KR20140058531A - Lubricant composition for internal combustion engine oil - Google Patents
Lubricant composition for internal combustion engine oil Download PDFInfo
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/22—Heterocyclic nitrogen compounds
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- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/08—Thiols; Sulfides; Polysulfides; Mercaptals
- C10M2219/082—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
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- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/08—Thiols; Sulfides; Polysulfides; Mercaptals
- C10M2219/082—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
- C10M2219/085—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing carboxyl groups; Derivatives thereof
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/045—Metal containing thio derivatives
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- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/02—Unspecified siloxanes; Silicones
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- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/04—Molecular weight; Molecular weight distribution
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C10N2060/00—Chemical after-treatment of the constituents of the lubricating composition
- C10N2060/14—Chemical after-treatment of the constituents of the lubricating composition by boron or a compound containing boron
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Abstract
붕소화이미드계 분산제 또는 붕소화이미드계 분산제 및 비붕소화이미드계 분산제를 함유하여 이루어지고, 조성물 중의 붕소화이미드계 분산제에서 유래하는 붕소 함유량(B질량%)과 붕소화이미드계 분산제 또는 붕소화이미드계 분산제 및 비붕소화이미드계 분산제에서 유래하는 질소 함유량(N질량%)이 하기의 수학식 (I)을 만족시키고,
조성물 전량 기준으로 인의 함유량(P질량%)과 금속계 청정제 유래의 금속 성분의 함유량(M질량%)이, 하기의 조건 A 내지 C 중 어느 하나를 만족시키는 것을 특징으로 하는 내연 기관용 윤활유 조성물이다.
A: P<0.03 및 M<0.05
B: P<0.03 및 0.05≤M≤0.12
C: 0.03≤P≤0.06 및 M<0.05
상기 내연 기관용 윤활유 조성물은 알루미늄재에 대한 내마모성을 유지하면서, 인분을 다량으로 포함하는 ZnDTP나 금속계 청정제를 대폭 저감시키는 효과를 갖는다.(B% by mass) derived from a boron-phosphide-based dispersant in a composition and a boron-phosphide-based dispersant or a boron-phosphide-based dispersant and a boron- Wherein the nitrogen content (N mass%) derived from the mid-based dispersant and the non-borohydimide-based dispersant satisfies the following formula (I)
Wherein the content of phosphorus (P mass%) and the content of metal component (M mass%) derived from the metal-based cleaner satisfy the following conditions A to C based on the total amount of the composition.
A: P < 0.03 and M < 0.05
B: P < 0.03 and 0.05 < M &
C: 0.03? P? 0.06 and M <0.05
The lubricating oil composition for an internal combustion engine has an effect of significantly reducing ZnDTP and a metal-based cleaner containing a large amount of phosphorus while maintaining abrasion resistance against an aluminum material.
Description
본 발명은 내연 기관용 윤활유 조성물에 관한 것으로, 인분이나 금속계 청정제에서 유래하는 금속량을 저감시켜도 알루미늄재에 대한 내마모성이 양호한 내연 기관용 윤활유 조성물에 관한 것이다.TECHNICAL FIELD The present invention relates to a lubricating oil composition for an internal combustion engine, and relates to a lubricating oil composition for an internal combustion engine excellent in abrasion resistance against an aluminum material even when the amount of metal derived from a phosphate or metal detergent is reduced.
최근 환경 부하 저감을 목적으로 하여, 자동차 업계에서는 배출 가스에 대한 엄격한 규제가 차례차례 도입되어, 배출 가스의 후처리 장치의 개발이 행해지고 있다. 배출 가스에는, 지구 온난화 물질인 이산화탄소(CO2) 이외에도, 유해 물질인 입자상 물질(PM), 탄화수소(HC), 일산화탄소(CO), 질소산화물(NOx) 등이 포함되어 있고, 그 중에서도 PM이나 NOx의 규제값은 매우 엄격하게 되어 있다. 이들의 배출량 삭감책으로서, 가솔린 차량에는 3원 촉매가 장착되고, 디젤 차량에는 디젤 미립자 필터(DPF)가 장착되어 있다. 이에 의해 배출 가스를 깨끗하게 하여, 대기 중에 방출시키고 있다.BACKGROUND ART [0002] In recent years, in the automobile industry, strict regulations on exhaust gas have been introduced one after another for the purpose of reducing the environmental load, and exhaust gas post-treatment apparatuses have been developed. Exhaust gases include particulate matter (PM), hydrocarbons (HC), carbon monoxide (CO), nitrogen oxides (NO x ) and the like which are harmful substances in addition to carbon dioxide (CO 2 ) which is a global warming substance. The regulated value of NO x is very strict. In order to reduce their emissions, a three-way catalyst is mounted on a gasoline vehicle and a diesel particulate filter (DPF) is mounted on the diesel vehicle. As a result, the exhaust gas is cleaned and released into the atmosphere.
최근, 엔진유 중의 인분이 3원 촉매의 활성점을 피독시켜 촉매 기능을 저하시키는 것, 또한 금속 성분 유래의 회분이 DPF에 퇴적되어 수명을 짧게 하는 것 등이 보고되고 있다. 현재, 엔진유의 규격인 ILSAC 규격이나 JASO 규격에서 인량이나 회분의 상한값이 제정되어, 이들을 감량시킨 엔진유의 개발이 진행되고 있다.In recent years, it has been reported that the engine oil poisons the active site of the three-way catalyst to lower the catalytic function, and the ash derived from the metal component is deposited on the DPF to shorten the life span. At present, the upper limit value of the phosphorus or ash content is established in the ILSAC standard or the JASO standard, which is the engine oil standard, and development of engine oil in which these amounts are reduced is under development.
한편, 연비 향상의 관점에서, 엔진이나 미션 부품의 비철화에 따른 경량화가 진행되고 있다. 그 중에서도 알루미늄 합금, 특히 Al-Si 합금이 많이 채용되고 있지만, 내마모제에는 디티오인산아연(ZnDTP) 등의 Fe에 대한 피막 형성이 주 반응인 첨가제를 사용하고 있기 때문에, Al-Si 합금 등의 알루미늄재에 대한 내마모성의 저하가 우려되고 있다. On the other hand, from the viewpoint of improving the fuel economy, the weight reduction of the engine and the mission parts due to non-ferrous is progressing. Among them, aluminum alloys, especially Al-Si alloys, are widely used. However, since additives such as zinc dithiophosphate (ZnDTP), which is the main reaction for forming a film on Fe, are used as wear resistance agents, aluminum There is a concern that the abrasion resistance of the ash decreases.
그로 인해, 알루미늄재에 대하여 양호한 내마모제의 연구가 행해지고 있다(예를 들어, 특허문헌 1 참조). 그러나, 이들 내마모제는 모두 인분을 다량으로 포함하는 ZnDTP와 병용하지 않으면 충분한 효과를 얻지 못하는 것으로, 배기 가스 후처리 장치에 대한 악영향이 없어지지 않은 상황이다.As a result, studies on a good anti-wear agent for aluminum materials have been conducted (see, for example, Patent Document 1). However, all of these wear-resistant agents do not have sufficient effect unless they are used in combination with ZnDTP containing a large amount of phosphorus, and the adverse effect on the exhaust gas post-treatment apparatus is not lost.
따라서, 인분을 더욱 감소시키거나 또는 인분을 포함하지 않아도, 알루미늄재에 대하여 우수한 내마모성을 갖는 내연 기관용 윤활유 조성물의 출현이 갈망되고 있다. Therefore, there is a desire for the emergence of a lubricating oil composition for an internal combustion engine having an excellent abrasion resistance against an aluminum material even if the content of the phosphorus is further reduced or the phosphorus is not included.
본 발명은 이러한 상황 하에서, 알루미늄재에 대한 내마모성이 우수한 윤활유 조성물로서, 알루미늄재에 대한 내마모성을 유지하면서, 인분을 다량으로 포함하는 ZnDTP나 금속계 청정제를 대폭 저감시킬 수 있는 내연 기관용 윤활유 조성물을 제공하는 것을 목적으로 하는 것이다.An object of the present invention is to provide a lubricating oil composition for an internal combustion engine capable of significantly reducing ZnDTP and a metal detergent containing a large amount of phosphorus while maintaining abrasion resistance against an aluminum material and having excellent abrasion resistance against an aluminum material under such circumstances .
본 발명자는 상기한 바람직한 내연 기관용 윤활유 조성물을 개발하기 위해 예의 연구를 거듭한 결과, 이미드계 분산제와 붕소화이미드계 분산제에서 유래하는 질소 함유량과 붕소 함유량을 조정함으로써, 그 목적을 달성할 수 있는 것을 발견했다. 본 발명은 이러한 지식에 기초하여 완성된 것이다.The inventor of the present invention has conducted intensive studies to develop the above-mentioned preferred lubricating oil composition for an internal combustion engine. As a result, the present inventors have found that by adjusting the nitrogen content and the boron content derived from the imide- found. The present invention has been completed based on this knowledge.
