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KR20000060158A - Flooring Laminated with Sliced Wood Sheet &Vinylchloride Resin Sheet, and the Method for the Manufacturing thereof - Google Patents

Flooring Laminated with Sliced Wood Sheet &Vinylchloride Resin Sheet, and the Method for the Manufacturing thereof Download PDF

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Publication number
KR20000060158A
KR20000060158A KR1019990008263A KR19990008263A KR20000060158A KR 20000060158 A KR20000060158 A KR 20000060158A KR 1019990008263 A KR1019990008263 A KR 1019990008263A KR 19990008263 A KR19990008263 A KR 19990008263A KR 20000060158 A KR20000060158 A KR 20000060158A
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KR
South Korea
Prior art keywords
layer
vinyl chloride
chloride resin
veneer
adhesive
Prior art date
Application number
KR1019990008263A
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Korean (ko)
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KR100292585B1 (en
Inventor
김영기
박동근
임광수
성재완
Original Assignee
성재갑
주식회사 엘지화학
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Priority to KR1019990008263A priority Critical patent/KR100292585B1/en
Publication of KR20000060158A publication Critical patent/KR20000060158A/en
Application granted granted Critical
Publication of KR100292585B1 publication Critical patent/KR100292585B1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/08Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/08Impregnating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/002Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising natural stone or artificial stone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B32B2037/243Coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B2038/0052Other operations not otherwise provided for
    • B32B2038/0076Curing, vulcanising, cross-linking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/08Coating on the layer surface on wood layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Textile Engineering (AREA)
  • Floor Finish (AREA)

Abstract

PURPOSE: A floor decorating material comprising vinyl chloride resin laminated with patterned wood which has deluxe appearance, good flexibility and dimension stability as well as excellent anti-impact property is provided. CONSTITUTION: A floor decorating material comprising vinyl chloride resin comprises vinyl chloride resin layer(40); surface coating layer(70) over the vinyl chloride resin layer(40) which is composed of adhesive layer(50), patterned wood layer(60), prime coating layer(71), medium coating layer(72) and top coating layer(73); and balance layer(30) under the vinyl chloride resin layer(40).

Description

무늬목 적층 염화비닐수지 바닥장식재 및 그 제조방법{Flooring Laminated with Sliced Wood Sheet &Vinylchloride Resin Sheet, and the Method for the Manufacturing thereof}Floating Laminated with Sliced Wood Sheet & Vinylchloride Resin Sheet, and the Method for the Manufacturing Technical}

본 발명은 무늬목 적층 염화비닐수지 바닥장식재 및 그 제조방법에 관한 것으로, 보다 상세하게는 유연성이 있으며 치수안정성이 양호한 염화비닐수지 시트에 천연 소재인 무늬목을 적층하여 외관의 고급화 및 천연 소재를 선호하는 고객의 욕구에 부응하도록 한 것으로 온돌용으로 사용하기에 적합하도록 한 무늬목 적층 염화비닐수지 바닥장식재 및 그 제조방법에 관한 것이다.The present invention relates to a veneer laminated vinyl chloride resin flooring decorative material and a method for manufacturing the same, and more particularly, to laminate the veneer, which is a natural material, on a vinyl chloride resin sheet having flexibility and good dimensional stability. The present invention relates to a veneer laminated vinyl chloride resin flooring material and a method for manufacturing the same, which are adapted to meet the needs of customers and are suitable for use for ondol.

이러한 바닥장식재의 종래기술을 보면 다음과 같다.Looking at the prior art of such a flooring material is as follows.

도 1은 종래의 염화비닐수지 바닥장식재의 단면도로서, 기재층인 염화비닐수지층(11) 위에 나무무늬가 인쇄된 염화비닐수지 시트 인쇄층(12), 투명한 염화비닐수지 필름층(13)을 차례로 적층하고, 염화비닐수지층(11) 아래에 밸런스층(10)을 두고 가열, 가압하여 일체로 합지한 염화비닐수지 바닥장식재를 보인다.1 is a cross-sectional view of a conventional vinyl chloride resin floor decoration material, a vinyl chloride resin sheet printing layer 12, a transparent vinyl chloride resin film layer 13, the wooden pattern is printed on the vinyl chloride resin layer 11 as a base layer Laminated in order, the balance layer 10 under the vinyl chloride resin layer 11, and heated and pressurized to show the vinyl chloride resin floor decoration material integrally laminated.

이러한 종래의 염화비닐수지 바닥장식재는 인쇄에 의해 형성된 외관효과로 자연스러움이나 사실감(寫實感)이 저조하다는 문제점을 근본적으로 해결하기 어려웠으며 또한 최근 생활 수준 향상 및 건축 자재의 고급화 추세에 발맞추어 주거용 바닥장식재 시장에서는 염화비닐수지가 아닌 천연 소재로 제조된 원목 마루판이 보편화되고 있는 추세이다.Such conventional vinyl chloride resin flooring materials are difficult to fundamentally solve the problem of low naturalness or realism due to the appearance effect formed by printing, and also in accordance with the recent trend of improving living standards and high-quality building materials. In the floor decoration market, wooden floorboards made of natural materials, rather than vinyl chloride resins, are becoming more common.

도 2는 종래의 원목 마루판의 단면도로서, 원목을 슬라이스(slice)하여 5 또는 7 겹으로 적층하여 합지한 내수합판층(20) 위에 접착제를 도포하여 접착제층(21)을 형성하고 접착제층(21) 위에 고급 외관 효과를 가진 원목을 얇게 슬라이스한 무늬목층(22)을 접착하고 무늬목층(22) 위에 표면도장층(23)을 형성한 원목 마루판을 보인다.FIG. 2 is a cross-sectional view of a conventional solid wood floor board, in which an adhesive layer 21 is formed by applying an adhesive on a laminated water-resistant plywood layer 20 which is sliced and laminated in 5 or 7 layers. The solid wood floorboard is formed by bonding a patterned wood layer 22, which is a thin slice of solid wood having an advanced appearance effect, and forming a surface coating layer 23 on the patterned wood layer 22.

이러한 종래의 원목 마루판은 시공 및 재시공이 까다로우며 비중이 작은(비중 : 0.4∼0.6) 내수합판층(20)이 코아(core)층을 형성하고 있기 때문에 가벼운 충격이나 하중에 의해 표면이 쉽게 찍히거나 눌림 자국이 발생하고 특히 바닥이나 외부의 습기가 합판에 과다하게 흡수될 경우 표면에 있는 무늬목층(22)에 직접적으로 변색이나 부후(腐朽)를 유발시키며 또한 대부분의 무늬목 구입을 수입에 의존하고 있어 실용성의 측면이 고려된 대체품의 개발이 요구되고 있다.The conventional wood floorboard is difficult to construct and reconstruct, and since the water-resistant plywood layer 20 forms a core layer with a small specific gravity (specific gravity: 0.4 to 0.6), the surface is easily taken by light impact or load. Or press marks, especially when the floor or exterior moisture is excessively absorbed by the plywood, causes discoloration or stiffness directly on the veneer layer 22 on the surface. Therefore, the development of alternatives considering aspects of practicality is required.

이에 본 발명에서는 천연 소재인 무늬목을 염화비닐수지 시트에 적층시킨 염화비닐수지 바닥장식재 및 그 제조방법을 제공하고자 한다.Accordingly, the present invention is to provide a vinyl chloride resin floor decoration material and a method of manufacturing the laminated veneer of natural materials on a vinyl chloride resin sheet.

이러한 본 발명은 고급 외관 효과를 가진 천연 소재인 무늬목을 표면무늬층으로 사용하여 천연 나무의 자연스러운 외관 효과를 부여함으로써 종래의 염화비닐수지 바닥장식재에 있어 나무무늬 인쇄로 인하여 사실감이 부족한 문제점을 근본적으로 해결하도록 한 것이다.The present invention fundamentally solves the problem of lack of realism due to wood pattern printing in conventional vinyl chloride resin flooring materials by giving natural wood effect by using veneer, which is a natural material with high-quality appearance, as a surface pattern layer. It was to solve.

