KR20010039567A - Undercoat curing method - Google Patents
Undercoat curing method Download PDFInfo
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- KR20010039567A KR20010039567A KR1020000018613A KR20000018613A KR20010039567A KR 20010039567 A KR20010039567 A KR 20010039567A KR 1020000018613 A KR1020000018613 A KR 1020000018613A KR 20000018613 A KR20000018613 A KR 20000018613A KR 20010039567 A KR20010039567 A KR 20010039567A
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- coating film
- polyester resin
- unsaturated polyester
- wood
- primary coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/06—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to wood
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2203/00—Other substrates
- B05D2203/20—Wood or similar material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2508/00—Polyesters
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Paints Or Removers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Abstract
목질재(木質材)를 도장하는 데에 있어서, 목재의 종류와 목질재의 제조방법에 따라 그 성질이 달라지므로 도료의 흡수, 표면의 요철 등을 고려하여 도료를 제조해야만 한다. 특히, 도관(導管)이 큰 목재에 있어서, 종래의 2액형 폴리우레탄 수지(2液型 polyurethane 樹脂)의 초벌 도료로는 도관을 충분히 밀폐할 수 없고 매끄러운 도포막을 형성할 수 없으므로 경도가 충분하지 않아 그대로는 경도를 필요로 하는 테이블의 상판 등의 재료에 이용될 수 없다.In painting wood materials, the properties vary depending on the type of wood and the method of producing the wood materials, so the paint must be prepared in consideration of the absorption of the paint, the surface irregularities, and the like. In particular, in wood with a large conduit, the primary coating material of the conventional two-component polyurethane resin does not have sufficient hardness because the conduit cannot be sufficiently sealed and a smooth coating film cannot be formed. As it is, it cannot be used for materials, such as the top board of a table which requires hardness.
따라서 본 발명은, 유기 과산화물, 카르본산 금속염, 광중합 개시제 및 경우에 따라서는 에틸렌성 불포화 모노머를 함유하여 이루어진 불포화 폴리에스테르 수지의 초벌 도료를 목질재에 도장한 후에 도포막을 상온 또는 가열 상태에서 내부 경화시킨 다음 활성 에너지선을 조사하여 표면 경화시키는 불포화 폴리에스테르 수지의 초벌 도포막의 경화방법이다.Therefore, the present invention, after coating the coating material of the organic peroxide, metal carboxylic acid salt, photopolymerization initiator and optionally unsaturated polyester resin containing an ethylenically unsaturated monomer on the wood material, the coating film is internally hardened at room temperature or heated state. It is a method of curing a primary coating film of an unsaturated polyester resin which is then surface cured by irradiating active energy rays.
Description
본 발명은 목질재(木質材)의 초벌 도포막에 있어서, 불포화 폴리에스테르 (不飽和 polyester) 수지의 초벌 도포막의 경화(硬化) 방법에 관한 것으로서, 더욱 자세하게는 목질재를 단단하게 하고, 도관(導管) 밀폐성을 향상시킴과 아울러 씨닝 (thinning : 도료 도장후의 중합촉진에 의한 도포막의 수축)이 적고 매끄러운 불포화 폴리에스테르 수지의 초벌 도포막을 얻기 위한 경화 방법에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hardening method of a pristine coating film of unsaturated polyester resin in a pristine coating film of wooden materials. In addition, the present invention relates to a curing method for improving the sealing property and obtaining a smooth coating film of an unsaturated polyester resin with little thinning (shrinkage of the coating film due to polymerization promotion after coating).
도료(塗料)는 물건의 표면에 도포막을 형성하는 시공용 재료로서, 여러 종류가 있으며 각각의 목적에 따라 사용되고 있다. 즉 목재의 표면에는 도료를 도장(塗裝)하는 것이 일반적으로서 옻, 천연수지 바니시 (varnish), 수성 도료(水性 塗料), 유성 도료(油性 塗料), 셀룰로오스 도료 (cellulose 塗料), 합성수지 도료 등이 이용되고 있다. 그러나 목재는 그 나이테 구조, 세포 구조, 공간 구조 등에 따라 다양한 성질을 가지고 있다. 그러므로 용도에 따라서는 목재의 경도를 증가시키고 흠집 발생을 방지하는 것이 요구되는 경우가 많다. 따라서 그 방법으로서 목재의 WPC (Wood-Plastic-Combination)화가 있는 데, 이것은 목재에 플라스틱의 성질을 갖는 것으로서, 목재의 세포간격 등의 공간에 스티렌 (styrene), 메타크릴산 메틸 (methyl metha crylate), 초산비닐 (醋酸 vinyl), 아크릴로 니트릴 (acrylonitrile) 등의 비닐 모노머류 (vinyl monomer類), 불포화 폴리에스테르, 아크릴계 올리고머 (acrylic oligomer) 등의 단독액 또는 혼합액을 주입하고 이들의 수지를 중합함으로써 그 표면은 도장하지 않고도 독특한 표면 광택이 나고 착색에 따라서는 고급감을 주며 또한 경도를 증대시켜 내마멸성(耐磨滅性)을 향상시킬 수 있다. 그러나 주입된 수지를 중합시킬 필요가 있으므로 특수한 장치가 필요함과 아울러 제조 비용이 높아진다는 결점이 있다. 또한 목질재의 도장에 있어서, 도관 밀폐성, 도포막의 씨닝 방지, 목질재와의 밀착을 위하여 초벌 도료를 도장할 필요가 있다. 따라서 2액형 폴리우레탄 수지의 초벌 도료가 많이 사용되어 왔지만, 도관 밀폐성, 도포막의 씨닝 방지, 목질재와의 밀착에 있어서 만족할 수 없었고 목재의 경도를 증대시키거나 흠집을 방지하는 방법으로서도 충분하지 않았다.Paint is a construction material which forms a coating film on the surface of an article, and there are many kinds, and it is used according to each purpose. In other words, the surface of wood is generally coated with lacquer, natural resin varnish, water-based paint, oil-based paint, cellulose paint, synthetic resin paint, etc. It is used. However, wood has various properties depending on its ring structure, cell structure, and spatial structure. Therefore, depending on the application, it is often required to increase the hardness of the wood and to prevent scratches. Therefore, the method is the wood-plastic-combination (WPC) of wood, which has plastic properties of wood, styrene, methyl methacrylate (methyl metha crylate) By injecting a single liquid or a mixture of vinyl monomers such as vinyl acetate and acrylonitrile, unsaturated polyesters and acrylic oligomers, and polymerizing these resins. The surface has a unique surface gloss without coating, gives a sense of quality depending on the coloring, and improves the wear resistance by increasing the hardness. However, it is necessary to polymerize the injected resin, so that a special apparatus is required and manufacturing costs are high. In addition, in painting wood materials, it is necessary to coat a primary paint for sealing the conduit, preventing thinning of the coating film, and adhesion to the wood materials. Therefore, although many primary coatings of two-component polyurethane resins have been used, they were not satisfactory in the conduit sealing property, the prevention of thinning of the coating film, and the adhesion to the wood materials, and were not sufficient as a method of increasing the hardness of the wood or preventing scratches.
종래에는 다가 알코올아릴에테르 (多價 alcohol allyl ether) 성분이나 디시클로펜타디엔 (dicyclopentadiene) 등을 함유한 노볼락형 (novolak型) 불포화 폴리에스테르 수지는 대기 중에서 건조되는 성질을 구비하여 광택이나 촉감이 좋고 깨끗하게 마무리할 수 있으므로 일반 도료, 특히 목공용 도료, 실링재(sealing材), 접착제, 성형물(成形物) 등에 이용되어 왔다. 또한 건축재나 가구 등의 용도에 있어서 불포화 폴리에스테르 수지의 도료는 재벌 도료로서 이용되는 일이 많으며, 이 경우 초벌 도료로서는 주로 폴리우레탄 수지계의 도료가 사용되어 왔다.Conventionally, novolak-type unsaturated polyester resins containing a polyhydric alcohol aryl ether component, dicyclopentadiene, or the like have properties of drying in the air and thus have a gloss or feel. Since it can be finished nicely and cleanly, it has been used for general paints, especially woodwork paints, sealing materials, adhesives, moldings and the like. In addition, paints of unsaturated polyester resins are often used as chaebol paints in applications such as building materials and furniture, and in this case, polyurethane resin paints have been mainly used as primary paints.
