KR20100027605A - The apparatus and method for manufacturing seamless belt - Google Patents

Abstract

PURPOSE: A manufacturing apparatus for a seamless belt and a method of manufacturing thereof are provided to apply to a fixing belt or a intermediate transfer belt of a high speed electron photocopying machine. CONSTITUTION: A manufacturing apparatus for a seamless belt comprises the following: free rotating rolls(11); driving rolls(11') driven by a motor; an endless belt(12) installed in the free rotating roll and the driving roll; an applying unit spreading a polymer resin or a polymer resin precursor; and a dryer. The endless belt is composed with metals selected from the group consisting of stainless steel, nickel, chrome, copper and aluminum. The endless belt has a thickness of 0.1~2 millimeters and an outer circumference surface roughness of less than 3 micrometers. The thermal size transformation rate of the endless belt is less than 1 percent.

Description

Seamless belt manufacturing apparatus and method of manufacture {The apparatus and method for manufacturing seamless belt}

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a seamless belt manufacturing apparatus and a manufacturing method, and to a seamless belt manufacturing apparatus and a manufacturing method useful as a fixing belt or an intermediate transfer belt or a conveyor belt such as a high speed electrophotographic photocopier.

In copying / printing apparatus such as an electrophotographic copying machine, a facsimile, a laser beam printer, an image of a toner made of a heat-melt resin or the like is formed on a recording sheet by an image forming process such as electrophotographic, electrostatic recording, magnetic recording, and the like. A heat fixing method for fixing by heat has been generally adopted.

As a fixing apparatus used in such a heat fixing method, a heat roller method for sending and fixing a recording sheet in which a toner image is formed between two rollers, a heat fixing roller with a heating heater and a pressure roller, has been common. Instead, a film fixing method using a seamless belt on a film made of polyimide, polyamide imide or the like has been developed and widely used.

In electrostatic copying processes such as color copying machines and color printers, toner images of each color are formed on the photosensitive member in order to obtain a full color image, and the toner images are sequentially transferred to an intermediate transfer belt, and onto the intermediate transfer belt. After the multicolor toner image is formed, it is collectively electrostatically retransmitted onto the transfer material to form a color image without image shift.

Polymers used for intermediate transfer belts such as color copying machines require flame retardancy, strength, and electrical stability, and fluorine resins, polyimide resins, and the like are used. Such materials are often added with conductive additives such as carbon black to obtain the desired electrical resistance. In particular, polyimide is a useful material due to strength, triboelectric chargeability and the like.

As an example of the manufacturing method of a seamless belt such as a fixing belt or an intermediate transfer belt, a polyimide precursor solution such as a polyamic acid solution is applied to the inner circumferential surface of the tubular metal core, and maintained at a uniform thickness by centrifugal force, After drying and imidating by heating, a method of releasing a polyimide tubular material from a core is known and is mainly applied to a method for producing a tubular belt having a diameter of 70 mm to 500 mm or less.

In addition, a method of uniformly applying a polyimide precursor solution such as a polyamic acid solution to the outer circumferential surface of the metal core, drying and imidating by heating, and then releasing the polyimide tubular material from the core, is a tubular with a diameter of 70 mm or less. It has been limited to methods of making belts.

If the polyimide precursor solution is applied and dried on the outer circumferential surface of the metal core to manufacture a tubular belt with a diameter of 70 mm or more, damage to the tubular belt occurs when the polyimide precursor has a large adhesive area with the metal core and the adhesive force is strong. After the polyimide precursor was imidated by heating, the tubular material was difficult to be easily released from the core, such as shrinkage and strong adhesion to the metal core, requiring a stronger force for release.

To solve this problem, a polyimide precursor solution is applied to a core coated with a release agent and heated until at least the strength can be supported in the form of a tubular material, and then released from the core and then inserted into the core again and fired. ; A method has been proposed in which a core is provided with a small hole, a polyimide precursor solution is applied to the core, heated and calcined, and then air is pushed through a small hole from the inside of the core and a tubular material is released from the core.

However, in the above method, when the diameter of the tubular object is 500 mm or more, all products are inappropriately mass produced. If you want to apply the above method to make a tubular metal core of 500mm or more and apply it to the inside or outside of the core, the weight and volume of the metal core to be rotated at high speed while maintaining the tubular is increased, which makes the operation very dangerous and the cost of mechanical energy. This increases, and also increases the cost of maintenance because the accessories of the machine is easily worn.

In addition, methods such as extrusion and injection are required to increase the size of the machine, not only increase the manufacturing cost, but also have not been developed a technology for controlling uniform heating and polymer behavior.

Accordingly, the current situation is to produce a belt having a large diameter of the tubular material by bonding both ends of the polyimide film.

However, the tubular belt manufactured by bonding the film as described above has a uniform toner transfer in the laser printer because the mechanical and electrical properties of the bonded portion vary depending on the degree of intersection of both the adhesive and the film used at the bonded portion. The development of a new large-sized seamless tubular belt is urgently necessary because it is difficult and causes defects, and the presence of seams at the joints may cause damage or damage during operation in contact with electronic devices such as the photosensitive drum of the laser printer. Has been required.

