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KR101654516B1 - Forming method of bonding materials having a curved surface - Google Patents

Forming method of bonding materials having a curved surface Download PDF

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Publication number
KR101654516B1
KR101654516B1 KR1020150010075A KR20150010075A KR101654516B1 KR 101654516 B1 KR101654516 B1 KR 101654516B1 KR 1020150010075 A KR1020150010075 A KR 1020150010075A KR 20150010075 A KR20150010075 A KR 20150010075A KR 101654516 B1 KR101654516 B1 KR 101654516B1
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KR
South Korea
Prior art keywords
glass fiber
lower mold
sheet
preheating
curved surface
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Application number
KR1020150010075A
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Korean (ko)
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KR20160090448A (en
Inventor
김재경
김근하
김성훈
최정아
최원재
Original Assignee
인탑스 주식회사
플라텔코퍼레이션(주)
아로 주식회사
김재경
김근하
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Priority to KR1020150010075A priority Critical patent/KR101654516B1/en
Publication of KR20160090448A publication Critical patent/KR20160090448A/en
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Publication of KR101654516B1 publication Critical patent/KR101654516B1/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/64—Joining a non-plastics element to a plastics element, e.g. by force
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/70—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/03—After-treatments in the joint area
    • B29C66/034—Thermal after-treatments
    • B29C66/0342—Cooling, e.g. transporting through welding and cooling zone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/348—Avoiding melting or weakening of the zone directly next to the joint area, e.g. by cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B29C66/712—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined the composition of one of the parts to be joined being different from the composition of the other part
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • B29C66/8181—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects
    • B29C66/81811—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the welding jaws
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/87—Auxiliary operations or devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Laminated Bodies (AREA)

Abstract

본 발명은 곡면을 갖는 접합소재의 성형방법에 관한 것으로, 천연의 표면 질감을 표현하는 시트와 그 시트의 보강재로 유리섬유복합소재를 접합하는데, 압착(프레스)을 실시하기 전, 유리섬유보강재 만을 고온으로 순간 예열하고, 압착(프레스)을 실시할 시, 하부금형을 냉각하면서 압착(프레스)을 실시해, 상기 표면표현시트 및 유리섬유보강재가 열에 의한 변형 또는 변색되는 것을 방지하고, 곡면 성형부분에서 발생하는 크랙이 방지되어, 제품생산에 있어 불량률이 낮아지고, 제품의 품질이 향상되는 곡면을 갖는 접합소재의 성형방법을 제공한다.BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a method of forming a bonded material having a curved surface, wherein a sheet expressing a natural surface texture and a glass fiber composite material are bonded to a reinforcing sheet of the sheet, (Press) while cooling the lower mold to prevent deformation or discoloration of the surface expression sheet and the glass fiber reinforcing material due to heat when the lower mold is cooled, The present invention provides a method of forming a bonded material having a curved surface that prevents cracks from occurring and reduces the rate of defects in product production and improves product quality.

Description

곡면을 갖는 접합소재의 성형방법{Forming method of bonding materials having a curved surface}BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a forming method of a bonded material having a curved surface,

본 발명은 곡면을 갖는 접합소재의 성형방법에 관한 것으로, 더욱 상세하게는 나무, 천, 종이, 도자기와 같이 천연의 표면 질감을 표현하고, 취성이 강한 소재로 이루어진 시트와 유리섬유보강재를 서로 접합하면서, 일부분은 삼차원적 곡면으로 포밍되도록 하는 곡면을 갖는 접합소재의 성형방법에 관한 것이다.
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of molding a bonded material having a curved surface, and more particularly, to a method of molding a bonded material having a curved surface, And a curved surface that is partly formed into a three-dimensional curved surface.

일반적으로 수지 재질은 가볍고 또한 가공성이 좋아서 다양한 물품의 케이스 또는 하우징을 만드는 용도로 사용되고 있음은 주지된 사실이다.It is well known that the resin material is generally used for making a case or a housing of various articles because it is light and has good processability.