또한 본 발명은 코아(core)층으로 유연성 및 치수안정성이 양호하고 비중이 커(비중 : 2.1∼2.3) 내충격성이 우수하며 바닥 또는 외부의 습기 영향을 전혀 받지 않는 염화비닐수지 시트를 사용함으로써 종래의 원목 마루판에 있어 내수합판층을 코아층으로 사용하는데서 오는 유연성 부족, 시공 및 재시공의 어려움, 충격에 의한 표면 손상, 무늬목의 변색이나 부후(腐朽) 유발 등의 문제점을 개선하도록 한 것이다.In addition, the present invention is a core (core), flexibility and dimensional stability is good, specific gravity is large (specific gravity: 2.1 to 2.3) excellent impact resistance and by using a vinyl chloride resin sheet that is not affected by the humidity of the floor or the outside at all It is to improve the problems such as lack of flexibility, difficulty in construction and reconstruction, surface damage due to impact, discoloration of wood veneer and decay caused by the use of the water-resistant plywood layer as core layer.

도 1은 종래의 염화비닐수지 바닥장식재의 단면도.1 is a cross-sectional view of a conventional vinyl chloride resin floor decoration material.

도 2는 종래의 원목 마루판의 단면도.2 is a cross-sectional view of a conventional solid wood floorboard.

도 3은 본 발명의 무늬목 적층 염화비닐수지 바닥장식재의 단면도.Figure 3 is a cross-sectional view of the veneer laminated vinyl chloride resin floor decoration material of the present invention.

도 4는 본 발명의 무늬목 적층 염화비닐수지 바닥장식재의 제조공정도.Figure 4 is a manufacturing process of the veneer laminated vinyl chloride resin floor decoration material of the present invention.

도 5 내지 도 8은 본 발명의 다른 무늬목 적층 염화비닐수지 바닥장식재의 단면도.5 to 8 is a cross-sectional view of another veneer laminated vinyl chloride resin floor covering of the present invention.

(도면의 주요 부분에 대한 부호의 설명)(Explanation of symbols for the main parts of the drawing)

10 : 밸런스층 11 : 염화비닐수지층10 balance layer 11: vinyl chloride resin layer

12 : 인쇄층 13 : 투명필름층12: printed layer 13: transparent film layer

20 : 내수합판층 21 : 접착제층20: waterproofing plywood layer 21: adhesive layer

22 : 무늬목층 23 : 표면도장층22: pattern wood layer 23: surface coating layer

30 : 밸런스층 40 : 염화비닐수지층30: balance layer 40: vinyl chloride resin layer

50 : 접착제층 60 : 무늬목층50: adhesive layer 60: veneer layer

61 : 페놀수지함침지층 62 : 부직포층61 phenolic resin impregnated layer 62 nonwoven fabric layer

63 : 무늬목시트층 70 : 표면도장층63: veneer sheet layer 70: surface coating layer

71 : 하도층 72 : 중도층71: lower layer 72: middle layer

73 : 상도층 80 : 코르크층73: top coat 80: cork layer

90 : 멜라민수지함침지층90: melamine resin impregnated layer

이하 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail.

도 3은 본 발명의 무늬목 적층 염화비닐수지 바닥장식재의 단면도로서, 가운데에 염화비닐수지층(40)이 있고, 염화비닐수지층(40) 위에 차례로 접착제층(50), 무늬목층(60), 표면도장층(70)이 있으며, 염화비닐수지층(40) 아래에 밸런스층(30)이 있는 구조의 무늬목 적층 염화비닐수지 바닥장식재를 보인다. 이때 표면도장층 (70)은 아래부터 차례로 하도층(71), 중도층(72), 상도층(73)으로 이루어진다.3 is a cross-sectional view of the veneer laminated vinyl chloride resin floor decoration material of the present invention, the vinyl chloride resin layer 40 in the middle, the adhesive layer 50, the veneer layer 60, in turn on the vinyl chloride resin layer 40, There is a surface coating layer 70, and the veneer laminated vinyl chloride resin flooring material having a structure having a balance layer 30 under the vinyl chloride resin layer 40. At this time, the surface coating layer 70 is composed of a lower coat layer 71, a middle coat layer 72, a top coat layer 73 in order from the bottom.

도 4는 이러한 본 발명의 무늬목 적층 염화비닐수지 바닥장식재의 제조공정도로서, 염화비닐수지층(40) 아래에 밸런스층(30)을 합지하는 단계 ; 염화비닐수지층(40) 위에 접착제층(50)을 형성하는 단계 ; 접착제층(50)에 무늬목층(60)을 상치한 후 열압 또는 냉압하여 합지하는 단계 ; 표면 연마, 눈메움 도장을 한 후 하도층(71)을 형성하는 단계 ; 중도층(72)을 형성하는 단계 ; 일정 크기로 재단하고 4의 모서리를 모따기(bevelling)한 후 상도층(73)을 형성하는 단계로 이루어진 무늬목 적층 염화비닐수지 바닥장식재의 제조공정을 보인다.Figure 4 is a manufacturing process of the veneer laminated vinyl chloride resin floor decoration material of the present invention, the step of laminating the balance layer 30 under the vinyl chloride resin layer 40; Forming an adhesive layer 50 on the vinyl chloride resin layer 40; Placing the veneer layer 60 on the adhesive layer 50 and laminating by hot or cold pressing; Forming a undercoat layer 71 after surface polishing and glazing; Forming the intermediate layer 72; After cutting to a certain size and beveling the corners of 4 (bevelling) shows a manufacturing process of the veneer laminated vinyl chloride flooring material consisting of forming a top coat layer (73).

이러한 제조공정을 자세히 보면 다음과 같다.Looking at the manufacturing process in detail as follows.

우선, 제품에 유연성 및 치수안정성을 부여하는 염화비닐수지층(40) 아래에 제품의 밸런스를 맞추는 밸런스층(30)을 두고 압연롤로 압연하여 합지한다.First, the balance layer 30 for balancing the product is placed under the vinyl chloride resin layer 40 which gives the product flexibility and dimensional stability, and is rolled and rolled.

이때 염화비닐수지층(40)으로는 반경질의 염화비닐수지 시트를 사용하는데 두께가 3.0∼3.5㎜인 것이 바람직하다.In this case, the vinyl chloride resin layer 40 uses a semi-rigid vinyl chloride resin sheet, but preferably has a thickness of 3.0 to 3.5 mm.

또한 밸런스층(30)으로는 염화비닐수지졸(sol)에 함침된 글라스파이버 (glass fiber), 부직포 또는 연질의 염화비닐수지 시트를 사용하는데, 염화비닐수지졸에 함침된 글라스파이버는 단위면적당 무게가 40∼60g/㎡인 글라스파이버를 사용하고 염화비닐수지졸에의 함침률은 글라스파이버 대 염화비닐수지졸이 250∼300 중량% 되도록 하며 150∼180℃ 온도의 건조오븐에서 1분간 건조, 겔링(gelling)하여 제조한 것을 사용하고, 부직포는 단위면적당 무게가 40∼80g/㎡인 것을 사용하며, 연질의 염화비닐수지 시트는 두께가 0.15∼0.3㎜인 것을 사용한다.In addition, the balance layer 30 uses glass fiber, nonwoven fabric or soft vinyl chloride resin sheet impregnated with a vinyl chloride resin sol. The glass fiber impregnated with a vinyl chloride resin sol has a weight per unit area. Glass fiber of 40-60g / m2 and impregnation rate of vinyl chloride resin sol is 250-300% by weight of glass fiber vs. vinyl chloride resin sol and dried for 1 minute in drying oven at 150-180 ℃. The non-woven fabric is 40 to 80 g / m 2, and the soft vinyl chloride resin sheet is 0.15 to 0.3 mm thick.

