KR20000045512A - Method for producing hot rolled-molten zinc plated steel strip having excellent adherence - Google Patents
Method for producing hot rolled-molten zinc plated steel strip having excellent adherence Download PDFInfo
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- KR20000045512A KR20000045512A KR1019980062071A KR19980062071A KR20000045512A KR 20000045512 A KR20000045512 A KR 20000045512A KR 1019980062071 A KR1019980062071 A KR 1019980062071A KR 19980062071 A KR19980062071 A KR 19980062071A KR 20000045512 A KR20000045512 A KR 20000045512A
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- Prior art keywords
- plating
- pickling
- steel sheet
- hot
- silicon
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 61
- 239000010959 steel Substances 0.000 title claims abstract description 61
- 239000011701 zinc Substances 0.000 title abstract description 15
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title abstract description 11
- 229910052725 zinc Inorganic materials 0.000 title abstract description 11
- 238000004519 manufacturing process Methods 0.000 title description 13
- 238000007747 plating Methods 0.000 claims abstract description 83
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 32
- 239000010703 silicon Substances 0.000 claims abstract description 32
- 239000012535 impurity Substances 0.000 claims abstract description 6
- 238000005554 pickling Methods 0.000 claims description 49
- 238000010438 heat treatment Methods 0.000 claims description 22
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 15
- 239000008397 galvanized steel Substances 0.000 claims description 15
- 238000000227 grinding Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 abstract description 15
- 239000002253 acid Substances 0.000 abstract description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 30
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 29
- 230000000052 comparative effect Effects 0.000 description 26
- 239000000243 solution Substances 0.000 description 12
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 8
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229910052814 silicon oxide Inorganic materials 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000003776 cleavage reaction Methods 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 238000005246 galvanizing Methods 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 230000007017 scission Effects 0.000 description 4
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000033116 oxidation-reduction process Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 235000013024 sodium fluoride Nutrition 0.000 description 2
- 239000011775 sodium fluoride Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000000866 electrolytic etching Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000000682 scanning probe acoustic microscopy Methods 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000003930 superacid Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000003911 water pollution Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
- C23C2/024—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by cleaning or etching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
- C23C2/022—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
Description
본 발명은 자동차 보강재 등에 사용되는 고강도 용융아연 열연강판을 제조하는 방법에 관한 것으로, 보다 상세하게는 실리콘(Si)이 다량 함유된 고강도 열연강판을 산세후 브러쉬롤을 사용하여 불용성 실리케이트 산화물을 제거하고, 도금욕 조성과 열처리조건을 변경하여 도금밀착성을 확보하는 도금밀착성이 우수한 열연 용융아연 도금강판을 제조하는 방법에 관한 것이다.The present invention relates to a method for manufacturing a high strength hot-dip galvanized steel sheet used for automobile reinforcement, etc. More specifically, a high-strength hot-rolled steel sheet containing a large amount of silicon (Si) is pickled to remove insoluble silicate oxide using a brush roll. The present invention relates to a method for manufacturing a hot-rolled hot-dip galvanized steel sheet having excellent plating adhesion to change the plating bath composition and heat treatment conditions.
열연강판을 산세후 연속적으로 용융도금하여 제조하는 용융아연 열연강판은 냉간압연재를 도금소재로 하는 용융아연 도금강판보다 제조 공정이 단축되어 제조단가가 저렴하므로 수요가 증가하는 추세에 있다.Hot-dip galvanized steel sheets manufactured by hot-dip galvanizing after hot-rolled steel sheets are shorter in manufacturing process than hot-dip galvanized steel sheets using cold-rolled material, and thus the production cost is low.
최근에 기존의 건자재용 이외의 고강도가 요구되는 자동차 보강재 등의 사용이 증가하고 있기 때문에 열연 용융아연 도금강판의 도금밀착성 향상이 요구되고 있다.In recent years, the use of automobile reinforcing materials, such as high strength other than the conventional building materials is increasing, so that the plating adhesion of hot-rolled hot-dip galvanized steel sheet is required.
