TW201022651A - Torsion testing machine intelligent control system and torsion testing method thereof - Google Patents
Torsion testing machine intelligent control system and torsion testing method thereof Download PDFInfo
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201022651 六、發明說明: 【發明所屬之技術領域】 本發明涉及種扭力測試機智慧型控制系統及其扭力 ’法。 、 測 試方法 【先前技術】 證,’為了讓1身的商品,具有-定品質保 #,及了解商品是否達到構買者的需求與 ^ ’漸漸關始注重品質的管控,因此逐漸崎人一些測試 口 ’此先仃自我測試,以達到構買者的標 產生糾紛,其中又以扭力測試機為最主要的一種避免與購貝者 商在購:習ί ^扭力測試機中的控制系統’―般都是購買廠 商所附的控制系統’大多是依據機台的性能,進行設計, 能發揮出機台的完整性能,讓購買廠商能自由使用。 【發明内容】 —、所欲解決的問題點: 前述習式扭力測試機控制系統存在著下列問題點: ❿ ^習式扭力職機控财統其最大的_點,就是在測試 商=的設定上’因為制的廠商各不相同,所以需要講買廉 設定,當操作人員,-邊查資料,—邊輸入參數時,非 =易會輸人錯誤,如此_來’便會造成測試不正確輕則使 成本增加’重則使商譽受損。 有鑑於此,如何使操作人員不必自行設定測試參數,使輸 201022651 入錯誤的問題不會發生,便成為本發明欲改進的目的之一。 2. 習式扭力測試機控制系統其最大的問題點,就是在測試 時方法的設定上,十分的死板,只能依廉商的設定來使用,除 非廠商將整個系統更新,才有機會使用其他方法,無法適用於 實驗機構,或是研發中心,使用範圍有限。 有鑑於此,如何使操作人員能自行設定的新方法,使適用 範圍增加,便成為本發明欲改進的目的之二。 3. 習式扭力測試機控制系統後續更新,與硬體維護,有賴 各機台製造商的售後服務,但是—般機台與製造商的所在位201022651 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a smart control system for a torsion testing machine and a torque method thereof. , Test method [previous technology] Proof, 'In order to let a body of goods, have a - quality assurance #, and understand whether the goods meet the needs of the buyer and ^ ' gradually began to focus on quality control, so gradually some people The test port 'this first self-test, in order to reach the buyer's target generation dispute, which is the most important one to avoid the purchase of the sheller with the torque tester: the control system in the force tester' “The control system attached to the manufacturer is generally based on the performance of the machine. It can be designed to give full play to the machine and allow the purchaser to use it freely. [Summary of the Invention] - The problem to be solved: The following problems exist in the control system of the torque tester of the above-mentioned formula: ❿ ^ The most important point of the 扭 ^ 扭 力 职 控 控 控 控 就是 就是 就是 就是 就是 就是 就是 在 在On the 'because of the different manufacturers, so you need to talk about buying cheap settings, when the operator, - check the information, - when inputting parameters, non-easy will lose the wrong, so _ to 'will cause the test is incorrect If you increase the cost, it will damage the goodwill. In view of this, how to make the operator do not have to set the test parameters by themselves, so that the problem of inputting the error into the 201022651 does not occur, is one of the objects of the present invention to be improved. 2. The biggest problem of the control system of the torque tester is that it is very rigid in the setting of the test method. It can only be used according to the setting of the dealer. Unless the manufacturer updates the whole system, it has the opportunity to use other. The method cannot be applied to experimental institutions or R&D centers and has a limited range of uses. In view of this, how to enable the operator to set a new method to increase the scope of application has become the second object of the present invention. 3. The follow-up update of the control system of the torque tester and the hardware maintenance depend on the after-sales service of each machine manufacturer, but the position of the machine and the manufacturer
置,不-定接近’有可缺在其他_家,如財有可能造成, 因製造商要維修機㈣不易,或是售後服務成本過高的問題產 生。 有鑑於此,如何使偏遠地區的機台,也能即時的維護,便 成為本發明欲改進的目的之三。 4.習式扭力測試機控.統的控制界面,錢非常的人性 化’同樣的-批試件,需要不斷的重覆進行前置參數的讀入, 不便,使整體的工時,無形中不斷的被延長,容易使成Set, not - close proximity 'is indispensable in other _ home, such as the possibility of money, because the manufacturer wants to repair the machine (four) is not easy, or the cost of after-sales service is too high. In view of this, how to make the machine in a remote area can be maintained immediately, which is the third object of the present invention to be improved. 4. The analog torque test machine control system control system, the money is very humanized 'the same - batch test piece, need to repeat the reading of the pre-parameters, inconvenience, so that the overall working hours, invisible Constantly extended, easy to make
的之四 各自的樣^ 控制系統的輸出報表,各機台製造ΐ 各自的樣式’但是不-定與使用《相同,且樣式有限,: 造成使用㈣’賴的處理與分析上的不方便。 4 201022651 有鑑於此’如何使輸出報表能被使用薇商自行設定以方 便讓廠商枝蹄__财分析,便絲树明 目的之五。 ,6.習式扭力職機_祕_途,只能用來控制測試機 運作’無法即時的進行不同試件測試的分 比對測試結果(如實驗機構、研發中心),十分的不需方^更進步 有鑑於此,如何批量的使用者,能即時的進行試件分析, 便成為本發明欲改進的目的之六。 7.習式扭力測試她⑽制前置參數_人非常繁多 及需要有實務經驗值,因而導致浪費時間重復實驗尋找理想測 試值及增加操作時間。 有鑑於此’如何將實務經驗值以自動化方式及減少測試參 數的輸入,便成為本發明欲改進的目的之七。 • 8·習式扭力測試機控制系統,其測試記錄檔的管理,在經 年累月的職,或是更換操作人員後,#要分析或管理時,常 ’ 有記錄檔尋找不易、及因不了解記錄勸容,而導致浪費時間 於反覆尋找過去測試記錄檔的問題,整體的效率不佳。 有鑑於此,如何將記錄樓以分類索引歸標,並以簡易的搜 尋方式,增加整體的效率,便成為本發明欲改進的目的之八。 ® 二、本發明的技術手段: 本發明的目的在於提供一種適用範圍廣、操作方便、能方 便測試及後續分析的扭力測試機智慧型控制系統及其扭力測 試方法。 為解決上述問題點及達到本發明的目的,其技術手段主要 5 201022651 能分為三個實施形態,分別為: 第一實施形態’為一種扭力測試機智慧型控制系統,其特 徵在於包括: 一能即時顯示扭力測試機運作狀態的狀態列(1),該狀態 列(1)是由數個相對設置的名稱(11)、顯示窗格U2)、及數個 輔助功能鍵(13)所組成; 一組能與至少一個資料庫群組(S)連接、能控制扭力測試 機之設備與程序模組群(A)運轉的主要功能鍵(3),該主要功能 鍵(3)是由一測試(4)、一方法(5)、一報告(6) ' —分析(7)、 一管理(8)、及一校正(9)等功能鍵所組成;以及 • 一内容視窗(2),該内容視窗(2)能顯示出所選擇之主要功 能鍵(3)中的功能選項。 根據上述扭力測試機智慧型控制系統,所述資料庫群組 (S)包括: 一内包括有多種扭力測試方法的測試方法資料庫(j ); . 一内包括有多種扭力測試標準參數'多種工具的規格及測 試標準規範、以供選擇後套用至試件測試、為可擴充式資料庫 的測試標準資料庫(Π); 一内包括有多種報告格式的報告資料庫(皿); ♦ —内有管理資料、帳戶與授權使用功能對照表資料的管理 資料庫(IV); 一内包括有多種分析模式的分析檔案資料庫(v); 一内有多國語言顯示資料的語言資料庫; 一内有多種機器型號與功能對照表資料的機型功能資料 201022651 庫(w); 一内包括有多種扭力測試機校正模式的校正資料庫 (M);以及 一内包括有數個測試記錄檔案的分類索引歸檔資料庫 (IX);而該各資料庫間、能相互連接。 根據上述的扭力測試機智慧型控制系統,所述程序模組群 (A)t,包括一控制模組(B)、一安全及誤動作保護模組(〇、 以及一背景記錄模組(D)。 根據上述的扭力測試機智慧型控制系統,所述控制模組 ⑻是由—智慧驅動參數計算频(B1)…職紀錄分析模組 (B2)、一系統校正模組(B3)、一系統自我測試模組(B4)、一遠 端診斷模組⑽)、及-财搜尋和排賴組(B6)所組成。 根據上述的扭力測試機智慧型控制系統,所述扭力測試機 中,設有至少兩組的扭力感應元件。 根據上述的扭力測試機智慧型控制系統,所述程序模組群 (A),能自動偵測使用中的扭力感應元件規格。 本發明第二實施形態’為一種扭力測試機智慧型控制系 統,其包括: —能即時顯示扭力測試機運作狀態的狀態列⑴,該狀態 列⑴是由數個相對設置的名稱⑻、顯示窗格⑽、及數個 輔助功能鍵(13)所組成;-組主要功能鍵⑶,該主要功能鍵 ⑶疋由-測試⑷、—方法⑸、__報告⑹、—分析⑺、一 s理⑻、及-校正⑼等功能鍵所組成;以及—内容視窗 ⑵’該内容視窗⑵錢稍主要魏鍵⑶的功能選項; 201022651 其特徵在於: 該測試(4)功能鍵,能提供簡單之操作介面 員 選擇後,於_容絲⑵内,締_至少料測财法⑷)、 試件標準⑽ '測試參數⑷)、職選項(44)、及硬度計⑹ 等設定區的畫面,可供_人胃進行扭加悅触廣範圍的設 定’並於設定完舰,於助容視窗⑵内,會轉細示一含 有工作流程顯·⑹的畫面’並驅動扭相職為其測試試 件; 該測試方法(41)能與一測試方法資料庫(j )及控制模組 (B)做連接,以供操作人員選取設定扭力測試機的測試方法; 而該試件標準(42)能與一測試標準資料庫(n )做連接,以於該 測試參數(43)處顯示,前述所選測試方法的正確測試參數;且 該測試選項(44)設定區,能供操作人員進行試件總量設定;並 該工作流程顯示區(47),能供操作人員以相同的測試方法,進 行多次的試件測試與管控。 根據上述的扭力測試機智慧型控制系統,所述測試(4)功 能鍵’於選定測試方法後,更能與一智慧驅動參數計算模組 (B1)連接,能自動計算出測試所需的測試參數,並於操作人員 於測試參數(43)的畫面,輸入測試速度及扭力值後,自動計算 出扭力加減速曲線,故不需輸入減速點、減速速度等參數即可 完成測試,簡化測試及避免反覆實驗尋找減速點及減速速度。 根據上述的扭力測試機智慧型控制系統,所述測試(4)功 能鍵,於測試完成後,更會產生一測試記錄檔,存於分類索引 歸檔資料庫(K)中。 8 201022651 根據上述的扭力測試機智慧型控制系統,所述報告(6)功 能鍵,能提供簡單之操作介面,與一報告資料庫(皿)連接,讓 操作人員選擇操作後,於該内容視窗(2)内,顯示一含有報告 種類選擇區(61)、與新增(62)、編輯(63)、刪除(64)、及報告 格式轉換(65)等副功能鍵的畫面,以供操作人員輸出報告。 根據上述的扭力測試機智慧型控制系統,所述分析(7)功 能鍵,能提供簡單之操作介面,讓操作人員操作選擇,分析記 錄標(70)或記錄檔案管理(71)副功能鍵,依所選的副功能鍵, 隨後於該内容視窗(2)内,顯示一測試記錄檔分析畫面(72), β 並與一分析檔案資料庫(v)、及一分類索引歸檔資料庫(κ), 和一測試紀錄分析模組(Β2)、及一檔案搜尋和排序模組(Β6) 連接,或是於該内容視窗(2)内,顯示一測試記錄檔案管理晝 面(73) ’單獨與一分類索引歸檔資料庫(κ)及檔案搜尋和排序 - 模組(Β6)連接,以供操作人員,能方便單獨進行記錄檔搜尋' 排序’或是同時進行分析。 根據上述的扭力測試機智慧型控制系統,所述測試記錄檔 分析畫面⑽内含有分析模式⑽、搜尋選項⑽、可選項目 (76)、已選項目(77)等設定區、與開始分析(7〇1)、上按鍵 φ (78)、及下按鍵(79)等副功能鍵的晝面,設定與記錄檔搜尋、 排序完成後,經由開始分析(7〇1)副功能鍵,該内容視窗(2) 内,會轉躺示-含有分析圖表(7〇2)的4面,以供操作人員 進行測試數據的分析,且於分析圖表(7()2)中,程序模組群(Α) 更會自動標示出圖表中的重要測試資訊,供操作人員快速取得 關鍵測試資訊以研判結果。 201022651 根據上述的扭力測試機智慧型控制系統,所述測試記錄檔 案管理畫面(73)内含有搜尋選項(75)、可選項目(76)、已選項 目(77)等設定區、與開啟(711)、刪除(712)、上按鍵(78)、及 下按鍵(79)等副功能鍵的畫面,提供記錄檔的搜尋及排序,以 供操作人員快速找到想要檢視或刪除測試記錄檔。 根據上述的扭力測試機智慧型控制系統,所述搜尋選項 (75)設定區的搜尋方式可以為下列其一或混合:測試子類別 (751)、s式件種類(752)、日期範圍(753)、測試記錄目錄(754)、 試件測試標準。 根據上述的扭力測試機智慧型控制系統,所述分析模式 (74)設定區中可進行的分析模式為下列其一:比較差異、計算 平均、比較圖表。 根據上述的扭力測試機智慧型控制系統,所述測試記錄檔 分析畫面(72 )或測試記錄檔案管理畫面(73),搜尋出符合條件 的記錄檔後,會列出在可選項目(76)設定區中,以供操作人 員,使用上按鍵(78)移除、或下按鍵(79)加入核選到的記錄檔 至已選項目(77)設定區中;而該可選項目(76)與已選項目(77) 設定區中,更能以記錄檔的分類索引資料(761),為條件做記 錄檔排序,以便快速找到想要進一步分析的記錄檔。 根據上述的扭力測試機智慧型控制系統,所述分類索引資 料(761) ’可以為下列其一:最大測試扭力、曰期、試件種類、 試件測試標準。 根據上述的扭力測試機智慧型控制系統,所述重要測試資 訊為下列其一或混合:最大扭力峰值、第一扭力峰值、降伏點、 10 201022651 扭力平均值線、最大角度值、設定上下限制。 根據上述的扭力測試機智慧型控制系統,所述管理(8)功 能鍵’能提供簡單之操作介面,與一管理資料庫(IV)連接,讓 操作人員選擇操作後,於該内容視窗(2)内,顯示一含有帳戶 管理(81)、機器設定(82)、系統資訊(83)、遠端診斷(84)、及 公司資料(85)等副功能鍵的畫面,以供操作人員了解與設定、 扭力測試機的基本設定與資料;而該遠端診斷(84)功能鍵,更 能與一遠端診斷模組(B5)連接,能供操作人員選擇操作後,於 該内容視窗(2)内顯示的遠端診斷資訊視窗(840),經由網際網 _ 路與生產廠商連線通訊,用以遠端維護與校正該扭力測試機。 根據上述的扭力測試機智慧型控制系統,所述校正(9)功 能鍵’能提供簡單之操作介面,與一校正資料庫(观)及系統校 正模組(B3)連接,讓操作人員選擇操作後,於該内容視窗(2) • 内’顯示一含有系統校正(91)、機器測試(92)、及校正提醒(93) 等副功能鍵的晝面,可供操作人員進行扭力測試機的校正;而 該機器測試(92)功能鍵,更與一系統自我測試模組(B4)連接, 能供操作人員選擇操作後,於該内容視窗(2)内顯示的系統自 我測試視窗(920),用以診斷該扭力測試機之組件是否正常。 φ 根據上述的扭力測試機智慧型控制系統,所述測試方法資 料庫(I )中的測試方法包括:疲勞測試、破壞測試、工具校驗、 自訂測試。 根據上述的扭力測試機智慧型控制系統,所述測試標準資 料庫(Π )中的測試標準包括:德國標準協會(DIN)規範、美國 標準協會(ANSI)規範、國家標準(CNS)規範、法國標準協會 201022651 ⑽)規範、_標輕織⑽)規範。 根據上述的扭力_機智慧統,所賴内容視窗 内轉為顯不第二設定頁時,為定義此測試分析之分析圖 表(702)的晝面’而該分析圖表(蜀更能透過一切換顯示 (703)田j力犯鍵,將該分析圖表⑽2)中的圖表於單頁並列 兩種顯示方式中做切換。 本發明第二實施形態,為—種扭力測試機智慧型控制系 統,其包括: -能即時顯示扭力測試機運作狀態的狀態列⑴,該狀態 _ 列⑴是由數個相對設置的名稱(11)、顯示窗格(12)、及數個 輔助功能鍵(13)所組成;-組主要魏鍵⑻,該主要功能鍵 2)是由一測試(4)、一方法、一報告、一分析(乃、一 e理(8)、及一校正(9)等功能鍵所組成;以及一内容視窗 '(2),該内容視窗(2)能顯示所選擇主要功能鍵(3)的功能選項; 其特徵在於: 該方法(5)功能鍵,能提供簡單之操作介面,讓使用人員 選擇没§十方法(51)或試件標準(52)後,於該内容視窗(2)内, 讓操作人員能輸入新的測試方法資料數據,或新的測試試件的 φ 測試標準資料數據’然後建立於測試方法資料庫(I )或測試標 準資料庫(Π)中,並在設定完成後,驅動扭力測試機為其測試 試件,並於該内容視窗(2)内,顯示一含有圖表顯示區(53)的 晝面。 根據上述的扭力測試機智慧型控制系統,所述新的測試方 法資料數據,是輸入於顯示在該内容視窗(2)内,由一含有方 12 201022651 法名稱(511)、方法類別(512)、參數(513)、方法程序(514)、 及偵測條件(515)等所組成的設定區中。 根據上述的扭力測試機智慧型控制系統,所述新的測試標 準資料數據,是輸入於顯示在該内容視窗(2)内,由一含有試 件類別(521) '標準(522)、試件材質(523)、測試參數設定 (524)、及測試描述(525)等所組成的設定區中。 根據上述的扭力測試機智慧型控制系統,所述該内容視窗 (2)内’轉為顯示第二設定頁時,為定義此新測試方法之圖表 顯示區(53)的晝面,而該圖表顯示區(53),更能透過一切換顯 示(54)副功能鍵’將該圖表顯示區(53)中的圖表,於單頁、並 •列兩種顯示方式中做切換;轉為顯示第三設定頁時,為定義此 新測試方法之報告設定區(55)及預覽視窗(550)的畫面,而該 報告設定區(55),更能透過一切換格式(56)副功能鍵,將該報 告設定區(55)中的報告格式作切換及定義。 為解決上述問題點及達到本發明的目的,其技術手段主要 ' 為一種扭力測試機智慧型控制系統的扭力測試方法,其特徵在 於包括下列步驟: 第一步:將試件由初始扭力(G1)加至緩衝扭力(hi)(a); 第二步:自緩衝扭力(HI)緩速加至停留扭力(κι)、停留_ ® 段預定時間(S)、決定是否再加扭力或釋放扭力、決定是否轉 動角度;以及 第三步:重覆第二步、直到扭力到達預定的測試次數(τ) 值' 或是試件到達破壞點(X)、或是達到預定的彳貞測條件。 三、對照先前技術的功效:The fourth of each sample ^ control system output report, each machine manufactures its own style 'but not the same as the use of "the same, and the style is limited: the use of (four)" processing and analysis of the inconvenience. 4 201022651 In view of this, how to make the output report can be set by the company itself to facilitate the analysis of the manufacturer's hoof. , 6. The style of the torsion machine _ secret _ way, can only be used to control the operation of the test machine 'can not immediately test the test results of different test pieces (such as experimental institutions, research and development centers), very no need In view of this, in view of how the batch users can perform the test piece analysis in real time, it becomes the sixth object of the present invention to be improved. 