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TW201311559A - Silicon-containing carbon-based composite material in which fine lithium-coated silicon metal or silicon alloy particles are dispersed - Google Patents

Silicon-containing carbon-based composite material in which fine lithium-coated silicon metal or silicon alloy particles are dispersed Download PDF

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Publication number
TW201311559A
TW201311559A TW101123064A TW101123064A TW201311559A TW 201311559 A TW201311559 A TW 201311559A TW 101123064 A TW101123064 A TW 101123064A TW 101123064 A TW101123064 A TW 101123064A TW 201311559 A TW201311559 A TW 201311559A
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lithium
ruthenium
composite material
fine powder
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Yukinari Harimoto
Takakazu Hino
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Dow Corning Toray Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/134Electrodes based on metals, Si or alloys
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/02Silicon
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/06Metal silicides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/362Composites
    • H01M4/364Composites as mixtures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/362Composites
    • H01M4/366Composites as layered products
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/38Selection of substances as active materials, active masses, active liquids of elements or alloys
    • H01M4/386Silicon or alloys based on silicon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Composite Materials (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

A composite material wherein fine silicon metal or silicon alloy particles, each of which has a lithium-containing layer on the surface, are dispersed in a silicon-containing carbon-based composite material. The composite material can be produced by a production method that comprises: a first step wherein fine lithium-coated silicon metal or silicon alloy particles are obtained by forming a lithium-containing layer on the surface of each silicon metal or silicon alloy particle; a second step wherein the fine lithium-coated silicon metal or silicon alloy particles are mixed with (A) a crosslinkable group-containing organic compound and (B) a silicon-containing compound that is crosslinkable with the crosslinkable group-containing organic compound, so that a cured product is obtained by a crosslinking reaction between the component (A) and the component (B); and a third step wherein the cured product is subjected to a heat treatment. The composite material is suitable for electrodes of electricity storage devices, especially electrodes of lithium or lithium ion secondary batteries.

Description

分散有鋰被覆金屬矽或矽合金微粉末之含矽碳系複合材料 Cerium-containing carbon composite material in which lithium-coated metal ruthenium or ruthenium alloy fine powder is dispersed

本發明係關於一種含矽碳系複合材料、包含該複合材料之電極活性物質、包含該活性物質之電極、及具備該電極之蓄電裝置。 The present invention relates to a cerium-containing carbon composite material, an electrode active material containing the composite material, an electrode including the active material, and a power storage device including the electrode.

蓄電裝置、尤其是鋰或鋰離子二次電池正作為高能量密度型二次電池之一種而加以研究。較多地報告有使用使矽聚合物熱分解而獲得之含矽碳材料作為此種鋰離子二次電池之負極材料。例如,於日本專利特開平10-97853號公報、及Solid State Ionics,122,71(1999)中記載有藉由將聚矽烷與煤焦油瀝青設為前驅物而製作可用於大電容之電池之製造之材料。又,於日本專利特開平10-74506號公報、日本專利特開平10-275617號公報、日本專利特開2004-273377號公報、及J.Electrochem.Soc.,144,2410(1997)中記載有藉由使矽氧烷聚合物熱分解,其後導入鋰製成鋰或鋰離子二次電池用電極,從而獲得大電容之電池。然而,具備包含此種含矽碳材料之電極之鋰或鋰離子二次電池雖可逆電容較高,但初期充放電效率較低,於充放電循環特性等方面實用上之性能不足。 A power storage device, particularly a lithium or lithium ion secondary battery, is being studied as one of high energy density secondary batteries. A ruthenium-containing carbon material obtained by thermally decomposing a ruthenium polymer is often reported as a negative electrode material of such a lithium ion secondary battery. For example, Japanese Patent Publication No. Hei 10-97853, and Solid State Ionics, 122, 71 (1999) describe the production of a battery that can be used for a large capacitor by using polydecane and coal tar pitch as precursors. Material. Further, it is described in Japanese Patent Laid-Open No. Hei 10-74506, Japanese Patent Application Laid-Open No. Hei 10-275617, No. 2004-273377, and J. Electrochem. Soc., 144, 2410 (1997). A battery having a large capacitance is obtained by thermally decomposing a siloxane polymer and then introducing lithium into an electrode for a lithium or lithium ion secondary battery. However, a lithium or lithium ion secondary battery including an electrode including such a ruthenium-containing carbon material has a high reversible capacitance, but has a low initial charge and discharge efficiency and is insufficient in practical performance in terms of charge and discharge cycle characteristics.

另一方面,業界正盛行用以改善使用矽或錫之負極活性物質之循環特性之研究。例如於日本專利特開平11-96993號公報中記載有藉由於石墨、矽、錫系氧化物等負極活性物質之表面塗佈包含鋰之無機固體電解質,從而降低初期 之不可逆電容。又,於日本專利特開2006-179305號公報中記載有藉由於具有包含矽或錫之負極活性物質之負極之表面形成包含LiF+與Li2OH+之層,從而抑制電解液之分解反應而提昇循環特性。於日本專利特開2007-66726號公報中記載有藉由將含有包含矽或矽合金之活性物質粉末、黏合劑、及氧化鋰之混合劑層配置於集電體上而進行熱處理,從而抑制高溫儲藏時之氣體產生,並且提高充放電循環特性。於日本專利特開2005-310759號公報中記載有於含矽碳系複合粉末中分散有金屬矽或金屬矽合金之粉末之複合體。 On the other hand, research is being conducted in the industry to improve the cycle characteristics of negative electrode active materials using antimony or tin. For example, Japanese Patent Publication No. Hei 11-96993 discloses that an inorganic solid electrolyte containing lithium is applied to the surface of a negative electrode active material such as graphite, ruthenium or tin-based oxide to reduce the initial irreversible capacitance. In the surface of a negative electrode having a negative electrode active material containing ruthenium or tin, a layer containing LiF + and Li 2 OH + is formed on the surface of the negative electrode, thereby suppressing decomposition reaction of the electrolytic solution. Improve cycle characteristics. Japanese Laid-Open Patent Publication No. 2007-66726 discloses that heat treatment is performed by disposing a mixture layer containing an active material powder containing a niobium or tantalum alloy, a binder, and lithium oxide on a current collector, thereby suppressing high temperature. The gas at the time of storage is generated, and the charge and discharge cycle characteristics are improved. A composite in which a powder of a metal ruthenium or a metal ruthenium alloy is dispersed in a ruthenium-containing carbon composite powder is described in Japanese Laid-Open Patent Publication No. 2005-310759.

然而,具備包含此種複合體作為活性物質之電極的鋰或鋰離子二次電池之充電電容、充放電效率、或反覆進行充放電時之電容之維持率不充分,依然未達到實用等級。 However, the charge capacity of the lithium or lithium ion secondary battery including the electrode including the composite as the active material, the charge and discharge efficiency, or the retention rate of the capacitor during the repeated charge and discharge are insufficient, and the practical level has not yet been reached.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特開平10-97853號公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 10-97853

[專利文獻2]日本專利特開平10-74506號公報 [Patent Document 2] Japanese Patent Laid-Open No. Hei 10-74506

[專利文獻3]日本專利特開平10-275617號公報 [Patent Document 3] Japanese Patent Laid-Open No. Hei 10-275617

[專利文獻4]日本專利特開2004-273377號公報 [Patent Document 4] Japanese Patent Laid-Open Publication No. 2004-273377

[專利文獻5]日本專利特開平11-96993號公報 [Patent Document 5] Japanese Patent Laid-Open No. Hei 11-96993

[專利文獻6]日本專利特開2006-179305號公報 [Patent Document 6] Japanese Patent Laid-Open Publication No. 2006-179305

[專利文獻7]日本專利特開2007-66726號公報 [Patent Document 7] Japanese Patent Laid-Open Publication No. 2007-66726

[專利文獻8]日本專利特開2005-310759號公報 [Patent Document 8] Japanese Patent Laid-Open Publication No. 2005-310759

[非專利文獻] [Non-patent literature]

[非專利文獻1] Solid State Ionics, 122, 71(1999) [Non-Patent Document 1] Solid State Ionics, 122, 71 (1999)

[非專利文獻2] J.Electrochem. Soc., 144, 2410(1997) [Non-Patent Document 2] J. Electrochem. Soc., 144, 2410 (1997)

本發明之目的在於提供一種較佳用於蓄電裝置、尤其是鋰或鋰離子二次電池之電極的複合材料、包含該複合材料之電極活性物質、使用該活性物質而成之電極、及具備該電極之蓄電裝置。 An object of the present invention is to provide a composite material preferably used for an electric storage device, particularly an electrode of a lithium or lithium ion secondary battery, an electrode active material containing the composite material, an electrode using the active material, and the like The storage device of the electrode.

本發明之目的係藉由於含矽碳系複合材料中分散有於表面具備含鋰層之金屬矽或矽合金微粉末的複合材料而達成。 The object of the present invention is achieved by a composite material containing a metal ruthenium or a ruthenium alloy fine powder having a lithium-containing layer dispersed on a surface of a ruthenium-containing carbon composite material.

上述金屬矽或矽合金微粉末之平均粒徑較佳為10 nm~10 μm。 The average particle diameter of the above metal ruthenium or iridium alloy fine powder is preferably from 10 nm to 10 μm.

鋰之含有率較佳為具備含鋰層之金屬矽或矽合金微粉末之0.1~10質量%。若鋰之含有率為該範圍內,則可維持良好之導電性及電池電容。 The lithium content is preferably from 0.1 to 10% by mass based on the metal ruthenium or ruthenium alloy fine powder having a lithium-containing layer. When the lithium content is within this range, good conductivity and battery capacity can be maintained.

上述複合材料可藉由如下步驟而獲得:第1步驟,其於金屬矽或矽合金微粉末表面形成含鋰層而獲得鋰被覆金屬矽或矽合金微粉末;第2步驟,其將上述鋰被覆金屬矽或矽合金微粉末與(A)含交聯性基有機化合物及(B)可交聯上述含交聯性基有機化合物之含矽化合物進行混合,使(A)成分與(B)成分進行交聯反應而獲得硬化物;及第3步驟,其對上述硬化物進行加熱處理。因此,本發明具有如下態 樣作為複合材料之製造方法,其特徵在於包括:第1步驟,其於金屬矽或矽合金微粉末表面形成含鋰層而獲得鋰被覆金屬矽或矽合金微粉末;第2步驟,其將上述鋰被覆金屬矽或矽合金微粉末與(A)含交聯性基有機化合物及(B)可交聯上述含交聯性基有機化合物之含矽化合物進行混合,使(A)成分與(B)成分進行交聯反應而獲得硬化物;及第3步驟,其對上述硬化物進行加熱處理。 The above composite material can be obtained by the following steps: a first step of forming a lithium-containing layer on the surface of the metal ruthenium or iridium alloy fine powder to obtain a lithium-coated metal ruthenium or ruthenium alloy fine powder; and a second step of coating the above lithium a metal ruthenium or iridium alloy fine powder and (A) a crosslinkable group-containing organic compound and (B) a ruthenium-containing compound crosslinkable with the above crosslinkable group-containing organic compound, and the (A) component and the (B) component are mixed A crosslinking reaction is carried out to obtain a cured product; and a third step of heat-treating the cured product. Therefore, the present invention has the following state The method for producing a composite material, comprising: a first step of forming a lithium-containing layer on a surface of a metal ruthenium or iridium alloy fine powder to obtain a lithium-coated metal ruthenium or ruthenium alloy fine powder; and a second step, which a lithium-coated metal ruthenium or ruthenium alloy fine powder is mixed with (A) a crosslinkable group-containing organic compound and (B) a ruthenium-containing compound capable of crosslinking the above crosslinkable group-containing organic compound, and (A) component and (B) The component is subjected to a crosslinking reaction to obtain a cured product; and a third step of heat-treating the cured product.

又,本發明之複合材料可藉由如下步驟而獲得:第1步驟,其於金屬矽或矽合金微粉末表面形成含鋰層而獲得鋰被覆金屬矽或矽合金微粉末;第2步驟,其使(A)含交聯性基有機化合物及(B)可交聯上述含交聯性基有機化合物之含矽化合物進行交聯反應而獲得硬化物;及第3步驟,其一面提供機械能一面將上述鋰被覆金屬矽或矽合金微粉末及上述硬化物進行混合、複合化,並進行加熱處理。 Further, the composite material of the present invention can be obtained by the following steps: a first step of forming a lithium-containing layer on the surface of the metal ruthenium or iridium alloy fine powder to obtain a lithium-coated metal ruthenium or iridium alloy fine powder; (A) a crosslinkable group-containing organic compound and (B) a cross-linking reaction of a ruthenium-containing compound capable of crosslinking the above-mentioned crosslinkable group-containing organic compound to obtain a cured product; and a third step of providing a mechanical energy side The lithium-coated metal ruthenium or iridium alloy fine powder and the cured product are mixed and composited, and heat-treated.

進而,本發明之複合材料可藉由如下步驟而獲得:第1步驟,其於金屬矽或矽合金微粉末表面形成含鋰層而獲得鋰被覆金屬矽或矽合金微粉末;第2步驟,其使(A)含交聯性基有機化合物及(B)可交聯上述含交聯性基有機化合物之含矽化合物進行交聯反應而獲得硬化物;第3步驟,其對上述硬化物進行加熱處理而獲得含矽碳系複合材料;及第4步驟,其一面提供機械能一面將上述鋰被覆金屬矽或矽合金微粉末及上述含矽碳系複合材料進行混合、複合化。 Further, the composite material of the present invention can be obtained by the following steps: a first step of forming a lithium-containing layer on the surface of the metal ruthenium or iridium alloy fine powder to obtain a lithium-coated metal ruthenium or iridium alloy fine powder; (A) a crosslinkable group-containing organic compound and (B) a crosslinkable reaction of a ruthenium-containing compound capable of crosslinking the above-mentioned crosslinkable group-containing organic compound to obtain a cured product; and a third step of heating the cured product The ruthenium-containing carbon-based composite material is obtained by the treatment; and in the fourth step, the lithium-coated metal ruthenium or iridium alloy fine powder and the ruthenium-containing carbon-based composite material are mixed and composited while providing mechanical energy.

作為獲得鋰被覆金屬矽或矽合金微粉末之步驟,例示有 混合金屬矽或矽合金微粉末與鋰或鋰化合物並進行熱處理之方法。 As a step of obtaining a lithium-coated metal ruthenium or ruthenium alloy fine powder, exemplified A method in which a metal ruthenium or iridium alloy fine powder is mixed with a lithium or lithium compound and heat-treated.

作為上述鋰化合物,例示有LiOH(LiOH.H2O)、Li2O、LiR(R例示有烷基、有機矽烷氧基)、LiOR(R與上述相同)、LiCO3、LiNO3、LiX(X為氟、氯等鹵素原子)、Li錯合物化合物、RnSi(OLi)4-n(R與上述相同,n為1~3之數)。 Examples of the lithium compound include LiOH (LiOH.H 2 O), Li 2 O, LiR (R is exemplified as an alkyl group, an organic decyloxy group), LiOR (R is the same as described above), LiCO 3 , LiNO 3 , and LiX ( X is a halogen atom such as fluorine or chlorine), a Li complex compound, and R n Si(OLi) 4-n (R is the same as above, and n is a number of 1 to 3).

本發明之電極活性物質包含上述複合材料。 The electrode active material of the present invention comprises the above composite material.

本發明之電極包含上述電極活性物質。上述電極可較佳用於蓄電裝置、尤其是鋰或鋰離子二次電池。 The electrode of the present invention contains the above electrode active material. The above electrode can be preferably used for a power storage device, particularly a lithium or lithium ion secondary battery.

本發明之複合材料具有較高之初次放電電容,且初期之不可逆電容(初次充電電容與初次放電電容之差)降低,故而較佳用於蓄電裝置、尤其是鋰或鋰離子二次電池之電極。又,本發明之複合材料可使用廉價之原料以簡單之製造製程而製造。 The composite material of the present invention has a high initial discharge capacitance, and the initial irreversible capacitance (the difference between the primary charging capacitance and the initial discharge capacitance) is lowered, so that it is preferably used for an electric storage device, particularly an electrode of a lithium or lithium ion secondary battery. . Further, the composite material of the present invention can be produced by a simple manufacturing process using inexpensive raw materials.

本發明之電極活性物質較佳用於蓄電裝置、尤其是鋰或鋰離子二次電池之電極。並且,本發明之電極可賦予電池較高之初期充放電電容及穩定之充放電循環特性。藉此,本發明之蓄電裝置可具有較高之初期充放電電容以及穩定之充放電循環特性。 The electrode active material of the present invention is preferably used for an electrode of an electricity storage device, particularly a lithium or lithium ion secondary battery. Further, the electrode of the present invention can impart a high initial charge and discharge capacitance and a stable charge and discharge cycle characteristic to the battery. Thereby, the power storage device of the present invention can have a high initial charge and discharge capacitance and stable charge and discharge cycle characteristics.

(複合材料) (composite material)

本發明之複合材料可藉由如下步驟獲得:第1步驟,其於金屬矽或矽合金微粉末表面形成含鋰層而獲得鋰被覆金 屬矽或矽合金微粉末;第2步驟,其將上述鋰被覆金屬矽或矽合金微粉末與(A)含交聯性基有機化合物及(B)可交聯上述含交聯性基有機化合物之含矽化合物進行混合,使(A)成分與(B)成分進行交聯反應而獲得硬化物;及第3步驟,其對上述硬化物進行加熱處理。 The composite material of the present invention can be obtained by the following steps: a first step of forming a lithium-containing layer on the surface of a metal ruthenium or iridium alloy fine powder to obtain a lithium-coated gold a bismuth or bismuth alloy fine powder; a second step of the above lithium-coated metal ruthenium or iridium alloy fine powder and (A) a crosslinkable group-containing organic compound and (B) crosslinkable of the above crosslinkable group-containing organic compound The cerium-containing compound is mixed, and the component (A) and the component (B) are cross-linked to obtain a cured product; and in the third step, the cured product is subjected to heat treatment.

又,本發明之複合材料之製造方法並不限定於上述方法,亦可藉由如下步驟而獲得本發明之複合材料:第1步驟,其於金屬矽或矽合金微粉末表面形成含鋰層而獲得鋰被覆金屬矽或矽合金微粉末;第2步驟,其使(A)含交聯性基有機化合物及(B)可交聯上述含交聯性基有機化合物之含矽化合物進行交聯反應而獲得硬化物;及第3步驟,其一面提供機械能一面將上述鋰被覆金屬矽或矽合金微粉末及上述硬化物進行混合、複合化,並進行加熱處理。 Moreover, the method for producing the composite material of the present invention is not limited to the above method, and the composite material of the present invention can be obtained by the following steps: a first step of forming a lithium-containing layer on the surface of the metal ruthenium or iridium alloy fine powder. Obtaining a lithium-coated metal ruthenium or ruthenium alloy fine powder; and a second step of crosslinking (A) a crosslinkable group-containing organic compound and (B) a ruthenium-containing compound capable of crosslinking the above crosslinkable group-containing organic compound And obtaining a cured product; and a third step of mixing and compositing the lithium-coated metal ruthenium or ruthenium alloy fine powder and the cured product while providing mechanical energy, and performing heat treatment.

進而,亦可藉由如下步驟而獲得:第1步驟,其於金屬矽或矽合金微粉末表面形成含鋰層而獲得鋰被覆金屬矽或矽合金微粉末;第2步驟,其使(A)含交聯性基有機化合物及(B)可交聯上述含交聯性基有機化合物之含矽化合物進行交聯反應而獲得硬化物;第3步驟,其對上述硬化物進行加熱處理而獲得含矽碳系複合材料;及第4步驟,其一面提供機械能一面將上述鋰被覆金屬矽或矽合金微粉末及上述含矽碳系複合材料進行混合、複合化。 Further, it may be obtained by the following steps: forming a lithium-containing layer on the surface of the metal ruthenium or iridium alloy fine powder to obtain a lithium-coated metal ruthenium or ruthenium alloy fine powder; and a second step of (A) a crosslinkable group-containing organic compound and (B) a ruthenium-containing compound capable of crosslinking the above-mentioned crosslinkable group-containing organic compound to carry out a crosslinking reaction to obtain a cured product; and a third step of heat-treating the cured product to obtain a cured product The ruthenium carbon composite material; and the fourth step of mixing and compositing the lithium-coated metal ruthenium or iridium alloy fine powder and the ruthenium-containing carbon composite material while providing mechanical energy.

作為上述金屬矽或矽合金微粉末,可使用:粉碎半導體用高純度金屬矽、化學用矽金屬而獲得之粉末,利用急速冷卻法粉碎上述矽金屬而獲得之矽金屬粉末,由矽烷氣體 之熱分解而獲得之非晶矽金屬粉末,藉由氯矽烷氣體之還原而製備之金屬矽或矽合金微粉末。 As the fine metal powder of the metal ruthenium or iridium alloy, a powder obtained by pulverizing a high-purity metal ruthenium for a semiconductor or a ruthenium metal for chemical use, and pulverizing the ruthenium metal obtained by pulverizing the ruthenium metal by a rapid cooling method may be used. The amorphous cerium metal powder obtained by thermal decomposition, the metal cerium or cerium alloy fine powder prepared by reduction of chlorodecane gas.

作為上述矽合金微粉末,例示有矽與鐵、銅、鋁、錳、鎂之合金,更具體而言,例示有SiAl、SiMn、SiMg、SiGe、Al-Si-Mg、Al-Si-Mn、Al-Si-Zn、Al-Si-Cu、Ni-Si-Al、Au1-xSix、CaSi、CaBaSi、Fe-Si-W。 Examples of the niobium alloy fine powder include an alloy of niobium and iron, copper, aluminum, manganese, and magnesium, and more specifically, SiAl, SiMn, SiMg, SiGe, Al-Si-Mg, and Al-Si-Mn are exemplified. Al-Si-Zn, Al-Si-Cu, Ni-Si-Al, Au 1-x Si x , CaSi, CaBaSi, Fe-Si-W.

作為上述鋰化合物,例示有LiOH(LiOH.H2O)、Li2O、LiR(R例示有烷基、有機矽烷氧基)、LiOR(R與上述相同)、LiCO3、LiNO3、LiX(X為氟、氯等鹵素原子)、Li錯合物化合物、RnSi(OLi)4-n(R與上述相同,n為1~3之數)。 Examples of the lithium compound include LiOH (LiOH.H 2 O), Li 2 O, LiR (R is exemplified as an alkyl group, an organic decyloxy group), LiOR (R is the same as described above), LiCO 3 , LiNO 3 , and LiX ( X is a halogen atom such as fluorine or chlorine), a Li complex compound, and R n Si(OLi) 4-n (R is the same as above, and n is a number of 1 to 3).

於使用具有氧化矽覆膜之金屬矽微粉末之情形時,較佳為使用Li金屬或經表面處理之Li金屬而形成含鋰層。 In the case of using a metal ruthenium powder having a ruthenium oxide film, it is preferred to form a lithium-containing layer using Li metal or surface-treated Li metal.

於上述第1步驟中,例如在使鋰化合物溶解於溶劑中而獲得之溶液中添加例如平均粒徑為10 nm~10 μm之金屬矽或矽合金微粉末,並於氮氣環境下攪拌後進行乾燥,藉此可獲得鋰被覆金屬矽或矽合金微粉末。作為另一方法,於金屬矽或矽合金微粉末中添加鋰化合物,一面提供機械能一面進行混合攪拌,藉此亦可獲得鋰被覆金屬矽或矽合金微粉末。混合攪拌時使用之粉碎裝置、混合裝置、表面處理裝置並無特別限定。粉碎、混合或表面處理可為乾式方法,亦可為濕式方法。 In the first step, for example, a metal ruthenium or ruthenium alloy fine powder having an average particle diameter of 10 nm to 10 μm is added to a solution obtained by dissolving a lithium compound in a solvent, and is dried under a nitrogen atmosphere and then dried. Thereby, a lithium-coated metal ruthenium or ruthenium alloy fine powder can be obtained. As another method, a lithium compound is added to a metal ruthenium or ruthenium alloy fine powder, and while stirring is provided while providing mechanical energy, a lithium-coated metal ruthenium or ruthenium alloy fine powder can also be obtained. The pulverizing apparatus, the mixing apparatus, and the surface treatment apparatus used in the mixing and stirring are not particularly limited. The pulverization, mixing or surface treatment may be a dry method or a wet method.

