TW201229603A - Manufacturing method of imaging lens unit and imaging lens unit - Google Patents
Manufacturing method of imaging lens unit and imaging lens unit Download PDFInfo
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- TW201229603A TW201229603A TW100130498A TW100130498A TW201229603A TW 201229603 A TW201229603 A TW 201229603A TW 100130498 A TW100130498 A TW 100130498A TW 100130498 A TW100130498 A TW 100130498A TW 201229603 A TW201229603 A TW 201229603A
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B13/00—Optical objectives specially designed for the purposes specified below
- G02B13/001—Miniaturised objectives for electronic devices, e.g. portable telephones, webcams, PDAs, small digital cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
- B29C45/006—Joining parts moulded in separate cavities
- B29C45/0062—Joined by injection moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1671—Making multilayered or multicoloured articles with an insert
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B3/00—Simple or compound lenses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2011/00—Optical elements, e.g. lenses, prisms
- B29L2011/0016—Lenses
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- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Lens Barrels (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
201229603 六、發明說明: 【發明所屬之技術領域】 本發明,是有關於將透鏡組裝在支架內之攝像透鏡單 元之製造方法、以及攝像透鏡單元》 【先前技術】 被組裝在行動電話機等的攝像透鏡單元,是具有藉由 支架保持光學透鏡的周圍的構造。光學透鏡的朝支架的組 裝,對於定位精度是要求非常地嚴格,通常是由具有畫像 辨認技術的自動組裝系統來進行。但是,這種系統,是非 常地高價,並且對於朝支架的透鏡的插入過程和朝支架的 透鏡的接合過程等因爲需要將過程分開的方式構成製造線 所以需要非常地寬的敷地,每當透鏡的種類變更時,需要 進行非常地大規模的設備交換,因此需要花費大量的工時 〇 作爲解決這種問題用的製造方法,已知在相同模具的 別的部位’個別成形樹脂製的複數光學透鏡及將這些保持 用的支架本體及蓋之後,將支架本體直接留在模具內,將 這些的樹脂構件移動地進行組裝,藉由再度的成形進行組 裝而獲得成形品之技術(專利文獻1參照)。 且其他的製造方法,也已知將光學玻璃透鏡及光圈預 先定位組裝模具內之後,藉由在光學玻璃透鏡等的周圍以 射出成形形成支架’將攝像透鏡單元總括組裝之技術(專 利文獻2參照)^ -5- 201229603 但是在上述專利文獻1的製造方法中,會有在支架本 體將蓋接合用的成形零件會增加而使成形過程複雜化的缺 點。且,有需要設置這種接合零件的樹脂流路,在被組裝 在行動電話機等的攝像透鏡單元所利用的薄層的支架中, 充塡性、接合強度的確保是非常困難,欲在被組裝在行動 電話的攝像單元實現所期望的小型化是有困難。 且在上述專利文獻2的製造方法中,因爲有需要由模 具將光學透鏡及光圈直接地挾入,所以挾入強度過弱的話 樹脂會從間隙流出而附著於光學透鏡的光學面和光圈,另 一方面,挾入強度過強的話光學透鏡和光圈會變形或破損 ,挾入強度的條件範圍很窄,而具有挾入作業非常地困難 的缺點。且,因爲由模具作成透鏡定位形狀,所以此定位 形狀是在成形品上會殘留成爲外觀上的凹陷,不需要光會 從該處進入而導致鬼影和光斑等的光學的問題的發生,並 且設定爲裝設在攝像裝置等的製品的情況時有可能無法滿 足所要求的外觀規格。進一步,因爲這種定位形狀所以脫 模時會產生變形,而成爲導致尺寸精度惡化的原因。 [先行技術文獻] [專利文獻] [專利文獻1]日本特開200 8 -22 1 5 65號公報 [專利文獻2]日本特開2009-3 00626號公報 【發明內容】 本發明的目的是提供一種的攝像透鏡單元之製造方法[Technical Field] The present invention relates to a method of manufacturing an image pickup lens unit in which a lens is incorporated in a holder, and an image pickup lens unit. [Prior Art] Image pickup in a mobile phone or the like The lens unit has a configuration in which the periphery of the optical lens is held by the holder. The assembly of the optical lens toward the holder is very strict with respect to the positioning accuracy, and is usually performed by an automatic assembly system having an image recognition technique. However, such a system is very expensive, and the insertion process for the lens toward the holder and the bonding process to the lens of the holder and the like require a very wide application of the ground because the process is required to separate the processes, whenever the lens is required. When the type of the product is changed, it is necessary to perform a very large-scale exchange of equipment. Therefore, it takes a lot of man-hours to be used as a manufacturing method for solving such a problem. It is known that 'individual molding of a plurality of optical fibers is formed in another part of the same mold. After the lens and the holder body and the cover for holding the holder, the holder body is directly placed in the mold, and the resin members are movably assembled, and the molded article is assembled by re-molding (refer to Patent Document 1). ). In other methods, it is also known that the optical lens and the aperture are pre-positioned in the mold, and the imaging lens unit is assembled by injection molding around the optical glass lens or the like (Patent Document 2 is referred to. However, in the manufacturing method of the above-mentioned Patent Document 1, there is a disadvantage that the molding member for joining the cover in the holder body is increased to complicate the molding process. In addition, it is necessary to provide a resin flow path of such a joint component, and it is very difficult to ensure the filling property and the joint strength in a thin-layer bracket used for an image pickup lens unit such as a cellular phone. It is difficult to achieve the desired miniaturization of the camera unit of the mobile phone. Further, in the manufacturing method of Patent Document 2, since it is necessary to directly insert the optical lens and the diaphragm by the mold, if the penetration strength is too weak, the resin flows out from the gap and adheres to the optical surface and the aperture of the optical lens, and On the one hand, if the penetration strength is too strong, the optical lens and the aperture are deformed or broken, and the condition range of the penetration strength is narrow, and the intrusion operation is extremely difficult. Further, since the lens is formed into a lens positioning shape, the positioning shape is a recess which becomes an appearance on the molded article, and does not require the light from entering there to cause an optical problem such as ghosts and spots, and When it is set to be installed in a product such as an imaging device, the required appearance specifications may not be satisfied. Further, because of such a positioning shape, deformation occurs during demolding, which causes deterioration in dimensional accuracy. [PRIOR ART DOCUMENT] [Patent Document 1] Japanese Laid-Open Patent Publication No. JP-A No. Hei. No. Hei. Method for manufacturing imaging lens unit
-6- S 201229603 ,不需增加零件就可以將支架本體及蓋簡易地連接,可以 將攝像透鏡單元小型化,可以迴避:起因於定位形狀的鬼 影和光斑的發生、外觀規格上的問題、尺寸精度的惡化等 〇 且本發明的目的是提供一種攝像透鏡單元,可以由少 零件所構成並小型化,可以簡易地迴避:如上述的鬼影和 光斑的發生、外觀規格上的問題、尺寸精度的惡化等。且 ,本發明的其他的目的,是提供一種攝像透鏡單元,可以 小型化作且可以將透鏡穩定地保持。 爲了解決上述課題,本發明的攝像透鏡單元之製造方 法,該攝像透鏡單元,具備:透鏡、及第1支架構件、及 與第1支架構件協動將透鏡收納的方式保持的第2支架構 件’該攝像透鏡單元之製造方法,具備:將樹脂材料流入 模具內,將具有透鏡的定位部的第1支架構件成形的第1 成形過程:及將透鏡插入位於模具內的第1支架構件內, 將透鏡抵接在第1支架構件的定位部使定位的定位過程: 及將樹脂材料流入模具內,於模具內使熔接並且嵌合在使 透鏡被定位的第1支架構件的方式,防止透鏡脫離的第2 支架構件成形的第2成形過程。以上,第2支架構件雖是 與第1支架構件嵌合’但是在此的嵌合,不限定於使壓入 地隨著旋緊而嚙合者,也包含藉由凹凸的相補的形狀的組 合而彼此卡合的情況。例如也包含,在第1支架構件及第 2支架構件的嵌合中’使兩支架構件不是透過單—平面而 是透過複數面接觸,在兩支架構件的界面形成熔接的情況 201229603 依據上述製造方法,由第2成形過程,藉由對於使透 鏡被定位的第1支架構件進行成形,將防止透鏡脫離的第 2支架構件熔接並且嵌合在第1支架構件的方式成形。由 此,可以將第2支架構件的成形及朝第!支架構件的接合 總括且確實地進行’可以迴避將支架組裝用的零件點數的 增加和連接部中的零件形狀的複雜化。特別是,因爲在連 接後使兩支架構件嵌合’所以兩支架構件的連接部的面積 會增加’在形狀上也會產生嚙合,可以提高兩支架構件的 連接強度。此時,因爲可以藉由第2支架構件的成形將第 2支架構件及第1支架構件連接,所以將第2支架構件接 合在第1支架構件用的二次成形用的樹脂流路就不需要設 在第1支架構件,可以防止攝像單元的大型化。且,因爲 在將透鏡定位在第1支架構件的狀態下將第2支架構件成 形’所以與只有在使用被設在模具的定位構件進行成形時 才進行透鏡的定位的製造方法相異,可以迴避在成形後大 的定位形狀成爲空間殘留在第1支架構件等而導致尺寸精 度劣化。 在本發明的具體的側面中,對於上述製造方法,在第 1支架構件的內周部,由第2成形過程設置將第2支架構 件成形用的樹脂用的流路。此情^,藉由使第2支架構件 的一部分被嵌合在第1支架構件的內周部,就可以提高兩 支架構件的連接強度。 在本發明的別的側面中,在第1支架構件的外周部,-6- S 201229603, the bracket body and the cover can be easily connected without adding parts, and the image pickup lens unit can be miniaturized, and can be avoided: problems caused by ghosting and spotting of the positioning shape, appearance specifications, Deterioration of dimensional accuracy, etc., and an object of the present invention is to provide an image pickup lens unit which can be composed of a small number of parts and which can be miniaturized, and can be easily avoided: occurrence of ghosts and spots as described above, problems in appearance specifications, and dimensions Deterioration of accuracy, etc. Further, another object of the present invention is to provide an image pickup lens unit which can be miniaturized and which can stably hold the lens. In order to solve the problem, the image pickup lens unit of the present invention includes a lens, a first holder member, and a second holder member that holds the lens in cooperation with the first holder member. The method of manufacturing the image pickup lens unit includes: a first molding process of molding a resin material into a mold, and molding a first holder member having a positioning portion of the lens; and inserting the lens into the first holder member located in the mold; The lens abuts on the positioning portion of the first holder member to position the positioning: and the resin material is poured into the mold, and is welded in the mold and fitted to the first holder member that positions the lens to prevent the lens from coming off. The second forming process of forming the second stent member. In the above, the second bracket member is fitted to the first bracket member. However, the fitting of the second bracket member is not limited to the case where the press-fit is engaged with the screwing, and the combination of the shapes complemented by the unevenness is included. The situation of being stuck to each other. For example, in the fitting of the first holder member and the second holder member, the two holder members are not permeable to the single-plane but are in contact with each other and are welded at the interface between the two holder members. 201229603 According to the above manufacturing method In the second molding process, the first holder member that positions the lens is molded, and the second holder member that prevents the lens from being detached is welded and fitted to the first holder member. Therefore, the formation of the second holder member can be achieved! The engagement of the bracket members is collectively and surely performed to avoid the increase in the number of parts for assembling the bracket and the shape of the parts in the joint. In particular, since the two bracket members are fitted after the joining, the area of the joint portion of the two bracket members is increased, and the meshing is also formed in the shape, so that the joint strength of the two bracket members can be improved. In this case, since the second holder member and the first holder member can be connected by the molding of the second holder member, it is not necessary to join the second holder member to the resin flow path for secondary molding for the first holder member. The first bracket member is provided to prevent an increase in size of the imaging unit. Further, since the second holder member is formed in a state in which the lens is positioned in the first holder member, it is different from the manufacturing method in which the positioning of the lens is performed only when the positioning member provided in the mold is used for molding, and can be avoided. The large positioning shape after the molding becomes a space remaining in the first holder member or the like, resulting in deterioration in dimensional accuracy. In a specific aspect of the present invention, in the inner peripheral portion of the first holder member, a flow path for forming a resin for molding the second branch member is provided in the second molding process. In this case, by fitting a part of the second holder member to the inner peripheral portion of the first holder member, the connection strength between the two holder members can be improved. In another aspect of the invention, in the outer peripheral portion of the first bracket member,
