KR101669212B1 - Light emitting diode possible color temperature adjustment and manufacturing method thereof - Google Patents
Light emitting diode possible color temperature adjustment and manufacturing method thereof Download PDFInfo
- Publication number
- KR101669212B1 KR101669212B1 KR1020150117854A KR20150117854A KR101669212B1 KR 101669212 B1 KR101669212 B1 KR 101669212B1 KR 1020150117854 A KR1020150117854 A KR 1020150117854A KR 20150117854 A KR20150117854 A KR 20150117854A KR 101669212 B1 KR101669212 B1 KR 101669212B1
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- South Korea
- Prior art keywords
- led
- wiring
- lens
- leds
- color temperature
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S10/00—Lighting devices or systems producing a varying lighting effect
- F21S10/02—Lighting devices or systems producing a varying lighting effect changing colors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/60—Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction
- F21K9/65—Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction specially adapted for changing the characteristics or the distribution of the light, e.g. by adjustment of parts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
- F21S2/005—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction of modular construction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V19/00—Fastening of light sources or lamp holders
- F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
- F21V19/003—Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
- F21V19/0035—Fastening of light source holders, e.g. of circuit boards or substrates holding light sources the fastening means being capable of simultaneously attaching of an other part, e.g. a housing portion or an optical component
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V5/00—Refractors for light sources
- F21V5/04—Refractors for light sources of lens shape
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Manufacturing & Machinery (AREA)
- Led Device Packages (AREA)
Abstract
The present invention relates to an LED capable of adjusting color temperature and brightness, and more particularly, to an LED having a light source and LEDs having two or more color temperatures different from each other, The present invention relates to an LED capable of adjusting the color temperature and adjusting the brightness of the LED so that the entire color temperature can be controlled by adjusting the brightness of the LED to be mixed evenly without color accumulation.
Description
The present invention relates to an LED capable of adjusting color temperature and a method of manufacturing the same, and more particularly, to an LED having two or more color temperatures different from each other in surface contact with a metal substrate or a ceramic substrate, The present invention relates to an LED capable of controlling various color temperatures by separately driving LEDs having different color temperature and a manufacturing method thereof.
LED light that can adjust color temperature can realize various color temperature by mixing monochromatic LED light source having different color temperature on a PCB and driving them individually. However, since the LED light source size and the surface mount size are increased on the PCB, the color clouding and ring phenomenon are severely generated when the color temperature is adjusted, and thus it is difficult to use the LED as a spotlight requiring condensation.
Also, when the total luminous flux (lm) emitted from the LED is transmitted and reflected through the lens due to the size of the LED light source and the size of the surface mounted on the PCB, the total luminous flux lt; RTI ID = 0.0 > lm. < / RTI >
To solve this problem, a method of increasing the size of the LED lamp or increasing the power consumption is used. However, such a spotlight lamp has a problem in that its size increases, power consumption increases, and manufacturing cost rises.
SUMMARY OF THE INVENTION Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art, and it is an object of the present invention to provide an LED capable of adjusting the color temperature with high power and high efficiency while having a simple structure.
It is another object of the present invention to provide a light emitting diode (LED) light source having different color temperatures by individually driving LEDs having different color temperatures at the time of lighting by configuring two or more LEDs having different color temperatures on one metal substrate or ceramic substrate And a method of manufacturing the same.
It is another object of the present invention to provide a light emitting diode (LED) light source having two or more color temperatures different from each other by combining a silicone lens having a high transmittance and a translucent light- And an LED capable of controlling the color temperature so that the LEDs are mixed evenly when the color temperature is adjusted, and a method of manufacturing the same.
It is still another object of the present invention to provide a spotlight lamp which can reduce the size of a secondary lens of a luminaire by combining a silicon lens having a narrow angle of refraction and a reflection angle of a silicon lens on an LED light source, It is possible to make a spotlight lamp required to reflect light evenly on the reflecting surface of the reflector and to obtain a spot light demanded by the total luminous flux lm emitted from the LED light source (LEDs) and a method of manufacturing the same, which can reduce the total luminous flux (lm) when reaching a spot, and is capable of controlling the color temperature with high output and high efficiency while being small in size.
