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KR101620117B1 - Improved extractive distillation processes using water-soluble extractive solvents - Google Patents

Improved extractive distillation processes using water-soluble extractive solvents Download PDF

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KR101620117B1
KR101620117B1 KR1020107023726A KR20107023726A KR101620117B1 KR 101620117 B1 KR101620117 B1 KR 101620117B1 KR 1020107023726 A KR1020107023726 A KR 1020107023726A KR 20107023726 A KR20107023726 A KR 20107023726A KR 101620117 B1 KR101620117 B1 KR 101620117B1
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KR20110010701A (en
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푸-밍 리
총-빈 린
지-하우르 황
헝-청 센
쾅-예우 우
충-민 치우
종-잉 첸
텅-셩 쿠오
유-밍 우
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씨피씨 코포레이션, 타이완
에이엠티 인터내셔널 인코포레이티드
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
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    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/40Characteristics of the process deviating from typical ways of processing
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/40Characteristics of the process deviating from typical ways of processing
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/80Additives
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Abstract

Soluble Extractive Distillation (ED) The extractive distillation process, in which the solvent is regenerated and recovered, introduces improved operation of the EDC (extractive distillation column) to produce polar and low polar hydrocarbons and the intended feedstock produced in the ED process The polar hydrocarbons are recovered and purified from a mixture containing a measurable amount of hydrocarbons heavier than the polymer. The improved process can remove and recover heavy hydrocarbons from the solvent and / or effectively remove polymer contaminants in the waste solvent circulation loop through mild operating conditions, without consuming additional process energy. With the improved process, the upper reflux of the EDC is eliminated, further reducing the energy consumption and improving the mounting and performance within the top of the EDC, especially if the two liquid phases are on top of the EDC.

Figure R1020107023726

Description

[0001] IMPROVED EXTRACTIVE DISTILLATION PROCESSES USING WATER-SOLUBLE EXTRACTIVE SOLVENTS [0002]

The present invention relates generally to an extractive distillation process in which an aqueous extractive distillation (ED) solvent is efficiently regenerated and recovered, more specifically, polar hydrocarbons have polar and low polarity hydrocarbons, To an improved operation of an extractive distillation column (EDC) that is efficiently recovered and purified from a mixture containing a heavier, measurable amount of hydrocarbons, and / or polymers produced in the ED process. The improved process removes heavy hydrocarbons and polymers from solvents in the waste solvent circulation loop under mild operating conditions.

In extractive distillation, a non-volatile polar solvent is added to the EDC to increase the relative volatility between polar and low polarity components having near boiling points. Generally, the solvent is added to the top of the EDC and the hydrocarbon feed is introduced to the middle of the EDC. As the non-volatile solvent descends through the column, the polar component is preferentially extracted to form a rich solvent moving toward the bottom of the EDC, causing the vapor of the low polarity component to rise to the top of the column. The vapor at the top is condensed and a portion of the condensate is recirculated to the top of the EDC as reflux while the remainder is discharged to the raffinate product. The rich solvent stream containing the solvent and the polar components is fed to a solvent recovery column (SRC) to recover the polar component as an overhead product and recover the lean solvent as a bottom product , Which is recycled to the top of the EDC and re-used as the extraction solvent. A portion of the overhead product is recirculated as reflux to the top of the SRC to drop any entrained solvent of the top steam down. The SRC is optionally operated under reduced pressure (vacuum) and / or with a stripping medium to lower the temperature of the bottom of the tower.

The ED process for separating aromatic and non-aromatic components is described in US Patent No. 7,078,580 to Tian et al., U.S. Patent No. 4,053,369 to Cines and F. Lee, "Two Liquid-Phase Extractive Distillation for aromatics Recovery", Ind. Eng. Chem. Res. (26) No. 3, 564-573, 1987. The ED technique for separating the diolefin and olefin components is described in Patel U.S. Pat. No. 4,269,668, and is described in ED Technology for separating cycloparaffins and paraffins Quot; Way To Purify Cyclohexane ", R. Brown et al., Hydrocarbon Processing, 83-36, May 1991. Finally, the ED process for separating styrene and C 8 aromatics is described in U.S. Patent No. 5,849,982 to Lee et al.

The recovery of aromatic hydrocarbons from a mixture containing aromatic and non-aromatic hydrocarbons can be achieved through liquid-liquid extraction (LLE) or ED. The ED process requires fewer equipment than the LLE process, for example ED requires two separate columns compared to a LLE that generally requires four separate columns. In addition, ED generally requires less energy and faces less operational problems; However, the application of the ED process is limited by the boiling point range of the feedstock. Thus, in order for the ED process to achieve an acceptable level of purification and recovery of the aromatics, the solvent should basically contain all benzene, which is the lightest with a boiling point (BP) of 80.1 DEG C below the EDC An aromatic compound; Additionally, the process should virtually move all the highest quality non-aromatics to the top of the EDC. In the case of a narrow boiling point-ranging (C 6 -C 7 ) aromatic feedstock, the heaviest non-aromatic compound may be ethylcyclopentane (BP: 103.5 ° C) while a complete boiling point-range of C 6 For the C 8 ) aromatic feedstock, the highest quality non-aromatics may be ethyl cyclohexane (BP: 131.8 ° C). Obviously, complete Boiling-range feed of the raw material, for example, is the recovery of benzene, toluene and xylene (BTX) aromatics from a full range pyrolysis gasoline, narrow boiling point-range feedstock, such as benzene, C 6 -C 7 from the oil production And recovery of toluene is much more difficult. An ED process suitable for narrow boiling point-range aromatic feedstocks may not be able to satisfactorily process a complete boiling-point aromatic feedstock.

Another major problem associated with the ED process for aromatics hoesueul is to measure the amount of heavy (C 9 -C 12) hydrocarbon feedstocks available in the ED is present, which can lead to failure of the process in serious conditions. This problem requires special attention to the recovery of the BTX aromatics from the complete boiling-point (C 6 -C 8 ) feedstock. For recovery of the aromatics in the ED and LLE processes, the solvent is cycled indefinitely in the closed loop structure. In order to remove the heavy hydrocarbons and the macromolecular heavy material from the oxidized solvent, a commercial LLE process requires that a small slipstream of the lean solvent (about 1% lean solvent stream) is heated without or with the use of stripping vapors A regenerated solvent having a boiling point lower than the boiling point of the solvent and / or a solvent regenerator for recovering any heavy components. The heavy polymer material having a boiling point higher than the boiling point of the solvent is removed from the bottom of the solvent regeneration zone with sludge.

The solvent regeneration structure disclosed in Asselin U.S. Patent No. 4,048,062 has been successfully implemented in the UOP and IFP LLE aromatics recovery process using sulfolane and an extraction solvent. The reason for such success is that most of the heavy (C 9 -C 12 ) hydrocarbons in the feedstock are removed by the solvent phase in the LLE column and removed along the raffinate phase as part of the non-aromatic product. Only a portion of the C 9 aromatics is extracted by the solvent and they can be effectively stripped from the solvent under normal operating conditions in SRC.

