KR20110056130A - Coating composition for protecting the glass surface and method thereof - Google Patents
Coating composition for protecting the glass surface and method thereof Download PDFInfo
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- KR20110056130A KR20110056130A KR1020090112821A KR20090112821A KR20110056130A KR 20110056130 A KR20110056130 A KR 20110056130A KR 1020090112821 A KR1020090112821 A KR 1020090112821A KR 20090112821 A KR20090112821 A KR 20090112821A KR 20110056130 A KR20110056130 A KR 20110056130A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/006—Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character
- C03C17/007—Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character containing a dispersed phase, e.g. particles, fibres or flakes, in a continuous phase
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/28—Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/0427—Coating with only one layer of a composition containing a polymer binder
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D201/00—Coating compositions based on unspecified macromolecular compounds
- C09D201/02—Coating compositions based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
- C09D201/10—Coating compositions based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing hydrolysable silane groups
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- Surface Treatment Of Glass (AREA)
Abstract
Description
본 발명은 박판 유리 가공시 유리 표면을 보호하기 위한 코팅 조성물 및 그 제조방법에 관한 것으로서, 유리 표면에 코팅되어 박판 유리 시트의 절단, 절단된 박판 유리 셀의 에지 연마시 유리 표면을 효과적으로 보호할 수 있는 코팅 조성물에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a coating composition for protecting a glass surface during thin glass processing, and to a method of manufacturing the same. The present invention can effectively protect a glass surface upon cutting of a thin glass sheet and cutting an edge of a cut thin glass cell coated on the glass surface. To a coating composition.
휴대폰, PDP, 네비게이션, 노트북 등의 이동 단말 등의 디스플레이창으로 사용되는 박판 강화유리는 큰 유리 시트로부터 절단, 연마 등의 가공을 거쳐 작은 셀 단위로 나뉜다.Thin tempered glass, which is used as a display window for mobile terminals such as mobile phones, PDPs, navigation, notebooks, etc., is divided into small cell units after cutting, polishing, etc. from large glass sheets.
이러한 가공시 유리 표면에 긁힘, 찍힘, 백화 등의 흠이 발생하지 않게 보호하는 기술이 중요하다.It is important to protect the glass surface from scratches, blemishes, whitening, and the like during the processing.
종래에는 유리 표면에 보호 필름을 입히거나 잉크로 스크린 인쇄한 상태에서 절단, 연마 등의 가공을 한 후 보호 필름이나 잉크를 제거하는 것이 일반적이었다.Conventionally, it was common to remove a protective film or ink after performing a process of cutting, grinding | polishing, etc. in the state which coated a protective film on the glass surface or screen-printed with ink.
그러나, 이러한 보호 필름 경우는 에지 연마 공정에서 고속으로 회전하는 연마툴에 감겨 벗겨짐으로써 연마기의 작업 고장을 일으키거나 표면 보호 기능을 상 실하고, 잉크의 경우는 박리시 화학약품에 의해 표면에 손상을 주어 표면 보호 기능을 상실하는 예가 빈번하였다.However, such a protective film is wound on a polishing tool that rotates at high speed in the edge polishing process, causing the polishing machine to malfunction or lose its surface protection function, and in the case of ink, the surface is damaged by chemicals during peeling. Subjects frequently lost surface protection.
또한, 에지 연마 공정에 사용되는 절삭유와의 접촉에 의해 필름이 경도를 상실하여 흐물해짐으로써 유리 표면을 보호하는데 불충분한 경우가 빈번하였다.In addition, the film is often insufficient to protect the glass surface by losing the hardness and becoming cloudy by contact with the cutting oil used in the edge polishing process.
따라서, 유리 박판 시트의 절단 및 에지 연마 공정에서의 유리 표면을 충분히 보호해줄 수 있는 기술이 요구되게 되었다.Therefore, there is a need for a technique capable of sufficiently protecting the glass surface in the cutting and edge polishing process of the glass thin sheet.
본 발명은 상기한 문제점을 해결하기 위해 고안된 것으로서, 본 발명은 절단, 연마 공정에도 충분이 유리 표면을 보호해줄 수 있는 코팅제를 제시하는 것을 목적으로 한다.The present invention has been devised to solve the above problems, and an object of the present invention is to provide a coating that can sufficiently protect the glass surface even in a cutting and polishing process.
