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KR102447824B1 - Integrated module of electric power distribution device for electric vehicle - Google Patents

Integrated module of electric power distribution device for electric vehicle Download PDF

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Publication number
KR102447824B1
KR102447824B1 KR1020200185423A KR20200185423A KR102447824B1 KR 102447824 B1 KR102447824 B1 KR 102447824B1 KR 1020200185423 A KR1020200185423 A KR 1020200185423A KR 20200185423 A KR20200185423 A KR 20200185423A KR 102447824 B1 KR102447824 B1 KR 102447824B1
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KR
South Korea
Prior art keywords
housing
power distribution
distribution device
slow charger
bus bar
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KR1020200185423A
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Korean (ko)
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KR20220094327A (en
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홍선택
이은조
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쌍용자동차 주식회사
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Priority to KR1020200185423A priority Critical patent/KR102447824B1/en
Publication of KR20220094327A publication Critical patent/KR20220094327A/en
Priority to KR1020220088206A priority patent/KR102514402B1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/20—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by converters located in the vehicle
    • B60L53/22—Constructional details or arrangements of charging converters specially adapted for charging electric vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/20—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by converters located in the vehicle
    • B60L53/24—Using the vehicle's propulsion converter for charging
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
    • H02M7/003—Constructional details, e.g. physical layout, assembly, wiring or busbar connections
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00—Casings, cabinets or drawers for electric apparatus
    • H05K5/0026—Casings, cabinets or drawers for electric apparatus provided with connectors and printed circuit boards [PCB], e.g. automotive electronic control units
    • H05K5/0047—Casings, cabinets or drawers for electric apparatus provided with connectors and printed circuit boards [PCB], e.g. automotive electronic control units having a two-part housing enclosing a PCB
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2210/00—Converter types
    • B60L2210/10—DC to DC converters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00—Control parameters of input or output; Target parameters
    • B60L2240/40—Drive Train control parameters
    • B60L2240/54—Drive Train control parameters related to batteries
    • B60L2240/547—Voltage
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00—Type of vehicle
    • B60Y2200/90—Vehicles comprising electric prime movers
    • B60Y2200/91—Electric vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2410/00—Constructional features of vehicle sub-units
    • B60Y2410/10—Housings
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/70—Energy storage systems for electromobility, e.g. batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10—Technologies relating to charging of electric vehicles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10—Technologies relating to charging of electric vehicles
    • Y02T90/14—Plug-in electric vehicles

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)

Abstract

본 발명은 전기자동차용 전력 분배장치의 통합형 모듈에 관한 것으로서 종래에는 전력 분배장치와 로우DC컨버터및 완속충전기를 각각 설치하고 서로 별도의 컨넥터와 와이어를 이용하여 결속하여 주기 때문에 그만큼 중량이 많이 나가고 설치하기 위한 공간확보가 어려웠다.
따라서 본 발명은 하나의 하우징내에 전력 분배장치와 로우DC컨버터를 내부 버스바로 접속되게 설치하고, 완속충전기는 하우징의 함체 하층부 일측벽에 버스바로 접속되게 통합되도록 콤팩트한 사이즈의 통합형 모듈로 구성하여 중량을 줄이고 A/S성 확보 및 설치하기 위한 공간확보가 용이하도록 것이다.The present invention relates to an integrated module of a power distribution device for an electric vehicle. Conventionally, a power distribution device, a low DC converter, and a slow charger are installed respectively, and since they are bound using separate connectors and wires, they are heavy and installed. It was difficult to find space to do it.
Therefore, the present invention installs a power distribution device and a low DC converter in one housing to be connected to an internal bus bar, and the slow charger is configured as an integrated module of a compact size so that it is integrated to be connected to one side wall of the lower layer of the housing by a bus bar. It is to reduce the cost of A/S and to easily secure space for installation.