S -8- 201229603 由第2成形過程設置將第2支架構件成形用的樹脂用的流 路。此情況,藉由使第2支架構件的一部分嵌合在第1支 架構件的外周部,就可以提高兩支架構件的連接強度。 在本發明的別的側面中,在第1支架構件的內周部及 外周部,由第2成形過程設置將第2支架構件成形用的樹 脂用的流路。此情況,藉由使第2支架構件的一部分嵌合 在第1支架構件的外周部及內周部,就可以使兩支架構件 的連接強度進一步提高。 在本發明的別的側面中,在第1支架構件的內周部及 外周部的至少一方設置深度或厚度爲階段地變化的流路, 該流路是由第2成形過程所設置的將第2支架構件成形用 的樹脂用的流路。此情況,第1及第2支架構件是在厚度 具有段差地嵌合,可以使兩支架構件的連接強度進一步提 高。 在本發明的別的側面中,在第1支架構件的內部設置 流路’該流路是由第2成形過程所設置的將第2支架構件 成形用的樹脂用的流路。此情況,因爲第2支架構件的一 部分是被埋入第1支架構件的內部,所以可以使兩支架構 件的連接強度進一步提高。 在本發明的別的側面中,在第1支架構件,由第2成 形過程設置供藉由凹陷形狀形成第2支架構件用的樹脂用 的流路。此情況’第2支架構件的凹陷形狀是與第丨支架 構件的凹陷形狀嚙合,可以確實地提高兩支架構件的連接 強度。 -9 - 201229603 在本發明的別的側面中,將第2支架構件成形用的模 具’是將透鏡朝向第1支架構件直接按壓。此情況,由第 2成形過程將第2支架構件成形時可以將透鏡穩定地保持 在第1支架構件內。又,與由習知的模具彼此挾持的方式 相異’因爲透鏡是由背面側被支撐於樹脂製的第1支架構 件’所以即使藉由將第2支架構件成形用的模具將透鏡直 接推壓’樹脂製的第1支架構件成爲緩衝,可以抑制透鏡 的破損的發生。 在本發明的別的側面中,將第2支架構件成形用的模 具’是具有相面對於透鏡的光學面的周圍的抵接部。此情 況’形成第2支架構件用的樹脂會被抵接部阻止而可防止 朝光學面側漏出。 在本發明的別的側面中,將第2支架構件成形用的模 具’是具有與透鏡的光學面相面對並形成與光學面大致同 相形狀的抵接面。此情況,因爲形成與光學面相同或大致 同相的形狀,所以可以由光學面整體接觸,形成第2支架 構件用的樹脂會被抵接面的外周阻止而可防止朝光學面側 漏出。 在本發明的別的側面中,第1支架構件,是具有將透 鏡的光學面包圍的方式形成的光圏。此情況,在攝像透鏡 單元的組裝時,不需要將另外形成的光圈接近第1支架構 件地插入,可以將製造過程簡便化。 在本發明的別的側面中,透鏡,是單一的透鏡零件或 將複數透鏡要素一體化的群組透鏡。此情況,在支架構件S -8 - 201229603 A flow path for forming a resin for forming a second holder member is provided by the second molding process. In this case, by fitting a part of the second holder member to the outer peripheral portion of the first holder member, the connection strength between the two holder members can be improved. In the other aspect of the present invention, the flow path for the resin for molding the second holder member is provided in the inner peripheral portion and the outer peripheral portion of the first holder member by the second molding process. In this case, by fitting a part of the second holder member to the outer peripheral portion and the inner peripheral portion of the first holder member, the connection strength between the two holder members can be further improved. In the other aspect of the present invention, at least one of the inner peripheral portion and the outer peripheral portion of the first holder member is provided with a flow path whose depth or thickness is changed stepwise, and the flow path is provided by the second molding process. 2 A flow path for a resin for molding a stent member. In this case, the first and second holder members are fitted with a stepped thickness, and the connection strength between the two holder members can be further improved. In another aspect of the present invention, a flow path is provided in the first holder member. This flow path is a flow path for a resin for molding the second holder member provided by the second molding process. In this case, since a part of the second holder member is buried inside the first holder member, the connection strength between the two members can be further improved. In the other aspect of the invention, in the first holder member, a flow path for forming a resin for the second holder member by the recessed shape is provided by the second forming process. In this case, the recessed shape of the second bracket member is engaged with the recessed shape of the second bracket member, and the joint strength of the two bracket members can be surely improved. -9 - 201229603 In another aspect of the invention, the mold for molding the second holder member is directly pressed toward the first holder member. In this case, the lens can be stably held in the first holder member when the second holder member is molded by the second molding process. Moreover, the manner in which the conventional molds are held by each other is different. Since the lens is supported by the resin-made first holder member from the back side, the lens is directly pressed by the mold for molding the second holder member. The first holder member made of resin is cushioned, and the occurrence of breakage of the lens can be suppressed. In another aspect of the invention, the mold for molding the second holder member is an abutting portion having a phase opposite to the periphery of the optical surface of the lens. In this case, the resin for forming the second holder member is prevented by the contact portion and can be prevented from leaking toward the optical surface side. In another aspect of the invention, the mold for molding the second holder member has an abutting surface that faces the optical surface of the lens and has a shape substantially the same as that of the optical surface. In this case, since the optical surface is formed in the same or substantially the same phase, the resin for forming the second holder member can be prevented from being leaked toward the optical surface side by the outer periphery of the contact surface. In another aspect of the invention, the first holder member is a diaphragm formed to surround the optical surface of the lens. In this case, when assembling the image pickup lens unit, it is not necessary to insert the separately formed aperture close to the first frame member, and the manufacturing process can be simplified. In another aspect of the invention, the lens is a single lens component or a group lens in which a plurality of lens elements are integrated. In this case, in the bracket member
-10- S 201229603 內將透鏡插入定位的過程成爲簡單。 在本發明的別的側面中,透鏡,是包含複 ’將複數透鏡要素依序朝第1支架構件內插入 在本發明的別的側面中,透鏡,是具有四 面。此情況,可以從總括形成多數的透鏡的晶 簡易地將各透鏡要素切出利用。 在本發明的別的側面中,藉由第1成形過 支架構件用的第1成形空間的至少一部分、及 形過程形成第2支架構件用的第2成形空間的 ,是被設在同一模具內。此情況,第1支架構 架構件可以利用同一模具成形,可以簡易地提 ,並且可以達成攝像透鏡單元的製造裝置的省 在本發明的別的側面中,將透鏡成形用的 間的至少一部分,是與第1成形空間的至少一 成形空間的至少一部分一起被設在相同模具內 可以達成攝像透鏡單元的製造裝置的省空間化 在本發明的別的側面中,第1及第2支架 ,是由迴焊耐熱材形成。此情況,具有耐熱性 單元可由迴焊過程進行處理。 爲了解決上述課題,本發明的攝像透鏡單 透鏡、及具有透鏡的定位部的樹脂製的第1支 與第1支架構件協動將透鏡收納的方式保持的 2支架構件,第1支架構件,是在非接合狀態 觸,第2支架構件,是熔接或附著在透鏡,第 數透鏡要素 〇 角柱狀的側 圓狀的母材 !程形成第1 藉由第2成 至少一部分 件及第2支 高加工精度 空間化。 第3成形空 部分及第2 。此情況, 〇 構件及透鏡 的攝像透鏡 元,具備: 架構件、及 樹脂製的第 ,下與透鏡接 1支架構件 -11 - 201229603 及第2支架構件,是由彼此嵌合的嵌合面進行熔接而被連 接。 依據上述攝像透鏡單元,第1支架構件及第2支架構 件因爲是藉由熔接及嵌合彼此強力地被連接,所以可以確 保透鏡的穩定保持且可以迴避支架組裝用的零件點數的增 加。且,因爲在將透鏡定位之前將第1支架構件成形,所 以在第1支架構件的成形時不需要將透鏡定位、支撐,在 第1支架構件的周圍不會形成供透鏡的定位用的空間等。 由此’可以防止尺寸精度劣化,並可以迴避外觀規格上的 問題發生。且,可以省略將第1支架構件及第2支架構件 的接合用零件成形用的成形流路,可以防止攝像透鏡單元 的大型化。進一步,第2支架構件是熔接或附著在透鏡, 可使攝像透鏡單元小型化,並且可以確實地穩定透鏡的保 持。 在本發明的具體的側面中,對於上述攝像透鏡單元, 第2支架構件的一部分’是嵌合於第1支架構件的內周部 及外周部的至少一方。 在本發明的別的側面中,第2支架構件的一部分,是 在第1支架構件的內周部及外周部的至少一方,在使深度 或厚度階段地變化的狀態下嵌合於第1支架構件》 在本發明的別的側面中,第2支架構件的一部分,是 進入第1支架構件的內部。 在本發明的別的側面中,第1支架構件,是具有可將 第2支架構件的一部分嵌入的凹陷形狀。-10- S 201229603 The process of inserting the lens into the positioning is simple. In another aspect of the invention, the lens includes a plurality of lens elements sequentially inserted into the first holder member in the other side of the invention, and the lens has four sides. In this case, each lens element can be easily cut and used from a crystal in which a plurality of lenses are collectively formed. In another aspect of the present invention, at least a part of the first molding space for forming the first stent member and the second molding space for forming the second stent member are formed in the same mold. . In this case, the first stent frame member can be formed by the same mold, and can be easily lifted, and at least a part of the space for molding the lens can be achieved in the other aspect of the present invention. The space saving of the manufacturing apparatus of the imaging lens unit is provided in the same mold together with at least a part of at least one molding space of the first molding space. In the other aspect of the present invention, the first and second brackets are It is formed by reflowing a heat resistant material. In this case, the heat resistant unit can be processed by the reflow process. In order to solve the above problems, the first lens member of the single lens of the imaging lens of the present invention and the first support member and the first holder member having the positioning portion of the lens are held together by the lens, and the first holder member is In the non-joining state, the second holder member is welded or adhered to the lens, and the first lens element has a columnar side-shaped base material. The first step is formed by the second member and the second member. The processing accuracy is spatialized. The third formed void portion and the second. In this case, the image pickup lens element of the 〇 member and the lens includes: a frame member, a resin-made first, a lower-to-lens-contacting bracket member -11 - 201229603, and a second holder member, which are formed by fitting surfaces that are fitted to each other. Spliced and connected. According to the image pickup lens unit described above, since the first holder member and the second frame member are strongly connected to each other by welding and fitting, it is possible to ensure stable holding of the lens and to avoid an increase in the number of parts for assembling the holder. Further, since the first holder member is formed before the lens is positioned, it is not necessary to position and support the lens during molding of the first holder member, and a space for positioning the lens is not formed around the first holder member. . Thus, dimensional accuracy can be prevented from deteriorating, and problems in appearance specifications can be avoided. Further, the molding flow path for molding the joining members of the first holder member and the second holder member can be omitted, and the size of the image pickup lens unit can be prevented from increasing. Further, the second holder member is welded or attached to the lens, and the image pickup lens unit can be miniaturized, and the lens can be surely stabilized. In a specific aspect of the invention, in the image pickup lens unit, a part ′ of the second holder member is fitted to at least one of an inner peripheral portion and an outer peripheral portion of the first holder member. In a further aspect of the present invention, at least one of the inner peripheral portion and the outer peripheral portion of the first bracket member is fitted to the first bracket in a state in which the depth or the thickness is changed stepwise. Member>> In another aspect of the present invention, a part of the second holder member enters the inside of the first holder member. In another aspect of the invention, the first holder member has a concave shape in which a part of the second holder member can be fitted.
