RU2558446C1 - Line for production of pseudo-encapsulated biological preparations based on oil-and-fat industry wastes - Google Patents

Abstract

FIELD: food industry.

SUBSTANCE: line for production of pseudo-encapsulated biological preparations based on oil-and-fat industry wastes includes 3 sections; the first section includes a bin for storage of expression cakes (such as sunflower or rape extraction cake) and a bin for storage of press cakes (such as sunflower or rape press cake) with rotor dosers positioned in the bins lower parts, an expander with a water jacket equipped with a head for milling expandate, a sieving machine, a batch-type pan granulator equipped with a system of nozzles for multistage supply of liquid components; extraction cake (such as sunflower or rape extraction cake) and press cake (such as sunflower or rape press cake) is delivered into the expander with a water jacket equipped with a head for milling expandate; then the milled mixture is supplied into the sieving machine; downstream the latter the coarse fraction is supplied for additional milling into the expandate milling head while the medium and the fine fractions are supplied into the charging funnel of the batch-type pan granulator; the second section contains a vessel with a water jacket for storage of oil-and-fat industry wastes (such as sludge or soapstock or desodorisation cuts), a bin for storage of enzymes, probiotics and vitamins with rotor dosers positioned in the bins lower parts, a vessel equipped with a blade stirrer and a water jacket, with the charging funnel of the batch-type pan granulator equipped with a system of nozzles for multistage supply of liquid components; within the said section of the line oil-and-fat industry wastes such as sludge or soapstock or desodorisation cuts are mixed with enzymes, probiotics and vitamins in the vessel equipped with a blade stirrer and a water jacket; the mixed product is delivered into the charging funnel of the batch-type pan granulator; the third section of the line includes a bin for storage of husks, a miller, the charging funnel of the batch-type pan granulator equipped with a system of nozzles for multistage supply of liquid components; within the said section, husks are supplied into the miller; then milled husks are supplied into the charging funnel of the batch-type pan granulator equipped with a system of nozzles for multistage supply of liquid components where the products mixing and pseudo-encapsulation occur; the produced biological preparation is delivered for packaging; the line operated in a closed cycle mode; water is supplied by the pump for its cooling into the expander water jacket where, cooling the expander, it is heated to 80°C and is supplied by the pump into the water jacket of the vessel with oil-and-fat industry wastes for reduction of their viscosity due to water losing heat at the outlet from the vessel with oil-and-fat industry wastes; water is cooled to 50°C and supplied into the water jacket of the vessel equipped with a blade stirrer for mixing oil-and-fat industry wastes such as sludge or soapstock or desodorisation cuts are mixed with enzymes, probiotics and vitamins; there water is cooled, due to heat loss, to 25°C and is repeatedly delivered by the pump into the expander where water is reheated to 80°C in a closed cycle mode.

EFFECT: invention allows to produce high quality biological preparations balanced in terms of composition, to ensure a high degree of biological safety of the biological preparations, to impart a therapeutic-and-preventive effect to fodders; additional techniques allow to implement the line as an energy-saving and environmentally safe one and to expand the range of biological preparations manufactured.

1 dwg

Description

The invention relates to the feed and oil and fat industries and can be used in the production of pseudo-encapsulated biological products.

The closest in technical essence and the achieved effect is the production line of functional pseudocapsulated aquatic feeds [Pat. No. 2451600 of the Russian Federation, IPC ⁵¹ V29C 47/38 (2006.01), No.20138029 / 05; Announced September 13, 2010; Publ. 05.27.2012], including a rotary batcher, crushers, mixer, paddle mixer, extruder-oil separator, extruder, apparatus for applying oil and fat components with nozzles, a plate granulator, a belt dryer, a packaging machine.

A disadvantage of the known line is the low degree of biosafety of the obtained feed, the absence of their therapeutic and prophylactic effect, the high energy intensity of production, as well as a narrow range of products.