Description

전기자동차용 전력 분배장치의 통합형 모듈{Integrated module of power distribution system for electric vehicles}Integrated module of power distribution system for electric vehicles

본 발명은 전기자동차용 전력 분배장치의 통합형 모듈에 관한 것으로서, 더욱 상세히는 고전압 직류 전력을 분배하는 전력 분배장치(PCM: Power Conversion Module)와 저전압 배터리 충전용 컨버터(LDC; Low DC to DC Converter) 또는 이들에 완속충전기(OBC: On-Board-Charger)를 포함시켜서 콤팩트한 사이즈의 통합형으로 구성함으로서 중량을 감소시키고 A/S성을 확보할 수 있는 것은 물론 설치하기 위한 공간확보가 용이하도록 한 전기자동차용 전력 분배장치의 통합형 모듈에 관한 것이다.The present invention relates to an integrated module of a power distribution device for an electric vehicle, and more particularly, a power distribution device (PCM: Power Conversion Module) for distributing high voltage DC power and a low voltage battery charging converter (LDC; Low DC to DC Converter) Alternatively, by including an OBC (On-Board-Charger) to form an integrated type of compact size, it is possible to reduce the weight and secure A/S characteristics, as well as to make it easy to secure space for installation. It relates to an integrated module of a power distribution device for a vehicle.

근래에는 가솔린이나 디젤을 연료로 사용하는 내연엔진은 대기를 오염시키기 때문에 선진국을 중심으로 한 세계각국은 친환경 자동차 개발을 위한 치열한 경쟁을 하고 있으며 각 자동차 제조사들은 친환경, 고효율의 첨단기술을 필요로 하는 미래형 자동차의 기술개발 경쟁에서 뒤쳐지지 않도록 많은 노력들을 하고 있다.In recent years, internal combustion engines that use gasoline or diesel as fuel pollute the air, so countries around the world, including developed countries, are in fierce competition to develop eco-friendly vehicles. We are making great efforts not to be left behind in the technological development competition for future cars.

특히, 직면한 화석연료의 고갈 문제를 해결하면서 보다 친환경적인 제품을 개발해야 한다는 시대적 요청에 부응하여 최근 각 자동차 제조사들은 전기모터를 동력원으로 사용하는 전기자동차에 대한 연구를 더욱 활발히 진행하고 있다.In particular, in response to the demands of the times to develop more eco-friendly products while solving the problem of depletion of fossil fuels, automobile manufacturers are more actively conducting research on electric vehicles using electric motors as power sources.

이처럼 전기모터를 작동시켜 차량을 구동시키는 전기자동차에는 전기모터의 구동전력을 제공하는 고전압 배터리가 필수적으로 장착되며 고전압 배터리는 차량 운행 중에 충/방전을 반복하면서 필요한 전력을 공급하게 된다.As such, an electric vehicle that operates an electric motor to drive the vehicle is equipped with a high-voltage battery that provides driving power for the electric motor.

그리고 전기자동차에는 배터리가 외부 전력공급으로부터 충전이 가능하도록 완속충전기(On Board Charger)가 설치되고, 완속충전기에 의해 충전된 전력을 모아서 고전압 배터리 및 각 전장부품으로 인가하기 위한 전력 분배장치가 설치된다.In addition, an on-board charger is installed in the electric vehicle so that the battery can be charged from an external power supply, and a power distribution device is installed to collect the power charged by the slow charger and apply it to the high-voltage battery and each electronic component. .

상기 완속충전기와 전력분배장치가 설치된 전기자동차의 선행기술이 대한민국 특허청 특허등록 제 10-1404395호에 개시되어 있다.The prior art of an electric vehicle in which the slow charger and the power distribution device are installed is disclosed in Patent Registration No. 10-1404395 of the Republic of Korea Intellectual Property Office.

선행기술에서는 완속충전기와 전력분배장치를 수직으로 배열한 상태에서 고정시킬 수 있어 그만큼 공간확보가 용이하므로 타 부품의 간섭을 피할 수 있게 설치할 수 있어 타 부품으로 인한 완속충전기와 전력분배장치의 파손을 미연에 방지할 수 있는 것이고, 또한 한 개의 브라켓으로 완속충전기와 전력분배장치를 고정시킬 수 있음에 따라 부품비 절감과 그만큼의 작업공수가 줄어들면서 작업시간이 단축되어 생산성이 향상되는 효과가 있도록 한 것이다.In the prior art, since the slow charger and the power distribution device can be fixed in a vertical arrangement, it is easy to secure space as much as possible. This can be prevented in advance, and since the slow charger and the power distribution device can be fixed with one bracket, the parts cost is reduced and the number of work hours is reduced, thereby shortening the work time and improving the productivity. .

