KR20180075033A - Eco mortar manufacturing equipment - Google Patents

Abstract

The present invention relates to an equipment for manufacturing eco mortar, wherein the equipment manufactures eco mortar efficiently at a working site so as to increase construction efficiency by mixing sub materials safely with the main materials so as to generate heat in the main materials conveyed to a working site in such a manner that main materials of cement, sand, and water mixed with one another are mixed with sub materials of desulfurized plaster and water mixed with each other, the eco mortar manufacturing equipment including: a sub-materials-mix means provided such that each of the desulfurized plaster and water, constituting the sub materials, is supplied to and mixed with each other in the working site; an mortar-mix means provided such that the sub materials mixed in the sub-materials-mix means are mixed with the main materials supplied; and a conveying means provided such that the sub materials discharged from the sub-materials-mix means are provided to the mortar-mix means.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001]

The present invention relates to an apparatus for manufacturing a cylinder-shaped mortar for finishing a floor during the construction of a building, and more particularly, to an apparatus for manufacturing a cylinder-shaped mortar which is capable of stably mixing a main material, The present invention relates to an apparatus for manufacturing a cylinder-shaped mortar that can be efficiently manufactured in the field and can improve the construction efficiency.

Generally, various cement / concrete mortar products for each item are used in the building construction site.

Normally, the bottom is made of cocoon mortar, the plaster is made of plaster mortar, and the waterproofing further works with liquid waterproofing to ordinary mortar; Repair mortar is used for stairs, flattening work and filling works.

These cement and concrete mortar products are exposed to electromagnetic waves by artificially controlling the ventilation, humidity and temperature by electronic products, and the harmful chemical substances generated from the cement are a cause of modern diseases such as atopy .

In other words, natural materials that release substances beneficial to the human body due to the changed building materials are used, and as the amount of cement that releases harmful substances to the human body is increased, the residents are affected for a long time, resulting in harm to health.

Although such cement / concrete provides excellent strength, there is a problem that toxic gaseous materials are contained in the material. In recent years, some of the wastes are mixed with cement, so that there is also a problem about heavy metals.

In addition, in the case of simple mortar (plaster) in which cement, sand and water are mixed for finishing, non-uniform drying or rapid drying shows a high rate of occurrence of cracks. Such cracks lower the structural strength, Therefore, in order to solve this problem, an additive is mixed to suppress cracking.

Typically, blended materials include blast furnace slag powder and shrinkage reducing agent (cracking inhibitor).

Accordingly, it is possible to adsorb and remove various kinds of harmful gas components generated in the cement / concrete or in the installation of the interior material. In particular, before the cement which is the initial stage of curing, the water is evaporated by the exothermic reaction, Which is capable of reducing the emission of harmful gases and promoting the health of users and constructors, has been widely used.

In Korean Patent Application No. 10-2002-0017569 (name: Mackin Stone Baoltong Mortar, Mar. 23, 2002), as is known in the art, in the production of mortar, the mixing ratio of components in the molten carbonate mortar is 300 to 400 kg / : No shrinkage Conductive cement 400-500kg / m³: Mixing ratio of elvan granite 1400 ~ 1500kg / m³, preferably water: No shrinkage Conductive cement: Mixing ratio of elvan granite is 336kg / m³: 480kg / m³ : 1,440 kg / m³, and the water to cement ratio is 0.7: 1 and the granulometric ratio is 2.75 to 3.00.

In Korean Patent Application No. 10-2013-0022035 (name: environmentally friendly shrinkage reducing agent and environmentally friendly cement and mortar for plaster use / 2013.02.28.), As known in the art, 40 to 80 weight% %, 5 to 35% by weight of activated carbon, and 2 to 35% by weight of an adsorption deodorant; Wherein the adsorbing and deodorizing agent is composed of diatomaceous earth, zeolite, X-deo and gelite, wherein 10 to 30 wt% of diatomite, 25 to 45 wt% of zeolite, 25 to 45 wt% of X- 10 to 25% by weight of a shrinkage reducing agent.

