KR20200032133A - Resin, photosensitive resin composition, cured resin film and image display device - Google Patents
Resin, photosensitive resin composition, cured resin film and image display device Download PDFInfo
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- KR20200032133A KR20200032133A KR1020207004367A KR20207004367A KR20200032133A KR 20200032133 A KR20200032133 A KR 20200032133A KR 1020207004367 A KR1020207004367 A KR 1020207004367A KR 20207004367 A KR20207004367 A KR 20207004367A KR 20200032133 A KR20200032133 A KR 20200032133A
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- resin
- acid
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- 229920005989 resin Polymers 0.000 title claims abstract description 235
- 239000011347 resin Substances 0.000 title claims abstract description 235
- 239000011342 resin composition Substances 0.000 title claims description 91
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- 239000002253 acid Substances 0.000 claims abstract description 152
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 64
- 125000000524 functional group Chemical group 0.000 claims abstract description 60
- 239000000178 monomer Substances 0.000 claims abstract description 57
- 239000004593 Epoxy Substances 0.000 claims abstract description 51
- 239000002904 solvent Substances 0.000 claims description 83
- 239000003086 colorant Substances 0.000 claims description 39
- 238000000034 method Methods 0.000 claims description 36
- -1 3,4-epoxycyclohexyl groups Chemical group 0.000 claims description 31
- 125000004018 acid anhydride group Chemical group 0.000 claims description 28
- 239000003085 diluting agent Substances 0.000 claims description 20
- 239000003999 initiator Substances 0.000 claims description 13
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 claims description 10
- 125000004432 carbon atom Chemical group C* 0.000 claims description 9
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 claims description 9
- 125000001424 substituent group Chemical group 0.000 claims description 9
- 125000002947 alkylene group Chemical group 0.000 claims description 7
- WTNDADANUZETTI-UHFFFAOYSA-N cyclohexane-1,2,4-tricarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)C(C(O)=O)C1 WTNDADANUZETTI-UHFFFAOYSA-N 0.000 claims description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 5
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 5
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- 230000000379 polymerizing effect Effects 0.000 claims description 4
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 claims description 3
- 239000000470 constituent Substances 0.000 abstract description 11
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- 230000002349 favourable effect Effects 0.000 description 6
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- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
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- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000001052 yellow pigment Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
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- C08F290/06—Polymers provided for in subclass C08G
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- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
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- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
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- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
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- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/02—Polycondensates containing more than one epoxy group per molecule
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- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/14—Polycondensates modified by chemical after-treatment
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133509—Filters, e.g. light shielding masks
- G02F1/133512—Light shielding layers, e.g. black matrix
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- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/0005—Production of optical devices or components in so far as characterised by the lithographic processes or materials used therefor
- G03F7/0007—Filters, e.g. additive colour filters; Components for display devices
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
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- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
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Abstract
산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1) 유래의 구성 성분과, 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2) 유래의 구성 성분과, 산기를 3개 이상 갖는 화합물(a-3) 유래의 구성 성분을 포함하는 수지로 한다.Constituent component derived from unsaturated monomer (a-1) having only one functional group that reacts with an acid group, component derived from epoxy compound (a-2) having two or more epoxy groups, and compound having three or more acid groups (a -3) It shall be resin containing the derived component.
Description
본 발명은, 수지, 감광성 수지 조성물, 수지 경화막 및 화상 표시 장치에 관한 것이다.The present invention relates to a resin, a photosensitive resin composition, a cured resin film and an image display device.
본원은, 2017년 10월 10일에, 일본에 출원된 특허 출원 제2017-197128호에 기초하여 우선권을 주장하고, 그 내용을 여기에 원용한다.This application claims priority based on Japanese Patent Application No. 2017-197128 for which it applied to Japan on October 10, 2017, and uses the content here.
종래, 액정 표시 패널에서는, 2매의 기판간의 간격(셀 갭)을 일정하게 유지하기 위해, 스페이서 입자가 사용되고 있다. 스페이서 입자로서는, 소정의 입경을 갖는 유리 비즈, 플라스틱 비즈 등이 사용되고 있다. 통상, 스페이서 입자는, 유리 기판 등의 투명 기판 상에 랜덤하게 배치되어 있다. 액정 표시 패널의 화소 형성 영역에 스페이서 입자가 존재하고 있으면, 스페이서 입자의 비침 현상이 발생하거나, 입사광이 산란을 받아 콘트라스트가 저하되거나 하는 문제가 발생한다.Conventionally, in liquid crystal display panels, spacer particles are used to maintain a constant spacing (cell gap) between two substrates. As the spacer particles, glass beads, plastic beads, and the like having a predetermined particle diameter are used. Usually, the spacer particles are randomly arranged on a transparent substrate such as a glass substrate. When the spacer particles are present in the pixel formation region of the liquid crystal display panel, there is a problem that the reflection of the spacer particles occurs, or the incident light is scattered and the contrast is lowered.
이 문제를 해결하기 위해, 스페이서 입자 대신에, 감광성 수지 조성물을 사용하여 포토리소그래피에 의해 형성한 도트 형상이나 스트라이프 형상의 스페이서가 채용되도록 되어 왔다. 이 스페이서는, 기판 상에 감광성 수지 조성물을 도포하고, 소정의 마스크를 통해 자외선을 노광한 후, 현상하는 방법에 의해 형성할 수 있다. 따라서, 감광성 수지 조성물의 경화물을 포함하는 스페이서는, 액정 표시 패널에 있어서의 화소 형성 영역 이외의 소정의 장소에만 형성할 수 있다. 따라서, 감광성 수지 조성물을 사용하여 포토리소그래피에 의해 스페이서를 형성함으로써, 스페이서 입자를 사용하는 경우의 상기 문제를 해결할 수 있다.To solve this problem, instead of spacer particles, dot-shaped or stripe-shaped spacers formed by photolithography using a photosensitive resin composition have been employed. This spacer can be formed by applying a photosensitive resin composition onto a substrate, exposing ultraviolet rays through a predetermined mask, and then developing. Therefore, the spacer containing the cured product of the photosensitive resin composition can be formed only at a predetermined place other than the pixel formation region in the liquid crystal display panel. Therefore, by forming a spacer by photolithography using a photosensitive resin composition, the above problem in the case of using spacer particles can be solved.
액정 표시 패널에 구비되는 스페이서의 재료로서 사용되는 감광성 수지 조성물로서는, 예를 들어 특허문헌 1에 기재된 감방사선성 수지 조성물이 있다.As a photosensitive resin composition used as a material of the spacer provided in a liquid crystal display panel, the radiation sensitive resin composition of patent document 1 is mentioned, for example.
또한, 특허문헌 2에는, 컬러 필터 형성용의 레지스트로서 바람직하게 사용되고, 특히 블랙 매트릭스 형성용의 레지스트로서 바람직하게 사용되는 감광성 조성물이 기재되어 있다. 특허문헌 2에 기재된 감광성 조성물은, 블랙 칼럼 스페이서용 레지스트로서 사용되어도 된다.In addition, Patent Document 2 describes a photosensitive composition that is preferably used as a resist for forming a color filter, and particularly preferably used as a resist for forming a black matrix. The photosensitive composition described in Patent Document 2 may be used as a black column spacer resist.
또한, 특허문헌 3에는, 알칼리 가용성 수지, 광중합성 모노머, 광중합 개시제, 및 차광제를 함유하는 블랙 칼럼 스페이서용 감광성 수지 조성물이 기재되어 있다.In addition, Patent Document 3 discloses a photosensitive resin composition for a black column spacer containing an alkali-soluble resin, a photopolymerizable monomer, a photopolymerization initiator, and a light blocking agent.
최근, 액정 표시 소자 및 액정 표시 소자를 형성하고 있는 각 부재에 있어서는, 보다 엄밀한 치수 정밀도가 요구되고 있다. 이 때문에, 블랙 매트릭스, 컬러 필터, 블랙 칼럼 스페이서의 재료로서 사용되는 감광성 수지 조성물에는, 보다 우수한 현상성이 요구되고 있다. 또한, 액정 표시 소자의 표시 특성을 향상시키기 위해, 상기 용도에 사용되는 감광성 수지 조성물을 경화시킨 경화막은, 양호한 착색제 분산성을 갖고 있을 필요가 있다. 또한, 액정 표시 소자의 열화를 방지하기 위해, 상기 용도에 사용되는 감광성 수지 조성물을 경화시킨 경화막은, 내용제성이 양호하고 높은 탄성 회복률을 가질 것이 요구되고 있다.In recent years, strict dimensional precision is demanded in each member which forms a liquid crystal display element and a liquid crystal display element. For this reason, more excellent developability is requested | required of the photosensitive resin composition used as a material of a black matrix, a color filter, and a black column spacer. Moreover, in order to improve the display characteristics of a liquid crystal display element, it is necessary for the cured film which hardened the photosensitive resin composition used for the said application to have favorable colorant dispersibility. Further, in order to prevent deterioration of the liquid crystal display device, it is required that the cured film obtained by curing the photosensitive resin composition used in the above application has good solvent resistance and a high elastic recovery rate.
본 발명은, 상기 사정을 감안하여 이루어진 것이며, 우수한 현상성을 갖고, 또한 착색제 분산성 및 내용제성이 양호하고 높은 탄성 회복률을 갖는 경화막이 얻어지는 감광성 수지 조성물의 재료로서 적합한 수지를 제공하는 것을 과제로 한다.The present invention has been made in view of the above circumstances, and has an object to provide a resin suitable as a material for a photosensitive resin composition having a curable film having excellent developability, good colorant dispersibility and solvent resistance, and high elastic recovery. do.
또한, 본 발명은, 본 발명의 수지를 포함하고, 우수한 현상성을 갖고, 또한 착색제 분산성 및 내용제성이 양호하며 높은 탄성 회복률을 갖는 경화막이 얻어지는 감광성 수지 조성물을 제공하는 것을 과제로 한다.In addition, another object of the present invention is to provide a photosensitive resin composition comprising a resin of the present invention, having excellent developability, good colorant dispersibility and solvent resistance, and a cured film having a high elastic recovery rate.
또한, 본 발명은, 본 발명의 감광성 수지 조성물의 수지 경화막, 이것을 구비하는 화상 표시 장치를 제공하는 것을 과제로 한다.Moreover, this invention makes it a subject to provide the resin cured film of the photosensitive resin composition of this invention, and the image display apparatus provided with this.
상기 과제를 해결하기 위한 본 발명의 구성은 이하와 같다.The configuration of the present invention for solving the above problems is as follows.
〔1〕 산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1) 유래의 구성 성분과,[1] a component derived from an unsaturated monomer (a-1) having only one functional group that reacts with an acid group,
에폭시기를 2개 이상 갖는 에폭시 화합물(a-2) 유래의 구성 성분과,Components derived from the epoxy compound (a-2) having two or more epoxy groups,
산기를 3개 이상 갖는 화합물(a-3) 유래의 구성 성분을 포함하는 것을 특징으로 하는 수지.A resin comprising a component derived from a compound (a-3) having three or more acid groups.
〔2〕 산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1) 유래의 구성 성분과,[2] a component derived from an unsaturated monomer (a-1) having only one functional group that reacts with an acid group,
에폭시기를 2개 이상 갖는 에폭시 화합물(a-2) 유래의 구성 성분과,Components derived from the epoxy compound (a-2) having two or more epoxy groups,
산기를 3개 이상 갖는 화합물(a-3) 유래의 구성 성분과,A component derived from a compound (a-3) having three or more acid groups, and
산 무수물기를 갖는 화합물(a-4) 유래의 구성 성분을 포함하는 것을 특징으로 하는 수지.A resin comprising a component derived from a compound (a-4) having an acid anhydride group.
〔3〕 상기 불포화 모노머(a-1)에 있어서의 산기와 반응하는 관능기와, 상기 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기가 결합된 제1 결합부와,[3] A functional group that reacts with an acid group in the unsaturated monomer (a-1), and a first bonding portion in which the acid group of the compound (a-3) having three or more acid groups is bonded,
상기 에폭시 화합물(a-2)의 에폭시기와, 상기 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기가 결합된 제2 결합부를 갖는 〔1〕 또는 〔2〕에 기재된 수지.The resin according to [1] or [2], having an epoxy group of the epoxy compound (a-2) and a second bonding portion in which the acid group of the compound (a-3) having three or more acid groups is bonded.
〔4〕 상기 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기가, 카르복시기인 〔1〕 내지 〔3〕 중 어느 것에 기재된 수지.[4] The resin according to any one of [1] to [3], wherein the acid group of the compound (a-3) having three or more acid groups is a carboxy group.
〔5〕 상기 불포화 모노머(a-1)가, 하기 식 (1)로 표시되는 화합물인 〔1〕 내지 〔4〕 중 어느 것에 기재된 수지.[5] The resin according to any one of [1] to [4], wherein the unsaturated monomer (a-1) is a compound represented by the following formula (1).
(식 (1) 중, R1은 수소 원자 또는 메틸기를 나타낸다. R2는 단결합, 메틸렌기, 탄소수 2 내지 12의 알킬렌기로부터 선택되는 어느 것을 나타낸다. X1은 에폭시기, 3,4-에폭시시클로헥실기, 하기 식 (2-1)로 표시되는 기, 하기 식 (2-2)로 표시되는 기로부터 선택되는 어느 것을 나타낸다. 하기 식 (2-1) 및 하기 식 (2-2) 중, *는 X1의 R2와의 결합 부위를 나타냄)(In formula (1), R 1 represents a hydrogen atom or a methyl group. R 2 represents a single bond, a methylene group, or any one selected from alkylene groups having 2 to 12 carbon atoms. X 1 is an epoxy group, 3,4-epoxy.) Cyclohexyl group, group represented by the following formula (2-1), and any one selected from the group represented by the following formula (2-2): In the following formula (2-1) and the following formula (2-2) , * Indicates the binding site of X 1 with R 2 )
〔6〕 상기 불포화 모노머(a-1)의 산기와 반응하는 관능기가, 에폭시기인 〔1〕 내지 〔5〕 중 어느 것에 기재된 수지.[6] The resin according to any one of [1] to [5], wherein the functional group that reacts with the acid group of the unsaturated monomer (a-1) is an epoxy group.
〔7〕 상기 에폭시 화합물(a-2)이, 하기 식 (2)로 표시되는 화합물인 〔1〕 내지 〔6〕 중 어느 것에 기재된 수지.[7] The resin according to any one of [1] to [6], wherein the epoxy compound (a-2) is a compound represented by the following formula (2).
(식 (2) 중, A는, -CO-, -SO2-, -C(CF3)2-, -Si(CH3)2-, -CH2-, -C(CH3)2-, -O-, 9,9-플루오레닐리덴, 또는 단결합을 나타낸다. B는, 페닐렌기 또는 치환기를 갖는 페닐렌기를 나타내고, 상기 치환기는, 탄소수 1 내지 5의 알킬기, 할로겐 원자 또는 페닐기로부터 선택되는 어느 것을 나타낸다. X2는 에폭시기, 3,4-에폭시시클로헥실기, 하기 식 (2-1)로 표시되는 기, 하기 식 (2-2)로 표시되는 기로부터 선택되는 어느 것을 나타낸다. 하기 식 (2-1) 및 하기 식 (2-2) 중, *는 X2의 메틸렌기와의 결합 부위를 나타냄)(In formula (2), A is -CO-, -SO 2- , -C (CF 3 ) 2- , -Si (CH 3 ) 2- , -CH 2- , -C (CH 3 ) 2- , -O-, 9,9-fluorenylidene, or a single bond B represents a phenylene group or a phenylene group having a substituent, and the substituent is an alkyl group having 1 to 5 carbon atoms, a halogen atom or a phenyl group. X 2 represents any selected from epoxy groups, 3,4-epoxycyclohexyl groups, groups represented by the following formula (2-1), and groups represented by the following formula (2-2). In the following formula (2-1) and the following formula (2-2), * represents a binding site to the methylene group of X 2 )
〔8〕 상기 산기를 3개 이상 갖는 화합물(a-3)이, 1,2,4-시클로헥산트리카르복실산 또는 1,2,3,4-부탄테트라카르복실산인 〔1〕 내지 〔7〕 중 어느 것에 기재된 수지.[8] [1] to [7] The compound (a-3) having three or more acid groups is 1,2,4-cyclohexanetricarboxylic acid or 1,2,3,4-butanetetracarboxylic acid. Resin according to any one of the above.
〔9〕 상기 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기의 수 중, 상기 에폭시 화합물(a-2)의 에폭시기와 결합하고 있는 산기의 수의 비율이, 5 내지 60%인 〔1〕 내지 〔8〕 중 어느 것에 기재된 수지.[9] Of the number of acid groups of the compound (a-3) having three or more acid groups, the ratio of the number of acid groups bonded to the epoxy group of the epoxy compound (a-2) is 5 to 60% [ Resin according to any one of 1] to [8].
〔10〕 상기 산 무수물기를 갖는 화합물(a-4)이, 환 구조를 갖는 무수물인 〔2〕 내지 〔9〕 중 어느 것에 기재된 수지.[10] The resin according to any one of [2] to [9], wherein the compound (a-4) having an acid anhydride group is an anhydride having a ring structure.
〔11〕 산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)와,[11] an unsaturated monomer (a-1) having only one functional group that reacts with an acid group,
에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)과,An epoxy compound (a-2) having two or more epoxy groups,
산기를 3개 이상 갖는 화합물(a-3)을 중합하여 얻어진 것인 것을 특징으로 하는 수지.A resin obtained by polymerizing a compound (a-3) having three or more acid groups.
〔12〕 산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)와,[12] an unsaturated monomer (a-1) having only one functional group that reacts with an acid group,
에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)과,An epoxy compound (a-2) having two or more epoxy groups,
산기를 3개 이상 갖는 화합물(a-3)과,A compound (a-3) having three or more acid groups,
산 무수물기를 갖는 화합물(a-4)을 중합하여 얻어진 것인 것을 특징으로 하는 수지.A resin obtained by polymerizing a compound (a-4) having an acid anhydride group.
〔13〕〔1〕 내지 〔12〕 중 어느 것에 기재된 수지(A)와,[13] The resin (A) according to any one of [1] to [12],
용제(B)와,Solvent (B),
광중합 개시제(C) 및Photopolymerization initiator (C) and
착색제(D)를 함유하는 것을 특징으로 하는 감광성 수지 조성물.A photosensitive resin composition comprising a coloring agent (D).
〔14〕 상기 수지(A)를 1 내지 20질량%,[14] 1 to 20% by mass of the resin (A),
상기 용제(B)를 50 내지 94질량%,50 to 94% by mass of the solvent (B),
상기 광중합 개시제(C)를 0.01 내지 5질량% 및The photopolymerization initiator (C) 0.01 to 5% by mass and
상기 착색제(D)를 3 내지 30질량% 함유하는 〔13〕에 기재된 감광성 수지 조성물.The photosensitive resin composition as described in [13] containing 3-30 mass% of the said coloring agent (D).
〔15〕 반응성 희석제(E)를 1 내지 20질량% 더 함유하는 〔14〕에 기재된 감광성 수지 조성물.[15] The photosensitive resin composition according to [14], further containing 1 to 20% by mass of the reactive diluent (E).
〔16〕〔13〕 내지 〔15〕 중 어느 것에 기재된 감광성 수지 조성물의 수지 경화막.[16] A cured resin film of the photosensitive resin composition according to any one of [13] to [15].
〔17〕〔16〕에 기재된 수지 경화막을 구비하는 것을 특징으로 하는 화상 표시 장치.[17] An image display device comprising the resin cured film according to [16].
본 발명의 수지는, 우수한 현상성을 갖고, 또한 착색제 분산성 및 내용제성이 양호하며 높은 탄성 회복률을 갖는 경화막이 얻어지는 감광성 수지 조성물의 재료로서 적합하다.The resin of the present invention is suitable as a material for a photosensitive resin composition having a curable film having excellent developability, good colorant dispersibility and solvent resistance, and high elastic recovery.
본 발명의 감광성 수지 조성물은, 본 발명의 수지를 포함하기 때문에, 우수한 현상성을 갖고, 또한 착색제 분산성 및 내용제성이 양호하며 높은 탄성 회복률을 갖는 경화막이 얻어진다. 따라서, 본 발명의 감광성 수지 조성물은, 블랙 매트릭스, 컬러 필터, 블랙 칼럼 스페이서의 재료로서 적합하다.Since the photosensitive resin composition of the present invention contains the resin of the present invention, a cured film having excellent developability, good colorant dispersibility and solvent resistance, and high elastic recovery is obtained. Therefore, the photosensitive resin composition of this invention is suitable as a material of a black matrix, a color filter, and a black column spacer.
본 발명의 수지 경화막은, 화상 표시 장치의 부재인 블랙 매트릭스, 컬러 필터, 블랙 칼럼 스페이서로서 적합하다.The resin cured film of the present invention is suitable as a black matrix, color filter, and black column spacer which is a member of an image display device.
이하, 본 발명의 수지, 감광성 수지 조성물, 수지 경화막 및 화상 표시 장치의 실시 형태에 대하여 상세하게 설명한다. 또한, 본 발명은, 이하에 기재하는 실시 형태에만 한정되는 것은 아니다.Hereinafter, embodiments of the resin of the present invention, a photosensitive resin composition, a cured resin film, and an image display device will be described in detail. In addition, this invention is not limited only to embodiment described below.
