KR20220083010A - Method of manufacuture box using color sheet - Google Patents
Method of manufacuture box using color sheet Download PDFInfo
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- KR20220083010A KR20220083010A KR1020200172754A KR20200172754A KR20220083010A KR 20220083010 A KR20220083010 A KR 20220083010A KR 1020200172754 A KR1020200172754 A KR 1020200172754A KR 20200172754 A KR20200172754 A KR 20200172754A KR 20220083010 A KR20220083010 A KR 20220083010A
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- color
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- 238000000034 method Methods 0.000 title claims abstract description 45
- 238000007639 printing Methods 0.000 claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000000576 coating method Methods 0.000 claims abstract description 12
- 239000011248 coating agent Substances 0.000 claims abstract description 10
- 239000003973 paint Substances 0.000 claims abstract description 10
- 239000000843 powder Substances 0.000 claims abstract description 10
- 230000000694 effects Effects 0.000 claims abstract description 9
- 239000003292 glue Substances 0.000 claims abstract description 9
- 239000000123 paper Substances 0.000 claims description 26
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 21
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 12
- 229920005989 resin Polymers 0.000 claims description 11
- 239000011347 resin Substances 0.000 claims description 11
- 238000012545 processing Methods 0.000 claims description 10
- 238000005530 etching Methods 0.000 claims description 7
- YKYONYBAUNKHLG-UHFFFAOYSA-N propyl acetate Chemical compound CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- -1 Isopropylene Alcohol Chemical compound 0.000 claims description 5
- 239000011230 binding agent Substances 0.000 claims description 5
- 239000011111 cardboard Substances 0.000 claims description 5
- 238000012805 post-processing Methods 0.000 claims description 5
- 239000002518 antifoaming agent Substances 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 4
- 239000000020 Nitrocellulose Substances 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 229920001220 nitrocellulos Polymers 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 238000007650 screen-printing Methods 0.000 abstract description 9
- 239000000203 mixture Substances 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229940090181 propyl acetate Drugs 0.000 description 2
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
- B31B50/88—Printing; Embossing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/60—Uniting opposed surfaces or edges; Taping
- B31B50/62—Uniting opposed surfaces or edges; Taping by adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
- B31B50/742—Coating; Impregnating; Waterproofing; Decoating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F5/00—Attaching together sheets, strips or webs; Reinforcing edges
- B31F5/04—Attaching together sheets, strips or webs; Reinforcing edges by exclusive use of adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/12—Stencil printing; Silk-screen printing
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/02—Metal coatings
- D21H19/06—Metal coatings applied as liquid or powder
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/52—Cellulose; Derivatives thereof
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
- D21H27/32—Multi-ply with materials applied between the sheets
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
- D21H27/32—Multi-ply with materials applied between the sheets
- D21H27/34—Continuous materials, e.g. filaments, sheets, nets
- D21H27/36—Films made from synthetic macromolecular compounds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
- D21H27/40—Multi-ply at least one of the sheets being non-planar, e.g. crêped
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H5/00—Special paper or cardboard not otherwise provided for
- D21H5/0005—Processes or apparatus specially adapted for applying liquids or other fluent materials to finished paper or board, e.g. impregnating, coating
- D21H5/0047—Processes or apparatus specially adapted for applying liquids or other fluent materials to finished paper or board, e.g. impregnating, coating by spraying or projecting
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H5/00—Special paper or cardboard not otherwise provided for
- D21H5/0005—Processes or apparatus specially adapted for applying liquids or other fluent materials to finished paper or board, e.g. impregnating, coating
- D21H5/005—Processes or apparatus specially adapted for applying liquids or other fluent materials to finished paper or board, e.g. impregnating, coating involving several different techniques of application
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
- Printing Methods (AREA)
Abstract
본 발명은 컬러박스 제조 방법에 관한 것으로서, 스크린 인쇄기법을 통해 1차 컬러 인쇄를 하고, 물풀, 투명잉크 및 펄 파우더로 이루어진 특정의 도료를 사용하여 재차 펄 무늬를 형성하여 박스를 제작함으로써 포장 박스 표면이 상온에서 경화가 가능하면서도 펄 무늬의 탈리나 묻어남이 없어 별도의 표면 코팅 처리를 수행하지 않아도 되므로 생산성 향상이나 비용절감을 할 수 있는 효과를 제공한다.The present invention relates to a method for manufacturing a color box, by performing primary color printing through a screen printing technique, and forming a pearl pattern again using a specific paint composed of water glue, transparent ink and pearl powder to produce a box. Although the surface can be cured at room temperature, there is no peeling or smearing of the pearl pattern, so there is no need to perform a separate surface coating treatment, so it provides the effect of improving productivity and reducing costs.