도장하는 물질이 목질재인 경우에는 목재의 종류와 목질재의 제조방법에 따라 그 성질이 달라지고 그것에 적합한 도료를 제조하는 데에는 도료의 흡수, 표면의 요철 등을 고려해야만 한다. 특히 도관이 큰 북가시나무나 떡갈나무에 있어서, 종래의 2액형 폴리우레탄 수지의 초벌 도료로는 도관을 충분히 밀폐할 수 없고 매끄러운 도포막을 얻을 수 없으며 도포막의 씨닝이 증가하였다. 또한 재질이 연한 오동나무, 포플러, 삼나무, 방사형 소나무 등에 대하여 종래의 2액형 폴리우레탄 수지의 초벌 도료로는 경도가 충분하지 않아 흠집이 나기도 하여 그대로는 가구, 건축재 등, 특히 경도를 필요로 하는 테이블의 상판 등의 재료로 이용될 수 없었다.If the material to be coated is wood, its properties vary depending on the type of wood and the method of producing the wood and the absorption of the paint and irregularities on the surface must be taken into account in the preparation of the paint. Particularly in large ducts and oak trees with large conduits, conventional primers of two-component polyurethane resins cannot seal the conduits sufficiently, a smooth coating film cannot be obtained, and thinning of the coating film has increased. In addition, soft paints such as paulownia, poplar, cedar, and radial pine are not enough hardness as the primary paint of conventional two-component polyurethane resins, so they may be scratched, and the tables that require hardness, especially furniture, building materials, etc. It could not be used as a material such as a top plate.
즉, 2액형 폴리우레탄 수지계의 초벌 도료를 목질재에 도장한 후에 우레탄계의 재벌 도료 또는 불포화 폴리에스테르 수지의 재벌 도료를 도장한다. 상기와 같이 도장한 후에도 부드러운 목질재는 단단해지지 않았다. 또한 경화한 다음에도 씨닝이 발생하여 매끄러운 도포막을 얻을 수 없는 경우가 많았다. 또한 도관이 큰 목질재에 있어서, 폴리우레탄 수지의 초벌 도료를 1회 도장함으로써 도관을 밀폐할 수 없었고, 불포화 폴리에스테르 수지의 재벌 도료를 도장하여도 목재 안에 함유되어 있는 공기와 치환되므로 때로는 기포가 발생하여 매끄러운 도포막을 얻을 수 없는 경우가 많았다. 그러므로 표면 경도의 향상과 매끄러운 도포막의 향상에 대한 연구가 여러 차례 진행되었지만, 특히 초벌 도장함에 있어서, 비용도 실용적이고 특수한 장치도 필요로 하지 않는 도포막의 처리방법에 대한 해결이 과제로 되었다.That is, after coating a two-component polyurethane resin-based priming paint on a wood material, a urethane-based chaebol paint or an unsaturated polyester resin chaebol paint is applied. Even after coating as described above, the soft wood material did not harden. Moreover, even after hardening, thinning generate | occur | produced many times and the smooth coating film was not obtained. Also, in wood materials with large conduits, the conduit could not be sealed by coating the primary coating of polyurethane resin once, and even when the conglomerate coating of unsaturated polyester resin was applied, it was replaced with air contained in the wood, so that air bubbles sometimes In many cases, a smooth coating film could not be obtained. Therefore, many studies have been made on the improvement of surface hardness and the improvement of the smooth coating film. However, in the case of the initial coating, the solution to the treatment method of the coating film, which is neither cost nor practical and requires no special apparatus, has become a problem.
여기에서 본 발명자가 예의 연구를 거듭한 결과, 새로운 불포화 폴리에스테르 수지의 도포막의 경화 방법을 이용함으로써 성공적으로 과제를 해결하기에 이르렀다. 즉 본 발명은, 목질재의 초벌 도장함에 있어서, 유기 과산화물(有機 過酸化物), 카르본산 금속염 (carboxyl酸 金屬염(鹽)) 및 광중합 개시제 (光重合 開始劑 ; photopolymerization initiator)를 함유한 불포화 폴리에스테르 수지의 초벌 도료를 목질재에 도장한 후에 도포막을 상온(常溫) 또는 가열(加熱) 상태에서 내부 경화(硬化)시킨 다음 활성 에너지선(活性 energy線)을 조사(照射)하여 표면 경화시키는 것을 특징으로 하는 불포화 폴리에스테르 수지의 초벌 도포막의 경화방법으로서, 카르본산 금속염은 고급 지방산 코발트염(高級 脂肪酸 cobalt鹽)인 것이 바람직하며, 특히 옥텐산 코발트(cobalt octenoate)인 것이 바람직하다. 또한 목질재의 평균함수율(平均含水率)은 3∼20중량%임과 아울러 건조밀도(乾燥密度)가 0.30∼1.00g/cm3인 것이 바람직하며 활성 에너지선이 자외선(紫外線)인 것이 바람직하다.As a result of intensive research by the present inventors, the problem has been successfully solved by using a curing method of a coating film of a new unsaturated polyester resin. In other words, the present invention is an unsaturated poly-containing organic peroxide, a carboxylic acid metal salt (carboxyl salt) and a photopolymerization initiator (photopolymerization initiator) in the initial coating of wood materials After coating the initial coating of the ester resin on the wood, the coating film is internally hardened at room temperature or heated, and then surface hardened by irradiating an active energy ray. As a hardening method of the primary coating film of the unsaturated polyester resin characterized by the above, it is preferable that the carboxylic acid metal salt is a higher fatty acid cobalt salt, and especially cobalt octenoate. In addition, the average water content of the wood material is 3 to 20% by weight, and the dry density is preferably 0.30 to 1.00 g / cm 3 , and the active energy ray is preferably ultraviolet light.
또한 본 발명은, 목질재의 초벌 도료에 있어서, 유기 과산화물, 카르본산 금속염, 광중합 개시제 및 에틸렌성 불포화 모노머(ethylen性 不飽和 monomer)를 함유한 불포화 폴리에스테르 수지의 초벌 도료를 목질재에 도장한 후에 도포막을 상온 또는 가열 상태에서 내부 경화시킨 다음 활성 에너지선을 조사하여 표면 경화시키는 것을 특징으로 하는 불포화 폴리에스테르 수지의 초벌 도포막의 경화방법으로서, 카르본산 금속염은 고급 지방산 코발트염인 것이 바람직하며, 특히 옥텐산 코발트인 것이 바람직하다. 또한 에틸렌성 불포화 모노머는 비닐 모노머 및 (메타)아크릴계 모노머를 사용하는 것이 바람직하고, 특히 (메타)아크릴계 모노머로서는 2-히드록시에틸 메타크릴레이트(2-hydroxyethyl methacrylate)를 사용하는 것이 바람직하다. 또한 목질재의 평균함수율이 3∼20중량%임과 아울러 건조밀도가 0.30∼1.00g/cm3인 것이 바람직하며 활성에너지선이 자외선인 것이 바람직하다.In addition, the present invention, in the primary paint of the wood material, after coating the wood paint with a primary paint of an unsaturated polyester resin containing an organic peroxide, a carboxylic acid metal salt, a photopolymerization initiator and an ethylenically unsaturated monomer As a method for curing a primary coating film of an unsaturated polyester resin, the coating film is internally cured at room temperature or in a heated state and then irradiated with an active energy ray, and the metal carboxylic acid salt is preferably a higher fatty acid cobalt salt. It is preferable that it is cobalt octenate. In addition, it is preferable to use a vinyl monomer and a (meth) acrylic monomer as an ethylenically unsaturated monomer, and it is preferable to use 2-hydroxyethyl methacrylate especially as a (meth) acrylic monomer. In addition, the average moisture content of the wood materials is 3 to 20% by weight, and the dry density is preferably 0.30 to 1.00 g / cm 3 and the active energy ray is preferably ultraviolet light.