그러나 선행기술에서의 전기자동차에서는 완속충전기와 전력분배장치 그리고 전력분배장치와 저전압 배터리 충전용 로우DC컨버터를 모두 커넥터와 케이블을 이용하여 연결하기 때문에 중량이 많이 나가는 것은 물론 이들을 각각 설치하기 위한 공간확보에 어려움이 있다.However, in the electric vehicle in the prior art, since the slow charger, the power distribution device, and the power distribution device and the low DC converter for charging the low voltage battery are all connected using connectors and cables, they are heavy and require space to install them. there are difficulties in

대한민국특허청 등록특허 10-1404395호(2014.05.29 등록)(전기자동차의 고전압 부품배치 구조 및 부품배치를 위한 고정 브라켓)Korean Intellectual Property Office Registration Patent No. 10-1404395 (Registered on May 29, 2014) (High voltage component arrangement structure of electric vehicle and fixing bracket for component arrangement)

따라서 본 발명의 목적은 하나의 하우징내에 전력 분배장치와 로우DC컨버터를 설치하고 완속충전기도 하우징에 버스바로 접속되게 하여 전력 분배장치를 컴팩트한 사이즈의 통합형 모듈로 구성되게 한 전기자동차용 전력 분배장치의 통합형 모듈을 제공하기 위한 것이다. Therefore, it is an object of the present invention to install a power distribution device and a low DC converter in one housing and connect the slow charger to the housing with a bus bar to configure the power distribution device as an integrated module of a compact size. to provide an integrated module of

이러한 본 발명은 상기의 목적 달성을 위하여, 함체 상층부와 함체 하층부로 구분되도록 함체 상층부와 함체 하층부가 구획되어 구비된 하우징; 하우징의 함체 상층부에 설치되며, 고전압 직류 전력을 분배하는 전력 분배장치(PCM); 함체 상층부의 전력분배장치와 내부 버스바로 연결되도록 하우징의 함체 하층부에 설치되는 저전압 배터리 충전용 로우DC컨버터(LDC);로 구성한 것을 특징으로 한다.In order to achieve the above object, the present invention includes: a housing in which the upper layer of the enclosure and the lower layer of the enclosure are partitioned so as to be divided into the upper layer and the lower layer; a power distribution device (PCM) installed on the upper layer of the housing and distributing high voltage DC power; A low-voltage battery charging low DC converter (LDC) installed in the lower part of the housing to be connected to the power distribution device in the upper part of the housing and the internal bus bar.

이러한 본 발명은 하나의 하우징내에 버스바로 접속되는 전력 분배장치와 로우DC컨버터가 내장되게 설치하고 왼속충전기는 버스바로 전력 분배장치와 접속하여 전력 분배장치를 컴팩트한 통합형 모듈로 구성함에 따라 중량 감소와 보다 쉽게 A/S를 할 수 있으면서도 설치하기 위한 공간확보가 용이한 효과가 있다.According to the present invention, a power distribution device connected to a bus bar and a low DC converter are installed in a single housing, and the left-hand charger is connected to the power distribution device by a bus bar to configure the power distribution device as a compact integrated module. A/S can be performed more easily, and space for installation is easily secured.

도 1 은 본 발명에서 전력 분배장치와 로우DC컨버터가 설치된 하우징에 완속충전기가 결합되기 전의 상태를 예시한 분리 사시도.
도 2 는 본 발명에 따라 전력분배장치와 로우DC컨버터, 완속충전기가 통합된 모듈을 예시한 사시도.
도 3 은 본 발명에 따라 전력분배장치와 로우DC컨버터, 완속충전기가 통합된 모듈의 평면도.
도 4 는 본 발명에서 로우DC컨버터에 설치된 하우징과 전력분배장치가 분리된 상태를 예시한 사시도.
도 5 는 도 4 의 결합 도면.
도 6 은 본 발명에서 완속충전기를 예시한 측면도.1 is an exploded perspective view illustrating a state before the slow charger is coupled to the housing in which the power distribution device and the low DC converter are installed in the present invention.
2 is a perspective view illustrating a module in which a power distribution device, a low DC converter, and a slow charger are integrated according to the present invention;
3 is a plan view of a module in which a power distribution device, a low DC converter, and a slow charger are integrated according to the present invention;
4 is a perspective view illustrating a state in which the housing installed in the low DC converter and the power distribution device are separated in the present invention.
Fig. 5 is a combined view of Fig. 4;
Figure 6 is a side view illustrating a slow charger in the present invention.

