KR20100037078A - Etchant composition for single layer and multi layers consisting of aluminum or aluminum alloy or/and molybdenum or molybdenum alloy - Google Patents
Etchant composition for single layer and multi layers consisting of aluminum or aluminum alloy or/and molybdenum or molybdenum alloy Download PDFInfo
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Abstract
Description
본 발명은 반도체 장치에서 금속막의 습식 식각용으로 사용되는 새로운 식각액 조성물에 관한 것으로, 보다 구체적으로 TFT-LCD (thin film transistor liquid crystal display) 공정 중에 사용되는 알루미늄 또는 알루미늄 합금, 및/또는 몰리브덴 또는 몰리브덴 합금으로 이루어진 단일막 및 다층막을 식각하기 위한 새로운 형태의 식각액 조성물에 관한 것이다.The present invention relates to a novel etchant composition used for wet etching of metal films in semiconductor devices, and more particularly to aluminum or aluminum alloys used in thin film transistor liquid crystal display (TFT-LCD) processes, and / or molybdenum or molybdenum The present invention relates to a new type of etchant composition for etching single and multilayer films made of alloys.
반도체 장치에서 기판 위에 금속 배선을 형성하는 과정은 통상적으로 스퍼터링에 의한 금속막 형성공정, 포토레지스트 도포, 노광 및 현상에 의한 선택적인 영역에서의 포토레지스트 형성공정, 및 식각 공정에 의한 단계로 구성되고, 개별적인 단위 공정 전후의 세정 공정 등을 포함한다. 이러한 식각 공정은 포토레지스트 마스크를 사용하여 선택적인 영역에 금속막을 남기는 공정을 의미하며, 통상적으로 플라즈마 등을 이용한 건식 식각 또는 식각 용액을 사용하는 습식 식각이 사용된다.The process of forming the metal wiring on the substrate in the semiconductor device is generally composed of a metal film forming process by sputtering, a photoresist forming process in a selective region by photoresist coating, exposure and development, and an etching process. And washing processes before and after individual unit processes. The etching process refers to a process of leaving a metal film in a selective region using a photoresist mask, and typically, a dry etching using a plasma or the like, or a wet etching using an etching solution is used.
이러한 반도체 장치에서, TFT-LCD의 배선재료로서 일반적으로 사용되는 금속은 알루미늄 또는 알루미늄 합금으로서, 순수한 알루미늄은 화학물질에 대한 내성이 약하고 후속 공정에서 배선 결합 문제를 야기할 수 있으므로 알루미늄 합금 형태로 사용되거나, 알루미늄 또는 알루미늄 합금 층 위에 또 다른 금속 층, 예컨대 몰리브덴, 크롬, 텅스텐, 주석 등의 금속층을 갖는 다층의 적층 구조가 적용될 수 있다.In such semiconductor devices, metals commonly used as wiring materials for TFT-LCDs are aluminum or aluminum alloys, and pure aluminum is used in the form of aluminum alloys because it is poorly resistant to chemicals and can cause wiring bonding problems in subsequent processes. Or a multi-layered laminate structure having another metal layer, such as molybdenum, chromium, tungsten, tin or the like, on top of the aluminum or aluminum alloy layer.
예컨대, Mo/Al-Nd 이중막의 경우 통상 인산-주성분 알루미늄 식각액으로 식각할 수 있으나, 두 층간의 식각 속도 차이로 인하여 몰리브덴 오버행(overhang)이 발생하므로 후속공정으로 이러한 오버행을 건식 식각하는 것으로 알려져 있다.For example, a Mo / Al-Nd double layer can be commonly etched with a phosphate-based aluminum etchant, but molybdenum overhang occurs due to the difference in etching rates between the two layers. .
이와 같이, TFT-LCD 등의 반도체 장치의 배선을 형성하기 위한 금속막을 다중 층 구조로 할 경우에는 습식 공정과 건식 공정을 함께 적용함으로써 서로의 단점을 보완하는 것이 일반적이다.As described above, when the metal film for forming wiring of a semiconductor device such as a TFT-LCD has a multi-layer structure, it is common to compensate for the disadvantages of each other by applying a wet process and a dry process together.
