KR20150012360A - Automation system of controlling intelligent casting process - Google Patents

Abstract

The present invention relates to an intelligent casting process control automation system capable of real time situation recognition and voice service using wired / wireless communication and an application in a casting process, and in which a work instruction terminal inputs information about each casting process Receives the current situation information of the field worker and provides it to the work instruction; The terminal for the field worker receives the information on the casting process information and the process information and provides the information to the field worker and inputs and receives information on the current casting production process; The intelligent casting process control automation server stores and manages the casting process information received from the work instruction terminal, reads the casting process information and the process information, and transmits the information to the corresponding field worker terminal, Updates the current situation information of the field worker corresponding to the casting production process information received from the work instruction terminal, and transmits the updated current situation information of the field worker to the work instruction terminal; The database stores the casting process information transmitted from the intelligent casting process control automation server and upgrades the current situation information of the corresponding field worker according to the casting production process information transmitted from the intelligent casting process control automation server.

Description

[0001] The present invention relates to an intelligent casting process control system,

The present invention relates to an intelligent casting process control automation system, and more particularly, to an intelligent casting process control automation system that enables real-time situation recognition and voice service using wired / wireless communication and applications in a casting process.

Casting is generally a process of manufacturing a desired shape of a product in a single process by injecting an applied metal into a mold and solidifying it by making it coagulate.

This technology is characterized by the ability to produce products with uniform properties by properly controlling all metals. That is, the finished product can be produced without defects and satisfying the strength, dimensional accuracy, and surface accuracy.

The advantage of the casting process is that it allows mass production of the same model, and it is easy to produce complex shaped products. In addition, there is no limit to the size and weight of the product, and it is possible to use a metal which is difficult to be subjected to plastic working or cutting, and is characterized by low processing cost. However, precise temperature measurement to prevent the stress that affects the quality of the product during each casting manufacturing process, and the time it takes to reach such a suitable temperature and the index of the produced product should be accurately processed, It is a difficult task.

Since all of the information generated during the conventional metal casting process is separated from the work directors working in the office and the workers on the site, it is necessary to inform all the necessary information Oral, or handout. In this case, the field worker can perform a plurality of jobs at the same time, rather than performing only one job. Therefore, it is necessary to accurately memorize the requirements and conditions generated in each process and to perform work based on the difficulties.

Korean Registered Patent No. 10-1130745 (registered on March 20, 2012) can confirm whether or not graphite is spheroidized automatically by image, thereby improving not only the reliability of determination of spheroidization but also a database of spheroidization process, It is possible to replace the mold samples stored in the warehouse as the data of the process. Through the database of the spheroidization process, it is possible to derive the ratio or method for making the spheroidal graphite cast iron of higher quality and to improve the quality of the spheroidal graphite cast iron A casting process control system, apparatus and method are disclosed. According to the disclosed technique, a scale for sequentially measuring the mass of a ladle, a spheroidizing agent added in the ladle, and a molten cast iron or a spheroidized spheroidal graphite cast iron poured into the ladle and spouted during execution of a spheroidizing process; A controller for controlling movement of the ladle according to a predetermined algorithm during execution of the rounding process; During the execution of the spheroidizing process, during the execution of the camera for photographing the inside of the ladle and the spheroidizing process, the molten metal poured into the ladle is received in the photographed image of the camera, And determining whether or not the cast iron molten metal is spheroidized by analyzing whether a flame reaction which is greater than or equal to a critical brightness generated when the molten iron is changed into the spheroidal graphite cast iron is determined and if the flame reaction is not included, And an analyzer for instructing to wait without control.

Korean Registered Patent No. 10-1248573 (registered on March 23, 2013) describes a remote support system and a remote support method in a foundry factory, including a touch panel for driving a molding line equipped with a molding machine, A remote support system in a foundry having at least a first sequencer for controlling the molding machine, a touch panel for driving the molding machine, and a second sequencer for controlling the molding machine, the system comprising: a first sequencer and a second sequencer, And a microphone for acquiring video information of the situation of the molding machine and the molding line and a microphone for acquiring audio information, wherein the first or second sequencer The ladder program information of the first or second sequencer, the ladder program information of the first or second sequencer, Wireless PC communication means for selectively connecting the first mobile PC and any one of the sequencers to the first mobile PC, and means for transmitting the moving picture information, the audio information, and the first or second information from the first mobile PC, 2 sequencer ladder program information and simultaneously transmits data for modifying the ladder program on-line and an instruction to perform a restoration work of the molding machine or the molding line, A method for remote support using a remote support system in a foundry factory including communication means of a mobile PC, the method comprising the steps of: changing the position of the portable camera and the microphone together with the first mobile PC, Collects moving image information or sound information of the molding line or the molding machine, A search step of searching for a first failure part candidate for searching for a first failure part candidate which is a failure part on the outer appearance by one PC and a step for searching the status of the failure molding machine or the molding line by the ladder program information displayed on the second mobile PC And a step of identifying a second faulty portion candidate identifying the second faulty portion candidate recognized from the ladder program information and a step of identifying the first faulty portion candidate and the second faulty portion candidate using the second mobile PC And a supporting step for instructing the recovery operation of the molding machine or the molding line through the second mobile PC according to the confirmation step of the failure part identifying the failure part and the confirmation result of the failure part . According to the disclosed technique, it is possible to support an emergency response at a remote place for the malfunction of the molding machine or the molding line used in the casting production.