이하 본 발명의 바람직한 실시 예에 따른 터치 패널을 이용한 자동차용 편의장치를 첨부된 도면을 참조하여 상세하게 설명한다.Hereinafter, a convenience device for a vehicle using a touch panel according to a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.

도 1 은 본 발명에서 전력 분배장치와 로우DC컨버터가 설치된 하우징에 완속충전기가 결합되기 전의 상태를 예시한 분리 사시도이고, 도 2 는 본 발명에 따라 전력분배장치와 로우DC컨버터, 완속충전기가 통합된 모듈을 예시한 사시도이며, 도 3 은 본 발명에 따라 전력분배장치와 로우DC컨버터, 완속충전기가 통합된 모듈의 평면도이고, 도 4 는 본 발명에서 로우DC컨버터에 설치된 하우징에 전력분배장치가 설치되기 전의 상태를 예시한 분리 사시도이며, 도 5 는 도 4 의 결합 도면이고, 도 6 은 본 발명에서 완속충전기를 예시한 측면도이다.1 is an exploded perspective view illustrating a state before the slow charger is coupled to the housing in which the power distribution device and the low DC converter are installed in the present invention, and FIG. 2 is the power distribution device, the low DC converter, and the slow charger are integrated according to the present invention 3 is a plan view of a module in which a power distribution device, a low DC converter, and a slow charger are integrated according to the present invention, and FIG. 4 is a power distribution device in a housing installed in the low DC converter in the present invention An exploded perspective view illustrating a state before installation, Figure 5 is a combined view of Figure 4, Figure 6 is a side view illustrating a slow charger in the present invention.

이와 같은 본 발명은 함체 상층부(110)와 함체 하층부(120)로 구분되도록 함체 상층부(110)와 함체 하층부(120)가 구획되어 구비된 하우징 (100); 하우징(100)의 함체 상층부(110)에 설치되며, 고전압 직류 전력을 분배하는 전력 분배장치(PCM)(200); 함체 상층부(110)의 전력 분배장치(200)와 내부 버스바로 연결되도록 하우징(100)의 함체 하층부(120)에 설치되는 저전압 배터리 충전용 로우DC컨버터(LDC)(300);를 포함하여 구성된 것을 특징으로 한다.As described above, the present invention provides a housing 100 in which the upper layer part 110 and the lower layer part 120 are partitioned so as to be divided into the upper layer part 110 and the lower layer part 120; a power distribution device (PCM) 200 installed on the upper layer 110 of the housing 100 and distributing high voltage direct current power; A low DC converter (LDC) 300 for charging a low voltage battery installed in the housing lower part 120 of the housing 100 so as to be connected to the power distribution device 200 of the upper part 110 of the housing and the internal bus bar; characterized.

그리고 하우징(100)의 함체 상층부(110)와 함체 하층부(120)를 구획시키기 위해 함체 상층부(110)와 함체 하층부(120)의 사이에 인너격벽(130)을 포함하여 구비한 것을 특징으로 한다.And in order to partition the upper layer part 110 and the lower layer part 120 of the housing 100, an inner bulkhead 130 is included between the upper layer part 110 and the lower layer part 120. It is characterized in that it is provided.

상기 인너격벽(130)은 전력 분배장치(200)와 로우DC컨버터(300)의 전자파(EMC)를 차폐하기 위한 목적으로 설치되며, 함체 상층부(110)와 함체 하층부(120)가 상호 차폐될 수 있도록 밀폐되는 구조로 설치됨이 바람직 할 것이다.The inner bulkhead 130 is installed for the purpose of shielding electromagnetic waves (EMC) of the power distribution device 200 and the low DC converter 300, and the upper layer part 110 and the lower layer part 120 of the enclosure can be shielded from each other. It would be desirable to be installed in a closed structure so that

그리고 본 발명에서 미도시 되었지만 인너격벽(130)에는 전력 분배장치(200)와 로우DC컨버터(300)가 상호 내부 버스바로 커넥팅될 수 있도록 홀이 형성되어 있으며, 이때 버스바 커넥팅 홀은 전자파(EMC)의 영향이 최소로 미치도록 극히 일부분에 형성됨이 바람직할 것이다.And although not shown in the present invention, a hole is formed in the inner bulkhead 130 so that the power distribution device 200 and the low DC converter 300 can be connected to each other by an internal bus bar. ), it would be desirable to form it in a very small part so that the influence of it is minimal.