그러나 수지 재질로 제조된 제품은 가볍고 질긴 특성으로 실용적으로 사용할 수 있는 큰 장점이 있는데도 불구하고, 단지 인공적이며 딱딱한 분위기의 질감을 준다는 재질 자체가 단점으로 인하여 소비자들로 하여금 저가의 제품이라고 하는 인식을 갖게 하고 있음이 현 실정이다.However, in spite of the fact that the product made of the resin material has a great advantage that it can be practically used because of its light and tough characteristics, it has the disadvantage of the material itself which gives only the artificial and hard texture of the atmosphere, This is the current situation.

주지하는 바와 같이 소비자의 선호도를 높이기 위해 사출성형 제품을 비롯하여 다양한 형태의 디자인으로 제공되고 있다.As well known, various types of designs are being offered, including injection molding products, to enhance consumer preference.

그런데 대부분의 사출성형 제품은 제품의 형상과 모양에 비중을 두고 디자인을 개발하고 있고, 이러한 경우에 디자인 개발에 한계가 있기 때문에 사출성형 제품을 제조한 후에 다양한 무늬를 스크린 인쇄하거나, 전사지를 이용해서 무늬를 전사하고 있다.However, since most of the injection molding products are designed based on the shape and shape of the product, there are limitations in the design development in such cases. Therefore, after the injection molding product is manufactured, various patterns can be screen printed, The pattern is transferred.

그러나 스크린 인쇄나 전사지를 이용하여 하우징에 무늬를 형성할 경우, 그 형태가 조잡하고, 특히 시간이 흐름에 따라 광택이나 색상이 닳기 때문에 새로이 다시 데코레이션을 해야 하는 등 수명에 한계가 있는 단점이 있다.However, when a pattern is formed on a housing using a screen printing or a transfer paper, its shape is coarse, and there is a limitation in life such as a new decoration is required because gloss or color wears over time.

따라서 소비자의 안목에 부합하기 위해 독특한(천연물의 질감) 소재를 구현하면서도 하우징의 강성과 미려함을 동시에 제고할 수 있는 하우징의 개발이 필요하다.Therefore, it is necessary to develop a housing which can enhance the rigidity and the beauty of the housing at the same time while realizing a unique (natural material) material in order to meet the consumers' eyes.

이러한 이유로 종래에는 특수도료를 도포하여 천연물의 질감을 표현하거나, 또는 공개특허 제10-2010-0025050호(2010.03.09)에서와 같이 천연물의 질감을 갖는 시트를 수지로 이루어진 하우징에 접합하여, 하우징에 그 질감을 표현하였다.For this reason, conventionally, a special paint is applied to express the texture of a natural product, or a sheet having a texture of a natural material is bonded to a housing made of a resin as disclosed in Patent Publication 10-2010-0025050 (Mar. 3, 2010) To express its texture.

하지만 천연물의 질감을 표현하는 시트들은 그 취성이 비교적 강해 외관 성형(포밍)시 크랙 등이 발생하여, 제품이 품질이 저하될 뿐만 아니라, 불량률이 높은 문제점을 가지고 있었다.
However, the sheets expressing the texture of the natural material have relatively strong brittleness, which causes cracks and the like in appearance molding (forming), resulting in not only a deterioration in the quality of the product but also a high defect rate.

