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TW201144486A - Manufacture method of electroformed metal substance and products thereof - Google Patents

Manufacture method of electroformed metal substance and products thereof Download PDF

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Publication number
TW201144486A
TW201144486A TW99117766A TW99117766A TW201144486A TW 201144486 A TW201144486 A TW 201144486A TW 99117766 A TW99117766 A TW 99117766A TW 99117766 A TW99117766 A TW 99117766A TW 201144486 A TW201144486 A TW 201144486A
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Taiwan
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image
metal
electroformed
electroformed metal
substrate
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TW99117766A
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Chinese (zh)
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TWI404832B (en
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shao-rong Xu
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shao-rong Xu
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Abstract

The present invention relates to a manufacture method of electroformed metal substance and products thereof. The manufacture method includes: using a metal plate having a photosensitive layer coated on its surface; using photo-engraving method to make a negative film with an image pattern; on the metal plate, performing UV exposure and development to form a photosensitive film that has the groove of required image pattern; using an electroforming method to electroform the surface of photosensitive film for making a sheet-like image electroformed metal substance with high accuracy and precise compactness. Wherein, the image electroformed metal substance is not limited by the pattern whose size and thickness are too small. Moreover, this invention also can make various sheet-like image electroformed metal products with three-dimensional feel by adding a substrate layer and a transparent layer, Thereby, this manufacture method can be used to make various decorations, ornaments, business cards, wedding invitation cards or advertisement flyers to increase practicality.

