TW201142313A - Device for detecting deterioration in insulation - Google Patents
Device for detecting deterioration in insulation Download PDFInfo
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- TW201142313A TW201142313A TW99143934A TW99143934A TW201142313A TW 201142313 A TW201142313 A TW 201142313A TW 99143934 A TW99143934 A TW 99143934A TW 99143934 A TW99143934 A TW 99143934A TW 201142313 A TW201142313 A TW 201142313A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/1227—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
- B60L3/0023—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
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Description
201142313 六、發明說明: 【發明所屬之技術領域】 本發明有關於一種絕緣劣化檢出裝置,其用以檢測電 動汽車等之車身與高壓直流電源之間的絕緣劣化,該電動 汽車具備例如與車身電絕緣之直流電源(以下,爲了便於說 明’亦有稱爲高壓直流電源的情況,但並無幾伏以上之限 制)。 【先前技術】 一般而言’在使用鋰離子電池單元、超級電容器單元 等之高壓直流電源作爲驅動能源的電動汽車(或所謂之混 合動力汽車)中,爲了防止觸電,其設計成將高壓直流電源 與處於接地電位之車身電絕緣之構成。然而,在因電池組 之材質變質或附著物等而使得絕緣特性劣化的情況下,從 高壓直流電源流入車身之漏電流會傳遞至碰觸到車身上之 人類,而產生觸電之危險。因此,電動汽車需要設置絕緣 劣化檢出裝置。 本案之發明者曾提出一種絕緣劣化檢出裝置,誠如專 利文獻1所示,該絕緣劣化檢出裝置能在短時間內檢測出 絕緣劣化’或者可測定絕緣電阻値。藉由使用此絕緣劣化 檢出裝置’駕駛員能從轉動引擎起動按鍵開關之時刻起, 在短時間內確認絕緣沒有劣化,不會給駕駛員帶來不安全 感,可迅速地起動電動汽車》 〔專利文獻1〕特願2009-102850號 201142313 【發明内容】 〔發明所欲解決之課題〕 然而’在專利文獻1提出之絕緣劣化檢出裝置中,以 一定周期交互地對絕緣電容器進行定電流之注入、抽出, 所以,在注入及抽出之電流平衡完全不一致的情況下,誤 差被累計而會產生電壓偏移。作爲此對策,使用分壓電阻。 另外,在將主開關從關閉切換成導通等而從絕緣電容 器之高壓直流電源側施加有階躍狀之大的干擾電壓的情況 下’會造成超出範圍,而在此超出範圍中無法測定絕緣電 阻値。在專利文獻1提出之絕緣劣化檢出裝置中,在施加 了如此大之干擾電壓後’也一定周期交互地對絕緣電容器 進行定電流之注入、抽出,所以,在經過由此電路時間常 數決定之既定時間之後,恢復到原來之可測定狀態。 另外,還有在電動汽車之起動後引起絕緣劣化的情 況,在此情況下,可能會對電動汽車等之使用者造成危險。 在此’於電動汽車之起動後,亦需要能立即檢測出絕緣劣 化而發出警報。 另外,雖未於高壓直流電源產生絕緣劣化,但在電動 汽車之馬達驅動裝置中的換流器或馬達產生絕緣劣化的情 況下,亦希望能檢測出此絕緣劣化。 本發明係爲了解決上述課題而提出者,其目的在於提 供一種絕緣劣化檢出裝置,即使在注入及抽出之電流平衡 完全不一致的情況下,仍不會產生誤差累計引起之電壓偏BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an insulation deterioration detecting device for detecting insulation degradation between a vehicle body of an electric vehicle and the like and a high-voltage direct current power source, for example, and a vehicle body. The electrically insulated DC power supply (hereinafter, for convenience of explanation) is also referred to as a high voltage DC power supply, but there is no limit of a few volts or more. [Prior Art] Generally, in an electric vehicle (or a so-called hybrid vehicle) using a high-voltage direct current power source such as a lithium ion battery cell or a super capacitor unit as a driving energy source, in order to prevent electric shock, it is designed to be a high voltage direct current power source. It is electrically insulated from the body at ground potential. However, in the case where the insulation characteristics are deteriorated due to deterioration of the material of the battery pack or the like, the leakage current flowing from the high-voltage DC power source into the vehicle body is transmitted to the human body that touches the vehicle body, which may cause electric shock. Therefore, an electric vehicle needs to be provided with an insulation deterioration detecting device. The inventors of the present invention have proposed an insulation deterioration detecting device. As shown in Patent Document 1, the insulation deterioration detecting device can detect insulation deterioration in a short time or can measure the insulation resistance 値. By using this insulation deterioration detecting device, the driver can confirm that the insulation is not deteriorated in a short time from the time when the engine is turned on, and the driver can be quickly started. [Patent Document 1] Japanese Patent Application No. 2009-102850 No. 201142313 [Problem to be Solved by the Invention] However, in the insulation deterioration detecting device proposed in Patent Document 1, a constant current is intermittently applied to the insulating capacitor at a constant cycle. The injection and extraction are performed. Therefore, when the current balance of the injection and extraction is completely inconsistent, the error is accumulated and a voltage offset occurs. As a countermeasure against this, a voltage dividing resistor is used. In addition, when the main switch is switched from off to on, and a step-like large disturbance voltage is applied from the high-voltage DC power supply side of the insulating capacitor, the range is exceeded, and the insulation resistance cannot be measured in the out-of-range range. value. In the insulation deterioration detecting device proposed in Patent Document 1, after such a large interference voltage is applied, the constant current injection and extraction of the insulating capacitor are alternately performed in a periodic manner, and therefore, the time constant of the circuit is determined by the time constant. After the lapse of time, return to the original measurable state. In addition, there is a case where the insulation is deteriorated after the start of the electric vehicle, and in this case, the user of the electric vehicle or the like may be in danger. Here, after the start of the electric vehicle, it is also necessary to immediately detect the deterioration of the insulation and issue an alarm. Further, although the insulation degradation is not caused by the high-voltage DC power supply, it is desirable to detect the insulation deterioration in the case where the inverter or the motor in the motor drive device of the electric vehicle is deteriorated in insulation. The present invention has been made to solve the above problems, and an object thereof is to provide an insulation deterioration detecting device which does not cause a voltage offset due to error accumulation even when the current balance of injection and extraction is completely inconsistent.
/1 S 201142313 移的問題,另外’於干擾電壓施加時也能迅速恢復到可測 定狀態。 本發明之另一目的在於提供一種絕緣劣化檢出裝置, 其在電動汽車等之起動後’亦能在短時間內檢測出有無絕 緣劣化,或者可在短時間內測定絕緣電阻値。 〔解決課題之手段〕 本發明之絕緣劣化檢出裝置構成如下。 (1) 一種絕緣劣化檢出裝置,係連接於直流電源,由絕 緣電容器及測定電路構成,用以檢測出使對於接地部電絕 緣之直流電源的漏電,該絕緣劣化檢出裝置之特徵爲:測 定電流係由定電流交變電路及運算控制電路構成;定電流 交變電路係以其輸出電壓之峰値會成爲一定電壓的方式, 交互地進行對絕緣電容器之定電流的注入、抽出;運算控 制電路係根據注入、抽出之周期,判斷有無絕緣劣化。 藉由設計成此種構成,即使有注入及抽出之電流的不 平衡’因爲會進行迄至一定電壓爲止之電流注入、電流抽 出’所以’電壓偏移之問題不會產生,從而不需要作爲此 對策之分壓電阻。另外,即使於從絕緣電容器之直流電源 側施加有大的干擾電壓的情況,仍會在緊接著此之後的周 期進行朝一定電壓之電流抽出(或電流注入),因而可迅速 恢復到原來之可測定狀態。 (2) 本發明之絕緣劣化檢出裝置中的定電流交變電路 的特徵爲,係以其輸出電壓之最大峰値及最小峰値的雙方 .201142313 會成爲一定電壓之方式,交互地進行對絕緣電容器之定電 流的注入、抽出。 藉由設計成此種構成,進行迄至一定電壓爲止之電流 注入及迄至一定電壓爲止的電流抽出的雙方’所以’注入 時間及抽出時間的雙方成爲反映絕緣電阻値者。 (3) 本發明之絕緣劣化檢出裝置中的定電流交變電路 的特徵爲,係以其輸出電壓之最大峰値及最小峰値的任一 方會成爲一定電壓之方式,進行對絕緣電容器之定電流的 注入及抽出的任一方,並以與注入及抽出的任一方所需之 時間相同的時間進行注入及抽出之中的另一方的動作。 藉由設計成此種構成,僅進行迄至一定電壓爲止之電 流注入及迄至一定電壓爲止的電流抽出中的任一方,所 以,可簡單地檢測出電壓。 (4) 本發明之絕緣劣化檢出裝置中的定電流交變電路 的特地爲,係以其輸出電壓之最大峰値及最小峰値的雙方 會成爲正電壓或負電壓之方式,交互地進行對絕緣電容器 之定電流的注入、抽出。 藉由設計成此種構成,能以單一電源構成定電流交變 電路。既可將最大峰値設爲正電壓,將最小峰値設爲0V, 亦可將最大峰値設爲OV,將最小峰値設爲負電壓。 (5) 本發明之絕緣劣化檢出裝置的特徵爲,進一步設有 一齊納二極體,該齊納二極體係將輸出電壓限制於定電流 交變電路之最大驅動電壓以下。