In the conventional casting process, since the work is manually performed using the experience and intuition of the field worker, in such a case, the productivity of the casting product is lowered due to erroneous information and additional processing is required, Has a disadvantage. In other words, in the conventional casting process method, the work processes to be performed by the field workers on the day are various, and the time required for the work process is not constant, and is determined according to temperature or time. And it is also obstructing the productivity improvement because it confirms the temperature and the time by only the experience of the field worker and manual operation and processes the next process. If the work process is not processed at the temperature and time required for the accurate work process, the product has to be repeatedly processed again or the product must be produced again, resulting in a time-consuming or low productivity. Therefore, the quality of the product is considerably affected, and the quality of the product subjected to the repeated treatment is deteriorated in quality compared with the product according to the accurate temperature and time.

The conventional casting process method has a disadvantage in that it is difficult for the field worker to recognize the progress of the process control information required in each process in real time when the field worker processes a plurality of processes at the same time. Particularly, since the work site is very noisy and it is difficult for the field worker to recognize the accurate information and control process necessary for each process in the casting process control system, there is a disadvantage that the casting production process control can not be efficiently performed have.

Since the conventional casting process method utilizes the result of the component analysis while reading the information data outputted every time the worker performs the information about the metal component analysis during the production of the product, the process of storing the data is very inconvenient However, there are many difficulties in verifying or reusing information.

In the conventional casting process method, since all the casting process control is performed manually by the absence of the process management system capable of managing the complicated casting process, the incidence of the defective product is high, and the productivity is badly adversely affected by the productivity loss . Therefore, it is necessary to develop a casting process management and control system that can effectively perform the casting process control. In addition, since casting production has to produce products with various shapes and sizes, there are various schedules and required technologies depending on various kinds of work conditions (shape and size) in work orders and work sites, It is not possible to grasp accurately.

Korean Patent No. 10-1130745 Korean Patent No. 10-1248573

SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and it is an object of the present invention to provide an intelligent communication system capable of real-time situation recognition and voice service using wired / wireless communication and an application in a casting process, And a casting process control automation system.

According to an aspect of the present invention, there is provided a work instruction terminal for inputting and transmitting information about each casting process, receiving current situation information of a field worker, and providing the information to a work instruction; A field worker terminal for receiving the casting process information and the process information and providing the received information to the field worker and receiving and transmitting information on the current casting and production process; The information processing apparatus stores and manages the casting process information received from the work instruction terminal, reads the casting process information and the process information, and transmits the information to the corresponding field worker terminal. An intelligent casting process control automation server for updating the current situation information of the corresponding field worker according to the current situation information and transmitting the updated current situation information of the field worker to the work instruction terminal; And a database for storing the casting process information transmitted from the intelligent casting process control automation server and upgrading the current situation information of the field worker corresponding to the casting production process information transmitted from the intelligent casting process control automation server Intelligent casting process control automation system is provided.

In one embodiment, the field worker terminal receives information from the intelligent casting process control automation server and supplies the information to the field worker during production of the product in the casting process during the casting operation, Temperature, time and weight can be monitored and monitored.

In one embodiment, the field worker terminal receives the reference information provided by the work instruction or the reference information stored in the database from the intelligent casting process control automation server, compares the reference information with the information sensed by the sensor, The field operator can be alerted when the information exceeds the reference information.

In one embodiment, the database may store data to be stored on the casting process and a list of data to be stored and verified between the work instruction and the field manager.

In one embodiment, the database comprises an instruction data table having all the completed work instruction sheets and having a serial as a kit value, a dissolving work grouped by the charge number of the dissolution date among the completed work instruction sheets, A first check box list table which records a form inspecting list of a work instruction sheet and has a serial as a kit value, a second check box list table which records a process acceptance list of a work instruction book and has a serial as a kit value, The material table having the kit value and the dissolution analysis data table having the dissolution start data and the charge number as the kit value are recorded and the contents of the dissolution work are recorded and the dissolution instruction having the dissolution start data and the charge number as the kit value Data table, login information Contained may include a power control table, and the total power table for measuring the user table, the power usage with the ID and password to kitgap.

In one embodiment, the intelligent casting process control automation server includes a real-time situation information delivery service for delivering real-time situation information on dissolution time, casting process time, drying time, and heat treatment temperature required by a field worker, Provides the field worker with a description of the processing time and temperature for the casting and manufacturing process, a remote alarm service that can notify the process time or temperature during the casting process in real time, and the information and specials necessary for the casting process work To the field worker terminal.

In one embodiment, the intelligent casting process control automation server includes a main login interface for allowing a work instruction to be logged in through the work instruction terminal or a field worker to log in through the field worker terminal, A work instruction sheet list interface for displaying a list of the work instruction sheet list.

In one embodiment, the intelligent casting process control automation server connects with a page on which data can be input on the basis of the purchase order sheet when the work instruction sheet creation menu is selected, and can display the jobs created when the work instruction sheet list menu is selected And a page for inputting the details of the operation on the basis of the purchase order sheet to provide a work instruction sheet creation interface for receiving data necessary for the casting process.

In one embodiment, the intelligent casting process control automation server includes first and second list output interfaces for outputting created jobs to a work instruction book list and for performing business processes by starting a job and modifying a work instruction book, A molding / processing list interface for providing the progress of the current molding / processing operation when selected, and a melting operation list interface for providing a progress status of the current melting operation list when the melting operation list menu is selected.

In one embodiment, the intelligent casting process control automation server includes a melting operation interface for providing a melting operation menu for use in a melting chamber field, a melting operation batch interface for providing a melting operation batch page, And provide a fusion workbench interface to group the fusion operations into a single fusion operation number.

