KR101970334B1 - Method for manufacturing display panel with curved shape - Google Patents

Abstract

The present invention relates to a method of manufacturing a curved display panel where a part of a screen is cut to see a real object disposed on the rear side of the screen through a cut region. According to an embodiment of the present invention, a curved display panel can be manufactured to see a real object disposed on a rear side by cutting a part of a screen even if an expensive transparent special liquid crystal panel is not used. The method includes: a step of removing a polarizing film attached from a liquid crystal panel; a step of cutting the polarizing film; a step of etching the liquid crystal panel; a step of reattaching the cut polarizing film; a step of bending the liquid crystal panel to a curved surface; a step of fixing the liquid crystal panel to a panel guide; and an assembling step.

Description

Method for manufacturing curved display panel {METHOD FOR MANUFACTURING DISPLAY PANEL WITH CURVED SHAPE}

The present invention relates to a method of manufacturing a curved display panel, and more particularly, to a method of manufacturing a curved display panel in which a part of the screen is cut, so that a real object disposed on the rear side can be seen as the cut region. It is about.

With the development of display technology, various kinds of display devices have been developed and used. Among them, there is a liquid crystal display device which implements an image using liquid crystal.

A liquid crystal panel of a typical liquid crystal display (LCD) includes a liquid crystal layer having dielectric anisotropy interposed between two substrates. The desired image is obtained by applying an electric field to the liquid crystal layer and adjusting the intensity of the electric field to adjust the transmittance of light passing through the liquid crystal layer. Such liquid crystal displays are typical among portable flat panel displays (FPDs) that are easy to carry. Among them, TFT-LCDs using thin film transistors (TFTs) as switching elements are mainly used.

A plurality of display signal lines, that is, a gate line and a data line, a plurality of thin film transistors and a pixel electrode, are formed on the lower one of the two substrates of the liquid crystal panel disposed to face each other, and a color filter is disposed on the upper one of the two substrates. ) And a common electrode are formed.

Since the liquid crystal panel is usually manufactured in a flat form, when a curved display is required, a conventional flat liquid crystal panel cannot be used. Related patents are published in Korean Patent Publication No. 10-2012-0013265.

On the other hand, in recent years, research on a display device that displays a digital image displayed by a liquid crystal drive within a screen and a real object located on the opposite side of the liquid crystal panel has been actively conducted.

SUMMARY OF THE INVENTION An object of the present invention is to provide a method for manufacturing a curved display panel, which can produce a curved display panel more effectively using a flat liquid crystal panel.

An object of the present invention is to provide a method of manufacturing a curved display panel in which a portion of the screen is cut, so that a real object disposed on the rear side of the screen can be seen.

SUMMARY OF THE INVENTION An object of the present invention is to provide a method for manufacturing a curved display panel in which a real object and an image driven by a liquid crystal can be simultaneously displayed on one screen.

According to an embodiment of the present invention to achieve the above object, removing the polarizing film attached to the liquid crystal panel; Cutting the polarizing film such that one preset area is opened; Etching the liquid crystal panel to a predetermined thickness such that the thickness of the liquid crystal panel is reduced; Reattaching the cut polarizing film to the etched liquid crystal panel; Bending the liquid crystal panel to which the polarizing film is reattached to a curved surface; Fixing the curved liquid crystal panel to a panel guide having a predetermined curvature; Assembling a backlight unit by cutting a plurality of sheets or panels so as to form opening regions corresponding to the preset regions, and arranging the plurality of cut sheets or panels to be stacked; Assembling the assembled backlight unit to a rear side of the liquid crystal panel to which the polarizing film is reattached; And attaching a shape auxiliary part to a rear surface of the backlight to be disposed at a position corresponding to the one predetermined area, wherein the shape auxiliary part has an opening area having a shape different from that of the one predetermined area. Disclosed is a method of manufacturing a curved display panel.

The display panel manufactured by the method for manufacturing a curved display panel according to an embodiment of the present invention may be used in a display device in which a real object is displayed in a predetermined area on a screen and a digital image is displayed in an area that is not.

According to an embodiment of the present invention, even if an expensive transparent special liquid crystal panel is not used, a portion of the screen is cut, thereby manufacturing a curved display panel in which real objects disposed on the rear side of the cut region are shown. can do.

