KR101666492B1 - Composite material cargo box for truck - Google Patents

Abstract

Disclosure of the Invention The present invention relates to a composite material loading box for a commercial vehicle. A composite material loading box for a commercial vehicle according to the present invention comprises: a base portion provided at a rear side of a commercial vehicle and forming a lower portion of a loading space; a front supporting portion provided in a standing manner on one side of the base portion; And a lid part which is located on the upper side of the front supporting part and the rear supporting part and opens and closes the loading space by rotation, and the rear supporting part includes a rear supporting frame including at least one of steel and aluminum, A laminated skin portion of a fiber material surrounding the frame is impregnated with a bonding portion including a thermosetting resin so as to be connected to an outer member and an outer member which are configured to surround the outer side of the rear support frame and the laminated skin portion is impregnated with the adhesive portion, And a rear support base having a mounting portion.

Description

{COMPOSITE MATERIAL CARGO BOX FOR TRUCK}

More particularly, the present invention relates to a composite material loader for a commercial vehicle, and more particularly, to a composite material loader for a commercial vehicle which forms a load box by combining a composite material with steel or aluminum frame material, thereby increasing the structural strength and reducing the weight of the loader, Composite < / RTI >

Generally, a freight car is equipped with a loading box to protect freight from loading and unloading, and to facilitate the work of loading and unloading. The loading box is widely used for one side opening and closing type structure capable of opening and closing one side and both side opening type structure for opening and closing both side sides.

The loading box of the vans was mainly made by press molding using a steel member and welding them.

Background Art [0002] The background art of the present invention is disclosed in Korean Patent Laid-Open Publication No. 1997-0026377 (published on Jun. 24, 1997, entitled " Capacity Variable Device of a Container-Type Carriage Carrier of a Vans).

Conventionally, the weight of the vehicle is increased because of the manufacturing of the composite material box for commercial vehicles by using the steel member, and the possibility of breakage in case of a car accident is increased due to a small elongation. Therefore, there is a need for improvement.

SUMMARY OF THE INVENTION The present invention has been made to overcome the above problems, and it is an object of the present invention to improve the fuel efficiency of a commercial vehicle by increasing the structural strength and reducing the weight of a loading box by combining a composite material with steel or aluminum frame. And a composite cargo box for a commercial vehicle.

A composite material loading box for a commercial vehicle according to the present invention comprises: a base portion provided at the rear side of a commercial vehicle and forming a lower portion of a loading space; a front supporting portion provided in a standing manner on one side of the base portion; And a lid part which is located on the upper side of the rear supporting part and opens and closes the loading space by rotation, and the rear supporting part includes a rear supporting frame including at least one of steel and aluminum, A laminated skin portion of a fiber material surrounding the support frame is impregnated with a bonding portion including a thermosetting resin so as to be connected to an outer member and an outer member in the form of wrapping the outer side of the rear support frame and the laminated skin portion is impregnated with the adhesive portion, And a rear support base having a number plate mounting portion do.

The laminated skin portion may include a first skin portion surrounding the lower side of the rear support frame and a second skin portion surrounding the upper side of the rear support frame. The first skin portion and the second skin portion may include at least one of carbon fiber and glass fiber .

In addition, the present invention is characterized in that a first skin portion, a rear support frame, a second skin portion, a mesh fill ply, a film-shaped release film and a mesh portion are laminated in order on the inner side of a cover film portion connected to a molding die, It is preferable that the first skin portion and the second skin portion are cured by injecting the adhesive portion into the inside of the cover film portion while evacuating the first skin portion and the second skin portion.

In the composite material loading box for a commercial vehicle according to the present invention, the laminated skins surrounding the rear supporting frame forming the frame of the rear supporting part are impregnated with a thermosetting resin to form the outer member and the rear supporting base, so that the structural strength of the rear supporting part is maintained The weight can be reduced and the fuel economy of the commercial vehicle can be improved.