7. The formula torque test (10) pre-parameters _ people are very numerous and need practical experience value, which leads to wasted time to repeat the experiment to find the ideal test value and increase the operation time. In view of this, how to input the practical experience value in an automated manner and reduce the input of test parameters becomes the seventh object of the present invention to be improved. • 8.·Twist test machine control system, the management of the test record file, after years of work, or after the replacement of the operator, # to analyze or manage, often 'have a record file to find difficult, and because they do not understand the record Admonishment, which leads to a waste of time to repeatedly search for past test records, the overall efficiency is not good. In view of this, how to classify the record building by the classification index and increase the overall efficiency in a simple search manner has become the eighth object of the present invention to be improved. ® 2. Technical means of the present invention: The object of the present invention is to provide a smart control system for a torsion testing machine with a wide application range, convenient operation, convenient testing and subsequent analysis, and a torque testing method thereof. In order to solve the above problems and achieve the object of the present invention, the technical means mainly 5 201022651 can be divided into three embodiments, respectively: The first embodiment is a torque testing machine intelligent control system, which is characterized by: A status column (1) capable of displaying the operating state of the torque tester in real time. The status column (1) is composed of a plurality of relatively set names (11), a display pane U2), and a plurality of auxiliary function keys (13). A set of main function keys (3) that can be connected to at least one database group (S) to control the operation of the torque tester's equipment and program module group (A). The main function key (3) is composed of one Test (4), a method (5), a report (6) '-analysis (7), a management (8), and a correction (9) and other function keys; and • a content window (2), The content window (2) can display the function options in the selected main function key (3). According to the above-mentioned torque tester intelligent control system, the database group (S) comprises: a test method database (j) including a plurality of torsion test methods; a plurality of torque test standard parameters including a plurality of Tool specifications and test standard specifications, for selection and application to test specimens, test standard database for scalable database (Π); a report database (dish) with multiple report formats; ♦ — There is a management database (IV) for managing data, accounts and authorized use of function comparison table data; one includes an analysis file database (v) with multiple analysis modes; a language database with multi-language display data; A model data 201022651 library (w) with a variety of machine model and function comparison table data; a calibration database (M) including a plurality of torque tester calibration modes; and a test record file including a plurality of test records Classification index archive database (IX); and each database can be connected to each other. According to the above-mentioned torque tester intelligent control system, the program module group (A)t includes a control module (B), a security and malfunction protection module (〇, and a background recording module (D) According to the above-mentioned torque tester intelligent control system, the control module (8) is a smart drive parameter calculation frequency (B1) ... job record analysis module (B2), a system correction module (B3), a system The self-test module (B4), a remote diagnostic module (10), and the financial search and exclusion group (B6) are composed. According to the above-described torque tester intelligent control system, at least two sets of torsion sensing elements are provided in the torque testing machine. According to the above-mentioned torque tester intelligent control system, the program module group (A) can automatically detect the torque sensing component specifications in use. The second embodiment of the present invention is a smart control system for a torque testing machine, which comprises: - a status column (1) capable of instantly displaying the operating state of the torque testing machine, the status column (1) being a plurality of relatively set names (8), display windows Grid (10), and several auxiliary function keys (13); - group main function keys (3), the main function keys (3) 疋 by - test (4), - method (5), __ report (6), - analysis (7), one s (8) And - correction (9) and other function keys; and - content window (2) 'the content window (2) money slightly main Wei key (3) function options; 201022651 is characterized by: the test (4) function keys, can provide a simple operation interface After the selection, in the _ Rongsi (2), the _ at least the measurement method (4)), the test piece standard (10) 'test parameters (4)), the job option (44), and the hardness tester (6) and other settings area of the screen, available for _ The stomach of the human body is twisted and pleasing to the wide range of settings. And after setting the ship, in the help window (2), it will show a picture containing the workflow (6) and drive the test to test the test piece; The test method (41) can be combined with a test method The library (j) and the control module (B) are connected for the operator to select a test method for setting the torque tester; and the test piece standard (42) can be connected with a test standard database (n) for The test parameter (43) shows the correct test parameter of the selected test method; and the test option (44) setting area can be used for the operator to set the total test piece; and the workflow display area (47), It can be used by the operator to test and control the test piece several times with the same test method. According to the above-mentioned torque tester intelligent control system, the test (4) function key ' can be connected with a smart drive parameter calculation module (B1) after the selected test method, and can automatically calculate the test required for the test. Parameters, and after the operator inputs the test speed and torque value on the test parameter (43) screen, the torque acceleration/deceleration curve is automatically calculated, so the test can be completed without inputting the deceleration point, deceleration speed and other parameters, simplifying the test and Avoid repeated experiments to find the deceleration point and deceleration speed. According to the above-mentioned torque tester intelligent control system, the test (4) function key, after the test is completed, generates a test record file and stores it in the classified index archive database (K). 8 201022651 According to the above-mentioned torque tester intelligent control system, the report (6) function key can provide a simple operation interface, and is connected with a report database (dish), allowing the operator to select the operation and then in the content window. (2) Display a screen containing sub-function keys such as report type selection area (61), new (62), edit (63), delete (64), and report format conversion (65) for operation. Staff output report. According to the above-mentioned torque tester intelligent control system, the analysis (7) function key can provide a simple operation interface for the operator to operate and select, analyze the record mark (70) or record file management (71) sub function keys. According to the selected sub-function key, then in the content window (2), a test log file analysis screen (72), β and an analysis file database (v), and a classification index archive database (κ) are displayed. ), connected to a test record analysis module (Β2), and a file search and sort module (Β6), or in the content window (2), displaying a test record file management page (73) 'alone It is connected to a classified index archive database (κ) and file search and sorting-module (Β6) for the operator to easily search the file for 'sorting' or analyze at the same time. According to the above-mentioned torque tester intelligent control system, the test log file analysis screen (10) contains setting areas such as analysis mode (10), search option (10), optional item (76), selected item (77), and start analysis ( 7〇1), the upper button of the upper button φ (78), and the lower button (79), after setting and recording file search and sorting, the content is started by the analysis (7〇1) sub-function button. Inside the window (2), it will be placed on the side - containing 4 sides of the analysis chart (7〇2) for the operator to analyze the test data, and in the analysis chart (7 () 2), the program module group ( Α) It also automatically displays important test information in the chart for the operator to quickly obtain key test information to judge the results. 