즉, 본 발명은That is,
1. 붕소화이미드계 분산제 또는 붕소화이미드계 분산제 및 비붕소화이미드계 분산제를 함유하여 이루어지고, 조성물 중의 붕소화이미드계 분산제에서 유래하는 붕소 함유량(B질량%)과 붕소화이미드계 분산제 또는 붕소화이미드계 분산제 및 비붕소화이미드계 분산제에서 유래하는 질소 함유량(N질량%)이 하기의 수학식 (I)을 만족시키고,1. A boron-phosphide-based dispersant comprising a boron-phosphide-based dispersant or a boron-phosphide-based dispersant and a boron-phosphide-based dispersant, wherein the boron- (N mass%) derived from a boron hydride-based dispersant and a non-borohydimide-based dispersant satisfies the following formula (I)
인의 함유량(P질량%)과 금속계 청정제 유래의 금속 성분의 함유량(M질량%)이, 조성물 전량 기준으로 하기의 A 내지 C 중 어느 하나를 만족시키는 것을 특징으로 하는 내연 기관용 윤활유 조성물,Wherein the content of phosphorus (P mass%) and the content of metal component (M mass%) derived from metal detergent satisfy the following A to C based on the total amount of the composition:
A: P<0.03 및 M<0.05A: P < 0.03 and M < 0.05
B: P<0.03 및 0.05≤M≤0.12B: P < 0.03 and 0.05 < M &
C: 0.03≤P≤0.06 및 M<0.05C: 0.03? P? 0.06 and M <0.05
2. 붕소화이미드계 분산제에서 유래하는 붕소 함유량(B질량%)과 붕소화이미드계 분산제 또는 붕소화이미드계 분산제 및 비붕소화이미드계 분산제에서 유래하는 질소 함유량(N질량%)이 하기의 수학식 (II)를 만족시키는 것을 특징으로 하는 상기 1에 기재된 내연 기관용 윤활유 조성물,(2) The boron content (B% by mass) derived from the boron hydride-based dispersant and the nitrogen content (N% by mass) derived from the boron-phosphide-based dispersant or the boron- The lubricating oil composition for an internal combustion engine as described in (1) above, which satisfies the formula (II)
3. 황계 내마모제를 더 함유하는 상기 1 또는 2에 기재된 내연 기관용 윤활유 조성물 및3. The lubricating oil composition for an internal combustion engine as described in 1 or 2 above, further containing a sulfur-based abrasion-resistant agent, and
4. 황계 내마모제가 하기의 화학식 (3)으로 표시되는 디술피드 화합물인 상기 3에 기재된 내연 기관용 윤활유 조성물을 제공하는 것이다.4. A lubricating oil composition for an internal combustion engine as described in 3 above, wherein the sulfur-based wear preventive is a disulfide compound represented by the following formula (3).
(화학식 중 R1 및 R2는 각각 독립적으로 산소 원자, 황 원자 또는 질소 원자를 포함하고 있을 수도 있는 탄소수 1 내지 30의 탄화수소기, A1 및 A2는 각각 독립적으로 탄소수 1 내지 12의 2가의 탄화수소기를 나타냄) (Wherein R 1 and R 2 are each independently a hydrocarbon group of 1 to 30 carbon atoms which may contain an oxygen atom, a sulfur atom or a nitrogen atom, A 1 and A 2 each independently represent a divalent Hydrocarbon group)
본 발명에 따르면, 알루미늄재에 대한 내마모성이 우수한 윤활유 조성물이며, 알루미늄재에 대한 내마모성을 유지하면서, 인분을 다량으로 포함하는 ZnDTP나 금속계 청정제를 대폭 저감시킬 수 있는 내연 기관용 윤활유 조성물을 제공할 수 있다.According to the present invention, it is possible to provide a lubricating oil composition for an internal combustion engine that is excellent in abrasion resistance against an aluminum material and can significantly reduce ZnDTP and a metal detergent containing a large amount of phosphorus while maintaining abrasion resistance against an aluminum material .
따라서, 알루미늄재에 대한 내마모성을 유지하면서, 배출 가스 후처리 장치에 대한 영향을 경감시킬 수 있는 내연 기관용 윤활유 조성물을 제공할 수 있다.Accordingly, it is possible to provide a lubricating oil composition for an internal combustion engine that can alleviate the influence on the exhaust gas after-treatment apparatus while maintaining the abrasion resistance against the aluminum material.
본 발명의 내연 기관용 윤활유 조성물은 붕소화이미드계 분산제 또는 붕소화이미드계 분산제 및 비붕소화이미드계 분산제를 함유하여 이루어지고, 조성물 중의 붕소화이미드계 분산제에서 유래하는 붕소 함유량(B질량%)과 붕소화이미드계 분산제 또는 붕소화이미드계 분산제 및 비붕소화이미드계 분산제에서 유래하는 질소 함유량(N질량%)이 하기의 수학식 (I)을 만족시키는 내연 기관용 윤활유 조성물이다.The lubricating oil composition for an internal combustion engine of the present invention comprises a boron-phosphide-based dispersant or a boron-phosphide-based dispersant and a boron-phosphide-based dispersant, and contains a boron content (B% by mass) derived from a boron- (N mass%) derived from a boronimide-based dispersant or a boron-phosphide-based dispersant or a boron-phosphide-based dispersant or a boron-phosphide-based dispersant and a boron-phosphide-based dispersant.
상기 수학식 (I)을 만족시키는 조성물은 내마모성을 높일 수 있다.The composition satisfying the above formula (I) can improve wear resistance.
또한, 하기의 수학식 (II)를 만족시키는 조성물은 상기 효과를 더 높일 수 있다.In addition, a composition satisfying the following formula (II) can further enhance the above effects.
상기한 대로, 본 발명에 있어서는, 붕소화이미드계 분산제 및 필요에 따라 비붕소화이미드계 분산제를 사용한다.As described above, in the present invention, a boron hydride-based dispersant and, if necessary, a non-borohydimide-based dispersant are used.
상기 비붕소화이미드계 분산제는, 통상 이미드계 분산제라고 불리는 것이다. 당해 비붕소화이미드계 분산제로서는, 폴리부테닐숙신산이미드를 사용하는 것이 적합하다. 상기 폴리부테닐숙신산이미드로서는, 다음 화학식 (1) 및 (2)로 표시되는 화합물을 들 수 있다. 이들 화학식에 있어서의 PIB는 폴리부테닐기를 나타내고, 그의 수 평균 분자량은 통상 800 내지 3500이며, 바람직하게는 900 내지 2000이다. 상기 수 평균 분자량이 800 이상이면 분산성이 떨어질 우려가 없고, 3500 이하이면 저장 안정성이 떨어질 우려도 없다.The non-borohydimide-based dispersant is generally called an imide-based dispersant. As the non-borohydimide-based dispersant, polybutenyl succinic acid imide is preferably used. Examples of the polybutenyl succinic acid imide include compounds represented by the following formulas (1) and (2). The PIB in these formulas represents a polybutenyl group, and its number average molecular weight is usually from 800 to 3500, preferably from 900 to 2000. If the number average molecular weight is 800 or more, there is no fear that the dispersibility will deteriorate. If the number average molecular weight is 3500 or less, there is no possibility that the storage stability is lowered.
또한, 상기 화학식 (1) 및 (2)에 있어서의 n은 통상 1 내지 5의 정수이며, 보다 바람직하게는 2 내지 4의 정수이면, 분산성이 떨어질 우려는 없다.In the above formulas (1) and (2), n is usually an integer of 1 to 5, more preferably an integer of 2 to 4, so that the dispersibility is not lowered.
상기 폴리부테닐숙신산이미드의 제조 방법으로서는, 특별히 한정은 없지만, 공지의 방법에 의해 제조할 수 있다. 예를 들어, 폴리부텐과 무수 말레산을 100 내지 200℃에서 반응시켜 얻어지는 폴리부테닐숙신산을, 디에틸렌트리아민, 트리에틸렌테트라민, 테트라에틸렌펜타민 및 펜타에틸렌헥사민 등의 폴리아민과 반응시킴으로써 얻을 수 있다.The production method of the polybutenyl succinic acid imide is not particularly limited, but can be produced by a known method. For example, by reacting polybutenyl succinic acid obtained by reacting polybutene and maleic anhydride at 100 to 200 ° C with polyamines such as diethylene triamine, triethylene tetramine, tetraethylene pentamine and pentaethylene hexamine Can be obtained.
한편, 본 발명에서 사용하는 붕소화이미드계 분산제로서는, 상기 화학식 (1) 및 (2)로 예시하는 비붕소화이미드계 분산제에, 붕소 화합물을 작용시켜 얻어지는 붕소화폴리부테닐숙신산이미드를 사용하는 것이 바람직하다.On the other hand, as the boron hydride based dispersant used in the present invention, boronated polybutenyl succinic acid imide obtained by reacting a boron compound with a non-boron hydride based dispersant exemplified by the above-mentioned formulas (1) and (2) .