1 is a front view schematically showing a state in which a composite material container for a commercial vehicle according to an embodiment of the present invention is installed on a commercial vehicle.
2 is a perspective view schematically illustrating a composite material container for a commercial vehicle according to an embodiment of the present invention.
3 is an exploded perspective view of a composite cargo box for a commercial vehicle according to an embodiment of the present invention.
4 is a perspective view schematically illustrating a base according to an embodiment of the present invention.
5 is a cross-sectional view schematically showing a structure of a frame member according to an embodiment of the present invention.
6 is an exploded perspective view of a frame member according to an embodiment of the present invention.
FIG. 7 is a cross-sectional view schematically showing a state where a cross member and a bracket according to an embodiment of the present invention are coupled with a fastener.
8 is a cross-sectional view illustrating a state in which fasteners are coupled to a cross member and a bracket according to an embodiment of the present invention.
9 is a perspective view schematically illustrating a cover according to an embodiment of the present invention.
10 is an exploded perspective view showing a configuration of a main portion of a lid according to an embodiment of the present invention.
11 and 12 are perspective views schematically illustrating a rear support according to an embodiment of the present invention.
13 is an exploded perspective view of a rear support according to an embodiment of the present invention.
FIG. 14 is a perspective view schematically showing a front support according to an embodiment of the present invention. FIG.
15 is an exploded perspective view of a front support according to an embodiment of the present invention.
16 is a perspective view schematically showing a state in which a lower skin portion, a front support frame, and a filling foam are stacked on a support mold to form a front support portion according to an embodiment of the present invention.
17 is a cross-sectional view schematically showing a state in which the inner side of the cover film portion is evacuated in a state where the skin portion, the front support frame and the filling foam are laminated on the support mold according to the embodiment of the present invention.
18 is a cross-sectional view schematically showing a front support portion cured inside the cover film portion according to an embodiment of the present invention.
19 is a perspective view schematically illustrating a state in which a first skin portion, a rear support frame, and a second skin portion are sequentially stacked on a support metal mold to form a rear support portion according to an embodiment of the present invention.
20 is a schematic view showing a state in which the inner side of the cover film portion is evacuated in a state in which the laminated skin portion, the rear support frame, the filler, the release film and the netting portion are laminated on the upper side of the support metal mold according to the embodiment of the present invention. Fig.
21 is a cross-sectional view schematically showing a cured rear support portion inside the cover film portion according to an embodiment of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a composite cargo box for a commercial vehicle according to an embodiment of the present invention will be described with reference to the accompanying drawings. For convenience of explanation, the example of a composite cargo truck applied to commercial vehicles of 5 tons is described as an example. In this process, the thicknesses of the lines and the sizes of the components shown in the drawings may be exaggerated for clarity and convenience of explanation.

Further, the terms described below are defined in consideration of the functions of the present invention, which may vary depending on the intention or custom of the user, the operator. Therefore, definitions of these terms should be made based on the contents throughout this specification.

FIG. 1 is a front view schematically showing a state in which a composite material container for a commercial vehicle according to an embodiment of the present invention is installed on a commercial vehicle, FIG. 2 is a perspective view schematically showing a composite material container for a commercial vehicle according to an embodiment of the present invention, 4 is a perspective view schematically illustrating a base according to an embodiment of the present invention, and FIG. 5 is a perspective view illustrating an embodiment of the present invention, FIG. 6 is an exploded perspective view of a frame member according to an embodiment of the present invention, and FIG. 7 is a cross-sectional view of a cross member and a bracket according to an embodiment of the present invention, FIG. 8 is a cross-sectional view schematically showing a state in which the fastener is engaged with the cross member and the bracket according to the embodiment of the present invention. And FIG. 9 is a perspective view schematically showing a lid according to an embodiment of the present invention. FIG. 10 is an exploded perspective view showing a configuration of a lid portion according to an embodiment of the present invention, and FIGS. 11 and 12 FIG. 13 is an exploded perspective view of a rear support according to an embodiment of the present invention, and FIG. 14 is a perspective view illustrating a rear support portion according to an embodiment of the present invention, FIG. 15 is an exploded perspective view of a front support according to an embodiment of the present invention. FIG. 16 is a perspective view of a front supporting part according to an embodiment of the present invention. FIG. 17 is a perspective view schematically showing a state in which the front support frame and the filling foam are laminated. FIG. 17 is a perspective view showing a state in which the skin portion, the front support frame, 18 is a cross-sectional view schematically showing a front supporting portion cured inside the cover film portion according to an embodiment of the present invention, and Fig. 19 is a cross-sectional view schematically showing the front supporting portion cured inside the cover film portion according to the embodiment of the present invention, Is a perspective view schematically showing a state in which a first skin portion, a rear support frame and a second skin portion are sequentially stacked on a support metal mold to form a rear support portion according to an embodiment of the present invention. 21 is a cross-sectional view schematically showing a state in which the inner side of the cover film portion is evacuated in a state in which the laminated skin portion, the rear support frame, the filler, the release film and the netting portion are laminated on the upper side of the support metal mold according to the embodiment, Sectional view schematically showing a cured rear support portion inside the cover film portion according to an embodiment of the present invention.