그러나 고강도 용융아연 열연강판 제조시, 소지강판이 각종 강화원소를 함유하기 때문에 아연도금성이 일반 연질재와 다른 문제점이 있다. 예를 들면 강의 주요 강화원소인 실리콘, 망간, 인등의 다량첨가는 도금밀착성을 크게 열화시킨다. 특히 실리콘은 강의 강도를 크게 감소시키지 않고 연성을 유지시킬 수 있는 성분으로 유망하나 0.5중량% 이상 함유시에는 산에 잘 용해되지 않는 실리케이트 스케일이 잔존하고, 도금전 열처리시 실리콘이 강판 표면에 임계농도 이상으로 농화되어 도금밀착성을 크게 열화시키므로 이에 대한 대책이 절실히 필요하다.However, when manufacturing high-strength hot-dip galvanized steel sheet, since the steel sheet contains a variety of reinforcing elements, there is a problem that zinc plating properties and other soft materials. For example, large additions of silicon, manganese, and phosphorus, which are major reinforcing elements of steel, greatly degrade plating adhesion. In particular, silicon is a promising component that can maintain ductility without significantly reducing the strength of steel, but when it contains 0.5 wt% or more, silicate scale which is not soluble in acid remains, and the critical concentration of silicon on the surface of the steel sheet during heat treatment before plating As it is concentrated above, the plating adhesion is greatly deteriorated, so countermeasures are urgently needed.
도금밀착성에 미치는 실리콘의 악영향에 대해서는 많은 보고가 있으며, 실리콘 첨가강의 도금밀착성을 개선하는 방법으로 Ni, Fe, FeO등을 예비도금하는 방법 및 직화가열로 내에서의 산화-환원법 등이 유효한 것으로 제안되고 있다.Many reports have been reported on the adverse effects of silicon on the adhesion to the plating, and the method of pre-plating Ni, Fe, FeO, etc. and the oxidation-reduction method in the direct heating furnace are suggested as a method of improving the plating adhesion of silicon-added steel. It is becoming.
그러나 전자의 방법은 별도의 전기도금설비를 필요로 하고 제조원가가 상승하는 문제점이 있으며, 후자는 열연강판을 소재로 하는 도금공정의 경우 별도의 소둔 열처리가 필요 없어 직화가열로 대신에 간접가열로를 사용하므로 채택하기 어렵다. 또한 산화-환원법에 의한 적정 산화피막 두께 조절이 매우 곤란한 문제점이 있다.However, the former method requires a separate electroplating facility and increases the manufacturing cost. The latter does not require annealing heat treatment in the case of a plating process made of hot rolled steel, so that an indirect heating furnace is used instead of a direct heating furnace. It is hard to adopt as we use. In addition, there is a problem that it is very difficult to properly adjust the thickness of the oxide film by the oxidation-reduction method.
일반적으로 실리콘을 함유한 열연 용융아연 도금강판의 도금밀착성은 도금소재의 산세정도 및 열처리조건에 따라 크게 영향을 받는다.In general, the plating adhesion of the hot-rolled hot-dip galvanized steel sheet containing silicon is greatly affected by the pickling degree and heat treatment conditions of the plating material.
종래에는 열연강판에 형성된 스케일을 산세처리하는 화학적인 방법으로 디스케일링(Descaling)을 행하였다. 통상적으로 산세처리를 하는 경우 산세수용액으로는 염산수용액이나 황산수용액을 단독으로 사용하는 산세처리가 일반적으로 행해졌다.Conventionally, descaling has been performed by a chemical method of pickling a scale formed on a hot rolled steel sheet. In general, in the case of pickling treatment, a pickling treatment using an aqueous hydrochloric acid solution or an aqueous sulfuric acid solution as a pickling solution is generally performed.
그러나 공업적으로 한정된 산세조건에서 산세용액으로 염산이나 황산을 단독으로 사용하는 경우 완전한 디스케일링이 불가능하다.However, if hydrochloric acid or sulfuric acid is used alone as the pickling solution under industrially limited pickling conditions, complete descaling is not possible.
따라서 실리콘을 함유한 열연강판의 도금밀착성을 향상시키기 위한 방법으로, 본 발명자가 기출원한 대한민국 특허출원 96-62029에서는 실리콘이 0.3∼1.0중량% 함유된 열연강판을 10∼15vol% 염산수용액에 침적하고, 연속적으로 불화나트륨을 10∼50g/ℓ 함유한 상온의 30∼40vol% 황산수용액에서 전해 에칭후, 가열대에서 강판 온도를 460-550℃로하여 열처리후 우수한 고강도 열연 용융아연 도금강판을 제조하는 방법을 제안하였다.Therefore, as a method for improving the plating adhesion of silicon-containing hot-rolled steel sheet, in the Korean patent application 96-62029, which the inventors have previously applied, the hot-rolled steel sheet containing 0.3-1.0 wt% of silicon was deposited in 10-15 vol% aqueous hydrochloric acid solution. After continuous electrolytic etching in an aqueous solution of 30-40 vol% sulfuric acid containing 10-50 g / L of sodium fluoride, the steel sheet was heated to 460-550 ° C. in a heating zone, and then an excellent hot-rolled hot-dip galvanized steel sheet was prepared. The method was proposed.