作為粉碎裝置,例如可列舉藉由壓力或打擊力而進行粉碎之裝置:例如顎式軋碎機(Jaw Crusher)、回轉軋碎機(Gyratory Crusher)、輥式軋碎機、輥磨機、自動乳缽等; 於高速旋轉之轉子周邊固定打擊板並藉由轉子與打擊板所產生之剪力等粉碎處理物之裝置:例如鎚磨機、衝擊式軋碎機、針磨機、霧化器、粉碎機(Pulverizer)等;於環上按壓輥或球並旋轉,於其間將處理物磨碎而粉碎之裝置:例如環式輥磨機、環式球磨機、離心輥磨機、離心球磨機(Ball Bearing Mill)、角磨機(Angmill)等;具備圓筒形之粉碎室且藉由於該粉碎室中放入球或桿作為粉碎介質並使其旋轉或振動而粉碎處理物之粉碎裝置:例如罐磨機、球磨機、振磨機、行星型球磨機等;具備圓筒形之粉碎室且於該粉碎室中放入球或珠粒等粉碎介質,藉由插入於該介質之碟型或環型攪拌機構所產生之剪切、摩擦作用而粉碎處理物之裝置:例如塔磨機、磨碎機(Attritor)、砂磨機等;使自噴嘴噴射之高壓空氣等介質作為超高速噴射體而對粒子進行碰撞,藉由粒子彼此之衝擊而粉碎處理物之裝置:例如噴射磨機等。 Examples of the pulverizing apparatus include those which are pulverized by pressure or striking force: for example, a Jaw Crusher, a Gyratory Crusher, a roll crusher, a roll mill, and an automatic machine. Milk thistle; A device for smashing a striking plate around a rotor that rotates at a high speed and pulverizing the workpiece by a shear force generated by a rotor and a striking plate: for example, a hammer mill, an impact crusher, a pin mill, an atomizer, a pulverizer ( Pulverizer, etc.; a device that presses a roller or a ball on a ring and rotates to grind and pulverize the treatment: for example, a ring roller mill, a ring ball mill, a centrifugal roller mill, a centrifugal ball mill (Ball Bearing Mill), An smashing device having a cylindrical pulverization chamber and pulverizing the treatment by a ball or a rod in the pulverization chamber as a pulverization medium and rotating or vibrating thereof: for example, a pot mill, a ball mill a vibrating mill, a planetary ball mill, etc.; having a cylindrical pulverizing chamber in which a pulverizing medium such as a ball or a bead is placed by a dish or a ring stirring mechanism inserted in the medium a device for pulverizing and treating a workpiece by shearing or rubbing: for example, a tower mill, an attritor, a sand mill, etc.; and a medium such as high-pressure air sprayed from a nozzle as a super high-speed jet body collides with particles, By particles The blow means are comminuted treated: for example, a jet mill and the like.

作為混合裝置,例如可列舉於混合槽內部具有攪拌軸且於該軸上安裝有攪拌葉片而進行粉末之混合之形式的混合機:例如超高速混合機(Super Mixer)、高速混合機(High-Speed Mixer)、亨舍爾混合機等;包含具備粉體投入口之立式圓筒與具備混合葉片之主軸,主軸藉由上部軸承而支撐且排出側空出之結構的連續混合機:例如Flexomix混合機等;對具有攪拌針之圓盤之上部投入原料並使該圓盤高速旋轉,藉由剪切作用而進行混合之連續混合機:例如連續噴射式混合機(Flow Jet Mixer)、螺旋針式混合機(Spiral Pin Mixer)等。 Examples of the mixing device include a mixer having a stirring shaft inside the mixing tank and a stirring blade attached to the shaft to mix the powder: for example, a super mixer (Super Mixer) or a high speed mixer (High- Speed Mixer), Henschel mixer, etc.; a continuous mixer that includes a vertical cylinder with a powder inlet and a spindle with a mixing blade, the spindle is supported by the upper bearing and the discharge side is vacant: for example Flexomix a mixer or the like; a continuous mixer that feeds a raw material on a disk having a stirring needle and rotates the disk at a high speed to perform mixing by shearing: for example, a jet jet mixer, a spiral needle Mixer (Spiral Pin Mixer) and so on.

作為表面處理裝置,例如可列舉奈良機械股份有限公司製造之hybridizer、Hosokawa Micron股份有限公司製造之mechanofusion、nobilta等。 Examples of the surface treatment device include a hybridizer manufactured by Nara Machinery Co., Ltd., a mechanofusion manufactured by Hosokawa Micron Co., Ltd., a nobilta, and the like.

如上述所說明之混合攪拌方法及裝置於一面提供機械能一面將鋰被覆金屬矽或矽合金微粉末與硬化物或含矽碳系複合材料進行混合、複合化之步驟中亦可同樣地使用。 The mixing and stirring method and apparatus described above can be similarly used in the step of mixing and compositing a lithium-coated metal ruthenium or ruthenium alloy fine powder with a cured product or a ruthenium-containing carbon composite material while providing mechanical energy.

以如上所述之方式獲得之鋰被覆金屬矽或矽合金微粉末較佳為進而進行加熱處理。加熱處理溫度並無特別限定,通常為200℃~800℃。 The lithium-coated metal ruthenium or iridium alloy fine powder obtained as described above is preferably further subjected to heat treatment. The heat treatment temperature is not particularly limited, but is usually 200 ° C to 800 ° C.

上述金屬矽或矽合金微粉末表面之含鋰層較佳為5 nm~500 nm之厚度。又,為了維持良好之導電性與電池電容,鋰原子之含有率較佳為鋰被覆金屬矽或矽合金微粉末總體之0.1~10質量%。此種鋰被覆金屬矽或矽合金微粉末例如可藉由於在金屬矽或矽合金微粉末表面形成含鋰層之步驟中,將鋰化合物之調配量以鋰原子計調整為鋰被覆金屬矽或矽合金微粉末總體之0.1~10質量%而獲得。 The lithium-containing layer on the surface of the above-mentioned metal ruthenium or iridium alloy fine powder is preferably from 5 nm to 500 nm. Further, in order to maintain good conductivity and battery capacity, the lithium atom content is preferably from 0.1 to 10% by mass based on the total of the lithium-coated metal ruthenium or ruthenium alloy fine powder. Such a lithium-coated metal ruthenium or ruthenium alloy fine powder can be adjusted, for example, by a lithium atom to a lithium-coated metal ruthenium or iridium by a step of forming a lithium-containing layer on the surface of the metal ruthenium or iridium alloy fine powder. The alloy fine powder is obtained in an amount of 0.1 to 10% by mass in total.

於在金屬矽或矽合金微粉末表面形成含鋰層之步驟中,可藉由以下反應而獲得鍵結於矽原子上之含鋰層。 In the step of forming a lithium-containing layer on the surface of the metal ruthenium or iridium alloy fine powder, a lithium-containing layer bonded to the ruthenium atom can be obtained by the following reaction.

2Si+2LiOH=2≡SiOLi+H2 2Si+2LiOH=2≡SiOLi+H 2

只要上述(A)成分中之交聯性基為可交聯之基,則並無特別限定,例如可列舉:脂肪族不飽和基、環氧基、丙烯醯基、甲基丙烯醯基、胺基、羥基、巰基或鹵化烷基。作為脂肪族不飽和基,具體而言例示有:乙烯基、丙烯基、 丁烯基、戊烯基、己烯基等烯基;乙醯基、丙炔基、戊炔基等炔基。又,作為環氧基,具體而言例示有:縮水甘油基、縮水甘油氧基、環氧環己基、3-縮水甘油氧基丙基、2-(3,4-環氧環己基)乙基。又,作為丙烯醯基,具體而言例示有3-丙烯醯氧基丙基。又,作為甲基丙烯醯基,具體而言例示有3-甲基丙烯醯氧基丙基。又,作為胺基,具體而言例示有:3-胺基丙基、N-(2-胺基乙基)-3-胺基丙基。作為羥基,具體而言例示有:羥基乙基、羥基丙基等羥基烷基;羥基苯基等羥基芳基。作為巰基,具體而言例示有3-巰基丙基。作為鹵化烷基,具體而言例示有3-氯丙基。 The crosslinkable group in the component (A) is not particularly limited as long as it is a crosslinkable group, and examples thereof include an aliphatic unsaturated group, an epoxy group, an acryl group, a methacryl group, and an amine. A base, a hydroxyl group, a thiol group or a halogenated alkyl group. Specific examples of the aliphatic unsaturated group include a vinyl group, a propylene group, and the like. An alkenyl group such as a butenyl group, a pentenyl group or a hexenyl group; an alkynyl group such as an ethyl group, a propynyl group or a pentynyl group. Further, specific examples of the epoxy group include glycidyl group, glycidoxy group, epoxycyclohexyl group, 3-glycidoxypropyl group, and 2-(3,4-epoxycyclohexyl)ethyl group. . Further, specific examples of the acrylonitrile group include 3-propenyloxypropyl group. Further, specific examples of the methacryl oxime group include 3-methacryloxypropyl group. Further, specific examples of the amine group include 3-aminopropyl group and N-(2-aminoethyl)-3-aminopropyl group. Specific examples of the hydroxyl group include a hydroxyalkyl group such as a hydroxyethyl group and a hydroxypropyl group; and a hydroxyaryl group such as a hydroxyphenyl group. As the thiol group, specifically, a 3-mercaptopropyl group is exemplified. As the halogenated alkyl group, specifically, a 3-chloropropyl group is exemplified.

再者,(A)成分亦可為於一分子中具有一個交聯性基之有機化合物與於一分子中具有至少兩個交聯性基之有機化合物之混合物。於該情形時,混合物中之後者之含有率並無特別限定,就交聯性優異之方面而言,較佳為至少15質量(重量)%,進而較佳為至少30質量(重量)%。 Further, the component (A) may be a mixture of an organic compound having one crosslinkable group in one molecule and an organic compound having at least two crosslinkable groups in one molecule. In this case, the content of the latter in the mixture is not particularly limited, and is preferably at least 15% by mass, and more preferably at least 30% by mass, in terms of excellent crosslinkability.

上述(A)成分可不含矽原子,或亦可含有矽原子。 The above component (A) may contain no ruthenium atom or may contain a ruthenium atom.

作為不含矽原子之上述(A)成分,就容易形成石墨烯結構等利用熱之碳化效率良好之方面而言,較佳為於分子中具有至少一個芳香族環之有機化合物。 The component (A) which does not contain a ruthenium atom is preferably an organic compound having at least one aromatic ring in the molecule from the viewpoint of facilitating the formation of a graphene structure or the like, which is excellent in carbonization efficiency by heat.

作為此種(A)成分,具體而言例示有:於分子鏈末端及/或分子鏈側鏈具有交聯性基之不含矽原子之脂肪族烴化合物,於分子鏈末端及/或分子鏈側鏈具有交聯性基且於分子鏈中具有氮原子、氧原子、硼原子等碳原子以外之雜原子的不含矽原子之脂肪族烴化合物,於分子中具有交聯性 基之不含矽原子之芳香族烴化合物,於分子中具有交聯性基且進而具有氮原子、氧原子、硼原子等碳原子以外之雜原子的不含矽原子之脂環狀化合物。 Specific examples of such a component (A) include an aliphatic hydrocarbon compound having no cross-linking group at the terminal of the molecular chain and/or a side chain of the molecular chain, and a molecular group at the end of the molecular chain and/or molecular chain. An aliphatic hydrocarbon compound having no cross-linking group and having a hetero atom other than a carbon atom such as a nitrogen atom, an oxygen atom or a boron atom in the molecular chain, and having crosslinkability in the molecule An aromatic hydrocarbon compound containing no ruthenium atom, and a halogen-free cyclic compound having a cross-linking group in a molecule and further having a hetero atom other than a carbon atom such as a nitrogen atom, an oxygen atom or a boron atom.

作為上述脂肪族烴化合物,具體而言例示有下述通式所表示之化合物: R1-(CH2)m-R1 Specific examples of the aliphatic hydrocarbon compound include a compound represented by the following formula: R 1 -(CH 2 ) m -R 1

CH3-(CH2)m-(CHR1)n-CH3 CH 3 -(CH 2 ) m -(CHR 1 ) n -CH 3

CH3-(CH2CHR1)n-CH3 CH 3 -(CH 2 CHR 1 ) n -CH 3

CH3-(CH2)m-(CH=CH)n-CH3 CH 3 -(CH 2 ) m -(CH=CH) n -CH 3

CH3-(CH2)m-(C≡C)n-CH3 CH 3 -(CH 2 ) m -(C≡C) n -CH 3

R1-O(CH2CH2O)m(CH2CH2CH2O)n-R1 R 1 -O(CH 2 CH 2 O) m (CH 2 CH 2 CH 2 O) n -R 1

(式中,R1為交聯性基,例如可列舉:脂肪族不飽和基、環氧基、丙烯醯基、甲基丙烯醯基、胺基、羥基、巰基、或鹵化烷基,具體而言例示有與上述相同之基;又,式中,m及n分別為1以上之整數,x為1以上之整數)。 (wherein R 1 is a crosslinkable group, and examples thereof include an aliphatic unsaturated group, an epoxy group, an acryl fluorenyl group, a methacryl fluorenyl group, an amine group, a hydroxyl group, a decyl group, or a halogenated alkyl group, specifically In the formula, m and n are each an integer of 1 or more, and x is an integer of 1 or more.

又,作為芳香族烴化合物,具體而言可列舉通式:(R1)xR2式中,R1為交聯性基,例示有與上述相同之基。又,式中,x為1以上之整數。又,式中,R2表示x價芳香族基。即,式中,於x為1之情形時,R2表示一價芳香族基,具體 而言例示有下述基。 In addition, specific examples of the aromatic hydrocarbon compound include (R 1 ) x R 2 wherein R 1 is a crosslinkable group, and the same groups as described above are exemplified. Further, in the formula, x is an integer of 1 or more. Further, in the formula, R 2 represents an x-valent aromatic group. That is, in the formula, when x is 1, R 2 represents a monovalent aromatic group, and specifically, the following group is exemplified.

作為此種芳香族烴化合物,具體而言例示有:α-或β-甲基苯乙烯、α-或β-乙基苯乙烯、甲氧基苯乙烯、苯基苯乙烯、氯苯乙烯、鄰、間或對甲基苯乙烯、乙基苯乙烯、甲基矽烷基苯乙烯、羥基苯乙烯、氰基苯乙烯、硝基苯乙烯、胺基苯乙烯、羧基苯乙烯、磺醯氧基苯乙烯、苯乙烯磺酸鈉、乙烯基吡啶、乙烯基噻吩、乙烯基吡咯啶酮、乙烯基萘、乙烯基蒽、乙烯基聯苯。 Specific examples of such an aromatic hydrocarbon compound include α- or β-methylstyrene, α- or β-ethylstyrene, methoxystyrene, phenylstyrene, chlorostyrene, and o , m- or p-methyl styrene, ethyl styrene, methyl decyl styrene, hydroxy styrene, cyanostyrene, nitrostyrene, amino styrene, carboxy styrene, sulfomethoxy styrene Sodium styrene sulfonate, vinyl pyridine, vinyl thiophene, vinyl pyrrolidone, vinyl naphthalene, vinyl anthracene, vinyl biphenyl.

又,式中,於x為2之情形時,R2表示二價芳香族基,具體而言例示有下述基。 In the formula, when x is 2, R 2 represents a divalent aromatic group, and specifically, the following group is exemplified.

作為此種芳香族烴化合物,具體而言例示有:二乙烯基苯、二乙烯基聯苯、乙烯基苄基氯、二乙烯基吡啶、二乙烯基噻吩、二乙烯基吡咯啶酮、二乙烯基萘、二乙烯基二 甲苯、二乙烯基乙基苯、二乙烯基蒽。就所獲得之硬化物之熱分解特性優異之方面而言,芳香族烴化合物較佳為二乙烯基苯。 Specific examples of such an aromatic hydrocarbon compound include divinylbenzene, divinylbiphenyl, vinylbenzyl chloride, divinylpyridine, divinylthiophene, divinylpyrrolidone, and divinylene. Naphthalene, divinyl Toluene, divinylethylbenzene, divinyl fluorene. The aromatic hydrocarbon compound is preferably divinylbenzene in terms of excellent thermal decomposition properties of the obtained cured product.

又,式中,於x為3之情形時,R2表示三價芳香族基,具體而言例示有下述基。 Further, in the formula, when x is 3, R 2 represents a trivalent aromatic group, and specifically, the following group is exemplified.

作為此種芳香族烴化合物,具體而言例示有三乙烯基苯、三乙烯基萘。 Specific examples of such an aromatic hydrocarbon compound include trivinylbenzene and trivinylnaphthalene.

又,作為具有雜原子之芳香族化合物,具體而言例示有下述通式所表示之芳香族化合物。 In addition, as the aromatic compound having a hetero atom, an aromatic compound represented by the following formula is specifically exemplified.

式中,R1為交聯性基,例示有與上述相同之基。 In the formula, R 1 is a crosslinkable group, and the same groups as described above are exemplified.

進而,作為具有雜原子之環狀化合物,具體而言例示有下述通式所表示之環狀化合物。 Further, specific examples of the cyclic compound having a hetero atom include a cyclic compound represented by the following formula.

[化6] 式中,R1為交聯性基,例示有與上述相同之基。 [Chemical 6] In the formula, R 1 is a crosslinkable group, and the same groups as described above are exemplified.

作為含有矽原子之上述(A)成分,只要具有交聯性基,則並無特別限定,例如可列舉含有矽原子之單體、低聚物或聚合物。例如可列舉:包含以具有矽-矽鍵為特徵之結構單元之矽烷、包含以具有矽-氮-矽鍵為特徵之結構單元之矽氮烷、包含以具有矽-氧-矽鍵為特徵之結構單元之矽氧烷、包含以具有矽-碳-矽鍵為特徵之結構單元之碳矽烷、及該等之混合物。 The component (A) containing a ruthenium atom is not particularly limited as long as it has a crosslinkable group, and examples thereof include a monomer, an oligomer or a polymer containing a ruthenium atom. For example, a decane containing a structural unit characterized by a 矽-矽 bond, a decazane containing a structural unit characterized by a 矽-nitrogen-矽 bond, and a ruthenium-oxygen-oxime bond are included. a structural unit of a decane, a carbon decane comprising a structural unit having a fluorene-carbon-hydrazine bond, and a mixture thereof.

作為上述(A)成分之矽烷,例如可使用平均單元式:R3 4Si或平均單元式:(R3 3Si)a(R3 2Si)b(R3Si)c(Si)d(式中,R3分別獨立表示上述交聯性基、碳數為1~20之一價經取代或未經取代之飽和脂肪族烴基或芳香族烴基、烷氧基、氫原子或鹵素原子,a、b、c及d表示0或正數,其中,a+b+c+d=1,一分子中之R3之至少一者、較佳為兩者為上述交聯性基)所表示者。 As the decane of the above (A) component, for example, an average unit formula: R 3 4 Si or an average unit formula: (R 3 3 Si) a (R 3 2 Si) b (R 3 Si) c (Si) d ( In the formula, R 3 each independently represents the above crosslinkable group, a saturated aliphatic hydrocarbon group or an aromatic hydrocarbon group, an alkoxy group, a hydrogen atom or a halogen atom having a carbon number of 1 to 20, which is substituted or unsubstituted, a And b, c and d represent 0 or a positive number, wherein a+b+c+d=1, at least one of R 3 in one molecule, preferably both of which are represented by the above-mentioned crosslinkable group).

作為上述飽和脂肪族烴基,較佳為烷基,又,作為上述芳香族烴基,較佳為芳基及芳烷基。 The saturated aliphatic hydrocarbon group is preferably an alkyl group, and the aromatic hydrocarbon group is preferably an aryl group or an aralkyl group.

作為烷基,較佳為C1-C12烷基,更佳為C1-C6烷基。烷基較佳為直鏈或分支狀烷基、環烷基、或伸環烷基(包含直鏈或分支狀之伸烷基(較佳為亞甲基、伸乙基等C1-C6伸烷基)與碳環(較佳為C3-C8環)之組合之烷基)中之任一者。 As the alkyl group, a C 1 - C 12 alkyl group is preferred, and a C 1 - C 6 alkyl group is more preferred. The alkyl group is preferably a linear or branched alkyl group, a cycloalkyl group, or a cycloalkyl group (containing a linear or branched alkyl group (preferably a methylene group, a pendant ethyl group, etc., C 1 -C 6 ) Any of an alkyl group having a combination of an alkyl group and a carbocyclic ring (preferably a C 3 - C 8 ring).

作為直鏈狀或分支狀烷基,較佳為直鏈狀或分支狀C1-C6烷基,例如可列舉:甲基、乙基、正丙基、異丙基、丁基、第三丁基、戊基、己基等,尤佳為甲基。 The linear or branched alkyl group is preferably a linear or branched C 1 -C 6 alkyl group, and examples thereof include a methyl group, an ethyl group, a n-propyl group, an isopropyl group, a butyl group, and a third group. Butyl group, pentyl group, hexyl group and the like are particularly preferably a methyl group.

作為環烷基,較佳為C4-C6烷基,例如可列舉:環丁基、環戊基、環己基等,較佳為環戊基及環己基。 The cycloalkyl group is preferably a C 4 -C 6 alkyl group, and examples thereof include a cyclobutyl group, a cyclopentyl group, and a cyclohexyl group, and a cyclopentyl group and a cyclohexyl group are preferred.

作為芳基,較佳為C6-C12芳基,可列舉:苯基、萘基、甲苯基。 The aryl group is preferably a C 6 -C 12 aryl group, and examples thereof include a phenyl group, a naphthyl group, and a tolyl group.

作為芳烷基,較佳為C7-C12芳烷基。作為C7-C12芳烷基,可列舉:苄基、苯乙基、苯基丙基等。 As the aralkyl group, a C 7 -C 12 aralkyl group is preferred. Examples of the C 7 -C 12 aralkyl group include a benzyl group, a phenethyl group, a phenylpropyl group and the like.

上述烴基亦可具有取代基,作為該取代基,可列舉:氟原子、氯原子、溴原子、碘原子等鹵素;羥基;甲氧基、乙氧基、正丙氧基、異丙氧基等C1-C6烷氧基;胺基;醯胺基;硝基;環氧基等。取代基可鍵結於烴鏈、飽和環及芳香環中之任一部位上。 The hydrocarbon group may have a substituent, and examples of the substituent include a halogen such as a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom; a hydroxyl group; a methoxy group, an ethoxy group, a n-propoxy group, an isopropoxy group, or the like. C 1 -C 6 alkoxy; amine; guanamine; nitro; epoxy. The substituent may be bonded to any of a hydrocarbon chain, a saturated ring, and an aromatic ring.

作為烷氧基,例示有:甲氧基、乙氧基、正丙氧基、異丙氧基。 The alkoxy group is exemplified by a methoxy group, an ethoxy group, a n-propoxy group, and an isopropoxy group.

作為鹵素原子,例示有:氟原子、氯原子、溴原子、碘原子。 The halogen atom is exemplified by a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.

上述矽烷可使用各種公知方法而製備。例如可列舉:於鹼金屬之存在下進行鹵矽烷類之脫鹵素反應之方法 (Macromolecules,23,3423(1990)等)、進行二矽烯之陰離子聚合之方法(Macromolecules,23,4494(1990)等)、藉由電極還原而進行鹵矽烷類之脫鹵素反應之方法(J.Chem.Soc.,Chem.Commun.,1161(1990)、J.Chem.Soc.,Chem.Commun.,897(1992)等)、於鎂之存在下進行鹵矽烷類之脫鹵素反應之方法(WO98/29476號公報等)、於金屬觸媒之存在下進行氫矽烷類之脫氫反應之方法(日本專利特開平4-334551號公報等)等方法。 The above decane can be produced by various known methods. For example, a method of performing a dehalogenation reaction of a halodecane in the presence of an alkali metal (Macromolecules, 23, 3423 (1990), etc.), a method for carrying out anionic polymerization of diterpene (Macromolecules, 23, 4494 (1990), etc.), a method for dehalogenation of halodecane by electrode reduction (J .Chem. Soc., Chem. Commun., 1161 (1990), J. Chem. Soc., Chem. Commun., 897 (1992), etc., method for dehalogenation of halodecanes in the presence of magnesium (WO98/29476, etc.), a method of performing a dehydrogenation reaction of hydroquinanes in the presence of a metal catalyst (Japanese Patent Laid-Open No. Hei-4-334551, etc.).