본 발명은 천연의 표면 질감을 표현하는 시트와 그 시트의 보강재로 유리섬유복합소재를 접합하는데, 압착(프레스)을 실시하기 전, 유리섬유보강재 만을 고온으로 순간 예열하고, 압착(프레스)을 실시할 시, 하부금형을 냉각하면서 압착(프레스)을 실시해, 상기 표면표현시트 및 유리섬유보강재가 열에 의한 변형 또는 변색되는 것을 방지하고, 곡면 성형부분에서 발생하는 크랙이 방지되는 곡면을 갖는 접합소재의 성형방법을 제공하는 것을 그 목적으로 한다.
The present invention relates to a method of joining a glass fiber composite material with a sheet expressing a natural surface texture and a reinforcing material of the sheet, wherein only the glass fiber reinforcing material is preheated to a high temperature instantaneously before the compression (press) (Pressing) while cooling the lower mold to prevent the surface expression sheet and the glass fiber reinforcing material from being deformed or discolored due to heat and to prevent the cracks generated in the curved surface forming portion And to provide a molding method.

본 발명에 따른 곡면을 갖는 접합소재의 성형방법은 ⅰ)서로 맞물려 프레스압으로 피접합물에 곡면이 형성되도록 포밍을 실시하는 상부금형 및 하부금형 중, 하부금형의 상측에 준비된 표면표현시트, 유리섬유보강재 순으로 안치하는 단계와, ⅱ)하부금형의 상측에 표면표현시트 및 유리섬유보강재의 안치가 완료되면, 상기 상부금형 및 하부금형 사이 공간을 입,출하는 예열수단을 상기 유리섬유보강재의 상부에 위치하여, 상기 예열수단으로 유리섬유보강재의 일측면 만을 지정시간 동안 순간 예열하는 단계와, ⅲ)유리섬유보강재의 순간 예열이 완료되면, 상기 예열수단을 유리섬유보강재의 상부에서 이탈시키고, 상기 표면표현시트와 면접하는 하부금형을 지정온도로 냉각하면서 상기 상부금형 및 하부금형을 맞물리게 하여 상부금형과 하부금형 사이의 표면표현시트 및 유리섬유보강재를 접합하면서 곡면이 형성되도록 포밍하는 단계와, ⅳ)포밍이 완료되면, 포밍된 피접합물을 상부금형 및 하부금형에서 제거하는 단계를 포함한다.The method for molding a bonded material having a curved surface according to the present invention comprises the steps of: i) forming an upper mold and a lower mold for forming a curved surface to be curved in a member to be joined by a press pressure, And a fiber reinforcing material, and (ii) a preheating means for introducing and discharging a space between the upper mold and the lower mold when the surface expression sheet and the glass fiber reinforcing material are placed on the upper side of the lower mold, The glass fiber reinforcing material is preheated by the preheating means for one minute only for a predetermined period of time, and iii) when the instantaneous preheating of the glass fiber reinforcing material is completed, the preheating means is separated from the upper portion of the glass fiber reinforcing material, The upper mold and the lower mold are engaged while cooling the lower mold to be in contact with the surface expression sheet at a specified temperature, Forming a curved surface while joining the surface expressing sheet and the glass fiber reinforcing material between the upper mold and the lower mold, and iv) removing the formed laminated material from the upper mold and the lower mold when the forming is completed.

본 발명에 따른 곡면을 갖는 접합소재의 성형방법에서 상기 표면표현시트는 리얼 우드 시트, 패브릭, 한지, 세라믹 시트 중 어느 하나로 이루어질 수 있다.In the method of forming a curved bonded material according to the present invention, the surface expression sheet may be formed of any one of a real wood sheet, a fabric, a Korean paper, and a ceramic sheet.

본 발명에 따른 곡면을 갖는 접합소재의 성형방법에서 상기 예열수단은 상기 유리섬유보강재의 면 접합을 실시하는 부분과, 곡면성형을 함께 실시하는 부분 중 어느 하나의 예열온도가 더 높게 예열되도록, 하나 이상 복수로 구성할 수도 있다.In the method of molding a bonded material having a curved surface according to the present invention, the preheating means is provided so that the preheating temperature of one of the portion where the surface bonding of the glass fiber reinforcement is performed and the portion where the curved surface forming is performed together is preheated to a higher temperature It is also possible to have a plurality of units.