On the other hand, as disclosed in Korean Patent Application No. 10-2014-0194582 (name: foot-receiving mortar or remit additive / December 31, 2010), 1 to 55% by weight of a resin, 0.05 to 5% Water repellent material 1 to 50 wt%, water repellency improving agent 1 to 50 wt%, and filler 3 to 30 wt%, retardant 1 to 5 wt%, antifoam 1 to 5 wt%, dust abatement 1 to 10 wt% Lt; RTI ID = 0.0 > additive < / RTI >

In addition, in Korean Patent Application No. 10-2015-0124567 (name: additive for environmentally friendly plaster containing natural ore powder and cement and mortar using it / 2015.09.03.), As known in the art, 40 to 80 parts by weight of activated carbon, 5 to 35 parts by weight of activated carbon, 2 to 10 parts by weight of natural ore powder and 2 to 35 parts by weight of an adsorbing deodorant, wherein the plaster is anisotropic high or anhydrous gypsum, A step of cutting the pine tree to a length of 500 to 1000 mm each, a step of producing activated carbon to carbonize the cut bamboo, oak and pine at a temperature of 1000 to 1500 ° C respectively, And separating the separated activated charcoal by a particle size in the range of 50 to 250 mesh, Ryeongto, is prepared by mixing pyrophyllite and sericite powder, the adsorbed odor control agent is an eco-friendly for plastering additive comprising a natural ore powder is prepared by mixing diatomaceous earth, zeolite, absorbent gelling and light is described.

1, Korean Patent Application No. 10-2002-0017569 (Mar. 29, 2002). 2, Korean Patent Application No. 10-2013-0022035 (Feb. 3, Korean Patent Application No. 10-2014-0194582 (December 31, 2014). 4, Korean Patent Application No. 10-2015-0124567 (Feb.

However, since the conventional ventral mortar is transferred to a work site through a conveying means such as a remicon in a state of being manufactured at the manufacturing site and then put into a construction work, heat is generated in the interior during the conveyance time, There is a problem that the quality of the product is deteriorated when the product is put in the field.

That is, since the evaporation of the moisture remaining in the inside quickly occurs and the drying progresses, there is a problem that it is difficult to meet the required moisture content at the work site.

In addition, when the exothermic material is separately mixed at the work site, there is a problem that the manufacturing efficiency is lowered because the mixing ratio of the materials can not be stably adjusted.

SUMMARY OF THE INVENTION The present invention has been proposed in order to solve the above-mentioned conventional problems, and an object of the present invention is to provide a method and apparatus for stably mixing a main material, So that it is possible to improve the efficiency of the construction.

According to the present invention, there is provided an apparatus for manufacturing a cylinder-shaped mortar for manufacturing a cylinder-shaped mortar by mixing a main material in which cement, sand and water are mixed, and a material mixed with desulfurization gypsum and water, A raw material mixing means adapted to mix and supply the desulfurized gypsum and water constituting the raw material at a work site, respectively; A mortar mixing means for mixing and mixing the raw material mixed in the material mixing means with the main material; And transfer means for supplying the molten material discharged from the material mixture mixing means to the mortar mixing means; The mixing unit includes a mixing tube having a space portion for mixing and supplying the desulfurization gypsum and water therein and a discharge pipe having an outlet for discharging the mixed material in the space at the lower end thereof ; Wherein the discharge pipe is provided with a discharge screw which is rotated to receive the rotational force generated by the discharge motor to transfer the raw material to the outlet; The conveying means includes a pipe having a pipe shape having a discharge port for discharging the material to be discharged and a discharge pipe for discharging the material to be discharged from the outlet of the discharge pipe, And a transfer screw which is rotated to receive the rotational force generated by the transfer screw and transfer the member to a discharge port; The mortar mixing means includes an agitating vessel having an upper portion opened to have a space portion accommodated therein to receive and receive the material through the conveying means and having an outlet for discharging the material contained in the space portion to the outside, A filtration tank for filtering the main material dumped from the upper portion to a selected particle size so that the main material selected in the lower portion of the filtration tank is dropped and supplied to the filtration tank and a main material accommodated in the stirring tank, And a stirring blade for stirring the material.

