‧‧‧The outer surface of the first metal powder sintered layer 2A to 2C

23‧‧‧第一金屬粉末燒結層2A至2C之兩端面 23‧‧‧ Both ends of the first metal powder sintered layer 2A to 2C

31‧‧‧第二金屬粉末燒結層3之內周面 31‧‧‧ Inner circumference of the second metal powder sintered layer 3

32‧‧‧第二金屬粉末燒結層3之外周面 32‧‧‧The outer surface of the second metal powder sintered layer 3

33‧‧‧第二金屬粉末燒結層3之兩端面 33‧‧‧ Both ends of the second metal powder sintered layer 3

第1圖(A)係本發明第一至第三實施形態之靜壓氣體徑向軸承1A至1C的外觀圖;第1圖(B)係本發明第一實施形態之靜壓氣體徑向軸承1A的前視圖;第1圖(C)係第1圖(B)所示的靜壓氣體徑向軸承1A之A-A剖視圖。 Fig. 1(A) is an external view of the static pressure gas radial bearings 1A to 1C according to the first to third embodiments of the present invention; and Fig. 1(B) is a static pressure gas radial bearing according to the first embodiment of the present invention. 1A is a front view; FIG. 1(C) is a cross-sectional view taken along line AA of the static pressure gas radial bearing 1A shown in FIG. 1(B).

第2圖(A)係本發明第二實施形態之靜壓氣體徑向軸承1B的前視圖;第2圖(B)係第2圖(A)所示的靜壓氣體徑向軸承1B之B-B剖視圖;第2圖(C)係說明鑄模內之配置的示意圖。 Fig. 2(A) is a front view of a hydrostatic gas radial bearing 1B according to a second embodiment of the present invention; and Fig. 2(B) is a BB of a hydrostatic gas radial bearing 1B shown in Fig. 2(A). Fig. 2(C) is a schematic view showing the arrangement in the mold.

第3圖(A)係本發明第三實施形態之靜壓氣體徑向軸承1C的前視圖;第3圖(B)係第3圖(A)所示的靜壓氣體徑向軸承1C之C-C剖視圖。 Fig. 3(A) is a front view of a static pressure gas radial bearing 1C according to a third embodiment of the present invention; and Fig. 3(B) is a CC of a static pressure gas radial bearing 1C shown in Fig. 3(A). Cutaway view.

以下,參照圖式就本發明之實施形態加以說明。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.

第1圖(A)係本發明第一至第三實施形態之靜壓氣體徑向軸承1A至1C的外觀圖。 Fig. 1(A) is an external view showing the hydrostatic gas radial bearings 1A to 1C of the first to third embodiments of the present invention.

<第一實施形態> <First Embodiment>

首先,說明本發明之第一實施形態。 First, a first embodiment of the present invention will be described.

第1圖(B)係本實施形態之靜壓氣體徑向軸承1A的前視圖;第1圖(C)係第1圖(B)所示的靜壓氣體徑向軸承1A之A-A剖視圖。 Fig. 1(B) is a front view of the static pressure gas radial bearing 1A of the present embodiment, and Fig. 1(C) is a cross-sectional view taken along line A-A of the static pressure gas radial bearing 1A shown in Fig. 1(B).

如圖示般,本實施形態之靜壓氣體徑向軸承1A,係具備:以內周面21為軸承面的筒狀之第一金屬粉末燒結層部2A;及形成於第一金屬粉末燒結層部2A之外周面22上的第二金屬粉末燒結層部3;以及形成於二金屬粉末燒結層部3之外周面32上的背墊金屬4。藉由如此的構成,靜壓氣體徑向軸承1A,係以非接觸方式支撐作為支撐對象的旋轉體之徑向方向的荷重。 As shown in the figure, the static pressure gas radial bearing 1A of the present embodiment includes a cylindrical first metal powder sintered layer portion 2A having an inner peripheral surface 21 as a bearing surface, and a first metal powder sintered layer portion. a second metal powder sintered layer portion 3 on the outer peripheral surface 22 of 2A; and a backing metal 4 formed on the outer peripheral surface 32 of the sintered portion of the two-metal powder. With such a configuration, the static pressure gas radial bearing 1A supports the load in the radial direction of the rotating body to be supported in a non-contact manner.

第一金屬粉末燒結層部2A,係由藉由對球狀青銅合金粉末進行燒結所得的多孔質體所構成。例如,為了將可供作為支撐對象之旋轉體插入的貫通孔11形成於第一金屬粉末燒結層部2A之內部,而將圓柱狀之芯部以彼此之軸心一致的方式配置於圓筒狀之成形模內,在該芯 部之外周面與成形模之內周面的間隙,填充具有所期望之平均粒徑的球狀青銅合金粉末,且在加壓後藉由一次燒結所製作出。此時,燒結溫度、燒結時間等之一次燒結的條件,係能調整為:第一金屬粉末燒結層部2A之氣孔率成為例如10%以下。 The first metal powder sintered layer portion 2A is composed of a porous body obtained by sintering a spherical bronze alloy powder. For example, the through hole 11 into which the rotating body to be supported is inserted is formed inside the first metal powder sintered layer portion 2A, and the cylindrical core portions are arranged in a cylindrical shape so as to coincide with each other. In the forming mold, in the core The gap between the outer peripheral surface of the portion and the inner peripheral surface of the forming mold was filled with a spherical bronze alloy powder having a desired average particle diameter, and was produced by one-time sintering after pressurization. In this case, the conditions of the primary sintering such as the sintering temperature and the sintering time can be adjusted so that the porosity of the first metal powder sintered layer portion 2A is, for example, 10% or less.