1 is a view for explaining a process of manufacturing an etching panel used in the method for manufacturing a curved display panel according to an embodiment of the present invention.
2 is a view for explaining a manufacturing process of the curved display panel according to an embodiment of the present invention.
3 is a view for explaining a light guide plate used in the manufacture of a curved display panel according to an embodiment of the present invention.
Figure 4 shows the form attached to the LED light source in the cover bottom associated with an embodiment of the present invention.
5 illustrates a curved display panel manufactured by a method of manufacturing a curved display panel according to an embodiment of the present invention.
6 illustrates an object disposed on a rear surface of a curved display panel manufactured in a method of manufacturing a curved display panel related to an embodiment of the present invention.
7 is a view for explaining a manufacturing process of the curved display panel according to another embodiment of the present invention.
FIG. 8 illustrates a curved display panel manufactured by the manufacturing process of FIG. 7.

Hereinafter, a method of manufacturing a curved display panel according to an embodiment of the present invention will be described with reference to the accompanying drawings.

The method of manufacturing a curved display panel according to an embodiment of the present invention may include a method of manufacturing a curved display panel having a predetermined curvature by using a flat panel display module.

The flat panel display module may include an LCD panel, an organic electroluminescent panel, and the like. In the case of an LCD panel (liquid crystal panel), a liquid crystal layer may exist between substrates, and in the case of an organic electroluminescent panel, an organic light emitting layer may exist between substrates. Hereinafter, the method of manufacturing the curved display panel using the liquid crystal panel will be described.

1 is a view for explaining a process of manufacturing an etching panel used in the method for manufacturing a curved display panel according to an embodiment of the present invention.

FIG. 1 (a) shows a liquid crystal display module having a polarizing film attached thereto.

As shown in FIG. 1A, an upper polarizing film 130 and a lower polarizing film 120 are attached to upper and lower surfaces of the liquid crystal panel 110, respectively, in the flat liquid crystal display module 100.

FIG. 1 (b) shows a flat liquid crystal display module in which a polarizing film is removed.

As illustrated, when the polarizing films 120 and 130 are attached to the liquid crystal panel 110, the upper polarizing film 130 and the lower polarizing film 120 are removed from the liquid crystal panel 110. Because, if there is a polarizing film, the etching is not good.

Then, the removed upper polarizing film 130 and the lower polarizing film 120 are cut to open the predetermined regions 121 and 131, respectively. The cutting may be performed using a laser cutting method. The predetermined region 131 of the upper polarizing film 130 and the predetermined region 121 of the lower polarizing film 120 may coincide with each other when they are laminated to each other. In addition, the preset regions 121 and 131 may be divided into a plurality of divided regions. For example, the preset regions 121 and 131 may be divided into three rectangular shapes. The real objects disposed behind the curved display panel may be clearly seen through the preset areas 121 and 131. The actual object shown may be an object having a shape having a predetermined curvature. For example, the real thing may include a wheel of a game machine.

The liquid crystal panel 110 may be etched to a predetermined thickness so that the thickness of the liquid crystal panel 110 is reduced except for a predetermined edge portion of the liquid crystal panel 110. The etching step may be performed through a chemical reaction with an etchant.

The cut upper polarizing film 130 and the lower polarizing film 120 may be reattached to the etched liquid crystal panel 110.

FIG. 1 (c) shows a flat liquid crystal display module in which a polarizing film is reattached.

As illustrated, the etched liquid crystal display module 200 has the upper polarized film 130 cut on the front of the etched liquid crystal panel 110 and the lower polarized film 120 cut on the rear.

On the other hand, according to one embodiment of the present invention, at least one of the upper polarizing film 130 and the lower polarizing film 120 is a transparent polarizing film with improved visibility so that the screen by the liquid crystal drive in the predetermined area can be displayed This can be used. When a transparent polarizing film is used, a cutting process for forming an opening region may be omitted in the transparent polarizing film.

2 is a view for explaining a manufacturing process of the curved display panel according to an embodiment of the present invention.