In addition, when the diameter of the belt manufactured by applying a polymer resin or a polymer resin precursor on the substrate and drying and heat treatment is large as described above, curl occurs in the width direction so that the belt is unspecified. There is a problem that occurs, and also acts as a cause of meandering on the rotating body and ultimately leads to breakage, and thus there is a need to prevent the bending of the belt.

The present invention is to provide a seamless belt manufacturing apparatus and method for manufacturing a large seamless belt.

In a first preferred embodiment of the present invention, at least one free rotating roll; At least one driving roll driven by a motor; An endless belt mounted on the free rotating roll and the driving roll; An application unit for applying a polymer resin or a polymer resin precursor; And it provides a seamless belt manufacturing apparatus comprising a drying unit.

In the above embodiment, the endless belt comprises at least one metal selected from stainless steel (SUS), nickel, chromium, copper and aluminum, and may have a thickness of 0.1 mm to 2 mm.

In the above embodiment, the endless belt comprises at least one composite polymer resin selected from silicon, polyimide, polyamideimide, liquid crystal polymer, and fluorine resin, and may be 0.03 to 5 mm thick. At this time, the endless belt may include a core selected from glass fibers or aramid fibers.

In the above embodiment, the endless belt may further include a coating layer including a polymer resin having a surface tension of 30 dyne / cm or less.

In the above embodiment, the polymer resin having a surface tension of 30 dyne / cm or less may be one or a mixture of two or more selected from fluororesin, polysiloxane, silicone resin, and silicone oil.

In the above embodiment, the endless belt may have an outer circumferential surface roughness Rz of 3 μm or less.

In this embodiment, the endless belt may have a thermal dimensional strain of 1% or less.

In the above embodiment, the polymer resin may include one or two or more copolymers selected from polyamide resin, polyimide resin, polystyrene resin, polysiloxane resin, and silicone resin, or a mixture thereof, and the polymer resin precursor may be polyimide It may be a resin precursor.

In the above embodiment, the polymer resin is polyaniline, polythiophenes, polypyrrols, polyacetylenes, polyphenylene vinylene, polypheneneylene sulfide, It may further include one or two or more selected from phthalocyanine (Phthalocyanin) and polyfluorene (Polyfluorene).

In addition, in a second preferred embodiment of the present invention, the step of mounting an endless belt (Endless Belt) on two or more rolls; Applying a polymer resin or a polymer resin precursor onto the endless belt while rotating the endless belt mounted thereon; And it provides a seamless belt manufacturing method comprising the step of drying the applied polymer resin or polymer resin precursor.

In the above embodiment, the endless belt comprises at least one metal selected from stainless steel (SUS), nickel, chromium, copper and aluminum, and may have a thickness of 0.1 mm to 2 mm.

In the above embodiment, the endless belt may include one or more composite polymer resins selected from silicon, polyimide, polyamideimide, liquid crystal polymer, and fluororesin and may have a thickness of 0.03 to 5 mm. In this case, the endless belt may include a core selected from glass fibers or aramid fibers.

In the above embodiment, the endless belt may further include a coating layer including a polymer resin having a surface tension of 30 dyne / cm or less.

In the above embodiment, the polymer resin having a surface tension of 30 dyne / cm or less may be one or a mixture of two or more selected from fluororesin, polysiloxane, silicone resin, and silicone oil.

In the above embodiment, the endless belt may have an outer circumferential surface roughness Rz of 3 μm or less.

In this embodiment, the endless belt may have a thermal dimensional strain of 1% or less.

The seamless belt manufacturing method according to the embodiment, the step of applying a polymer resin or a polymer resin precursor may be to rotate the endless belt at a rotational speed of 3m / min ~ 30m / min linear speed.

In the above embodiment, the polymer resin may include one or two or more copolymers selected from polyamide resin, polyimide resin, polystyrene resin, polysiloxane resin, and silicone resin, or a mixture thereof, and the polymer resin precursor may be polyimide It may be a resin precursor.

In the above embodiment, the polymer resin may be polyaniline, polythiophenes, polypyrrols, polyacetylenes, polyphenylene vinylene, polypheneneylene sulfide, It may further include one or two or more selected from phthalocyanine (Phthalocyanin) and polyfluorene (Polyfluorene).

In the above embodiment, the drying of the polymer resin precursor may be performed at 80 to 200 ° C., and may further include a heat treatment at 250 to 280 ° C. after the drying.

Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings. However, the present invention is not limited to the accompanying drawings.

1 is a front view (a) and side view (b) showing an embodiment of a manufacturing apparatus for manufacturing a seamless belt of the present invention, Figures 2 and 3 of the manufacturing apparatus for manufacturing a seamless belt of the present invention Other embodiments are front view (a) and side view (b). Figure 4 is a side view (a) and a plan view (b) showing another embodiment of the manufacturing apparatus for manufacturing a seamless belt of the present invention and Figure 5 is another embodiment of a manufacturing apparatus for manufacturing a seamless belt of the present invention It is a side view showing.