1 to 3 and FIG. 10, a composite material loading box 1 for a commercial vehicle according to an embodiment of the present invention includes a base opening 16, a base support 18, a base 20, Member 50, front support portion 60, rear support portion 70, and lid portion 80. As shown in Fig.

The commercial vehicle 10 on which the commercial vehicle composite material box 1 is installed will be described by taking an example of a five-ton commercial vehicle 10 having two rear axles 12 as an example and a commercial vehicle 10 The composite material loading box 1 for a commercial vehicle according to the present invention can be installed.

Two rear axles 12 on which the rear wheels of the commercial vehicle 10 are mounted are provided successively and the loading space 14 is located above the rear axle 12. [

A base portion 20 is disposed below the composite material loading box 1 for a commercial vehicle and a base opening portion 16 and a base supporting portion 18 are provided on both left and right sides of the base portion 20. The base support 18 is vertically installed on the upper side of the base 20 and the base opening 16 is rotatably installed on both sides of the base 20.

1 to 4, the base portion 20 is installed on the rear side of the commercial vehicle 10 and may be formed in various shapes within the technical idea of forming the lower portion of the loading space 14. [ The base portion 20 according to one embodiment includes a cross member 22, a sub frame 24, a side rail 26, a bracket 28, a fastener 30, and a base skin 46.

The side rails 26 are located at both ends of the base portion 20 and both side ends of the cross members 22 are connected to the side rails 26. The subframe 24 is installed so as to intersect the cross member 22.

The cross member 22 and the subframe 24 may be made of an aluminum material. The cross member 22 and the subframe 24 may be made of an aluminum extruded material extruded such that the aluminum material has a certain cross- Or may be composed of a composite material.

The cross members 22 are joined at their both ends to a pair of side rails 26 arranged on both sides in the longitudinal direction of the vehicle and the sub frame 24 provided at the lower part of the cross member 22 is also connected to the cross members 22 ).

7 and 8, the crossmember 22 may be coupled to the subframe 24 directly by a fastener 30 and may be fastened to the fastener 30, Lt; / RTI > The fastener 30 can be inserted and engaged using a riveting tool 40. [ The fastener 30 is riveted to vertically penetrate the cross member 22 and the bracket 28 in a state where the cross member 22 and the bracket 28 are in contact with each other. The fastener 30 is configured to double-press the cross members 22 and both ends of the bracket 28 outside.

The fastener 30 has a first pressing portion 34 that forms a pressing force by an end shape formed in the direction of insertion by the cross member 22 and the bracket 28 and a second pressing portion 34 which penetrates the cross member 22 and the bracket 28 And a second pressing portion 38 that forms a pressing force by the shape protruded by the pressing in the riveting in the protruding direction is formed.

The fastener 30 is inserted and engaged in the insertion groove formed in the cross member 22 and the bracket 28 using a conventional riveting tool 40 (see Fig. 8). At this time, the first pressing portion 34 is provided with a latching groove portion 36 which is engaged with the latching jaw portion 32 formed at the end of the fastener 30 which inserts the fastener 30 into the cross member 22 and the bracket 28, do.

The fastener 30 is moved to one side by the riveting tool 40 so that the engaging jaw 32 moves to the end of the subframe 24 and the engaging groove 36 is engaged with the riveting tool 40 The cross member 22 and the bracket 28 are engaged with each other. The coupling between the subframe 24 and the bracket 28 is also performed in the same manner as the cross member 22.

When the fastener 30 is moved by the riveting tool 40 at an end portion of the fastener 30 protruding through the cross member 22 and the bracket 28, And the pressing force is formed by the shape which is collapsed and protruded by the pressing.

The fastener 30 may be configured to form a plurality of teeth 44 at one end thereof so as to be hooked on the conveying member 42 of the riveting tool 40 and conveyed upward. When the fastener 30 is transferred to the upper portion by the interaction of the teeth 44 and the transfer member 42 of the riveting tool 40, the engagement protrusion 32 formed at the center of the fastener 30 is transferred together. The first pressing portion 34 is pressed downward by the riveting tool 40 so that the locking groove portion 36 is fixed by inserting the engaging jaw portion 32 therein.