However, in a typical EDC operation for the recovery of aromatics, such heavy hydrocarbons tend to leave a rich solvent in the bottom of the EDC due to its high boiling point. In the case of complete boiling-point (C 6 -C 8 ) feedstocks, the high boiling point of the heavier hydrocarbons prevents them from being stripped from the solvent in the SRC such that the heavy hydrocarbons are in the closed loop between the EDC and the SRC, As shown in FIG. The solvent regeneration structure described in U.S. Patent No. 4,048,062 can not be applied to the ED process because it can not be used for the LLE to remove a small amount of polymeric material that can form from the reaction between the oxidized or degraded solvent component and the traces of heavy hydrocarbons in the solvent It is designed for process. The industry needs a way to properly remove heavy hydrocarbons and / or polymers from the lean solvent of the ED process to recover the aromatics.

Mixtures of C 4 hydrocarbons containing different degrees of saturation of C 4 , such as mixtures of butane and butene, and mixtures of 1,3 butadiene with butane and butene, are generally fractionated due to the similar boiling points of the components and the formation of azeotropes It is not easily separated by distillation. However, such a mixture selectively separates one or more of the more unsaturated components and is more efficiently separated into the respective components by an ED process using a water-soluble solvent having a relatively higher boiling point. Commercially available solvents include furfural, acetonitrile, dimethyl formamide, dimethyl acetamide and N-methyl pyrrolidone, 3-methoxy Propionitrile (3-methoxy propionitrile) and mixtures thereof with water. U.S. Patent Nos. 3,309,412 and 3,551,507, Sakuragi et al., Recognized the macromolecularization of butadiene in the ED process and found that the addition of small amounts of inhibitors such as furfural, benzaldehyde, nitrophenol or dinitrophenol in solvents To minimize this problem. Inhibitors inhibit polymerisation, but the accumulated polymer should still be removed from the lean solvent.

U.S. Patent No. 5,849,982 to Lee et al. Discloses an ED process for recovering styrene from the C 8 portion of pyrolysis gasoline, which includes propylene carbonate, sulfolane, methyl carbitol, A water-soluble solvent containing a mixture of 1-methyl-2-pyrrolidone, 2-pyrrolidone and water is used. Although styrene tends to form polymers under thermal conditions, no polymer inhibitors are added to this process. The lean solvent was regenerated with a conventional solvent regenerator using energy from heat of steam stripping and reheating. The ED process may not remove all the generated polymers.

Current extraction solvents for liquid-liquid extraction or extractive distillation are water-soluble and are especially water-soluble, especially sulfolane, polyalkylene glycols, N-substituted morpholine, furfural, acetonitrile, dimethyl Formamide, dimethylacetamide, N-methylpyrrolidone and 3-methylpropionitrile. Indeed, since they are water-soluble, the extraction solvent is removed from the raffinate vapors produced in the extraction zone of the LLE process by counter-current or water-current extraction using water, Raffinate product vapor can be produced. The solvent is partially present in the raffinate vapor at low concentrations as an equilibrium constituent and may be partially present in the entrained dispersion of the solvent-free phase due to turbulence in the extraction zone. Purification of the aromatics through the LLE process is further described in Asselin, U.S. Patent No. 4,419,226, wherein the solvent component comprises sulfolane and water and is further described in Stephens US Patent No. 2,773,918 wherein the solvent is poly Alkylene glycol and water. Both techniques involve the extraction of a water soluble solvent with water from non-aromatic raffinate vapors present in the extraction zone of the LLE process. The water-soluble nature of the solvent may be used to maintain the concentration of the co-solvent in the solvent mixture as disclosed in U. S. Patent No. 6,551,502 to Lee et al.

In a typical distillation column, the liquid reflux at the top is necessary to produce a liquid phase in the rectification zone of the column, which is a tray-to-tray for separating the main constituents in the feed mixture. Lt; / RTI > Depending on the application, the typical reflux-to-distillate ratio in the distillation column is about 1 to 20. However, in EDC, the liquid phase in the rectification zone is non-volatile and polar solvent, which absorbs more polar components from the preferentially rising vapor phase and causes the low polarity component vapor to rise to the top of the EDC. The present inventors have found that adding reflux to EDC may not significantly improve the purity and recovery of the EDC top product (raffinate). Its sole purpose is to drop the entrained solvent in the raffinate product. In fact, the elimination of the EDC reflux can significantly reduce the vaporization of the bottom reheater and reduce the vapor loading at the top of the column, thereby increasing the throughput of the clam.

Finally, if the extraction solvent has a very limited solubility of the low polarity component in the raw material mixture, two liquid phases can be generated in the EDC. For example, an ED process for the purification of aromatics using sulfolane containing water as a solvent is disclosed in Cines, U. S. Patent No. 4,053, 369, wherein the two liquid phases are on top of the EDC. This is because sulfolane has a very limited solubility for the low polarity non-aromatics, which is concentrated on top of the EDC. However, unlike Cines' disclosure, the present invention recognizes that the presence of two liquid phases within the EDC is undesirable and can cause many potential operational problems with the EDC. Limited experimental data available in the literature suggest that the tower (or tray) efficiency is very low and highly variable in the range of 25-50% in the two liquid phase regions. Adding the reflux to the EDC causes the expansion of the two liquid phase regions at the top of the EDC because the reflux is essentially 100% raffinate, which is less soluble in the solvent. Without EDC reflux, different methods must be developed to remove entrained solvents in the raffinate product from the EDC overhead stream.

It is an object of the present invention to provide an improved extractive distillation process using a water-soluble extraction solvent.

The present invention relates to an extractive distillation process that introduces an improved lean solvent regeneration system that significantly reduces the amount of heavy hydrocarbons and / or polymers that are fixed in the waste solvent loop. According to the present invention, excellent solvent performance can be obtained, the amount of solvent regenerated per cycle is reduced, and, if necessary, the values of heavy hydrocarbons can be recovered. The present invention can be achieved by replacing the lean solvent regenerator of a conventional high temperature, energy intensive and difficult to operate conventional extractive distillation system with a low temperature, energy saving and easy to operate flush system. The original lean solvent regenerator can be optionally maintained, but operates with a significantly reduced capacity as an auxiliary unit for the new flush system.