Mo/Al-Nd 이중막을 종래 기술에 의한 알루미늄 식각액으로 습식 식각할 경우, 상부 몰리브덴 층의 식각 속도가 알루미늄 합금 층의 식각 속도보다 작기 때문에 상부 몰리브덴 층이 하부 Al-Nd 합금 층의 외부로 돌출되는 단면을 갖게 되는 불량한 프로파일을 나타낸다. 이러한 불량한 프로파일로 인해 후속 공정에서 단차 커버리지(coverage)가 불량하게 되고 상부 층이 경사면에서 단선되든가 또는 상하부 금속이 단락 될 확률이 커지게 된다. 이러한 경우, 1 차로 알루미늄 식각 용액으로 습식 식각하고, 2 차로 식각 속도의 차이로 인해 미처 식각 되지 못하고 하부 층 바깥으로 돌출된 상부 층을 다시 건식 식각하는 2 단계 공정을 적용하는 것이 일반적이나, 공정이 복잡하여 생산성 및 비용적인 측면에서 불리하며, 제품 손상 등의 문제점이 존재한다.When the Mo / Al-Nd bilayer is wet etched with a prior art aluminum etchant, the upper molybdenum layer protrudes out of the lower Al-Nd alloy layer because the etching rate of the upper molybdenum layer is smaller than that of the aluminum alloy layer. It indicates a poor profile having a cross section. This poor profile results in poor step coverage in the subsequent process and increases the likelihood that the top layer is disconnected from the slope or the upper and lower metals are shorted. In this case, it is common to apply a two-step process of wet etching first with an aluminum etching solution and again dry etching the upper layer which protrudes out of the lower layer due to the difference in etching rate. It is complicated and disadvantageous in terms of productivity and cost, and there are problems such as product damage.
이러한 종래 기술에 대응하여, 본 출원인에 의해 출원된 특허출원 제1999-41119호 (공개번호 제2001-28729호) 는 인산-주성분 식각액을 개시하고 있으며, 인산, 질산 및 아세트산의 조성비를 특정하게 변화시킴으로써, 상부 몰리브덴 층이 하부 알루미늄 합금 층의 외부로 돌출되는 단면을 갖게 되는 불량 프로파일이 없어지고, 추가의 건식 식각이 필요하지 않을 정도로 우수한 프로파일을 수득할 수 있으므로, 2 단계 공정의 종래 기술에 비해 매우 간단하고 경제적으로 식각을 행할 수 있었다.In response to this prior art, patent application No. 1999-41119 filed by the present applicant (published number 2001-28729) discloses a phosphoric acid-main component etching solution, and specifically changes the composition ratio of phosphoric acid, nitric acid and acetic acid. This eliminates the poor profile in which the upper molybdenum layer has a cross section protruding out of the lower aluminum alloy layer and obtains an excellent profile such that no additional dry etching is required, thereby comparing the prior art of the two step process. The etching was very simple and economical.
그러나, 금속막질의 형태가 알루미늄 또는 알루미늄 합금, 및/또는 몰리브덴 또는 몰리브덴 합금으로 이루어진 단일막 및 다층막 등 막질이 다양해지고 유리기판의 크기가 커짐에 따라 기존의 제품으로는 균일한 테이퍼 각을 가지게 하는데 한계가 있다.However, as the metal film is formed of aluminum or aluminum alloy and / or molybdenum or molybdenum alloy, the film quality is varied and the size of the glass substrate is increased, so that the existing product has a uniform taper angle. There is a limit.
이에 본 발명자들은 이러한 문제점을 해결하고자 예의 노력한 결과, 종래의 알루미늄 식각액 즉, 인산, 질산, 아세트산에 칼륨계 화합물의 첨가제를 첨가하여 기존의 타입과는 새로운 특성을 갖는 식각액을 개발할 수 있었으며, 본 발명에 의한 새로운 형태의 식각액은 Al, Al-Nd, Mo, Mo-W, Mo/Al-Nd, Mo-W/Al-Nd, Mo/Al/Mo, Mo/Al-Nd/Mo 등 알루미늄 또는 알루미늄 합금, 및/또는 몰리브덴 또는 몰리브덴 합금으로 이루어진 단일막 및 다층막에 사용함으로써 상부나 하부 금속의 식각 불량 문제, 알루미늄 경사각의 불량, 균일성 문제, 패널과 패드 식각의 차이에 의한 사이드 식각 증가의 단점을 완전히 해결할 수 있음을 발견하고 본 발명을 완성하게 되었다.Accordingly, the present inventors have diligently tried to solve these problems, and as a result, by adding an additive of a potassium-based compound to a conventional aluminum etchant, that is, phosphoric acid, nitric acid, and acetic acid, an etchant having a characteristic different from the existing type could be developed. New forms of etchant are Al, Al-Nd, Mo, Mo-W, Mo / Al-Nd, Mo-W / Al-Nd, Mo / Al / Mo, Mo / Al-Nd / Mo The use of alloys and / or single and multi-layered films made of molybdenum or molybdenum alloys has the disadvantages of poor etching of upper and lower metals, poor aluminum inclination, uniformity, and increased side etching due to differences in panel and pad etching. It has been found that this can be completely solved and the present invention has been completed.
