KR102356224B1 - Hard coating layer for cutting tools with excellent peeling resistance - Google Patents

Abstract

An object of the present invention is to provide a hard coating for a cutting tool with excellent adhesion and improved wear resistance and toughness.
In order to achieve the above object, in the present invention, a hard film is formed on the surface of a hard substrate. a second layer containing as a main phase Ti _1-x Al _x C _y N _z (ranges of x, y, z are required) of the structure, wherein the first layer and the second layer have the same preferred orientation crystal plane , and the preferred orientation crystal plane provides a hard coating for a cutting tool, which is a crystal plane having the highest TC expressed by the following [Equation 1].
[Equation 1]
TC(hkl) = I(hkl)/I _o (hkl){1/nΣI(hkl)/I _o (hkl)} ^-1
(where I(hkl) = (hkl) reflection intensity, I _o (hkl) = standard intensity according to JCPDS card 42-1489, n = number of reflections used in the calculation, (hkl) reflection is (111), ( 200), (220), (311), (331), (420), (422) and (511))

Description

Hard coating layer for cutting tools with excellent peeling resistance}

The present invention relates to a hard film for a cutting tool, and more particularly, to a hard film for a cutting tool having excellent peeling resistance made by forming an AlTiN thin film having excellent bonding strength on a hard substrate.

In order to improve cutting performance and lifespan, a method of depositing a thin film such as _{TiN, TiAlN, AlTiN, Al 2} O ₃ as a hard film on a hard gas such as cemented carbide, cermet, end mill, drills, etc. is used.

Until the 1980s, TiN was coated on cutting tools to improve cutting performance and lifespan, but during general cutting, about 600 ~ 700℃ heat is generated. The coating technology was changed to TiAlN, and an AlTiN thin film with added Al was developed to further improve wear resistance and oxidation resistance. The AlTiN thin film has an effect of improving high-temperature oxidation resistance and abrasion resistance by forming an _{Al 2} O _{3 oxide layer, but has a weak bonding strength with a light gas.}

In recent years, work-pieces are becoming increasingly hardened, and cutting processes for difficult-to-cut materials with low thermal conductivity and severe welding with tools are increasing. It is important to have excellent oxidation resistance and wear resistance in order to obtain excellent cutting performance and lifespan during high-speed cutting for high-hardness workpieces and high-speed cutting for difficult-to-cut materials.

In response to these demands, an AlTiN thin film with excellent oxidation resistance and abrasion resistance is emerging as a new alternative, but low peel resistance and toughness become problems, limiting the broadening of the application range.

As an example, the following patent documents disclose a hard film having improved abrasion resistance through an AlTiN thin film having a lamellar structure and a texture preferentially oriented to a specific crystal plane at the same time. However, the technology for improving the bonding strength with the hard gas, which is the most problematic in the application of the AlTiN thin film, is not disclosed.

Republic of Korea Patent Publication No. 2016-0130752

An object of the present invention is to provide a hard coating for a cutting tool with excellent adhesion and improved wear resistance and toughness.

In order to achieve the above object, in the present invention, a hard film is formed on the surface of a hard substrate. and _{a second layer including as a main phase Ti 1-x} Al _x C _1-y N _y (0.6≤x<1.0, 0≤y≤1) of the structure, wherein the first layer and the second layer are the same To provide a hard coating for a cutting tool having a preferentially oriented crystal plane.

In the hard film according to the present invention, a TiN layer containing TiN having excellent bonding strength with a hard gas as a main phase is disposed under an AlTiN layer containing AlTiN having a lamellar structure excellent in oxidation resistance and abrasion resistance as a main phase, and By making the preferential orientation structure and the preferential orientation structure of the AlTiN layer the same, the peel resistance of the hard film can be improved more than in the prior art.

1 shows the structure of a hard film according to an embodiment of the present invention.
2 shows a cross-sectional microstructure of the hard film according to Example 1 of the present invention.
3 shows a cross-sectional microstructure of the hard film according to Example 2 of the present invention.
4 shows the results of X-ray diffraction analysis of the hard film according to Example 1 of the present invention.
5 shows the results of X-ray diffraction analysis of the hard film according to Example 2 of the present invention.

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.

However, the embodiments of the present invention illustrated below may be modified in various other forms, and the scope of the present invention is not limited to the embodiments described below. The embodiments of the present invention are provided to more completely explain the present invention to those of ordinary skill in the art.

In the present invention, as a hard film formed on the surface of a hard substrate, the hard film is formed on the first layer and the first layer containing TiN as a main phase on the hard substrate and has a lamellar structure of Ti _1-x Al _x C _1-y N _y (0.6≤x<1.0, 0≤y≤1) for a cutting tool comprising a second layer including the main phase, the first layer and the second layer having the same preferred orientation crystal plane Provides a hard film.