특히, 유리 성분과 유사한 성분으로 조성된 코팅제로서, 유리 표면에 대해 밀착성이 우수하고, 절단 또는 연마 공정의 환경에서 충분히 유리 표면을 보호해줄 수 있는 코팅제를 제시하는 것을 목적으로 한다.In particular, it is an object of the present invention to provide a coating agent composed of a component similar to the glass component, which is excellent in adhesion to the glass surface and capable of sufficiently protecting the glass surface in the environment of a cutting or polishing process.
상기한 목적을 달성하기 위한 기술적 사상으로서, 본 발명에서는,As a technical idea for achieving the above object, in the present invention,
제1 관점으로서,As a first aspect,
실란류 조성성분과 실리카를 포함한 조성성분을 포함하여 조성되고 실록산 결합으로 이루어진 유리 표면 코팅제가 제시되고,A glass surface coating agent comprising a silane component and a component including silica is provided and comprises a siloxane bond.
한편, 메틸트리에톡시실란, 에틸실리케이트, 나노실리카를 포함하여 조성되는 것을 특징으로 하고,On the other hand, it is characterized in that it comprises methyl triethoxysilane, ethyl silicate, nano-silica,
한편,메틸트리에톡시실란의 중량을 1로 하였을때,On the other hand, when the weight of methyl triethoxysilane is 1,
메틸트리에톡시실란 1, 에틸실리케이트 0.2 ~ 0.3, 나노실리카 0.035 ~ 0.1과, 에탄올 0.25 ~ 0.35과, 염산 0.00075 ~ 0.001과, 순수 0.4 ~ 0.6를 더 포함하여 조성되는 것을 특징으로 한다.Methyltriethoxysilane 1, 0.2 to 0.3 of ethyl silicate, 0.035 to 0.1 of nano silica, 0.25 to 0.35 of ethanol, 0.00075 to 0.001 of hydrochloric acid, and 0.4 to 0.6 of pure water.
제2 관점으로서,As a second aspect,
유리 표면 코팅제를 제조하는 방법에 있어서,In the method for producing a glass surface coating agent,
(a) 메틸트리에톡시실란, 에틸실리케이트를 포함하여 혼합된 제1 중간물을 만드는 단계; (b) 상기 제1 중간물에 염산을 첨가하여 제2 중간물을 만드는 단계; (c) 상기 제2 중간물에 나노실리카를 첨가하는 단계; (d) 상온보다 높은 온도로 환류시키는 단계;를 더 포함하는 것을 특징으로 하는 유리 표면 코팅제를 제조하는 방법이 제시되고,(a) preparing a mixed first intermediate comprising methyltriethoxysilane, ethylsilicate; (b) adding hydrochloric acid to the first intermediate to form a second intermediate; (c) adding nanosilica to the second intermediate; (d) refluxing to a temperature higher than room temperature; a method for producing a glass surface coating, further comprising;
한편, 상기 (b) 단계는, 0,1N 염산 수용액을 2~3시간에 걸쳐 적하하는 것을 특징으로 하고,On the other hand, step (b) is characterized in that the 0,1N hydrochloric acid aqueous solution is added dropwise over 2 to 3 hours,
한편, 상기 (c) 단계는, 고형분이 30%인 나노실리카 분산액을 적하하여 첨가하는 것을 특징으로 하고,On the other hand, the step (c) is characterized in that the solid content of 30% nanosilica dispersion is added dropwise,
한편, 상기 (d) 단계는, 50 ~ 60℃로 둥근 용기 내에서 4~6 시간동안 환류시키는 것을 특징으로 하고,On the other hand, step (d), characterized in that the reflux for 4 to 6 hours in a round container at 50 ~ 60 ℃,
한편, 상기 (a) 단계에서는, 에탄올, 순수가 더 포함되어 혼합되고,On the other hand, in the step (a), ethanol, pure water is further included and mixed,
메틸트리에톡시실란 1, 에틸실리케이트 0.2 ~ 0.3, 나노실리카 0.035 ~ 0.1, 에탄올 0.25 ~ 0.35, 염산 0.00075 ~ 0.001, 순수 0.4 ~ 0.6의 포함하는 중량비로 조성되는 것을 특징으로 한다.Methyltriethoxysilane 1, ethyl silicate 0.2 ~ 0.3, nano silica 0.035 ~ 0.1, ethanol 0.25 ~ 0.35, hydrochloric acid 0.00075 ~ 0.001, characterized in that the composition is composed of a weight ratio of 0.4 ~ 0.6.