(실시예)(Example)
이하, 본 발명을 상세하게 설명한다.EMBODIMENT OF THE INVENTION Hereinafter, this invention is demonstrated in detail.
본 발명에서 사용되는 불포화 폴리에스테르 수지로서는 특별히 한정되는 것은 없고, 불포화 다염기산(不飽和 多鹽基酸)(필요에 따라서는 포화 다염기산이 병용된다)과 다가 알코올과의 중축합 생성물(重縮合 生成物)이다. 상기 불포화 다염기산으로서는 무수 말레인산 (maleic anhydride), 말레인산 (maleic acid), 푸마르산 (fumaric acid), 무수 이타콘산 (itaconic anhydride), 이타콘산 (itaconid acid) 등을 예로 들 수 있으며, 포화 다염기산으로서는 무수 프탈산 (phthalic anhydride), 프탈산 (phthalic acid), 테레프탈산 (terephthalic acid), 이소프탈산 (isophthalic acid), 아디핀산 (adipic acid), 테트라히드로 무수 프탈산 (tetrahydrophthalic anhydride), 3-메틸테트라히드로 무수 프탈산 (3-methyl tetrahydrophthalic anhydride), 트리멜리트산 (trimellitic acid), 무수 트리멜리트산 (trimellitic anhydride), 피로멜리트산 (pyromellitic acid), 무수 피로멜리트산 (pyromellitic anhydride), 6-메틸-4-시클로헥센-1,2,3-트리카르본산 무수물 (6-methyl-4-cyclohexene-1,2,3-tricarboxylic anhydride) 등을 예로 들 수 있다.The unsaturated polyester resin used in the present invention is not particularly limited, and a polycondensation product of an unsaturated polybasic acid (saturated polybasic acid is used in combination) and a polyhydric alcohol (heavy compound) )to be. Examples of the unsaturated polybasic acid include maleic anhydride, maleic acid, maleic acid, fumaric acid, itaconic anhydride, and itaconic acid, and as saturated polybasic acid, phthalic anhydride ( phthalic anhydride, phthalic acid, terephthalic acid, isophthalic acid, adipic acid, tetrahydrophthalic anhydride, 3-methyltetrahydro phthalic anhydride (3-methyl tetrahydrophthalic anhydride, trimellitic acid, trimellitic anhydride, pyromellitic acid, pyromellitic anhydride, 6-methyl-4-cyclohexene-1,2 , 3-tricarboxylic acid anhydride (6-methyl-4-cyclohexene-1,2,3-tricarboxylic anhydride) and the like.
또한 상기 불포화 다염기산과 중축합될 수 있는 다가 알코올로서는 에틸렌 글리코올 (ethylene glycol), 프로필렌 글리코올 (propylene glycol), 디에틸렌 글리코올 (diethylene glycol), 트리에틸렌 글리코올 (triethylene glycol), 디프로필렌 글리코올 (dipropylene glycol), 수첨 비스페노올A (水添 bisphenol A), 비스페노올A 디옥시프로폭시에테르 (bisphenol A dioxypropoxy ether), 비스페놀A 디폴리옥시프로폭시에테르 (bisphenol A dipolyoxypropoxy ether), 비스페놀A 디옥시에톡시에테르 (bisphenol A dioxyethoxy ether), 비스페놀A 디폴리옥시에톡시에테르 (bisphenol A dipolyoxyethoxy ether), 1,9-노난디올 (nonanedilo), 폴리프로필렌 글리코올 (polypropylene glycol), 폴리에틸렌 글리코올 (polyethyleneglycol), 폴리테트라메틸렌 글리코올 (polytetramethylene glycol), 1,3-부틸렌 글리코올 (1,3-butylene glycol), 2,3-부틸렌 글리코올 (2,3-butylene glycol), 1,4-부틸렌 글리코올 (1,4-butylene glycol), 1,6-헥산디올 (1,6-hexanediol), 2-에틸-1,3-헥산디올(2-ethyl-1,3-hexanediol), 2,2,4-트리메틸-1,3-펜탄디올(2,2,4-trimethyl-1,3-pentanediol), 네오펜틸 글리코올 (neopentyl glycol), 트리메틸올에탄 (trimethylol ethane), 트리메틸올프로판 (trimethylol propane), 글리세린 (glycerin), 펜타에리트리트 (pentae rythritol), 시클로헥산디메탄올 (cyclohexane dimethanol) 등을 예로 들 수 있다.In addition, examples of the polyhydric alcohol that may be polycondensed with the unsaturated polybasic acid include ethylene glycol, propylene glycol, propylene glycol, diethylene glycol, triethylene glycol, and dipropylene glycol. Dipropylene glycol, hydrogenated bisphenol A, bisphenol A dioxypropoxy ether, bisphenol A dipolyoxypropoxy ether, bisphenol Bisphenol A dioxyethoxy ether, bisphenol A dipolyoxyethoxy ether, 1,9-nonanediol, polypropylene glycol, polyethylene glycol (polyethyleneglycol), polytetramethylene glycol, 1,3-butylene glycol (1,3-butylene glycol), 2,3-butylene article Alcohol (2,3-butylene glycol), 1,4-butylene glycol (1,4-butylene glycol), 1,6-hexanediol (1,6-hexanediol), 2-ethyl-1,3-hexane Diol (2-ethyl-1,3-hexanediol), 2,2,4-trimethyl-1,3-pentanediol (2,2,4-trimethyl-1,3-pentanediol), neopentyl glycol ), Trimethylol ethane, trimethylol propane, glycerin, glycerine, pentae rythritol, cyclohexane dimethanol, and the like.
본 발명에 있어서는 대기중에서 건조되는 성질을 갖게 하기 위하여 상기 불포화 폴리에스테르 수지의 구성 단위로서 시클로펜타디엔계 단위 (cyclopentadiene系 單位), 디시클로펜타디엔계 단위 (dicyclopentadiene系 單位), 다가 알코올아릴에테르 단위 (多價 alcohol allyl ether 單位) 중 적어도 하나의 단위를 함유하는 것이 바람직하며, 상기의 시클로펜타디엔계 단위와 디시클로펜타디엔계 단위로는 시클로펜타디엔, 디시클로펜타디엔 또는 이들의 유도체(誘導體)를 예로 들 수 있으며, 이 유도체의 예로서는 말레인산 트리시클로데세닐 (tricyclodecenyl maleate), 프말산 트리시클로데세닐 (tricyclodecenyl fumarate), 아디핀산 트리시클로데세닐 (tricyclodecenyl adipate), 프탈산 트리시클로데세닐 (tricyclodecenyl phthalate), 이소프탈산 트리시클로데세닐 (tricyclodecenyl isophthalate), 트리멜리트산 트리시클로데세닐 (tricyclodecenyl trimellitate), 에틸렌 글리코올 트리시클로데세닐 에테르 (ethylene glycol tricyclodecenyl ether), 디에틸렌 글리코올 트리시클로데세닐 에테르 (diethylene glycol tricyclodecenyl ether), 프로필렌 글리코올 트리시클로데세닐 에테르 (propylene glycol tricyclodecenyl ether), 1,4-부탄디올 트리시클로데세닐 에테르 (1,4-butanediol tricyclodecenyl ether), 1,6-헥산디올 트리시클로데세닐 에테르 (1,6-hexanediol tricyclodecenyl ether), 네오펜틸 글리코올 트리시클로데세닐 에테르 (neopentyl glycol tricyclodecenyl ether), 글리세린 트리시클로데세닐 에테르 (glycerin tricyclodecenyl ether), 트리메틸올 프로판 트리시클로데세닐 에테르 (trimethylol propane tricyclodecenyl ether), 히드록실화 디시클로펜타디엔 (hydroxylated dicyclopentadiene) 등을 예로 들 수 있다.In the present invention, in order to have the property of drying in the air, a cyclopentadiene-based unit, a dicyclopentadiene-based unit, and a polyhydric alcohol aryl ether unit are used as structural units of the unsaturated polyester resin. It is preferable to contain at least one unit of (多 價 alcohol allyl ether 單位), and the cyclopentadiene-based units and dicyclopentadiene-based units include cyclopentadiene, dicyclopentadiene or derivatives thereof C), and examples of the derivative include tricyclodecenyl maleate, tricyclodecenyl fumarate, tricyclodecenyl adipate and tricyclodecenyl adipate, and tricyclodecenyl phthalate. tricyclodecenyl phthalate), isophthalic acid tricyclodecenyl (t ricyclodecenyl isophthalate, tricyclodecenyl trimellitate, ethylene glycol tricyclodecenyl ether, diethylene glycol tricyclodecenyl ether, propylene glycol Propylene glycol tricyclodecenyl ether, 1,4-butanediol tricyclodecenyl ether, 1,6-hexanediol tricyclodecenyl ether (1,6-hexanediol tricyclodecenyl ether), neopentyl glycol tricyclodecenyl ether, glycerin tricyclodecenyl ether, trimethylol propane tricyclodecenyl ether, hydroxylated dish For example, clopentadiene (hydroxylated dicyclopentadiene) The.
