KR20010010472A - An equipment of jade coating panel and its manufacturing method - Google Patents

Abstract

PURPOSE: A construction panel coated with powdered jade is provided, which improves physical functions related to blood by far infrared rays from the jade and is used as interior materials of a building. CONSTITUTION: A manufacturing apparatus of the panel comprises a grinding roll, an adhesive coating roller, a heating roller, a pressure roller, a secondary pressure roller, a smoothing roller, a take off roll, a powdered jade coating roller, a drier, a transfer film attaching roller and a UV coating roller. The construction panel is produced by the following steps of : (i) coating an adhesive film(7) on a top and a bottom face of foam to guide accurate contact of aluminum ; (ii) forming an adhesive layer(6) to a top side of the adhesive film ; (iii) heating a thin sheet of aluminum(2) winded on a take up roll to be attached to the top and the bottom of the foam ; (iv) pressurizing the heated aluminum and secondary pressurizing the aluminum with heating ; (v) smoothing the combined aluminum and foam for preventing the panel of being bent while cooling ; (vi) cooling the joined material and forming an adhesive film and an adhesive layer ; (vii) spraying powdered jade on the combined aluminum and foam and coating before heating the panel at 80deg.C to prevent separation of the jade from the panel ; and then (viii) attaching a transfer film to the combined panel to express various patterns and UV coating the panel coated with powdered jade. The foam is formed by using a waste plastic containing high density polyethylene.

Description

An equipment of jade coating panel and its manufacturing method

The present invention relates to a tile panel used for interior and exterior interior and exterior materials, in particular in the case of laminating an aluminum thin plate to a plastic layer panel to be molded, after heating by heating the aluminum thin plate first and then laminating by pressure and then By mixing resin and jade powder properly, it is coated on the upper surface of aluminum sheet to reinforce all the body functions related to blood circulation such as respiratory function, arthritis, headache and hangover by far infrared rays emitted from jade.

Currently, jade develops various products using jade because it emits a large amount of far-infrared rays. However, jade is used for a wider use because it exists only in the form of a necklace, a ring, or an accessory that can be played with hands. The use of the was required.

Therefore, in the present invention, the jade is used as an interior / exterior agent of a building by manufacturing aluminum in a foam-molded plastic with a predetermined thickness and jade coating the upper surface thereof.

1 is a perspective view showing the configuration of the present invention.

Figure 2 is a front schematic view showing the configuration of the manufacturing apparatus of the present invention.

3 is a plan view schematically showing the configuration of the manufacturing apparatus of the present invention.

4 is a block diagram showing a manufacturing process of the present invention.

〈Description of the symbols for the main parts of the drawings〉

1: foam layer 2: aluminum sheet

3: jade coating layer 4: transfer film layer

5: UV coating layer 6: adhesive layer

7: adhesive film

13: polishing roll 14: coating roller

15: aluminum sheet 16: heating roller

17: pressurization roller 18: smoothing roller

19: Intake machine 20: Heating chamber

21: coating roller 22: dryer

23: adhesive roller 24: UV coating roller

DETAILED DESCRIPTION Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings, and in describing each of the drawings, reference numerals will be omitted for symmetrical or identical configurations.

As shown in FIG. 1, the configuration of the panel of the present invention is made by laminating the aluminum thin plate 2 on the upper and lower sides of the foamed layer 1 foamed using a waste plastic agent containing a certain amount of high density polyethylene (HDPE). The thin pack 2 is composed of the adhesion and UV coating 5 of the jade coating 3 and the transfer film 4 by the adhesive resin.

At this time, when laminating the foam layer (1) and the aluminum thin plate (2), the foam layer (1) and the aluminum thin plate (2) formed of plastic have different thermal expansion coefficients and temperature variations, and are fine on the surface of the foam layer (1). Since the pores are formed, the adhesive film 7 is thermally bonded to the surface of the foam layer 1 and the adhesive layer is formed on the upper surface of the foam layer 1 in order to prevent falling after adhesion due to the pores of the surface when laminating in such a state. After forming, it is to be laminated with the aluminum foil (2), and if the temperature of the aluminum and the temperature of the foamed foam layer is different, the adhesion is not made completely even after the adhesion is applied to the aluminum foil preferentially It is then made to adhere after matching the temperature of the foam layer.

After that, the adhesion is achieved by pressing by the pressure roller, and after pressing, the aluminum foil is heated in the bonded state again and then bonded by the pressure roller again to induce complete adhesion.

Heated again for the jade coating in the bonded state in this manner is then bonded by adhering the adhesive film and applying an adhesive on the upper surface is then applied by spraying jade powder.

In this way, it is cured while passing through the hot air dryer in the state in which the jade powder is applied, and then the viscous film printed with various patterns in the cured state is adhered to form various patterns while preventing detachment of the octa coating, and UV coating is applied on the upper surface thereof. This is to prevent the change of color by.

This will be described in detail according to each process as follows.