S -12- 201229603 【實施方式】 [第1實施例] 以下,參照圖面,說明本發明的第1實施 鏡單元的構造和其製造方法。' 如第1圖和第2圖(A),第2圖(B)所 鏡單元100,具備:層疊型的群組透鏡也就是; 方形的框狀或方形狀的構件也就是第1支架構. 形的蓋狀的構件也就是第2支架構件30。又, 件20及第2支架構件30,是彼此嵌合並且由 熔接被連接,構成一體的零件也就是支架40。 在此’透鏡1 〇,是例如從配列多數的透鏡 (晶圓狀母材)藉由方塊切割而被切出者,具 形的輪廓,具有四角柱狀的側面。透鏡1 0,具 的第1透鏡要素1 1、及像側的第2透鏡要素 持於這些之間的光圏15。第1透鏡要素11, 光軸OA周邊的中央部的圓形輪廓的透鏡本體 此透鏡本體11a的周邊延伸的方形輪廓的框部 本體11a,是例如非球面型的透鏡部,具有 lid、lie。第1透鏡要素11,雖是由具有例如 的硬化性樹脂形成,但是整體不需要由樹脂形 成形體挾持玻璃板的構造也可以。進一步,第 1 1的整體是由玻璃形成也可以。又,硬化性樹 熱硬化性樹脂、光硬化性樹脂、放射線硬化性 例的攝像透 示,攝像透 I鏡1 〇、及 牛2 0、及方 第1支架構 嵌合面藉由 的透鏡晶圓 有平面視方 有:物體側 12、及被挾 具有:設在 1 la、及在 lib。透鏡 一對光學面 迴焊耐熱性 成,由樹脂 1透鏡要素 脂,可舉例 樹脂等。第 -13- 201229603 2透鏡要素12,也具有:被設於光軸OA周邊的中央部的 圓形輪廓的透鏡本體12a、及在此透鏡本體12a的周邊延 伸的方形輪廓的框部1 2b。透鏡本體1 2a ’是例如非球面 型的透鏡部,具有一對光學面12d、12e。第2透鏡要素 1 2,雖是由例如硬化性樹脂形成,但是由樹脂成形體挾持 玻璃板的構造也可以,整體是由玻璃形成也可以。第1透 鏡要素11的框部lib的外周側、及第2透鏡要素12的框 部12b的外周側,是藉由例如接合劑被接合並被固定而被 一體化,使包含兩透鏡要素11、12的透鏡1〇,可如單透 鏡地使用。且,透鏡10,是在第1透鏡要素11及第2透 鏡要素12之間透過隔片等被接合也可以。透鏡1〇,是具 有在玻璃基板的一方的面形成樹脂製的第1透鏡要素II 且在此玻璃基板的另一方的面形成樹脂製的第2透鏡要素 12的構成之透鏡也可以。光圈15,是在中央具有開口 OP3的輪帶狀的構件,且被挾持在第1透鏡要素Η的框 部lib的內周側、及第2透鏡要素12的框部12b的內周 側之間地被固定。光圈1 5,是例如遮光性的金屬板和樹脂 薄膜,由黑色等的不透明的感光耐蝕膜材料形成。光圈15 也由具有迴焊耐熱性的材料形成較佳。 第1支架構件2 0 ’是由具有迴焊耐熱性的熱可塑性樹 脂(例如LCP' PPA等)形成。第1支架構件2〇,具備: 設有方形筒狀的輪廓的側壁部21、及設有方形板狀的輪廓 的底部22’整體是形成將透鏡1〇嵌入保持用的凹部re。 側壁部2 1 ’是與透鏡1 0的4個側面1 〇c相面對供限制有 * 14 -[Embodiment] [First Embodiment] Hereinafter, a structure of a first embodiment mirror unit of the present invention and a method of manufacturing the same will be described with reference to the drawings. 'The mirror unit 100 of Fig. 1 and Fig. 2(A) and Fig. 2(B) has a laminated group lens; that is, a square frame or square member is the first structure. The shape of the lid-shaped member is also the second bracket member 30. Further, the member 20 and the second holder member 30 are fitted to each other and joined by welding, and the integral member is the holder 40. Here, the "lens 1" is, for example, a cut-out from a plurality of lenses (wafer-shaped base materials) which are cut by a square, and has a contoured shape and a square-shaped side surface. The lens 10 has a first lens element 1 1 and a second lens element on the image side held between the apertures 15 therebetween. The first lens element 11 and the lens body having a circular outline at the central portion around the optical axis OA. The frame body 11a having a square outline extending around the periphery of the lens body 11a is, for example, an aspherical lens portion having a lid and a lie. The first lens element 11 is formed of a curable resin, for example, but it is not necessary to have a structure in which the glass plate is held by the resin molded body as a whole. Further, the entirety of the first one may be formed of glass. Further, the curable tree thermosetting resin, the photocurable resin, and the imaging transparency of the radiation curable example, the lens crystal of the imaging lens 1 and the bovine 20, and the first first frame fitting surface are used. The circle has a flat view: the object side 12, and the bedding have: set at 1 la, and in lib. Lens A pair of optical surfaces are reflow-resistant heat resistance, and resin 1 lens element grease is exemplified by a resin. The lens element 12 has a lens body 12a having a circular outline provided at a central portion around the optical axis OA, and a frame portion 12b extending in a square shape extending around the lens body 12a. The lens body 1 2a' is, for example, an aspherical lens portion having a pair of optical surfaces 12d and 12e. The second lens element 1 2 may be formed of, for example, a curable resin, but may have a structure in which the glass plate is held by the resin molded body, and the whole may be formed of glass. The outer peripheral side of the frame portion lib of the first lens element 11 and the outer peripheral side of the frame portion 12b of the second lens element 12 are joined by being bonded and fixed by, for example, a bonding agent, and the two lens elements 11 are included. The lens of 12 can be used as a single lens. Further, the lens 10 may be joined between the first lens element 11 and the second lens element 12 via a spacer or the like. The lens 1A may be a lens having a structure in which a resin-made first lens element II is formed on one surface of a glass substrate, and a resin-made second lens element 12 is formed on the other surface of the glass substrate. The diaphragm 15 is a belt-shaped member having an opening OP3 at the center, and is held between the inner peripheral side of the frame portion lib of the first lens element 、 and the inner peripheral side of the frame portion 12b of the second lens element 12 The ground is fixed. The aperture 15 is, for example, a light-blocking metal plate and a resin film, and is formed of an opaque photosensitive resist material such as black. The aperture 15 is also preferably formed of a material having reflow heat resistance. The first holder member 20' is formed of a thermoplastic resin (for example, LCP' PPA or the like) having reflow heat resistance. The first holder member 2 includes a side wall portion 21 having a square tubular shape and a bottom portion 22' having a square plate-like contour as a whole to form a recess portion re for inserting and holding the lens 1''. The side wall portion 2 1 ' faces the four side faces 1 〇c of the lens 10 for limitation.
S 201229603 關於與透鏡10的光軸OA垂直的橫方向的移動,底部22 ’是與透鏡1 0的下側的第2框面1 0 b相面對供限制朝沿 著透鏡10的光軸OA的下方向的移動。在側壁部21的內 周部之中的下部,如第2圖(A)所示,將透鏡10插入第 1支架構件20的凹部RE時,形成有與透鏡1 〇的側面1 〇c 抵接將透鏡10朝內部導引用的段差狀凸部21d。且,在側 壁部21的內周部之中的上部,形成有供第1支架構件20 及第2支架構件30嵌合用的內周凹部21r。在底部22的 中央’形成有圓形的開口 OP1。將開口 OP 1包圍的緣部 22e ’是作爲光圈功能。第1支架構件20的一部分因爲是 兼具光圏,所以在透鏡10表面配置光圈的情況,不需要 另外形成與支架40不同的別的光圈,可以減少零件點數 〇 在本實施例中,在透鏡10的側面10c及第1支架構 件20的段差狀凸部21 d之間設有些微的間隙。且,如部 分放大圖所示,在透鏡10的光學面12e及框部12b之間 設有斜面12f。第1支架構件20的緣部22e,具有:相面 對於透鏡10的斜面12f的方式形成的斜面部22f、及面向 透鏡10的光學面12e隔有些微地間隔並具有沿著光學面 12e的形狀的曲面部22g、及遠離透鏡10的光學面12e的 方式形成的壁面部22h。緣部22e,是將可朝橫方向微動 的透鏡10精密地定位在與光軸OA垂直的方向用的定位 部。即,緣部22e所具有的功能,是當將透鏡10插入第1 支架構件20時,藉由與第2透鏡要素12之中的透鏡本體 -15- 201229603 12a的外周斜面接觸,使第1支架構件20的光軸OA及透 鏡1 〇的光軸OA精密地一致。藉由這種構造,可以將透 鏡10及作爲光圈的緣部2 2e精密直接地對準。 又,對於第1支架構件20的透鏡10的定位,是在比 第2透鏡要素12的光學面12e也就是透鏡本體12a的面 內,藉由將相面對於比光學面的有效領域更外的領域的傾 斜部的抵接面,形成於第1支架構件20的緣部2 2e,將此 抵接面抵接在透鏡1 〇的傾斜部而實現也可以。此情況時 ,在形成有第2透鏡要素12的光學面12e的表面不需另 外設置定位用的斜面等的彎曲部。 以上的第1支架構件20,是如後詳述,是藉由樹脂的 射出成形而形成。 第2支架構件30,是由具有迴焊耐熱性的熱可塑性樹 脂(例如LCP、PPA等)形成。第2支架構件30,.是具備 :設有方形板狀的輪廓的本體31、及設有方形框狀的輪廓 的凸部32。本體31,是與透鏡1〇的上側的第1框面l〇a 相面對供限制朝沿著透鏡10的光軸OA的上方向的移動 。凸部32’是限制透鏡1〇朝與透鏡1〇的光軸〇A垂直的 橫方向的移動。由此,整體的第2支架構件30,可防止透 鏡1 〇從第1支架構件2 0內脫離並且可將透鏡1 〇穩定地 保持。在此’設在第2支架構件30的凸部32的外周面, 是與被設在第1支架構件20的側壁部21的內周凹部21r 的內周面嵌合。即’第1支架構件2 0的側壁部21及第2 支架構件30的凸部32,是成爲具有一組相補形狀的嵌合 -16-S 201229603 Regarding the lateral movement perpendicular to the optical axis OA of the lens 10, the bottom portion 22' faces the second frame surface 10b on the lower side of the lens 10 for restriction toward the optical axis OA along the lens 10. The movement of the lower direction. As shown in FIG. 2(A), when the lens 10 is inserted into the concave portion RE of the first holder member 20, the lower portion of the inner peripheral portion of the side wall portion 21 is formed to be in contact with the side surface 1 〇c of the lens 1A. The stepped convex portion 21d for guiding the lens 10 toward the inside. Further, an inner peripheral recess 21r for fitting the first bracket member 20 and the second bracket member 30 is formed in an upper portion of the inner peripheral portion of the side wall portion 21. A circular opening OP1 is formed in the center of the bottom portion 22. The edge portion 22e' surrounded by the opening OP1 functions as an aperture. Since a part of the first holder member 20 has a diaphragm, when the diaphragm is disposed on the surface of the lens 10, it is not necessary to separately form another aperture different from the holder 40, and the number of parts can be reduced. In the present embodiment, A slight gap is provided between the side surface 10c of the lens 10 and the stepped convex portion 21d of the first holder member 20. Further, as shown in a partially enlarged view, a slope 12f is provided between the optical surface 12e of the lens 10 and the frame portion 12b. The edge portion 22e of the first holder member 20 has a slope portion 22f formed to face the slope 12f of the lens 10, and an optical surface 12e facing the lens 10 spaced slightly apart from each other and having a shape along the optical surface 12e. The curved surface portion 22g and the wall surface portion 22h formed away from the optical surface 12e of the lens 10 are formed. The edge portion 22e is a positioning portion for precisely positioning the lens 10 that can be slightly moved in the lateral direction in a direction perpendicular to the optical axis OA. In other words, when the lens 10 is inserted into the first holder member 20, the edge portion 22e has a function of causing the first holder to be in contact with the outer peripheral slope of the lens body -15-201229603 12a of the second lens element 12. The optical axis OA of the member 20 and the optical axis OA of the lens 1 精密 are precisely matched. With this configuration, the lens 10 and the edge portion 2 2e as the aperture can be precisely aligned directly. Further, the positioning of the lens 10 of the first holder member 20 is performed in the plane of the optical surface 12e of the second lens element 12, that is, the lens body 12a, by making the phase surface more effective than the effective area of the optical surface. The abutting surface of the inclined portion of the field may be formed in the edge portion 2 2e of the first holder member 20, and the abutting surface may be abutted against the inclined portion of the lens 1 而. In this case, it is not necessary to separately provide a curved portion such as a slope for positioning on the surface of the optical surface 12e on which the second lens element 12 is formed. The above first stent member 20 is formed by injection molding of a resin as will be described later in detail. The second holder member 30 is formed of a thermoplastic resin (for example, LCP, PPA, or the like) having reflow heat resistance. The second holder member 30 includes a main body 31 having a square plate-like contour and a convex portion 32 having a square frame-like contour. The main body 31 faces the first frame surface 10a on the upper side of the lens 1A to restrict the movement in the upward direction along the optical axis OA of the lens 10. The convex portion 32' restricts the movement of the lens 1 横 in the lateral direction perpendicular to the optical axis 〇A of the lens 1〇. Thereby, the entire second holder member 30 can prevent the lens 1 脱离 from being detached from the inside of the first holder member 20 and can stably hold the lens 1 。. Here, the outer circumferential surface of the convex portion 32 provided in the second holder member 30 is fitted to the inner circumferential surface of the inner circumferential concave portion 21r provided in the side wall portion 21 of the first holder member 20. That is, the side wall portion 21 of the first holder member 20 and the convex portion 32 of the second holder member 30 are fitted with a set of complementary shapes -16-