본 발명에 따른 곡면을 갖는 접합소재의 성형방법에서 상기 예열수단은 상기 유리섬유보강재의 일측면만을 800~1200℃온도로 예열할 수 있다.In the method of molding a bonded material having a curved surface according to the present invention, the preheating means may preheat only one side of the glass fiber reinforcement at a temperature of 800 to 1200 ° C.

본 발명에 따른 곡면을 갖는 접합소재의 성형방법에서 상기 예열수단의 예열시간은 3~12초 내로 이루어질 수 있다.In the method of molding a bonded material having a curved surface according to the present invention, the preheating time of the preheating means may be within 3 to 12 seconds.

본 발명에 따른 곡면을 갖는 접합소재의 성형방법에서 상기 하부금형의 냉각 온도는 15~50℃ 내로 이루어질 수 있다.
In the method of molding a bonded material having a curved surface according to the present invention, the cooling temperature of the lower mold may be in the range of 15 to 50 ° C.

본 발명에 따른 곡면을 갖는 접합소재의 성형방법은 천연의 표면 질감을 표현하는 시트와 그 시트의 보강재로 유리섬유복합소재를 접합하는데, 압착(프레스)을 실시하기 전, 유리섬유보강재 만을 고온으로 순간 예열하고, 압착(프레스)을 실시할 시, 하부금형을 냉각하면서 압착(프레스)을 실시해, 상기 표면표현시트 및 유리섬유보강재가 열에 의한 변형 또는 변색되는 것을 방지하고, 곡면 성형부분에서 발생하는 크랙이 방지되어, 제품생산에 있어 불량률이 낮아지고, 제품의 품질이 향상되는 효과를 가진다.
A method of forming a curved bonded material according to the present invention is a method of joining a glass fiber composite material with a sheet expressing a natural surface texture and a reinforcing material of the sheet, wherein only the glass fiber reinforcement is heated to a high temperature (Press) while cooling the lower mold to prevent the surface expression sheet and the glass fiber reinforcing member from being deformed or discolored due to heat, Cracks are prevented, the defective rate in product production is lowered, and the quality of the product is improved.

도 1은 본 발명에 따른 곡면을 갖는 접합소재의 성형방법을 실시하는 과정을 단계별로 나타낸 블록도이다.
도 2는 본 발명에 따른 곡면을 갖는 접합소재의 성형방법을 실시하는 상태를 나타낸 예시도이다.BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a block diagram showing steps of a method of forming a curved bonded material according to the present invention.
2 is an exemplary view showing a state in which a method of molding a bonded material having curved surfaces according to the present invention is performed.

이하, 첨부된 도면을 참조하여 본 발명에 따른 바람직한 실시 예를 상세히 설명하기로 한다. 이에 앞서, 본 명세서 및 청구범위에 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정해서 해석되어서는 아니 되며, 발명자는 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여, 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Prior to this, terms and words used in the present specification and claims should not be construed as limited to ordinary or dictionary terms, and the inventor should appropriately interpret the concepts of the terms appropriately The present invention should be construed in accordance with the meaning and concept consistent with the technical idea of the present invention.

따라서 본 명세서에 기재된 실시예와 도면에 도시된 구성은 본 발명의 가장 바람직한 실시 예에 불과할 뿐이고, 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원시점에 있어서 이들은 대체할 수 있는 균등한 변형 예들이 있을 수 있음을 이해하여야 한다.Therefore, the embodiments described in the present specification and the configurations shown in the drawings are merely the most preferred embodiments of the present invention, and not all of the technical ideas of the present invention are described. Therefore, at the time of the present application, It should be understood that variations can be made.

도 1은 본 발명에 따른 곡면을 갖는 접합소재의 성형방법을 실시하는 과정을 단계별로 나타낸 블록도이고, 도 2는 본 발명에 따른 곡면을 갖는 접합소재의 성형방법을 실시하는 상태를 나타낸 예시도이다.FIG. 1 is a block diagram showing steps of a method of forming a curved bonded material according to the present invention, and FIG. 2 is an exemplary view showing a state in which a method of forming a curved bonded material according to the present invention is performed. to be.