第二金屬粉末燒結層部3,係由藉由對平均粒徑與第一金屬粉末燒結層部2A大致相同的球狀青銅合金粉末進行燒結所得的多孔質體所構成。例如,以圓筒狀之第一金屬粉末燒結層部2A為芯部,並以彼此之軸心為一致的方式配置於使用該芯部作為模具的金屬製之圓筒狀的套筒內,在該芯部之外周面與套筒之內周面的間隙填充球狀青銅合金粉末,並對芯部、被填充的球狀青銅合金粉末及套筒一起進行二次燒結,藉此第二金屬粉末燒結層部3,能以與第一金屬粉末燒結層部2A擴散接合的狀態形成於第一金屬粉末燒結層部2A之外周面22上,並且,藉由該套筒,使得背墊金屬4,能以與第二金屬粉末燒結層部3擴散接合的狀態形成於第二金屬粉末燒結層部3之外周面32上。此時,燒結溫度、燒結時間等之二次燒結的條件,係以第二金屬粉末燒結層部3之氣孔率比第一金屬粉末燒結層部2A之氣孔率還更為大的方式(例如第二金屬粉末燒結層部3之氣孔率成為25%以上),設定為比一次燒結之條件還更為低溫、短時間。 The second metal powder sintered layer portion 3 is composed of a porous body obtained by sintering a spherical bronze alloy powder having an average particle diameter substantially the same as that of the first metal powder sintered layer portion 2A. For example, the cylindrical first metal powder sintered layer portion 2A is a core portion, and is disposed in a metal cylindrical sleeve using the core portion as a mold so as to coincide with each other. The gap between the outer peripheral surface of the core and the inner peripheral surface of the sleeve is filled with spherical bronze alloy powder, and the core, the filled spherical bronze alloy powder and the sleeve are secondarily sintered together, whereby the second metal powder is used. The sintered layer portion 3 can be formed on the outer peripheral surface 22 of the first metal powder sintered layer portion 2A in a state of being diffusion-bonded to the first metal powder sintered layer portion 2A, and the backing metal 4 is made by the sleeve. It can be formed on the outer peripheral surface 32 of the second metal powder sintered layer portion 3 in a state of being diffused and joined to the second metal powder sintered layer portion 3. In this case, the conditions of the secondary sintering such as the sintering temperature and the sintering time are such that the porosity of the second metal powder sintered layer portion 3 is larger than the porosity of the first metal powder sintered layer portion 2A (for example, The porosity of the sintered portion 3 of the two-metal powder is 25% or more, and is set to be lower than the conditions of primary sintering for a short period of time.

在如此的靜壓氣體徑向軸承1A中,藉由未圖示之供氣泵浦並中介背墊金屬4供應至第二金屬粉末燒結 層部3之外周面32的壓縮氣體,係中介第二金屬粉末燒結層部3內之氣孔而到達第二金屬粉末燒結層部3之內周面31,且供應至第一金屬粉末燒結層部2A之外周面22。此後,中介第一金屬粉末燒結層部2A內之氣孔,到達作為軸承面的第一金屬粉末燒結層部2A之內周面21,並從該內周面21全區域均一地吐出。藉此,在軸承面21與插入於靜壓氣體徑向軸承1A之貫通孔11的未圖示之旋轉體的外周面之間形成有壓縮氣體層,而能以非接觸方式支撐該旋轉體之徑向方向的荷重。此時,因第一金屬粉末燒結層部2A之氣孔率(例如10%以下)比第二金屬粉末燒結層部3之氣孔率(例如25%以上)還更為小,且該第二金屬粉末燒結層部3內之氣孔發揮作為壓縮氣體之流路的調節部的功能,故而能調節從第一金屬粉末燒結層部2A之內周面21吐出的壓縮氣體,且能調整其吐出量。 In such a static pressure gas radial bearing 1A, the supply of the backing pad metal 4 to the second metal powder is performed by an air supply pump (not shown) The compressed gas of the outer peripheral surface 32 of the layer portion 3 is interposed between the pores in the second metal powder sintered layer portion 3 to reach the inner peripheral surface 31 of the second metal powder sintered layer portion 3, and is supplied to the first metal powder sintered layer portion. 2A outside the circumference 22 . Thereafter, the pores in the first metal powder sintered layer portion 2A are interposed to reach the inner peripheral surface 21 of the first metal powder sintered layer portion 2A as the bearing surface, and are uniformly discharged from the entire inner peripheral surface 21. Thereby, a compressed gas layer is formed between the bearing surface 21 and the outer peripheral surface of the rotating body (not shown) inserted into the through hole 11 of the static pressure gas radial bearing 1A, and the rotating body can be supported in a non-contact manner. The load in the radial direction. At this time, the porosity (for example, 10% or less) of the first metal powder sintered layer portion 2A is smaller than the porosity (for example, 25% or more) of the second metal powder sintered layer portion 3, and the second metal powder Since the pores in the sintered layer portion 3 function as an adjustment portion of the flow path of the compressed gas, the compressed gas discharged from the inner peripheral surface 21 of the first metal powder sintered layer portion 2A can be adjusted, and the discharge amount can be adjusted.

在本實施形態之靜壓氣體徑向軸承1A,係在第一及第二金屬粉末燒結層部2A、3之形成材料,使用由共通之測定及算出方法(例如篩選法(screening)等)所決定之平均粒徑大致相等的球狀青銅合金粉末,且以比第一金屬粉末燒結層部2A之一次燒結條件還更為低溫且短時間的二次燒結條件進行燒結來形成第二金屬粉末燒結層部3,藉此將第二金屬粉末燒結層部3之氣孔率形成比第一金屬粉末燒結層部2A之氣孔率還更為大。如此,可以藉由在第一及第二金屬粉末燒結層部2A、3使用相同之材料,來減低材料之管理、籌辦成本,藉此可以以低成本製 造靜壓氣體徑向軸承1A。 The hydrostatic gas radial bearing 1A of the present embodiment is formed of a material for forming the first and second metal powder sintered layer portions 2A and 3, and is commonly used for measurement and calculation methods (for example, screening). The spherical bronze alloy powder having an average particle diameter of approximately equal is determined, and the second metal powder is sintered by sintering at a lower temperature and a shorter secondary sintering condition than the primary sintering condition of the first metal powder sintered layer portion 2A. The layer portion 3 thereby forms the porosity of the second metal powder sintered layer portion 3 larger than the porosity of the first metal powder sintered layer portion 2A. Thus, by using the same material in the first and second metal powder sintered layer portions 2A, 3, the management of the material and the cost of preparation can be reduced, thereby making it possible to manufacture at a low cost. A static pressure gas radial bearing 1A is produced.

