KR101974845B1 - Manufacturing method of fish noodle - Google Patents

Abstract

More particularly, the present invention relates to a method of producing a fish paste surface which can be manufactured so that the texture and flavor of a chewy noodle can be alive without destroying nutrients. According to the present invention, the paste-making method according to the present invention uses a steam-cooking process by a first heating method to heat the dough of the fish-paste to maintain the texture of the chewy noodles, and since the baking is used by the secondary heating method, Can be kept alive, so that the consumer who uses the product obtains the effect of maximizing the satisfaction with health and nutrition. Also, according to the present invention, it is possible to further improve the hygienic and easy-cooking effect by automatically wrapping the fish-eye noodles in the form of a sword.

Description

{Manufacturing method of fish noodle}

More particularly, the present invention relates to a method of producing a fish paste surface which can be manufactured so that the texture and flavor of a chewy noodle can be alive without destroying nutrients.

Fish cake is an edible material which is prepared by firing a mixture of a predetermined seasoning and a main ingredient of crushed fish meat in a certain form. Fish cake is used in a variety of ways and can be used in a variety of ways, such as high utilization of materials, especially for children and elderly people, including young people are frequently used for cooking food is nutritious food management is necessary.

Recently, a variety of processed foods using fish paste have been developed. However, there is a phenomenon of avoiding oil using products in the manufacturing process, such as finding a material having a low trans fat content, as the interest in health food is socially increased.

Therefore, although it is low in price and it is a favorite material in various age groups, most of the conventional processed food using fish cake uses a process of splashing oil, No problems followed.

A conventional method for manufacturing a fish paste surface using a fish paste is as follows.

Patent Registration No. 10-1333580 (Registration date: November 21, 2013)

The patent relates to a process for making a gum arabic surface comprising tapioca starch.

However, in the above-mentioned patent, a step of frying the molded face plate in edible oil at 150 캜 for 2 minutes is carried out in the process of manufacturing the fish paste surface.

That is, since processed foods using fish paste conventionally use a process of brewing in edible oil, it is not possible to prevent the inclusion of trans fat and nutritive loss caused by the frying process of edible oil.

In addition, the fishbone surface which is processed by splashing oil is fried at a high temperature, so that the surface of the fishbone surface can not be roughened, so that a good visual effect can not be obtained.

Accordingly, it is an object of the present invention to solve the above-mentioned problems and provide a method of manufacturing a fish paste surface which is capable of producing a fish paste surface without losing nutritive value and without losing the texture and flavor of chewy noodles, .

Another object of the present invention is to provide a fishbone surface manufacturing method in which the noodles of steamed and baked fish paste are wrapped in a tufted shape to be hygienic and can be easily used at the time of cooking while being excellent in health.

According to an aspect of the present invention, there is provided a method of manufacturing a fish paste surface, the method comprising: defrosting 100 parts by weight of pomegranate juice and putting it in a blender and finely dividing for 8 to 12 minutes; 2 to 3 parts by weight of roasted salt, 0.2 to 0.4 part by weight of complex phosphate, 0.1 to 0.5 part by weight of enzyme preparation, 0.1 to 0.5 part by weight of fish meat extract, 3 to 5 parts by weight of nucleic acid seasoning, glycine 0.3 By weight of calcium carbonate, 20-30 parts by weight of potato starch, 10-20 parts by weight of edible ice, and 10-20 parts by weight of water are added to a blender, A mixing process in which the dough is mixed by high speed frying for 25 minutes; A first step heating step of forming a paste-like dough material, which has been mixed in the mixing step, into a thin and flat shape, and steam-mowing the mixture in a 92 to 96 ° C environment for 2 to 3 minutes; And a second stage heating step of continuously baking for 2 to 3 minutes in the 183 to 193 ° C environment after the heating in the first stage.

Preferably, the present invention is further characterized in that the method further comprises a cooling step of cooling the paste-like surface finished with the second step heating step to 23 to 30 캜.