In one embodiment, the intelligent casting process control automation server may include a melting task list page interface for adding melting tasks ultimately bound to one melting operation to a list and displaying jobs bound to the right side screen when selecting a list operation, A dissolution work creation screen may be provided to provide a dissolution component analysis input page interface for recording used materials and necessary information.

In one embodiment, the intelligent casting process control automation server may include a molding / processing job list for providing a page for viewing a molding / processing list on the first screen touched when accessing from the main login page with the molding / A page interface, a molding operation check page interface to complete the molding operation after checking the required inspection list, and a molding / processing operation list interface for displaying the completed and completed operations in the molding inspection operations .

In one embodiment, the intelligent casting process control automation server may include a screen interface before the processing task check, a screen interface after the verification of the processing task for completing the molding task after checking the required check list, A job log output selection interface may be provided for outputting the log entries.

According to the present invention, it is possible to provide an intelligent casting process control automation system that enables real-time situation recognition and voice service using wired / wireless communication and applications in the casting process, In addition, it is possible to recognize the process control information required in each process in real time. In particular, it is possible to grasp the situation regardless of distance or time by using a smart device or wired / wireless communication, In this case, since the process control system is informed by voice of accurate information and control process necessary for each process, casting production process control can be efficiently performed in a confused field.

According to the present invention, information on metal component analysis is automatically stored and managed at the time of product production, so that data archiving is very convenient, and information can be easily confirmed or reused.

According to the present invention, an intelligent casting process control system that applies a case-based reasoning technique capable of storing various product production cases in a database and managing and controlling the casting process most efficiently using the same, Depending on the products of various kinds (shapes and sizes), the work conditions can be accurately grasped according to the products and the schedule required for the process.

1 is a diagram illustrating an intelligent casting process control automation system according to an embodiment of the present invention.
Fig. 2 is a diagram for explaining the structure of the database shown in Fig. 1. Fig.
3 is a diagram illustrating a main login interface of the intelligent casting process control automation server shown in FIG.
FIG. 4 is a diagram illustrating a work order list interface of the intelligent casting process control automation server shown in FIG. 1. FIG.
FIG. 5 is a diagram illustrating a work order menu list interface of the intelligent casting process control automation server shown in FIG. 1. FIG.
FIG. 6 is a view for explaining a work instruction book creation interface of the intelligent casting process control automation server shown in FIG. 1. FIG.
7 is a diagram illustrating a first list output interface of the intelligent casting process control automation server shown in FIG.
8 is a diagram illustrating a second list output interface of the intelligent casting process control automation server shown in FIG.
FIG. 9 is a diagram illustrating a molding / processing list interface of the intelligent casting process control automation server shown in FIG. 1; FIG.
FIG. 10 is a diagram illustrating a fusion task list interface of the intelligent casting process control automation server shown in FIG. 1; FIG.
11 is a view for explaining the melting operation interface of the intelligent casting process control automation server shown in Fig.
12 is a view for explaining the fusion work interface of the intelligent casting process control automation server shown in FIG.
13 is a view for explaining a fusion work progress interface of the intelligent casting process control automation server shown in FIG.
14 is a view for explaining the melting task list page interface of the intelligent casting process control automation server shown in Fig.
FIG. 15 is a view for explaining the melt component analysis input page interface of the intelligent casting process control automation server shown in FIG. 1; FIG.
FIG. 16 is a view for explaining the molding / processing task list page interface of the intelligent casting process control automation server shown in FIG. 1; FIG.
FIG. 17 is a view for explaining the molding operation inspection page interface of the intelligent casting process control automation server shown in FIG. 1; FIG.
FIG. 18 is a view for explaining the molding / processing task list interface of the intelligent casting process control automation server shown in FIG. 1; FIG.
FIG. 19 is a view for explaining a screen interface before processing work of the intelligent casting process control automation server shown in FIG. 1; FIG.
FIG. 20 is a view for explaining a screen interface after the inspection of the processing operation of the intelligent casting process control automation server shown in FIG. 1; FIG.
FIG. 21 is a view for explaining a work journal output selection interface of the intelligent casting process control automation server shown in FIG. 1; FIG.
FIG. 22 is a view showing a dissolution log outputted through the work log output selection interface shown in FIG. 21. FIG.
FIG. 23 is a diagram showing a component analysis log outputted through the work log output selection interface shown in FIG. 21. FIG.
FIG. 24 is a view showing an injection log output through the work log output selection interface shown in FIG. 21. FIG.

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily carry out the present invention. However, the description of the present invention is merely an example for structural or functional explanation, and the scope of the present invention should not be construed as being limited by the embodiments described in the text. That is, the embodiments are to be construed as being variously embodied and having various forms, so that the scope of the present invention should be understood to include equivalents capable of realizing technical ideas. Also, the purpose or effect of the present invention should not be construed as limiting the scope of the present invention, since it does not mean that a specific embodiment should include all or only such effect.

Meanwhile, the meaning of the terms described in the present invention should be understood as follows.

It is to be understood that when an element is referred to as being "connected" to another element, it may be directly connected to the other element, but there may be other elements in between. On the other hand, when an element is referred to as being "directly connected" to another element, it should be understood that there are no other elements in between. On the other hand, other expressions that describe the relationship between components, such as "between" and "between" or "neighboring to" and "directly adjacent to" should be interpreted as well.

It should be understood that the singular " include "or" have "are to be construed as including a stated feature, number, step, operation, component, It is to be understood that the combination is intended to specify that it does not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or combinations thereof.

All terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, unless otherwise defined. Commonly used predefined terms should be interpreted to be consistent with the meanings in the context of the related art and can not be interpreted as having ideal or overly formal meaning unless explicitly defined in the present invention.