作為上述(A)成分之矽氮烷,例如可使用由平均單元式:(R3 3SiNR4)a(R3 2SiNR4)b(R3SiNR4)c(SiNR4)d(式中,R3分別獨立表示上述交聯性基、碳數為1~20之一價經取代或未經取代之飽和脂肪族烴基或芳香族烴基、烷氧基、氫原子或鹵素原子,R4表示氫原子或碳數為1~20之一價經取代或未經取代之飽和脂肪族烴基或芳香族烴基,a、b、c及d表示0或正數,其中,a+b+c+d=1,且一分子中之R3中之至少一者、較佳為至少兩者為上述交聯性基)所表示者。此處,飽和脂肪族烴基、芳香族烴基、烷氧基及鹵素原子與對上述矽烷定義者為相同之含義。 As the decazane of the above (A) component, for example, an average unit formula: (R 3 3 SiNR 4 ) a (R 3 2 SiNR 4 ) b (R 3 SiNR 4 ) c (SiNR 4 ) d (wherein And R 3 each independently represents the above crosslinkable group, a saturated aliphatic hydrocarbon group or an aromatic hydrocarbon group, an alkoxy group, a hydrogen atom or a halogen atom having a carbon number of 1 to 20, which is substituted or unsubstituted, and R 4 represents a hydrogen atom or a saturated aliphatic hydrocarbon group or an aromatic hydrocarbon group having a carbon number of 1 to 20 which is substituted or unsubstituted, and a, b, c and d represent 0 or a positive number, wherein a+b+c+d= 1, wherein at least one of R 3 in one molecule, preferably at least two of them is represented by the above crosslinkable group. Here, the saturated aliphatic hydrocarbon group, the aromatic hydrocarbon group, the alkoxy group, and the halogen atom have the same meanings as defined for the above decane.

上述矽氮烷可藉由該技術領域中眾所周知之方法而製備。聚矽氮烷之製備方法例如記載於美國專利第4312970號、第4340619號、第4395460號、第4404153號、第4482689號、第4397828號、第4540803號、第4543344號、第4835238號、第4774312號、第4929742號及第4916200號 中。進而亦記載於J.Mater.Sci.,22,2609(1987)中。 The above decazane can be prepared by methods well known in the art. The preparation method of polyazane is described, for example, in U.S. Patent Nos. 4,312,970, 4, 460, 419, 4,395, 460, 4,404, 153, 4, 482, 689, 4, </ </ RTI> 4, </ RTI> 4, 540, 803, 4, 454, 344, 4, 835, 238, and 4,774, 312. No. 4929742 and No. 4916200 in. Further described in J. Mater. Sci., 22, 2609 (1987).

作為上述(A)成分之矽氧烷,例如可使用由平均單元式:(R3 3SiO1/2)a(R3 2SiO2/2)b(R3SiO3/2)c(SiO4/2)d(式中,R3分別獨立表示上述交聯性基、碳數為1~20之一價經取代或未經取代之飽和脂肪族烴基或芳香族烴基、烷氧基、氫原子或鹵素原子;a、b、c及d分別為0以上、1以下且滿足a+b+c+d=1之數,其中,a、b及c不同時為0,一分子中之R3之至少一者、較佳為兩者為上述交聯性基)所表示者。此處,飽和脂肪族烴基、芳香族烴基、烷氧基及鹵素原子與對上述矽烷定義者為相同之含義。 As the alkane of the above (A) component, for example, an average unit formula: (R 3 3 SiO 1/2 ) a (R 3 2 SiO 2/2 ) b (R 3 SiO 3/2 ) c (SiO can be used. 4/2 ) d (wherein R 3 independently represents the above crosslinkable group, a saturated aliphatic hydrocarbon group or an aromatic hydrocarbon group having a carbon number of 1 to 20 or a substituted or unsubstituted, alkoxy group, hydrogen An atom or a halogen atom; a, b, c, and d are each 0 or more and 1 or less and satisfy the number of a+b+c+d=1, wherein a, b, and c are not 0 at the same time, and R in one molecule At least one of 3 , preferably both of which are represented by the above crosslinkable group). Here, the saturated aliphatic hydrocarbon group, the aromatic hydrocarbon group, the alkoxy group, and the halogen atom have the same meanings as defined for the above decane.

上述矽氧烷可藉由該技術領域中眾所周知之方法而製備。矽氧烷之製備方法並無特別限定。最通常而言,矽氧烷係藉由有機氯矽烷類之水解而製備。此種方法、及其他方法記載於Noll,Chemistry and Technology of Silicones,Chapter 5(經翻譯之第2德語版,Academic Press,1968)中。 The above oxiranes can be prepared by methods well known in the art. The method for preparing the decane is not particularly limited. Most commonly, the oxiranes are prepared by hydrolysis of organochlorostanes. Such methods and other methods are described in Noll, Chemistry and Technology of Silicones, Chapter 5 (Translated 2nd German Edition, Academic Press, 1968).

作為上述(A)成分之碳矽烷,例如可使用由平均單元式:(R3 3SiCR5R6)a(R3 2SiCR5R6)b(R3SiCR5R6)c(SiCR5R6)d(式中,R3分別獨立表示上述交聯性基、碳數為1~20之一價經取代或未經取代之飽和脂肪族烴基或芳香族烴基、烷氧基、氫原子或鹵素原子,R5及R6分別獨立表示氫原子或碳數為1~20之一價經取代或未經取代之飽和脂肪族烴基或 芳香族烴基,a、b、c、d表示0或正數,其中,a+b+c+d=1,一分子中之R3之至少一者、較佳為至少兩者為上述交聯性基)所表示者。此處,飽和脂肪族烴基、芳香族烴基、烷氧基及鹵素原子與對上述矽烷定義者為相同之含義。 As the carbon decane of the above component (A), for example, an average unit formula: (R 3 3 SiCR 5 R 6 ) a (R 3 2 SiCR 5 R 6 ) b (R 3 SiCR 5 R 6 ) c (SiCR 5 can be used. R 6 ) d (wherein R 3 independently represents the above crosslinkable group, a saturated aliphatic hydrocarbon group or an aromatic hydrocarbon group having a carbon number of 1 to 20 or a substituted or unsubstituted, alkoxy group or a hydrogen atom; Or a halogen atom, R 5 and R 6 each independently represent a hydrogen atom or a saturated aliphatic hydrocarbon group or an aromatic hydrocarbon group having a carbon number of 1 to 20 which is substituted or unsubstituted, and a, b, c, and d represent 0 or A positive number, wherein a+b+c+d=1, at least one of R 3 in one molecule, preferably at least two of them are represented by the above-mentioned crosslinkable group. Here, the saturated aliphatic hydrocarbon group, the aromatic hydrocarbon group, the alkoxy group, and the halogen atom have the same meanings as defined for the above decane.

上述碳矽烷可藉由該技術領域中眾所周知之方法而製備。碳矽烷之製備方法例如記載於Macromolecules,21,30(1988)、美國專利第3293194號說明書中。 The above carbon decane can be produced by a method well known in the art. The preparation method of the carbon decane is described, for example, in Macromolecules, 21, 30 (1988), and U.S. Patent No. 3,293,194.

矽烷、矽氮烷、矽氧烷及碳矽烷之形狀並無特別限定,可為固體狀、液體狀、膏狀等,就操作性等方面而言,較佳為固體狀。 The shape of the decane, the decane, the decane, and the carbene is not particularly limited, and may be a solid, a liquid, a paste or the like, and is preferably a solid in terms of workability and the like.

於該等矽系高分子化合物中,若考慮到矽含量不明顯較低、具有充分之化學穩定性而於常溫、空氣中之操作較為容易、原料價格及製造製程成本較低而具有充分之經濟性等工業優勢,則較佳為包含具有矽-氧-矽鍵之單元之矽氧烷,更佳為聚矽氧烷。 In the above-mentioned fluorene-based polymer compounds, if the cerium content is not significantly lower, the chemical stability is sufficient, the operation at room temperature and air is relatively easy, the raw material price and the manufacturing process cost are low, and the economy is sufficient. The industrial advantage such as sex is preferably a decane having a unit having a ruthenium-oxygen-oxime bond, more preferably a polyoxyalkylene.

上述(A)成分可為上述有機化合物之一種、或兩種以上之混合物,進而亦可包含丙烯腈等含氮單體作為其他成分。於該情形時,含氮單體之含量較佳為50質量(重量)%以下,尤佳為10~50質量(重量)%之範圍內。 The component (A) may be one or a mixture of two or more of the above organic compounds, and may further contain a nitrogen-containing monomer such as acrylonitrile as another component. In this case, the content of the nitrogen-containing monomer is preferably 50% by mass or less, particularly preferably 10% by mass to 50% by mass.

上述(B)成分為可交聯上述(A)成分之含矽化合物。作為此種(B)成分,例如可列舉:矽氧烷、矽烷、矽氮烷、碳矽烷或該等之混合物,具體而言例示有:具有Si-O-Si鍵之單體、低聚物或聚合物等矽氧烷類;矽烷、具有Si-Si鍵之 單體、低聚物或聚合物等矽烷類;具有Si-(CH2)n-Si鍵之單體、低聚物或聚合物等矽伸烷基類;具有Si-(C6H4)n-Si或Si-(CH2CH2C6H4CH2CH2)n-Si鍵之單體、低聚物或聚合物等矽伸芳基類;具有Si-N-Si鍵之單體、低聚物或聚合物等矽氮烷類;具有包含Si-O-Si鍵、Si-Si鍵、Si-(CH2)n-Si鍵、Si-(C6H4)n-Si鍵、及Si-N-Si鍵之至少兩種鍵之含矽共聚物化合物;及該等之混合物。再者,式中,n為1以上之整數。(B)成分較佳為具有鍵結有矽原子之氫原子。 The component (B) is a ruthenium-containing compound capable of crosslinking the component (A). As such a component (B), for example, a decane, a decane, a decane, a carbene or a mixture thereof may be mentioned, and specifically, a monomer having an Si-O-Si bond and an oligomer are exemplified. Or a oxane such as a polymer; a decane, a silane having a Si-Si bond, an oligomer or a polymer; a monomer, oligomer or polymerization having a Si-(CH 2 ) n -Si bond; An alkyl group; a monomer, oligomer or polymerization having a Si-(C 6 H 4 ) n -Si or Si-(CH 2 CH 2 C 6 H 4 CH 2 CH 2 ) n -Si bond An aryl group such as a monomer, an oligomer or a polymer having a Si-N-Si bond; having a Si—O—Si bond, a Si—Si bond, and a Si—(CH 2 ) a ruthenium-containing copolymer compound having at least two bonds of an n- Si bond, a Si-(C 6 H 4 ) n -Si bond, and a Si-N-Si bond; and a mixture thereof. Further, in the formula, n is an integer of 1 or more. The component (B) is preferably a hydrogen atom having a deuterium atom bonded thereto.

上述(B)成分之該矽氧烷類例如可使用由平均單元式:(R7 3SiO1/2)a(R7 2SiO2/2)b(R7SiO3/2)c(SiO4/2)d(式中,R7分別獨立表示一價烴基、氫原子、鹵素原子、含環氧基有機基、含丙烯醯基有機基、含甲基丙烯醯基有機基、含胺基有機基、含巰基有機基、烷氧基或羥基;a、b、c及d分別為0以上、1以下且滿足a+b+c+d=1之數,其中,a、b及c不同時為0)所表示者。 The oxime of the above component (B) can be used, for example, by an average unit formula: (R 7 3 SiO 1/2 ) a (R 7 2 SiO 2/2 ) b (R 7 SiO 3/2 ) c (SiO 4/2 ) d (wherein R 7 independently represents a monovalent hydrocarbon group, a hydrogen atom, a halogen atom, an epoxy group-containing organic group, an acryl-containing fluorenyl group-containing organic group, a methacryl-containing fluorenyl group-containing organic group, and an amine group-containing group. An organic group, a mercapto group-containing organic group, an alkoxy group or a hydroxyl group; a, b, c and d are each 0 or more and 1 or less and satisfy the number of a+b+c+d=1, wherein a, b and c are different The time is 0).

作為R7之一價烴基,具體而言例示有:烷基、烯基、芳烷基、芳基。烷基較佳為C1~C12烷基,尤佳為C1~C6烷基。烷基可為直鏈或分支狀烷基、環烷基、或伸環烷基(包含直鏈或分支狀之伸烷基(較佳為亞甲基、伸乙基等C1~C6伸烷基)與碳環(較佳為C3~C8環)之組合之烷基)中之任一者。直鏈狀或分支狀烷基較佳為直鏈狀或分支狀C1~C6烷基,具體而言例示有:甲基、乙基、正丙基、異丙基、丁基、第三丁基、戊基、己基。環烷基較佳為C4~C6環烷基,具體而言例示有環丁基、環戊基、環己 基。烯基較佳為C2~C12烯基,尤佳為C2~C6烯基。作為C2~C6烯基,具體而言例示有:乙烯基、丙烯基、丁烯基、戊烯基、己烯基,較佳為乙烯基。芳烷基較佳為C7~C12芳烷基。作為C7~C12芳烷基,具體而言例示有:苄基、苯乙基、苯基丙基。芳基較佳為C6~C12芳基,具體而言例示有:苯基、萘基、甲苯基。該等一價烴基亦可具有取代基。作為該取代基,具體而言例示有:氟原子、氯原子、溴原子、碘原子等鹵素;羥基;甲氧基、乙氧基、正丙氧基、異丙氧基等烷氧基。作為此種經取代之一價烴基,具體而言例示有:3-氯丙基、3,3,3-三氟丙基、全氟丁基乙基、全氟辛基乙基。 Specific examples of the one-valent hydrocarbon group of R 7 include an alkyl group, an alkenyl group, an aralkyl group, and an aryl group. Alkyl group is preferably C 1 ~ C 12 alkyl group, and particularly preferably C 1 ~ C 6 alkyl group. Alkyl group may be straight-chain or branched alkyl, cycloalkyl, or cycloalkyl extension (a linear or branched alkylene group of (preferably methylene, ethyl and the like extending C 1 ~ C 6 extends Any of an alkyl group and an alkyl group in combination with a carbocyclic ring (preferably a C 3 to C 8 ring). The linear or branched alkyl group is preferably a linear or branched C 1 -C 6 alkyl group, specifically exemplified by methyl, ethyl, n-propyl, isopropyl, butyl, and third. Butyl, pentyl, hexyl. The cycloalkyl group is preferably a C 4 -C 6 cycloalkyl group, and specifically, a cyclobutyl group, a cyclopentyl group, or a cyclohexyl group is exemplified. Alkenyl group is preferably a C 2 ~ C 12 alkenyl group, and particularly preferably C 2 ~ C 6 alkenyl group. Specific examples of the C 2 -C 6 alkenyl group include a vinyl group, a propenyl group, a butenyl group, a pentenyl group, and a hexenyl group, and a vinyl group is preferable. The aralkyl group is preferably a C 7 ~ C 12 aralkyl group. Specific examples of the C 7 -C 12 aralkyl group include a benzyl group, a phenethyl group, and a phenylpropyl group. The aryl group is preferably a C 6 -C 12 aryl group, and specifically exemplified by a phenyl group, a naphthyl group, and a tolyl group. The monovalent hydrocarbon group may also have a substituent. Specific examples of the substituent include a halogen such as a fluorine atom, a chlorine atom, a bromine atom or an iodine atom; a hydroxyl group; and an alkoxy group such as a methoxy group, an ethoxy group, a n-propoxy group or an isopropoxy group. Specific examples of such a substituted monovalent hydrocarbon group include 3-chloropropyl, 3,3,3-trifluoropropyl, perfluorobutylethyl, and perfluorooctylethyl.

又,作為R7之鹵素原子,具體而言例示有:氟原子、氯原子、溴原子、碘原子,較佳為氯原子。 Further, specific examples of the halogen atom of R 7 include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, and a chlorine atom is preferred.

又,作為R7之含環氧基有機基,具體而言例示有:3-縮水甘油氧基丙基、4-縮水甘油氧基丁基等縮水甘油氧基烷基;2-(3,4-環氧環己基)-乙基、3-(3,4-環氧環己基)-丙基等環氧環己基烷基;4-環氧乙烷基丁基、8-環氧乙烷基辛基等環氧乙烷基烷基,較佳為縮水甘油氧基烷基,尤佳為3-縮水甘油氧基丙基。 Further, examples of the epoxy group-containing organic group of R 7 include glycidyloxyalkyl groups such as 3-glycidoxypropyl group and 4-glycidoxybutyl group; 2-(3, 4) -Epoxycyclohexyl)-ethyl, 3-(3,4-epoxycyclohexyl)-propyl and the like epoxycyclohexylalkyl; 4-oxiranylbutyl, 8-oxiranyl An oxiranyl group such as an octyl group is preferably a glycidoxyalkyl group, more preferably a 3-glycidoxypropyl group.

又,作為R7之含丙烯醯基有機基或含甲基丙烯醯基有機基,具體而言例示有:3-丙烯醯氧基丙基、3-甲基丙烯醯氧基丙基、4-丙烯醯氧基丁基、4-甲基丙烯醯氧基丁基,較佳為3-甲基丙烯醯氧基丙基。 Further, the propylene-containing fluorenyl group-containing or methacryl-containing fluorenyl group-containing organic group of R 7 is specifically exemplified by 3-propenyloxypropyl group, 3-methylpropenyloxypropyl group, and 4- Acryloxybutyl, 4-methylpropenyloxybutyl, preferably 3-methylpropenyloxypropyl.

又,作為R7之含胺基有機基,具體而言例示有:3-胺基 丙基、4-胺基丁基、N-(2-胺基乙基)-3-胺基丙基,較佳為3-胺基丙基、N-(2-胺基乙基)-3-胺基丙基。 Further, examples of the amino group-containing organic group of R 7 include 3-aminopropyl group, 4-aminobutyl group, and N-(2-aminoethyl)-3-aminopropyl group. Preferred is 3-aminopropyl, N-(2-aminoethyl)-3-aminopropyl.

又,作為R7之含巰基有機基,具體而言例示有:3-巰基丙基、4-巰基丁基。 Further, specific examples of the mercapto group-containing organic group of R 7 include 3-mercaptopropyl group and 4-mercaptobutyl group.

又,作為R7之烷氧基,具體而言例示有:甲氧基、乙氧基、正丙氧基、異丙氧基,較佳為甲氧基、乙氧基。 Further, specific examples of the alkoxy group of R 7 include a methoxy group, an ethoxy group, a n-propoxy group, and an isopropoxy group, and a methoxy group or an ethoxy group is preferred.

再者,一分子中之至少一個、較佳為至少兩個R7為烯基、氫原子、鹵素原子、含環氧基有機基、含丙烯醯基有機基、含甲基丙烯醯基有機基、含胺基有機基、含巰基有機基、烷氧基、或羥基。 Further, at least one of the molecules, preferably at least two R 7 are an alkenyl group, a hydrogen atom, a halogen atom, an epoxy group-containing organic group, an acryl-containing fluorenyl group-containing organic group, and a methacryl-containing fluorenyl group-containing organic group. An amine group-containing organic group, a mercapto group-containing organic group, an alkoxy group, or a hydroxyl group.

又,a、b、c及d分別為0以上、1以下且滿足a+b+c+d=1之數。其中,a、b及c不同時為0。 Further, a, b, c, and d are each 0 or more and 1 or less, and satisfy the number of a+b+c+d=1. Among them, a, b and c are not 0 at the same time.

此種矽氧烷類由(R7 3SiO1/2)、(R7 2SiO2/2)、(R7SiO3/2)、及(SiO4/2)所表示之結構單元中之至少一個單元構成,具體而言可列舉:包含(R7 3SiO1/2)及(R7 2SiO2/2)單元之直鏈狀聚矽氧烷;包含(R7 2SiO2/2)單元之環狀聚矽氧烷;包含(R7SiO3/2)或(SiO4/2)單元之分支狀聚矽氧烷;包含(R7 3SiO1/2)及(R7SiO3/2)單元之聚矽氧烷;包含(R7 3SiO1/2)及(SiO4/2)單元之聚矽氧烷;包含(R7SiO3/2)及(SiO4/2)單元聚矽氧烷;包含(R7 2SiO2/2)及(R7SiO3/2)單元之聚矽氧烷;包含(R7 2SiO2/2)及(SiO4/2)單元之聚矽氧烷;包含(R7 3SiO1/2)、(R7 2SiO2/2)及(R7SiO3/2)單元之聚矽氧烷;包含(R7 3SiO1/2)、(R7 2SiO2/2)及(SiO4/2)單元之聚矽氧烷;包含(R7 3SiO1/2)、(R7SiO3/2)及(SiO4/2)單元之聚矽氧烷;包含 (R7 2SiO2/2)、(R7SiO3/2)及(SiO4/2)單元之聚矽氧烷;包含(R7 3SiO1/2)、(R7 2SiO2/2)、(R7SiO3/2)及(SiO4/2)單元之聚矽氧烷等。(R7 3SiO1/2)、(R7 2SiO2/2)、(R7SiO3/2)、及(SiO4/2)所表示之結構單元之較佳之重複數分別較佳為1~10,000之範圍內,進而較佳為1~1,000之範圍內,尤佳為3~500之範圍內。 Such a siloxane is represented by a structural unit represented by (R 7 3 SiO 1/2 ), (R 7 2 SiO 2/2 ), (R 7 SiO 3/2 ), and (SiO 4/2 ). The composition of at least one unit, specifically, a linear polyoxyalkylene containing (R 7 3 SiO 1/2 ) and (R 7 2 SiO 2/2 ) units; comprising (R 7 2 SiO 2/2 a cyclic polysiloxane of the unit; a branched polyoxane comprising (R 7 SiO 3/2 ) or (SiO 4/2 ) units; comprising (R 7 3 SiO 1/2 ) and (R 7 SiO) a polyoxane of 3/2 ) unit; a polyoxyalkylene comprising (R 7 3 SiO 1/2 ) and (SiO 4/2 ) units; comprising (R 7 SiO 3/2 ) and (SiO 4/2 a unit polyoxyalkylene; a polyoxyalkylene comprising (R 7 2 SiO 2/2 ) and (R 7 SiO 3/2 ) units; comprising (R 7 2 SiO 2/2 ) and (SiO 4/2 ) a polyoxyalkylene unit; a polyoxyalkylene comprising (R 7 3 SiO 1/2 ), (R 7 2 SiO 2/2 ), and (R 7 SiO 3/2 ) units; comprising (R 7 3 SiO 1 /2 ), (R 7 2 SiO 2/2 ) and (SiO 4/2 ) units of polyoxyalkylene; comprising (R 7 3 SiO 1/2 ), (R 7 SiO 3/2 ) and (SiO 4 /2 ) a polyoxyalkylene unit; a polyoxyalkylene comprising (R 7 2 SiO 2/2 ), (R 7 SiO 3/2 ) and (SiO 4/2 ) units; comprising (R 7 3 SiO 1 /2 ), (R 7 2 SiO 2/2 ), (R 7 SiO 3/2 ), and polysiloxanes of (SiO 4/2 ) units. Preferably, the number of repetitions of the structural unit represented by (R 7 3 SiO 1/2 ), (R 7 2 SiO 2/2 ), (R 7 SiO 3/2 ), and (SiO 4/2 ) is preferably It is in the range of 1 to 10,000, more preferably in the range of 1 to 1,000, and particularly preferably in the range of 3 to 500.