또한 구체적으로 다가 알코올아릴에테르 단위로는 펜타에리트리톨 트리아릴에테르 (pentaerythritol triallyl ether), 트리메틸올프로판 디아릴에테르 (trimethylol propane diallyl ether), 글리세린 모노아릴에테르 (glycerin monoallyl ether), 트리메틸올 에탄디아릴에테르 (trimethylol ethanediallyl ether), 글리세린 디아릴에테르 (glycerin diallyl ether) 등을 예로 들 수 있으며 모두 분자 중에 적어도 1개의 수산기를 함유하는 에테르이다.More specifically, as the polyhydric alcohol aryl ether unit, pentaerythritol triallyl ether, trimethylol propane diallyl ether, glycerin monoallyl ether, trimethylol ethanediaryl Examples thereof include trimethylol ethanediallyl ether and glycerin diallyl ether, all of which are ethers containing at least one hydroxyl group in a molecule.
본 발명에서 사용하는 불포화 폴리에스테르 수지의 도료에는 유기 과산화물, 카르본산 금속염, 광중합 개시제 및 에틸렌성 불포화 모노머가 배합되어 있다. 유기 과산화물로서는 메틸에틸케톤 퍼옥사이드 (methyl ethyl ketone peroxide), 시클로헥사논 퍼옥사이드 (cyclohexanone peroxide), 쿠멘하이드로 퍼옥사이드 (cumene hydroperoxide), 벤조일 퍼옥사이드 (benzoyl peroxide), 디쿠밀 퍼옥사이드 (dicumyl peroxide), t-부틸 퍼벤조에이트(t-butyl perbenzoate) 등을 예로 들 수 있다. 카르본산 금속염으로서는 고급 지방산 코발트염, 고급 지방산 망간염 등을 예로 들 수 있고, 고급 지방산 코발트염으로서는 옥텐산 코발트, 나프텐산 코발트 (cobalt naphthenate)이며, 고급 지방산 망간염으로서는 옥텐산 망간 (manganese octenoate), 나프텐산 망간 (manganese naphthenate) 등을 예로 들 수 있으며, 메틸에틸케톤 퍼옥사이드와 옥텐산 코발트가 병용되면 매우 바람직하다.The organic peroxide, the carboxylic acid metal salt, the photoinitiator, and the ethylenically unsaturated monomer are mix | blended with the coating material of the unsaturated polyester resin used by this invention. Organic peroxides include methyl ethyl ketone peroxide, cyclohexanone peroxide, cumene hydroperoxide, benzoyl peroxide and dicumyl peroxide. and t-butyl perbenzoate. Examples of the carboxylic acid metal salts include higher fatty acid cobalt salts and higher fatty acid manganese salts. Examples of the higher fatty acid cobalt salts include octal acid cobalt and cobalt naphthenate, and higher fatty acid manganese salts. And manganese naphthenate, and the like, and methyl ethyl ketone peroxide and cobalt octenate are very preferred.
광중합 개시제로서는 빛의 작용에 의하여 라디칼 (radical)을 발생하는 것이라면 특별히 한정되지는 않지만, 구체적으로는 4-페녹시디클로로아세토페논 (4-phenoxydichloroacetophenone), 4-t-부틸-디클로로아세토페논 (4-t-butyl- dichloroacetophenone), 디에톡시아세토페논 (diethoxyacetophenone), 2-히드록시-2-메틸-1-페닐프로판-1-원 (2-hydroxy-2-methyl-1-phenylpropan-1-one), 1-(4-이소프로필렌페닐)-2-히드록시-2-메틸프로판-1-원 (1-(4-isopropylenephenyl)-2-hydroxy-2-methylpropan-1-one), 1-(4-도데실페닐)-2-히드록시-2-메틸프로판-1-원 (1-(4- dodecylphenyl)-2-hydroxy-2-methylpropan-1-one), 4-(2-히드록시에톡시)-페닐(2-히드록시-2-프로필)케톤(4-(2-hydroxyethoxy)-phenyl(2-hydroxy-2-propyl)ketone), 1-히드록시시클로헥실페닐케톤 (1-hydroxycyclohexyl phenyl ketone), 2-히드록시프로필페닐케톤 (2-hydroxypropyl phenyl ketone), 2-히드록시프로필-4-이소부틸페닐케톤 (2-hydroxypropyl-4-isobutyl phenyl ketone), 2-메틸-1-〔4-(메틸티오)페닐〕-2-몰포리노프로판-1(2-methyl-1-〔4(methylthio)phenyl〕-2-morpholinopropane-1), 벤조인 (benzoin), 벤조인메틸에테르 (benzoin methyl ether), 벤조인에틸에테르 (benzoin ethyl ether), 벤조인이소프로필에테르 (benzoin isopropyl ether), 벤조인이소부틸에테르(benzoin isobutyl ether), 벤질디메틸케탈(benzyl dimethyl ketal), 벤조페논(benzophenone), 벤조일 안식향산(benzoyl benzoate), 벤조일 안식향산 메틸(methyl benzoyl benzoate), 4-페닐벤조페논(4-phenyl benzophenone), 히드록시벤조페논(hydroxybenzophenone), 4-벤조일-4'-메틸디페닐설파이드(4-benzoyl-4'- methyl diphenyl sulfide), 3,3'-디메틸-4-메톡시벤조페논 (3,3'-dimethyl-4- methoxy benzophenone), 티옥산손(thioxanthone), 2-클로로티옥산손 (2-chlorothi oxanthone ), 2-메틸티옥산손(2-methyl thioxanthone), 2,4-디메틸티옥산손(2,4- dimethyl thioxanthone), 이소프로필티옥산손 (isopropyl thioxanthone), 캄포르퀴논 (camphor quinone), 디벤조수베론 (dibenzosuberone), 2-에틸안트라퀴논 (2-ethyl anthraquin one), 4',4''-디에틸이소프탈로페논 (4',4''-diethyl isophthalophenone), 3,3', 4,4'-테트라(t-부틸퍼옥시카르보닐)벤조페논(3,3', 4,4'-tetra(t-butylperoxycarbonyl) benzophe none), α-아실옥심에스테르(α-acyloxime ester), 아실포스핀옥사이드 (acyl phos phine oxide), 메틸페닐글리옥실레이트 (methyl phenyl glyoxylate), 9,10-페난트렌퀴논 (9,10-phenanthrene quinone), 4-(2-히드록시에톡시)페닐-(2-히드록시-2-프로필)케톤 (4-(2-hydroxyethoxy)phenyl-(2-hydroxy-2-propyl)ketone) 등을 예로 들 수 있다. 이들 광중합 개시제 중에서는 벤질디메틸케탈 (benzyl dimethyl ketal), 1-히드록시시클로헥실페닐케톤 (1-hydroxycyclohexyl phenyl ketone), 벤조일이소프로필에테르 (benzoyl isopropyl ether), 4-(2-히드록시에톡시)-페닐(2-히드록시-2-프로필)케톤 (4-(2-hydroxyethoxy)-phenyl(2-hydroxy-2-propyl)ketone), 2-히드록시-2-메틸-1-페닐프로판-1-원 (2-hydroxy-2-methyl-1-pheny lpropan-1-one)을 적당하게 이용할 수 있다.The photopolymerization initiator is not particularly limited as long as it generates radicals by the action of light. Specifically, 4-phenoxydichloroacetophenone and 4-t-butyl-dichloroacetophenone (4- t-butyl-dichloroacetophenone), diethoxyacetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1- (4-isopropylenephenyl) -2-hydroxy-2-methylpropane-1-one (1- (4-isopropylenephenyl) -2-hydroxy-2-methylpropan-1-one), 1- (4- Dodecylphenyl) -2-hydroxy-2-methylpropane-1-one (1- (4-dodecylphenyl) -2-hydroxy-2-methylpropan-1-one), 4- (2-hydroxyethoxy) -Phenyl (2-hydroxy-2-propyl) ketone (4- (2-hydroxyethoxy) -phenyl (2-hydroxy-2-propyl) ketone), 1-hydroxycyclohexyl