S 201229603 構件,兩支架構件20、3〇的界面,是由複數平面所構成 。在第2支架構件30的中央,形成有圓形的開口 〇p2, 將開口 OP2包圍的緣部3〇e,是藉由被配置成將透鏡1〇 的光學面lid的周圍遮蔽’而作爲一種光圏的功能。 以上的第2支架構件30’是如後詳述,是在第1支架 構件20的成形後籍由進行樹脂的射出成形而形成,藉由 樹脂的熔接而直接與第1支架構件2〇接合。即,被設在 第1支架構件20的內周凹部211_的內周面及底面、及被 設在第2支架構件30的凸部32的外周面及下端面,是藉 由第1支架構件20的射出成形時的熱而彼此被強力地溶 接’成爲不使用接合劑而被直接接合的狀態。進一步,被 設在第1支架構件20的側壁部21的上端面21a及被設在 第2支架構件3 〇的本體3 1的外側下端面3〗b,是藉由第 1支架構件2 0的射出成形時的熱而彼此被強力地熔接,成 爲不使用接合劑而被直接接合的狀態。又,第1支架構件 20及第2支架構件30的材料皆是LCP的情況時,因爲良 好的接合材少’所以藉由利用如本實施例熔接,就可使兩 支架構件20、30的接合成爲確實。 又’第1支架構件20的底部22的內面20g,是與透 鏡1〇的第2框面l〇b接觸。透鏡1〇,因爲是被收納於第 1支架構件20內且只有些微朝下方地被推迫,所以上述的 內面20g及第2框面l〇b只有接觸,而爲非接合狀態。另 —方面’第2支架構件30的內面3 Oh,是附著或熔接在透 鏡1〇的第1框面l〇a。透鏡1〇的第1框面l〇a和側面 -17- 201229603 1 〇c的上側部分,當第2支架構件3 0的射出成形時,因爲 會與流動樹脂接觸,所以透鏡1 〇的表面是樹脂製的情況 時,透鏡10的第1框面10a等的表面會因射出成形時的 熱而軟化,而與第2支架構件30的內面30h強力地熔接 ,成爲不使用接合劑而被直接接合的狀態。且,透鏡10 的表面是玻璃製的情況時,在樹脂的射出成形的過程中透 鏡1〇及樹脂雖不會熔接,但是因爲液狀的樹脂會在與透 鏡1 〇的第1框面1 〇a等密接的狀態下固化,所以第2支 架構件3 0的內面3 Oh會成爲附著在透鏡1 0的狀態,就可 以將支架40密合在透鏡10。藉由具有這種構成,在初期 階段中透鏡1 〇的定位可以自由地進行,透鏡1 0的組裝後 因爲第2支架構件30的內面30h會熔接或附著在透鏡10 的第1框面l〇a等,所以透鏡10、第1支架構件20、第2 支架構件30的全部的構件會連繫而使穩定的定位精度被 保持。 在具備這種構成的攝像透鏡單元100中,第2支架構 件30因爲是熔接並且嵌合在第1支架構件20的方式被成 形,所以可以將第2支架構件3 0的成形及朝第1支架構 件20的接合總括且確實地進行,可以迴避將支架40組裝 用的零件點數的增加和連接部中的零件形狀的複雜化。特 別是,在連接後因爲兩支架構件20、30嵌合,所以兩支 架構件20、30的連接部的面積增加而在形狀上也會產生 嚙合,可以提高兩支架構件20、30的連接強度。且,第1 支架構件20及第2支架構件30因爲是密合或接近於透鏡S 201229603 The component, the interface of the two bracket members 20, 3〇, is composed of a plurality of planes. A circular opening 〇p2 is formed in the center of the second holder member 30, and the edge portion 3〇e surrounding the opening OP2 is disposed by shielding the periphery of the optical surface lid of the lens 1〇 as a kind The function of the light. The second holder member 30' described above is formed by injection molding of the resin after the formation of the first holder member 20, and is directly joined to the first holder member 2 by welding of the resin. In other words, the inner circumferential surface and the bottom surface of the inner circumferential concave portion 211_ of the first holder member 20 and the outer circumferential surface and the lower end surface of the convex portion 32 provided in the second holder member 30 are formed by the first holder member. The heat at the time of injection molding of 20 is strongly fused to each other', and is in a state of being directly joined without using a bonding agent. Further, the upper end surface 21a of the side wall portion 21 of the first holder member 20 and the outer lower end surface 3b of the main body 31 provided on the second holder member 3 are the first holder member 20 The heat at the time of injection molding is strongly welded to each other, and is directly joined without using a bonding agent. Further, in the case where the materials of the first holder member 20 and the second holder member 30 are all LCP, since the number of good bonding materials is small, the joining of the two holder members 20, 30 can be achieved by welding as in the present embodiment. Be sure. Further, the inner surface 20g of the bottom portion 22 of the first holder member 20 is in contact with the second frame surface 10b of the lens 1B. Since the lens 1 is accommodated in the first holder member 20 and is only slightly pushed downward, the inner surface 20g and the second frame surface 10b are only in contact with each other and are in a non-engaged state. On the other hand, the inner surface 3 Oh of the second holder member 30 is the first frame surface 10a attached or welded to the lens 1A. The first frame surface l〇a of the lens 1〇 and the upper side portion of the side surface -17-201229603 1 〇c, when the second holder member 30 is formed by injection, since the surface of the lens 1 is contacted with the flowing resin, the surface of the lens 1 is In the case of the resin, the surface of the first frame surface 10a of the lens 10 is softened by the heat during the injection molding, and is strongly welded to the inner surface 30h of the second holder member 30, and is directly used without using a bonding agent. The state of the joint. Further, when the surface of the lens 10 is made of glass, the lens 1 〇 and the resin are not welded during the injection molding of the resin, but the liquid resin is on the first frame 1 of the lens 1 〇 Since a is in a state of being in close contact with each other, the inner surface 3 Oh of the second holder member 30 is adhered to the lens 10, and the holder 40 can be adhered to the lens 10. With such a configuration, the positioning of the lens 1 可以 can be performed freely in the initial stage, and the inner surface 30h of the second holder member 30 is welded or attached to the first frame surface of the lens 10 after the assembly of the lens 10 Since 〇a or the like, all the members of the lens 10, the first holder member 20, and the second holder member 30 are connected to maintain stable positioning accuracy. In the imaging lens unit 100 having such a configuration, since the second holder member 30 is welded and fitted to the first holder member 20, the second holder member 30 can be formed and oriented toward the first holder. The joining of the members 20 is collectively and surely performed, and the increase in the number of parts for assembling the bracket 40 and the complexity of the shape of the parts in the connecting portion can be avoided. In particular, since the two bracket members 20, 30 are fitted after the connection, the area of the joint portion of the two frame members 20, 30 is increased and the shape is also engaged, and the joint strength of the two bracket members 20, 30 can be improved. Moreover, the first bracket member 20 and the second bracket member 30 are close to or close to the lens.
-18- S 201229603 周圍,所以可以防止起因於來自透鏡側面的光的入射的鬼 影和光斑的發生。且,因爲在透鏡側面幾乎沒有不需要的 間隙,不需要確保將兩支架構件20、30接合用的樹脂流 路,而可以將支架40薄層化’所以攝像透鏡單元1〇〇可 被小型化’當設定爲裝設在攝像裝置等的最終製品的情況 時成爲容易滿足所要求的外觀規格。進一步,因爲在透鏡 側面沒有不需要的間隙,所以起因於脫模時的變形的尺寸 精度的惡化也被抑制。 以下’參照第3圖所示的製造程序等,說明第1圖等 所示的攝像透鏡單元100的製造方法。 首先’如第4圖(A )所示,藉由使具備固定側的第 1模具51及可動側的第2模具52的模具裝置5〇適宜動作 ,藉由將第2模具52朝第1成型位置移動來進行鎖模, 就可在第1模具51及第2模具52之間形成第丨支架構件 20用的成形空間也就是第1模槽CA1 (第3圖的步驟S11 )。此時,在第1模具51中,使從分割面51a突起的方 式設有第1成形部61,在第2模具52中,使從分割面 52a凹陷的方式設有第2成形部62,該兩成形部61、62 可相互嵌合。在此,在第1模具5 1側的第1成形部61中 ,將第1圖所示的第1支架構件20的外周側面20i及背 面2 0j各別形成供成形用的複寫面61a、61b。且,在第2 模具52側的第2成形部62中,各別形成:包含第1支架 構件20的段差狀凸部21d和內周凹部2lr的內面20c、及 將底側的內面20g成形用的複寫面62a、62b。 -19- 201229603 又,在第1成形部61的外周,設有將微小錐面立設 的嵌合構件61g,其外周面是成爲嵌合面61f。且,第2 成形部62的內周,也成爲設有微小錐面的嵌合面62f。因 此,只要第2成形部62及第1成形部61相互嵌合,第2 成形部62的嵌合面62 f就會抵接在第1成形部61的嵌合 構件61g的嵌合面61f,可以精度佳地將第2成形部62及 第1成形部61在橫方向位置對合。且,將兩成形部61、 62嵌合時,第1成形部61的嵌合構件61 g的上面(外周 上面)61p及第2成形部62的外周底面62p是接近或密合 地被配置,這些的面61p、62p,是在第1支架構件20的 成形時作爲分割線的功能。在兩成形部6 1、62的至少一 方,設有無圖示的樹脂注入口。且,雖也設置將模具51、 52加熱用的加熱機構和將模具5 1、52從背後推壓用的壓 筒等,但是爲了理解容易而省略圖示。 接著,如第4圖(B)所示,藉由將應成爲第1支架 構件20的材料的流動樹脂MP充塡至第1模槽CA1並且 藉由溫度調節使固化,將第1支架構件20成形(第1成 形過程;第3圖的步驟S 1 2 )。 接著,如第5圖所示,將第2模具52從第1模具5 1 藉由分離使開模成爲退避狀態。此時,第1支架構件20, 是在第1模具51內的第1成形部61上成爲由被埋入的狀 態直接被保持的狀態。在此狀態下,使將透鏡1 0保持的 嵌入治具70移動至被保持在第1成形部61的第1支架構 件20的上方位置(第3圖的步驟S 1 3 )。-18- S 201229603 is around, so it is possible to prevent the occurrence of ghosts and spots caused by the incidence of light from the side of the lens. Further, since there is almost no unnecessary gap on the side surface of the lens, it is not necessary to secure the resin flow path for joining the two bracket members 20 and 30, and the holder 40 can be thinned. Therefore, the image pickup lens unit 1 can be miniaturized. 'When it is set to be installed in the final product of an imaging device, etc., it becomes easy to satisfy the required appearance specification. Further, since there is no unnecessary gap on the side surface of the lens, deterioration in dimensional accuracy due to deformation at the time of demolding is also suppressed. Hereinafter, a method of manufacturing the image pickup lens unit 100 shown in Fig. 1 and the like will be described with reference to a manufacturing procedure shown in Fig. 3 and the like. First, as shown in FIG. 4(A), the first mold 51 having the fixed side and the mold unit 5 of the second mold 52 on the movable side are appropriately operated, and the second mold 52 is molded toward the first mold. When the position is moved to perform the mold clamping, the molding space for the second bracket member 20, that is, the first cavity CA1 is formed between the first die 51 and the second die 52 (step S11 in Fig. 3). At this time, in the first mold 51, the first molding portion 61 is provided so as to protrude from the division surface 51a, and the second molding portion 62 is provided in the second mold 52 so as to be recessed from the division surface 52a. The two forming portions 61, 62 can be fitted to each other. Here, in the first molding portion 61 on the first mold 51 side, the outer peripheral side surface 20i and the back surface 20j of the first holder member 20 shown in Fig. 1 are separately formed with the copying surfaces 61a and 61b for molding. . Further, in the second molding portion 62 on the second mold 52 side, the stepped convex portion 21d including the first holder member 20 and the inner surface 20c of the inner peripheral concave portion 21r and the inner surface 20g of the bottom side are formed separately. The replication surfaces 62a and 62b for molding. In addition, on the outer circumference of the first molding portion 61, a fitting member 61g in which a minute tapered surface is erected is provided, and an outer peripheral surface thereof is a fitting surface 61f. Further, the inner circumference of the second molded portion 62 is also a fitting surface 62f provided with a minute tapered surface. Therefore, as long as the second molding portion 62 and the first molding portion 61 are fitted to each other, the fitting surface 62 f of the second molding portion 62 abuts on the fitting surface 61f of the fitting member 61g of the first molding portion 61, The second molded portion 62 and the first molded portion 61 can be aligned in the lateral direction with high precision. When the two molded portions 61 and 62 are fitted, the upper surface (outer peripheral surface) 61p of the fitting member 61g of the first molded portion 61 and the outer peripheral bottom surface 62p of the second molded portion 62 are arranged close to or in close contact with each other. These surfaces 61p and 62p function as a dividing line when the first holder member 20 is molded. A resin injection port (not shown) is provided on at least one of the two forming portions 61 and 62. In addition, a heating mechanism for heating the molds 51 and 52 and a pressure cylinder for pressing the molds 5 1 and 52 from the back are provided, but the illustration is omitted for ease of understanding. Next, as shown in FIG. 4(B), the first holder member 20 is filled by the flow resin MP which is a material of the first holder member 20 to the first cavity CA1 and solidified by temperature adjustment. Forming (first forming process; step S 1 2 of FIG. 3). Next, as shown in Fig. 5, the second mold 52 is separated from the first mold 5 1 to cause the mold opening to be in a retracted state. At this time, the first holder member 20 is in a state of being directly held by the first molded portion 61 in the first mold 51. In this state, the insertion jig 70 holding the lens 10 is moved to the position above the first support member 20 held by the first molding portion 61 (step S1 3 in Fig. 3).
