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KR200416510Y1 - Artificial marble having pattern - Google Patents

Artificial marble having pattern Download PDF

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Publication number
KR200416510Y1
KR200416510Y1 KR2020060003903U KR20060003903U KR200416510Y1 KR 200416510 Y1 KR200416510 Y1 KR 200416510Y1 KR 2020060003903 U KR2020060003903 U KR 2020060003903U KR 20060003903 U KR20060003903 U KR 20060003903U KR 200416510 Y1 KR200416510 Y1 KR 200416510Y1
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KR
South Korea
Prior art keywords
artificial marble
gel coat
pattern
coat layer
compound layer
Prior art date
Application number
KR2020060003903U
Other languages
Korean (ko)
Inventor
정여헌
Original Assignee
(주)바스
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Priority to KR2020060003903U priority Critical patent/KR200416510Y1/en
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Publication of KR200416510Y1 publication Critical patent/KR200416510Y1/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/005—Devices or processes for obtaining articles having a marble appearance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • B28B1/16—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C39/12—Making multilayered or multicoloured articles
    • B29C39/123—Making multilayered articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/02—Superimposing layers
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B32/00—Artificial stone not provided for in other groups of this subclass

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

본 고안은 무늬부를 갖는 인조대리석에 관한 것으로, 그 목적은 인조대리석에 선명한 무늬를 장시간 유지하기 위해서 투명체의 겔코트층과 콤파운트층 사이에 특정한 무늬부를 형성하도록 하는 무늬부를 갖는 인조대리석을 제공함에 있다. 이는 수지, 석분 및 경화제를 혼합하여 경화시킨 콤파운드층(10)의 적어도 어느 일면에 투명체의 겔코트층(20)이 형성된 인조대리석에 있어서, 상기 인조대리석의 콤파운드층(10) 및 겔코트층(20) 사이에 그림, 천, 나염된 천, 박재된 꽃 또는 곤충 중의 적어도 하나로 이루어진 무늬부(30)를 형성시킨 것을 특징으로 하는 것이다.The present invention relates to an artificial marble having a pattern portion, the object of which is to provide an artificial marble having a pattern portion to form a specific pattern portion between the gel coat layer and the compound layer of the transparent in order to maintain a clear pattern on the artificial marble for a long time have. This is a synthetic marble having a transparent gel coat layer 20 formed on at least one surface of the compound layer 10 cured by mixing a resin, stone powder, and a curing agent, wherein the compound layer 10 and the gel coat layer of the artificial marble ( 20) is characterized in that the pattern portion 30 made of at least one of a picture, cloth, printed cloth, stuffed flowers or insects between.

인조대리석, 콤파운드층, 겔코트층, 무늬부 Artificial marble, compound layer, gel coat layer, pattern part

Description

무늬부를 갖는 인조대리석{Artificial marble having pattern}Artificial marble having pattern

도 1은 종래에 따른 인조대리석의 제조방법을 설명하기 위한 도면.1 is a view for explaining a method of manufacturing artificial marble according to the prior art.

도 2는 본 고안에 따른 인조대리석의 나타낸 사시도.Figure 2 is a perspective view of the artificial marble according to the present invention.

도 3은 본 고안에 따른 인조대리석의 부분 단면도.3 is a partial cross-sectional view of the artificial marble according to the present invention.

도 4는 본 고안에 따른 인조대리석의 제조방법을 설명하기 위한 도면.4 is a view for explaining a method of manufacturing artificial marble according to the present invention.

(도면중 주요 부분에 대한 부호의 설명)(Explanation of symbols for the main parts of the drawing)

100: 인조대리석100: artificial marble

10: 콤파운드층10: compound layer

20: 겔코트층20: gel coat layer

30: 무늬부30: pattern part

200,300: 상,하부 금형200,300: upper and lower mold

본 고안은 무늬부를 갖는 인조대리석에 관한 것으로, 더욱 상세하게는 인조대리석에 선명한 무늬를 장시간 유지하기 위해서 투명체의 겔코트층과 콤파운트층 사이에 특정한 무늬부를 형성하도록 하는 무늬부를 갖는 인조대리석에 관한 것이 다.The present invention relates to an artificial marble having a pattern portion, and more particularly, to an artificial marble having a pattern portion for forming a specific pattern portion between the gel coat layer and the compound layer of the transparent body in order to maintain a clear pattern on the artificial marble for a long time. will be.