본 발명은 나무, 천, 종이, 도자기와 같이 천연의 표면 질감을 표현하고, 취성이 강한 소재로 이루어진 시트와 보강재를 서로 접합하면서, 일부분은 삼차원적 곡면으로 포밍되도록 하는 곡면을 갖는 접합소재의 성형방법에 관한 것으로, 도면을 참조하여 살펴보면 다음과 같다.The present invention relates to a method of forming a joint material having a curved surface that forms a natural three-dimensional curved surface while joining a sheet made of a material having strong brittleness and a reinforcing material, such as wood, cloth, paper, Method, which will be described with reference to the drawings.

도 1 및 도 2를 참조하여 본 발명에 따른 곡면을 갖는 접합소재의 성형방법의 실시 예를 살펴보면,Referring to FIGS. 1 and 2, a method of forming a curved bonded material according to an embodiment of the present invention will be described.

먼저 ⅰ)단계로, 서로 맞물려 프레스압으로 피접합물에 곡면이 형성되도록 포밍을 실시하는 상부금형(100) 및 하부금형(200) 중, 하부금형(200)의 상측에 준비된 표면표현시트(10), 유리섬유보강재(20) 순으로 안치한다.(S100) The upper surface of the upper surface of the lower surface of the upper surface of the lower surface of the lower surface of the lower surface of the lower surface of the lower surface of the lower surface of the lower surface of the lower surface of the lower surface of the lower surface of the lower surface of the lower surface of the lower surface of the lower surface, ), And the glass fiber reinforcing member 20 (S100).

이때 상기 표면표현시트(10)는 천연의 표면 질감을 표현하는 시트로, 리얼 우드 시트, 패브릭, 한지, 세라믹 시트 중 어느 하나로 구성하는데, 상기 리얼 우드 시트는 나무의 질감을 표면하고, 상기 패브릭은 천의 질감을 표현하며, 상기 한지는 종이의 질감을 표현하고, 상기 세라믹은 도자기의 질감을 표현한다.In this case, the surface expression sheet 10 is a sheet expressing a natural surface texture, and is formed of any one of a real wood sheet, a fabric, a Korean paper, and a ceramic sheet. The real wood sheet is a surface of a wood, The texture represents the texture of the cloth, and the ceramic represents the texture of the ceramic.

본 발명에서는 표면표현시트(10)로 리얼 우드 시트, 패브릭, 한지, 세라믹 시트로 한정하여 기재하나, 이에 한정하지 않고 더욱 다양한 질감을 표현할 수 있는 다양한 시트들을 적용 가능하다.In the present invention, the surface expression sheet 10 is limited to a real sheet, a fabric, a paper sheet, and a ceramic sheet. However, the present invention is not limited thereto.

그리고 상기 유리섬유보강재(20)는 상기 표면표현시트(10)와 같이 판상으로 준비되고, 유리섬유원단에 탄소나노튜브, 은나노와이어, 그래핀 등이 코팅되고, 열가소성수지필름이 접합된 유리섬유 복합소재로 이루어지는 것이 바람직하다.The glass fiber reinforcing material 20 is prepared in the form of a plate like the surface expression sheet 10, and the glass fiber fabric is coated with carbon nanotubes, silver nano wires, graphene, etc., and a glass fiber composite It is preferable that it is made of a material.

또한 상기 표면표현시트(10) 및 유리섬유보강재(20) 사이에 접착수단인 핫멜트(미도시)를 위치하여, 상기 핫멜트(미도시)에 의해 상기 표면표현시트(10) 및 유리섬유보강재(20)이 서로 접합되도록 할 수도 있다.A hot melt (not shown) as an adhesive means is placed between the surface expression sheet 10 and the glass fiber reinforcing material 20 and the surface expression sheet 10 and the glass fiber reinforcing material 20 ) May be bonded to each other.