Now, an intelligent casting process control automation system according to an embodiment of the present invention will be described in detail with reference to the drawings.

1 is a diagram illustrating an intelligent casting process control automation system according to an embodiment of the present invention.

1, the intelligent casting process control automation system 100 includes a plurality of work instruction terminals 110-1 to 110-N, a plurality of field worker terminals 120-1 to 120-M, A casting process control automation server 130, a database 140, and a network 160.

The work instruction terminals 110-1 to 110-N are communicatable terminals such as PCs and notebooks, and receive information (i.e., casting process information) about each casting process provided by the work instruction through the input device The intelligent casting process control automation server 130 receives the current situation information of the field worker and transmits the current situation information of the received field worker to the intelligent casting process control automation server 130 through the network 160 Etc. so that the work instruction can be confirmed.

The field worker terminals 120-1 to 120-M are mobile communication terminals such as a PC or a notebook computer or mobile communication terminals such as a smart phone and an LTE phone, (For example, a data input / output device) and various sensors. During each casting process, the information on the casting process information and process of the field worker himself / herself (i.e., process information) is stored in the intelligent casting process control And receives the received casting process information and process information from the automation server 130 through the monitor and the device to the field worker. The current casting process is input through the corresponding device, Information on the production process (i.e., information on the casting production process) is transmitted to the intelligent casting process control automation server 130 .

In one embodiment, the field worker terminals 120-1 to 120-M provide information (casting process information and process information) necessary for the production of a product in the casting process at the time of casting operation to intelligent casting process control It can be received from the automation server 130 and provided through a device in the field, so that it can be confirmed by a field worker. At this time, the field workers may have several problems at the same time, or if they work with experience without accurate information, and because of incorrect information (for example, temperature, weight, etc.) , The field worker terminals 120-1 to 120-M detect temperature, time, and weight in real time through various sensors (for example, a temperature sensor, a timer, a weight sensor, Monitoring.

In one embodiment, the field worker terminals 120-1 to 120-M may store the reference information provided by the work instruction or the reference information (e.g., temperature, time, weight, etc.) The casting process control is received from the automation server 130 and compared with information sensed through various sensors (for example, a temperature sensor, a timer, a weight sensor, etc.) In case of exceeding, it alerts the field worker to voice output or display output, so that the problems that may occur in the production of the product can be solved beforehand. Here, various sensors are connected through a device in the field.

In one embodiment, the field worker terminals 120-1 through 120-M may identify previous work records stored in the database 140 via intelligent casting process control automation server 130, receive information, The threshold information provided by the work instruction, temperature and time weight, and the like can be monitored in real time.

The intelligent casting process control automation server 130 receives the casting process information from the work instruction terminals 110-1 to 110-N via the network 160 and stores and manages the casting process information in the database 140, From the database 140, transmits the read casting process information and process information to the corresponding field worker terminals 120-1 to 120-M, Receives the casting production process information from the worker terminals 120-1 to 120-M, updates the current state (situation) of the field worker corresponding to the received casting production process information in the database 140, And transmits information on the current status of the updated field worker (i.e., current status information) to the work instruction terminals 110-1 to 110-N.

The database 140 stores the casting process information transmitted from the intelligent casting process control automation server 130 by the work instruction terminal or the field worker terminal and also transmits the information from the intelligent casting process control automation server 130 The information of the current situation of the field worker corresponding to the information of the casting production process is upgraded. Here, although the database 140 is separately configured, it should be understood that the present invention is not limited thereto, but may be stored in the intelligent casting process control automation server 130.

In one embodiment, the database 140 includes data to be stored in the casting process, a list of data to be stored and verified between the work instruction and the field manager, the contents of the table stored in the intelligent casting process control automation server 130 And the column contents of the table.

The network 160 includes a wired communication network or a wireless communication network and connects the communication between the plurality of work instruction terminals 110-1 to 110-N and the intelligent casting process control automation server 130, Communication between the operator terminals 120-1 to 120-M and the intelligent casting process control automation server 130 is performed to perform data transmission / reception with each other.

The intelligent casting process control automation system 100 having the above-described configuration stores and transmits information necessary for the casting process by using wired / wireless communication between the work instruction and the field worker during the casting process to produce an effective casting product And control the required control situation or information in each process by using the smart device application accurately and in real time, and can control each process step directly, It can be directly informed by voice to enable more effective casting process control.

In one embodiment, in the intelligent casting process control automation server 130 applying the case-based reasoning technique for efficiently controlling the casting process, the work instruction terminals 110-1 to 110-N in the office for instructing the work, The information on the casting production process transmitted in real time from the field worker terminals 120-1 to 120-M on the spot producing the actual product (i.e., the casting production product information, Casting process status information) can be accurately and efficiently verified through various interfaces such as a system installed in the field and a large monitor customized to various cast products and controlled by a window-based user It is convenient.

In one embodiment, the intelligent casting process control automation server 130 employing the case-based reasoning technique provides real-time contextual information about the exact dissolution time, casting time, drying time, and heat treatment temperature required in the manufacturing process The real-time situation information delivery service provides the real-time situation information delivery service to the field worker terminals 120-1 to 120-M. In real time, it is possible to explain the process time and temperature accurately for casting and manufacturing process, And provides a remote alarm service to the field worker terminals 120-1 to 120-M that can notify the processing time elapsed or the temperature in real time.

In one embodiment, the intelligent casting process control automation server 130 is a casting process management server using wired / wireless communication capable of managing the manufacturing process of a casting. In order to control an efficient casting process, And specific information to the field worker terminals 120-1 to 120-M by voice so that the field worker can easily grasp the information necessary for the work through the voice service.