Description
본 발명은 컬러 박스 제조 방법에 관한 것이다.The present invention relates to a method for manufacturing a color box.
종래 포장지는 여러 가지가 있으나, 대부분 무늬가 인쇄된 지면에 왁스 또는 폴리에틸렌, 폴리프로필렌 등의 수 지를 도포하거나 또는 이들 수지의 박막을 라미네이트한 것 또는 이들 수지를 이면지와 표면지 간에 샌드위치 한 것 등이다.There are various conventional wrapping papers, but most of them are those in which a resin such as wax or polyethylene or polypropylene is applied to the printed paper, or a thin film of these resins is laminated, or these resins are sandwiched between the backing paper and the surface paper, etc. .
그러나, 이들 수지는 무극성으로 종이에 대한 밀착강도가 충분하지 못하여 처리시에는 충분히 밀착된 것 같으나 사용시 라미네이트된 필름이 종이표면으로부터 쉽게 벗겨지는 결점이 있을 뿐만 아니라 투명도, 광택도, 염색성 등이 낮아 고급 상품의 포장지로서 가치가 떨어졌다.However, these resins are non-polar and do not have sufficient adhesion strength to paper, so they appear to be sufficiently adhered during treatment. Its value has declined as a wrapping paper for products.
따라서, 이들 수지를 사용한 포장지의 광택성을 높여 다소 고급화하기 위해서는 기질종이로 고급지를 사용하여 특수고급 인쇄를 하여야 하는 바, 이는 원가상승의 요인이 되며 밀착성이 낮아 벗겨지는 문제점이 있다.Therefore, in order to increase the glossiness of the wrapping paper using these resins and make it somewhat luxurious, it is necessary to perform special high-grade printing using high-quality paper as a substrate paper, which causes a cost increase and has a problem of peeling off due to low adhesion.
본 발명은 상기의 문제점을 해결하기 위한 것으로, 스크린 인쇄기법을 통해 도료를 직접 종이 기재에 인쇄하기 때문에 제조공정이 간단하고 1차 컬러 문양인쇄를 한 다음 그 위에 파우더를 인쇄할 때 문양과 파우더 형성층이 어긋나는 등의 문제가 발생하지 않고 상온에서 경화가 가능하면서도 금속색깔 인쇄층에서 무늬의 탈리나 묻어남이 없어 별도의 표면 코팅처리를 수행하지 않아도 질감이 좋은 컬러 박스 제조 방법을 제공하기 위한 것이다.The present invention is to solve the above problems, and since the paint is directly printed on the paper substrate through the screen printing technique, the manufacturing process is simple, and the pattern and the powder forming layer are printed on the first color pattern after printing the powder. This is to provide a method for manufacturing a color box with good texture without performing separate surface coating treatment as there is no problem such as this misalignment and curing at room temperature is possible, and there is no peeling or smearing of the pattern on the metal-colored printed layer.
본 발명의 기술적 과제는 이상에서 언급한 기술적 과제로 제한되지 않으며, 언급되지 않은 또 다른 기술적 과제들은 아래의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다.The technical problems of the present invention are not limited to the technical problems mentioned above, and other technical problems not mentioned will be clearly understood by those skilled in the art from the following description.