For reference, one side of the fastener 30 formed with the teeth 44 may be configured to be removed when riveting the riveting tool 40. The lower portion of the fastener 30 penetrates the bracket 28 and the cross member 22 by interference fit. The second pressing portion is formed by pressing the portion protruded when the upper portion is moved by the riveting tool 40, Thereby forming a portion 38.

According to the fastener 30 according to the embodiment, it is not necessary to strike the protruding opposite side after passing through the member to be joined, so that the member manufactured to have the closed end face shape can be easily joined by riveting.

Each member used in the composite material loading box 1 according to an embodiment of the present invention can be coupled by a riveting operation using the fastener 30 and can be fixed by a combination of a bolt and a nut. Is possible.

The fastener 30 is inserted through the bracket 28 which is in surface contact with the cross member 22 and the sub frame 24 at the same time. The bracket 28 is bent at a right angle so that the cross member 22 and the sub frame 24 are in close contact with each other to establish surface contact with both members. The fastener 30 is inserted into the cross member 22 and the sub frame 24 which are in surface contact with the bracket 28,

Therefore, it is possible to arrange the cross member 22 and the sub frame 24 in various ways according to the type of the bracket 28, thereby increasing the degree of freedom in design.

A base skin 46 is provided on a frame of a base portion 20 provided with a cross member 22, a sub frame 24 and a side rail 26 to form the outer shape of the base portion 20. The base skin 46 may be made of various types of plates such as an iron plate or a plate formed of a composite material.

On the other hand, a cross member 22, a sub frame 24, a side rail 26, and a frame member such as a front support frame 62 and a rear support frame 72 used in the composite cargo box 1 for a commercial vehicle are mounted on a frame member 50 ).

As shown in FIGS. 5 and 6, the frame member 50 according to one embodiment may be made of steel or aluminum, and the composite material may be further molded outside the aluminum frame.

The frame member 50 includes an aluminum reinforcing member 52 formed on the inner side and forming a frame of the frame member 50 and an outer composite member 56 formed to cover the outer side of the aluminum reinforcing member 52. A plurality of outer grooves 54 are formed on the peripheral surface of the aluminum reinforcing member 52.

The aluminum reinforcement 52 has a structure in which a constant cross-sectional shape is elongated, and can be manufactured through extrusion or drawing.

The outer grooves 54 can be deformed into various shapes within the technical concept of forming a space in which the outer composite material 56 is filled when the outer composite material 56 is pressed onto the aluminum reinforcing material 52.

The outer grooves 54 may be formed through the shape of the die of the extrusion or drawing die during the manufacture of the aluminum reinforcement 52, or may be formed through a separate process after the aluminum reinforcement 52 is manufactured.

The outer trench 54 may be formed in an upper light blocking structure in which the area becomes narrower from the surface of the aluminum stiffener 52 to the lower portion or a lower light blocking structure in which the area becomes gradually wider from the surface of the aluminum stiffener 52 to the lower portion. Or the outer trench 54 may be formed so as to have a constant area from the surface of the aluminum reinforcement 52 to the inside.

It is preferable that at least one or more external grooves 54 are provided in each of the transverse and longitudinal directions of the aluminum reinforcement 52.

When the outer grooves 54 are formed by the upper light blocking structure, the outer composites 56 are laminated to maximize the moldability when pressed, and when the outer grooves 54 are formed with the vertically lower light structure, Thereby maximizing the bonding force.

The outer composite material 56 may be composed of a carbon composite material or a glass fiber composite material. After the aluminum reinforcing material 52 is placed on a drawing die, a composite material is laminated to form a preform, followed by drawing and compression.

According to the frame member 50 according to the embodiment, by using the aluminum reinforcement 52 without using a heavy steel plate, the weight of the manufactured frame member 50 can be greatly reduced and the mechanical rigidity and strength can be improved .

In addition, since a lightweight aluminum material is used in manufacturing the frame member 50, the manufacturing process can be easily performed, thereby improving work efficiency and productivity.

3, 14, and 15, the front support portion 60 includes at least one of steel and aluminum, and a plurality of second mounting spaces 63 are formed on the inside thereof, and the base portion 20, And may be formed in various shapes within a technical idea provided in a form erected on one side of the frame.

The front support 60 according to one embodiment includes a front support frame 62, a filling foam 65, and a front support cover 67.