Description

201144486 六、發明說明: 【發明所屬之技術領域】 本發明係提供一種電化學的製 卞方法,特別疋一藉用狀 裝飾品、擺飾品或文宣品方面的y心 裡用於 、片狀影像電鑄金屬物的劁 方法及其成品。 闻 【先前技術】 目前金屬製品中,特別a 金屬片材製成的物品,仓丨 如各種以金屬片材製成的裝飾0 例 像製成上、下膜具後,再將金 Ή係將圖 7主屬片置於上、下 沖床沖壓成型,上述的製法,所剪 上、、 ^用 斤製作出的成品除了精密声X 易控制外,亦受限於圓像大小及金 又不 響,如果圖像太小或金屬片的厚 、^大小所影 以改善的必要。 一度太薄均無法製作,實有加 【發明内容】 為解決現有技術金屬片材製品在製作技術上 的成品除了精密度不易护^制外 乍出 赤…… 制外,亦受限於所欲製作的金屬片 成。Π的厚度太薄或圖像太小均無法# Α。& ^ ;熟忐做出。本發明的目的在於 徒供一種電鑄金屬物之劁土 巧的金屬薄片’其包括有下列步驟: 狺❹ 準備表面塗有感光液形成-感光層的_金屬板; 以照相製版方法製作一具有影像圖案的底片; 將該底片貼合於該感光層上,並以紫外線 广 過顯影後洗掉未成型的感光層’在金屬板上形成*^ 圓案凹槽的感光膠臈; 具有衫像 以電鑄方式將金屬離子沉積於感光膠膜之影像圖案凹" 201144486 槽上,形成具凸出於該感# 乂為九膠膜的片狀影像電鑄金屬物; 取下該片狀影像電鑄金屬物。 較佳的’本發明的方法中力 ψ在形成具有片狀影像電鑄金 屬物後進一步包含有:目上箱 j, 、覆一基材於該影像電鑄金屬物上’ 並將該影像電鑄金屬物轉貼在該基材上的步驟。 較佳的’本發明的方法中’在將該影像電鑄金屬物轉貼 在該基材上後進-步包含有:貼覆—透光層於該基材及該影 像電鑄金屬物上的步驟。 較佳的’本發明的方法中,其中該金屬板以錄、銅、銀 及金的材質為佳。 較佳的,本發明的方法中,其中該電鑄金屬以鎳、銅、 銀及金的材質為佳。 本創作的目的在於提供一種電鑄金屬物之成品,其包括 有下列成品: 由上述之電鑄金屬物之製造方法,其係以電鑄方式依據 影像圖案凹槽沉積成型的影像電鑄金屬物。 較佳的,本發明的成品中,其進一步包含有一貼覆於該 影像電鑄金屬物上的基材。 較佳的,本發明的成品中,其進一步包含有一貼覆於該 基材及該影像電鑄金屬物上的透光層。 本發明提供下列優點及其功效: 牙J用本製造方法,可突破以往因金屬片成品的厚度太 薄或圖像太小而無法做出的限制,可有效製作出具有高精密 度且精確輕巧的片狀影像電鑄金屬物。 2·本發明亦可增添貼覆—層基材或一層透光層,製作成 201144486 各種具有金屬立體質感的成品,可以廣泛應用製作成各種裝 飾品、擺飾品、名片、喜帖或廣告文宣等,來增加其實用性。 【實施方式】 如圖1及圖2所示,本發明的電鑄金屬物之製造方法, 準備一表面塗有感光液形成感光層(丨丨)的金屬板(丨〇);以照 相製版方法製作一具有影像圖案(21)的底片(2〇),將所需的 影像(如文字、圖像等)按照所需縮放比例大小製作到底片(2〇) 上;將該底片(20)貼合於塗有感光層(11)的金屬板(1〇)上並以 • 紫外線進行曝光,經過顯影後洗掉未成型的感光層(1 1),在 金屬板(10)上形成所需要影像圖案凹槽(12)的感光膠膜 (HA); 如圖3所示,接續圖2步驟,電鑄影像金屬物,在該感 光膠膜(1 1A)表面上以電鑄法加以電鑄’將電鑄金屬利用電 能使其形成金屬離子(30)沉積於該金屬板(1〇)表面感光膠膜 (ΠΑ)之影像圖案凹槽(12)上,其中金屬離子(3〇)還原形成 金屬並沉積在該影像圖案凹槽(12)上,層層金屬堆疊而上, 形成-片狀影像電鑄金屬物(12A)成品,最後,將該感光膠 膜⑴A)之影像圖案凹槽(12)上的片狀影像電禱金屬物(叫 取下即為製成之成品。 如圖6所示’亦可將該片狀影像電鑄金屬物(61)成品自 感光膠膜(60)上剝離取下後’再將片狀影像電鑄金屬物成品 經其他的加工方式形成片狀立體效果的物品,例如蝴蝶造型 的影像電鑄金屬物(61),該蝴蝶的翅膀可折造型並呈現 出立體飛舞的效果’而各種多樣化的影像電鑄金屬物成品係 可以用於各種裝飾品、擺飾品、指甲彩繪品等。 201144486 當中,本發明的電鑄金屬物之製造方法過程中,所使用 的金屬板以為鎳、銅、銀及金的材質為佳;電鑄法中所使用 的電鑄金屬以鎳、銅、銀及金的材質為佳。 如圖4及圖5所示,接續上述圖2及圖3的製作步驟, 在形成具有片狀的影像電鑄金屬物(12A)後進一步包含有: 貼覆一基材(40)於該影像電鑄金屬物(12A)上,將該影像電鎮 金屬物(12A)轉貼在該基材(40)上的步驟;基材(4〇)可為透光 或不透光材質,例如塑膠、壓克力或紙等,利用加熱融合或 • 以黏著劑方式將該片狀影像電鑄金屬物(12A)轉貼到該基材 (40)上,再將該具有感光膠膜(11A)的金屬板(1〇)移除。如圖 7所示,利用上述圖4及圖5的方法製作成花紋狀的金屬薄 片造型,該基材(70)上具有片狀的影像電鑄金屬物(71)成 品,為一單層基材(70)的影像電鑄金屬物(71)成品,可設計 在各種立體質感的成品上,廣泛應用在製作成各種名片、喜 帖、邀請函、型錄或廣告文宣等。 如圖5所示,接續上段圖4製作步驟’在將該片狀影像 • 電鑄金屬物(12A)成品轉貼在該基材(40)上後進一步包含 有:貼覆一透光層(50)於該基材(40)及該片狀影像電鑄金屬 物(12A)上的步驟;該透光層(5〇)為透光材質,例如塑膠片、 壓克力或紙等,同樣利用加熱融合或以黏著劑方式貼覆上 去形成該片狀景> 像電鑄金屬物(12a)黏合在該基材(4〇)及該 透光層(50)之中,該透光層(5〇)形成保護該片狀影像電鑄金 屬物(12A)的效果。 如圖8所示’利用上段圖5的方法可以製作成各種類型 的金屬薄片造型,係、為雙層的花紋片狀成品,該基材(8〇)上 201144486 形成具有片狀的影像電鑄金屬物(81),該片狀影像 物(81)上'下層受該基材(80)及該透光層(82)所貼合^屬 例子,如圖9所示,為另一雙層的名片型成品, 個 中子體即為具有片狀立體質感的影像電鑄金屬物(90)成:今 【圖式簡單說明】 。 圖1係為本發明之較佳製作步驟圖 圖2係為本發明之製作流程分解圖 圖3係為接續圖2之製作流程分解圖 圖係為本發明之另一較佳製作步驟圖 圖5係為本發明之另一製作流程分解圖 圖6係為較佳實施例之影像電鑄金屬物成品圖 圖7係為另-較佳實施例之影像電鑄金屬物成品圖 圖8係為另一較佳實施例之另一影像電鑄金屬物成品 圖9 圖 係為另一較佳實施例之再一影像電鑄金屬物成品201144486 VI. Description of the invention: [Technical field to which the invention pertains] The present invention provides an electrochemical method for making a sputum, particularly for the use of y-hearts for the use of decorative ornaments, ornaments, or literary articles. The method of casting metal and its finished product. [Previous technology] At present, in metal products, especially a piece made of metal sheet, such as a variety of decorative pieces made of metal sheets, like the upper and lower film, then the metal will be The main film of Fig. 7 is placed on the upper and lower punch press forming. The above-mentioned method is cut, and the finished product made of jin is not only controlled by the precision sound X, but also limited by the size of the circle and the gold. If the image is too small or the thickness of the metal piece, the size of the film is necessary to improve. If it is too thin, it can't be made. Actually, it is added. [Inventive content] In order to solve the problem of the production technology of the prior art metal sheet products, in addition to the precision, it is not easy to protect the system. Made of metal sheets. The thickness of the crucible is too thin or the image is too small to be ##. &^; familiar