이러한 밸런스층(30)은 염화비닐수지층(40)과 먼저 합지하지 않고 후에 무늬목층(60)을 열압 또는 냉압하여 합지할 때 염화비닐수지층(40) 아래에 두어 일체로 합지할 수도 있다.The balance layer 30 may be integrally laminated under the vinyl chloride resin layer 40 when the veneer layer 60 is thermally or cold pressed to be laminated without first laminating with the vinyl chloride resin layer 40.

다음, 염화비닐수지층(40) 위에 접착제층(50)을 형성한다.Next, an adhesive layer 50 is formed on the vinyl chloride resin layer 40.

이때 접착제로는 염화비닐수지 및 나무와의 상용성이 우수하고 또한 내열, 내수, 치수안정성이 우수한 에폭시수지 접착제 또는 우레탄수지 접착제를 사용하며 118.4∼161.4 g/m2정도로 도포하는 것이 바람직하다.The adhesive is preferably excellent in compatibility with a vinyl chloride resin and wood, and also heat-resistant, domestic and dimensional stability is excellent using the epoxy resin adhesive or a polyurethane adhesive and applied about 118.4~161.4 g / m 2.

다음, 미려하면서도 자연스러운 외관 효과를 부여하는 무늬목층(60)을 접착제층(50)에 상치한 후 열압 또는 냉압하여 합지한다.Next, the veneer layer 60, which gives a beautiful and natural appearance effect, is placed on the adhesive layer 50 and laminated by hot or cold pressing.

이때 무늬목층(60)으로는 미려한 외관 효과를 가진 원목을 0.4∼0.6㎜ 두께로 슬라이스한 무늬목을 사용한다.At this time, the veneer layer 60 uses a veneer sliced wood having a beautiful appearance effect to 0.4 ~ 0.6㎜ thickness.

이러한 무늬목층(60)은 열압 또는 냉압을 하여 염화비닐수지층(40)에 완전히 접착시키는데, 열압하여 합지할 때에는 60∼110℃의 온도와 5∼10㎏/㎠의 압력으로 약 5∼10분 정도 압착한 후 가압상태에서 냉각수 순환장치 냉동기를 이용하여 20∼ 25분간 30∼40℃의 온도까지 냉각시키고, 냉압하여 합지할 때에는 상온(23℃)에서 5∼10㎏/㎠ 의 압력으로 약 1시간 정도 압착한 후 압력을 해제하고 상온에서 약 18∼24시간 동안 방치한다.The veneer layer 60 is completely adhered to the vinyl chloride resin layer 40 by hot or cold pressure, and when laminated by hot pressure, it is about 5 to 10 minutes at a temperature of 60 to 110 ° C. and a pressure of 5 to 10 kg / cm 2. After pressing to about 30 minutes using a cooling water circulator chiller in a pressurized state to cool the temperature to 30 ~ 40 ℃, when cold-laminated to about 1 to 5 ~ 10kg / ㎠ pressure at room temperature (23 ℃) After pressing for about an hour to release the pressure and leave at room temperature for about 18 to 24 hours.

다음, 120∼180번의 연마지를 사용하여 압착된 구조의 무늬목층(60) 표면을 연마한 후 이 연마된 표면에 눈메움 도장을 하고 건조시킨다.Next, the surface of the patterned wood layer 60 of the compressed structure is polished by using 120 to 180 times of abrasive paper, and then the surface of the polished surface is coated with snow and dried.

이때 눈메움 도장이란 바니시(vanish)에 의한 표면도장층(70)을 형성하기 전에 무늬목층(60)의 표면을 조정하는 것으로 우레탄수지계 눈메움제를 리버스 롤 코터(reverse roll coater)를 이용하여 무늬목층(60)에 도포하고 건조오븐으로 건조시켜 무늬목층(60)의 도관공(導管空)을 메우는 것으로 표면도장층(70)의 바니시가 무늬목층(60)에 고르게 도포되는 것을 돕고 바니시에 의해 무늬목에 얼룩이 생기는 것을 방지하며 또한 표면도장층(70) 바니시와 무늬목층(60) 간의 상용성, 즉 부착성을 높인다.At this time, the snow fill coating is to adjust the surface of the veneer layer 60 before forming the surface coating layer 70 by the varnish (vanish) to the urethane resin-based snow fill agent using a reverse roll coater (reverse roll coater) It is applied to the layer 60 and dried with a drying oven to fill the conduit hole of the veneer layer 60 to help the varnish of the surface coating layer 70 to be evenly applied to the veneer layer 60 and by the varnish This prevents staining of the veneer and enhances the compatibility, that is, adhesion between the surface coating layer 70 varnish and the veneer layer 60.

다음, 무늬목층(60)의 목질 섬유를 고정 및 안정화하고 다음 공정의 바니시 (vanish)와의 상용성을 증대시키는 하도층(71)을 형성한다.Next, the undercoat layer 71 is formed to fix and stabilize the wood fibers of the veneer layer 60 and to increase compatibility with the varnish of the next process.

하도층(71)은 우레탄아크릴레이트수지계 바니시나 폴리에스테르계 바니시를 롤 코터를 이용하여 10∼20㎛의 두께로 무늬목층(60) 위에 도포한 후 자외선 램프를 통과, 경화시켜 형성한다.The undercoat 71 is formed by applying a urethane acrylate-based varnish or a polyester-based varnish on the veneer layer 60 to a thickness of 10 to 20 μm using a roll coater, and then passing through the UV lamp and curing the varnish.

다음, 무늬목층(60)에 아직 미세하게 존재하는 도관공을 메우고 상도층을 형성하도록 하는 중도층(72)을 형성한다.Next, a middle layer 72 is formed to fill the conduit hole still present in the veneer layer 60 to form a top layer.

중도층(72) 역시 우레탄아크릴레이트수지계 바니시나 폴리에스테르계 바니시를 롤 코터를 이용하여 하도층(71) 위에 10∼20㎛의 두께로 도포한 후 자외선 램프를 통과, 경화시켜 형성한다.The intermediate layer 72 is also formed by applying a urethane acrylate-based varnish or polyester-based varnish on the undercoat layer 71 with a thickness of 10 to 20 μm using a roll coater, and then passing through and curing the ultraviolet lamp.

다음, 일정 크기로 재단하고 원목 마루판과 같은 느낌을 극대화하기 위하여 4면(四面)의 모서리를 길이 0.15∼0.2㎜, 각도 45°정도로 모따기(bevelling)한다.Next, cut to a certain size and bevelling the corners of the four sides at a length of 0.15 to 0.2 mm and an angle of about 45 ° to maximize the feeling of solid wood floorboards.

다음, 220∼240번의 연마지를 사용하며 중도층(72)의 표면을 연마한 후 아름다운 광택을 위한 상도층(73)을 형성하여 본 발명의 무늬목 적층 염화비닐수지 바닥장식재를 완성한다.Next, using 220-240 abrasive paper and polishing the surface of the middle layer 72 to form a top layer 73 for beautiful gloss to complete the veneer laminated vinyl chloride resin decorative material of the present invention.

상도층(73) 역시 우레탄아크릴레이트 수지계 바니시나 폴리에스테르계 바니시를 롤 코터를 이용하여 중도층(72) 위에 10㎛ 정도의 두께로 도포한 후 자외선 램프를 통과, 경화시켜 형성한다.The top coat layer 73 is also formed by applying a urethane acrylate-based varnish or polyester-based varnish on the middle layer 72 to a thickness of about 10㎛ using a roll coater, and then pass through the UV lamp to cure.

이러한 본 발명의 무늬목 적층 염화비닐수지 바닥장식재는 상기한 바와 같은 방법 이외에 다른 방법으로 제조할 수 있는데 이를 보면 다음과 같다.The veneer laminated vinyl chloride resin flooring material of the present invention can be prepared by other methods in addition to the method as described above, as follows.