본 발명에 의하면, 기존 인산계에서는 패널의 크기가 커지면서 패널의 부분적인 식각 시간의 차이에 의한 균일성 저하, 이로 인한 얼룩현상이 발생, 상부나 하부 금속의 식각 불량 문제, 경사각의 불량 문제를 모두 해결될 수 있는 장점이 있다.According to the present invention, in the conventional phosphate system, as the size of the panel increases, the uniformity decrease due to the difference in partial etching time of the panel, staining may occur, and the problem of poor etching of the upper or lower metals and the problem of inclination angle are all. There is an advantage that can be solved.
결국, 본 발명의 목적은, TFT-LCD 공정 중에 사용되는 알루미늄 또는 알루미늄 합금, 및/또는 몰리브덴 또는 몰리브덴 합금으로 이루어진 단일막 및 다층막의 패널의 크기가 커지면서 인산계 형태의 에천트에서 문제시되는 균일성의 문제점을 해결하는 식각액 조성물을 제공하는 것이다.Finally, it is an object of the present invention to improve the uniformity which is a problem in the phosphate-based etchant while increasing the size of panels of single and multilayer films made of aluminum or aluminum alloys and / or molybdenum or molybdenum alloys used during the TFT-LCD process. It is to provide an etchant composition that solves the problem.
본 발명을 실현하기 위한 수단으로서, 인산, 질산, 아세트산, 칼륨계 화합물 또는/및 나트륨계 화합물, 물로 이루어진 식각액 조성물을 제공한다.As a means for realizing the present invention, there is provided an etching solution composition consisting of phosphoric acid, nitric acid, acetic acid, potassium-based compound or / and sodium-based compound, water.
더욱 구체적으로, 전체 조성물 총중량에 대하여 인산 56 ~ 70 중량%, 질산 2 ~ 9 중량%, 아세트산 7 ~ 15 중량%, 칼륨계 화합물 또는/및 나트륨계 화합물0.1 ~ 5 중량%, 전체 조성물 총 중량이 100 중량% 가 되도록 하는 물을 함유하는 식각액 조성물은 제공한다.More specifically, 56 to 70% by weight of phosphoric acid, 2 to 9% by weight of nitric acid, 7 to 15% by weight of acetic acid, 0.1 to 5% by weight of potassium-based compound and / or sodium compound, and total weight of the total composition An etchant composition containing water to be 100% by weight is provided.
보다 바람직한 구현 예로서의 본 발명은 전체 조성물 총 중량에 대하여 인산 60 ~ 70 중량%, 질산 4 ~ 7 중량%, 아세트산 8 ~ 11 중량%, 칼륨계 화합물 또는/및 나트륨계 화합물 0.1 ~ 2 중량%와 전체 조성물 총 중량이 100 중량% 가 되도록 하는 물을 함유하는 식각액 조성물을 제공한다. 이하에서 본 발명을 보다 상세히 설명한다.As a more preferred embodiment of the present invention, the present invention is based on 60 to 70% by weight of phosphoric acid, 4 to 7% by weight of nitric acid, 8 to 11% by weight of acetic acid, 0.1 to 2% by weight of potassium-based compounds and / or sodium-based compounds An etchant composition is provided which contains water such that the total weight of the composition is 100% by weight. Hereinafter, the present invention will be described in more detail.
본 발명에 의한 식각액 조성물은 알루미늄 또는 알루미늄 합금, 및/또는 몰리브덴 또는 몰리브덴 합금으로 이루어진 단일막 및 다층막을 식각하기 위한 식각액이다.The etchant composition according to the present invention is an etchant for etching single and multilayer films made of aluminum or an aluminum alloy, and / or molybdenum or molybdenum alloy.
