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RU2013114480A - COOLING MODULE AND PRODUCTION METHOD - Google Patents

COOLING MODULE AND PRODUCTION METHOD Download PDF

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Publication number
RU2013114480A
RU2013114480A RU2013114480/06A RU2013114480A RU2013114480A RU 2013114480 A RU2013114480 A RU 2013114480A RU 2013114480/06 A RU2013114480/06 A RU 2013114480/06A RU 2013114480 A RU2013114480 A RU 2013114480A RU 2013114480 A RU2013114480 A RU 2013114480A
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Russia
Prior art keywords
cooling
hollow profile
hollow
module
profile
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RU2013114480/06A
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Russian (ru)
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RU2559214C2 (en
Inventor
БОРК Феликс ФОН
Бьерн ЭБЕРЛЕ
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Акасол Гмбх
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/60—Heating or cooling; Temperature control
    • H01M10/61—Types of temperature control
    • H01M10/613—Cooling or keeping cold
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
    • F28F3/12—Elements constructed in the shape of a hollow panel, e.g. with channels
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00—Primary cells; Manufacture thereof
    • H01M6/50—Methods or arrangements for servicing or maintenance, e.g. for maintaining operating temperature
    • H01M6/5038—Heating or cooling of cells or batteries
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00—Making other particular articles
    • B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
    • B21D53/06—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of metal tubes
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • F28F19/02—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings
    • F28F19/06—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings of metal
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02—Header boxes; End plates
    • F28F9/026—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
    • F28F9/027—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits in the form of distribution pipes
    • F28F9/0273—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits in the form of distribution pipes with multiple holes
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/60—Heating or cooling; Temperature control
    • H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625—Vehicles
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/60—Heating or cooling; Temperature control
    • H01M10/64—Heating or cooling; Temperature control characterised by the shape of the cells
    • H01M10/647—Prismatic or flat cells, e.g. pouch cells
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/60—Heating or cooling; Temperature control
    • H01M10/65—Means for temperature control structurally associated with the cells
    • H01M10/655—Solid structures for heat exchange or heat conduction
    • H01M10/6551—Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/60—Heating or cooling; Temperature control
    • H01M10/65—Means for temperature control structurally associated with the cells
    • H01M10/655—Solid structures for heat exchange or heat conduction
    • H01M10/6554—Rods or plates
    • H01M10/6555—Rods or plates arranged between the cells
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/60—Heating or cooling; Temperature control
    • H01M10/65—Means for temperature control structurally associated with the cells
    • H01M10/655—Solid structures for heat exchange or heat conduction
    • H01M10/6556—Solid parts with flow channel passages or pipes for heat exchange
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/047—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
    • F28D1/0475—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits having a single U-bend
    • F28D1/0476—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits having a single U-bend the conduits having a non-circular cross-section
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/0028—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for cooling heat generating elements, e.g. for cooling electronic components or electric devices
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/05—Accumulators with non-aqueous electrolyte
    • H01M10/052—Li-accumulators
    • H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/70—Energy storage systems for electromobility, e.g. batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/4935—Heat exchanger or boiler making
    • Y10T29/49391—Tube making or reforming

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Secondary Cells (AREA)
  • Battery Mounting, Suspending (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