According to an aspect of the present invention, there is provided an LED capable of controlling a color temperature, the LED having at least two LEDs printed with connection wires, connected to the wires, and a power connection terminal electrically connected to an external power source, A connected substrate; A non-conductive protective layer configured to expose the LED on the substrate separately through the cell, to expose the power connection terminal connected to the wiring, and to cover the wiring; A diaphragm that protrudes upward to surround the cell to separate the LEDs and divides the LEDs into respective regions; A coating layer formed on an upper surface of the substrate and filling each of the regions formed by the diaphragm to seal the LED; A housing fixed to the upper surface of the coating layer by being coupled with the substrate and the protective layer and having a reflecting portion formed to be inclined along the edge of the through hole formed to expose the LED in an upward direction; And a lens which is fixedly coupled with the housing and has a lower surface in contact with the LED and a surface in which the light is reflected in a translucent manner.
The coating layer may be formed by coating each LED with a different color so as to have different color temperature arrays.
Wherein the substrate is made of a metal material or a ceramic material that accommodates the LED, an insulator is formed on the insulator, and a wiring is formed on the insulator to supply power to the LED. An LED mount disposed on the metal base and having at least one LED disposed therein; And an insulating film disposed on the lower side of the wiring, the LED supporting member being configured to cover the metal base around the LED-related member, wherein the LED mounted on the LED mounting part is electrically connected between the wires and connected to an external power connection terminal .
The protective layer may be composed of an insulator.
The LED capable of controlling the color temperature may further include at least one heat sink connected to the metal base at a lower portion of the metal base and discharging heat generated by the LED.
The lens may have a conical shape, and the top and side of the conical shape, which is the light reflecting surface, may be made semi-transparent.
The lens may have any one of semi-circular, semi-elliptical, and polygonal.
According to another aspect of the present invention, there is provided a method of manufacturing an LED capable of adjusting a color temperature, the method including: preparing a metal base by forming an insulating layer on a top surface and processing at least one fixing hole; A wiring step of forming a bridge terminal and a power connection terminal for supplying power to the LED on the upper surface of the insulating layer; Forming a top protective layer to expose through a cell corresponding to a power connection terminal and a portion where the LED is disposed; A LED mounting and bonding step of mounting an LED on a portion where the LED is disposed and electrically connecting an LED, a bridge terminal, and a power connection terminal; A diaphragm forming step of forming a diaphragm that covers the cell and protrudes upward to divide the cell on the protection layer; Forming a coating layer on the diaphragm to fill the diaphragm; Forming a housing on the protection layer such that the LED mounting portion, the bridge terminal, and the power connection terminal are exposed upward; And a lens coupling step of coupling the lens to the housing.
The coating layer may be formed by filling the diaphragm with a transparent material so that the LED, the bridge terminal, and the power connection terminal are embedded.
In the LED mounting and bonding step, the power connection terminal, the LED, and the bridge terminal may be connected by wire bonding or die bonding, respectively.
According to the present invention, since the LED is configured to be in surface contact with the metal substrate, the LED capable of adjusting the color temperature and the method of manufacturing the same having the above- Is directly emitted to the outside through the metal substrate to improve the heat radiation function.
Further, the present invention is advantageous in that the orientation angle of the white light emitted from the LED package can be easily changed by configuring the lens installed in the LED package module to be exchangeable.
In addition, according to the present invention, since the LED is formed of a matrix circuit, any one or a small number of the configured LEDs can stably provide white light of sufficient brightness even if the LED does not operate normally due to disconnection or burnout As a result, the life of the LED package module can be improved.
Accordingly, it is possible to improve the reliability and competitiveness of products in the field of illumination lamps, particularly illumination lamps and lighting products using LEDs, as well as related or similar fields.
1 is a perspective view illustrating an LED package module according to an embodiment of the present invention;
2 is an exploded perspective view of FIG. 1 according to an embodiment of the present invention.
3 is a circuit diagram illustrating an electrical connection relationship to an LED according to an embodiment of the present invention;
4 is a flow chart illustrating an embodiment of a method of manufacturing an LED package module according to the present invention.
5 to 10 are views showing a manufacturing process of an LED package module according to the present invention in the order of manufacturing.
11 is a view showing an example of a wide-angle lens according to an embodiment of the present invention.
12 is a view showing an example of a narrow-angle lens according to an embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Hereinafter, a preferred embodiment of the present invention will be described with reference to the accompanying drawings.
1 is an exploded perspective view of an LED package module according to an embodiment of the present invention, FIG. 2 is an exploded perspective view of FIG. 1 according to an embodiment of the present invention, FIG. 3 is a cross- Which is a circuit diagram illustrating the electrical connection relationship.