본 발명에서의 알루미늄 또는 알루미늄 합금, 및/또는 몰리브덴 또는 몰리브덴 합금으로 이루어진 단일막 및 다층막이란 그 형태가 다양하며, 예를 들면 Mo/Al-Nd 이중막의 경우, 몰리브덴 막을 상부 막으로 하고 Al-Nd 막을 하부 막으로 하거나, 그의 역도 성립하며, Mo-W/Al-Nd 이중막의 경우는 Mo-W 합금막을 상부막으로 하고, Al-Nd합금막을 하부막으로 사용한다. Mo/Al/Mo, Mo/Al-Nd/Mo 삼중막인 경우, 몰리브덴 막을 상하부 막으로 하고 순수한 알루미늄 및 Al-Nd막을 중간 막으로 사용한다. 또한 본 막질의 구성에서 몰리브덴의 경우 텅스텐 등의 금속과의 합금형태로도 사용될 수 있다. 또한 위에서 설명한 다층막의 경우는 물론 Al, Al-Nd, Mo, Mo-W 등의 단일막 형태로도 사용되고 있다.In the present invention, a single film and a multilayer film made of aluminum or an aluminum alloy, and / or molybdenum or molybdenum alloy may have various forms. For example, in the case of Mo / Al-Nd double film, the molybdenum film is used as the upper film and Al-Nd is used. The film is used as the lower film or vice versa. In the case of the Mo-W / Al-Nd double film, the Mo-W alloy film is used as the upper film, and the Al-Nd alloy film is used as the lower film. In the case of Mo / Al / Mo and Mo / Al-Nd / Mo triple films, molybdenum films are used as the upper and lower films, and pure aluminum and Al-Nd films are used as the intermediate films. In the structure of the film, molybdenum may also be used in the form of an alloy with a metal such as tungsten. In addition, the multilayer film described above is used in the form of a single film, such as Al, Al-Nd, Mo, Mo-W.
본 발명의 식각액 조성물에 사용되는 칼륨계 화합물에는, 그 종류는 특별히 한정되지는 않으나, 예컨대 KC2H3O2, K2CO3, KClO3, KCl, KF, KHSO4, KNO3, K2C2O4, KClO4, K2O8S2, KH2PO4, K2HPO4, K3PO4 및 K2SO4 등을 들 수 있으며, 바람직하게는 KNO3, 또는 KC2H3O2 이다. 나트륨계 화합물에는, 그 종류는 특별히 한정되지는 않으나, 예컨대 NaC2H3O2, Na2CO3, NaClO3, NaCl, NaF, NaHSO4, NaNO3, Na2C2O4, NaClO4, Na2O8S2, NaH2PO4, Na2HPO4, Na3PO4 및 Na2SO4 등을 들 수 있으며, 바람직하게는 NaC2H3O2 이다.There potassium compound used in the etchant compositions of the present invention, the kind is not particularly limited, for example, KC 2 H 3 O 2, K 2 CO 3, KClO 3, KCl, KF, KHSO 4, KNO 3, K 2 C 2 O 4 , KClO 4 , K 2 O 8 S 2 , KH 2 PO 4 , K 2 HPO 4 , K 3 PO 4 and K 2 SO 4 , and the like, and preferably KNO 3 , or KC 2 H 3 is O 2 . The type of sodium compound is not particularly limited, but for example, NaC 2 H 3 O 2 , Na 2 CO 3 , NaClO 3 , NaCl, NaF, NaHSO 4 , NaNO 3 , Na 2 C 2 O 4 , NaClO 4 , Na 2 O 8 S 2 , NaH 2 PO 4 , Na 2 HPO 4 , Na 3 PO 4 , Na 2 SO 4 , and the like, and preferably NaC 2 H 3 O 2 .
본 발명에 의하면, 알루미늄 또는 알루미늄 합금, 및/또는 몰리브덴 또는 몰리브덴 합금으로 이루어진 단일막 및 다층막을 식각하기 위한 새로운 형태의 식각액 조성물에 관한 것으로, 장비의 의존성이 전혀 없고, 다양한 종류의 기판을 식각 할 수 있어 양호한 식각 특성을 갖는 식각액을 제공할 수 있다.The present invention relates to a new type of etchant composition for etching single and multi-layer films made of aluminum or aluminum alloys, and / or molybdenum or molybdenum alloys, without any dependence of equipment and capable of etching various kinds of substrates. Can provide an etching solution having good etching characteristics.