Preferably, in the mixing process of the present invention, the prepared roasted salt is divided into two portions at a temperature of 1 to 3 ° C and the mixture is mixed with the complex phosphate, enzyme, fish meal extract, nucleic acid seasoning, glycine, Egg white, calcium carbonate and potato starch are sequentially injected in the order described.

Preferably, in the mixing process of the present invention, the dough is evenly mixed using a small amount of water, and further mixing is performed for 8 to 12 minutes while using the ice to maintain the proper temperature required in the mixing process .

A method of manufacturing a fish paste according to an embodiment of the present invention includes: a step of defrosting 100 parts by weight of pollock meat and putting it in a blender for 8-12 minutes; 2 to 3 parts by weight of roasted salt, 0.2 to 0.4 part by weight of complex phosphate, 0.1 to 0.5 part by weight of enzyme preparation, 0.1 to 0.5 part by weight of fish meat extract, 3 to 5 parts by weight of nucleic acid seasoning, glycine 0.3 By weight of calcium carbonate, 20-30 parts by weight of potato starch, 10-20 parts by weight of edible ice and 10-20 parts by weight of water, A mixing process in which the dough is mixed at high speed for 20 minutes; A first step heating step of forming a paste-like dough material, which has been mixed in the mixing step, into a thin and flat shape, and steam-mowing the mixture in a 92 to 96 ° C environment for 2 to 3 minutes; A second stage heating step of continuously bake for 2 to 3 minutes in an 183 to 193 ° C environment after the heating in the first stage; A packaging step of packaging the baked paste-like surface by using a trowel forming mold, and packaging the baked paste-like surface by a predetermined amount; A foreign matter inspecting step for inspecting whether or not a foreign object is contained in the wrapped product; And rapidly freezing the final finished fish cake product at a temperature of 38 to 42 DEG C for 20 to 24 hours and then shipping it.

Preferably, the paste-like surface dough material in the mixing step of the present invention is controlled to proceed to the next step within 1 to 2 hours.

The method of manufacturing the fish paste surface according to the present invention can suppress the content of unsaturated fatty acids such as trans fat, because oil is used most importantly and the dough of the fish paste surface is not fried. Therefore, the present invention prevents the bad elements from being added to the fish paste surface, and obtains the effect as a healthy food which can sufficiently exhibit the inherent nutritional value inherent in the fish paste base material.

 According to the present invention, the paste-making method according to the present invention uses the steam-cooking method by the first heating method to heat the dough of the fish-cake surface to maintain the texture of the chewy noodle and uses the baking by the secondary heating method, Because the flavor can be kept alive, the consumer who uses the product can obtain the effect of maximizing the satisfaction with health and nutrition.

Also, according to the present invention, it is possible to further improve the hygienic and easy-cooking effect by automatically wrapping the fish-eye noodles in the form of a sword.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an overall process diagram of a method for manufacturing a fishmeal according to an embodiment of the present invention. FIG.
FIG. 2 is a detailed process configuration diagram in the process of mixing the fish cake paste in the fish paste surface manufacturing method of the present invention.
FIG. 3 is a detailed process diagram of the process of heating a paste-like surface dough completed in the method of manufacturing a fishmeal of the present invention by a two-step method.
FIG. 4 is a state in which a thin and flatly formed paste-like dough is roundly formed by using the method of manufacturing a fishmeal of the present invention.
FIG. 5 is a state diagram of a fishbone surface manufactured and manufactured by using the fishbone surface manufacturing method of the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

The fishbone surface of the present invention is formed by first combining the fishbone surface dough and forming the fishbone surface using the fishbone surface dough. The dough material of the fish paste is composed of pomegranate white meat and potato starch, which are soft white, light and soft, and provide a smooth texture of the cotton itself along with the taste of the polish.

The ingredients of the material included in the dough of the fillet surface are as follows.