The front support frame 62 may be formed of a material containing aluminum and may be formed in various shapes within the technical idea of forming a plurality of second mounting spaces 63 on the inner side. The front support frame 62 according to an embodiment forms a frame in a lattice shape, and a plurality of second mounting spaces 63 are formed inside the frame.

The filling foam 65 is installed in the second mounting space 63 of the front support frame 62 and is formed of a polymer compound. The filling foam 65 according to one embodiment may be selected from the group consisting of PMI (polyimethacrylamide) foam, urethane foam, and PVC (polyvinyl chloride) foam. The filling foam 65 is formed in a rectangular parallelepiped shape and is positioned inside the front support frame 62. The filling foam 65 is provided with a foam hole portion (not shown) through which the uncured adhesive portion 125 can pass, so that the flowability of the adhesive portion 125 can be improved.

The front support cover 67 is formed in the shape of a cured outer surface by impregnating the adhesive part 125 including the thermosetting resin into the skin part 120 of the fiber material surrounding the filling foam 65 and the front support frame 62 And may be formed in various shapes. The front support cover 67 according to one embodiment includes a first support cover 68 installed on one side of the front support frame 62 and provided in a shape to cover one side of the front support frame 62 and the filling foam 65 And a second support cover 69 provided on the other side of the front support frame 62 for shielding the opened portion of the first support cover 68.

The skin part 120 includes a filling foam 65 and a lower skin part 122 for covering the lower side of the front support frame 62 and a filling skin 65 for covering the lower skin part 122 and the upper skin part 121, and the lower skin portion 122 and the upper skin portion 121 include at least one of carbon fiber or glass fiber, which is a fabric having high mechanical properties. The front support frame 62 may be formed only of aluminum and may be manufactured by separating aluminum molded portions and steel molded portions. Further, a separate composite material may be coated on the outer side of the front support frame 62 to increase the structural rigidity of the front support frame 62.

The skin portion according to one embodiment includes an upper skin portion and a lower skin portion. The upper skin portion is installed in a shape to cover the upper side of the front supporting frame 62 and the filling foam 65 and the lower skin portion 122 is installed in a shape to cover the lower side of the front supporting frame 62 and the filling foam 65 do. The skin portion 120 is cured in contact with the adhering portion 125 on the liquid phase using resin or resin, so that the skin portion 120 is formed into the front support cover 67.

The front support cover 67 is molded from a composite material and the first support cover 68 and the second support cover 69 can be integrally molded in a shape that encloses the front support frame 62, And the like.

The adhesive portion 125 flows between the lower skin portion 122 and the upper skin portion 121 and hardens. The adhesive portion 125 means that the synthetic resin is cured, and one of polyester resin or vinyl ester resin can be selected and used.

As shown in Figs. 15-18, in order to form the front support portion 60 that includes the composite material, Wax or the like is applied to the upper side of the support metal mold 133 and subjected to a mold releasing process and then the skin 120 is cut and the lower skin 122 is laminated on the upper side of the supporting metal mold 133.

The front support frame 62 is stacked on the upper side of the lower skin portion 122 and the filling foam 65 is inserted into the second mounting space 63 provided on the front support frame 62. After the upper skin part 121 is laminated on the upper side of the front supporting frame 62 and the filled article 65, a netting part 139 having the shape of a mother-of-pearl is stacked on the upper side of the upper skin part 121. The air inside the cover film part 136 is taken out through one pipe connected to the cover film part 136 after the covering film part 136 is wrapped around the net part 139 and connected to the cover film part 136 And the liquid bonding portion 125 is supplied through the other channel.

The liquid adhesive portion 125 spreads along the mesh portion 139 from the inside of the cover film portion 136 and is impregnated into the skin portion 120 to harden the skin portion 120. Thus, And is molded into a front support cover 67 which encloses the frame 62 and the filling foam 65.

The blocking member 134 is provided in the supporting metal mold 133 to prevent the liquid bonding member 125 from flowing into the front supporting frame 62 because the front supporting frame 62 is formed in the shape of a pipe. The blocking portion 134 is a structure protruded upward from the support metal mold 133 and shields the opened end of the front support frame 62.

When the installation of the front support part 60 is completed, the cover film part 136 is disposed to surround the front support part 60. [ The cover film portion 136 may be spaced apart from the front support portion 60, and the end portion of the cover film portion 136 is sealed with the support metal mold 133. For example, a bagging film may be used as the cover film portion 136.