又,能夠藉由使用金屬製之套筒作為模具,來將背墊金屬4與第二金屬粉末燒結層部3一起形成,藉此可以更進一步減低製造成本。 Moreover, the backing metal 4 can be formed together with the second metal powder sintered layer portion 3 by using a metal sleeve as a mold, whereby the manufacturing cost can be further reduced.

又,因對第一金屬粉末燒結層部2A進行二次的燒結處理(一次燒結、二次燒結),故而在二次燒結中,第一金屬粉末燒結層部2A會與第二金屬粉末燒結層部3擴散接合,並且第一金屬粉末燒結層部2A之燒結能更加進展,而第一金屬粉末燒結層部2A之氣孔率會變得更小。因此,能夠更有效地調節從第一金屬粉末燒結層部2A之內周面21吐出的壓縮氣體,可以實現壓縮空氣之消耗量變少、且更高剛性的靜壓氣體徑向軸承1A。 Further, since the first metal powder sintered layer portion 2A is subjected to secondary sintering treatment (primary sintering and secondary sintering), the first metal powder sintered layer portion 2A and the second metal powder sintered layer are sintered in the secondary sintering. The portion 3 is diffusion-bonded, and the sintering energy of the first metal powder sintered layer portion 2A is further progressed, and the porosity of the first metal powder sintered layer portion 2A becomes smaller. Therefore, the compressed gas discharged from the inner peripheral surface 21 of the first metal powder sintered layer portion 2A can be more effectively adjusted, and the static pressure gas radial bearing 1A having a reduced consumption of compressed air and higher rigidity can be realized.

另外,在本實施形態中,亦可藉由在第一及第二金屬粉末燒結層部2A、3之兩端面23、33設置未圖示之密封層,來防止壓縮氣體從第一及第二金屬粉末燒結層部2A、3之兩端面23、33洩漏。 Further, in the present embodiment, a sealing layer (not shown) may be provided on both end faces 23 and 33 of the first and second metal powder sintered layer portions 2A and 3 to prevent compressed gas from being first and second. Both end faces 23, 33 of the metal powder sintered layer portions 2A, 3 leak.

<第二實施形態> <Second embodiment>

其次,說明本發明之第二實施形態。 Next, a second embodiment of the present invention will be described.

第2圖(A)係本發明第二實施形態之靜壓氣體徑向軸承1B的前視圖;第2圖(B)係第2圖(A)所示的靜壓氣體徑向軸承1B之B-B剖視圖。另外,在第2圖中,在具有與第1圖所示之第一實施形態的靜壓氣體徑向軸承1A相同的功能者係附記相同的符號。 Fig. 2(A) is a front view of a hydrostatic gas radial bearing 1B according to a second embodiment of the present invention; and Fig. 2(B) is a BB of a hydrostatic gas radial bearing 1B shown in Fig. 2(A). Cutaway view. In addition, in the second drawing, the same functions as those of the static-pressure gas radial bearing 1A of the first embodiment shown in Fig. 1 are denoted by the same reference numerals.

本實施形態的靜壓氣體徑向軸承1B,係與上述靜壓氣體徑向軸承1A同樣,以非接觸方式支撐作為支撐對象的旋轉體之徑向方向的荷重。 Similarly to the above-described static pressure gas radial bearing 1A, the static pressure gas radial bearing 1B of the present embodiment supports the load in the radial direction of the rotating body to be supported in a non-contact manner.

如圖示般,靜壓氣體徑向軸承1B,係具備:以內周面21為軸承面的圓筒狀之第一金屬粉末燒結層部2B;及形成於第一金屬粉末燒結層部2B之外周面22上的第二金屬粉末燒結層部3;以及形成於二金屬粉末燒結層部3之外周面32上的背墊金屬4。 As shown in the figure, the static pressure gas radial bearing 1B includes a cylindrical first metal powder sintered layer portion 2B having an inner peripheral surface 21 as a bearing surface, and a peripheral portion formed on the first metal powder sintered layer portion 2B. a second metal powder sintered layer portion 3 on the surface 22; and a backing metal 4 formed on the outer peripheral surface 32 of the two-metal powder sintered layer portion 3.

如第2圖(C)所示,第一金屬粉末燒結層部2B,係藉由對由至少包含電解銅粉末及錫粉末之銅錫混合粉末所構成的圓筒狀之壓粉體5進行燒結所形成。在此,電解銅粉末,係與球狀青銅合金粉末不同,其具有容易固態化的枝葉形狀,而錫粉末,係比球狀青銅合金粉末還柔軟。因此,可以藉由包含電解銅粉末及錫粉末之銅錫混合粉末的加壓成形而輕易地獲得圓筒狀之壓粉體5。 As shown in Fig. 2(C), the first metal powder sintered layer portion 2B is sintered by a cylindrical green compact 5 composed of a copper-tin mixed powder containing at least electrolytic copper powder and tin powder. Formed. Here, the electrolytic copper powder is different from the spherical bronze alloy powder in that it has a shape of a leaf which is easily solidified, and the tin powder is softer than the spherical bronze alloy powder. Therefore, the cylindrical green compact 5 can be easily obtained by press molding of a copper-tin mixed powder containing electrolytic copper powder and tin powder.