As illustrated, the etched liquid crystal panel 200 may be curved in a curved shape having a predetermined curvature. The etched liquid crystal panel 200 is fixed to the front or rear surface of the panel guide 210 to prevent breakage of the etched liquid crystal panel 200. The panel guide 210 has a predetermined curvature, and the inner region except for the edge portion is opened. For example, the panel guide 210 may be made of a metal frame. Since the metal frame is non-transmissive, the metal frame may be manufactured so that the active section of the liquid crystal panel 200 etched is opened. For example, the metal frame may be manufactured so that the area other than the edge is opened so that the effective display area of the etched liquid crystal panel 100 is visible to the outside. The liquid crystal panel 200 etched on the front or the rear of the metal frame is attached using liquid bond or silicon.

During the transport of the etched liquid crystal panel 200 or assembling other subsidiary materials for actual operation, the etched liquid crystal panel 200 is fixed and prevents breakage of the non-etched portion, which is the most vulnerable portion because of using metal. can do.

In addition, a process of assembling the backlight unit may be performed. The backlight unit may include a plurality of sheets or panels and a light source. For example, the backlight unit may include an optical sheet 220, a light guide plate 230, a reflective sheet 240, a curved shape improvement plate 250, and a cover bottom 260.

The plurality of sheets or panels may be cut to form opening regions corresponding to the predetermined regions (opening regions of the polarizing film) in all of the plurality of sheets or panels constituting the backlight.

In addition, the plurality of cut sheets or panels may be assembled to be arranged in order.

First, the curved shape improvement plate 250 may be assembled to the front surface of the cut cover bottom 260 to improve the uniformity of the curved surface. The cover bottom 260 and the curved shape improvement plate 250 may have the same curvature. The curved shape improvement plate 250 may be a sheet for improving the curved shape of the curved display panel, and may be less brittle and have a higher ductility than the cover bottom 260. The cover bottom 260 may be disposed at the rear side of the backlight unit.

On the other hand, according to an embodiment of the present invention, when the cover bottom 260 is made of a mold, the assembly process of the curved shape improvement plate 250 may be omitted.

In addition, the vanity sheet 240 may be assembled such that the reflective sheet 240 is disposed on the front surface of the curved shape improvement plate 250.

After assembling the reflective sheet 240, the light guide plate 230 may be assembled such that the light guide plate 230 is disposed on the front surface of the reflective sheet 240. The light guide plate 230 is cut to form an opening region corresponding to the preset region. The light guide plate 230 serves to uniformly transmit light to the front surface. However, since the light transmission path is blocked in the opening region formed in the light guide plate 230, it is necessary to make the light transmission intensity different from the conventional light guide plate design. That is, the light guide plate 230 may be designed to have a different light transmission intensity depending on the region based on the formed opening region.

For example, the first region relatively adjacent to the opening region formed in the light guide plate may be designed to have a higher light transmission intensity than the second region relatively less adjacent to the opening region. The pattern density of the light guide plate 230 may be made higher in order to design a greater light transmission intensity. As a method of increasing the pattern density, the method of designing the pattern density is high from the first design of the light guide plate 230, the method of increasing the density by repeatedly processing the same density several times, and increasing the density by increasing the shape of the pattern. Method and the like.

On the other hand, according to one embodiment of the present invention, when the opening region formed in the light guide plate 230 is divided into a plurality of separated regions, the light guide plate 230 is different in intensity of light transmission depending on the position where the opening region is formed. Can be designed.

3 is a view for explaining a light guide plate used in the manufacture of a curved display panel according to an embodiment of the present invention.

3 (a) shows a conventional light guide plate having a cut opening region, and FIG. 3 (b) shows a light guide plate according to an embodiment of the present invention.

As shown, regardless of the position of the opening area of the conventional light guide plate, all areas are designed to be equally transmitted of light. However, the light guide plate 230 according to the exemplary embodiment of the present invention may have a different light transmission intensity depending on the position of the opening region 231. For example, the light guide plate 230 is designed to have a greater light transmission intensity than the second region 233 where the first region 232, which is the region between the opening region 231 and the opening, is not. As described above, a method of increasing the pattern density of the light guide plate 230 may be used as a method of designing a greater light transmission intensity. The pattern of the light guide plate 230 may be processed to increase the pattern density of the light guide plate 230. As the pattern processing method of the light guide plate 230, a LASER method and a PRINTING method may be used. PRINTING method is a method of making a plate for printing a pattern on a light guide plate, and injecting and printing ink on the plate to implement a pattern, as in making a plate to mount a component on a circuit board, and the LASER direct processing method is a PRINTING method With the advanced technology, LASER is irradiated on the coordinates of the pattern position, and the pattern is processed by slotting the light guide plate. That is, the pattern density of the LASER method and the PRINTING method as described above may be additionally performed to the opening area 231 and the first area 232, which is an area between the openings, to increase the pattern density.