1. Способ изготовления охлаждающего модуля (10) в виде корпуса с внутренним пространством (24) для размещения батарейных ячеек (22), причем корпус имеет между впускной и выпускной зонами один или несколько параллельных друг другу охлаждающих каналов (20) и его выполняют, по меньшей мере, частично из одного или нескольких отрезков полого профиля (30).2. Способ по п. 1, в котором используют, по меньшей мере, два полых профиля (30), которые выполнены с возможностью соединения между собой на своих продольных сторонах.3. Способ по п. 2, в котором полые профили (30) соединяют между собой посредством склеивания и/или пайки и/или сварки и/или спрессовывания и/или свинчивания/зажимания и/или обжима и/или стыковочного соединения и/или соединения (34, 36) паз-гребень.4. Способ по п. 1, в котором корпус охлаждающего модуля (10) выполнен приблизительно прямоугольным и имеет жидкостное охлаждение, по меньшей мере, на трех следующих друг за другом сторонах, причем отрезок или каждый отрезок полого профиля (30), по меньшей мере, в двух местах (42) сгибают преимущественно в U-образную форму, или причем полые профили (30) на своих взаимостыкующихся концах проточно склеивают, спаивают или сваривают между собой или следующие друг за другом полые профили (30) проточно присоединяют друг к другу посредством дугообразных элементов для образования, по меньшей мере, двух, обычно, по меньшей мере, в основном, прямых углов.5. Способ по п. 4, в котором при использовании нескольких отрезков полого профиля (30) их сгибают до или после их соединения.6. Способ по п. 1, в котором имеющий три стороны охлаждающий модуль (10) снабжают затем соединительными пластинами (26), которые теплопровод1. A method of manufacturing a cooling module (10) in the form of a housing with an internal space (24) for accommodating battery cells (22), and the housing has one or more cooling channels (20) parallel to each other between the inlet and outlet zones and is performed according to at least in part from one or more sections of the hollow profile (30) .2. The method according to claim 1, in which at least two hollow profiles (30) are used, which are made with the possibility of being connected to each other on their longitudinal sides. The method according to claim. 2, in which the hollow profiles (30) are connected to each other by gluing and / or soldering and / or welding and / or pressing and / or screwing / clamping and / or crimping and / or butting and / or joining ( 34, 36) groove-comb. 4. The method according to claim. 1, in which the body of the cooling module (10) is made approximately rectangular and has liquid cooling, at least on three successive sides, and the segment or each segment of the hollow profile (30), at least in two places (42) are bent predominantly into a U-shape, or moreover, hollow profiles (30) at their mutually abutting ends are glued, soldered or welded to each other, or consecutive hollow profiles (30) are flow-connected to each other by means of arcuate elements to form at least two, usually at least mainly right angles. 5. The method according to claim 4, in which when using several segments of the hollow profile (30) they are bent before or after their connection. The method according to claim 1, in which the three-sided cooling module (10) is then equipped with connecting plates (26), which the heat conductor

Claims (32)

1. Способ изготовления охлаждающего модуля (10) в виде корпуса с внутренним пространством (24) для размещения батарейных ячеек (22), причем корпус имеет между впускной и выпускной зонами один или несколько параллельных друг другу охлаждающих каналов (20) и его выполняют, по меньшей мере, частично из одного или нескольких отрезков полого профиля (30).1. A method of manufacturing a cooling module (10) in the form of a housing with an internal space (24) for accommodating battery cells (22), the housing having between the inlet and outlet zones one or more cooling channels (20) parallel to each other, and it is at least partially from one or more segments of the hollow profile (30). 2. Способ по п. 1, в котором используют, по меньшей мере, два полых профиля (30), которые выполнены с возможностью соединения между собой на своих продольных сторонах.2. The method according to p. 1, in which at least two hollow profiles (30) are used, which are configured to be interconnected on their longitudinal sides. 3. Способ по п. 2, в котором полые профили (30) соединяют между собой посредством склеивания и/или пайки и/или сварки и/или спрессовывания и/или свинчивания/зажимания и/или обжима и/или стыковочного соединения и/или соединения (34, 36) паз-гребень.3. The method according to claim 2, in which the hollow profiles (30) are interconnected by gluing and / or soldering and / or welding and / or pressing and / or screwing / clamping and / or crimping and / or docking and / or compounds (34, 36) groove-crest. 4. Способ по п. 1, в котором корпус охлаждающего модуля (10) выполнен приблизительно прямоугольным и имеет жидкостное охлаждение, по меньшей мере, на трех следующих друг за другом сторонах, причем отрезок или каждый отрезок полого профиля (30), по меньшей мере, в двух местах (42) сгибают преимущественно в U-образную форму, или причем полые профили (30) на своих взаимостыкующихся концах проточно склеивают, спаивают или сваривают между собой или следующие друг за другом полые профили (30) проточно присоединяют друг к другу посредством дугообразных элементов для образования, по меньшей мере, двух, обычно, по меньшей мере, в основном, прямых углов.4. The method according to p. 1, in which the housing of the cooling module (10) is approximately rectangular and has liquid cooling on at least three successive sides, and a segment or each segment of the hollow profile (30), at least , in two places (42) they are predominantly bent into a U-shape, or moreover, the hollow profiles (30) at their interlocking ends are glued together, welded or welded together or the consecutive hollow profiles (30) are connected to each other by flow arcuate ale ntov to form at least two, generally at least substantially right angles. 