[수지][Suzy]
본 실시 형태의 수지는, 산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)와, 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)과, 산기를 3개 이상 갖는 화합물(a-3)을 반응시켜 얻어진 것이다. 본 실시 형태의 수지는, 산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1) 유래의 구성 성분과, 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2) 유래의 구성 성분과, 산기를 3개 이상 갖는 화합물(a-3) 유래의 구성 성분을 포함한다. 본 실시 형태의 수지는, 본 발명의 효과를 손상시키지 않는 범위에서, 그 밖의 임의 성분에서 유래되는 구성 성분을 함유하고 있어도 된다.The resin of this embodiment is an unsaturated monomer (a-1) having only one functional group that reacts with an acid group, an epoxy compound (a-2) having two or more epoxy groups, and a compound having three or more acid groups (a- It was obtained by reacting 3). The resin of this embodiment is a component derived from an unsaturated monomer (a-1) having only one functional group that reacts with an acid group, a component derived from an epoxy compound (a-2) having two or more epoxy groups, and an acid group Constituent component derived from compound (a-3) having three or more is included. The resin of this embodiment may contain the constituent component derived from other arbitrary components in the range which does not impair the effect of this invention.
본 실시 형태의 수지는, 산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)의 관능기와, 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)의 에폭시기와, 산기를 3개 이상 갖는 화합물(a-3)의 산기의 반응에 의해 형성된 삼차원 구조를 갖고 있다고 추정된다. 이것에 의해, 본 실시 형태의 수지를 포함하는 감광성 수지 조성물은, 우수한 현상성을 갖고, 또한 착색제 분산성 및 내용제성이 양호하며 높은 탄성 회복률을 갖는 경화막이 얻어진다고 추정된다.The resin of the present embodiment has a functional group of an unsaturated monomer (a-1) having only one functional group that reacts with an acid group, an epoxy group of an epoxy compound (a-2) having two or more epoxy groups, and three or more acid groups. It is presumed to have a three-dimensional structure formed by the reaction of the acid group of compound (a-3). Thereby, it is estimated that the photosensitive resin composition containing the resin of this embodiment has excellent developability, is excellent in colorant dispersibility and solvent resistance, and has a high elastic recovery rate.
<산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)><Unsaturated monomer having only one functional group reacting with an acid group (a-1)>
산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)에 있어서의 산기와 반응하는 관능기로서는, 특별히 한정되지 않지만, 에폭시기, 옥세타닐기, 이소시아나토기, 수산기 등을 들 수 있고, 원료가 저렴하며, 본 실시 형태의 수지를 제조하기 위한 반응이 용이하고 반응률이 높기 때문에, 특히 에폭시기가 바람직하다.The functional group that reacts with the acid group in the unsaturated monomer (a-1) having only one functional group that reacts with the acid group is not particularly limited, and examples thereof include an epoxy group, an oxetanyl group, an isocyanato group, and a hydroxyl group. Is inexpensive, and since the reaction for producing the resin of this embodiment is easy and the reaction rate is high, an epoxy group is particularly preferable.
산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)로서, 구체적으로는, 글리시딜(메트)아크릴레이트, 4-히드록시부틸아크릴레이트글리시딜에테르 등의 에폭시기 함유 (메트)아크릴레이트, 옥세타닐(메트)아크릴레이트, (메트)아크릴산(3-메틸옥세탄-3-일)메틸, (메트)아크릴산(3-에틸옥세탄-3-일)메틸, (메트)아크릴산(3-메틸옥세탄-3-일)에틸, (메트)아크릴산(3-에틸옥세탄-3-일)에틸, (메트)아크릴산(3-클로로메틸옥세탄-3-일)메틸, (메트)아크릴산(옥세탄-2-일)메틸, (메트)아크릴산(2-메틸옥세탄-2-일)메틸, (메트)아크릴산(2-에틸옥세탄-2-일)메틸, (1-메틸-1-옥세타닐-2-페닐)-3-(메트)아크릴레이트, (1-메틸-1-옥세타닐)-2-트리플루오로메틸-3-(메트)아크릴레이트, (1-메틸-1-옥세타닐)-4-트리플루오로메틸-2-(메트)아크릴레이트 등의 옥세타닐기 함유 (메트)아크릴레이트; 2-이소시아나토에틸(메트)아크릴레이트 등의 이소시아나토기 함유 (메트)아크릴레이트, 2-히드록시에틸(메트)아크릴레이트 등의 수산기 함유 (메트)아크릴레이트 등을 들 수 있다.As an unsaturated monomer (a-1) having only one functional group that reacts with an acid group, specifically, epoxy group-containing (meth) acrylics such as glycidyl (meth) acrylate and 4-hydroxybutylacrylate glycidyl ether Rate, oxetanyl (meth) acrylate, (meth) acrylic acid (3-methyloxetan-3-yl) methyl, (meth) acrylic acid (3-ethyloxetan-3-yl) methyl, (meth) acrylic acid ( 3-methyloxetan-3-yl) ethyl, (meth) acrylic acid (3-ethyloxetan-3-yl) ethyl, (meth) acrylic acid (3-chloromethyloxetan-3-yl) methyl, (meth) Acrylic acid (oxetan-2-yl) methyl, (meth) acrylic acid (2-methyloxetan-2-yl) methyl, (meth) acrylic acid (2-ethyloxetan-2-yl) methyl, (1-methyl- 1-oxetanyl-2-phenyl) -3- (meth) acrylate, (1-methyl-1-oxetanyl) -2-trifluoromethyl-3- (meth) acrylate, (1-methyl (Meth) acryl containing oxetanyl groups such as -1-oxetanyl) -4-trifluoromethyl-2- (meth) acrylate Rate; And isocyanato group-containing (meth) acrylates such as 2-isocyanatoethyl (meth) acrylate, hydroxyl group-containing (meth) acrylates such as 2-hydroxyethyl (meth) acrylate, and the like.
본 명세서에 있어서의 「(메트)아크릴레이트」는, 「아크릴레이트」 또는 「메타크릴레이트」 혹은 이들 양쪽을 가리킨다."(Meth) acrylate" in this specification refers to "acrylate" or "methacrylate", or both.
산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)로서는, 상기의 것 중에서도 특히, 글리시딜메타크릴레이트와 2-이소시아나토에틸메타크릴레이트 중에서 선택되는 1종 또는 2종을 사용하는 것이 바람직하다.As the unsaturated monomer (a-1) having only one functional group that reacts with an acid group, one or two selected from glycidyl methacrylate and 2-isocyanatoethyl methacrylate are used among the above. It is desirable to do.
산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)로서 사용되는 상기 화합물은, 단독으로 사용해도 되고, 2종 이상을 혼합하여 사용해도 된다.The compound used as an unsaturated monomer (a-1) having only one functional group that reacts with an acid group may be used alone, or two or more of them may be used in combination.
산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)로서는, 예를 들어 산기와 반응하는 관능기를 1개만 갖는 (메트)아크릴레이트를 들 수 있다.As an unsaturated monomer (a-1) which has only one functional group which reacts with an acidic radical, (meth) acrylate which has only one functional group which reacts with an acidic radical is mentioned, for example.
산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)로서는, 하기 식 (1)로 표시되는 화합물인 것이 바람직하다. 불포화 모노머(a-1)가 하기 식 (1)로 표시되는 화합물인 경우, 본 실시 형태의 수지를 제조하기 위한 부가 반응이 용이하기 때문에, 용이하게 제조할 수 있는 수지가 된다. 또한, 불포화 모노머(a-1)가 하기 식 (1)로 표시되는 화합물인 수지는, 불포화 모노머(a-1)의 불포화기가 (메트)아크릴기이기 때문에, 반응성이 양호하여, 바람직하다.It is preferable that it is a compound represented by the following formula (1) as an unsaturated monomer (a-1) which has only one functional group which reacts with an acid group. When the unsaturated monomer (a-1) is a compound represented by the following formula (1), since the addition reaction for producing the resin of the present embodiment is easy, it becomes a resin that can be easily produced. Moreover, since the unsaturated monomer (a-1) is a compound represented by the following formula (1), the unsaturation of the unsaturated monomer (a-1) is a (meth) acrylic group, and thus the reactivity is good, which is preferable.
(식 (1) 중, R1은 수소 원자 또는 메틸기를 나타낸다. R2는 단결합, 메틸렌기, 탄소수 2 내지 12의 알킬렌기로부터 선택되는 어느 것을 나타낸다. X1은 에폭시기, 3,4-에폭시시클로헥실기, 하기 식 (2-1)로 표시되는 기, 하기 식 (2-2)로 표시되는 기로부터 선택되는 어느 것을 나타낸다. 하기 식 (2-1) 및 하기 식 (2-2) 중, *는 X1의 R2와의 결합 부위를 나타냄)(In formula (1), R 1 represents a hydrogen atom or a methyl group. R 2 represents a single bond, a methylene group, or any one selected from alkylene groups having 2 to 12 carbon atoms. X 1 is an epoxy group, 3,4-epoxy.) Cyclohexyl group, group represented by the following formula (2-1), any one selected from the group represented by the following formula (2-2): In the following formula (2-1) and the following formula (2-2) , * Indicates the binding site of X 1 with R 2 )
식 (1) 중, R1은 수소 원자 또는 메틸기를 나타낸다.In Formula (1), R 1 represents a hydrogen atom or a methyl group.
식 (1) 중, R2는 단결합, 메틸렌기, 탄소수 2 내지 12의 알킬렌기로부터 선택되는 어느 것을 나타내고, 메틸렌기, 탄소수 2 내지 7의 알킬렌기로부터 선택되는 어느 것인 것이 바람직하다.In Formula (1), R 2 represents a single bond, a methylene group, or any one selected from an alkylene group having 2 to 12 carbon atoms, and is preferably one selected from a methylene group or an alkylene group having 2 to 7 carbon atoms.
식 (1) 중, X1은 에폭시기, 3,4-에폭시시클로헥실기, 상기 식 (2-1)로 표시되는 기, 상기 식 (2-2)로 표시되는 기(상기 식 (2-1) 및 상기 식 (2-2) 중, *는 X1의 R2와의 결합 부위를 나타냄)로부터 선택되는 어느 것을 나타내고, 에폭시기인 것이 바람직하다.In Formula (1), X 1 is an epoxy group, a 3,4-epoxycyclohexyl group, a group represented by Formula (2-1), or a group represented by Formula (2-2) (Formula (2-1) ) And the formula (2-2), * represents any one selected from X 1 represents a binding site to R 2 ), and is preferably an epoxy group.
<에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)><Epoxy compound having two or more epoxy groups (a-2)>
에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)로서, 구체적으로는, 네오펜틸글리콜디글리시딜에테르, 1,6-헥산디올디글리시딜에테르, 수소 첨가 비스페놀 A 디글리시딜에테르, 에틸렌글리콜디글리시딜에테르, 디에틸렌글리콜디글리시딜에테르, 폴리에틸렌글리콜디글리시딜에테르, 글리세롤폴리글리시딜에테르, 트리메틸올프로판폴리글리시딜에테르, 펜타에리트리톨폴리글리시딜에테르, 디글리세롤폴리글리시딜에테르, 소르비톨폴리글리시딜에테르, 레조르시놀디글리시딜에테르, 디글리시딜테레프탈레이트, 디글리시딜오르토프탈레이트, 비스페놀플루오렌디글리시딜에테르나, 이하에 나타내는 화합물에 에피클로로히드린 등의 에피할로히드린을 부가시킨 화합물 등을 들 수 있다.As an epoxy compound (a-2) having two or more epoxy groups, specifically, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, hydrogenated bisphenol A diglycidyl ether, Ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, glycerol polyglycidyl ether, trimethylolpropane polyglycidyl ether, pentaerythritol polyglycidyl ether, Diglycerol polyglycidyl ether, sorbitol polyglycidyl ether, resorcinol diglycidyl ether, diglycidyl terephthalate, diglycidyl orthophthalate, bisphenol fluorine diglycidyl ether, as shown below And compounds in which epihalohydrin is added to the compound, such as epichlorohydrin.
에피할로히드린을 부가시킴으로써, 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)을 형성하는 화합물로서는, 비스(4-히드록시페닐)케톤, 비스(4-히드록시-3,5-디메틸페닐)케톤, 비스(4-히드록시-3,5-디클로로페닐)케톤, 비스(4-히드록시페닐)술폰, 비스(4-히드록시-3,5-디메틸페닐)술폰, 비스(4-히드록시-3,5-디클로로페닐)술폰, 비스(4-히드록시페닐)헥사플루오로프로판, 비스(4-히드록시-3,5-디메틸페닐)헥사플루오로프로판, 비스(4-히드록시-3,5-디클로로페닐)헥사플루오로프로판, 비스(4-히드록시페닐)디메틸실란, 비스(4-히드록시-3,5-디메틸페닐)디메틸실란, 비스(4-히드록시-3,5-디클로로페닐)디메틸실란, 비스(4-히드록시페닐)메탄, 비스(4-히드록시-3,5-디클로로페닐)메탄, 비스(4-히드록시-3,5-디브로모페닐)메탄, 2,2-비스(4-히드록시페닐)프로판, 2,2-비스(4-히드록시-3,5-디메틸페닐)프로판, 2,2-비스(4-히드록시-3,5-디클로로페닐)프로판, 2,2-비스(4-히드록시-3-메틸페닐)프로판, 2,2-비스(4-히드록시-3-클로로페닐)프로판, 비스(4-히드록시페닐)에테르, 비스(4-히드록시-3,5-디메틸페닐)에테르, 비스(4-히드록시-3,5-디클로로페닐)에테르, 9,9-비스(4-히드록시페닐)플루오렌, 9,9-비스(4-히드록시-3-메틸페닐)플루오렌, 9,9-비스(4-히드록시-3-클로로페닐)플루오렌, 9,9-비스(4-히드록시-3-브로모페닐)플루오렌, 9,9-비스(4-히드록시-3-플루오로페닐)플루오렌, 9,9-비스(4-히드록시-3,5-디메틸페닐)플루오렌, 3,3',5,5'-테트라메틸-4,4'-비스(글리시딜옥시)-1,1'-비페닐, 1,6-비스(2,3-에폭시프로판-1-일옥시)나프탈렌 등을 들 수 있다.As a compound forming an epoxy compound (a-2) having two or more epoxy groups by adding epihalohydrin, bis (4-hydroxyphenyl) ketone, bis (4-hydroxy-3,5-dimethyl) Phenyl) ketone, bis (4-hydroxy-3,5-dichlorophenyl) ketone, bis (4-hydroxyphenyl) sulfone, bis (4-hydroxy-3,5-dimethylphenyl) sulfone, bis (4- Hydroxy-3,5-dichlorophenyl) sulfone, bis (4-hydroxyphenyl) hexafluoropropane, bis (4-hydroxy-3,5-dimethylphenyl) hexafluoropropane, bis (4-hydroxy -3,5-dichlorophenyl) hexafluoropropane, bis (4-hydroxyphenyl) dimethylsilane, bis (4-hydroxy-3,5-dimethylphenyl) dimethylsilane, bis (4-hydroxy-3, 5-dichlorophenyl) dimethylsilane, bis (4-hydroxyphenyl) methane, bis (4-hydroxy-3,5-dichlorophenyl) methane, bis (4-hydroxy-3,5-dibromophenyl) Methane, 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis (4-hydroxy -3,5-dimethylphenyl) propane, 2,2-bis (4-hydroxy-3,5-dichlorophenyl) propane, 2,2-bis (4-hydroxy-3-methylphenyl) propane, 2,2 -Bis (4-hydroxy-3-chlorophenyl) propane, bis (4-hydroxyphenyl) ether, bis (4-hydroxy-3,5-dimethylphenyl) ether, bis (4-hydroxy-3, 5-dichlorophenyl) ether, 9,9-bis (4-hydroxyphenyl) fluorene, 9,9-bis (4-hydroxy-3-methylphenyl) fluorene, 9,9-bis (4-hydroxy -3-chlorophenyl) fluorene, 9,9-bis (4-hydroxy-3-bromophenyl) fluorene, 9,9-bis (4-hydroxy-3-fluorophenyl) fluorene, 9 , 9-bis (4-hydroxy-3,5-dimethylphenyl) fluorene, 3,3 ', 5,5'-tetramethyl-4,4'-bis (glycidyloxy) -1,1' -Biphenyl, 1,6-bis (2,3-epoxypropane-1-yloxy) naphthalene, etc. are mentioned.
에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)로서는, 상기 화합물 중에서도 특히, 에틸렌글리콜디글리시딜에테르와 비스페놀플루오렌디글리시딜에테르, 3,3',5,5'-테트라메틸-4,4'-비스(글리시딜옥시)-1,1'-비페닐, 1,6-비스(2,3-에폭시 프로판-1-일옥시)나프탈렌 중에서 선택되는 1종 또는 2종을 사용하는 것이 바람직하다.As the epoxy compound (a-2) having two or more epoxy groups, among the above compounds, ethylene glycol diglycidyl ether and bisphenol fluorene diglycidyl ether, 3,3 ', 5,5'-tetramethyl- Use one or two selected from 4,4'-bis (glycidyloxy) -1,1'-biphenyl, 1,6-bis (2,3-epoxy propane-1-yloxy) naphthalene It is desirable to do.
에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)로서 사용되는 상기 화합물은, 단독으로 사용해도 되고, 2종 이상을 혼합하여 사용해도 된다.The above-mentioned compounds used as an epoxy compound (a-2) having two or more epoxy groups may be used alone or in combination of two or more.
에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)은, 하기 식 (2)로 표시되는 화합물인 것이 보다 바람직하다.It is more preferable that the epoxy compound (a-2) having two or more epoxy groups is a compound represented by the following formula (2).
(식 (2) 중, A는, -CO-, -SO2-, -C(CF3)2-, -Si(CH3)2-, -CH2-, -C(CH3)2-, -O-, 9,9-플루오레닐리덴, 또는 단결합을 나타낸다. B는, 페닐렌기 또는 치환기를 갖는 페닐렌기를 나타내고, 상기 치환기는, 탄소수 1 내지 5의 알킬기, 할로겐 원자 또는 페닐기로부터 선택되는 어느 것을 나타낸다. X2는 에폭시기, 3,4-에폭시시클로헥실기, 하기 식 (2-1)로 표시되는 기, 하기 식 (2-2)로 표시되는 기로부터 선택되는 어느 것을 나타낸다. 하기 식 (2-1) 및 하기 식 (2-2) 중, *는 X2의 메틸렌기와의 결합 부위를 나타냄)(In formula (2), A is -CO-, -SO 2- , -C (CF 3 ) 2- , -Si (CH 3 ) 2- , -CH 2- , -C (CH 3 ) 2- , -O-, 9,9-fluorenylidene, or a single bond B represents a phenylene group or a phenylene group having a substituent, and the substituent is an alkyl group having 1 to 5 carbon atoms, a halogen atom or a phenyl group. X 2 represents any selected from epoxy groups, 3,4-epoxycyclohexyl groups, groups represented by the following formula (2-1), and groups represented by the following formula (2-2). In the following formula (2-1) and the following formula (2-2), * represents a binding site to the methylene group of X 2 )
식 (2) 중, A는, -CO-, -SO2-, -C(CF3)2-, -Si(CH3)2-, -CH2-, -C(CH3)2-, -O-, 9,9-플루오레닐리덴, 또는 단결합을 나타내고, 9,9-플루오레닐리덴인 것이 바람직하다.In formula (2), A is -CO-, -SO 2- , -C (CF 3 ) 2- , -Si (CH 3 ) 2- , -CH 2- , -C (CH 3 ) 2- , -O-, 9,9-fluorenylidene, or a single bond, and is preferably 9,9-fluorenylidene.
식 (2) 중, B는, 페닐렌기 또는 치환기를 갖는 페닐렌기를 나타내고, 페닐렌기인 것이 바람직하다. B가 치환기를 갖는 페닐렌기인 경우, 치환기는, 탄소수 1 내지 5의 알킬기, 할로겐 원자 또는 페닐기로부터 선택되는 어느 것을 나타낸다.In Formula (2), B represents a phenylene group or a phenylene group having a substituent, and is preferably a phenylene group. When B is a phenylene group having a substituent, the substituent represents any one selected from an alkyl group having 1 to 5 carbon atoms, a halogen atom or a phenyl group.
식 (2) 중, X2는 에폭시기, 3,4-에폭시시클로헥실기, 상기 식 (2-1)로 표시되는 기, 상기 식 (2-2)로 표시되는 기(상기 식 (2-1) 및 상기 식 (2-2) 중, *는 X2의 메틸렌기와의 결합 부위를 나타냄)로부터 선택되는 어느 것을 나타내고, 에폭시기인 것이 바람직하다.In Formula (2), X 2 is an epoxy group, a 3,4-epoxycyclohexyl group, a group represented by Formula (2-1), or a group represented by Formula (2-2) (Formula (2-1) ) And the formula (2-2), * denotes any one selected from X 2 represents a binding site with a methylene group, and is preferably an epoxy group.
<산기를 3개 이상 갖는 화합물(a-3)><Compound having three or more acid groups (a-3)>
산기를 3개 이상 갖는 화합물(a-3)은, 1분자 중에 3개 이상의 산기를 갖는다. 산기를 3개 이상 갖는 화합물(a-3)에 있어서의 산기로서는, 특별히 한정되지 않지만, 술포기, 인산기, 카르복시기 등을 들 수 있고, 카르복시기인 것이 바람직하다. 산기를 3개 이상 갖는 화합물(a-3)에 있어서의 산기가 카르복시기이면, 보다 현상성이 좋은 수지가 된다. 또한, 본 실시 형태의 수지를 제조하기 위한 부가 반응에 있어서 부반응이 발생하기 어려워, 용이하게 제조할 수 있다.The compound (a-3) having three or more acid groups has three or more acid groups in one molecule. The acid group in the compound (a-3) having three or more acid groups is not particularly limited, and examples thereof include sulfo groups, phosphoric acid groups, and carboxy groups, and are preferably carboxy groups. When the acid group in the compound (a-3) having three or more acid groups is a carboxy group, it becomes a more developable resin. In addition, in the addition reaction for producing the resin of the present embodiment, side reactions are unlikely to occur, and can be easily produced.