In order to manufacture the seamless belt of the present invention, an endless belt 12 of metal or composite polymer material is mounted on two or more rotary rolls 11 to rotate the endless belt, and the endless belt 12 rotates. By applying a polymer resin or a polymer resin sphere on a) to dry the seamless belt of the present invention can be produced.

The rotational speed of the endless belt 12 is not particularly limited because it has a high correlation with the viscosity of the polymer resin or polymer resin precursor to be applied, but the polymer resin or polymer resin precursor to be applied may be applied onto the endless belt without a void. The linear velocity may be 3m / min to 30m / min in consideration of the highest velocity and the highest velocity at which the applied polymer resin or polymer resin precursor is not separated by centrifugal force in the course of passing through the cylindrical roller.

Referring to the manufacturing apparatus capable of manufacturing the seamless belt, the endless belt 12 of metal or composite polymer material; One or more free rotating rolls 11; One or more drive rolls 11 'driven by at least one drive motor 10; One or more tension adjusting rolls 23; A detachable roll support 13; Coating heads 21 and 31 for applying a polymer resin or a polymer resin precursor; A seamless belt can be provided through a seamless belt manufacturing apparatus including a dryer 43.

In addition, the above-described seamless belt manufacturing apparatus may include a drying chamber 44 including the transfer device 40, 50, the retractable door 41.

The detachable roll support 13 is easily detachable for attaching and removing the endless belt 12 and the seamless belt to the driving roll 11 ', the free rotating roll 11, the tension adjusting roll 23, and the like. Or a function of opening and closing, and having a function of fixing the driving roll 11 ', the free rotating roll 11, the tension adjusting roll 23, and the like so as not to move. Such a detachable roll support 13 is preferably installed at at least one end of the roll.

On the other hand, the above-mentioned seamless belt manufacturing apparatus is a polymer resin or a polymer resin precursor and the drive roll (11 ') and the free rotation roll 11, the tension control roll (coated on the endless belt 12 and the endless belt ( 23 and transfer devices 40 and 50 for conveying the support 13 supporting the rolls from the coating part 45 through the drying chamber 44 to the take-out part 46 are preferably provided. The transfer device supports the endless belt 12 and the polymer resin or the polymer resin precursor applied on the endless belt and the driving roll 11 'and the free rotating roll 11, the tension adjusting roll 23, and the roll. The support body 13 (in the embodiment, the endless belt rotating body) to be fixed to the mounting portion 42 of the turn table (Turn Table) 40 is rotated in a plane, the metal belt or the metal mesh belt 1 Conveyor 50 including more than one drive roll 52 may be selected from, but not limited to a walking beam (Walking Beam) transport method. The conveying method is preferably to be conveyed in a continuous or semi-continuous manner.

The endless belt 12 to which the polymer resin or the polymer resin precursor for forming the seamless belt is applied is exposed to a drying process and is preferably a metal or composite polymer material having excellent heat resistance.

For example, the metal is made of one or more selected from stainless steel (SUS), nickel, chromium, copper, and aluminum, and preferably has a thickness of 0.1 mm to 2 mm. If less than 0.1mm is easily wrinkled, workability is poor and the cost of the material is increased, and more than 2mm is less flexible, which increases the size of the roller, which in turn increases the weight of the machine and speeds up the replacement cycle of accessories. It can be a cost increase.

Meanwhile, the endless belt 12 of the composite polymer material includes at least one resin selected from silicon, polyimide, polyamideimide, liquid crystal polymer, and fluorine resin, and optionally glass fiber or aramid fiber. It is preferable to include the core selected from. The silicone, polyimide, polyamideimide, liquid crystalline polymer, and fluorine resin are excellent in heat resistance and are suitable for application in the present invention because they do not undergo thermal deformation even when heated to about 250 ° C. or higher. However, the polymer resin itself is likely to cause deformation of the dimension when the endless belt is given a strong tension, and in particular, when heated, the mechanical properties tend to be lowered. Therefore, in the middle of the belt thickness direction for the purpose of improving mechanical properties and heat resistance. The core can be introduced. As the core material, glass fibers or aramid fibers are preferable. The thickness of the endless belt composed of the composite polymer material is not particularly limited, but is preferably 0.03 mm to 5 mm or less. The endless belt 12 of the composite polymer material is made by cutting the film of the polymer resin material and then joining both ends by heat pressing or adhesive to form a belt, and selectively winding the core on the belt, and the polymer resin thereon. It can be prepared by applying the same or different polymer resin solution to the film to prevent the seam from protruding, drying and heat treatment.

The endless belt 12 may further include a low surface tension resin layer having a surface tension of 30 dyne / cm or less. As such a material, for example, a fluorine resin such as PTFE, PFA, FEP, ETFE or a silicone resin such as polysiloxane, polydimethylsiloxane, or the like, or a mixture of two or more selected from silicone oil is preferable. The above PTFE is preferable in view of the fact that the surface tension is 20 to 22 dyne / cm and the melting point is 320 ° C or higher, and an excellent material that can be used at 280 ° C or higher without thermal deformation. Silicone resin can be used by mixing with a separate curing agent to complete the curing after coating, as well as having a surface tension and heat resistance similar to fluorine resin, there is a relatively economical aspect. Such a low surface tension resin layer may have a thickness of 100 μm or less.