201022651 According to the above-mentioned torque tester intelligent control system, the test record file management screen (73) includes a search area (75), an optional item (76), a selected item (77), and the like, and an open ( The screen of the sub-function keys such as 711), delete (712), up button (78), and down button (79) provide search and sorting of the log files for the operator to quickly find the test log file to be viewed or deleted. According to the above-mentioned torque tester intelligent control system, the search mode of the search option (75) can be one of the following or a mixture: test subcategory (751), s type (752), date range (753) ), test record catalog (754), test piece test standards. According to the above-described torque tester intelligent control system, the analysis mode that can be performed in the analysis mode (74) setting area is one of the following: comparison difference, calculation average, comparison chart. According to the above-mentioned torque tester intelligent control system, the test record file analysis screen (72) or the test record file management screen (73), after searching for the qualified record file, will be listed in the optional item (76). In the setting area, for the operator, use the up button (78) to remove, or the down button (79) to add the selected log file to the selected item (77) setting area; and the optional item (76) In the setting area of the selected item (77), it is better to sort the records by the classification index data (761) of the log file, so as to quickly find the log file to be further analyzed. According to the above-described torque tester intelligent control system, the classification index data (761)' may be one of the following: maximum test torque, flood period, test piece type, test piece test standard. According to the above-mentioned torque tester intelligent control system, the important test information is one or a combination of: maximum torque peak, first torque peak, drop point, 10 201022651 torque average line, maximum angle value, and upper and lower limit settings. According to the above-mentioned torque tester intelligent control system, the management (8) function key ' can provide a simple operation interface, and is connected with a management database (IV), allowing the operator to select the operation and then in the content window (2) Inside, display a screen containing sub-function keys such as account management (81), machine settings (82), system information (83), remote diagnosis (84), and company profile (85) for the operator to understand Set, the basic settings and data of the torque tester; and the remote diagnosis (84) function key can be connected with a remote diagnostic module (B5), which can be selected by the operator after the operation, in the content window (2 The remote diagnostic information window (840) displayed in the network communicates with the manufacturer via the Internet to remotely maintain and correct the torque tester. According to the above-mentioned torque tester intelligent control system, the correction (9) function key ' can provide a simple operation interface, and is connected with a correction database (view) and a system correction module (B3), allowing the operator to select an operation. After that, in the content window (2) • inside, a side surface with a sub-function key such as system calibration (91), machine test (92), and calibration reminder (93) is displayed, which can be used by the operator to perform the torque tester. Correction; and the machine test (92) function key is connected to a system self-test module (B4), which can be used by the operator to select the system self-test window (920) displayed in the content window (2). To diagnose whether the components of the torque tester are normal. φ According to the above-mentioned torque tester intelligent control system, the test methods in the test method data library (I) include: fatigue test, damage test, tool check, and custom test. According to the above-mentioned torque tester intelligent control system, the test standards in the test standard database (Π) include: German Standards Association (DIN) specification, American Standards Institute (ANSI) specification, National Standard (CNS) specification, France Standards Association 201022651 (10)) Specification, _ standard light weaving (10)) specifications. According to the above-mentioned torque_machine intelligence system, when the content window is changed to the second setting page, the analysis chart (702) for defining the test analysis is analyzed. The button (703) is displayed, and the graph in the analysis chart (10) 2) is switched in the two-page display mode. A second embodiment of the present invention is a smart control system for a torsion testing machine, comprising: - a status column (1) capable of instantly displaying the operating state of the torque testing machine, the status_column (1) being a name of a plurality of relative settings (11) ), display pane (12), and a number of auxiliary function keys (13); - group main Wei key (8), the main function key 2) is a test (4), a method, a report, an analysis (a), a (8), and a correction (9) and other function keys; and a content window ' (2), the content window (2) can display the function options of the selected main function key (3) The method is characterized in that: the method (5) function key can provide a simple operation interface, so that the user selects no § ten method (51) or the test piece standard (52), in the content window (2), let The operator can enter new test method data, or the new test sample φ test standard data 'and then be established in the test method database (I) or test standard database (Π), and after the setting is completed, Drive the torque tester to test the test piece and in the content window (2) Displaying a facet containing the chart display area (53). According to the above-described torque tester intelligent control system, the new test method data is input to be displayed in the content window (2) by a containing party. 12 201022651 In the setting area consisting of the legal name (511), method type (512), parameter (513), method program (514), and detection condition (515), etc. According to the above-mentioned torque tester intelligent control system The new test standard data is input to be displayed in the content window (2), and includes a test piece category (521) 'standard (522), test piece material (523), test parameter setting (524) In the setting area composed of the test description (525), etc. According to the above-mentioned torque tester intelligent control system, when the content window (2) is turned to display the second setting page, the new definition is defined. The chart of the test method displays the face of the area (53), and the chart display area (53) is more capable of displaying the chart in the chart display area (53) through a switch display (54) sub-function key 'on a single page And • list the two display modes to switch; turn In order to display the third setting page, in order to define the report setting area (55) and the preview window (550) of the new test method, the report setting area (55) is more capable of switching the format (56) sub-function. The key is used to switch and define the report format in the report setting area (55). In order to solve the above problems and achieve the object of the present invention, the technical means is mainly a torque test method for the intelligent control system of the torque tester. It is characterized by the following steps: Step 1: Add the test piece from the initial torque (G1) to the buffer torque (hi) (a); Step 2: Slowly add the self-buffering torque (HI) to the staying torque (κι) , stop _ ® segment scheduled time (S), decide whether to add torque or release torque, decide whether to turn the angle; and the third step: repeat the second step until the torque reaches the predetermined number of tests (τ) value or The test piece reaches the damage point (X) or reaches the predetermined test condition. Third, compare the efficacy of the previous technology:
201022651 eJ.iT的担力麟機智慧型控制系統,在各構買廠商测 ΪΪ料上,!^含有常用祕標準參數的测試標 ’ (Π)之叹计’此透過功能鍵_的測試(4)進行選擇設 以不需要齡人員自行設定測試基本參數,如此因為操 作人員輸人錯誤’而有可紐生的種_題,能徹底的根除, 亦月b方便使用廠商,並提高工作效率。 2.另外’本發明的另—特點,就是在測試時方法的設定 上’十分的自由除了使用内建之職方法雜庫⑴的測試方 法外’使用廠商的還能透過魏财的方法⑸來設定新的 測試方法來制,或存人職綠_庫⑴巾,能適用於實 驗機構,或是研發令心,使用範圍非常廣泛,另外,設定新的 測試方法時,其參數蚊’ #方法被顧能制時,亦會存入 測試方法資料庫⑴中,能方便使用薇商進行後續的批量測 試0 3. 本發明系統的後續更新,與硬體維護,能透過功能鍵中 的管理(8) ’進行系統的後續更新,遠端網路硬體維護,在機 σ所在位置,與製造商的所在位置,相差極遠的狀況下,本發 明的遠端網路維護功能,當使用者開啟後,便能使機台與製造 商連線,進行初步的故障分析,當確認故障點後,再進行最有 效率的處理’能降低製造商與購買廠商的維護成本,不會有因 為有機台故障’而使工廠的生產流程受影響的問題產生,此 外,對製造商的維修人員而言,亦較不會有無效維修、不符成 本維修的狀況發生。 4. 本發明的控制界面,非常的人性化,是十分直覺式的界 14 201022651 面’使用方便’其能透過功能鍵中的測試⑷進行選擇設定 試件量’前置測試參數能重覆額,_的—批試件,只^輸 入-次,便能不斷的進行測試,使整體紅時能有效被利用, 使成本合理化。 5. 本發明的輸出報表,能透過魏鍵中的報告⑻,讓使 用廠商自行變更設定,樣式多變,連報告輸出槽案格式亦能改 變,可以讓制_,方便進行後續_理與分析能減少使 用廉商的不便。 6. 透過功能鍵中的分析⑺,使本發明的扭賴試機之用 途’能得嶋展,可以即時進行不同試件測試的分析對於需 • 要進一步比對測試、结果的使用者(如實驗機構、研發中心〕,十 分的方便,且同時能輸出分析報告,方便使用者後續的分析。 7. 本發明的扭力測試機中,含有管理記錄檔的功能,可以 將就分齡引職,顧供-簡肖、快賴搜尋方式, 可以增加整體的效率,利於分析的進行,並能有效的利用每一 - 分資料空間。 8. 當扭力測試機使用一段時間後,會有誤差產生,一般使 用廠商不是找製造商進行校正,就是自行校正,而使用本發明 的扭力測職,紐過魏鍵巾的校正⑼,快速的測試校正 Φ 扭力刻試機’且配合功能鍵中的管理(幻,還能讓製造商進行 遠端校正,十分的方便。 9. 本發明中’更包含有-自動化方式及減少測試參數的輸 入方法,不同的驅動系統設計需要使用不同的輸入測試參數, 本發明的扭力測試機智慧型控制系統,僅需輸入欲測試之速度 15 201022651 及扭力值’系統將自動計算出扭力加速曲線,能做到減少重復 實驗,以尋找理想測試值,所多花費的時間,能減少操作人員 培訓與訓練成本開銷。 【實施方式】 以下即依據圖面所示的實施例詳細說明如後: 如圖1所示為本發明的初始狀態示意圖,如圖3〇所示為 本發明資料庫群組的方塊示意圖,如圖31所示為本發明程序 模組群的方塊示意圖。 圖中揭示出’一種扭力測試機智慧型控制系統,其特徵在 於包括: 一能即時顯示扭力測試機運作狀態的狀態列(丨),該狀態 列(1)是由數個相對設置的名稱(11)、顯示窗格(丨2)、及數個 輔助功能鍵(13)所組成;一組能與至少一個資料庫群組〇連 接、能控制扭力測試機之設備與程序模組群(A)運轉的主要功 能鍵(3) ’該主要功能鍵(3)是由一測試(4)、一方法(5)、一報 告(6)、一分析(7)、一管理(8)、及一校正(9)等功能鍵所組成; 以及一内容視窗(2) ’該内容視窗(2)能顯示出所選擇之主要功 能鍵(3)中的功能選項。 又上述中,所述資料庫群組(S)包括:一内包括有多種扭 力測試方法的測試方法資料庫(I ); 一内包括有多種扭力測試 標準參數、多種工具的規格及測試標準規範、以供選擇後套用 至試件測試、為可擴充式資料庫的測試標準資料庫(E); 一内 包括有多種報告格式的報告資料庫(瓜);一内有管理資料、帳 戶與授權使用功能對照表資料的管理資料庫(IV);—内包括有 16 201022651 多種分析模式齡析齡_庫⑺;—时多言顯示資 料的語言資料庫㈤;-内有多種機器型號與功能對照表資料 的機型魏資料庫w,·-内包括有多種扭力戦機校正模式 的校正資料庫⑽)’·以及-内包括有數個測試記錄播的分類索 引歸槽資料庫⑻;而該各資料賴、能相互連接。 其中,將而界面人性化,為—十分直覺摘界面,使用 上更方便,且透過-組主要功能鍵⑶,將功能整個呈現出來, ,内容視窗⑵中會顯示所有的設定與狀態,故不必擔心會有 操作錯誤,或是找不到功能鍵,以致於不會使用的問題。 _ 其次’《數個觸不同魏的資料庫,能方便廠商使 用’不需要進行繁項的設冑,讓使用本發明之扭力測試機智慧 型控制系統的扭力測試機,簡單上手,並能增加使用的範圍。 上述中’所述程序模組群⑷中,包括一控繼組⑻、一 安全及誤動作保護模組(C)、以及-背景記錄模組⑼。 又上述中,所述控制模組(B)是由一智慧驅動參數計算模 組(B1)、-測試紀錄分析模組(B2)、一系統校正模組⑽、一 系統自我測試模組(B4)、-遠端雜模組⑽、及一樓案搜尋 和排序模組(B6)所組成。 φ 其中,控制模組(B) ’能應對操作人員所選的主要功能鍵 (3),判斷並啟動相應的模組,如:測試(4)為啟動智慧驅動參 數計算模組(B1)、分析⑺為啟動測試峰分賴組(B2)等的 方式,以進行相應的扭力測試機運作控制,以方便操作人員工 作。 其-人,女全及誤動作保護模組(c),能用不同的判斷參數 17 201022651 列⑴是由數個相對設置的名稱⑼、顯示窗格(l2)、及數個 輔助功能鍵(13)所組成組主要功能鍵⑶,該主要功能鍵 (3)是由-測試⑷、-方法⑸、—報告⑹、一分析⑺、一 管理⑻、及-校正⑼等功能鍵所組成;以及—内容視窗 (2),該内容視窗⑵能齡輯擇主要魏鍵⑶的功能選項; 其特徵在於: 該測試(4)功能鍵,能提供簡單之操作介面,讓操作人員 選擇後,於该内容視窗(2)内’顯示一至少含有測試方法(41)、 試件標準⑽、測試參數⑷)、測試選項(44)、及硬度計(45) 參 #設定區的畫面,可供操作人員進行扭力測試機較廣範圍的設 定,並於設定完錢,於軸容視窗⑵内,會轉為顯示一含 有工作流程顯示區(47)的畫面,並驅動扭力測試機為其測試試 件; . 酬财法⑷)能與—職方法龍庫(I )及控繼組 (B)做連接,以供操作人員選取設定扭力測試機的測試方法; 而該試件標準(42)能與一測試標準資料庫(E )做連接,以於該 測試參數(43)處顯示,前述所選測試方法的正確測試參數;且 該測試選項(44)設定區,能供操作人員進行試件總量設定;並 該工作流程顯示區(47),能供操作人員以相同的測試方法,進 行多次的試件測試與管控。 其中,本發明的扭力測試機智慧型控制系統,在參數的設 定上,因為内含有常用國際標準參數的測試標準資料庫(π) 之設計,如此,操作人員便能透過功能鍵中的測試進行選 擇設定,之後還能進行微調整,以符合廠商的需要,所以不需 19 201022651 ==:;本參數,也因此,因為操作人員輸 高整體敏作效率,可根除,能提 化測試流程。 梅撕f、爾條件,以簡 設二件總量設定的測試選_ 的q、貞Α進行域#_試,能免去多餘 程序,«作人員不餘時·費顺置參數設定上, 對於整批樣品的測試,非常方便。201022651 eJ.iT's powerful intelligent control system, on the test materials of various manufacturers, !^ test mark containing the common secret standard parameters '(Π)'s sigh' this test through the function key _ (4) The selection is made so that the non-aged personnel can set the test basic parameters by themselves, so that because the operator loses the error, there is a kind of problem that can be completely eradicated, and it is convenient to use the manufacturer and improve the work. effectiveness. 