그리고 ⅱ)단계로, 하부금형(200)의 상측에 표면표현시트(10) 및 유리섬유보강재(20)의 안치가 완료되면, 상기 상부금형(100) 및 하부금형(200) 사이 공간을 입,출하는 예열수단(300)을 상기 유리섬유보강재(20)의 상부에 위치하여, 상기 예열수단(300)으로 유리섬유보강재(20)의 일측면 만을 지정시간 동안 순간 예열한다.(S110)When the surface expression sheet 10 and the glass fiber reinforcing material 20 are positioned on the upper side of the lower mold 200 in step ii) The preheating means 300 is placed on the upper side of the glass fiber reinforcing member 20 so that only one side of the glass fiber reinforcing member 20 is preliminarily warmed up for a predetermined time by the preheating means 300. [

이때 상기 예열수단(300)은 표면표현시트(10) 및 유리섬유보강재(20) 전부를 예열하는 것이 아니라, 상기 유리섬유보강재(20)의 일측면 즉 다시 말해, 상기 표면표현시트(10)와 면접하지 않은 유리섬유보강재(20)의 상측면만 예열한다.At this time, the preheating means 300 does not preheat all of the surface expression sheet 10 and the glass fiber reinforcing material 20 but does not preheat the front surface of the glass fiber reinforcing material 20, that is, Only the upper surface of the uninterrupted glass fiber reinforcement 20 is preheated.

또한 상기 예열수단(300)은 상기 유리섬유보강재(20)를 예열할 시, 상기 예열수단(300)이 발하는 예열온도는 800~1200℃온도로 발하여 예열하고, 순간 예열이 이루어지도록, 상기 예열수단(300)의 예열시간은 3~12초 내로 한정하여, 상기 유리섬유보강재(20)의 예열이 이루어진다.When the preheating unit 300 is preheated, the preheating temperature of the preheating unit 300 is preheated at a temperature of 800 to 1200 ° C. to preheat the glass fiber reinforcing member 20, The preheating time of the glass fiber reinforcing member 300 is limited to 3 to 12 seconds, and the glass fiber reinforcing member 20 is preheated.

이때 상기 표면표현시트(10) 및 유리섬유보강재(20) 상이에 접착수단이 핫멜트가 위치할 경우에는 핫멜트의 용융 또한 이루어진다.At this time, when the hot melt is positioned on the surface of the surface expression sheet 10 and the glass fiber reinforcing material 20, the hot melt is also melted.

더불어 상기 예열수단(300)은 하나 이상 복수로 구성하여, 상기 표면표현시트(10)와 유리섬유보강재(20)의 면 접합을 실시하는 부분과, 곡면성형을 함께 실시하는 부분 중 어느 하나의 예열온도가 더 높게 선택적으로 예열되도록 할 수도 있다. In addition, the preheating means 300 may be constituted by one or more of a plurality of preheating means (not shown) to perform the surface joining between the surface expression sheet 10 and the glass fiber reinforcing member 20, The temperature may be optionally preheated to a higher degree.

그리고 ⅲ)단계로, 유리섬유보강재(20)의 순간 예열이 완료되면, 상기 예열수단(300)을 유리섬유보강재(20)의 상부에서 이탈시키고, 상기 표면표현시트(10)와 면접하는 하부금형(200)을 지정온도로 냉각하면서 상기 상부금형(100) 및 하부금형(200)을 맞물리게 하여 상부금형(100)과 하부금형(200) 사이의 표면표현시트(10) 및 유리섬유보강재(20)를 접합하면서 곡면이 형성되도록 포밍한다.(S120)In step iii), when the instantaneous preheating of the glass fiber reinforcing material 20 is completed, the preheating means 300 is removed from the upper part of the glass fiber reinforcing member 20, The surface expression sheet 10 and the glass fiber reinforcement 20 between the upper mold 100 and the lower mold 200 are engaged with each other while the upper mold 100 and the lower mold 200 are engaged with each other while cooling the upper mold 100 and the lower mold 200, And forms a curved surface while joining them. (S120)