In one embodiment, the intelligent casting process control automation server 130 provides a smart application for performing real-time situation information delivery service, remote alarm service, voice service, etc. to the field worker terminal 120-1 ~ 120-M), it can recognize the work situation in real time without being affected by the time and place, and can perform the work necessary for the process quickly and accurately on time.

The intelligent casting process control automation system 100 as described above enables precise control information status and monitoring regardless of time and place for the process process in real time during the casting process control, Information exchange is possible, which improves productivity and lowers product defect rate, saves cost and time in product production, and efficiently processes product history management.

Fig. 2 is a diagram for explaining the structure of the database shown in Fig. 1. Fig.

2, the database 140 includes an order data table 141, a dissolution data table 142, a first check box list table 143, a second check box list table 144, a material table 145, a dissolution analysis data table 146, a dissolution instruction data table Dissolution Order data table 147, a user table 148, a power control table 149 and a sum power table 150. [

The contents of the columns of the respective database tables 141 to 149 and 150 will be described below. At this time, the column contents of the table are stored by table name.

The instruction data table 141 generates all the completed work instruction manuals, and each has a serial value as a kit value. At this time, the instruction data are shown in Table 1 below.

Attribute Name Attribute Type Remarks serial Primary Key  Order Number Identifier writer varchar  Writer order_num varchar  Order number lot_num varchar  Lot number account varchar  Customer Name product_name varchar  Product Name product_num varchar  Item number unit_weight varchar  Unit weight inject_volume varchar  Injection weight order_volume varchar  Order quantity appoint_date date  Date of delivery request prepare_date date  Date of issue progress varchar  Progress plan_num varchar  Drawing number faultyhistory varchar  Bad history command varchar  Requirements imagefilename varchar  Drawing image file path model varchar  model name 물질 varchar  Material name dissolutionstart_date date  Date of melting operation charge_Num int  Fusion operation number

The dissolution data table 142 constitutes a dissolving work bundled with a charge number (charge_Num) equal to the dissolution date of the completed work instruction sheet, and has dissolution start data (dissolutionstart_date) and charge number (charge_Num) A one-to-many relationship with the table 141 is established. The dissolution data are shown in Table 2 below.

Attribute Name Attribute Type Remarks dissolutionstart_date composit Key Dissolution log charge_Num composit Key Fusion operation number inject_Volume varchar Work injection weight sum proGress varchar Progress writer varchar Writer 물질 varchar material faultyhistory varchar Bad work histories command varchar Task requirements

The first check box list table 143 records the form approval list of the work instruction sheet and has a serial as a foreign key as a kit value. At this time, the first check box list is as shown in Table 3 below.

Attribute Name Attribute Type Remarks serial Primary Key Job number NumberRintaglio int Whether to insert the part number in the checkboxlist moldingstrength int Whether the sleeve specification of checkboxlist is selected weight int Whether the checkboxlist charset setting is selected planthickness int Whether the checkboxlist's chaos is confusing overflow int Whether checkboxlist type break is selected

The second check box list table 144 records the process approval list of the work instruction sheet, and has a serial as a foreign key as a kit value. At this time, the second check box list is as shown in Table 4 below.

Attribute Name Attribute Type Remarks serial Primary Key Job number appearance int Whether the appearance of the checkboxlist is selected mt int Whether MT in checkboxlist is selected ut int Whether UT is selected in checkboxlist pt int Whether PT is selected in checkboxlist properties int Whether property of checkboxlist is selected surfacetreatment int Whether the surface treatment of the checkboxlist is selected

The material table 145 exists independently and has a material value as a kit value. At this time, the materials are shown in Table 5 below.

Attribute Name Attribute Type Remarks C varchar The value of C of the material Si varchar The value of Si of the material Mn varchar The value of Mn of the material P varchar The value of P of the material S varchar The value of S for the material Mg varchar The value of Mg of the material Cu varchar The value of Cu of the material Cr varchar The value of Cr of the material Ni varchar The value of Ni of the material inoculation varchar The value of the inoculum of the material Ptemperature varchar Tap water temperature value of the material 물질 Primary Key material

The dissolution analysis data table 146 records the component analysis contents of the dissolution operation and sets dissolution start data (dissolution start_date) and charge number (charge_Num), which are foreign keys, as a kit value. At this time, the dissolution analysis data is shown in Table 6 below.

The dissolution instruction data table 147 records the contents of the operation of the dissolution operation and includes dissolution start data (dissolutionstart_date) which is a foreign key Attribute Name Attribute Type Remarks c varchar The value of component analysis c si varchar Value of component analysis si mn varchar The value of the component analysis mn p varchar The value of component analysis p s varchar Value of component analysis s mg varchar Component analysis mg value cr varchar The value of component analysis cr cu varchar Component analysis cu value sec varchar The value of component analysis sn ce varchar The value of the component analysis ce c1 varchar The value of component analysis c1 si1 varchar Component analysis si1 value dissolutionstart_date 합성 키 Date of melting operation charge_Num 합성 키 Fusion operation number

 Let the charge number (charge_Num) be the kit value. At this time, the dissolution instruction data is shown in Table 7 below.