우선 본 발명의 무늬목 적층 염화비닐수지 바닥장식재는 무늬목층(60)에 하도층(71)을 도포하기 전에 여러가지 색깔의 착색제를 롤로 코팅한 후 80℃ 온도의 건조오븐에서 열풍건조하여 착색할 수 있다.First, the veneer laminated vinyl chloride resin flooring material of the present invention can be colored by hot-air drying in a drying oven at 80 ° C. after coating various colorants with a roll before applying the undercoat 71 to the veneer layer 60. .

또 본 발명의 무늬목 적층 염화비닐수지 바닥장식재는 무늬목층(60) 대신 무늬목층(60) 아래에 페놀수지함침지층 및 부직포를 차례로 두고 이를 합지한 무늬목시트층을 사용할 수 있다.In addition, the veneer laminated vinyl chloride resin floor decoration material of the present invention may use a veneer sheet layer laminated with a phenolic resin impregnated layer and a nonwoven fabric in turn under the veneer layer 60 instead of the veneer layer 60.

도 5는 이와 같이 무늬목층(60) 대신 무늬목시트층(63)을 사용한 본 발명의 무늬목 적층 염화비닐수지 바닥장식재의 단면도로서, 아래부터 밸런스층(30), 염화비닐수지층(40), 접착제층(50), 무늬목시트층(63) 및 표면도장층(70)으로 이루어진 염화비닐수지 바닥장식재를 보인다. 이때 무늬목시트층(63)은 아래부터 차례로 부직포층(62), 페놀수지함침지층(61) 및 무늬목층(60)으로 이루어지고, 표면도장층 (70)은 아래부터 차례로 하도층(71), 중도층(72), 상도층(73)으로 이루어진다.FIG. 5 is a cross-sectional view of the veneer laminated vinyl chloride resin floor decoration material of the present invention using the veneer sheet layer 63 instead of the veneer layer 60, and the balance layer 30, the vinyl chloride resin layer 40, and the adhesive from below. The vinyl chloride resin flooring material composed of the layer 50, the veneer sheet layer 63, and the surface coating layer 70 is shown. At this time, the veneer sheet layer 63 is composed of a nonwoven fabric layer 62, a phenol resin-impregnated immersion layer 61, and a veneer layer 60 in order from below, and the surface coating layer 70 in turn is an undercoat layer 71 from below. It consists of the intermediate | middle layer 72 and the top coat layer 73. FIG.

무늬목시트층(63)의 부직포층(62)으로는 단위면적당 무게가 40g/㎡인 부직포를 사용하고, 페놀수지함침지층(61)으로는 단위면적당 무게가 161∼198g/㎡인 크라프트지를 사용하고 페놀수지에의 함침률은 크라프트지 대 페놀수지가 35∼40 중량% 되도록 하며 130℃의 건조오븐에서 건조, 반경화시킨 것을 사용하며, 무늬목층 (60)으로는 미려한 외관 효과를 가진 원목을 0.4㎜ 두께로 슬라이스한 무늬목을 사용하는데, 이와 같은 3개층으로 이루어진 무늬목시트층(63)은 부직포층(62) 위에 페놀수지함침지층(61) 및 무늬목층(60)을 차례로 상치하고 130℃의 온도와 40∼50㎏/㎠의 압력으로 약 20분간 열압한 후 가압상태에서 냉각수 순환장치 냉동기를 이용하여 약 20분간 40∼50℃의 온도까지 냉각시켜 제조한다. 이때 반경화상태의 페놀수지함침지층(61)이 완전 경화된다.A nonwoven fabric having a weight of 40 g / m 2 per unit area is used as the nonwoven fabric layer 62 of the veneer sheet layer 63, and a kraft paper having a weight of 161 to 198 g / m 2 is used as the phenolic resin impregnated layer 61. The impregnation rate of the phenol resin is 35-40% by weight of kraft paper to phenol resin, and dried and semi-cured in a drying oven at 130 ° C. As the wood veneer layer 60, wood having a beautiful appearance effect 0.4 A veneer sliced to a thickness of mm is used, and the veneer sheet layer 63 composed of three layers such that the phenolic resin impregnated immersion layer 61 and the veneer layer 60 are sequentially placed on the nonwoven fabric layer 62, and the temperature is 130 ° C. And then pressurized for about 20 minutes at a pressure of 40 to 50 kg / cm 2, and then cooled to a temperature of 40 to 50 ° C. for about 20 minutes using a cooling water circulation device refrigerator under pressure. At this time, the semi-cured phenol resin impregnated layer 61 is completely cured.

또 본 발명의 무늬목 적층 염화비닐수지 바닥장식재는 무늬목층(60) 대신 0.5∼0.6㎜ 두께로 슬라이스한 천연 코르크층을 사용할 수 있다.In addition, the veneer laminated vinyl chloride resin floor decoration material of the present invention may use a natural cork layer sliced to a thickness of 0.5 ~ 0.6 mm instead of the veneer layer (60).

도 6은 이와 같이 무늬목층(60) 대신 천연 코르크층(80)을 사용한 본 발명의 염화비닐수지 바닥장식재의 단면도로서, 아래부터 밸런스층(30), 염화비닐수지층 (40), 접착제층(50), 코르크층(80) 및 하도층(71), 중도층(72), 상도층(73)으로 구성된 표면도장층(70)으로 이루어진 염화비닐수지 바닥장식재를 보인다.6 is a cross-sectional view of the vinyl chloride resin floor covering of the present invention using a natural cork layer 80 instead of the veneer layer 60 as described above, the balance layer 30, the vinyl chloride resin layer 40, the adhesive layer ( 50), the cork layer 80 and the undercoat layer 71, the intermediate layer 72, the top coating layer (73) consisting of a surface coating layer 70 composed of a vinyl chloride resin flooring material is shown.

또한 본 발명의 무늬목 적층 염화비닐수지 바닥장식재는 무늬목층(60) 위에 하도층(71), 중도층(72), 상도층(73)의 표면도장층(70)을 형성하는 대신 멜라민수지함침지층을 부착할 수 있다.In addition, the veneer laminated vinyl chloride resin floor decoration material of the present invention, instead of forming the surface coating layer 70 of the undercoat 71, the middle layer 72, the top coat layer 73 on the veneer layer 60, the melamine resin impregnated layer Can be attached.

이때 멜라민수지함침지층은 단위면적당 무게가 25∼49g/㎡인 셀룰로오스 페이퍼를 사용하고 멜라민수지에의 함침률은 셀룰로오스 페이퍼 대 멜라민수지가 200∼250 중량% 되도록 하며 120 ∼130℃의 건조오븐에서 건조, 반경화시킨 것으로 무늬목층(60) 압착시 함께 합지한다. 이때 “셀룰로오스 페이퍼”란 셀룰로오스를 곱게 분쇄하고 흰색으로 탈색시켜 제조한 종이를 말한다.In this case, the melamine resin impregnated layer uses cellulose paper having a weight of 25-49 g / m2 per unit area, and the impregnation rate of the melamine resin is 200-250% by weight of cellulose paper to melamine resin and dried in a drying oven at 120-130 ° C. And, when the veneer layer 60 is pressed to be semi-hardened together. In this case, "cellulose paper" refers to paper made by grinding cellulose finely and decolorizing white.

압착 조건을 보면 120∼130℃의 온도와 25∼35㎏/㎠의 압력으로 약 15∼20분간 열압한 후 가압상태에서 냉각수 순환장치 냉동기를 이용하여 약 20분간 30∼40℃의 온도까지 냉각시킨다. 이와 같이 압착하면 반경화상태일 때 습자지처럼 뿌옇던 멜라민수지함침지층이 완전 경화되어 투명하게 된다.Pressing conditions are about 15 to 20 minutes under pressure at a temperature of 120 to 130 ℃ and a pressure of 25 to 35 kg / ㎠ and then cooled to a temperature of 30 to 40 ℃ for about 20 minutes using a cooling water circulation device refrigerator under pressure. . When pressed in this manner, the melamine resin-impregnated immersion layer, which was cloudy like a wet paper in the semi-cured state, is completely cured and becomes transparent.