When a resin is supplied to the inside of the cover film portion 136, a discharge portion (not shown) using a motor discharges the air between the cover film portion 136 and the front support portion 60 to the outside. At this time, the resin supply and the air discharge can be performed at the same time, and the resin supply can be performed after the air discharge is performed. On the other hand, the air between the cover film portion 136 and the front support portion 60 is discharged to the outside and the cover film portion 136 is contracted. However, since the passing rate of the resin passing through the mesh portion 139 is set low, the resin that has been pushed to a specific point at the time of contraction of the cover film portion 136 can be evenly distributed over the entire area of the mesh portion 139.

When the resin curing is completed, the cover film portion 136 and the mesh portion 139 are removed, and a trimming process can be performed on the front supporting portion 60, which is a molded composite plate.

As shown in FIGS. 2, 11 to 14 and 19 to 21, the rear support portion 70 is installed on the other side of the base portion 20 so as to face the front support portion 60, And may be formed in various shapes within a technical concept that is formed of a composite material and includes a tail light installation portion 77 and a license plate installation portion 78. The rear support portion 70 according to one embodiment includes a rear support frame 72, an outer member 74, and a back support base 76.

The rear support frame 72 forms the skeleton of the rear support 70 and includes at least one of steel and aluminum. The rear support frame 72 according to one embodiment is formed into a " C " The rear support frame 72 assembles straight aluminum bars together by welding and fixes them to each other.

The outer member 74 is formed into a shape that surrounds the outer side of the rear support frame 72, and is molded from the composite material. The outer member 74 is coupled to the outside of the rear support frame 72 by injection molding, coating or the like. The outer member 74 according to one embodiment is formed by attaching the adhesive portion 125 including the thermosetting resin to the laminated skin portion 130 of the fiber wrapping the rear support frame 72 to cover the outer side of the rear support frame 72 .

The rear support base 76 may also be formed into a composite material with the outer member 74 and may be formed in various shapes within the scope of the art to form the rear support 70 connected to the outer member 74. The rear support base 76 according to one embodiment includes a tail light mount 77, a license plate mount 78, and a rim 79. The rear support base 76 is formed by curing the adhesive portion 125 including the thermosetting resin by curing the laminated skin portion 130 of the fiber material.

The laminated skin portion 130 according to one embodiment includes a first skin portion 131 that surrounds the lower side of the rear support frame 72 and a second skin portion 132 that surrounds the upper side of the rear support frame 72 And the first skin portion 131 and the second skin portion 132 include at least one of carbon fiber and glass fiber.

The rim portion 79 is provided along the rear support frame 72 and a tail light installation portion 77 and a license plate installation portion 78 are provided below the rim 79. The tail light mounting part 77 may be integrally formed with the rim 79 and may be installed in various ways such that the mounting plate can be molded with a separate member and fixed to the lower side of the rim 79. [ The tail light mounting portion 77 is provided in a through-hole shape so that a tail light can be installed.

The number plate mounting portion 78 is formed of a composite material like the rim portion 79 and can be integrally molded like the rim portion 79 or can be manufactured as a separate member and assembled to the lower side of the rim portion 79 Various modifications are possible.

The number plate mounting portion 78 according to one embodiment is provided with a number plate in a hole formed at a lower side of the rim 79 and a panel is installed with an upward inclination toward the rear side of the number plate. Since the upper side of the number plate mounting portion 78 is opened, the operation of assembling the number plate can be facilitated.

A protruding mold 135 protruding upward from the support mold 133 is connected to the support mold 133 to form a hollow shape inside the rear support portion 70. The first skin part 131 is laminated along the outer edge of the support metal mold 133 and the rear support frame 72 is provided on the upper side of the first skin part 131. The filler 137, the release film 138 and the mesh portion 139 are stacked in this order with the second skin portion 132 stacked on the upper side of the rear support frame 72. [

That is, the first skin portion 131, the rear support frame 72, the second skin portion 132, the mesh fill pillars 137, and the second skin portion 132 are formed inside the cover film portion 136 connected to the support metal mold 133 The film-shaped release film 138 and the mesh portion 139 are stacked in order and the adhesive portion 125 is injected into the cover film portion 136 while the inside of the cover film portion 136 is evacuated, The first skin 131 and the second skin 132 are cured to form a composite of the rear support base 76 and the outer member 74.