/1 S 201142313 The problem of shifting, in addition, can quickly return to the measurable state when the interference voltage is applied. Another object of the present invention is to provide an insulation deterioration detecting device which can detect the presence or absence of insulation deterioration in a short time after starting of an electric vehicle or the like, or can measure the insulation resistance 在 in a short time. [Means for Solving the Problem] The insulation deterioration detecting device of the present invention is configured as follows. (1) An insulation deterioration detecting device is connected to a DC power source and is composed of an insulating capacitor and a measuring circuit for detecting leakage of a DC power source that electrically insulates a ground portion, and the insulating deterioration detecting device is characterized by: The measuring current system is composed of a constant current alternating circuit and an arithmetic control circuit; the constant current alternating circuit performs the injection and extraction of the constant current of the insulating capacitor in a manner that the peak value of the output voltage becomes a constant voltage. The arithmetic control circuit determines whether or not insulation degradation occurs based on the period of injection and extraction. By designing such a configuration, even if there is an imbalance between the currents to be injected and extracted, current injection and current extraction are performed until a certain voltage is applied, so that the problem of voltage offset does not occur, and thus it is not necessary to The voltage divider resistor of the countermeasure. In addition, even if a large interference voltage is applied from the DC power supply side of the insulating capacitor, the current is drawn to a certain voltage (or current injection) in the cycle immediately after that, so that it can be quickly restored to the original state. Determination status. (2) The constant current altering circuit in the insulating deterioration detecting device of the present invention is characterized in that the maximum peak 値 and the minimum peak 输出 of the output voltage are 2011. Injection and extraction of a constant current of an insulating capacitor. By designing such a configuration, both current injection up to a constant voltage and current extraction up to a constant voltage are performed. Therefore, both the injection time and the extraction time reflect the insulation resistance. (3) The constant current alternating circuit in the insulation deterioration detecting device of the present invention is characterized in that the insulating capacitor is formed such that one of the maximum peak value and the minimum peak value of the output voltage becomes a constant voltage. The constant current is injected and extracted, and the other of the injection and extraction is performed at the same time as the time required for either of the injection and the extraction. By designing such a configuration, only one of current injection up to a constant voltage and current extraction up to a constant voltage is performed, so that the voltage can be easily detected. (4) The constant current alternating circuit in the insulation deterioration detecting device of the present invention is specifically configured such that both the maximum peak value and the minimum peak value of the output voltage become positive voltage or negative voltage. Injection and extraction of a constant current to the insulating capacitor are performed. By designing such a configuration, a constant current alternating circuit can be constructed with a single power source. The maximum peak 値 can be set to a positive voltage, the minimum peak 値 can be set to 0V, the maximum peak 値 can be set to OV, and the minimum peak 値 can be set to a negative voltage. (5) The insulation deterioration detecting device of the present invention is characterized in that a Zener diode is further provided which limits the output voltage to the maximum driving voltage of the constant current alternating circuit.
S 201142313 藉由設計成此種構成,即使在施加有大的干擾電壓的 情況下’亦可使定電流交變電路工作,從而可迅速恢復到 原來之可測定狀態。 (6) 本發明之絕緣劣化檢出裝置的特徵爲,藉測定電路 之絕緣劣化判斷所需之注入、抽出次數,在測定對象之機 器起動時,係設定爲比機器動作時要少。 藉由設計成此種構成,在測定對象之機器起動時,可 迅速地進行絕緣劣化判斷,於機器動作時,可進行考慮到 可能引起之干擾在內的絕緣劣化判斷。 (7) —種絕緣劣化檢出裝置,係用以檢測出一馬達驅動 裝置中之絕緣劣化,馬達驅動裝置具有:對於接地部電絕 緣之直流電源;馬達,係藉來自此直流電源之功率被驅動; 及功率轉換器,係將來自該直流電源之功率轉換爲適於該 馬達之驅動的功率;該絕緣劣化檢出裝置之特徵爲:具備 一測定電路,該測定電路係連接於該直流電源,而測定馬 達驅動裝置中之絕緣電阻値;測定電路具有一高頻成分辨 別電路,該高頻成分辨別電路係限制該功率轉換器之動作 的高頻成分朝測定電路的流入。 藉由設計成此種構成,在功率轉換器之動作時,也不 會受到高頻成分的影響,藉由設於直流電源側之測定電 路,可正確地測定絕緣電阻値,可檢測出馬達驅動裝置之 絕緣劣化。 (8) 本發明之絕緣劣化檢出裝置的特徵爲,具體而言, 201142313 高頻成分辨別電路係低通濾波器,針對功率轉換器所產生 之高頻成分,與功率轉換器及馬達形成封閉回路,其截斷 頻率係設定爲比測定電路之定電流的注入、抽出動作的頻 率高,且比功率轉換器所產生之高頻成分的頻率低。 藉由設計成此種構成,在功率轉換器之動作時,其高 頻成分朝測定電路之流入,亦由低通濾波器所遮斷。測定 電路之定電流的注入、抽出動作的頻率成分,被使用於藉 測定電路之絕緣電阻的測定,從而可檢測出馬達驅動裝置 之絕緣劣化。 . (9) 另外,本發明之絕緣劣化檢出裝置的特徵爲,例 如’馬達係交流馬達,功率轉換器係換流器;高頻成分辨 別電路係限制藉換流器之動作所產生的高頻成分朝測定電 路的流入* 藉由設計成此種構成,即使在換流器之動作時,換流 器產生之高頻成分朝測定電路之流入,亦由高頻成分辨別 電路(例如,低通濾波器)所限制。因此,不會受到高頻成 分的影響’藉由設於直流電源側之測定電路,可正確地測 定絕緣電阻値,可檢測出馬達驅動裝置之絕緣劣化》 又’在馬達係直流馬達,功率轉換器係斬波電路的情 況下’本發明同樣適用,斬波電路所產生之高頻成分朝直 流電源側的流入,係由高頻成分辨別電路(例如,低通濾波 器)所限制。 (10) 在此’本發明者思考出在功率轉換器爲換流器且 201142313 對換流器進行PWM控制的情況’其高頻成分爲在換流器之 PWM控制下產生的V形波。在此,高頻成分辨別電路(例 如,低通濾波器)係構成作爲V形波辨別電路,用來限制V 形波之高頻成分朝直流電源側的流入。 '藉由設計成此種構成,即使在換流器之動作時,仍不 會受到此高頻成分的影響,藉由設於直流電源側之測定電 路,可正確地測定絕緣電阻値,可檢測出馬達驅動裝置之 絕緣劣化。 〔發明效果〕 根據本發明,可提供一種絕緣劣化檢出裝置,即使省 定電流之注入及抽出的不平衡,仍不需要因此而引起之電 壓偏移對策;另外,可縮短干擾引起之不可測定狀態的時 間。 另外,根據本發明,可提供一種絕緣劣化檢出裝置, 其在電動汽車等之起動後,亦能檢測出有無絕緣劣化、或 者可測定絕緣電阻値。 【實施方式】 以下,參照所附圖式說明本發明之絕緣劣化檢出裝置 的實施形態。首先,在說明本發明之一實施形態的絕緣劣 化檢出裝置之構成之前,參照第1圖,說明電動汽車中之 由絕緣劣化檢出裝置10及高電壓電路15構成的整體構成。 第1圖所示之高電壓電路15,係由將鋰離子電池單 元、超級電容器單元堆積而產生高電壓用之高壓直流電源 1 6、主開關1 7、換流器1 8及交流馬達1 9所構成。S 201142313 By designing such a configuration, even if a large interference voltage is applied, the constant current altering circuit can be operated, and the original measurable state can be quickly restored. (6) The insulation deterioration detecting device of the present invention is characterized in that the number of injections and extractions required for determining the insulation deterioration of the measuring circuit is set to be smaller than when the machine is to be started when the machine to be measured is started. By designing such a configuration, the insulation deterioration can be quickly determined when the device to be measured is started, and the insulation deterioration can be determined in consideration of possible interference during the operation of the device. (7) An insulation deterioration detecting device for detecting insulation degradation in a motor driving device, the motor driving device having: a DC power source electrically insulated from the ground portion; the motor is powered by the power from the DC power source And a power converter that converts power from the DC power source into power suitable for driving the motor; the insulation degradation detecting device is characterized in that: a measuring circuit is provided, and the measuring circuit is connected to the DC power source The insulation resistance 値 in the motor drive device is measured; the measurement circuit has a high frequency discrimination circuit that restricts the inflow of the high frequency component of the operation of the power converter toward the measurement circuit. By designing such a configuration, the power converter can be operated without any influence of high-frequency components, and the insulation resistance 値 can be accurately measured by the measurement circuit provided on the DC power supply side, and the motor drive can be detected. The insulation of the device is degraded. (8) The insulation deterioration detecting device of the present invention is characterized in that, in particular, the 201142313 high-frequency discrimination