일반적으로 인조대리석은 천연 석분이나 광물을 수지성분(아크릴, 불포화폴리에스테르, 에폭시 등)이나 시멘트와 배합하고 각종 안료 및 첨가제 등을 첨가하여 천연석의 질감을 구현한 인조 합성체를 통칭하는데, 대표적으로는 아크릴계 인조대리석, 폴리에스테르계 인조대리석 등을 들 수 있다. Generally, artificial marble is a synthetic synthetic material that combines natural stone powder or mineral with resin components (acrylic, unsaturated polyester, epoxy, etc.) or cement, and adds various pigments and additives to realize the texture of natural stone. Acrylic artificial marble, polyester artificial marble, etc. are mentioned.

상기와 같은 인조대리석의 제조방법을 도 1를 참고로 하여 살펴보면 다음과 같다.Looking at the manufacturing method of the artificial marble as described above with reference to FIG.

도 1에 도시한 바와 같이 일정한 형태의 상,하부 금형(1)(2)의 내부 표면에 투명체의 겔코트를 도포하여, 일정시간 자연 경화 또는 일정온도로 가열하여 경화시킨다.As shown in FIG. 1, a gel coat of a transparent material is applied to the inner surfaces of the upper and lower molds 1 and 2 having a predetermined shape, and cured by heating at a constant time or heating at a constant temperature.

상,하부 금형의 내부에 겔코트층(3)을 형성한 후에는 하부금형(2)의 내부에 석분 및 수지로 이루어진 인조대리석 조성물에 경화제를 혼합하여 일정두께로 충진하여 콤파운드층(4)을 형성하게 된다.After the gel coat layer 3 is formed in the upper and lower molds, the compound layer 4 is filled by mixing a curing agent in an artificial marble composition made of stone powder and resin in the lower mold 2 to a predetermined thickness. To form.

콤파운드층(4)을 형성한 후에는 상부금형(1)을 형합한 후 일정시간 자연 경화 또는 일정온도로 가열하여 콤파운드층(4)과 겔코트층(3)으로 이루어진 인조대리석의 제조가 완료되면 상부금형(1)과 하부금형(2)을 형개하고, 인조대리석을 금형내부에서 탈형하게 되는 것이다.After the compound layer 4 is formed, the upper mold 1 is molded and then spontaneously cured or heated to a predetermined temperature to complete the manufacture of the artificial marble made of the compound layer 4 and the gel coat layer 3. The upper mold 1 and the lower mold 2 are opened, and the artificial marble is demolded in the mold.

상기와 같이 제조되는 종래의 인조대리석에 색체를 가하기 위해서는 조색체를 콤파운드층(4)을 형성할 때 같이 혼합하게 된다.In order to add color to the conventional artificial marble manufactured as described above, the color bodies are mixed together when the compound layer 4 is formed.

또한, 종래의 인조대리석에는 무늬를 형성하기 위해서는 겔코트층(3)에 표면 에 무늬를 스크린 인쇄을 사용하거나, 겔코트층(3)을 음각한 후 이에 색상을 가미하여 무늬를 형성하고 있다.In addition, in order to form a pattern in the conventional artificial marble, the surface of the gel coat layer 3 is used for screen printing, or the gel coat layer 3 is engraved and then the color is added to form a pattern.

그러나, 종래와 같이 인조대리석의 표면에 무늬 등을 스크린 인쇄을 하게 되면 제조공정이 복잡할 뿐만 아니라 전사된 무늬가 사용되는 과정에서 마모에 의해 선명도가 떨어지는 문제점이 있다.However, if the screen printing on the surface of the artificial marble as in the prior art as well as the manufacturing process is complicated, there is a problem that the sharpness due to wear in the process of using the transferred pattern is inferior.

또한, 인조대리석의 표면을 음각하여 무늬를 나타내는 제조방법도 제조공정이 복잡할 뿐만 아니라 음각된 표면에 이물질이 끼여 무늬를 선명하게 유지하지 못하는 문제점이 있다.In addition, the manufacturing method of engraving the surface of the artificial marble exhibits a pattern also has a problem in that the manufacturing process is not only complicated, but also foreign matter is trapped on the engraved surface to keep the pattern clear.