In one aspect, the present invention relates to an extractive distillation process in which a polar hydrocarbon-selective water-soluble solvent is recovered from a stream containing a polar hydrocarbon-selective water-soluble solvent and a measurable amount of heavy hydrocarbons and sludge,

(a) introducing a feedstock containing polar and low polarity hydrocarbons into the middle of an EDC (extractive distillation column) and introducing a polar hydrocarbon-selective aqueous solvent feed stream into the top of the EDC;

(b) recovering a low-polarity hydrocarbon stream containing water from the top of the EDC and discharging a first solvent stream containing a polar hydrocarbon-selective water-soluble solvent and a polar hydrocarbon from the bottom of the EDC;

(c) introducing the first solvent stream into the middle of a solvent recovery column (SRC), recovering a polar hydrocarbon stream from the top of the SRC that is substantially free of a polar hydrocarbon-selective water soluble solvent and a low polar hydrocarbon, and Removing a second solvent stream containing a lean solvent from the bottom of the SRC;

(d) introducing a large portion of the second solvent stream into the top of the EDC in step (a) as a polar hydrocarbon-selective aqueous solvent stream, and introducing a small portion of the second solvent stream into the heavy hydrocarbon removal zone step;

(e) separating the first water stream from the lower polarity hydrocarbon stream containing water recovered from the top of the EDC in step (b) and separating the second water stream from the polar hydrocarbon stream recovered from the top of the SRC in step (c) Separating the stream;

(f) introducing at least a portion of the first water stream and at least a portion of the second water stream into a heavy hydrocarbon removal zone, recovering the polar hydrocarbon-selective water-soluble solvent in an aqueous phase, In an oil phase;

(g) withdrawing the accumulated oil phase containing heavy hydrocarbons from the heavy hydrocarbon removal zone and recovering the aqueous phase containing the polar hydrocarbon-selective water-soluble solvent from the heavy hydrocarbon removal zone;

(h) separating water from the low polarity hydrocarbon stream containing water of step (b) to produce a low polarity hydrocarbon stream introduced into the solvent removal zone and a portion of the first water stream from step (e) 2 water stream or a portion of both the first and second water streams to the solvent removal zone thereby extracting the entrained polar hydrocarbon-selective water-soluble solvent and removing the low polarity hydrocarbon;

(i) withdrawing the accumulated oil phase containing low-polarity hydrocarbons from the solvent removal zone and recovering the aqueous phase containing the polar hydrocarbon-selective water-soluble solvent from the solvent removal zone;

(j) removing the tramp iron and polymer sludge from the aqueous phase from step (g) to obtain an aqueous phase free of solid matter; And

(k) introducing a solid phase free aqueous phase from step (h) and step (j) into the vapor generator and evaporating the water to produce a stripping vapor introduced into the lower portion of the SRC in step (c) .

In another aspect, the present invention relates to an extractive distillation process in which a polar hydrocarbon-selective water-soluble solvent is recovered from a stream containing a polar hydrocarbon-selective water-soluble solvent and a measurable amount of heavy hydrocarbons and sludge,

(a) introducing a feedstock containing polar and low polarity hydrocarbons into the middle of an EDC (extractive distillation column) and introducing a polar hydrocarbon-selective aqueous solvent feed stream into the top of the EDC;

(b) recovering a low-polarity hydrocarbon stream containing water from the top of the EDC and discharging a first solvent stream containing a polar hydrocarbon-selective water-soluble solvent and a polar hydrocarbon from the bottom of the EDC;

(c) introducing the first solvent stream into the middle of a solvent recovery column (SRC), recovering a polar hydrocarbon stream from the top of the SRC that is substantially free of a polar hydrocarbon-selective water soluble solvent and a low polar hydrocarbon, and Removing a second solvent stream containing a lean solvent from the bottom of the SRC;

(d) introducing a large portion of the second solvent stream into the top of the EDC in step (a) as a polar hydrocarbon-selective aqueous solvent stream, and introducing a small portion of the second solvent stream into the heavy hydrocarbon removal zone step;

(e) separating the first water stream from the lower polarity hydrocarbon stream containing water recovered from the top of the EDC in step (b) and separating the second water stream from the polar hydrocarbon stream recovered from the top of the SRC in step (c) Separating the stream;

(f) introducing at least a portion of the first water stream and at least a portion of the second water stream into a heavy hydrocarbon removal zone, recovering the polar hydrocarbon-selective water-soluble solvent which is an aqueous phase, and removing the heavy hydrocarbon in the oil phase ;

(g) withdrawing the accumulated oil phase containing heavy hydrocarbons from the heavy hydrocarbon removal zone and recovering the aqueous phase containing the polar hydrocarbon-selective water-soluble solvent from the heavy hydrocarbon removal zone;

(h) recycling at least a portion of the low polarity hydrocarbon stream separated from the first water stream in step (e) to the top of the EDC to drop the entrained polar hydrocarbon-selective water-soluble solvent in the EDC top vapor to substantially remove the polar hydrocarbon - producing a low polarity hydrocarbon stream that does not contain a selective water soluble solvent;

(j) removing foreign matter and polymer sludge from the aqueous phase from step (g) to obtain an aqueous phase free of solid matter; And

(k) introducing the solid phase free aqueous phase from step (j) into the vapor generator and evaporating the water to form stripping vapor entering the bottom of the SRC in step (c).

In another aspect, the present invention relates to an extractive distillation process in which a polar hydrocarbon-selective water-soluble solvent is recovered from a stream containing a polar hydrocarbon-selective water-soluble solvent and a measurable amount of heavy hydrocarbons and sludge, :

(a) introducing a feedstock containing polar and low polarity hydrocarbons into the middle of an EDC (extractive distillation column) and introducing a polar hydrocarbon-selective aqueous solvent feed stream into the top of the EDC;

(b) recovering a low-polarity hydrocarbon stream containing water from the top of the EDC and discharging a first solvent stream containing a polar hydrocarbon-selective water-soluble solvent and a polar hydrocarbon from the bottom of the EDC;

(c) introducing the first solvent stream into the middle of a solvent recovery column (SRC), recovering from the top of the SRC a substantially polar hydrocarbon-selective aqueous solvent and a polar hydrocarbon stream free of low polarity hydrocarbons, Removing a second solvent stream containing a lean solvent from the bottom of the first solvent stream;

(d) introducing a large portion of the second solvent stream to the top of the EDC in step (a) as a polar hydrocarbon-selective aqueous solvent stream, and introducing a small portion of the second solvent stream to the bottom of the flushing zone step;

(e) separating water from the low-polarity hydrocarbon stream containing water recovered from the top of the EDC in step (d) and separating the low-polarity hydrocarbon stream introduced into the flushing zone from the inflow point located below the inflow point of the second solvent stream And a first water stream;

(f) separating the first water stream from the lower polar hydrocarbon stream containing water to be removed in step (b) and separating the second water stream from the polar hydrocarbon stream recovered from the upper portion of the SRC in step (c) step;

(g) introducing at least a portion of the first water stream and the second water stream to the top of the flush zone, recovering the polar hydrocarbon-selective water-soluble solvent which is an aqueous phase, and removing the polar hydrocarbon and heavy hydrocarbons in the oil phase step;

(h) discharging an accumulated oil phase containing low-polarity hydrocarbons and heavy hydrocarbons from the top of the flush zone and discharging an aqueous phase containing a polar hydrocarbon-selective water-soluble solvent and any sludge from the bottom of the flush zone ;

(i) removing foreign matter and polymer sludge from the aqueous phase of step (h) to obtain an aqueous phase free of solid matter; And

(j) introducing the solid phase free aqueous phase from step (i) into the vapor generator and evaporating the water to form a stripping vapor entering the bottom of the SRC in step (c).

The novel process features of the present invention will greatly improve the extractive distillation process with the following unexpected effects by eliminating the upper liquid reflux of the EDC: (1) steam consumption is reduced, (2) more (3) minimizing the two liquid phase regions, if present, to improve solvent performance at the top of the EDC, and (4) if present, Minimizing the two liquid phase regions improves the tray efficiency at the top of the EDC.