circuit is a low-pass filter that forms a closed-loop with the power converter and the motor for the high-frequency component generated by the power converter. In the circuit, the cutoff frequency is set to be higher than the frequency of the injection and extraction operations of the constant current of the measurement circuit, and is lower than the frequency of the high frequency component generated by the power converter. By designing such a configuration, the high-frequency component flows into the measurement circuit during operation of the power converter, and is also blocked by the low-pass filter. The frequency component of the injection and extraction operation of the constant current of the measuring circuit is used to measure the insulation resistance of the measuring circuit, thereby detecting the insulation deterioration of the motor driving device. (9) Further, the insulation deterioration detecting device of the present invention is characterized by, for example, a 'motor-based alternating current motor, a power converter-based inverter; and a high-frequency-separating circuit for limiting the high force generated by the operation of the inverter. The inflow of the frequency component toward the measuring circuit* is designed such that even when the inverter operates, the high-frequency component generated by the inverter flows into the measuring circuit, and the high-frequency becomes a distinguishing circuit (for example, low) Pass filter). Therefore, it is not affected by high-frequency components. 'The insulation resistance 値 can be accurately measured by the measurement circuit provided on the DC power supply side, and the insulation deterioration of the motor drive device can be detected.> In the motor-based DC motor, power conversion In the case of a chopper circuit, the present invention is equally applicable, and the inflow of the high-frequency component generated by the chopper circuit toward the DC power source side is limited by a high-frequency discrimination circuit (for example, a low-pass filter). (10) Here, the inventors have considered that the case where the power converter is an inverter and the 201142313 PWM control the inverter has a high-frequency component which is a V-shaped wave generated under the PWM control of the inverter. Here, the high-frequency discrimination circuit (for example, a low-pass filter) is configured as a V-shaped wave discrimination circuit for limiting the inflow of the high-frequency component of the V-shaped wave toward the DC power supply side. By designing such a configuration, even when the inverter is operated, it is not affected by the high-frequency component, and the insulation resistance 値 can be accurately measured by the measurement circuit provided on the DC power supply side, and can be detected. The insulation of the motor drive device is deteriorated. [Effect of the Invention] According to the present invention, it is possible to provide an insulation deterioration detecting device which does not require a voltage offset countermeasure due to the imbalance of injection and extraction of current, and can reduce the unmeasurable cause of interference. The time of the state. Further, according to the present invention, it is possible to provide an insulation deterioration detecting device which can detect the presence or absence of insulation deterioration after the start of an electric vehicle or the like, or can measure the insulation resistance 値. [Embodiment] Hereinafter, an embodiment of an insulation deterioration detecting device of the present invention will be described with reference to the accompanying drawings. First, before describing the configuration of the insulation deterioration detecting device according to the embodiment of the present invention, the overall configuration of the insulation deterioration detecting device 10 and the high voltage circuit 15 in the electric vehicle will be described with reference to Fig. 1 . The high-voltage circuit 15 shown in Fig. 1 is a high-voltage DC power source 16 for generating a high voltage by stacking a lithium ion battery cell and a supercapacitor cell, a main switch 17 , an inverter 18 , and an AC motor 19 . Composition.
S 201142313 、測定電路12係連接於包括電動汽車在內之普通汽車 所使用的1 2 V電源,其構成爲在檢測出絕緣劣化之情況或 當絕緣電阻値成爲既定値以下時,則輸出警報信號。若設 計成即使在未達到產生絕緣劣化程度之絕緣不良的前階 段’仍可檢測出絕緣電阻値成爲既定値以下的情況而發出 警報,則可進行可靠度更高之絕緣劣化檢測。另外,測定 電路1 2能以時常監視絕緣電阻値,當絕緣電阻値低於設定 電阻値時,則輸出預告信號或警報信號的方式構成。高壓 直流電源16係爲了防止觸電,而與處於接地電位之車身、 即底盤絕緣,在此,以Rx表示其絕緣電阻(絕緣電阻)、Cx 表示雜散電容。 第2圖顯示定電流交變方式之絕緣劣化檢出裝置的原 理。首先,在定電流之注入過程中,藉由來自未圖示之運 算控制電路的電流轉換信號,定電流交變電路2 0按照每一 取樣周期Ts而使定電流1〇的方向反向,重複地進行朝絕 緣電容器1 l(Ci)、絕緣電阻Rx、雜散電容Cx的定電流1〇 之注入、抽出動作。在此,將取樣周期Ts設定爲電路之時 間常數(TX = CxRx)的數倍之大(Ts> >τχ)。 第3圖顯示定電流之注入周期(+1〇周期)、抽出周期 (-1〇周期)中的定電流交變電路20之輸出電壓Vout。Vci 爲絕緣電容器端子間電壓’ Vex爲雜散電容電壓。電流反 向時之+1〇周期的輸出電壓v〇ut,係由下述之數式1表不’ -Ιο周期之輸出電壓Vout,係由下述之數式2表示。其中’ -10- 201142313 將Ci之剩餘電壓設爲Vci〇。另外’以Vout(nTs)=>Vout(n) 的方式作簡略表示。 【數式1】.S 201142313 The measurement circuit 12 is connected to a 12 V power supply used in an ordinary automobile including an electric vehicle, and is configured to output an alarm signal when the insulation deterioration is detected or when the insulation resistance 値 becomes a predetermined value or less. . If it is designed to detect that the insulation resistance 値 is less than or equal to a predetermined value in the pre-stage of insulation failure that does not reach the degree of insulation degradation, an insulation deterioration detection with higher reliability can be performed. Further, the measuring circuit 12 can monitor the insulation resistance 时 from time to time, and when the insulation resistance 値 is lower than the set resistance 値, it outputs a warning signal or an alarm signal. The high-voltage DC power supply 16 is insulated from the vehicle body at the ground potential, that is, the chassis, in order to prevent electric shock. Here, the insulation resistance (insulation resistance) and Cx indicate stray capacitance. Fig. 2 shows the principle of the insulation deterioration detecting device of the constant current alternating mode. First, during the injection of the constant current, the constant current alternating circuit 20 reverses the direction of the constant current 1 按照 for each sampling period Ts by a current conversion signal from an arithmetic control circuit (not shown). The injection and extraction operations of the constant current 1 朝 of the insulating capacitor 1 l (Ci), the insulation resistance Rx, and the stray capacitance Cx are repeatedly performed. Here, the sampling period Ts is set to be a multiple of the time constant (TX = CxRx) of the circuit (Ts >> τ χ). Fig. 3 shows the output voltage Vout of the constant current alternating circuit 20 in the injection period (+1 〇 period) of the constant current and the extraction period (-1 〇 period). Vci is the voltage between the terminals of the insulated capacitor 'Vex is the stray capacitance voltage. The output voltage v 〇 ut of the +1 〇 period when the current is reversed is expressed by the following equation 1 and the output voltage Vout of the period ’ Ι is expressed by the following Equation 2. Where ' -10- 201142313 sets the residual voltage of Ci to Vci〇. Further, 'Vout(nTs) => Vout(n) is simply indicated. [Formula 1].