5. Способ по п. 4, в котором при использовании нескольких отрезков полого профиля (30) их сгибают до или после их соединения.5. The method according to claim 4, in which when using several segments of the hollow profile (30) they are bent before or after their connection. 6. Способ по п. 1, в котором имеющий три стороны охлаждающий модуль (10) снабжают затем соединительными пластинами (26), которые теплопроводящим образом размещают, по меньшей мере, на двух противоположных сторонах охлаждающего модуля (10) и преимущественно на его трех сторонах, образуя между ними гнезда (24), рассчитанные на размещение батарейных ячеек (22), причем соединительные пластины (26) лежат в параллельных плоскостях, а охлаждающие каналы (20) проходят преимущественно параллельно этим плоскостям.6. The method according to p. 1, in which the three-sided cooling module (10) is then provided with connecting plates (26), which are thermally conductive placed on at least two opposite sides of the cooling module (10) and mainly on its three sides forming between them sockets (24), designed to accommodate battery cells (22), with the connecting plates (26) lying in parallel planes, and the cooling channels (20) pass mainly parallel to these planes. 7. Способ по п. 6, в котором соединительные пластины (26) вставляют в проходящие в продольном направлении отрезка полого профиля (30) направляющие пазы (28) и/или закрепляют в направляющих пазах (28) посредством пайки, сварки, склеивания, сил трения или иным образом.7. The method according to claim 6, in which the connecting plates (26) are inserted into the guide grooves (28) extending in the longitudinal direction of the length of the hollow profile (30) and / or are fixed in the guide grooves (28) by soldering, welding, gluing, forces friction or otherwise. 8. Способ по п. 1, в котором отрезок полого профиля (30) имеет, по меньшей мере, одно охлаждающее ребро (40), причем оно вырезано в тех местах (42), в которых сгибают отрезок полого профиля (30).8. The method according to claim 1, in which the segment of the hollow profile (30) has at least one cooling rib (40), and it is cut in those places (42) in which the segment of the hollow profile (30) is bent. 9. Способ по п. 1, в котором во впускной зоне приблизительно перпендикулярно отдельным охлаждающим каналам (20) располагают распределитель (12), посредством которого при работе распределяют по ним охлаждающее средство, и/или в выпускной зоне приблизительно перпендикулярно охлаждающим каналам (20) располагают коллектор (14), посредством которого при работе собирают охлаждающее средство из отдельных охлаждающих каналов (20) и направляют его к выпуску (18).9. The method according to claim 1, in which a distributor (12) is located in the inlet zone approximately perpendicular to the individual cooling channels (20), by means of which coolant is distributed over them during operation, and / or in the outlet zone approximately perpendicular to the cooling channels (20) a collector (14) is located, by means of which, during operation, the cooling medium is collected from the individual cooling channels (20) and directed to the outlet (18). 10. Способ по п. 9, в котором распределитель (12) и/или коллектор (14) приваривают к полому профилю или профилям (30), припаивают, приклеивают или прикрепляют иным образом, например посредством соединения обжимом, и, в частности, дополнительно привинчивают.10. The method according to claim 9, in which the distributor (12) and / or manifold (14) are welded to the hollow profile or profiles (30), soldered, glued or otherwise attached, for example by crimping, and, in particular, additionally screw on. 11. Способ по п. 1, в котором полый профиль (30) подвергают последующей обработке посредством анодирования и/или нанесения порошкового покрытия или иного способа нанесения покрытия и за счет этого электрически изолируют и защищают его.11. The method according to claim 1, in which the hollow profile (30) is subjected to further processing by anodizing and / or applying a powder coating or other method of coating and thereby electrically isolate and protect it. 12. Охлаждающий модуль (10) в виде корпуса с внутренним пространством (24) для размещения батарейных ячеек (22), причем корпус имеет между впускной и выпускной зонами один или несколько параллельных друг другу охлаждающих каналов (20) и выполнен, по меньшей мере, частично из одного или нескольких отрезков полого профиля (30).12. The cooling module (10) in the form of a housing with an internal space (24) for accommodating battery cells (22), the housing having between the inlet and outlet zones one or more cooling channels parallel to each other (20) and made at least partially from one or more segments of the hollow profile (30). 13. Модуль по п. 12, в котором предусмотрены, по меньшей мере, два полых профиля (30), соединенных между собой на своих продольных сторонах.13. The module according to claim 12, in which at least two hollow profiles (30) are provided, interconnected on their longitudinal sides. 