1 is a schematic flow chart of an extractive distillation process using a conventional thermal solvent regenerator (base example).
Figure 2 is a schematic flow diagram of an extractive distillation process using two flushing systems to separately clean the raffinate stream and regenerate the lean solvent.
Figure 3 is a schematic flow diagram of an extractive distillation process using a single flush system to wash the raffinate stream and regenerate the lean solvent.
Figure 4 is a schematic flow diagram of an extractive distillation process using a single flush system with an auxiliary thermal solvent regenerator to wash the raffinate stream and regenerate the lean solvent.
5 is a schematic flow diagram of a single flush system for washing a raffinate stream and an extractive distillation process using a thermal regenerator to regenerate lean solvent.
Figure 6 is a schematic flow diagram of an extractive distillation process using a single flush system to regenerate the lean solvent.

The present invention relates to an extractive distillation process for removing heavy hydrocarbon and / or polymer contaminants as well as for separating and recovering polar hydrocarbons from low polarity hydrocarbons. The separation is carried out through the use of a water-soluble extractive distillation solvent which is characteristically selective to absorb polar hydrocarbons. The terms "polar" and "less polar" are used to distinguish between classes of hydrocarbons, and one particular type has a greater polarity than the other. The present invention is particularly suitable for applications in which the feedstock component contains a mixture of polar and low polarity hydrocarbons. Such mixtures include: (1) aromatic and non-aromatic materials, (2) diolefins and olefins, (3) naphthens and paraffins, or (4) styrene and C 8 aromatics. Exemplary water soluble solvents include sulfolane, polyalkylene glycol, N-substituted morpholine, furfural, acetonitrile, dimethylformamide, dimethylacetamide, N-methylpyrrolidone, 3-methoxypropionitrile and ≪ / RTI > Preferably water is added as a cosolvent.

The choice of a water-soluble solvent to be used depends, inter alia, on the feedstock component and the required byproduct. Aqueous sulfolanes or aqueous N-formylmorpholines are particularly suitable solvents when the feedstock comprises aromatic and non-aromatic materials. Aqueous dimethylformamide is particularly suitable when the feedstock comprises butadiene and C 4 olefins, and aqueous sulfolanes are particularly suitable when the feedstock comprises styrene and C 8 aromatics.

During operation of the EDC (extractive distillation column), the liquid phase in the rectification zone is comprised of a non-volatile solvent, which primarily absorbs the polar component from the ascending vapor phase and causes the vapor of the low polar component to rise to the top of the EDC. Using a 3 meter diameter EDC that was used for BTX aroma recovery, it has been demonstrated that adding reflux to the EDC does not improve the purity or recovery of the EDC top product, i.e., non-aromatic raffinate. This feature was confirmed by the operation of a one-meter diameter EDC to recover the anhydrous ethanol from the fermented dead, where the purity and recovery of anhydrous ethanol were observed to be the same regardless of whether EDC reflux was introduced or not. In other cases, the unique purpose of reflux was to drop the entrained solvent from the EDC top product. Thus, the elimination of the EDC reflux was expected to significantly reduce steam consumption at the bottom reheater and reduce the steam entering the top of the column, thereby increasing the throughput of the tower.

If the extraction solvent has a very limited solubility for the low polarity components in the raw material mixture, two liquid phases can be generated in the EDC, especially at the top of the column. In this case, introducing the reflux into the EDC will cause the two upper liquid phase regions to swell because the reflux consists essentially of raffinate of low solubility. The presence of the second liquid phase not only affects solvent performance, which affects the separation factor between the polar component and the less polar component, but may also change the mass transfer efficiency in the EDC. For example, sulfoline solvents use water as co-solvent to improve their selectivity in the separation of aromatic and non-aromatics. Since water has a relatively low boiling point (high volatility), the sulfolane solvent in the top of the EDC has the highest water content. However, the literature data show that, in the two liquid phase regions, the presence of water in sulfolane is actually adversely affecting the separation. To illustrate the adverse effects of water on the sulfolane solvent in the two liquid phase regions, the following equilibrium constants are obtained for the following (see, for example, Lee et al., "Extractive Distillation Under Two Liquid Phase ", 1987 AIChE Summer National Meeting, Minneapolis, Minn. Data are cited from this document: < RTI ID = 0.0 >

Effect of water (co-solvent) on selectivity of sulfolane under two liquid phases

Pressure: 75.0 cm Hg (absolute pressure)

Total liquid component: 50% by weight of n-heptane and 50% by weight of toluene

Data from one stage balance cell

Water included Vapor composition (% by weight) Liquid number

S / F Temperature (℃) Solvent (wt%) Heptane toluene R Prize 2.0 102 0.0 70.67 29.33 2.63 2 2.0 98 1.0 66.94 33.06 2.01 2 3.0 105 0.0 77.92 22.08 3.47 2 3.0 102 1.0 73.39 26.61 2.71 2 4.0 105 0.0 80.05 19.95 3.95 2 4.0 103 1.0 77.41 22.59 3.38 2

S / F: weight ratio of solvent to hydrocarbon

R: Solvent selectivity = (heptane in the vapor / heptane in the liquid) / (toluene in the vapor / toluene in the liquid)

Table 1 shows that, in the two liquid phase regions, the presence of water significantly reduces the sulforene selectivity at all solvent to hydrocarbon ratios (S / F). Further, if the two liquid phases are not completely mixed, the above-mentioned commercial operation of a 3 meter diameter EDC, which exhibits irregular behavior causing the tower to fail when operating variably, is changed. Therefore, it is not desirable to add reflux (insoluble raffinate) to the EDC, since sulfolane will cause expansion of the two liquid phase regions at the top of the column when sulfolane is used as the solvent for the recovery of the aromatics. If there is no liquid reflux in the EDC to drop the entrained solvent, the EDC top product (raffinate) may contain undesirable levels of solvent depending on the EDC top configuration.

Upon introducing the novel extractive distillation process of the present invention, the solvent containing raffinate is fed into the flush system to reduce the solvent components in the raffinate to the desired level as long as the solvent can be dissolved in water. In a preferred process configuration, the raffinate is fed to the bottom of the backwash extraction tower, which includes multi-stage contact trays or packings, while at the same time the wash water is introduced into the top of the tower. In the application of the ED process for the recovery of aromatics, the wash water is discharged from the water legs of the upper receptacle from both EDC and SRC. The water containing solvent removed from the bottom of the flush tower can be fed to the bottom of the SRC to recover the solvent as well as produce stripping vapors. Since water is already required to produce stripping vapors for SRC, raffinate water washing does not require additional energy. The raffinate washed with water accumulates on the hydrocarbon near the top of the wash tower and is recovered as a solvent free raffinate product.

In another preferred embodiment of the present invention, the slip stream of the lean solvent is fed to the bottom of the same flush system for the washing of the EDC raffinate stream, instead of being fed to a separate flush system, to remove and recover heavy hydrocarbons, The polymer is removed from the solvent. Characteristics of the Invention for Recovery of Aromatic Materials In an embodiment, the slip stream of lean solvent is fed to the bottom of the multi-stage backwash flush tower at a point just above the inflow point of the raffinate feed from the top of the EDC. The amount of wash water fed to the top of the wash tower is adjusted so that essentially all of the EDC raffinate and heavy hydrocarbons from the lean solvent, if present, are recovered from the top of the wash tower. Although both the EDC upper raffinate stream and the slipstream of the lean solvent are both fed into the same flush top, even though the wash water full of solvent from the bottom of the flushing tower contains more solvent as it is recycled to the SRC for the production of stripping vapors, Does not generally require additional washing water. Therefore, no additional energy is required. The magnetic filter is installed at the bottom outlet of the flush tower to continuously remove trace amounts of foreign matter, polymer sludge and other polar impurities.