2. In addition, the other feature of the present invention is that the test method is set to be 'very free' except for the test method using the built-in method (1). The manufacturer can also use the method of Wei Cai (5). Set a new test method to make, or save the job green _ library (1) towel, can be applied to experimental institutions, or research and development, the scope of use is very wide, in addition, when setting new test methods, its parameter mosquito '# method When it is taken into consideration, it will also be stored in the test method database (1), which can facilitate the subsequent batch test using Wei. 0 3. The subsequent update of the system of the present invention, and hardware maintenance, can be managed through the function keys ( 8) 'The subsequent network update, remote network hardware maintenance, the location of the machine σ, and the location of the manufacturer, the remote network maintenance function of the present invention, when the user Once opened, the machine can be connected to the manufacturer for preliminary failure analysis. After confirming the point of failure, the most efficient treatment can reduce the maintenance cost of the manufacturer and the purchaser. The organic station failure 'of the factory production process problems affected, In addition, the manufacturer for service personnel, not invalid Yijiao maintenance, repair costs match condition occurs. 4. The control interface of the present invention is very user-friendly, and is very intuitive. The boundary 14 201022651 is 'easy to use'. It can be selected through the test (4) in the function key to set the amount of the test piece. The pre-test parameter can be repeated. , _ - the batch test piece, only ^ input - times, can continue to test, so that the overall red can be effectively utilized, so that the cost is rationalized. 5. The output report of the present invention can be changed by the manufacturer's own report (8), and the manufacturer can change the setting by itself, and the format of the report output slot can also be changed, which can make the system _, convenient for subsequent _ analysis and analysis can be reduced The inconvenience of using a low-cost business. 6. Through the analysis (7) in the function key, the use of the twist test machine of the present invention can be improved, and the analysis of different test pieces can be performed immediately. For the user who needs to further compare the test and the result (such as The experimental institution and the research and development center are very convenient, and at the same time, the analysis report can be output to facilitate subsequent analysis by the user. 7. The torque testing machine of the present invention contains the function of managing the log file, and can be introduced to the age group. Guss-Simplified and fast search methods can increase the overall efficiency, facilitate the analysis, and effectively utilize each data space. 8. When the torque tester is used for a period of time, there will be errors. Generally, the manufacturer does not seek the manufacturer to make corrections, or corrects itself, but uses the torque test of the present invention, and the correction of the Wei key towel (9), the rapid test calibration Φ torque test machine' and the management in the function key ( Magic, it also allows the manufacturer to perform remote calibration, which is very convenient. 9. In the present invention, 'more included--automatic method and input method for reducing test parameters, different drives The system design needs to use different input test parameters. The intelligent control system of the torque tester of the present invention only needs to input the speed to be tested 15 201022651 and the torque value 'the system will automatically calculate the torque acceleration curve, which can reduce the repeated experiment. In order to find the ideal test value, the time spent on the operator can reduce the training and training cost of the operator. [Embodiment] The following is a detailed description of the following embodiments according to the drawings: The schematic diagram of the initial state, as shown in FIG. 3A is a block diagram of a database group of the present invention, and FIG. 31 is a block diagram of the program module group of the present invention. The figure reveals a smart control system for a torque testing machine. The feature includes: a status column (丨) capable of instantly displaying the operating state of the torque testing machine, the status column (1) being composed of a plurality of relative settings (11), a display pane (丨2), and a number A set of auxiliary function keys (13); a set of equipment and program module groups (A) capable of connecting to at least one database group and capable of controlling the torque tester The main function key (3) 'The main function key (3) is a test (4), a method (5), a report (6), an analysis (7), a management (8), and a correction (9) and other function keys; and a content window (2) 'The content window (2) can display the function options in the selected main function key (3). In the above, the database group ( S) includes: a test method database (I) including a plurality of torque test methods; one includes a plurality of torque test standard parameters, a plurality of tool specifications and test standard specifications, and is selected for use after test to test, It is a test standard database (E) for scalable databases; a report database (guaranteed) with multiple report formats; a management database with management data, accounts and authorized use of functional data (IV) ); - includes 16 201022651 multiple analysis mode age analysis age _ library (7); - multi-word display language database (5); - a variety of machine models and function comparison table data type Wei database w, · - Includes corrections for various torque correction modes Material library ⑽) '· and - within several tests, including the recording of the broadcast channel owned by classification index database ⑻; and that each data Lai, can be connected to each other. Among them, the interface is humanized, it is very intuitive to pick up the interface, it is more convenient to use, and the function is presented through the main function key (3), and all the settings and states are displayed in the content window (2), so it is not necessary Worried that there will be an operation error, or that the function key cannot be found, so that it will not be used. _ Secondly, 'There are several databases that touch different Weis, which can be easily used by manufacturers.' It is not necessary to carry out complicated design, so that the torque testing machine using the intelligent control system of the torque testing machine of the present invention can be easily used and can be increased. The range of use. The above-mentioned program module group (4) includes a control group (8), a security and malfunction protection module (C), and a background recording module (9). In addition, the control module (B) is a smart driving parameter calculation module (B1), a test record analysis module (B2), a system correction module (10), and a system self-test module (B4). ), - the remote miscellaneous module (10), and the first floor search and sorting module (B6). φ Among them, the control module (B) 'can respond to the main function key (3) selected by the operator, determine and activate the corresponding module, such as: test (4) to start the intelligent drive parameter calculation module (B1), Analysis (7) is to start the test peak separation group (B2) and the like to perform the corresponding torque test machine operation control to facilitate the operation of the operator. The -man, female and misoperation protection module (c) can use different judgment parameters. 17 201022651 column (1) is composed of several relative names (9), display pane (l2), and several auxiliary function keys (13) The main function key (3) of the group is composed of - test (4), - method (5), - report (6), an analysis (7), a management (8), and - correction (9) and other function keys; Content window (2), the content window (2) can select the function option of the main Wei key (3); the feature is: The test (4) function key can provide a simple operation interface for the operator to select, after the content In the window (2), a screen containing at least the test method (41), the test piece standard (10), the test parameter (4), the test option (44), and the hardness tester (45) reference area can be displayed for the operator. The torque tester has a wide range of settings, and after setting the money, in the shaft capacity window (2), it will switch to display a screen containing the workflow display area (47), and drive the torque tester to test the test piece; Remuneration (4)) and the method of the Longku (I) and the control group (B) Connected for the operator to select the test method for setting the torque tester; and the test piece standard (42) can be connected to a test standard database (E) for display at the test parameter (43), the aforementioned selection The correct test parameters of the test method; and the test option (44) setting area can be used for the operator to set the total amount of the test piece; and the work flow display area (47) can be used by the operator to perform the same test method. Test and control of test pieces. Wherein, the intelligent control system of the torsion testing machine of the present invention has a design of a test standard database (π) containing common international standard parameters in the parameter setting, so that the operator can perform the test in the function key. Select the settings, and then make minor adjustments to meet the needs of the manufacturer, so do not need 19 201022651 ==:; this parameter, therefore, because the operator loses the overall sensitivity efficiency, can be eradicated, can improve the test process. Mei tears the condition of f, and the condition is set by the test of the two sets of the total set of _ q, 贞Α to the domain #_ test, can eliminate the unnecessary procedures, « staff no time, fee set parameter settings, It is very convenient for testing the entire batch of samples.