Attribute Name Attribute Type Remarks plateScrap_Iron varchar Sheep scrap iron compress_Iron varchar Amount of extruded scrap fCDpig_iron varchar Amount of FCD pig iron fCpig_iron varchar Amount of FC pig iron rs varchar Amount of R / S sic varchar The amount of Sic carbonizingagent varchar Sheep mn varchar The amount of Mn mg varchar Amount of Mg tapping_temperature varchar Hot water temperature tapping_volume varchar Amount of shipment ferro_silicon varchar Amount of silicon iron inoculant varchar Amount of inoculum raw_materials varchar Amount of other raw materials amountofpowerA varchar Cumulative power usage A amountofpowerB varchar Cumulative power consumption B dissolutionstart_date 합성 키 Dissolution log charge_Num 합성 키 Fusion operation number

The user table 148 contains login information, and has an ID and a password as a kit value. At this time, the user information is shown in Table 8 below.

Attribute Name Attribute Type Remarks id 합성 키 id password 합성 키 password adminnum int Authorization number

The power control table 149 and the total power table 150 are tables for measuring the power consumption. At this time, the power control data is shown in Table 9 below.

Attribute Name Attribute Type Remarks todaypowerA int Daily A Power usage cumulative todaypowerB int Daily B Power usage cumulative date Primary key That date

The total power data is shown in Table 10 below.

Attribute Name Attribute Type Remarks sumpowerA int Total A power usage total sumpowerB int Total B power usage cumulative sumpower Primary key Full power usage identifier

3 is a diagram illustrating a main login interface of the intelligent casting process control automation server shown in FIG.

Referring to FIG. 3, the intelligent casting process control automation server 130 provides a main log-in interface for logging in. The work instruction log-in terminal 110-1 through 110-N log in, Also, the field workers log in through the field worker terminals 120-1 to 120-M.

The intelligent casting process control automation server 130 distinguishes between an ID and a password that can distinguish between an administrator, a dissolving work group, and a molding / processing group through a casting process login interface, and according to the right to log in, (110-1 to 110-N) or the field worker terminals (120-1 to 120-M).

FIG. 4 is a diagram illustrating a work order list interface of the intelligent casting process control automation server shown in FIG. 1. FIG.

Referring to FIG. 4, the intelligent casting process control automation server 130 provides a work instruction sheet list interface. At this time, the first screen touched when the work instructions are accessed from the login page through the work instruction list interface, Displays a list of tasks currently in progress.

FIG. 5 is a diagram illustrating a work order menu list interface of the intelligent casting process control automation server shown in FIG. 1. FIG.

Referring to FIG. 5, the intelligent casting process control automation server 130 provides a work instruction menu list interface. In this case, the work instruction menu includes a work instruction sheet creation menu and a work instruction sheet list menu. Respectively.

The intelligent casting process control automation server 130 connects the page with the data to be inputted on the basis of the purchase order sheet when the work instruction sheet creation menu is selected and displays the jobs created when the work instruction sheet list menu is selected according to the date Link to a page that you can.

FIG. 6 is a view for explaining a work instruction book creation interface of the intelligent casting process control automation server shown in FIG. 1. FIG.

Referring to FIG. 6, the intelligent casting process control automation server 130 provides a work instruction sheet creation interface. At this time, a page for inputting the details of a work based on the purchase order sheet is provided through the work instruction sheet creation interface, To receive data. The input data (i.e., work instruction sheet input element) is shown in Table 11 below.

Input element Explanation Writer Enter the work instruction writer Lot number Enter the lot number for the job Model Enter the model name of the job Article number Enter a number to indicate how many jobs the job is Injection weight Enter the injection weight of the job Date of delivery request Enter the lead date for the job Dogan Enter the drawing number of the job Business requirements Enter business requirements for this action Formal / Mixed Inspection List Select the list of required machining / processing of the job Order number Enter the order number for the job Trader Enter the trader of the job Product Name Enter the item name of the job Mono Enter unit weight for the job Order quantity Enter the order quantity for the job material Select material for the job Major bad history Record the bad history of the job Casting plan Enter a drawing image of the job Checklist Select the required checklist to process the job

FIG. 7 is a view for explaining a first list output interface of the intelligent casting process control automation server shown in FIG. 1, and FIG. 8 is a view for explaining a second list output interface of the intelligent casting process control automation server shown in FIG.

Referring to FIGS. 7 and 8, the intelligent casting process control automation server 130 provides a first list output interface and a second list output interface. Here, the first list output interface is an interface for outputting the first list created in the work instruction list page, and the second list output interface is an interface for outputting the second list created in the work instruction list page.

The intelligent casting process control automation server 130 outputs tasks created through the first list output interface and the second list output interface to the work instruction list, give.

The intelligent casting process control automation server 130 allows waiting for the next operation, melting operation, when the operation start is selected, and when returning to the work instruction writing page is selected, the value to be modified is changed do.

FIG. 9 is a view for explaining the molding / processing list interface of the intelligent casting process control automation server shown in FIG. 1, and FIG. 10 is a view for explaining the melting task list interface of the intelligent casting process control automation server shown in FIG.

Referring to Figs. 9 and 10, the intelligent casting process control automation server 130 provides a molding / processing list interface and a melting task list interface.

The intelligent casting process control automation server 130 provides the progress of the current molding / processing operation through the molding / processing list interface when selecting the molding / processing list menu so that the manager can check the current progress of the molding / To help you understand. In addition, the intelligent casting process control automation server 130 provides the progress of the current fusing task list through the fusing task list interface when the fusing task list menu is selected, so that the administrator can easily check the current progress of the fusing task list Helping to identify.

11 is a view for explaining the melting operation interface of the intelligent casting process control automation server shown in Fig.

Referring to FIG. 11, the intelligent casting process control automation server 130 provides a melt operation interface, which provides a melt operation menu to be used in a melt operation site through a melt operation interface. Here, the melting operation menu is composed of a melting operation bundle menu and a melting operation list menu.