When such a low surface tension resin layer is formed on the endless belt 12, the warp of the seamless belt produced can be prevented more, which is due to the different thermal expansion coefficients of the polymer resins constituting the endless belt and the seamless belt. This is because the resin layers having different thermal expansion coefficients can be prevented from directly contacting each other.

If the endless belt 12 that does not form the low surface tension resin layer is applied, the force to shrink the polymer resin constituting the seamless belt by the drying and heat treatment process is left as a stress on the surface in contact with the endless belt. However, the degree of shrinkage of the outer circumferential surface and the inner circumferential surface of the seamless belt is different, and as a result, the seamless belt removed from the endless belt is warped in the inner or outer circumferential direction.

The endless belt 12 described above is much superior to the heat resistance of a conventional conveyor belt. In particular, since the deformation of the dimension is small even after heating to increase the reliability of the product, it is preferable that the endless belt 12 has a dimensional strain of 1% or less even after heating. If more than 1% dimensional deformation occurs, wrinkles such as wrinkles may occur in the seamless belt.

In addition, the surface roughness of the outer peripheral surface of the endless belt 12 is preferably 3㎛ or less. If the surface roughness is larger than 3 μm, uniform transfer of fine particles such as toner for a laser printer may be difficult and the resolution may be lowered.

Meanwhile, the seamless belt of the present invention requires a process of applying a polymer resin or a polymer resin precursor in a solution state, and the coating head can apply the polymer resin or the polymer resin precursor onto the rotating endless belt 12. If there is no reason to limit, the dispenser (31), reverse (21), dipping, die, comma, gravure, lip It is preferred for uniform application. In addition, the coating heads 21 and 31 may be fixed and may move in a direction and a speed controlled by the robots 22 and 32. For example, the dispenser and the reverse coating head need a robot because they have to move in the width direction of the belt because the area to be coated is small.

The seamless belt of the present invention may be manufactured using a thermoplastic resin or a thermosetting resin, and is preferably excellent in heat resistance. For example, polyamide resin, polyimide resin, polystyrene resin, polysiloxane resin and silicone resin may be one or a mixture of two or more selected from these or a mixture thereof.

The polyimide resin is a resin obtained by copolymerizing diamines and dianhydrides to obtain a polyamic acid solution, which is a precursor of polyimide, and then imidizing it. The glass transition temperature is 200 ° C. or higher, which is excellent in heat resistance, and thus does not easily deform. Do not.

The dianhydrides used for this purpose are, for example, 2,2-bis (3,4-dicarboxyphenyl) hexafluoropropane dianhydride (FDA), 4- (2,5-dioxotetrahydrofuran-3 -Yl) -1,2,3,4-tetrahydronaphthalene-1,2-dicarboxylic anhydride (TDA), 4,4 '-(4,4'-isopropylidenediphenoxy) bis ( Phthalic hydride) (HBDA), 3,3 '-(4,4'- oxydiphthalic dianhydride) (ODPA) and 3,4,3', 4'-biphenyltetracarboxylic dianhydride In the hydride (BPDA), 2,2-bis [4- (dicarboxyphenoxy) phenyl] propanedianhydride (BSAA), pyromellitic dianhydride (PMDA), benzophenonetetracarboxylic dianhydride (BTDA) It is preferable that it is at least one selected.

In addition, the diamines used in the present invention are, for example, paraphenylenediamine (p-PDA), 4,4-methylenedianiline (MDA), 4,4-oxydianiline (ODA), metabisaminophenoxydiphenyl sulfone (m-BAPS), parabisaminophenoxydiphenylsulfone (p-BAPS), 2,2-bisaminophenoxyphenylpropane (BAPP) and 2,2-bisaminophenoxyphenylhexafluoropropane (HF-BAPP ), 2,2-bis [4- (4-aminophenoxy) -phenyl] propane (6HMDA), 2,2'-bis (trifluoromethyl) -4,4'-diaminobiphenyl (2, 2′-TFDB), 3,3′-bis (trifluoromethyl) -4,4′-diaminobiphenyl (3,3′-TFDB), 4,4′-bis (3-aminophenoxy) Diphenylsulfone (DBSDA), bis (3-aminophenyl) sulfone (3DDS), bis (4-aminophenyl) sulfone (4DDS), 1,3-bis (3-aminophenoxy) benzene (APB-133), 1,4-bis (4-aminophenoxy) benzene (APB-134), 2,2'-bis [3 (3-aminophenoxy) phenyl] hexafluoropropane (3-BDAF), 2,2 ' -Bis [4 (4-aminophenoxy) phenyl] hexafluoro Is at least one member selected from propane, (4-BDAF) is preferred.