The fill ply 137 includes a fabric material and surrounds the first skin portion 131, the rear support frame 72, and the second skin portion 132. The release film 138 is wrapped around the fill ply 137 and has a plurality of holes to allow the resin to flow in.

When the fill ply 137 and the release film 138 are completed, the mesh portion 139 is disposed so as to enclose the fill ply 137 and the release film 138.

3, 9 and 10, the lid portion 80 is located above the front support portion 60 and the rear support portion 70 and opens and closes the loading space 14 by rotation, And may be formed into various shapes within a technical idea having a plurality of compartment spaces 112. The lid part 80 according to one embodiment includes a lid frame 82, a first connection part 90, a second connection part 100, a honeycomb part 110, A cover skin member 115, and a lid connection portion 117.

The cover frame 82 forms the first mounting space 83 and can be formed into various shapes within the technical idea of forming the frame in the "a" shape. The cover frame 82 according to one embodiment includes a first frame 85 that opens and closes the upper side of the loading space 14 and that includes aluminum and a second frame 85 that opens and closes the side surface of the loading space 14, A first connection portion 90 and a second frame 86 which are connected to the second frame 86 and have a first insertion groove portion 92 into which the first frame 85 is inserted are inserted And a second connection portion 100 having a second insertion groove portion 102 and connected to the first frame 85.

The first frame 85 and the second frame 86 form a plurality of first mounting spaces 83 each having a shape of "ㅁ" shape and form a space for mounting the honeycomb. The first frame 85 and the second frame 86 are connected to each other in the shape of a letter A. The first connection part 90 and the second connection part 86 are connected to each other at the connection part between the first frame 85 and the second frame 86, (100).

The first frame 85 is inserted into the first connecting portion 90 provided in the vicinity of the corner of the cover frame 82 and the second frame 86 is inserted into the second connecting portion 100.

The first connecting portion 90 includes a first insertion groove 92, a curved connecting member 94, a reinforcing rib 95, a connecting groove 96 and a first extending panel 97. The first insertion groove portion 92 forms a groove portion into which the end portion of the first frame 85 is inserted and extends in the longitudinal direction of the lid portion 80.

The curved surface connecting member 94 forms a curved surface and connects the first extension panel 97 installed in a direction orthogonal to the first insertion groove 92. The first extension panel (97) is installed in contact with the outside of the second frame (86).

The reinforcing ribs 95 are provided on the inside of the curved surface connecting member 94 in the form of a partition wall to increase the structural rigidity of the curved surface connecting member 94. The longitudinal direction of the curved surface connecting member 94 is formed in an arc shape and the reinforcing rib 95 has a curved surface connecting member 94 forming a curved surface inside the curved surface connecting member 94 facing the second connecting portion 100, As shown in Fig. Since the reinforcing ribs 95 are installed diagonally, the load transmitted to the curved connecting member 94 is dispersed to increase the structural rigidity of the curved connecting member 94.

The second connection portion 100 includes a second insertion groove portion 102, a connection projection portion 104, a second extension panel 106, and a connection reinforcing plate 108. The second insertion groove portion 102 is provided in a direction orthogonal to the first insertion groove portion 92 and the end portion of the second frame 86 is inserted into the second insertion groove portion 102. The second connection portion 100 is located inside the first connection portion 90 and the lower side of the curved connection member 94 is provided to face the second insertion groove portion 102 of the second connection portion 100.

The second connection unit 100 includes a connection protrusion 104 protruding toward the first connection unit 90 and the first connection unit 90 includes a connection groove 96 through which the connection protrusion 104 is inserted . The connecting protrusion 104 bent in the "A" direction is protruded toward the curved connecting member 94 of the first connecting portion 90 facing in the second inserting groove portion 102.

The curved connecting member 94 facing the coupling protrusion 104 is formed with a coupling groove 96 through which the coupling protrusion 104 is inserted.

The second extension panel 106 installed in a direction orthogonal to the second insertion groove 102 is provided in contact with the inside of the first frame 85 and the second insertion groove 102 and the second extension panel The structural rigidity of the second connection portion 100 is reinforced by the connection reinforcing plate 108 connecting the first connection portion 106 and the second connection portion 100.

The honeycomb unit 110 is installed in the first mounting space 83 of the cover frame 82 and has a plurality of compartment spaces 112 inside. In the honeycomb unit 110 according to the embodiment, since the plurality of partitions formed of aluminum are honeycombed to form the compartment space 112, the weight of the lid unit 80 is reduced, The same level can be maintained.