第二金屬粉末燒結層部3,係由藉由對球狀青銅合金粉末進行燒結所得的多孔質體所構成。如第2圖(C)所示,以成為第一金屬粉末燒結層部2B的圓筒狀之壓粉體5為芯部,並以彼此之軸心為一致的方式配置於使用該壓粉體5作為模具的金屬製之圓筒狀的套筒7內,在該壓粉體5之外周面與套筒7之內周面的間隙填充具有所期望之平均粒徑的球狀青銅合金粉末6,並對芯部、被填充的球狀青銅合金粉末6及套筒7一起進行燒結。藉此,壓粉體5能以一次之燒結處理來燒結,能形成第一金 屬粉末燒結層部2B,並且被填充的球狀青銅合金粉末6能燒結,而第二金屬粉末燒結層部3,能以與第一金屬粉末燒結層部2B擴散接合的狀態形成於第一金屬粉末燒結層部2B之外周面22上。再者,藉由套筒7,使得背墊金屬4,能以與第二金屬粉末燒結層部3擴散接合的狀態形成於第二金屬粉末燒結層部3之外周面32上。在此,在為了形成第二金屬粉末燒結層部3而採用的球狀青銅合金粉末中,係使用至少可以將第二金屬粉末燒結層部3之氣孔率形成比第一金屬粉末燒結層部2B之氣孔率還更為大的平均粒徑者。例如,在第一金屬粉末燒結層部2B之氣孔率為10%以下的情況,能以第二金屬粉末燒結層部3之氣孔率成為25%以上的方式,選擇為了形成第二金屬粉末燒結層部3而採用的球狀青銅合金粉末之平均粒徑。 The second metal powder sintered layer portion 3 is composed of a porous body obtained by sintering a spherical bronze alloy powder. As shown in Fig. 2(C), the cylindrical green compact 5 which is the first metal powder sintered layer portion 2B is a core portion, and is disposed so as to match the axis of each other. In the cylindrical sleeve 7 made of metal as a mold, a spherical bronze alloy powder 6 having a desired average particle diameter is filled in a gap between the outer peripheral surface of the green compact 5 and the inner peripheral surface of the sleeve 7. The core, the filled spherical bronze alloy powder 6 and the sleeve 7 are sintered together. Thereby, the powder compact 5 can be sintered by one-time sintering treatment, and the first gold can be formed. It is a powder sintered layer portion 2B, and the filled spherical bronze alloy powder 6 can be sintered, and the second metal powder sintered layer portion 3 can be formed in the first metal in a state of being diffusion-bonded with the first metal powder sintered layer portion 2B. The powder sintered layer portion 2B is on the outer peripheral surface 22 of the outer layer. Further, the backing metal 4 can be formed on the outer peripheral surface 32 of the second metal powder sintered layer portion 3 in a state of being diffusedly bonded to the second metal powder sintered layer portion 3 by the sleeve 7. Here, in the spherical bronze alloy powder used for forming the second metal powder sintered layer portion 3, at least the porosity of the second metal powder sintered layer portion 3 can be formed to be larger than that of the first metal powder sintered layer portion 2B. The porosity is also larger for the average particle size. For example, when the porosity of the first metal powder sintered layer portion 2B is 10% or less, the second metal powder sintered layer can be selected so that the porosity of the second metal powder sintered layer portion 3 becomes 25% or more. The average particle diameter of the spherical bronze alloy powder used in the portion 3.

在上述構成的靜壓氣體徑向軸承1B中,藉由未圖示之供氣泵浦並中介背墊金屬4供應至第二金屬粉末燒結層部3之外周面32的壓縮氣體,係中介第二金屬粉末燒結層部3內之氣孔而到達第二金屬粉末燒結層部3之內周面31,且供應至第一金屬粉末燒結層部2B之外周面22。此後,中介第一金屬粉末燒結層部2B內之氣孔,到達作為軸承面的第一金屬粉末燒結層部2B之內周面21,並從該內周面21全區域均一地吐出。藉此,在軸承面21與插入於靜壓氣體徑向軸承1B之貫通孔11的未圖示之旋轉體之間形成有壓縮氣體層,而能以非接觸方式支撐該旋轉體之徑向方向的荷重。此時,因第一金屬粉末燒結層部 2B之氣孔率(例如10%以下)比第二金屬粉末燒結層部3之氣孔率(例如25%以上)還更為小,且該第二金屬粉末燒結層部3內之氣孔發揮作為壓縮氣體之流路的調節部的功能,故而能調節從第一金屬粉末燒結層部2B之內周面21吐出的壓縮氣體,且能調整其吐出量。 In the static pressure gas radial bearing 1B configured as described above, the compressed gas supplied to the outer peripheral surface 32 of the second metal powder sintered layer portion 3 by the air supply pump (not shown) and the backing pad metal 4 is interposed. The pores in the sintered portion 3 of the metal powder reach the inner peripheral surface 31 of the second metal powder sintered layer portion 3, and are supplied to the outer peripheral surface 22 of the first metal powder sintered layer portion 2B. Thereafter, the pores in the first metal powder sintered layer portion 2B are interposed to reach the inner peripheral surface 21 of the first metal powder sintered layer portion 2B as the bearing surface, and are uniformly discharged from the entire inner peripheral surface 21. Thereby, a compressed gas layer is formed between the bearing surface 21 and a rotating body (not shown) inserted into the through hole 11 of the static pressure gas radial bearing 1B, and the radial direction of the rotating body can be supported in a non-contact manner. Load. At this time, due to the first metal powder sintered layer portion The porosity of 2B (for example, 10% or less) is smaller than the porosity (for example, 25% or more) of the sintered portion 3 of the second metal powder, and the pores in the sintered portion 3 of the second metal powder function as a compressed gas. Since the function of the regulating portion of the flow path is adjusted, the compressed gas discharged from the inner peripheral surface 21 of the first metal powder sintered layer portion 2B can be adjusted, and the discharge amount can be adjusted.