본 실시 형태에 있어서, 산기를 3개 이상 갖는 화합물(a-3)에 있어서의 산기에는, 산 무수물기는 포함되지 않는다.In the present embodiment, the acid anhydride group is not included in the acid group in the compound (a-3) having three or more acid groups.
산기를 3개 이상 갖는 화합물(a-3)로서는, 구체적으로는, 1,2,4-벤젠트리카르복실산, 1,3,5-벤젠트리카르복실산, 1,2,3-프로판트리카르복실산, 1,2,4-시클로헥산트리카르복실산, 시클로헥산-1,2,4-트리카르복실산, 3-부텐-1,2,3-트리카르복실산, 폴리인산, 에틸렌테트라카르복실산, 1,2,4,5-시클로헥산테트라카르복실산, 3,3,4,4-비페닐테트라카르복실산, 벤젠-1,2,4,5-테트라카르복실산, 1,1'-비시클로헥산-3,3',4,4'-테트라카르복실산, 1,2,3,4-부탄테트라카르복실산, 폴리카르복실산 등을 들 수 있다.As the compound (a-3) having three or more acid groups, specifically, 1,2,4-benzenetricarboxylic acid, 1,3,5-benzenetricarboxylic acid, 1,2,3-propanetri Carboxylic acid, 1,2,4-cyclohexanetricarboxylic acid, cyclohexane-1,2,4-tricarboxylic acid, 3-butene-1,2,3-tricarboxylic acid, polyphosphoric acid, ethylene Tetracarboxylic acid, 1,2,4,5-cyclohexanetetracarboxylic acid, 3,3,4,4-biphenyltetracarboxylic acid, benzene-1,2,4,5-tetracarboxylic acid, And 1,1'-bicyclohexane-3,3 ', 4,4'-tetracarboxylic acid, 1,2,3,4-butanetetracarboxylic acid and polycarboxylic acid.
산기를 3개 이상 갖는 화합물(a-3)로서는, 상기 화합물 중에서도 특히, 1,2,4-시클로헥산트리카르복실산과 1,2,3,4-부탄테트라카르복실산 중에서 선택되는 1종 또는 2종을 사용하는 것이 바람직하다.As the compound (a-3) having three or more acid groups, among the above compounds, one selected from 1,2,4-cyclohexanetricarboxylic acid and 1,2,3,4-butanetetracarboxylic acid, or It is preferred to use two.
산기를 3개 이상 갖는 화합물(a-3)로서 사용되는 상기 화합물은, 단독으로 사용해도 되고, 2종 이상을 혼합하여 사용해도 된다.The above-mentioned compounds used as a compound (a-3) having three or more acid groups may be used alone or in combination of two or more.
또한, 산기를 3개 이상 갖는 화합물(a-3)은, 산기 이외의 관능기를 갖지 않는 화합물이다.Moreover, the compound (a-3) which has three or more acid groups is a compound which does not have a functional group other than an acid group.
본 실시 형태의 수지는, 산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)와, 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)과, 산기를 3개 이상 갖는 화합물(a-3)과, 산 무수물기를 갖는 화합물(a-4)을 반응시켜 얻어진 것이어도 된다. 이 수지는, 산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1) 유래의 구성 성분과, 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2) 유래의 구성 성분과, 산기를 3개 이상 갖는 화합물(a-3) 유래의 구성 성분과, 산 무수물기를 갖는 화합물(a-4)에서 유래되는 구성 성분을 포함한다.The resin of this embodiment is an unsaturated monomer (a-1) having only one functional group that reacts with an acid group, an epoxy compound (a-2) having two or more epoxy groups, and a compound having three or more acid groups (a- It may be obtained by reacting 3) with a compound (a-4) having an acid anhydride group. This resin is a component derived from an unsaturated monomer (a-1) having only one functional group that reacts with an acid group, a component derived from an epoxy compound (a-2) having two or more epoxy groups, and three or more acid groups. It contains the structural component derived from the compound (a-3) which has, and the structural component derived from the compound (a-4) which has an acid anhydride group.
본 실시 형태의 수지가, 산 무수물기를 갖는 화합물(a-4)에서 유래되는 구성 성분을 포함하는 경우, 보다 현상성이 양호한 수지가 된다.When the resin of this embodiment contains the constituent component derived from the compound (a-4) which has an acid anhydride group, it becomes a resin with more favorable developability.
산 무수물기를 갖는 화합물(a-4)로서는, 환 구조를 갖는 무수물을 사용하는 것이 바람직하다. 구체적으로는, 환 구조를 갖는 무수물로서, 테트라히드로프탈산 무수물, 숙신산 무수물 등의 카르복실산 무수물을 들 수 있다.As the compound (a-4) having an acid anhydride group, it is preferable to use an anhydride having a ring structure. Specifically, examples of anhydrides having a ring structure include carboxylic acid anhydrides such as tetrahydrophthalic anhydride and succinic anhydride.
본 실시 형태의 수지는, 1분자 중에 3개 이상의 산기를 갖는 산(3관능 이상의 산)이며 산 무수물기를 갖는 화합물과, 산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)와, 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)을 반응시켜 얻어진 것이어도 된다. 이 수지는, 3관능 이상의 산이며 산 무수물기를 갖는 화합물에서 유래되는 구성 성분을 포함한다. 3관능 이상의 산이며 산 무수물기를 갖는 화합물은, 산기를 3개 이상 갖는 화합물(a-3)과, 산 무수물기를 갖는 화합물(a-4)을 겸한다.The resin of the present embodiment is an acid having three or more acid groups in one molecule (an acid having three or more functional groups), a compound having an acid anhydride group, an unsaturated monomer (a-1) having only one functional group reacting with an acid group, and an epoxy group It may be obtained by reacting an epoxy compound (a-2) having two or more. This resin is a trifunctional or higher acid and contains a constituent component derived from a compound having an acid anhydride group. The compound having an acid anhydride group and having three or more functional groups serves as a compound (a-3) having three or more acid groups and a compound (a-4) having an acid anhydride group.
따라서, 본 실시 형태에서는, 3관능 이상의 산이며 산 무수물기를 갖는 화합물에서 유래되는 구성 성분을 포함하는 수지는, 산기를 3개 이상 갖는 화합물(a-3)에서 유래되는 구성 성분과, 산 무수물기를 갖는 화합물(a-4)에서 유래되는 구성 성분을 포함하는 것으로 간주한다.Therefore, in the present embodiment, the resin containing a constitutional component derived from a compound having an acid anhydride group and trifunctional or higher is an acid anhydride group and a constituent component derived from a compound (a-3) having three or more acid groups. It is considered to contain the component derived from the compound (a-4) to have.
또한, 3관능 이상의 산이며 산 무수물기를 갖는 화합물에서 유래되는 구성 성분이 갖는 관능기수(α)에 대한, 불포화 모노머(a-1)에 있어서의 산기와 반응하는 관능기와 결합한 관능기수(β)와, 에폭시 화합물(a-2)의 에폭시기와 결합한 관능기수(γ)의 합계(β+γ)의 비율을, 3관능 이상의 산이며 산 무수물기를 갖는 화합물에서 유래되는 구성 성분 중, 산기를 3개 이상 갖는 화합물(a-3)에서 유래되는 구성 성분의 비율(δ={(β+γ)/(α)})로 간주한다. 3관능 이상의 산이며 산 무수물기를 갖는 화합물에서 유래되는 구성 성분 중, 산기를 3개 이상 갖는 화합물(a-3)에서 유래되는 구성 성분을 제외한 비율(1-δ)을, 산 무수물기를 갖는 화합물(a-4)에서 유래되는 구성 성분의 비율로 간주한다.In addition, the number of functional groups (β) combined with the functional groups reacting with the acid group in the unsaturated monomer (a-1) with respect to the number of functional groups (α) possessed by the component derived from the compound having an acid anhydride group and trifunctional or higher , The ratio of the total number of functional groups (γ) combined with the epoxy group of the epoxy compound (a-2) (β + γ) is at least three acid groups among the constituents derived from the compound having an acid anhydride group and a trifunctional or higher acid It is regarded as the ratio (δ = {(β + γ) / (α)}) of the constituents derived from the compound (a-3) to have. Among the constituents derived from a compound having an acid anhydride group and having a trifunctional or higher function, the proportion (1-δ) excluding the constituent component derived from a compound (a-3) having three or more acid groups is represented by a compound having an acid anhydride group ( Consider the proportion of constituents derived from a-4).
본 실시 형태의 수지는, 불포화 모노머(a-1)에 있어서의 산기와 반응하는 관능기와, 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기가 결합된 제1 결합부와, 에폭시 화합물(a-2)의 에폭시기와, 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기가 결합된 제2 결합부를 갖는 것이 바람직하다. 제1 결합부와 제2 결합부를 갖는 수지에 의하면, 우수한 경화성 및 현상성을 갖고, 또한 착색제 분산성 및 내용제성이 양호하며 높은 경도 및 탄성 회복률을 갖는 경화막이 얻어진다.The resin of the present embodiment includes a functional group that reacts with an acid group in the unsaturated monomer (a-1), a first bonding portion in which the acid group of the compound (a-3) having three or more acid groups is bonded, and an epoxy compound It is preferable to have the epoxy group of (a-2) and the 2nd bonding part which the acidic group of the compound (a-3) which has 3 or more acid groups couple | bonded. According to the resin having the first bonding portion and the second bonding portion, a cured film having excellent curability and developability, good colorant dispersibility and solvent resistance, and high hardness and elastic recovery is obtained.
이와 같은 수지는, 예를 들어 에폭시 화합물(a-2)과 산기를 3개 이상 갖는 화합물(a-3)을, 에폭시 화합물(a-2)의 에폭시기의 몰수보다도 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기의 몰수가 많은 상태에서 반응시켜 수지 전구체를 얻는 제1 공정과, 불포화 모노머(a-1)와 수지 전구체를 반응시키는 제2 공정을 행함으로써 얻어진다.Such a resin has, for example, an epoxy compound (a-2) and a compound (a-3) having three or more acid groups, a compound having three or more acid groups than the number of moles of the epoxy group of the epoxy compound (a-2) ( It is obtained by performing the first step of reacting in the state where the number of moles of the acid group of the a-3) is large, and the second step of reacting the unsaturated monomer (a-1) with the resin precursor.
상기 제1 공정을 행함으로써 얻어지는 수지 전구체는, 에폭시 화합물(a-2)의 에폭시기와 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기가 결합된 제2 결합부를 갖고, 또한 에폭시기와 결합하고 있지 않은 산기를 3개 이상 갖는 화합물(a-3)에서 유래되는 산기를 갖는다.The resin precursor obtained by performing the first step has a second bonding portion in which the epoxy group of the epoxy compound (a-2) and the acid group of the compound (a-3) having three or more acid groups are bonded, and is also bonded to the epoxy group. It has an acid group derived from the compound (a-3) which has three or more acid groups not being performed.
상기 제1 공정 후에 상기 제2 공정을 행함으로써, 상기 수지 전구체 중에 잔존하고 있는 산기를 3개 이상 갖는 화합물(a-3)에서 유래되는 산기에, 불포화 모노머(a-1)에 포함되는 산기와 반응하는 관능기가 부가 반응한다. 이것에 의해, 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기에, 불포화 모노머(a-1)에 포함되는 산기와 반응하는 관능기가 결합한 제1 결합부와, 상기 제2 결합부를 갖는 수지가 얻어진다.By performing the second step after the first step, an acid group derived from the compound (a-3) having three or more acid groups remaining in the resin precursor, and an acid group contained in the unsaturated monomer (a-1) The reactive functional group reacts additionally. Thereby, it has the 1st bonding part which the functional group which reacts with the acidic radical contained in the unsaturated monomer (a-1) couple | bonded with the acidic group which the compound (a-3) which has 3 or more acid groups has, and the said 2nd bonding part Resin is obtained.
본 실시 형태의 수지의 바람직한 구성 단위 비율은, 이하의 (I) 내지 (III)에 나타내는 바와 같다.The preferable structural unit ratio of the resin of the present embodiment is as shown in the following (I) to (III).
(I) 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기 100몰에 대하여, 에폭시 화합물(a-2)의 에폭시기가 60 내지 5몰이 되는 비율로 반응시킨 수지인 것이 바람직하고, 50 내지 10몰이 되는 비율로 반응시킨 수지인 것이 보다 바람직하다. 즉, 본 실시 형태의 수지는, 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기의 수 중, 에폭시 화합물(a-2)의 에폭시기와 결합하고 있는 산기의 수의 비율이, 5 내지 60%인 것이 바람직하고, 10 내지 50%인 것이 보다 바람직하다. 이와 같은 수지에서는, 에폭시 화합물(a-2)의 에폭시기와 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기가 결합된 제2 결합부가 충분히 포함되어 있다. 제2 결합부는, 경화막의 경도 향상에 기여한다. 이 때문에, 상기 수지에 의하면, 우수한 경화성 및 현상성을 갖고, 또한 착색제 분산성 및 내용제성이 양호하며 높은 경도 및 탄성 회복률을 갖는 경화막이 얻어진다.(I) It is preferable that it is the resin which reacted at the ratio which the epoxy group of the epoxy compound (a-2) becomes 60 to 5 mol with respect to 100 mol of the acid group of the compound (a-3) which has three or more acid groups, and 50 to It is more preferable that the resin is reacted at a ratio of 10 mol. That is, in the resin of the present embodiment, the ratio of the number of acid groups bonded to the epoxy group of the epoxy compound (a-2) among the number of acid groups of the compound (a-3) having three or more acid groups is 5 to It is preferable that it is 60%, and it is more preferable that it is 10-50%. In such a resin, the second bonding portion in which the epoxy group of the epoxy compound (a-2) and the acid group of the compound (a-3) having three or more acid groups are bonded is sufficiently contained. The second bonding portion contributes to improving the hardness of the cured film. For this reason, according to the said resin, the cured film which has excellent hardenability and developability, and has good colorant dispersibility and solvent resistance, and has high hardness and elastic recovery rate is obtained.
(II) 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기 100몰에 대하여, 불포화 모노머(a-1)의 산기와 반응하는 관능기가 40 내지 90몰이 되는 비율로 반응시킨 수지인 것이 바람직하고, 40 내지 60몰이 되는 비율로 반응시킨 수지인 것이 보다 바람직하다. 즉, 본 실시 형태의 수지는, 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기의 수 중, 불포화 모노머(a-1)에 포함되는 산기와 반응하는 관능기와 결합하고 있는 산기의 수의 비율이, 40 내지 90%인 것이 바람직하고, 40 내지 60%인 것이 보다 바람직하다. 이와 같은 수지에서는, 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기와 결합한 불포화 모노머(a-1)가, 경화막의 경화성 향상에 기여한다. 이 때문에, 상기 수지에 의하면, 우수한 경화성 및 현상성을 갖고, 또한 착색제 분산성 및 내용제성이 양호하며 높은 경도 및 탄성 회복률을 갖는 경화막이 얻어진다.(II) It is preferable that the functional group reacting with the acid group of the unsaturated monomer (a-1) at a ratio of 40 to 90 mol with respect to 100 mol of the acid group of the compound (a-3) having three or more acid groups. It is more preferable to be a resin reacted at a ratio of 40 to 60 mol. That is, the resin of the present embodiment is the number of acid groups that are bonded to a functional group that reacts with the acid group contained in the unsaturated monomer (a-1) among the number of acid groups of the compound (a-3) having three or more acid groups. The ratio of is preferably 40 to 90%, and more preferably 40 to 60%. In such a resin, the unsaturated monomer (a-1) bonded to the acid group of the compound (a-3) having three or more acid groups contributes to the improvement of the curability of the cured film. For this reason, according to the said resin, the cured film which has excellent hardenability and developability, and has good colorant dispersibility and solvent resistance, and has high hardness and elastic recovery rate is obtained.
(III) 수지의 재료로서 산 무수물기를 갖는 화합물(a-4)을 사용하는 경우, 화합물(a-4)이 갖는 수산기와 반응하는 관능기수가, 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)과 산기를 3개 이상 갖는 화합물(a-3)이 반응하여 생성하는 수산기량의 10 내지 70%가 되는 비율로 반응시킨 수지인 것이 바람직하고, 상기 수산기량의 20 내지 60%가 되는 비율로 반응시킨 수지인 것이 보다 바람직하다. 화합물(a-4)이 갖는 수산기와 반응하는 관능기수가 상기 범위이면, 수지의 부가 반응이 효율적으로 진행되기 때문에, 생산성이 양호한 수지가 된다. 또한, 화합물(a-4)이 갖는 수산기와 반응하는 관능기수가 상기 범위이면, 수지 중의 수산기수가 적량이기 때문에, 양호한 도막 물성을 갖는 경화막이 얻어지는 수지가 된다.(III) When a compound (a-4) having an acid anhydride group is used as a material for the resin, the number of functional groups reacting with the hydroxyl group of the compound (a-4) is an epoxy compound (a-2) having two or more epoxy groups. It is preferable that the compound (a-3) having three or more peracid groups reacts and reacts at a ratio of 10 to 70% of the amount of hydroxyl groups produced, and reacts at a ratio of 20 to 60% of the amount of hydroxyl groups It is more preferable that it is made resin. When the number of functional groups reacting with the hydroxyl group of the compound (a-4) is within the above range, since the addition reaction of the resin proceeds efficiently, it becomes a resin having good productivity. Moreover, since the number of hydroxyl groups in the resin is small when the number of functional groups that react with the hydroxyl group of the compound (a-4) is within the above range, it becomes a resin that can obtain a cured film having good coating film properties.
본 실시 형태의 수지는, 겔 투과 크로마토그래피(GPC)에 의한 폴리스티렌 환산으로 얻어지는 중량 평균 분자량이, 1000 내지 40000인 것이 바람직하고, 3000 내지 30000인 것이 보다 바람직하다. 중량 평균 분자량이 1000 이상이면, 이 수지를 함유하는 감광성 수지 조성물을 도포하여 노광한 후, 현상하여 형성한 패턴에, 결함이 발생하기 어려워, 바람직하다. 한편, 중량 평균 분자량이 40000 이하이면, 이 수지를 함유하는 감광성 수지 조성물을 도포하여 노광한 후에 행하는 현상에 요하는 시간이 적당하게 되어, 사용상 실용적이기 때문에, 바람직하다.As for the resin of this embodiment, the weight average molecular weight obtained by polystyrene conversion by gel permeation chromatography (GPC) is preferably 1000 to 40000, and more preferably 3000 to 30000. When the weight average molecular weight is 1000 or more, a photosensitive resin composition containing this resin is applied and exposed, and then, a defect is unlikely to occur in the pattern formed by development, and is preferable. On the other hand, if the weight-average molecular weight is 40000 or less, the time required for the development performed after coating and exposing the photosensitive resin composition containing this resin is appropriate, and it is preferable because it is practical in use.
본 실시 형태의 수지의 산가(JIS K6901 5.3)는, 본 발명의 원하는 효과를 발휘하는 한 제한되지 않지만, 통상 20 내지 300KOHmg/g이고, 바람직하게는 30 내지 200KOHmg/g이다. 산가가 20KOHmg/g 이상이면, 이 수지를 함유하는 감광성 수지 조성물의 현상성이 양호해지기 때문에 바람직하다. 한편, 산가가 300KOHmg/g 이하이면, 이 수지를 함유하는 감광성 수지 조성물을 도포하여 노광함으로써 광경화된 부분이, 현상액에 대하여 용해되기 어려워지기 때문에, 바람직하다.Although the acid value (JIS K6901 5.3) of the resin of the present embodiment is not limited as long as it exerts the desired effect of the present invention, it is usually 20 to 300 KOHmg / g, preferably 30 to 200 KOHmg / g. When the acid value is 20 KOHmg / g or more, it is preferable because the developability of the photosensitive resin composition containing this resin becomes good. On the other hand, when the acid value is 300 KOHmg / g or less, the photocured portion by coating and exposing the photosensitive resin composition containing this resin becomes difficult to dissolve in the developer, which is preferable.
본 실시 형태의 수지 불포화기 당량은, 본 발명의 원하는 효과를 발휘하는 한 제한되지 않지만, 통상 100 내지 4000g/몰이며, 바람직하게는 200 내지 2000g/몰이고, 보다 바람직하게는 300 내지 500g/몰이다. 불포화기 당량이 100g/몰 이상이면, 이 수지를 함유하는 감광성 수지 조성물의 현상성이 양호해진다. 이 때문에, 이 수지를 함유하는 감광성 수지 조성물을 광경화시킨 수지 경화막은, 블랙 매트릭스, 컬러 필터, 블랙 칼럼 스페이서로서, 보다 양호한 특성을 갖는 것이 된다. 한편, 불포화기 당량이 4000g/몰 이하이면, 이 수지를 함유하는 감광성 수지 조성물의 감도가 보다 높아져, 보다 미세한 패턴을 형성할 수 있기 때문에, 바람직하다.The resin unsaturated group equivalent of the present embodiment is not limited as long as it exhibits the desired effect of the present invention, but is usually 100 to 4000 g / mol, preferably 200 to 2000 g / mol, and more preferably 300 to 500 g / mol to be. When the unsaturated group equivalent is 100 g / mole or more, the developability of the photosensitive resin composition containing this resin becomes good. For this reason, the resin cured film which photocured the photosensitive resin composition containing this resin is a black matrix, a color filter, and a black column spacer, and has more favorable characteristics. On the other hand, if the unsaturated group equivalent is 4000 g / mol or less, the sensitivity of the photosensitive resin composition containing this resin becomes higher, and a finer pattern can be formed, which is preferable.