The cover skin member 115 is installed in a shape that encloses the cover frame 82 and the honeycomb unit 110 and is formed to include at least one of steel, aluminum, and a composite material.

The cover connecting portion 117 connected to the first frame 85 of the lid unit 80 connects the lid units 80 facing each other to each other.

Various members including the outer member 74 and the rear support base 76 provided in the commercial vehicle loading box 1 can be formed into a composite material. The composite according to one embodiment uses a GRP comprising a thermosetting resin and glass fiber. GRP (Glass-Fiber Reinforced Plastics) is a composite material made of a combination of thermosetting resin and glass fiber, and has excellent strength and light weight.

As described above, according to the present invention, the aluminum frame and the honeycomb unit 110 and the composite material are used for the lid unit 80 for opening and closing the loading space 14 to increase the structural strength of the lid unit 80, The fuel economy of the commercial vehicle 10 can be improved.

In the present invention, the front supporting portion 60 is made of aluminum and the filling foam 65 is provided on the inner side to maintain the structural strength of the front supporting portion 60 and reduce the weight, Can be improved.

The present invention is characterized in that the laminated skin portion 130 surrounding the outer side of the rear support frame 72 forming the frame of the rear support portion 70 is impregnated with a thermosetting resin to form the outer member 74 and the rear support base 76 The structural strength of the rear support portion 70 can be maintained and the weight can be reduced to improve the fuel economy of the commercial vehicle 10. [

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the scope of the invention as defined by the appended claims. will be. In addition, although a composite cargo container for a commercial vehicle applied to a 5 ton commercial vehicle has been described as an example, the present invention can be applied to other types of commercial vehicles as well as a composite cargo container for a commercial vehicle according to the present invention. Accordingly, the true scope of the present invention should be determined by the following claims.

1: Composite cargo for commercial vehicles
10: commercial vehicle 12: rear axle 14: loading space 16: base opening 18: base support
The present invention relates to an rivetting tool, and more particularly, to a method of manufacturing the same, which comprises the steps of: Member 44: tooth 46: base skin
50: frame member 52: aluminum reinforcement member 54: outer groove portion 56: outer composite member
A front supporting frame 62, a front supporting frame 63, a second mounting space 65, a filling foam 67, a front supporting cover 68, a first supporting cover 69,
70: rear supporting portion 72: rear supporting frame 74: outer member 76: rear supporting base 77: tail light mounting portion 78: number plate mounting portion 79:
The present invention relates to an image forming apparatus and a method of manufacturing the same. The image forming apparatus includes a cover frame, a cover frame, a first mounting space, a first frame, a second frame, a first frame, A first extension panel 100, a second connection portion 102, a second insertion groove portion 104, a connection projection portion 106, a second extension panel 108, a connection reinforcing plate 110, a honeycomb portion 112, a compartment space 115, a cover skin member 117,
120: Skin part 121: Upper part 122: Lower skin part 125: Adhesive part
The present invention relates to an image forming apparatus and a method of manufacturing the same, and more particularly, to an image forming apparatus and a method of manufacturing the same.

Claims (3)

A base portion provided on the rear side of the commercial vehicle and forming a lower portion of the loading space;
A front supporting part installed in a standing manner on one side of the base part;
A rear support portion facing the front support portion and installed on the other side of the base portion; And
And a lid part located on the upper side of the front supporting part and the rear supporting part and opening / closing the loading space by rotation,
Wherein the rear support portion comprises: a rear support frame including at least one of steel and aluminum;
An outer member having a shape in which a bonding portion including a thermosetting resin is impregnated into a laminated skin portion of a fiber material surrounding the rear support frame to surround an outer side of the rear support frame; And
And a rear support base connected to the outer member, the rear support base being impregnated with the adhesive portion in the laminated skin portion and having a tail light installation portion and a number plate installation portion,
The laminated skin portion may include: a first skin portion surrounding a lower side of the rear support frame; And
And a second skin portion surrounding the upper side of the rear support frame,
Wherein the first skin portion and the second skin portion include at least one of carbon fiber and glass fiber,
The first skin portion, the rear support frame, the second skin portion, the mesh filler, the film-shaped release film and the mesh portion are sequentially stacked on the inside of the cover film portion connected to the molding die, Wherein the first skin portion and the second skin portion are cured by injecting the adhesive portion into the inside of the cover film portion while vacuuming the first skin portion and the second skin portion. delete delete

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