실시예Example 1 내지 80 1 to 80
Mo/Al-Nd, Mo-W/Al-Nd 이중막과 Mo/Al/Mo, Mo/Al-Nd/Mo 삼중막 기판을 준비하였다. 인산, 질산, 아세트산, 첨가제, 나머지 물을 표 1, 표 2, 표 3, 표 4 에 기재된 조성비로 함유하는 식각액을 180 kg이 되도록 제조하였다. 분사식 식각 방식의 실험장비 (KDNS사 제조, 모델명: ETCHER(TFT)) 내에 제조된 식각액을 넣고 온도를 40℃로 세팅하여 가온 한 후, 온도가 40 ±0.5℃에 도달하면 식각 공정을 수행하였다. 오버에치(O/E : Over Etch)를 패드부분의 EPD(End Point Detection)를 기준으로 하여 30% 및 50%를 주어 실시하였다. 기판을 넣고 분사를 시작하여 식각이 다 되면 꺼내어 탈이온수로 세정한 후, 열풍건조장치를 이용하여 건조하고, 포토 레지스트(PR) 박리기(stripper)를 이용하여 포토 레지스트를 제거하였다. 세정 및 건조 후 전자주사현미경 (SEM ; HITACHI사 제조, 모델명: S-4700)을 이용하여 식각 프로파일을 경사각, 편측 CD (critical dimension) 손실, 식각 잔류물 등으로 평가하였다. 그 결과를 표 1 에 나타낸다.Mo / Al-Nd, Mo-W / Al-Nd bilayers and Mo / Al / Mo, Mo / Al-Nd / Mo triple layer substrates were prepared. An etching solution containing phosphoric acid, nitric acid, acetic acid, additives, and the remaining water in the composition ratios shown in Tables 1, 2, 3, and 4 was prepared to be 180 kg. Etching solution prepared in the spray etching method (KDNS Co., Ltd., model name: ETCHER (TFT)) was added to warm the temperature was set to 40 ℃, the etching process was performed when the temperature reaches 40 ± 0.5 ℃. Overetch (O / E: Over Etch) was performed at 30% and 50% based on EPD (End Point Detection) of the pad part. The substrate was inserted and sprayed, and when the etching was completed, the substrate was taken out, washed with deionized water, dried using a hot air dryer, and removed using a photoresist stripper. After washing and drying, the etching profile was evaluated by using an electron scanning microscope (SEM; manufactured by HITACHI, model name: S-4700) with an inclination angle, one-sided CD (critical dimension) loss, and etching residue. The results are shown in Table 1.
Claims (1)
상기 첨가제가 NaC2H3O2, NaClO3, NaCl, NaHSO4, NaNO3, Na2C2O4, NaClO4, Na2O8S2, NaH2PO4, Na2HPO4, Na3PO4 및 Na2SO4 로 구성된 군에서 선택되는 나트륨계 화합물인 것을 특징으로 하는, 알루미늄 또는 알루미늄 합금, 및/또는 몰리브덴 또는 몰리브덴 합금으로 이루어진 단일막 및 다층막을 식각하기 위한 식각액 조성물. Etch solution containing 56 to 70% by weight of phosphoric acid, 2 to 9% by weight of nitric acid, 7 to 15% by weight of acetic acid, 0.1 to 5% by weight of additives, and water so that the total weight of the total composition is 100% by weight. As a composition,
The additive is NaC 2 H 3 O 2 , NaClO 3 , NaCl, NaHSO 4 , NaNO 3 , Na 2 C 2 O 4 , NaClO 4 , Na 2 O 8 S 2 , NaH 2 PO 4 , Na 2 HPO 4 , Na 3 An etching solution composition for etching a single film and a multilayer film made of aluminum or an aluminum alloy, and / or molybdenum or molybdenum alloy, characterized in that the sodium-based compound selected from the group consisting of PO 4 and Na 2 SO 4 .
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CN103938212A (en) * | 2014-03-03 | 2014-07-23 | 虞海香 | Etchant for wet etching of aluminum or aluminum alloy film |
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