在本實施形態之靜壓氣體徑向軸承1B,係以由至少包含電解銅粉末及錫粉末之銅錫混合粉末所構成的圓筒狀之壓粉體5為芯部,並將該壓粉體5配置於圓筒狀之套筒7內,在該壓粉體5之外周面與套筒7之內周面的間隙填充球狀青銅合金粉末6並進行燒結,藉此以一次之燒結,可以將第一及第二金屬粉末燒結層部2B、3在彼此接合之狀態下同時製作,更且,可以在第二金屬粉末燒結層部3之外周面32上同時接合背墊金屬4。又,因能夠利用加壓成形至少包含電解銅粉末及錫粉末之銅錫混合粉末所得的壓粉體5作為芯部,故而沒有必要為了利用作為芯部而事先藉由一次燒結來製作第一金屬粉末燒結層部2B。因此,與上述第一實施形態不同,燒結工序以一次就可完成。因而,比起上述第一實施形態還可以更進一步減低製造成本,藉此,可以製造更低成本的靜壓氣體徑向軸承1B。 In the static pressure gas radial bearing 1B of the present embodiment, a cylindrical powder compact 5 composed of a copper-tin mixed powder containing at least electrolytic copper powder and tin powder is used as a core portion, and the powder compact is used. 5 is disposed in the cylindrical sleeve 7, and the spherical bronze alloy powder 6 is filled in the gap between the outer peripheral surface of the green compact 5 and the inner peripheral surface of the sleeve 7 and sintered, whereby the sintering can be performed once. The first and second metal powder sintered layer portions 2B and 3 are simultaneously produced in a state of being joined to each other, and the backing metal 4 can be simultaneously joined to the outer peripheral surface 32 of the second metal powder sintered layer portion 3. In addition, since the green compact 5 obtained by press-forming at least the copper-tin mixed powder containing the electrolytic copper powder and the tin powder can be used as the core portion, it is not necessary to prepare the first metal by one-time sintering in advance as the core portion. Powder sintered layer portion 2B. Therefore, unlike the first embodiment described above, the sintering process can be completed in one operation. Therefore, the manufacturing cost can be further reduced as compared with the first embodiment described above, whereby a lower-cost static-pressure gas radial bearing 1B can be manufactured.

另外,與上述第一實施形態同樣,在本實施形態中,亦可藉由在第一及第二金屬粉末燒結層部2B、3之兩端面23、33,設置未圖示之密封層,來防止壓縮氣體從第一及第二金屬粉末燒結層部2B、3之兩端面23、 33洩漏。 Further, similarly to the above-described first embodiment, in the present embodiment, a sealing layer (not shown) may be provided on both end faces 23 and 33 of the first and second metal powder sintered layer portions 2B and 3, Preventing compressed gas from the both end faces 23 of the first and second metal powder sintered layer portions 2B, 3, 33 leaks.

<第三實施形態> <Third embodiment>

其次,說明本發明之第三實施形態。 Next, a third embodiment of the present invention will be described.

第3圖(A)係本發明第三實施形態之靜壓氣體徑向軸承1C的前視圖;第3圖(B)係第3圖(A)所示的靜壓氣體徑向軸承1C之C-C剖視圖。另外,在第3圖中,在具有與第1圖所示之第一實施形態的靜壓氣體徑向軸承1A相同的功能者係附記相同的符號。 Fig. 3(A) is a front view of a static pressure gas radial bearing 1C according to a third embodiment of the present invention; and Fig. 3(B) is a CC of a static pressure gas radial bearing 1C shown in Fig. 3(A). Cutaway view. In addition, in the third figure, the same functions as those of the static-pressure gas radial bearing 1A of the first embodiment shown in Fig. 1 are denoted by the same reference numerals.

本實施形態的靜壓氣體徑向軸承1C,係與上述靜壓氣體徑向軸承1A、1B同樣,以非接觸方式支撐作為支撐對象的旋轉體之徑向方向的荷重。 Similarly to the above-described static pressure gas radial bearings 1A and 1B, the static pressure gas radial bearing 1C of the present embodiment supports the load in the radial direction of the rotating body to be supported in a non-contact manner.

如圖示般,靜壓氣體徑向軸承1C,係具備:以內周面21為軸承面的圓筒狀之第一金屬粉末燒結層部2C;及形成於第一金屬粉末燒結層部2C之外周面22上的第二金屬粉末燒結層部3;以及形成於二金屬粉末燒結層部3之外周面32上的背墊金屬4。 As shown in the figure, the static pressure gas radial bearing 1C includes a cylindrical first metal powder sintered layer portion 2C having the inner peripheral surface 21 as a bearing surface, and a peripheral portion formed on the first metal powder sintered layer portion 2C. a second metal powder sintered layer portion 3 on the surface 22; and a backing metal 4 formed on the outer peripheral surface 32 of the two-metal powder sintered layer portion 3.

第一金屬粉末燒結層部2C,係由藉由對球狀青銅合金粉末進行燒結所得的多孔質體所構成。例如,為了將可供作為支撐對象之旋轉體插入的貫通孔11形成於第一金屬粉末燒結層部2C之內部,而將圓柱狀之芯部以彼此之軸心為一致的方式配置於圓筒狀之成形模內,在該芯部之外周面與成形模之內周面的間隙,填充具有所期望之平均粒徑的球狀青銅合金粉末,且藉由進行一次燒結所 製作出。此時,燒結溫度、燒結時間等之一次燒結的條件,係能調整為:第一金屬粉末燒結層部2C之氣孔率成為例如10%以下。 The first metal powder sintered layer portion 2C is composed of a porous body obtained by sintering a spherical bronze alloy powder. For example, the through hole 11 into which the rotating body to be supported is inserted is formed inside the first metal powder sintered layer portion 2C, and the cylindrical core portion is disposed in the cylinder so as to coincide with each other. In the forming mold, a spherical bronze alloy powder having a desired average particle diameter is filled in a gap between the outer peripheral surface of the core portion and the inner peripheral surface of the forming mold, and the primary sintering is performed. Made out. In this case, the conditions of the primary sintering such as the sintering temperature and the sintering time can be adjusted so that the porosity of the first metal powder sintered layer portion 2C is, for example, 10% or less.

