KR102338005B1 - 자동차용 언더커버의 제조방법 및 그 언더커버 - Google Patents
자동차용 언더커버의 제조방법 및 그 언더커버 Download PDFInfo
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- KR102338005B1 KR102338005B1 KR1020200092580A KR20200092580A KR102338005B1 KR 102338005 B1 KR102338005 B1 KR 102338005B1 KR 1020200092580 A KR1020200092580 A KR 1020200092580A KR 20200092580 A KR20200092580 A KR 20200092580A KR 102338005 B1 KR102338005 B1 KR 102338005B1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/08—Interconnection of layers by mechanical means
- B32B7/09—Interconnection of layers by mechanical means by stitching, needling or sewing
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Abstract
Description
도 2는 본 발명의 기술이 적용된 자동차용 언더커버의 제조공정을 보여주는 개략도.
도 3은 본 발명의 기술이 적용된 자동차용 언더커버의 구조를 보여주는 단면도.
500 | 630 | 800 | 1k | 1.25k | 1.6k | 2k | 2.5k | 4k | 5k | 6k | |
실시예 | 0.10 | 0.13 | 0.18 | 0.28 | 0.40 | 0.52 | 0.62 | 0.73 | 0.88 | 0.97 | 1.13 |
비교예 | 0.08 | 0.11 | 0.15 | 0.22 | 0.35 | 0.45 | 0.60 | 0.68 | 0.79 | 0.94 | 1.09 |
시험항목 | 단위 | 구분 | 시험결과 | ||||||
n1 | n2 | n3 | n4 | n5 | 평균 | ||||
인장강도 | MPa | 비교예 | MD | 15.4 | 15.9 | 15.3 | 14.9 | 14.6 | 15.2 |
CD | 18.4 | 18.2 | 21.1 | 18.8 | 18.1 | 19.0 | |||
실시예 | MD | 51.3 | 49.5 | 40.2 | 50.9 | 48.7 | 50.1 | ||
CD | 43.2 | 41.5 | 42.7 | 42.3 | 43.5 | 42.6 | |||
최대하중 | 50mm/N | 비교예 | MD | 18.0 | 17.1 | 17.2 | 17.1 | 17.0 | 17.3 |
CD | 21.5 | 21.2 | 21.0 | 21.1 | 21.7 | 21.1 | |||
실시예 | MD | 54.6 | 51.7 | 43.5 | 54.4 | 51.9 | 51.2 | ||
CD | 45.5 | 44.9 | 46.1 | 46.3 | 47.2 | 46.0 | |||
굴 곡 탄성율 |
MPa | 비교예 | MD | 325 | 289 | 303 | 315 | 323 | 311 |
CD | 398 | 388 | 408 | 384 | 391 | 394 | |||
실시예 | MD | 56.0 | 53.4 | 55.2 | 54.4 | 55.8 | 55.1 | ||
CD | 39.4 | 38.7 | 39.1 | 38.2 | 39.8 | 39.0 | |||
S200 : 중층제조공정 S300 : 하층제조공정
S400 : 합지공정 100-1 : 우레탄폼
100-2 : 웹 100-3 : PP필름
100-4 : 상층적층체 200-1, 200-3 : PET부직포
200-2 : 웹 200-4 : 중층적층체
300-1 : PP필름 300-2 : HDPE필름
300-3 : 웹 300-4 : 하층적층체
Claims (7)
- 자동차용 언더커버의 제조방법에 있어서,
우레탄폼의 상부에는 마 단섬유와 PP단섬유로 이루어진 웹이 적층되며 상기 웹의 상부쪽에는 PP필름이 적층되어 상층적층체를 형성시키고 니들펀칭하여 접합시키는 상층제조공정과;
상·하의 PET부직포 사이에 마 단섬유와 PP단섬유 및 탄소섬유로 이루어진 웹이 적층하여 중층적층체를 형성시키고 니들펀칭하여 접합시키는 중층제조공정과;
마 단섬유와 PP단섬유로 이루어진 웹의 하부에 HDPE필름과 PP필름을 적층하여 하층적층체를 형성시키고 니들펀칭하여 접합시키는 하층제조공정과;
상기 상층적층체와 중층적층체 및 하층적층체를 순차적으로 접층하여 니들펀칭으로 결합시킨 후 가열 압착하는 합지공정에 의하여 제조하는 것을 특징으로 하는 자동차용 언더커버의 제조방법.
