RU47627U1 - TECHNOLOGICAL LINE FOR PREPARATION OF COMPLETE FEEDS - Google Patents

Abstract

The utility model relates to agriculture, namely to agricultural production for the preparation of animal feed. The objective of the utility model is to improve the quality of compound feeds by disinfecting them in the HF field and eliminating the formation of toxins in the compound feed. The new one is that it is equipped with a combined moisturizing device and a microwave module located between the noria of receiving grain mass and a crusher hopper, moreover, it is equipped with an ozonizer .

Description

The utility model relates to agriculture, namely to agricultural production for the preparation of animal feed.

The initial grain material for the preparation of compound feeds (barley, oats, wheat, rye) during storage has a high contamination with microflora. Some types of mushrooms, settling on the grain, with a certain combination of external factors, can cause its intensification. When this grain is used in animal food, fusariotoxy goats appear, i.e. animal diseases. At the existing feed mills, the technology does not provide for an operation to disinfect the initial components of the mixture or the finished product.

A well-known production line for the preparation of animal feed from deeply processed components (Russian patent No. 2138973, IPC A 23 N 17/00, 1995), containing silos of grain and soft components with dispensers, equipped with discharge pipes, a crushing and processing unit, a mixer and a container of finished products, moreover the crushing and processing unit is equipped with a thermodynamic processing element made of thermomechanical conditioning devices for each type of cereal in the form of an inner conditioning shell with a heating element, thermally insulated mounted on the drive shaft, and inside the shell cantilever mounted roller, the bearing housing of which by means of a spring mounted on a frame with a clearance adjustment mechanism.

The disadvantage of this production line is that the resulting feed contains toxic microflora, since the feed does not disinfect during its preparation.

The objective of the utility model is to improve the quality of compound feeds by disinfecting them in the HF field and eliminating the formation of toxins in the compound feed.

The technical result is achieved due to the fact that the production line for the preparation of animal feed is equipped with a combined moisturizing device and a microwave module located between the elevator for receiving the grain mass and the crusher hopper, moreover, the grain line is equipped with ozonizers.

In FIG. depicts a production line for the preparation of complete feeds.

The production line consists of several parts: a line for crushing and disinfecting grain, a line for protein-vitamin-mineral-mineral additives (BVMD), a grain line, a microdosing line, an oil injection line, a mixing line and a premix packaging line.

The technological line has elevators 1 for feeding grain to the line for crushing and disinfecting grain, elevator 2 for feeding disinfected and crushed grain to the grain line, elevator 3 for feeding protein-vitamin-mineral additives and microelements to the BVMD line, elevator 4 for supplying the finished feed to the warehouse or filling workshop .

The crushing and disinfection line consists of elevator 1, unit 5, in which a humidifying device and a microwave module are combined, a crusher hopper 6, a vertical crusher 7.

The disinfected and crushed grain is fed through a noria 2 to a grain line consisting of a flow distributor 8, a silo with sections 1 _s- 6 _s , equipped with an ozonizer 18 and a fan 19. Silos 1 _s- 6 _s are equipped with a screw unloader 14 and strain gauge weights 15, unloading device 12.

The BVMD line consists of a flow distributor 8, silos 1 _b -6 _b , screw unloaders 14 and strain gauge weights 15.

The line consists of microdosing rastarochnogo device 20 and module 22 microdosing (MMD 50-12) consisting of silos _{1 -12,} screw feeders 13, 15 itenzometricheskih weights.

The oil input line consists of a heated tank 16 and a dispenser 17.

The mixing line consists of a mixer 10 and a kneading hopper 21. When opening the discharge flaps of the mixer 10, screw conveyors 9 of the hopper 21 are turned on, along the conveyors 9 and elevator 4, the finished product is moved to the feed store or to the filling workshop.

The technological line works as follows. From elevator 1, the grain mass from the warehouse is fed to node 5. Node 5 serves to disinfect the grain mass and consists of a humidifier and a microwave module. The disinfected grain flows by gravity into the crusher hopper 6. Level sensors of the crusher hopper 6 monitor the shutdown and inclusion of the vertical crusher 7. The crushed grain is raised by noria 2 and the flow distributor 8 is distributed in any of the silos 1 _s -6 ₃ . Crushed grain in silos 1 _s- 6 _s can be stored for more than 8 hours, for this they are equipped with an active ventilation system with aeroionized air. Air fan 19 is taken from the ozonizer 18 and is fed into the silo 1 _s -6 _s . Under each of the silos 1 ₃ -6 _s , screw unloaders 14 are installed, which can be controlled by the operator in manual mode or with the help of a technological controller in automatic mode. The crushed grain part in the amount specified by the operator according to the recipe from each silo and the order of the queue is supplied by screw unloaders 14 to a strain gauge 15. After the grain components of the feed are weighed, unloading takes place in mixer 10. At the same time, silos 1z - 6z of the grain line are loaded _b -6 _b BVMD line, components of protein-vitamin and mineral supplements from 3 bags of the elevator device 12. rastarochnoe through line BVMD silos are also provided for loading the flow distributor 8 into six nap ION and provided for discharging screw discharger 14 which

they are controlled both by the operator in manual mode and with the help of a technological controller in automatic mode. After the product from each silo 1 _b -6 _{b is} weighed with a tensometric balance 15, the balance is unloaded into the mixer 10. The mixer 10 is turned on simultaneously with the screw unloaders of the balance 15. The unloading of the balance 15 is started. The vegetable oil dispenser 17 is turned on. The oil is supplied from the tank with heated 16, where the oil temperature is set by the operator and is constantly maintained at a predetermined value. Oil can be dosed both in manual mode and in automatic mode. The mixer 10 mixes the product a predetermined amount of time, determined by the operator in manual mode or in automatic mode using a process controller. After mixing the predetermined portions of the components, the mixer 10 is unloaded into the mixing hopper - 21. When the discharge flaps of the mixer 10 are opened, the screw conveyors 9 of the hopper 21, elevator 4 are turned on, through which the finished product moves to the feed storage or to the filling workshop. Also in this production line you can prepare premixes. Using a mobile boring device 20, the microdosing module (MMD50-12) - 22 is loaded with microcomponents, silo 6z with wheat bran is loaded in the grain line, or silo 6 _{b with} feed chalk in the BVMD line.

After that, the microdosing line is ready for operation. The premix recipe is set and the line is turned on. The microdosing line can be controlled both in manual mode and in automatic mode using a process controller. First, the filler from the silo of 6 _s or 6 _{b is} weighed, or immediately two of the simultaneously with the filler begins to weigh the microcomponents in the microdosing module (MMD 50-12) - 22. After the filler is weighed by weights 15, the mixer 10 is turned on and the unloading of weights 15 mixer 10. After unloading the filler, the oil dispenser 17 is turned on, after the oil is supplied in the specified quantity, the microdosing module starts to unload (MMD 50-12) - 22. After

The discharge of the microdosing module sets the mixing time for all premix components with a mixer. When the set time has passed, the mixer 10 is unloaded into the mixing hopper 21 and the finished premix is sent to the filling apparatus 11 or to the elevator 3 and one of the bunkers of the BVMD line is loaded. You can also prepare feed concentrate on this unit; for this, we turn off the grain line and the microdosing line.

The production line for the preparation of complete feeds can be easily implemented in agricultural production.

Claims (1)

A production line for the preparation of complete feeds, including dispensers, crusher, mixer, tanks for receiving grain mass and finished products, characterized in that it is equipped with a combined moisturizing device and a microwave module located between the noria of receiving grain mass and a crusher hopper, moreover, the line is equipped ozonizer.