본 고안은 이러한 종래의 문제점을 해결하기 위하여 이루어진 것으로, 그 목적은 인조대리석에 선명한 무늬를 장시간 유지하기 위해서 투명체의 겔코트층과 콤파운트층 사이에 특정한 무늬부를 형성하도록 하는 무늬부를 갖는 인조대리석을 제공함에 있다.The present invention has been made to solve such a conventional problem, the purpose of which is to artificial marble having a pattern to form a specific pattern between the gel coat layer and the compound layer of the transparent in order to maintain a clear pattern on the artificial marble for a long time In providing.

이러한 목적을 달성하기 위한 본 고안은 수지, 석분 및 경화제를 혼합하여 경화시킨 콤파운드층의 적어도 어느 일면에 투명체의 겔코트층이 형성된 인조대리석에 있어서, 상기 인조대리석의 콤파운드층 및 겔코트층 사이에 그림, 천, 나염된 천, 박재된 꽃 또는 곤충 중의 적어도 하나로 이루어진 무늬부를 형성시킨 것이다.The present invention for achieving the above object in the artificial marble having a transparent gel coat layer formed on at least one surface of the compound layer cured by mixing the resin, stone powder and hardener, between the compound layer and the gel coat layer of the artificial marble It forms a pattern made of at least one of a picture, a cloth, a printed cloth, a stuffed flower or an insect.

이하 본 고안의 바람직한 실시예를 첨부된 도면에 의거하여 상세하게 설명하면 다음과 같다.Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.

도 2는 본 고안에 따른 인조대리석의 일예를 나타낸 사시도이고, 도 3은 본 고안에 따른 인조대리석의 부분 단면도이며, 설명의 앞서 본 고안의 인조대리석은 일예로 욕조만을 도시하였으나 이에 한정되는 것이 아니고, 타일, 세면대 등을 제조할 수 있는 것이다..Figure 2 is a perspective view showing an example of the artificial marble according to the present invention, Figure 3 is a partial cross-sectional view of the artificial marble according to the present invention, the artificial marble of the present invention in the above description of the present invention as an example only but not limited to this Will be able to manufacture tiles, wash basins, etc.

도시한 바와 같이 인조대리석(100)은 수지, 석분 및 경화제를 혼합하여 경화시킨 콤파운드층(10)과 상기 콤파운드층(10)의 적어도 어느 일면, 보다 바람직하게는 양면에 투명체의 겔코트층(20)이 형성된다.As shown, the artificial marble 100 is a compound layer 10 cured by mixing a resin, stone powder and a curing agent and at least one surface of the compound layer 10, more preferably both sides of the gel coat layer 20 of the transparent body ) Is formed.

상기에서 겔코트, 수지 석분 및 경화제 등은 종래에 인조대리석을 제조하는데 널리 알려진 재료임으로 여기에서는 상세한 설명은 생략한다.In the above, the gel coat, the resin powder, and the curing agent are conventionally known materials for preparing artificial marble, and thus detailed description thereof will be omitted.

또한, 본 고안의 인조대리석(100)은 콤파운드층(10) 및 겔코트층(20) 사이에는 무늬부(30)를 형성하게 되는데 상기 무늬부(30)는 그림, 천, 나염된 천, 박재된 꽃 또는 곤충 중의 적어도 하나로 이루어진 것이 바람직하지만, 이에 한정되는 것이 아니고, 부직포, 전사지 등의 다양한 종류의 것이 사용될 수 있다.In addition, the artificial marble 100 of the present invention is to form a pattern portion 30 between the compound layer 10 and the gel coat layer 20, the pattern portion 30 is a picture, cloth, printed cloth, bakjae It is preferred that it is made of at least one of the flowers or insects, but not limited thereto, and various kinds of nonwoven fabrics, transfer papers and the like can be used.

여기서 상기 그림은 아래의 3단계에서 수성물감과 겔코트를 요구되는 색도에 따라서 적당히 혼합한 혼합물감을 이용하여, 경화된 겔코트 층에 그려 제작한다.Here, the figure is prepared by drawing the cured gel coat layer using a mixture of an aqueous paint and a gel coat appropriately mixed according to the required chromaticity in the following three steps.

상기와 같이 구성된 본 고안의 제조방법을 도 4를 참고로 하여 설명한다.The manufacturing method of the present invention configured as described above will be described with reference to FIG.

제1단계: 겔코트 도포단계First step: gel coat application step

제1단계는 형개된 상,하부 금형(200)(300)의 표면에 투명체의 겔코트를 도포하는 단계이다.The first step is a step of applying a gel coat of the transparent body on the surface of the upper and lower molds (200, 300) formed.