An object of the invention is to increase the technological capabilities of the line for the production of pseudo-encapsulated biological products based on the waste of the oil and fat industry, which allows to obtain pseudo-encapsulated biological products based on the waste of the oil and fat industry, of high quality, balanced in composition, and having a therapeutic and prophylactic effect, to expand the range of pseudo-encapsulated biological products using waste oil industry, will increase l the degree of biosafety of the finished product, and use it as an energy-saving, economic.

To solve the technical problem of the invention, a production line of pseudo-encapsulated biological products based on waste oil and fat industry is proposed, including 3 sections, the first section contains a hopper for storing meal, for example, sunflower, rapeseed, etc., a hopper for storing cake, for example, sunflower, rapeseed, etc. with rotary dispensers installed in their lower part, an expander with a water jacket, equipped with a head for grinding the expander, a sifting machine, a batch granulator Actions equipped with a nozzle system for multi-stage supply of liquid components, while meal, for example, sunflower, rapeseed, etc., and cake, for example, sunflower, rapeseed, etc. are sent to the expander with a water jacket, equipped with a head for grinding the expander, then crushed the mixture is fed into a sieving machine, after which the coarse fraction is sent to regrind in the head for grinding the expandate, and the middle and fine fractions are fed to the hopper hopper of the granular batch granulator of a periodic action, the second the current contains a container with a water jacket for storing waste oil and fat industry, for example, fusa or soap stock, or deodorization epaulets, etc., a hopper for storing enzymes, probiotics, vitamins with rotary batchers installed in their lower part, a tank equipped with a paddle mixer and a water jacket, a hopper feed hopper granular batch granulator, equipped with a nozzle system for multi-stage supply of liquid components, in this section of the line waste oil and fat industry, such as knots or soap stocks, or deodorizing weather, etc., are mixed with enzymes, probiotics and vitamins in a container equipped with a paddle stirrer and a water jacket, the mixed product is sent to a hopper hopper granulator of periodic action, the third section of the line, including a hopper for storing husks , chopper, hopper feed hopper granular batch granulator, equipped with a nozzle system for multi-stage supply of liquid components, in this section of the line the husk is fed to the chopper, the crushed husk is fed into a hopper hopper of a batch-type pellet granulator equipped with a nozzle system for multi-stage supply of liquid components, where the products are mixed and pseudo-encapsulated and the resulting biological product is sent to the packaging, the line operates in a closed cycle mode, the pump supplies water to cool it into water jacket of the expander, where it, cooling the expander, is heated to 80 ° C and pumped into the water jacket of the container with waste oil and oil industry for reducing their viscosity, due to the heat transfer of water when leaving the tank with waste oil and fat industry, it is cooled to 50 ° C and fed into the water jacket of the tank equipped with a paddle mixer for mixing waste oil and fat industry, for example, fuse or soap stock, or deodorization epaulets, etc. . with enzymes, probiotics and vitamins, here it is cooled as a result of heat transfer to 25 ° C and again pumped to the expander, where the water is heated to 80 ° C, in a closed cycle mode.

The technical result consists in increasing the technological capabilities of the line for the production of pseudo-encapsulated biological products based on the waste of the oil and fat industry, obtaining pseudo-encapsulated biological products based on the waste of the oil and fat industry, in improving the quality, balanced composition, in therapeutic and prophylactic action, in increasing the degree of biosafety of the finished product, in using proposed line as energy-saving and economical.

In FIG. 1 shows the production line of pseudo-encapsulated biological products based on waste oil and fat industry.