그러나 실리콘 함량이 1.0중량%를 초과하면 산세과정에서 강판의 극표면에 잔존하는 실리콘 산화물층을 완전히 제거하더라도, 도금전 열처리 과정중 실리콘의 표면 농화량이 임계치를 초과하여 도금 젖음성(Wettability) 및 도금밀착성이 열화되는 문제점이 발생하였으며, 산세용액에 불화나트륨이 함유시 수질오염 문제가 발생하여 이에 대한 개선이 필요하였다.However, if the silicon content exceeds 1.0% by weight, even though the silicon oxide layer remaining on the pole surface of the steel sheet is completely removed during the pickling process, the surface concentration of silicon during the heat treatment process before plating may exceed the threshold value, thereby causing plating wettability and plating adhesion. This deterioration problem occurred, and the water pollution problem occurred when sodium fluoride was contained in the pickling solution.
따라서 본 발명자는 상기의 실리콘 함유강의 용융도금시 도금밀착성 저하 등의 문제점을 해결하기 위해 수년에 걸친 연구와 현장 적용 실험을 통해 얻어진 결과에 근거하여 본 발명을 제안하게 된 것으로, 본 발명은 도금밀착성이 우수한 고강도 열연 용융아연 도금강판의 제조 방법을 제공하고자 하는데 그 목적이 있다.Therefore, the present inventors have proposed the present invention based on the results obtained through years of research and field application experiments in order to solve the problems such as deterioration of plating adhesion during the hot dip plating of the silicon-containing steel. An object of the present invention is to provide a method for producing a high strength hot rolled hot dip galvanized steel sheet.
상기 목적을 달성하기 위한 본 발명의 고강도 열연 용융아연 도금강판의 제조방법은, 강중 실리콘을 0.5∼2.0중량% 함유한 열연강판을 산세하고, 브러쉬롤을 사용하여 잔존하는 표면산화층을 0.5∼2㎛ 연삭후, 가열대에서 강판온도를 460∼550℃로 하여 열처리후, Al: 0.20∼0.25중량%, Ni: 0.05∼0.10중량%, 나머지는 Zn과 불가피한 불순물로 이루어진 도금욕에 침적하여 도금하는 것을 특징으로 하는 구성이다.The method for producing a high strength hot rolled hot dip galvanized steel sheet of the present invention for achieving the above object is pickling a hot rolled steel sheet containing 0.5 to 2.0% by weight of silicon in the steel, and using a brush roll to the surface oxide layer remaining 0.5 to 2㎛ After grinding, after the heat treatment at the temperature of the steel sheet to 460 ~ 550 ℃, Al: 0.20 to 0.25% by weight, Ni: 0.05 to 0.10% by weight, the rest is plated by plating in a plating bath composed of Zn and unavoidable impurities It is a configuration.
이하에서는 양호한 실시예와 관련하여 본 발명을 상세하게 설명한다.Hereinafter, the present invention will be described in detail with reference to the preferred embodiments.
본 발명에서는 산세용액으로 농도가 10∼15vol.%인 염산을 사용한다. 염산은 스케일의 표면에서 반응하여 순차적으로 용해하므로 황산에 비해서 산세성이 우수하여 산세시간이 단축되고 산세표면이 미려하기 때문에 산세용액으로 사용하였다.In the present invention, hydrochloric acid having a concentration of 10 to 15 vol.% Is used as the pickling solution. Since hydrochloric acid reacts and dissolves sequentially on the surface of the scale, it is used as a pickling solution because the pickling time is superior to sulfuric acid and the pickling time is shortened and the pickling surface is beautiful.