도 7은 이와 같이 표면도장층(70) 대신 멜라민수지함침지층(90)를 사용한 본 발명의 염화비닐수지 바닥장식재의 단면도로서, 아래부터 밸런스층(30), 염화비닐수지층(40), 접착제층(50), 무늬목층(60) 및 멜라민수지함침지층(90)으로 이루어진 염화비닐수지 바닥장식재를 보인다.7 is a cross-sectional view of the vinyl chloride resin flooring material of the present invention using the melamine resin-impregnated immersion layer 90 instead of the surface coating layer 70, the balance layer 30, the vinyl chloride resin layer 40, the adhesive from below The vinyl chloride resin flooring material composed of the layer 50, the veneer layer 60, and the melamine resin impregnated immersion layer 90 is shown.

도 8은 무늬목층(60) 대신 무늬목시트층(63)을 사용하고, 표면도장층(70) 대신 멜라민수지함침지층(90)를 사용한 본 발명의 염화비닐수지 바닥장식재의 단면도로서, 아래부터 밸런스층(30), 염화비닐수지층(40), 접착제층(50), 무늬목시트층 (63) 및 멜라민수지함침지층(90)으로 이루어진 염화비닐수지 바닥장식재를 보인다. 이때 무늬목시트층(63)은 아래부터 차례로 부직포층(62), 페놀수지함침지층(61) 및 무늬목층(60)으로 이루어진다.8 is a cross-sectional view of the vinyl chloride resin floor covering of the present invention using the veneer sheet layer 63 instead of the veneer layer 60, and the melamine resin impregnated immersion layer 90 instead of the surface coating layer 70, the balance from below The vinyl chloride resin floor decoration material composed of the layer 30, the vinyl chloride resin layer 40, the adhesive layer 50, the veneer sheet layer 63, and the melamine resin-impregnated immersion layer 90 is shown. At this time, the veneer sheet layer 63 is composed of a nonwoven fabric layer 62, a phenol resin impregnated immersion layer 61, and a veneer layer 60 from below.

이러한 본 발명의 무늬목 적층 염화비닐수지 바닥장식재 및 그 제조방법은 천연 소재인 무늬목층(60)을 염화비닐수지 시트인 염화비닐수지층(40)에 적층시킨 것으로, 표면무늬층으로 천연 소재인 무늬목층(60)을 사용함으로써 종래의 염화비닐수지 바닥장식재의 나무무늬 인쇄로 인해 사실감이 부족한 문제점을 근본적으로 해결하여 표면 나무무늬의 자연스러움이나 사실감을 극대화시켰으며, 또한 코아 (core)층으로 유연성 및 치수안정성이 양호하고 비중이 커 내충격성이 우수하며 바닥 또는 외부의 습기 영향을 전혀 받지 않는 염화비닐수지층(40)을 사용함으로써 종래의 원목 마루판의 여러가지 문제점 즉, 유연성 부족, 시공 및 재시공의 어려움, 충격에 의한 표면 손상,무늬목의 변색이나 부후 유발 등의 문제점을 해결하였다.The veneer laminated vinyl chloride resin floor decoration material and a method of manufacturing the same of the present invention are laminated with a veneer layer 60, which is a natural material, on a vinyl chloride resin layer 40, which is a vinyl chloride resin sheet, and a veneer that is a natural material as a surface pattern layer. By using the layer 60, the problem of lack of realism due to the printing of the wood pattern of the conventional vinyl chloride resin flooring material is fundamentally solved, thereby maximizing the naturalness or realism of the surface wood pattern, and also flexibility as a core layer. And the use of the vinyl chloride resin layer 40 having good dimensional stability, high specific gravity, high impact resistance, and no influence of moisture on the floor or outside, that is, lack of flexibility, lack of flexibility in construction and reconstruction. Problems such as difficulty, surface damage due to impact, discoloration of the veneer and stiffness were solved.

이외에 본 발명은 무늬목층(60)을 여러가지 색깔의 착색제로 착색함으로써 1개 수종(樹種)만으로 제조되는 제품을 소비자의 요구나 각 인테리어 환경에 맞게 공급할 수 있도록 하였다.In addition, the present invention was to color the veneer layer 60 with a colorant of various colors, so that the product produced by only one species can be supplied according to the needs of consumers and each interior environment.

또 본 발명은 무늬목층(60) 대신 무늬목시트층(63)을 사용할 수 있도록 하였는데 무늬목층(60) 아래에 페놀수지함침지층(61) 및 부직포층(62)을 합지시켜 내충격성이 강화된 무늬목시트층(63)을 사용함으로써 외부 압력에 의한 깨짐을 방지할 수 있도록 하였다.In addition, the present invention was to use the veneer sheet layer (63) instead of the veneer layer (60), the phenolic resin impregnated immersion layer 61 and the non-woven fabric layer (62) under the veneer layer 60 to strengthen the impact resistance veneer By using the sheet layer 63, it was possible to prevent cracking by external pressure.

또 본 발명은 무늬목층(60) 대신 천연 코르크층(80)을 사용할 수 있도록 하였는데 이러한 천연 코르크는 자체의 쿠션성과 쉽게 부스러지는 현상으로 인하여 코르크층 위에 표면도장층을 형성했을때 외부 충격이나 하중에 의해 표면도장층이 깨지고 파손되는 현상이 많이 발생하였으나 본 발명에서는 이를 방지하기 위하여 천연 코르크를 0.5∼0.6㎜로 얇게 슬라이스(slice)하여 염화비닐수지층(40)에 접착함으로써 외부 충격이나 하중에 의하여 도장층이 깨지거나 코르크 자체가 부스러지는 것을 근본적으로 해결하였다.In addition, the present invention was to use the natural cork layer 80 instead of the veneer layer 60, the natural cork due to its cushioning properties and easily brittle phenomenon when forming a surface coating layer on the cork layer to the external impact or load In this invention, the surface coating layer is cracked and broken. However, in order to prevent this, the natural cork is sliced into 0.5 to 0.6 mm and adhered to the vinyl chloride resin layer 40 by external impact or load. The paint layer is broken or the cork itself is broken.

마지막으로 본 발명은 표면도장층(70) 대신 멜라민수지함침지층(90)를 사용함으로써 내오염성, 내마모성, 내스크레치성 등의 표면물성이 월등히 개선시켜 주거용 뿐만 아니라 상업용으로도 사용할 수 있도록 하였다.Finally, by using the melamine resin-impregnated immersion layer 90 instead of the surface coating layer 70, the surface properties such as stain resistance, abrasion resistance, scratch resistance, etc. are significantly improved to be used in residential as well as commercial.

Claims (15)