The whole fish cake paste is prepared by mixing 2 to 3 parts by weight of roasted salt, 0.2 to 0.4 parts by weight of complex phosphate, 0.1 to 0.5 parts by weight of enzyme preparation, 0.1 to 0.5 parts by weight of fish meat extract, 3 to 5 parts by weight of fish meat extract, 0.3 to 0.7 parts by weight of glycine, 8 to 12 parts by weight of egg white, 1 to 3 parts by weight of calcium carbonate and 20 to 30 parts by weight of potato starch. In addition, 10 to 20 parts by weight of edible ice may be included in the dough for mixing with the fish paste, and 10 to 20 parts by weight of water may be used for adjusting the hardness when mixing the dough with the fish paste.

It is appropriate that the pome fruit meat contains 70 to 77% by weight of water. It is preferable to use the pollack meat prepared by leaning only on leash after peeling off the shell and picking it up on the boat immediately after harvesting. Since the quality of fish meat is influenced by the quality of the final fish paste surface, use high quality fish meat as much as possible.

The pork loin is low in fat and has a lot of protein, so it is delicious. It contains calcium, phosphorus, iron and so on, so it is suitable for children and elderly nutrition. Therefore, in terms of price, we use reasonable pomegranate juice, but it is used within the range that satisfies the elasticity according to the combination with the sub ingredient.

The above-mentioned roasted salt is preferably 2 to 3 parts by weight per 100 parts by weight of the pomegranate meat to help dissolve the fish meat protein and provide salty taste. When the roasted salt is less than 2 parts by weight, the protein elution is insignificant. When the roasted salt is more than 3 parts by weight, the salty taste becomes strong and the taste of the consumer can not be satisfied.

The complex phosphate is used to promote leaching of fish meat protein and to increase the elasticity water holding capacity of the fish paste, and it is included in the range of 0.2 to 0.4 parts by weight.

The enzyme preparation (transglutaminase) is preferably used to increase the elasticity of fish meat noodles and improve the flavor, and is preferably contained in an amount of 0.1 to 0.5 parts by weight.

The fish meat extract is a fermented liquid seasoning. The range of 0.1 to 0.5 parts by weight is suitable for further providing the taste and flavor of fish meat.

The fish meat extract is preferably a tuna concentrate, but other fish concentrate is also possible. The fish meat extract is prepared by mixing 10 to 20 parts by weight of purified water, 5 to 10 parts by weight of white sugar, 3 to 7 parts by weight of refined salt, 1 to 2 parts by weight of sodium L-glutamate and 2 to 3 parts by weight of maltodextrin per 100 parts by weight of the tuna concentrate. .

The nucleic acid seasoning is added in the range of 3 to 5 parts by weight to enhance the taste of the fish paste surface.

For providing richness and sweetness and preserving effect, fermented seasonings and fresh sweetener glycine are preferably used, but they are preferably contained in the range of 0.3 to 0.7 part by weight.

The fish meat extract, the nucleic acid seasoning and the glycine are added to taste to satisfy the taste of the consumer. If the amount is too small, there is no taste and it can not satisfy the taste of the consumer. When the amount is too much, Reduce flavor of fish paste surface. Therefore, it is preferable to include them within the range described above.

The egg white provides an appropriate function in the range of 8 to 12 parts by weight as an ingredient to be added in order to further supply the elasticity, moisture and nutrition of the product. If the egg white is out of the range of the weight portion, the effect is insignificant or it is disadvantageously overexposed. And the supply of egg white brings about the effect of additionally supplying a high quality protein.

It is preferable that the calcium carbonate is added in the range of 1 to 3 parts by weight as a material added to supplement calcium. The addition of the calcium carbonate additionally brings about a whitening effect of the noodles.