-20- S 201229603 嵌入治具70,是環狀的構件,將透鏡1 0暫時地保持 在中央的貫通孔71內。嵌入治具70,是藉由未圖示的控 制驅動裝置被遠隔驅動而將透鏡1〇搬運。且,嵌入治具 70,是內藏流體驅動型的挾盤構件72,其具有朝向透鏡 10的側面l〇c進退的複數推壓構件。嵌入治具70,是藉 由將透鏡10的側面10c從複數方向推壓,在圖示的組裝 狀態下可以將透鏡1 0支撐在貫通孔7 1的中心,在後述的 分離狀態下使貫通孔71內的透鏡10成爲朝光軸〇A方向 可動的狀態。又,嵌入治具70,是採用藉由空氣的流動使 透鏡10不會落下的方式保持的機構也可以。且,在嵌入 治具70的下部,設有環狀的嵌合面73a,其具有與第1模 具51嵌合用的錐面。 接著,如第6圖所示,將第2模具52保持在退避狀 態,並直接使嵌入治具70降下使嵌入治具70的下部內側 的嵌合面73a與第1成形部61的嵌合構件61g的嵌合面 61f嵌合。由此,可以使被保持在嵌入治具70的透鏡10 的光軸0A、及被埋入第1模具51的第1成形部61的第 1支架構件20的光軸0A大致一致,可以將透鏡1〇精度 佳地組入第1支架構件20。在此狀態下將嵌入治具70切 換至分離狀態的話,由挾盤構件72所產生的把持被解除 的透鏡10會落下而插入第1支架構件20的凹部RE (插 入過程;第3圖的步驟S14)。此時,透鏡10,是朝被設 在第1支架構件20的側壁部21的段差狀凸部21d (第1 圖參照)被導引而朝下方移動並被支撐於底部22上,並 -21 - 201229603 且藉由被設在底部22的緣部22e (第1圖參照)在橫方向 被定位。 此後,如第7圖所示,將嵌入治具70從第丨模具5 1 取下(第3圖的步驟S15)。 接著,如第8圖(A)所示,藉由將第2模具52朝第 2成型位置移動進行鎖模,使在第1模具51及第2模具 52之間形成第2支架構件30用的成形空間也就是第2模 槽CA2 (第3圖的步驟S16)。在第2模具52中,與第1 成形部61相面對並從分割面52a凹陷的方式設有第3成 形部63,兩成形部61、63是在被位置對合的狀態下被嵌 合。在第2模具52側的第3成形部63中,形成有將第1 圖所示的第2支架構件30的上面30u (第1圖參照)等成 形用的複寫面63a。此時,在上側的複寫面63a、及下側 的第1支架構件20的上端面21a、及其內周凹部21r的段 差面、及透鏡10的第1框面10a之間,是形成有作爲成 形空間的第2模槽CA2。且,在第3成形部63中,設有 藉由將透鏡10的光學面lid的外側的領域包圍的方式與 透鏡10抵接而將透鏡10固定用的固定構件63c。固定構 件63c,是在內側構成複寫面63a的一部分,並且也可達 成阻止流動樹脂MP朝與透鏡10的光學面lid鄰接的空 間SP流入的功能。此固定構件63c,是藉由鎖模形成第2 模槽CA2時,在透鏡10之中藉由與框部lib的最內周部 分接觸將透鏡1 〇朝下方溫柔地壓住,在第1支架構件20 內使透鏡10穩定來防止遊動。又,透鏡10,因爲是樹脂-20- S 201229603 The fitting jig 70 is an annular member, and temporarily holds the lens 10 in the center through hole 71. The insertion jig 70 is driven by a remote drive by a control drive device (not shown). Further, the insertion jig 70 is a built-in fluid-driven disk member 72 having a plurality of pressing members that advance and retreat toward the side surface l〇c of the lens 10. The insertion jig 70 is pressed by the side surface 10c of the lens 10 from the plural direction, and the lens 10 can be supported at the center of the through hole 7 1 in the illustrated assembled state, and the through hole can be made in a separated state to be described later. The lens 10 in 71 is in a state of being movable in the direction of the optical axis 〇A. Further, the fitting jig 70 may be a mechanism that is held such that the lens 10 does not fall by the flow of air. Further, in the lower portion of the fitting jig 70, an annular fitting surface 73a having a tapered surface for fitting with the first mold 51 is provided. Then, as shown in Fig. 6, the second mold 52 is held in the retracted state, and the fitting member 70 is lowered to directly engage the fitting surface 73a of the lower portion of the jig 70 and the fitting member of the first molded portion 61. 61 g of the fitting surface 61f was fitted. Thereby, the optical axis 0A of the lens 10 that is held in the jig 70 and the optical axis 0A of the first holder member 20 that is embedded in the first molded portion 61 of the first mold 51 can be substantially aligned, and the lens can be used. The first bracket member 20 is assembled with high precision. When the insertion jig 70 is switched to the separated state in this state, the lens 10 with the grip released by the disk member 72 is dropped and inserted into the concave portion RE of the first holder member 20 (insertion process; steps of FIG. 3) S14). At this time, the lens 10 is guided downward toward the stepped convex portion 21d (refer to the first drawing) provided in the side wall portion 21 of the first holder member 20, and is supported downward on the bottom portion 22, and - 21 - 201229603 is positioned in the lateral direction by the edge portion 22e (refer to FIG. 1) provided on the bottom portion 22. Thereafter, as shown in Fig. 7, the insertion jig 70 is removed from the second die 5 1 (step S15 of Fig. 3). Next, as shown in FIG. 8(A), by clamping the second mold 52 toward the second molding position, the second holder member 30 is formed between the first mold 51 and the second mold 52. The forming space is also the second cavity CA2 (step S16 of Fig. 3). In the second mold 52, the third molding portion 63 is provided so as to face the first molding portion 61 and is recessed from the division surface 52a, and the two molding portions 61 and 63 are fitted in a state of being aligned. . In the third molding portion 63 on the second mold 52 side, a copy surface 63a for forming the upper surface 30u (refer to Fig. 1) of the second holder member 30 shown in Fig. 1 is formed. At this time, between the upper copy surface 63a, the upper end surface 21a of the lower first holder member 20, and the step surface of the inner peripheral concave portion 21r, and the first frame surface 10a of the lens 10 are formed as The second cavity CA2 of the forming space. Further, the third molding portion 63 is provided with a fixing member 63c for fixing the lens 10 by abutting the lens 10 so as to surround the outer region of the optical surface lid of the lens 10. The fixing member 63c constitutes a part of the upper surface 63a on the inner side, and also has a function of preventing the flow resin MP from flowing into the space SP adjacent to the optical surface lid of the lens 10. In the fixing member 63c, when the second cavity CA2 is formed by the mold clamping, the lens 1 is gently pressed downward by the contact with the innermost peripheral portion of the frame portion lib, and the first holder is pressed in the first holder. The lens 10 is stabilized within the member 20 to prevent swimming. Also, the lens 10 is a resin
S -22- 201229603 製且被支撐於具有一些彈性的第1支架構件20,所以可確 實地防止因被固定構件63 c直接按壓而導致透鏡10破損 等。且,使將固定構件63c推壓於透鏡10的位置接近光 學面1 1 d,即因爲固定構件63c的厚度愈小,由成形所獲 得的第2支架構件30的開口就會愈接近光學面,所以可 以提高作爲光圈的遮光功能。若光學性能上沒有問題的話 ,在第1透鏡要素11的透鏡本體11a的光學面lid內, 使相面對於比有效領域更外側領域的傾斜部的抵接面形成 於固定構件63c,使此抵接面抵接在傾斜部的方式固定透 鏡1 〇也可以。 又,在第3成形部63的內周中,因爲形成有設有對 應第1成形部61的嵌合構件61g的嵌合面61f之微小錐 面的嵌合面63f,所以只要第3成形部63及第1成形部 61嵌合,就可使第3成形部63的嵌合面63 f抵接在第1 成形部61的嵌合構件61g的嵌合面61f,可以精度佳地將 第3成形部63及第1成形部61位置對合。藉此,在最終 的攝像透鏡單元100完成時,第2支架構件30的光軸OA 、及第1支架構件20的光軸OA、及透鏡10的光軸OA 可以一致。且,將兩成形部62、63嵌合時,第1成形部 61的外周上面61p及第3成形部63的外周底面63 p是接 近或密合地被配置。這些的面61p、63p,是在第2支架構 件3 〇的成形時被作爲如分割線的功能。藉由以上,可以 將第3成形部63精密對準在第1支架構件20。 接著,如第8圖(B)所示,藉由將應成爲第2支架 -23- 201229603 構件30的材料的流動樹脂MP充塡至第2模槽CA2並且 藉由溫度調節使固化,將第2支架構件3 0成形(第2成 形過程;第3圖的步驟S17) °由此’完成在第1支架構 件20及第2支架構件30之間將透鏡1〇挾持固定的攝像 透鏡單元1 〇 〇。此時’設在第3成形部6 3的固定構件6 3 c ,是藉由防止流動樹脂MP流入空間SP,而具有在第2支 架構件3 0形成開口 Ο P 2的功能。且,流動樹脂Μ P流入 相面對於第1支架構件20的內周凹部21r的凹陷而形成 第2支架構件30的凸部32,並且使第1支架構件20及第 2支架構件30的強力的嵌合達成。 接著,如第9圖(A)所示,藉由將第2模具52從第 1模具5 1分離的開模使第2模具52成爲退避狀態(第3 圖的步驟S18),如第9圖(B)所示,藉由利用被設在 第1模具51的未圖示的噴射銷等將攝像透鏡單元100突 出地脫模,就可以從第1模具5 1將完成品的攝像透鏡單 元100取出(第3圖的步驟S19)。 依據上述第1實施例的攝像透鏡單元100,由第2成 形過程,藉由對於已將透鏡10插入的第1支架構件20進 行追加的成形,就可防止透鏡10的脫離並且對於第1支 架構件.20將藉由熔接所進行的嵌裝而被連接的第2支架 構件3 0成形。因此,可以將第2支架構件3 0的成形及朝 第1支架構件20的接合總括且確實地進行,可以迴避將 支架組裝用的零件點數的增加等。由此,可以迴避攝像透 鏡單元100的組裝系統成爲大規模。且,因爲在將透鏡10Since the S--22-201229603 is manufactured and supported by the first bracket member 20 having some elasticity, it is possible to reliably prevent the lens 10 from being damaged due to direct pressing by the fixing member 63c. Further, the position at which the fixing member 63c is pressed against the lens 10 is brought close to the optical surface 11d, that is, since the thickness of the fixing member 63c is smaller, the opening of the second holder member 30 obtained by the forming is closer to the optical surface. Therefore, it is possible to improve the shading function as an aperture. In the optical surface lid of the lens body 11a of the first lens element 11, the abutting surface of the inclined surface of the outer region of the outer region of the effective region is formed in the fixing member 63c. It is also possible to fix the lens 1 in such a manner that the junction abuts against the inclined portion. In the inner circumference of the third molding portion 63, the fitting surface 63f having the minute tapered surface of the fitting surface 61f of the fitting member 61g corresponding to the first molding portion 61 is formed, so that the third molding portion is provided. When the fitting portion 63 of the third molding portion 63 is brought into contact with the fitting surface 61f of the fitting member 61g of the first molding portion 61, the fitting surface 63 f of the third molding portion 63 can be brought into contact with each other. The forming portion 63 and the first forming portion 61 are aligned. Thereby, when the final image pickup lens unit 100 is completed, the optical axis OA of the second holder member 30, the optical axis OA of the first holder member 20, and the optical axis OA of the lens 10 can be aligned. When the two molded portions 62 and 63 are fitted, the outer peripheral surface 61p of the first molded portion 61 and the outer peripheral bottom surface 63p of the third molded portion 63 are disposed in close proximity or in close contact with each other. These faces 61p and 63p function as a dividing line at the time of forming the second frame member 3''. Thereby, the third molding portion 63 can be precisely aligned with the first holder member 20. Next, as shown in FIG. 8(B), the flow resin MP which is a material of the second holder -23-201229603 member 30 is charged to the second cavity CA2 and cured by temperature adjustment. 2 bracket member 30 forming (second forming process; step S17 of FIG. 3) ° thereby completing the image pickup lens unit 1 that holds the lens 1 between the first holder member 20 and the second holder member 30. Hey. At this time, the fixing member 6 3 c provided in the third molding portion 63 has a function of forming the opening Ο P 2 in the second holder member 30 by preventing the flow resin MP from flowing into the space SP. In addition, the flow resin Μ P flows into the concave portion of the inner circumferential concave portion 21r of the first stent member 20 to form the convex portion 32 of the second stent member 30, and the first stent member 20 and the second stent member 30 are strong. The fitting is achieved. Then, as shown in FIG. 9(A), the second mold 52 is brought into a retracted state by the mold opening that separates the second mold 52 from the first mold 51 (step S18 of FIG. 3), as shown in FIG. (B), the image pickup lens unit 100 can be released from the first mold 51 by using the injection pin (not shown) provided in the first mold 51, and the image pickup lens unit 100 can be finished from the first mold 51. Take out (step S19 of Fig. 3). According to the imaging lens unit 100 of the first embodiment described above, by the additional molding of the first holder member 20 into which the lens 10 has been inserted in the second molding process, the detachment of the lens 10 can be prevented and the first holder member can be prevented. .20 The second bracket member 30 that is connected by the fitting by welding is formed. Therefore, the molding of the second holder member 30 and the joining of the first holder member 20 can be collectively and surely performed, and the increase in the number of parts for assembling the holder can be avoided. Thereby, the assembly system of the imaging lens unit 100 can be avoided to be large-scale. And because the lens 10 is
S -24- 201229603 嵌入第1支架構件20的狀態下將第2支架構件30成形, 所以可以迴避因大的定位形狀殘留在第1支架構件20等 而導致尺寸精度劣化。進一步,因爲將透鏡10插入第1 支架構件20時藉由第1支架構件20將透鏡10定位,所 以不需要設置畫像辨認裝置及在模具裝置50設置定位機 構,可以簡易地將攝像透鏡單元100的製造裝置高精度化 。又,因爲在第1支架構件20的底部22形成預先光圏( 緣部22e),所以在攝像透鏡單元100的組裝時,不需要 將另外形成的光圈接近第1支架構件20地插入,可以將 製造過程簡便化。 又,在以上的說明中,爲了第1成形部61及第2、3 成形部62、63的對準,雖利用設在其本身的嵌合面6 1 f、 62f、63f,但是在這些成形部61、62、63之外,藉由設在 模具51、52上的錐面鎖定銷等進行同樣的對準也可以。 且在以上的說明中,是使透鏡10被接合的一體型的 群組透鏡。此情況時,雖可以將朝透鏡1 〇的模具的插入 及定位的過程簡單化,但是將第1透鏡要素11及第2透 鏡要素12及光圈15別體形成也可以。如本實施例,欲達 成在透鏡10的側面10c及第1支架構件20的段差狀凸部 21 d之間設置些微的間隙,在緣部2 2 e,使第1支架構件 20的光軸OA及透鏡10的光軸〇A精密地一致的功能的 情況時’預先在第1透鏡要素11、及第2透鏡要素12、 及光圈15,設置可實現使彼此定位用的凹凸等也可以。且 ,實行第3圖的步驟S13〜S15將第2透鏡要素12設置、 -25- 201229603 定位在第1支架構件20上之後,將光圈15、接著第1透 鏡要素11層疊,藉由上述凹凸等定位。其後,實行第3 圖的步驟S16之後的過程即可。 在以上的說明中,第1支架構件20和第2支架構件 30雖爲迴焊耐熱材,但是不需要將這些的支架構件20、 30由同一材料形成,藉由使將兩支架構件20、30成形用 的流動樹脂MP的固化溫度等彼此不同,來調整兩支架構 件2 0、3 0的熔接狀態也可以。 [第2實施例] 以下,說明第2實施例的攝像透鏡單元之製造方法。 又,第2實施例的攝像透鏡單元之製造方法,是將第〗實 施例的攝像透鏡單元1〇〇的製造方法變更一部分,未特別 說明的部分,是與第1實施例同樣。 在本實施例中,在透鏡10的側面10c及第1支架構 件20的段差狀凸部2 1 d之間不形成些微的間隙,藉由使 透鏡10的外周與第1支架構件20的段差狀凸部21d抵接 來進行透鏡1 〇及第1支架構件20的定位。此情況,構成 第1支架構件20的內壁面的段差狀凸部21d可達成使第1 支架構件20的光軸〇A及透鏡10的光軸OA精密地一致 的功能。 又,由第1支架構件20的段差狀凸部21 d進行透鏡 的定位的情況時’預先將第2模具51的第2成形部62的 複寫面62a精度佳地加工是很重要。In the state in which the second holder member 30 is fitted in the state in which the first holder member 20 is fitted, it is possible to avoid deterioration of dimensional accuracy due to the large positioning shape remaining in the first holder member 20 or the like. Further, since the lens 10 is positioned by the first holder member 20 when the lens 10 is inserted into the first holder member 20, it is not necessary to provide an image recognition device and a positioning mechanism is provided in the mold device 50, and the image pickup lens unit 100 can be easily provided. The manufacturing equipment is highly accurate. Further, since the pre-arc (edge portion 22e) is formed on the bottom portion 22 of the first holder member 20, it is not necessary to insert the separately formed aperture close to the first holder member 20 at the time of assembly of the imaging lens unit 100, and it is possible to insert The manufacturing process is simple. Moreover, in the above description, in order to align the first molding portion 61 and the second and third molding portions 62 and 63, the fitting surfaces 6 1 f, 62f, and 63f provided on the first molding portion 61 are formed by these. In addition to the portions 61, 62, and 63, the same alignment may be performed by a tapered locking pin provided on the molds 51, 52, and the like. Further, in the above description, it is an integral group lens in which the lens 10 is joined. In this case, the process of inserting and positioning the mold toward the lens 1 may be simplified, but the first lens element 11, the second lens element 12, and the diaphragm 15 may be formed separately. According to the present embodiment, it is desirable to provide a slight gap between the side surface 10c of the lens 10 and the stepped convex portion 21d of the first holder member 20, and the optical axis OA of the first holder member 20 is formed at the edge portion 2 2 e. In the case where the optical axis 〇A of the lens 10 has a function of precisely matching, the first lens element 11, the second lens element 12, and the diaphragm 15 may be provided with irregularities for positioning each other. In step S13 to S15 of FIG. 3, after the second lens element 12 is disposed and -25-201229603 is positioned on the first holder member 20, the diaphragm 15 and the first lens element 11 are laminated, and the unevenness or the like is formed. Positioning. Thereafter, the process after step S16 of FIG. 3 may be performed. In the above description, the first holder member 20 and the second holder member 30 are reflowed heat-resistant materials, but it is not necessary to form the holder members 20 and 30 from the same material, and the two holder members 20 and 30 are used. The curing temperature and the like of the flowable resin MP for molding may be different from each other, and the welding state of the two holder members 20 and 30 may be adjusted. [Second embodiment] Hereinafter, a method of manufacturing the image pickup lens unit of the second embodiment will be described. In the method of manufacturing the image pickup lens unit of the second embodiment, the manufacturing method of the image pickup lens unit 1 of the first embodiment is partially changed, and the portion which is not particularly described is the same as that of the first embodiment. In the present embodiment, a slight gap is not formed between the side surface 10c of the lens 10 and the stepped convex portion 2 1 d of the first holder member 20, and the outer circumference of the lens 10 and the first holder member 20 are inferior. The convex portion 21d abuts to position the lens 1 and the first holder member 20. In this case, the stepped convex portion 21d constituting the inner wall surface of the first holder member 20 has a function of precisely matching the optical axis 〇A of the first holder member 20 and the optical axis OA of the lens 10. In the case where the lens is positioned by the stepped convex portion 21 d of the first holder member 20, it is important to accurately process the copy surface 62a of the second molding portion 62 of the second mold 51 in advance.