A. Extractive distillation using conventional solvent regeneration (basic example)

The extractive distillation process shown in FIG. 1 introduces a thermal SRG1 (solvent regenerator) having an extractive distillation column (EDC1), a solvent recovery column (SRC1) and a vapor stripping. A hydrocarbon feed containing a mixture of polar and low polarity components is fed via line 1 to the middle of EDC 1 while at the same time the lean solvent from the bottom of SRC 1 is fed to the top of EDC 1 via lines 16, 18 and 19, Absorbs hydrocarbons. The solvent comprises a suitable aqueous extraction solvent that is characteristically selective to absorb the specific polar hydrocarbons in the feedstock. Some of these water-soluble solvents have limited solubility for the low polarity hydrocarbons, and if they are used, their presence tends to produce two liquid phases on top of EDC1. A portion of the lean solvent from the bottom of SRC1 is heated in heater R2 and recycled through line 17 to the bottom of SRC1.

The solvent-to-hydrocarbon feed ratio (S / F), the lower temperature of the EDC1, the pressure of the EDC1, and the hydrocarbon feedstock location allow the desired separation between the upper raffinate and the lower rich solvent to be achieved Are parameters that are adjusted to provide the necessary conditions.

The upper raffinate is discharged from the top of the EDC 1 via line 2, condensed in the cooler C 1 and then through line 3 to the upper receiver D1, which is in phase separation between the low polarity hydrocarbon and water Function to influence. A portion of the low polarity hydrocarbon phase is recirculated as a reflux to the top of EDC1 via line 4 to drop the entrained solvent in the vapor phase within the column and the other part is discharged through line 5 as the raffinate product.

A rich solvent stream containing solvent, polar hydrocarbons and a measurable amount of heavy hydrocarbons and / or polymers is discharged from the bottom of EDC 1 via line 7. A portion of the rich solvent is heated in reheater R1 and recycled to the bottom of EDC1 via line 8 to produce a vapor stream in the column while the remainder of the rich solvent is fed via line 9 to the middle of SRC1.

The water phases accumulated in the water legs of the upper accumulators of D1 and D2 are optionally transferred to the water drum WD via lines 6 and 15, respectively. The water collected in the water drum is then fed via line 24 to the steam generator SR1 to produce stripping vapor which is injected into the lower portion of SRC1 via line 25 to assist in removing the polar hydrocarbons from the solvent. A polar hydrocarbon concentrate containing water and substantially free of solvent and low polarity hydrocarbons is discharged via line 10 as top steam steam from SRC1 and condensed via cooler C2 and then through line 11 to the upper receiver D2. To minimize the lower temperature of SRC1, receiver D2 is connected to a vacuum source to create a condition in SRC1 that is below atmospheric pressure. The upper receiving portion D2 serves to influence the phase separation between the recovered polar hydrocarbon phase and the water phase. A portion of the polar hydrocarbon is recirculated as a reflux to the top of SRC1 via lines 12, 13 to drop the entrained solvent in the vapor stream of SRC1 while the remainder is discharged as a polar hydrocarbon product through line 14.

The slip stream is withdrawn from the lean solvent recycle loop and fed via line 20 to the thermal solvent regenerator SRG1 to remove heavy materials including heavy hydrocarbons, polymer sludge and foreign materials and other polar materials from the lean solvent. The stripping vapor is introduced via line 21 to the bottom of SRG1 to assist in the recovery of lean solvent in the overhead stream; The lean solvent is recycled to the bottom of SRC1 via line 22 as part of the stripping medium. The slurry containing foreign matter, polymer sludge, and any other polarity material is discharged from the bottom of SRG1 via line 23.

Thermal stripping to regenerate the lean solvent has been developed for liquid-liquid extraction for the recovery of aromatics. In this process, a measurable amount of heavy (C 9 to C 12 ) hydrocarbons in the feedstock is removed by the solvent phase in the LLE tower and removed using the raffinate phase as part of the product of the non-aromatic material. Only C 9 aromatics tend to be extracted by the solvent, and they are mainly stripped from the solvent in a solvent recovery column (SRC) under normal operating conditions. Thus, if the ED feedstock contains a noticeable amount of heavy (C 9 -C 12 ) hydrocarbons, or if the components in the feedstock tend to polymerize under thermal conditions, the thermal solvent regenerator (SRG1) will be extremely unsuitable . If any of these situations occurs, the process becomes impossible.

B. Extraction distillation with two flushing systems to wash the raffinate stream and separately regenerate the lean solvent

The extractive distillation process shown in FIG. 2 includes an extractive distillation column (EDC2), a solvent recovery column (SRC2), a solvent removal zone, a WWC2 (water-wash column) for removing entrained solvent from a raffinate stream of EDC2, And a heavy hydrocarbon stripping zone in the form of a WWC3 (water-wash column) for regenerating the lean solvent, for example. The main differences between the basic process of FIG. 1 and the novel process are: (1) the elimination of EDC reflux which saves energy in reheating (R3) and potentially increases the throughput of EDC2, (2) Use of a low cost WWC2 (water-waas system) that removes entrained solvent and is preferably a countercurrent extraction tower and consumes minimal energy or does not consume energy in essence, and (3) improper, High-cost, low-temperature, low-cost WWC3 (water-wash) for regenerating high-cost thermal solvent regenerators, which can contain excessive amounts of heavy hydrocarbons and / or polymers that can render the thermal solvent regenerator non- system.

The hydrocarbon feed is fed via line 31 to the middle of EDC 2 while the lean solvent from the bottom of SRC 2 is fed to the top of EDC 2 via lines 45, 47 and 48 to absorb the polar hydrocarbons in EDC 2. A portion of the lean solvent is also heated at reheater R4 and recycled through line 46 to the bottom of SRC2. Some of the water-soluble solvents used may have limited solubility for low polarity hydrocarbons and their presence has a tendency to produce two liquid phases on top of EDC2. The operating conditions of EDC2 are adjusted to produce the required separation between the upper raffinate and the lower rich solvent.

The upper raffinate is condensed in the cooler C3 before being discharged from the top of the EDC 2 via line 32 and before being transferred to the upper receiver D3 via line 33, and the receiver is provided between the low polar (raffinate) hydrocarbon and the water phase And functions to influence phase separation. The raffinate hydrocarbon phase is then fed via line 34 to the bottom of the WWC 2 to remove the entrained solvent through backwash washing while at the same time the water phase accumulated in the water leg from the EDC accumulator (D3) and the SRC accumulator (D4) Is supplied to the top of the WWC 2 via lines 35, 44, 50 and 51 as wash water. The washed raffinate hydrocarbon phase is accumulated on top of the WWC2 and the solvent-free raffinate product is discharged via line 53. [ The used water containing solvent is removed from the bottom of the WWC 2 and passes through the magnetic filter F1 via line 55. The magnetic filter preferably generates electromagnetic fields that are sufficient to send foreign matter and other polar material from the aqueous phase, predominantly water and solvent, to the strainer, which is periodically cleaned or replaced. The filtered water is introduced into a steam generator (SR2) to produce stripping vapor, which is fed to the bottom of SRC2 via line 57. As shown in FIG. 2, the process does not introduce a liquid reflux that is built up by connecting the upper receptacle D3 to the top of the EDC2.