Vcu, («) = VCX (n) + VC (M) =^TS+ Kw + Rxh (1 _ £'TS,TX )=~^rTS+ VClO +Vcu, («) = VCX (n) + VC (M) =^TS+ Kw + Rxh (1 _ £'TS,TX )=~^rTS+ VClO +
Cl C1 【數式2】Cl C1 [Expression 2]
Kul (« + !) = Va (n + l) + Va (n + l) = VCi0 - RI0 (1 - ε~τ^ )2 - Vcl0 - RI0 然後,爲了抵消Ci之剩餘電壓Vcio,取正峰値電壓與 負峰値電壓之差的絕對値Vo lit PP,藉數式3計算算出電阻 値RCx。然後,算出電阻値RCx能以數式4表示。 【數式3】 KUIPP = K («) - Kul (η +1)1 = Ί rs + 2RXI0 (1 - ) - ^/0 (1 - )s-T^- 令s+2RxI。 【數式4】 v PP T f ^ 1 Λ RC v_^L__L_ = r \-±£~^ +l£-^ ^ f。V2C,丄2 、2 h 算出電阻値 y賣施電阻i v 算出電阻値的數式 指數函數的多項式 算出電阻値RCx係使用算出電阻値之數式從VontPP 計算而得者,其亦是將指數函數之多項式乘以實際電阻値 Rx而得者。在此,若Ts > > τχ,則指數函數之多項式接近 於1,所以,在算出電阻値RCx亦能以充分高之精度計算 出實際絕緣電阻R X。例如,T s = 3 τ X,則能以9 0 %之精度算 -11- 201142313 出,Ts = 4tx,則能以97.3%之精度算出,Τπ5τχ,則能以 99.0%之精度算出,Ts = 6tx,則能以 99.6%之精度算出, TS = 7τx,則能以99.9%之精度算出。然後,若延長取樣周 期Ts,則精度變得更高,但可知於實際應用時,以Τδ = 3τχ 所得之精度便足夠,爲了能在短時間內進行檢測,以將取 樣周期(Ts)設定爲被測定電路之時間常數(τχ)的至少3倍 以上較爲適宜。 亦即,算出電阻値RCx係以能正確地測定峰値間電壓 VoxitPP作爲其正確計算的前提。第4圖顯示將第2圖所示 之定電流交變方式的絕緣劣化檢出裝置設計成更爲實用之 構成.。於第4圖中,追加了分壓電阻41及齊納二極體42。 在絕緣正常之情況下、亦即絕緣電阻Rx大的情況下,輸出 電壓VoutPP增高,使得無法從定電流交變電路20之驅動 電源流動定電流。在此,當輸出電壓VoutPP增高時,藉由 增加流動於分壓電阻4 1之電流、減少流動於絕緣電阻RX 之電流,可將輸出電壓VoutPP抑制於一定電壓I〇 Rm以下。 另外,具有高壓直流電壓源之變動極大的情況。在馬 達起動時、從馬達之輕負載轉換爲全負載時、馬達停止時、 朝高壓直流電壓源之急速充電模式轉換時等之情況下,於 短時間內將大電流朝高壓直流電壓源流出/流入/停止。藉 此,高壓直流電壓源之電壓變動亦增大。這將成爲絕緣電 阻之測定精度降低的重要因素。又,當高壓直流電壓源之 電壓高時,會有超過定電流電路之最大驅動電壓(±VDD)的 -12- 5 201142313 情況,從而會引起振盪現象’最壞之情況,會超過定電流 電路之耐電壓而‘引起破壞。 作爲對策’放入齊納二極體,以限制輸出電壓vout 之上下限。選擇插入之齊納二極體的齊納電壓VZ,滿足 VDD>VZ>IoRm之條件者。 在此構成中,以一定周期交互地對絕緣電容器進行定 電流的注入、抽出,所以,當注入及抽出之電流平衡完全 不一致時’誤差被累計而會產生電壓偏移。作爲此對策, 使用分壓電阻4 1。 第5圖爲顯示從絕緣電容器之高壓直流電源側施加有 階躍狀的大干擾電壓時之第4圖中的測定電路12之動作的 電壓波形。於第5圖中,在從0秒之時刻至經過5秒的時 刻之時間內,定電流交變電路20係於最大峰値電壓4V與 最小峰値電壓-4V之間,各以0.2秒進行注入、抽出的動 作。於經過5秒的時刻,在施加有例如5 OV之干擾電壓的 情況,此雖因齊納二極體42之作用而被減低,但定電流交 變電路20之輸出電壓成爲例如12V。各以0:2秒進行注入、 抽出的動作,使得其峰値電壓漸漸降低,於第5圖之例中, 約經過2 0秒,恢復到施加干擾電壓前之狀態。 參照第6圖,說明本發明之第1實施形態的絕緣劣化 檢出裝置70之構成。於第6圖中,絕緣劣化檢出裝置70 係由電腦構成之運算控制電路71、定電流交變電路72及 電路保護用之齊納二極體73所構成。定電流交變電路72Kul (« + !) = Va (n + l) + Va (n + l) = VCi0 - RI0 (1 - ε~τ^ )2 - Vcl0 - RI0 Then, in order to cancel the residual voltage Vcio of Ci, take a positive peak The absolute 値Vo lit PP of the difference between the 値 voltage and the negative peak , voltage is calculated by Equation 3 to calculate the resistance 値RCx. Then, the calculated resistance 値RCx can be expressed by Equation 4. [Expression 3] KUIPP = K («) - Kul (η +1)1 = Ί rs + 2RXI0 (1 - ) - ^/0 (1 - )s-T^- Let s+2RxI. [Expression 4] v PP T f ^ 1 Λ RC v_^L__L_ = r \-±£~^ +l£-^ ^ f. V2C, 丄2, 2h, calculate the resistance 値y, sell the resistor iv, calculate the polynomial of the resistance 値, and calculate the resistance 値RCx, which is calculated from VontPP using the equation of the calculated resistance ,, which is also the exponential function. The polynomial is multiplied by the actual resistance 値Rx. Here, if Ts >> τ χ, the polynomial of the exponential function is close to 1, so that the actual insulation resistance R X can be calculated with sufficiently high accuracy in calculating the resistance 値RCx. For example, if T s = 3 τ X, it can be calculated as -11-201142313 with an accuracy of 90%, and Ts = 4tx, which can be calculated with an accuracy of 97.3%. If Τπ5τχ, it can be calculated with an accuracy of 99.0%, Ts = 6tx can be calculated with an accuracy of 99.6%, and TS = 7τx, which can be calculated with an accuracy of 99.9%. Then, if the sampling period Ts is extended, the accuracy becomes higher, but it is known that the accuracy obtained by Τδ = 3τχ is sufficient in practical use, and the sampling period (Ts) is set to be able to be detected in a short time. It is preferable that at least three times or more of the time constant (τ χ) of the circuit to be measured. That is, the calculation of the resistance 値RCx is based on the assumption that the peak-to-turn voltage VoxitPP can be accurately measured as a correct calculation. Fig. 4 shows a configuration in which the insulation deterioration detecting device of the constant current alternating mode shown in Fig. 2 is designed to be more practical. In Fig. 4, a voltage dividing resistor 41 and a Zener diode 42 are added. When the insulation is normal, that is, when the insulation resistance Rx is large, the output voltage VoutPP is increased, so that the constant current cannot be flown from the driving power source of the constant current alternating circuit 20. Here, when the output voltage VoutPP is increased, the output voltage VoutPP can be suppressed to a certain voltage I 〇 Rm or less by increasing the current flowing through the voltage dividing resistor 4 1 and reducing the current flowing through the insulation resistance RX. In addition, there is a case where the variation of the high-voltage DC voltage source is extremely large. When the motor is started, when the light load of the motor is converted to full load, when the motor is stopped, or when the rapid charging mode is switched to the high-voltage DC voltage source, a large current flows out to the high-voltage DC voltage source in a short time. Inflow/stop. As a result, the voltage variation of the high voltage DC voltage source also increases. This will become an important factor in the measurement accuracy of the insulation resistance. Moreover, when the voltage of the high-voltage DC voltage source is high, there will be a case where the maximum driving voltage (±VDD) of the constant current circuit exceeds -12-5 201142313, which may cause an oscillation phenomenon. In the worst case, the constant current circuit may be exceeded. It is resistant to voltage and 'causes damage. As a countermeasure, a Zener diode is placed to limit the upper and lower limits of the output voltage vout. The Zener voltage VZ of the inserted Zener diode is selected to satisfy the condition of VDD > VZ > IoRm. In this configuration, the insulating capacitors are alternately injected and extracted at regular intervals. Therefore, when the current balances of the injection and extraction are completely inconsistent, the error is accumulated and a voltage shift occurs. As a countermeasure against this, a voltage dividing resistor 4 1 is used. Fig. 5 is a view showing a voltage waveform of the operation of the measuring circuit 12 in Fig. 4 when a stepped large disturbance voltage is applied from the high voltage direct current power source side of the insulating capacitor. In Fig. 5, the constant current alternating circuit 20 is between the maximum peak voltage 4V and the minimum peak voltage -4V in a period from 0 seconds to 5 seconds, each in 0.2 seconds. The injection and extraction operations are performed. At the time of 5 seconds elapsed, when an interference voltage of, for example, 5 OV is applied, this is reduced by the action of the Zener diode 42, but the output voltage of the constant current altering circuit 20 becomes, for example, 12V. Each of the operations of injecting and extracting in 0:2 seconds causes the peak-to-peak voltage to gradually decrease. In the example of Fig. 5, after about 20 seconds, the state before the application of the interference voltage is restored. The configuration of the insulation deterioration detecting device 70 according to the first embodiment of the present invention will be described with reference to Fig. 6 . In Fig. 6, the insulation deterioration detecting device 70 is composed of a computer-made arithmetic control circuit 71, a constant current alternating circuit 72, and a Zener diode 73 for circuit protection. Constant current alternating circuit 72