1 to 3, the LED package module A includes a
The
The upper surface of the
The
The
The colors applied to the
The
The engaging
A
In addition, the
The
The
Even when an abnormality occurs in any one of the plurality of
FIG. 4 is a flow chart for explaining an embodiment of a method for manufacturing an LED package module according to the present invention, and FIGS. 5 to 10 are views showing a process for manufacturing an LED package module according to the present invention in the order of manufacturing.
4 to 10, an LED package module manufacturing method includes forming an insulating
A terminal such as the
Next, as shown in FIG. 6, the
In addition, the
In parallel with the steps S110 to S170, the surface of the
FIG. 11 is a view showing an example of a wide-angle lens according to an embodiment of the present invention, and FIG. 12 is a view showing an example of a narrow-angle lens according to an embodiment of the present invention.
11 and 12, the surface processing of the
The engaging
The
That is, the LEDs having 2 to 4 color temperatures are each formed in one
The
It is also possible to use a narrow-angle lens as shown in FIG. The coarse lens does not need a separate condenser. However, since the light irradiated from the LED is directly condensed and irradiated, it is possible to enlarge the condensed part of the light. However, according to the present invention, the LED light is prevented from overlapping with the
The LED package module according to the present invention and its manufacturing method have been described above. It will be understood by those skilled in the art that the technical features of the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof.
Therefore, it is to be understood that the embodiments described above are intended to be illustrative, and not restrictive, in all respects, and that the scope of the present invention is indicated by the appended claims rather than the foregoing description, And all equivalents and modifications that come within the meaning and range of equivalency of the claims are to be embraced within their scope.
100: substrate 110: metal base
111: insulating layer 120: protective layer
122: cell 124: diaphragm
126: Coating layer 130: LED mounting part
131: LED 140: Bridge terminal
150: power supply terminal 151: wiring
160: Fixing hole 170:
200: housing 230: groove
400: lens 410: bottom surface
420: engaging portion 430: side
440: upper surface
Claims (11)
A non-conductive protective layer made of an insulator, the non-conductive protective layer being configured to expose the LED through the cell on the substrate and to expose the power connection terminal in a connected state to the wiring;
A diaphragm protruding upwardly from the cell to separate the LEDs from each other and configured to be opaque so as to reduce mutual interference of light emitted from the LEDs,
A coating layer formed on the upper surface of the substrate and filling each of the regions formed by the diaphragm to seal the LED, the coating layer being composed of different colors;
A housing fixed to the upper surface of the coating layer by being coupled with the substrate and the protective layer and having a reflecting portion formed to be inclined along the edge of the through hole formed to expose the LED in an upward direction; And
The lower surface contacting with the LED is transparent, the side reflecting light is formed in a translucent manner, and the upper surface is formed into a conical shape having a narrow bottom, and a plurality of projections are formed on the side surface and the upper surface, And a lens for diffusing light transmitted through the lower surface to emit light emitted from the LED to the outside,
Wherein:
A metal base formed of a metal material that accommodates the LED, an insulator formed on the insulator, and a wiring formed on the insulator to supply power to the LED;
An LED mount disposed on the metal base and having at least one LED electrically connected to an external power connection terminal; And
And an insulating film disposed on the periphery of the LED mounting part to cover the metal base and disposed under the wiring.
LED that can adjust the color temperature which is composed of either semicircular, semi-elliptical, polygonal horn.
Priority Applications (1)
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KR1020150117854A KR101669212B1 (en) | 2015-08-21 | 2015-08-21 | Light emitting diode possible color temperature adjustment and manufacturing method thereof |
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KR1020150117854A KR101669212B1 (en) | 2015-08-21 | 2015-08-21 | Light emitting diode possible color temperature adjustment and manufacturing method thereof |
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KR101669212B1 true KR101669212B1 (en) | 2016-10-25 |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006032346A (en) | 2004-07-16 | 2006-02-02 | Osram Sylvania Inc | Light emitting diode disk optical instrument equipped with heatsink chassis |
KR101255671B1 (en) * | 2012-03-08 | 2013-04-17 | 장일호 | Led package module and manufacturing method thereof |
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2015
- 2015-08-21 KR KR1020150117854A patent/KR101669212B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006032346A (en) | 2004-07-16 | 2006-02-02 | Osram Sylvania Inc | Light emitting diode disk optical instrument equipped with heatsink chassis |
KR101255671B1 (en) * | 2012-03-08 | 2013-04-17 | 장일호 | Led package module and manufacturing method thereof |
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