이와 같이 염산을 산세용액으로 사용하는 효과는 모든 조건에서 일어나는 것이 아니며, 염산의 농도가 10vol% 미만인 묽은 염산의 경우에는 용해능력이 부족하여 스케일이 잔존하는 미산세 현상이 발생하기 때문에 산세시간을 길게 하여야 하는 문제가 있고, 15vol%를 초과하는 염산 농도에서는 과산세가 발생한다. 따라서 본 발명에서는 염산의 농도를 10∼15vol%로 하였다.As such, the effect of using hydrochloric acid as a pickling solution does not occur under all conditions. In the case of dilute hydrochloric acid having a concentration of hydrochloric acid of less than 10 vol%, the pickling time is prolonged due to the lack of dissolving ability and the occurrence of fine pickling. There is a problem to be solved, and superacids occur at hydrochloric acid concentrations exceeding 15 vol%. Therefore, in the present invention, the concentration of hydrochloric acid was set to 10 to 15 vol%.
산세온도가 70℃이하인 경우 산세시간이 길게 되어 산세조의 길이가 한정된 연속산세라인에서 미산세 현상이 발생하고, 산세온도가 80℃를 초과하면 반응이 활발하여 국부적인 과산세 현상이 발생하게 된다.If the pickling temperature is less than 70 ℃ pickling time is long, the pickling phenomenon occurs in the continuous pickling line of the limited length of the pickling tank, and if the pickling temperature exceeds 80 ℃, the reaction is active and local pickling phenomenon occurs.
산세시간은 산세농도 및 산세온도와 밀접한 관계가 있기 때문에 산용액의 농도와 산세온도가 결정되면 자동적으로 최적의 산세시간이 결정되는데, 대략 30∼40초로 나타났다.Because pickling time is closely related to pickling concentration and pickling temperature, the optimum pickling time is automatically determined when the concentration of pickling solution and pickling temperature are determined.
그러나 상기와 같은 최적의 산세조건에서도 강중 Si함량이 0.5%를 초과하면 국부적으로 산에 용해되지 않는 치밀한 실리케이트계 산화물(FeSiO3)이 강판표면에 잔류하여 도금밀착성이 열화되는 문제점이 발생하였는바, 본 발명에서는 2차적으로 브러쉬롤을 사용하여 잔존하는 실리케이트 산화물을 제거함으로써 도금밀착성을 향상시키고자 하였다.However, even under the optimum pickling conditions, when the Si content in steel exceeds 0.5%, a dense silicate-based oxide (FeSiO 3 ), which is not locally dissolved in the acid, remains on the surface of the steel sheet, thereby deteriorating plating adhesion. In the present invention, by using a brush roll to remove the remaining silicate oxide to improve the plating adhesion.
이때 표면 연삭량이 0.5㎛ 미만일 경우, 두껍게 존재하는 실리케이트 산화물을 완전히 제거할 수 없었으며, 2㎛를 초과하면 철손실량이 증가하고 도금밀착성의 향상효과도 포화 상태에 도달한 것으로 나타났다. 따라서, 표면산화층의 연삭량은 0.5-2.0㎛ 범위로 하였다.At this time, when the amount of surface grinding was less than 0.5 μm, the thick silicate oxide could not be completely removed. When the surface grinding amount was more than 2 μm, the iron loss amount was increased, and the improvement of plating adhesion was also reached. Therefore, the grinding amount of the surface oxide layer was made into the range of 0.5-2.0 micrometers.
상기와 같은 염산의 고속산세성 및 브러쉬롤에 의한 실리케이트 제거 등의 효과에 의해 짧은 시간내에 실리콘 함유강의 디스케일링이 가능하도록 한 본 발명에 의하면, Si함량이 1.0중량%미만인 열연강판의 경우 미산세 및 과산세 발생이 없는 평활한 산세 강판 표면을 얻을 수 있을 뿐만 아니라, 용융도금시 표면외관이 우수하고 도금밀착성이 우수한 용융아연 열연강판을 제조할 수 있다.According to the present invention, which enables descaling of silicon-containing steel in a short time due to the effect of high-speed pickling of hydrochloric acid and removal of silicate by brush roll, in the case of hot-rolled steel sheet having a Si content of less than 1.0 wt% And it is possible not only to obtain a smooth pickling steel plate surface without the occurrence of over-acid pickling, it is possible to produce a hot-dip galvanized steel sheet excellent in surface appearance and hot plating adhesion during hot dip plating.
도금전 열처리시 가열대에서의 강판온도를 460∼550℃로 한정한 이유는 다음과 같다.The reason for limiting the temperature of the steel sheet in the heating zone during the heat treatment before plating to 460 to 550 ° C is as follows.