phenyl ketone , 2-hydroxypropyl phenyl ketone, 2-hydroxy 2-hydroxypropyl-4-isobutyl phenyl ketone, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropane-1 (2-methyl-1- [4 (methylthio) phenyl] -2-morpholinopropane-1), benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether ), Benzoin isobutyl ether, benzyl dimethyl ketal, benzophenone, benzoyl benzoate, methyl benzoyl benzoate, 4-phenylbenzophenone ( 4-phenyl benzophenone, hydroxybenzophenone, 4-benzoyl-4'-methyldiphenyl sulfide, 3,3'-dimethyl-4-methoxybenzo Phenone (3,3'-dimethyl-4-methoxy benzophenone), thioxanthone, 2-chlorothioxoneone, 2-methyl thioxone anthone, 2,4-dimethyl thioxanthone, isopropyl thioxanthone, camphor quinone, dibenzosuberone, 2-ethylanthra 2-ethyl anthraquin one, 4 ', 4' '-diethyl isophthalophenone, 3,3', 4,4'-tetra (t-butylper Oxycarbonyl) benzophenone (3,3 ', 4,4'-tetra (t-butylperoxycarbonyl) benzophe none), α-acyloxime ester, acyl phos phine oxide, Methyl phenyl glyoxylate, 9,10-phenanthrene quinone, 4- (2-hydroxyethoxy) phenyl- (2-hydroxy-2-propyl) ketone ( 4- (2-hydroxyethoxy) phenyl- (2-hydroxy-2-propyl) ketone) and the like. Among these photopolymerization initiators, benzyl dimethyl ketal, 1-hydroxycyclohexyl phenyl ketone, benzoyl isopropyl ether, 4- (2-hydroxyethoxy) -Phenyl (2-hydroxy-2-propyl) ketone (4- (2-hydroxyethoxy) -phenyl (2-hydroxy-2-propyl) ketone), 2-hydroxy-2-methyl-1-phenylpropane-1 -One (2-hydroxy-2-methyl-1-pheny lpropan-1-one) can be used as appropriate.
광중합 개시제의 보조제(補助劑)로서는 트리에탄올아민 (triethanol amine), 트리이소프로판올아민 (triisopropanol amine), 4,4'-디메틸아미노벤조페논(미히러 케톤) (4,4'-dimethylaminobenzophenone ; michler's ketone), 4,4'-디에틸아미노벤조페논 (4,4'-diethylaminobenzophenone, 2-디메틸아미노에틸 안식향산(2-dimethylamino ethyl benzoate), 4-디메틸아미노 안식향산 에틸 (ethyl 4-dimethyl aminobenzoate), 4-디메틸아미노 안식향산 (n-부톡시)에틸((n-butoxy)ethyl 4-dimethyl aminobenzo ate), 4-디메틸아미노 안식향산 이소아밀 (isoamyl 4-dimethyl aminobenzoate), 4-디메틸아미노 안식향산 2-에틸헥실(2-ethylhexyl 4-dimethyl aminobenzoate), 2,4-디에틸티옥산손 (2,4-diethyl thioxanthone), 2,4-디이소프로필티옥산손 (2,4-diisopro pyl thioxanthone) 등을 병용할 수도 있다.Examples of auxiliaries for the photopolymerization initiator include triethanol amine, triisopropanol amine, 4,4'-dimethylaminobenzophenone (miher ketone) (4,4'-dimethylaminobenzophenone; michler's ketone), 4,4'-diethylaminobenzophenone (2-dimethylaminoethyl benzoate), 4-dimethylamino benzoic acid (ethyl 4-dimethyl aminobenzoate), 4-dimethylamino Benzoic acid (n-butoxy) ethyl (n-butoxy) ethyl 4-dimethyl aminobenzoate, 4-dimethylamino isoamyl 4-dimethyl aminobenzoate, 4-dimethylamino benzoic acid 2-ethylhexyl 4-dimethyl aminobenzoate), 2,4-diethyl thioxanthone, 2,4-diisopropyl thioxanthone (2,4-diisopro pyl thioxanthone) and the like can also be used in combination.
에틸렌성 불포화 모노머로서는 비닐계 모노머 (vinyl係 monomer), 메타크릴로일기 (methacryloyl基)나 아크릴기가 함유된 모노머, 아크릴로일계 모노머가 있고, 비닐계 모노머로서는 스티렌 모노머 (styrene monomer), 비닐 톨루엔 (vinyl toluene), 초산비닐 등을 예로 들 수 있다. 또한 (메타)아크릴계 모노머로서는 몰포린아크릴레이트 (morpholine acrylate), 페녹시디에틸렌글리코올 모노아크릴레이트 (phenoxydiethylene glycol monoacrylate), 트리프로필렌글리코올 디아크릴레이트 (tripropylene glycol diacrylate), 디프로필렌글리코올 디아크릴레이트 (dipropylene glycol diacrylate), 아릴메타크릴레이트 (allyl methacrylate), 글리시딜아크릴레이트 (glycidyl acrylate), 글리시딜메타크릴레이트 (glycidyl methacrylate), 2-메톡시에틸아크릴레이트 (2-methoxyethyl acrylate), 페녹시에틸아크릴레이트 (phenoxyethyl acrylate), 2-히드록시에틸 메타크릴레이트, 메톡시트리에틸렌글리코올 아크릴레이트 (methoxytriethylene glycol acrylate), 메톡시트리에틸렌글리코올 메타크릴레이트(methoxytriethylene glycol methacrylate), 2-메톡시에틸 메타크릴레이트 (2-methoxyethyl methacrylate), 페녹시에틸 메타크릴레이트 (phenoxyethyl methacrylate), 트리메틸올프로판 트리아크릴레이트 (trimethylolpropane triacrylate), 트리메틸올프로판 트리메타크릴레이트 (trimethylolpropane trimetacrylate) 등을 예로 들 수 있다. 이들 에틸렌성 불포화 모노머 중에서는 메타크릴계 모노머가 가장 적합하게 사용되고, 특히 2-히드록시에틸메타크릴레이트가 효과가 있다.Examples of the ethylenically unsaturated monomers include vinyl monomers, monomers containing methacryloyl groups and acryl groups, and acryloyl monomers, and vinyl monomers include styrene monomers and vinyl toluene ( vinyl toluene), vinyl acetate, and the like. As the (meth) acrylic monomer, morpholine acrylate, phenoxydiethylene glycol monoacrylate, tripropylene glycol diacrylate, dipropylene glycol diacrylate (dipropylene glycol diacrylate), aryl methacrylate (allyl methacrylate), glycidyl acrylate (glycidyl acrylate), glycidyl methacrylate (glycidyl methacrylate), 2-methoxyethyl acrylate (2-methoxyethyl acrylate), Phenoxyethyl acrylate, 2-hydroxyethyl methacrylate, methoxytriethylene glycol acrylate, methoxytriethylene glycol methacrylate, 2- 2-methoxyethyl methacrylate, phenoxyethyl methacrylate Phenoxyethyl methacrylate, trimethylolpropane triacrylate, trimethylolpropane trimethacrylate, and the like. Among these ethylenically unsaturated monomers, methacryl-based monomers are most suitably used, and 2-hydroxyethyl methacrylate is particularly effective.