상기 붕소 화합물로서는, 붕산, 붕산염 및 붕산에스테르 등을 들 수 있다. 상기 붕산으로서는, 예를 들어 오르토붕산, 메타붕산 및 파라붕산 등을 들 수 있다. 또한, 상기 붕산염으로서는, 암모늄염 등, 예를 들어 메타붕산암모늄, 사붕산암모늄, 오붕산암모늄 및 팔붕산암모늄 등의 붕산암모늄 등을 적합예로서 들 수 있다. 또한, 붕산에스테르로서는, 붕산과 알킬알코올(바람직하게는 탄소수 1 내지 6)의 에스테르, 예를 들어 붕산모노메틸, 붕산디메틸, 붕산트리메틸, 붕산모노에틸, 붕산디에틸, 붕산트리에틸, 붕산모노프로필, 붕산디프로필, 붕산트리프로필, 붕산모노부틸, 붕산디부틸 및 붕산트리부틸 등을 적합예로서 들 수 있다.Examples of the boron compound include boric acid, boric acid salt and boric acid ester. Examples of the boric acid include, for example, orthoboric acid, meta boric acid, and paraboric acid. Examples of the borate salt include ammonium salts and the like, for example, ammonium metaborate, ammonium tetraborate, ammonium borate and ammonium borate such as ammonium parbate. Examples of the boric acid ester include esters of boric acid with an alkyl alcohol (preferably having 1 to 6 carbon atoms) such as monomethyl borate, dimethyl borate, trimethyl borate, monoethyl borate, diethyl borate, triethyl borate, , Dipropyl borate, tripropyl borate, monobutyl borate, dibutyl borate and tributyl borate.
또한, 붕소화폴리부테닐숙신산이미드에 있어서의 붕소 함유량 B와 질소 함유량 N의 질량비, B/N은 0.1 내지 3이 바람직하고, 0.2 내지 2인 것이 보다 바람직하다.Further, the mass ratio of the boron content B to the nitrogen content N in the boronated polybutenyl succinic acid imide, B / N, is preferably 0.1 to 3, more preferably 0.2 to 2.
또한, 본 발명에 사용하는 내연 기관용 윤활유 조성물에 있어서, 상기 붕소화 숙신산 이미드계 분산제 및 비붕소화 숙신산 이미드계 분산제(이미드계 분산제)의 함유량은, 상기 수학식 (I)을 만족시키는 것을 제외하고는 특별히 제한되지 않지만, 각각 0.1 내지 15질량%가 바람직하고, 0.5 내지 10질량%인 것이 보다 바람직하다. 0.1질량% 이상이면 양호한 청정성, 분산성이 얻어지고, 15질량% 이하이면 함유량에 맞는 청정성, 분산성의 효과가 얻어진다.In the lubricating oil composition for an internal combustion engine used in the present invention, the content of the boronated succinimide-based dispersant and the non-borated succinimide-based dispersant (imide-based dispersant) Is preferably 0.1 to 15 mass%, more preferably 0.5 to 10 mass%, though it is not particularly limited. When the amount is 0.1% by mass or more, good cleanliness and dispersibility are obtained. When the amount is 15% by mass or less, the effect of improving the cleanliness and dispersibility can be obtained.
본 발명의 내연 기관용 윤활유 조성물은, 또한 인의 함유량(P질량%) 및 금속계 청정제 유래의 금속 성분의 함유량(M질량%)이 상기 A 내지 C 중 어느 하나를 만족시키는 것이 요구된다. A 내지 C의 각 경우에 대하여 이하에 설명한다.The lubricating oil composition for an internal combustion engine of the present invention is further required that the content of phosphorus (P mass%) and the content of metal components (M mass%) derived from metal detergent satisfy one of A to C above. Each case of A to C will be described below.
〔A의 경우〕[Case of A]
A의 경우에는, In the case of A,
P<0.03 및 M<0.05 P < 0.03 and M < 0.05
즉, 조성물 전량 기준으로 인의 함유량이 0.03질량% 미만이고, 또한 금속계 청정제 유래의 금속 성분의 함유량이 0.05질량% 미만이다.That is, the content of phosphorus is less than 0.03 mass% based on the total amount of the composition, and the content of the metal component derived from the metal-based detergent is less than 0.05 mass%.
상기 조성물 중의 인의 함유량이 0.03질량% 미만이면 3원 촉매의 활성점의 피독 작용이 억제되어, 촉매 수명을 연장시킬 수 있다. 따라서 조성물 중의 인의 함유량은 0.01질량% 이하인 것이 바람직하고, 0.005질량% 이하인 것이 보다 바람직하고, 0.001질량% 이하인 것이 특히 바람직하다.If the content of phosphorus in the composition is less than 0.03 mass%, the poisoning action of the active site of the three-way catalyst is suppressed, and the catalyst life can be prolonged. Therefore, the content of phosphorus in the composition is preferably 0.01 mass% or less, more preferably 0.005 mass% or less, and particularly preferably 0.001 mass% or less.
또한, 상기 조성물 중의 금속계 청정제 유래의 금속 성분이 0.05질량% 미만이면 금속 성분 유래의 회분이 DPF에 퇴적되는 것이 억제되어, 그 수명을 연장시킬 수 있다. 따라서 조성물 중의 금속 성분의 함유량은 0.01질량% 이하인 것이 바람직하고, 0.005질량% 이하인 것이 보다 바람직하고, 0.001질량% 이하인 것이 특히 바람직하다.If the metal component derived from the metal-based detergent in the composition is less than 0.05% by mass, the ash derived from the metal component is suppressed from accumulating on the DPF, and the service life thereof can be prolonged. Therefore, the content of the metal component in the composition is preferably 0.01 mass% or less, more preferably 0.005 mass% or less, particularly preferably 0.001 mass% or less.
조성물 중의 인의 함유량을 0.03질량% 미만으로 하기 위해서는, 인을 함유하는 내마모제의 배합량을 제한하거나, 또는 배합하지 않는 것이 필요하다. 따라서, 종래부터 내연 기관용 윤활유의 매우 우수한 내마모제로서 널리 사용되고 있는 디티오인산아연(ZnDTP)을 배합하는 것도 제한되거나 또는 금지된다.In order to make the content of phosphorus in the composition less than 0.03 mass%, it is necessary to restrict or not blend the amount of the wear-resistant agent containing phosphorus. Therefore, the incorporation of zinc dithiophosphate (ZnDTP), which has hitherto been widely used as a very excellent antiwear agent for lubricating oil for internal combustion engines, is also restricted or prohibited.
또한, 조성물 중의 금속계 청정제 유래의 금속 성분을 0.05질량% 미만으로 하기 위해서는, 금속계 청정제의 배합을 제한 또는 금지하는 것이 요구된다.Further, in order to make the metal component derived from the metal-based detergent in the composition less than 0.05% by mass, it is required to restrict or prohibit the mixing of the metal-based cleaner.
〔B의 경우〕[Case of B]
B의 경우에는, In the case of B,
P<0.03 및 0.05≤M≤0.12P < 0.03 and 0.05 < M &
즉, 조성물 전량 기준으로 인의 함유량이 0.03질량% 미만이고, 금속계 청정제 유래의 금속 성분의 함유량이 0.05질량% 이상 0.12질량% 이하이다.That is, the content of phosphorus is less than 0.03 mass% based on the total amount of the composition, and the content of the metal component derived from the metal-based detergent is 0.05 mass% or more and 0.12 mass% or less.
상기 조성물 중의 인의 함유량이 0.03질량% 미만이면 3원 촉매의 활성점의 피독 작용이 억제되어, 촉매 수명을 연장시킬 수 있다. 따라서 조성물 중의 인의 함유량은 0.01질량% 이하인 것이 바람직하고, 0.005질량% 이하인 것이 보다 바람직하고, 0.001질량% 이하인 것이 특히 바람직하다.If the content of phosphorus in the composition is less than 0.03 mass%, the poisoning action of the active site of the three-way catalyst is suppressed, and the catalyst life can be prolonged. Therefore, the content of phosphorus in the composition is preferably 0.01 mass% or less, more preferably 0.005 mass% or less, and particularly preferably 0.001 mass% or less.
조성물 중의 인의 함유량을 0.03질량% 미만으로 하기 위해서는, 인을 함유하는 내마모제의 배합량을 제한하거나, 또는 배합하지 않는 것이 필요하다. 따라서, 종래부터 내연 기관용 윤활유의 매우 우수한 내마모제로서 널리 사용되고 있는 디티오인산아연(ZnDTP)을 배합하는 것도 제한되거나 또는 금지된다.In order to make the content of phosphorus in the composition less than 0.03 mass%, it is necessary to restrict or not blend the amount of the wear-resistant agent containing phosphorus. Therefore, the incorporation of zinc dithiophosphate (ZnDTP), which has hitherto been widely used as a very excellent antiwear agent for lubricating oil for internal combustion engines, is also restricted or prohibited.
또한, 상기 조성물 중의 금속계 청정제 유래의 금속 성분의 함유량이 0.05질량% 이상이면, 내연 기관용 윤활유로서 요구되는 청정성을 더 높일 수 있다. 한편, 금속 성분의 함유량이 0.12질량% 이하이면 금속 성분 유래의 회분이 DPF에 퇴적되는 것이 억제되어, 그 수명을 연장시킬 수 있다. 따라서, 금속 성분의 함유량은, 0.05질량% 이상 0.10질량% 이하인 것이 바람직하고, 0.05 이상 0.08질량% 이하인 것이 특히 바람직하다.If the content of the metal component derived from the metallic detergent in the composition is 0.05% by mass or more, the cleanliness required as the lubricating oil for the internal combustion engine can be further increased. On the other hand, when the content of the metal component is 0.12 mass% or less, the ash derived from the metal component is suppressed from accumulating on the DPF, and the service life thereof can be prolonged. Therefore, the content of the metal component is preferably 0.05 mass% or more and 0.10 mass% or less, particularly preferably 0.05 or more and 0.08 mass% or less.