-13 - S 201142313 係藉由來自運算控制電路71之電流轉換信號來轉 流(1〇)的方向。在此,絕緣電容器11之値Ci係設定爲 電容値Cx之10倍以上之大。 測定電路與高壓直流電壓源之絕緣,係由絕緣_ @ ^ 11所確保。藉由絕緣電容器11之耐壓,決定可測定之胃 壓直流電壓之範圍,該絕緣電容器11是可靠度之要求# ^ 高的零件。作爲絕緣電容器11,以具有耐高溫特性、 特性,且故障模式成爲開放者較爲適宜。 絕緣劣化檢出裝置70作爲一種硬體,除絕緣電容g 1 1以外’可由一般之汽車規格產品(耐壓60V以下)所構 成,不需要使用高價之特殊規格產品。可將具備1 6位元;,組 成之內建式資料快閃記憶體、1 0位元高速AD轉換器之汽 車規格的單晶片微電腦使用於數位部。在電源部中,可藉 由分別生成供給於數位部·、類比部之供給電壓DC8〜1 6 V 的穩定化電源,來實施反接對策。 消費電流可設爲150mA以下而作爲低消費功率。在實 際之裝置中’作爲安裝位置,可設於電池組內,可將最高 動作保證溫度設定爲85°C。另外,作爲評價用,雖內建有 CAN、RS 2 3 2 C之串聯通信、動作檢查端子,但亦可爲不連 接於連接器端腳的構成。於量產時,藉由去除此等功能, 可達到裝置之小型化。 接著’參照第7圖〜第10圖,說明絕緣劣化檢出裝置 70之動作。在此,第7圖顯示絕緣電阻値爲500kii、上限電-13 - S 201142313 is a direction of current (1〇) by a current conversion signal from the arithmetic control circuit 71. Here, the 値Ci of the insulating capacitor 11 is set to be 10 times or more larger than the capacitance 値Cx. The insulation between the measuring circuit and the high-voltage DC voltage source is ensured by the insulation _ @ ^ 11. The range of the measurable gastric voltage DC voltage is determined by the withstand voltage of the insulating capacitor 11, which is a component requiring high reliability. As the insulating capacitor 11, it is preferable to have high-temperature resistance characteristics and characteristics, and the failure mode is open. The insulating deterioration detecting device 70 is a hard body, and can be composed of a general automobile specification product (withstand voltage of 60 V or less) except for the insulating capacitor g 1 1 , and it is not necessary to use a high-priced special specification product. A single-chip microcomputer with a built-in data flash memory and a 10-bit high-speed AD converter can be used in the digital unit. In the power supply unit, the reverse power supply can be implemented by generating a stabilized power supply that supplies the supply voltages DC8 to 1 6 V to the digital unit and the analog unit. The consumption current can be set to 150 mA or less as a low power consumption. In the actual device, the installation position can be set in the battery pack, and the maximum operation guaranteed temperature can be set to 85 °C. In addition, although the series communication and operation check terminals of CAN and RS 2 3 2 C are built in for evaluation, they may be configured not to be connected to the connector pins. At the time of mass production, miniaturization of the device can be achieved by removing these functions. Next, the operation of the insulation deterioration detecting device 70 will be described with reference to Figs. 7 to 10 . Here, Figure 7 shows that the insulation resistance 値 is 500kii, the upper limit is
S -14- 201142313 壓Vh爲5V、下限電壓VL爲〇V時之絕緣劣化檢出裝置70 的注入、抽出動作的電壓波形。另外,第8圖顯示絕緣電 阻値爲1 OOkQ、上限電壓VH爲5V、下限電壓爲〇ν時之絕 緣劣化檢出裝置70的注入、抽出動作的電壓波形。另外, 第9圖爲第7圖之模式圖,第10圖爲第8圖之模式圖。 首先,如第9圖所示,在定電流之注入過程中,藉由 來自運算控制電路71之電流轉換信號,定電流交變電路 72於時刻T!使定電流1〇之方向反向,朝絕緣電容器1 1(靜 電電容値Ci ) '絕緣電阻Rx、雜散電容Cx注入定電流Ιο。 在運算控制電路71檢測出輸出電壓V〇ut達到正之一定電 壓(上限電壓VH)的時刻T2,將使定電流1〇之方向反向 的電流轉換信號供給於定電流交變電路72,進行電流之抽 出。在運算控制電路71檢測出輸出電壓Vout達到負之一 定電壓(下限電壓VL)的時刻T3,將使定電流1〇之方向 反向的電流轉換信號供給於定電流交變電路72,進行電流 之注入。 亦即,藉定電流交變電路72進行之定電流Ιο的注入、 抽出之轉換控制,係以如下方式執行。 •在藉電流抽出以使輸出電壓Vout下降而達到下限 電壓VL後,轉換爲電流注入(時刻ΤΊ、T3、T5)。 •在藉電流注入以使輸出電壓Vout上昇而達到上限 電壓VH後,轉換爲電流抽出(時刻T2、T4、T6)。 運算控制電路7 1測定以下之注入時間及抽出時間。 -15- 201142313 •注入時間=Τ 1〜Τ 2間之時間、Τ 3〜Τ 4間之時間、Τ 5 〜τ6間之時間… •抽出時間=τ2〜τ3間之時間、τ4〜τ5間之時間、τ6 〜τ7間之時間… 根據此注入抽出周期(注入時間+抽出時間),判斷絕緣 電阻値之大小。 從第1 0圖可知,在絕緣電阻値小的情況,注入時間(τ! 〜τ2間之時間)及抽出時間(τ2〜τ3間之時間)變長,因此, 注入抽出周期變長。 因此,藉由測定注入抽出周期,可間接地測定絕緣電 阻値,可進行絕緣劣化之判斷。例如,將與既定之絕緣電 阻値對應的注入抽出周期設定爲臨界値,若測定出之注入 抽出周期達到此臨界値,則判斷爲絕緣劣化。 根據此絕緣劣化檢出裝置7 0 ’例如,即使在注入及抽 出之電流平衡具有大的誤差的情況’迄至輸出電壓成爲一 定的上限電壓VH及下限電壓VL爲止’仍進行電流之注入、 抽出,所以,電壓偏移之問題不會產生’從而不需要設置 如第4圖所示中之分壓電阻。電流平衡之誤差係成爲相當 於此之注入、抽出時間的誤差而出現’其只是被作爲絕緣 電阻値之測定誤差。對於有無絕緣劣化之判斷,不需要高 精度之絕緣電阻値的測定’所以’於實際應用上不會成爲 問題。 第11圖顯示對絕緣劣化檢出裝置70施加有干擾電壓S -14-201142313 The voltage waveform of the injection and extraction operation of the insulation deterioration detecting device 70 when the voltage Vh is 5 V and the lower limit voltage VL is 〇V. Further, Fig. 8 shows a voltage waveform of the injection and extraction operation of the insulation deterioration detecting device 70 when the insulation resistance 値 is 100 Ω, the upper limit voltage VH is 5 V, and the lower limit voltage is 〇 ν. In addition, Fig. 9 is a schematic view of Fig. 7, and Fig. 10 is a schematic view of Fig. 8. First, as shown in FIG. 9, during the injection of the constant current, the constant current altering circuit 72 reverses the direction of the constant current 1 藉 at time T! by the current switching signal from the arithmetic control circuit 71. The constant current Ιο is injected into the insulating capacitor 1 1 (electrostatic capacitance 値Ci ) 'insulation resistance Rx, stray capacitance Cx. When the arithmetic control circuit 71 detects that the output voltage V〇ut reaches a positive constant voltage (upper limit voltage VH), the current conversion signal that reverses the direction of the constant current 1〇 is supplied to the constant current alternating circuit 72. The current is drawn out. When the arithmetic control circuit 71 detects that the output voltage Vout has reached a negative constant voltage (lower limit voltage VL), the current conversion signal that reverses the direction of the constant current 1 供给 is supplied to the constant current alternating circuit 72 to perform current. Injection. That is, the switching control of the injection and extraction of the constant current Ιο by the current alternating circuit 72 is performed as follows. • After the current is drawn to lower the output voltage Vout to the lower limit voltage VL, it is converted into current injection (time ΤΊ, T3, T5). • After current injection is performed to increase the output voltage Vout to the upper limit voltage VH, it is converted to current extraction (times T2, T4, and T6). The arithmetic control circuit 7 1 measures the following injection time and extraction time. -15- 201142313 • Injection time = Τ 1~Τ 2 time, Τ 3~Τ 4 time, Τ 5 ~τ6 time... • Extraction time = time between τ2~τ3, τ4~τ5 Time, time between τ6 and τ7... According to the injection extraction period (injection time + extraction time), the magnitude of the insulation resistance 値 is determined. As can be seen from Fig. 10, when the insulation resistance is small, the injection time (time between τ! and τ2) and the extraction time (time between τ2 and τ3) become long, and therefore the injection extraction period becomes long. Therefore, by measuring the injection extraction period, the insulation resistance 値 can be indirectly measured, and the insulation deterioration can be judged. For example, the injection extraction period corresponding to the predetermined insulation resistance 値 is set to a critical value, and if the measured injection extraction period reaches the critical value, it is judged that the insulation is deteriorated. According to the insulation deterioration detecting device 70', for example, even when the current balance of the injection and extraction has a large error, the current is injected and extracted until the output voltage becomes a constant upper limit voltage VH and lower limit voltage VL. Therefore, the problem of voltage offset does not occur 'and thus does not need to set the voltage dividing resistor as shown in Fig. 4. The error of the current balance occurs as an error corresponding to the injection and extraction time, which is only a measurement error as an insulation resistance. The determination of the presence or absence of insulation deterioration does not require the measurement of the high-precision insulation resistance ’, so that it does not become a problem in practical applications. Fig. 11 shows that an interference voltage is applied to the insulation deterioration detecting device 70