또한, 불포화기 당량이란, 수지 중의 불포화 결합(에틸렌성 탄소-탄소 이중 결합) 1몰당 수지의 질량이다. 불포화기 당량은, 수지의 질량을 수지 중의 불포화기수로 나눔으로써 구하는 것이 가능하다(g/몰). 본 명세서에 있어서, 수지의 불포화기 당량이란, 수지 중에 불포화기를 도입하기 위해 사용되는 원료의 투입량으로부터 계산한 이론값이다.In addition, the unsaturated group equivalent is the mass of the resin per mole of unsaturated bond (ethylenic carbon-carbon double bond) in the resin. The unsaturated group equivalent can be determined by dividing the mass of the resin by the number of unsaturated groups in the resin (g / mol). In this specification, the unsaturated group equivalent of the resin is a theoretical value calculated from the amount of raw materials used to introduce the unsaturated group into the resin.
[수지의 제조 방법][Resin production method]
다음에, 본 실시 형태의 수지를 제조하는 방법에 대하여 설명한다.Next, a method for producing the resin of the present embodiment will be described.
본 실시 형태의 수지는, 산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)와, 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)과, 산기를 3개 이상 갖는 화합물(a-3)과, 필요에 따라서 사용되는 산 무수물기를 갖는 화합물(a-4)을, 임의의 중합 방법으로 중합하는 방법에 의해 제조할 수 있다.The resin of this embodiment is an unsaturated monomer (a-1) having only one functional group that reacts with an acid group, an epoxy compound (a-2) having two or more epoxy groups, and a compound having three or more acid groups (a- 3) and the compound (a-4) having an acid anhydride group used as necessary can be produced by a method of polymerization by an arbitrary polymerization method.
본 실시 형태의 수지의 중합 방법으로서는, 이하에 나타내는 방법을 사용하는 것이 바람직하다.It is preferable to use the method shown below as a polymerization method of the resin of this embodiment.
먼저, 용매 중에서 필요에 따라서 촉매를 사용하여, 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)과 산기를 3개 이상 갖는 화합물(a-3)을 반응시켜 수지 전구체를 합성한다(제1 공정). 제1 공정에서의 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2) 및 산기를 3개 이상 갖는 화합물(a-3)의 사용량은, 산기를 3개 이상 갖는 화합물(a-3)에 있어서의 산기의 몰수가, 에폭시 화합물(a-2)이 갖는 에폭시기의 몰수보다도 많아지도록 하는 것이 바람직하다. 구체적으로는, 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기 100몰에 대하여, 에폭시 화합물(a-2)의 에폭시기가 60 내지 5몰이 되는 비율로 반응시키는 것이 바람직하고, 50 내지 10몰이 되는 비율로 반응시키는 것이 보다 바람직하다.First, a resin precursor is synthesized by reacting an epoxy compound (a-2) having two or more epoxy groups and a compound (a-3) having three or more acid groups by using a catalyst as needed in a solvent (first step). ). The amount of the epoxy compound (a-2) having two or more epoxy groups in the first step and the compound (a-3) having three or more acid groups are used in the compound (a-3) having three or more acid groups. It is preferable to make the number of moles of the acid group larger than the number of moles of the epoxy group of the epoxy compound (a-2). Specifically, it is preferable to react at a ratio of 60 to 5 moles of the epoxy group of the epoxy compound (a-2) with respect to 100 moles of the acid group of the compound (a-3) having three or more acid groups, and 50 to 10 It is more preferable to react at a molar ratio.
제1 공정에서의 반응 조건은, 통상법에 따라서 적절히 설정할 수 있다.The reaction conditions in the first step can be appropriately set according to a conventional method.
예를 들어, 제1 공정에서의 반응 온도는, 50 내지 150℃로 하는 것이 바람직하고, 보다 바람직하게는 60 내지 140℃이다. 제1 공정에서의 반응 시간은, 예를 들어 1 내지 6시간으로 할 수 있다.For example, the reaction temperature in the first step is preferably 50 to 150 ° C, more preferably 60 to 140 ° C. The reaction time in the first step can be, for example, 1 to 6 hours.
다음에, 용매 중에서 필요에 따라서 중합 금지제를 사용하여, 수지 전구체에, 산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)를 부가 반응시킨다(제2 공정). 제2 공정에서는, 수지의 원료로서 사용한 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기 100몰에 대하여, 불포화 모노머(a-1)에 포함되는 산기와 반응하는 관능기가 40 내지 90몰이 되는 비율로 반응시키는 것이 바람직하고, 40 내지 60몰이 되는 비율로 반응시키는 것이 보다 바람직하다.Subsequently, an unsaturated monomer (a-1) having only one functional group that reacts with an acid group is added to the resin precursor by a polymerization inhibitor, if necessary, in a solvent (second step). In the second step, 40 to 90 moles of functional groups react with the acid groups contained in the unsaturated monomer (a-1) with respect to 100 moles of the acid groups of the compound (a-3) having three or more acid groups used as a raw material for the resin. It is preferable to react at a ratio which becomes, and it is more preferable to react at a ratio which becomes 40 to 60 mol.
본 실시 형태의 수지 중합 방법에서는, 제2 공정에 있어서, 수지 전구체에, 산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1) 및 산 무수물기를 갖는 화합물(a-4)을 반응시켜도 된다. 이 경우, 화합물(a-4)이 갖는 수산기와 반응하는 관능기수가, 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)과 산기를 3개 이상 갖는 화합물(a-3)이 반응하여 생성하는 수산기량의 10 내지 70%가 되는 비율로 반응시키는 것이 바람직하고, 상기 수산기량의 20 내지 60%가 되는 비율로 반응시키는 것이 보다 바람직하다.In the resin polymerization method of the present embodiment, in the second step, the resin precursor may be reacted with an unsaturated monomer (a-1) having only one functional group reacting with an acid group and a compound (a-4) having an acid anhydride group. . In this case, the number of functional groups that react with the hydroxyl group of the compound (a-4) is the hydroxyl produced by the reaction between the epoxy compound (a-2) having two or more epoxy groups and the compound (a-3) having three or more acid groups. It is preferable to react at a rate of 10 to 70% of the amount of the air, and more preferably to react at a rate of 20 to 60% of the amount of the hydroxyl group.
제2 공정에서의 반응 조건은, 통상법에 따라서 적절히 설정할 수 있다.The reaction conditions in the second step can be appropriately set according to a conventional method.
예를 들어, 제2 공정에서의 반응 온도는, 50 내지 150℃로 하는 것이 바람직하고, 보다 바람직하게는 60 내지 140℃이다. 제2 공정에서의 반응 시간은, 예를 들어 1 내지 6시간으로 할 수 있다.For example, the reaction temperature in the second step is preferably 50 to 150 ° C, more preferably 60 to 140 ° C. The reaction time in the second step can be, for example, 1 to 6 hours.
제2 공정을 행할 때 사용하는 용매에는, 제1 공정에서 사용한 용매가 포함되어 있어도 된다.The solvent used in the second step may include the solvent used in the first step.
즉, 제1 공정이 종료된 후의 반응계 내에 잔존하는 용매를 제거하지 않고, 제1 공정 후에 연속하여 제2 공정을 행해도 된다.That is, you may perform a 2nd process continuously after a 1st process, without removing the solvent remaining in the reaction system after a 1st process is completed.
본 실시 형태의 수지를 제조하기 위해 사용하는 용매로서는, 특별히 한정되지 않고, 공지의 것을 적절히 사용할 수 있다. 용매의 구체예로서는, 에틸렌글리콜모노메틸에테르, 에틸렌글리콜모노에틸에테르, 디에틸렌글리콜모노메틸에테르, 디에틸렌글리콜모노에틸에테르, 디에틸렌글리콜모노-n-프로필에테르, 디에틸렌글리콜모노-n-부틸에테르, 트리에틸렌글리콜모노메틸에테르, 트리에틸렌글리콜모노에틸에테르, 프로필렌글리콜모노메틸에테르, 프로필렌글리콜모노에틸에테르, 디프로필렌글리콜모노메틸에테르, 디프로필렌글리콜모노에틸에테르, 디프로필렌글리콜모노-n-프로필에테르, 디프로필렌글리콜모노-n-부틸에테르, 트리프로필렌글리콜모노메틸에테르, 트리프로필렌글리콜모노에틸에테르 등의 (폴리)알킬렌글리콜모노알킬에테르; 에틸렌글리콜모노메틸에테르아세테이트, 에틸렌글리콜모노에틸에테르아세테이트, 프로필렌글리콜모노메틸에테르아세테이트, 프로필렌글리콜모노에틸에테르아세테이트 등의 (폴리)알킬렌글리콜모노알킬에테르아세테이트; 디에틸렌글리콜디메틸에테르, 디에틸렌글리콜메틸에틸에테르, 디에틸렌글리콜디에틸에테르, 테트라히드로푸란 등의 다른 에테르 화합물; 메틸에틸케톤, 시클로헥사논, 2-헵타논, 3-헵타논 등의 케톤 화합물; 2-히드록시프로피온산메틸, 2-히드록시프로피온산에틸, 2-히드록시-2-메틸프로피온산메틸, 2-히드록시-2-메틸프로피온산에틸, 3-메톡시프로피온산 메틸, 3-메톡시프로피온산에틸, 3-에톡시프로피온산메틸, 3-에톡시프로피온산에틸, 에톡시아세트산에틸, 히드록시아세트산에틸, 2-히드록시-3-메틸부티르산메틸, 3-메틸-3-메톡시부틸아세테이트, 3-메틸-3-메톡시부틸프로피오네이트, 아세트산에틸, 아세트산n-부틸, 아세트산n-프로필, 아세트산i-프로필, 아세트산n-부틸, 아세트산i-부틸, 아세트산n-아밀, 아세트산i-아밀, 프로피온산n-부틸, 부티르산에틸, 부티르산n-프로필, 부티르산i-프로필, 부티르산n-부틸, 피루브산메틸, 피루브산에틸, 피루브산n-프로필, 아세토아세트산메틸, 아세토아세트산에틸, 2-옥소부티르산에틸 등의 에스테르 화합물; 톨루엔, 크실렌 등의 방향족 탄화수소 화합물; N-메틸피롤리돈, N,N-디메틸포름아미드, N,N-디메틸아세트아미드 등의 카르복실산아미드 화합물 등을 들 수 있다. 이들 용매는, 단독으로 사용해도 되고, 2종 이상을 혼합하여 사용해도 된다.It does not specifically limit as a solvent used for manufacturing the resin of this embodiment, A well-known thing can be used suitably. As specific examples of the solvent, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol mono-n-propyl ether, diethylene glycol mono-n-butyl ether , Triethylene glycol monomethyl ether, triethylene glycol monoethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol mono-n-propyl ether , (Poly) alkylene glycol monoalkyl ethers such as dipropylene glycol mono-n-butyl ether, tripropylene glycol monomethyl ether, and tripropylene glycol monoethyl ether; (Poly) alkylene glycol monoalkyl ether acetates such as ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, and propylene glycol monoethyl ether acetate; Other ether compounds such as diethylene glycol dimethyl ether, diethylene glycol methyl ethyl ether, diethylene glycol diethyl ether, and tetrahydrofuran; Ketone compounds such as methyl ethyl ketone, cyclohexanone, 2-heptanone and 3-heptanone; Methyl 2-hydroxypropionate, ethyl 2-hydroxypropionate, methyl 2-hydroxy-2-methylpropionate, ethyl 2-hydroxy-2-methylpropionate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, Methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl ethoxyacetate, ethyl hydroxyacetate, methyl 2-hydroxy-3-methylbutyrate, 3-methyl-3-methoxybutyl acetate, 3-methyl- 3-methoxybutylpropionate, ethyl acetate, n-butyl acetate, n-propyl acetate, i-propyl acetate, n-butyl acetate, i-butyl acetate, n-amyl acetate, i-amyl acetate, n-propionic acid Ester compounds such as butyl, ethyl butyrate, n-propyl butyrate, i-propyl butyrate, n-butyl butyrate, methyl pyruvate, ethyl pyruvate, n-propyl pyruvate, methyl acetoacetate, ethyl acetoacetate and ethyl 2-oxobutyrate; Aromatic hydrocarbon compounds such as toluene and xylene; And carboxylic acid amide compounds such as N-methylpyrrolidone, N, N-dimethylformamide, and N, N-dimethylacetamide. These solvents may be used alone or in combination of two or more.
상기 용매 중에서도, 글리콜에테르계 용매가 바람직하다. 즉, 용매로서, 프로필렌글리콜모노메틸에테르 등의 (폴리)알킬렌글리콜모노알킬에테르, 프로필렌글리콜모노메틸에테르아세테이트 등의 (폴리)알킬렌글리콜모노알킬에테르아세테이트를 사용하는 것이 바람직하다.Among these solvents, glycol ether-based solvents are preferred. That is, it is preferable to use a (poly) alkylene glycol monoalkyl ether such as propylene glycol monomethyl ether and a (poly) alkylene glycol monoalkyl ether acetate such as propylene glycol monomethyl ether acetate.
본 실시 형태의 수지를 제조하기 위해 사용하는 용매의 사용량은, 특별히 한정되지 않지만, 투입량(불포화 모노머(a-1)와, 에폭시 화합물(a-2)과, 산기를 3개 이상 갖는 화합물(a-3)과, 필요에 따라서 함유되는 산 무수물기를 갖는 화합물(a-4)의 합계량)을 100질량부로 한 경우에, 일반적으로는 30 내지 1000질량부, 바람직하게는 50 내지 800질량부이다. 상기 용매의 사용량이 1000질량부 이하이면, 수지의 점도를 적절한 범위로 제어할 수 있기 때문에 바람직하다. 한편, 상기 용매의 사용량이 30질량부 이상이면, 반응 시에 시징이 일어나는 것을 방지할 수 있어, 합성 반응을 안정적으로 행할 수 있기 때문에 바람직하다. 또한, 상기 용매의 사용량이 30질량부 이상이면, 수지의 착색이나 겔화를 방지할 수 있다.The amount of the solvent used to produce the resin of the present embodiment is not particularly limited, but the input amount (unsaturated monomer (a-1), epoxy compound (a-2), and compound having three or more acid groups (a -3) and, when necessary, the total amount of the compound (a-4) having an acid anhydride group contained) is generally 30 to 1000 parts by mass, preferably 50 to 800 parts by mass. When the amount of the solvent used is 1000 parts by mass or less, the viscosity of the resin can be controlled within an appropriate range, which is preferable. On the other hand, if the amount of the solvent used is 30 parts by mass or more, it is preferable because seizure can be prevented from occurring during the reaction, and a synthetic reaction can be stably performed. Moreover, when the usage-amount of the said solvent is 30 mass parts or more, coloring and gelation of resin can be prevented.
본 실시 형태에 있어서는, 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)과 산기를 3개 이상 갖는 화합물(a-3)의 반응을 촉진하기 위해 촉매를 사용하는 것이 바람직하다. 본 실시 형태에 있어서 사용하는 촉매로서는, 특별히 한정되지 않고 수지의 원료 등에 따라 적절히 선택된다.In this embodiment, it is preferable to use a catalyst to accelerate the reaction of the epoxy compound (a-2) having two or more epoxy groups and the compound (a-3) having three or more acid groups. The catalyst used in the present embodiment is not particularly limited and is appropriately selected depending on the raw material of the resin and the like.
본 실시 형태에 있어서 사용하는 촉매로서는, 예를 들어 트리에틸아민과 같은 제3급 아민, 트리에틸벤질암모늄클로라이드와 같은 제4급 암모늄염, 트리페닐포스핀과 같은 인 화합물, 크롬의 킬레이트 화합물 등을 들 수 있다. 이들 촉매는, 단독으로 사용해도 되고, 2종 이상을 혼합하여 사용해도 된다.Examples of the catalyst used in this embodiment include tertiary amines such as triethylamine, quaternary ammonium salts such as triethylbenzylammonium chloride, phosphorus compounds such as triphenylphosphine, and chelating compounds of chromium. Can be lifted. These catalysts may be used alone or in combination of two or more.
본 실시 형태에 있어서 사용하는 촉매의 사용량은, 특별히 한정되지 않지만, 제1 공정에서 합성되는 수지 전구체를 100질량부로 한 경우에, 일반적으로는 0.01 내지 5질량부이며, 바람직하게는 0.1 내지 2질량부이고, 보다 바람직하게는 0.2 내지 1질량부이다.The amount of the catalyst used in the present embodiment is not particularly limited, but when the resin precursor synthesized in the first step is 100 parts by mass, it is generally 0.01 to 5 parts by mass, preferably 0.1 to 2 parts by mass. Parts, more preferably 0.2 to 1 part by mass.
제2 공정에 있어서는, 수지의 겔화를 방지하기 위해 중합 금지제를 사용하는 것이 바람직하다. 제2 공정에 있어서 사용하는 중합 금지제로서는, 특별히 한정되지 않고, 수지의 원료 등에 따라서 적절히 선택된다.In the second step, it is preferable to use a polymerization inhibitor to prevent gelation of the resin. The polymerization inhibitor used in the second step is not particularly limited, and is appropriately selected depending on the raw material of the resin and the like.
제2 공정에 있어서 사용하는 중합 금지제로서는, 예를 들어 히드로퀴논, 메틸히드로퀴논, 히드로퀴논모노메틸에테르, 부틸히드록시톨루엔 등을 들 수 있다. 이들 중합 금지제는, 단독으로 사용해도 되고, 또는 2종 이상을 사용해도 된다.Examples of the polymerization inhibitor used in the second step include hydroquinone, methylhydroquinone, hydroquinone monomethyl ether, and butylhydroxytoluene. These polymerization inhibitors may be used alone or in combination of two or more.
중합 금지제의 사용량은, 특별히 한정되지 않지만, 상기 수지 전구체의 양을 100질량부로 한 경우에, 일반적으로는 0.01 내지 5질량부이며, 바람직하게는 0.1 내지 2질량부이고, 보다 바람직하게는 0.2 내지 1질량부이다.The amount of the polymerization inhibitor is not particularly limited, but when the amount of the resin precursor is 100 parts by mass, it is generally 0.01 to 5 parts by mass, preferably 0.1 to 2 parts by mass, and more preferably 0.2 To 1 part by mass.
[감광성 수지 조성물][Photosensitive resin composition]
본 실시 형태의 감광성 수지 조성물은, 본 실시 형태의 어느 수지(A)와, 용제(B)와, 광중합 개시제(C) 및 착색제(D)를 함유한다.The photosensitive resin composition of this embodiment contains any resin (A) of this embodiment, a solvent (B), a photoinitiator (C), and a coloring agent (D).
<용제(B)><Solvent (B)>
용제(B)는, 수지(A)를 용해할 수 있으며, 또한 수지(A)와 반응하지 않는 불활성의 용제이면 특별히 한정되지 않고, 수지(A)의 종류 등에 따라서 임의로 선택할 수 있다. 용제(B)는, 후술하는 반응성 희석제와 상용성을 갖는 것이 바람직하다.The solvent (B) can dissolve the resin (A) and is not particularly limited as long as it is an inert solvent that does not react with the resin (A), and can be arbitrarily selected according to the type of the resin (A) and the like. It is preferable that solvent (B) has compatibility with the reactive diluent mentioned later.
용제(B)로서는, 수지(A)를 제조할 때 사용할 수 있는 용매와 동일한 것을 사용할 수 있고, 글리콜에테르계 용매를 사용하는 것이 바람직하다. 즉, 용제(B)로서, 프로필렌글리콜모노메틸에테르 등의 (폴리)알킬렌글리콜모노알킬에테르, 프로필렌글리콜모노메틸에테르아세테이트 등의 (폴리)알킬렌글리콜모노알킬에테르아세테이트를 사용하는 것이 바람직하다.As the solvent (B), the same solvent that can be used when producing the resin (A) can be used, and it is preferable to use a glycol ether solvent. That is, it is preferable to use (poly) alkylene glycol monoalkyl ether such as propylene glycol monomethyl ether and (poly) alkylene glycol monoalkyl ether acetate such as propylene glycol monomethyl ether acetate as the solvent (B).
용제(B) 이외의 감광성 수지 조성물의 재료로서, 용매 성분을 포함하는 용액을 사용하는 경우, 상기 용액 중에 포함되어 있는 용매 성분을, 용제(B)로서 사용해도 된다.When a solution containing a solvent component is used as a material for a photosensitive resin composition other than the solvent (B), the solvent component contained in the solution may be used as the solvent (B).