염화비닐수지층(40), 염화비닐수지층(40) 위에 차례로 접착제층(50) ; 무늬목층(60) ; 하도층(71), 중도층(72), 상도층(73)으로 구성된 표면도장층(70), 염화비닐수지층(40) 아래에 밸런스층(30)으로 이루어진 무늬목 적층 염화비닐수지 바닥장식재.An adhesive layer 50 on the vinyl chloride resin layer 40 and the vinyl chloride resin layer 40 in order; Veneer 60; A veneer laminated vinyl chloride resin flooring material comprising a balance layer (30) under the surface coating layer (70) consisting of a lower coat layer (71), a middle coat layer (72), and a top coat layer (73). 염화비닐수지층(40), 염화비닐수지층(40) 위에 차례로 접착제층(50) ; 부직포층(62), 페놀수지함침지층(61), 무늬목층(60)으로 구성된 무늬목시트층(63) ; 하도층(71), 중도층(72), 상도층(73)으로 구성된 표면도장층(70), 염화비닐수지층 (40) 아래에 밸런스층(30)으로 이루어진 무늬목 적층 염화비닐수지 바닥장식재.An adhesive layer 50 on the vinyl chloride resin layer 40 and the vinyl chloride resin layer 40 in order; Veneer sheet layer 63 composed of nonwoven fabric layer 62, phenolic resin impregnated immersion layer 61, veneer layer 60; A veneer laminated vinyl chloride resin flooring material consisting of a balance layer (30) under the surface coating layer (70) consisting of a lower coat layer (71), a middle coat layer (72), and a top coat layer (73). 염화비닐수지층(40), 염화비닐수지층(40) 위에 차례로 접착제층(50) ; 천연 코르크층(80) ; 하도층(71), 중도층(72), 상도층(73)으로 구성된 표면도장층(70), 염화비닐수지층(40) 아래에 밸런스층(30)으로 이루어진 무늬목 적층 염화비닐수지 바닥장식재.An adhesive layer 50 on the vinyl chloride resin layer 40 and the vinyl chloride resin layer 40 in order; Natural cork layer 80; A veneer laminated vinyl chloride resin flooring material comprising a balance layer (30) under the surface coating layer (70) consisting of a lower coat layer (71), a middle coat layer (72), and a top coat layer (73). 염화비닐수지층(40), 염화비닐수지층(40) 위에 차례로 접착제층(50) ; 무늬목층(60) ; 멜라민수지함침지층(90), 염화비닐수지층(40) 아래에 밸런스층(30)으로 이루어진 무늬목 적층 염화비닐수지 바닥장식재.An adhesive layer 50 on the vinyl chloride resin layer 40 and the vinyl chloride resin layer 40 in order; Veneer 60; Melamine resin impregnated immersion layer 90, vinyl chloride resin layer 40, the veneer laminated vinyl chloride resin flooring material consisting of a balance layer 30. 염화비닐수지층(40), 염화비닐수지층(40) 위에 차례로 접착제층(50) ; 부직포층(62), 페놀수지함침지층(61), 무늬목층(60)으로 구성된 무늬목시트층(63) ; 멜라민수지함침지층(90), 염화비닐수지층(40) 아래에 밸런스층(30)으로 이루어진 무늬목 적층 염화비닐수지 바닥장식재.An adhesive layer 50 on the vinyl chloride resin layer 40 and the vinyl chloride resin layer 40 in order; Veneer sheet layer 63 composed of nonwoven fabric layer 62, phenolic resin impregnated immersion layer 61, veneer layer 60; Melamine resin impregnated immersion layer 90, vinyl chloride resin layer 40, the veneer laminated vinyl chloride resin flooring material consisting of a balance layer 30. 반경질의 염화비닐수지 시트인 염화비닐수지층(40) 아래에 염화비닐수지졸에 함침된 글라스파이버(glass fiber), 부직포 또는 연질의 염화비닐수지 시트인 밸런스층(30)을 두고 압연롤로 압연하여 합지한 후, 염화비닐수지층(40) 위에 에폭시수지 접착제 또는 우레탄수지 접착제를 도포하여 접착제층(50)을 형성한 다음, 접착제층(50)에 무늬목층(60)을 상치하고 열압 또는 냉압하여 합지한 후, 무늬목층(60) 표면을 연마하고 이 연마된 표면에 눈메움 도장을 한 다음, 무늬목층(60) 위에 우레탄아크릴레이트수지계 바니시(vanish)나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 하도층(71)을 형성한 후, 하도층(71) 위에 우레탄아크릴레이트수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 중도층(72)을 형성한 다음, 일정 크기로 재단하고 4면(四面)의 모서리를 모따기(bevelling)한 후, 중도층(72)의 표면을 연마한 다음, 중도층(72) 위에 우레탄아크릴레이트 수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 상도층(73)을 형성하여 무늬목 적층 염화비닐수지 바닥장식재를 제조하는 방법.Under the vinyl chloride resin layer 40, which is a semi-rigid vinyl chloride resin sheet, rolled with a rolling roll with a balance layer 30, which is a glass fiber, a nonwoven fabric or a soft vinyl chloride resin sheet, impregnated with a vinyl chloride resin sol. After laminating, an epoxy resin adhesive or a urethane resin adhesive is applied on the vinyl chloride resin layer 40 to form an adhesive layer 50. Then, the veneer layer 60 is placed on the adhesive layer 50 and hot or cold pressed. After laminating, the surface of the veneer layer 60 is polished, and the polished surface is covered with snow, then urethane acrylate-based varnishes or polyester-based varnishes are applied to the veneer layer 60, and an ultraviolet lamp is applied. After passing and curing to form the undercoat layer 71, a urethane acrylate-based varnish or a polyester-based varnish is applied on the undercoat layer 71 and passed through an ultraviolet lamp to cure to form the intermediate layer 72. Well, after cutting to a certain size and beveling the corners of the four sides, polishing the surface of the middle layer 72, and then urethane acrylate varnish or polyester varnish on the middle layer 72 And coating and passing through an ultraviolet lamp to cure to form a top coat layer (73) to produce a veneer laminated vinyl chloride resin flooring material. 반경질의 염화비닐수지 시트인 염화비닐수지층(40) 아래에 염화비닐수지졸에 함침된 글라스파이버, 부직포 또는 연질의 염화비닐수지 시트인 밸런스층(30)을 둔 후, 염화비닐수지층(40) 위에 에폭시수지 접착제 또는 우레탄수지 접착제를 도포하여 접착제층(50)을 형성한 다음, 접착제층(50)에 무늬목층(60)을 상치하고 일체로 열압 또는 냉압하여 합지한 후, 무늬목층(60) 표면을 연마하고 이 연마된 표면에 눈메움 도장을 한 다음, 무늬목층(60) 위에 우레탄아크릴레이트수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 하도층(71)을 형성한 후, 하도층(71) 위에 우레탄아크릴레이트수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 중도층(72)을 형성한 다음, 일정 크기로 재단하고 4면의 모서리를 모따기한 후, 중도층(72)의 표면을 연마한 다음, 중도층(72) 위에 우레탄아크릴레이트 수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 상도층(73)을 형성하여 무늬목 적층 염화비닐수지 바닥장식재를 제조하는 방법.Under the vinyl chloride resin layer 40, which is a semi-rigid vinyl chloride resin sheet, a balance layer 30, which is a glass fiber, a nonwoven fabric or a soft vinyl chloride resin sheet impregnated with a vinyl chloride resin sol, is placed, and then a vinyl chloride resin layer 40 ) To form an adhesive layer 50 by applying an epoxy resin adhesive or a urethane resin adhesive, and then the veneer layer 60 on the adhesive layer 50 and integrally hot or cold pressed to laminate, then the veneer layer (60) ) The surface is polished, and the polished surface is covered with snow, then a urethane acrylate-based varnish or a polyester-based varnish is applied on the veneer layer 60, and passed through an ultraviolet lamp to cure to form the undercoat layer 71. Then, a urethane acrylate-based varnish or a polyester-based varnish is applied on the undercoat layer 71 and passed through an ultraviolet lamp and cured to form a middle layer 72, and then cut to a predetermined size and formed on four sides. After chamfering, the surface of the intermediate layer 72 is polished, and then a urethane acrylate-based varnish or a polyester-based varnish is applied on the middle layer 72 and passed through an ultraviolet lamp to cure to form a top coat layer 73. To produce veneer laminated vinyl chloride resin flooring material. 