with making. The object of the present invention is to provide a bauxite foil of electroformed metal which comprises the following steps: 狺❹ preparing a metal plate on which a photosensitive liquid is formed - a photosensitive layer; a negative film of the image pattern; the film is attached to the photosensitive layer, and the unformed photosensitive layer is washed away by ultraviolet light and developed to form a photosensitive film on the metal plate; Electrolytic deposition of metal ions on the image pattern concave of the photosensitive film " 201144486 groove, forming a sheet-like image electrocast metal object protruding from the sense of 乂 九 九 ;; Electroformed metal. Preferably, the method of the present invention further comprises: after forming the electroformed metal object having the sheet image, further comprising: a top box j, covering a substrate on the image electroformed metal object, and electrically charging the image The step of transferring the cast metal onto the substrate. Preferably, in the method of the present invention, after the image electroforming metal object is transferred onto the substrate, the step of: attaching the light-transmitting layer to the substrate and the image electroforming metal object . Preferably, in the method of the present invention, the metal plate is preferably made of copper, silver or gold. Preferably, in the method of the present invention, the electroformed metal is preferably made of nickel, copper, silver or gold. The purpose of the present invention is to provide a finished product of electroformed metal, which comprises the following finished products: the manufacturing method of the electroformed metal object described above, which is an electroformed metal object cast by image casting according to an image pattern groove. . Preferably, the finished product of the present invention further comprises a substrate attached to the image electroformed metal. Preferably, the finished product of the present invention further comprises a light transmissive layer attached to the substrate and the image electroformed metal. The invention provides the following advantages and effects: The tooth J can use the manufacturing method to break through the limitation that the thickness of the finished metal sheet is too thin or the image is too small, and can be effectively produced with high precision and precision. The sheet image is electroformed with metal. 2. The invention can also add a layer-layer substrate or a layer of light-transmissive layer to make 201144486 various metal-like finished products, which can be widely used in various decorations, ornaments, business cards, wedding invitations or advertisements. To increase its practicality. [Embodiment] As shown in FIG. 1 and FIG. 2, in the method for producing an electroformed metal object of the present invention, a metal plate having a surface on which a photosensitive liquid is formed to form a photosensitive layer is prepared; Make a negative (2〇) image with the image pattern (21), and make the desired image (such as text, image, etc.) on the film (2〇) according to the desired scale; paste the film (20) Cooperating with a metal plate (1 〇) coated with a photosensitive layer (11) and exposing it with ultraviolet rays, after development, washing off the unformed photosensitive layer (1 1) to form a desired image on the metal plate (10) The photosensitive film (HA) of the pattern groove (12); as shown in Fig. 3, following the step of Fig. 2, electroforming the image metal, electroforming the electroformed film on the surface of the photosensitive film (1 1A) The electroformed metal is electrically deposited to form a metal ion (30) deposited on the image pattern groove (12) of the surface of the metal plate (1〇), wherein the metal ion (3〇) is reduced to form a metal. And deposited on the image pattern groove (12), the layer metal is stacked thereon to form a sheet image Finished metal (12A), and finally, the image of the photosensitive film (1)A) is