약제의 배합비율에 대해서는 특별히 한정되지 않지만, 본 발명의 효과를 효율적으로 얻기 위한 배합 중량비(불포화 폴리에스테르 수지(고형분) 100중량부에 대한 중량부를 나타낸다)는 다음과 같다. 유기 과산화물이 0.5∼5 중량부, 바람직하게는 1∼3 중량부, 유기 카르본산 금속염이 0.3∼1.0 중량부, 바람직하게는 0.4∼0.6 중량부, 광중합 개시제가 0.5∼5 중량부, 바람직하게는 1.5∼3 중량부, 에틸렌성 불포화 모노머가 10∼40 중량부, 바람직하게는 20∼30 중량부의 범위에서 선택된다. 상기 범위의 하한(下限)보다도 사용량이 적으면 건조성이 나빠지고 경화성도 느리며, 반대로 사용량이 많으면 사용가능 시간이 짧아져서 작업성이 저하된다.Although it does not specifically limit about the compounding ratio of a chemical | medical agent, The compounding weight ratio (it shows a weight part with respect to 100 weight part of unsaturated polyester resin (solid content)) for obtaining the effect of this invention efficiently is as follows. 0.5-5 parts by weight of organic peroxide, preferably 1-3 parts by weight, 0.3-1.0 parts by weight of organic carboxylic acid metal salt, preferably 0.4-0.6 parts by weight, 0.5-5 parts by weight of photopolymerization initiator, preferably 1.5-3 weight part and ethylenically unsaturated monomer are selected in the range of 10-40 weight part, Preferably it is 20-30 weight part. If the amount is less than the lower limit of the above range, the drying property is poor and the curability is slow. On the contrary, if the amount is high, the usable time is shortened and workability is lowered.
상기의 배합으로 만들어진 불포화 폴리에스테르 수지의 초벌 도료를 목질재에 도장한 후에 우선 상온 또는 가열 상태에서 도포막의 내부 경화가 이루어진다. 도포막의 두께는 50∼200㎛ 정도가 실용적이며, 경화 온도는 20∼40℃, 경화 시간은 30∼90분이 적당하다. 그 다음에 활성 에너지선을 조사한다. 조사는 광중합 개시제를 활성화시키는 방법이라면 특별히 한정되지 않으며, 원자외선(遠紫外線) 파장범위, 자외선(紫外線) 파장범위, 근자외선(近紫外線) 파장범위, 적외선(赤外線) 파장범위의 광선(光線), X선, γ선 등의 전자파나 전자선(電子線), 양자선(陽子線), 중성자선(中性子線) 등의 활성 에너지선을 조사하여 경화시키는 방법 등을 예로 들 수 있지만, 방사선 조사 장치의 입수 용이성이나 가격 등의 면에서 자외선 조사(紫外線 照射)에 의한 경화 방법이 유리하며, 이 자외선은 주로 150∼450nm 파장 영역의 빛으로서 고압 수은램프 (高壓 水銀 lamp), 금속 할로겐 램프 (金屬 halide lamp), 크세논 램프 (xenon lamp), 케미컬 램프 (chemical lamp) 등을 사용하여 조사하는 방법을 예로 들 수 있다. 이렇게 하여 생성된 본 발명의 폴리에스테르 수지의 초벌 도포막 위에 재벌 도료가 도장된다. 또한 불포화 폴리에스테르계의 초벌 도포막의 아래에 폴리우레탄계의 초벌 도료를 도장할 수도 있다.After coating the wood-based primary coating material of the unsaturated polyester resin produced by the above formulation, first, internal curing of the coating film is carried out at normal temperature or in a heated state. About 50-200 micrometers is practical for the thickness of a coating film, 20-40 degreeC of curing temperature, and 30-90 minutes of curing time are suitable. The active energy ray is then irradiated. Irradiation is not specifically limited as long as it is a method of activating a photoinitiator, Light rays of an ultraviolet-ray wavelength range, an ultraviolet-ray wavelength range, a near-ultraviolet wavelength range, and an infrared-wavelength range Radiation, such as X-rays and γ-rays, and a method of irradiating and curing active energy rays such as electron beams, quantum lines, neutron beams, and neutron beams. In terms of availability and price, the curing method by ultraviolet irradiation is advantageous. The ultraviolet light is mainly light in the wavelength range of 150 to 450 nm, and is a high pressure mercury lamp and a metal halide lamp. The method of irradiation using a lamp, a xenon lamp, a chemical lamp, etc. can be mentioned. The conglomerate paint is coated on the primary coating film of the polyester resin of the present invention thus produced. Moreover, you may coat a polyurethane type primary paint under the unsaturated polyester type primary coating film.
본 발명을 실시하기 위한 목질재로서는 목재(木材), 합판(合板), 섬유판 (纖維板 : fiberboard), 파티클 보드 (particle board), 웨이퍼 보드 (wafer board) 등의 목질 보드, 적층합판(積層合板), 페이퍼백 (paperback) 합판, 페이퍼백 섬유판, 전사인쇄(轉寫印刷) 합판, 전사인쇄 섬유판 등을 예로 들 수 있다. 특히, 목질재의 평균함수율을 3∼20 중량%로, 건조밀도를 0.30∼1.00 g/cm3로 조정하여 두면, 경화시에 목질재의 뒤틀림, 휨, 균열 등이 방지되며 그 변형을 억제할 수 있게 된다. 목재로서는 구체적으로 노송나무, 측백나무, 나한백, 소나무, 포플러, 오동나무, 솔송나무, 삼나무, 칼로파낙스 (kalopanax), 흰 자작나무, 너도밤나무, 떡갈나무, 아가디스 (agathis), 오크나무, 메루쿠시마츠 (merukushimatsu), 방사형 소나무, 아피통 (apitong), 라이트 레드 메란티 (light red meranti), 고무나무, 라민 (lamine), 니야토 (niyato), 흑단, 백자단, 자단, 티크 나무 등을 예로 들 수 있다.Examples of the wood material for carrying out the present invention include wood boards such as wood, plywood, fiberboard, particle board, wafer board, and laminated boards. And paperback plywood, paperback fibreboard, transfer printing plywood, transfer printing fibreboard, and the like. In particular, if the average moisture content of the wood materials is adjusted to 3 to 20% by weight and the dry density is adjusted to 0.30 to 1.00 g / cm 3 , the warping, warping and cracking of the wood materials are prevented during curing and the deformation thereof can be suppressed. do. Wood is specifically cypress, cypress, hawthorn, pine, poplar, paulownia, pine, cedar, kalopanax, white birch, beech, oak, agadith, oak, Merukushimatsu, radial pine, apitong, light red meranti, rubber tree, lamine, niyato, ebony, white sandalwood, rosewood, teak, etc. For example.
본 발명의 방법은 여러 기술분야에서 실시할 수 있고, 각종 코팅제(즉 도료), 퍼티·실링제 (putty and sealing agent) 등에 폭넓게 이용할 수 있으며, 그 용도에 따라 본 발명의 효과를 저해하기 않는 범위내에서 소포제(消泡劑), 난연제(難燃劑), 대전 방지제(帶電 防止劑), 가소제(可塑劑), 충진제 (마이카(mica), 미분 실리카(微分 silica), 펄라이트(perlite) 등), 레벨링제 (leveling劑)(실리콘(silicone), 셀룰로오스 아세테이트 부틸레이트 (cellulose acetate butyrate), 계면활성제(界面活性劑) 등), 안정제(安定劑), 처짐 방지제(anti-sagging劑)(수첨 카스토르오일(水添 castor oil), 미립자 무수규산(微粒子 無水硅酸 : microparticulate silicic anhydride) 등), 윤택 제거제(미분실리카 등) 등을 배합할 수도 있다.The method of the present invention can be practiced in various technical fields, and can be widely used in various coating agents (ie, paints), putty and sealing agents, etc., and the range of not impairing the effects of the present invention depending on the use thereof. Defoamer, flame retardant, antistatic agent, plasticizer, filler (mica, fine silica, perlite, etc.) , Leveling agents (silicone, cellulose acetate butyrate, surfactants, etc.), stabilizers, anti-sagging agents (hydrogenated castors) Oil (water castor oil), fine particle silicic anhydride (microparticulate silicic anhydride, etc.), a moisture remover (fine powder silica etc.), etc. can also be mix | blended.