第二金屬粉末燒結層部3,係由藉由對平均粒徑比用於第一金屬粉末燒結層部2C之球狀青銅合金粉末還更為大的球狀青銅合金粉末進行燒結所得的多孔質體所構成。例如,以圓筒狀之第一金屬粉末燒結層部2C為芯部,並以彼此之軸心為一致的方式配置於使用該芯部作為模具的金屬製之圓筒狀的套筒內,在該芯部之外周面與套筒之內周面的間隙,填充平均粒徑比用於第一金屬粉末燒結層部2C之球狀青銅合金粉末還更為大的球狀青銅合金粉末,並對芯部、被填充的平均粒徑比用於第一金屬粉末燒結層部2C之球狀青銅合金粉末還更為大的球狀青銅合金粉末及套筒一起進行二次燒結,藉此第二金屬粉末燒結層部3,能以與第一金屬粉末燒結層部2C擴散接合的狀態形成於第一金屬粉末燒結層部2C之外周面22上,並且,藉由該套筒,使得背墊金屬4,能以與第二金屬粉末燒結層部3擴散接合的狀態形成於第二金屬粉末燒結層部3之外周面32上。在此,在用於第二金屬粉末燒結層部3之球狀青銅合金粉末中,係採用至少可以將第二金屬粉末燒結層部3之氣孔率形成比第一金屬粉末燒結層部2C之氣孔率還大的平均粒徑者。例如,在第一金屬粉末燒結層部2C之氣孔率為10%以下的情況,能以第二金屬粉末燒結層部3之氣孔率成為25%以上的方式,選擇球狀青銅合 金粉末之平均粒徑。 The second metal powder sintered layer portion 3 is a porous body obtained by sintering a spherical bronze alloy powder having an average particle diameter larger than that of the spherical bronze alloy powder for the first metal powder sintered layer portion 2C. Body composition. For example, the cylindrical first metal powder sintered layer portion 2C is a core portion, and is disposed in a metal cylindrical sleeve using the core portion as a mold so as to be aligned with each other. a gap between the outer peripheral surface of the core portion and the inner peripheral surface of the sleeve is filled with a spherical bronze alloy powder having an average particle diameter larger than that of the spherical bronze alloy powder for the first metal powder sintered layer portion 2C, and The core, the filled average particle diameter is further sintered together with the spherical bronze alloy powder and the sleeve which are larger than the spherical bronze alloy powder for the first metal powder sintered layer portion 2C, whereby the second metal is sintered The powder sintered layer portion 3 can be formed on the outer peripheral surface 22 of the first metal powder sintered layer portion 2C in a state of being diffusion-bonded to the first metal powder sintered layer portion 2C, and the backing metal 4 is made by the sleeve. It can be formed on the outer peripheral surface 32 of the second metal powder sintered layer portion 3 in a state of being diffused and joined to the second metal powder sintered layer portion 3. Here, in the spherical bronze alloy powder for the second metal powder sintered layer portion 3, at least the porosity of the second metal powder sintered layer portion 3 can be formed to be larger than that of the first metal powder sintered layer portion 2C. The rate is also larger for the average particle size. For example, when the porosity of the first metal powder sintered layer portion 2C is 10% or less, the spherical bronze can be selected so that the porosity of the second metal powder sintered layer portion 3 is 25% or more. The average particle size of the gold powder.

在上述構成的靜壓氣體徑向軸承1C中,藉由未圖示之供氣泵浦並中介背墊金屬4供應至第二金屬粉末燒結層部3之外周面32的壓縮氣體,係中介第二金屬粉末燒結層部3內之氣孔而到達第二金屬粉末燒結層部3之內周面31,且供應至第一金屬粉末燒結層部2C之外周面22。此後,中介第一金屬粉末燒結層部2C內之氣孔,到達作為軸承面的第一金屬粉末燒結層部2C之內周面21,並從該內周面21全區域均一地吐出。藉此,在軸承面21與插入於靜壓氣體徑向軸承1C之貫通孔11的未圖示之旋轉體的外周面之間形成有壓縮氣體層,而能以非接觸方式支撐該旋轉體之徑向方向的荷重。此時,因第一金屬粉末燒結層部2C之氣孔率(例如10%以下)比第二金屬粉末燒結層部3之氣孔率(例如25%以上)還更為小,且該第一金屬粉末燒結層部2C內之氣孔發揮作為壓縮氣體之流路的調節部的功能,故而能調節從第一金屬粉末燒結層部2C之內周面21吐出的壓縮氣體,且能調整其吐出量。 In the static pressure gas radial bearing 1C having the above-described configuration, the compressed gas supplied to the outer peripheral surface 32 of the second metal powder sintered layer portion 3 by the air supply pump (not shown) and the backing pad metal 4 is interposed. The pores in the sintered portion 3 of the metal powder reach the inner peripheral surface 31 of the second metal powder sintered layer portion 3, and are supplied to the outer peripheral surface 22 of the first metal powder sintered layer portion 2C. Thereafter, the pores in the first metal powder sintered layer portion 2C are interposed to reach the inner peripheral surface 21 of the first metal powder sintered layer portion 2C as the bearing surface, and are uniformly discharged from the entire inner peripheral surface 21. Thereby, a compressed gas layer is formed between the bearing surface 21 and the outer peripheral surface of the rotating body (not shown) inserted into the through hole 11 of the static pressure gas radial bearing 1C, and the rotating body can be supported in a non-contact manner. The load in the radial direction. At this time, the porosity (for example, 10% or less) of the first metal powder sintered layer portion 2C is smaller than the porosity (for example, 25% or more) of the second metal powder sintered layer portion 3, and the first metal powder Since the pores in the sintered layer portion 2C function as an adjustment portion of the flow path of the compressed gas, the compressed gas discharged from the inner peripheral surface 21 of the first metal powder sintered layer portion 2C can be adjusted, and the discharge amount can be adjusted.

在本實施形態之靜壓氣體徑向軸承1C,係能夠藉由使用金屬製之套筒作為模具,來將背墊金屬4與第二金屬粉末燒結層部3一起形成,藉此可以減低製造成本。 In the static pressure gas radial bearing 1C of the present embodiment, the backing metal 4 and the second metal powder sintered layer portion 3 can be formed by using a metal sleeve as a mold, whereby the manufacturing cost can be reduced. .