본 발명에 따르면, 유리 성분과 유사한 성분으로 조성된 코팅제로서, 유리 표면에 대해 밀착성이 우수하고, 절단 또는 연마 공정의 환경에서 충분히 유리 표면을 보호해줄 수 있는 효과가 있다.According to the present invention, the coating agent is composed of a component similar to the glass component, has excellent adhesion to the glass surface, there is an effect that can sufficiently protect the glass surface in the environment of the cutting or polishing process.
또한, 코팅막 박리시에 독성이 약한 박리제로 박리할 수 있으므로 친환경적인 작업환경을 조성할 수 있다.In addition, when the coating film peeling off can be peeled off with a weak toxicity can create an environment-friendly working environment.
이하에서는 본 발명의 실시예에 대하여 그 구성 및 작용에 대하여 상세하게 설명하기로 한다.Hereinafter, the configuration and operation of the embodiment of the present invention will be described in detail.
아래의 표 1은 본 발명의 실시예에 따른 여러 실험 시료의 조성성분을 나타내고 있다(단위는 그램(g)).Table 1 below shows the composition of the various experimental samples according to the embodiment of the present invention (unit (grams)).
이런한 각 시료들에 대한 조성 성분들을 이용하여 다음과 같은 방법으로 코팅 조성물을 제조하였다.Using the composition components for each of these samples to prepare a coating composition in the following manner.
< 제조법 1 > (나노실리카 분산액을 첨가하지 않은 경우)<Preparation method 1> (when no nano silica dispersion is added)
먼저, 메틸트리에톡시실란과, 에틸실리케이트과, 에탄올과, 순수를 혼합하여 상온에서 균일하게 교반하여 제1 중간물을 만든다.First, methyltriethoxysilane, ethyl silicate, ethanol, and pure water are mixed and stirred uniformly at room temperature to form a first intermediate.
다음으로, 상기 제1 중간물에 0.1N HCl 수용액을 2~3시간에 걸쳐 천천히 적하하여 제2 중간물인 실록산(Si-O-Si)화합물을 제조한다.Next, 0.1N HCl aqueous solution is slowly added dropwise to the first intermediate over 2 to 3 hours to prepare a siloxane (Si-O-Si) compound as the second intermediate.
다음으로, 상온에서 1시간 동안 교반하고, 온도를 50~60도로 유지하면서 1L 둥근 플라스트 내에서 환류시키는 열반응을 4~6시간 실시하여 결과물인 나노복합무기질 폴리실록산 코팅액을 얻었다.Next, the mixture was stirred for 1 hour at room temperature, and the reaction was performed for 4 to 6 hours under reflux in a 1 L round flask while maintaining the temperature at 50 to 60 degrees to obtain a resultant nanocomposite inorganic polysiloxane coating solution.
< 제조법 2 > (나노실리카 분산액을 첨가한 경우)<Manufacturing Method 2> (When Nanosilica Dispersion is Added)
먼저, 메틸트리에톡시실란과, 에틸실리케이트과, 에탄올과, 순수를 혼합하여 상온에서 균일하게 교반하여 제1 중간물을 만든다.First, methyltriethoxysilane, ethyl silicate, ethanol, and pure water are mixed and stirred uniformly at room temperature to form a first intermediate.
다음으로, 상기 제1 중간물에 0.1N HCl 수용액을 2~3시간에 걸쳐 천천히 적하하여 제2 중간물인 실록산(Si-O-Si)화합물을 제조한다.Next, 0.1N HCl aqueous solution is slowly added dropwise to the first intermediate over 2 to 3 hours to prepare a siloxane (Si-O-Si) compound as the second intermediate.