산세를 거친 열연강판은 예열대에서 강판 온도를 150℃로 승온후, 간접가열로인 가열대에서 460∼550℃로 가열하고 가스냉각대를 통과하여 약 460℃의 강판입욕온도로 도금욕에 들어가게 된다. 이때 10∼20%의 수소분위기의 로내에서 염산산세후 남아있는 강판의 산화피막을 환원 제거하여 도금밀착성을 향상시킨다. 본 발명의 실리콘 함유강은 매우 산화되기 쉽기 때문에 통상의 열연 용융아연 도금강판의 제조시 열간압연과정 및 연속소둔 열처리공정 중에서 강판표면으로 확산되어 이들 원소의 농도가 모재(bulk)보다 10∼100배 정도 높게 된다.After pickling, the hot rolled steel sheet is heated to 150 ℃ in the preheating zone, and then heated to 460 ~ 550 ℃ in the heating zone, which is an indirect heating furnace, and passes through the gas cooling zone to enter the plating bath at about 460 ℃. . At this time, the plating film is improved by reducing and removing the oxide film of the steel sheet remaining after hydrochloric acid washing in the furnace of 10 to 20% hydrogen atmosphere. Since the silicon-containing steel of the present invention is very easy to oxidize, it is diffused to the surface of the steel sheet during the hot rolling and continuous annealing heat treatment during the production of ordinary hot-rolled hot-dip galvanized steel sheet, so that the concentration of these elements is 10 to 100 times higher than that of the base material (bulk). It becomes high enough.
이와 같이 결정입계나 입내에 농화된 실리콘은 로내 분위기중의 극미량 수분이나 불순물과 반응하여 SiO2등의 산화물 피막을 형성하므로 용융아연도금 공정에서 용융아연과의 젖음성(Wettability)을 크게 저하시킨다. 그 결과, 젖음성 확보가 곤란하게 되어 미도금 현상이 다발하게 되거나, 용융도금이 되더라도 도금밀착성을 열화시켜 가공시 도금 박리가 발생하게 된다.As such, the silicon concentrated in the grain boundary and in the mouth reacts with an extremely small amount of moisture or impurities in the furnace atmosphere to form an oxide film such as SiO 2 , which greatly reduces wettability with molten zinc in the hot dip galvanizing process. As a result, it is difficult to secure the wettability, and thus the unplating phenomenon is frequently caused, or even when hot-dipped, the plating adhesion is deteriorated and plating peeling occurs during processing.
따라서 통상의 아연욕에서 실리콘 함유강의 도금밀착성을 확보하기 위해서는 강중 실리콘 함량을 1.0% 미만으로 낮추고, 가열대에서의 강판온도를 최대한 낮추어야 한다.Therefore, in order to secure the plating adhesion of silicon-containing steel in a conventional zinc bath, the silicon content in the steel should be lowered to less than 1.0%, and the steel sheet temperature in the heating zone should be lowered as much as possible.
그러나 강판온도 460℃ 미만에서는 도금욕에 침적시 철-아연간의 확산반응이 불충분하여 도금밀착성이 저하되며, 550℃ 초과시에는 실리콘이 임계 함량 이상으로 강판 표면에 편석하여 미도금을 발생하므로 강판온도를 460∼550℃로 한정하였다.However, if the steel plate temperature is less than 460 ℃, the plating reaction is deteriorated due to insufficient diffusion reaction between iron and zinc when it is deposited in the plating bath, and if it exceeds 550 ℃, silicon is segregated on the surface of the steel sheet above the critical content to generate unplated steel plate temperature. It limited to 460-550 degreeC.
용융아연 도금욕내 Al함량을 0.20∼0.25중량%로 한정한 이유는 Al함량이 0.20% 이상으로 증가시 실리콘 산화물을 일부 환원하여 도금밀착성이 개선되는 효과가 있으나, 0.25중량%를 초과시에는 상부 드로스(top dross)가 과도하게 형성되어 표면 품질이 열화되는 문제점이 있기 때문이다.The reason for limiting the Al content to 0.20 to 0.25% by weight in the hot dip galvanizing bath is to reduce the silicon oxide partially when the Al content is increased to 0.20% or more, but the plating adhesion is improved when the Al content exceeds 0.20%. This is because there is a problem in that the surface quality is deteriorated due to excessive formation of (top dross).