The intelligent casting process control automation server 130 collects the jobs of the same material from the list of jobs through the melt operation interface when selecting the melt operation bundle menu, and links the pages to be scheduled for the melt operation. In addition, the intelligent casting process control automation server 130 links the melting operations created through the melting operation interface with pages that can be viewed on a date when selecting the melting operation list menu.

12 is a view for explaining the fusion work interface of the intelligent casting process control automation server shown in FIG.

Referring to FIG. 12, the intelligent casting process control automation server 130 provides a fusion workbench interface, which provides a fusion workbench page through a fusion workbench interface. Here, in the dissolving work bundle page, the jobs for which the work instruction is instructed by the administrator authority are recorded in the upper list, and the processing that can group the jobs of the same material into one dissolving work is performed.

13 is a view for explaining a fusion work progress interface of the intelligent casting process control automation server shown in FIG.

Referring to FIG. 13, the intelligent casting process control automation server 130 provides a fusion work progress interface. In this case, if the user selects a job after checking the jobs of the same material among the jobs output to the upper list , And outputs the checked jobs to the lower list through the fusion work progress interface and bundles the fusion work into one fusion work number.

14 is a view for explaining the melting task list page interface of the intelligent casting process control automation server shown in Fig.

Referring to FIG. 14, the intelligent casting process control automation server 130 provides a melt operation list page interface, in which the melt operation tasks ultimately bundled into one melt operation are added to the list through the melt operation list page interface, When you select a task in the list, the tasks displayed on the right screen are displayed.

The intelligent casting process control automation server 130 provides a selection window for selecting a list of dissolution job list pages, a tree view generation, a melting log, and a component analysis log through a melting operation list page interface. And the tasks belonging to the dissolving work are outputted together with the work number and the order number through the right tree view. In the case of a dissolution log, a link is made to a page for inputting data generated during dissolution, and in the case of a component analysis log, a page for inputting component analysis data is connected during dissolution.

FIG. 15 is a view for explaining the melt component analysis input page interface of the intelligent casting process control automation server shown in FIG. 1; FIG.

Referring to FIG. 15, the intelligent casting process control automation server 130 provides a dissolution component analysis input page interface, in which a dissolution component creation screen is provided through a dissolution component analysis input page interface, . In addition, the input provides a numeric input menu in a convenient form to perform input using a touch screen in the field.

FIG. 16 is a view for explaining the molding / processing task list page interface of the intelligent casting process control automation server shown in FIG. 1; FIG.

Referring to FIG. 16, the intelligent casting process control automation server 130 provides a modeling / processing task list page interface. When the modeling / processing task list page interface is accessed from the main login page through the modeling / The first screen that touches provides a page where you can view the formative / processing list.

The intelligent casting process control automation server 130 basically shows the contents of work of the day, inputs data to be inquired, and the molding / processing work list menu includes a molding work menu and a processing work menu.

The intelligent casting process control automation server 130 connects to the molding operation inspection page through the molding / processing operation list page interface when the molding operation menu is selected. The intelligent casting process control automation server 130 also connects to the processing task verification page through the molding / processing task list page interface when selecting the processing operation menu.

FIG. 17 is a view for explaining the molding operation inspection page interface of the intelligent casting process control automation server shown in FIG. 1; FIG.

Referring to FIG. 17, the intelligent casting process control automation server 130 provides a molding operation inspection page interface. In this case, the molding operation check page is checked through the molding operation inspection page interface to complete the molding operation after checking the corresponding required inspection list.

The intelligent casting process control automation server 130 notifies the unnecessary items at the time of inspecting the molding operation from the work instruction and stores it in the database 140 in advance and provides it to the field administrators at a later time, Allow me to inspect.

FIG. 18 is a view for explaining the molding / processing task list interface of the intelligent casting process control automation server shown in FIG. 1; FIG.

Referring to FIG. 18, the intelligent casting process control automation server 130 provides a molding / processing task list interface, in which case the molding inspection tasks are displayed on the molding / (For example, orange), and in the case of a completed job, a specific mark (for example, a green highlight).

FIG. 19 is a view for explaining a screen interface before processing work of the intelligent casting process control automation server shown in FIG. 1; FIG.

Referring to FIG. 19, the intelligent casting process control automation server 130 provides a screen interface before processing work.

FIG. 20 is a view for explaining a screen interface after the inspection of the processing operation of the intelligent casting process control automation server shown in FIG. 1; FIG.

Referring to FIG. 20, the intelligent casting process control automation server 130 provides a screen interface after the inspection of the processing operation. At this time, after checking the processing operation, the required inspection list is checked through the screen interface, give.

The intelligent casting process control automation server 130 allows the field administrators to change the color through the screen interface after confirming the processing operation when the corresponding process is clicked in the course of inspection, It will be saved as "done", so that the process of the product can be checked later by work directors or remote users.

FIG. 21 is a view for explaining a work journal output selection interface of the intelligent casting process control automation server shown in FIG. 1; FIG.

Referring to FIG. 21, the intelligent casting process control automation server 130 provides a work journal output selection interface, in which journals for work performed at each work group are displayed through a work journal output selection interface (for example, , Component analysis log, injection log, etc.).

The intelligent casting process control automation server 130 allows the programs used in the window-based application to provide a DLL module that can utilize the office Excel, outputs it in the HTML format so that it can not be corrected in the field, And save it as an Excel file.

The intelligent casting process control automation server 130 can provide each journal in the form of an excel file, the form of which is shown in FIGS. 22 to 24. FIG. 22 is a view showing a dissolution journal outputted through the work journal output selection interface shown in FIG. 21, FIG. 23 is a diagram showing a component analysis journal outputted through the work journal output selection interface shown in FIG. 21, FIG. 21 is a view showing an injection log outputted through the operation log output selection interface shown in FIG. 21; FIG.