A rich solvent stream containing solvent, polar (extraction) hydrocarbons and detectable heavy hydrocarbons and / or polymers is discharged from the bottom of EDC 2 and fed to the middle of SRC 2 via lines 36 and 38. A portion of the rich solvent stream is heated by reheater R3 and recycled back through line 37 to the bottom of EDC2.

The stripping vapor produced from the steam generator SR2 is injected into the bottom of the SRC2 via line 57 to assist in removing polar hydrocarbons from the solvent. The high polarity concentrate containing water and substantially free of solvent and low polarity hydrocarbons is discharged from the SRC 2 via line 39 as an upper vapor stream and condensed via cooler C4 after line 40 to the upper receiver D4, Lt; / RTI > To minimize the lower temperature of SRC2, receiver D4 is connected to a vacuum source to create a condition in SRC2 that is lower than atmospheric pressure. The upper receptacle functions to influence the phase separation between the high polarity hydrocarbon phase and the water phase. A portion of the high polarity hydrocarbon phase is recirculated as a reflux to the top of SRC2 via lines 41,42 to drop the entrained solvent in the vapor stream of SRC2 while the other part is discharged through line 43 as a tortuous hydrocarbon product.

In order to remove heavy materials, including any foreign matter, heavy hydrocarbons, polymer sludge and any other polar material, from the lean solvent, the slip stream is discharged from the lean solvent recycle loop and is preferably withdrawn as a separate flushing system (WWC3) . The slipstream represents only a small fraction (typically 1 to 2%) of the lean solvent stream. If the density of the solvent is higher than the density of water, the lean solvent is preferably fed to the top of WWC 3 via line 49 after cooling through cooler C5. The wash water is then introduced via line 52 to the bottom of WWC 3 to create a countercurrent contact with the solvent. The solvent-filled water exits the bottom of the WWC 3 via line 56 and is combined with the water stream in line 55 before entering the steam generator to produce the stripping vapors for the magnetic filters F1 and SRC2. Heavy hydrocarbons in the lean solvent accumulate at the top of WWC3 and exit therefrom through line 54. [

The heavy hydrocarbon removal zone may include various devices including, for example, a continuous multi-stage countercurrent contact device, a multi-stage mixer / precipitator or a rotary contactor. The heavy hydrocarbon removal zone may be a water tank that functions as a decanter for separating heavy hydrocarbons and any sludge from the aqueous phase containing water soluble solvent and water. Similarly, the solvent removal zone may include a variety of devices including, for example, a continuous multi-stage countercurrent contact device, a multi-stage mixer / precipitator or a rotary contactor. The solvent removal zone may be a tank in which low polarity hydrocarbons are separated from an aqueous phase containing water with a trace amount of a water soluble solvent. Both the heavy hydrocarbon removal zone and the solvent removal zone are preferably maintained under mild conditions at a temperature of 25 to 80 DEG C and a pressure of 1 to 10 atmospheres and at a wash-to-solvent feed weight ratio of 0.5 to 10, Lt; / RTI >

In one embodiment, the feedstock comprises aromatic and non-aromatic materials and the EDC operates under conditions that maximize benzene recovery in the first solvent-enriched stream by retaining substantially all of the C < 9 > + hydrocarbons in the first solvent- do. In another embodiment, the feedstock comprises aromatic and non-aromatic materials, wherein the SRC strips only C 8 and light hydrocarbons from the first solvent-rich stream and feeds substantially all of the C 9 and heavy hydrocarbons to the second solvent- As shown in Fig.

As further described herein, the novel process of the present invention can be modified to include the following: (1) a single flush system for lean solvent regeneration, and removal of the entrained solvent (2) one flush to remove trace amounts of solvent in the raffinate produced from the novel EDC without reflux, and (2) to remove the trace amount of solvent in the raffinate from the fresh EDC without reflux, System, and the lean solvent can be regenerated from a conventional thermal solvent regenerator.

C. Extraction distillation with a single flush system to wash the raffinate stream and regenerate the lean solvent

The extractive distillation process shown in Figure 3 includes a single WWC4 (water-wash column) introduced to remove solvents from the extractive distillation column (EDC3), the solvent recovery column (SRC3) and the EDC raffinate stream and to regenerate the lean solvent do. The main differences between the basic process and this novel process are: (1) eliminating the EDC reflux to reduce the energy required for reheating (R5) and potentially increasing EDC throughput; and (2) Removal of entrained solvent from raffinate in a low-cost WWC4 (water-wash system) without essentially requiring energy, and (3) removal of the conventional thermal solvent regenerator with a dual-function water-wash system ) To regenerate a lean solvent which may contain an excessive amount of heavy hydrocarbons or polymers.

The hydrocarbon feed is fed via line 61 to the middle of EDC 3 while at the same time the lean solvent from the bottom of SRC 3 is fed to the top of EDC 3 via lines 76, 78 and 80 to absorb the polar hydrocarbons of EDC 2. A portion of the lean solvent is rkduuf by reheating (R6) and recycled back to SRC3 via line 77. Some of the resulting water-soluble solvents have limited solubility for low polarity hydrocarbons and tend to produce two liquid phases at the top of EDC3. The conditions in EDC3 are adjusted to produce the required separation between the upper raffinate and the lower, rich solvent. The upper raffinate is condensed in the cooler C6 before being discharged from the top of the EDC 3 via line 62 and before passing through line 63 to the upper receiver D5, which receives the phase separation between the low polarity hydrocarbon and the water phase . The raffinate (low polarity hydrocarbon) phase is then fed via line 64 to the bottom of WWC4 to remove the entrained solvent through backwash flushing. As shown in Fig. 3, there is no liquid reflux from the upper accommodating portion D5 to the upper portion of the EDC 3. The water phase accumulated in the water leg of the accumulator (D5) is supplied to the upper part of WWC4 via lines 65 and 66 as washing water.

A rich solvent stream containing solvent, polar hydrocarbons and detectable heavy hydrocarbons or polymer is discharged from the bottom of EDC 3 and fed to the middle of SRC 3 via lines 67 and 69. A portion of the rich solvent stream is heated by reheater R5 and recycled back to EDC 3 via line 68.