이러한 본 발명은 전기자동차에서 전력 분배장치(200)와 저전압 배터리 충전용 로우DC컨버터(300)를 하나의 하우징(100)내에 설치하고 컨넥터와 와이어 대신에 내부 버스바를 사용함으로서 중량 감소를 이룰 수 있도록 한다.The present invention installs a power distribution device 200 and a low-voltage battery charging low DC converter 300 in one housing 100 in an electric vehicle and uses an internal bus bar instead of a connector and wire to achieve weight reduction. do.

즉, 본 발명은 하우징(100)을 함체 상층부(110)와 함체 하층부(120)로 구분하여 함체 상층부(110)에는 고전압 직류 전력을 분배하는 전력 분배장치(200)를 설치하고, 함체 하층부(120)에는 저전압 배터리 충전용 로우 DC컨버터(300)를 설치하는 것이다.That is, the present invention divides the housing 100 into an upper layer part 110 and a lower layer part 120 and installs a power distribution device 200 for distributing high voltage DC power to the upper layer part 110 of the enclosure, and the lower layer part 120 ) is to install a low-voltage battery charging low DC converter (300).

상기 전력 분배장치(200)와 저전압 충전용 로우 DC컨버터(300)는 인너격벽(130)에 의해 구분되게 설치하고 전력 분배장치(200)와 저전압 충전용 로우 DC컨버터(300)는 전기적인 연결을 가능토록 한 막대형의 전도체인 버스바(도면 중 미도시)로 연결되게 한다.The power distribution device 200 and the low DC converter 300 for low voltage charging are installed to be separated by an inner bulkhead 130, and the power distribution device 200 and the low DC converter 300 for low voltage charging are electrically connected. Make it possible to connect with a bus bar (not shown in the drawing), which is a rod-shaped conductor.

이처럼 본 발명은 하나의 하우징(100)내에 전력 분배장치(200)와 저전압 충전용 로우 DC컨버터(300)를 버스바로 접속되는 콤팩트한 사이즈로 통합 구성하여 종래 각각 설치되던 것에 비하여 컴팩트한 것은 물론 컨넥터와 와이어를 삭제할 수 있어 중량이 감소되는 것이고, 전력분배 관련 부품이 상부에 위치되어 A/S시에도 신속하고 간편하게 A/S할 수 있는 잇점이 있다.As such, the present invention integrates the power distribution device 200 and the low-voltage charging low DC converter 300 in a single housing 100 into a compact size that is connected to a bus bar, and is compact as well as a connector compared to those installed in the prior art. It is possible to reduce the weight by eliminating wires and wires, and the power distribution related parts are located on the upper part, so there is an advantage that A/S can be done quickly and conveniently even during A/S.

그리고 본 발명에서는 완속충전기(400)를 하우징(100)의 일측벽에 일체형으로 통합되게 한것으로 즉, 함체 하층부(120)의 일측벽에 전력 분배장치(200)와 연결된 버스바(121)를 돌출되게 구비하고 완속충전기(400)의 일측벽에는 상기 버스바(121)와 접속되는 버스바홀(401)을 구비하여 결착수단에 의해 하우징(100)에 일체형으로 설치한다.And in the present invention, the slow charger 400 is integrally integrated with one side wall of the housing 100 , that is, the bus bar 121 connected to the power distribution device 200 is protruded from one side wall of the lower housing unit 120 . and a bus bar hole 401 connected to the bus bar 121 is provided on one side wall of the slow charger 400 and is integrally installed in the housing 100 by a binding means.

즉, 상기 하우징(100)과 완속충전기(400)의 고정 결합 시, 차체 설치 고정부에 결합될 경우 서로 돌출되지 않고 수평이 되도록 구성하여 상호 결합이 용이하도록 구성하였다.That is, when the housing 100 and the slow charger 400 are fixedly coupled to each other, when they are coupled to the vehicle body installation fixing unit, they do not protrude from each other and are horizontally configured to facilitate mutual coupling.