<광중합 개시제(C)><Photopolymerization initiator (C)>
광중합 개시제(C)로서는, 특별히 한정되지 않지만, 예를 들어 벤조인, 벤조인메틸에테르, 벤조인에틸에테르, 벤조인부틸에테르 등의 벤조인 화합물; 아세토페논, 2,2-디메톡시-2-페닐아세토페논, 1,1-디클로로아세토페논, 4-(1-t-부틸디옥시-1-메틸에틸)아세토페논, 2-메틸-1-[4-(메틸티오)페닐]-2-모르폴리노-프로판-1-온, 2-벤질-2-디메틸아미노-1-(4-모르폴리노페닐)부타논-1 등의 아세토페논 화합물; 2-메틸안트라퀴논, 2-아밀안트라퀴논, 2-t-부틸안트라퀴논, 1-클로로안트라퀴논 등의 안트라퀴논 화합물; 크산톤, 티오크산톤, 2,4-디메틸티오크산톤, 2,4-디이소프로필티오크산톤, 2-클로로티오크산톤 등의 크산톤 화합물; 아세토페논디메틸케탈, 벤질디메틸케탈 등의 케탈 화합물; 벤조페논, 4-(1-t-부틸디옥시-1-메틸에틸)벤조페논, 3,3',4,4'-테트라키스(t-부틸디옥시카르보닐)벤조페논 등의 벤조페논 화합물; 아실포스핀옥시드 화합물, 1,2-옥탄디온,1-[4-(페닐티오)-2-(O-벤조일옥심)] 등을 들 수 있다. 이들 광중합 개시제(C)는, 단독으로 사용해도 되고, 또는 2종 이상을 사용해도 된다.Although it does not specifically limit as a photoinitiator (C), For example, Benzoin compounds, such as benzoin, benzoin methyl ether, benzoin ethyl ether, and benzoin butyl ether; Acetophenone, 2,2-dimethoxy-2-phenylacetophenone, 1,1-dichloroacetophenone, 4- (1-t-butyldioxy-1-methylethyl) acetophenone, 2-methyl-1- [ Acetophenone compounds such as 4- (methylthio) phenyl] -2-morpholino-propan-1-one and 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) butanone-1; Anthraquinone compounds such as 2-methylanthraquinone, 2-amylanthraquinone, 2-t-butylanthraquinone, and 1-chloroanthraquinone; Xanthone compounds such as xanthone, thioxanthone, 2,4-dimethylthioxanthone, 2,4-diisopropylthioxanthone and 2-chlorothioxanthone; Ketal compounds such as acetophenone dimethyl ketal and benzyl dimethyl ketal; Benzophenone compounds such as benzophenone, 4- (1-t-butyldioxy-1-methylethyl) benzophenone, 3,3 ', 4,4'-tetrakis (t-butyldioxycarbonyl) benzophenone ; An acylphosphine oxide compound, 1,2-octanedione, 1- [4- (phenylthio) -2- (O-benzoyloxime)], and the like. These photopolymerization initiators (C) may be used alone, or two or more kinds thereof may be used.
<착색제(D)><Colorant (D)>
착색제(D)는, 용제(B)에 용해 또는 분산되는 것이면 되고, 특별히 한정되지 않는다. 착색제(D)로서는, 예를 들어 염료 및 안료를 들 수 있다. 착색제(D)로서는, 염료만 사용해도 되고, 안료만 사용해도 되고, 염료와 안료를 조합하여 사용해도 된다. 본 실시 형태의 감광성 수지 조성물의 수지 경화막을 블랙 매트릭스, 컬러 필터, 블랙 칼럼 스페이서 중 어느 것으로서 사용하는 경우, 상기 착색제(D)는, 수지 경화막으로 형성되는 부재의 목적 등에 따라서, 단독으로 또는 2종 이상을 조합하여 사용할 수 있다. 예를 들어, 착색제(D)로서, 흑색의 것을 사용한 경우, 감광성 수지 조성물의 수지 경화막은, 블랙 매트릭스 및 블랙 칼럼 스페이서로서 적합한 것이 된다.The coloring agent (D) may just be dissolved or dispersed in the solvent (B), and is not particularly limited. As a coloring agent (D), a dye and a pigment are mentioned, for example. As the colorant (D), only a dye may be used, only a pigment may be used, or a dye and a pigment may be used in combination. When the resin cured film of the photosensitive resin composition of the present embodiment is used as any one of a black matrix, a color filter, and a black column spacer, the colorant (D) may be used alone or in accordance with the purpose of the member formed of the resin cured film or the like. It can be used in combination of more than one species. For example, when a black thing is used as the colorant (D), the cured resin film of the photosensitive resin composition is suitable as a black matrix and a black column spacer.
염료의 예로서는, 예를 들어 acid alizarin violet N; acidblack1, 2, 24, 48; acid blue1, 7, 9, 25, 29, 40, 45, 62, 70, 74, 80, 83, 90, 92, 112, 113, 120, 129, 147; acid chrome violet K; acid Fuchsin; acidgreen1, 3, 5, 25, 27, 50; acid orange6, 7, 8, 10, 12, 50, 51, 52, 56, 63, 74, 95; acid red1, 4, 8, 14, 17, 18, 26, 27, 29, 31, 34, 35, 37, 42, 44, 50, 51, 52, 57, 69, 73, 80, 87, 88, 91, 92, 94, 97, 103, 111, 114, 129, 133, 134, 138, 143, 145, 150, 151, 158, 176, 183, 198, 211, 215, 216, 217, 249, 252, 257, 260, 266, 274; acid violet 6B, 7, 9, 17, 19; acid yellow1, 3, 9, 11, 17, 23, 25, 29, 34, 36, 42, 54, 72, 73, 76, 79, 98, 99, 111, 112, 114, 116; foodyellow3 및 이들의 유도체 등을 들 수 있다.Examples of the dye include, for example, acid alizarin violet N; acidblack1, 2, 24, 48; acid blue1, 7, 9, 25, 29, 40, 45, 62, 70, 74, 80, 83, 90, 92, 112, 113, 120, 129, 147; acid chrome violet K; acid Fuchsin; acidgreen1, 3, 5, 25, 27, 50; acid orange6, 7, 8, 10, 12, 50, 51, 52, 56, 63, 74, 95; acid red1, 4, 8, 14, 17, 18, 26, 27, 29, 31, 34, 35, 37, 42, 44, 50, 51, 52, 57, 69, 73, 80, 87, 88, 91 , 92, 94, 97, 103, 111, 114, 129, 133, 134, 138, 143, 145, 150, 151, 158, 176, 183, 198, 211, 215, 216, 217, 249, 252, 257 , 260, 266, 274; acid violet 6B, 7, 9, 17, 19; acid yellow1, 3, 9, 11, 17, 23, 25, 29, 34, 36, 42, 54, 72, 73, 76, 79, 98, 99, 111, 112, 114, 116; and foodyellow3 and derivatives thereof.
이들 염료 중에서도, 아조계, 크산텐계, 안트라퀴논계 혹은 프탈로시아닌계의 산성 염료를 사용하는 것이 바람직하다.Among these dyes, it is preferable to use an azo-based, xanthene-based, anthraquinone-based or phthalocyanine-based acidic dye.
이들 염료는, 단독으로 사용해도 되고, 2종 이상을 혼합하여 사용해도 된다.These dyes may be used alone or in combination of two or more.
안료의 예로서는, 예를 들어 C. I. 피그먼트 옐로우1, 3, 12, 13, 14, 15, 16, 17, 20, 24, 31, 53, 83, 86, 93, 94, 109, 110, 117, 125, 128, 137, 138, 139, 147, 148, 150, 153, 154, 166, 173, 194, 214 등의 황색 안료; C. I. 피그먼트 오렌지13, 31, 36, 38, 40, 42, 43, 51, 55, 59, 61, 64, 65, 71, 73 등의 주황색 안료; C. I. 피그먼트 레드9, 97, 105, 122, 123, 144, 149, 166, 168, 176, 177, 180, 192, 209, 215, 216, 224, 242, 254, 255, 264, 265 등의 적색 안료; C. I. 피그먼트 블루15, 15: 3, 15: 4, 15: 6, 60 등의 청색 안료; C. I. 피그먼트 바이올렛1, 19, 23, 29, 32, 36, 38 등의 바이올렛색 안료; C. I. 피그먼트 그린7, 36, 58 등의 녹색 안료; C. I. 피그먼트 브라운23, 25 등의 갈색 안료; 아닐린 블랙, 페릴렌 블랙, 티타늄 블랙, 시아닌 블랙, 리그닌 블랙, 락탐계 유기 블랙, RGB 블랙, 카본 블랙, 산화철 등의 흑색 안료 등을 들 수 있다.Examples of pigments are, for example, CI Pigment Yellow 1, 3, 12, 13, 14, 15, 16, 17, 20, 24, 31, 53, 83, 86, 93, 94, 109, 110, 117, 125 , Yellow pigments such as 128, 137, 138, 139, 147, 148, 150, 153, 154, 166, 173, 194, 214; C. I. Orange pigments such as Pigment Orange 13, 31, 36, 38, 40, 42, 43, 51, 55, 59, 61, 64, 65, 71, 73; Red such as CI Pigment Red 9, 97, 105, 122, 123, 144, 149, 166, 168, 176, 177, 180, 192, 209, 215, 216, 224, 242, 254, 255, 264, 265 Pigment; Blue pigments such as C. I. Pigment Blue 15, 15: 3, 15: 4, 15: 6, 60; Violet pigments such as C. I. Pigment Violet 1, 19, 23, 29, 32, 36, 38; C. I. Green pigments such as Pigment Green 7, 36, 58; Brown pigments such as C. I. Pigment Brown 23, 25; And aniline black, perylene black, titanium black, cyanine black, lignin black, lactam-based organic black, RGB black, carbon black, and black pigments such as iron oxide.
이들 안료는, 단독으로 사용해도 되고, 2종 이상을 혼합하여 사용해도 된다.These pigments may be used alone or in combination of two or more.
흑색 안료로서는, 본 실시 형태의 감광성 수지 조성물의 수지 경화막을 구비하는 화상 표시 장치의 광학 밀도의 관점에서, 무기 흑색 안료와 유기 흑색 안료를 병용하는 것이 바람직하고, 카본 블랙과 락탐계 유기 블랙을 병용하는 것이 보다 바람직하다.As a black pigment, it is preferable to use an inorganic black pigment and an organic black pigment together from a viewpoint of the optical density of the image display device provided with the resin cured film of the photosensitive resin composition of this embodiment, and a carbon black and a lactam organic black are used together. It is more preferable to do.
착색제(D)로서 안료를 포함하는 경우, 감광성 수지 조성물 중에 있어서의 안료의 분산성을 향상시키는 관점에서, 감광성 수지 조성물은, 공지의 분산제를 함유하고 있어도 된다. 분산제의 함유량은, 사용하는 안료 등의 종류에 따라서 적절히 설정할 수 있다.When a pigment is included as a colorant (D), from the viewpoint of improving the dispersibility of the pigment in the photosensitive resin composition, the photosensitive resin composition may contain a known dispersant. The content of the dispersant can be appropriately set depending on the type of pigment or the like used.
분산제로서는, 경시의 분산 안정성이 우수하다는 점에서 고분자 분산제를 사용하는 것이 바람직하다. 고분자 분산제는, 임의로 선택할 수 있지만, 예를 들어 우레탄계 분산제, 폴리에틸렌이민계 분산제, 폴리옥시에틸렌알킬에테르계 분산제, 폴리옥시에틸렌글리콜디에스테르계 분산제, 소르비탄 지방족 에스테르계 분산제, 지방족 변성 에스테르계 분산제 등을 들 수 있다. 고분자 분산제로서, EFKA(등록 상표, BASF 재팬사제), Disperbyk(등록 상표, 빅 케미사제), 디스팔론(등록 상표, 구스모토 가세이 가부시키가이샤제), SOLSPERSE(등록 상표, 제네카사제) 등의 상품명으로 시판되고 있는 것을 사용해도 된다.As the dispersant, it is preferable to use a polymer dispersant from the viewpoint of excellent dispersion stability over time. The polymer dispersant may be arbitrarily selected, but, for example, urethane dispersants, polyethyleneimine dispersants, polyoxyethylene alkyl ether dispersants, polyoxyethylene glycol diester dispersants, sorbitan aliphatic ester dispersants, aliphatic modified ester dispersants, etc. Can be mentioned. As a polymer dispersing agent, product names such as EFKA (registered trademark, manufactured by BASF Japan), Disperbyk (registered trademark, manufactured by Big Chemis), Dispalon (registered trademark, manufactured by Kusumoto Kasei Co., Ltd.), SOLSPERSE (registered trademark, manufactured by Geneca) You may use what is commercially available.
<반응성 희석제(E)><Reactive diluent (E)>
본 실시 형태의 감광성 수지 조성물은, 수지(A)와 용제(B)와 광중합 개시제(C)와 착색제(D) 이외에, 반응성 희석제(E)를 함유하고 있어도 된다.The photosensitive resin composition of this embodiment may contain the reactive diluent (E) in addition to the resin (A), the solvent (B), the photopolymerization initiator (C), and the colorant (D).
반응성 희석제(E)는, 분자 내에 적어도 하나의 에틸렌성 불포화기를 갖는 화합물이며, 에틸렌성 불포화기를 복수 갖는 화합물인 것이 바람직하다.The reactive diluent (E) is a compound having at least one ethylenically unsaturated group in the molecule, and is preferably a compound having a plurality of ethylenically unsaturated groups.
감광성 수지 조성물이 반응성 희석제(E)를 포함함으로써, 감광성 수지 조성물의 점도 및 감도의 조정이 용이해진다. 또한, 반응성 희석제(E)를 포함하는 감광성 수지 조성물의 수지 경화막을 블랙 매트릭스, 컬러 필터, 블랙 칼럼 스페이서로서 사용한 경우, 수지 경화막의 강도가 양호해져, 바람직하다. 또한, 반응성 희석제(E)를 포함하는 감광성 수지 조성물을, 수지 경화막의 피형성면 상에 도포하여 노광한 후, 현상하여 형성한 수지 경화막은, 피형성면과의 밀착성이 양호하여, 바람직하다.When the photosensitive resin composition contains the reactive diluent (E), adjustment of the viscosity and sensitivity of the photosensitive resin composition becomes easy. In addition, when the resin cured film of the photosensitive resin composition containing the reactive diluent (E) is used as a black matrix, color filter, or black column spacer, the strength of the cured resin film is good, which is preferable. Moreover, after apply | coating and exposing the photosensitive resin composition containing a reactive diluent (E) on the surface to be formed of a resin cured film, the resin cured film developed and formed is preferable because it has good adhesiveness with the surface to be formed.
반응성 희석제(E)로서 사용되는 단관능 모노머(에틸렌성 불포화 결합을 하나만 갖는 모노머)로서는, 예를 들어 (메트)아크릴아미드, 메틸올(메트)아크릴아미드, 메톡시메틸(메트)아크릴아미드, 에톡시메틸(메트)아크릴아미드, 프로폭시메틸(메트)아크릴아미드, 부톡시메톡시메틸(메트)아크릴아미드, 메틸(메트)아크릴레이트, 에틸(메트)아크릴레이트, 부틸(메트)아크릴레이트, 2-에틸헥실(메트)아크릴레이트, 2-히드록시에틸(메트)아크릴레이트, 2-히드록시프로필(메트)아크릴레이트, 4-히드록시부틸(메트)아크릴레이트, 2-페녹시-2-히드록시프로필(메트)아크릴레이트, 2-(메트)아크릴로일옥시-2-히드록시프로필프탈레이트, 글리세린모노(메트)아크릴레이트, 테트라히드로푸르푸릴(메트)아크릴레이트, 글리시딜(메트)아크릴레이트, 2,2,2-트리플루오로에틸(메트)아크릴레이트, 2,2,3,3-테트라플루오로프로필(메트)아크릴레이트, 프탈산 유도체의 하프(메트)아크릴레이트 등의 (메트)아크릴레이트 화합물; 스티렌, α-메틸스티렌, α-클로로메틸스티렌, 비닐톨루엔 등의 방향족 비닐 화합물; 아세트산비닐, 프로피온산비닐 등의 카르복실산에스테르 등을 들 수 있다. 이들 단관능 모노머는, 단독으로 사용해도 되고, 2종 이상을 사용해도 된다.As the monofunctional monomer (monomer having only one ethylenically unsaturated bond) used as the reactive diluent (E), for example, (meth) acrylamide, methylol (meth) acrylamide, methoxymethyl (meth) acrylamide, e Methoxymethyl (meth) acrylamide, propoxymethyl (meth) acrylamide, butoxymethoxymethyl (meth) acrylamide, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2 -Ethylhexyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 2-phenoxy-2-hydride Hydroxypropyl (meth) acrylate, 2- (meth) acryloyloxy-2-hydroxypropylphthalate, glycerin mono (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, glycidyl (meth) acrylic Rate, 2,2,2-trifluoroethyl (meth (Meth) acrylate compounds such as t) acrylate, 2,2,3,3-tetrafluoropropyl (meth) acrylate, and half (meth) acrylate of phthalic acid derivatives; Aromatic vinyl compounds such as styrene, α-methylstyrene, α-chloromethylstyrene, and vinyltoluene; And carboxylic acid esters such as vinyl acetate and vinyl propionate. These monofunctional monomers may be used alone or in combination of two or more.
반응성 희석제(E)로서 사용되는 다관능 모노머(에틸렌성 불포화 결합을 복수 갖는 모노머)로서는, 예를 들어 에틸렌글리콜디(메트)아크릴레이트, 디에틸렌글리콜디(메트)아크릴레이트, 테트라에틸렌글리콜디(메트)아크릴레이트, 프로필렌글리콜디(메트)아크릴레이트, 폴리프로필렌글리콜디(메트)아크릴레이트, 부틸렌글리콜디(메트)아크릴레이트, 네오펜틸글리콜디(메트)아크릴레이트, 1,6-헥산글리콜디(메트)아크릴레이트, 트리메틸올프로판트리(메트)아크릴레이트, 글리세린디(메트)아크릴레이트, 펜타에리트리톨디(메트)아크릴레이트, 펜타에리트리톨트리(메트)아크릴레이트, 디펜타에리트리톨펜타(메트)아크릴레이트, 디펜타에리트리톨헥사(메트)아크릴레이트, 2,2-비스(4-(메트)아크릴옥시디에톡시페닐)프로판, 2,2-비스(4-(메트)아크릴옥시폴리에톡시페닐)프로판, 2-히드록시-3-(메트)아크릴로일옥시프로필(메트)아크릴레이트, 에틸렌글리콜디글리시딜에테르디(메트)아크릴레이트, 디에틸렌글리콜디글리시딜에테르디(메트)아크릴레이트, 프탈산디글리시딜에스테르디(메트)아크릴레이트, 글리세린트리아크릴레이트, 글리세린폴리글리시딜에테르폴리(메트)아크릴레이트, 우레탄(메트)아크릴레이트(즉, 톨릴렌디이소시아네이트), 트리메틸헥사메틸렌디이소시아네이트와 헥사메틸렌디이소시아네이트 등과 2-히드록시에틸(메트)아크릴레이트의 반응물, 트리스(히드록시에틸)이소시아누레이트의 트리(메트)아크릴레이트 등의 (메트)아크릴레이트 화합물; 디비닐벤젠, 디알릴프탈레이트, 디알릴벤젠포스포네이트 등의 방향족 비닐 화합물; 아디프산디비닐 등의 디카르복실산에스테르 화합물; 트리알릴시아누레이트, 메틸렌비스(메트)아크릴아미드, (메트)아크릴아미드메틸렌에테르, 다가 알코올과 N-메틸올(메트)아크릴아미드의 축합물을 들 수 있다. 이들 다관능 모노머는, 단독으로 사용해도 되고, 2종 이상을 사용해도 된다.As a polyfunctional monomer (monomer having a plurality of ethylenically unsaturated bonds) used as the reactive diluent (E), for example, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, tetraethylene glycol di ( Meth) acrylate, propylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, butylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, 1,6-hexane glycol Di (meth) acrylate, trimethylolpropane tri (meth) acrylate, glycerin di (meth) acrylate, pentaerythritol di (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol penta (Meth) acrylate, dipentaerythritol hexa (meth) acrylate, 2,2-bis (4- (meth) acryloxydiethoxyphenyl) propane, 2,2-bis (4- (meth) acryloxypoly on Cyphenyl) propane, 2-hydroxy-3- (meth) acryloyloxypropyl (meth) acrylate, ethylene glycol diglycidyl ether di (meth) acrylate, diethylene glycol diglycidyl ether di ( Meth) acrylate, diglycidyl phthalate di (meth) acrylate, glycerin triacrylate, glycerin polyglycidyl ether poly (meth) acrylate, urethane (meth) acrylate (i.e., tolylene diisocyanate), (Meth) acrylate compounds, such as a reactant of 2-hydroxyethyl (meth) acrylate, tris (hydroxyethyl) isocyanurate, and tri (meth) acrylate of trimethylhexamethylene diisocyanate and hexamethylene diisocyanate; Aromatic vinyl compounds such as divinylbenzene, diallylphthalate and diallylbenzenephosphonate; Dicarboxylic acid ester compounds such as divinyl adipate; And triallyl cyanurate, methylene bis (meth) acrylamide, (meth) acrylamide methylene ether, and polyhydric alcohols and condensates of N-methylol (meth) acrylamide. These polyfunctional monomers may be used alone or in combination of two or more.
또한, 본 실시 형태의 감광성 수지 조성물은, 본 발명의 효과를 손상시키지 않는 범위에서, 커플링제, 레벨링제, 열중합 금지제 등의 공지의 첨가제를 함유해도 된다. 커플링제로서는, 예를 들어 KBM-403(3-글리시독시프로필트리에톡시실란, 신에쓰 실리콘제) 등을 들 수 있다. 이들 첨가제의 함유량은, 본 발명의 효과를 손상시키지 않는 범위라면, 특별히 한정되지 않는다.Moreover, the photosensitive resin composition of this embodiment may contain well-known additives, such as a coupling agent, a leveling agent, and a thermal polymerization inhibitor, in the range which does not impair the effect of this invention. Examples of the coupling agent include KBM-403 (3-glycidoxypropyltriethoxysilane, manufactured by Shin-Etsu Silicone), and the like. The content of these additives is not particularly limited as long as the effect of the present invention is not impaired.
본 실시 형태의 감광성 수지 조성물은, 수지(A)를 1 내지 20질량%, 용제(B)를 50 내지 94질량%, 광중합 개시제(C)를 0.01 내지 5질량% 및 착색제(D)를 3 내지 30질량% 함유하는 것이 바람직하다.In the photosensitive resin composition of this embodiment, the resin (A) is 1 to 20 mass%, the solvent (B) is 50 to 94 mass%, the photopolymerization initiator (C) is 0.01 to 5 mass%, and the colorant (D) is 3 to It is preferable to contain 30 mass%.