再者’工傾程顯示區(47)的設計,能供操作人員以相同 的測4方法’進行多次的試件職,可測試多個試件,並將其 測試結果整合或個別查看,能有效的進行管控,不容易出錯; 多種圖表顯示’並配合㈣顯示戦結果,可快速掌握測試狀 況’讓工佩料進—步的得顺昇,且驗定職完成後自 動關機,以減少等待時間與節約能源。 另外,所述測試(4)功能鍵,於測試完成後,更會產生一 測試記錄檔,存於分類索引歸檔資料庫(κ)中,以方便後續的 管理與分析。 上述中,所述測試(4)功能鍵,於選定測試方法後,更能 與一智慧驅動參數計算模組(Β1)連接,能自動計算出測試所需 的測試參數,並於操作人員於測試參數(43)的畫面,輸入測試 速度及扭力值後’自動計算出扭力加減速曲線,故不需輸入減 速點、減速速度等參數即可完成測試,簡化測試及避免反覆實 驗尋找減速點及減速速度。 其中,為本發明的特點之一,藉由此種的設計,能達成兩 20 201022651 個目標:一是自動化程度的提高;二是減少測試參數的輸入, 以降低人為錯誤及加快操作速度,並降低操作難度。 因為,不同的機型,會有不同的驅動系統設計,所以需要 使用不同的輸入測試參數,好讓測試結果能正確無誤,所以傳 統機型的操作者,需要有-定的經驗,才能勝任此工作。 但是,透過本發明的扭力測試機智慧型控制系統,僅需輸 入基本的測試條件:欲測試之速度、及扭力值,隨後,本發明 中的智慧轉參數計算模組(BD,將自綺算出扭力加速曲 線,所以就算是新手’也能快速的上手使用,不必累積太多的 鎌,十分符合現代工業的需求,使整體自動化的程度能優 於傳統的的扭力測試機,操作±也能提昇速度,而人為因素的 錯誤’亦能降至最低。 上述中,所述測試方法資料庫(1 )中的測試方法包括:疲 • 勞測試、破壞測試、工具校驗、自訂測試。 • 其中,疲勞測試’依據各國標準制訂之扭力值測試,模擬 " 人為及機械性的慣性原理進行測試。 其次’破,可麟標準賊職歧增加1G〜醜 測試,讓使用廠商能依圖表測試報告,進行分析判斷,測試出 鋼材降無’提高產品辭力,降鋪耗成本。 再者’工具校驗’能測試音響式扭力板手,校驗比對測試 數據是否合格。 上述測試方法為-般扭力測試機,所會進行的測試,能符 合廠商的使用基本需求’另一方面,還能透過自訂測試讓廠 商能自行6又疋與調整,讓本發明的附加價值提高。 21 201022651 上述中,所述報告⑹魏鍵,能提簡單之操作介面, 與:報告資料庫(m)連接,讓操作人員選擇操作後,於該内容 視窗(2)内’顯示-含有報告種類選擇區(61)、與新增⑽)、 編輯⑽)、刪除⑽、及報告格式轉換⑽等副功能鍵的畫 面,以供操作人員輸出報告。 透過功能鍵t的報告(6),由内建的報告資料庫(瓜)提供 資料,自報告種纏擇區(61)選擇奴基本赋,經過選擇新 增(62)、編輯(63)副功能鍵,讓使用廠商自行變更設定,以輸 出各廠商貫用的報告,且透過報告格式轉換⑽副功能鍵,還 φ 能使報告輸出不同的檔案格式,讓使用廠商方便進行後續的處 理與分析,能減少廠商使用上的不便。 且内建的報告資料庫(m),更能將廠商設定的報告儲存, 方便以後的作業。 上述中,所述分析(7)功能鍵,能提供簡單之操作介面, 讓操作人員操作選擇,分析記錄播(70)或記錄檀案管理(71) 副功能鍵’依所選的副功能鍵,隨後於該内容視窗(2)内,顯 示一測試記錄檔分析畫面(72),並與一分析標案資料庫(v)、 及一分類索引歸標資料庫(K),和一測試紀錄分析模組(B2)、 φ 及一檔案搜尋和排序模組(B6)連接,或是於該内容視窗(2) 内,顯示一測試記錄檔案管理晝面(73),單獨與一分類索引歸 檔資料庫(K)及檔案搜尋和排序模組(B6)連接,以供操作人 員’能方便單獨進行記錄檔搜尋、排序,或是同時進行分析。 又上述中,所述測試記錄檔分析畫面(72)内含有分析模式 (74)、搜尋選項(75)、可選項目(76)、已選項目(77)等設定區、 22 201022651 與開始分析(7G1)、上按鍵(78)、及下按鍵(79)等副功能鍵的 畫面,設定與記錄樓搜尋、排序完成後,經由開始分析(7⑴ 副功能鍵,該内容視窗(2)内,會轉為顯示—含有分析圖表 (702)的畫面,以供操作人員進行測試數據的分析且於分析 圖表(702)中,程序模組群⑷更會自動標示出圖表中的重= 試資訊,供操作人員快速取得關鍵測試資訊以研判結果。 又上述中,所述重要測試資訊為下列其一或混最大扭 力峰值、第-扭力峰值、降伏點、扭力平均值線、最大角度值、 設定上下限制。In addition, the design of the 'work tilt display area (47) can be used by the operator to perform multiple test pieces in the same test method. Multiple test pieces can be tested and their test results can be integrated or individually viewed. It can be effectively controlled and controlled, and it is not easy to make mistakes; a variety of charts show 'and cooperate with (4) to display the results, you can quickly grasp the test status', let the workers get the step forward, and automatically shut down after the completion of the job, to reduce waiting Time and energy conservation. In addition, the test (4) function key, after the test is completed, will generate a test record file and store it in the classified index archive database (κ) to facilitate subsequent management and analysis. In the above, the test (4) function key can be connected with a smart drive parameter calculation module (Β1) after the selected test method, and can automatically calculate the test parameters required for the test, and the operator tests the test. The parameter (43) screen, after inputting the test speed and torque value, 'automatically calculate the torque acceleration/deceleration curve, so you can complete the test without inputting the deceleration point, deceleration speed and other parameters, simplify the test and avoid the repeated experiment to find the deceleration point and deceleration. speed. Among them, one of the features of the present invention, by this design, can achieve two 20 201022651 goals: one is to improve the degree of automation; the second is to reduce the input of test parameters, to reduce human error and speed up the operation, and Reduce the difficulty of operation. Because different models have different drive system designs, so different input test parameters are needed, so that the test results can be correct, so the operators of traditional models need to have certain experience to be competent. jobs. However, through the intelligent control system of the torque tester of the present invention, only basic test conditions need to be input: the speed to be tested, and the torque value, and then, the smart transfer parameter calculation module (BD, which will be calculated automatically) Torque acceleration curve, so even the novice 'can quickly get started, do not have to accumulate too many flaws, very in line with the needs of modern industry, so that the overall degree of automation can be better than the traditional torque tester, operation ± can also improve Speed, and the error of human factors can also be minimized. In the above, the test methods in the test method database (1) include: fatigue test, damage test, tool check, custom test. , Fatigue test 'Torque value test according to national standards, simulation " artificial and mechanical inertia principle test. Secondly, 'breaking, Kelin standard thief job increase 1G ~ ugly test, so that manufacturers can follow the chart test report Analyze and judge, test the steel drop without 'improving product rhetoric, downsizing cost. And 'tool verification' can test sound Torque wrench, check whether the test data is qualified. The above test method is a general torque tester, the test will be carried out to meet the basic needs of the manufacturer. On the other hand, the manufacturer can also Self-reporting and adjustment, so that the added value of the present invention is improved. 21 201022651 In the above, the report (6) Wei key can provide a simple operation interface, and is connected with the report database (m), allowing the operator to select the operation. In the content window (2), 'display-a screen containing sub-function keys such as report type selection area (61), new (10), edit (10)), delete (10), and report format conversion (10) for the operator Output report. Through the report of the function key t (6), the data is provided by the built-in report database (melon), and the basic assignment of the slave is selected from the report type of the selection area (61), and the selection is added (62), edited (63) The function keys allow the manufacturer to change the settings to output the reports used by the manufacturers, and convert the (10) sub-function keys through the report format. φ can also output different file formats for the report, allowing the manufacturer to facilitate subsequent processing and analysis. Can reduce the inconvenience of the manufacturer. And the built-in report database (m) can store the reports set by the manufacturer, which is convenient for future operations. In the above, the analysis (7) function key can provide a simple operation interface, allowing the operator to operate the selection, analyze the recording broadcast (70) or record the Tan file management (71) sub-function key 'according to the selected sub-function key Then, in the content window (2), a test record analysis screen (72) is displayed, and an analysis target database (v), a classification index calibration database (K), and a test record are displayed. The analysis module (B2), φ and a file search and sort module (B6) are connected, or in the content window (2), a test record file management page (73) is displayed, which is separately archived with a category index. The database (K) and the file search and sorting module (B6) are connected so that the operator can conveniently search, sort, or analyze the files separately. In addition, in the above test log analysis screen (72), there are setting areas such as analysis mode (74), search option (75), optional item (76), selected item (77), 22 201022651 and start analysis. The screen of the sub-function keys such as (7G1), the up button (78), and the down button (79) is set and the recording is searched and sorted, and the analysis is started (7 (1) sub function button, in the content window (2), Will be converted to display - a screen containing the analysis chart (702) for the operator to analyze the test data and in the analysis chart (702), the program module group (4) will automatically indicate the weight = test information in the chart, For the operator to quickly obtain key test information to judge the results. In the above, the important test information is the following one or the mixed maximum torque peak, the first torsion peak, the drop point, the torque average line, the maximum angle value, the setting up and down limit.