-16- S 201142313 的情況下之定電流注入、抽出動作的電壓波形。於第11圖 中,在從〇秒之時刻至經過5秒的時刻之時間內,定電流 交變電路70係於上限電壓(最大峰値電壓)5v與下限電壓 (最小峰値電壓)OV之間進行注入、抽出動作。於經過5秒 的時刻,在施加有例如50 V之干擾電壓的情況下,雖因齊 納二極體之作用而被減低,但定電流交變電路72之輸出電 壓成爲例如1 2 V。此電壓爲上限電壓VH以上,所以,定電 流交變電路72進行抽出動作,當達到下限電壓Vl時,定 電流交變電路72則進行注入動作。如此,即使在施加有大 的干擾電壓的情況下,藉由定電流交變電路72進行朝下限 電壓Vl的抽出動作,仍可一下子恢復到通常動作。 於第1 1圖之情況,恢復到施加干擾電壓前之狀態所需 的時間約爲5秒,與第5圖所示之情況比較被大幅縮短。 第12圖顯示藉絕緣劣化檢出裝置70進行之定電流的 注入、抽出動作之第2例。在此情況下,定電流交變電路 7 2之轉換控制,係以如下方式執行。 •在藉電流注入以使輸出電壓 V out上昇而達到上限 電壓VH後,轉換爲電流抽出(時刻T2、T4、T6)。 •轉換後,在經過與最接近之電流注入時間相等的時 間後,轉換爲電流注入(時刻Τ丨、Τ3、Τ5)。 運算控制電路7 1測定以下之注入時間。 •注入時間=Τ ,〜Τ2間之時間、Τ3〜Τ4間之時間、Τ5 〜Τ 6間之時間… -17- £ 201142313 •抽出時間=最接近之注入時間 根據此注入抽出周期(注入時間+抽出時間)= (2χ注入 時間),判斷絕緣電阻値之大小。 在此情況下,各周期之輸出電壓V out的最大峰値與上 限電壓V η —致,但最小峰値因注入、抽出之電流不平衡, 不一定爲相同電壓。像此例那樣,僅根據電流之注入時間, 便可判斷絕緣電阻値之大小。 第13圖顯示藉絕緣劣化檢出裝置70進行之定電流的 注入、抽出動作之第3例。在此情況下,定電流交變電路 72之轉換控制,係以如下方式執行。 •在藉電流抽出以使輸出電壓Vout下降而達到下限 電壓VL後,轉換爲電流注入(時刻T!、T3、TS)。 •轉換後,在經過與最接近之電流抽出時間相等的時 間後,轉換爲電流抽出(時刻T2、T4、T6)。 運算控制電路7 1測定以下之抽出時間。 .抽出時間=Τ2〜Τ3間之時間、Τ4〜Τ5間之時間、Τ6 〜Τ7間之時間… •注入時間=最接近之抽出時間 根據此注入抽出周期(注入時間+抽出時間)= (2χ抽出 時間),判斷絕緣電阻値之大小。 在此情況下’各周期之輸出電壓v〇ut的最小峰値與下 限電壓VL —致,但最大峰値因注入、抽出之電流不平衡’ 不一定爲相同電壓。像此例那樣’僅根據電流之抽出時間’ -18- 5 201142313 便可判斷絕緣電阻値之大小。 於第7圖至第8圖及第12、第13圖所示之電流的注 入抽出動作中,是將上限電壓VH設爲正電壓,及將下限電 壓VL設爲負電壓,但如第9至第11圖所示之情況,亦可 將單電源、例如上限電壓VH設爲正電壓,將下限電壓Vl 設爲ον。另外’亦可不將下限電壓vL設爲ον,而是設爲 正電壓。在此情況下,可於第6圖中所示之反方向設置第 14圖所示中之一個保護用之齊納二極體83,來代替串聯連 接之二個保護用之齊納二極體73。又,亦可將上限電壓νΗ 設爲〇V’將下限電壓VL設爲負電壓,亦可不將上限電壓 VH設爲0V,而是設爲負電壓。 在本案中,[注入抽出周期]包含:注入時間與抽出時 間之和、只有注入時間、只有抽出時間、此等之倍數 '或 其組合。 另外,在上述說明中,雖對[正電壓]與0V及[負電壓] 與0V作了區別而進行說明,但在本案中,既可有使用於[正 電壓]包含ον之意味的情況,還可有使用於[負電壓]包含 0V之意味的情況。 絕緣劣化之判斷,可在測定對象之機器(包含換流器等 的機器)之起動前及動作時,改變作爲判斷基礎之注入抽出 周期的次數。這是在機器之起動前及動作時注重於干擾電 壓之大小不同的情況者,例如,可進行如下之判斷。 機器起動前(干擾電壓小):以針對1次或2〜3次之注 -19- 201142313 入抽出動作而測定的注入抽出周期之平均値或累計値進行 絕緣劣化之判斷。 機器動作時(干擾電壓大):以針對多次之注入抽出動 作而測定的注入抽出周期之平均値或累計値進行絕緣劣化 之判斷。 藉由上述構成,可於機器起動前,高速地判斷有無絕 緣劣化,而於機器動作時,可一面減低干擾電壓之影響一 面判斷有無絕緣劣化。 如前申請案所示,根據第1圖至第4圖所示之絕緣劣 化檢出裝置可知,於電動汽車之換流器起動前、亦即迄至 導通主開關1 7爲止,可檢測出其直流電路部分之絕緣劣化 的有無。在此,設主開關17爲導通狀態,調查驅動換流器 1 8及交流馬達1 9後之對絕緣劣化檢測之影響。 第15圖顯示換流器18驅動前後之輸出電壓Vout的時 間變化,第1 6圖爲其部分放大圖。如第1 5及第1 6圖所示, 於換流器18之驅動前,輸出電壓係根據定電流之注入、抽 出而以低頻率且較小之振幅進行變化。另外,於換流器1 8 之驅動後,如圖所示,觀察到有高頻率之大振幅的電壓。 本發明者針對換流器18之驅動後的此種高頻率且大 振幅的電壓的產生原因進行了考察。第17圖顯示電動汽車 之高電壓電路系統。於第1 7圖中,高電壓電路1 5係例如 電動汽車之馬達驅動裝置,高電壓電路15係由高壓直流電 源1 6、主開關丨7、換流器1 8及交流馬達1 9構成。於此高-16- S The voltage waveform of the current injection and extraction operation in the case of 201142313. In Fig. 11, the constant current alternating circuit 70 is at the upper limit voltage (maximum peak voltage) 5v and the lower limit voltage (minimum peak voltage OV) OV from the time of the leap second to the time of 5 seconds elapsed. Injection and extraction operations are performed between them. At the time of 5 seconds elapsed, when an interference voltage of, for example, 50 V is applied, the output voltage of the constant current altering circuit 72 becomes, for example, 1 2 V, although it is reduced by the action of the Zener diode. Since the voltage is equal to or higher than the upper limit voltage VH, the constant current altering circuit 72 performs the extraction operation, and when the lower limit voltage V1 is reached, the constant current altering circuit 72 performs the injection operation. As described above, even when a large disturbance voltage is applied, the constant current altering circuit 72 performs the extraction operation to the lower limit voltage V1, and the normal operation can be resumed at once. In the case of Fig. 1, the time required to return to the state before the application of the interference voltage is about 5 seconds, which is considerably shortened compared with the case shown in Fig. 5. Fig. 12 shows a second example of the injection and extraction operation of the constant current by the insulation deterioration detecting device 70. In this case, the switching control of the constant current alternating circuit 72 is performed as follows. • After the current is injected to increase the output voltage V out to reach the upper limit voltage VH, it is converted to current extraction (times T2, T4, T6). • After conversion, after the time equal to the closest current injection time, it is converted into current injection (time Τ丨, Τ3, Τ5). The arithmetic control circuit 7 1 measures the following injection time. • Injection time = Τ, ~ Τ 2 time, Τ 3 ~ Τ 4 time, Τ 5 ~ Τ 6 time... -17- £ 201142313 • Extraction time = the closest injection time according to this injection extraction cycle (injection time + Take time) = (2χ injection time), determine the size of the insulation resistance 値. In this case, the maximum peak 输出 of the output voltage V out of each cycle is equal to the upper limit voltage V η , but the minimum peak 不 is not equal to the same voltage due to the imbalance of the currents injected and extracted. As in this example, the magnitude of the insulation resistance 値 can be determined based only on the injection time of the current. Fig. 13 shows a third example of the injection and extraction operation of the constant current by the insulation deterioration detecting device 70. In this case, the switching control of the constant current alternating circuit 72 is performed as follows. • After the current is drawn to lower the output voltage Vout to reach the lower limit voltage VL, it is converted into current injection (times T!, T3, TS). • After the conversion, after the time equal to the closest current extraction time, it is converted to current extraction (times T2, T4, T6). The arithmetic control circuit 7 1 measures the following extraction time. . Extraction time = time between Τ2 and Τ3, time between Τ4 and Τ5, time between Τ6 and Τ7... • Injection time = closest extraction time according to this injection extraction period (injection time + extraction time) = (2χ extraction Time), determine the size of the insulation resistance 値. In this case, the minimum peak 输出 of the output voltage v 〇ut of each cycle is equal to the lower limit voltage VL, but the maximum peak 不 is not equal to the same voltage due to the current imbalance of the injection and extraction. As in this example, the insulation resistance 値 can be judged based only on the current extraction time -18 - 5 201142313. In the injection and extraction operation of the currents shown in FIGS. 7 to 8 and 12 and 13 , the upper limit voltage VH is set to a positive voltage and the lower limit voltage VL is set to a negative voltage. In the case shown in Fig. 11, a single power source, for example, the upper limit voltage VH may be set to a positive voltage, and the lower limit voltage V1 may be set to ον. Further, the lower limit voltage vL may not be set to ον, but may be set to a positive voltage. In this case, one of the protection Zener diodes 83 shown in FIG. 14 may be provided in the opposite direction shown in FIG. 6 instead of the two Zener diodes for protection connected in series. 