또한 Al을 0.20∼0.25중량% 함유한 용융아연 도금욕에 Ni를 부가적으로 첨가한 이유는 실리콘 함량이 1.0중량%를 초과하는 열연강판의 경우 용융아연욕의 표면장력을 크게 감소시켜 실리콘을 함유한 강판의 도금 젖음성(Wettability) 및 도금밀착성을 향상시키기 위함인데, 이는 본 발명의 실리콘을 1.0∼2.0중량% 함유한 강의 경우 잔존하는 실리콘 산화물을 산세 및 브러쉬롤에 의해 완전히 제거하더라도, 통상의 아연도금욕에서 용융도금시에는 460∼550℃의 도금전 열처리시에도 강표면에 치밀한 실리콘 산화물의 농화량이 임계치를 초과하여 국부적으로 미도금이 발생하는 문제점이 있기 때문이다. 이때 Ni함량 0.05중량% 미만에서는 도금욕의 표면장력 감소에 따른 도금 젖음성의 향상이 미약하며, 0.10중량% 초과시에는 아연도금욕내 고용한계를 초과하므로 도금욕중의 Al과 선택적으로 반응하여 상부 드로스(top dross)를 형성하여 대부분 소모되기 때문에, Fe-Zn합금화 반응이 촉진되어 밀착성이 열화되고 제조원가가 상승하는 단점이 있으므로 Ni 함량은 0.05∼0.10중량%로 한정하였다.In addition, the reason why Ni was additionally added to the hot dip galvanizing bath containing 0.20 to 0.25 wt% of Al is that the hot rolled steel sheet having a silicon content of more than 1.0 wt% greatly reduces the surface tension of the hot dip zinc bath to contain silicon. In order to improve the plating wettability and plating adhesion of a steel sheet, in the case of steel containing 1.0 to 2.0% by weight of the silicon of the present invention, even if the remaining silicon oxide is completely removed by pickling and brush roll, the zinc This is because in the plating bath, there is a problem in that unplated is generated locally because the concentration of dense silicon oxide on the steel surface exceeds the threshold even during the pre-plating heat treatment at 460 to 550 ° C. At this time, if the Ni content is less than 0.05% by weight, the improvement of plating wettability due to the decrease of the surface tension of the plating bath is insignificant. When the content of Ni is more than 0.10% by weight, the solid solution limit in the zinc plating bath is exceeded. Since the loss is mostly consumed by forming a top dross, the Ni content is limited to 0.05 to 0.10% by weight because the Fe-Zn alloying reaction is promoted, thereby degrading the adhesion and increasing the manufacturing cost.
이때 Fe, Pb등의 불가피하게 혼입된 불순물등은 도금욕내에서 드로스 발생을 증가시켜 표면품질을 열화시키므로 0.1중량% 이하로 관리하는 것이 좋다.In this case, impurities, such as Fe and Pb, are inevitably mixed, so that the surface quality is degraded by increasing dross generation in the plating bath.
이하에서는 실시예를 통하여 본 발명을 보다 구체적으로 설명한다.Hereinafter, the present invention will be described in more detail with reference to Examples.
실시예1Example 1
표 1은 강중 실리콘 함량이 상이한 열연강판을 시험재로 하였다. 산세용액으로 12vol%염산을 사용하였으며, 산세온도 및 산세시간은 통상적인 조업조건인 70℃, 30초로 하였다. 브러쉬롤에 의한 표면 연삭량은 브러쉬롤의 인가전류를 변화시켜 변화시켰다.Table 1 used the hot rolled steel sheets from which the silicon content of steel differs as a test material. 12 vol% hydrochloric acid was used as the pickling solution, and the pickling temperature and the pickling time were set at 70 ° C. and 30 seconds, which is a normal operating condition. The amount of surface grinding by the brush roll was changed by changing the applied current of the brush roll.
산세후 잔류 산화피막의 두께는 오제이 전자분광법(Auger Electron Spectroscopy)의 산소 깊이분석으로 측정하였다. 산세처리후 가열대 강판온도를 변화시켜 60초간 도금전 열처리한 다음, 도금욕 조성이 0.2중량%Al, 0.05중량%Ni 및 잔부의 Zn과 불가피한 불순물로 이루어진 460℃ 도금욕에 3초간 침적하여 도금 부착량이 200g/㎡(단면기준)이 되도록 도금하였다.After pickling, the thickness of the oxide film was measured by oxygen depth analysis by Auger Electron Spectroscopy. After pickling, the plate was heated for 60 seconds after changing the temperature of the steel plate, and then deposited for 3 seconds in a 460 ℃ plating bath composed of 0.2 wt% Al, 0.05 wt% Ni, and the remaining Zn and unavoidable impurities. The plating was carried out so as to be 200 g / m 2 (cross section basis).