The apparatus for manufacturing a transfer mortar according to the present invention as described above is manufactured by mixing the raw materials mixed with the synaptics to generate heat through a material mixing apparatus at a worksite and the main material including cement is manufactured at a manufacturing site After it is manufactured, it is transported to a work site through a conveyance medium such as a remicon, and the main material and the sub-material are mixed and stirred at a work site through a mortar mixing means to produce a cocoon mortar. Thereby improving the construction efficiency.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view showing an apparatus for manufacturing a transfer cylinder mortar according to an embodiment of the present invention; FIG.
Fig. 2 is a schematic plan view showing an apparatus for manufacturing a transfer cylinder mortar according to the present embodiment. Fig.
3 is a schematic view showing a member mixing means applied to an apparatus for manufacturing a cylinder cavity mortar according to the present embodiment.
Fig. 4 is a schematic view showing a conveying means applied to an apparatus for manufacturing a cylinder-shaped mortar according to the present embodiment; Fig.
Fig. 5 is a schematic view showing a mortar mixing means applied to an apparatus for manufacturing a transfer cylinder mortar according to the present embodiment. Fig.
6 is a schematic view showing a configuration of an apparatus for manufacturing a cylinder-shaped mortar according to the present embodiment.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, with reference to the accompanying drawings, a description will be made of an apparatus for manufacturing a transfer cylinder mortar according to a preferred embodiment of the present invention.

The embodiments of the present invention can be modified in various forms, and the scope of the present invention should not be construed as being limited to the embodiments described in detail below. This embodiment is provided to more fully describe the present invention to those skilled in the art. Therefore, the shapes and the like of the elements in the drawings can be exaggeratedly expressed to emphasize a clearer description. It should be noted that in the drawings, the same members are denoted by the same reference numerals. Detailed descriptions of well-known functions and constructions which may be unnecessarily obscured by the gist of the present invention are omitted.

1 to 6 are diagrams showing an apparatus for manufacturing a transfer cylinder mortar according to an embodiment of the present invention. An apparatus 1 for manufacturing a cylinder-shaped mortar according to the present embodiment is a cylinder- Is mixed with a material mixed with desulfurization gypsum and water to produce a cocoon mortar.

That is, at the manufacturing site, the main material is prepared; By mixing the main material and the sub-materials at the work site, it is possible to minimize the generation of heat during transportation of the main material from the manufacturing site to the work site and to optimize the generation of heat at the work site, Thereby improving the construction quality.

In the apparatus 1 for manufacturing a bag-making machine mortar according to the present embodiment, the above-mentioned main material is manufactured by mixing cement, sand and water at a manufacturing site, and then transported to a work site through a conveyance medium such as a ready- .

In this case, it is preferable that the main material and the minor material include 90 to 91% by weight of the main material and 11 to 10% by weight of the main material, respectively.

Preferably, the main material includes 14 to 16% by weight of cement, 60 to 63% by weight of sand and 10 to 12% by weight of water, and 1.5 to 2% by weight of fly ash, based on 100% It is most preferable to further comprise

The cement is preferably a cement having a blast furnace slag fine powder content of 2% or less.

It is preferable to use coarse sand having a sanding rate of 2.8 to 3.0 and an isotope content of 3% or less in order to correct the sand blast ratio. In particular, the coarse sand may be mixed at a certain ratio, Less material separation), ito min (soil or mud component) is better.

On the other hand, the apparatus 1 for manufacturing a cylinder cavity mortar according to this embodiment has a member mixing means 20 for supplying and mixing the desulfurized gypsum and water constituting the above-mentioned raw material at a work site.

That is, at the construction work site of the building, the desulfurized gypsum and water are mixed through the above-mentioned material mixture means 20 to produce the material.

In the above, the material mixing means 20 includes a discharge pipe 21 having a space portion to be mixed with the desulfurized gypsum and water therein and having an outlet for discharging the mixed material in the space portion at the lower end thereof And a mixing cylinder (22).

That is, the desulfurization gypsum supplied from the outside of the mixing tube 22 to the space portion of the mixing tube 22 and water are mixed to produce a raw material.