As shown in FIG. 2 and FIG. 3, the panel configured as described above includes a molten resin mixed with the resin entering the hopper 10 while being heated to 220 ° C. while passing through the screw 11. The foamed product is extruded by DIE), and the upper and lower surfaces of the extruded foamed layer are coated with an adhesive resin for lamination of aluminum foil through a surface treatment by a polishing roll 13 to induce a close adhesion of aluminum. Up and down of the foam layer coated on the foam through the coating roller 14 and the adhesive resin is coated, the aluminum foil 15 is continuously positioned by the take-up roll, and a temperature difference is generated between the foam and the aluminum foil just before bonding. In order to reduce the temperature of the aluminum sheet to pass the heating roller 16 to heat to 80 ℃.

The heated aluminum sheet thus passed is laminated when pressed by the pressure roller 17 while being laminated with the foam layer.

In this manner, while being laminated again through the heating chamber while being heated to a temperature of 80 ℃ it is to be pressure-bonded again by the secondary pressure roller.

In this state of lamination, the panel is prevented from warping due to a quick and slow difference in cooling time during cooling, and the smoothing roller 18 is pressurized to maintain smoothness. It is cooled while being drawn through, and then, while passing through the heating chamber 20 again for the coating of the jade powder, simultaneously heating the panel laminated aluminum foil to the foam to 80 ℃, in the state of the liquid adhesive resin and powder In the mixed state of the jade powder is to pass the coating roller 21.

In the coating method, the coating is performed in a heated state at 80 ° C, and thus the adhesive strength is excellent, and then the coating is cooled in the air as the coating is performed. In order to prevent desorption, the dryer is passed through a hot air of 80-90 ° C.

The panel passed in this way is the transfer film is bonded while being drawn through the take-up machine, the UV coating is made on the upper surface.

In this state, passing through the dryer again to achieve a complete product.

Then the take-out and cutting and conveying means using a conveyor is made.

As described above, by laminating aluminum foil to foamed molded foam using waste plastic and jade coating, it is beneficial to the human body when used as indoor or exterior materials due to the scan of far-infrared rays. It will provide a product of design.

Claims (3)

Using a waste plastic agent containing a certain amount of high-density polyethylene (HDPE) is laminated the aluminum foil (2) up and down the foamed molded foam layer (1), and the aluminum foil (2) and the jade coating (3) by adhesive resin Building panel consisting of the adhesion and UV coating (5) of the transfer film (4). The adhesive layer on the upper surface of the adhesive roll and the polishing roll 13 which can coat the adhesive film to induce the precise adhesion of aluminum to the upper and lower surfaces of the foam molded in the known extrusion tee die 12 (T-DIE). A coating roller 14 for forming a mold; A heating roller 16 for reducing the temperature difference between the foam and the aluminum foil just before the aluminum foil 15 wound on the take-up roll up and down of the foam in which the adhesive layer is formed; A pressurizing roller 17 for allowing the aluminum sheet having passed through the heating roller 16 to be laminated with the foam; A secondary pressurizing roller (17a) for pressurizing secondly through the heating chamber (20) for reheating in the state laminated by the pressurizing roller (17); A smoothing roller 18 for preventing warpage of the panel due to a difference in cooling time between the foam and the aluminum sheet during cooling in the laminated state, and for maintaining smoothness; The panel passed through the smoothing roller 18 is cooled while being drawn through the take-up machine 19 and heated while passing through the heating chamber 20a to form an adhesive film and an adhesive layer for coating jade powder. A coating roller 21 for spraying powdery jade powder; A dryer 22 for heating with hot air again to prevent desorption of the coated jade powder due to a difference in cooling time between the foam and the aluminum sheet after coating; The transfer film adhesive roller 23 for expressing various patterns while taking out the panel passed through the dryer 22 and the UV coating roller 24 for preventing the printed contents of the transfer film from being damaged by ultraviolet rays are formed. Apparatus for manufacturing the jade coating panel characterized in that. Coating an adhesive film on the upper and lower surfaces of the foamed foam in a known extrusion tee die 12 (T-DIE) to induce a close adhesion of aluminum; Forming an adhesive layer on an upper surface of the adhesive film; A heating step of heating at 80 ° C. to induce adhesion of the aluminum sheet wound on the take-up roll up and down of the foam in which the adhesive layer is formed; Pressing the heated aluminum sheet; Heating and pressing at 80 ° C. for secondary pressurization; A step for maintaining smoothness while preventing warpage of the panel due to a difference in cooling time between the foam and the aluminum sheet during cooling in the laminated state; A process for forming the adhesive film and the adhesive layer again for being taken out and cooled in the state of maintaining the smoothness, and for coating the jade powder; A coating process for allowing the sprayed jade powder to adhere; Heating and heating again with hot air at 80 ° C. to prevent desorption of the coated jade powder due to a difference in cooling time between the foam and the aluminum foil after coating; A transfer film bonding process for expressing various patterns on the panel taken after heating; The method of manufacturing an octa-coating panel, characterized in that the UV coating process for preventing the printed content of the transfer film is damaged by ultraviolet rays.