該矽氧烷類可藉由該技術領域中眾所周知之方法而製備。該矽氧烷類之製備方法並無特別限定,最通常而言,可藉由有機氯矽烷類之水解而製備。此種方法、及其他方法為Noll,Chemistry and Technology of Silicones,Chapter 5(經翻譯之第2德語版,Academic Press,1968)中記載之方法。 The dioxane can be prepared by methods well known in the art. The method for producing the decane is not particularly limited, and most commonly, it can be produced by hydrolysis of an organochloromethane. Such methods and other methods are described in Noll, Chemistry and Technology of Silicones, Chapter 5 (Translated 2nd German Edition, Academic Press, 1968).

再者,該矽氧烷類亦可為與聚合物之含矽共聚物化合物。例如可將如下含矽共聚物化合物用作矽氧烷類:具有Si-O-Si鍵及Si-Si鍵之含矽共聚物化合物;具有Si-O-Si鍵及Si-N-Si鍵之含矽共聚物化合物;具有Si-O-Si鍵及Si-(CH2)n-Si鍵之含矽共聚物化合物;具有Si-O-Si鍵及Si-(C6H4)n-Si鍵或Si-(CH2CH2C6H4CH2CH2)n-Si鍵之含矽共聚物化合物等。再者,式中,n與上述相同。 Further, the oxime may be a ruthenium-containing copolymer compound with a polymer. For example, the following ruthenium-containing copolymer compound can be used as a ruthenium oxide: a ruthenium-containing copolymer compound having a Si-O-Si bond and a Si-Si bond; having a Si-O-Si bond and a Si-N-Si bond Cerium-containing copolymer compound; ruthenium-containing copolymer compound having Si-O-Si bond and Si-(CH 2 ) n -Si bond; having Si-O-Si bond and Si-(C 6 H 4 ) n -Si A ruthenium-containing copolymer compound or the like having a bond or a Si-(CH 2 CH 2 C 6 H 4 CH 2 CH 2 ) n -Si bond. Furthermore, in the formula, n is the same as described above.

又,矽烷類例如由通式:R7 4Si或平均單元式:(R7 3Si)a(R7 2Si)b(R7Si)c(Si)d(式中,R7分別獨立為一價烴基、氫原子、鹵素原子、含 環氧基有機基、含丙烯醯基有機基、含甲基丙烯醯基有機基、含胺基有機基、含巰基有機基、烷氧基或羥基,其中,一分子中之至少一個、較佳為至少兩個R7為烯基、氫原子、鹵素原子、含環氧基有機基、含丙烯醯基有機基、含甲基丙烯醯基有機基、含胺基有機基、含巰基有機基、烷氧基或羥基;a、b、c及d分別為0以上、1以下且滿足a+b+c+d=1之數,其中,a、b及c不同時為0)所表示。 Further, the decanes are, for example, represented by the formula: R 7 4 Si or an average unit formula: (R 7 3 Si) a (R 7 2 Si) b (R 7 Si) c (Si) d (wherein R 7 is independently Is a monovalent hydrocarbon group, a hydrogen atom, a halogen atom, an epoxy group-containing organic group, an acryl-containing fluorenyl group-containing organic group, a methacryl-containing fluorenyl group-containing organic group, an amine group-containing organic group, a fluorenyl group-containing organic group, an alkoxy group or a hydroxyl group. Wherein at least one of the molecules, preferably at least two R 7 are an alkenyl group, a hydrogen atom, a halogen atom, an epoxy group-containing organic group, an acryl-containing fluorenyl group-containing organic group, a methacryl-containing fluorenyl group-containing organic group , an amine group-containing organic group, a mercapto group-containing organic group, an alkoxy group or a hydroxyl group; a, b, c and d are each 0 or more and 1 or less and satisfy the number of a+b+c+d=1, wherein a, b and c are not represented by 0).

該矽烷類由通式R7 4Si所表示,或由(R7 3Si)、(R7 2Si)、(R7Si)、及(Si)所表示之結構單元中之至少一個單元所構成,具體而言可列舉:包含(R7 3Si)及(R7 2Si)單元之直鏈狀聚矽烷;包含(R7 2Si)單元之環狀聚矽烷;包含(R7Si)或(Si)單元之分支狀聚矽烷(聚碳矽炔);包含(R7 3Si)及(R7Si)單元之聚矽烷;包含(R7 3Si)及(Si)單元之聚矽烷;包含(R7Si)及(Si)單元之聚矽烷;包含(R7 2Si)及(R7Si)單元之聚矽烷;包含(R7 2Si)及(Si)單元之聚矽烷;包含(R7 3Si)、(R7 2Si)及(R7Si)單元之聚矽烷;包含(R7 3Si)、(R7 2Si)及(Si)單元之聚矽烷;包含(R7 3Si)、(R7Si)及(Si)單元之聚矽烷;包含(R7 2Si)、(R7Si)及(Si)單元之聚矽烷;包含(R7 3Si)、(R7 2Si)、(R7Si)及(Si)單元之聚矽烷等。(R7 3Si)、(R7 2Si)、(R7Si)及(Si)所表示之結構單元之較佳重複數分別較佳為2~10,000之範圍內,進而較佳為3~1,000之範圍內,尤佳為3~500之範圍內。 The decane is represented by the formula R 7 4 Si or by at least one of the structural units represented by (R 7 3 Si), (R 7 2 Si), (R 7 Si), and (Si) Specific examples of the composition include linear polydecane including (R 7 3 Si) and (R 7 2 Si) units; cyclic polydecane containing (R 7 2 Si) units; and (R 7 Si) Or a branched polydecane (polycarbene acetylene) of the (Si) unit; a polydecane comprising (R 7 3 Si) and (R 7 Si) units; a polydecane comprising (R 7 3 Si) and (Si) units a polydecane comprising (R 7 Si) and (Si) units; a polydecane comprising (R 7 2 Si) and (R 7 Si) units; a polydecane comprising (R 7 2 Si) and (Si) units; a polydecane comprising (R 7 3 Si), (R 7 2 Si) and (R 7 Si) units; a polydecane comprising (R 7 3 Si), (R 7 2 Si) and (Si) units; a polydecane of R 7 3 Si), (R 7 Si) and (Si) units; a polydecane comprising (R 7 2 Si), (R 7 Si) and (Si) units; comprising (R 7 3 Si), (R 7 2 Si), (R 7 Si) and (Si) units of polydecane, and the like. The preferred number of repeating units of the structural units represented by (R 7 3 Si), (R 7 2 Si), (R 7 Si) and (Si) is preferably in the range of 2 to 10,000, and more preferably 3 to Within the range of 1,000, it is especially within the range of 3 to 500.

該矽烷類可使用各種公知方法製備。例如可列舉:於鹼金屬之存在下進行鹵矽烷類之脫鹵素反應之方法 (Macromolecules,23,3423(1990)等)、進行二矽烯之陰離子聚合之方法(Macromolecules,23,4494(1990)等)、藉由電極還原而進行鹵矽烷類之脫鹵素反應之方法(J.Chem.Soc.,Chem.Commun.,1161(1990)、J.Chem.Soc.,Chem.Commun.,897(1992)等)、於鎂之存在下進行鹵矽烷類之脫鹵素反應之方法(WO 98/29476號公報等)、於金屬觸媒之存在下進行氫矽烷類之脫氫反應之方法(日本專利特開平4-334551號公報等)等方法。 The decane can be produced by various known methods. For example, a method of performing a dehalogenation reaction of a halodecane in the presence of an alkali metal (Macromolecules, 23, 3423 (1990), etc.), a method for carrying out anionic polymerization of diterpene (Macromolecules, 23, 4494 (1990), etc.), a method for dehalogenation of halodecane by electrode reduction (J .Chem. Soc., Chem. Commun., 1161 (1990), J. Chem. Soc., Chem. Commun., 897 (1992), etc., method for dehalogenation of halodecanes in the presence of magnesium (WO 98/29476, etc.), a method of performing a dehydrogenation reaction of hydroquinanes in the presence of a metal catalyst (Japanese Patent Laid-Open No. Hei-4-334551, etc.).

再者,該矽烷類亦可為與其他聚合物之含矽共聚物化合物。例如可將如下含矽共聚物化合物用作矽烷類:具有Si-Si鍵及Si-O-Si鍵之含矽共聚物化合物;具有Si-Si鍵及Si-N-Si鍵之含矽共聚物化合物;具有Si-Si鍵及Si-(CH2)n-Si鍵之含矽共聚物化合物;具有Si-Si鍵及Si-(C6H4)n-Si鍵或Si-(CH2CH2C6H4CH2CH2)n-Si鍵之含矽共聚物化合物等。 Further, the decane may be a ruthenium-containing copolymer compound with other polymers. For example, the following ruthenium-containing copolymer compound can be used as a decane: a ruthenium-containing copolymer compound having a Si-Si bond and a Si-O-Si bond; a ruthenium-containing copolymer having a Si-Si bond and a Si-N-Si bond a compound; a ruthenium-containing copolymer compound having a Si-Si bond and a Si-(CH 2 ) n -Si bond; having a Si-Si bond and a Si-(C 6 H 4 ) n -Si bond or Si-(CH 2 CH) 2 C 6 H 4 CH 2 CH 2 ) The ruthenium-containing copolymer compound of the n- Si bond or the like.

作為其他矽烷類,例示有通式:[(R8)2HSi]eR9(式中,R8分別獨立為經取代或未經取代之一價烴基;e為2以上之整數;R9為e價有機基)所表示之含矽化合物。式中,作為R8之一價烴基,例示有與上述R7之一價烴基相同之基。e為2以上之整數,較佳為2~6之整數。又,R9為e價有機基,於e為2之情形時,R9為二價有機基,具體而言例示有:伸烷基、伸烯基、伸烷基氧基伸烷基、伸芳基、伸芳基氧基伸芳基、伸芳基伸烷基伸芳基,更具體而言例示有下述基:-CH2CH2-,-CH2CH2CH2-,-CH2CH(CH3)-, -CH=CH-,-C≡C-,-CH2CH2OCH2CH2-,-CH2CH2CH2OCH2CH2-。 As other decanes, a general formula: [(R 8 ) 2 HSi] e R 9 (wherein R 8 is independently a substituted or unsubstituted one-valent hydrocarbon group; e is an integer of 2 or more; R 9 An antimony compound represented by an evalent organic group). In the formula, as the one-valent hydrocarbon group of R 8 , the same one as the above-mentioned R 7 one-valent hydrocarbon group is exemplified. e is an integer of 2 or more, preferably an integer of 2-6. Further, R 9 is an e-valent organic group, and when e is 2, R 9 is a divalent organic group, and specifically, an alkyl group, an alkenyl group, an alkylene group, an alkyl group, and an aromatic group are exemplified. a aryl group, an aryl aryl group, an aryl group, an alkyl group, and more specifically exemplified by the group: -CH 2 CH 2 -, -CH 2 CH 2 CH 2 -, -CH 2 CH(CH 3 )-, -CH=CH-, -C≡C-, -CH 2 CH 2 OCH 2 CH 2 -, -CH 2 CH 2 CH 2 OCH 2 CH 2 -.

又,於e為3之情形時,R9為三價有機基,具體而言例示有下述基。 Further, when e is 3, R 9 is a trivalent organic group, and specifically, the following groups are exemplified.

又,作為矽氮烷類,例如由平均單元式:(R7 3SiNR10)a(R7 2SiNR10)b(R7SiNR10)c(SiNR10)d(式中,R7分別獨立為一價烴基、氫原子、鹵素原子、含環氧基有機基、含丙烯醯基有機基、含甲基丙烯醯基有機基、含胺基有機基、含巰基有機基、烷氧基或羥基,其 中,一分子中之至少一個、較佳為至少兩個R7為烯基、氫原子、鹵素原子、含環氧基有機基、含丙烯醯基有機基、含甲基丙烯醯基有機基、含胺基有機基、含巰基有機基、烷氧基或羥基;R10為氫原子或者經取代或未經取代之一價烴基;a、b、c及d分別為0以上、1以下且滿足a+b+c+d=1之數,其中,a、b及c不同時為0)所表示。作為R10之一價烴基,例示有與R7之一價烴基相同之基。R10較佳為氫原子或烷基,尤佳為氫原子或甲基。 Further, as the indane alkane, for example, an average unit formula: (R 7 3 SiNR 10 ) a (R 7 2 SiNR 10 ) b (R 7 SiNR 10 ) c (SiNR 10 ) d (wherein R 7 is independently Is a monovalent hydrocarbon group, a hydrogen atom, a halogen atom, an epoxy group-containing organic group, an acryl-containing fluorenyl group-containing organic group, a methacryl-containing fluorenyl group-containing organic group, an amine group-containing organic group, a fluorenyl group-containing organic group, an alkoxy group or a hydroxyl group. Wherein at least one of the molecules, preferably at least two R 7 are an alkenyl group, a hydrogen atom, a halogen atom, an epoxy group-containing organic group, an acryl-containing fluorenyl group-containing organic group, a methacryl-containing fluorenyl group-containing organic group , an amine group-containing organic group, a mercapto group-containing organic group, an alkoxy group or a hydroxyl group; R 10 is a hydrogen atom or a substituted or unsubstituted one-valent hydrocarbon group; a, b, c and d are each 0 or more and 1 or less and The number of a+b+c+d=1 is satisfied, where a, b, and c are not equal to 0). As the one-valent hydrocarbon group of R 10 , a group identical to the one-valent hydrocarbon group of R 7 is exemplified. R 10 is preferably a hydrogen atom or an alkyl group, and particularly preferably a hydrogen atom or a methyl group.

該矽氮烷類由(R7 3SiNR10)、(R7 2SiNR10)、(R7SiNR10)、及(SiNR10)所表示之結構單元中之至少一個單元構成,具體而言可列舉:包含(R7 3SiNR10)及(R7 2SiNR10)單元之直鏈狀聚矽氮烷;包含(R7 2SiNR10)單元之環狀聚矽氮烷;包含(R7SiNR10)或(SiNR10)單元之分支狀聚矽氮烷;包含(R7 3SiNR10)及(R7SiNR10)單元之聚矽氮烷;包含(R7 3SiNR10)及(SiNR10)單元之聚矽氮烷;包含(R7SiNR10)及(SiNR10)單元之聚矽氮烷;包含(R7 2SiNR10)及(R7SiNR10)單元之聚矽氮烷;包含(R7 2SiNR10)及(SiNR10)單元之聚矽氮烷;包含(R7 3SiNR10)、(R7 2SiNR10)及(R7SiNR10)單元之聚矽氮烷;包含(R7 3SiNR10)、(R7 2SiNR10)及(SiNR10)單元之聚矽氮烷;包含(R7 3SiNR10)、(R7SiNR10)及(SiNR10)單元之聚矽氮烷;包含(R7 2SiNR10)、(R7SiNR10)及(SiNR10)單元之聚矽氮烷;包含(R7 3SiNR10)、(R7 2SiNR10)、(R7SiNR10)及(SiNR10)單元之聚矽氮烷等。(R7 3SiNR10)、(R7 2SiNR10)、(R7SiNR10)、及(SiNR10)所表示之結構單元之較佳之重複數 分別較佳為2~10,000之範圍內,進而較佳為3~1,000之範圍內,尤佳為3~500之範圍內。 The indane alkane is composed of at least one of structural units represented by (R 7 3 SiNR 10 ), (R 7 2 SiNR 10 ), (R 7 SiNR 10 ), and (SiNR 10 ), specifically Illustrative: a linear polyazide comprising (R 7 3 SiNR 10 ) and (R 7 2 SiNR 10 ) units; a cyclic polyazide comprising (R 7 2 SiNR 10 ) units; comprising (R 7 SiNR a branched polyazide of 10 or (SiNR 10 ) unit; a polyazane comprising (R 7 3 SiNR 10 ) and (R 7 SiNR 10 ) units; comprising (R 7 3 SiNR 10 ) and (SiNR 10 a polyazane of the unit; a polyazane comprising (R 7 SiNR 10 ) and (SiNR 10 ) units; a polyazane comprising (R 7 2 SiNR 10 ) and (R 7 SiNR 10 ) units; a polyazinane of (R 7 2 SiNR 10 ) and (SiNR 10 ) units; a polyazane comprising (R 7 3 SiNR 10 ), (R 7 2 SiNR 10 ) and (R 7 SiNR 10 ) units; a polyazinane of (R 7 3 SiNR 10 ), (R 7 2 SiNR 10 ) and (SiNR 10 ) units; agglomerates comprising (R 7 3 SiNR 10 ), (R 7 SiNR 10 ) and (SiNR 10 ) units a decazane; a polyazane comprising (R 7 2 SiNR 10 ), (R 7 SiNR 10 ), and (SiNR 10 ) units; comprising (R 7 3 SiNR 10 ), (R 7 2 SiNR 10 ), (R 7 SiNR 10 ), and polyazane of the (SiNR 10 ) unit. The preferred number of repetitions of the structural unit represented by (R 7 3 SiNR 10 ), (R 7 2 SiNR 10 ), (R 7 SiNR 10 ), and (SiNR 10 ) is preferably in the range of 2 to 10,000, respectively. It is preferably in the range of 3 to 1,000, and particularly preferably in the range of 3 to 500.

該矽氮烷類可藉由該技術領域中眾所周知之方法而製備。此種矽氮烷類之製備方法例如記載於美國專利第4312970號、第4340619號、第4395460號、第4404153號、第4482689號、第4397828號、第4540803號、第4543344號、第4835238號、第4774312號、第4929742號及第4916200號中。進而亦記載於J.Mater.Sci.,22,2609(1987)中。 The indane alkane can be prepared by methods well known in the art. The preparation method of such a decane alkane is described, for example, in U.S. Patent Nos. 4,312,970, 4, 460, 419, 4,395, 460, 4,404, 153, 4, 482, 689, 4, 297, 728, 4, 540, 803, 4, 454, 344, 4, 835, 238, No. 4774312, No. 4297742, and No. 4916200. Further described in J. Mater. Sci., 22, 2609 (1987).

該矽氮烷類亦可為與其他聚合物之含矽共聚物化合物。例如可使用如下含矽共聚物化合物作為聚矽氮烷:具有Si-N-Si鍵及Si-O-Si鍵之含矽共聚物化合物;具有Si-N-Si鍵及Si-Si鍵之含矽共聚物化合物;具有Si-N-Si鍵及Si-(CH2)n-Si鍵之含矽共聚物化合物;具有Si-N-Si鍵及Si-(C6H4)n-Si鍵或Si-(CH2CH2C6H4CH2CH2)n-Si鍵之含矽共聚物化合物等。再者,式中,n與上述相同。 The decane alkane may also be a ruthenium-containing copolymer compound with other polymers. For example, the following ruthenium-containing copolymer compound can be used as the polyazide: a ruthenium-containing copolymer compound having a Si-N-Si bond and a Si-O-Si bond; having a Si-N-Si bond and a Si-Si bond Rhodium copolymer compound; rhodium-containing copolymer compound having Si-N-Si bond and Si-(CH 2 ) n -Si bond; having Si-N-Si bond and Si-(C 6 H 4 ) n -Si bond Or a ruthenium-containing copolymer compound of Si-(CH 2 CH 2 C 6 H 4 CH 2 CH 2 ) n -Si bond or the like. Furthermore, in the formula, n is the same as described above.

作為碳矽烷類,例如由平均單元式:(R7 3SiR11)a(R7 2SiR11)b(R7SiR11)c(SiR7)d(式中,R7分別獨立為一價烴基、氫原子、鹵素原子、含環氧基有機基、含丙烯醯基有機基、含甲基丙烯醯基有機基、含胺基有機基、含巰基有機基、烷氧基或羥基,其中,一分子中之至少一個、較佳為至少兩個R7為烯基、氫原子、鹵素原子、含環氧基有機基、含丙烯醯基有機基、含甲基丙烯醯基有機基、含胺基有機基、含巰基有機基、 烷氧基、或羥基;R11為伸烷基或伸芳基;a、b、c及d分別為0以上、1以下且滿足a+b+c+d=1之數,其中,a、b及c不同時為0)所表示。R11之伸烷基例如由式-(CH2)n-所表示,又,R5之伸芳基例如由式-(C6H4)n-所表示。再者,式中,n與上述相同。 As the carbon decane, for example, an average unit formula: (R 7 3 SiR 11 ) a (R 7 2 SiR 11 ) b (R 7 SiR 11 ) c (SiR 7 ) d (wherein, R 7 is independently a monovalent value a hydrocarbon group, a hydrogen atom, a halogen atom, an epoxy group-containing organic group, an acryl-containing fluorenyl group-containing organic group, a methacryl-containing fluorenyl group-containing organic group, an amine group-containing organic group, a mercapto group-containing organic group, an alkoxy group or a hydroxyl group, wherein At least one, preferably at least two, of R 7 is an alkenyl group, a hydrogen atom, a halogen atom, an epoxy group-containing organic group, an acryl-containing fluorenyl group-containing organic group, a methacryl-containing fluorenyl group-containing organic group, and an amine group. a base group, a mercapto group-containing organic group, an alkoxy group, or a hydroxyl group; R 11 is an alkylene group or an extended aryl group; a, b, c and d are each 0 or more and 1 or less and satisfy a+b+c+d =1, where a, b, and c are not represented by 0). The alkylene group of R 11 is represented, for example, by the formula -(CH 2 ) n -, and further, the extended aryl group of R 5 is represented, for example, by the formula -(C 6 H 4 ) n -. Furthermore, in the formula, n is the same as described above.

該碳矽烷類由(R7 3SiR11)、(R7 2SiR11)、(R7SiR11)及(SiR11)所表示之結構單元中之至少一個單元構成,具體而言,例如可列舉:包含(R7 3SiR11)及(R7 2SiR11)單元之直鏈狀聚碳矽烷;包含(R7 2SiR11)單元之環狀聚碳矽烷;包含(R7SiR11)或(SiR11)單元之分支狀聚碳矽烷;包含(R7 3SiR11)及(R7SiR11)單元之聚碳矽烷;包含(R7 3SiR11)及(SiR11)單元之聚碳矽烷;包含(R7SiR11)及(SiR11)單元之聚碳矽烷;包含(R7 2SiR11)及(R7SiR11)單元之聚碳矽烷;包含(R7 2SiR11)及(SiR11)單元之聚碳矽烷;包含(R7 3SiR11)、(R7 2SiR11)及(R7SiR11)單元之聚碳矽烷;包含(R7 3SiR11)、(R7 2SiR11)及(SiR11)單元之聚碳矽烷;包含(R7 3SiR11)、(R7SiR11)及(SiR11)單元之聚碳矽烷;包含(R7 2SiR11)、(R7SiR11)及(SiR11)單元之聚碳矽烷;包含(R7 3SiR11)、(R7 2SiR11)、(R7SiR11)及(SiR11)單元之聚碳矽烷等。(R7 3SiR11)、(R7 2SiR11)、(R7SiR11)及(SiR11)所表示之結構單元之較佳之重複數分別較佳為2~10,000之範圍內,進而較佳為3~1,000之範圍內,尤佳為3~500之範圍內。 The carbon alkane is composed of at least one of structural units represented by (R 7 3 SiR 11 ), (R 7 2 SiR 11 ), (R 7 SiR 11 ), and (SiR 11 ), and specifically, for example, Illustrative: linear polycarbocarbones containing (R 7 3 SiR 11 ) and (R 7 2 SiR 11 ) units; cyclic polycarbon decanes containing (R 7 2 SiR 11 ) units; containing (R 7 SiR 11 ) Or a branched polycarbon decane of (SiR 11 ) unit; a polycarbon decane comprising (R 7 3 SiR 11 ) and (R 7 SiR 11 ) units; comprising a combination of (R 7 3 SiR 11 ) and (SiR 11 ) units a carbon decane; a polycarbon decane comprising (R 7 SiR 11 ) and (SiR 11 ) units; a polycarbon decane comprising (R 7 2 SiR 11 ) and (R 7 SiR 11 ) units; comprising (R 7 2 SiR 11 ) And a polycarbosilane of the (SiR 11 ) unit; a polycarbon decane comprising (R 7 3 SiR 11 ), (R 7 2 SiR 11 ) and (R 7 SiR 11 ) units; comprising (R 7 3 SiR 11 ), ( a polycarbodecane of R 7 2 SiR 11 ) and (SiR 11 ) units; a polycarbon decane comprising (R 7 3 SiR 11 ), (R 7 SiR 11 ) and (SiR 11 ) units; comprising (R 7 2 SiR 11 , (R 7 SiR 11 ) and (SiR 11 ) units of polycarbon decane; comprising (R 7 3 SiR 11 ), (R 7 2 SiR 11 ), (R 7 SiR 11 And polycarbosilane such as (SiR 11 ) unit. The preferred number of repeats of the structural unit represented by (R 7 3 SiR 11 ), (R 7 2 SiR 11 ), (R 7 SiR 11 ), and (SiR 11 ) is preferably in the range of 2 to 10,000, respectively. The range is from 3 to 1,000, and particularly preferably from 3 to 500.