Preferably, the above-mentioned materials include 4.5 to 5.5% by weight of desulfurization gypsum and 4.5 to 5.5% by weight of water, 0.7 to 0.8% by weight of an eco-salt additive, It is most preferable to further comprise

Since the desulfurized gypsum has exothermic and swelling properties, the desulfurized gypsum can drastically reduce the drying shrinkage cracks in the cement mortar, which is installed at a relatively high water cement ratio, and can reduce the plaster finish time after using the desulfurized gypsum Thereby realizing an effect of greatly improving work efficiency.

In the above, the eco-molalt additive is preferably combined with an adsorbent material such as activated carbon and specific minerals to adsorb and remove various noxious gases generated in cement and desulfurization gypsum, and to generate far infrared rays beneficial to the human body.

Most preferably, the eco-molalt additive comprises 40 to 80 parts by weight of desulfurization gypsum, 5 to 35 parts by weight of activated carbon, 2 to 10 parts by weight of natural ore powder, and 2 to 35 parts by weight of an adsorption deodorant.

In the apparatus 1 for manufacturing a cylinder cavity mortar according to the present embodiment as described above, the discharge pipe 21 is provided with a discharge port 23 for transferring the rotational force generated by the discharge motor 23 to the outlet Preferably, a screw 24 is provided.

That is, according to the rotation of the exhaust screw 24, the mixed material produced is quantitatively discharged.

The apparatus 1 for manufacturing a transfer mortar according to this embodiment further has a mortar mixing means 30 for mixing and mixing the main material mixed with the main material mixed in the above-described material mixture mixing means 20.

That is, the main material and the sub material are mixed and stirred through the mortar mixing means 30 to produce a transfer mortar at a work site.

The molten mixing means 30 includes an agitating tank 32 having an upper portion having an exhaust port 31 for discharging the raw material accommodated in the space portion, A filtration tank 33 which is fixed to the upper part of the stirring tank 32 and filters the main material dumped from the upper part to a selected particle size so as to drop and supply the main material selected in the lower part of the stirring tank 32, And a stirring blade 35 that receives the rotational force generated by the stirring motor 34 and stirs the main material and the material to be accommodated in the stirring tank 32.

The main material and the sub-materials, which are respectively supplied to the agitating tank 32, are stirred and mixed by the agitating blades 35 to form a transfer mortar.

At this time, it is preferable that the filtration tank 33 is provided with a filtration net 36 to filter according to the size of the particles, and it is most preferable that the particles having a size larger than the selected particle size are filtered and recovered.

It is preferable that the filtration tank 33 is provided with a vibrator 37 that is supplied with power from the power supply unit 11 through the control of the control means 10 to generate vibration energy. When the filter material 33 is vibrated and the main material to be dumped from the upper part is filtered through the filter net 36, it is possible to stably carry out the filtering operation desirable.

The stirrer tank 32 is provided with a replenisher feeder 40 that is supplied with the raw material produced through the replenishing unit 20 and guided into the stirring tank 32 / RTI > The supply unit 40 includes a supply port for supplying the raw material and a discharge pipe 41 for discharging the raw material and disposed inside the stirring tank 32, And a supply screw 43 which is rotatably provided and is rotated to receive the rotational force of the supply motor 42 to guide the material to the exit port.

The apparatus 1 for manufacturing a cylinder cavity mortar according to the present embodiment as described above is provided with a conveying means 50 for supplying the above-mentioned materials discharged from the above-mentioned material mixing means 20 to the mortar mixing means 30 I have.

That is, the transfer means (50) is interposed between the molten material mixing means (20) and the molten material mixing means (30), which are disposed with a gap therebetween at the work site, to transfer the material.

The conveying means 50 has a pipe (PIPE) -shaped shape having an inlet port for receiving the material discharged from the outlet of the discharge pipe 21 and a discharge port for discharging the material to the other side And a conveyance screw 53 for receiving the rotation force generated from the conveyance motor 52 and rotating to transfer the component to the discharge port.