As shown in FIG. 1 , in the hard film formed on the hard substrate 100 , the first layer 200 having TiN as a main phase is formed directly on the hard substrate 100 , and then again Ti _1-x Al _x The second layer 300 having C _1-y N _y (0.6≤x<1.0, 0≤y≤1) as a main phase is formed.

In the present invention, the term 'main phase' refers to a phase constituting 80% or more, preferably 90% or more, more preferably 95% or more by volume fraction constituting the first or second layer. .

The first and second layers have the same preferred orientation crystal plane. _{When the hard film including Ti 1-x} Al _x C _1-y N _y , which is the main phase of the second layer, is formed on a hard substrate such as cemented carbide or cermet, the bonding strength with the hard substrate is weak, so that during cutting There is a problem of easily peeling off. In order to solve this problem, in the present invention, an intermediate film containing TiN having excellent bonding strength with the hard gas is interposed between the light gas and the film having _{Ti 1-x} Al _x C _1-y N _{y as the main phase, and these} By making the preferential orientation crystal planes the same _{between the films, the bonding force between the intermediate film having TiN as the main phase and the hard film having Ti 1-x} Al _x C _1-y N _y as the main phase is increased, and finally, the light gas and Ti _1-x It is possible to increase the bonding force between the hard film having _{Al x} C _1-y N _{y as the main phase.} Accordingly, it is possible to improve the peel resistance of the hard film having _{Ti 1-x} Al _x C _1-y N _y as a main phase, which is excellent in high temperature oxidation resistance and abrasion resistance.

In the present invention, the 'preferentially oriented crystal plane' refers to a crystal plane showing the maximum intensity peak, respectively, among the peaks corresponding to the AlTiN layer and the TiN layer during XRD analysis of the hard film.

In addition, the second layer has a lamellar structure of Ti _1-x Al _x C _1-y N _y as a main phase, and in general _{, a film having Ti 1-x} Al _x C _1-y N _y as a main phase has weak toughness and thus Accordingly, the impact resistance may be inferior. The film having a lamellar structure is a structure capable of improving such toughness, and in order to maximize the effect of improving the toughness, the interlayer spacing of the lamellar layers is preferably 100 nm or less.

In addition, in the present invention, the second layer provides a hard coating for cutting tools in which the volume fraction of the tissue having a face-centered cubic structure (fcc) is 90 vol% or more.

A hard film having Ti _1-x Al _x C _1-y N _y as a main phase can have a face-centered cubic structure (fcc) and a dense hexagonal structure (hcp) depending on the film formation conditions. It is more advantageous to have a face-centered cubic structure and therefore, the face-centered cubic structure must be at least 90 vol% so that the characteristics according to the face-centered cubic structure can be sufficiently expressed in the hard film. .

In one embodiment of the present invention, the preferred orientation crystal plane provides a hard coating for a cutting tool that is a (111) plane.

Further, in another embodiment of the present invention, the preferential orientation crystal plane provides a (200) plane, a hard coating for a cutting tool.

As described above, in the hard film according to the present invention, the preferred orientation crystal planes of the first layer and the second layer are the same, and the second layer is a set preferentially oriented to the (111) plane or (200) plane, which has excellent cutting performance. You can have an organization.

In the present invention, the thickness of the first layer is more than 0㎛ and 2㎛ or less to provide a hard coating for a cutting tool. The first layer with TiN as the main phase is formed for the purpose of improving the bonding strength of the final hard film by using the excellent bonding strength with the hard gas, and the wear resistance or oxidation resistance is Ti _1-x Al _x C _1-y N _y It is inferior to the second floor, which is mainly composed of Therefore, it is preferable to maintain the thickness of the first layer only enough to improve the bonding strength of the second layer, and for this purpose, the thickness of the first layer is preferably 2 μm, more preferably 1 μm or less.

In addition, it is preferable that the thickness of the second layer is 2 to 6 μm, which may not be sufficient in abrasion resistance and oxidation resistance when the thickness of the second layer is less than 2 μm, and when it exceeds 6 μm, peeling due to internal stress Because problems can arise.

Hereinafter, in order to describe the present invention in more detail, preferred embodiments according to the present invention will be described in more detail with reference to the accompanying drawings. However, the present invention is not limited to the embodiments described herein.

[Example 1]

First, the cemented carbide base material has a content of 7% by weight of Co acting as a binder of the cemented carbide, and carbides or carbonitrides containing elements of Group 4, 5 or 6 are mixed for 13 hours by adding 5% by weight. After grinding, a mixed powder is obtained using a spray-drying method. With the obtained mixed powder, a molded article was prepared by pressing at a pressure of 2 ton/cm 2 to manufacture the CNMG120408-MP model number.