상기처럼 완속충전기(400)를 하우징(100)의 함체 하층부(120)에 버스바(121)로 접속되게 설치하면 이 역시 종래 사용하던 컨넥터와 와이어를 삭제할 수 있어 중량이 감소되는 것이다.When the slow charger 400 is installed to be connected to the lower layer portion 120 of the housing 100 by the bus bar 121 as described above, the conventional connector and wire can be deleted, thereby reducing the weight.

상기 결착수단으로는 완속충전기(400)의 일측벽의 프론트와 리어측 양단에는 체결홀(421)과 가이드핀(422)이 있는 체결부(420)를 구비하고, 함체 하층부(120) 일측벽의 프론트와 리어측 양단에는 가이드핀(422)이 끼워지는 핀홀(125)과 체결홀(421)에 볼팅되는 볼팅홀(126)이 있는 브라켓(124)을 구비하였다.The fastening means includes a fastening part 420 having a fastening hole 421 and a guide pin 422 at both ends of the front and rear sides of one side wall of the slow charger 400, A bracket 124 having a pin hole 125 through which the guide pin 422 is fitted and a bolting hole 126 bolted to the fastening hole 421 are provided at both ends of the front and rear sides.

그리고 버스바(121)가 있는 함체 하층부(120)의 일측벽 상부에는 함체 상층부(110)에 의한 처마부(122)를 구비하고 처마부(122)의 선단에는 보스체결홀(123)을 다수 구비하고 완속충전기(400)의 덮개(410)에는 보스체결홀(123)과 체결되는 보스(411)를 다수 구비하였다.And the upper part of one side wall of the lower part 120 of the housing having the bus bar 121 is provided with the eaves 122 by the upper part of the housing 110, and a plurality of boss fastening holes 123 are provided at the front end of the eaves 122. And the cover 410 of the slow charger 400 was provided with a plurality of bosses 411 fastened to the boss fastening hole 123.

따라서 완속충전기(400)를 전력 분배장치(200)와 저전압 배터리 충전용 로우DC컨버터(300)가 내장된 하우징(100)에 일체형으로 설치하기 위해서는 우선 완속충전기(400)의 일측벽이 함체 상층부(110)의 처마부(122)에 위치시켜 함체 하층부(120)에 돌출 형성된 버스바(121)가 완속충전기(400)의 버스바홀(401)에 끼워지게 한 후 완속충전기(400)의 체결부(420)를 함체 하층부(120)의 브라켓(124)에 밀착되게 한다.Therefore, in order to integrally install the slow charger 400 in the housing 100 in which the power distribution device 200 and the low-voltage battery charging low DC converter 300 are built in, first, one side wall of the slow charger 400 is the upper part of the housing ( The fastening part of the slow charger 400 after being positioned on the eaves 122 of 110 and the bus bar 121 protruding from the housing lower layer 120 is fitted into the bus bar hole 401 of the slow charger 400 ( 420) to be in close contact with the bracket 124 of the lower layer portion 120 of the enclosure.

그런데 상기 체결부(420)에는 체결홀(421)과 가이드핀(422)이 구비되고 브라켓(124)에는 핀홀(125)과 볼팅홀(126)이 구비되어 있으므로 가이드핀(422)은 핀홀(125)속으로 끼워지게 하고 체결홀(421)은 볼팅홀(126)과 일치되게 한 후 볼트를 체결홀(421)과 볼팅홀(126)을 관통되게 체결하여 주면 된다.However, since the fastening part 420 is provided with a fastening hole 421 and a guide pin 422 , and the bracket 124 is provided with a pinhole 125 and a bolting hole 126 , the guide pin 422 is a pinhole 125 . ) and make the fastening hole 421 coincide with the bolting hole 126 , and then fasten the bolt through the fastening hole 421 and the bolting hole 126 .

이처럼 완속충전기(400)의 일측벽을 함체 하층부(120)에 결합한 후 완속충전기(400)의 덮개(410)에 구비된 다수의 보스(411)를 처마부(122)의 선단에 구비된 보스체결홀(123)과 일치시킨 후 이 역시 볼팅 체결하여 주면 완속충전기(400)는 하우징(100)에 일체형으로 통합되는 것이고, 즉, 전력 분배장치(200)와 로우DC컨버터(300), 완속충전기(400)가 하나의 컴팩트한 사이즈의 통합 모듈로 이루어지는 것이다.As such, after coupling one side wall of the slow charger 400 to the lower housing unit 120 , a plurality of bosses 411 provided in the cover 410 of the slow charger 400 are fastened to the boss provided at the tip of the eaves 122 . After matching with the hole 123, this is also bolted to the main surface, and the slow charger 400 is integrally integrated into the housing 100, that is, the power distribution device 200 and the low DC converter 300, the slow charger ( 400) is composed of an integrated module of one compact size.