또한, 본 실시 형태의 감광성 수지 조성물이 반응성 희석제(E)를 포함하는 경우, 반응성 희석제(E)의 함유량은 1 내지 20질량%인 것이 바람직하다.Moreover, when the photosensitive resin composition of this embodiment contains a reactive diluent (E), it is preferable that content of the reactive diluent (E) is 1-20 mass%.
감광성 수지 조성물 전체에 대한 수지(A)의 함유량은, 1 내지 20질량%인 것이 바람직하고, 5 내지 15질량%인 것이 보다 바람직하다. 수지(A)의 함유량이 1질량% 이상이면, 양호한 광경화성을 갖는 감광성 수지 조성물이 되기 때문에, 바람직하다. 한편, 수지(A)의 함유량이 20질량% 이하이면, 양호한 도포성을 갖는 감광성 수지 조성물이 되기 때문에, 바람직하다.It is preferable that content of resin (A) with respect to the whole photosensitive resin composition is 1-20 mass%, and it is more preferable that it is 5-15 mass%. When the content of the resin (A) is 1% by mass or more, it is preferable because it is a photosensitive resin composition having good photocurability. On the other hand, if the content of the resin (A) is 20% by mass or less, it is preferable because it is a photosensitive resin composition having good coatability.
감광성 수지 조성물 전체에 대한 용제(B)의 함유량은, 50 내지 94질량%인 것이 바람직하고, 60 내지 90질량%인 것이 보다 바람직하다. 용제(B)의 함유량이 50질량% 이상이면, 양호한 도포성을 갖는 감광성 수지 조성물이 되기 때문에, 바람직하다. 한편, 용제(B)의 함유량이 94질량% 이하이면, 감광성 수지 조성물을 도포함으로써, 충분한 막 두께를 갖는 도막이 얻어지기 때문에, 바람직하다.It is preferable that content of the solvent (B) with respect to the whole photosensitive resin composition is 50-94 mass%, and it is more preferable that it is 60-90 mass%. When the content of the solvent (B) is 50% by mass or more, it is preferable because it is a photosensitive resin composition having good coatability. On the other hand, when the content of the solvent (B) is 94% by mass or less, a coating film having a sufficient film thickness can be obtained by applying a photosensitive resin composition, which is preferable.
감광성 수지 조성물 전체에 대한 광중합 개시제(C)의 함유량은, 0.01 내지 5질량%인 것이 바람직하고, 0.1 내지 2질량%인 것이 보다 바람직하다. 광중합 개시제(C)의 함유량이 0.01질량% 이상이면, 감광성 수지 조성물의 광경화성이 양호해져, 바람직하다. 한편, 광중합 개시제(C)의 함유량이 5질량% 이하이면, 감광성 수지 조성물을 노광하여 현상한 후에, 잔사가 발생하기 어렵기 때문에, 바람직하다.It is preferable that content of the photoinitiator (C) with respect to the whole photosensitive resin composition is 0.01-5 mass%, and it is more preferable that it is 0.1-2 mass%. When content of a photoinitiator (C) is 0.01 mass% or more, the photocurable property of a photosensitive resin composition becomes favorable, and it is preferable. On the other hand, if the content of the photopolymerization initiator (C) is 5% by mass or less, it is preferable because residues are unlikely to occur after exposure and development of the photosensitive resin composition.
감광성 수지 조성물 전체에 대한 착색제(D)의 함유량은, 3 내지 30질량%인 것이 바람직하고, 5 내지 20질량%인 것이 보다 바람직하다. 착색제(D)의 함유량이 3질량% 이상이면, 감광성 수지 조성물의 수지 경화막이 차광성을 갖는 것이 되기 때문에, 바람직하다. 한편, 착색제(D)의 함유량이 30질량% 이하이면, 감광성 수지 조성물을 노광하여 현상한 후에, 잔사가 발생하기 어렵기 때문에 바람직하다.It is preferable that content of the coloring agent (D) with respect to the whole photosensitive resin composition is 3-30 mass%, and it is more preferable that it is 5-20 mass%. When the content of the colorant (D) is 3% by mass or more, the resin cured film of the photosensitive resin composition has a light-shielding property and is preferable. On the other hand, if the content of the colorant (D) is 30% by mass or less, it is preferable because residues are unlikely to occur after exposure and development of the photosensitive resin composition.
감광성 수지 조성물이 반응성 희석제(E)를 포함하는 경우, 반응성 희석제(E)의 함유량은, 1 내지 20질량%인 것이 바람직하고, 2 내지 10질량%인 것이 보다 바람직하다. 반응성 희석제(E)의 함유량이 1질량% 이상이면, 양호한 경화성을 갖는 감광성 수지 조성물이 되기 때문에, 바람직하다. 한편, 반응성 희석제(E)의 함유량이 20질량% 이하이면, 감광성 수지 조성물을 노광하여 현상한 후에, 잔사가 발생하기 어렵기 때문에 바람직하다.When the photosensitive resin composition contains the reactive diluent (E), the content of the reactive diluent (E) is preferably 1 to 20% by mass, more preferably 2 to 10% by mass. When the content of the reactive diluent (E) is 1% by mass or more, it is preferable because it is a photosensitive resin composition having good curability. On the other hand, if the content of the reactive diluent (E) is 20% by mass or less, it is preferable because residues are less likely to occur after exposure and development of the photosensitive resin composition.
[감광성 수지 조성물의 제조 방법][Method for producing photosensitive resin composition]
다음에, 본 실시 형태의 감광성 수지 조성물을 제조하는 방법에 대하여 설명한다.Next, the method of manufacturing the photosensitive resin composition of this embodiment is demonstrated.
본 실시 형태의 감광성 수지 조성물은, 본 실시 형태의 어느 수지(A)와, 용제(B)와, 광중합 개시제(C)와, 착색제(D)와, 필요에 따라서 함유되는 반응성 희석제(E), 분산제, 첨가제 중 어느 1종 이상 성분을, 공지의 혼합 장치를 사용하여 혼합하는 방법에 의해 제조할 수 있다.The photosensitive resin composition of the present embodiment includes any resin (A), a solvent (B), a photopolymerization initiator (C), a colorant (D), and a reactive diluent (E) contained as necessary, Any one or more components of a dispersant and an additive can be produced by a method of mixing using a known mixing device.
본 실시 형태의 감광성 수지 조성물은, 수지(A)와 용제(B)를 포함하는 조성물을 미리 조제하고, 그 후, 상기 조성물에, 광중합 개시제(C)와, 착색제(D)와, 임의 성분인 반응성 희석제(E), 분산제, 첨가제 중 어느 1종 이상 성분을 더 첨가하여, 혼합하는 방법에 의해 제조해도 된다.In the photosensitive resin composition of the present embodiment, a composition comprising a resin (A) and a solvent (B) is prepared in advance, and thereafter, the photopolymerization initiator (C), a colorant (D), and optional components in the composition. The reactive diluent (E), a dispersing agent, and any one or more components of the additive may be further added to prepare by mixing.
수지(A)와 용제(B)를 포함하는 조성물은, 예를 들어 수지(A)를 합성하기 위한 반응을 종료한 수지 용액으로부터 단리된 수지(A)에, 용제(B)를 첨가하여 혼합하는 방법에 의해 제조할 수 있다.The composition containing the resin (A) and the solvent (B) is mixed by adding a solvent (B) to the resin (A) isolated from the resin solution after the reaction for synthesizing the resin (A), for example. It can be manufactured by a method.
본 실시 형태에서는, 수지(A)를 합성하기 위한 반응을 종료한 수지 용액으로부터, 반드시 목적물인 수지(A)를 단리할 필요는 없다. 따라서, 수지(A)와 용제(B)를 포함하는 조성물로서, 수지(A)를 합성하기 위한 반응이 종료된 시점의 수지 용액 중에 포함되어 있는 용매를, 수지 용액으로부터 분리하지 않고, 반응 종료 후의 수지 용액을 그대로 사용해도 된다. 또한, 수지(A)와 용제(B)를 포함하는 조성물로서, 반응 종료 후의 수지 용액에 다른 용제를 첨가하여 혼합한 것을 사용해도 된다.In this embodiment, it is not necessary to isolate the target resin (A) from the resin solution that has completed the reaction for synthesizing the resin (A). Therefore, as a composition comprising the resin (A) and the solvent (B), the solvent contained in the resin solution at the time when the reaction for synthesizing the resin (A) is finished is not separated from the resin solution, and after the reaction is completed. You may use the resin solution as it is. Moreover, you may use what mixed by adding another solvent to the resin solution after completion | finish of reaction as a composition containing resin (A) and a solvent (B).
본 실시 형태의 감광성 수지 조성물은, 본 실시 형태의 수지(A)를 포함하기 때문에, 우수한 현상성을 갖고, 또한 착색제 분산성 및 내용제성이 양호하며 높은 탄성 회복률을 갖는 경화막이 얻어진다. 따라서, 본 실시 형태의 감광성 수지 조성물은, 블랙 매트릭스, 컬러 필터, 블랙 칼럼 스페이서의 재료로서 적합하다.Since the photosensitive resin composition of the present embodiment contains the resin (A) of the present embodiment, a cured film having excellent developability, good colorant dispersibility and solvent resistance, and high elastic recovery rate is obtained. Therefore, the photosensitive resin composition of this embodiment is suitable as a material of a black matrix, a color filter, and a black column spacer.
또한, 본 실시 형태의 감광성 수지 조성물은, 양호한 착색제 분산성을 갖고, 흑색의 착색제(D)를 충분히 포함하는 것이라도, 현상성 등의 일반적 특성을 충분히 만족시킬 수 있고, 피형성면에 대한 밀착성이 양호한 수지 경화막을 형성할 수 있다. 이 때문에, 본 실시 형태의 감광성 수지 조성물에 의하면, 피형성면에 대한 밀착성이 양호하고, 충분한 차광성을 갖는 흑색 패턴을 형성할 수 있다.In addition, the photosensitive resin composition of the present embodiment has good colorant dispersibility and sufficiently contains a black colorant (D), and can sufficiently satisfy general characteristics such as developability and adherence to the surface to be formed. This favorable resin cured film can be formed. For this reason, according to the photosensitive resin composition of this embodiment, the adhesiveness with respect to the to-be-formed surface is favorable and the black pattern which has sufficient light-shielding property can be formed.
[수지 경화막][Resin cured film]
본 실시 형태의 수지 경화막은, 본 실시 형태의 감광성 수지 조성물을 광경화시킨 수지 경화막이다.The resin cured film of this embodiment is the resin cured film which photocured the photosensitive resin composition of this embodiment.
본 실시 형태의 수지 경화막은, 착색제 분산성, 내용제성 및 탄성 회복률이 양호하기 때문에, 화상 표시 장치의 부재인 블랙 매트릭스, 컬러 필터, 블랙 칼럼 스페이서로서 적합하다.Since the resin cured film of this embodiment has good colorant dispersibility, solvent resistance, and elastic recovery rate, it is suitable as a black matrix, color filter, and black column spacer which is a member of an image display device.
[수지 경화막의 제조 방법][Method for manufacturing resin cured film]
본 실시 형태의 수지 경화막은, 예를 들어 이하에 나타내는 방법에 의해 제조할 수 있다.The cured resin film of the present embodiment can be produced, for example, by the method shown below.
먼저, 수지 경화막의 피형성면 상에 감광성 수지 조성물을 도포하여, 수지층(도막)을 형성한다. 다음에, 소정의 패턴의 마스크를 통해, 수지층을 노광하여, 노광 부분을 광경화시킨다. 다음에, 수지층의 미노광 부분을 현상액으로 현상하여, 소정의 패턴을 갖는 수지 경화막으로 한다. 그 후, 필요에 따라서, 수지 경화막의 포스트 베이크(열처리)를 행한다.First, a photosensitive resin composition is applied on the surface to be formed of the cured resin film to form a resin layer (coating film). Next, the resin layer is exposed through a mask of a predetermined pattern to photocur the exposed portion. Next, the unexposed portion of the resin layer is developed with a developer to obtain a cured resin film having a predetermined pattern. Thereafter, if necessary, post-baking (heat treatment) of the cured resin film is performed.
수지층을 노광할 때는, 소정의 패턴의 하프톤 마스크를 사용해도 된다. 이 경우, 미노광 부분 및 반노광 부분을 현상액으로 현상하여, 소정의 패턴을 갖는 수지 경화막으로 한다.When exposing the resin layer, a halftone mask of a predetermined pattern may be used. In this case, the unexposed portion and the semi-exposed portion are developed with a developer solution to obtain a cured resin film having a predetermined pattern.
감광성 수지 조성물을 도포하는 방법으로서는, 특별히 한정되지 않지만, 예를 들어 스크린 인쇄법, 롤 코트법, 커튼 코트법, 스프레이 코트법, 스핀 코트법 등을 들 수 있다.Although it does not specifically limit as a method of apply | coating a photosensitive resin composition, For example, the screen printing method, the roll coat method, the curtain coat method, the spray coat method, the spin coat method etc. are mentioned.
감광성 수지 조성물을 도포한 후에는, 필요에 따라서, 순환식 오븐, 적외선 히터, 핫 플레이트 등의 가열 수단을 사용하여 가열함으로써, 수지층에 포함되는 용제(B)를 휘발시켜도 된다. 도포 후의 가열 조건은, 특별히 한정되지 않고, 감광성 수지 조성물의 조성에 따라서 적절히 설정하면 된다. 예를 들어, 도포 후의 가열 온도는 50℃ 내지 120℃로 할 수 있고, 가열 시간은 30초 내지 30분간으로 할 수 있다.After coating the photosensitive resin composition, the solvent (B) contained in the resin layer may be volatilized by heating using a heating means such as a circulating oven, an infrared heater, or a hot plate, if necessary. The heating conditions after application are not particularly limited, and may be appropriately set depending on the composition of the photosensitive resin composition. For example, the heating temperature after application can be 50 ° C to 120 ° C, and the heating time can be 30 seconds to 30 minutes.
수지층을 노광하는 방법으로서는, 특별히 한정되지 않지만, 예를 들어 자외선, 엑시머 레이저광 등의 활성 에너지선을 조사하는 방법을 들 수 있다.Although it does not specifically limit as a method of exposing a resin layer, For example, the method of irradiating active energy rays, such as ultraviolet rays and excimer laser light, is mentioned.
수지층에 조사하는 에너지선량은, 감광성 수지 조성물의 조성에 따라서 적절히 설정하면 된다. 예를 들어, 수지층에 조사하는 에너지선량은, 30 내지 2000mJ/㎠로 할 수 있지만, 이 범위에 한정되지 않는다.The energy dose irradiated to the resin layer may be appropriately set depending on the composition of the photosensitive resin composition. For example, the energy dose irradiated to the resin layer may be 30 to 2000 mJ / cm 2, but is not limited to this range.
노광에 사용하는 광원으로서는, 특별히 한정되지 않지만, 저압 수은 램프, 중압 수은 램프, 고압 수은 램프, 크세논 램프, 메탈 할라이드 램프 등을 임의로 선택하여 사용할 수 있다.The light source used for exposure is not particularly limited, and a low pressure mercury lamp, a medium pressure mercury lamp, a high pressure mercury lamp, a xenon lamp, or a metal halide lamp can be arbitrarily selected and used.
현상에 사용하는 현상액으로서는, 우수한 현상성이 얻어지기 때문에, 알칼리 현상액을 사용하는 것이 바람직하다. 알칼리 현상액으로서는, 예를 들어 탄산나트륨, 탄산칼륨, 탄산칼슘, 수산화나트륨, 수산화칼륨 등의 수용액; 에틸아민, 디에틸아민, 디메틸에탄올아민 등의 아민계 화합물의 수용액; 테트라메틸암모늄, 3-메틸-4-아미노-N,N-디에틸아닐린, 3-메틸-4-아미노-N-에틸-N-β-히드록시에틸아닐린, 3-메틸-4-아미노-N-에틸-N-β-메탄술폰아미드에틸아닐린, 3-메틸-4-아미노-N-에틸-N-β-메톡시에틸아닐린 및 이들의 황산염, 염산염 또는 p-톨루엔술폰산염 등의 p-페닐렌디아민계 화합물의 수용액 등을 들 수 있다.As the developer used for development, it is preferable to use an alkali developer because excellent developability is obtained. Examples of the alkali developer include aqueous solutions such as sodium carbonate, potassium carbonate, calcium carbonate, sodium hydroxide and potassium hydroxide; Aqueous solutions of amine compounds such as ethylamine, diethylamine, and dimethylethanolamine; Tetramethylammonium, 3-methyl-4-amino-N, N-diethylaniline, 3-methyl-4-amino-N-ethyl-N-β-hydroxyethylaniline, 3-methyl-4-amino-N -Ethyl-N-β-methanesulfonamide ethyl aniline, 3-methyl-4-amino-N-ethyl-N-β-methoxyethyl aniline and p-phenyl such as sulfate, hydrochloride or p-toluenesulfonate And an aqueous solution of the rendiamine-based compound.
현상액에는, 필요에 따라서, 소포제, 계면 활성제 등이 포함되어 있어도 된다.An antifoaming agent, surfactant, etc. may be included in the developing solution as needed.
현상액으로 현상한 후에는, 소정의 패턴을 갖는 수지 경화막을 수세하고, 건조시키는 것이 바람직하다.After developing with a developing solution, it is preferable to wash and dry the resin cured film which has a predetermined pattern.
또한, 현상액으로 현상한 후에는, 소정의 패턴을 갖는 수지 경화막의 포스트 베이크(열처리)를 행하는 것이 바람직하다. 포스트 베이크를 행함으로써, 수지 경화막의 경화를 보다 진행시킬 수 있다. 포스트 베이크의 조건으로서는, 특별히 한정되지 않고 임의로 선택할 수 있어, 감광성 수지 조성물의 조성에 따라서 적절히 설정하면 된다. 예를 들어, 포스트 베이크의 가열 온도는 130℃ 내지 250℃로 할 수 있다. 또한, 포스트 베이크의 가열 시간은 10분 내지 4시간인 것이 바람직하고, 보다 바람직하게는 20분 내지 2시간이다.Moreover, it is preferable to perform post-baking (heat treatment) of the cured resin film which has a predetermined pattern after developing with a developing solution. Curing of the resin cured film can be further advanced by performing post-baking. The post-baking conditions are not particularly limited and can be arbitrarily selected, and may be appropriately set depending on the composition of the photosensitive resin composition. For example, the heating temperature of the post-baking can be from 130 ° C to 250 ° C. The heating time of the post-baking is preferably 10 minutes to 4 hours, more preferably 20 minutes to 2 hours.
[화상 표시 장치][Image display device]
본 실시 형태의 화상 표시 장치는, 본 실시 형태의 수지 경화막을 구비한다. 화상 표시 장치의 구체예로서는, 예를 들어 액정 표시 장치, 유기 EL 표시 장치 등을 들 수 있다.The image display device of the present embodiment includes the resin cured film of the present embodiment. As a specific example of an image display device, a liquid crystal display device, an organic EL display device, etc. are mentioned, for example.
화상 표시 장치로서는, 예를 들어 블랙 매트릭스, 컬러 필터, 블랙 칼럼 스페이서로부터 선택되는 1 이상의 부재가, 본 실시 형태의 수지 경화막으로 형성되어 있는 것이 바람직하다.As the image display device, it is preferable that at least one member selected from, for example, a black matrix, a color filter, and a black column spacer is formed of the cured resin film of the present embodiment.
수지 경화막의 피형성면을 형성하고 있는 기재의 재질로서는, 특별히 한정되지 않지만, 예를 들어 유리, 실리콘, 폴리카르보네이트, 폴리에스테르, 폴리아미드, 폴리아미드이미드, 폴리이미드, 알루미늄, 프린트 배선 기판 등의 표면에 배선 패턴이 형성되어 있는 기판, 어레이 기판 등을 들 수 있다.The material of the base material forming the surface to be formed of the cured resin film is not particularly limited, but, for example, glass, silicon, polycarbonate, polyester, polyamide, polyamideimide, polyimide, aluminum, printed wiring board And a substrate on which wiring patterns are formed on the surface of the back, an array substrate, and the like.
본 실시 형태의 화상 표시 장치의 제조 방법은, 본 실시 형태의 수지 경화막을 상술한 제조 방법으로 형성하는 공정이 포함되어 있으면 되고, 수지 경화막으로 형성된 부재 이외의 부재에 대해서는, 통상법에 따라서 제조할 수 있다.The manufacturing method of the image display device of this embodiment should just include the process of forming the resin cured film of this embodiment by the above-mentioned manufacturing method, and members other than the member formed of the resin cured film can be manufactured according to the normal method. You can.
본 실시 형태의 감광성 수지 조성물을 경화시킨 수지 경화막은, 우수한 현상성을 갖고, 착색제 분산성 및 내용제성이 양호하고, 높은 탄성 회복률을 갖는다. 이 때문에, 화상 표시 장치에 구비되는 블랙 매트릭스, 컬러 필터, 블랙 칼럼 스페이서의 재료로서 적합하다.The cured resin film obtained by curing the photosensitive resin composition of the present embodiment has excellent developability, good colorant dispersibility and solvent resistance, and high elastic recovery. For this reason, it is suitable as a material for the black matrix, color filter, and black column spacers provided in the image display device.
실시예Example
이하, 실시예를 참조하여 본 발명을 상세하게 설명하지만, 본 발명은 이들 실시예에 의해 한정되지 않는다.Hereinafter, the present invention will be described in detail with reference to Examples, but the present invention is not limited by these Examples.