The potato starch is a component which improves the elasticity, improves the emulsifying power, improves the increase effect and improves the coloring, and is suitably in the range of 20 to 30 parts by weight. When the potato starch is less than 20 parts by weight, the increase of elasticity is insignificant. When the potato starch content is more than 30 parts by weight, the product property using fish meat is weakened by excessive elasticity.

 10 to 20 parts by weight of water to adjust the degree of hardness of the fish cake dough and 10 to 20 parts by weight of edible ice to maintain the kneading temperature at an appropriate level during the dough preparation process using the fish meat .

Hereinafter, the process of producing a fish paste according to the present invention will be briefly described in detail and will be described in more detail in each of the following steps.

As shown in FIG. 1, a method of manufacturing a fish paste surface according to the present invention includes: a step of sorting, weighing and defrosting (step 100); cutting the fish meat through a cutter and adding predetermined additives A step of feeding the mixed meat to the filling machine while maintaining the proper temperature when the mixing is completed (step 300), a step of feeding a predetermined amount to the forming nozzle while controlling the surface dough at a constant temperature in the filling machine (step 400 ).

This process completes the mixing process of the dough for the fish paste. Next, the process of molding the fishbone face into noodles is as follows.

A step of forming a thin and flat mold of the surface dough as a primary molding process and automatically transferring the dough into a heat sterilizer (step 500), and a step of sterilizing (step 600) a thin, , And a baking process (step 700) for making the heated jelly be made into a surface lacquer.

Then, the process of using the above-mentioned process in which the fish paste prepared in the above process is wrapped in a curled shape and is easily cooked is as follows.

(Step 800), wrapping the cotton yarn with a PE wrapping paper and cutting it to a predetermined standard (step 900), wrapping the first wrapped fish cake surface in a bag (Step 1000), a step of detecting whether or not foreign substances such as metals are contained in the packaged product (step 1100), the appearance of the packed paste-like surface is inspected, and the package is packed in a predetermined amount (Step 1200), and a step of rapidly freezing and shaking the finished fish cake product at a temperature of 38 to 40 DEG C for 20 to 24 hours (step 1300).

[Material selection, weighing and defrosting process - 100 steps]

In the material sorting, weighing and defrosting processes, raw materials for preparing fish paste are prepared and defrosted. The prepared material is 100 parts by weight of polish meat, 2 to 3 parts by weight of roasted salt, 0.2 to 0.4 parts by weight of complex phosphate, 0.1 to 0.5 parts by weight of an enzyme preparation (transglutaminase), 0.1 to 0.5 parts by weight of fish meat extract 3 to 5 parts by weight of a nucleic acid seasoning, 0.3 to 0.7 parts by weight of glycine, 8 to 12 parts by weight of egg white, 1 to 3 parts by weight of calcium carbonate and 20 to 30 parts by weight of potato starch. And 10 to 20 parts by weight of edible ice and 10 to 20 parts by weight of water.

At this time, the meat is prepared in a frozen state and thawed. The temperature of the defrosting chamber for defrosting soft meat is preferably 1 to 3 DEG C and thawed for 10 to 12 hours in the defrost room. Then, the remaining materials other than the above-described crumbs are weighed and prepared.

[Compounding Process - Step 200]

In the mixing process, the thawed meat is cut and mixed with the ingredients, and is carried out through a blender. In this case, the compounding material, the mixing condition, the mixing order, and the like must be sequentially performed according to predetermined processes, so that the optimum paste-type paste can be obtained.

Fig. 2 is a process flow chart according to the compounding material, the blending condition, the blending order, and the like in the blending process.

100 parts by weight of the pomegranate juice is put into a blender and then subjected to high-speed cutting for 8 to 12 minutes (Step 201).

When the fermentation temperature of the roughly boiled batter mixer is in the range of 1 to 3 占 폚, 1/2 of the prepared roasted salt is added to perform high speed grinding for 1 to 3 minutes, the remaining amount of salt is added, (Step 202). The step 202 is a process of introducing protein and elucidating the elasticity of the meat while providing the salt of the pomegranate meat while feeding the salt and dividing it into two portions. Then, through the process, the gentle cutting of the polished rice gruel is cut off, and the mixture of the salt and the whole is uniformly mixed.