본 발명의 일 실시예에 따른 컬러 박스 제조 방법은, 준비된 컬러 종이에 인쇄를 위해 인쇄할 필름을 출력하여 필름에서 인쇄할 판으로 내용을 옮겨 인쇄준비를 마 무리하고, 종이 기재에 실크스크린 인쇄기법으로 350~420목의 망사를 스크린판으로 사용하여 컬러 도료를 분사하여 문양 인쇄층을 형성한 다음, 재차 실크스크린 인쇄기법으로 30~50목의 망사를 스크린판으로 사용하여 물풀 10~15%, 투명잉크 45~50%, 펄 파우더 25~30% 및 결합제 5~10%로 이루어진 도료를 분사하여 인쇄절차를 진행하고 인쇄된 컬러 종이를 알루미늄이나 유리 플라스틱에 인쇄하는 UV인쇄기에 넣어서 가공하는 전인쇄 공정; 상기 전인쇄 공정에 따라 생성된 인쇄물 위에 인쇄물이 빛을 발할 수 있도록 알루미늄파우더가 15~20중량%, 니트로셀룰로오스 수지가 10~12중량%, 알데하이드계 수지가 10~12중량%, {초산 프로필(n-Propylacetate), 이소프로필알코올(Isopropylene Alcohol), 에탄올(Ethanol)}의 혼합액이 59~64중량%, 소포제가 0.5~1중량% 혼합된 잉크액으로 코팅절차를 진행하는 UV 코팅과 입체감을 제공하는 에칭공정을 진행하는 특수가공 공정; 및 상기 전인쇄 및 특수가공 공정에 의해 인쇄된 컬러 종이에 골판지를 추가하여 종이를 두껍게 하여 튼튼하게 하고, 컬러 박스 형태로 찍어 풀로 인쇄물과 인쇄물을 고정하여 포장 박스를 제조하는 후가공 공정;을 포함할 수 있다.The method for manufacturing a color box according to an embodiment of the present invention outputs a film to be printed on a prepared color paper, transfers the contents from the film to a plate to be printed, finishes printing preparation, and silkscreen printing technique on a paper substrate Using a mesh of 350 to 420 as a screen plate, color paint is sprayed to form a pattern print layer, and then, using a silk screen printing technique, using a mesh of 30 to 50 mesh as a screen plate, 10 to 15% of water glue, Pre-printing is performed by spraying a paint composed of 45-50% transparent ink, 25-30% pearl powder, and 5-10% binder, and putting the printed color paper into a UV printing machine that prints aluminum or glass plastic. process; 15 to 20% by weight of aluminum powder, 10 to 12% by weight of nitrocellulose resin, 10 to 12% by weight of aldehyde-based resin, { n-Propylacetate), isopropyl alcohol (Isopropylene Alcohol), ethanol (Ethanol)} 59~64% by weight, antifoaming agent 0.5~1% by weight Ink solution that proceeds with the coating process UV coating and three-dimensional effect A special processing process that proceeds with the etching process; and a post-processing process of manufacturing a packaging box by adding corrugated cardboard to the color paper printed by the pre-printing and special processing process to thicken the paper, and fixing the printed matter and the printed matter with glue by taking it in the form of a color box; can
본 발명의 실시예에 따른 컬러 박스 제조 방법은, 스크린 인쇄기법을 통해 1차 컬러 인쇄를 하고, 물풀, 투명 잉크 및 펄 파우더로 이루어진 특정의 도료를 사용하여 재차 펄 무늬를 형성하여 박스를 제작함으로써 포장 박스 표면이 상온에서 경화가 가능하면서도 펄 무늬의 탈리나 묻어남이 없어 별도의 표면 코팅 처리를 수행하지 않아도 되므로 생산성 향상이나 비용절감을 할 수 있는 효과를 제공할 수 있다.The method for manufacturing a color box according to an embodiment of the present invention is performed by performing primary color printing through a screen printing technique, and forming a pearl pattern again using a specific paint made of water glue, transparent ink, and pearl powder to produce a box. Although the surface of the packaging box can be cured at room temperature, there is no peeling or smearing of the pearl pattern, so there is no need to perform a separate surface coating treatment, so it can provide the effect of improving productivity or reducing costs.
본 발명의 효과는 이상에서 언급한 효과들로 제한되지 않으며, 이하에서 설명할 내용으로부터 통상의 기술자에게 자명한 범위 내에서 다양한 효과들이 포함될 수 있다.The effects of the present invention are not limited to the above-mentioned effects, and various effects may be included within the range apparent to those skilled in the art from the following description.
도 1은 본 발명의 실시예에 따른 컬러 박스 제조 방법의 도시한 흐름도이다.1 is a flowchart illustrating a method for manufacturing a color box according to an embodiment of the present invention.