상기 금속 성분을 초래하는 금속계 청정제로서는, 알칼리 금속(Na, K 등) 또는 알칼리 토금속(Ca, Mg, Ba 등)의 술포네이트, 페네이트, 살리실레이트 및 나프테네이트 등을 적합한 것으로서 들 수 있다. 그 중에서도 Ca술포네이트, Ca페네이트 및 Ca살리실레이트가 바람직하다. 또한, 이들 금속계 청정제는, 염기가가 과염소산법으로 0 내지 500mgKOH/g인 것이 바람직하고, 150 내지 400mgKOH/g인 것이 보다 바람직하고, 200 내지 350mgKOH/g인 것이 특히 바람직하다.Examples of the metal-based detergent which gives rise to the above metal component include sulfonates, phenates, salicylates and naphthenates of alkali metals (Na, K and the like) or alkaline earth metals (Ca, Mg, Ba and the like) . Among them, Ca sulphonate, Ca phenate and Ca salicylate are preferable. Further, in these metal-based cleaning agents, the base is preferably in the range of 0 to 500 mgKOH / g, more preferably 150 to 400 mgKOH / g, and particularly preferably 200 to 350 mgKOH / g in the perchloric acid method.
상기 금속계 청정제는 1종을 단독으로 사용할 수도 있고, 2종 이상을 조합하여 사용할 수도 있다.The metallic detergent may be used singly or in combination of two or more.
상기 금속계 청정제의 함유량은, 상기한 금속계 청정제 유래의 금속 성분의 함유량이 되도록 적절히 선택하면 된다.The content of the metal-based cleaning agent may be appropriately selected so as to be the content of the metal component derived from the metal-based detergent.
〔C의 경우〕[Case of C]
C의 경우에는, In the case of C,
0.03≤P≤0.06 및 M<0.050.03? P? 0.06 and M <0.05
즉, 조성물 전량 기준으로 인의 함유량이 0.03질량% 이상 0.06질량% 이하, 또한 금속계 청정제 유래의 금속 성분의 함유량이 0.05질량% 미만이다.That is, the content of phosphorus is 0.03 mass% or more and 0.06 mass% or less based on the total amount of the composition, and the content of the metal component derived from the metal-based detergent is less than 0.05 mass%.
조성물 중의 인의 함유량이 0.03질량% 이상이면, 내마모성을 더 높일 수 있다. 한편 인의 함유량이 0.06질량% 이하이면 3원 촉매의 활성점의 피독 작용을 억제할 수 있어, 촉매 수명을 연장시킬 수 있다. 이러한 점에서 인의 함유량은 0.03질량% 이상 0.05질량% 이하인 것이 보다 바람직하다.If the content of phosphorus in the composition is 0.03 mass% or more, the wear resistance can be further increased. On the other hand, when the content of phosphorus is 0.06 mass% or less, the poisoning action of the active site of the three-way catalyst can be suppressed, and the catalyst life can be prolonged. In this respect, the content of phosphorus is more preferably 0.03 mass% or more and 0.05 mass% or less.
상기 인의 함유량은 인계 내마모제의 배합량에 의해 조정할 수 있다. 대표적인 인계 내마모제로서는, 디티오인산아연(ZnDTP)이나 디티오인산몰리브덴 인(MoDTP) 등의 디티오인산 금속류, 인산 또는 아인산에스테르류(유기 인산에스테르, 유기 아인산에스테르, 알킬 또는 아릴산포스페이트, 알킬 또는 아릴히드로겐포스파이트 및 이들의 아민염 등), 티오인산에스테르류, 티오아인산에스테르류를 들 수 있다. 이들 중에서도, 디티오인산아연, 즉 디히드로카르빌디티오인산아연(히드로카르빌기가 바람직하게는 탄소수 1 내지 18, 보다 바람직하게는 2 내지 12의 알킬기, 알케닐기, 아릴알킬기, 알카릴기이다)이 바람직하고, 특히 탄소수 3 내지 8의 제2급 알킬기를 갖는 디알킬디티오인산아연이 바람직하다.The content of phosphorus can be adjusted by the blending amount of the phosphorus-based antiwear agent. Representative phosphorus-based abrasion resistance agents include dithiophosphoric acid metals such as zinc dithiophosphate (ZnDTP) and molybdenum dithiophosphate (MoDTP), phosphoric acid or phosphorous acid esters (organic phosphoric acid esters, organic phosphoric acid esters, alkyl or aryl acid phosphates, Aryl hydrogensphosphite, and amine salts thereof), thiophosphoric acid esters, and thiophosphoric acid esters. Among them, zinc dithiophosphate, that is, zinc dihydrocarbyldithiophosphate (hydrocarbyl group preferably having 1 to 18 carbon atoms, more preferably 2 to 12 carbon atoms, alkenyl group, arylalkyl group, or alkaryl group) , And particularly preferred is zinc dialkyldithiophosphate having a secondary alkyl group having 3 to 8 carbon atoms.
한편, 상기 조성물 중의 금속계 청정제 유래의 금속 성분의 함유량이 0.05질량% 미만이면 금속 성분 유래의 회분이 DPF에 퇴적되는 것이 억제되어, 그 수명을 연장시킬 수 있다. 따라서 조성물 중의 금속 성분의 함유량은 0.01질량% 이하인 것이 바람직하고, 0.005질량% 이하인 것이 보다 바람직하고, 0.001질량% 이하인 것이 특히 바람직하다.On the other hand, if the content of the metal component derived from the metal-based detergent in the composition is less than 0.05% by mass, accumulation of the ash derived from the metal component in the DPF is suppressed, and the service life thereof can be prolonged. Therefore, the content of the metal component in the composition is preferably 0.01 mass% or less, more preferably 0.005 mass% or less, particularly preferably 0.001 mass% or less.
본 발명의 내연 기관용 윤활유 조성물에 있어서는, 황계 내마모제를 더 함유하는 것이 바람직하다. 황계 내마모제로서는, 황화 유지, 황화 지방산, 황화 에스테르, 황화 올레핀, 디히드로카르빌폴리술피드 등의 인을 포함하지 않는 황계 내마모제가 바람직하다. 이들 중에서도, 하기의 화학식 (3)으로 표시되는 디술피드 화합물이 바람직하다.The lubricating oil composition for an internal combustion engine of the present invention preferably further contains a sulfur-based abrasion-resistant agent. As the sulfur-based abrasion-resistant agent, a sulfur-based wear-resistant agent not containing phosphorus such as sulfurized oil, sulfurized fatty acid, sulfurized ester, olefin sulfide, dihydrocarbyl polysulfide and the like is preferable. Among them, a disulfide compound represented by the following formula (3) is preferable.