The above dianhydrides and diamines are dissolved in an organic solvent in an equimolar amount to react to prepare a polyamic acid solution which is a polyimide resin precursor.

The solvent for the solution polymerization of the monomers described above is not particularly limited as long as it is a solvent that dissolves the polyamic acid. Known reaction solvents selected from m-cresol, N-methyl-2-pyrrolidone (NMP), dimethylformamide (DMF), dimethylacetamide (DMAc), dimethyl sulfoxide (DMSO), acetone, diethyl acetate One or more polar solvents are used. In addition, low boiling point solutions such as tetrahydrofuran (THF), chloroform or low absorbing solvents such as γ-butyrolactone may be used.

In addition, seamless belts that require electrical conductivity, such as antistatic or intermediate transfer belts, include polyaniline, polythiophenes, polypyrrols and polyacetylene, together with the polymer resin constituting the seamless belt. One or more electrically conductive polymer resins selected from polyacetylenes, polyphenylene vinylene, polypheneylene sulfide, phthalocyanine, and polyfluorene may be additionally included. .

In addition, the seamless belt of the present invention is indium-tin mixed oxide (ITO), indium-zinc oxide In ₂ O ₃ (ZnO) _k (IZO), indium-tin-zinc ternary oxide (In ₂ to improve the electrical conductivity) Single or two or more conductive inorganic materials selected from O ₃ -SnO ₂ -ZnO) or antimony-tin oxide (ATO), zinc oxide doped with aluminum (AZO); Carbon black; And 3 wt% to 30 wt% of at least one electrically conductive material selected from graphite, or 0.01 wt% to 3 wt% of a highly conductive material such as carbon nanotubes.

Including an amount less than the lower limit is inefficient because the improvement in electrical conductivity is small, but the cost increase due to the increase in the manufacturing process step is more inefficient. Although very low to obtain an additional improvement in electrical conductivity, the mechanical properties required for the seamless belt of the present invention applied on the rotating body may be lowered.

In addition, the seamless belt of the present invention may further include one or more thermally conductive fillers selected from boron nitride (BN), magnesium oxide (MgO), manganese oxide (MnO) and germanium (Ge), the thermal conductivity to a desired degree It may be advantageous to include 0.3 wt% to 30 wt% in terms of process efficiency with respect to the cost due to the increase in the manufacturing process step while considering the mechanical properties while improving, and may be suitable for use in the fixing belt by further comprising the above thermally conductive fillers. Can be.

The seamless belt of the present invention may have a surface resistance of 1.0 x 10 ⁷ to 1.0 x 10 ¹⁵ Ω / □ in consideration of the above electrical conductivity, the elastic modulus may be more than 2.0 GPa in consideration of mechanical properties, the thickness is 30 It may be a micrometer ~ 500㎛. In addition, the thermal dimensional strain may be 1% or less in consideration of heat resistance. In addition, the surface roughness Rz may be 3 μm or less so that there is no problem in performing a function as an intermediate transfer belt or a fixing belt. Specifically, the inner circumferential surface roughness is 3 μm or less, and the outer circumferential surface roughness is 1 μm or less. .

The polymer resin coated on the endless belt is heated to heat the polymer resin through a hot air or a heater to dry the volatile additive and the solvent contained in the polymer resin to produce a seamless belt. When a polymer resin precursor such as polyamic acid is applied, a seamless belt is produced by imidization through drying and heat treatment.

For example, when applying a polyamic acid solution or a polyimide resin that can be dissolved in a solvent, the polymer resin is dried so that the remaining solvent is 5% or less at 80 ° C to 200 ° C, and 250 ° C for thermosetting or imidization reaction. A seamless belt can be manufactured by heating up to 280 degreeC and heat-processing.

Meanwhile, in order to further improve the mechanical properties and heat resistance of the polyimide, the final heat treatment temperature may be elevated to 400 ° C., and may be applied by the imidization reaction through the heat treatment at 250 ° C. to 280 ° C. for 30 minutes to 3 hours. After removing the polyimide seamless belt which is judged to be the end of the shrinkage of the polymer resin layer, a separate endless belt 12 made of metal and a driving roll 11 'and a free rotating roll 11 and a tension adjusting roll ( 23) and the high temperature heat treatment apparatus manufactured integrally with the support 13 supporting the rolls. In this case, since there is no shrinkage or very small shrinkage of the polymer resin, it does not affect the warpage of the final product, while low surface tension resins, endless belts, and various rollers must have heat resistance of 400 ° C or higher. Required.

The seamless belt manufactured as described above may have an inner circumferential surface diameter of 500 mm or more and integrally formed without a seam, and may have a warpage measured by the following method to be 3 cm or less.

* Measurement of warpage

Cut the seamless belt into 10cm × 10cm size and place it on the glass substrate, and measure the height of the highest curved edge.

Hereinafter, examples of the present invention will be described in more detail, but the scope of the present invention is not limited to these examples.