- 자동차용 언더커버에 있어서,
우레탄폼의 상부에는 마 단섬유와 PP단섬유로 이루어진 웹이 적층되며 상기 웹의 상부쪽에는 PP필름이 적층되어 니들펀칭된 상층적층체와 상·하의 PET부직포 사이에 마 단섬유와 PP단섬유 및 탄소섬유로 이루어진 웹이 적층하고 니들펀칭하여 임시 접합시키는 중층적층체와 마 단섬유와 PP단섬유로 이루어진 웹의 하부에 HDPE필름과 PP필름을 적층하고 니들펀칭하여 임시 접합시킨 하층적층체와 상기 상층적층체와 중층적층체 및 하층적층체를 순차적으로 접층하여 니들펀칭으로 결합시킨 후 가열 압착하여 이루어진 것을 특징으로 하는 자동차용 언더커버.
- 제2항에 있어서,
상기 중층적층체를 형성시키기 위한 PET부직포는 다수의 통공이 형성된 타공부직포인 것을 특징으로 하는 자동차용 언더커버.
- 제2항에 있어서,
상기 상층적층체는 우레탄폼은 50g, 웹은 마 단섬유 325g와 PP단섬유 325g로 이루어지고, PP필름은 100g인 것을 특징으로 하는 자동차용 언더커버.
- 제2항에 있어서,
상기 중층적층체는 상·하의 100g PET부직포 사이에 마 단섬유 300g, PP단섬유 300g, 탄소섬유 200g으로 이루어진 웹인 것을 특징으로 하는 자동차용 언더커버.
- 제2항에 있어서,
상기 하층적층체는 마 단섬유 325g, PP단섬유 325g으로 이루어진 웹의 하부에 50g HDPE필름과 100g의 PP필름을 적층하여 이루어진 것을 특징으로 하는 자동차용 언더커버.
- 제2항에 있어서,
상기 각각의 웹은 니들펀칭되어 이루어진 것을 특징으로 하는 자동차용 언더커버.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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FR3146111A1 (fr) * | 2023-02-23 | 2024-08-30 | Sustainable Materials | Couche de revêtement pour élément de garnissage de véhicule, élément de garnissage et procédé associés |
Citations (6)
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KR20130043271A (ko) | 2011-10-20 | 2013-04-30 | 주식회사 세운 | 차량용 언더커버 및 그 제조방법 |
JP2015017339A (ja) * | 2013-07-11 | 2015-01-29 | 直也 佐藤 | 耐着氷・防音緩衝材及びその製造方法並びにそれを用いた車両用外装材 |
KR20170014074A (ko) | 2015-07-28 | 2017-02-08 | 주식회사 세운 | 유리섬유강화 복합시트를 이용한 차량용 언더커버 제조방법 |
KR101756303B1 (ko) | 2015-12-24 | 2017-07-10 | 원풍물산주식회사 | 차량용 언더커버 및 그의 제조방법 |
JP2018024957A (ja) * | 2016-08-10 | 2018-02-15 | 株式会社高木化学研究所 | 軽量性に優れた自動車内装用のウェブ及びそれを用いたニードルパンチ不織布、それらの製造方法、ならびにそれらを用いた自動車内装部品 |
KR20200050049A (ko) * | 2018-10-31 | 2020-05-11 | 주식회사 서연이화 | 자동차 내장재용 복합재료 및 그 제조 방법 |
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- 2020-07-24 KR KR1020200092580A patent/KR102338005B1/ko active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20130043271A (ko) | 2011-10-20 | 2013-04-30 | 주식회사 세운 | 차량용 언더커버 및 그 제조방법 |
JP2015017339A (ja) * | 2013-07-11 | 2015-01-29 | 直也 佐藤 | 耐着氷・防音緩衝材及びその製造方法並びにそれを用いた車両用外装材 |
KR20170014074A (ko) | 2015-07-28 | 2017-02-08 | 주식회사 세운 | 유리섬유강화 복합시트를 이용한 차량용 언더커버 제조방법 |
KR101756303B1 (ko) | 2015-12-24 | 2017-07-10 | 원풍물산주식회사 | 차량용 언더커버 및 그의 제조방법 |
JP2018024957A (ja) * | 2016-08-10 | 2018-02-15 | 株式会社高木化学研究所 | 軽量性に優れた自動車内装用のウェブ及びそれを用いたニードルパンチ不織布、それらの製造方法、ならびにそれらを用いた自動車内装部品 |
KR20200050049A (ko) * | 2018-10-31 | 2020-05-11 | 주식회사 서연이화 | 자동차 내장재용 복합재료 및 그 제조 방법 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3146111A1 (fr) * | 2023-02-23 | 2024-08-30 | Sustainable Materials | Couche de revêtement pour élément de garnissage de véhicule, élément de garnissage et procédé associés |
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