少其中,透過功能鍵中的分析⑺,讓操作人員可以單獨進 行記錄槽搜尋、排序’或是同時進行分析,而分析時,更可以 藉由-含有分析ffl表(的畫面,顯村重制蹄訊,如: 最大扭力峰值、第-扭力峰值、降伏點、扭力平均值線、最大 角度值、設定上下限制等等的測試資料,能方便使用者即時 進行試件齡析,對於f要進—步比_試結果的使用者(如 實驗機構、研發中心),十分的方便,且隨後還能輸出一分析 報告,可以方便操作人員進行後續的分析,為—般扭力測試機 所無法做到之虛。 同樣的,在本發_扭力測試機智f型控儀統中,只要 有關圖表的畫面,皆能自動顯示出重要測試資訊,以方便使用 者/旦疋’其中所提及的重要測試資訊並不僅僅限於本發明 所提及的赃’更驗__需要,進行設定,以方便使用 為最優先的考量。 其-人,本發明的分析⑺,更是透過本發明的分類索⑽ 23 201022651 來判斷,並進㈣當的反應,如··伯測扭力是否超過極限值、 偵測夾妓否鬆脫、伽m件是否斷裂、偵測安全 等,以保護機器與操作人員。 再者’背景記錄模組⑼,能在本發明運行時,記錄 系統操作事件、簡易職結果、和校正操作及結果,以避免 然斷電、與娜作,所有可能造成之諸遺失的問題。 上述中,所述扭力測試機中,設有至少兩組的扭力感應元 件。其中,使用兩組或以上的扭力感應元_,^Less, through the analysis of the function keys (7), the operator can perform the search, sorting, or simultaneous analysis of the recording slot, and the analysis can be performed by using the analysis of the ffl table. Hoof news, such as: maximum torque peak, first torsion peak, drop point, torque average line, maximum angle value, set upper and lower limits, etc., can facilitate the user to test the age of the test piece, for f - Step-by-step test results users (such as experimental institutions, research and development centers), very convenient, and can also output an analysis report, which can facilitate the operator to carry out subsequent analysis, which can not be done by the general torque tester In the same way, in the hair _ torque test w-type f-control system, as long as the picture of the chart, can automatically display important test information, in order to facilitate the user / 疋 疋 'the important test mentioned The information is not limited to the one mentioned in the present invention, and the setting is made to facilitate the use as the highest priority. The person-in-person analysis, (7), is According to the classification (10) 23 201022651 of the present invention, it is judged whether the reaction in the fourth (4) is such as whether the torque exceeds the limit value, whether the detection clip is loose, whether the gamma member is broken, and the detection safety is protected. Machine and operator. The 'Background Recording Module (9) can record system operation events, summary results, and corrective actions and results during the operation of the present invention to avoid power failure and work, all possible In the above, the torsion testing machine is provided with at least two sets of torsion sensing elements, wherein two or more torsion sensing elements are used _, ^
發明中較廣範圍的設定,以涵蓋更廣的測試範圍,讓本發 發揮應有的實力。 上述中,所述程序模組群⑷,能自動偵測使用中的扭力 感應元件規格。透過本發财程序模組群(A)的智慧驅動、判 斷功能,可自由更換選擇扭力感應元件,因為程序模組群(a), $自動_使财的扭力感應元件規格,㈣符合設定的測試 範圍,所以不讀心會因為扭力缝元件的更換,而造成測試 上的誤差或異常,安全性上更是沒有疑慮。 如圖2〜圖5所示為本發明主要功能鍵中測試的作用示意 圖,如圖12〜圖14所示為本發明主要功能鍵中報告的作用示 意圖’如圖15(A、B、C)〜圖17所示為本發明主要功能鍵中 分析的作躲_,如圖18〜圖23所示為本發明主要功能鍵 中管理的作用示意圖,如圖24〜圖27所示為本發明主要功能 鍵中校正的作用示意圖。 圖中揭示出,一種扭力測試機智慧型控制系統,其包括: 一能即時顯示扭力測試機運作狀態的狀態列(1),該狀態 201022651 棺資料庫(ιχ)及播案搜尋和排序模組⑽)的配合,將記錄記錄 檔,分類索引並歸標,能讓操作人員,以簡易的搜尋方式,快 速、且正確賴騎需要的記錄槽,以達纖輯—步的產品 開發需求的目標。 因為,在經年累月的測試,或是更換操作人員後,當要分 析或管理時,常有記錄檔尋找不易、及因不了解記錄樓内容, 而導致浪費時間於反覆尋魏去職記__題,但是,利 用前述本發騎擁有_試記賴管理魏,可以讓整體的效 率大幅度的上升,減少記錄檔管理與分析的耗時。 •.上述中’所述測試記錄播案管理畫面(Μ)内含有搜尋選項 (75)、可選項目(76)、已選項目(77)等設定區、與開啟(711)、 刪除(712)、上按鍵(78)、及下按鍵(79)等副功能鍵的畫面, 提供記錄檔的搜尋及排序,以供操作人員快速找到想要檢視或 . 刪除測試記錄槽。 其中,本發明的分析(7),除了主要的分析功能外,更透 過此測試記錄檔案管理晝面(73),提供一記錄檔的管理功能, 為本發明的創舉之一,能提高分析時的效率,並減少無用資料 所佔用的空間。 _ 上述中,所述搜尋選項(75)設定區的搜尋方式可以為下列 其一或混合:測試子類別(751)、試件種類(752)、日期範圍 (753)、測試記錄目錄(754)、試件測試標準。 其中,以扭力測試中的幾點關鍵,做為搜尋方式之用,能 方便操作人員,以提高輸入速度。 其次,以前述幾點關鍵所搜尋出的記錄檔,除了方便操作 24 201022651 人員外’更能減少因為記錄檔的關鍵點錯誤(如:種類、或測 試方式),而產生分析不正確的問題,可以降低錯誤機率。 上述中’所述分析模式(74)設定區中可進行的分析模式為 下列其一:比較差異、計算平均、比較圖表。 其中’透過前述常用的幾種,基本的分析方法,配合測試 紀錄分析模組(B2) ’讓使用廠商能方便、快速的做產品分析。 上述中,所述測試記錄檔分析畫面(72)或測試記錄檔案管 理畫面(73),搜尋出符合條件的記錄檔後,會列出在可選項目 (76)設定區中,以供操作人員,使用上按鍵(78)移除、或下按 • 鍵(79)加入核選到的記錄檔至已選項目(77)設定區中;而該可 選項目(76)與已選項目(77)設定區中,更能以記錄檔的分類索 引資料(761),為條件做記錄檔排序,以便快速找到想要進一 步分析的記錄檔。 . 其中,透過前述的動作,提出一種直覺式的記錄檔管理方 式’使操作人員不用花費太多的心力,讓新進操作人員,也能 快速的上手® 上述中,所述分類索引資料(761),可以為下列其一:最 大測試扭力、日期、試件種類、試件測試標準。 其中’明列出各種以不同的分類索引依據,能方便操作人 員進一步管理與分析核選,能增加工作效率,有別與一般的扭 力測試機系統。 上述中,所述管理(8)功能鍵,能提供簡單之操作介面, 與一管理資料庫(IV)連接,讓操作人員選擇操作後,於該内容 視窗(2)内’顯示一含有帳戶管理(81)、機器設定(82)、系統 25 201022651 資訊(83)、遠端診斷(84)、及公司資料(85)等副功能鍵的畫 面’以供操作人員了解與設定、扭力測試機的基本設定與資料; 而該遠端診斷(84)功能鍵,更能與一遠端診斷模組(β5) 連接,能供操作人員選擇操作後,於該内容視窗(2)内顯示的 遠端診斷資減f(_) ’經由網關路與生產廠商連線通 訊’用以遠端維護與校正該扭力測試機。 其中,能透過功能鍵中的管理(8),可使用一分層帳戶權 限管理系統,可依不同需求設定權限,如:管理員、操作人員、 測試分析人員、及校正分析師等,能落實機台的管控,並可以 φ 方便進行系統的後續更新,或是遠端網路硬體維護,降低整體 不管是人或是機台問題的發生率。 其次,在機台與製造商的所在位置,相差極遠的狀況下, 以遠端診斷⑽魏鍵’讓本發實現輕鱗維護的功 •能,賴纟能與製造商H妨初步的轉分析,以確認故 .障點’好進行處理,降低因操作或產品故障的停機時間,可以 降低製造商與購買廠商的維護成本。 還有,並能免除因為機台故障,而使工薇的生產 響的問題,對製造商這-方面而言,亦較不會有無== Φ 是不符成本之維修的狀況發生。 此外,副功能鍵中的機械設定(82),還能設定本發明之扭 力測試機智慧型控制系統的操作語言,能透過語言資料庫 (VI)實現多國4 &的③定’能讓本發明之扭力測試機智慧型 控制系統的適用國家更多,國際化的程度高。 , 上述中,所述校正(9)功能鍵,能提供簡單之操作介面, 26 201022651 與一校正資料庫(Μ)及系統校正模組(B3)連接,讓操作人員選 擇操作後’於該内容視窗(2)内,顯示一含有系統校正(91)、 機器測試(92)、及校正提醒(93)等副功能鍵的畫面,可供操作 人員進行扭力測試機的校正;而該機器測試(92)功能鍵,更與 一系統自我測試模組(Β4)連接,能供操作人員選擇操作後,於 該内容視窗(2)内顯示的系統自我測試視窗(920),用以診斷該 扭力測試機之組件是否正常。 當扭力測試機使用一段時間後,長時間的使用,必定會有 誤差產生,透過功能鍵中的校正(9),以系統校正(91)、機器 φ 測試(92)、及校正提醒(93)等副功能鍵,可以快速的測試校正 扭力測試機,以精確的校正,配合校正提醒,隨時保持系統的 正讀性。 另外,亦能透過前述功能鍵中的管理(8),還能讓製造商 • 進行遠端校正,如校正:感應元件、電源、馬達、荷重元等裝 置設備,十分的方便,能節省製造商、使用廠商大量的時間與 金錢。 上述中,所述測試標準資料庫(n)中的測試標準包括:德 國標準協會(DIN)規範、美國標準協會(ANSI)規範、國家標準 φ (CNS)規範、法國標準協會(FED)規範、國際標準組織(ISO)規 範;其為現今-般㈣的測試標準規範,能讓使贿商快速的 使用’而且當鮮有增域是變更時,透過程式的更新,還能 進一步的增加,以符合當代的需求。 —上述中,所述該内容視窗⑵内,轉為顯示第二設定頁時, 為疋義此測試分析之讀圖表⑽)的晝面,而該分析圖表 27 201022651 ⑽),更能透過-機顯示⑽副功能鍵, (_中的圖表,於單頁、並列兩種顯示方式中做切換析= 能的設置’能嫌-般烟者’對於扭力測試贿幕太小的報 怨’當操作人員感覺看不太清楚時’透過本功能,於單頁並 列兩麵示方式帽峨,為„時,魏啸大的圖表顯 示,讓操作人員較能看的見,以方便進行測試分析。 ▲如圖6〜圖11所示為本發明主要功能鍵中方法的作用示 意圖。The wide range of settings in the invention to cover a wider range of tests allows the launch to play its due role. In the above, the program module group (4) can automatically detect the specifications of the torsion sensing component in use. Through the intelligent driving and judging function of the module (A) of this financing program, the torque sensing element can be freely replaced, because the program module group (a), the automatic torque compensation component specification, and (4) meet the set The test range, so the unreading of the heart will result in errors or abnormalities in the test due to the replacement of the torque sewing element, and there is no doubt about the safety. 2 to FIG. 5 are schematic diagrams showing the function of the test in the main function keys of the present invention, and FIG. 12 to FIG. 14 are diagrams showing the action of the report in the main function keys of the present invention as shown in FIG. 15 (A, B, C). ~ Figure 17 shows the analysis of the main function keys of the present invention, as shown in Figure 18 to Figure 23 is a schematic diagram of the functions of the main function keys of the present invention, as shown in Figures 24 to 27 Schematic diagram of the action of the correction in the function key. The figure discloses a smart test system for a torque tester, which comprises: a status column (1) capable of instantly displaying the operating state of the torque tester, the state 201022651 棺 database (ιχ) and the broadcast search and sort module (10)), the record file, the classification index and the labeling will enable the operator to quickly and correctly navigate the required recording slot in a simple search mode to achieve the goal of the product development needs of the fiber series. . Because, after years of testing, or after the replacement of operators, when it is necessary to analyze or manage, often the record file is not easy to find, and because it does not understand the contents of the record building, it is a waste of time to repeatedly search for Wei __ questions, However, by using the above-mentioned ride, it is possible to greatly increase the overall efficiency and reduce the time required for log file management and analysis. • The above test record broadcast management screen (Μ) contains search options (75), optional items (76), selected items (77) and other setting areas, and open (711), delete (712). The screen of the sub-function keys such as the up button (78) and the down button (79) provides search and sorting of the log files for the operator to quickly find the test slot to be viewed or deleted. Wherein, the analysis (7) of the present invention, in addition to the main analysis function, further records the file management interface (73) through the test, and provides a management function of the record file, which is one of the innovations of the present invention and can improve the analysis time. Efficiency and reduce the space occupied by useless data. _ In the above, the search option of the search option (75) may be one or a combination of the following: test subcategory (751), test piece type (752), date range (753), test record directory (754) , test piece test standards. Among them, the key points in the torque test, as a search method, can facilitate the operator to increase the input speed. Secondly, the log files searched for in the above-mentioned key points, in addition to the convenience of operating 24 201022651 personnel, can reduce the problem of incorrect analysis due to key points of the log file (such as type, or test method). Can reduce the probability of errors. The analysis mode that can be performed in the above-mentioned analysis mode (74) setting area is one of the following: comparison difference, calculation average, comparison chart. Among them, through the above-mentioned several commonly used, basic analysis methods, together with the test record analysis module (B2), the manufacturer can easily and quickly perform product analysis. In the above, the test record file analysis screen (72) or the test record file management screen (73), after searching for the qualified record file, is listed in the optional item (76) setting area for the operator. Use the up button (78) to remove, or press the • button (79) to add the selected log file to the selected item (77) setting area; and the optional item (76) and the selected item (77) In the setting area, it is better to sort the records by the classification index data (761) of the log file, so as to quickly find the log file to be further analyzed. Among them, through the above-mentioned actions, an intuitive recording file management method is proposed to enable the operator not to spend too much effort, so that the new operator can also quickly get started. The above-mentioned classification index data (761) It can be one of the