The embodiments of the present invention are not limited to the above-described apparatuses and / or methods, but may be implemented by a program for realizing functions corresponding to the configuration of the embodiment of the present invention, a recording medium on which the program is recorded, And such an embodiment can be easily implemented by those skilled in the art from the description of the embodiments described above.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, It belongs to the scope of right.

100: Intelligent casting process control automation system
110-1 to 110-N: terminal for work instruction
120-1 ~ 120-M: Field worker terminal
130: intelligent casting process control automation server
140: Database
141: instruction data table
142: Dissolution data table
143: First check box list table
144: second check box list table
145: Material table
146: Dissolution analysis data table
147: dissolution instruction data table
148: User table
149: Power control table
150: Total power table
160: Network

Claims (13)

A work instruction terminal for inputting and transmitting information about each casting process, receiving current situation information of a field worker, and providing the information to the work instruction;
A field worker terminal for receiving the casting process information and the process information and providing the received information to the field worker and receiving and transmitting information on the current casting and production process;
The information processing apparatus stores and manages the casting process information received from the work instruction terminal, reads the casting process information and the process information, and transmits the information to the corresponding field worker terminal. An intelligent casting process control automation server for updating the current situation information of the corresponding field worker according to the current situation information and transmitting the updated current situation information of the field worker to the work instruction terminal; And
And a database for storing the casting process information transmitted from the intelligent casting process control automation server and upgrading the current situation information of the field worker corresponding to the casting production process information transmitted from the intelligent casting process control automation server, Casting process control automation system.
The terminal according to claim 1,
The intelligent casting process control automation server receives information from the intelligent casting process control automation server to provide information to the worker during production of the product in the casting process during the casting operation and monitors the temperature, Intelligent casting process control automation system.
The terminal according to claim 2,
The reference information provided by the work instruction and the reference information stored in the database are received from the intelligent casting process control automation server and compared with the information sensed by the sensor, and when the sensed information exceeds the reference information, Wherein the warning is generated by the intelligent casting process control system.
The system according to claim 1,
Wherein data to be stored in the casting process and a list of data to be stored and confirmed between the work instruction and the field manager are stored.
5. The system according to claim 4,
A data table having a serial number as a kit value, a dissolution data table having a dissolution start data and a charge number as a kit value, and a dissolution data table having a work number A first check box list table which records the molding inspection list and has a serial as a kit value, a second check box list table which records a processing inspection list of the work instruction book and has a serial value as a kit, a material table which has a material as a kit value, The dissolution analysis data table records the content of the component analysis and records the contents of the dissolution work and records the dissolution instruction data table having the dissolution start data and the charge number as the kit value, Password as a value Where the user table, power control for measuring the power consumption table and intelligent casting process control automation systems comprising a total power table.
The intelligent casting process control automation server according to claim 1,
A real-time situation information delivery service in which a field worker delivers real-time situation information on dissolution time, casting time, drying time and heat treatment temperature necessary in a manufacturing process, and real-time situation information delivery service in real time to a field worker in terms of processing time and temperature A remote alarm service that can notify the process time or temperature during the casting process in real time, and a voice service that provides the voice and information necessary for the casting process operation to the field worker terminal Intelligent casting process control automation system.
The intelligent casting process control automation server according to claim 1,
A main login interface for allowing a work instruction to be logged in via the work instruction terminal or for allowing a field worker to log in through the field worker terminal and a work instruction book list interface for displaying a list of jobs currently in progress And an intelligent casting process control automation system.
The intelligent casting process control automation server according to claim 1,
A work instruction menu list interface for linking a page to which data can be inputted on the basis of an order book when the work instruction sheet creation menu is selected and linking the jobs created when the work instruction sheet list menu is selected to a page that can be viewed according to the date, And providing a page for inputting the details of the operation on the basis of the purchase order form and providing a work instruction sheet creation interface for receiving data necessary for the casting process.
The intelligent casting process control automation server according to claim 1,
First and second list output interfaces for outputting the created jobs to the work instruction book list and for performing business processing by starting work and correcting the work instruction book and providing a progress status of the current molding / A molding / processing list interface, and a melting operation list interface for providing a progress status of the current melting operation list when the melting operation list menu is selected.
The intelligent casting process control automation server according to claim 1,
A melting operation interface for providing a melting operation menu to be used in the melting chamber field, a melting operation batch interface for providing a melting operation batch page, and a process for outputting the checked works in the lower list and melting them as a melting operation number And a melting process bundling progress interface for assembling the casting process.
The intelligent casting process control automation server according to claim 1,
Finally, a melting task list page interface for adding the melting tasks bundled in one melting operation to the list and displaying the tasks bound to the right screen when selecting the list operation, and a melting operation creating screen to provide the materials used and the necessary information And a melting component analysis input page interface for recording the melting component analysis input page interface.
The intelligent casting process control automation server according to claim 1,
The first screen that touches when accessing from the main login page with the formative / processing right is a molding / processing task list page interface for providing a page for viewing the molding / processing list page, and after checking the required approval list, And a shaping / processing task list interface for displaying the tasks for which the molding inspection tasks have not been completed in the list and the completed tasks, are provided.
The intelligent casting process control automation server according to claim 1,
Provides screen interface before screening of processing tasks, screen interface after screening of processing tasks to complete shaping task after checking required check list, and task journal output selection interface for outputting journals about work performed by each working group And an intelligent casting process control automation system.

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