The stripping vapor generated from the steam generator SR3 is injected into the lower portion of SRC3 via line 84 to assist in removing polar hydrocarbons from the solvent. The high polarity concentrate containing water and substantially free of solvent and low polarity hydrocarbons is discharged from the SRC 3 via line 70 as an upper vapor stream and condensed via cooler C7 after line 71 to the upper reservoir D6 ). The receiving portion D6 is connected to a vacuum source to create a condition in the SRC3 that is lower than atmospheric pressure. The upper receptacle serves to influence the phase separation between the polar hydrocarbon phase and the water phase. A portion of the polar hydrocarbon is recirculated as a reflux to the top of SRC3 via lines 72 and 73 to drop the entrained solvent in the vapor stream of SRC3 and the other part is discharged through line 74 as a high polarity hydrocarbon product. The water phase accumulated in the water leg of the accumulator (D6) is supplied to the upper part of WWC4 via lines 75 and 66 as cleaning water.

To remove heavy materials, including any foreign matter, heavy hydrocarbons, polymer sludge, and other polar materials, from the lean solvent, the slipstream is discharged from the lean solvent recycle loop and after cooling through the cooler (C8), the EDC raffinate stream From the entry point above the entry point to the bottom of WWC 4 via line 79. Water filled with a solvent containing any foreign matter, polymer sludge or any other polar material is discharged from the bottom of the WWC 4 and passes through the magnetic filter F2 through line 82. The filtered water containing the solvent from F2 is fed via line 83 to the steam generator SR3 to produce the stripping vapor for SRC3. As the raffinate product without solvent is discharged through line 81, the raffinate stream from EDC3 and the washed hydrocarbon phase containing heavy hydrocarbons from the lean solvent accumulate on top of WWC4.

D. Extractive distillation with a single flush system to wash the raffinate stream and regenerate the lean solvent using an auxiliary thermal solvent regenerator

Referring to FIG. 4, the process includes a WWC 5 (water-wash column) functioning to regenerate extractive distillation column (EDC 4), solvent recovery column (SRC 4) and lean solvent as well as to remove the solvent from the EDC raffinate stream do. The main difference between the process structure shown in FIG. 3 and the process structure in FIG. 4 is that the conventional thermal solvent regenerator (SRG2), which serves as an auxiliary unit for reducing the load of the dual function water-wash system (WWC5) ). The operation and conditions of the extractive distillation column (EDC4), the solvent regeneration column (SRC4) and the water-wash column (WWC5), although some minor adjustments may be required to accommodate the addition of the thermal solvent regenerator (SRG2) Is similar to the corresponding unit shown in Fig. This extractive distillation process using a single flush system is advantageous in that an excess amount of (i) foreign matter, (ii) sludge produced by the polymerisation of active components in the hydrocarbon feedstock, and / or (iii) Lt; RTI ID = 0.0 > ED < / RTI > process applications.

The hydrocarbon feed is fed via line 91 to the middle of EDC 4 while the lean solvent from the bottom of SRC 4 is fed to the top of EDC 4 via lines 105, 107 and 108 to absorb the polar hydrocarbons in EDC 4. A portion of the lean solvent is heated by reheater R8 and recycled back to SRC4 via line 106. [ Some of these water soluble solvents have a limited solubility for the low polarity hydrocarbons and tend to produce two liquid phases within the top of EDC4. The conditions in EDC4 are adjusted to produce the required separation between the upper raffinate and the lower rich solvent.

The upper raffinate is condensed in the cooler C9 before being discharged from the top of the EDC 4 via line 92 and passed through line 93 to the upper receiver D7, which receives the phase separation between the low polarity hydrocarbon and the water phase . The raffinate (low polarity hydrocarbon) phase is then fed via line 94 to the bottom of WWC 5 to remove the entrained solvent through backwashing. As shown in Fig. 4, there is no liquid reflux from the upper accommodating portion D7 to the upper portion of the EDC 4. The water phase is accumulated in the water leg of the accumulator (D7) and supplied to the top of the WWC 5 via line 95 as wash water.

A rich solvent stream containing solvents, polar hydrocarbons and detectable heavy hydrocarbons and / or polymers is discharged from the bottom of EDC 4 and fed to the middle of SRC 4 via lines 96 and 98. A portion of the rich solvent stream is heated by reheating (R7) and recycled back to EDC4 via line 97. The stripping vapor produced from the steam generator SR4 is injected into the bottom of the SRC4 via line 116 to assist in removing polar hydrocarbons from the solvent; Stripping vapors are also injected into line SRG2 via line 111. The high polarity concentrate containing water and substantially free of solvent and low polarity hydrocarbons is discharged from the SRC 4 via line 99 as an upper vapor stream and is condensed through cooler C10 and then passed through line 100 to the upper receiver D8). The receptacle D8 is connected to a vacuum source to create a condition within the SRC4 that is lower than the atmospheric pressure. The upper receptacle serves to influence the phase separation between the polar hydrocarbon phase and the water phase. A portion of the polar hydrocarbon is recycled back to the top of SRC4 via lines 101 and 102 as reflux to drop the entrained solvent in the vapor stream of SRC4 while the other part is discharged through line 103 as a high polarity hydrocarbon product. The water phase is accumulated in the water leg of the accumulator D8 and supplied to the top of the WWC 5 via line 104 as wash water.

The slip stream from the lean solvent recycle loop is removed by (1) cooling through cooler (C11), followed by removal of the EDC4 raffinate stream < RTI ID = 0.0 > (Water-wash column) via line 109 and (2) at line 110 above the entry point of the thermal solvent regenerator SRG2. Water filled with a solvent containing any foreign matter, polymer sludge or any other polar material is discharged from the bottom of the WWC 5 and passes through the magnetic filter F3 via line 115. The washed hydrocarbon phase containing the rapeseed stream from EDC4 and heavy hydrocarbons from the lean solvent is accumulated on top of WWC5 and the raffinate product containing no solvent is discharged through line 114. [ Finally, the slurry containing foreign matter, polymer sludge and any other polarity material is discharged from the bottom of SRG2 via line 113, and the solvent stream 112 is discharged from SRG2 and transferred to SRC4.

WWC5 is efficient in removing excess heavy hydrocarbons as a valuable by-product from lean solvents, while SRG2 better removes foreign matter and polymer sludge, despite higher energy costs and limited capacity. Thus, the portion of the slip stream converted to WWC5 and SGR2 can be adjusted to accommodate the composition of the lean solvent. SRG2 may be considered to be an auxiliary unit for WWC5.

A single flush system for washing the E. raffinate stream and an extractive distillation process with a thermal regenerator to regenerate the lean solvent

The extractive distillation process shown in FIG. 5 includes an extractive distillation column (EDC 5), a solvent recovery column (SRC 5), a water-wash column (WWC 6) to remove entrained solvent from the EDC raffinate stream, And a conventional thermal SRG3 (stripping regenerator). This process eliminates the use of liquid reflux at the top of the EDC 5, which saves energy in the lower reheater (R9) and reduces the load on the top of the EDC5, thereby reducing the throughput when bottlenecks occur at this stage . As another effect, the two liquid phases present on top of EDC 5 can be minimized for ED processes using solvents with limited solubility for the low polarity hydrocarbons, thereby improving the performance of EDC 5.