후술하는 본 발명에 대한 상세한 설명은, 본 발명이 실시될 수 있는 특정 실시예를 예시로서 도시하는 첨부 도면을 참조한다. 이들 실시예는 당업자가 본 발명을 실시할 수 있기에 충분하도록 상세히 설명된다. 본 발명의 다양한 실시예는 서로 다르지만 상호 배타적일 필요는 없음이 이해되어야 한다. 예를 들어, 여기에 기재되어 있는 특정 형상, 구조 및 특성은 일 실시예와 관련하여 본 발명의 정신 및 범위를 벗어나지 않으면서 다른 실시예로 구현될 수 있다. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS [0010] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS [0010] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS [0010] Reference is made to the accompanying drawings, which show by way of illustration specific embodiments in which the present invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the present invention. It should be understood that the various embodiments of the present invention are different but need not be mutually exclusive. For example, certain shapes, structures, and characteristics described herein with respect to one embodiment may be implemented in other embodiments without departing from the spirit and scope of the invention.
어떤 구성요소가 다른 구성요소에 "연결되어" 있다거나 "체결되어" 있다고 언급된 때에는, 그 다른 구 성요소에 직접적으로 연결되어 있거나 또는 체결되어 있을 수도 있지만, 중간에 다른 구성요소가 존재할 수도 있다고 이해되어야 할 것이다. 반면에 어떤 구성요소가 다른 구성요소에 "직접 연결되어" 있다거나 "직접 체결되어" 있다고 언급된 때에는 중간에 다른 구성요소가 존재하지 않는 것으로 이해되어야 할 것이다.When a component is referred to as being “connected” or “fastened” to another component, it may be directly connected or fastened to the other component, but it is understood that other components may exist in between. it should be On the other hand, when it is mentioned that a certain element is "directly connected" or "directly fastened" to another element, it should be understood that the other element does not exist in the middle.
또한, 각각의 개시된 실시예 내의 개별 구성요소의 위치 또는 배치는 본 발명의 정신 및 범위를 벗어나지 않으면서 변경될 수 있음이 이해되어야 한다. 따라서, 후술하는 상세한 설명은 한정적인 의미로서 취하려는 것이 아니며, 본 발명의 범위는, 적절하게 설명된다면, 그 청구항들이 주장하는 것과 균등한 모든 범위와 더불어 첨부된 청구항에 의해서만 한정된다. 도면에서 유사한 참조부호는 여러 측면에 걸쳐서 동일하거나 유사한 기능을 지칭한다.In addition, it should be understood that the location or arrangement of individual components within each disclosed embodiment may be changed without departing from the spirit and scope of the present invention. Accordingly, the detailed description set forth below is not intended to be taken in a limiting sense, and the scope of the present invention, if properly described, is limited only by the appended claims, along with all scope equivalents as those claimed. Like reference numerals in the drawings refer to the same or similar functions throughout the various aspects.
이하, 도면들을 참조하여 본 발명의 바람직한 실시예들을 보다 상세하게 설명하기로 한다.Hereinafter, preferred embodiments of the present invention will be described in more detail with reference to the drawings.
도 1은 본 발명의 실시예에 따른 컬러 박스 제조 방법의 흐름도를 도시한 도면이다. 이하, 본 발명의 실시예에 따라 컬러 박스 제조 방법은 크게 전인쇄 공정(S100), 특수가공(S200) 및 후가공(S300) 공정으로 진행된다.1 is a diagram illustrating a flowchart of a method for manufacturing a color box according to an embodiment of the present invention. Hereinafter, the color box manufacturing method according to an embodiment of the present invention is largely performed in a pre-printing process (S100), a special processing (S200), and a post-processing (S300) process.
전인쇄 공정(300)은 일반종이 또는 판지에 코팅처리로 인해 광을 낼 수 있지만 그 광을 낼 수 있는 정도가 한정되기 때문에 색지(컬러시트)를 준비하여 가공을 시작한다(S110 단계참조).In the pre-printing process 300, a color paper (color sheet) is prepared and processing is started by preparing a colored paper (color sheet), although it can emit light due to the coating treatment on general paper or cardboard, but the degree to which the light can be emitted is limited (see step S110).