<실시예 1-1><Example 1-1>
(제1 공정)(First process)
교반 장치, 적하 깔때기, 콘덴서, 온도계 및 가스 도입관을 구비한 플라스크에, 용매인 프로필렌글리콜모노메틸에테르아세테이트 98g과, 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)인 비스페놀플루오렌디글리시딜에테르(BPFG) 100g(에폭시기의 몰수 0.38몰)과, 산기를 3개 이상 갖는 화합물(a-3)인 1,2,4-시클로헥산트리카르복실산(CHTC) 72g(산기의 몰수 1몰)과, 촉매인 트리페닐포스핀 0.7g을 첨가하고, 공기를 불어 넣으면서 플라스크 내를 교반하고, 120℃로 승온시켜 2시간 반응시켜, 수지 전구체를 합성하였다.In a flask equipped with a stirring device, a dropping funnel, a condenser, a thermometer, and a gas introduction tube, 98 g of propylene glycol monomethyl ether acetate as a solvent and bisphenol fluorene diglycine as an epoxy compound (a-2) having two or more epoxy groups Diethyl ether (BPFG) 100g (0.38 moles of moles of epoxy group) and 1,2,4-cyclohexanetricarboxylic acid (CHTC) 72g (molarity of moles of acid groups) of compound (a-3) having three or more acid groups ) And 0.7 g of triphenylphosphine as a catalyst were added, the flask was stirred while blowing air, and heated to 120 ° C. to react for 2 hours to synthesize a resin precursor.
(제2 공정)(Second process)
다음에, 산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)인 글리시딜메타크릴레이트(GMA) 56.8g(산기와 반응하는 관능기(에폭시기)의 몰수 0.4몰)에, 중합 금지제인 부틸히드록시톨루엔 0.7g를 녹인 것을, 수지 전구체를 합성한 플라스크 내에 적하 깔때기로부터 10분간에 걸쳐 적하하였다.Next, 56.8 g of glycidyl methacrylate (GMA), which is an unsaturated monomer (a-1) having only one functional group reacting with an acid group (0.4 moles of moles of a functional group (epoxy group) reacting with an acid group), is a polymerization inhibitor. What melt | dissolved 0.7 g of butyl hydroxy toluene was dripped over 10 minutes from the dropping funnel into the flask which synthesize | combined the resin precursor.
적하 종료 후, 120℃에서 2시간 더 교반하여, 실시예 1-1의 수지(A)를 합성하였다.After completion of the dropwise addition, the mixture was further stirred at 120 ° C for 2 hours to synthesize Resin (A) of Example 1-1.
반응 종료 후의 수지 용액에, 용제(B)로서 프로필렌글리콜모노메틸에테르아세테이트를 첨가하고 혼합하여, 수지(A)와 용제(B)를 포함하는 조제 용액(고형분 농도 40질량%)으로 하였다. 또한, 고형분이란, 조성물을 130℃에서 2시간 가열하였을 때의 가열 잔분을 의미하고, 조제 용액의 고형분은 수지(A)가 주성분이 된다.To the resin solution after completion of the reaction, propylene glycol monomethyl ether acetate was added as a solvent (B) and mixed to prepare a preparation solution (solid content concentration: 40% by mass) containing the resin (A) and the solvent (B). In addition, solid content means the heating residual when the composition is heated at 130 degreeC for 2 hours, and resin (A) becomes a main component of the solid content of a preparation solution.
<실시예 2-1><Example 2-1>
실시예 1-1과 마찬가지로 하여 제1 공정을 행하여, 수지 전구체를 합성하였다.The first step was performed in the same manner as in Example 1-1 to synthesize a resin precursor.
(제2 공정)(Second process)
산기와 반응하는 관능기를 1개만 갖는 불포화 모노머(a-1)인 글리시딜메타크릴레이트(GMA) 56.8g(산기와 반응하는 관능기(에폭시기)의 몰수 0.4몰)에, 중합 금지제인 부틸히드록시톨루엔 0.7g을 녹인 것을, 수지 전구체를 합성한 플라스크 내에 적하 깔때기로부터 10분간에 걸쳐 적하하였다. 적하 종료 후, 120℃에서 2시간 더 교반하고, 산 무수물기를 갖는 화합물(a-4)인 숙신산 무수물 10g((a-4) 중의 수산기와 반응하는 관능기수가, (a-2)와 (a-3)이 반응하여 생성하는 수산기량의 25%)을 첨가하여 110℃에서 30분 교반하여, 실시예 2-1의 수지(A)를 합성하였다.56.8 g of glycidyl methacrylate (GMA), an unsaturated monomer (a-1) having only one functional group that reacts with an acid group (0.4 moles of moles of a functional group (epoxy group) reacting with an acid group), butyl hydroxy, a polymerization inhibitor What melt | dissolved 0.7 g of toluene was dripped over 10 minutes from the dropping funnel into the flask which synthesize | combined the resin precursor. After completion of the dropwise addition, the mixture was further stirred at 120 ° C for 2 hours, and the number of functional groups reacting with the hydroxyl group in 10 g of succinic anhydride ((a-4)), which is a compound (a-4) having an acid anhydride group, (a-2) and (a- 3) 25% of the amount of hydroxyl groups produced by the reaction) was added and stirred at 110 ° C for 30 minutes to synthesize the resin (A) of Example 2-1.
반응 종료 후의 수지 용액에, 용제(B)로서 프로필렌글리콜모노메틸에테르아세테이트를 첨가하여 혼합하고, 실시예 1-1과 마찬가지로 하여, 수지(A)와 용제(B)를 포함하는 조제 용액(고형분 농도 40질량%)으로 하였다.To the resin solution after completion of the reaction, propylene glycol monomethyl ether acetate was added as a solvent (B) and mixed, and in the same manner as in Example 1-1, a preparation solution containing a resin (A) and a solvent (B) (solid content concentration) 40 mass%).
<실시예 3-1, 8-1, 9-1, 11-1, 12-1, 14-1><Examples 3-1, 8-1, 9-1, 11-1, 12-1, 14-1>
관능기를 1개만 갖는 불포화 모노머(a-1), 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2), 산기를 3개 이상 갖는 화합물(a-3), 산 무수물기를 갖는 화합물(a-4)로서, 표 1 또는 표 2에 나타내는 재료를 표 1 또는 표 2에 나타내는 사용량으로 사용한 것 이외는, 실시예 2-1과 마찬가지로 하여, 실시예 3-1, 8-1, 9-1, 11-1, 12-1, 14-1의 수지(A)를 합성하였다.Unsaturated monomer having only one functional group (a-1), epoxy compound having two or more epoxy groups (a-2), compound having three or more acid groups (a-3), compound having an acid anhydride group (a-4) As in Example 2-1, except that the materials shown in Table 1 or Table 2 were used in the amounts shown in Table 1 or Table 2, Examples 3-1, 8-1, 9-1, and 11- Resins (A) of 1, 12-1 and 14-1 were synthesized.
반응 종료 후의 수지 용액에, 용제(B)로서 프로필렌글리콜모노메틸에테르아세테이트를 첨가하여 혼합하고, 실시예 1-1과 마찬가지로 하여, 수지(A)와 용제(B)를 포함하는 조제 용액(고형분 농도 40질량%)으로 하였다.To the resin solution after completion of the reaction, propylene glycol monomethyl ether acetate was added as a solvent (B) and mixed, and in the same manner as in Example 1-1, a preparation solution containing a resin (A) and a solvent (B) (solid content concentration) 40 mass%).
<실시예 4-1 내지 7-1, 10-1, 13-1><Examples 4-1 to 7-1, 10-1, 13-1>
관능기를 1개만 갖는 불포화 모노머(a-1), 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2), 산기를 3개 이상 갖는 화합물(a-3)로서, 표 1 또는 표 2에 나타내는 재료를 표 1 또는 표 2에 나타내는 사용량으로 사용하고, 필요에 따라서 아디프산을 표 1에 나타내는 사용량(괄호 내의 수치는 관능기의 몰수임)으로 사용한 것 이외는, 실시예 1-1과 마찬가지로 하여, 실시예 4-1 내지 7-1, 10-1, 13-1의 수지(A)를 합성하였다.As an unsaturated monomer (a-1) having only one functional group, an epoxy compound (a-2) having two or more epoxy groups, and a compound (a-3) having three or more acid groups, the materials shown in Table 1 or Table 2 were used. It was carried out in the same manner as in Example 1-1, except that it was used in the amount shown in Table 1 or Table 2 and adipic acid was used in the amount shown in Table 1 (values in parentheses are moles of functional groups) as needed Resins (A) of Examples 4-1 to 7-1, 10-1 and 13-1 were synthesized.
반응 종료 후의 수지 용액에, 용제(B)로서 프로필렌글리콜모노메틸에테르아세테이트를 첨가하여 혼합하고, 실시예 1-1과 마찬가지로 하여, 수지(A)와 용제(B)를 포함하는 조제 용액(고형분 농도 40질량%)으로 하였다.To the resin solution after completion of the reaction, propylene glycol monomethyl ether acetate was added as a solvent (B) and mixed, and in the same manner as in Example 1-1, a preparation solution containing a resin (A) and a solvent (B) (solid content concentration) 40 mass%).
표 1 및 표 2에, 실시예 1-1 내지 14-1에서 사용한 관능기를 1개만 갖는 불포화 모노머(a-1), 에폭시기를 2개 이상 갖는 에폭시 화합물(a-2), 산기를 3개 이상 갖는 화합물(a-3)의 재료와 사용량을 기재한다. 또한, 표 1 및 표 2에, 실시예 2-1, 3-1, 8-1, 9-1, 11-1, 12-1, 14-1에서 사용한 산 무수물기를 갖는 화합물(a-4)의 재료와 사용량을 기재한다.In Table 1 and Table 2, unsaturated monomers (a-1) having only one functional group used in Examples 1-1 to 14-1, epoxy compounds (a-2) having two or more epoxy groups, and three or more acid groups The material and the amount of the compound (a-3) to have are described. In addition, in Table 1 and Table 2, the compound (a-4) having an acid anhydride group used in Examples 2-1, 3-1, 8-1, 9-1, 11-1, 12-1, 14-1 The material and amount of use should be described.
표 1 및 표 2에 있어서, (a-1) 내지 (a-3)의 란의 괄호 내의 수치는, (a-1) 내지 (a-3)의 관능기의 몰수이다.In Table 1 and Table 2, the numerical values in parentheses in the columns of (a-1) to (a-3) are the number of moles of the functional groups in (a-1) to (a-3).
또한, (a-4)의 란의 괄호 내의 수치는, (a-2)와 (a-3)이 반응하여 생성하는 수산기량에 대한 (a-4) 중의 수산기와 반응하는 관능기수이다.In addition, the numerical value in the parenthesis of the column of (a-4) is the number of functional groups which react with the hydroxyl group in (a-4) with respect to the amount of hydroxyl groups produced by reaction of (a-2) and (a-3).
실시예 1-1 내지 14-1에서 합성한 수지(A)에 대하여, 이하에 나타내는 측정 방법에 의해, 고형분의 산가, 중량 평균 분자량, 불포화기 당량을 측정하였다. 그 결과를 표 1 및 표 2에 나타낸다.About the resin (A) synthesized in Examples 1-1 to 14-1, the acid value of the solid content, the weight average molecular weight, and the unsaturated group equivalent were measured by the measurement method shown below. The results are shown in Table 1 and Table 2.
<산가의 측정법><Measurement method of acid value>
JIS K6901 5.3.2에 따라서, 브로모티몰 블루와 페놀렛의 혼합 지시약을 사용하여 측정하였다. 수지(A) 1g 중에 포함되는 산성 성분을 중화하는 데 요하는 수산화칼륨의 mg수를 의미한다.It was measured according to JIS K6901 5.3.2 using a mixed indicator of bromothymol blue and phenolic. It means the number of mg of potassium hydroxide required to neutralize the acidic component contained in 1 g of the resin (A).
<불포화기 당량의 측정법><Measurement method of unsaturated equivalents>
중합성 불포화 결합의 몰수당 중합체의 질량(g/몰)이며, 모노머의 사용량에 기초하여 산출한 계산값이다.It is the mass (g / mol) of the polymer per mole number of polymerizable unsaturated bonds, and is a calculated value calculated based on the amount of monomers used.
<중량 평균 분자량(Mw)의 측정법><Measurement method of weight average molecular weight (Mw)>
겔 투과 크로마토그래피(GPC)를 사용하여, 하기 조건에서 측정하고, 표준 폴리스티렌 환산하였다.It measured under the following conditions using gel permeation chromatography (GPC), and converted to standard polystyrene.
칼럼: 쇼덱스(등록 상표) LF-804+LF-804(쇼와 덴코 가부시키가이샤제)Column: Showdex (registered trademark) LF-804 + LF-804 (manufactured by Showa Denko Co., Ltd.)
칼럼 온도: 40℃Column temperature: 40 ° C
시료: 공중합체의 0.2% 테트라히드로푸란 용액Sample: 0.2% tetrahydrofuran solution of copolymer
전개 용매: 테트라히드로푸란Development solvent: tetrahydrofuran
검출기: 시차 굴절계(쇼덱스(등록 상표) RI-71S)(쇼와 덴코 가부시키가이샤제)Detector: Differential refractometer (Showdex (registered trademark) RI-71S) (manufactured by Showa Denko Co., Ltd.)
유속: 1mL/minFlow rate: 1 mL / min
<비교예 1-1><Comparative Example 1-1>
교반 장치, 적하 깔때기, 콘덴서, 온도계 및 가스 도입관을 구비한 플라스크에, 용매인 프로필렌글리콜모노메틸에테르아세테이트 58g과, 비스페놀플루오렌 89g과, 아크릴산 25g과, 촉매인 트리페닐포스핀 0.7g과, 중합 금지제인 부틸히드록시톨루엔 0.7g을 첨가하고, 공기를 불어 넣으면서 플라스크 내를 교반하고, 120℃로 승온시켜 2시간 반응시켰다.In a flask equipped with a stirring device, a dropping funnel, a condenser, a thermometer, and a gas introduction tube, 58 g of propylene glycol monomethyl ether acetate as a solvent, 89 g of bisphenol fluorene, 25 g of acrylic acid, 0.7 g of triphenylphosphine as a catalyst, 0.7 g of butyl hydroxytoluene, which is a polymerization inhibitor, was added, the flask was stirred while blowing air, and heated to 120 ° C. to react for 2 hours.
다음에, 동일한 플라스크 내에, 1,1'-비시클로헥산-3,3',4,4'-테트라카르복실산-3,4:3',4'-이무수물 22.2g을 투입하고, 120℃에서 2시간 더 교반하였다. 또한, 플라스크 내에, 테트라히드로프탈산 무수물 25g을 추가하여 110℃에서 30분 교반하여, 비교예 1-1의 수지(A)를 합성하였다.Next, 22.2 g of 1,1'-bicyclohexane-3,3 ', 4,4'-tetracarboxylic acid-3,4: 3', 4'-dianhydride was charged into the same flask, and 120 The mixture was further stirred at ℃ for 2 hours. Further, 25 g of tetrahydrophthalic anhydride was added to the flask and stirred at 110 ° C. for 30 minutes to synthesize Resin (A) of Comparative Example 1-1.
반응 종료 후의 수지 용액에, 용제(B)로서 프로필렌글리콜모노메틸에테르아세테이트를 첨가하여 혼합하고, 실시예 1-1과 마찬가지로 하여, 수지(A)와 용제(B)를 포함하는 조제 용액(고형분 농도 40질량%)으로 하였다.To the resin solution after completion of the reaction, propylene glycol monomethyl ether acetate was added as a solvent (B) and mixed, and in the same manner as in Example 1-1, a preparation solution containing a resin (A) and a solvent (B) (solid content concentration) 40 mass%).
비교예 1-1에서 합성한 수지(A)에 대하여, 실시예 1-1과 마찬가지로 하여, 고형분의 산가, 중량 평균 분자량, 불포화기 당량을 측정하였다. 그 결과, 비교예 1-1에서 합성한 수지(A)의 산가는 40KOHmg/g이며, 중량 평균 분자량(Mw)은 5000, 불포화기 당량은 440이었다.The resin (A) synthesized in Comparative Example 1-1 was measured in the same manner as in Example 1-1 to measure the acid value of the solid content, the weight average molecular weight, and the equivalent of the unsaturated group. As a result, the acid value of the resin (A) synthesized in Comparative Example 1-1 was 40 KOHmg / g, the weight average molecular weight (Mw) was 5000, and the unsaturated group equivalent was 440.
<비교예 2-1><Comparative Example 2-1>
산기를 3개 이상 갖는 화합물(a-3) 대신에 아디프산을 사용한 것 이외는, 실시예 1-1과 마찬가지로 하여, 비교예 2-1의 수지(A)를 합성하였다.Resin (A) of Comparative Example 2-1 was synthesized in the same manner as in Example 1-1, except that adipic acid was used instead of the compound (a-3) having three or more acid groups.
반응 종료 후의 수지 용액에, 용제(B)로서 프로필렌글리콜모노메틸에테르아세테이트를 첨가하여 혼합하고, 실시예 1-1과 마찬가지로 하여, 수지(A)와 용제(B)를 포함하는 조제 용액(고형분 농도 40질량%)으로 하였다.To the resin solution after completion of the reaction, propylene glycol monomethyl ether acetate was added as a solvent (B) and mixed, and in the same manner as in Example 1-1, a preparation solution containing a resin (A) and a solvent (B) (solid content concentration) 40 mass%).
비교예 2-1에서 합성한 수지(A)에 대하여, 실시예 1-1과 마찬가지로 하여, 고형분의 산가, 중량 평균 분자량, 불포화기 당량을 측정하였다. 그 결과를 표 1에 나타낸다.The resin (A) synthesized in Comparative Example 2-1 was measured in the same manner as in Example 1-1 to measure the acid value of the solid content, the weight average molecular weight, and the equivalent of the unsaturated group. Table 1 shows the results.
<실시예 1-2 내지 15-2 및 비교예 1-2, 2-2><Examples 1-2 to 15-2 and Comparative Examples 1-2 and 2-2>
표 3 및 표 4에 나타내는 수지(A)와 용제(B)와 광중합 개시제(C)와 착색제(D)와 반응성 희석제(E)와 첨가제(F)를, 표 3 및 표 4에 나타내는 함유량(질량%)이 되도록 혼합함으로써, 실시예 1-2 내지 15-2 및 비교예 1-2, 2-2의 감광성 수지 조성물을 얻었다.Contents (mass) of resins (A), solvents (B), photopolymerization initiators (C), colorants (D), reactive diluents (E) and additives (F) shown in Tables 3 and 4 are shown in Tables 3 and 4 %) To obtain a photosensitive resin composition of Examples 1-2 to 15-2 and Comparative Examples 1-2 and 2-2.
또한, 표 3 및 표 4에 나타내는 수지(A)의 함유량에는, 수지(A)를 포함하는 조제 용액(고형분 농도 40질량%)에 포함되는 용제 및 용매의 함유량은 포함되지 않는다. 표 3 및 표 4에 나타내는 수지(A)의 함유량에는, 수지(A)를 포함하는 조제 용액 중의 고형분량만 포함된다. 수지(A)를 포함하는 조제 용액에 포함되어 있었던 용제 및 용매의 양은, 표 3 및 표 4에 나타내는 용제(B) 중에 합산되어 있다.In addition, content of the solvent and solvent contained in the preparation solution (solid content concentration 40 mass%) containing resin (A) is not contained in content of resin (A) shown in Table 3 and Table 4. Content of the resin (A) shown in Table 3 and Table 4 contains only the solid content in the preparation solution containing resin (A). The amount of the solvent and the solvent contained in the preparation solution containing the resin (A) is added in the solvent (B) shown in Tables 3 and 4.
실시예 1-2 내지 15-2 및 비교예 1-2, 2-2의 감광성 수지 조성물에 대하여, 각각 이하의 방법에 의해, 광학 밀도(착색제 분산성), 막 두께 감소율(현상 마진), 내용제성, 탄성 회복률, 현상 잔사를 평가하였다. 그 결과를 표 5 내지 표 7에 나타낸다.With respect to the photosensitive resin compositions of Examples 1-2 to 15-2 and Comparative Examples 1-2 and 2-2, the optical density (colorant dispersibility), film thickness reduction rate (development margin), and contents were respectively determined by the following methods. Detergent, elastic recovery rate and developing residue were evaluated. The results are shown in Tables 5 to 7.
<광학 밀도(착색제 분산성)의 평가><Evaluation of optical density (colorant dispersibility)>
실시예 1-2 내지 15-2 및 비교예 1-2, 2-2의 감광성 수지 조성물을 10㎝×10㎝의 IZO(In2O3-ZnO) 기판(표면이 IZO를 포함하는 배선 패턴이 형성되어 있는 기판) 상에, 도막의 두께가 1.5㎛가 되도록 스핀 코트하였다. 그 후, IZO 기판을 90℃에서 3분간 가열함으로써, 도막 중의 용제를 휘발시켰다. 다음에, 도막의 전체면을 우시오 덴키 가부시키가이샤제 멀티 라이트 ML-251D/B와 조사 광학 유닛 PM25C-100을 사용하여 노광(노광량 50mJ/㎠)하고, 광경화시켰다. 그 후, 0.2질량%의 수산화칼륨 수용액으로 120초간 현상하고, 또한 230℃에서 30분간 포스트 베이크함으로써, 목적으로 하는 수지 경화막을 얻었다.The photosensitive resin compositions of Examples 1-2 to 15-2 and Comparative Examples 1-2 and 2-2 are 10 cm × 10 cm IZO (In 2 O 3 -ZnO) substrates (wiring patterns whose surface includes IZO). On the formed substrate), spin coating was performed so that the thickness of the coating film was 1.5 μm. Thereafter, the solvent in the coating film was volatilized by heating the IZO substrate at 90 ° C for 3 minutes. Next, the entire surface of the coating film was exposed (exposure amount 50 mJ / cm 2) using a multi-light ML-251D / B manufactured by Ushio Denki Co., Ltd., and an irradiation optical unit PM25C-100, and photocured. Then, it developed for 120 seconds with 0.2 mass% potassium hydroxide aqueous solution, and also post-baked at 230 degreeC for 30 minutes, and obtained the target resin cured film.