That is, in accordance with the rotation of the conveying screw 53, the material charges are transferred quantitatively.

Hereinafter, the operation and effect of the apparatus 1 for manufacturing a transfer cylinder mortar according to the present embodiment will be described in detail.

The apparatus 1 for manufacturing a cylinder cavity mortar according to the present embodiment is characterized in that a member material to be mixed with a main material in which cement and sand are mixed at a working site is manufactured and the main material and the material are mixed at a work site, In particular, in order to manufacture a convective mortar through the apparatus 1 for manufacturing a transfer mortar according to the present embodiment, first, the space of the mixing cylinder 22 The desulfurization gypsum, the water, and the eco-molalt additive are supplied and mixed at a selected ratio, and then supplied to the transfer pipe 51 through the discharge pipe 21.

On the other hand, the main material constituting the baggage mortar produced through the apparatus 1 for manufacturing a baggage-type mortar according to the present embodiment is that the cement, sand, fly ash and water are mixed at a selected ratio at the manufacturing site, After being conveyed to the work site through the medium, the water is poured onto the upper portion of the filtration tank 33, and the selected particles are supplied to the stirring tank 32.

 The raw material produced in the material mixing means 20 is supplied to the transfer pipe 51 through the discharge pipe 21 and then introduced into the supply pipe 41 and then introduced into the stirring tank 32 .

Thus, in the state that the material and the main material are supplied to the agitating tank 32 in the respective selected ratios, they are stirred and mixed by the agitating blades 35 to produce the transfer mortar.

In this way, the transfer cylinder mortar which has been manufactured in the stirring tank 32 may be collected and the construction work to be applied may be performed.

It will be apparent to those skilled in the art that various modifications and variations may be made in the present invention without departing from the spirit or scope of the invention. . Therefore, it is to be understood that the present invention is not limited to the above-described embodiments. Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims. It is also to be understood that the invention includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.

1: Manufacturing apparatus 10: Control means
11: power supply unit 20: material mixing means
21: discharge pipe 22: mixing pipe
23: exhaust motor 24: exhaust screw
30: mortar mixing means 31: outlet
32: Stirring tank 33: Filtration tank
34: stirring motor 35: stirring blade
36: Filter net 37: Oscillator
40: Substitute supply means 41: Supply pipe
42: supply motor 43: supply screw
50: conveying means 51: conveying pipe
52: Feed motor 53: Feed screw

Claims (4)

An apparatus for manufacturing a cement mortar according to any one of the preceding claims, wherein the main material is a mixture of cement, sand and water, and the material is a mixture of desulfurized gypsum and water.
A raw material mixing means adapted to mix and supply the desulfurized gypsum and water constituting the raw material at a work site, respectively;
A mortar mixing means for mixing and mixing the raw material mixed in the material mixing means with the main material;
And a conveying means for feeding the material discharged from the material mixing means to the mortar mixing means.
The method of claim 1, further comprising:
The above-
And a mixing tube having a space portion for mixing and supplying the desulfurization gypsum and water therein and a discharge tube having an outlet for discharging the mixed material in the space portion at a lower end thereof;
In the discharge pipe,
And a discharge screw for transferring the rotation of the discharge motor to the outlet by rotating the discharge motor.
The method of claim 1, further comprising:
The above-
(PIPE) shape having an inlet port through which the raw material discharged from the outlet of the discharge pipe is introduced and a discharge port through which the raw material is discharged to the other side;
And a transfer screw which is rotated to receive the rotational force generated by the transfer motor and to transfer the material to the discharge port.
The method of claim 1, further comprising:
In the mortar mixing means,
An agitating vessel having an upper portion opened and having a space portion adapted to receive and receive a sub-material through the transfer means, and having an outlet for discharging the sub-material contained in the space portion to the outside;
A filtration tank which is fixed to the upper part of the stirring tank and which filters the main material to be poured at an upper part thereof with a selected particle size so as to drop and supply the main material selected in the lower part of the agitation tank;
And a stirring blade which receives the rotational force generated by the stirring motor and stirs the main material and the material to be accommodated in the stirring tank.

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