Example 1

In a 2-liter four-necked flask equipped with a mechanical stirrer, reflux condenser and nitrogen inlet, 6.5 g (4.7 wt.%) Of DMF 922.20 g and Ketjenblack (KETJENBLACK EC 600 JD, Ketjenblack, Japan) were mixed and nitrogen was introduced. After dispersing with an ultrasonic wave of 200 W 40 kHz for 1 hour, 52.49 g of oxydianiline (Wakayama Corp., Japan) was dissolved in the flask, and 85.31 g of benzophenone dianhydride was added in three portions to semiconductive polyamic acid. Was prepared.

The semiconductive polyamic acid thus prepared was a uniform black solution with a viscosity of 400 poise.

Seamless belt manufacturing apparatus including a dryer 43, a drying chamber 44, and an outer portion 46 including a turntable 40 having a diameter of 5 m, a dispenser coating head 31, a far-infrared heater and a retractable door 41. Was prepared as shown in FIG.

Two rolls (11,11 ') with a diameter of 950 mm, width 600 mm, thickness 0.2 mm, and surface finish 0.2 mm in an endless belt made of stainless steel (Namil Corp., Korea) with a diameter of 120 mm The dog was inserted, the shafts of the two rolls were fixed to the support body 13, and the one roll 11 'was connected with the drive motor to manufacture an endless belt 12 rotating body.

The endless belt rotating body is fixed to the mounting portion on the turntable in the outer part, the turntable is rotated 90 degrees to the coating part 45, the endless belt is rotated at a linear speed of 15 m per minute, and a fluorine coating agent (surface tension 13 dyne) / cm, DURASURF® DS-3200, Samil Chemical Co., South Korea) was applied to dry to form a low surface tension layer to a thickness of 5㎛.

Thereafter, the polyamic acid solution was applied to the endless belt so that the width of 500 mm was completely covered by the dispenser while rotating the endless belt at the same speed.

After the application was completed, the turntable was rotated 90 degrees to transfer the endless belt rotor to the first dryer. Close the retractable door of the first dryer and heat the endless belt and the coated polyamic acid solution surface with a far-infrared heater to maintain 120 ° C, dry for 30 minutes, and then raise the temperature to maintain 180 ° C for 30 minutes Dried. After the drying was completed, the DMF contained in the polyamic acid solution was mostly dried, and the residual solvent rate was 1.5%.

Thereafter, the turntable was rotated 90 degrees to transfer the endless belt rotator to the second dryer, and the endless belt and the surface of the applied polyamic acid solution were heated with a far-infrared heater to maintain 280 ° C., followed by heat treatment for 1 hour.

Thereafter, the endless belt rotator was transferred to the outside to remove the endless belt rotator, and the support was disassembled to remove the seamless polyimide belt from which the drying and imidization were completed. At this time, the seamless polyimide belt had a good appearance with a diameter of 950 mm and a thickness of 65 μm on a tubular basis, with a surface roughness of 0.3 μm on the inner circumferential surface and 0.7 μm on the outer circumferential surface. The bending of the belt was 1.1 cm.

The surface resistance of the seamless belt measured by the surface resistance meter was 4.2 × ^{10 10} Ω / □, the modulus was 3.5 GPa, and the average thermal dimensional strain was 0.11%.

Example 2

In Example 1, the material of the endless belt was replaced with the seamless polyimide belt obtained in Example 1, and a silicone resin (surface tension 22 dyne / cm, Rhodorsil Resin 6405, Rhodia, EU) was coated on the outer surface of the polyimide belt. And cured to produce a composite polymer endless belt. At this time, the endless belt had a thickness of 75 μm, the surface roughness of the outer peripheral surface was 0.4 μm, and the dimensional change rate after heat treatment was 0.1% in each of the vertical and horizontal directions.

Thereafter, a seamless polyimide belt was obtained in the same manner as in Example 1. At this time, the seamless polyimide belt had a good appearance with a diameter of 951 mm and a thickness of 65 μm on a tubular basis, 0.5 μm of surface roughness of the inner circumferential surface, and 0.7 μm of surface roughness of the outer circumferential surface. The bending of the belt was 1.7 cm.

The surface resistance of the seamless belt measured by the surface resistance meter was 4.0x10 ¹⁰ Ω / □, modulus was 2.7 GPa, and the thermal dimensional strain was 0.10% on average.

Example 3

In Example 1, the polyamic acid solution was carried out in the same manner except that the polyamic acid solution was prepared as follows. Into a four-necked flask (capacity 1L) equipped with a mechanical stirrer, reflux condenser and nitrogen inlet, 435 g of DMF is added to it, and boron nitride powder (Germany, ESK Ceramics, SCP-), which improves thermal and mechanical strength and surface lubricity 1) 10g and 1.3g (2.0% by weight) of Multi-walled carbon nanotubes (Korea, Nanobest, Stock # 1231YJ) were added to impart conductivity, and nitrogen was introduced while dispersing for 3 hours through an ultrasonic disperser. Subsequently, 38.42 g of BPDA and 26.58 g of 4,4-oxydianiline were added to the flask and reacted at room temperature for 3 hours. After completion of the reaction, a polyimide precursor having a viscosity of 180 poise at room temperature was obtained.