반경질의 염화비닐수지 시트인 염화비닐수지층(40) 아래에 염화비닐수지졸에 함침된 글라스파이버, 부직포 또는 연질의 염화비닐수지 시트인 밸런스층(30)을 두고 압연롤로 압연하여 합지한 후, 염화비닐수지층(40) 위에 에폭시수지 접착제 또는 우레탄수지 접착제를 도포하여 접착제층(50)을 형성한 다음, 접착제층(50)에 아래부터 차례로 부직포층(62), 페놀수지함침지층(61), 무늬목층(60)으로 구성된 무늬목시트층(63)을 상치하고 열압 또는 냉압하여 합지한 후, 무늬목시트층(63) 표면을 연마하고 이 연마된 표면에 눈메움 도장을 한 다음, 무늬목시트층(63) 위에 우레탄아크릴레이트수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 하도층(71)을 형성한 후, 하도층(71) 위에 우레탄아크릴레이트수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 중도층(72)을 형성한 다음, 일정 크기로 재단하고 4면(四面)의 모서리를 모따기한 후, 중도층(72)의 표면을 연마한 다음, 중도층(72) 위에 우레탄아크릴레이트 수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 상도층(73)을 형성하여 무늬목 적층 염화비닐수지 바닥장식재를 제조하는 방법.Under the vinyl chloride resin layer 40, which is a semi-rigid vinyl chloride resin sheet, a glass fiber, a nonwoven fabric or a balance layer 30, which is a soft vinyl chloride resin sheet, is rolled and laminated with a rolling roll, and then laminated. An epoxy resin adhesive or a urethane resin adhesive is applied on the vinyl chloride resin layer 40 to form an adhesive layer 50, and then the nonwoven fabric layer 62 and the phenol resin impregnating layer 61 are sequentially laminated from the adhesive layer 50. After laminating the veneer sheet layer 63 composed of the veneer layer 60 and laminating by hot or cold pressing, the surface of the veneer sheet layer 63 is polished, and the surface of the polished surface is coated with snow, and then the veneer sheet layer The urethane acrylate resin varnish or the polyester varnish is applied on (63), passed through UV lamps, and cured to form the undercoat layer 71. Then, the urethane acrylate resin varnish or polyester is applied on the undercoat 71. After applying the varnish and passing through the UV lamp and curing to form a middle layer (72), after cutting to a certain size and chamfering the corners of the four sides (4 side), and then polish the surface of the middle layer 72 A method of manufacturing a veneer laminated vinyl chloride resin floor covering by applying a urethane acrylate resin varnish or a polyester varnish on the intermediate layer 72 and passing the UV lamp and curing to form a top coat layer 73. 반경질의 염화비닐수지 시트인 염화비닐수지층(40) 아래에 염화비닐수지졸에 함침된 글라스파이버, 부직포 또는 연질의 염화비닐수지 시트인 밸런스층(30)을 둔 후, 염화비닐수지층(40) 위에 에폭시수지 접착제 또는 우레탄수지 접착제를 도포하여 접착제층(50)을 형성한 다음, 접착제층(50)에 아래부터 차례로 부직포층(62), 페놀수지함침지층(61), 무늬목층(60)으로 구성된 무늬목시트층(63)을 상치하고 일체로 열압 또는 냉압하여 합지한 후, 무늬목시트층(63) 표면을 연마하고 이 연마된 표면에 눈메움 도장을 한 다음, 무늬목시트층(63) 위에 우레탄아크릴레이트수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 하도층 (71)을 형성한 후, 하도층(71) 위에 우레탄아크릴레이트수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 중도층(72)을 형성한 다음, 일정 크기로 재단하고 4면의 모서리를 모따기한 후, 중도층(72)의 표면을 연마한 다음, 중도층(72) 위에 우레탄아크릴레이트 수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 상도층(73)을 형성하여 무늬목 적층 염화비닐수지 바닥장식재를 제조하는 방법.Under the vinyl chloride resin layer 40, which is a semi-rigid vinyl chloride resin sheet, a balance layer 30, which is a glass fiber, a nonwoven fabric or a soft vinyl chloride resin sheet impregnated with a vinyl chloride resin sol, is placed, and then a vinyl chloride resin layer 40 ) To form an adhesive layer 50 by applying an epoxy resin adhesive or a urethane resin adhesive, and then to the adhesive layer 50 in order from the bottom, the nonwoven fabric layer 62, the phenol resin impregnated immersion layer 61, and the veneer layer 60. After the veneer sheet layer 63 composed of the upper and lower parts of the veneer sheet layer 63 is laminated with hot or cold pressure, the surface of the veneer sheet layer 63 is polished, and the surface of the veneer sheet layer is coated with snow, and then the veneer sheet layer 63 After applying urethane acrylate resin varnish or polyester varnish and passing through UV lamp and curing to form undercoat layer 71, urethane acrylate resin varnish or polyester varnish is applied on undercoat 71. After passing through the UV lamp and curing to form a middle layer 72, and then cut to a certain size and chamfered four corners, the surface of the middle layer 72 is polished, and then urethane over the middle layer 72 A method of manufacturing a veneer laminated vinyl chloride resin floor covering by applying an acrylate resin varnish or a polyester varnish and passing through an ultraviolet lamp to cure to form a top coat layer (73). 반경질의 염화비닐수지 시트인 염화비닐수지층(40) 아래에 염화비닐수지졸에 함침된 글라스파이버, 부직포 또는 연질의 염화비닐수지 시트인 밸런스층(30)을 두고 압연롤로 압연하여 합지한 후, 염화비닐수지층(40) 위에 에폭시수지 접착제 또는 우레탄수지 접착제를 도포하여 접착제층(50)을 형성한 다음, 접착제층(50)에 천연 코르크층(80)을 상치하고 열압 또는 냉압하여 합지한 후, 코르크층(80) 표면을 연마하고 이 연마된 표면에 눈메움 도장을 한 다음, 코르크층(80) 위에 우레탄아크릴레이트수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 하도층(71)을 형성한 후, 하도층(71) 위에 우레탄아크릴레이트수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 중도층 (72)을 형성한 다음, 일정 크기로 재단하고 4면의 모서리를 모따기한 후, 중도층 (72)의 표면을 연마한 다음, 중도층(72) 위에 우레탄아크릴레이트 수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 상도층(73)을 형성하여 염화비닐수지 바닥장식재를 제조하는 방법.Under the vinyl chloride resin layer 40, which is a semi-rigid vinyl chloride resin sheet, a glass fiber, a nonwoven fabric or a balance layer 30, which is a soft vinyl chloride resin sheet, is rolled and laminated with a rolling roll, and then laminated. Epoxy resin adhesive or urethane resin adhesive is applied on the vinyl chloride resin layer 40 to form an adhesive layer 50, and then the natural cork layer 80 is placed on the adhesive layer 50 and laminated by hot or cold pressure. , The surface of the cork layer 80 is polished, and the polished surface is coated with snow, then a urethane acrylate-based varnish or a polyester-based varnish is applied on the cork layer 80, and passed through an ultraviolet lamp to cure the undercoating layer. After the 71 is formed, a urethane acrylate-based varnish or a polyester-based varnish is applied on the undercoat 71 and passed through an ultraviolet lamp to cure to form the intermediate layer 72. After cutting with four sides and chamfering the corners of the four sides, the surface of the middle layer 72 is polished, and then urethane acrylate varnish or polyester varnish is applied on the middle layer 72 and passed through an ultraviolet lamp to cure. Forming a top coat (73) to produce a vinyl chloride resin floor decoration. 