該碳矽烷類可藉由該技術領域中眾所周知之方法而製備。碳矽烷類之製備方法、碳矽烷之製備方法例如記載於 Macromolecules,21,30(1988)、美國專利第3293194號說明書中。 The carbon decanes can be prepared by methods well known in the art. A method for preparing a carbon decane and a method for preparing a carbon decane are described, for example, in Macromolecules, 21, 30 (1988), U.S. Patent No. 3,293,194.

該碳矽烷類亦可為與其他聚合物之含矽共聚物化合物。例如可將如下含矽共聚物化合物用作碳矽烷類:具有Si-(CH2)n-Si鍵及Si-O-Si鍵之含矽共聚物化合物;具有Si-(CH2)n-Si鍵及Si-Si鍵之含矽共聚物化合物;具有Si-(CH2)n-Si鍵及Si-N-Si鍵之含矽共聚物化合物;具有Si-(CH2)n-Si鍵及Si-(C6H4)n-Si鍵之含矽共聚物化合物;具有Si-(C6H4)n-Si鍵及Si-O-Si鍵之含矽共聚物化合物;具有Si-(C6H4)n-Si鍵及Si-Si鍵之含矽共聚物化合物;具有Si-(C6H4)n-Si鍵或Si-(CH2CH2C6H4CH2CH2)n-Si鍵及Si-N-Si鍵之含矽共聚物化合物等。再者,式中,n與上述相同。 The carbon decane may also be a ruthenium-containing copolymer compound with other polymers. For example, the following ruthenium-containing copolymer compound can be used as a carbon decane: a ruthenium-containing copolymer compound having a Si—(CH 2 ) n —Si bond and a Si—O—Si bond; having Si—(CH 2 ) n —Si a ruthenium-containing copolymer compound having a bond and a Si-Si bond; a ruthenium-containing copolymer compound having a Si-(CH 2 ) n -Si bond and a Si-N-Si bond; having a Si-(CH 2 ) n -Si bond and Si- (C 6 H 4) n -Si bonds of the silicon-containing copolymer compound; having Si- (C 6 H 4) n -Si bonds and Si-O-Si bonds of the silicon-containing copolymer compound; having Si- ( C 6 H 4 ) n- Si bond and Si-Si bond ruthenium containing copolymer compound; having Si-(C 6 H 4 ) n -Si bond or Si-(CH 2 CH 2 C 6 H 4 CH 2 CH 2 a ruthenium-containing copolymer compound having an n- Si bond and a Si-N-Si bond. Furthermore, in the formula, n is the same as described above.

作為(B)成分,尤佳為由平均單元式:(R7 3SiO1/2)a(R7 2SiO2/2)b(R7SiO3/2)c(SiO4/2)d(式中,R7分別獨立為一價烴基、氫原子、鹵素原子、含環氧基有機基、含丙烯醯基有機基、含甲基丙烯醯基有機基、含胺基有機基、含巰基有機基、烷氧基或羥基;a、b、c及d分別為0以上、1以下且滿足a+b+c+d=1之數,其中a、b及c不同時為0)所表示之矽氧烷,尤佳為聚矽氧烷。 As the component (B), it is more preferable to have an average unit formula: (R 7 3 SiO 1/2 ) a (R 7 2 SiO 2/2 ) b (R 7 SiO 3/2 ) c (SiO 4/2 ) d (wherein R 7 is independently a monovalent hydrocarbon group, a hydrogen atom, a halogen atom, an epoxy group-containing organic group, an acryl-containing fluorenyl group-containing organic group, a methacryl-containing fluorenyl group-containing organic group, an amine group-containing organic group, and a fluorenyl group-containing group. An organic group, an alkoxy group or a hydroxyl group; a, b, c and d are each 0 or more and 1 or less and satisfy the number of a+b+c+d=1, wherein a, b and c are not represented by 0) The alkane is particularly preferably a polyoxyalkylene.

作為交聯反應,具體而言例示有:矽氫化反應、麥可加成反應、狄耳士-阿德爾(Diels-Alder)反應等加成反應;脫醇、脫氫、脫水、脫胺等縮合反應;環氧開環、酯開環等開環反應;過氧化物、UV(Utlraviolet,紫外線))等自由基反應。尤其是於(A)成分具有脂肪族不飽和基,(B)成分具 有鍵結有矽原子之氫原子之情形時,可於矽氫化反應用觸媒之存在下進行矽氫化反應。 Specific examples of the crosslinking reaction include an addition reaction such as a hydrazine hydrogenation reaction, a Michael addition reaction, or a Diels-Alder reaction; decondensation, dehydrogenation, dehydration, deamination, and the like. Reaction; ring-opening reaction such as epoxy ring opening, ester ring opening; free radical reaction such as peroxide, UV (Utlraviolet). In particular, the (A) component has an aliphatic unsaturated group, and the (B) component has In the case where a hydrogen atom having a deuterium atom is bonded, the deuterium hydrogenation reaction can be carried out in the presence of a catalyst for hydrogenation.

作為矽氫化反應用觸媒,具體而言例示有:鉑微粉末、鉑黑、鉑載二氧化矽微粉末、鉑載活性碳、氯鉑酸、四氯化鉑、氯鉑酸之醇溶液、鉑與烯烴之錯合物、鉑與烯基矽氧烷之錯合物。該含量並無特別限定,相對於(A)成分與(B)成分之合計量,該觸媒中之金屬原子以質量(重量)單位計較佳為成為0.1~1,000 ppm之範圍內之量,尤佳為成為1~500 ppm之範圍內之量。 Specific examples of the catalyst for the hydrogenation reaction include platinum fine powder, platinum black, platinum-supported ceria micropowder, platinum-carrying activated carbon, chloroplatinic acid, platinum tetrachloride, and chloroplatinic acid alcohol solution. A complex of platinum and an olefin, a complex of platinum and an alkenyl alkane. The content is not particularly limited, and the amount of the metal atom in the catalyst is preferably in the range of 0.1 to 1,000 ppm based on the total mass of the component (A) and the component (B). Jia is in the range of 1 to 500 ppm.

又,於(A)成分具有脂肪族不飽和基,且(B)成分具有鍵結有矽原子之氫原子之情形時,又,於(A)成分具有鍵結有矽原子之氫原子,且(B)成分具有脂肪族不飽和基之情形時,各成分之使用量並無特別限定,相對於(A)成分或(B)成分中之脂肪族不飽和基1莫耳,(B)成分或(A)成分中之鍵結有矽原子之氫原子為成為0.1~50莫耳之範圍內之量,較佳為成為0.1~30莫耳之範圍內之量,尤佳為成為0.1~10莫耳之範圍內之量。其原因在於,若鍵結有矽原子之氫原子之量未達上述範圍之下限,則有煅燒所獲得之硬化物之情形時之碳化產率減少的傾向,另一方面,若超過上述範圍,則有煅燒所獲得之硬化物而獲得之複合材料之作為電極活性物質之性能降低的傾向。 Further, when the component (A) has an aliphatic unsaturated group and the component (B) has a hydrogen atom to which a ruthenium atom is bonded, the component (A) has a hydrogen atom to which a ruthenium atom is bonded, and When the component (B) has an aliphatic unsaturated group, the amount of each component used is not particularly limited, and the aliphatic unsaturated group (Mo) in the component (A) or the component (B) is a component (B). Or the amount of the hydrogen atom bonded to the atom in the (A) component in the range of 0.1 to 50 moles, preferably in the range of 0.1 to 30 moles, more preferably 0.1 to 10 The amount within the range of Moore. The reason for this is that if the amount of the hydrogen atom to which the ruthenium atom is bonded does not reach the lower limit of the above range, the carbonization yield tends to decrease in the case of the cured product obtained by calcination, and on the other hand, if it exceeds the above range, There is a tendency that the performance of the composite material obtained by calcining the obtained hardened material as an electrode active material is lowered.

又,於(A)成分具有脂肪族不飽和基,且(B)成分具有脂肪族不飽和基、丙烯醯基、甲基丙烯醯基或鍵結有矽原子之氫原子之情形時,以及於(B)成分具有脂肪族不飽和 基,且(A)成分具有脂肪族不飽和基、丙烯醯基、甲基丙烯醯基或鍵結有矽原子之氫原子之情形時,亦可藉由自由基起始劑並藉由熱及/或光進行自由基反應。 Further, when the component (A) has an aliphatic unsaturated group and the component (B) has an aliphatic unsaturated group, an acryl fluorenyl group, a methacryl fluorenyl group or a hydrogen atom bonded to a ruthenium atom, (B) component has aliphatic unsaturation And when the component (A) has an aliphatic unsaturated group, an acryl fluorenyl group, a methacryl fluorenyl group or a hydrogen atom bonded to a ruthenium atom, the radical initiator may also be used by heat and / or light to carry out a free radical reaction.

作為該自由基起始劑,具體而言例示有:過氧化二烷基、過氧化二醯基、過氧酯、過氧二碳酸酯等有機過氧化物、或有機偶氮化合物。作為該有機過氧化物,具體而言例示有:過氧化二苯甲醯、過氧化二對氯苯甲醯、過氧化二-2,4-二氯苯甲醯、過氧化二第三丁基、過氧化二異丙苯、過苯甲酸第三丁酯、2,5-二(第三丁基過氧基)-2,3-二甲基己烷、過乙酸第三丁酯、過氧化二(鄰甲基苯甲醯)、過氧化二(間甲基苯甲醯)、過氧化二(對甲基苯甲醯)、過氧化-2,3-二甲基苯甲醯、過氧化-2,4-二甲基苯甲醯、過氧化-2,6-二甲基苯甲醯、過氧化-2,3,4-三甲基苯甲醯、過氧化-2,4,6-三甲基苯甲醯等經甲基取代之苯甲醯過氧化物;過苯甲酸第三丁酯、過氧化二異丙苯、2,5-二甲基-2,5-二(第三丁基過氧基)己烷、過氧異丙基單碳酸第三丁酯、過氧乙酸第三丁酯、該等之混合物。又,作為該有機偶氮化合物,具體而言例示有:2,2'-偶氮雙異丁腈、2,2'-偶氮雙(4-甲氧基-2,4-二甲基戊腈)、2,2'-偶氮雙(2,4-二甲基戊腈)、2,2'-偶氮雙異丁基戊腈、1,1'-偶氮雙(1-環己烷甲腈)。 Specific examples of the radical initiator include organic peroxides such as a dialkyl peroxide, a dinonyl peroxide, a peroxyester, and a peroxydicarbonate, or an organic azo compound. Specific examples of the organic peroxide include: benzoic acid peroxide, di-p-chlorobenzothymidine peroxide, di-2,4-dichlorobenzamide peroxide, and dibutylbutyl peroxide. , dicumyl peroxide, tert-butyl perbenzoate, 2,5-di(t-butylperoxy)-2,3-dimethylhexane, tert-butyl peracetate, peroxidation Bis(o-methylbenzhydrazide), bis(m-methylbenzonitrile), bis(p-methylbenzhydryl) peroxide, peroxy-2,3-dimethylbenzhydrazide, peroxidation -2,4-dimethylbenzhydrazide, peroxy-2,6-dimethylbenzhydrazide, peroxy-2,3,4-trimethylbenzhydrazide, peroxy-2,4,6 - methyl substituted benzamidine peroxide such as trimethylbenzhydrazide; tert-butyl perbenzoate, dicumyl peroxide, 2,5-dimethyl-2,5-di (p. Tributylperoxy)hexane, tert-butyl peroxyisopropylmonocarbonate, tert-butyl peroxyacetate, mixtures of these. Further, specific examples of the organic azo compound include 2,2'-azobisisobutyronitrile and 2,2'-azobis(4-methoxy-2,4-dimethylpentyl). Nitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), 2,2'-azobisisobutylvaleronitrile, 1,1'-azobis(1-cyclohexyl) Alkylcarbonitrile).

該自由基起始劑之含量並無特別限定,相對於(A)成分與(B)成分之合計量較佳為成為0.1~10質量(重量)%之範圍內之量,尤佳為成為0.5~5質量(重量)%之範圍內之量。 The content of the radical initiator is not particularly limited, and is preferably in the range of 0.1 to 10% by mass based on the total amount of the component (A) and the component (B), and more preferably 0.5. An amount in the range of ~5 mass% by weight.

又,於(A)成分具有脂肪族不飽和基,且(B)成分具有脂肪族不飽和基、丙烯醯基、甲基丙烯醯基、或鍵結有矽原子之氫原子之情形時,以及於(B)成分具有脂肪族不飽和基,且(A)成分具有脂肪族不飽和基、丙烯醯基、甲基丙烯醯基或鍵結有矽原子之氫原子之情形時,各成分之使用量並無特別限定,相對於一成分中之脂肪族不飽和基1莫耳,另一成分中之脂肪族不飽和基、丙烯醯基、甲基丙烯醯基或鍵結有矽原子之氫原子為成為0.1~50莫耳之範圍內之量,較佳為成為0.1~30莫耳之範圍內之量,尤佳為成為0.1~10莫耳之範圍內之量。其原因在於,若脂肪族不飽和基、丙烯醯基、甲基丙烯醯基、或鍵結有矽原子之氫原子之量未達上述範圍之下限,則有煅燒所獲得之硬化物之情形時之碳化產率降低的傾向,另一方面,若超過上述範圍,則有煅燒所獲得之硬化物而獲得之複合材料之作為電極活性物質之性能降低的傾向。 Further, when the component (A) has an aliphatic unsaturated group and the component (B) has an aliphatic unsaturated group, an acryl fluorenyl group, a methacryl fluorenyl group, or a hydrogen atom bonded to a ruthenium atom, When the component (B) has an aliphatic unsaturated group and the component (A) has an aliphatic unsaturated group, an acryl fluorenyl group, a methacryl fluorenyl group or a hydrogen atom bonded to a halogen atom, the use of each component The amount is not particularly limited, and is an aliphatic unsaturated group, an acryl fluorenyl group, a methacryl fluorenyl group or a hydrogen atom bonded to a ruthenium atom in the other component with respect to the aliphatic unsaturated group 1 mole in one component. The amount in the range of 0.1 to 50 moles is preferably in the range of 0.1 to 30 moles, and more preferably in the range of 0.1 to 10 moles. The reason is that when the amount of the aliphatic unsaturated group, the acryl fluorenyl group, the methacryl fluorenyl group, or the hydrogen atom to which the ruthenium atom is bonded is less than the lower limit of the above range, there is a case where the cured product obtained by calcination is used. On the other hand, when the content exceeds the above range, the performance of the composite material obtained by calcining the obtained cured product tends to be lowered as an electrode active material.

於形成將鋰被覆金屬矽或矽合金微粉末混合於(A)成分及(B)成分中,使(A)成分與(B)成分進行交聯反應而成之硬化物的情形時,例如可以下述I或II之方法製造,繼而移至加熱處理(煅燒)之步驟。 In the case of forming a cured product obtained by mixing a lithium-coated metal ruthenium or a ruthenium alloy fine powder in the component (A) and the component (B) and crosslinking the component (A) and the component (B), for example, It is produced by the method of the following I or II, and then moved to the step of heat treatment (calcination).

I:於將鋰被覆矽或矽合金微粉末與(A)成分及(B)成分進行混合後,於300℃以下、尤其是60~300℃之溫度下進行預硬化。可將所獲得之硬化物直接用於下一煅燒步驟,亦可於粉碎成平均粒徑為0.1~30 μm、更佳為1~20 μm之粒度後用於下一煅燒步驟。 I: After the lithium-coated niobium or niobium alloy fine powder is mixed with the component (A) and the component (B), pre-curing is performed at a temperature of 300 ° C or lower, particularly 60 to 300 ° C. The obtained cured product may be directly used in the next calcination step, or may be used in the next calcination step after being pulverized into a particle size having an average particle diameter of 0.1 to 30 μm, more preferably 1 to 20 μm.

II:於將硬化物形成為球狀之粒子之情形時,例如較佳為將鋰被覆矽或矽合金微粉末、包含(A)成分及(B)成分之交聯性組合物於熱風中噴霧並進行交聯反應,或於與該交聯性組合物非相溶性之介質中乳化或分散而進行交聯反應。 II: In the case where the cured product is formed into spherical particles, for example, a lithium-coated cerium or cerium alloy fine powder or a cross-linking composition containing the component (A) and the component (B) is preferably sprayed in hot air. The crosslinking reaction is carried out by emulsification or dispersion in a medium which is incompatible with the crosslinkable composition.

於(A)成分或(B)成分之一者具有脂肪族不飽和基,另一者具有鍵結有矽原子之氫原子之情形時,可將混合有上述(A)成分、(B)成分與矽氫化反應用觸媒之交聯性組合物於熱風中微粒子狀地噴霧並藉由矽氫化反應而交聯,獲得微粒子狀之硬化物粉末。 When one of the components (A) or (B) has an aliphatic unsaturated group and the other has a hydrogen atom bonded to a halogen atom, the component (A) and the component (B) may be mixed. The crosslinkable composition of the catalyst for hydrogenation reaction with hydrazine is sprayed in the form of fine particles in hot air and crosslinked by a hydrogenation reaction to obtain a fine particle-like cured product powder.

另一方面,亦可於乳化劑之水溶液中添加混合有上述(A)成分與(B)成分與矽氫化反應用觸媒之交聯性組合物,並藉由攪拌而乳化並形成交聯性組合物之微粒子,繼而藉由矽氫化反應而交聯,形成微粒子狀之硬化物粉末。 On the other hand, a crosslinkable composition in which the component (A) and the component (B) and the catalyst for hydrogenation reaction are mixed may be added to an aqueous solution of an emulsifier, and the mixture may be emulsified by stirring to form crosslinkability. The fine particles of the composition are then crosslinked by a hydrogenation reaction to form a fine particle-like cured product powder.

該乳化劑並無特別限定,具體而言例示有:離子性界面活性劑、非離子性界面活性劑、離子性界面活性劑與非離子性界面活性劑之混合物。尤其是就藉由混合交聯性組合物與水而製造之水中油型乳液之均勻分散性及穩定性良好之方面而言,較佳為使用一種以上之離子性界面活性劑與一種以上之非離子性界面活性劑之混合物。 The emulsifier is not particularly limited, and specific examples thereof include a mixture of an ionic surfactant, a nonionic surfactant, an ionic surfactant, and a nonionic surfactant. In particular, it is preferred to use more than one ionic surfactant and more than one in terms of uniform dispersibility and stability of the oil-in-water emulsion produced by mixing the crosslinkable composition with water. A mixture of ionic surfactants.

又,藉由併用乳化劑而使用二氧化矽(膠體二氧化矽)、氧化鈦等金屬氧化物,於在硬化物粉末之表面上保持有二氧化矽之狀態下進行碳化,從而於碳表面形成穩定之皮膜,可提高碳化產率或抑制碳材之放置時產生之表面氧化。 In addition, a metal oxide such as cerium oxide (colloidal cerium oxide) or titanium oxide is used in combination with an emulsifier, and carbonization is carried out while maintaining cerium oxide on the surface of the cured product powder to form a carbon surface. A stable film that increases the carbonization yield or inhibits surface oxidation that occurs when the carbon material is placed.

硬化物粉末之粒徑並無特別限定,就藉由煅燒而形成適宜作為電極活性物質之平均粒徑為1~20 μm之複合材料而言,其較佳之平均粒徑較佳為5~30 μm之範圍內,尤佳為5~20 μm之範圍內。 The particle size of the cured product powder is not particularly limited, and a composite material having an average particle diameter of 1 to 20 μm suitable as an electrode active material by calcination is preferred, and a preferred average particle diameter is preferably 5 to 30 μm. In the range of 5 to 20 μm, it is particularly preferable.

就可進一步促進以如上所述之方式獲得之硬化物粉末之交聯,提高利用煅燒之碳化產率而言,較佳為於空氣中,於150~300℃下進一步進行熱處理。 Further, the crosslinking of the cured powder obtained in the above manner can be further promoted, and the carbonization yield by calcination can be further improved, and the heat treatment is further carried out at 150 to 300 ° C in air.

本發明之複合材料可經由對包含(A)成分及(B)成分之硬化物進行熱處理(煅燒)之步驟而獲得。 The composite material of the present invention can be obtained by a step of heat-treating (calcining) a cured product containing the component (A) and the component (B).

上述煅燒條件並無特別限定,較佳為於惰性氣體或真空中,於300~1500℃下進行煅燒。作為惰性氣體,例示有氮氣、氦氣、氬氣。再者,於該惰性氣體中亦可含有氫氣等還原性氣體。作為煅燒溫度,更佳為500℃至1000℃之範圍內。煅燒時間亦並無特別限定,例如可設為10分鐘~10小時,較佳可設為30分鐘~3小時之範圍內。 The calcination conditions are not particularly limited, and it is preferred to carry out calcination at 300 to 1500 ° C in an inert gas or a vacuum. Examples of the inert gas include nitrogen gas, helium gas, and argon gas. Further, a reducing gas such as hydrogen may be contained in the inert gas. The calcination temperature is more preferably in the range of 500 ° C to 1000 ° C. The calcination time is also not particularly limited, and may be, for example, 10 minutes to 10 hours, and preferably 30 minutes to 3 hours.

煅燒可於固定床或流體床方式之碳化爐中進行,只要為具有可升溫至特定溫度之功能之爐,則碳化爐之加熱方式及種類並無特別限定。作為碳化爐,具體而言例示有瑞德哈默爐、穿遂爐、單獨爐、環境連續爐(Oxynon Furnace)。 The calcination can be carried out in a carbonization furnace of a fixed bed or a fluidized bed type, and the heating method and type of the carbonization furnace are not particularly limited as long as it is a furnace having a function of raising the temperature to a specific temperature. Specific examples of the carbonization furnace include a Reidhammer furnace, a piercing furnace, a separate furnace, and an environmental continuous furnace (Oxynon Furnace).

以如上所述之方式獲得之本發明之複合材料之特徵在於:於含矽碳系複合粒子中分散有於表面具備含鋰層之金屬矽或矽合金微粉末。若使用本發明之複合材料,則可獲得具有較高之初次放電電容且初期之不可逆電容(初次充 電電容與初次放電電容之差)降低之電極。 The composite material of the present invention obtained as described above is characterized in that a metal ruthenium or ruthenium alloy fine powder having a lithium-containing layer on its surface is dispersed in the ruthenium-containing carbon composite particles. If the composite material of the present invention is used, an initial irreversible capacitance with a high initial discharge capacitance can be obtained (primary charge) An electrode with a reduced capacitance between the primary capacitor and the primary discharge capacitor.

含矽碳系複合材料較佳為矽原子鍵結於氧原子及碳原子上且為非晶質結構。此種結構可藉由29Si MAS(Magic Angle Spinning,魔角旋轉)NMR(Nuclear Magnetic Resonance,核磁共振)或X射線繞射分析而確認。若含矽碳系複合材料結晶化,則有充放電循環特性或初期充放電效率降低之虞。 The ruthenium-containing carbon composite material preferably has a ruthenium atom bonded to an oxygen atom and a carbon atom and has an amorphous structure. Such a structure can be confirmed by 29 Si MAS (Magic Angle Spinning) NMR (Nuclear Magnetic Resonance) or X-ray diffraction analysis. When the ruthenium-containing carbon composite material is crystallized, the charge/discharge cycle characteristics or the initial charge and discharge efficiency are lowered.