-26- S 201229603 且不需要被保持在第1支架構件20的透鏡10被接合 的一體型的群組透鏡,將第丨透鏡要素n及第2透鏡要 素1 2及光圈1 5別體形成也可以。此情況,藉由將第1支 架構件20的內面2 0c的形狀變更—些,使設在構成透鏡 1〇的第1透鏡要素11及第2透鏡要素12及光圈15的各 側面與第1支架構件20的段差狀凸部21d抵接,就可以 簡易進行透鏡10及第1支架構件20的精密的定位。 [第3實施例] 以下’說明第3實施例的攝像透鏡單元之製造方法。 又’第3實施例的攝像透鏡單元之製造方法,是將第1實 施例的攝像透鏡單元1〇〇的製造方法變更—部分,未特別 說明的部分,是與第1實施例同樣。 如第1 0圖所示’在構成第1支架構件20的側壁部 121的外周部之中的上部’形成有將第1支架構件2〇嵌合 於第2支架構件30用的外周凹部121r。相反地,在第2 支架構件30的下部’形成有將第2支架構件3〇嵌合於第 1支架構件20用的凸部132。設在第2支架構件3〇的凸 部132的內周面’是與被設在第1支架構件的側壁部 21的外周凹部l2lr的外周面嵌合。即,第1支架構件2〇 的側壁部1 2 1及第2支架構件30的凸部i 32,是成爲—組 的嵌合構件。 又’在第4圖所示的第2模具52的第2成形部62中 ’設有將包含第1支架構件20的段差狀凸部21 d和外周 -27- 201229603 凹部121r的內面20c形成用的複寫面62a、62b。且,第 2模槽CA2 (第8圖參照)的形成時,設在第1支架構件 20的外周凹部121r,是成爲供將第2支架構件30的凸部 1 3 2成形用的流動樹脂MP流入用的凹陷。由此,可以對 於第1支架構件20將藉由熔接所進行的嵌裝而被連接的 第2支架構件3 0成形。 [第4實施例] 以下’說明第4實施例的攝像透鏡單元之製造方法。 又,第4實施例的攝像透鏡單元之製造方法,是將第1實 施例的攝像透鏡單元1〇〇的製造方法變更一部分,未特別 說明的部分,是與第1實施例同樣。 如第1 1圖所示,在構成第1支架構件2 0的側壁部 221的內周部之中的上部,形成有將第1支架構件20嵌合 於第2支架構件30用的內周凹部2 11•。在側壁部22 1的外 周部之中的上部,形成有將第1支架構件20嵌合於第2 支架構件30用的外周凹部121r。相反地,在第2支架構 件30的下部,形成有將第2支架構件30嵌合於第1支架 構件20用的一對凸部32、132。設在第2支架構件30的 凸部32的外周面,是與被設在第1支架構件20的側壁部 21的內周凹部21r的內周面嵌合。設在第2支架構件30 的凸部132的內周面’是與被設在第1支架構件2〇的側 壁部21的外周凹部121r的外周面嵌合。改變視角的話, 設在第1支架構件20的上部的凸部21p是嵌合於第2支-26- S 201229603 It is not necessary to form the integral group lens in which the lens 10 of the first holder member 20 is joined, and the second lens element n and the second lens element 1 2 and the aperture 15 are formed separately. can. In this case, by changing the shape of the inner surface 20c of the first holder member 20, the respective side faces of the first lens element 11, the second lens element 12, and the diaphragm 15 constituting the lens 1 are first and the first side. When the stepped convex portion 21d of the holder member 20 abuts, precise positioning of the lens 10 and the first holder member 20 can be easily performed. [Third embodiment] Hereinafter, a method of manufacturing the image pickup lens unit of the third embodiment will be described. In the method of manufacturing the image pickup lens unit of the third embodiment, the method of manufacturing the image pickup lens unit 1 of the first embodiment is changed, and the portion which is not particularly described is the same as that of the first embodiment. As shown in Fig. 10, the outer peripheral recess 121r for fitting the first bracket member 2 to the second bracket member 30 is formed in the upper portion of the outer peripheral portion of the side wall portion 121 constituting the first bracket member 20. On the other hand, in the lower portion ' of the second holder member 30, a convex portion 132 for fitting the second holder member 3 to the first holder member 20 is formed. The inner peripheral surface ' of the convex portion 132 provided in the second holder member 3''' is fitted to the outer peripheral surface of the outer peripheral recessed portion 111r provided in the side wall portion 21 of the first holder member. In other words, the side wall portion 1 2 1 of the first holder member 2〇 and the convex portion i 32 of the second holder member 30 are a pair of fitting members. Further, 'the second molded portion 62 of the second mold 52 shown in Fig. 4' is formed with an inner surface 20c that includes the stepped convex portion 21d including the first holder member 20 and the outer peripheral portion -27-201229603 recessed portion 121r. The upper surface 62a, 62b is used. In the formation of the second mold groove CA2 (refer to FIG. 8), the outer peripheral concave portion 121r of the first holder member 20 is a flow resin MP for molding the convex portion 1 3 2 of the second holder member 30. Indentation for inflow. Thereby, the second holder member 30 which is connected by the fitting by the welding of the first holder member 20 can be formed. [Fourth embodiment] Hereinafter, a method of manufacturing the image pickup lens unit of the fourth embodiment will be described. In the method of manufacturing the image pickup lens unit of the fourth embodiment, the method of manufacturing the image pickup lens unit 1 of the first embodiment is partially changed, and the portion which is not particularly described is the same as that of the first embodiment. As shown in FIG. 1 , an inner peripheral recess for fitting the first bracket member 20 to the second bracket member 30 is formed in an upper portion of the inner peripheral portion of the side wall portion 221 constituting the first bracket member 20 . 2 11•. An outer peripheral recess 121r for fitting the first bracket member 20 to the second bracket member 30 is formed in an upper portion of the outer peripheral portion of the side wall portion 22 1 . On the other hand, in the lower portion of the second frame member 30, a pair of convex portions 32 and 132 for fitting the second holder member 30 to the first holder member 20 are formed. The outer circumferential surface of the convex portion 32 of the second stent member 30 is fitted to the inner circumferential surface of the inner circumferential concave portion 21r provided in the side wall portion 21 of the first stent member 20. The inner circumferential surface ' of the convex portion 132 of the second stent member 30 is fitted to the outer circumferential surface of the outer circumferential concave portion 121r provided in the side wall portion 21 of the first stent member 2''. When the angle of view is changed, the convex portion 21p provided on the upper portion of the first holder member 20 is fitted to the second branch.
S -28- 201229603 架構件30中的一對32、132之間的凹部。即,第1支架 構件20的側壁部22 1及第2支架構件30的凸部32、in ,是成爲一組的嵌合構件。 又,在第4圖所示的第2模具52的第2成形部62中 ,設有將包含第1支架構件20的內周凹部21r、外周凹部 121r等形成的內面20c用的複寫面62a、62b。且,第2 模槽CA2 (第8圖參照)的形成時,設在第〗支架構件2〇 的兩凹部21r、121r,是成爲供將第2支架構件30的凸部 32、132成形用的流動樹脂MP流入用的凹陷。由此,可 以對於第1支架構件20將藉由熔接所進行的嵌裝而被連 接的第2支架構件30成形。 [第5實施例] 以下’說明第5實施例的攝像透鏡單元之製造方法。 又’第5實施例的攝像透鏡單元之製造方法,是將第1實 施例的攝像透鏡單元100的製造方法變更一部分,未特別 說明的部分,是與第1實施例同樣。 如第12圖所示,在構成第1支架構件20的側壁部 321的內周部之中的上部,形成有將第1支架構件2〇嵌合 於第2支架構件30用的2構造段的內周凹部321r。相反 地,在第2支架構件30的下部’形成有將第2支架構件 3〇嵌合於第1支架構件20用的2段構造的凸部332。設 在第2支架構件30的凸部332的2段構造的外周面,是 與第1支架構件20的側壁部321中的內周凹部321r的2S -28- 201229603 A recess between a pair of 32, 132 in the frame member 30. In other words, the side wall portion 22 1 of the first holder member 20 and the convex portions 32 and in of the second holder member 30 are a pair of fitting members. In addition, the second molding portion 62 of the second mold 52 shown in FIG. 4 is provided with a copy surface 62a for the inner surface 20c including the inner circumferential concave portion 21r and the outer circumferential concave portion 121r of the first holder member 20. 62b. In the formation of the second cavity CA2 (refer to FIG. 8), the two recessed portions 21r and 121r provided in the second bracket member 2 are formed for molding the convex portions 32 and 132 of the second holder member 30. The recess in which the flowing resin MP flows. Thereby, the second holder member 30 to which the first holder member 20 is joined by welding can be formed. [Fifth Embodiment] Hereinafter, a method of manufacturing an image pickup lens unit according to a fifth embodiment will be described. In the method of manufacturing the image pickup lens unit of the fifth embodiment, the method of manufacturing the image pickup lens unit 100 of the first embodiment is partially changed, and the portion which is not particularly described is the same as that of the first embodiment. As shown in Fig. 12, in the upper portion of the inner peripheral portion of the side wall portion 321 constituting the first bracket member 20, the two structural members for fitting the first bracket member 2 to the second bracket member 30 are formed. Inner peripheral recess 321r. On the other hand, in the lower portion ' of the second holder member 30, a convex portion 332 having a two-stage structure for fitting the second holder member 3 to the first holder member 20 is formed. The outer circumferential surface of the two-stage structure of the convex portion 332 of the second stent member 30 is the same as the inner circumferential concave portion 321r of the side wall portion 321 of the first stent member 20.