제2단계: 겔코트 경화단계Second step: gel coat curing step

제2단계는 상기 제1단계에서 상,하부 금형(200)(300)의 표면에 도포된 도포된 겔코트를 자연경화 또는 가열에 의해 경화시키는 단계이다.The second step is a step of curing the applied gel coat applied to the surface of the upper and lower molds 200 and 300 by natural curing or heating in the first step.

제3단계: 무늬부 형성단계Step 3: forming the pattern part

제3단계는 상기 2단계에서 경화된 겔코트층(20)의 표면에 그림, 천, 나염된 천, 박재된 꽃 또는 곤충 중의 적어도 하나로 이루어진 무늬부(30)를 형성시키는 단계이다.The third step is to form a pattern 30 made of at least one of a painting, a cloth, a printed cloth, a stuffed flower or an insect on the surface of the gel coat layer cured in the second step.

본 고안에서는 상부금형(200)에만 무늬부(30)를 결합시킨 상태를 일예로 나타내고 있다.In the present invention, a state in which the pattern portion 30 is coupled to only the upper mold 200 is shown as an example.

제4단계: 콤파운드 충진단계Step 4: Compound Filling Step

제4단계는 겔코트층(20)이 형성된 상부 또는 하부 금형(200,300)의 사이에 수지, 석분 및 경화제로 이루어진 콤파운드를 충진하는 단계이다.The fourth step is to fill a compound consisting of resin, powder and hardener between the upper or lower molds 200 and 300 on which the gel coat layer 20 is formed.

제5단계는 제4단계에서 하부금형(300)에 무늬부(30)를 형성된 상부금형(200)을 형합한 후 일정시간 자연경화 또는 가열에 의해 경화시키는 단계이다.The fifth step is a step of curing the upper mold 200, the patterned portion 30 formed on the lower mold 300 in the fourth step and then curing by natural curing or heating for a predetermined time.

상기와 같이 콤파운드층(10)의 경화되면 상,하부 금형(200)(300)을 형개하고, 제조된 인조대리석(100)을 탈형하게 되면 본 고안과 같이 콤파운드층(10)와 겔코트층(20) 사이에 선명한 무늬부(30)가 형성되는 것이다.When the compound layer 10 is cured as described above, the upper and lower molds 200 and 300 are opened, and when the manufactured artificial marble 100 is demolded, the compound layer 10 and the gel coat layer as in the present invention ( 20 is a clear pattern portion 30 is formed between.

이상 상세히 설명한 바와 같은 본 고안의 인조대리석은 투명체의 겔코트층과 콤파운트층 사이에 특정한 무늬부를 형성하도록 함으로서, 인조대리석에 선명한 무늬를 장시간 유지할 수 있다.Artificial marble of the present invention as described in detail above by forming a specific pattern between the gel coat layer and the compound layer of the transparent body, it is possible to maintain a clear pattern on the artificial marble for a long time.

Claims (1)

수지, 석분 및 경화제를 혼합하여 경화시킨 콤파운드층(10)의 적어도 어느 일면에 투명체의 겔코트층(20)이 형성된 인조대리석에 있어서, In the artificial marble in which a transparent gel coat layer 20 is formed on at least one surface of the compound layer 10 cured by mixing a resin, stone powder, and a curing agent, 상기 인조대리석의 콤파운드층(10) 및 겔코트층(20) 사이에 그림, 천, 나염된 천, 박재된 꽃 또는 곤충 중의 적어도 하나로 이루어진 무늬부(30)를 형성시킨 것을 특징으로 하는 무늬부를 갖는 인조대리석.Between the compound layer 10 and the gel coat layer 20 of the artificial marble having a pattern portion, characterized in that the pattern portion 30 made of at least one of a picture, a cloth, a printed cloth, a stuffed flower or an insect is formed. Artificial marble.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3691849A4 (en) * 2017-10-02 2021-06-30 Daltile Corporation Method for manufacturing an engineered stone and an engineered stone

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3691849A4 (en) * 2017-10-02 2021-06-30 Daltile Corporation Method for manufacturing an engineered stone and an engineered stone
US11865737B2 (en) 2017-10-02 2024-01-09 Dal-Tile, Llc Method for manufacturing an engineered stone and an engineered stone
EP4342646A3 (en) * 2017-10-02 2024-07-10 Dal-Tile, LLC Method for manufacturing an engineered stone and an engineered stone

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