又,較佳為金屬矽或矽合金微粉末與作為基質之含矽碳系複合材料之界面上之含矽碳系複合材料之Si-C鍵的密度高於與含矽碳系複合材料中之金屬矽或矽合金微粉末之界面部分以外之Si-C鍵的密度。推測此種結構抑制基質中之金屬矽或矽合金微粉末之破壞。此種結構可藉由TEM(Transmission Electron Microscope,穿透型電子顯微鏡)-EELS(Electron Energy-Loss Spectroscopy,電子能量損失光譜法)分析之鍵結狀態面分析之方法而確認。 Further, it is preferable that the density of the Si-C bond of the niobium-containing carbon composite material at the interface between the metal niobium or niobium alloy fine powder and the niobium-carbon-containing composite material as the matrix is higher than that of the niobium-containing carbon composite material. The density of Si-C bonds other than the interface portion of the metal ruthenium or iridium alloy fine powder. It is speculated that such a structure inhibits the destruction of the metal ruthenium or iridium alloy fine powder in the matrix. Such a structure can be confirmed by a bonding state surface analysis method by TEM (Transmission Electron Microscope)-EELS (Electron Energy-Loss Spectroscopy) analysis.

亦可對本發明之複合材料之表面進而實施利用碳之表面被覆處理。 The surface of the composite material of the present invention may be subjected to a surface coating treatment using carbon.

複合材料之碳表面被覆方法為任意。例如可於非氧化性環境下以800℃以上之溫度將源自(D1)蒸鍍碳源之碳皮膜對複合材料表面進行熱化學蒸鍍處理。又,亦可藉由混合(D2)利用熱而碳化之有機材料與複合材料並進而煅燒,從而獲得由源自利用熱而碳化之有機材料之碳相覆蓋之複合材料。進而,亦可提供(D3)機械能而將碳黑被覆於複合材料表面上。 The carbon surface coating method of the composite material is arbitrary. For example, the carbon film derived from the (D1) vapor-deposited carbon source may be subjected to a thermochemical vapor deposition treatment on the surface of the composite material at a temperature of 800 ° C or higher in a non-oxidizing atmosphere. Further, it is also possible to obtain a composite material which is covered with a carbon phase derived from an organic material which is carbonized by heat by mixing (D2) an organic material which is carbonized by heat and further calcined. Further, (D3) mechanical energy may be provided to coat the carbon black on the surface of the composite material.

用於熱化學蒸鍍處理之裝置只要為具有於非氧化性環境下加熱至800℃以上之機構之裝置,則並無特別限定,可根據其目的而適當選擇。可使用連續法、批次法及併用該等方法之裝置,具體而言例示有:流動層反應爐、旋轉爐、立式移動層反應爐、穿隧爐、批次爐、批次式旋轉爐、連續旋轉爐。 The apparatus used for the thermal chemical vapor deposition treatment is not particularly limited as long as it is a device having a mechanism of heating to 800 ° C or higher in a non-oxidizing atmosphere, and may be appropriately selected depending on the purpose. A continuous method, a batch method, and a device using the same may be used, and specifically, a fluidized bed reactor, a rotary furnace, a vertical moving layer reactor, a tunneling furnace, a batch furnace, and a batch type rotary furnace are exemplified. Continuously rotating the furnace.

作為用於熱化學蒸鍍處理之(D1)蒸鍍碳源,具體而言例示有:甲烷、乙烷、乙烯、乙炔、丙烷、丁烷、丁烯、戊烷、異丁烷、己烷等脂肪族系烴或該等之混合物;苯、二乙烯基苯、單乙烯基苯、乙基乙烯基苯、甲苯、二甲苯、苯乙烯、乙基苯、二苯基甲烷、萘、苯酚、甲酚、硝基苯、氯苯、茚、香豆酮、吡啶、蒽、菲等芳香族系烴;利用焦油蒸餾步驟而獲得之氣體柴油、染酚油、蒽油、石腦油分解焦油;上述煅燒步驟產生之排氣或該等混合物。通常為甲烷或乙炔。 Specific examples of the (D1) vapor deposition carbon source used for the thermal chemical vapor deposition treatment include methane, ethane, ethylene, acetylene, propane, butane, butene, pentane, isobutane, hexane, and the like. Aliphatic hydrocarbon or a mixture thereof; benzene, divinylbenzene, monovinylbenzene, ethylvinylbenzene, toluene, xylene, styrene, ethylbenzene, diphenylmethane, naphthalene, phenol, A An aromatic hydrocarbon such as phenol, nitrobenzene, chlorobenzene, hydrazine, coumarone, pyridine, hydrazine or phenanthrene; gas diesel, phenolic oil, eucalyptus oil, and naphtha derived from a tar distillation step; The exhaust gas or the mixture produced by the calcination step. Usually methane or acetylene.

非氧化性環境可藉由將上述蒸鍍碳源氣體或其氣化氣體;氬氣、氦氣、氫氣、氮氣等非氧化性氣體;及該等之混合氣體等導入至熱化學蒸鍍處理裝置內而獲得。 The non-oxidizing environment can be introduced into the thermochemical vapor deposition treatment device by using the vapor deposition carbon source gas or its vaporization gas; non-oxidizing gas such as argon gas, helium gas, hydrogen gas or nitrogen gas; and the mixed gas or the like. Get it inside.

於混合(D2)利用熱而碳化之有機材料與複合材料後進而進行煅燒,獲得由源自利用熱而碳化之有機材料之碳相覆蓋之複合材料之情形時,煅燒可以與上述相同之方式進行。作為(D2)利用熱而碳化之有機材料,具體而言例示有:常溫下為液狀或蠟狀之石蠟、聚乙烯、聚丙烯、聚苯乙烯、聚甲基丙烯酸甲酯、胺基甲酸酯樹脂、AS (acrylonitrile-styrene,丙烯腈-苯乙烯)樹脂、ABS(acrylonitrile-butadiene-styrene,丙烯腈-丁二烯-苯乙烯)樹脂、聚氯乙烯、聚縮醛、芳香族系聚碳酸酯樹脂、芳香族系聚酯樹脂、煤焦油、酚樹脂、環氧樹脂、脲樹脂、三聚氰胺樹脂、氟樹脂、醯亞胺樹脂、胺基甲酸酯樹脂、呋喃樹脂、及該等之混合物。其中較佳為芳香族系聚碳酸酯、芳香族系聚酯、煤焦油、酚樹脂、氟樹脂、醯亞胺樹脂、呋喃樹脂等高分子量芳香族化合物或三聚氰胺樹脂。其原因在於,容易形成石墨烯結構等之利用熱之碳化效率良好。 In the case where the organic material and the composite material which have been carbonized by heat are mixed (D2) and then calcined to obtain a composite material which is covered with a carbon phase derived from an organic material which is carbonized by heat, the calcination can be carried out in the same manner as described above. . (D2) The organic material which is carbonized by heat, specifically, is a liquid or waxy paraffin wax at a normal temperature, polyethylene, polypropylene, polystyrene, polymethyl methacrylate, urethane. Ester resin, AS (acrylonitrile-styrene, acrylonitrile-styrene) resin, ABS (acrylonitrile-butadiene-styrene) resin, polyvinyl chloride, polyacetal, aromatic polycarbonate resin, aromatic A family of polyester resins, coal tars, phenol resins, epoxy resins, urea resins, melamine resins, fluororesins, quinone imine resins, urethane resins, furan resins, and mixtures thereof. Among them, a high molecular weight aromatic compound such as an aromatic polycarbonate, an aromatic polyester, a coal tar, a phenol resin, a fluororesin, a quinone imine resin or a furan resin, or a melamine resin is preferable. The reason for this is that the carbonization efficiency of heat utilization, which is easy to form a graphene structure or the like, is good.

於對複合材料表面進行利用碳之被覆之情形時,碳之被覆量於複合材料中較佳為1~50質量(重量)%,更佳為5~30質量(重量)%,進而較佳為5~20質量(重量)%。其原因在於,即便於僅使用複合材料作為電極活性物質之情形時,亦可具有較佳之導電性,並抑制電極之充放電電容之降低。 In the case where the surface of the composite material is coated with carbon, the amount of carbon coating is preferably 1 to 50% by mass, more preferably 5 to 30% by mass, more preferably 5 to 30% by mass, more preferably 5~20 mass (% by weight). The reason for this is that even when only a composite material is used as the electrode active material, it is possible to have better conductivity and to suppress a decrease in charge and discharge capacitance of the electrode.

本發明之複合材料可為平均粒徑為5 nm~50 μm之粒子形態。平均粒徑較佳為10 nm~40 μm,更佳為100 nm~30 μm,進而更佳為1 μm~20 μm。 The composite material of the present invention may be in the form of particles having an average particle diameter of 5 nm to 50 μm. The average particle diameter is preferably from 10 nm to 40 μm, more preferably from 100 nm to 30 μm, and even more preferably from 1 μm to 20 μm.

本發明之複合材料可用作電極活性物質。本發明之電極活性物質可為粒子之形態,該情形時之平均粒徑較佳為1~50 μm,更佳為1~40 μm,進而更佳為1~30 μm。 The composite material of the present invention can be used as an electrode active material. The electrode active material of the present invention may be in the form of particles, and in this case, the average particle diameter is preferably from 1 to 50 μm, more preferably from 1 to 40 μm, still more preferably from 1 to 30 μm.

包含本發明之複合材料之電極活性物質可利用簡單之製造製程來製造具有較高之初次放電電容且初期之不可逆電 容(初次充電電容與初次放電電容之差)降低之電極。因此,該電極活性物質可較佳用作非水電解質二次電池之電極用活性物質。該電極活性物質尤其是較佳用作鋰或鋰離子二次電池之電極之活性物質。 The electrode active material comprising the composite material of the present invention can be manufactured by a simple manufacturing process to have a high initial discharge capacitance and an initial irreversible electricity The electrode (the difference between the initial charging capacitor and the initial discharging capacitor) is reduced. Therefore, the electrode active material can be preferably used as an electrode active material for a nonaqueous electrolyte secondary battery. The electrode active material is particularly preferably used as an active material for an electrode of a lithium or lithium ion secondary battery.

(電極) (electrode)

本發明之電極之特徵在於含有上述電極活性物質,電極之形狀及製備方法並無特別限定。作為製備本發明之電極之方法,具體而言例示有:混合複合材料與黏合劑而製作電極之方法;藉由將複合材料與黏合劑及溶劑進行混合,將所獲得之膏體壓接於集電體上或塗佈於集電體上,其後進行乾燥而製成電極等方法而製作電極之方法。又,塗佈於集電體之膏體之膜厚例如為30~500 μm,較佳為50~300 μm左右。再者,塗佈後之乾燥方法並無特別限定,較佳為加熱真空乾燥處理。乾燥處理後之集電體上之電極材料之膜厚例如為10~300 μm,較佳為20~200 μm左右。再者,於複合材料為纖維狀之情形時,可藉由於單軸方向配置,採用織物等結構體之形式,並利用金屬或導電性高分子等導電性纖維捆束或編織,從而製作電極。於電極之形成時,亦可視需要組合端子。 The electrode of the present invention is characterized in that it contains the above electrode active material, and the shape and preparation method of the electrode are not particularly limited. As a method for preparing the electrode of the present invention, a method of preparing an electrode by mixing a composite material and a binder is specifically exemplified; and the obtained paste is crimped to a set by mixing the composite material with a binder and a solvent. A method of producing an electrode by applying a method such as an electrode to an electric body or a method of drying it to form an electrode. Further, the thickness of the paste applied to the current collector is, for example, 30 to 500 μm, preferably about 50 to 300 μm. Further, the drying method after coating is not particularly limited, and is preferably a heating vacuum drying treatment. The film thickness of the electrode material on the current collector after the drying treatment is, for example, 10 to 300 μm, preferably about 20 to 200 μm. In the case where the composite material is fibrous, the electrode can be produced by arranging it in a uniaxial direction, by using a structure such as a woven fabric, and by bundling or knitting a conductive fiber such as a metal or a conductive polymer. When the electrodes are formed, the terminals can also be combined as needed.

集電體並無特別限定,具體而言例示有銅、鎳、或該等之合金等金屬之絲網、箔。 The current collector is not particularly limited, and specific examples thereof include a wire mesh or a foil of a metal such as copper, nickel, or the like.

作為黏合劑,具體而言例示有:氟系樹脂(聚偏二氟乙烯、聚四氟乙烯等)、苯乙烯-丁二烯樹脂、羧甲基纖維素、羧甲基纖維素鈉、聚丙烯酸、聚丙烯酸鈉、聚醯亞 胺、聚醯胺、苯乙烯-丁二烯橡膠。黏合劑之使用量並無特別限定,其下限值相對於複合材料100質量(重量)份為5~30質量(重量)份之範圍內,較佳為5~20質量(重量)份之範圍內。若黏合劑之使用量於上述範圍外,則例如有複合材料對集電體表面上之密接強度變得不充分,又,形成引起電極內部電阻上升之絕緣層之虞。膏體之製備方法並無特別限制,例如可例示於黏合劑與有機溶劑之混合液(或分散液)中混合複合材料之方法等。 Specific examples of the binder include a fluorine resin (polyvinylidene fluoride, polytetrafluoroethylene, etc.), a styrene-butadiene resin, carboxymethyl cellulose, sodium carboxymethyl cellulose, and polyacrylic acid. Sodium polyacrylate Amine, polyamine, styrene-butadiene rubber. The amount of the binder to be used is not particularly limited, and the lower limit thereof is in the range of 5 to 30 parts by mass, preferably 5 to 20 parts by mass, based on 100 parts by mass of the composite material. Inside. When the amount of the binder used is outside the above range, for example, the adhesion strength of the composite material to the surface of the current collector is insufficient, and the insulating layer which causes an increase in the internal resistance of the electrode is formed. The method for preparing the paste is not particularly limited, and examples thereof include a method of mixing a composite material in a mixed solution (or dispersion) of a binder and an organic solvent.

作為溶劑,通常使用有可使黏合劑溶解或分散之溶劑,具體而言可例示N-甲基吡咯啶酮、N,N-二甲基甲醯胺等有機溶劑。只要成為膏狀,則溶劑之使用量並無特別限制,例如相對於複合材料100質量(重量)份通常為0.01~500質量(重量)份之範圍內,較佳為0.01~400質量(重量)份之範圍內,進而較佳為0.01~300質量(重量)份之範圍內。 As the solvent, a solvent which can dissolve or disperse the binder is usually used, and specific examples thereof include organic solvents such as N-methylpyrrolidone and N,N-dimethylformamide. The amount of the solvent to be used is not particularly limited as long as it is in the form of a paste. For example, it is usually in the range of 0.01 to 500 parts by mass, preferably 0.01 to 400 parts by mass, based on 100 parts by mass of the composite material. Within the range of the portion, it is preferably in the range of 0.01 to 300 parts by mass.

再者,亦可於本發明之電極中調配任意之添加材料。例如亦可添加導電助劑而製造電極。導電助劑之使用比例並無特別限制,相對於複合材料100質量(重量)份為2~60質量(重量)份之範圍內,較佳為5~40質量(重量)份之範圍內,進而較佳為5~20質量(重量)份之範圍內。其原因在於導電性優異,並可抑制電極之充放電電容之降低。 Further, any of the additional materials may be formulated in the electrode of the present invention. For example, an electrode can be produced by adding a conductive auxiliary agent. The ratio of use of the conductive auxiliary agent is not particularly limited, and is preferably in the range of 2 to 60 parts by mass, more preferably 5 to 40 parts by mass, based on 100 parts by mass of the composite material. It is preferably in the range of 5 to 20 parts by mass. This is because the conductivity is excellent, and the decrease in the charge and discharge capacitance of the electrode can be suppressed.

作為導電助劑,例示有碳黑(科琴黑、乙炔黑等)、碳纖維、奈米碳管等。導電助劑可單獨使用或組合兩種以上而使用。再者,導電助劑例如可混合於包含複合材料、黏合劑及溶劑之膏體中。 Examples of the conductive auxiliary agent include carbon black (Ketjen black, acetylene black, etc.), carbon fiber, and carbon nanotube. The conductive auxiliary agents may be used singly or in combination of two or more. Further, the conductive auxiliary agent may be mixed, for example, in a paste containing a composite material, a binder, and a solvent.

又,亦可於本發明之電極中調配石墨等電極活性物質作為其他任意之添加材料。 Further, an electrode active material such as graphite may be blended in the electrode of the present invention as any other additive material.

(蓄電裝置) (power storage device)

本發明之蓄電裝置之特徵在於具備上述電極。作為此種蓄電裝置,例示有鋰一次電池、鋰二次電池、鋰離子二次電池、電容器、混合電容器(氧化還原電容器)、有機自由基電池、雙層碳電池,尤其是較佳為鋰或鋰離子二次電池。鋰離子二次電池例如可使用包含上述電極之負極、可吸藏或放出鋰之正極、電解液、分隔件、集電體、襯墊、封口板、外殼等電池構成要素並藉由常法而製造。鋰二次電池例如可使用包含上述電極之正極、包含金屬鋰之負極、電解液、分隔件、集電體、襯墊、封口板、外殼等電池構成要素並藉由常法而製造。 A power storage device according to the present invention is characterized by comprising the above electrode. Examples of such a power storage device include a lithium primary battery, a lithium secondary battery, a lithium ion secondary battery, a capacitor, a hybrid capacitor (redox capacitor), an organic radical battery, and a double-layer carbon battery, and particularly preferably lithium or Lithium ion secondary battery. The lithium ion secondary battery can be, for example, a battery element including a negative electrode including the above electrode, a positive electrode capable of occluding or releasing lithium, an electrolyte, a separator, a current collector, a gasket, a sealing plate, and a casing, and the like. Manufacturing. The lithium secondary battery can be produced, for example, by using a battery element including a positive electrode including the above electrode, a negative electrode containing metal lithium, an electrolytic solution, a separator, a current collector, a gasket, a sealing plate, and a casing.

根據圖1及圖2對作為本發明之電池之較佳態樣的鋰或鋰離子二次電池進行詳細說明。 A lithium or lithium ion secondary battery which is a preferred embodiment of the battery of the present invention will be described in detail with reference to Figs. 1 and 2 .

圖1係作為本發明之電池之一例之鋰離子二次電池的鈕扣形電池之概略分解剖面圖。 Fig. 1 is a schematic exploded cross-sectional view showing a button-shaped battery of a lithium ion secondary battery as an example of the battery of the present invention.

圖1所示之鋰離子二次電池包含:上表面開口有底圓筒形狀之外殼1、具有尺寸與外殼1之外周大致相同之內周之兩端開口圓筒形狀的襯墊2、墊片3、SUS板4、集電體5、包含本發明之複合材料作為電極活性物質之負極6、分隔件7、正極8、集電體9、及封口板10。 The lithium ion secondary battery shown in Fig. 1 comprises: a casing 1 having an open upper cylindrical shape on its upper surface, and a gasket 2 having a double-opened cylindrical shape having an inner circumference substantially the same as the outer circumference of the outer casing 1. 3. The SUS plate 4, the current collector 5, the negative electrode 6, which comprises the composite material of the present invention as an electrode active material, the separator 7, the positive electrode 8, the current collector 9, and the sealing plate 10.

於圖1所示之鋰離子二次電池之外殼1內收容有尺寸稍小於外殼1之內周之大致環狀之墊片3,於墊片3上載置有尺 寸稍小於外殼1之內周之大致圓盤狀之SUS板4。於SUS板4上一併配設有尺寸稍小於外殼1之內周之大致圓盤狀之集電體5及負極6。於負極6上載置有作為尺寸與外殼1之內周大致相同之一片圓盤狀構件之分隔件7,於分隔件7中含浸有電解液。再者,分隔件7亦可包含2片以上之圓盤狀構件。於分隔件7上配設有尺寸與負極6大致相同之正極8及尺寸與集電體5大致相同之集電體9。集電體5由包含銅、鎳等金屬之箔、絲網等構成,集電體9由包含鋁等金屬之箔、絲網等構成,且分別與負極6及正極8密接而一體化。 In the outer casing 1 of the lithium ion secondary battery shown in FIG. 1, a substantially annular gasket 3 having a size slightly smaller than the inner circumference of the outer casing 1 is accommodated, and a ruler is placed on the gasket 3. A substantially disk-shaped SUS plate 4 having an inch slightly smaller than the inner circumference of the outer casing 1. On the SUS plate 4, a current collector 5 and a negative electrode 6 having a substantially disk shape slightly smaller than the inner circumference of the outer casing 1 are disposed. A separator 7 having a disk-like member having a size substantially the same as the inner circumference of the outer casing 1 is placed on the negative electrode 6, and the separator 7 is impregnated with an electrolytic solution. Further, the separator 7 may also include two or more disk-shaped members. A positive electrode 8 having a size substantially equal to that of the negative electrode 6 and a current collector 9 having a size substantially equal to that of the current collector 5 are disposed on the separator 7. The current collector 5 is made of a foil containing a metal such as copper or nickel, a mesh or the like, and the current collector 9 is made of a foil containing a metal such as aluminum, a mesh, or the like, and is in close contact with the negative electrode 6 and the positive electrode 8 to be integrated.

於圖1所示之鋰離子二次電池中,於外殼1之壁面嵌合有襯墊2,具有尺寸稍大於襯墊2之內周面之下表面開口有底圓筒形狀的封口板10之該內周面進而嵌合於襯墊2之外周面。藉此,形成外殼1與封口板10藉由襯墊2而絕緣,且外殼1、襯墊2、墊片3、SUS板4、集電體5、負極6、分隔件7、正極8、集電體9及封口板10之軸線一致的鈕扣形電池。 In the lithium ion secondary battery shown in Fig. 1, a gasket 2 is fitted to the wall surface of the outer casing 1, and has a sealing plate 10 having a shape slightly larger than the inner cylindrical surface of the liner 2 and having a bottomed cylindrical shape. The inner peripheral surface is further fitted to the outer peripheral surface of the spacer 2. Thereby, the outer casing 1 and the sealing plate 10 are formed to be insulated by the gasket 2, and the outer casing 1, the gasket 2, the gasket 3, the SUS plate 4, the current collector 5, the negative electrode 6, the separator 7, the positive electrode 8, and the set A button-shaped battery having the same axis of the electric body 9 and the sealing plate 10.

圖1所示之鋰離子二次電池中之正極8並無特別限定,例如可由正極活性物質、導電助劑及黏合劑等構成。作為正極活性物質,例如可列舉:LiCoO2、LiNiO2、LiMn2O4等金屬氧化物、LiFePO4、Li2FeSiO4等聚陰離子型氧化物、尖晶石型LiMn2O4等。正極活性物質可單獨使用或組合二種以上而使用。作為導電助材及黏合劑,例示有與上述相同者。 The positive electrode 8 in the lithium ion secondary battery shown in FIG. 1 is not particularly limited, and may be composed of, for example, a positive electrode active material, a conductive auxiliary agent, a binder, or the like. Examples of the positive electrode active material include metal oxides such as LiCoO 2 , LiNiO 2 , and LiMn 2 O 4 , polyanion oxides such as LiFePO 4 and Li 2 FeSiO 4 , and spinel LiMn 2 O 4 . The positive electrode active materials may be used singly or in combination of two or more. As the conductive auxiliary material and the binder, the same as described above is exemplified.

圖2係實施例所製作之作為本發明之電池之一例之鋰二 次電池的鈕扣形電池之概略分解剖面圖。 2 is a lithium hydride produced as an example of the battery of the present invention. A schematic exploded cross-sectional view of a button cell of a secondary battery.

圖2所示之鋰二次電池包含上表面開口有底圓筒形狀之外殼1、具有尺寸與外殼1之外周大致相同之內周之兩端開口圓筒形狀的襯墊2、墊片3、SUS板4、包含金屬鋰之負極6、分隔件7、包含本發明之複合材料作為電極活性物質之正極8、集電體9'、及封口板10。 The lithium secondary battery shown in FIG. 2 includes a casing 1 having a bottom cylindrical shape having an open upper surface, and a gasket 2 having a double-opened cylindrical shape having an inner circumference substantially the same as the outer circumference of the outer casing 1, and a gasket 3, The SUS plate 4, the negative electrode 6 containing metal lithium, the separator 7, the positive electrode 8 including the composite material of the present invention as an electrode active material, the current collector 9', and the sealing plate 10.