Thereafter, when the other ingredients are added at one time to be mixed in the blender, all of the paste-like paste dough can be completed. However, when the other ingredients are sequentially added to prepare the fish cake dough, the mixing properties of the original ingredient are excellent, And conditions are sequentially described.

After the step 202, the blender is driven to mix the dough at a high speed, and the subsequent steps are sequentially performed.

In step 202, the remaining salt is added, followed by high-speed frizzing for 3 to 7 minutes, and then 0.2 to 0.3 parts by weight of the complex phosphate is added in step 203. In the mixing process, the temperature of the dough is controlled so as to maintain the temperature in the range of 7 to 10 DEG C, and when there is a possibility of rising above the temperature range, the temperature is adjusted using the prepared ice.

After the mixing operation of the dough is performed for 1 to 3 minutes in step 203, 0.1 to 0.5 parts by weight of enzyme (transglutaminase) and 0.1 to 0.5 part by weight of the fish meat extract are added (steps 204 and 205).

In step 205, mixing of the fish meat extract is performed for 8 to 12 minutes, and the mixing operation is performed in the mixer to increase the elasticity of the dough, and then 3 to 5 parts by weight of the nucleic acid seasoning is added and mixed (step 206).

Immediately after the nucleic acid seasoning is added in step 206, it is added in the range of 0.3 to 0.7 parts by weight of glycine (step 207).

In step 202, salt is injected, and then the salt is injected. In step 207, the protein is eluted through the high-speed mixing operation in the blender, and the flavor is increased while the elasticity of the fish meat is increased. Is completed. In the process from step 203 to step 207, when the temperature of the meat is 7 to 10 ° C or more, the mixing operation is performed so that the dough and the ingredients are uniformly mixed for 15 minutes to 25 minutes while adjusting the temperature using the edible ice .

After the above step, 8 to 12 parts by weight of egg white is added and mixed (step 208).

In step 208, 1 to 3 parts by weight of calcium carbonate is added (step 209).

Immediately after the calcium carbonate is added in step 209, 20-30 parts by weight of potato starch is added, and the mixture is mixed so that the dough of the fish paste can be uniformly emulsified uniformly by using an appropriate amount of water according to the hardness of the dough (step 210).

In step 210, an operation of adjusting the speed of the blender is required.

That is, the potato starter is charged, the blender is mixed at high speed for 1 minute to 2 minutes, and then the blender is mixed with the blender for 4 minutes to 6 minutes at a relatively low speed, Water, ice and the like are emulsified.

The temperature of the paste-finished dough completed through step 210 should be maintained at 8 to 12 ° C.

That is, in the entire mixing process shown in Fig. 2, salt is divided into two portions after the rough-cut operation, and the mixing operation is performed so that protein elution can be performed for 15 to 25 minutes after the salt is added. Also, the ingredients are added sequentially, and in the process, the temperature of the dough is adjusted to maintain the dough temperature of 7 ~ 10 ℃. After the protein elution is completed, the emulsion agitation is performed for 8 to 12 minutes, and the temperature of the finished fishmeal dough is maintained at 8 to 12 캜 until the next molding process. And the molding process using the finished fish cake dough can be done within 1 to 2 hours.

[Process for transferring pasted paste of pasta paste - 300 steps]

When the mixing is completed in step 200, ice is filled around the conveyor so that the temperature of the dough on the dough surface can be maintained at 8 to 12 ° C using the edible ice, and the dough is conveyed to the charger while maintaining the freshness of the dough. The conveying operation is driven so that the dough of the blender can be automatically transferred to the charger by using a power unit using a mono pump.