The production line of pseudo-encapsulated biological products based on waste oil and fat industry (Fig. 1) includes 3 sections, the first section contains a hopper for storing meal 1, for example, sunflower, rapeseed, etc., a hopper for storing meal 2, for example, sunflower, rapeseed, etc. , with rotary dispensers 8 installed in their lower part, an expander with a water jacket 9, is equipped with a head for grinding the expandant 10, a sifting machine 11, a loading funnel 18, a disk granulator 15 of periodic operation, with an equipped sys removable nozzles for multi-stage supply of liquid components 16, the second section includes a container with a water jacket for storing waste oil industry 4, for example, fusa or soap stock, or deodorization floods, etc., a hopper for storing enzymes 5, probiotics 6, vitamins 7 s mounted in their lower part by rotary dispensers 13, a tank equipped with a paddle mixer and a water jacket 14, a disk granulator 15 of periodic action, equipped with a nozzle system for multi-stage supply of liquid components 16, one third line section comprises a storage bin 3 husk, straw chopper 12, the poppet 15 batch granulator equipped with a multi-injector system for supplying the liquid components 16, a pump 17.

Waste funnel 18 of a batch-type pellet granulator 15, equipped with a nozzle system for multi-stage supply of liquid components 16, feeds from the oil and fat industry, for example fuz or soap stock, or deodorization straps, etc., mixed with enzymes, probiotics, vitamins for applying the mixture husk and crushed raw materials of medium and fine fractions batch granulator 15 is an inclined rotating drum. The unloading part 19 of the batch-type pellet granulator 15 is perforated for swelling and subsequent removal of the small (passage) part of the granules into the confuser, as well as an excess of a mixture of husks and crushed raw materials of medium and small fractions.

The line operates in a closed cycle mode, water is pumped to the expander’s water jacket to cool it, where it cools the expander, heated to 80 ° С and pumped to the water jacket of the oil and fat industry waste vessels to reduce their viscosity due to heat transfer during at the outlet of the tank with waste oil and fat industry is cooled to 50 ° C and fed into the water jacket of the tank equipped with a paddle mixer for mixing waste oil and fat industry, for example, fuse or soap stock, or odorization etc. with enzymes, probiotics and vitamins, here it is cooled as a result of heat transfer to 25 ° C and again pumped to the expander, where the water is heated to 80 ° C, in a closed cycle mode.

The proposed production line of pseudo-encapsulated biological products based on waste oil and fat industry works as follows (Fig. 1).

In the first section, the initial components of meal, for example, sunflower, rapeseed, etc., and cake, for example, sunflower, rapeseed, etc. with an initial moisture content of 7 ... 9%, stored in bins 1, 2, are fed by rotary batchers 8 to the expander's working chamber with a water jacket 9 equipped with a head for grinding the expander 10, as the product moves in the mixing zone of the expander, it is partially mixed, in the compression zone there is an abrupt increase in pressure and compaction of the product due to a sharp decrease in the size of the screw channel of the screws. In the plasticization zone, the product granules are transformed into a melt due to friction between the product particles and the screw turns. Then there is further compression of the product. Further, in the homogenization zone, the transformation of the softened granules into a homogeneous melt occurs due to an increase in pressure. The melt pressure of the product in the dosing zone reaches the required value, the final melting of small inclusions is ensured, and a melt is uniform in structure and temperature. Then the resulting expandant is sent to the head for grinding 10.

Processing is carried out at the following parameters of the expansion process: the temperature of the product in front of the matrix is 395 ... 415 K and the pressure in the prematrix zone of the expander is 5 ... 8 MPa.

Next, the product is crushed in the head for grinding the expandant 10 to a particle size of 0.7 ... 1.0 mm, sieved on a sieving machine 11, after which the coarse fraction is sent to regrind in the head for grinding the expandate 10, and the middle and fine fractions are fed into the feed funnel 18 batch granulator 15, and the disc granulator is equipped with a nozzle system for multi-stage supply of liquid components 16. In the second section of the line waste oil and fat industry (or fuz or soapstock, or weather deod radios, etc.) are mixed with enzymes, probiotics and vitamins from their storage bins 5, 6, 7, in a container equipped with a paddle mixer and a water jacket 14, the mixed product is sent to a hopper 18 of a batch granulator 15, equipped with a system nozzles for multi-stage supply of liquid components 16. In the third section of the line, the husk is fed to the chopper 12, then the chopped husk is fed to the hopper hopper 18 of a disk granulator of periodic action 15, equipped with a nozzle system for m ogostupenchatoy feeding liquid components 16, where the product obtained psevdokapsulirovanie further biologic directed on the package.