이와 같이 도금된 도금층의 밀착성평가는 180。굽힘시험후 가공부(굽힘부분)의 도금박리 및 크랙(crack) 발생 정도를 주사전자현미경을 사용하여 표 2와 같은 기준으로 평가하였다.The adhesion evaluation of the plating layer plated as described above was evaluated for the degree of plating peeling and cracking of the processed portion (bending portion) after the 180 ° bending test by using a scanning electron microscope as shown in Table 2 below.
* 4등급 이상이 합격기준임* Level 4 or above is the acceptance criteria
강중 실리콘함량이 0.5중량% 이상 1.0중량% 미만인 열연강판을 염산 산세후 브러쉬롤로 0.5∼2㎛ 연삭처리하고 가열대 강판온도를 460∼550℃로 열처리한후, 아연도금욕에 침적한 발명예 1,2는 잔존 산화피막 두께가 500Å 이하로 매우 얇고 불용성의 실리케이트 산화피막이 완전히 제거되었으며, 도금전 열처리시 표면에 농화되는 실리콘 함량이 임계치 이하로 낮아 도금밀착성이 우수하게 나타났다.Inventive Example 1, in which a hot rolled steel sheet having a silicon content of 0.5% by weight or more but less than 1.0% by weight was subjected to a hydrochloric acid pickling, and then ground with a brush roll, and then heated to a steel plate temperature of 460 to 550 ° C., and then deposited in a zinc plating bath. 2, the thickness of the remaining oxide film was less than 500Å, and the insoluble silicate oxide film was completely removed. In addition, the plating adhesion was excellent because the silicon content concentrated on the surface was lower than the critical value during the heat treatment before plating.
비교예로서 강중 Si함량이 0.5중량% 미만인 비교예 1, 2에서는 연삭처리가 없거나, 도금전 열처리온도가 550℃를 초과하여도 도금밀착성은 매우 우수하였다. 그러나 실리콘 함량이 0.5중량%이상, 1.0중량% 미만인 강종의 경우 강판온도가 550℃를 초과하거나(비교예 3, 비교예5), 표면연삭량이 0.5㎛ 미만인 경우(비교예4, 비교예6), 도금밀착성이 저하되는 것을 알 수 있다.In Comparative Examples 1 and 2 having a Si content of less than 0.5% by weight as a comparative example, even if no grinding treatment was performed or the heat treatment temperature before plating exceeded 550 ° C, the plating adhesion was excellent. However, for steel grades with a silicon content of more than 0.5% and less than 1.0% by weight, the steel sheet temperature is higher than 550 ° C (Comparative Example 3, Comparative Example 5), or the surface grinding amount is less than 0.5㎛ (Comparative Example 4, Comparative Example 6) It turns out that plating adhesiveness falls.
또한, 실리콘함량이 1.0중량% 이상인 경우(비교예 7,비교예8)에는 표면연삭량과 도금전처리 온도가 본 발명의 범위 내에 있더라도 도금밀착성이 크게 저하되므로 추가적인 대책이 필요하였다.In addition, when the silicon content is 1.0% by weight or more (Comparative Example 7, Comparative Example 8), even though the surface grinding amount and the plating pretreatment temperature are within the scope of the present invention, the plated adhesion is greatly reduced, and thus further measures are required.