이때 상기 하부금형(200)의 냉각 온도는 15~50℃ 내로 이루어지는 것이 바람직하고, 상기 상부금형(100) 및 하부금형(200)을 맞물리게 하는 프레스 실시 시간을 2~10초 내로 상기 표면표현시트(10) 및 유리섬유보강재(20)를 접합 및 곡면이 형성되도록 하는 포밍을 실시한다.At this time, it is preferable that the cooling temperature of the lower mold 200 is in the range of 15 to 50 DEG C, and the press execution time for engaging the upper mold 100 and the lower mold 200 is set to 2 to 10 seconds, 10 and the glass fiber reinforcing member 20 are formed and subjected to forming to form a curved surface.

상기와 같이 상기 유리섬유보강재(20) 만을 고온으로 순간 예열하는 것과, 상기 상부금형(100) 및 하부금형(200)을 맞물리게 하여 프레스를 실시할 시, 하부금형을 냉각하여, 상기 표면표현시트(10)가 열에 의한 변형 또는 변색을 방지할 수 있고, 곡면 성형되는 부분에서 상기 표면표현시트(10) 및 유리섬유보강재(20)에 크랙이 발생하는 것을 방지할 수 있다. When instantly preheating only the glass fiber reinforcing member 20 at a high temperature and pressing the upper mold 100 and the lower mold 200 by engaging the lower mold 100, 10 can be prevented from being deformed or discolored due to heat, and cracks can be prevented from being generated in the surface expression sheet 10 and the glass fiber reinforcing member 20 in the curved portion.

그리고 ⅳ)단계로, 포밍이 완료되면, 포밍된 피접합물(30)을 상부금형 및 하부금형에서 제거한다.(S130)In step iv), when the forming is completed, the formed material 30 is removed from the upper mold and the lower mold (S130)

본 발명은 도면에 도시된 실시 예를 참고로 설명되었으나 이는 예시적인 것에 불과하며, 본 기술 분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 다른 실시 예가 가능하다는 점을 이해할 것이다. 따라서 본 발명의 진정한 기술적 보호 범위는 첨부된 특허청구범위의 기술적 사상에 의하여 정해져야 할 것이다.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims.

10: 표면표현시트
20: 유리섬유보강재
30: 피접합물
100: 상부금형
200: 하부금형
300: 예열수단10: Surface expression sheet
20: Glass fiber reinforcement
30: Material to be bonded
100: upper mold
200: Lower mold
300: preheating means

Claims (6)