73. Further, the upper limit voltage ν 〇 may be set to 〇V' to set the lower limit voltage VL to a negative voltage, or the upper limit voltage VH may be set to a negative voltage without being set to 0V. In the present case, the [injection extraction cycle] includes: the sum of the injection time and the extraction time, only the injection time, only the extraction time, the multiples of these, or a combination thereof. In the above description, although [positive voltage] and 0V and [negative voltage] are distinguished from 0V, in the present case, the case where [positive voltage] includes ον may be used. There may also be cases where [negative voltage] contains 0V. In the determination of the deterioration of the insulation, the number of injection extraction cycles which are the basis of the determination can be changed before and during the start of the operation of the device (including the inverter or the like). This is the case where the magnitude of the disturbance voltage is different before and during the start of the machine. For example, the following judgment can be made. Before starting the machine (small interference voltage): The insulation deterioration is judged by the average 値 or cumulative 注入 of the injection extraction cycle measured for the first or second to third times of the injection -19-201142313. When the machine is operating (interference voltage is large): The insulation deterioration is judged by the average 値 or cumulative 注入 of the injection extraction period measured for a plurality of injection extraction operations. According to the above configuration, it is possible to determine whether or not the insulation deterioration is high at a high speed before the start of the machine, and it is possible to judge whether or not the insulation deterioration is caused while reducing the influence of the interference voltage during the operation of the machine. As shown in the previous application, it can be seen from the insulation deterioration detecting device shown in FIGS. 1 to 4 that the inverter can be detected before the start of the inverter of the electric vehicle, that is, until the main switch 17 is turned on. The presence or absence of insulation degradation of the DC circuit portion. Here, the main switch 17 is turned on, and the influence on the insulation deterioration detection after the inverter 18 and the AC motor 19 are driven is investigated. Fig. 15 shows the time variation of the output voltage Vout before and after the inverter 18 is driven, and Fig. 16 is a partially enlarged view thereof. As shown in Figs. 15 and 16, the output voltage is changed at a low frequency and a small amplitude according to the injection and extraction of the constant current before the inverter 18 is driven. Further, after the driving of the inverter 18, as shown in the figure, a voltage having a large amplitude of a high frequency was observed. The inventors of the present invention examined the causes of such high-frequency and large-amplitude voltages after the inverter 18 was driven. Figure 17 shows the high voltage circuitry of an electric car. In Fig. 17, the high voltage circuit 15 is, for example, a motor drive device for an electric vehicle, and the high voltage circuit 15 is composed of a high voltage direct current power source 16, a main switch 丨7, an inverter 18, and an alternating current motor 119. High here
-20- S 201142313 電壓電路系統之直流部具有高壓直流電源16及主開關 17,於交流部具有交流馬達19。換流器18係於工作時將 來自直流部(高壓直流電源16)之直流電力轉換爲交流電 力,並供給於交流部(交流馬達19),於再生時,將交流部 之交流電力轉換爲直流電力,供給於直流部。 但是’交流馬達1 9係以根據三角波比較法之PwM控 制進行驅動,其各部分之波形如第18圖所示。(a)顯示三 角輸送波、U相調變波、V相調變波、w相調變波;(b)顯 示U相電壓、V相電壓、W相電壓;(c)顯示U - V線間電壓、 V-W線間電壓' W-U線間電壓。 因此’第17圖中之高壓直流電源16的最低電位部之 電壓Vpc,成爲如第1 9圖所示之被稱爲V形波的波形。比 較之結果,想出了第1 5圖及第1 6圖所示之觀測波形可能 是V形波所引起。另外,想出了由換流器產生之V形波可 能是經由接地(底盤)傳遞至直流部而對輸出電壓產生影 響。 本發明之第2實施形態的絕緣劣化檢出裝置,具備除 去此V形波之影響的V形波辨別電路。第20圖顯示本實 施形態之絕緣劣化檢出裝置之構成。於第20圖中,省略與 第4圖所示之構成相同的部分(定電流交變電路20、絕緣電 容器1 1、分壓電阻41及齊納二極體42)的說明。於第20 圖中,V形波辨別電路50係設於絕緣電容器11與定電流 交變電路20之間。V形波辨別電路50係發揮不使從交流 -21 - 5 201142313 部傳遞來之筒頻成分對絕緣劣化檢出裝置之輸出電壓v〇ut 產生影響的作用。 第21圖顯不V形波辨別電路50的具體電路的—例。 於第21圖中V形波辨別電路50係低通濾波器6〇,由電 阻61及電容器62構成。低通濾波器6〇係設於絕緣電容器 11與定電流交變電路20之間,發揮允許低頻成分通過, 但阻斷高頻成分的作用。電阻61及電容器62之電阻値及 靜電電容値,係設定爲使低通濾波器60之截斷頻率比V 形波之頻率低’且比定電流交變電路20之定電流注入、抽 出的頻率(上述中係以周期進行說明)高。定電流交變電路 20之定電流注入、抽出的頻率,爲例如數Hz,V形波之頻 率爲例如數KHz。 因此’當針對高頻成分觀察時,V形波辨別電路50與 換流器1 8及交流馬達1 9形成封閉回路,使得v形波之高 頻成分不會對輸出電壓Vout產生影響。因此,在換流器之 起動後,也可進行絕緣電阻値之正確測定、亦即、可進行 正確之絕緣劣化檢測。另外,在此情況下,不僅是高電壓 電路1 5中之高壓直流電源1 6的絕緣劣化,連換流器1 8及 交流馬達1 9之絕緣劣化亦可檢測。 又,此V形波辨別電路50不僅可應用於參照第2圖至 第4圖說明之絕緣劣化裝置,同樣還可應用於參照第6圖 至第1 4圖說明之絕緣劣化裝置。 本發明不只限定於電動汽車或混合動力汽車之馬達驅 -22- 5 201142313 動裝置用的絕緣劣化裝置,還可擴大應用於風力發電、太 陽能發電、燃料電池等例如於電容器進行電力儲存的系 統。在此種高壓直流電源爲透過系統連繋換流器等而與電 力系統連繫之裝置的情況,亦可判斷高壓直流電源與框體 之間的絕緣劣化。 在框體連接於地上之地線的情況下,可於將高壓直流 電源從電力系統隔離之裝置停止中進行判斷,在框體未連 接於地上之地線的情況下,還可於裝置運行中進行判斷。 〔產業上之可利用性〕 本發明可檢測使用高壓直流電源之系統、例如電動汽 車或混合動力汽車之電源及驅動裝置、風力發電、太陽能 發電、燃料電池等之電力系統的絕緣劣化。另外,本發明 可於具備由高壓直流電源、換流器、馬達等構成之高壓電 路的電動汽車或混合動力汽車的馬達驅動裝置中,於換流 器之起動後亦亦能檢測出有無絕緣劣化。 【圖式簡單說明】 第1圖爲本發明之絕緣劣化檢出裝置及作爲絕緣電阻 測定對象的馬達驅動裝置之整體構成之示意圖。 桌2圖爲顯不應用本發明之定電流交變方式的絕緣劣 化檢出裝置之等效電路》 第3圖爲顯示第2圖所示之絕緣劣化檢出裝置的電流 注入、抽出動作之輸出電壓波形圖。 第4圖爲由本發明者提出之前案的絕緣劣化檢出裝置 -23- 1 201142313 之構成的示意圖。 第5圖爲在前案之絕緣劣化檢出裝置中,施加有干擾 電壓的情況下之定電流注入、抽出動作的電壓波形之示意 圖。 第6圖爲本發明之第1實施形態的絕緣劣化檢出裝置 之構成的示意圖。 第7圖爲絕緣電阻値爲50 OkQ時之定電流注入、抽出 動作的電壓波形之示意圖。 第8圖爲絕緣電阻値爲10 OkQ時之定電流注入、抽出 動作的電壓波形之示意圖。 第9圖爲第7圖之模式圖。 第10圖爲第8圖之模式圖。 第1 1圖爲在本發明之第1實施形態的絕緣劣化檢出裝 置中,施加有干擾電壓的情況下之定電流注入、抽出動作 的電壓波形之示意圖。 第1 2圖爲針對絕緣電阻値大的情況,藉由第6圖所示 之定電流交變電路進行僅將上限電壓設爲一定電壓之注 入、抽出動作時的電壓波形之示意圖。 第1 3圖爲針對絕緣電阻値大的情況,藉由第6圖所示 之定電流交變電路進行僅將下限電壓設爲一定電壓之注 入、抽出動作時的電壓波形之示意圖。 第14圖爲使用於以最大峰値爲正電壓、最小峰値爲 〇V的方式進行注入、抽出動作時之絕緣劣化檢出裝置的齊 -24- 201142313 納二極體之連接的示意圖。 第15圖爲第2圖所示之絕緣劣化檢出裝置中的換流器 起動前後之輸出電壓波形圖。 第16圖爲第15圖所示之輸出電壓波形圖的換流器起 動時之部分放大圖。 第17圖爲顯示馬達驅動裝置之一例的構成圖。 第18圖爲顯示換流器之PWM控制之說明圖。 第19圖爲顯示藉換流器之PWM控制所產生的V形波 之波形圖。 第2 0圖爲顯示本發明之第2實施形態的絕緣劣化檢出 裝置之構成圖。 第2 1圖爲顯示第2 〇圖所示之v形波辨別電路的一例 之電路圖。 第22圖爲第20圖所示之絕緣劣化檢出裝置中的換流 器起動前後之輸出電壓波形圖。 【主要元件符號說明】 10 絕緣劣化檢出裝置 1 1 絕緣電容器 12 測定電路 13 感測端 15 高電壓電路 16 商壓直流電源 17 主開關 1 8 換流器 19 交流馬達 -25- 201142313 20 定 電 流 交 變 電 路 4 1 分 壓 電 阻 42 齊 納 二 極 體 50 V 形 波 辨 別 電 路 60 低 通 濾 波 器 6 1 電 阻 62 電 容 器 70 絕 緣 劣 化 檢 出 裝置 7 1 運 算 控 制 電 路 72 定 電 流 交 變 電 路 73 齊 納 二 極 體 83 齊 納 二 極 體 -26- 5-20- S 201142313 The DC section of the voltage circuit system has a high voltage DC power supply 16 and a main switch 17, which has an AC motor 19 in the AC section. The inverter 18 converts DC power from the DC unit (high-voltage DC power source 16) into AC power during operation, and supplies it to the AC unit (AC motor 19), and converts the AC power of the AC unit to DC during regeneration. Electricity is supplied to the DC section. However, the 'AC motor 19' is driven by PwM control according to the triangular wave comparison method, and the waveform of each part is as shown in Fig. 18. (a) Display triangular transport wave, U phase modulated wave, V phase modulated wave, w phase modulated wave; (b) Display U phase voltage, V phase voltage, W phase voltage; (c) Display U - V line Inter-voltage, VW line voltage ' WU line voltage. Therefore, the voltage Vpc at the lowest potential portion of the high-voltage DC power supply 16 in Fig. 17 is a waveform called a V-shaped wave as shown in Fig. 19. As a result of the comparison, it is conceivable that the observed waveforms shown in Figs. 15 and 16 may be caused by V-shaped waves. In addition, it is conceivable that the V-shaped wave generated by the inverter may be transmitted to the DC portion via the ground (chassis) to affect the output voltage. The insulation deterioration detecting device according to the second embodiment of the present invention includes a V-shaped wave discriminating circuit that removes the influence of the V-shaped wave. Fig. 20 is a view showing the configuration of an insulation deterioration detecting device of this embodiment. In Fig. 20, the description of the same components as those shown in Fig. 4 (the constant current alternating circuit 20, the insulating capacitor 1 1 , the voltage dividing resistor 41, and the Zener diode 42) will be omitted. In Fig. 20, the V-shaped wave discriminating circuit 50 is provided between the insulating capacitor 11 and the constant current alternating circuit 20. The V-shaped wave discrimination circuit 50 does not affect the output voltage v〇ut of the insulation degradation