patterned on the groove (12) of the image of the electric prayer metal (called the finished product as shown in Figure 6). The sheet image electroformed metal object (61) may also be peeled off from the photosensitive film (60), and then the sheet image electroformed metal product is formed into a sheet-like three-dimensional effect by other processing methods. For example, the butterfly-shaped image electroformed metal object (61), the butterfly's wings can be folded and presented with a three-dimensional flying effect' and various diversified image electroformed metal products can be used for various decorations and ornaments. , nail paintings, etc. 201144486 In the manufacturing method of the electroformed metal object of the present invention, the metal plate used is preferably made of nickel, copper, silver and gold; the electroformed metal used in the electroforming method The material of nickel, copper, silver, and gold is preferably as shown in FIG. 4 and FIG. 5, and the manufacturing steps of the above-described FIG. 2 and FIG. 3 are further included after forming the image electroformed metal object (12A) having a sheet shape. There is: attaching a substrate (40) to the image electroforming On the genus (12A), the step of transferring the image electric metal (12A) onto the substrate (40); the substrate (4 〇) may be a light transmissive or opaque material, such as plastic, acrylic Force or paper, etc., by heat fusion or • adhesively attaching the sheet image electroformed metal object (12A) to the substrate (40), and then the metal plate with the photosensitive film (11A) ( 1)) removal. As shown in Fig. 7, the pattern of the metal foil is patterned by the method of Fig. 4 and Fig. 5, and the substrate (70) has a sheet-like image electroformed metal (71) finished product. , is a single-layer substrate (70) image electroformed metal (71) finished product, can be designed on a variety of three-dimensional texture of the finished product, widely used in the production of various business cards, wedding invitations, invitations, catalogues or advertising, etc. . As shown in FIG. 5, following the previous step of the manufacturing process of FIG. 4, after the sheet image/electroformed metal object (12A) product is transferred onto the substrate (40), the film further includes: a light-transmissive layer is attached. a step of the substrate (40) and the sheet image electroformed metal (12A); the light transmissive layer (5〇) is a light transmissive material such as a plastic sheet, acrylic or paper, and the like Heating or fusing to form the sheet-like glaze> like an electroformed metal (12a) bonded to the substrate (4〇) and the light-transmitting layer (50), the light-transmitting layer ( 5〇) The effect of protecting the sheet image electroformed metal object (12A) is formed. As shown in FIG. 8 , the method of the above-mentioned FIG. 5 can be used to form various types of metal foil shapes, which are two-layered pattern-like finished products, and the substrate (8 〇) is formed on the image of the image-forming electroforming in 201144486. a metal object (81) on which the lower layer is attached by the substrate (80) and the light transmissive layer (82), as shown in FIG. The business card type finished product, a neutron body is an image electroformed metal object (90) with a sheet-like three-dimensional texture: this [simplified description of the figure]. 1 is an exploded view of the manufacturing process of the present invention. FIG. 2 is an exploded view of the manufacturing process of the present invention. FIG. 3 is an exploded view of the manufacturing process of FIG. FIG. 6 is a finished image of an electroformed metal image of a preferred embodiment. FIG. 7 is a finished image of an image electroformed metal of another preferred embodiment. FIG. 8 is another Another image electroformed metal finished product of a preferred embodiment is shown in FIG. 9 as another finished image electroformed metal finished product of another preferred embodiment.