이처럼 컴팩트한 사이즈의 통합 모듈로 구성하게 되면 협소한 공간에서 설치하기 위한 공간을 확보하는데 유리한 것이다.If it is composed of an integrated module of such a compact size, it is advantageous to secure a space for installation in a narrow space.

또한, 본 발명에서는 상기처럼 결착수단에 의해 결착된 하우징(100)과 완속충전기(400)의 테두리에 행거(430)를 최소 3점 이상 구비하여 통합된 모듈을 리프팅할 때 안정적으로 리프팅할 수 있도록 한다.In addition, in the present invention, a hanger 430 is provided on the rim of the housing 100 and the slow charger 400 bound by the binding means as described above, so that at least three points are provided so that the integrated module can be lifted stably when lifting. do.

이상 본 발명자에 의해서 이루어진 발명을 상기 실시 예에 따라 구체적으로 설명하였지만, 본 발명은 상기 실시 예에 한정되는 것은 아니고 그 요지를 이탈하지 않는 범위에서 여러 가지로 변경 가능한 것은 이 기술분야에서 통상의 지식을 가진 자에게 자명하다 할 것이다.Although the invention made by the present inventor has been described in detail according to the above embodiment, the present invention is not limited to the above embodiment and it is common knowledge in the art that various changes can be made without departing from the gist of the present invention. It will be self-evident to those who have

100 : 하우징 110 : 함체 상층부
120 : 함체 하층부 121 : 버스바
122 : 처마부 123 : 보스체결홀
124 : 브라켓 125 : 핀홀
126 : 볼팅홀 130 : 인너격벽
200 : 전력 분배장치 300 : 로우DC컨버터
400 : 완속충전기 401 : 버스바홀
410 : 덮개 411 : 보스
420 : 체결부 421 : 체결홀
422 : 가이드핀 430 : 행거 100: housing 110: upper layer of the housing
120: housing lower layer 121: bus bar
122: eaves 123: boss fastening hole
124: bracket 125: pinhole
126: bolting hole 130: inner bulkhead
200: power distribution device 300: low DC converter
400: slow charger 401: bus bar hole
410: cover 411: boss
420: fastening part 421: fastening hole
422: guide pin 430: hanger

Claims (6)