(화학식 중 R1 및 R2는 각각 독립적으로 산소 원자, 황 원자 또는 질소 원자를 포함하고 있을 수도 있는 탄소수 1 내지 30의 탄화수소기, A1 및 A2는 각각 독립적으로 탄소수 1 내지 12의 2가의 탄화수소기를 나타냄)(Wherein R 1 and R 2 are each independently a hydrocarbon group of 1 to 30 carbon atoms which may contain an oxygen atom, a sulfur atom or a nitrogen atom, A 1 and A 2 each independently represent a divalent Hydrocarbon group)
상기 화학식 (3)으로 표시되는 황 함유 화합물의 구체예로서는, 비스(메톡시카르보닐메틸)디술피드, 비스(에톡시카르보닐메틸)디술피드, 비스(n-프로폭시카르보닐메틸)디술피드, 비스(이소프로폭시카르보닐메틸)디술피드, 비스(n-부톡시카르보닐메틸)디술피드, 비스(n-옥톡시카르보닐메틸)디술피드, 비스(n-도데실옥시카르보닐메틸)디술피드, 비스(시클로프로폭시카르보닐메틸)디술피드, 1,1-비스(1-메톡시카르보닐에틸)디술피드, 1,1-비스(1-메톡시카르보닐-n-프로필)디술피드, 1,1-비스(1-메톡시카르보닐-n-부틸)디술피드, 1,1-비스(1-메톡시카르보닐-n-헥실)디술피드, 1,1-비스(1-메톡시카르보닐-n-옥틸)디술피드, 1,1-비스(1-메톡시카르보닐-n-도데실)디술피드, 2,2-비스(2-메톡시카르보닐-n-프로필)디술피드, α,α-비스(α-메톡시카르보닐벤질)디술피드, 1,1-비스(2-메톡시카르보닐에틸)디술피드, 1,1-비스(2-에톡시카르보닐에틸)디술피드, 1,1-비스(2-n-프로폭시카르보닐에틸)디술피드, 1,1-비스(2-이소프로폭시카르보닐에틸)디술피드, 1,1-비스(2-시클로프로폭시카르보닐에틸)디술피드, 1,1-비스(2-메톡시카르보닐-n-프로필)디술피드, 1,1-비스(2-메톡시카르보닐-n-부틸)디술피드, 1,1-비스(2-메톡시카르보닐-n-헥실)디술피드, 1,1-비스(3-메톡시카르보닐-n-프로필)디술피드, 2,2-비스(3-메톡시카르보닐-n-펜틸)디술피드, 1,1-비스(2-메톡시카르보닐-1-페닐에틸)디술피드 등을 들 수 있다.Specific examples of the sulfur-containing compound represented by the formula (3) include bis (methoxycarbonylmethyl) disulfide, bis (ethoxycarbonylmethyl) disulfide, bis (n-propoxycarbonylmethyl) Bis (n-butoxycarbonylmethyl) disulfide, bis (n-butoxycarbonylmethyl) disulfide, bis (n-butoxycarbonylmethyl) disulfide, (Cyclopropoxycarbonylmethyl) disulfide, 1,1-bis (1-methoxycarbonylethyl) disulfide, 1,1-bis (1-methoxycarbonyl- Bis (1-methoxycarbonyl-n-butyl) disulfide, 1,1-bis (1-methoxycarbonyl- (1-methoxycarbonyl-n-dodecyl) disulfide, 2,2-bis (2-methoxycarbonyl-n-propyl) disulfide, Feed, α, α-bis (α-methoxycarbonylbenzyl) disulfide, 1,1-bis Bis (2-n-propoxycarbonylethyl) disulfide, 1,1-bis (2-ethoxycarbonylethyl) disulfide, (2-cyclopropoxycarbonylethyl) disulfide, 1,1-bis (2-methoxycarbonyl-n-propyl) disulfide, Bis (2-methoxycarbonyl-n-butyl) disulfide, 1,1-bis (2-methoxycarbonyl- (3-methoxycarbonyl-n-pentyl) disulfide, 1,1-bis (2-methoxycarbonyl-1-phenylethyl) disulfide And the like.
상기 황계 내마모제의 함유량은, 조성물 전량 기준으로, 0.05 내지 5질량%가 바람직하고, 보다 바람직하게는 0.1 내지 3질량%이다. 배합량이 0.05질량% 이상이면 충분한 내마모성이 얻어지고, 5질량% 이하이면 부식이 발생할 우려가 없다.The content of the sulfur-based wear preventive agent is preferably 0.05 to 5% by mass, more preferably 0.1 to 3% by mass, based on the total amount of the composition. When the blending amount is 0.05 mass% or more, sufficient abrasion resistance is obtained, and when it is 5 mass% or less, there is no possibility of corrosion.
본 발명의 윤활유 조성물은, 본 발명이 필요로 하는, 상기한 인분, 금속 성분 등의 조건을 손상시키지 않는 범위에서, 종래 공지의 내연 기관용 윤활유 등 윤활유 조성물에 사용되는 첨가제를 배합할 수도 있다. 예를 들어, 기타 마찰 저감제, 점도 지수 향상제, 유동점 강하제, 산화 방지제, 방청제 등을 들 수 있다.The lubricating oil composition of the present invention may be blended with an additive used in a lubricating oil composition such as conventionally known lubricating oil for an internal combustion engine as long as it does not impair the conditions such as the above-mentioned ingredients, metal components and the like required by the present invention. For example, other friction modifiers, viscosity index improvers, pour point depressants, antioxidants, rust inhibitors and the like can be mentioned.
상기 기타 마찰 저감제로서는, 지방산 에스테르계, 지방족 아민계, 고급 알코올계 등의 무회 마찰 저감제를 들 수 있다.Examples of the other friction modifiers include an ashless friction modifiers such as fatty acid esters, aliphatic amines, and higher alcohols.
상기 점도 지수 향상제로서는, 각종 메타크릴산에스테르 또는 이들의 임의의 조합에 관한 공중합체나 그의 수소 첨가물 등의 소위 비분산형 점도 지수 향상제 및 질소 화합물을 더 포함하는 각종 메타크릴산에스테르를 공중합시킨 소위 분산형 점도 지수 향상제 등을 예시할 수 있다.As the viscosity index improver, a so-called non-dispersion type viscosity index improver such as a copolymer based on various methacrylic acid esters or any combination thereof, a hydrogenation product thereof and the like, and a so- Type viscosity index improver, and the like.
또한, 비분산형 또는 분산형 에틸렌-α-올레핀 공중합체(α-올레핀으로서는, 예를 들어 프로필렌, 1-부텐, 1-펜텐 등) 및 그의 수소화물, 폴리이소부틸렌 및 그의 수소 첨가물, 스티렌-디엔 수소화 공중합체, 스티렌-무수 말레산에스테르 공중합체, 및 폴리알킬스티렌 등을 예시할 수 있다. 이들 점도 지수 향상제의 분자량(수 평균 분자량)은, 예를 들어 분산형 및 비분산형 폴리메타크릴레이트에서는 5000 내지 1000000, 바람직하게는 100000 내지 800000이 좋고, 폴리이소부틸렌 또는 그의 수소화물에서는 800 내지 5000, 에틸렌-α-올레핀 공중합체 및 그의 수소화물에서는 800 내지 300000, 바람직하게는 10000 내지 200000이다.Examples of the non-dispersed or dispersed ethylene -? - olefin copolymer (propylene, 1-butene, 1-pentene and the like as the? -Olefin) and its hydride, polyisobutylene and its hydrogenated product, Diene hydrogenated copolymers, styrene-maleic anhydride ester copolymers, and polyalkylstyrenes. The molecular weight (number average molecular weight) of these viscosity index improvers is, for example, 5000 to 1000000, preferably 100000 to 800000 for dispersed and non-dispersed polymethacrylates, 800 to 800000 for polyisobutylene or its hydride, 5000, and in the case of the ethylene -? - olefin copolymer and the hydride thereof, it is 800 to 300000, preferably 10000 to 200000.
상기 산화 방지제로서는, 페놀계 산화 방지제나 아민계 산화 방지제를 들 수 있다. 페놀계 산화 방지제로서는, 예를 들어 4,4'-메틸렌비스(2,6-디-t-부틸페놀); 4,4'-비스(2,6-디-t-부틸페놀); 4,4'-비스(2-메틸-6-t-부틸페놀); 2,2'-메틸렌비스(4-에틸-6-t-부틸페놀); 2,2'-메틸렌비스(4-메틸-6-t-부틸페놀); 4,4'-부틸리덴비스(3-메틸-6-t-부틸페놀); 4,4'-이소프로피리덴비스(2,6-디-t-부틸페놀); 2,2'-메틸렌비스(4-메틸-6-노닐페놀); 2,2'-이소부틸리덴비스(4,6-디메틸페놀); 2,2'-메틸렌비스(4-메틸-6-시클로헥실페놀); 2,6-디-t-부틸-4-메틸페놀; 2,6-디-t-부틸-4-에틸페놀; 2,4-디메틸-6-t-부틸페놀; 2,6-디-t-아밀-p-크레졸; 2,6-디-t-부틸-4-(N-N'-디메틸아미노메틸페놀); 4,4'-티오비스(2-메틸-6-t-부틸페놀); 4,4'-티오비스(3-메틸-6-t-부틸페놀); 2,2'-티오비스(4-메틸-6-t-부틸페놀); 비스(3-메틸-4-히드록시-5-t-부틸벤질)술피드; 비스(3,5-디-t-부틸4-히드록시벤질)술피드; n-옥타데실3-(4-히드록시-3,5-디-t-부틸페닐)프로피오네이트; 2,2'-티오[디에틸비스-3-(3,5-디-t-부틸4-히드록시페닐)프로피오네이트] 등을 들 수 있다. 이들 중에서 특히 비스페놀계 및 에스테르기 함유 페놀계의 것이 적합하다.Examples of the antioxidant include phenol-based antioxidants and amine-based antioxidants. As the phenol-based antioxidant, for example, 4,4'-methylenebis (2,6-di-t-butylphenol); 4,4'-bis (2,6-di-t-butylphenol); 4,4'-bis (2-methyl-6-t-butylphenol); 2,2'-methylenebis (4-ethyl-6-t-butylphenol); 2,2'-methylenebis (4-methyl-6-t-butylphenol); 4,4'-butylidenebis (3-methyl-6-t-butylphenol); 4,4'-isopropylidenebis (2,6-di-t-butylphenol); 2,2'-methylenebis (4-methyl-6-nonylphenol); 2,2'-isobutylidenebis (4,6-dimethylphenol); 2,2'-methylenebis (4-methyl-6-cyclohexylphenol); 2,6-di-t-butyl-4-methylphenol; 2,6-di-t-butyl-4-ethylphenol; 2,4-dimethyl-6-t-butylphenol; 2,6-di-t-amyl-p-cresol; Di-t-butyl-4- (N-N'-dimethylaminomethylphenol); 4,4'-thiobis (2-methyl-6-t-butylphenol); 4,4'-thiobis (3-methyl-6-t-butylphenol); 2,2'-thiobis (4-methyl-6-t-butylphenol); Bis (3-methyl-4-hydroxy-5-t-butylbenzyl) sulfide; Bis (3,5-di-t-butyl 4-hydroxybenzyl) sulfide; n-octadecyl 3- (4-hydroxy-3,5-di-t-butylphenyl) propionate; 2,2'-thio [diethylbis-3- (3,5-di-t-butyl 4-hydroxyphenyl) propionate]. Of these, phenol-based ones and bisphenol-based ones containing an ester group are particularly suitable.