detecting device from the tube frequency component transmitted from the AC-21 - 5 201142313. Fig. 21 shows an example of a specific circuit of the V-shaped wave discriminating circuit 50. In Fig. 21, the V-shaped wave discrimination circuit 50 is a low-pass filter 6A, and is composed of a resistor 61 and a capacitor 62. The low-pass filter 6 is provided between the insulating capacitor 11 and the constant current alternating circuit 20, and functions to allow low-frequency components to pass but to block high-frequency components. The resistance 値 and the electrostatic capacitance 电阻 of the resistor 61 and the capacitor 62 are set such that the cutoff frequency of the low-pass filter 60 is lower than the frequency of the V-shaped wave and the frequency of the constant current injection circuit 20 is injected and extracted. (The above is explained by the cycle) is high. The frequency at which the constant current is converted and extracted by the constant current alternating circuit 20 is, for example, several Hz, and the frequency of the V-shaped wave is, for example, several KHz. Therefore, when viewed for high-frequency components, the V-shaped wave discriminating circuit 50 forms a closed loop with the inverter 18 and the AC motor 19 so that the high frequency component of the v-shaped wave does not affect the output voltage Vout. Therefore, after the inverter is started, the insulation resistance 値 can be accurately measured, that is, the correct insulation degradation can be detected. Further, in this case, not only the insulation deterioration of the high-voltage DC power source 16 in the high-voltage circuit 15 but also the insulation deterioration of the inverter 18 and the AC motor 19 can be detected. Further, the V-shaped wave discriminating circuit 50 can be applied not only to the insulating deterioration device described with reference to Figs. 2 to 4, but also to the insulating deterioration device described with reference to Figs. 6 to 14 . The present invention is not limited to the insulation deterioration device for a motor vehicle of an electric vehicle or a hybrid vehicle, and can be applied to a system for power storage such as a wind power generation, a solar power generation, a fuel cell, or the like, for example, in a capacitor. In the case where such a high-voltage DC power source is connected to a power system through a system-connected inverter or the like, it is also possible to determine the insulation degradation between the high-voltage DC power source and the casing. When the frame is connected to the ground wire of the ground, it can be judged when the device for isolating the high-voltage DC power source from the power system is stopped, and when the frame is not connected to the ground wire of the ground, the device can be operated. Make a judgment. [Industrial Applicability] The present invention can detect insulation degradation of a power system using a high voltage direct current power source, for example, a power source and a drive device of an electric car or a hybrid car, a wind power generation, a solar power generation, a fuel cell, or the like. Further, the present invention can be used in a motor drive device for an electric vehicle or a hybrid vehicle including a high-voltage circuit including a high-voltage DC power supply, an inverter, a motor, etc., and can also detect the presence or absence of insulation degradation after the start of the inverter. . BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing the overall configuration of an insulation deterioration detecting device and a motor driving device for measuring an insulation resistance according to the present invention. Table 2 is an equivalent circuit of the insulation deterioration detecting device which does not apply the constant current alternating mode of the present invention. FIG. 3 is a view showing the output of the current injection and extraction operation of the insulation deterioration detecting device shown in FIG. Voltage waveform diagram. Fig. 4 is a view showing the configuration of the insulation deterioration detecting device -23- 1 201142313 proposed by the inventors of the present invention. Fig. 5 is a view showing a voltage waveform of a constant current injection and extraction operation in the case where an interference voltage is applied in the insulation deterioration detecting device of the prior art. Fig. 6 is a schematic view showing the configuration of an insulation deterioration detecting device according to the first embodiment of the present invention. Fig. 7 is a view showing the voltage waveform of the constant current injection and extraction operation when the insulation resistance 値 is 50 OkQ. Fig. 8 is a view showing a voltage waveform of a constant current injection and extraction operation when the insulation resistance 値 is 10 OkQ. Figure 9 is a schematic diagram of Figure 7. Figure 10 is a schematic diagram of Figure 8. Fig. 1 is a view showing a voltage waveform of a constant current injection and extraction operation when an interference voltage is applied in the insulation deterioration detecting device according to the first embodiment of the present invention. Fig. 1 is a schematic diagram showing a voltage waveform at the time of the injection/extraction operation in which only the upper limit voltage is set to a constant voltage by the constant current alternating circuit shown in Fig. 6 in the case where the insulation resistance is large. In the case of the case where the insulation resistance is large, the constant current alternating circuit shown in Fig. 6 is a schematic diagram of the voltage waveform at the time of the injection and extraction operations in which only the lower limit voltage is set to a constant voltage. Fig. 14 is a view showing the connection of the -24-201142313 nano-polar body of the insulating deterioration detecting device when the maximum peak 値 is a positive voltage and the minimum peak 値 is 〇V. Fig. 15 is a waveform diagram showing output voltages before and after the inverter is started in the insulation deterioration detecting device shown in Fig. 2. Fig. 16 is a partially enlarged view showing the inverter when the output voltage waveform diagram shown in Fig. 15 is started. Fig. 17 is a view showing the configuration of an example of a motor driving device. Figure 18 is an explanatory diagram showing the PWM control of the inverter. Fig. 19 is a waveform diagram showing a V-shaped wave generated by PWM control by a converter. Fig. 20 is a view showing the configuration of an insulation deterioration detecting device according to a second embodiment of the present invention. Fig. 2 is a circuit diagram showing an example of a v-shaped wave discriminating circuit shown in Fig. 2 . Fig. 22 is a diagram showing waveforms of output voltages before and after the start of the inverter in the insulation deterioration detecting device shown in Fig. 20. [Main component symbol description] 10 Insulation deterioration detection device 1 1 Insulation capacitor 12 Measurement circuit 13 Sensing terminal 15 High voltage circuit 16 Commercial voltage DC power supply 17 Main switch 1 8 Inverter 19 AC motor-25- 201142313 20 Constant current Alternating circuit 4 1 voltage dividing resistor 42 Zener diode 50 V wave discriminating circuit 60 low pass filter 6 1 resistor 62 capacitor 70 insulation deterioration detecting device 7 1 arithmetic control circuit 72 constant current alternating circuit 73 Zener diode 83 Zener diode -26- 5
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