삭제delete 함체 상층부(110)와 함체 하층부(120)로 구분되도록 함체 상층부(110)와 함체 하층부(120) 사이가 구획되어 구비된 하우징(100);
하우징(100)의 함체 상층부(110)에 설치되며, 고전압에서 저전압으로 전압을 변환시켜서 전력을 분배하는 전력 분배장치(PCM)(200);
함체 상층부(110)의 전력 분배장치(200)와 내부 버스바로 연결되도록 하우징(100)의 함체 하층부(120)에 설치되는 저전압 배터리 충전용 로우DC컨버터(LDC)(300);
결착수단에 의해 상기 하우징(100)의 일측벽에 일체형으로 통합되는 완속충전기(400);를 포함하되
상기 완속충전기(400)와 전력 분배장치(200)의 접속 수단으로
함체 하층부(120)의 일측벽에는 전력 분배장치(200)와 연결된 버스바(121)를 외부로 돌출시켜 구비하고,
완속충전기(OBC)(400)의 일측벽에는 상기 버스바(121)와 접속되는 버스바홀(401)을 구비한 것을 특징으로 하는 전기자동차용 전력 분배장치의 통합형 모듈.
a housing 100 provided with a partition between the upper layer part 110 and the lower layer part 120 so as to be divided into the upper layer part 110 and the lower layer part 120;
a power distribution device (PCM) 200 installed on the upper layer 110 of the housing 100 and converting a voltage from a high voltage to a low voltage to distribute power;
A low-voltage battery charging low DC converter (LDC) 300 installed in the lower enclosure 120 of the housing 100 so as to be connected to the power distribution device 200 and the internal bus bar of the upper layer 110 of the enclosure;
A slow charger 400 integrally integrated with one side wall of the housing 100 by means of a fastening means; including
As a connection means of the slow charger 400 and the power distribution device 200
A bus bar 121 connected to the power distribution device 200 is protruded to the outside on one side wall of the lower part 120 of the enclosure,
An integrated module of a power distribution device for an electric vehicle, characterized in that a bus bar hole (401) connected to the bus bar (121) is provided on one side wall of the slow charger (OBC) (400).
 제 2 항에 있어서,
완속충전기(400)의 결착수단으로,
버스바(121)가 있는 함체 하층부(120)의 일측벽 상부에는 함체 상층부(110)에 의한 처마부(122)를 구비하고, 처마부(122)의 선단에는 보스체결홀(123)을 다수 구비하며,
완속충전기(400)는 일측벽이 상기 처마부(122) 아래에서 버스바(121)와 접속되게 하고, 상기 완속충전기(400)의 덮개(410)에는 보스체결홀(123)과 체결되는 보스(411)를 다수 구비하여
완속충전기(400)가 하우징(100)에 일체형으로 통합되게 한 것을 특징으로 하는 전기자동차용 전력 분배장치의 통합형 모듈.
3. The method of claim 2,
As a binding means of the slow charger 400,
The eaves 122 by the upper case 110 are provided on one side wall of the lower housing portion 120 with the bus bar 121, and a plurality of boss fastening holes 123 are provided at the front end of the eaves 122. and
The slow charger 400 has one side wall connected to the bus bar 121 under the eaves 122, and the cover 410 of the slow charger 400 has a boss fastened with a boss fastening hole 123 ( 411) by providing many
An integrated module of a power distribution device for an electric vehicle, characterized in that the slow charger 400 is integrally integrated with the housing 100 .
 제 2 항에 있어서,
완속충전기(400)의 결착수단으로,
완속충전기(400) 일측벽의 프론트와 리어측 양단에는 체결홀(421)과 가이드핀(422)이 있는 체결부(420)를 구비하고,
함체 하층부(120) 일측벽의 프론트와 리어측 양단에는 가이드핀(422)이 끼워지는 핀홀(125)과 체결홀(421)에 볼팅되는 볼팅홀(126)이 있는 브라켓(124)을 구비하여
완속충전기(400)가 하우징(100)의 함체 하층부(120)에 일체형으로 통합되게 한 것을 특징으로 하는 전기자동차용 전력 분배장치의 통합형 모듈.
3. The method of claim 2,
As a binding means of the slow charger 400,
A fastening part 420 having a fastening hole 421 and a guide pin 422 is provided at both ends of the front and rear side walls of the slow charger 400,
A bracket 124 having a pin hole 125 through which the guide pin 422 is inserted and a bolting hole 126 bolted to the fastening hole 421 is provided at both ends of the front and rear side walls of the lower layer part 120 of the enclosure.
An integrated module of a power distribution device for an electric vehicle, characterized in that the slow charger 400 is integrally integrated with the housing lower layer 120 of the housing 100 .
 제 2 항에 있어서,
하우징(100)의 테두리 또는 하우징(100)과 완속충전기(400)의 테두리에는 통합 모듈을 리프팅하기 위한 행거(430)를 최소 3점 이상 구비하여
리프팅이 안정적으로 되도록 한 것을 특징으로 하는 전기자동차용 전력 분배장치의 통합형 모듈.
3. The method of claim 2,
A hanger 430 for lifting the integrated module is provided on the rim of the housing 100 or the rim of the housing 100 and the slow charger 400 at least three points,
An integrated module of a power distribution device for an electric vehicle, characterized in that the lifting is stabilized.
 제 2 항에 있어서,
하우징(100)의 함체 상층부(110)와 함체 하층부(120)를 구획시키기 위해 함체 상층부(110)와 함체 하층부(120)의 사이에 인너격벽(130)을 포함하여 구비한 것을 특징으로 하는 전기자동차용 전력 분배장치의 통합형 모듈.3. The method of claim 2,
An inner bulkhead 130 is provided between the upper housing part 110 and the lower housing part 120 to partition the upper housing part 110 and the lower housing part 120 of the housing 100, characterized in that it is provided. The integrated module of the power distribution system for
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JP2013169114A (en) 2012-02-16 2013-08-29 Toshiba Corp Power conversion device

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