The line operates in a closed cycle mode, water is pumped to the expander’s water jacket to cool it, where it cools the expander, heated to 80 ° С and pumped to the water jacket of the oil and fat industry waste vessels to reduce their viscosity due to heat transfer during at the outlet of the tank with waste oil and fat industry is cooled to 50 ° C and fed into the water jacket of the tank equipped with a paddle mixer for mixing waste oil and fat industry, for example, fusa or soap stock, or shoulder straps odorization etc. with enzymes, probiotics and vitamins, here it is cooled as a result of heat transfer to 25 ° C and again pumped to the expander, where the water is heated to 80 ° C, in a closed cycle mode and the process repeats.

The proposed production line for pseudo-encapsulated biological products based on the waste of the oil and fat industry allows you to:

- get high quality and balanced biological products;

- get a high degree of biosafety of biological products;

- give the feed a therapeutic and prophylactic effect;

- additional technological methods make it possible to implement the proposed line as energy-saving and environmentally friendly;

- expand the range of manufactured biological products.

Claims (1)

The production line of pseudo-encapsulated biological products based on oil and fat industry wastes, including 3 sections, the first section contains a hopper for storing meal, for example, sunflower, rapeseed, a hopper for storing meal, for example, sunflower, rapeseed, with rotary dispensers installed in their lower part, an expander with a water jacket, equipped with a head for grinding the expander, a sieving machine, a batch granulator, equipped with a nozzle system for multi-stage feeding liquid components, while meal, for example, sunflower, rapeseed, and cake, for example, sunflower, rapeseed, are sent to an expander with a water jacket equipped with a head for grinding the expander, then the crushed mixture is fed to a sieving machine, after which a large fraction is sent to regrind a head for grinding the expandant, and the middle and fine fractions are fed into the hopper hopper of a disk granulator of periodic action, the second section contains a container with a water jacket for storing oil and fat waste industry, for example fusa or soap stock, or deodorization streams, a hopper for storing enzymes, probiotics, vitamins with rotary batchers installed in their lower part, a tank equipped with a paddle mixer and a water jacket, a hopper hopper of a granular batch granulator equipped with a nozzle system for multi-stage supply of liquid components, in this section of the line, oil and fat industry wastes, such as fuz or soap stock, or deodorization epaulets, are mixed with enzymes, probiotics and vitamins in a container equipped with a paddle mixer and a water jacket, the mixed product is sent to the hopper hopper granulator of periodic action, the third section of the line includes a hopper for storing husks, a chopper, hopper hopper of the hopper granulator of periodic action, equipped with a nozzle system for multi-stage supply of liquid components , on this section of the line, the husk is fed to the chopper, then the chopped husk is fed to the hopper hopper of the disk granulator periodically action, equipped with a nozzle system for multi-stage supply of liquid components, where products are mixed and pseudo-encapsulated, and the resulting biological product is sent to the packaging, the line operates in a closed cycle mode, the pump pumps water to cool it into the expander’s water jacket, where it cools the expander , heated to 80 ° C and pumped into the water jacket of the tank with waste oil and fat industry to reduce their viscosity, due to the heat transfer of water when leaving the tank with waste oil of the oil industry is cooled to 50 ° C and fed into the water jacket of a tank equipped with a paddle mixer for mixing oil and fat industry waste, for example, fusa or soap stock, or deodorization straps with enzymes, probiotics and vitamins, here it is cooled as a result of heat transfer to 25 ° C and it is again pumped to the expander, where the water is heated to 80 ° C, in a closed cycle mode.

Images