The light guide plate 230 may be formed of a curved material having a predetermined curvature, or may be formed of a material that can be bent by an external force.

As described above, the optical sheet 220 may be assembled such that the optical sheet 220 is disposed on the front surface of the light guide plate 230 in which the pattern density is processed.

In the illustrated embodiment, one optical sheet 220 is provided, but the optical sheet 220 may include a plurality of sheets. For example, the optical sheet 220 may include a prism sheet, a diffusion sheet, a brightness enhancement sheet, and the like.

The backlight unit assembled as described above may be assembled and fixed to the rear surface of the liquid crystal panel 200 attached to the panel guide 210.

On the other hand, according to an embodiment of the present invention, since the light transmission path is blocked in the opening area formed in the backlight unit, the light source of the liquid crystal panel 200 is attached to the front surface of the corner of the cover bottom 260 and the The light source may be positioned to correspond to all corners of the light guide plate 230.

Figure 4 shows the form attached to the LED light source in the cover bottom associated with an embodiment of the present invention.

As shown, the cover bottom 260 includes the light guide plate 230 and the jaw 262 protrudes to the front of the edge region of the bottom surface 261 so that a plurality of sheets constituting the backlight unit can be seated therein. Is formed. In addition, a bar-shaped LED (LED) 300 may be attached to the inside of the jaw 262 to surround the side surface of the light guide plate 230. That is, the cover bottom 260 has a planar rectangular shape, and the jaw 262 protruding to the front is formed at the four corner regions of the bottom surface 261 of the planar rectangle, and the jaw 262 is formed. Inside the bar-shaped LED (LED) 300 is attached.

On the other hand, in the embodiment shown in Figure 4 described the form in which the LED is attached to all corner areas, the LED may be attached only in the area of some corners.

5 illustrates a curved display panel manufactured by a method of manufacturing a curved display panel according to an embodiment of the present invention.

As illustrated, a predetermined region 501 is formed in a portion of the screen of the curved display panel 500. The real object disposed on the rear surface of the curved display panel 500 may be viewed through the preset area 501.

6 illustrates an object disposed on a rear surface of a curved display panel manufactured in a method of manufacturing a curved display panel related to an embodiment of the present invention.

As illustrated, the object disposed on the rear surface of the curved display panel may include a game machine 600 having a curvature corresponding to the curved display panel 500. The wheel 601 moving by the operation of the game machine 600 may be seen through the preset area 501.

Accordingly, the wheel of the curved display panel 500 may be displayed through the preset area 501, and the digital image driven by the liquid crystal may be displayed in the remaining areas of the screen. In addition, the area in which the digital image is driven by the liquid crystal driving may be displayed in conjunction with the operation of the wheel 601.

Although not shown, the curved display panel 500 may be provided with a terminal for receiving an operation signal of the game machine 600.

Meanwhile, according to an embodiment of the present invention, a curved display panel may be manufactured by using a separate shape auxiliary part to use the curved display panel to fit various types of objects disposed on the rear surface of the curved display panel.

Since the description of the same configuration described with reference to FIGS. 1 to 6 may be equally applicable to the following description, a detailed description of the same configuration already described will be omitted.

7 is a view for explaining a manufacturing process of the curved display panel according to another embodiment of the present invention.

As shown, the manufacturing process of the curved display panel of FIG. 7 is similar to the manufacturing process of FIG. 2. However, in the present exemplary embodiment, the preset area where the real object disposed on the rear of the curved display panel is viewed is not an separated area but an area.

As illustrated, one large preset area is formed in the etched liquid crystal panel 700. Then, the etched liquid crystal panel 700 is curved in a curved shape having a predetermined curvature, and the etched liquid crystal panel 700 is fixed to the back of the panel guide 710 to prevent breakage.