[Process of charging the filling machine with the dough of the paste of the finished fish cake - step 400]

The filling process is a process in which the paste-like dough filled in the charger is sent to the shaping nozzles at a constant speed in step 300. In this process, the dough temperature of the fish paste is kept at 8 ~ 12 ℃.

[Molding Process - Step 500]

The above-mentioned molding process is a process for discharging the dough of the fish-mouth surface to a thin and flat shape in a mold having a constant thickness and width. In one embodiment, the molding process is performed in the form of a flat plate having a thickness of 1.5 mm to 2.0 mm and a width of 120 mm to 150 mm. Then, the thus-formed paste-like paste is automatically transferred to the heat-sterilizer while maintaining the freshness of the dough using ice on the place where the dough is stored.

[Heat sterilization process - 600 steps]

In step 500, the paste-like paste dough formed like a thin surface is heated and sterilized in two stages after being placed on the automatic hot plate. This process does not use oil, but it is a process to heat the fishbone surface by steaming and baking.

FIG. 3 shows a detailed operation process of this process.

First, the thin and flat molded fish cake dough is placed on the automatic rotating plate (Step 601).

Then, as the first heating process, the paste-like surface dough formed on the automatic rotation hot plate is steam-cooked at 92 to 96 ° C for 2 to 3 minutes (Step 602).

Then, the second heating process is continuously performed, and the temperature is raised from 183 ° C to 193 ° C and baked again for 2 to 3 minutes using a ceramic burner or the like (Step 603). The temperature of the fish-paste surface baked in step 603 is about 83 to 90 ° C.

Then, in a cooling device such as a cooling conveyor, the temperature of the fish paste surface is cooled to 23 to 30 캜 (Step 604).

In step 604, the hardened thin-walled mastic surface is transferred to the saddle rim by heating and cooling.

[Nesting process - Step 700]

The above-mentioned surface preparation process is a process for making a fish paste surface. In step 600, a thinly ground surface of the fish cake was completed. It is nestled in a fish cake surface through a cotton molding frame to make the fish paste surface into a rhythm. The hook-and-loop play can be uniformly applied in a thickness of 1.0 mm to 1.5 mm and a width of 1.7 mm to 2.3 mm as an example. It is also possible that the rubbing of the fish-eye surface is in conformity with the general surface acoustic wave standard.

[Cotton wool molding process - 800 steps]

The surface toughening process is a process in which the surface of the ground surface is roughened through a horse tongue.

[Packaging and Cutting Process - Step 900]

The cotton wool of step 800 is wrapped using a polyethylene (PE) wrapping paper which is widely used as a food wrapping paper, and is cut to a certain standard. The circular stick-shaped gum arabic cotton tarpaulin can be cut to a length of 180 to 190 mm, a thickness of 15 to 20 Φ, and a mass of 30 to 50 g, and the length and weight specifications of the gum arabic cotton can be adjusted differently according to the use.

[Secondary Packaging Process - 1000 Steps]

In the step 900, the first packed fish cake is packed in a certain bag.

[Metal Detection Process - Step 1100]

And checking whether the finished product includes other foreign materials including metal.

[External Packaging Process - Step 1200]

The appearance of the product on which the metal detection process is performed is inspected, and the product is enclosed in a box of a certain standard.

[Rapid Freezing Process - Step 1300]

The finished fish cake product is rapidly frozen at a temperature of 38 to 42 DEG C for 20 to 24 hours.

Example

100 kg of pollack meat, 2.5 kg of roasted salt, 0.3 kg of metaphosphate, 0.2 kg of transglutaminase, 0.2 kg of fermented tuna, 4 kg of IMP (disodium 5'-inosinate), 0.4 kg of glycine, 10 kg of frozen egg white, , 25 kg of potato starch, 15 kg of edible ice and 15 kg of water.