또한, 아민계 산화 방지제로서는, 예를 들어 모노옥틸디페닐아민; 모노노닐디페닐아민 등의 모노알킬디페닐아민계, 4,4'-디부틸디페닐아민; 4,4'-디펜틸디페닐아민; 4,4'-디헥실디페닐아민; 4,4'-디헵틸디페닐아민; 4,4'-디옥틸디페닐아민; 4,4'-디노닐디페닐아민 등의 디알킬디페닐아민계, 테트라부틸디페닐아민; 테트라헥실디페닐아민; 테트라옥틸디페닐아민; 테트라노닐디페닐아민 등의 폴리알킬디페닐아민계 및 나프틸아민계의 것, 구체적으로는 α-나프틸아민; 페닐-α-나프틸아민; 나아가 부틸페닐-α-나프틸아민; 펜틸페닐-α-나프틸아민; 헥실페닐-α-나프틸아민; 헵틸페닐-α-나프틸아민; 옥틸페닐-α-나프틸아민; 노닐페닐-α-나프틸아민 등의 알킬 치환 페닐-α-나프틸아민 등을 들 수 있다. 이들 중에서 디알킬디페닐아민계 및 나프틸아민계의 것이 적합하다.Examples of the amine-based antioxidant include mono-octyldiphenylamine; Monoalkyldiphenylamine-based 4,4'-dibutyldiphenylamine such as monononyldiphenylamine; 4,4'-dipentyldiphenylamine; 4,4'-dioctyldiphenylamine; 4,4'-diheptyldiphenylamine; 4,4'-dioctyldiphenylamine; Dialkyldiphenylamine-based, tetrabutyldiphenylamine such as 4,4'-dinonyldiphenylamine; Tetrahexyldiphenylamine; Tetraoctyldiphenylamine; Naphthylamine-based ones such as tetramononyldiphenylamine and tetranonyldiphenylamine, and specific examples include? -Naphthylamine; Phenyl-a-naphthylamine; Butylphenyl -? - naphthylamine; Pentylphenyl -? - naphthylamine; Hexylphenyl -? - naphthylamine; Heptylphenyl -? - naphthylamine; Octylphenyl -? - naphthylamine; Naphthylamine and nonylphenyl-a-naphthylamine, and the like. Of these, dialkyldiphenylamine-based and naphthylamine-based ones are suitable.
상기 산화 방지제는 1종을 선택하거나, 또는 2종 이상을 조합하여 사용할 수도 있다. 특히, 페놀계 산화 방지제 1종 또는 2종 이상과 아민계 산화 방지제 1종 또는 2종 이상을 조합시켜 사용하는 것이 바람직하다.These antioxidants may be used alone or in combination of two or more. Particularly, it is preferable to use one or more phenol antioxidants and at least one amine antioxidant in combination.
상기 방청제로서는, 알킬벤젠술포네이트, 디노닐나프탈렌술포네이트, 알케닐숙신산에스테르, 다가 알코올에스테르 등을 들 수 있다.Examples of the rust inhibitor include alkyl benzene sulfonates, dinonyl naphthalene sulfonates, alkenyl succinic acid esters, and polyhydric alcohol esters.
상기 기타 첨가제의 배합 비율은, 통상 사용되는 범위에서 적절히 선택하면 된다.The mixing ratio of the above-mentioned other additives may be suitably selected within a range usually used.
본 발명의 윤활유 조성물은, 윤활유 기유(간단히, 「기유」라고 칭하는 경우가 있다)에 상기 각종 첨가제를 함유시켜, 원하는 성능을 갖는 윤활유 조성물을 얻는다.The lubricating oil composition of the present invention contains the various additives described above in a lubricating oil base oil (simply referred to as " base oil ") to obtain a lubricating oil composition having desired performance.
본 발명에서 사용하는 기유에 특별히 제한은 없고, 종래 사용되고 있는 공지된 광물계 기유(간단히, 「광유」라고 칭하는 경우가 있다) 및 합성계 기유(간단히, 「합성유」라고 칭하는 경우가 있다) 중에서 적절히 선택하여 사용할 수 있다.The base oil used in the present invention is not particularly limited and may be appropriately selected from conventionally known mineral base oils (which may be simply referred to as "mineral oil") and synthetic base oils (which may be simply referred to as "synthetic oil" Can be used.
여기서, 광유로서는, 예를 들어 파라핀기계 원유, 중간기계 원유 또는 나프텐기계 원유를 상압 증류시키거나, 또는 상압 증류의 잔사유를 감압 증류시켜 얻어지는 유출유, 또는 이것을 통상법에 따라 정제함으로써 얻어지는 정제유, 예를 들어 용제 정제유, 수소 첨가 정제유, 수소화 분해유, 탈랍 처리유, 백토 처리유 등을 들 수 있다. 나아가 왁스류(슬랙 왁스 등)의 이성화유도 사용할 수 있다.The mineral oil may be, for example, a distillate obtained by atmospheric distillation of paraffin-derived crude oil, intermediate-machine crude oil or naphthene-derived crude oil, or distillation residue of atmospheric distillation by distillation under reduced pressure, For example, solvent refined oil, hydrogenated refined oil, hydrocracked oil, dewaxed oil, and white clay treated oil. Furthermore, the isomerization induction of waxes (slack waxes) can be used.
한편, 합성유로서는, 예를 들어 탄소수 8 내지 14의 α-올레핀 올리고머인 폴리α-올레핀, 폴리부텐, 폴리올에스테르, 알킬벤젠 등을 들 수 있다.On the other hand, examples of the synthetic oil include poly-alpha -olefin, alpha-olefin oligomer having 8 to 14 carbon atoms, polybutene, polyol ester, alkylbenzene and the like.
본 발명에 있어서는, 기유로서, 상기 광유를 1종 사용할 수도 있고, 2종 이상을 조합하여 사용할 수도 있다. 또한, 상기 합성유를 1종 사용할 수도 있고, 2종 이상을 조합하여 사용할 수도 있다. 나아가, 광유 1종 이상과 합성유 1종 이상을 조합하여 사용할 수도 있다.In the present invention, as the base oil, one or more of the above-mentioned mineral oils may be used. The above synthetic oils may be used singly or in combination of two or more. Further, at least one mineral oil and at least one synthetic oil may be used in combination.
또한, 조성물 중의 기유의 함유량은 70질량% 이상이 바람직하고, 80질량% 이상이 보다 바람직하다.The content of the base oil in the composition is preferably 70% by mass or more, and more preferably 80% by mass or more.
상기 기유로서는, 100℃에 있어서의 동점도가 1.5 내지 50㎟/s가 바람직하고, 보다 바람직하게는 3 내지 30㎟/s, 특히 바람직하게는 3 내지 15㎟/s이다. 100℃에 있어서의 동점도가 1.5㎟/s 이상이면 증발 손실이 적고, 또한 50㎟/s 이하이면 점성 저항에 의한 동력 손실이 억제되어, 연비 개선 효과가 양호하게 발휘된다.As the base oil, the kinematic viscosity at 100 캜 is preferably 1.5 to 50 mm 2 / s, more preferably 3 to 30 mm 2 / s, and particularly preferably 3 to 15 mm 2 / s. When the kinematic viscosity at 100 DEG C is 1.5 mm < 2 > / s or more, the evaporation loss is small. When the kinematic viscosity is 50 mm / s or less, the power loss due to viscous resistance is suppressed.
또한, 이 기유는 점도 지수가 80 이상, 나아가 90 이상, 특히 100 이상인 것이 바람직하다. 점도 지수가 80 이상이면 기유의 온도에 따른 점도 변화가 작고, 안정된 윤활 성능을 발휘한다.The base oil preferably has a viscosity index of 80 or more, more preferably 90 or more, particularly 100 or more. When the viscosity index is 80 or more, viscosity change with temperature of the base oil is small and stable lubrication performance is exhibited.
또한, 기유로서는, JIS K 2541에 준거하여 측정한 황분이 50질량ppm 이하인 것이 바람직하다. 황분이 50질량ppm 이하이면 저마찰 접동 재료의 내마모성을 높이는 효과가 있다. 보다 바람직한 황분은 30질량ppm 이하, 나아가 20질량ppm 이하이다.As the base oil, it is preferable that the sulfur measured in accordance with JIS K 2541 is 50 mass ppm or less. When the sulfur content is 50 mass ppm or less, the wear resistance of the low friction sliding material is improved. The more preferable sulfur content is 30 mass ppm or less, furthermore 20 mass ppm or less.