색지(컬러시트) 기재에 350~450 목의 망사를 스크린판으로 사용하여 컬러 도료를 분사하여 문양 인쇄층을 형성한 다음, 재차 스크린 인쇄기법으로 30~50 목의 망사를 스크린판으로 사용하여 물풀 10~15%투명잉크 45~50%펄 파우더 25~30% 및 결합제 5~10%로 이루어진 도료를 분사하여 펄 무늬 인쇄층을 형성한다. 한편, 상기 결합제는 visprox TCI 8785 하드너로 사용하는 것이 바람직하다.Using a 350-450 mesh mesh on the colored paper (color sheet) substrate as a screen plate, spray color paint to form a pattern print layer, and then use the screen printing method again using a 30-50 mesh mesh as a screen plate. 10~15% transparent ink, 45~50% pearl powder, 25~30% of powder and 5~10% binder are sprayed to form a pearl pattern printing layer. On the other hand, the binder is preferably used as a visprox TCI 8785 hardener.
조성의 도료를 30~50목의 망사를 스크린판으로 사용하여 스크린 인쇄기법으로 무늬를 형성하는 경우 물풀과 같이 접착성이 있는 물질이 포함되어 있다고 하더라도 펄 파우더가 서로를 잡고 있는 특성으로 인해 스크린 판으로 사용되는 망사면에는 펄 무늬 형성 도료가 잘 묻지 않으며 분사되어 문양 인쇄된 면에 접착되어 우수한 밀착도로 밀착하게 된다.In the case of forming a pattern by screen printing using 30 to 50 meshes of the composition as a screen plate, the pearl powder holds each other even if it contains an adhesive material such as water glue. The pearl pattern forming paint does not adhere well to the mesh surface used as a mesh surface, and it is sprayed and adheres to the pattern-printed surface to adhere with excellent adhesion.
물풀, 투명잉크, 펄 파우더 및 결합제로 이루어진 도료를 사용하여 스크린 인쇄기법을 통해 무늬를 상기 문양 인쇄층 상에 형성하도록 한다. 무늬를 형성할 때 지나치게 무늬 형성층이 두꺼워지면 무늬가 파손될 우려가 있으므로 100~125㎛ 두께로 무늬 층을 형성하는 것이 바람직하다.Using a paint made of water glue, transparent ink, pearl powder, and binder, a pattern is formed on the pattern printing layer through a screen printing technique. When forming a pattern, if the pattern forming layer becomes too thick, the pattern may be damaged, so it is preferable to form the pattern layer with a thickness of 100 to 125 μm.
투명잉크는 폴리염화비닐 또는 아크릴로니트릴-부타디엔-스티렌 공중합체 수지를 주성분으로 하는 것을 사용하는 것이 바람직하다.It is preferable to use a transparent ink containing polyvinyl chloride or an acrylonitrile-butadiene-styrene copolymer resin as a main component.
스크린 인쇄 방식으로 인쇄된 색지(컬러시트)를 알루미늄이나 유리 플라스틱에 인쇄하는 UV인쇄기에 넣어서 가공한다.It is processed by putting colored paper (color sheet) printed by screen printing into a UV printing machine that prints on aluminum or glass plastic.
상기의 절차에 따라 전인쇄공정(S100) 공정이 마무리된 후, UV 인쇄기의 가공에 따라 색지(컬러시트)는 무광으로 빛이 나지 않으며, 이를 색지(컬러시트)의 특징을 살리기 위해 인쇄물에 코팅 또는 에칭 공정인 특수가공(S200) 처 리를 진행한다.After the pre-printing process (S100) process is finished according to the above procedure, the colored paper (color sheet) does not shine as matte according to the processing of the UV printing machine, and it is coated on the printed matter to take advantage of the characteristics of the colored paper (color sheet) Alternatively, special processing (S200), which is an etching process, is performed.
특수가공(S200) 단계는 인쇄물 위에 인쇄물이 더욱 빛을 발할 수 있도록 UV 코팅절차를 진행하고(S210 단계참조), 입체감을 제공하는 에칭공정(S220)을 진행한다.In the special processing (S200) step, a UV coating procedure is performed so that the printed material can emit more light on the printed material (refer to step S210), and an etching process (S220) to provide a three-dimensional effect is performed.
UV 코팅의 세부적인 동작을 살펴보면, UV 잉크 조성물은 포장재의 표면에 1차적으로 코팅하는 접착성능의 코팅액을 포함하여 이루어져 있다.Looking at the detailed operation of UV coating, the UV ink composition includes a coating solution with adhesive performance that is primarily coated on the surface of the packaging material.