또한 희석제로서 초산에틸 (ethyl acetate), 초산부틸 (butyl acetate), 톨루엔, 크실렌 (xylene), 부탄올 (butanol), 아세톤 (acetone), 메틸이소부틸케톤 (methyl isobutyl ketone), 메틸에틸케톤 (methyl ethyl ketone), 셀로솔브류 (cellosolves), 디아세톤 알코올 (diacetone alcohol), 아크릴산 에스테르 (acrylic acid ester), 알킬 비닐케톤 (alkyl vinyl ketone) 등을 사용할 수 있다.As a diluent, ethyl acetate, butyl acetate, toluene, xylene, butanol, acetone, methyl isobutyl ketone, methyl ethyl ketone ketones, cellosolves, diacetone alcohol, acrylic acid esters, alkyl vinyl ketones, and the like.
이하에 실시예를 들어서 본 발명을 더욱 구체적으로 설명하지만, 본 발명의 취지가 다음에 한정되는 것은 아니다. 또한 제조예, 실시예 및 비교예 중에서 「%」 및 「부(部)」 로 되어 있는 것은 특별한 표시가 없는 한 중량을 기준으로 나타낸다.Although an Example is given to the following and this invention is demonstrated to it further more concretely, the meaning of this invention is not limited to the following. In addition, what is "%" and a "part" among a manufacture example, an Example, and a comparative example is shown on a basis of weight unless there is particular notice.
불포화 폴리에스테르 수지의 초벌 도료의 성능을 도관 밀폐성, 경도, 씨닝(thinning : 도료 도장후의 중합촉진에 의한 도포막의 수축), 밀착성에 대하여 평가한다. 그 평가기준은 다음과 같다.The performance of the primary coating of the unsaturated polyester resin is evaluated for conduit sealing, hardness, thinning (shrinkage of the coating film by polymerization promotion after coating) and adhesion. The evaluation criteria are as follows.
(도관 밀폐성)(Conduit sealability)
실시예 또는 비교예에서 생성된 도포막을 눈으로 직접 관찰하여 다음의 3단계로 분류한다.The coating film produced in the Example or the comparative example is observed directly with eyes, and classified into the following three steps.
○ : 도관 밀폐성이 양호하다.(Circle): Conduit sealing is favorable.
△ : 도관 밀폐성이 보통이다.(Triangle | delta): Conduit sealing property is normal.
× : 도관 밀폐성이 좋지 않다.X: The conduit sealability is not good.
(경도)(Hardness)
실시예 또는 비교예에서 생성된 도장판(塗裝板)을 JIS K-5400 8.4.2 핸드 스크래칭법 (hand-scratching method)으로 측정하고, 그 결과는 도포막을 벗김으로써 측정되는 펜슬 스크래치 값 (pencil scratch values)으로 나타낸다.The paint plate produced in Examples or Comparative Examples was measured by JIS K-5400 8.4.2 hand-scratching method, and the result was measured by peeling the coating film. scratch values).
(씨닝)(Thinning)
실시예 또는 비교예에서 생성된 도장판을 눈으로 직접 관찰하여 다음의 3단계로 분류한다.The coating plate produced in the Example or the comparative example is observed by eye directly, and classified into three steps.
○ : 도포막의 씨닝이 발생하지 않는다.○: Thinning of the coating film does not occur.
△ : 도포막의 씨닝이 약간 있다.(Triangle | delta): There exists a thinning of a coating film.
× : 도포막의 씨닝이 매우 많다.X: There is much thinning of a coating film.
(밀착성)(Adhesiveness)
실시예 또는 비교예에서 생성된 도포막에 대하여, 크로스 컷트법 (cross-cut method)(폭 : 2mm, 25mm2)으로 시험하여 다음의 3단계로 분류한다.Embodiments or with respect to the coating film produced in Comparative Example, the cross-cut method (cross-cut method): to test the (width 2mm, 25mm 2) to be classified into the following three steps:
◎ : 25/25◎: 25/25
○ : 20/25∼24/25○: 20/25 to 24/25
△ : 19/25 이하△: 19/25 or less
(실시예 1)(Example 1)
불포화 폴리에스테르 수지(일본 합성화학공업 주식회사 제조 : 고세라크(Gohselac) 750-70) 70부에 스티렌 모노머 10부, 2-히드록시에틸 메타크릴레이트 20부, 메틸에틸케톤 퍼옥사이드(순도 50%) 1.5부, 옥텐산 코발트(메탈분 8%) 0.5부, 벤질디메틸케탈 0.6부, 1-히드록시시클로헥실페닐케톤 1.5부를 첨가한 것에 톨루엔 25부, 초산에틸 25부를 첨가하여 희석하고 불포화 폴리에스테르의 초벌 도료를 얻는다. 목질재로서 순수한 포플러 재료(10cm×20cm, 두께 1cm)에 그 도료를 스프레이법으로 150g/m2로 도장한 후에 실온(20℃)에서 30분간 방치하고 40℃의 오븐에 20분간 넣어 내부 경화시킨다. 도장판을 1개의 점등된 고압 수은등(80W/cm) 밑의 콘베어 벨트(conveyor belt)상에 놓고 3m/min의 속도로 통과시키면서 완전하게 경화시켜 초벌 도포막을 얻는다. 또한 재벌 도료로서 불포화 폴리에스테르 수지(일본 합성화학공업 주식회사 제조 : 고세라크 750-70) 80부에 스티렌 모노머 20부, 메틸에틸케톤 퍼옥사이드(순도 50%) 2부, 옥텐산 코발트(메탈분 8%) 0.5부, 1-히드록시시클로헥실페닐케톤 2부, 스테아린산 아연 2부를 첨가하여 불포화 폴리에스테르의 재벌 도료를 얻는다. 이 도료를 상기의 초벌 도포막이 도장된 순수한 포플러 재료에 스프레이법으로 300g/m2로 도장한 후에 실온(20℃)에서 30분간 방치하고 40℃의 오븐에 20분간 넣어 내부 경화시킨다. 손가락으로 만져보아서 반경화 상태가 된 것을 확인한 후에 도장판을 1개의 점등된 고압 수은등(80W/cm) 밑의 콘베어 벨트상에 놓고 1.5m/min의 속도로 통과시키면서 완전하게 경화시켜 두께 250㎛의 도포막을 만든다. 생성된 도포막의 특성은 표1에서 나타내는 바와 같이, 2액형 폴리우레탄의 초벌 도료를 초벌 도장하는 데에 사용한 경우에 비하여 목질재가 단단해짐과 아울러 도관 밀폐성이 우수하고 씨닝이 적어 매끄러운 도포막을 얻을 수 있다.10 parts of styrene monomer, 20 parts of 2-hydroxyethyl methacrylate, methyl ethyl ketone peroxide (50% purity) in 70 parts of unsaturated polyester resin (manufactured by Nippon Synthetic Chemical Industry Co., Ltd .: Gohselac 750-70) To 1.5 parts, 0.5 parts of cobalt octate (8% of metal), 0.6 parts of benzyl dimethyl ketal, and 1.5 parts of 1-hydroxycyclohexylphenyl ketone were added, 25 parts of toluene and 25 parts of ethyl acetate were added to dilute the mixture to form an unsaturated polyester. Get the initial paint. As a wood material, the paint is coated on a pure poplar material (10cm × 20cm, thickness 1cm) by spraying method at 150g / m 2 , then left at room temperature (20 ℃) for 30 minutes and put in an oven at 40 ℃ for 20 minutes for internal curing . The paint plate is placed on a conveyor belt under one lit high pressure mercury lamp (80 W / cm) and completely cured while passing at a speed of 3 m / min to obtain a primary coating film. In addition, 20 parts of styrene monomers, 2 parts of methyl ethyl ketone peroxide (50% of purity), and 80 parts of cobalt octenate (metallic powder 8) in unsaturated polyester resin (Japan Synthetic Chemical Co., Ltd .: Gocerak 750-70) 80 parts of chaebol paint %) 0.5 parts, 1 part of 1-hydroxycyclohexylphenyl ketone, and 2 parts of zinc stearate are added to obtain a chaebol paint of unsaturated polyester. This paint is applied to the pure poplar material coated with the above primary coating film at 300 g / m 2 by the spray method, and then left at room temperature (20 ° C.) for 30 minutes and placed in a 40 ° C. oven for 20 minutes for internal curing. After confirming that the finger is semi-cured by touching it, the paint plate is placed on a conveyor belt under one lit high-pressure mercury lamp (80 W / cm) and completely cured while passing through at a speed of 1.5 m / min. Make a coating film. As shown in Table 1, the resulting coating film has a harder wood material, superior conduit sealing properties and less thinning as compared to the case where the primary coating material of the two-component polyurethane is used for the initial coating. Thus, a smooth coating film can be obtained. .