14. Модуль по п. 13, в котором полые профили (30) соединены между собой посредством склеивания и/или пайки и/или сварки и/или спрессовывания и/или свинчивания/зажима и/или обжима и/или стыковочного соединения и/или соединения (34, 36) паз-гребень.14. The module according to claim 13, in which the hollow profiles (30) are interconnected by gluing and / or soldering and / or welding and / or pressing and / or screwing / clamping and / or crimping and / or docking and / or compounds (34, 36) groove-crest. 15. Модуль по п. 12, в котором корпус охлаждающего модуля (10) выполнен приблизительно прямоугольным и имеет жидкостное охлаждение, по меньшей мере, на трех следующих друг за другом сторонах, причем отрезок или каждый отрезок полого профиля (30), по меньшей мере, в двух местах (42) согнут преимущественно в U-образную форму или полые профили (30) на своих взаимостыкующихся концах проточно склеены, спаяны или сварены между собой или следующие друг за другом полые профили (30) проточно присоединены друг к другу посредством дугообразных элементов для образования, по меньшей мере, двух, обычно, по меньшей мере, в основном, прямых углов.15. The module according to claim 12, in which the housing of the cooling module (10) is approximately rectangular and has liquid cooling on at least three successive sides, and at least one segment or each segment of the hollow profile (30) , in two places (42) it is predominantly bent into a U-shape or hollow profiles (30) at their interlocking ends are flow-glued, welded or welded together or successive hollow profiles (30) are flow-connected to each other by means of arcuate elements for image Hovhan, at least two, generally at least substantially right angles. 16. Модуль по п. 12, при этом имеющий три стороны охлаждающий модуль (10) снабжен соединительными пластинами (26), которые теплопроводящим образом размещены, по меньшей мере, на двух противоположных сторонах охлаждающего модуля (10) и преимущественно на его трех сторонах, образуя между ними гнезда (24), рассчитанные на размещение батарейных ячеек (22), причем соединительные пластины (26) лежат в параллельных плоскостях, а охлаждающие каналы (20) проходят преимущественно параллельно этим плоскостям.16. The module according to claim 12, wherein the cooling module (10) having three sides is provided with connecting plates (26), which are thermally conductive placed on at least two opposite sides of the cooling module (10) and mainly on its three sides, forming between them nests (24), designed to accommodate battery cells (22), with the connecting plates (26) lying in parallel planes, and the cooling channels (20) pass mainly parallel to these planes. 17. Модуль по п. 16, в котором соединительные пластины (26) вставлены в проходящие в продольном направлении отрезка полого профиля (30) направляющие пазы (28) и/или закреплены в направляющих пазах (28) посредством пайки, сварки, склеивания, сил трения или иным образом.17. The module according to claim 16, in which the connecting plates (26) are inserted into the guide grooves (28) extending in the longitudinal direction of the length of the hollow profile (30) and / or are fixed in the guide grooves (28) by soldering, welding, gluing, forces friction or otherwise. 18. Модуль по п. 12, в котором отрезок полого профиля (30) имеет, по меньшей мере, одно охлаждающее ребро (40), причем оно вырезано в тех местах (42), в которых согнут отрезок полого профиля (30).18. The module according to claim 12, in which the segment of the hollow profile (30) has at least one cooling rib (40), and it is cut out in those places (42) in which the segment of the hollow profile (30) is bent. 19. Модуль по п. 12, в котором во впускной зоне приблизительно перпендикулярно отдельным охлаждающим каналам (20) расположен распределитель (12), выполненный при работе с возможностью распределения по ним охлаждающего средства, и/или в выпускной зоне приблизительно перпендикулярно охлаждающим каналам (20) расположен коллектор (14), выполненный при работе с возможностью сбора охлаждающего средства из отдельных охлаждающих каналов (20) и его подачи к выпуску (18).19. The module according to claim 12, in which in the inlet zone approximately perpendicular to the individual cooling channels (20) there is a distributor (12) made in operation with the possibility of distributing coolant along them, and / or in the outlet zone approximately perpendicular to the cooling channels (20) ) a collector (14) is located, made during operation with the possibility of collecting coolant from individual cooling channels (20) and supplying it to the outlet (18). 20. Модуль по п. 19, в котором распределитель (12) и/или коллектор (14) приварен к полому профилю или профилям (30), припаян, приклеен или прикреплен иным образом, например посредством соединения обжимом, и, в частности, дополнительно привинчен.20. The module according to claim 19, in which the distributor (12) and / or manifold (14) is welded to the hollow profile or profiles (30), soldered, glued or otherwise attached, for example by crimping, and, in particular, additionally screwed on. 21. Модуль по п. 12, причем модуль анодирован и/или покрыт порошком.21. The module according to claim 12, wherein the module is anodized and / or powder coated. 