또한, 기유로서는, 환 분석에 의한 %CA가 3.0 이하인 것이 안정성 면에서 바람직하게 사용된다. 여기서, 환 분석에 의한 %CA란, 환 분석 n-d-M법으로 산출한 방향족분의 비율(백분율)을 나타낸다. %CA가 3.0 이하이면 양호한 산화 안정성을 나타낸다. 보다 바람직한 %CA는 1.0 이하, 나아가 0.5 이하이다.Further, as the base oil, the% C A by a ring analysis is used to not more than 3.0, preferably in terms of stability. Here,% C A by ring analysis represents the ratio (percentage) of aromatic fractions calculated by ring analysis ndM method. When% C A is 3.0 or less, it shows good oxidation stability. The more preferable% C A is not more than 1.0, and further not more than 0.5.
[실시예][Example]
이어서, 본 발명을 실시예에 의해 더욱 상세하게 설명하지만, 본 발명은 이들의 예에 의해 전혀 한정되지 않는 것이다.EXAMPLES Next, the present invention will be described in more detail by way of examples, but the present invention is by no means limited by these examples.
또한 내연 기관용 윤활유 조성물(이하, 간단히 「윤활유 조성물」이라고 칭 하는 경우가 있다)의 조성 및 성능은 이하에 나타내는 방법으로 측정했다.The composition and performance of a lubricating oil composition for an internal combustion engine (hereinafter sometimes simply referred to as " lubricating oil composition ") were measured by the following methods.
<윤활유 조성물의 조성> ≪ Composition of lubricating oil composition >
1. 붕소, 인 및 칼슘의 정량 1. Quantification of boron, phosphorus and calcium
ASTM D5185에 준거하여 측정했다.Measured according to ASTM D5185.
2. 질소의 정량 2. Determination of nitrogen
JIS K2609에 준거하여 측정했다.And measured according to JIS K2609.
3. 황분 3. Sulfur
JIS K2541에 준거하여 측정했다.Measured according to JIS K2541.
<윤활유 조성물의 성능> ≪ Performance of lubricating oil composition >
3. 내마모성의 평가 3. Evaluation of wear resistance
SRV 마찰 시험기(왕복 이동형 마찰 시험기)를 사용하여, 하기의 시험 조건에서 실린더와 디스크간의 마찰 시험을 행하여, 실린더에 발생한 마모흔 직경을 측정했다.Using a SRV friction tester (reciprocating friction tester), a friction test was performed between the cylinder and the disk under the following test conditions to measure the abrasion loss diameter generated in the cylinder.
시험 조건Exam conditions
·시험편: 실린더(표준재; SUJ2), 디스크(Si 함유 알루미늄: AA(미국 알루미늄 협회) 규격 「A390」) Test piece: cylinder (standard material; SUJ2), disk (Si containing aluminum: AA (American Aluminum Association) standard "A390"
·시험 온도: 130℃Test temperature: 130 ° C
·하중: 200N· Load: 200N
·진폭: 3.0mm· Amplitude: 3.0mm
·진동수: 20Hz· Frequency: 20Hz
·시험 시간: 1시간 · Test time: 1 hour
실시예Example A1 내지 A10 및 A1 to A10 and 비교예Comparative Example A1 내지 A8 A1 to A8
표 1 및 표 2에 나타내는 조성의 윤활유 조성물을 제조하고, 그의 내마모성의 측정을 행했다. 결과를 표 1 및 표 2에 나타낸다.A lubricating oil composition having the compositions shown in Tables 1 and 2 was prepared and its abrasion resistance was measured. The results are shown in Tables 1 and 2.
윤활유 조성물의 제조에 사용한 각 성분은 이하와 같다.The components used in the production of the lubricating oil composition are as follows.
(1) 기유 1: 수소화 정제 광유(100N), 40℃ 동점도 21.0㎟/s, 100℃ 동점도 4.5㎟/s, 점도 지수 127, 황 함유량 5질량ppm 미만,(1) base oil 1: hydrogenated refined mineral oil (100N), kinematic viscosity at 40 占 폚 21.0 mm2 / s, kinematic viscosity at 4.5 占 퐉 / s at 100 占 폚, viscosity index of 127,
(2) 붕소화이미드 1: 폴리부테닐숙신산모노이미드붕소화물: 폴리부테닐기의 수 평균 분자량 950, 염기가(과염소산법) 30.6mgKOH/g, 질소 함유량 1.8질량%, 붕소 함유량 2.1질량%(Perchloric acid method) 30.6 mg KOH / g, a nitrogen content 1.8% by mass, a boron content 2.1% by mass, and a boron content of 1%
(3) 붕소화이미드 2: 폴리부테닐숙신산비스이미드붕소화물: 폴리부테닐기의 수 평균 분자량 950, 염기가(과염소산법) 25mgKOH/g, 질소 함유량 1.2질량%, 붕소 함유량 1.3질량%(3) Boron hydride 2: polybutenyl succinic acid bisimide boron: number average molecular weight of polybutenyl group: 950, base (perchloric acid method) 25 mgKOH / g, nitrogen content 1.2 mass%, boron content 1.3 mass%
(4) 비붕소화이미드 1: 폴리부테닐숙신산모노이미드: 폴리부테닐기의 수 평균 분자량 950, 염기가(과염소산법) 44mgKOH/g, 질소 함유량 2.1질량%,(4) Non-boron hydride 1: polybutenyl succinic acid monoimide: polybutenyl group having a number average molecular weight of 950, a base (perchloric acid method) of 44 mg KOH / g, a nitrogen content of 2.1%
(5) 비붕소화이미드 2: 폴리부테닐숙신산비스이미드: 폴리부테닐기의 수 평균 분자량 1300, 염기가(과염소산법) 11.9mgKOH/g, 질소 함유량 1.0질량%,(5) Non-boron hydride 2: polybutenyl succinic acid bisimide: polybutenyl group having a number average molecular weight of 1300, a base (perchloric acid method) of 11.9 mg KOH / g, a nitrogen content of 1.0%
(6) 황계 내마모제: 비스(n-옥톡시카르보닐메틸)디술피드, 황 함유량 158질량ppm(6) Sulfur type abrasion resistance agent: bis (n-octoxycarbonylmethyl) disulfide, sulfur content 158 mass ppm
(7) 금속계 청정제: Ca살리실레이트, 염기가(과염소산법) 270mgKOH/g(7) Metal cleaner: Ca salicylate, base (perchloric acid method) 270 mg KOH / g
(8) 인계 내마모제: 디티오알킬디티오인산아연: Zn 함유량 9.0질량%, 인 함유량 8.0질량%, 황 함유량 17.1질량%, 알킬기; 제2급 부틸기와 제2급 헥실기의 혼합물(8) Permanent anti-wear agent: zinc dithioalkyl dithiophosphate: 9.0% by mass of Zn, 8.0% by mass of phosphorus, 17.1% by mass of sulfur, A mixture of a secondary butyl group and a secondary hexyl group
(9) 기타 첨가제: 산화 방지제(페놀계 산화 방지제 및 아민계 산화 방지제), 금속 불활성화제(알킬벤조트리아졸) 및 소포제(실리콘계)의 혼합물.(9) Other additives: Mixtures of antioxidants (phenolic antioxidants and amine antioxidants), metal deactivators (alkylbenzotriazoles) and antifoaming agents (silicone).
표 1, 표 2로부터 이하를 알 수 있다.The following can be seen from Tables 1 and 2.
(1) 수학식 (I)을 만족시키는 본 발명의 윤활유 조성물은, 알루미늄재에 대한 내마모성이 우수하다(실시예 A1 내지 A10). 특히, 수학식 (II)를 만족시키는 실시예 A4 내지 A8의 윤활유 조성물의 알루미늄재에 대한 내마모성은 더욱 우수하다.(1) The lubricating oil composition of the present invention satisfying the formula (I) is excellent in abrasion resistance against an aluminum material (Examples A1 to A10). In particular, the abrasion resistance of the lubricating oil compositions of Examples A4 to A8 satisfying the formula (II) is superior to the aluminum material.
이에 반하여, 수학식 (I)을 만족시키지 않는 윤활유 조성물은 상기 실시예 A1 내지 A10의 본 발명과 비교하여 알루미늄재에 대한 내마모성이 떨어져 있다(비교예 A1 내지 A8).On the other hand, the lubricating oil composition that does not satisfy the formula (I) has a lower abrasion resistance to aluminum materials than the inventive examples A1 to A10 (Comparative Examples A1 to A8).
(2) 본 발명의 윤활유 조성물(실시예 A1 내지 A10)은, P분을 포함하지 않아도 내마모성이 양호하고, 또한 P분 함유량 및 금속계 청정제 유래의 금속 성분의 함유량이 모두 극히 적기 때문에, 3원 촉매의 피독을 방지하는 효과 및 DPF의 수명의 저하를 억제하는 효과가 매우 우수하다.(2) Since the lubricating oil composition of the present invention (Examples A1 to A10) is excellent in abrasion resistance even without containing P component, and the P content and the metal component derived from the metal detergent are both extremely small, The effect of preventing poisoning of the DPF and the effect of suppressing the deterioration of the life of the DPF are excellent.