Next, a dewaxing process is performed at 600° C. to remove the organic binder component added to the molded article manufacturing process, and then sintering is performed in an inert gas atmosphere for 1 to 2 hours, followed by a predetermined cooling in an inert gas atmosphere to 600° C. After speed cooling, a sintering process was performed by a natural cooling method to prepare a base material for forming a hard film.

_{A Ti 1-x} Al _x C _1-y N _y layer was deposited on the prepared base material by thermal CVD. To this end, a TiN layer was formed by introducing _{8ml/min TiCl 4} , 12ml/min N ₂ , 100ml/min H ₂ gas into a 75mm hot-wall CVD reactor under a pressure of 850°C and 5mbar. Then, 800 ℃, under a pressure of 5mbar, 4ml/min TiCl ₄ , 20ml/min AlCl ₃ , 1200ml/min H ₂ Mixed gas was introduced to 80ml/min NH ₃ and 160ml/min N ₂ , 0.5ml A CH ₃ CN mixture at /min was passed into the reactor as a second gas feed. _{After a coating time of 25 minutes, Ti 1-x} Al _x C _1-y N _y of a black gray layer with a thickness of 4 μm was formed.

[Example 2]

_{A Ti 1-x} Al _x C _1-y N _y layer was deposited on the WC/Co hard metal cutting insert by thermal CVD method as in Example 1. For this, a TiN layer was formed by introducing _{6ml/min TiCl 4} , 10ml/min N ₂ , 70ml/min H _{2 , and} gas into a 75 mm hot-wall CVD reactor under a pressure of 800° C. and 5 mbar. . After 800 ℃, under a pressure of 5 mbar, 3ml/min TiCl ₄ , 18ml/min AlCl ₃ , 1200ml/min H ₂ mixed gas was introduced by introducing 70ml/min of NH ₃ and 140ml/min of N ₂ mixture. 2 gas feed was passed into the reactor. _{After 30 minutes of coating time, Ti 1-x} Al _x C _1-y N _y of a black gray layer with a thickness of 5 μm was formed

microstructure

Figure 2 shows the cross-sectional microstructure of the hard film according to Example 1 of the present invention. As can be seen in FIG. 2 , it is observed that, while the AlTiN layer of the hard coating according to Example 1 grows into columnar crystals, a lamellar structure, which is a nano-multilayered structure spontaneously generated horizontally, is formed inside the columnar crystals.

3 shows a cross-sectional microstructure of the hard film according to Example 2 of the present invention. Even in the case of FIG. 3, it was not clearly photographed as in FIG. 2, but it was confirmed that a lamellar tissue was formed in the same manner as in Example 1.

XRD analysis of hard film

4 shows the results of X-ray diffraction analysis of the hard film according to Example 1 of the present invention. 4, the peak indicating the maximum intensity of the AlTiN layer of the hard coating prepared according to Example 1 is the (111) plane, and the peak indicating the maximum intensity of the TiN layer is also the (111) plane.

That is, in the hard film according to Example 1 of the present invention, a TiN layer oriented in a (111) plane is formed on the surface of a hard substrate and an AlTiN layer oriented in a (111) plane is formed, thereby increasing the similarity between crystal structures. Thus, the bonding force between the two layers is improved.

5 shows the results of X-ray diffraction analysis of the hard film according to Example 2 of the present invention. 5, the peak indicating the maximum intensity of the AlTiN layer of the hard coating prepared according to Example 1 is the (200) plane, and the peak indicating the maximum intensity of the TiN layer is also the (200) plane. Accordingly, similarity to the crystal structure between the AlTiN layer and the TiN layer increases as in Example 1, and the bonding force between the two layers is improved.

Claims (5)

A hard film formed on the surface of a hard gas,
The hard film is formed on the first layer and the first layer including TiN as a main phase on the hard substrate and has a lamellar structure of Ti _1-x Al _x C _1-y N _y (0.6≤x<1.0, 0 ≤ y ≤ 1) including a second layer including the main phase,
The first layer and the second layer have the same preferred orientation crystal plane,
The thickness of the first layer is greater than 0 and less than 1 μm, and the thickness of the second layer is greater than 3 μm and less than or equal to 6 μm, a hard coating for a cutting tool. The method of claim 1,
The second layer is a hard film for cutting tools, wherein the volume fraction of the face-centered cubic structure is 90 vol% or more. The method of claim 1,
The preferred orientation crystal plane is a (111) plane, a hard coating for a cutting tool. The method of claim 1,
The preferred orientation crystal plane is a (200) plane, a hard coating for a cutting tool. delete

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