다음으로, 상기 제2 중간물에 나노실리카 분산액(Ludox-LS 고형분 30%,실리카 입자의 평균크기 10~15nm)을 서서히 적하하면서 투입한 후에 상온에서 1시간 동안 교반하고, 온도를 50~60도로 유지하면서 1L 둥근 플라스트 내에서 환류시키는 열반응을 4~6시간 실시하여 결과물인 나노복합무기질 폴리실록산 코팅액을 얻었다.Next, the nano-silica dispersion (Ludox-LS solid content 30%, the average size of the silica particles 10 ~ 15nm) was added dropwise to the second intermediate while stirring for 1 hour at room temperature, the temperature is 50 ~ 60 degrees While maintaining, the reaction was refluxed in a 1 L round flask for 4 to 6 hours to obtain a resultant nanocomposite inorganic polysiloxane coating solution.
아래의 표2는 위의 표 1의 조성성분과 위의 제조법에 의해 제조된 조성물 시료를 사용하여 절단, 연마 가공한 후의 유리 박판을 검사한 결과이다.Table 2 below shows the results of inspection of the thin glass plate after cutting and polishing using the composition component of Table 1 and the composition sample prepared by the above manufacturing method.
표 1 및 표 2로부터 다음과 같은 결론은 얻을 수 있다.From Table 1 and Table 2 the following conclusions can be obtained.
메틸트리에톡시실란대 에틸실리케이트의 비가 1보다 작을 수록 내스크래치성이 좋아지고 찍힘 저항성이 양호하나 압력에 의한 벗겨짐이 심해짐을 알 수 있다.As the ratio of methyl triethoxy silane to ethyl silicate is smaller than 1, it can be seen that the scratch resistance is better and the bleeding resistance is good, but the peeling by pressure is severe.
이를 극복하기 위하여 메틸트리에톡시실란대 에틸실리케이트의 비를 1보다 크게(약 4정도)할 경우 압력에 의한 벗겨짐 현상은 극복되나 내스크래치성과 찍힘 저항성은 불만족스러움을 알 수 있다.In order to overcome this, when the ratio of methyl triethoxysilane to ethyl silicate is greater than 1 (about 4), the peeling phenomenon due to pressure is overcome, but the scratch resistance and the peeling resistance are unsatisfactory.
압력에 의한 벗겨짐 현상을 양호하게 유지하면서 내스크래치성과 찍힘 저항성을 개선하기 위하여 나노실리카 분산액(고형분 30%)을 첨가한 경우 세 가지 특성을 모두 만족하는 결과을 얻을 수 있었다.In order to maintain the peeling effect due to pressure well while adding the nano-silica dispersion (30% solids) in order to improve the scratch resistance and resistance to scratching, all three characteristics were obtained.
이때, 메틸트리에톡시실란대 에틸실리케이트의 비가 5를 넘어설 경우에는 절단, 연마 가공이 완료되고 코팅된 코팅막을 박리할때 독성이 강한 박리제를 사용하여야 하며, 유리 표면에 데미지를 입힐 수 있었다.At this time, when the ratio of methyl triethoxy silane to ethyl silicate exceeds 5, the cutting and polishing process is completed, a toxic peeling agent should be used when peeling the coated coating film, it could damage the glass surface.
제 4시료는 최적의 조성비를 나타내고 있지만, 다음과 같은 범위 내에서도 유효한 결과을 얻을 수 있다.Although the fourth sample shows the optimum composition ratio, effective results can be obtained even within the following ranges.
메틸트리에톡시실란의 중량을 1로 한 경우,When the weight of methyl triethoxysilane is 1,
에틸실리케이트 0.2 ~ 0.3Ethyl silicate 0.2 ~ 0.3
나노실리카 0.035 ~ 0.1 (나노실리카 분산액 중 고형분만 고려한 것임)Nanosilica 0.035 ~ 0.1 (only considering solids in nanosilica dispersion)
에탄올 0.25 ~ 0.35Ethanol 0.25-0.35
염산 0.00075 ~ 0.001 (염산 수용액 중 순 염산만 고려한 것임)Hydrochloric acid 0.00075 ~ 0.001 (only pure hydrochloric acid in hydrochloric acid solution is considered)
순수 0.4 ~ 0.6Pure 0.4 ~ 0.6
으로 조성될 수 있다.It can be formulated as.
위와 같이 제조된 코팅액은 다음과 같은 특성을 갖는다.The coating solution prepared as above has the following characteristics.