When the temperature of the meat is 1 to 3 degrees Celsius, a half of the roasted salt is added to the high-speed meat for 2 minutes, then the remaining salt is added for 5 minutes, High - speed grinding was carried out for about 15 minutes by adding phosphate (metaphosphate - Seodo Biennai Co., Ltd.), transglutaminase, fish meat extract (Enen Tuna Liquid - Enef Food Co., Ltd.) and glycine sequentially.

Then, the remaining ingredients were added in the order described above, and 171.2 kg of fish cake paste was completed by stirring for 10 minutes. During the mixing process, the temperature of the dough was not raised to 8 to 10 degrees or more.

Then, a filler made of a thin plate having a thickness of 1.8 mm and a width of 130 mm was manufactured through a charger.

The grit-covered surface of the thin plate was steam-matured at 94 ° C for 2 minutes in the first heating process, then for 2 minutes at 187 ° C in the second heating process, and then cooled on a cooling conveyor at 26 ° C.

Then, it was formed into a piece of fish cake with a thickness of 1.2 mm and a width of 2 mm, and was wrapped in a tread of one person at a time and then rapidly frozen at minus 40 degrees for one day to complete the fish paste surface.

Evaluation example

FIG. 4 shows a state in which the paste-like paste produced by the embodiment is formed into a thin and flat shape, and then a heating process is performed and then a dried state is shown in FIG. 5 shows a state in which the final finished fish paste surface is dipped in lukewarm water for 5 minutes and put in a bowl.

As shown in the figure, the finished fish paste surface shows the bright color of the white pollack meat, which is the white fish, and the clarity and cleanliness of the pollack can be visually confirmed.

The fish paste prepared in the examples was prepared and boiled, and evaluated for flavor, texture and color from nine evaluation teams. As a result of the overall evaluation, the appearance was white and clean so that it did not differ greatly from the color of the ordinary noodle surface, and it was evaluated as showing the simplicity and cleanliness of the white fish when viewed with the preconception of fish paste. It was evaluated that it did not fry in oil and had no feeling of refusal to trans fat, and it provided a very soft, chewy and plain texture. And it was confirmed that the flavor of the pollack fish meat was transmitted through the steaming and baking process.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, And all of the various forms of embodiments that can be practiced without departing from the technical spirit.

100: Material sorting, weighing and defrosting process 200: Blending process
300: Transferring process 400: Charging process
500: Forming process 600: Heat sterilization process
700: surface preparation process 800: surface preparation process
900: Packaging and cutting process 1000: Secondary packaging process
1100: metal detection process 1200: external packaging process
1300: Rapid Freezing Process

Claims (6)