22. Модуль по п. 18, содержащий, по меньшей мере, одно охлаждающее ребро (40), причем образованное между охлаждающими ребрами и батарейными ячейками (22) пространство заполнено вкладышем (64), выполняющим одну из следующих функций: теплопроводящую, пожарозащитную и механически-опорную, причем вкладыш вставлен, вклеен, вварен, впаян или соединен с батарейной ячейкой (22) и/или полым профилем (30) иным способом.22. The module according to claim 18, containing at least one cooling fin (40), the space formed between the cooling fins and the battery cells (22) being filled with a liner (64) that performs one of the following functions: heat-conducting, fireproof and mechanical - support, and the insert is inserted, glued, welded, soldered or connected to the battery cell (22) and / or hollow profile (30) in a different way. 23. Модуль по п. 15, в котором согнутый полый профиль (30) стабилизирован опорным профилем (66), например армированной волокном пластиковой трубкой (60), на передних концах охлаждающего модуля (10).23. The module according to claim 15, wherein the bent hollow profile (30) is stabilized by a support profile (66), for example a fiber-reinforced plastic tube (60), at the front ends of the cooling module (10). 24. Модуль по п. 12, в котором батарейная ячейка (22) в зонах прилегания к полому профилю (30) электрически изолирована от него, например посредством самоклеящейся пленки или покрытия.24. The module according to claim 12, in which the battery cell (22) in the areas adjacent to the hollow profile (30) is electrically isolated from it, for example by means of a self-adhesive film or coating. 25. Модуль по п. 12, в котором батарейные ячейки (22) изолированы от охлаждающего модуля (10) в зонах, например вырезах охлаждающего ребра (40), в углах полых профилей (30) или к коллектору (14) и/или распределителю (12), посредством вкладывания электроизолирующих полос, например из пластика.25. The module according to claim 12, in which the battery cells (22) are isolated from the cooling module (10) in areas, for example, cutouts of the cooling fin (40), in the corners of the hollow profiles (30) or to the collector (14) and / or distributor (12) by inserting electrically insulating strips, for example of plastic. 26. Полый профиль (30), в частности для применения в способе изготовления охлаждающего модуля (10) по пп. 1-11 или для применения в охлаждающем модуле (10) по пп. 12-25, имеющий, по меньшей мере, один, направляющий охлаждающее средство канал (20), расположенный на внешней стороне стенки канала (20) паз (34) и расположенный на противоположной внешней стороне гребень (36), причем паз (34) и гребень (36) лежат в общей плоскости.26. The hollow profile (30), in particular for use in a method for manufacturing a cooling module (10) according to claims 1-11 or for use in the cooling module (10) according to paragraphs. 12-25, having at least one channel directing the cooling means channel (20) located on the outer side of the channel wall (20) groove (34) and located on the opposite outer side of the ridge (36), and the groove (34) and ridge (36) lie in a common plane. 27. Профиль по п. 26, причем он имеет направляющий паз (28), расположенный сбоку по отношению к указанной плоскости.27. A profile according to claim 26, wherein it has a guide groove (28) located laterally with respect to said plane. 28. Профиль по п. 26, причем он имеет второй канал (32), выполненный для создания соединения между полым профилем (30) и размещаемой в нем деталью (12, 14).28. A profile according to claim 26, wherein it has a second channel (32) made to create a connection between the hollow profile (30) and the component placed in it (12, 14). 29. Профиль по п. 26, причем он выполнен с возможностью штабелирования и изготовлен преимущественно из штрангпрессованного материала, в частности, из алюминия или алюминиевого сплава.29. The profile of claim 26, wherein it is stackable and made primarily of extruded material, in particular aluminum or an aluminum alloy. 30. Профиль по п. 26, причем он состоит из имеющих два полых канала (20) для текучей среды боковых участков 54 и расположенного между ними стенового участка (26).30. A profile according to claim 26, wherein it consists of two lateral sections 54 having two hollow channels (20) for the fluid and a wall section (26) located between them. 31. Способ изготовления, по меньшей мере, одной детали охлаждающего модуля по пп. 12-25, в котором деталь изготавливают в виде штрангпрессованного профиля.31. A method of manufacturing at least one part of the cooling module according to paragraphs. 12-25, in which the part is made in the form of an extruded profile. 32. Способ по п. 31, в котором распределитель (12), коллектор (14), опорный профиль или полый профиль (30) изготавливают в виде штрангпрессованного профиля. 32. The method according to p. 31, in which the distributor (12), the collector (14), the support profile or the hollow profile (30) are made in the form of an extruded profile.
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US9306224B2 (en) 2016-04-05
WO2012028298A2 (en) 2012-03-08
CA2810065A1 (en) 2012-03-08
JP5978214B2 (en) 2016-08-24
CA2810065C (en) 2018-09-04
EP2601705A2 (en) 2013-06-12
US20130266838A1 (en) 2013-10-10
CN103262334A (en) 2013-08-21
RU2559214C2 (en) 2015-08-10

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