코팅액은, 아크릴릭에멀젼이 65~70중량%, 물과 에탄올의 혼합액이 29~34중량%, 소포제가 0.5~1중량% 혼합되어 이루어진 것이며, 물과 에탄올의 혼합 비율은 물이 20%, 에탄올이 80%인 것이 바람직하다.The coating solution is composed of a mixture of 65-70% by weight of acrylic emulsion, 29-34% by weight of a mixture of water and ethanol, and 0.5-1% by weight of an antifoaming agent, and the mixing ratio of water and ethanol is 20% water and ethanol It is preferably 80%.
잉크액은, 알루미늄파우더가 15~20중량%, 니트로셀룰로오스 수지가 10~12중량%, 알데하이드계 수지가 10~12중량%, {초산 프로필(n-Propylacetate), 이소프로필알코올(Isopropylene Alcohol), 에탄올(Ethanol)}의 혼합액이 59~64중량%, 소포제가 0.5~1중량% 혼합되어 이루어진 것이다.Ink liquid, aluminum powder 15-20% by weight, nitrocellulose resin 10-12% by weight, aldehyde-based resin 10-12% by weight, {propyl acetate (n-Propylacetate), isopropyl alcohol (Isopropylene Alcohol), A mixture of ethanol (Ethanol)} is made by mixing 59 to 64% by weight, and 0.5 to 1% by weight of an antifoaming agent.
초산 프로필과, 이소프로필알코올과 에탄올의 비율은 각각 50%, 30%, 20%로 하는 것이 바람직하다.The ratio of propyl acetate, isopropyl alcohol, and ethanol is preferably 50%, 30%, and 20%, respectively.
에칭 공정을 살펴보면, 우선, 일본 Murakami사에 ADVANCE20 감광성 유제를 사용하여 천에 유제를 도포 건조를 반복하여 제판기로 150초 메탈등으로 빛에 노출을 시킨다.Looking at the etching process, first, using ADVANCE20 photosensitive emulsion from Murakami, Japan, apply the emulsion to the fabric and repeat drying, then expose it to light with a metal lamp for 150 seconds with a plate maker.
이후 물로 씻어내면 빛에 노출된 부분은 건조가 되어 아무런 반응이 없고 빛에 노출되지 않은 부분은 물에 씻겨서 흘러내리게 되는데, 물기를 건조 및 제거한 후 에칭기계(DY-7100)에 결합한다.After washing with water, the part exposed to light is dried and there is no reaction, and the part not exposed to light is washed with water and flows down. After drying and removing the water, it is coupled to the etching machine (DY-7100).
에칭 150A잉크를 사용하여 인쇄를 하면 유제가 남아 있는 부분에는 인쇄가 되지 않고 유제가 물로 씻겨 내려간 부분에만 인쇄가 되고, 이후, UV건조기(메탈등1등 수은등1등)에 통과를 시키면 건조가 된다.When printing using etching 150A ink, the part where the oil remains is not printed, but only the part where the oil has been washed off with water, and then passes through a UV dryer (Metal lamp 1, mercury lamp 1, etc.) to dry .
스크린 인쇄기로 인쇄하는 이유는 유제를 도포 건조를 반복함으로써 그 횟수만큼 두께가 형성이 되어 손으로 만졌을 때 입체감을 제공할 수 있기 때문이다.The reason for printing with a screen printing machine is that by repeating application and drying of the emulsion, the thickness is formed as many times as the number of times, so that a three-dimensional effect can be provided when touched by hand.
절차에 따라 특수가공(S200) 공정이 마무리된 후, 포장 박스를 제조하는 후가공(S300) 공정을 진행한다.After the special processing (S200) process is finished according to the procedure, the post-processing (S300) process of manufacturing the packaging box is performed.