(비교예 1)(Comparative Example 1)
목질재로서 순수한 포플러 재료(10cm×20cm, 두께 1cm)에 폴리에스테르 폴리올(일본 폴리우레탄공업 주식회사 제조 : 니폴린(Nippolan) 133-EP, 수산기가(水酸基價) 205) 60부 및 초산에틸 40부로 이루어지는 A용액과 코로넷(Coronet) L(NOC 함량 13%) 60부 및 초산부틸 40 중량부로 이루어지는 B용액을 A용액 : B용액 = 1 : 1로 혼합한다. 그 혼합한 2액형 폴리우레탄의 초벌 도료를 스프레이법으로 100g/m2로 도장한 후에 실온(20℃)에서 6시간 방치하여 건조시켜 초벌 도포막을 얻는다. 또한 실시예 1과 마찬가지로 재벌 도장하여 도포막의 특성을 표1에 나타낸다.As a wood material, it is made of pure poplar material (10cm × 20cm, thickness 1cm) with polyester polyol (Nippolan 133-EP manufactured by Nippon Polyurethane Co., Ltd.), 60 parts of hydroxyl group 205 and 40 parts of ethyl acetate. A solution, a solution B consisting of 60 parts of Coronet L (13% NOC) and 40 parts by weight of butyl acetate, is mixed into A solution: B solution = 1: 1. The mixed two-component polyurethane primary coating is coated with a spray method at 100 g / m 2 , then left at room temperature (20 ° C.) for 6 hours to dry to obtain a primary coating film. In addition, the properties of the coating film are shown in Table 1 in the same manner as in Example 1.
(실시예 2)(Example 2)
불포화 폴리에스테르 수지(일본 합성화학공업 주식회사 제조 : 고세라크 500B) 70부에 스티렌 모노머 10부, 2-히드록시에틸 메타크릴레이트 20부, 메틸에틸케톤 퍼옥사이드(순도 50%) 2부, 옥텐산 코발트(메탈분 8%) 0.5부, 벤질디메틸케탈 0.6부, 1-히드록시시클로헥실페닐케톤 1.5부를 혼합한 것에 톨루엔 25부, 초산에틸 25부를 첨가하여 희석하여 불포화 폴리에스테르의 초벌 도료를 얻는다. 순수한 오동나무 재료(10cm×20cm, 두께 2cm)에 그 도료를 스프레이법으로 150g/m2로 도장한 후에 실온(20℃)에서 30분간 방치하고 40℃의 오븐에 20분간 넣어 내부 경화시킨다. 도장판을 1개의 점등된 고압 수은등(80W/cm) 밑의 콘베어 벨트상에 놓고 3m/min의 속도로 통과시키면서 완전하게 경화시켜 초벌 도포막을 얻는다. 또한 재벌 도료로서 실시예 1에서 사용한 불포화 폴리에스테르의 재벌 도료를 실시예 1과 동일하게 도장한다. 생성된 도포막의 특성은 표2에서 나타내는 바와 같이, 2액형 폴리우레탄의 초벌 도료를 초벌 도장하는 데에 사용한 경우에 비하여 목질재가 단단해짐과 아울러 씨닝이 적고 밀착성이 우수한 매끄러운 도포막을 얻을 수 있다.10 parts of styrene monomer, 20 parts of 2-hydroxyethyl methacrylate, 2 parts of methyl ethyl ketone peroxide (50% purity), octenic acid, in 70 parts of unsaturated polyester resin (manufactured by Nippon Synthetic Chemical Industries, Ltd .: Gocerak 500B) 25 parts of toluene and 25 parts of ethyl acetate are added and diluted to 0.5 parts of cobalt (8% of metal powder), 0.6 parts of benzyl dimethyl ketal, and 1.5 parts of 1-hydroxycyclohexylphenyl ketone to obtain a primary paint of unsaturated polyester. The paint is coated on a pure paulownia material (10cm × 20cm, thickness 2cm) at 150g / m 2 by spraying method, then left at room temperature (20 ℃) for 30 minutes and placed in 40 ℃ oven for 20 minutes for internal curing. The paint plate is placed on a conveyor belt under one lit high pressure mercury lamp (80 W / cm) and completely cured while passing at a speed of 3 m / min to obtain a primary coating film. In addition, the chaebol paint of the unsaturated polyester used in Example 1 as a chaebol paint is coated in the same manner as in Example 1. As shown in Table 2, the resultant coating film has a harder wood material, a thinner coating, less thinning, and excellent adhesion as compared to the case where it is used for the initial coating of a two-component polyurethane coating.
(비교예 2)(Comparative Example 2)
목질재로서 순수한 포플러 재료 대신에 순수한 오동나무 재료 (10cm×20cm, 두께 2cm)를 사용한 것 이외에는 비교예 1과 동일하게 처리한다.The same treatment as in Comparative Example 1 was carried out except that a pure paulownia material (10 cm x 20 cm, thickness 2 cm) was used as the wood material instead of the pure poplar material.
본 발명의 불포화 폴리에스테르 수지의 초벌 도포막의 경화 방법은, 목재에 플라스틱 성질을 갖는 WPC(Wood-Plastic-Combination)화에 의하지 않고 특수한 장치를 필요로 하지 않는 목질재의 도장에 의하여 WPC와 동등한 표면 경도 및 내마멸성을 획득할 수 있으며, 도관 밀폐성, 도포막의 씨닝 방지, 목질재의 밀착성 등에도 우수한 효과를 얻을 수 있다.The hardening method of the primary coating film of the unsaturated polyester resin of this invention is the surface hardness equivalent to WPC by the coating of the wood material which does not require a special apparatus, without making WPC (Wood-Plastic-Combination) which has plastic property in wood. And attrition resistance can be obtained, and excellent effects can also be obtained in conduit sealing, prevention of thinning of the coating film, and adhesion of wood materials.
Claims (8)
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JP11131117A JP2000317386A (en) | 1999-05-12 | 1999-05-12 | Method for curing primer coating film |
JP11-131117 | 1999-05-12 |
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KR (1) | KR20010039567A (en) |
CN (1) | CN1273991A (en) |
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JP2000354823A (en) * | 1999-06-18 | 2000-12-26 | Sanyu Paint Kk | Coating method for synthetic resin coating |
US7951856B2 (en) * | 2007-07-13 | 2011-05-31 | Valspar Sourcing, Inc. | Coating composition with accelerated low temperature cure |
CN102796442B (en) * | 2011-05-24 | 2017-04-19 | 广东华润涂料有限公司 | Unsaturated polyester paint composition |
CN108908532A (en) * | 2018-07-13 | 2018-11-30 | 中山易必固新材料科技有限公司 | A kind of electronic beam curing facing coating medium density fiberboard and its manufacture craft |
CN111100532A (en) * | 2019-12-03 | 2020-05-05 | 浙江博菲电气股份有限公司 | Quick-drying water-based paint |
CN119140398B (en) * | 2024-11-20 | 2025-02-11 | 珠海宝丰堂半导体股份有限公司 | Photoresist solidifying device for generating UV light by microwave excitation mercury lamp |
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1999
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2000
- 2000-03-17 AU AU22347/00A patent/AU2234700A/en not_active Abandoned
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TW499327B (en) | 2002-08-21 |
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