又,因在第二金屬粉末燒結層部3之形成材料,使用由共通之測定及算出方法(例如篩選法等)所決定之平均粒徑比作為第一金屬粉末燒結層部2C之形成材 料的球狀青銅合金粉末還更為大的球狀青銅合金粉末,且以比第一金屬粉末燒結層部2C之一次燒結條件還更為低溫且短時間的二次燒結條件進行燒結來形成第二金屬粉末燒結層部3,故而可以更確實地將第二金屬粉末燒結層部3之氣孔率形成比第一金屬粉末燒結層部2C之氣孔率還更為大。 In addition, the material of the second metal powder sintered layer portion 3 is formed by using a common particle diameter ratio determined by a common measurement and calculation method (for example, a screening method) as the material of the first metal powder sintered layer portion 2C. The spheroidal bronze alloy powder is further spheroidal bronze alloy powder, and is sintered at a lower temperature and a shorter secondary sintering condition than the primary sintering condition of the first metal powder sintered layer portion 2C. Since the second metal powder is sintered in the layer portion 3, the porosity of the second metal powder sintered layer portion 3 can be more surely formed than the porosity of the first metal powder sintered layer portion 2C.

又,因對第一金屬粉末燒結層部2C進行二次的燒結處理(一次燒結、二次燒結),故而在二次燒結中,第一金屬粉末燒結層部2C會與第二金屬粉末燒結層部3擴散接合,並且第一金屬粉末燒結層部2C之燒結能更加進展,而第一金屬粉末燒結層部2C之氣孔率會變得更小。因此,在第一金屬粉末燒結層部2C全體會更確實地發生堵塞,而能夠更有效地調節從第一金屬粉末燒結層部2C之內周面21吐出的壓縮氣體,可以實現壓縮空氣之消耗量更少、且更高剛性的靜壓氣體徑向軸承1C。 Further, since the first metal powder sintered layer portion 2C is subjected to secondary sintering treatment (primary sintering, secondary sintering), in the secondary sintering, the first metal powder sintered layer portion 2C and the second metal powder sintered layer are formed. The portion 3 is diffusion-bonded, and the sintering energy of the first metal powder sintered layer portion 2C is further progressed, and the porosity of the first metal powder sintered layer portion 2C becomes smaller. Therefore, clogging is more surely performed in the entire first metal powder sintered layer portion 2C, and the compressed gas discharged from the inner peripheral surface 21 of the first metal powder sintered layer portion 2C can be more effectively adjusted, and the compressed air can be consumed. A lesser and more rigid static pressure gas radial bearing 1C.

另外,與上述第一實施形態同樣,在本實施形態中,亦可藉由在第一及第二金屬粉末燒結層部2C、3之兩端面23、33設置未圖示之密封層,來防止壓縮氣體從第一及第二金屬粉末燒結層部2C、3之兩端面23、33洩漏。 Further, in the present embodiment, as in the first embodiment, a sealing layer (not shown) may be provided on both end faces 23 and 33 of the first and second metal powder sintered layer portions 2C and 3 to prevent the sealing layer (not shown). The compressed gas leaks from both end faces 23, 33 of the first and second metal powder sintered layer portions 2C, 3.

另外,本發明並非被限定於上述之各實施形態,而是在其要旨之範圍內皆能夠進行各種的變化。例如,在上述之各實施形態中,雖然背墊金屬4之外形係形成為圓柱狀,但是亦可為角柱狀。又,第一金屬粉末燒結 層部2A至2C之軸承面的形狀,亦非被限定於圓柱狀,而是只要其為角柱狀等、配合支撐對象之形狀的形狀即可。 The present invention is not limited to the embodiments described above, and various modifications can be made within the scope of the gist of the invention. For example, in each of the above embodiments, the shape of the backing metal 4 is formed into a columnar shape, but may be a columnar shape. Also, the first metal powder is sintered The shape of the bearing surface of the layer portions 2A to 2C is not limited to a columnar shape, and may be a shape that matches the shape of the support object, such as a prismatic column shape.

又,在上述之各實施形態中,雖然是藉由使用金屬製之套筒作為模具,來將背墊金屬4與第二金屬粉末燒結層部3一起形成,但是本發明並未被限定於此。例如,亦可使用一般的筒狀之成形模來取代使用金屬製之套筒作為模具,並比背墊金屬4還早形成由第一金屬粉末燒結層部2C及第二金屬粉末燒結層部3所構成的積層體,之後,將彼此擴散接合而一體化的第一及第二金屬粉末燒結層部2A至2C、3壓入於金屬製之套筒,藉此使該套筒發揮作為背墊金屬4的功能。 Moreover, in each of the above-described embodiments, the backing metal 4 and the second metal powder sintered layer portion 3 are formed by using a metal sleeve as a mold, but the present invention is not limited thereto. . For example, a general cylindrical molding die may be used instead of using a metal sleeve as a mold, and the first metal powder sintered layer portion 2C and the second metal powder sintered layer portion 3 may be formed earlier than the backing pad metal 4. After the laminated body is formed, the first and second metal powder sintered layer portions 2A to 2C and 3 which are integrally joined to each other by diffusion bonding are press-fitted into a metal sleeve, whereby the sleeve is used as a backing pad. The function of metal 4.