於圖2所示之鋰二次電池之外殼1內收容有尺寸稍小於外殼1之內周之大致環狀的墊片3,於墊片3上載置有尺寸稍小於外殼1之內周之大致圓盤狀之SUS板4。於SUS板4上配設有尺寸稍小於外殼1之內周之大致圓盤狀之負極6。於負極6上載置有作為尺寸與外殼1之內周大致相同之一片圓盤狀構件之分隔件7,且於分隔件7中浸漬有電解液。再者,分隔件7亦可包含2塊以上之圓盤狀構件。於分隔件7上配設有尺寸與負極6大致相同之正極8及集電體9'。集電體9'由包含銅、鎳等金屬之箔、絲網等構成,且與正極8密接而一體化。 In the outer casing 1 of the lithium secondary battery shown in FIG. 2, a substantially annular gasket 3 having a size slightly smaller than the inner circumference of the outer casing 1 is accommodated, and the gasket 3 is placed on the gasket 3 to have a size slightly smaller than the inner circumference of the outer casing 1. Disc-shaped SUS plate 4. A substantially disk-shaped negative electrode 6 having a size slightly smaller than the inner circumference of the outer casing 1 is disposed on the SUS plate 4. A separator 7 as a disk-shaped member having a size substantially the same as the inner circumference of the outer casing 1 is placed on the negative electrode 6, and the separator 7 is impregnated with an electrolytic solution. Further, the separator 7 may include two or more disk-shaped members. A positive electrode 8 and a current collector 9' having a size substantially the same as that of the negative electrode 6 are disposed on the separator 7. The current collector 9' is made of a foil containing a metal such as copper or nickel, a mesh or the like, and is integrated with the positive electrode 8 to be integrated.

於圖2所示之鋰二次電池中,於外殼1之壁面嵌合有襯墊2,具有尺寸稍大於襯墊2之內周面之下表面開口有底圓筒形狀的封口板10之該內周面進而嵌合於襯墊2之外周面。藉此,形成外殼1與封口板10藉由襯墊2而絕緣,且外殼1、襯墊2、墊片3、SUS板4、負極6、分隔件7、正極8、集電體9'及封口板10之軸線一致的鈕扣形電池。 In the lithium secondary battery shown in FIG. 2, a gasket 2 is fitted to the wall surface of the outer casing 1, and the sealing plate 10 having a shape slightly larger than the inner peripheral surface of the inner peripheral surface of the gasket 2 has a bottomed cylindrical shape. The inner peripheral surface is further fitted to the outer peripheral surface of the spacer 2. Thereby, the outer casing 1 and the sealing plate 10 are formed to be insulated by the gasket 2, and the outer casing 1, the gasket 2, the gasket 3, the SUS plate 4, the negative electrode 6, the separator 7, the positive electrode 8, the current collector 9', and A button-shaped battery having the same axis of the sealing plate 10.

圖1及圖2所示之鋰或鋰離子二次電池所含之電解液並無特別限定,可使用公知者。例如藉由使用於有機溶劑中溶 解有電解質之溶液作為電解液,可製造非水系鋰或鋰離子二次電池。作為電解質,例如可例示LiPF6、LiClO4、LiBF4、LiClF4、LiAsF6、LiSbF6、LiAlO4、LiAlCl4、LiCl、LiI等鋰鹽。作為有機溶劑,例如可例示:碳酸酯類(碳酸丙二酯、碳酸乙二酯、碳酸二乙酯等)、內酯類(γ-丁內酯等)、鏈狀醚類(1,2-二甲氧基乙烷、二甲醚、二乙醚等)、環狀醚類(四氫呋喃、2-甲基四氫呋喃、二氧戊環、4-甲基二氧戊環等)、環丁碸類(環丁碸等)、亞碸類(二甲基亞碸等)、腈類(乙腈、丙腈、苯甲腈等)、醯胺類(N,N-二甲基甲醯胺、N,N-二甲基乙醯胺等)、聚氧伸烷基二醇類(二乙二醇等)等非質子性溶劑。有機溶劑可單獨使用,亦可作為二種以上之混合溶劑而使用。關於電解質濃度,例如相對於電解液1 L,電解質為0.3~5莫耳,較佳為0.5~3莫耳,進而較佳為0.8~1.5莫耳左右。 The electrolyte solution contained in the lithium or lithium ion secondary battery shown in FIGS. 1 and 2 is not particularly limited, and a known one can be used. For example, a nonaqueous lithium or lithium ion secondary battery can be produced by using a solution in which an electrolyte is dissolved in an organic solvent as an electrolytic solution. The electrolyte may, for example, be a lithium salt such as LiPF 6 , LiClO 4 , LiBF 4 , LiClF 4 , LiAsF 6 , LiSbF 6 , LiAlO 4 , LiAlCl 4 , LiCl or LiI. Examples of the organic solvent include carbonates (propylene carbonate, ethylene carbonate, diethyl carbonate, etc.), lactones (γ-butyrolactone, etc.), and chain ethers (1, 2-). Dimethoxyethane, dimethyl ether, diethyl ether, etc.), cyclic ethers (tetrahydrofuran, 2-methyltetrahydrofuran, dioxolane, 4-methyldioxolan, etc.), cyclobutanthine ( Cyclopentane, etc.), anthracene (dimethyl hydrazine, etc.), nitriles (acetonitrile, propionitrile, benzonitrile, etc.), guanamines (N,N-dimethylformamide, N,N An aprotic solvent such as dimethylacetamide or the like, or a polyoxyalkylene glycol (diethylene glycol or the like). The organic solvent may be used singly or as a mixed solvent of two or more kinds. The electrolyte concentration is, for example, 0.3 to 5 moles, preferably 0.5 to 3 moles, and more preferably about 0.8 to 1.5 moles, relative to 1 L of the electrolytic solution.

亦可視需要於上述電解液中添加各種添加劑。作為較佳之添加劑,例如例示有:碳酸氟甲基甲酯、4-氟-1,3-二環氧乙烷-2-酮或4,5-二氟-1,3-二氧戊環-2-酮等鹵化碳酸酯;碳酸乙烯酯、碳酸甲基伸乙烯酯、碳酸乙基伸乙烯酯、碳酸4-乙烯基乙二酯。該等添加劑係為了抑制電解液之分解反應,提昇電池之循環壽命而調配。該等添加劑於電解液中之濃度較佳為0.1~50重量%之範圍。 Various additives may also be added to the above electrolyte as needed. As preferred additives, for example, fluoromethyl methyl carbonate, 4-fluoro-1,3-dioxiran-2-one or 4,5-difluoro-1,3-dioxolane- Halogenated carbonates such as 2-ketone; ethylene carbonate, methyl vinyl carbonate, ethyl vinyl carbonate, 4-vinyl ethylene carbonate. These additives are formulated to suppress the decomposition reaction of the electrolyte and increase the cycle life of the battery. The concentration of the additives in the electrolyte is preferably in the range of 0.1 to 50% by weight.

圖1及圖2所示之鋰或鋰離子二次電池中之分隔件4、12並無特別限定,可使用公知之分隔件,例如多孔質聚丙烯製不織布、多孔質聚乙烯製不織布等聚烯烴系之多孔質膜 等。 The separators 4 and 12 in the lithium or lithium ion secondary battery shown in Fig. 1 and Fig. 2 are not particularly limited, and a known separator such as a porous polypropylene non-woven fabric or a porous polyethylene non-woven fabric can be used. Olefin porous membrane Wait.

本發明之蓄電裝置並不限定於圖1、圖2所示之例,例如可應用於積層形、包裝形、鈕扣形、口香糖形、電池組形、矩形等各種形態者。本發明之蓄電裝置、尤其是鋰或鋰離子二次電池較佳為利用輕量且高電容並且高能量密度之特徵而用作視訊攝影機、電腦、文字處理機、收錄機、行動電話等攜帶用小型電子機器之電源、混合動力汽車或電動汽車之電源、電力儲藏用電源。 The power storage device of the present invention is not limited to the examples shown in Figs. 1 and 2, and can be applied to various forms such as a laminate shape, a package shape, a button shape, a chewing gum shape, a battery pack shape, and a rectangular shape. The power storage device of the present invention, particularly a lithium or lithium ion secondary battery, is preferably used as a portable camera, a computer, a word processor, a tape recorder, a mobile phone, etc., using the characteristics of light weight, high capacitance, and high energy density. A power source for an electronic device, a power source for a hybrid vehicle or an electric vehicle, and a power source for power storage.

[實施例] [Examples]

以下,基於實施例及比較例對本發明進行詳細說明,但本發明並不限定於實施例。再者,實施例及比較例中之X射線繞射、穿透型電子顯微鏡、X射線光電子光譜法及電池特性之評價如下述般得以實施。 Hereinafter, the present invention will be described in detail based on examples and comparative examples, but the present invention is not limited to the examples. Further, the X-ray diffraction, the transmission electron microscope, the X-ray photoelectron spectroscopy, and the evaluation of the battery characteristics in the examples and the comparative examples were carried out as follows.

[X射線繞射] [X-ray diffraction]

裝置:Rigaku股份有限公司製造之RINT2000 Device: RINT2000 manufactured by Rigaku Co., Ltd.

X射線產生裝置:靶材Cu X-ray generating device: target Cu

管電壓:40 kV Tube voltage: 40 kV

管電流:40 mA Tube current: 40 mA

2θ=10-90 2θ=10-90

發散狹縫:2/3° Divergence slit: 2/3°

發散長:10 mm Divergence length: 10 mm

散射狹縫:2/3° Scattering slit: 2/3°

受光狹縫:0.3 mm Light receiving slit: 0.3 mm

[穿透型電子顯微鏡] [Transmissive electron microscope]

裝置:日本電子股份有限公司製造之JEOL-2100F TEM Device: JEOL-2100F TEM manufactured by JEOL Ltd.

[電子能量損失光譜法Electron Energy-Loss Spectroscopy,EELS] [Electron Energy-Loss Spectroscopy, EELS]

裝置:Gatan公司製造之GIF CCD Device: GIF CCD manufactured by Gatan

[電池特性] [Battery characteristics]

使用北斗電工製造之HJR-110mSM6以如下所述之方式測定使用本發明之複合材料之鋰離子二次電池之充放電特性。 The charge and discharge characteristics of the lithium ion secondary battery using the composite material of the present invention were measured in the following manner using HJR-110mSM6 manufactured by Hokuto Denko.

第一次充電、放電均係對每1 g複合材料以相對於石墨之理論電容372 mAh/g成為10/1的0.1 C(37.2 mAh/g)之恆定電流進行。又,第一次充電係於電池電壓降低至0 V之時間點結束,並求出初次充電電容(mAh/g)。第一次放電係於電池電壓達到3 V之時間點結束,並求出初次放電電容(mAh/g)。於充放電之切換時,於斷路中放置30分鐘。第二次以後,充電係以0.5 C之恆定電流進行,於電池電壓達到0.02 V後,切換成恆定電壓並於電流值進而成為1/10之時間點結束,求出充電電容。又,放電係於0.5 C下電池電壓達到1.5 V之時間點結束,求出放電電容。再者,關於循環特性,亦以相同之條件進行。初次充放電效率(CE%)係設為初次放電電容相對於初次充電電容之百分率(%),循環試驗後之電容維持率係設為特定循環後之放電電容相對於第2次循環之放電電容之百分率(%)。 The first charge and discharge were performed at a constant current of 0.1 C (37.2 mAh/g) per 1 g of the composite material at a rate of 372 mAh/g with respect to graphite of 10/1. Further, the first charging is completed at the time point when the battery voltage is lowered to 0 V, and the initial charging capacitance (mAh/g) is obtained. The first discharge is completed at the point where the battery voltage reaches 3 V, and the initial discharge capacitance (mAh/g) is obtained. During the switching of charging and discharging, it is placed in the open circuit for 30 minutes. After the second time, the charging was performed at a constant current of 0.5 C. After the battery voltage reached 0.02 V, the battery was switched to a constant voltage and the current value was further changed to 1/10, and the charging capacity was obtained. Further, the discharge was completed at a time point when the battery voltage reached 1.5 V at 0.5 C, and the discharge capacity was obtained. Furthermore, the cycle characteristics are also performed under the same conditions. The initial charge and discharge efficiency (CE%) is set as the percentage (%) of the initial discharge capacitance with respect to the initial charge capacitance. The capacity retention rate after the cycle test is set to the discharge capacitance after the specific cycle and the discharge capacitance of the second cycle. Percentage (%).

[製備例1](矽微粉末1之製備) [Preparation Example 1] (Preparation of bismuth micropowder 1)

於將0.5 g之LiOH.H2O溶解於5 g之蒸餾水中而獲得之溶 液中添加4.5 g之金屬矽微粉末(Dow Corning股份有限公司製造之半導體用高純度金屬矽,9.99999以上%,平均粒徑尺寸為1 μm),於氮氣環境下攪拌24小時後,於350℃下進行加熱乾燥而獲得褐色之鋰表面處理矽微粉末(矽微粉末1)。又,藉由該微粉末之X射線繞射(CuKα)而於2θ為16°-18°、22°-23°、28°-29°、34°附近觀測到源自Li-O-Si結構之特有之繞射峰。 Will be 0.5 g of LiOH. 4.5 g of metal bismuth fine powder was added to the solution obtained by dissolving H 2 O in 5 g of distilled water (high-purity metal ruthenium for semiconductors manufactured by Dow Corning Co., Ltd., 9.99999% by weight, average particle size 1 μm) After stirring for 24 hours under a nitrogen atmosphere, the mixture was dried by heating at 350 ° C to obtain a brown lithium surface-treated fine powder (fine powder 1). Further, the Li-O-Si structure was observed in the vicinity of 2θ of 16°-18°, 22°-23°, 28°-29°, and 34° by the X-ray diffraction (CuKα) of the fine powder. The unique diffraction peak.

[製備例2](矽微粉末2之製備) [Preparation Example 2] (Preparation of 矽Micropowder 2)

將化學用金屬矽微粉末(粒徑為150 μm,含有Fe:0.3%、Al:0.3%、Ca:0.03%作為矽以外之金屬)利用顎式軋碎機進行粗粉碎,進而將己烷作為分散介質並利用球磨機及珠磨機進行粉碎直至成為平均粒徑約為1 μm之微粉末為止。過濾所獲得之懸浮物,於氮氣環境下進行脫溶劑後,利用Nisshin Engineering股份有限公司製造之空氣式精密分級機切割粗粒部分,獲得平均粒徑約為0.8 μm之粉末。於氮氣環境下於4.5 g之粉末中添加0.5 g之LiOH.H2O,利用Retsch股份有限公司製造之Mixer Mill MM301球磨機裝置研磨該混合物5分鐘,於罐充分冷卻後於氮氣環境下取出粉末。將所獲得之處理體於550℃之馬弗爐內進行加熱,獲得褐色之鋰表面處理矽微粉末(矽微粉末2)。藉由該微粉末之X射線繞射(CuKα)而於2θ為16°-18°、22°-23°、28°-29°、34°附近觀測到源自Li-O-Si結構之特有之繞射峰。 A chemical metal cerium fine powder (having a particle size of 150 μm, containing Fe: 0.3%, Al: 0.3%, and Ca: 0.03% as a metal other than cerium) was coarsely pulverized by a jaw crusher, and hexane was further used. The medium was dispersed and pulverized by a ball mill and a bead mill until it became a fine powder having an average particle diameter of about 1 μm. The obtained suspension was filtered, and after desolvation in a nitrogen atmosphere, the coarse fraction was cut by an air-type precision classifier manufactured by Nisshin Engineering Co., Ltd. to obtain a powder having an average particle diameter of about 0.8 μm. Add 0.5 g of LiOH to 4.5 g of powder under nitrogen. H 2 O, the mixture was ground for 5 minutes using a Mixer Mill MM301 ball mill apparatus manufactured by Retsch Co., Ltd., and the powder was taken out under a nitrogen atmosphere after the tank was sufficiently cooled. The obtained treated body was heated in a muffle furnace at 550 ° C to obtain a brownish lithium surface-treated fine powder (fine powder 2). The characteristic of the Li-O-Si structure is observed in the vicinity of 2θ of 16°-18°, 22°-23°, 28°-29°, and 34° by the X-ray diffraction (CuKα) of the fine powder. The diffraction peak.

[製備例3](矽微粉末3之製備) [Preparation Example 3] (Preparation of bismuth micropowder 3)

於金屬矽微粉末(Dow Corning股份有限公司製造之Ground silicon material)4.5 g中混合2.66 g之LiCO3,使用德國Fritsch公司製造之行星型球磨機以300 rpm處理12小時,藉此獲得褐色之鋰表面處理矽微粉末(矽微粉末3)。藉由該微粉末之X射線繞射(CuKα)而於2θ為21°-22°、26°-27°、36°-37°附近觀測到源自Li-O-Si結構之特有之繞射峰。 2.66 g of LiCO 3 was mixed in 4.5 g of metal cerium fine powder (Ground silicon material manufactured by Dow Corning Co., Ltd.), and treated with a planetary ball mill manufactured by Fritsch, Germany, at 300 rpm for 12 hours, thereby obtaining a brown lithium surface. Treat 矽 micro powder (矽 micro powder 3). The characteristic diffraction originating from the Li-O-Si structure is observed in the vicinity of 2θ of 21°-22°, 26°-27°, and 36°-37° by the X-ray diffraction (CuKα) of the fine powder. peak.

[製備例4](矽微粉末4之製備) [Preparation Example 4] (Preparation of 矽Micropowder 4)

一面於50℃下進行攪拌一面將2.5 g之LiOH.H2O滴加至將甲基三甲氧基矽烷6.8 g溶解於蒸餾水25 g中而成之水溶液中,進行濃縮而獲得含有20質量%之甲基矽酸鋰之水溶液。於金屬矽微粉末(Aldrich公司製造,平均粒徑為100 nm)2.0 g中添加上述水溶液1.95 g,於氮氣環境下攪拌2小時後,以600℃進行加熱乾燥而獲得褐色之鋰表面處理矽微粉末(矽微粉末4)。藉由該微粉末之X射線繞射(CuKα)而於2θ為18°-19°、26°-27°、33°-34°、38°-39°附近觀測到源自Li-O-Si結構之特有之繞射峰。 2.5 g of LiOH was stirred while stirring at 50 ° C. H 2 O was added dropwise to an aqueous solution obtained by dissolving 6.8 g of methyltrimethoxydecane in 25 g of distilled water, followed by concentration to obtain an aqueous solution containing 20% by mass of lithium methyl niobate. 1.95 g of the above aqueous solution was added to 2.0 g of a metal cerium fine powder (manufactured by Aldrich Co., Ltd., average particle diameter: 100 nm), and the mixture was stirred under a nitrogen atmosphere for 2 hours, and then dried by heating at 600 ° C to obtain a brown lithium surface treatment. Powder (矽 micro powder 4). Li-O-Si derived from X-ray diffraction (CuKα) of the fine powder was observed at 2θ of 18°-19°, 26°-27°, 33°-34°, and 38°-39°. The characteristic diffraction peak of the structure.

[製備例5](含矽碳系複合材料粉末1之製備) [Preparation Example 5] (Preparation of ruthenium-containing carbon composite material powder 1)

於新日鐵化學工業股份有限公司製造之DVB 570(二乙烯基苯與乙烯基乙基苯為主成分,主成分中之二乙烯基苯之含有率為60質量%)15.49 g中混合黏度為20 mPa.s之分子鏈兩末端經三甲基矽烷氧基封端之甲基氫矽氧烷共聚物(鍵結有矽原子之氫原子之含量=1.58質量%)9.51 g(本共聚物中之鍵結有矽原子之氫原子相對於上述DVB 570中之乙烯 基1莫耳成為1莫耳之量)、及鉑之1,3-二乙烯基四甲基二矽氧烷錯合物鉑觸媒以鉑金屬計10 ppm,製備交聯性組合物。於120℃下對所獲得之交聯性組合物進行預硬化,利用可進行環境控制之附有溫控程式之馬弗爐以於氮氣環境下於600℃下保持2小時後進而於1,000℃下保持1小時之條件進行煅燒,並進行粉碎分級,獲得平均粒徑約為10 μm之含矽碳系複合材料粉末1。 DVB 570 (divinylbenzene and vinyl ethylbenzene as the main component of the main component, the content of divinylbenzene in the main component is 60% by mass) manufactured by Nippon Steel Chemical Industry Co., Ltd. The mixed viscosity of 15.49 g is 20 mPa. a methylhydroquinoxane copolymer terminated by a trimethyldecaneoxy group at both ends of the molecular chain of s (content of a hydrogen atom bonded to a halogen atom = 1.58 mass%) 9.51 g (bonding in the copolymer) Hydrogen atoms with deuterium atoms relative to ethylene in DVB 570 above The crosslinkable composition was prepared by using a platinum 1,3-divinyltetramethyldioxane complex platinum catalyst of 10 ppm on a platinum metal basis. The obtained crosslinkable composition was pre-cured at 120 ° C, and maintained at 600 ° C for 2 hours and then at 1,000 ° C under a nitrogen atmosphere using an environmentally controlled muffle furnace equipped with a temperature control program. Calcination was carried out for 1 hour, and pulverization and classification were carried out to obtain a cerium-containing carbon-based composite material powder 1 having an average particle diameter of about 10 μm.

[實施例1] [Example 1]

混合上述製備例1所製備之矽微粉末18.4 g、新日鐵化學工業股份有限公司製造之DVB 570(二乙烯基苯與乙烯基乙基苯為主要成分,主要成分中之二乙烯基苯之含有率為60質量%)15.49 g、黏度為20 mPa.s之分子鏈兩末端經三甲基矽烷氧基封端之甲基氫矽氧烷共聚物(鍵結有矽原子之氫原子之含量=1.58質量%)9.51 g(本共聚物中之鍵結有矽原子之氫原子相對於上述DVB 570中之乙烯基1莫耳成為1莫耳之量)及鉑之1,3-二乙烯基四甲基二矽氧烷錯合物鉑觸媒(以鉑金屬計為10 ppm),製備交聯性組合物。將於120℃下使該交聯性組合物硬化而獲得之塊狀硬化物放入至附有蓋之氧化鋁製容器中,利用可進行環境控制之附有溫控程式之馬弗爐以於氮氣環境下於600℃下保持2小時後進而於1,000℃下保持1小時之條件進行煅燒。冷卻後,利用將間隙(clearance)設定為20 μm之粉碎機(Masscolloder)進行粉碎,獲得平均粒徑有約10 μm之分散有鋰被覆金屬矽微粉末之含矽碳系複合材料粉末。 19.4 g of the bismuth micropowder prepared in the above Preparation Example 1 and DVB 570 (divinylbenzene and vinylethylbenzene) manufactured by Nippon Steel Chemical Industry Co., Ltd. were mixed as the main component, and the main component was divinylbenzene. The content is 60% by mass) 15.49 g and the viscosity is 20 mPa. a methylhydroquinoxane copolymer terminated by a trimethyldecaneoxy group at both ends of the molecular chain of s (content of a hydrogen atom bonded to a halogen atom = 1.58 mass%) 9.51 g (bonding in the copolymer) a platinum catalyst having a hydrogen atom of a halogen atom in an amount of 1 mole relative to a vinyl 1 molar in the above DVB 570) and a platinum 1,3-divinyltetramethyldioxane complex ( A crosslinkable composition was prepared with a platinum metal of 10 ppm). The block-like cured product obtained by hardening the crosslinkable composition at 120 ° C is placed in a lidded alumina container, and an environmentally controlled muffle furnace with a temperature control program is used for nitrogen gas. The mixture was calcined under the environment at 600 ° C for 2 hours and then at 1,000 ° C for 1 hour. After cooling, the mixture was pulverized by a pulverizer (Masscollorer) having a clearance of 20 μm to obtain a cerium-containing carbon-based composite powder in which a lithium-coated metal cerium fine powder having an average particle diameter of about 10 μm was dispersed.