-29- 201229603 段構造的內周面嵌合。即,第1支架構件20的側壁部321 及第2支架構件30的凸部332,是成爲一組的嵌合構件。 又,在第4圖所示的第2模具52的第2成形部62中 ,設有供將包含第1支架構件20的內周凹部321r等的內 面20c形成用的複寫面62a、62b。且,第2模槽CA2(第 8圖參照)的形成時,被設在第1支架構件20的內周凹部 321r,是成爲供將第2支架構件30的凸部332成形用的 流動樹脂MP流入用的凹陷。由此,可以對於第丨支架構 件20將藉由熔接所進行的嵌裝而被連接的第2支架構件 3 0成形。 以上’側壁部321及凸部332雖是由2段嵌合的話, 但是側壁部321及凸部332是由3段以上嵌合也可以。且 ’將側壁部3 2 1作爲內側’將凸部3 3 2作爲外側也可以。 [第6實施例] 以下’說明第6實施例的攝像透鏡單元之製造方法。 又’第6實施例的攝像透鏡單元之製造方法,是將第1實 施例的攝像透鏡單元100的製造方法變更—部分,未特別 說明的部分,是與第1實施例同樣。 如第1 3圖所示’在構成第1支架構件2 〇的側壁部 421的上部’將第丨支架構件2〇嵌合於第2支架構件3〇 用的凹部421r是將上端面21a切口的方式形成。相反地 ,在第2支架構件3〇的下部,形成有將第2支架構件3〇 嵌口於第1支架構件20用的凸部432。設在第2支架構件-29- 201229603 The inner peripheral surface of the segment structure is fitted. In other words, the side wall portion 321 of the first holder member 20 and the convex portion 332 of the second holder member 30 are a pair of fitting members. Further, the second molding portion 62 of the second mold 52 shown in Fig. 4 is provided with copying surfaces 62a and 62b for forming the inner surface 20c including the inner circumferential concave portion 321r of the first holder member 20. In the formation of the second cavity CA2 (refer to FIG. 8), the inner circumferential concave portion 321r of the first holder member 20 is a flow resin MP for molding the convex portion 332 of the second holder member 30. Indentation for inflow. Thereby, the second bracket member 30 that is connected by the fitting by welding can be formed for the second armature frame member 20. The above-mentioned "side wall portion 321 and convex portion 332 are fitted in two stages, but the side wall portion 321 and the convex portion 332 may be fitted in three or more stages. Further, the side wall portion 3 2 1 may be referred to as the inner side, and the convex portion 3 3 2 may be the outer side. [Sixth embodiment] Hereinafter, a method of manufacturing the image pickup lens unit of the sixth embodiment will be described. In the method of manufacturing the image pickup lens unit of the sixth embodiment, the method of manufacturing the image pickup lens unit 100 of the first embodiment is changed, and the portion which is not particularly described is the same as that of the first embodiment. The concave portion 421r for fitting the second bracket member 2 to the second bracket member 3 in the upper portion of the side wall portion 421 constituting the first bracket member 2 is shown in Fig. 1 is a recess in which the upper end surface 21a is cut. The way is formed. On the other hand, a convex portion 432 for fitting the second holder member 3'' to the first holder member 20 is formed in the lower portion of the second holder member 3''. Set in the second bracket member
S -30- 201229603 30的凸部43 2的內周面及外周面,是與設在第1支架構件 20的側壁部421的凹部421r的內面嵌合。即,第1支架 構件20的側壁部421及第2支架構件30的凸部43 2,是 成爲一組的嵌合構件。 又,在第4圖所示的第2模具52的第2成形部62中 ,設有將包含第1支架構件20的凹部42 lr等形成的內面 2 0c用的複寫面62a、62b。且,第2模槽CA2(第8圖參 照)的形成時,設在第1支架構件20的凹部42 lr,是成 爲供將第2支架構件30的凸部432成形用的流動樹脂MP 流入用的凹陷。由此,可以對於第1支架構件20將藉由 熔接所進行的嵌裝而被連接的第2支架構件30成形。 [第7實施例] 以下,說明第7實施例的攝像透鏡單元之製造方法。 又,第7實施例的攝像透鏡單元之製造方法,是將第1實 施例的攝像透鏡單元1〇〇的製造方法變更一部分,未特別 說明的部分,是與第1實施例同樣。 如第14圖所示,在構成第1支架構件2 0的側壁部 521的上部,形成有將第1支架構件20嵌合於第2支架構 件30用的內周凹部521r。相反地,在第2支架構件30的 下部,形成有將第2支架構件30嵌合於第1支架構件20 用的凸部532。設在第2支架構件30的凸部532的外周面 ,是與第1支架構件20的側壁部521中的內周凹部521r 的內面嵌合。此時,爲了確實地嵌合,內周凹部521γ是 -31 - 201229603 具有鉤狀的凹部21x,凸部532也具有鉤狀的凸部3 2x。 如此,第1支架構件20的側壁部521及第2支架構件30 的凸部532,是成爲一組的嵌合構件。 又,在第4圖所示的第2模具52的第2成形部62中 ,設有將包含第1支架構件20的內周凹部52 lr等形成的 內面20c用的複寫面62a、62b。此時,在第2成形部62 中,爲了形成內周凹部521r的凹部21x,雖圖示省略,但 是組裝有可進行凹陷處理的機構。且,第2模槽CA2 (第 8圖參照)的形成時,設在第1支架構件20的內周凹部 521r’是成爲供將第2支架構件30的凸部532成形用的 流動樹脂Μ P流入的凹陷。由此,可以對於第丨支架構件 20將藉由熔接所進行的嵌裝而被連接的第2支架構件30 成形。 以上’側壁部5 2 1雖爲凸部5 3 2的外側,但是側壁部 5 2 1爲內側,凸部5 3 2爲外側也可以。 [第8實施例] 以下,說明第8實施例的攝像透鏡單元及其製造方法 。又,第8實施例的攝像透鏡單元和其製造方法,是將第 1貫施例的攝像透鏡單元100和其製造方法變更一部分, 未特別說明的部分,是與第1實施例同樣。 如第15圖所示,透鏡610,是單一的透鏡零件,由樹 脂、玻璃,或這些的複合體形成。此情況,透鏡6丨〇本身 的製造成爲比較簡單。又’第15圖所示的支架40的形狀The inner circumferential surface and the outer circumferential surface of the convex portion 43 2 of S -30-201229603 30 are fitted to the inner surface of the concave portion 421r provided in the side wall portion 421 of the first holder member 20. In other words, the side wall portion 421 of the first holder member 20 and the convex portion 43 2 of the second holder member 30 are a pair of fitting members. Further, in the second molding portion 62 of the second metal mold 52 shown in Fig. 4, the upper surface 62a and 62b for the inner surface 20c including the concave portion 42lr of the first holder member 20 are provided. In the formation of the second cavity CA2 (refer to FIG. 8), the recessed portion 42 lr of the first holder member 20 is used to flow the flow resin MP for molding the convex portion 432 of the second holder member 30. The depression. Thereby, the second holder member 30 to be joined by the fitting by welding can be formed in the first holder member 20. [Seventh embodiment] Hereinafter, a method of manufacturing the image pickup lens unit of the seventh embodiment will be described. In the method of manufacturing the image pickup lens unit of the seventh embodiment, the method of manufacturing the image pickup lens unit 1 of the first embodiment is partially changed, and the portion which is not particularly described is the same as that of the first embodiment. As shown in Fig. 14, an inner peripheral concave portion 521r for fitting the first holder member 20 to the second branch member 30 is formed on the upper portion of the side wall portion 521 constituting the first holder member 20. On the other hand, in the lower portion of the second holder member 30, a convex portion 532 for fitting the second holder member 30 to the first holder member 20 is formed. The outer circumferential surface of the convex portion 532 of the second stent member 30 is fitted to the inner surface of the inner circumferential concave portion 521r of the side wall portion 521 of the first stent member 20. At this time, in order to be surely fitted, the inner circumferential concave portion 521γ is a hook-shaped concave portion 21x of -31 - 201229603, and the convex portion 532 also has a hook-shaped convex portion 3 2x. In this manner, the side wall portion 521 of the first holder member 20 and the convex portion 532 of the second holder member 30 are a pair of fitting members. Further, in the second molding portion 62 of the second metal mold 52 shown in Fig. 4, the upper surface 62c for forming the inner surface 20c including the inner circumferential concave portion 52 lr of the first holder member 20 is provided. At this time, in the second molded portion 62, the concave portion 21x for forming the inner circumferential concave portion 521r is not shown, but a mechanism for performing the concave processing is incorporated. In the formation of the second cavity CA2 (refer to FIG. 8), the inner circumferential concave portion 521r' of the first holder member 20 is a flow resin for molding the convex portion 532 of the second holder member 30. Inflow of depression. Thereby, the second holder member 30 to which the second bracket member 20 is joined by welding can be formed. The above-mentioned side wall portion 5 2 1 is the outer side of the convex portion 536, but the side wall portion 521 is the inner side, and the convex portion 523 is the outer side. [Eighth embodiment] Hereinafter, an image pickup lens unit and a method of manufacturing the same according to an eighth embodiment will be described. In the imaging lens unit of the eighth embodiment and the method of manufacturing the same, the imaging lens unit 100 of the first embodiment and the manufacturing method thereof are partially changed, and the portions which are not particularly described are the same as in the first embodiment. As shown in Fig. 15, the lens 610 is a single lens part formed of a resin, glass, or a composite of these. In this case, the manufacture of the lens 6 itself is relatively simple. The shape of the bracket 40 shown in Fig. 15
S -32- 201229603 只是例示,如第1 〇圖〜第14圖例示的形狀也可以。 如以上的透鏡610是樹脂製的情況,透鏡610是由模 具裝置50形成也可以。 第16圖,是說明透鏡610的製造方法的一例的圖。 此模具裝置50,是具備固定側的第1模具65 1及可動側的 第2模具652。在第1模具651中,設有:第1支架構件 成形用的第1成形部61、及透鏡成形用的第4成形部664 。在第2模具65 2中,設有:第1支架構件成形用的第2 成形部62、及進行第2支架構件成形用及當時的透鏡6 1 0 的固定用的第3成形部63、及透鏡成形用的第5成形部 665。在第1成形部61及第2成形部62的至少一方、第4 成形部664及第5成形部665的至少一方及第3成形部63 中,設有無圖示的樹脂注入口。又,第1成形部61〜第3 成形部63的構成因爲是與第1實施例同樣,所以省略詳 細說明。 藉由將第2模具652,朝使第4成形部664及第5成 形部665相向的成形位置移動來進行鎖模,在第1模具 651及第2模具65 2之間,藉由第4成形部664及第5成 形部665形成透鏡610用的成形空間也就是第3模槽CA3 。上述成形位置,也是將第1支架構件20成形的位置( 第1成形位置),與透鏡成形用的第3模槽CA3的形成同 時形成第1支架構件形成用的第1模槽CA1。且,藉由將 樹脂充塡至透鏡成形用的第3模槽CA3並使固化而將透鏡 610成形。且,藉由在第1模槽CA1將樹脂充塡固化使將 201229603 第1支架構件2 0成形。 接著,將透鏡610保持於第2模具652的狀態下直接 使第2模具652退避,在第1模具651內的第1支架構件 20上使用無圖示的排出機構從第2模具6 5 2脫模將透鏡 610朝第1支架構件20的凹部RE嵌入。其後,第2模具 652的第3成形部63是朝與第1模具651的第1成形部 61相向的位置移動,使兩者嵌合嵌合(即,組裝在第2成 型位置),再度鎖模,藉由將樹脂充塡至第2模槽CA2並 固化,將第2支架構件30成形。由此,使第1支架構件 20及第2支架構件30等嚙合的方式進行熔接,而完成將 透鏡610收容固定在支架40內的攝像透鏡單元100。又, 藉由配合第1支架構件20的成形將樹脂充塡至第3模槽 CA3,就可以與第1支架構件20的成形並行地進行新的透 鏡610的成形。因此,藉由反覆上述的過程,就可以短時 間製作多數的攝像透鏡單元100。且,將透鏡610成形用 的成形空間,因爲是設在與模具651、652的將支架40成 形用的成形空間不同的部位,所以可以達成攝像透鏡單元 1 00的製造裝置的省空間化。 以上’雖以實施例說明本發明,但是本發明不限定於 上述實施例。例如,在上述各實施例中,雖使用第丨支架 構件20的緣部22e和第1支架構件20的內壁面即段差狀 凸部2 1 d進行透鏡的定位,但是這些以外,或是可取代這 些,將第2模具5 2、6 5 2的固定構件6 3 c作爲定位構件使 用也可以。S-32-201229603 is just an example, and the shapes illustrated in the first to the right are also possible. If the lens 610 is made of a resin, the lens 610 may be formed by the mold device 50. Fig. 16 is a view for explaining an example of a method of manufacturing the lens 610. This mold device 50 is provided with a first mold 65 1 on the fixed side and a second mold 652 on the movable side. In the first mold 651, a first molding portion 61 for molding the first holder member and a fourth molding portion 664 for lens molding are provided. In the second mold 65 2, a second molding portion 62 for molding the first holder member, and a third molding portion 63 for fixing the second holder member and the lens 6 1 0 at the time are provided, and The fifth molding portion 665 for lens molding. At least one of the first molded portion 61 and the second molded portion 62, at least one of the fourth molded portion 664, and the fifth molded portion 665, and the third molded portion 63 are provided with a resin injection port (not shown). Since the configurations of the first molded portion 61 to the third molded portion 63 are the same as those of the first embodiment, detailed description thereof will be omitted. The second mold 652 is subjected to mold clamping by moving the molding position where the fourth molding portion 664 and the fifth molding portion 665 face each other, and the fourth molding is performed between the first mold 651 and the second mold 65 2 . The portion 664 and the fifth molding portion 665 form a molding space for the lens 610, that is, the third molding cavity CA3. The molding position is also a position (first molding position) at which the first holder member 20 is molded, and the first molding groove CA1 for forming the first holder member is formed at the same time as the formation of the third molding groove CA3 for lens molding. Further, the lens 610 is formed by charging the resin to the third cavity CA3 for lens molding and curing. Then, the resin is solidified in the first cavity CA1 to form the 201229603 first holder member 20. Then, the second mold 652 is directly retracted while the lens 610 is held in the second mold 652, and the first holder member 20 in the first mold 651 is removed from the second mold 6 5 2 by a discharge mechanism (not shown). The mold inserts the lens 610 toward the concave portion RE of the first holder member 20. Then, the third molding portion 63 of the second die 652 moves toward the position facing the first molding portion 61 of the first die 651, and the two are fitted and fitted (that is, assembled at the second molding position), and then re-closed. The mold clamping is performed by charging the resin to the second cavity CA2 and solidifying the second holder member 30. As a result, the first holder member 20 and the second holder member 30 are welded to each other, and the lens unit 610 that houses and fixes the lens 610 in the holder 40 is completed. Further, by filling the third cavity CA3 with the molding of the first holder member 20, the new lens 610 can be formed in parallel with the molding of the first holder member 20. Therefore, by repeating the above process, a large number of image pickup lens units 100 can be produced in a short time. Further, since the molding space for molding the lens 610 is provided at a portion different from the molding space for molding the holder 40 of the molds 651 and 652, it is possible to achieve space saving of the manufacturing apparatus of the image pickup lens unit 100. The present invention has been described above by way of examples, but the invention is not limited to the embodiments described above. For example, in each of the above embodiments, the lens portion is positioned using the edge portion 22e of the second bracket member 20 and the stepped convex portion 2 1 d of the inner wall surface of the first bracket member 20, but these may be substituted. These may be used as the positioning member of the fixing members 6 3 c of the second molds 5 2, 6 5 2 .