후가공(S300 공정)은 먼저, 상기의 절차에 의해 문향 또는 글자 등이 인쇄된 금은지에 골판지를 추가하여 종이를 두껍게 하는 합지절차(S310 단계참조)를 진행하는데, 처음부터 두꺼운 색지(컬러시트)를 사용하는 것에 따른 가격을 낮출 수 있다.The post-processing (S300 process) first proceeds with a lamination procedure (refer to step S310) of thickening the paper by adding corrugated cardboard to the gold and silver paper on which patterns or letters are printed by the above procedure (see step S310). You can lower the price by using
이후, 합지절차(S310)에 의해 생성된 컬러판지를 박스 형태로 직어내고(S320 단계참조), 풀로 인쇄물과 인쇄물을 고정하여 접착하여 박스를 완성하게 된다(S330 단계).Thereafter, the color cardboard generated by the lamination procedure (S310) is straightened out in the form of a box (see step S320), and the printed matter and the printed matter are fixed and adhered with glue to complete the box (step S330).
상술된 실시예들은 예시를 위한 것이며, 상술된 실시예들이 속하는 기술분야의 통상의 지식을 가진 자는 상술된 실시예들이 갖는 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 쉽게 변형이 가능하다는 것을 이해할 수 있을 것이다. 그러므로 상술된 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다. 예를 들어, 단일형으로 설명되어 있는 각 구성 요소는 분산되어 실시될 수도 있으며, 마찬가지로 분산된 것으로 설명되어 있는 구성 요소들도 결합된 형태로 실시될 수 있다.The above-described embodiments are for illustration, and those of ordinary skill in the art to which the above-described embodiments pertain can easily transform into other specific forms without changing the technical idea or essential features of the above-described embodiments. you will understand Therefore, it should be understood that the above-described embodiments are illustrative in all respects and not restrictive. For example, each component described as a single type may be implemented in a dispersed form, and likewise components described as distributed may be implemented in a combined form.
본 명세서를 통해 보호받고자 하는 범위는 상기 상세한 설명보다는 후술하는 특허청구범위에 의하여 나타내어지며, 특허청구범위의 의미 및 범위 그리고 그 균등 개념으로부터 도출되는 모든 변경 또는 변형된 형태를 포함하는 것으로 해석되어야 한다.The scope to be protected through this specification is indicated by the claims described below rather than the above detailed description, and should be construed to include all changes or modifications derived from the meaning and scope of the claims and their equivalents. .
Claims (1)
상기 전인쇄 공정에 따라 생성된 인쇄물 위에 인쇄물이 빛을 발할 수 있도록 알루미늄파우더가 15~20중량%, 니트로셀룰로오스 수지가 10~12중량%, 알데하이드계 수지가 10~12중량%, {초산 프로필(n-Propylacetate), 이소프로필알코올(Isopropylene Alcohol), 에탄올(Ethanol)}의 혼합액이 59~64중량%, 소포제가 0.5~1중량% 혼합된 잉크액으로 코팅절차를 진행하는 UV 코팅과 입체감을 제공하는 에칭공정을 진행하는 특수가공 공정; 및
상기 전인쇄 및 특수가공 공정에 의해 인쇄된 컬러 종이에 골판지를 추가하여 종이를 두껍게 하여 튼튼하게 하고, 컬러 박스 형태로 찍어 풀로 인쇄물과 인쇄물을 고정하여 포장 박스를 제조하는 후가공 공정;을 포함하여 구성되는 것을 특징으로 하는 컬러박스 제조 방법.Print the film to be printed on the prepared color paper, transfer the contents from the film to the print plate, and finish the print preparation. After spraying paint to form a pattern print layer, and then using a 350-420 mesh mesh as a screen plate again using silkscreen printing technique, 10~15% water glue, 45~50% transparent ink, 25~30% pearl powder and A pre-printing process in which a paint composed of 5 to 10% binder is sprayed to proceed with the printing procedure, and the printed color paper is put into a UV printing machine that prints on aluminum or glass plastic;
15 to 20% by weight of aluminum powder, 10 to 12% by weight of nitrocellulose resin, 10 to 12% by weight of aldehyde-based resin, { n-Propylacetate), isopropyl alcohol (Isopropylene Alcohol), ethanol (Ethanol)} 59~64% by weight, antifoaming agent 0.5~1% by weight Ink solution that proceeds with the coating process UV coating and three-dimensional effect A special processing process that proceeds with the etching process; and
The post-processing process of manufacturing a packaging box by adding corrugated cardboard to the color paper printed by the pre-printing and special processing process to make the paper thick and strong, and fixing the printed matter and the printed matter with glue after taking it in the form of a color box; A method for manufacturing a color box, characterized in that it becomes.
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