At this time, the seamless polyimide belt had a good appearance with a diameter of 950 mm and a thickness of 65 μm on a tubular basis, 0.6 μm of the surface roughness of the inner circumferential surface, and 0.7 μm of the surface roughness of the outer circumferential surface. The warping of the belt was 0.5 cm.

The surface resistance of the seamless belt measured by surface resistance meter was 3.8x10 ¹⁰ Ω / □, modulus was 3.6 GPa, and thermal dimensional strain was 0.08% on average.

Comparative Example 1

In Example 1 was carried out without forming a coating layer fluorine resin on the endless belt to prepare a seamless belt. At this time, the seamless polyimide belt has a diameter of 950 mm and a thickness of 65 μm on a tubular basis, the surface roughness of the inner circumferential surface is 0.3 μm, the surface roughness of the outer circumferential surface is 0.7 μm, and the belt is curved in the inner circumferential direction. When measuring the deflection, the sample was almost rounded and the height was 4.3 cm.

The surface resistance of the seamless belt measured by the surface resistance tester was 2.5 × ^{10 10} Ω / □, modulus of elasticity (Modulus) was 2.3 GPa, and thermal dimensional strain averaged 0.42%.

Comparative Example 2

In Comparative Example 1, the polyamic acid solution was replaced with the following acrylic resin. 0.15g (0.47% by weight) of carbon nanotubes (XM Grade, Unydim, USA) was added to 200g of toluene, and dispersed for 1 hour through an ultrasonic disperser (200W, 40kHz, ULTEC, Korea), and acrylic resin. (Aekyung Chemical, South Korea) 30 g and 1.5 g of isocyanate were added, mixed for 30 minutes, and replaced with a solution prepared, and a dry belt was manufactured in the same manner except that the drying temperature was fixed at 150 ° C. At this time, the seamless polyimide belt has a diameter of 950 mm and a thickness of 65 μm on a tubular basis, the surface roughness of the inner circumferential surface is 0.3 μm, the surface roughness of the outer circumferential surface is 0.7 μm, and the belt is curved in the inner circumferential direction. When measuring the warpage, the sample was almost rounded and the height was 4.5 cm.

The surface resistance of the seamless belt measured by the surface resistance tester was 3.8x10 ¹⁰ Ω / □, modulus was 1.3 GPa, and thermal dimensional strain was severely damaged during the measurement and could not be measured.

Assessment Methods

1. Thermal Dimensional Change Rate

Measuring instrument: Non-contact 3D measuring instrument (EG40600, made by VIMTEC)

Evaluation method: After drilling about 1cm from the corner of 10cm × 13cm seamless belt material with a diameter of 4mm in a 25 ℃, 60% RH environment, measuring the distance between the centers of the perforations, and then turning the endless belt to 250 ℃. After heating, heat treatment for 3 hours and cooling, the distance between the centers of the perforations was measured again. Based on the measured values, the rate of dimensional change before and after the heat treatment was measured and averaged.

2. Surface Roughness

Evaluation instrument: LSM (Carl Zeiss LSM5 Pascal)

Evaluation method: Rz value measurement based on 50x magnification

3. Curl

The seamless belt was cut and collected into a square shape of 10 cm x 10 cm, and then the height of the highest curved edge was measured after forming a plane with the ground surface and placing the surface on a smooth glass substrate.

4. Surface tension

Evaluation instrument: surface tension meter (ITHO 514-B2, Japan)

5. Surface Resistance

A seamless belt manufactured from the above example was measured for surface resistance with the following measuring device.

Low resistance measuring instrument: CMT-SR2000N, Four Point Probe System

                 (Advanced Instrument Technology)

Low resistance measurement method

  -Surface resistance measurement sample size: 10cm x 10cm

  -Surface resistance measurement method: automatic

  -Measurement environment: 23 ℃ ± 1 ℃, 30 ~ 70RH%

High resistance measuring instrument: Hiresta UP, Probe UR-100 (Dia Instrument)

High resistance measurement method

  -Surface resistance measurement sample size: 10cm x 10cm

  -Surface resistance measurement method: applied voltage 100V

  -Measurement environment: 23 ℃ ± 1 ℃, 30 ~ 70RH%

6. Modulus of elasticity

Measurement was performed according to JIS K 6301 using Instron's universal testing machine Model 1000.

1 is a front view (a) and a side view (b) showing an embodiment of a manufacturing apparatus for manufacturing a seamless belt of the present invention,

2 and 3 are front views (a) and side views (b) showing other embodiments of the manufacturing apparatus for manufacturing the seamless belt of the present invention,

Figure 4 is a side view (a) and a plan view (b) showing another embodiment of the manufacturing apparatus for manufacturing a seamless belt of the present invention,

Figure 5 is a side view showing another embodiment of the manufacturing apparatus for manufacturing a seamless belt of the present invention.