1. 무독성, 무기물, 난연성으로 환경호르몬 물질이 없고 유해물질이 발생되지 않는다.1. It is non-toxic, inorganic and flame retardant, so there is no environmental hormone substance and no harmful substances are generated.
2. 실록산 결합을 이루는 규소계 화합물이므로 유리와 성분이 유사하여 코팅시 유리 표면과의 밀착성이 우수하여 딥(deep)방식으로 2~15cm/초의 인상속도에 두께 6~40㎛로 코팅 가능하고, 이성 물질에 의한 유리 표면의 손상을 방지할 수 있다.2. Since it is a silicon-based compound that forms a siloxane bond, the glass and its components are similar, so it has excellent adhesion to the glass surface when coating, and can be coated with a thickness of 6 to 40㎛ at a pulling speed of 2 to 15 cm / sec by a deep method. It is possible to prevent the glass surface from being damaged by the binary substance.
3. 코팅액은 5~30초의 점도 도료(Zahn Cup #2) 특성을 갖는다.3. The coating liquid has a viscosity paint (Zahn Cup # 2) characteristics of 5-30 seconds.
4. 유리 표면에 코팅된 후 워터젯 커팅 장치(워터 제트 방식) 및 기타 절단 장치에 의한 절단 공정시 70℃ 물온도에서 20분 이상 동안 견딜 수 있고, 유리 표면을 스크라치, 찍힘, 백화 등으로부터 보호할 수 있다. 특히, 홀 천공시 주위 백화 현상을 방지하고 유리 박판을 고정하기 위한 흡착 수단의 흔적으로 유리 표면에 손상을 주는 것을 방지할 수 있다.4. After coating on glass surface, it can endure more than 20 minutes at 70 ℃ water temperature during cutting process by waterjet cutting device (water jet method) and other cutting device, and protect glass surface from scratch, stamping, whitening, etc. Can be. In particular, it is possible to prevent damage to the glass surface with traces of the adsorption means for preventing the surrounding whitening phenomenon and fixing the glass sheet during hole drilling.
5. 코팅된 후 에지 연마 가공 공정시 절삭유에 대하여, 흡착압력 90MPA에서 10분까지 견딜 수 있다.5. After coating, it can withstand up to 10 minutes at 90MPA adsorption pressure for cutting oil during edge grinding process.
6. 코팅된 후 경도 1H~9H 이상에서 견딜 수 있다. 이는 나노실리카 분산액의 함량에 따라 조절된다.6. After coating, it can endure hardness above 1H ~ 9H. This is adjusted according to the content of the nanosilica dispersion.
7. 절단, 연마 가공 후 코팅의 박리는 수용성 약알칼리성 박리제에 의해 박리되며 박리 후에 불용성염이 생성되지 않아 유리 표면 손상이 없다.7. The peeling of the coating after cutting and polishing is peeled off by a water-soluble weak alkaline releasing agent, and after peeling, no insoluble salts are formed and there is no damage to the glass surface.
이러한 코팅제로 코팅한 유리 박판 시트에 대하여 절단, 에지 연마 공정을 수행한 후의 공정상 불량발생율(유리 표면에 대한 긁힘, 찍힘 등의 불량)은 매우 양호하였으며, 특히 워터젯 절단시 홀 주위 백화 현상은 무결점으로 양호하였다.The incidence of defects (defects such as scratches on the surface of the glass, scratches, etc.) during the cutting and edge polishing processes of the glass sheet coated with the coating agent was very good. Particularly, the whitening around the hole during waterjet cutting was flawless. It was good.
본 발명은 박판 유리 시트를 절단, 연마 가공시 유리 표면을 긁힘, 찍힘, 백화 등으로부터 보호하기 위하여 유리 표면에 코팅되는 코팅 조성물로서, 박판 유리 시트 가공 산업 뿐만 아니라 가공된 박판 유리 셀이 사용되는 휴대폰, PDP, PDA 등의 휴대 단말기 등의 관련 산업에도 유용하게 이용될 수 있다.The present invention is a coating composition coated on the glass surface in order to protect the glass surface from scratching, stamping, whitening, etc. when cutting and polishing the thin glass sheet, the cell phone is used in the laminated glass sheet processing industry as well as the processed thin glass cell It can also be usefully used in related industries such as portable terminals such as PDP, PDA and the like.
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