【主要元件符號說明】 10金屬板 感光膠臈 12A影像電铸金屬物 21圖案 4〇基材 60感光膠膜 .基材 11感光層 12圖案凹槽 20底片 30金屬離子 50透光層 6 1影像電鑄金屬物 71影像電鑄金屬物 201144486 80基材 81影像電鑄金屬物 82透光層 90影像電鑄金屬物[Main component symbol description] 10 metal plate photosensitive tape 12A image electroforming metal object 21 pattern 4 〇 substrate 60 photosensitive film. Substrate 11 photosensitive layer 12 pattern groove 20 film 30 metal ion 50 light layer 6 1 image Electroformed metal object 71 image electroforming metal object 201144486 80 substrate 81 image electroforming metal object 82 light transmission layer 90 image electroforming metal object

Claims (1)

201144486 七、申請專利範圍: 丄.一種電鑄金屬物之製造方法,包含下列步驟: 準備表面塗有感光液形成一感光層的一金屬板; 以照相製版方法製作一具有影像圖案的底片; 將該底片貼合於該感光層上,並以紫外線進行曝光,經 過顯影後洗掉未成型的感光層,在金屬板上形成一具有影像 圖案凹槽的感光膠膜; 以電鑄方式將金屬離子沉積於感光膠膜的影像圖案凹 槽上,形成具凸出於該感光膠膜的片狀影像電鑄金屬物; 取下該片狀影像電鑄金屬物。 2·如申請專利範圍第1項所述之電鑄金屬物之製造方 法,其中在形成具有片狀影像電鑄金屬物後進一步包含有: 貼覆-基材於該影像電鑄金屬物上,並將該影像電縳金屬物 轉貼在該基材上的步驟。 3.如申明專利範圍第2項所述之電鑄金屬物之製造方 法’其中在將該影像電鑄金屬物轉貼在該基材上後進一步包 含有.貼覆-透光層於該基材及該影像電鑄金屬物上的步 驟。 4·如中請專利範圍帛1項所述之電鑄金屬物之製造方 法,其中該金屬板以鎳、銅、銀及金的材質為佳。 如申月專利範圍帛!項所述之電禱金屬物之製造方 法,其中該電鑄金屬以鎳、銅、銀及金的材質為佳。 種…、申°月專利範圍第1項所述方法製成的電铸金 屬物,其係以電鑄方& 4* !你π A 式依據衫像圖案凹槽沉積成型的影像電 鑄金屬物。 201144486 7. 如申請專利範圍第6項所述之成品,其進一步包含有 一貼覆於該影像電鑄金屬物上的基材。 8. 如申請專利範圍第7項所述之成品,其進一步包含有 一貼覆於該基材及該影像電鑄金屬物上的透光層。 八、圖式:(如次頁)201144486 VII. Patent application scope: 制造. A method for manufacturing an electroformed metal object, comprising the steps of: preparing a metal plate coated with a photosensitive liquid to form a photosensitive layer; and preparing a negative film having an image pattern by photolithography; The negative film is attached to the photosensitive layer and exposed to ultraviolet light. After development, the unformed photosensitive layer is washed away, and a photosensitive film having a groove of image pattern is formed on the metal plate; metal ions are electroformed. Depositing on the image pattern groove of the photosensitive film to form a sheet image electroformed metal protruding from the photosensitive film; removing the sheet image electroformed metal. The method for manufacturing an electroformed metal object according to claim 1, wherein after forming the sheet-shaped image electrocast metal object, further comprising: a coating-substrate on the image electroforming metal object, And the step of transferring the image electrical binding metal to the substrate. 3. The method of manufacturing an electroformed metal article according to claim 2, wherein after the image electroforming metal object is transferred onto the substrate, the coating-transparent layer is further included on the substrate. And the step of electroforming the metal on the image. 4. The method for producing an electroformed metal object as described in claim 1, wherein the metal plate is preferably made of nickel, copper, silver or gold. Such as Shenyue patent range 帛! The method for producing an electric prayer metal according to the item, wherein the electroformed metal is preferably made of nickel, copper, silver or gold. The electroformed metal object produced by the method described in the first paragraph of the patent scope of the invention is made of electroformed square & 4*! Your π A type image electroformed metal deposited according to the pattern of the shirt pattern groove Things. The finished product of claim 6, further comprising a substrate attached to the image electroformed metal. 8. The finished article of claim 7, further comprising a light transmissive layer overlying the substrate and the image electroformed metal. Eight, schema: (such as the next page)
TW99117766A 2010-06-02 2010-06-02 Manufacture method of electroformed metal substance and products thereof TW201144486A (en)

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