<Description of Major Codes in Drawings>

10: drive motor 11: free rotation roll

11 ': drive roll 12: endless belt

13 roll support 21 coating head (reverse)

22: robot (up, down, left and right two axes) 23: tension adjustment roll

31: Coating head (dispenser) 32: Robot (front, rear, left and right two axes)

40: feeder (turntable) 41: retractable door

42: mounting portion 43: dryer

44: drying chamber 45: coating

46: outside 50: transfer device (metal conveyor belt)

52: drive roll

Claims (24)

One or more free rolling rolls; At least one driving roll driven by a motor; An endless belt mounted on the free rotating roll and the driving roll; An application unit for applying a polymer resin or a polymer resin precursor; And a seamless belt manufacturing apparatus including a drying unit. The method of claim 1, The endless belt comprises at least one metal selected from stainless steel (SUS), nickel, chromium, copper and aluminum, and has a thickness of 0.1 mm to 2 mm. The method of claim 1, The endless belt comprises at least one composite polymer resin selected from silicon, polyimide, polyamideimide, liquid crystal polymer, and fluorine resin, and has a thickness of 0.03 to 5 mm. The method of claim 3, wherein Seamless belt manufacturing apparatus, characterized in that it comprises a core selected from glass fibers or aramid fibers. The method of claim 1, Endless belt is a seamless belt manufacturing apparatus, characterized in that it further comprises a coating layer containing a polymer resin having a surface tension of 30 dyne / cm or less. The method of claim 5, wherein The polymer resin having a surface tension of 30 dyne / cm or less is a seamless belt manufacturing apparatus, characterized in that one or a mixture of two or more selected from fluororesin, polysiloxane, silicone resin and silicone oil. The method of claim 1, Endless belt is a seamless belt manufacturing apparatus, characterized in that the outer surface roughness (Rz) is 3㎛ or less. The method of claim 1, Endless belt is a seamless belt manufacturing apparatus, characterized in that the thermal dimensional strain is 1% or less. The method of claim 1, The polymer resin is a seamless belt manufacturing apparatus, characterized in that it comprises a polyamide resin, polyimide resin, polystyrene resin, polysiloxane resin and silicone resin alone or two or more copolymers or mixtures thereof. The method of claim 1, The seamless resin belt manufacturing apparatus, characterized in that the polymer resin precursor is a polyimide resin precursor. The method according to claim 9 or 10, Polymer resins include polyaniline, polythiophenes, polypyrrols, polyacetylenes, polyphenylene vinylene, polypheneneylene sulfide, phthalocyanine, and polyaniline. Seamless belt manufacturing apparatus, characterized in that it further comprises one or two or more selected from polyfluorene (Polyfluorene). Mounting an endless belt on at least two rolls; Applying a polymer resin or a polymer resin precursor onto the endless belt while rotating the endless belt mounted thereon; And A seamless belt manufacturing method comprising the step of drying the coated polymer resin or polymer resin precursor. The method of claim 12, The endless belt comprises at least one metal selected from stainless steel (SUS), nickel, chromium, copper and aluminum, and has a thickness of 0.1 mm to 2 mm. The method of claim 12, The endless belt comprises at least one composite polymer resin selected from silicon, polyimide, polyamideimide, liquid crystal polymer, and fluorine resin, and has a thickness of 0.03 to 5 mm. The method of claim 12, Seamless belt manufacturing method characterized in that it comprises a core selected from glass fibers or aramid fibers. The method of claim 12, Endless belt is a seamless belt manufacturing method, characterized in that it further comprises a coating layer containing a polymer resin having a surface tension of 30 dyne / cm or less. The method of claim 16, The polymer resin having a surface tension of 30 dyne / cm or less is a seamless belt manufacturing method, characterized in that the sole or a mixture of two or more selected from fluororesin, polysiloxane, silicone resin and silicone oil. The method of claim 12, Endless belt is a seamless belt manufacturing method, characterized in that the outer surface roughness (Rz) is 3㎛ or less. The method of claim 12, Endless belt is a seamless belt manufacturing method, characterized in that the thermal dimensional strain is 1% or less. The method of claim 12, Step of applying the polymer resin or polymer resin precursor is a seamless belt manufacturing method, characterized in that for rotating the endless belt at a rotation speed of 3m / min ~ 30m / min linear speed. The method of claim 12, The polymer resin is a polyamide resin, polyimide resin, polystyrene resin, polysiloxane resin and silicone resin, characterized in that it comprises a single or two or more copolymers or a mixture thereof selected from the silicone resin. The method of claim 12, The polymer resin precursor is a polyimide resin precursor, characterized in that the seamless belt manufacturing method. The method of claim 21 or 22, Polymer resins include polyaniline, polythiophenes, polypyrrols, polyacetylenes, polyphenylene vinylene, polypheneneylene sulfide, phthalocyanine, and polyaniline. A seamless belt manufacturing method characterized in that it further comprises one or two or more selected from polyfluorene (Polyfluorene). The method of claim 22, Drying the polymer resin precursor is carried out at 80 ~ 200 ℃, after the drying step is a seamless belt manufacturing method characterized in that it further comprises the step of heat treatment at 250 ~ 280 ℃.

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