following: maximum test torque, date, test piece type, test piece test standard. Among them, the various types of indexing basis are listed, which can facilitate the operator to further manage and analyze the selection, which can increase the work efficiency, and is different from the general torque testing machine system. In the above, the management (8) function key can provide a simple operation interface, and is connected with a management database (IV), so that the operator selects an operation and displays an account management in the content window (2). (81), machine setting (82), system 25 201022651 information (83), remote diagnosis (84), and company data (85) and other sub-function keys screen 'for the operator to understand and set, the torque test machine Basic settings and data; and the remote diagnostic (84) function key can be connected to a remote diagnostic module (β5), which can be used by the operator to select the remote end displayed in the content window (2). Diagnostic reduction f(_) 'Connect to the manufacturer via gateway channel' to remotely maintain and correct the torque tester. Among them, through the management of the function keys (8), a hierarchical account rights management system can be used, and permissions can be set according to different requirements, such as: administrators, operators, test analysts, and correction analysts, etc. The control of the machine can be used to facilitate subsequent updates of the system or remote network hardware maintenance, reducing the overall incidence of human or machine problems. Secondly, in the situation where the machine and the manufacturer's location are far apart, the remote diagnosis (10) Wei key' allows the hair to achieve the function of light scale maintenance. Lai Wei can make a preliminary turn with the manufacturer H. Analysis to confirm the failure point 'good handling, reduce downtime due to operation or product failure, can reduce the maintenance costs of manufacturers and purchasers. In addition, it is possible to avoid the problem of the production of the machine due to the failure of the machine. For the manufacturer, this is also less likely to be == Φ is a condition that does not conform to the cost of maintenance. In addition, the mechanical setting (82) in the sub-function key can also set the operating language of the intelligent control system of the torsion testing machine of the present invention, and can realize the multi-national 4 & 3 setting through the language database (VI). The intelligent control system of the torsion testing machine of the invention has more applicable countries and a higher degree of internationalization. In the above, the correction (9) function key can provide a simple operation interface, 26 201022651 is connected with a calibration database (Μ) and a system calibration module (B3), so that the operator selects the operation after the content In the window (2), a screen containing sub-function keys such as system calibration (91), machine test (92), and correction reminder (93) is displayed for the operator to perform the correction of the torque tester; and the machine test ( 92) The function key is further connected with a system self-test module (Β4), which can be used by the operator to select the system self-test window (920) displayed in the content window (2) for diagnosing the torque test. Whether the components of the machine are normal. When the torque tester is used for a period of time, there will be an error in the long-term use. Through the correction in the function key (9), the system calibration (91), the machine φ test (92), and the correction reminder (93) Such as the sub-function keys, you can quickly test the correction torque tester, with accurate correction, with correction reminders, to maintain the system's readability at any time. In addition, through the management (8) in the above function keys, the manufacturer can also perform remote calibration, such as correction: sensing components, power supplies, motors, load cells and other devices, which is very convenient and can save manufacturers. Use a lot of time and money from the manufacturer. In the above, the test standards in the test standard database (n) include: German Standards Association (DIN) specification, American Standards Institute (ANSI) specification, National Standard φ (CNS) specification, French Standards Association (FED) specification, International Standards Organization (ISO) specification; it is the standard of today's (four) test standards, which enables the bribery to use it quickly' and when there is little change in the domain, it can be further increased through the update of the program. Meet the needs of the present. - In the above, in the content window (2), when the second setting page is displayed, it is the face of the reading chart (10) which is depreciated by the test analysis, and the analysis chart 27 201022651 (10)) is more transparent. Display (10) sub-function keys, (in the chart in _, in the single page, parallel display mode to switch out = can set the 'can be suspected - the smoker' for the torque test bribery too small complaints' when the operator When you feel that you don't see it clearly, 'Through this function, on the single page side by side, the hat is displayed on both sides. When it is „, Wei Xiaoda's chart shows that the operator can see it more easily, so as to facilitate the test analysis. ▲如6 to 11 are schematic views showing the function of the method in the main function keys of the present invention.
圖中揭示出,-種扭力測試機控制系統及其測試方法,其 包括: 一能即時顯示扭力測試機運作狀態的狀態列(1),該狀態 列(1)是由數個相對設置的名稱(11)、顯示窗格(12)、及數個 輔助功能鍵(13)所組成;一組主要功能鍵(3),該主要功能鍵 (3)疋由一測試(4)、一方法(5)、.一報告(6)、一分析(?)、_ 管理(8) '及一校正(9)等功能鍵所組成;以及一内容視窗 (2)’ s玄内容視窗(2)能顯示所選擇主要功能鍵(3)的功能選項; 其特徵在於: 該方法(5)功能鍵,能提供簡單之操作介面,讓使用人員 選擇設計方法(51)或試件標準(52)後,於該内容視窗(2)内, 讓操作人員能輸入新的測試方法資料數據,或新的測試試件的 測試標準資料數據’然後建立於測試方法資料庫(I )或測試標 準資料庫(Π)中’並在設定完成後,驅動扭力測試機為其測試 試件’並於該内容視窗(2)内,顯示一含有圖表顯示區(53)的 晝面。 28 201022651 其中’本發明在測試時方法的設定上,十分的自由,除 使用内建之測試方法資料庫⑴賴試方法外,麵的還能 過功能鍵巾的方法⑸,選擇操作設計方法⑸域試件標準 (52)等副魏鍵後,來設定新_試方法龍數據,或是^定 新的測試試件之測試標準資料數據來使用,能仙於實^ 構,或是研發中心,使用範圍能得到提昇,能滿足未來測試應 用上的需求,降低購買設備開銷。 … 其次,設定新的測試方法時,其參數設定,當方法被確認 能使用時’亦會存入測試方法資料庫⑴令,而新的測試試件 φ 之測試標準資料數據’則是會存入測試標準資料庫(Π)中,能 方便使用鋪進行後續的批量測試,使礙商能進行最有效率的 使用。 再者,因為各廠商可能有獨特的測試技術、方法、規定, 透過此功能,能方便各廠商增加使用,配合功能鍵中的管理 (8),可以不用擔心資料外洩,或是機台無法適用、需要更改 軟體的問題。 此外,透過方法⑸中’其設計方法(51)或試件標準(52) 的副功能鍵設計,讓廠商能自行進行擴充動作,將測試方法資 φ 料庫(I)與測試標準資料庫(Π)的内容增加,這是本發明又一 與傳統扭力測試機控制系統,皆不相同的地方,可以減少廠商 的成本’與增加使用本發明之扭力測試機的附加價值。 上述中,所述新的測試方法資料數據’是輪入於顯示在該 内容視窗(2)内’由一含有方法名稱(511)、方法類別(512)、 參數(513)、方法程序(514)、及偵測條件(515)等所組成的設 29 201022651 定區令。此種設置’能提供基本的資料輸入設定區,以供操作 人員能輸入、符合需要、新的測試方法資料數據’以建立於測 試方法資料庫(I)中,方便操作人員以後使用、測試試件。 上述中’所述新的測試標準資料數據,是輸入於顯示在該 内容視窗(2)内,由一含有試件類別(521)、標準(522)、試件 材質(523)、測試參數設定(524) '及測試描述(525)等所組成 的設定區中。此種設置,能提供基本的資料輸入設定區,以供 操作人員能輸入、符合標準規範、新的測試試件之基本資料數 據’以建立於測試標準資料庫)中,方便操作人員以後使用。 • 上述中,所述該内容視窗(2)内,轉為顯示第二設定頁時, 為定義此新測試方法之圖表顯示區(53)的畫面,而該圖表顯示 區(53),更能透過一切換顯示(54)副功能鍵,將該圖表顯示區 (53)中的圖表,於單頁、並列兩種顯示方式中做切換;轉為顯 • 示第三設定頁時’為定義此新測試方法之報告設定區(55)及預 覽視窗(550)的畫面,而該報告設定區(55),更能透過一切換 格式(56)副功能鍵’將該報告設定區(55)中的報告格式作切換 及定義。 其中,切換顯示(54)此功能的設置,能免除一般使用者, φ 對於扭力測試機螢幕太小的報怨’當操作人員感覺看不太清楚 時,透過本功能,於單頁、並列兩種顯示方式中做切換為單 頁時’便能以較大的圖表顯示,讓操作人員較能看的見,以方 便進行測試分析,亦能即時的了解新方法的問題點。 其次,報告設定區(55)此功能的設置,能方便輸出報告, 能節省操作人員的心力,減少工作愿力,並將讓薇商的報告, 30 201022651 能規格化、一致化,以方便有效的管理與分析。 如圖28、圖29所不為本發明測試方法的扭力_時間示意 圖。圖中揭示出’一種扭力測試機智慧型控制系統的扭力測試 方法,其特徵在於包括下列步驟: 第一步:將試件由初始扭力(G1)加至緩衝扭力(hi)(a); 第二步:自緩衝扭力(HI)緩速加至停留扭力(κ丨)、停留— 段預定時間(S)、決定是否再加扭力或釋放扭力、決定是否轉 動角度;以及The figure discloses a torque tester control system and a test method thereof, which include: a status column (1) capable of instantly displaying the operational state of the torque tester, the status column (1) being a name of a plurality of relative settings (11), display pane (12), and a number of auxiliary function keys (13); a set of main function keys (3), the main function keys (3) 疋 by a test (4), a method ( 5), a report (6), an analysis (?), _ management (8) 'and a correction (9) and other function keys; and a content window (2) 's 玄 content window (2) can Display the function options of the selected main function key (3); the feature is: The method (5) function key can provide a simple operation interface, allowing the user to select the design method (51) or the test piece standard (52). In the content window (2), the operator can input new test method data, or test standard data data of the new test piece, and then build in the test method database (I) or test standard database (Π ) in the 'and after the setting is completed, drive the torque test machine to test the test piece' and view the content Inside the window (2), a face containing the chart display area (53) is displayed. 28 201022651 Where 'the invention is very free in the method of testing the test method, in addition to using the built-in test method database (1) the test method, the face can also pass the function key towel method (5), select the operation design method (5) After the domain test standard (52) and other deputy Wei key, to set the new _ test method dragon data, or to determine the test data of the new test piece to use, can be used in real construction, or research and development center The scope of use can be improved to meet the needs of future test applications and reduce the cost of purchasing equipment. ... Secondly, when setting a new test method, its parameter setting, when the method is confirmed to be usable, will also be stored in the test method database (1) order, and the new test piece φ test standard data data will be saved. Into the test standard database (Π), it is convenient to use the shop for subsequent batch testing, so that the most efficient use of the barriers. In addition, because each manufacturer may have unique testing techniques, methods, and regulations, this function can be easily used by various manufacturers, and with the management of the function keys (8), you can not worry about data leakage, or the machine can not Applicable, need to change the software problem. In addition, through the sub-function key design of the design method (51) or the test piece standard (52) in the method (5), the manufacturer can perform the expansion operation by itself, and the test method is used for the library (I) and the test standard database ( The content of Π) is increased, which is another difference between