실시예Example B1 내지 B9 및 B1 to B9 and 비교예Comparative Example B1 내지 B7 B1 to B7
표 3 및 표 4에 나타내는 조성의 윤활유 조성물을 제조하고, 그 내마모성의 측정을 행했다. 결과를 표 3 및 표 4에 나타낸다.Lubricating oil compositions having the compositions shown in Tables 3 and 4 were prepared and their abrasion resistance was measured. The results are shown in Tables 3 and 4.
윤활유 조성물의 제조에 사용한 각 성분 및 조성 및 성능의 측정 방법은 상기 실시예 A1 내지 A10 및 비교예 A1 내지 A8의 경우와 동일하다.The components used in the production of the lubricating oil composition and the measuring method of the composition and performance are the same as those in Examples A1 to A10 and Comparative Examples A1 to A8.
표 3, 4로부터 이하를 알 수 있다.The following can be seen from Tables 3 and 4.
(1) 수학식 (I)을 만족시키는 본 발명의 윤활유 조성물은 알루미늄재에 대한 내마모성이 우수하다(실시예 B1 내지 B9). 특히, 수학식 (II)를 만족시키는 실시예 B5 내지 B8의 윤활유 조성물의 알루미늄재에 대한 내마모성은 더욱 우수하다.(1) The lubricating oil composition of the present invention satisfying the formula (I) is excellent in abrasion resistance against an aluminum material (Examples B1 to B9). In particular, the abrasion resistance of the lubricating oil compositions of Examples B5 to B8 satisfying the formula (II) is superior to the aluminum material.
이에 반하여, 수학식 (I)을 만족시키지 않는 윤활유 조성물은 모두 알루미늄재에 대한 내마모성이 떨어져 있다(비교예 B1 내지 B7).On the contrary, all of the lubricating oil compositions that do not satisfy the formula (I) are inferior in abrasion resistance to aluminum materials (Comparative Examples B1 to B7).
(2) 본 발명의 윤활유 조성물(실시예 B1 내지 B9)은, P분을 거의 포함하지 않아도 내마모성이 양호하고, 또한 P분 함유량이 매우 적기 때문에 3원 촉매의 피독 방지 효과가 매우 우수하다. 또한 금속계 청정제 유래의 금속 성분의 함유량이 0.05질량% 이상이며 금속 청정제를 포함하기 때문에 청정성이 매우 양호하고, 한편, 금속계 청정제 유래의 금속 성분의 함유량이 0.12질량% 이하이므로, DPF의 수명 저하를 억제하는 효과도 양호하다.(2) The lubricating oil composition of the present invention (Examples B1 to B9) is excellent in the anti-poisoning effect of the three-way catalyst because the abrasion resistance is good and the content of the P content is very small even if P content is hardly contained. Also, since the content of the metal component originating from the metal detergent is 0.05% by mass or more and the metal detergent is contained, the cleanliness is very good. On the other hand, since the content of the metal component originating in the metal detergent is 0.12% by mass or less, The effect is also good.
실시예Example C1C1 내지 To C10C10 및 And 비교예Comparative Example C1C1 내지 To C8C8
표 5 및 표 6에 나타내는 조성의 내연 기관용 윤활유 조성물을 제조하고, 그 내마모성의 측정을 행했다. 결과를 표 5 및 표 6에 나타낸다.Lubricating oil compositions for internal combustion engines having the compositions shown in Tables 5 and 6 were prepared and their abrasion resistance was measured. The results are shown in Tables 5 and 6.
윤활유 조성물의 제조에 사용한 각 성분 및 조성 및 성능의 측정 방법은 상기 실시예 A1 내지 A10 및 비교예 A1 내지 A8의 경우와 동일하다.The components used in the production of the lubricating oil composition and the measuring method of the composition and performance are the same as those in Examples A1 to A10 and Comparative Examples A1 to A8.
표 5, 표 6으로부터 이하를 알 수 있다.The following can be seen from Tables 5 and 6.
(1) 수학식 (I)을 만족시키는 본 발명의 윤활유 조성물은 알루미늄재에 대한 내마모성이 우수하다(실시예 C1 내지 C10). 특히, 수학식 (II)를 만족시키는 실시예 C5 내지 C8의 윤활유 조성물의 알루미늄재에 대한 내마모성은 더욱 우수하다.(1) The lubricating oil composition of the present invention satisfying the formula (I) is excellent in abrasion resistance against an aluminum material (Examples C1 to C10). In particular, the abrasion resistance of the lubricating oil compositions of Examples C5 to C8 satisfying the formula (II) is superior to the aluminum material.
이에 반하여, 수학식 (I)을 만족시키지 않는 윤활유 조성물은 모두 알루미늄재에 대한 내마모성이 떨어져 있다(비교예 C1 내지 C8).On the other hand, all of the lubricating oil compositions that do not satisfy the formula (I) are inferior in abrasion resistance to aluminum materials (Comparative Examples C1 to C8).
(2) 본 발명의 윤활유 조성물(실시예 C1 내지 C10)은, P분 함유량이 0.03질량% 이상이기 때문에, 한층더 내마모성이 우수하다. 또한, P분 함유량이 0.06질량% 이하이기 때문에, 3원 촉매의 피독 방지 효과도 양호하다. 또한, 금속분 함유량이 0.05질량% 미만이기 때문에 DPF의 수명 저하를 억제하는 효과도 매우 우수하다.(2) The lubricating oil compositions (Examples C1 to C10) of the present invention are further excellent in abrasion resistance because the P content is 0.03 mass% or more. Further, since the P content is 0.06 mass% or less, the effect of preventing the poisoning of the three-way catalyst is good. In addition, since the content of the metal powder is less than 0.05 mass%, the effect of suppressing the reduction of the lifetime of the DPF is also excellent.
[산업상 이용가능성][Industrial applicability]
본 발명의 내연 기관용 윤활유 조성물은, 알루미늄재에 대한 내마모성이 우수한 것이며, 알루미늄재에 대한 내마모성을 유지하면서, 인분을 다량으로 포함하는 ZnDTP나 금속계 청정제를 대폭 저감시킬 수 있는 내연 기관용 윤활유 조성물을 제공할 수 있다.The lubricating oil composition for an internal combustion engine of the present invention is excellent in abrasion resistance against an aluminum material and provides a lubricating oil composition for an internal combustion engine capable of significantly reducing ZnDTP and a metal detergent containing a large amount of phosphorus while maintaining abrasion resistance against an aluminum material .
따라서, 알루미늄재를 사용하는 내연 기관의 배출 가스 후처리 장치에 대한 영향을 경감시킬 수 있는 내연 기관용 윤활유 조성물로서 유용하게 이용할 수 있다.Therefore, the present invention can be effectively utilized as a lubricating oil composition for an internal combustion engine capable of reducing the influence of an internal combustion engine using an aluminum material on an exhaust gas after-treatment apparatus.
Claims (4)
인의 함유량(P질량%)과 금속계 청정제 유래의 금속 성분의 함유량(M질량%)이, 조성물 전량 기준으로 하기의 A 내지 C 중 어느 하나를 만족시키는 것을 특징으로 하는 내연 기관용 윤활유 조성물.
A: P<0.03 및 M<0.05
B: P<0.03 및 0.05≤M≤0.12
C: 0.03≤P≤0.06 및 M<0.05 (B% by mass) derived from a boron-phosphide-based dispersant in a composition and a boron-phosphide-based dispersant or a boron-phosphide-based dispersant and a boron- Wherein the nitrogen content (N mass%) derived from the mid-based dispersant and the non-borohydimide-based dispersant satisfies the following formula (I)
Wherein the content of phosphorus (P mass%) and the content of metal component (M mass%) derived from metal detergent satisfy the following A to C based on the total amount of the composition.
A: P < 0.03 and M < 0.05
B: P < 0.03 and 0.05 < M &
C: 0.03? P? 0.06 and M <0.05
The method according to claim 1, wherein a boron content (B% by mass) derived from a boron phosphide-based dispersant and a nitrogen content (N% by mass) derived from a boronizedimide-based dispersant or a boronizedimide- (II) < / RTI > of the lubricating oil composition.
(화학식 중, R1 및 R2는 각각 독립적으로 산소 원자, 황 원자 또는 질소 원자를 포함하고 있을 수도 있는 탄소수 1 내지 30의 탄화수소기, A1 및 A2는 각각 독립적으로 탄소수 1 내지 12의 2가의 탄화수소기를 나타냄)4. The lubricating oil composition for an internal combustion engine according to claim 3, wherein the sulfur-based wear preventive is a disulfide compound represented by the following formula (3).
(Wherein R 1 and R 2 are each independently a hydrocarbon group having 1 to 30 carbon atoms which may contain an oxygen atom, a sulfur atom or a nitrogen atom, A 1 and A 2 each independently represent a hydrocarbon group having 1 to 12 carbon atoms Lt; / RTI > hydrocarbon group)
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JP2011170582 | 2011-08-03 | ||
JPJP-P-2011-170580 | 2011-08-03 | ||
PCT/JP2012/069911 WO2013018907A1 (en) | 2011-08-03 | 2012-08-03 | Lubricant composition for internal combustion engine oil |
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EP3663382B1 (en) * | 2018-12-06 | 2021-08-04 | Oleon N.V. | Sulphur-containing esterified polyol |
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