실시예 2Example 2
표 3은 강중 실리콘이 각각 1.0중량%,1.5중량%,2.5중량% 함유된 열연강판을 시험재로 하였다. 산세용액은 12vol%염산을 사용하였으며, 산세온도 및 산세시간은 통상적인 조업조건인 70℃, 30초로 하였다. 또한, 브러쉬롤에 의한 표면연삭량은 1.5㎛로 일정하게 하였다. 표면연삭후 가열대 강판온도를 550℃로 한정시켜 60초간 도금전 열처리한 다음, 도금욕내 Al 및 Ni 함량이 상이한 460℃ 도금욕에 3초간 침적하여 도금부착량을 200g/㎡(단면기준)가 되게 도금하였다. 이렇게 도금된 도금층의 밀착성평가는 180。 굽힘시험후 가공부(굽힘부분)의 도금박리 및 크랙(crack) 발생 정도를 주사전자현미경을 사용하여 표 2와 같은 기준으로 평가하였다.Table 3 used the hot rolled steel sheets containing 1.0 wt%, 1.5 wt%, and 2.5 wt% of silicon in steel as test materials. 12 vol% hydrochloric acid was used as the pickling solution, and the pickling temperature and the pickling time were set at 70 ° C. and 30 seconds under normal operating conditions. In addition, the surface grinding amount by the brush roll was made constant at 1.5 micrometers. After surface grinding, heat-treat the steel plate temperature to 550 ℃ and heat-treat it for 60 seconds before plating. Then, it is deposited for 3 seconds in 460 ℃ plating bath having different Al and Ni content in the plating bath, and the plating amount is 200g / m2 (cross section basis). It was. The adhesion evaluation of the plated plating layer was evaluated for the degree of plating peeling and cracking of the processed part (bending part) after the 180 ° bending test by using a scanning electron microscope as shown in Table 2 below.
실리콘 함량이 1.0∼2.0중량%인 발명강의 경우 도금욕내 Al함량이 0.20∼0.25중량%인 도금욕에 부가적으로 Ni를 0.05∼0.10중량% 첨가시 도금욕의 표면장력이 600dyne/㎝에서 400dyne/㎝로 크게 감소되어 도금 젖음성 및 도금밀착성이 우수한 고강도 열연 용융아연 도금강판을 제조할 수 있다.In the case of the inventive steel having a silicon content of 1.0 to 2.0% by weight, the surface tension of the plating bath is 400dyne / cm at 600 dyne / cm when Ni is added 0.05 to 0.10% by weight to the plating bath with Al content of 0.20 to 0.25% by weight. Significantly reduced to cm can be produced a high strength hot-rolled hot-dip galvanized steel sheet excellent in plating wettability and plating adhesion.
그러나 도금욕내 Ni 함량이 0.05중량% 미만이거나(비교예 9, 비교예 12), Al함량이 0.2중량% 미만인 경우(비교예10, 비교예11), 강판 표면에 과다하게 편석된 실리콘산화물로 인해 미도금을 발생하고 도금밀착성도 현저히 열화된다.However, when the Ni content in the plating bath is less than 0.05% by weight (Comparative Example 9, Comparative Example 12) or when the Al content is less than 0.2% by weight (Comparative Example 10, Comparative Example 11), due to excessive segregation of silicon oxide on the steel sheet surface Unplating occurs and plating adhesion is significantly degraded.
한편, 강중 실리콘 함량이 2.0중량%를 초과시(비교예 13)에는 도금욕 성분을 변화시키더라도 미도금발생 및 도금밀착성이 크게 열화됨을 알 수 있다.On the other hand, when the silicon content in the steel exceeds 2.0% by weight (Comparative Example 13) it can be seen that even if the plating bath components are changed, unplated generation and plating adhesion is greatly deteriorated.
따라서, 상술한바와 같이 본 발명의 제조방법에 의하면 실리콘이 다량 함유된 고강도 열연강판을 산세후 도금하는 열연 용융아연 도금강판의 제조시, 산세 및 브러쉬롤을 사용하여 불용성 실리케이트 산화물을 제거하고, 도금욕 조성과 열처리조건을 변경하여 도금밀착성을 확보함으로써 결과적으로 경제성 및 품질을 향상시킨 것으로 산업상 이용가치가 매우 크다.Therefore, according to the manufacturing method of the present invention as described above, in the manufacture of hot-rolled hot-dip galvanized steel sheet to plate the high-strength hot-rolled steel sheet containing a large amount of silicon after pickling, using a pickling and brush roll to remove the insoluble silicate oxide, plating By changing the bath composition and heat treatment conditions to secure plating adhesion, the result is an economical and quality improvement.
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WO2004079032A1 (en) * | 2003-03-07 | 2004-09-16 | N.V. Bekaert S.A. | Zinc-nickel coating layer |
KR100848622B1 (en) * | 2001-12-22 | 2008-07-28 | 재단법인 포항산업과학연구원 | METHOD FOR MANUFACTURING NICKEL-Flash TREATED STEEL SHEET HAVING GOOD CORROSION RESISTANCE AND SURFACE TREATMENT CHARACTERISTICS |
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