1A、1B、1C‧‧‧靜壓氣體徑向軸承 1A, 1B, 1C‧‧‧Static gas radial bearings

2A、2B、2C‧‧‧第一金屬粉末燒結層部 2A, 2B, 2C‧‧‧ first metal powder sintered layer

3‧‧‧第二金屬粉末燒結層部 3‧‧‧Second metal powder sintered layer

4‧‧‧背墊金屬 4‧‧‧Back pad metal

11‧‧‧貫通孔 11‧‧‧through holes

21‧‧‧第一金屬粉末燒結層2A至2C之內周面(軸承面) 21‧‧‧The inner circumferential surface (bearing surface) of the first metal powder sintered layers 2A to 2C

22‧‧‧第一金屬粉末燒結層2A至2C之外周面 22‧‧‧The outer surface of the first metal powder sintered layer 2A to 2C

23‧‧‧第一金屬粉末燒結層2A至2C之兩端面 23‧‧‧ Both ends of the first metal powder sintered layer 2A to 2C

31‧‧‧第二金屬粉末燒結層3之內周面 31‧‧‧ Inner circumference of the second metal powder sintered layer 3

32‧‧‧第二金屬粉末燒結層3之外周面 32‧‧‧The outer surface of the second metal powder sintered layer 3

33‧‧‧第二金屬粉末燒結層3之兩端面 33‧‧‧ Both ends of the second metal powder sintered layer 3

Claims (6)

一種靜壓氣體徑向軸承,係以軸承面非接觸支撐作為支撐對象的旋轉體之徑向之荷重的靜壓氣體徑向軸承,其特徵為,具備:筒狀之第一金屬粉末燒結層部,其係以內周面為前述軸承面;以及第二金屬粉末燒結層部,其係形成於前述第一金屬粉末燒結層部之外周面上,且具有比前述第一金屬粉末燒結層部還更為大的氣孔率,前述第一金屬粉末燒結層部,係藉由進行一次燒結所形成,前述第二金屬粉末燒結層部,係以前述第一金屬粉末燒結層部為芯部,將該芯部配置於筒狀之模具內,且藉由在該芯部與該模具之間隙填充金屬粉末並進行二次燒結所形成。 A static pressure gas radial bearing is a radial static pressure gas radial bearing of a rotating body that supports a non-contact bearing surface as a support object, and is characterized in that: a cylindrical first metal powder sintered layer portion is provided The inner circumferential surface is the bearing surface; and the second metal powder sintered layer portion is formed on the outer circumferential surface of the first metal powder sintered layer portion and has a more than the first metal powder sintered layer portion In the case of a large porosity, the first metal powder sintered layer portion is formed by performing primary sintering, and the second metal powder sintered layer portion is formed by using the first metal powder sintered layer portion as a core portion. The portion is disposed in a cylindrical mold, and is formed by filling a metal powder in a gap between the core portion and the mold and performing secondary sintering. 如申請專利範圍第1項所述的靜壓氣體徑向軸承,其中,前述第一及第二金屬粉末燒結層部,係使用平均粒徑大致相同的球狀青銅合金粉末,前述第二金屬粉末燒結層部,係藉由以比前述第一金屬粉末燒結層部之一次燒結條件還更為低溫且短時間的二次燒結條件進行燒結所形成。 The static pressure gas radial bearing according to the first aspect of the invention, wherein the first and second metal powder sintered layer portions are spherical green bronze alloy powder having substantially the same average particle diameter, and the second metal powder The sintered layer portion is formed by sintering at a lower temperature and a shorter secondary sintering condition than the primary sintering condition of the first metal powder sintered layer portion. 如申請專利範圍第1項所述的靜壓氣體徑向軸承,其中,前述第一金屬粉末燒結層部,係使用比前述第二金屬粉末燒結層部中所用的球狀青銅合金粉末還大之平均粒 徑的球狀青銅合金粉末。 The static pressure gas radial bearing according to the first aspect of the invention, wherein the first metal powder sintered layer portion is larger than a spherical bronze alloy powder used in the sintered portion of the second metal powder. Average grain Spherical bronze alloy powder with a diameter. 一種靜壓氣體徑向軸承,係以軸承面非接觸支撐作為支撐對象的旋轉體之徑向之荷重的靜壓氣體徑向軸承,其特徵為,具備:筒狀之第一金屬粉末燒結層部,其係以內周面為前述軸承面;以及第二金屬粉末燒結層部,其係形成於前述第一金屬粉末燒結層部之外周面上,且具有比前述第一金屬粉末燒結層部還更為大的氣孔率,前述第一及第二金屬粉末燒結層部,係以由包含電解銅粉末及錫粉末之混合粉末所構成的筒狀之壓粉體為芯部,將該芯部配置於筒狀之模具內,且藉由在該芯部與該模具之間隙填充球狀青銅合金粉末並進行燒結所一起形成。 A static pressure gas radial bearing is a radial static pressure gas radial bearing of a rotating body that supports a non-contact bearing surface as a support object, and is characterized in that: a cylindrical first metal powder sintered layer portion is provided The inner circumferential surface is the bearing surface; and the second metal powder sintered layer portion is formed on the outer circumferential surface of the first metal powder sintered layer portion and has a more than the first metal powder sintered layer portion In the large porosity, the first and second metal powder sintered layer portions are formed by a cylindrical powder compact comprising a mixed powder of electrolytic copper powder and tin powder, and the core portion is disposed on the core portion. The cylindrical mold is formed by filling a spherical bronze alloy powder in the gap between the core and the mold and sintering. 如申請專利範圍第1至4項中任一項所述的靜壓氣體徑向軸承,其中,更進一步具備:形成於前述第二金屬粉末燒結層部之外周面上的背墊金屬,前述背墊金屬,係作為前述模具使用的金屬製之套筒。 The static pressure gas radial bearing according to any one of claims 1 to 4, further comprising: a backing metal formed on an outer circumferential surface of the second metal powder sintered layer portion, the back The mat metal is a metal sleeve used as the above mold. 如申請專利範圍第1至4項中任一項所述的靜壓氣體徑向軸承,其中,更進一步具備:形成於前述第二金屬粉末燒結層部之外周面上的背墊金屬,前述模具,係為成型模具,前述背墊金屬,係為壓入有前述第二金屬粉末燒結層部的金屬製之套筒。 The static pressure gas radial bearing according to any one of claims 1 to 4, further comprising: a backing metal formed on an outer circumferential surface of the second metal powder sintered layer portion, the mold The mold is a molding die, and the backing metal is a metal sleeve into which the sintered portion of the second metal powder is pressed.
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