천연의 표면 질감을 표현하는 시트와 보강재를 서로 접합하는 방법에 있어서,
ⅰ)서로 맞물려 프레스압으로 피접합물에 곡면이 형성되도록 포밍을 실시하는 상부금형 및 하부금형 중, 하부금형의 상측에 준비된 표면표현시트, 유리섬유보강재 순으로 안치하는 단계;
ⅱ)하부금형의 상측에 표면표현시트 및 유리섬유보강재의 안치가 완료되면, 상기 상부금형 및 하부금형 사이 공간을 입,출하는 예열수단을 상기 유리섬유보강재의 상부에 위치하여, 상기 예열수단으로 유리섬유보강재의 일측면 만을 지정시간 동안 순간 예열하는 단계;
ⅲ)유리섬유보강재의 순간 예열이 완료되면, 상기 예열수단을 유리섬유보강재의 상부에서 이탈시키고, 상기 표면표현시트와 면접하는 하부금형을 지정온도로 냉각하면서 상기 상부금형 및 하부금형을 맞물리게 하여 상부금형과 하부금형 사이의 표면표현시트 및 유리섬유보강재를 접합하면서 곡면이 형성되도록 포밍하는 단계;
ⅳ)포밍이 완료되면, 포밍된 피접합물을 상부금형 및 하부금형에서 제거하는 단계;를 포함하는 곡면을 갖는 접합소재의 성형방법.
A method of joining together sheets and reinforcements representing natural surface textures,
I) laying the upper surface of the lower mold and the upper surface of the lower mold in the order of the surface expression sheet and the glass fiber reinforcement material, which form the upper mold and the lower mold to form a curved surface in the member to be bonded by press-
Ii) When the front surface expression sheet and the glass fiber reinforcing material are placed on the upper side of the lower mold, a preheating means for introducing and discharging the space between the upper mold and the lower mold is positioned on the upper side of the glass fiber reinforcement, Instantly preheating only one side of the glass fiber reinforcement for a specified time;
Iii) When the instantaneous preheating of the glass fiber reinforcing material is completed, the preheating means is released from the upper portion of the glass fiber reinforcing member, and the lower mold, which is in contact with the surface expression sheet, is cooled to a predetermined temperature, Forming a curved surface while joining the surface expression sheet and the glass fiber reinforcing material between the mold and the lower mold;
And iv) removing the formed material to be joined from the upper mold and the lower mold when the forming is completed.
청구항 1에 있어서,
상기 표면표현시트는
리얼 우드 시트, 패브릭, 한지, 세라믹 시트 중 어느 하나인 곡면을 갖는 접합소재의 성형방법.
The method according to claim 1,
The surface expression sheet
A method of forming a bonded material having a curved surface that is any one of a real wood sheet, a fabric, a paper sheet, and a ceramic sheet.
청구항 1에 있어서,
상기 예열수단은
상기 유리섬유보강재의 면 접합을 실시하는 부분과, 곡면성형을 함께 실시하는 부분 중 어느 하나의 예열온도가 더 높게 예열되도록, 하나 이상 복수로 구성하는 곡면을 갖는 접합소재의 성형방법.
The method according to claim 1,
The preheating means
Wherein the glass fiber reinforcing member has a curved surface constituted by at least one of a plurality of curved surfaces so that the preheating temperature of any one of a portion for performing the surface bonding of the glass fiber reinforcement and a portion for performing the curved surface forming is higher.
청구항 1에 있어서,
상기 예열수단은
상기 유리섬유보강재의 일측면만을 800~1200℃온도로 예열하는 곡면을 갖는 접합소재의 성형방법.
The method according to claim 1,
The preheating means
Wherein the glass fiber reinforcement has a curved surface for preheating only one side of the glass fiber reinforcement at a temperature of 800 to 1200 ° C.
청구항 1 또는 청구항 4중 어느 한 항에 있어서,
상기 예열수단의 예열시간은 3~12초 내로 이루어지는 곡면을 갖는 접합소재의 성형방법.
The method according to any one of claims 1 to 4,
Wherein the preheating time of the preheating means is within 3 to 12 seconds.
청구항 1에 있어서,
상기 하부금형의 냉각 온도는 15~50℃ 내로 이루어지는 곡면을 갖는 접합소재의 성형방법.The method according to claim 1,
Wherein the cooling temperature of the lower mold is in the range of 15 to 50 占 폚.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004090413A (en) 2002-08-30 2004-03-25 Sanwa Kogyo Kk Molded interior material and method for manufacturing it
KR101224308B1 (en) 2011-07-27 2013-01-21 이장순 Method for fabricating the card using glitter sheet

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20000028532A (en) * 1998-10-26 2000-05-25 김덕용 Apparatus for coupling vehicle antenna to antenna for portable phone

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004090413A (en) 2002-08-30 2004-03-25 Sanwa Kogyo Kk Molded interior material and method for manufacturing it
KR101224308B1 (en) 2011-07-27 2013-01-21 이장순 Method for fabricating the card using glitter sheet

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