In addition, the optical sheet 720, the light guide plate 730, the reflective sheet 740, the curved shape improvement plate 750, and the cover bottom 760 constituting the backlight unit may correspond to the preset area. An opening region of is formed.

In addition, the shape auxiliary part 770 may be disposed and assembled at a position corresponding to the open area on the rear surface of the cover bottom 760. The shape auxiliary part 770 may have an opening area different from that of the opening shape formed in the backlight unit. For example, if the opening shape formed in the backlight unit is one large rectangle, the opening shape formed in the shape auxiliary part 770 may be three small rectangles separated. Therefore, in the present embodiment, only the replacement of the shape auxiliary part 770 may be compatible with various types of objects disposed on the rear surface of the curved display panel.

FIG. 8 illustrates a curved display panel manufactured by the manufacturing process of FIG. 7.

As shown in the drawing, in a predetermined area of the screen of the curved display panel 800, an actual object (not shown) disposed on the rear surface of the curved display panel 800 may be seen. The shape auxiliary part 770 may be disposed at a position corresponding to a predetermined partial area of the screen.

As described above, in the display panel manufactured by the method of manufacturing the curved display panel according to the exemplary embodiment of the present invention, a display device in which a real object is displayed in a predetermined area on a screen and a digital image is displayed in an area that is not Can be used for

According to an embodiment of the present invention, even if an expensive transparent special liquid crystal panel is not used, a portion of the screen is cut, thereby manufacturing a curved display panel in which real objects disposed on the rear side of the cut region are shown. can do.

The manufacturing method of the curved display panel as described above is not limited to the configuration and method of the above-described embodiments, the embodiments may be selectively all or part of each embodiment so that various modifications can be made It may be configured in combination.

100: display module
110: liquid crystal panel
120: lower polarizing film
130: upper polarizing film
200: etched liquid crystal panel
210: Panel guide
220: optical sheet
230: light guide plate
240: reflective sheet
250: curved shape improvement plate
260: cover bottom
300: LED

Claims (6)

Removing the polarizing film attached from the liquid crystal panel;
Cutting the polarizing film so that a predetermined area is opened;
Etching the liquid crystal panel to a predetermined thickness such that the thickness of the liquid crystal panel is reduced;
Reattaching the cut polarizing film to the etched liquid crystal panel;
Bending the liquid crystal panel to which the polarizing film is reattached to a curved surface;
Fixing the curved liquid crystal panel to a panel guide having a predetermined curvature;
Assembling a backlight unit by cutting a plurality of sheets or panels so as to form opening regions corresponding to the preset regions, and arranging the plurality of cut sheets or panels to be stacked; And
And assembling the assembled backlight unit to the rear side of the liquid crystal panel to which the polarizing film is reattached.
The preset area is a plurality of separated areas,
The backlight unit may include a light guide plate on which a plurality of opening regions are formed to correspond to the preset region.
The light guide plate is designed to have a different light transmission intensity according to the position where the opening region is formed,
The light guide plate is a method of manufacturing a curved display panel, characterized in that the first region, which is the region between the opening region and the opening, has a larger pattern density than the second region which does not. The method of claim 1,
The light guide plate is a method of manufacturing a curved display panel, characterized in that the first region, which is the region between the opening region and the opening, is designed to have a greater light transmission intensity than the second region which does not. delete The display apparatus of claim 1, wherein the backlight unit further comprises an opening area corresponding to the preset area, the same curvature as that of the panel guide, and further including a cover bottom disposed at the rearmost surface thereof.
The cover bottom has a jaw protruding to the front in the edge region so that the light guide plate can be seated inward, and an LED (LED) is attached to the inside of the jaw to surround the side of the light guide plate. Method of manufacturing a display panel. The method of claim 1,
The backlight unit further includes an opening region corresponding to the preset region, the cover unit having the same curvature as the panel guide, and further including a cover bottom disposed at the rearmost surface thereof.
The cover bottom has a planar rectangular shape, and a jaw protruding to the front is formed in the corner region of the rectangle, and an LED (LED) is attached to the inside of the jaw. The method of claim 5,
The backlight unit may further include a reflective sheet and a curved shape improvement plate on which a plurality of opening regions separated to correspond to the preset region are formed.
The curved shape improvement plate has the same curvature as that of the cover bottom and is disposed between the cover bottom and the reflective sheet.

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