根據TGA(Thermogravimetric Analysis,熱重分析)可知,分散有鋰被覆金屬矽微粉末之含矽碳系複合材料粉末中零價矽微粉末之含量為37.9質量%。根據TEM觀測,可確認矽微粉末分散於含矽碳系複合材料中。於組合穿透型電子顯微鏡與電子能量損失光譜法(Electron Energy-LossSpectroscopy,EELS)之TEM-EELS之分析中,於含矽碳系複合材料中之矽微粉末表面上在63 eV附近觀測到能量損失波峰,確認存在Li。又,根據TEM-EELS之分析之鍵結狀態面分析之方法可知,於金屬矽微粉末與作為基質之含矽碳系複合材料之界面上,Si-C鍵之密度與基質(含矽碳系複合材料)中之Si-C鍵之密度相比明顯較高。 According to TGA (Thermogravimetric Analysis), the content of the zero-valent cerium fine powder in the cerium-containing carbon-based composite material powder in which the lithium-coated metal cerium fine powder was dispersed was 37.9% by mass. According to TEM observation, it was confirmed that the cerium fine powder was dispersed in the cerium-containing carbon composite material. In the TEM-EELS analysis of the combined transmission electron microscope and Electron Energy-Loss Spectroscopy (EELS), energy was observed near 63 eV on the surface of the bismuth powder in the yttrium-containing carbon composite. Loss of the peak, confirming the presence of Li. Further, according to the analysis of the bonding state surface of the TEM-EELS analysis, the density of the Si-C bond and the matrix (the cerium-containing carbon system) at the interface between the metal cerium fine powder and the cerium-containing carbon composite material as the matrix are known. The density of Si-C bonds in the composite) is significantly higher.

添加上述所製備之分散有鋰被覆金屬矽微粉末之含矽碳系複合材料85質量%、碳黑5質量%並混合15分鐘。其後,以聚偏二氟乙烯以固形物成分成計成為10質量%之方式添加5質量%含聚偏二氟乙烯之N-甲基-2-吡咯啶酮溶液,進而添加適量之N-甲基-2-吡咯啶酮並混合15分鐘,藉此製成漿料狀。其後,藉由刮刀法將漿料塗佈於銅箔輥上。將以如上所述之方式獲得之電極於100℃下乾燥1小時,使用輥式壓製機(roll press)(遠光機器製作所製造)以10 KN之壓力加壓,製作厚度約為20 μm之電極。使用所獲得之電極進行鋰離子二次電池之製作及評價。將電池之特性示於表1中。 The above-described prepared cerium-containing carbon-based composite material in which the lithium-coated metal cerium fine powder was dispersed was added in an amount of 85 mass%, and carbon black was 5 mass%, and mixed for 15 minutes. Then, 5 parts by mass of a solution of polyvinylidene fluoride-containing N-methyl-2-pyrrolidone was added so that the polyvinylidene fluoride was 10% by mass in terms of the solid content, and an appropriate amount of N- was further added. Methyl-2-pyrrolidone was mixed and mixed for 15 minutes to prepare a slurry. Thereafter, the slurry was applied onto a copper foil roll by a doctor blade method. The electrode obtained in the manner as described above was dried at 100 ° C for 1 hour, and pressed at a pressure of 10 KN using a roll press (manufactured by Faroji Seisakusho Co., Ltd.) to prepare an electrode having a thickness of about 20 μm. . The production and evaluation of the lithium ion secondary battery were carried out using the obtained electrode. The characteristics of the battery are shown in Table 1.

[實施例2] [Embodiment 2]

除使用上述製備例2所製備之矽微粉末2代替矽微粉末1 以外,以與實施例1相同之方式獲得分散有鋰被覆金屬矽微粉末之含矽碳系複合材料粉末。 In addition to using the fine powder 2 prepared in the above Preparation Example 2 instead of the fine powder 1 A ruthenium-containing carbon-based composite material powder in which a lithium-coated metal ruthenium fine powder was dispersed was obtained in the same manner as in Example 1.

根據TEM觀測,確認於含矽碳系複合材料中分散有矽微粉末。於組合穿透型電子顯微鏡與電子能量損失光譜法(Electron Energy-Loss Spectroscopy,EELS)之TEM-EELS之分析中,於含矽碳系複合材料中之矽微粉末表面上在63 ev附近觀測到能量損失波峰,確認存在Li。 According to the TEM observation, it was confirmed that the cerium fine powder was dispersed in the cerium-containing carbon composite material. In the TEM-EELS analysis of the combined electron microscope and electron energy loss spectroscopy (EELS), the surface of the ruthenium-containing powder in the ruthenium-containing carbon composite was observed near 63 ev. The energy loss peak confirms the presence of Li.

使用上述所製備之分散有鋰被覆金屬矽微粉末之含矽碳系複合材料,以與實施例1相同之方式製作電極,進行鋰離子二次電池之製作及評價。將電池之特性示於表1中。 Using the above-described ruthenium-containing carbon-based composite material in which the lithium-coated metal ruthenium fine powder was dispersed, an electrode was produced in the same manner as in Example 1 to prepare and evaluate a lithium ion secondary battery. The characteristics of the battery are shown in Table 1.

[實施例3] [Example 3]

利用牙科混合機於上述製備例3所製備之矽微粉末32.4 g、二苯基雙(二甲基乙烯基矽烷氧基)矽烷30 g(含有14.06質量%乙烯基)中混合黏度為20 mPa.s之分子鏈兩末端經三甲基矽烷氧基封端之甲基氫聚矽氧烷(鍵結有矽原子之氫原子之含量=1.58質量%)9.8 g(本共聚物中之鍵結有矽原子之氫原子相對於上述二苯基雙(二甲基乙烯基矽烷氧基)矽烷中之乙烯基1莫耳成為1莫耳之量)及鉑之1,3-二乙烯基四甲基二矽氧烷錯合物鉑觸媒以鉑金屬計10 ppm,製備交聯性組合物。其後,於氮中於150℃下使該組合物硬化,藉此製備硬化物。於SSA-S等級之氧化鋁製舟中投入上述硬化物3.7 g,並將舟設置於脫脂爐內。其後,使脫脂爐內維持減壓10分鐘後,利用高純度氮氣(99.99%)恢復至常壓。重複該操作計1次。其後,一面以2 L/分之流量供給高純度 氮氣,一面以2℃/分之比例升溫,於600℃下煅燒2小時。將所獲得之煅燒物利用球磨機粉碎,利用300絲網進行分級。於SSA-S等級之氧化鋁製舟中投入粉碎分級後獲得之煅燒物2.2 g,並將舟設置於馬弗爐內。將馬弗爐內維持減壓60分鐘後,利用高純度氮氣(99.99%)恢復至常壓。重複該操作計1次。其後,一面以100 mL/分之流量供給高純度氬氣一面以5℃/分之比例升溫,於1000℃下煅燒1小時,藉此獲得含矽碳材料。 Using a dental mixer, the micro-powder 32.4 g, diphenyl bis(dimethylvinyl nonyloxy) decane 30 g (containing 14.06% by mass of vinyl) prepared in the above Preparation Example 3 had a mixed viscosity of 20 mPa. a methyl hydrogen polyoxyalkylene terminated by a trimethyldecaneoxy group at both ends of the molecular chain of s (content of a hydrogen atom bonded to a halogen atom = 1.58 mass%) 9.8 g (the bond in the copolymer is The hydrogen atom of the ruthenium atom is 1 mole of the vinyl 1 molar in the above diphenyl bis(dimethylvinyl decyloxy) decane) and the 1,3-divinyltetramethyl group of platinum The dioxane complex platinum catalyst was 10 ppm on a platinum metal to prepare a crosslinkable composition. Thereafter, the composition was hardened in nitrogen at 150 ° C, thereby preparing a cured product. The above-mentioned hardened material was put into 3.7 g in an SSA-S grade alumina boat, and the boat was placed in a degreasing furnace. Thereafter, the inside of the degreasing furnace was maintained under reduced pressure for 10 minutes, and then returned to normal pressure with high-purity nitrogen gas (99.99%). Repeat this operation once. Thereafter, one side is supplied with high purity at a flow rate of 2 L/min. Nitrogen gas was heated at a rate of 2 ° C /min, and calcined at 600 ° C for 2 hours. The obtained calcined product was pulverized by a ball mill and classified by a 300 wire mesh. 2.2 g of the calcined product obtained by pulverization and classification was placed in an SSA-S grade alumina boat, and the boat was placed in a muffle furnace. The inside of the muffle furnace was maintained under reduced pressure for 60 minutes, and then returned to normal pressure using high-purity nitrogen gas (99.99%). Repeat this operation once. Thereafter, while supplying high-purity argon gas at a flow rate of 100 mL/min, the temperature was raised at a rate of 5 ° C /min, and calcination was carried out at 1000 ° C for 1 hour, thereby obtaining a niobium-containing carbon material.

根據TGA分析可知,分散有鋰被覆金屬矽微粉末之含矽碳系複合材料粉末中零價矽微粉末之含量為10.0質量%。 According to the TGA analysis, the content of the zero-valent cerium fine powder in the cerium-containing carbon-based composite material powder in which the lithium-coated metal cerium fine powder was dispersed was 10.0% by mass.

使用上述所製備之分散有鋰被覆金屬矽微粉末之含矽碳系複合材料,以與實施例1相同之方式製作電極,進行鋰離子二次電池之製作及評價。將電池之特性示於表1中。 Using the above-described ruthenium-containing carbon-based composite material in which the lithium-coated metal ruthenium fine powder was dispersed, an electrode was produced in the same manner as in Example 1 to prepare and evaluate a lithium ion secondary battery. The characteristics of the battery are shown in Table 1.

[實施例4] [Example 4]

於上述製備例4所製備之矽微粉末6.4 g、黏度為773 mPa.s之((CH3)3SiO1/2)1.0(CH2=CHSiCH3O2/2)2.7(C6H5SiO3/2)2.5(以下稱為MD(Vi)T樹脂)0.82 g中混合黏度為5446 mPa.s之((CH3)3SiO1/2)1.0(HSiCH3O2/2)3.4(C6H5SiO3/2)3.8(以下稱為MD(H)T樹脂)0.74 g(本MD(H)T樹脂中之鍵結有矽原子之氫原子相對於上述MD(Vi)T樹脂之乙烯基1莫耳成為約1莫耳之量)及鉑之1,3-二乙烯基四甲基二矽氧烷錯合物鉑觸媒以鉑金屬計10 ppm,製備交聯性組合物。將以200℃使該交聯性組合物硬化而獲得之塊狀之硬化物放入至附有蓋之氧化鋁製容器中,利用可進行環境控制之附有溫控程式之 馬弗爐以於氮氣環境下於600℃下保持2小時後進而於1,000℃下保持1小時之條件進行煅燒。冷卻後,利用將間隙設定為20 μm之粉碎機(Masscolloder)進行粉碎,獲得平均粒徑有約10 μm之分散有鋰被覆金屬矽微粉末之含矽碳系複合材料粉末。 The fine powder prepared in the above Preparation Example 4 was 6.4 g, and the viscosity was 773 mPa. s ((CH 3 ) 3 SiO 1/2 ) 1.0 (CH 2 =CHSiCH 3 O 2/2 ) 2.7 (C 6 H 5 SiO 3/2 ) 2.5 (hereinafter referred to as MD(Vi)T resin) 0.82 g The medium mixing viscosity is 5446 mPa. s ((CH 3 ) 3 SiO 1/2 ) 1.0 (HSiCH 3 O 2/2 ) 3.4 (C 6 H 5 SiO 3/2 ) 3.8 (hereinafter referred to as MD(H)T resin) 0.74 g (this MD (H) The hydrogen atom of the T resin bonded with a halogen atom is about 1 mole relative to the vinyl 1 mole of the above MD(Vi)T resin) and the platinum 1,3-divinyltetramethyl The bismuthoxane complex platinum catalyst was prepared at 10 ppm on a platinum metal to prepare a crosslinkable composition. The block-shaped cured product obtained by hardening the crosslinkable composition at 200 ° C was placed in a lidded alumina container, and an environmentally controlled muffle furnace with a temperature control program was used for nitrogen gas. The mixture was calcined under the environment at 600 ° C for 2 hours and then at 1,000 ° C for 1 hour. After cooling, the mixture was pulverized by a pulverizer (Masscollorer) having a gap of 20 μm to obtain a cerium-containing carbon-based composite material powder in which a lithium-coated metal cerium fine powder having an average particle diameter of about 10 μm was dispersed.

根據TGA分析可知,分散有鋰被覆金屬矽微粉末之含矽碳系複合材料粉末中零價矽微粉末之含量為80.0質量%。 According to the TGA analysis, the content of the zero-valent cerium fine powder in the cerium-containing carbon-based composite material powder in which the lithium-coated metal cerium fine powder was dispersed was 80.0% by mass.

使用上述所製備之分散有鋰被覆金屬矽微粉末之含矽碳系複合材料,以與實施例1相同之方式製作電極,進行鋰離子二次電池之製作及評價。將電池之特性示於表1中。 Using the above-described ruthenium-containing carbon-based composite material in which the lithium-coated metal ruthenium fine powder was dispersed, an electrode was produced in the same manner as in Example 1 to prepare and evaluate a lithium ion secondary battery. The characteristics of the battery are shown in Table 1.

[比較例1] [Comparative Example 1]

除使用Dow Corning股份有限公司製造之金屬矽粉末1.5 g代替矽微粉末1以外,以與實施例1相同之方式獲得分散有金屬矽微粉末之含矽碳系複合材料粉末。使用所獲得之分散有金屬矽微粉末之含矽碳系複合材料粉末作為活性物質,以與實施例1相同之方式製作電極,進行鋰離子二次電池之製作及評價。將電池之特性示於表1中。 A cerium-containing carbon-based composite material powder in which a metal cerium fine powder was dispersed was obtained in the same manner as in Example 1 except that 1.5 g of the metal cerium powder manufactured by Dow Corning Co., Ltd. was used instead of the cerium fine powder 1. Using the obtained cerium-containing carbon-based composite material powder in which the metal cerium fine powder was dispersed as an active material, an electrode was produced in the same manner as in Example 1 to prepare and evaluate a lithium ion secondary battery. The characteristics of the battery are shown in Table 1.

使用比較例1之複合材料粉末作為活性物質之鋰離子二次電池之初次充放電效率(CE%)明顯降低,電容維持率亦降低。 The initial charge and discharge efficiency (CE%) of the lithium ion secondary battery using the composite material powder of Comparative Example 1 as an active material was remarkably lowered, and the capacity retention ratio was also lowered.

[比較例2] [Comparative Example 2]

以金屬矽粉末成為37.9質量%之比率混合上述製備例5所製備之含矽碳系複合材料粉末1與Dow Corning股份有限公司製造之金屬矽粉末。使用該混合物作為活性物質,以與 實施例1相同之方式製作電極,進行鋰離子二次電池之製作及評價。將電池之特性示於表1中。 The cerium-containing carbon-based composite material powder 1 prepared in the above Preparation Example 5 and the metal cerium powder manufactured by Dow Corning Co., Ltd. were mixed at a ratio of 37.9 mass% of the metal cerium powder. Using the mixture as an active substance to An electrode was fabricated in the same manner as in Example 1 to prepare and evaluate a lithium ion secondary battery. The characteristics of the battery are shown in Table 1.

使用比較例2之混合物作為活性物質之鋰離子二次電池之初次放電電容、初次放電效率(CE%)、及電容維持率中之任一者均明顯降低。 Any of the initial discharge capacity, the initial discharge efficiency (CE%), and the capacity retention ratio of the lithium ion secondary battery using the mixture of Comparative Example 2 as the active material was remarkably lowered.

[比較例3] [Comparative Example 3]

使用上述製備例5所製備之含矽碳系複合材料粉末1作為活性物質,以與實施例1相同之方式製作電極,進行鋰離子二次電池之製作及評價。將電池之特性示於表1中。 Using the ruthenium-containing carbon-based composite material powder 1 prepared in the above Preparation Example 5 as an active material, an electrode was produced in the same manner as in Example 1 to prepare and evaluate a lithium ion secondary battery. The characteristics of the battery are shown in Table 1.

[產業上之可利用性] [Industrial availability]

本發明之電極活性物質之初期之不可逆電容(初次充電電容與初次放電電容之差)降低,具有較高之初次放電電容,且具有穩定之充放電循環特性,較佳用於蓄電裝置、尤其是鋰或鋰離子二次電池之電極。又,本發明之電極活性物質可使用廉價之原料並以簡單之製造製程而製造。並且,本發明之電極可賦予電池較高之初次放電電容且穩定之充放電循環特性。因此,本發明之蓄電裝置之初期之不可逆電容降低,具有較高之初次放電電容,並且具有穩定之充放電循環特性。 The initial irreversible capacitance (the difference between the primary charging capacitor and the primary discharging capacitor) of the electrode active material of the present invention is lowered, has a high initial discharge capacitance, and has stable charge and discharge cycle characteristics, and is preferably used for a power storage device, especially An electrode for a lithium or lithium ion secondary battery. Further, the electrode active material of the present invention can be produced by using a simple raw material and using a simple manufacturing process. Moreover, the electrode of the present invention can impart a higher initial discharge capacitance to the battery and a stable charge and discharge cycle characteristic. Therefore, the initial irreversible capacitance of the power storage device of the present invention is lowered, has a high initial discharge capacitance, and has stable charge and discharge cycle characteristics.

1‧‧‧外殼 1‧‧‧Shell

2‧‧‧襯墊 2‧‧‧ cushion

3‧‧‧墊片 3‧‧‧shims

4‧‧‧SUS板 4‧‧‧SUS board

5‧‧‧集電體 5‧‧‧ Collector

6‧‧‧負極 6‧‧‧negative

7‧‧‧分隔件 7‧‧‧Parts

8‧‧‧正極 8‧‧‧ positive

9‧‧‧集電體 9‧‧‧ Collector

9'‧‧‧集電體 9'‧‧‧ Collector

10‧‧‧封口板 10‧‧‧ Sealing plate

圖1係表示作為本發明之蓄電裝置之一例之鋰離子二次電池。 Fig. 1 shows a lithium ion secondary battery as an example of the electricity storage device of the present invention.

圖2係表示作為本發明之蓄電裝置之一例之鋰二次電池。 Fig. 2 is a view showing a lithium secondary battery as an example of the electricity storage device of the present invention.

1‧‧‧外殼 1‧‧‧Shell

2‧‧‧襯墊 2‧‧‧ cushion

3‧‧‧墊片 3‧‧‧shims

4‧‧‧SUS板 4‧‧‧SUS board

5‧‧‧集電體 5‧‧‧ Collector

6‧‧‧負極 6‧‧‧negative

7‧‧‧分隔件 7‧‧‧Parts

8‧‧‧正極 8‧‧‧ positive

9‧‧‧集電體 9‧‧‧ Collector

10‧‧‧封口板 10‧‧‧ Sealing plate

Claims (12)

一種複合材料,其於含矽碳系複合材料中分散有於表面具備含鋰層之金屬矽或矽合金微粉末。 A composite material in which a metal ruthenium or ruthenium alloy fine powder having a lithium-containing layer on a surface thereof is dispersed in a ruthenium-containing carbon composite material. 如請求項1之複合材料,其中上述金屬矽或矽合金微粉末之平均粒徑為10 nm~10 μm。 The composite material of claim 1, wherein the metal niobium or tantalum alloy fine powder has an average particle diameter of 10 nm to 10 μm. 如請求項1或2之複合材料,其中鋰之含有率為具備含鋰層之金屬矽或矽合金微粉末之0.1~10質量%。 The composite material according to claim 1 or 2, wherein the lithium content is 0.1 to 10% by mass of the metal cerium or cerium alloy fine powder having the lithium-containing layer. 一種電極活性物質,其包含如請求項1至3中任一項之複合材料。 An electrode active material comprising the composite material according to any one of claims 1 to 3. 一種電極,其包含如請求項4之電極活性物質。 An electrode comprising the electrode active material of claim 4. 一種蓄電裝置,其具備如請求項5之電極。 A power storage device comprising the electrode of claim 5. 如請求項6之蓄電裝置,其為鋰或鋰離子二次電池。 The power storage device of claim 6, which is a lithium or lithium ion secondary battery. 一種複合材料之製造方法,其包括:第1步驟,於金屬矽或矽合金微粉末表面形成含鋰層而獲得鋰被覆金屬矽或矽合金微粉末;第2步驟,將上述鋰被覆金屬矽或矽合金微粉末與(A)含交聯性基有機化合物及(B)可交聯上述含交聯性基有機化合物之含矽化合物進行混合,使(A)成分與(B)成分進行交聯反應而獲得硬化物;及第3步驟,對上述硬化物進行加熱處理。 A method for producing a composite material, comprising: in the first step, forming a lithium-containing layer on a surface of a metal ruthenium or iridium alloy fine powder to obtain a lithium-coated metal ruthenium or ruthenium alloy fine powder; and in the second step, the lithium-coated metal ruthenium or The bismuth alloy fine powder is mixed with (A) a crosslinkable group-containing organic compound and (B) a ruthenium-containing compound crosslinkable with the above crosslinkable group-containing organic compound to crosslink the component (A) and the component (B) The reaction is carried out to obtain a cured product; and in the third step, the cured product is subjected to heat treatment. 一種複合材料之製造方法,其包括:第1步驟,於金屬矽或矽合金微粉末表面形成含鋰層而獲得鋰被覆金屬矽或矽合金微粉末;第2步驟,使(A)含交聯性基有機化合物及(B)可交聯上 述含交聯性基有機化合物之含矽化合物進行交聯反應而獲得硬化物;及第3步驟,一面提供機械能一面將上述鋰被覆金屬矽或矽合金微粉末及上述硬化物進行混合、複合化,並進行加熱處理。 A method for producing a composite material, comprising: a first step of forming a lithium-containing layer on a surface of a metal ruthenium or iridium alloy fine powder to obtain a lithium-coated metal ruthenium or ruthenium alloy fine powder; and a second step of causing (A) crosslinking Organic compounds and (B) crosslinkable The ruthenium-containing compound containing a crosslinkable group-containing organic compound is subjected to a crosslinking reaction to obtain a cured product; and in the third step, the lithium-coated metal ruthenium or ruthenium alloy fine powder and the cured product are mixed and compounded while providing mechanical energy. And heat treatment. 一種複合材料之製造方法,其包括:第1步驟,於金屬矽或矽合金微粉末表面形成含鋰層而獲得鋰被覆金屬矽或矽合金微粉末;第2步驟,使(A)含交聯性基有機化合物及(B)可交聯上述含交聯性基有機化合物之含矽化合物進行交聯反應而獲得硬化物;第3步驟,對上述硬化物進行加熱處理而獲得含矽碳系複合材料;及第4步驟,一面提供機械能一面將上述鋰被覆金屬矽或矽合金微粉末及上述含矽碳系複合材料進行混合、複合化。 A method for producing a composite material, comprising: a first step of forming a lithium-containing layer on a surface of a metal ruthenium or iridium alloy fine powder to obtain a lithium-coated metal ruthenium or ruthenium alloy fine powder; and a second step of causing (A) crosslinking The organic compound and (B) crosslink the ruthenium-containing compound containing the crosslinkable organic compound to obtain a cured product; and the third step, heat-treating the cured product to obtain a ruthenium-containing carbon composite In the fourth step, the lithium-coated metal ruthenium or iridium alloy fine powder and the ruthenium-containing carbon-based composite material are mixed and composited while providing mechanical energy. 如請求項9至10中任一項之複合材料之製造方法,其中上述第1步驟包括混合金屬矽或矽合金微粉末與鋰或鋰化合物並進行熱處理之步驟。 The method of producing a composite material according to any one of claims 9 to 10, wherein the first step comprises the step of mixing a metal ruthenium or iridium alloy fine powder with a lithium or lithium compound and performing heat treatment. 如請求項11之製造方法,其中上述鋰化合物係LiOH(LiOH.H2O)、Li2O、LiR(R為烷基、有機矽烷氧基)、LiOR(R與上述相同)、LiCO3、LiNO3、LiX(X為鹵素原子)、Li錯合物化合物、RnSi(OLi)4-n(R與上述相同,n為1~3之數)或該等之混合物。 The method of claim 11, wherein the lithium compound is LiOH (LiOH.H 2 O), Li 2 O, LiR (R is an alkyl group, an organic decyloxy group), LiOR (R is the same as the above), LiCO 3 , LiNO 3 , LiX (X is a halogen atom), Li complex compound, R n Si(OLi) 4-n (R is the same as above, n is a number from 1 to 3) or a mixture thereof.
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