S -34- 201229603 且在上述實施例,構成支架40的樹脂材料雖是使用 熱可塑性樹脂,但是不限定於此,使用熱硬化性樹脂和光 硬化性樹脂等的硬化性樹脂也可以。 且在模具設置複數成形部對於複數透鏡進行同時支架 成形也可以。此情況,不需要將對準用的構件配置於各成 形部,只要對於複數成形部使用共通的對準構件即可。 【圖式簡單說明】 [第1圖]顯示第1實施例的攝像透鏡單元的構造的側 方剖面圖。 [第2圖](A)是攝像透鏡單元的分解立體圖,(B) 是攝像透鏡單元的外觀立體圖。 [第3圖]說明第1圖所示的攝像透鏡單元的製造程序 的流程圖。 [第4圖](A)是說明製造裝置中的第1模槽的形成 的剖面圖,(B)是說明第1支架構件的成形的剖面圖。 [第5圖]說明將透鏡保持的嵌入治具的剖面圖。 [第6圖]說明由嵌入治具所進行的朝第1支架構件的 透鏡的組裝的剖面圖。 [第7圖]說明嵌入治具的除去的剖面圖。 [第8圖](A)是說明製造裝置中的第2模槽的形成 的剖面圖,(B )是說明第2支架構件的成形的剖面圖。 [第9圖](A )是說明製造裝置中的最終開模的剖面 圖,(B)是說明攝像透鏡單元的取出的剖面圖。 -35- 201229603 [第10圖]說明第3實施例的攝像透鏡單元的製造裝置 的剖面圖。 [第11圖]說明第4實施例的攝像透鏡單元的製造裝置 的剖面圖。 [第12圖]說明第5實施例的攝像透鏡單元的製造裝置 的剖面圖。 [第13圖]說明第6實施例的攝像透鏡單元的製造裝置 的剖面圖。 [第14圖]說明第7實施例的攝像透鏡單元的製造裝置 的剖面圖。 [第15圖]說明第8實施例的攝像透鏡單元的剖面圖。 [第16圖]說明第8實施例的攝像透鏡單元的製造裝置 的剖面圖。 【主要元件符號說明】 CA1 :第1模槽 CA2 :第2模槽 CA3 :第3模槽 MP :流動樹脂 OA :光軸 OP1 :開口 OP2 :開口 OP3 :開口 RE :凹部 -36- 201229603 S P :空間 1 0 :透鏡 l〇a :第1框面 l〇b :第2框面 l〇c :側面 1 1 :第1透鏡要素 1 1 a ·透鏡本體 1 1 b :框部 1 1 d,1 le :光學面 12 :第2透鏡要素 1 2 a :透鏡本體 12b :框部 12d , 12e :光學面 1 2 f :斜面 1 5 :光圈 2 0 :第1支架構件 20c :內面 2〇g :內面 2〇i :外周側面 2〇j :背面 2 1 :側壁部 21a :上端面 2 1 d :段差狀凸部 2 1 p :凸部 -37 201229603 2 1 r :內周凹部 2 1 X :凹部 2 2 :底部 22e :緣部 2 2 f :斜面部 22g :曲面部 22h :壁面部 3 0 :第2支架構件 30e :緣部 3 Oh :內面 3 0u :上面 3 1 :本體 3 1 b :外側下端面 3 2 :凸部 32x :凸部 40 :支架 5 0 :模具裝置 5 1 :第1模具 5 1 a :分割面 5 2 :第2模具 5 2 a :分割面 61 :第1成形部 6 1 a,6 1 b :複寫面 6 1 f :嵌合面In the above-described embodiment, the resin material constituting the holder 40 is a thermoplastic resin. However, the curable resin such as a thermosetting resin or a photocurable resin may be used without being limited thereto. Further, it is also possible to form a plurality of simultaneous lens forming of the plurality of lenses in the mold-providing plural forming portion. In this case, it is not necessary to arrange the members for alignment in the respective shaped portions, and it is only necessary to use a common alignment member for the plurality of formed portions. [Brief Description of the Drawings] [Fig. 1] is a side cross-sectional view showing the structure of an imaging lens unit of the first embodiment. [Fig. 2] (A) is an exploded perspective view of the imaging lens unit, and (B) is an external perspective view of the imaging lens unit. [Fig. 3] A flowchart showing a manufacturing procedure of the image pickup lens unit shown in Fig. 1. [Fig. 4] Fig. 4(A) is a cross-sectional view showing the formation of a first cavity in the manufacturing apparatus, and Fig. 4(B) is a cross-sectional view showing the molding of the first holder member. [Fig. 5] A cross-sectional view showing the insertion jig holding the lens. Fig. 6 is a cross-sectional view showing the assembly of the lens to the first holder member by the insertion jig. [Fig. 7] A cross-sectional view showing the removal of the jig. [Fig. 8] (A) is a cross-sectional view showing the formation of a second cavity in the manufacturing apparatus, and (B) is a cross-sectional view showing the molding of the second holder member. [Fig. 9] (A) is a cross-sectional view illustrating the final mold opening in the manufacturing apparatus, and (B) is a cross-sectional view illustrating the take-out of the image pickup lens unit. [35] Fig. 10 is a cross-sectional view showing the manufacturing apparatus of the image pickup lens unit of the third embodiment. [Fig. 11] A cross-sectional view showing a manufacturing apparatus of an image pickup lens unit of a fourth embodiment. [Fig. 12] Fig. 12 is a cross-sectional view showing the manufacturing apparatus of the image pickup lens unit of the fifth embodiment. [Fig. 13] Fig. 13 is a cross-sectional view showing the manufacturing apparatus of the image pickup lens unit of the sixth embodiment. [Fig. 14] Fig. 14 is a cross-sectional view showing the manufacturing apparatus of the image pickup lens unit of the seventh embodiment. Fig. 15 is a cross-sectional view showing the image pickup lens unit of the eighth embodiment. [Fig. 16] Fig. 16 is a cross-sectional view showing the manufacturing apparatus of the image pickup lens unit of the eighth embodiment. [Description of main component symbols] CA1: 1st cavity CA2: 2nd cavity CA3: 3rd cavity MP: Flowing resin OA: Optical axis OP1: Opening OP2: Opening OP3: Opening RE: Recess -36- 201229603 SP : Space 10: lens l〇a: first frame surface l〇b: second frame surface l〇c: side surface 1 1 : first lens element 1 1 a · lens body 1 1 b : frame portion 1 1 d, 1 Le : optical surface 12 : second lens element 1 2 a : lens main body 12b : frame portion 12d , 12e : optical surface 1 2 f : inclined surface 1 5 : aperture 2 0 : first holder member 20c : inner surface 2〇g : Inner surface 2〇i: outer peripheral side 2〇j: back surface 2 1 : side wall portion 21a: upper end surface 2 1 d : stepped convex portion 2 1 p : convex portion -37 201229603 2 1 r : inner peripheral concave portion 2 1 X : Concave portion 2 2 : bottom portion 22e : edge portion 2 2 f : slope portion 22 g : curved surface portion 22 h : wall portion 3 0 : second holder member 30e : edge portion 3 Oh : inner surface 3 0u : upper surface 3 1 : body 3 1 b : outer lower end surface 3 2 : convex portion 32x : convex portion 40 : bracket 50 0 : mold device 5 1 : first mold 5 1 a : split surface 5 2 : second mold 5 2 a : split surface 61 : first forming Part 6 1 a, 6 1 b : replication surface 6 1 f : fitting surface
S -38- 201229603 6 1 g :嵌合構件 6 1 p :外周上面 62 :第2成形部 62a :複寫面 62b :複寫面 62f :嵌合面 62p :外周底面 63 :第3成形部 63a :複寫面 6 3 c :固定構件 63f :嵌合面 6 3 p :外周底面 70 :嵌入治具 7 1 :貫通孔 72 :挾盤構件 73a :嵌合面 1〇〇 :攝像透鏡單元 1 2 1 :側壁部 1 2 1 r :外周凹部 1 3 2 :凸部 221 :側壁部 3 2 1 :側壁部 321r :內周凹部 3 3 2 :凸部 201229603 421 :側壁部 421r :凹部 4 3 2 :凸部 5 2 1 :側壁部 5 2 1 r :內周凹部 5 3 2 :凸部 6 1 0 :透鏡 651 :第1模具 6 5 2 :第2模具 664 :第4成形部 6 6 5 :第5成形部S -38- 201229603 6 1 g : fitting member 6 1 p : outer peripheral surface 62 : second molding portion 62 a : replication surface 62 b : replication surface 62 f : fitting surface 62 p : outer peripheral bottom surface 63 : third molding portion 63 a : rewriting Surface 6 3 c : fixing member 63f : fitting surface 6 3 p : outer peripheral bottom surface 70 : insertion jig 7 1 : through hole 72 : disk member 73 a : fitting surface 1 : imaging lens unit 1 2 1 : side wall Part 1 2 1 r : outer peripheral concave portion 1 3 2 : convex portion 221 : side wall portion 3 2 1 : side wall portion 321r : inner peripheral concave portion 3 3 2 : convex portion 201229603 421 : side wall portion 421r : concave portion 4 3 2 : convex portion 5 2 1 : side wall portion 5 2 1 r : inner peripheral concave portion 5 3 2 : convex portion 6 1 0 : lens 651 : first mold 6 5 2 : second mold 664 : fourth molded portion 6 6 5 : fifth molded portion
Claims (1)
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JP2010223316 | 2010-09-30 |
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TW100130498A TWI542917B (en) | 2010-09-30 | 2011-08-25 | Manufacturing method of imaging lens unit and imaging lens unit |
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JP (1) | JP5637215B2 (en) |
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WO (1) | WO2012043195A1 (en) |
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CN105093468A (en) * | 2014-05-06 | 2015-11-25 | 玉晶光电(厦门)有限公司 | Optical lens assembly |
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JP6583611B2 (en) | 2015-04-27 | 2019-10-02 | ミツミ電機株式会社 | Method for assembling camera device and method for assembling lens unit |
JP6810661B2 (en) * | 2017-06-14 | 2021-01-06 | シチズン時計株式会社 | Lens manufacturing method |
JP2019164253A (en) * | 2018-03-20 | 2019-09-26 | カンタツ株式会社 | Imaging lens and camera module |
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JP3865298B2 (en) * | 2000-12-19 | 2007-01-10 | 富士フイルムホールディングス株式会社 | Film unit with lens |
JP2005164649A (en) * | 2003-11-28 | 2005-06-23 | Sunx Ltd | Optical apparatus and photoelectric sensor |
JP2008195008A (en) * | 2007-02-15 | 2008-08-28 | Oshima Denki Seisakusho:Kk | Molded object manufacturing apparatus |
JP5148138B2 (en) * | 2007-03-12 | 2013-02-20 | 株式会社日本製鋼所 | Molding / assembling method and molding / assembling mold for obtaining composite molded product in mold |
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2011
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CN105093468A (en) * | 2014-05-06 | 2015-11-25 | 玉晶光电(厦门)有限公司 | Optical lens assembly |
US9726846B2 (en) | 2014-05-06 | 2017-08-08 | Genius Electronic Optical Co., Ltd. | Dual-shot injection molded optical components |
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TWI542917B (en) | 2016-07-21 |
JPWO2012043195A1 (en) | 2014-02-06 |
JP5637215B2 (en) | 2014-12-10 |
WO2012043195A1 (en) | 2012-04-05 |
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