the present invention and the conventional torque testing machine control system, which can reduce the cost of the manufacturer' and increase the added value of using the torque testing machine of the present invention. In the above, the new test method data data 'is rounded up in the content window (2) 'by a containing method name (511), method category (512), parameter (513), method program (514) ), and detection conditions (515), etc. 29 201022651 fixed area order. This kind of setting can provide basic data input setting area for the operator to input, meet the needs, and the new test method data data to be built in the test method database (I), which is convenient for the operator to use and test later. Pieces. The above-mentioned new test standard data is input into the content window (2), and is composed of a test piece type (521), a standard (522), a test piece material (523), and test parameter settings. (524) 'and the test description (525) and so on. This kind of setting can provide the basic data input setting area for the operator to input, meet the standard specifications, and the basic data of the new test piece to be built in the test standard database for the operator to use later. • In the above, in the content window (2), when the second setting page is displayed, the screen display area (53) of the new test method is defined, and the chart display area (53) is more capable. By switching the display (54) sub-function key, the chart in the chart display area (53) is switched between the single page and the parallel display mode; when the display is changed to the third setting page, 'is defined The new test method reports the setting area (55) and the preview window (550), and the report setting area (55) can be set in the report setting area (55) through a switching mode (56) sub-function key ' The report format is switched and defined. Among them, switching display (54) the setting of this function can exempt the general user, φ for the torque test machine screen is too small complaints 'When the operator feels that it is not clear, through this function, in single page, side by side When switching to a single page in the display mode, it can be displayed in a larger chart, so that the operator can see it more easily, so that the test analysis can be facilitated, and the problem of the new method can be immediately understood. Secondly, the setting of the function in the report setting area (55) can facilitate the output of reports, which can save the operator's efforts and reduce the work willingness, and will allow the report of Weishang, 30 201022651 to be standardized and consistent, so as to be convenient and effective. Management and analysis. As shown in Fig. 28 and Fig. 29, the torque_time diagram of the test method of the present invention is not shown. The figure discloses a torque test method for a torsion tester intelligent control system, which is characterized by the following steps: First step: adding the test piece from the initial torque (G1) to the buffer torque (hi) (a); Two steps: self-buffering torque (HI) slow speed to stay torque (κ丨), stop-segment time (S), decide whether to add torque or release torque, decide whether to turn angle;
第二步·重覆第二步、直到扭力到逹預定的測試次數(τ) 值、或是試件到達破壞點(X)、或是達到預定的偵測條件。 由上述能得知,本發明新增的測試方法,是一種階梯式測 試方法’目為早期戦方法只能進行—姐破_試,而此種 方法,能取多點測試模式,以測出鋼材降伏點,有利於使用廠 商的工具麟與具紐’配合本㈣之扭力職機智慧型控Step 2 • Repeat the second step until the torque reaches the predetermined number of test times (τ), or the test piece reaches the damage point (X), or the predetermined detection condition is reached. It can be known from the above that the new test method of the present invention is a step-by-step test method, which means that the early method can only be carried out, and the method can take a multi-point test mode to measure the steel. The point of descent is beneficial to the use of the manufacturer's tool Lin and the New Zealand's (4) torsion machine intelligent control
制系統,能方便使用,且能增加與_般扭力測試機的差異性, 使用本發明之扭力測試機的功能,有別於—般的扭力測·。 以上依據圖式所示的實施例詳細說明了本發明的構造、特 徵及作用效果,唯業魏在*超越本發明要旨的範圍内進行各 觀更結合實施,因此,舉凡與本發明有_構的實施形 態’只要在不超出本發明要旨範_的各種等效變更實施例, 皆應涵屬於本發明範嘴内。 /1“ 201022651 【圖式簡單說明】 圖1:本發明的初始狀態示意圖。 圖2〜圖5 :本發明主要功能鍵中測試的作用示意圓。 圖6〜圖11 :本發明主要功能鍵中方法的作用示意圖。 圖12〜圖14 :本發明主要魏鍵巾報告 。 作用示 意圖 圖职A、B ' C)〜圖17 :本發明主要功能鍵中分析的圖。The system can be easily used and can increase the difference with the _-like torque tester. The function of the torque tester of the present invention is different from the general torque test. The structure, features and effects of the present invention have been described in detail above with reference to the embodiments shown in the drawings, and only in the scope of the present invention is beyond the scope of the present invention, and therefore, The embodiments of the present invention should be construed as being within the scope of the present invention as long as they do not deviate from the various equivalents of the invention. /1" 201022651 [Simplified description of the drawings] Fig. 1: Schematic diagram of the initial state of the present invention. Fig. 2 to Fig. 5: Schematic diagram of the function of the test in the main function keys of the present invention. Fig. 6 to Fig. 11: main function keys of the present invention Schematic diagram of the action of the method. Figure 12 to Figure 14: Report of the main Wei key towel of the present invention. Function diagram A, B 'C) ~ Figure 17: Diagram of analysis in the main function keys of the present invention.
圖18〜圖23 :本發明主要魏鍵巾管理的作用 圖24〜圖27 :本發明主要功能鍵中校正的:音 圖28、圖29 :本發明測試方法的扭力—時間示青圖 圖30:本發明資料庫群組的方塊示意圖。〜。 圖31 :本發明程序模組群的方塊示意圖。 【主要元件符號說明】 1 狀態列 11 名稱 12 顯示窗格 13 輔助功能鍵 2 内容視窗 3 主要功能鍵 4 測試 41 測試方法 42 試件設定 43 測試參數 44 測試選項 32 硬度計 輸出報告設定區 工作流程顯示區 方法 設計方法 方法名稱 方法類別 參數 方法程序 偵測條件 試件標準 試件類別 標準 試件材質 測試參數設定 測試描述 圖表顯示區 切換顯示 報告設定區 預覽視窗 切換格式 報告 報告種類選擇區 新增 33 新增報告設定區 編輯 刪除 報告格式轉換 報告格式轉換區 分析 分析記錄檀 開始分析 分析圖表 切換顯示 記錄檔案管理 測試記錄檔分析畫面 測試記錄檔案管理畫面 分析模式 搜尋選項 測試子類別 試件種類 曰期範圍 測試記錄目錄 可選項目 分類索引資料 已選項目 上按鍵 下按鍵 34 201022651Figure 18 to Figure 23: The function of the main Wei key towel management of the present invention. Figure 24 to Figure 27: Corrected in the main function keys of the present invention: sound map 28, Fig. 29: Torque-time blueprint diagram 30 of the test method of the present invention : A block diagram of a database group of the present invention. ~. Figure 31 is a block diagram showing the program module group of the present invention. [Main component symbol description] 1 Status column 11 Name 12 Display pane 13 Auxiliary function key 2 Content window 3 Main function key 4 Test 41 Test method 42 Specimen setting 43 Test parameter 44 Test option 32 Hardness tester output report setting area workflow Display area method design method method name method category parameter method program detection condition test piece standard test piece category standard test piece material test parameter setting test description chart display area switching display report setting area preview window switching format report report type selection area added 33 New Report Setting Area Edit Delete Report Format Conversion Report Format Conversion Area Analysis Analysis Record Tan Start Analysis Analysis Chart Switch Display Record File Management Test Record File Analysis Screen Test Record File Management Screen Analysis Mode Search Option Test Subcategory Specimen Type Range Test record directory optional item classification index data selected item on the button down button 34 201022651
8 管理 81 帳戶管理 810 帳戶管理視窗 82 機械設定 820 測試設定視窗 821 其他設定視窗 822 通訊設定視窗 83 系統資訊 84 遠端診斷 840 遠端診斷資訊視窗 85 公司資料 9 校正 91 系統校正 910 校正視窗 92 機器測試 920 控制器 921 馬達 922 荷重元 93 校正提醒 930 校正視窗 30 功能說明 40 功能說明 50 功能說明 60 功能說明 35 2010226518 Management 81 Account Management 810 Account Management Window 82 Mechanical Settings 820 Test Settings Window 821 Other Settings Window 822 Communication Settings Window 83 System Information 84 Remote Diagnosis 840 Remote Diagnostic Information Window 85 Company Information 9 Calibration 91 System Calibration 910 Calibration Window 92 Machine Test 920 Controller 921 Motor 922 Load Cell 93 Calibration Reminder 930 Calibration Window 30 Function Description 40 Function Description 50 Function Description 60 Function Description 35 201022651
80 功能說明 90 功能說明 G1 初始扭力 H(1 〜η) 緩衝扭力 K(1 〜η) 停留扭力 Km 最大停留扭力 X 破壞點 A 程序模組群 B 控制模組 B1 智慧驅動參數計算模組 B2 測試紀錄分析模組 B3 系統校正模組 B4 系統自我測試模組 B5 遠端診斷模組 B6 檔案搜尋和排序模組 C 安全及誤動作保護模組 D 背景記錄模組 S 資料庫群組 I 測試方法資料庫 Π 測試標準資料庫 m 報告資料庫 IV 管理資料庫 V 分析檔案資料庫 VI 語言資料庫 36 201022651 VQ 機型功能資料庫 Μ 校正資料庫 IX 分類索引歸檔資料庫80 Function Description 90 Function Description G1 Initial Torque H(1 ~η) Buffer Torque K(1 ηηη) Staying Torque Km Maximum Stay Torque X Breaking Point A Program Module Group B Control Module B1 Smart Drive Parameter Calculation Module B2 Test Record Analysis Module B3 System Correction Module B4 System Self Test Module B5 Remote Diagnostic Module B6 File Search and Sort Module C Security and Malfunction Protection Module D Background Recording Module S Database Group I Test Method Database Π test standard database m report database IV management database V analysis file database VI language database 36 201022651 VQ model function database 校正 correction database IX classification index archive database
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US8738329B2 (en) | 2010-12-01 | 2014-05-27 | Industrial Technology Research Institute | Calibration method/system and verification method for digital torque tools |
TWI600902B (en) * | 2015-04-13 | 2017-10-01 | xian-min Yang | Fatigue test method |
TWI625511B (en) * | 2017-01-20 | 2018-06-01 | Torque test value management system |
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US5014560A (en) * | 1989-05-11 | 1991-05-14 | Sundstrand Corporation | Torque measuring apparatus |
TWM289479U (en) * | 2005-10-27 | 2006-04-11 | Tzai-Shuen You | Torsion tester |
TWM332841U (en) * | 2007-12-03 | 2008-05-21 | Zhi-Ming Chen | Torque testing machine |
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US8738329B2 (en) | 2010-12-01 | 2014-05-27 | Industrial Technology Research Institute | Calibration method/system and verification method for digital torque tools |
TWI600902B (en) * | 2015-04-13 | 2017-10-01 | xian-min Yang | Fatigue test method |
TWI625511B (en) * | 2017-01-20 | 2018-06-01 | Torque test value management system |
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