반경질의 염화비닐수지 시트인 염화비닐수지층(40) 아래에 염화비닐수지졸에 함침된 글라스파이버, 부직포 또는 연질의 염화비닐수지 시트인 밸런스층(30)을 둔 후, 염화비닐수지층(40) 위에 에폭시수지 접착제 또는 우레탄수지 접착제를 도포하여 접착제층(50)을 형성한 다음, 접착제층(50)에 천연 코르크층(80)을 상치하고 일체로 열압 또는 냉압하여 합지한 후, 코르크층(80) 표면을 연마하고 이 연마된 표면에 눈메움 도장을 한 다음, 코르크층(80) 위에 우레탄아크릴레이트수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 하도층(71)을 형성한 후, 하도층(71) 위에 우레탄아크릴레이트수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 중도층(72)을 형성한 다음, 일정 크기로 재단하고 4면의 모서리를 모따기한 후, 중도층(72)의 표면을 연마한 다음, 중도층(72) 위에 우레탄아크릴레이트 수지계 바니시나 폴리에스테르계 바니시를 도포하고 자외선 램프를 통과, 경화시켜 상도층(73)을 형성하여 염화비닐수지 바닥장식재를 제조하는 방법.Under the vinyl chloride resin layer 40, which is a semi-rigid vinyl chloride resin sheet, a balance layer 30, which is a glass fiber, a nonwoven fabric or a soft vinyl chloride resin sheet impregnated with a vinyl chloride resin sol, is placed, and then a vinyl chloride resin layer 40 ) To form an adhesive layer 50 by applying an epoxy resin adhesive or a urethane resin adhesive, and then the natural cork layer 80 is placed on the adhesive layer 50 and integrally hot or cold pressed to be laminated, and then the cork layer ( 80) The surface is polished, and the polished surface is coated with snow, then a urethane acrylate-based varnish or a polyester-based varnish is applied on the cork layer 80, and passed through an ultraviolet lamp to cure the undercoat layer 71. After the formation, the urethane acrylate resin varnish or the polyester varnish is applied on the undercoat layer 71 and passed through an ultraviolet lamp and cured to form the intermediate layer 72. After the corners are chamfered, the surface of the middle layer 72 is polished, and then, the urethane acrylate varnish or the polyester varnish is applied on the middle layer 72 and passed through an ultraviolet lamp to cure. Forming to produce a vinyl chloride resin floor decoration. 반경질의 염화비닐수지 시트인 염화비닐수지층(40) 아래에 염화비닐수지졸에 함침된 글라스파이버, 부직포 또는 연질의 염화비닐수지 시트인 밸런스층(30)을 두고 압연롤로 압연하여 합지한 후, 염화비닐수지층(40) 위에 에폭시수지 접착제 또는 우레탄수지 접착제를 도포하여 접착제층(50)을 형성한 다음, 접착제층(50)에 무늬목층(60)을 상치한 후, 무늬목층(60) 표면을 연마하고 이 연마된 표면에 눈메움 도장을 한 다음, 무늬목층(60) 위에 멜라민수지함침지층(90)을 상치한 후 일체로 열압하여 합지한 다음, 일정 크기로 재단하고 4면의 모서리를 모따기하여 무늬목 적층 염화비닐수지 바닥장식재를 제조하는 방법.Under the vinyl chloride resin layer 40, which is a semi-rigid vinyl chloride resin sheet, a glass fiber, a nonwoven fabric or a balance layer 30, which is a soft vinyl chloride resin sheet, is rolled and laminated with a rolling roll, and then laminated. Epoxy resin adhesive or urethane resin adhesive is applied on the vinyl chloride resin layer 40 to form an adhesive layer 50, and then the veneer layer 60 is placed on the adhesive layer 50, and then the surface of the veneer layer 60 is applied. After polishing the surface of the polished, and then filled with melamine resin impregnated immersion layer 90 on the veneer layer (60), and then integrally hot-pressed and laminated, then cut to a certain size and the four corners A method of manufacturing a veneer laminated vinyl chloride resin floor covering by chamfering. 반경질의 염화비닐수지 시트인 염화비닐수지층(40) 아래에 염화비닐수지졸에 함침된 글라스파이버, 부직포 또는 연질의 염화비닐수지 시트인 밸런스층(30)을 둔 후, 염화비닐수지층(40) 위에 에폭시수지 접착제 또는 우레탄수지 접착제를 도포하여 접착제층(50)을 형성한 다음, 접착제층(50)에 무늬목층(60)을 상치한 후, 무늬목층(60) 표면을 연마하고 이 연마된 표면에 눈메움 도장을 한 다음, 무늬목층 (60) 위에 멜라민수지함침지층(90)을 상치한 후 일체로 열압하여 합지한 다음 일정 크기로 재단하고 4면의 모서리를 모따기하여 무늬목 적층 염화비닐수지 바닥장식재를 제조하는 방법.Under the vinyl chloride resin layer 40, which is a semi-rigid vinyl chloride resin sheet, a balance layer 30, which is a glass fiber, a nonwoven fabric or a soft vinyl chloride resin sheet impregnated with a vinyl chloride resin sol, is placed, and then a vinyl chloride resin layer 40 ) To form an adhesive layer 50 by applying an epoxy resin adhesive or a urethane resin adhesive, and then placing the veneer layer 60 on the adhesive layer 50, and then polish the surface of the veneer layer 60 and After filling the surface with snow fill, and then placing the melamine resin impregnated immersion layer (90) on the veneer layer (60), and then integrally pressurized by laminating, then cut to a certain size and chamfered on the four sides of the veneer laminated vinyl chloride resin How to make flooring materials. 반경질의 염화비닐수지 시트인 염화비닐수지층(40) 아래에 염화비닐수지졸에 함침된 글라스파이버, 부직포 또는 연질의 염화비닐수지 시트인 밸런스층(30)을 두고 압연롤로 압연하여 합지한 후, 염화비닐수지층(40) 위에 에폭시수지 접착제 또는 우레탄수지 접착제를 도포하여 접착제층(50)을 형성한 다음, 접착제층(50)에 아래부터 차례로 부직포층(62), 페놀수지함침지층(61), 무늬목층(60)으로 구성된 무늬목시트층(63)을 상치한 후, 무늬목시트층(63) 표면을 연마하고 이 연마된 표면에 눈메움 도장을 한 다음, 무늬목시트층(63) 위에 멜라민수지함침지층(90)을 상치한 후 일체로 열압하여 합지한 다음, 일정 크기로 재단하고 4면의 모서리를 모따기하여 무늬목 적층 염화비닐수지 바닥장식재를 제조하는 방법.Under the vinyl chloride resin layer 40, which is a semi-rigid vinyl chloride resin sheet, a glass fiber, a nonwoven fabric or a balance layer 30, which is a soft vinyl chloride resin sheet, is rolled and laminated with a rolling roll, and then laminated. An epoxy resin adhesive or a urethane resin adhesive is applied on the vinyl chloride resin layer 40 to form an adhesive layer 50, and then the nonwoven fabric layer 62 and the phenol resin impregnating layer 61 are sequentially laminated from the adhesive layer 50. After replacing the veneer sheet layer 63 composed of the veneer layer 60, the surface of the veneer sheet layer 63 is polished, and the surface of the polished surface is coated with snow, and then the melamine resin is formed on the veneer sheet layer 63. After impregnating the impregnated paper layer (90) and then integrally pressurized by laminating, then cut to a certain size and chamfering the corners of the four sides to produce a laminated PVC chloride floor decoration material. 반경질의 염화비닐수지 시트인 염화비닐수지층(40) 아래에 염화비닐수지졸에 함침된 글라스파이버, 부직포 또는 연질의 염화비닐수지 시트인 밸런스층(30)을 둔 후, 염화비닐수지층(40) 위에 에폭시수지 접착제 또는 우레탄수지 접착제를 도포하여 접착제층(50)을 형성한 다음, 접착제층(50)에 아래부터 차례로 부직포층(62), 페놀수지함침지층(61), 무늬목층(60)으로 구성된 무늬목시트층(63)을 상치한 후, 무늬목시트층(63) 표면을 연마하고 이 연마된 표면에 눈메움 도장을 한 다음, 무늬목시트층(63) 위에 멜라민수지함침지층(90)을 상치한 후 일체로 열압하여 합지한 다음 일정 크기로 재단하고 4면의 모서리를 모따기하여 무늬목 적층 염화비닐수지 바닥장식재를 제조하는 방법.Under the vinyl chloride resin layer 40, which is a semi-rigid vinyl chloride resin sheet, a balance layer 30, which is a glass fiber, a nonwoven fabric or a soft vinyl chloride resin sheet impregnated with a vinyl chloride resin sol, is placed, and then a vinyl chloride resin layer 40 ) To form an adhesive layer 50 by applying an epoxy resin adhesive or a urethane resin adhesive, and then to the adhesive layer 50 in order from the bottom, the nonwoven fabric layer 62, the phenol resin impregnated immersion layer 61, and the veneer layer 60. After replacing the veneer sheet layer (63) consisting of, polish the surface of the veneer sheet layer (63) and apply an eye fill coating on the polished surface, and then apply the melamine resin impregnated layer (90) on the veneer sheet layer (63). Method of manufacturing laminated veneer vinyl resin flooring material by laminating it by hot pressing, laminating it integrally, cutting it to a certain size, and chamfering four corners.
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