A first step of thawing 100 parts by weight of pomegranate juice and putting it into a blender and subdividing it for 8 to 12 minutes;
In the first step, when the temperature of the freshly ground pollack meat is 1 to 3 占 폚, a part of 2 to 3 parts by weight of roasted salt is added to 100 parts by weight of pollack meat meat, and high-speed grinding is carried out for 1 to 3 minutes, A second step of eluting the protein component of the fish meat while providing the second component;
A third step of adding a remaining amount of salt to the meatballs processed in the second step and performing a high-speed meatball to increase the elasticity of the fishball;
0.2 to 0.4 part by weight of complex phosphate, 0.1 to 0.5 part by weight of enzyme preparation, 0.1 to 0.5 part by weight of fish meat extract, 3 to 5 parts by weight of nucleic acid seasoning and 0.3 to 0.7 part by weight of glycine are put into a mixing machine A fourth step of mixing the dough so that the flavor and taste of the fish meat can be increased by high-speed frying for 15 to 25 minutes while monitoring the temperature of the fish cake dough to be maintained at 7 to 10 ° C;
8 to 12 parts by weight of egg white and 1 to 3 parts by weight of calcium carbonate are added to the dough of the fourth step, and 20 to 30 parts by weight of the potato starch is added immediately after the addition of calcium carbonate to the batter mixer for 1 to 2 minutes A fifth step of increasing the elasticity of the fish cake dough while reinforcing the elasticity of the fish cake dough;
The speed of the blender is adjusted by using 10 to 20 parts by weight of edible ice and 10 to 20 parts by weight of the fish paste in the fifth step to mix the fish paste dough at a relatively low speed rather than the fifth step, A sixth step of emulsifying water ice to complete mixing;
In the sixth step, the temperature of the paste-like paste dough, which is completed in the sixth step, is kept to be maintained at 8 to 12 캜 while being preserved until the next step. The preserved paste-like dough is thinly and flat- Seventh step of steaming steam for a minute;
After the heating in the seventh step, bake for 2 to 3 minutes continuously in an environment of 183 to 193 占 폚; And
And a ninth step of cooling the paste-like surface finished with the heating step of the eighth step to 23 to 30 DEG C,
The method according to any one of claims 1 to 3, wherein the ingredients to be added to the blender are added to the blender in the stated order.
delete delete The method according to claim 1,
Wherein the sixth step is to perform the mixing operation at a relatively low speed rather than the fifth step for 4 to 6 minutes while monitoring the temperature of the paste-like dough to be maintained at 7 to 10 占 폚 .
A first step of thawing 100 parts by weight of pomegranate juice and putting it into a blender and subdividing it for 8 to 12 minutes;
In the first step, when the temperature of the freshly ground pollack meat is 1 to 3 占 폚, a part of 2 to 3 parts by weight of roasted salt is added to 100 parts by weight of pollack meat meat, and high-speed grinding is carried out for 1 to 3 minutes, A second step of eluting the protein component of the fish meat while providing the second component;
A third step of adding a remaining amount of salt to the meatballs processed in the second step and performing a high-speed meatball to increase the elasticity of the fishball;
0.2 to 0.4 parts by weight of complex phosphate, 0.1 to 0.5 parts by weight of an enzyme preparation, 0.1 to 0.5 parts by weight of a fish meat extract, 3 to 5 parts by weight of a nucleic acid seasoning and 0.3 to 0.7 parts by weight of glycine are sequentially added to a fish- And mixing the dough so that the flavor and taste of the fish meat can be increased by high-speed frying for 15 to 25 minutes while monitoring the temperature of the fish cake dough to keep the temperature at 7 to 10 캜.
8 to 12 parts by weight of egg white and 1 to 3 parts by weight of calcium carbonate are added to the dough of the fourth step, and 20 to 30 parts by weight of the potato starch is added immediately after the addition of calcium carbonate to the batter mixer for 1 to 2 minutes A fifth step of increasing the elasticity of the fish cake dough while reinforcing the elasticity of the fish cake dough;
The speed of the blender is adjusted by using 10 to 20 parts by weight of edible ice and 10 to 20 parts by weight of the fish paste in the fifth step to mix the fish paste dough at a relatively low speed rather than the fifth step, A sixth step of emulsifying water ice to complete mixing;
In the sixth step, the temperature of the paste-like paste dough, which is completed in the sixth step, is kept to be maintained at 8 to 12 캜 while being preserved until the next step. The preserved paste-like dough is thinly and flat- Seventh step of steaming steam for a minute;
After the heating in the seventh step, bake for 2 to 3 minutes continuously in an environment of 183 to 193 占 폚;
A ninth step of cooling the paste-like surface finished with the heating step of the eighth step to 23 to 30 캜;
A tenth step of wrapping the grit-covered surfaces that have passed through the cooling process by using a trowel molding frame and wrapping the grit-covered surfaces by a predetermined amount;
An eleventh step of inspecting a foreign object for confirming whether or not a foreign object is contained in the wrapped product; And
And a twelfth step of rapidly freezing the final finished fish cake product at a temperature of from 38 to 42 DEG C for 20 to 24 hours and then shipping.
The method of claim 5,
Wherein the paste-like surface dough completed in the sixth step is allowed to proceed to the next step within 1 to 2 hours.

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