투과 농도계(361T, X-lite사)를 사용함으로써, 두께 1.0㎛의 수지 경화막에 대하여 광학 밀도(Optical Density: OD)를 측정하였다.Optical density (OD) was measured for a resin cured film having a thickness of 1.0 µm by using a transmission density meter (361T, X-lite).
광학 밀도가 높을수록, 착색제 분산성이 우수하다고 할 수 있다.It can be said that the higher the optical density, the better the dispersibility of the colorant.
<막 두께 감소율(현상 마진)의 평가><Evaluation of film thickness reduction rate (development margin)>
광학 밀도와 마찬가지의 방법으로 유리 기판 상에 두께 2.5㎛의 도막을 제작하고, 현상 시간 100초 내지 150초 동안의 도막의 두께의 감소율을, 고사카 겡큐쇼제 촉침식 단차계 T4000M을 사용하여 측정하였다. 도막의 두께 감소율이 클수록, 우수한 현상 마진을 갖고, 현상성이 양호하다고 할 수 있다.A coating film having a thickness of 2.5 µm was prepared on the glass substrate in the same manner as the optical density, and the rate of decrease in the thickness of the coating film during the development time of 100 seconds to 150 seconds was measured using a T4000M tactile step meter manufactured by Kosaka Corporation. It can be said that the larger the thickness reduction rate of the coating film, the better the development margin, and the better the developability.
<내용제성의 평가><Evaluation of solvent resistance>
유리 기판 상에, 광학 밀도의 평가와 마찬가지의 방법으로 수지 경화막을 제작하여, 1㎝×1㎝의 크기로 절단하고, UV 스펙트럼 미터(UV-1650PC, 가부시키가이샤 시마즈 세이사쿠쇼제)를 사용하여 수지 경화막의 극대 흡수 파장의 흡광도를 측정하였다. 그 후, 1㎝×1㎝의 크기의 수지 경화막을, N-메틸피롤리돈 5mL가 들어 있는 유리병에 넣어 침지하였다. 그 후, 수지 경화막을 N-메틸피롤리돈으로부터 취출하고, 청정한 닦아내기 용지 혹은 천을 사용하여 닦아내고, 100℃의 오븐 내에서 15분간 방치하였다. 그 후, N-메틸피롤리돈에 침지하기 전과 마찬가지로 하여, 수지 경화막의 극대 흡수 파장의 흡광도를 측정하였다. 그리고, N-메틸피롤리돈에 침지하기 전과 후에서의 흡광도의 차로부터 하기의 기준에 따라서, 수지 경화막의 색 빠짐을 평가하였다. 흡광도의 차가 작을수록, 색 빠짐이 적어, 내용제성이 우수하다고 할 수 있다.On a glass substrate, a cured resin film was produced in the same manner as in the evaluation of optical density, cut into 1 cm × 1 cm size, and used with a UV spectrum meter (UV-1650PC, manufactured by Shimadzu Corporation). The absorbance at the maximum absorption wavelength of the cured resin film was measured. Thereafter, a cured resin film having a size of 1 cm x 1 cm was immersed in a glass bottle containing 5 mL of N-methylpyrrolidone. Thereafter, the cured resin film was taken out from N-methylpyrrolidone, wiped with a clean wipe paper or cloth, and left in an oven at 100 ° C for 15 minutes. Thereafter, the absorbance at the maximum absorption wavelength of the cured resin film was measured in the same manner as before immersion in N-methylpyrrolidone. Then, from the difference in absorbance before and after immersion in N-methylpyrrolidone, the color loss of the cured resin film was evaluated according to the following criteria. It can be said that the smaller the difference in absorbance, the less color is missing and excellent in solvent resistance.
「기준」"standard"
◎: 흡광도의 차가 5% 미만.?: The difference in absorbance was less than 5%.
○: 흡광도의 차가 5% 이상 20% 미만.○: The difference in absorbance is 5% or more and less than 20%.
△: 흡광도의 차가 20% 이상 30% 미만.Δ: The difference in absorbance is 20% or more and less than 30%.
×: 흡광도의 차가 30% 이상.X: The difference in absorbance is 30% or more.
<탄성 회복률의 평가><Evaluation of elastic recovery rate>
광학 밀도의 평가에 사용한 수지 경화막에 대하여, 25℃에서의 탄성 회복률을, 이하의 측정 조건에 따라서 탄성 측정 장치(DUH-W201S, 가부시키가이샤 시마즈 세이사쿠쇼제)를 사용하여 측정하였다.About the cured resin film used for evaluation of optical density, the elastic recovery rate at 25 ° C was measured using an elasticity measuring device (DUH-W201S, manufactured by Shimadzu Corporation) according to the following measurement conditions.
수지 경화막을 누르는 압박체로서, 50㎛의 직경을 갖는 평평한 압박체를 사용하였다. 탄성 회복률은, 비교한 군간에서 식별 가능한 결과를 얻기 위해 300mN의 하중을 가하는 시험으로 측정하였다. 3gf/초의 하중 속도 및 3초의 유지 시간을 일정하게 유지하였다. 탄성 회복률에 관하여, 평평한 압박체에 3초간 일정 하중을 부하한 후에 제하하고, 하중 전후의 수지 경화막의 탄성 회복률을, 삼차원 두께 측정 장치를 사용함으로써 측정하였다. 탄성 회복률은, 10분간의 회복 시간의 경과 후에 회복된 거리(회복 거리)의, 일정 힘을 가하였을 때 압축된 거리(압축 변위)에 대한 비를 의미하고, 다음 식으로 표시된다.As a pressing body for pressing the cured resin film, a flat pressing body having a diameter of 50 µm was used. The elastic recovery rate was measured by a test that applied a load of 300 mN in order to obtain discernible results between the compared groups. The load speed of 3gf / sec and the retention time of 3 sec were kept constant. Regarding the elastic recovery rate, the flat pressing body was unloaded after a constant load was applied for 3 seconds, and the elastic recovery rate of the cured resin film before and after the load was measured by using a three-dimensional thickness measuring device. The elastic recovery rate means the ratio of the recovered distance (recovery distance) to the compressed distance (compressed displacement) when a constant force is applied after the recovery time of 10 minutes has elapsed, and is expressed by the following equation.
탄성 회복률(%)=(회복 거리/압축 변위)×100Elastic recovery rate (%) = (Recovery distance / compressed displacement) x 100
<현상 잔사의 평가><Evaluation of the phenomenon residue>
실시예 1-2 내지 15-2 및 비교예 1-2, 2-2의 감광성 수지 조성물을 10㎝×10㎝의 IZO 기판(표면이 IZO를 포함하는 배선 패턴이 형성되어 있는 기판) 상에, 도막의 두께가 1.5㎛가 되도록 스핀 코트하였다. 이후, IZO 기판을 90℃에서 3분간 가열함으로써, 도막으로부터 용제를 휘발시켰다. 다음에, 도막에 패턴 마스크를 얹고, 마스크 상으로부터 우시오 덴키 가부시키가이샤제 멀티 라이트 ML-251D/B와 조사 광학 유닛 PM25C-100을 사용하여 노광(노광량 50mJ/㎠)하여, 광경화시켰다. 그 후, 0.2질량%의 수산화칼륨 수용액으로 120초간 현상하고, 잔사(현상 찌꺼기)의 유무를 눈으로 보아 확인하였다.The photosensitive resin compositions of Examples 1-2 to 15-2 and Comparative Examples 1-2 and 2-2 were placed on a 10 cm × 10 cm IZO substrate (substrate on which a wiring pattern including IZO is formed). Spin coating was performed so that the thickness of the coating film was 1.5 µm. Thereafter, the IZO substrate was heated at 90 ° C. for 3 minutes to volatilize the solvent from the coating film. Next, a pattern mask was put on the coating film, and photocured by exposure (50 mJ / cm 2 of exposure amount) using a multi-light ML-251D / B manufactured by Ushio Denki Co., Ltd. and the irradiation optical unit PM25C-100 from the mask. Then, it developed for 120 seconds with 0.2 mass% potassium hydroxide aqueous solution, and it was confirmed by visually checking the presence or absence of residue (developing residue).
「평가 기준」"Evaluation standard"
◎: 잔사가 전혀 없다.◎: There is no residue at all.
○: 잔사는 조금 있지만, 현상 시간을 30초간 연장시키면 없어진다.(Circle): There is some residue, but it disappears when the development time is extended for 30 seconds.
×: 현상 시간을 30초간 연장시켜도 잔사가 남는다.X: Residue remains even if the developing time is extended for 30 seconds.
표 5 내지 표 7에 나타내는 바와 같이, 실시예 1-2 내지 15-2의 감광성 수지 조성물은, 수지 경화막의 광학 밀도(착색제 분산성), 막 두께 감소율(현상 마진) 및 탄성 회복률이 높고, 내용제성 및 현상 잔사의 평가가 양호하였다.As shown in Tables 5 to 7, the photosensitive resin compositions of Examples 1-2 to 15-2 have high optical density (colorant dispersibility), film thickness reduction rate (development margin), and elastic recovery rate of the cured resin film, The evaluation of the detergent and development residue was good.
한편, 비교예 1-2의 감광성 수지 조성물의 수지 경화막은, 실시예 1-2 내지 15-2와 비교하여, 내용제성 및 현상 잔사의 평가가 떨어지는 것이었다. 이것은, 비교예 1-2의 감광성 수지 조성물에 포함되는 수지가, 삼차원 구조를 갖고 있지 않고, 직쇄상의 구조를 갖고 있기 때문이라고 추정할 수 있다.On the other hand, the resin cured film of the photosensitive resin composition of Comparative Example 1-2 was poor in evaluation of solvent resistance and development residue, as compared with Examples 1-2 to 15-2. It can be estimated that this is because the resin contained in the photosensitive resin composition of Comparative Example 1-2 does not have a three-dimensional structure, and has a linear structure.
또한, 비교예 2-2의 감광성 수지 조성물의 수지 경화막은, 실시예 1-2 내지 15-2와 비교하여, 수지 경화막의 광학 밀도(착색제 분산성), 막 두께 감소율(현상 마진) 및 탄성 회복률이 낮고, 내용제성 및 현상 잔사의 평가가 떨어지는 것이었다. 이것은, 비교예 2-2의 감광성 수지 조성물에 포함되는 수지가, 산기를 3개 이상 갖는 화합물(a-3) 유래의 구성 성분을 포함하지 않기 때문에 삼차원 구조를 갖는 것으로 되지 않고, 직쇄상의 구조를 갖고 있기 때문이라고 추정할 수 있다.In addition, the resin cured film of the photosensitive resin composition of Comparative Example 2-2, compared to Examples 1-2 to 15-2, had an optical density (colorant dispersibility), film thickness reduction rate (development margin) and elastic recovery rate of the resin cured film. This was low, and evaluation of solvent resistance and development residue was poor. This does not have a three-dimensional structure because the resin contained in the photosensitive resin composition of Comparative Example 2-2 does not contain a component derived from the compound (a-3) having three or more acid groups, and has a straight chain structure. It can be presumed that it is because they have.
Claims (17)
에폭시기를 2개 이상 갖는 에폭시 화합물(a-2) 유래의 구성 성분과,
산기를 3개 이상 갖는 화합물(a-3) 유래의 구성 성분을 포함하는 것을 특징으로 하는 수지.A component derived from an unsaturated monomer (a-1) having only one functional group that reacts with an acid group,
Components derived from the epoxy compound (a-2) having two or more epoxy groups,
A resin comprising a component derived from a compound (a-3) having three or more acid groups.
에폭시기를 2개 이상 갖는 에폭시 화합물(a-2) 유래의 구성 성분과,
산기를 3개 이상 갖는 화합물(a-3) 유래의 구성 성분과,
산 무수물기를 갖는 화합물(a-4) 유래의 구성 성분을 포함하는 것을 특징으로 하는 수지.A component derived from an unsaturated monomer (a-1) having only one functional group that reacts with an acid group,
Components derived from the epoxy compound (a-2) having two or more epoxy groups,
A component derived from a compound (a-3) having three or more acid groups, and
A resin comprising a component derived from a compound (a-4) having an acid anhydride group.
상기 불포화 모노머(a-1)에 있어서의 산기와 반응하는 관능기와, 상기 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기가 결합된 제1 결합부와,
상기 에폭시 화합물(a-2)의 에폭시기와, 상기 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기가 결합된 제2 결합부를 갖는 수지.The method according to claim 1 or 2,
A functional group that reacts with an acid group in the unsaturated monomer (a-1), and a first bonding portion in which the acid group of the compound (a-3) having three or more acid groups is bonded,
A resin having an epoxy group of the epoxy compound (a-2) and a second bonding portion in which the acid group of the compound (a-3) having three or more acid groups is bonded.
상기 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기가, 카르복시기인 수지.The method according to any one of claims 1 to 3,
The resin in which the acid group of the compound (a-3) having three or more acid groups is a carboxy group.
상기 불포화 모노머(a-1)가, 하기 식 (1)로 표시되는 화합물인 수지.
(식 (1) 중, R1은 수소 원자 또는 메틸기를 나타낸다. R2는 단결합, 메틸렌기, 탄소수 2 내지 12의 알킬렌기로부터 선택되는 어느 것을 나타낸다. X1은 에폭시기, 3,4-에폭시시클로헥실기, 하기 식 (2-1)로 표시되는 기, 하기 식 (2-2)로 표시되는 기로부터 선택되는 어느 것을 나타낸다. 하기 식 (2-1) 및 하기 식 (2-2) 중, *는 X1의 R2와의 결합 부위를 나타냄)
The method according to any one of claims 1 to 4,
The resin wherein the unsaturated monomer (a-1) is a compound represented by the following formula (1).
(In formula (1), R 1 represents a hydrogen atom or a methyl group. R 2 represents a single bond, a methylene group, or any one selected from alkylene groups having 2 to 12 carbon atoms. X 1 is an epoxy group, 3,4-epoxy.) Cyclohexyl group, group represented by the following formula (2-1), any one selected from the group represented by the following formula (2-2): In the following formula (2-1) and the following formula (2-2) , * Indicates the binding site of X 1 with R 2 )
상기 불포화 모노머(a-1)의 산기와 반응하는 관능기가, 에폭시기인 수지.The method according to any one of claims 1 to 5,
The functional group that reacts with the acid group of the unsaturated monomer (a-1) is an epoxy group.
상기 에폭시 화합물(a-2)이, 하기 식 (2)로 표시되는 화합물인 수지.
(식 (2) 중, A는, -CO-, -SO2-, -C(CF3)2-, -Si(CH3)2-, -CH2-, -C(CH3)2-, -O-, 9,9-플루오레닐리덴, 또는 단결합을 나타낸다. B는, 페닐렌기 또는 치환기를 갖는 페닐렌기를 나타내고, 상기 치환기는, 탄소수 1 내지 5의 알킬기, 할로겐 원자 또는 페닐기로부터 선택되는 어느 것을 나타낸다. X2는 에폭시기, 3,4-에폭시시클로헥실기, 하기 식 (2-1)로 표시되는 기, 하기 식 (2-2)로 표시되는 기로부터 선택되는 어느 것을 나타낸다. 하기 식 (2-1) 및 하기 식 (2-2) 중, *는 X2의 메틸렌기와의 결합 부위를 나타냄)
The method according to any one of claims 1 to 6,
The epoxy compound (a-2) is a resin represented by the following formula (2).
(In formula (2), A is -CO-, -SO 2- , -C (CF 3 ) 2- , -Si (CH 3 ) 2- , -CH 2- , -C (CH 3 ) 2- , -O-, 9,9-fluorenylidene, or a single bond B represents a phenylene group or a phenylene group having a substituent, and the substituent is an alkyl group having 1 to 5 carbon atoms, a halogen atom or a phenyl group. X 2 represents any selected from epoxy groups, 3,4-epoxycyclohexyl groups, groups represented by the following formula (2-1), and groups represented by the following formula (2-2). In the following formula (2-1) and the following formula (2-2), * represents a binding site to the methylene group of X 2 )
상기 산기를 3개 이상 갖는 화합물(a-3)이, 1,2,4-시클로헥산트리카르복실산 또는 1,2,3,4-부탄테트라카르복실산인 수지.The method according to any one of claims 1 to 7,
The resin (a-3) having three or more acid groups is 1,2,4-cyclohexanetricarboxylic acid or 1,2,3,4-butanetetracarboxylic acid.
상기 산기를 3개 이상 갖는 화합물(a-3)이 갖는 산기의 수 중, 상기 에폭시 화합물(a-2)의 에폭시기와 결합하고 있는 산기의 수의 비율이, 5 내지 60%인 수지.The method according to any one of claims 1 to 8,
The resin having a ratio of the number of acid groups bonded to the epoxy group of the epoxy compound (a-2) in the number of acid groups of the compound (a-3) having three or more acid groups is 5 to 60%.
상기 산 무수물기를 갖는 화합물(a-4)이, 환 구조를 갖는 무수물인 수지.The method according to any one of claims 2 to 9,
The resin (a-4) having the acid anhydride group is an anhydride having a ring structure.
에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)과,
산기를 3개 이상 갖는 화합물(a-3)을 중합하여 얻어진 것인 것을 특징으로 하는 수지.An unsaturated monomer (a-1) having only one functional group that reacts with an acid group,
An epoxy compound (a-2) having two or more epoxy groups,
A resin obtained by polymerizing a compound (a-3) having three or more acid groups.
에폭시기를 2개 이상 갖는 에폭시 화합물(a-2)과,
산기를 3개 이상 갖는 화합물(a-3)과,
산 무수물기를 갖는 화합물(a-4)을 중합하여 얻어진 것인 것을 특징으로 하는 수지.An unsaturated monomer (a-1) having only one functional group that reacts with an acid group,
An epoxy compound (a-2) having two or more epoxy groups,
A compound (a-3) having three or more acid groups,
A resin obtained by polymerizing a compound (a-4) having an acid anhydride group.
용제(B)와,
광중합 개시제(C) 및
착색제(D)를 함유하는 것을 특징으로 하는 감광성 수지 조성물.The resin (A) according to any one of claims 1 to 12,
Solvent (B),
Photopolymerization initiator (C) and
A photosensitive resin composition comprising a coloring agent (D).
상기 수지(A)를 1 내지 20질량%,
상기 용제(B)를 50 내지 94질량%,
상기 광중합 개시제(C)를 0.01 내지 5질량% 및
상기 착색제(D)를 3 내지 30질량% 함유하는 감광성 수지 조성물.The method of claim 13,
1 to 20% by mass of the resin (A),
50 to 94% by mass of the solvent (B),
The photopolymerization initiator (C) 0.01 to 5% by mass and
Photosensitive resin composition containing 3-30 mass% of said coloring agent (D).
반응성 희석제(E)를 1 내지 20질량% 더 함유하는 감광성 수지 조성물.The method of claim 14,
Photosensitive resin composition further containing 1 to 20 mass% of reactive diluent (E).
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JP2001302712A (en) | 2000-04-19 | 2001-10-31 | Jsr Corp | Radiation sensitive resin composition |
JP2004269779A (en) * | 2003-03-11 | 2004-09-30 | Taiyo Ink Mfg Ltd | Active energy ray-curable resin, and composition and cured product therefrom |
KR20060044985A (en) * | 2004-03-30 | 2006-05-16 | 신닛테츠가가쿠 가부시키가이샤 | Photosensitive resin composition and color filter using the same |
JP2011170075A (en) | 2010-02-18 | 2011-09-01 | Tokyo Ohka Kogyo Co Ltd | Photosensitive composition |
JP2013134263A (en) | 2011-12-22 | 2013-07-08 | Tokyo Ohka Kogyo Co Ltd | Photosensitive resin composition for black column spacer, black column spacer, display device, and method for forming black column spacer |
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JP4131600B2 (en) * | 1999-08-09 | 2008-08-13 | 日本化薬株式会社 | Resin composition and cured product thereof |
JP2001091728A (en) * | 1999-09-27 | 2001-04-06 | Toray Ind Inc | Color filter and liquid crystal display device |
CN1237085C (en) * | 2000-09-20 | 2006-01-18 | 太阳油墨制造株式会社 | Carboxylated photosensitive resin, alkali-developable photocurable/heat-curable composition containing the same, and cured article obtained therefrom |
JP2011144230A (en) * | 2010-01-13 | 2011-07-28 | Japan U-Pica Co Ltd | Polyfunctional epoxy (meth)acrylate compound and photosensitive thermosetting resin composition comprising the compound, and cured product thereof |
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JP2001302712A (en) | 2000-04-19 | 2001-10-31 | Jsr Corp | Radiation sensitive resin composition |
JP2004269779A (en) * | 2003-03-11 | 2004-09-30 | Taiyo Ink Mfg Ltd | Active energy ray-curable resin, and composition and cured product therefrom |
KR20060044985A (en) * | 2004-03-30 | 2006-05-16 | 신닛테츠가가쿠 가부시키가이샤 | Photosensitive resin composition and color filter using the same |
JP2011170075A (en) | 2010-02-18 | 2011-09-01 | Tokyo Ohka Kogyo Co Ltd | Photosensitive composition |
JP2013134263A (en) | 2011-12-22 | 2013-07-08 | Tokyo Ohka Kogyo Co Ltd | Photosensitive resin composition for black column spacer, black column spacer, display device, and method for forming black column spacer |
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