The hydrocarbon feed is fed via line 121 to the middle of EDC 5 while the lean solvent from the bottom of SRC 5 is fed to the top of EDC 5 via lines 135, 137 and 138 to absorb the polar hydrocarbons in EDC 5. The upper raffinate is withdrawn from the top of the EDC 5 via line 122 and condensed in the cooler C12 before passing through line 1213 to the upper reservoir D9 which is in phase separation between the low polarity hydrocarbon and the water phase Function to influence. The raffinate (low polarity hydrocarbon) phase is then fed via line 124 to the bottom of WWC 6 to remove the entrained solvent through backwashing. As shown in Fig. 5, there is no liquid reflux from the upper accommodating portion D9 to the upper portion of the EDC 5. The water phase is accumulated in the water leg of the accumulator D9 and supplied to the top of the WWC 6 via line 125 as wash water.

A rich solvent stream containing solvent, polar hydrocarbons and detectable heavy hydrocarbons and / or polymers is discharged from the bottom of EDC 5 and fed to the middle of SRC 5 via lines 126 and 128. A portion of the rich solvent is heated by reheater R9 and recycled via line 127 to EDC5. The stripping vapor produced from the steam generator SR5 is injected into the lower portion of the SRC 5 via line 144. The high polar concentrate containing water and substantially free of solvent and low is discharged from the SRC 5f via line 129 as the upper vapor stream and is condensed through the cooler C13 and passed through line 130 to the upper receiver D10, Lt; / RTI > The receptacle D10 is connected to a vacuum source to create a condition in the SRC 5 that is lower than the atmospheric pressure. The upper receptacle serves to influence the phase separation between the polar hydrocarbon phase and the water phase. A portion of the polar hydrocarbon is recirculated as a reflux to the top of SRC5 via lines 131 and 132 to drop the entrained solvent in the vapor stream of SRC5 while the other part is discharged through line 133 as a polar hydrocarbon product. The water phase is accumulated in the water leg of the accumulator D10 and is supplied to the upper portion of the WWC 6 via line 134 as washing water. As the raffinate product that does not contain solvent is discharged through line 142, the washed hydrocarbon phase containing heavy hydrocarbon from the raffinate solvent and the raffinate stream from EDC 5 accumulates on top of WWC6.

Water filled with a solvent containing any foreign matter, polymer sludge or any other polar material is discharged from the bottom of the WWC 6 and passes through the magnetic filter F4 via line 143. The filtered water containing the solvent from F4 is fed to the steam generator SR5. The slip stream from the lean solvent loop is fed via line 139 to the thermal solvent regenerator (SRG3). The slurry containing foreign matter, polymer sludge, and any other polarity material is discharged from the bottom of SRG3 via line 141. The overhead stream from SGR3 containing the vapor together with the solvent is fed via line 140 to SRC5. A portion of the lean solvent is heated by reheater R10 and recycled back to SRC5 via line 136.

F. Extractive distillation process with a single flush system to regenerate the solvent

The extractive distillation process shown in FIG. 6 is an energy-saving and easy-to-operate low-temperature alternative to an extractive distillation column (EDC6), a solvent recovery column (SRC6) and a generally high temperature, energy- And a WWC7 (water-wash system). This process is particularly effective when the lean solvent contains an excessive amount of heavy hydrocarbon and / or polymer sludge that can not be effectively removed from the lean solvent by conventional thermal stripping regenerable groups.

The hydrocarbon feed is fed via line 151 to the middle of EDC 6 while the lean solvent from the bottom of SRC 6 is fed to the top of EDC 6 via lines 164, 166 and 167 to absorb the polar hydrocarbons in EDC 6. A portion of the lean solvent is heated by reheater R12 and recycled back to SRC6 via line 165. The upper raffinate is discharged from the top of the EDC 6 via line 152 and condensed in the cooler C14 before passing through the line 153 to the upper receiving portion D11 which is in phase separation between the low polarity hydrocarbon and the water phase Function to influence. The low polarity hydrocarbon phase is recirculated as a reflux to the top of EDC 6 via line 154 to drop the entrained solvent in the raffinate stream from EDC 6. The water phase is accumulated in the water leg of the accumulator D11 and supplied to the lower portion of the WWC 7 via the line 169 as cleaning water.

The slip stream 168 is withdrawn from the lean solvent recycle loop and passed through a cooler C16 to remove individual materials, heavy hydrocarbons, polymer sludge, and any other polar material from the lean solvent, Is supplied to the top of the flush system (WWC7), where the density of the solvent is assumed to be higher than the density of water. WWC7 is preferably a countercurrent extraction tower.

A rich solvent stream containing solvents, polar hydrocarbons and detectable heavy hydrocarbons and / or polymers is discharged from the bottom of EDC 6 and fed to the middle of SRC 6 via lines 155 and 157. A portion of the rich solvent stream is heated by reheater R11 and recycled back to EDC 6 via line 156. The receiving portion D12 is connected to a vacuum source to create a condition in the SRC 6 that is lower than the atmospheric pressure. The stripping vapor produced from the steam generator SR6 is injected into the lower portion of the SRC 6 via line 173. The polar concentrate containing water and substantially free of solvent and low polarity hydrocarbons is discharged from the SRC 6 via line 158 as the upper vapor stream and is condensed via cooler C15 to the upper receiver D12 via line 159, Lt; / RTI > The upper receptacle serves to influence the phase separation between the polar hydrocarbon phase and the water phase. A portion of the polar hydrocarbon is recirculated as reflux to the top of SRC6 via lines 160 and 161 while another portion is discharged through line 162 as a polar hydrocarbon product. The water phase is accumulated in the water leg of the accumulator D12 and is supplied to the lower portion of WWC7 via line 163 as cleaning water, where the density is assumed to be lower than the density of water. The washed hydrocarbon phase containing heavy hydrocarbons from the lean solvent is deposited on top of WWC7 as a raffinate product free of solvent and discharged through line 170. [

Water filled with a solvent containing any foreign matter, polymer sludge or any other polar material is discharged from the bottom of the WWC 7 and passes through the magnetic filter F5 via line 171. The filtered water containing the solvent from F5 is fed via line 172 to steam generator SR6 to produce stripping vapor for SRC6 via line 173.

The ED process shown in FIGS. 2-6 can be introduced for the regeneration of the lean solvent and the removal of the EDC raffinate solvent for various feedstock compositions. An exemplary combination of feedstock, solvent system and final product is shown in Table 2 below.

Feedstock Solvent system product C 6 -C 8 pyrolysis gasoline Sulfolane / water BTX aromatics C 6 -C 8 oil production Sulfolane / water BTX aromatics C 6 -C 7 oil production Sulfolane / water BT aromatics C 6 -C 7 oil production N-formylmorpholine BT aromatics Coke Oven Oil N-formylmorpholine benzene C 4 cut of pyrolysis gasoline Dimethylformamide 1,3 butadiene C 4 cut of pyrolysis gasoline Acetonitrile 1,3 butadiene C 8 cut of pyrolysis gasoline Sulfolane / water Styrene C 6 cut of natural gas liquid / naphtha Tetraethylene glycol / cyclohexanol Cyclohexane C 5 cut of natural gas liquid / naphtha Tetraethylene glycol / cyclohexanol Cyclopentane

The principles, preferred embodiments and modes of operation of the present invention have been described above. However, the invention will not be construed as being limited to the specific embodiments discussed. Accordingly, the foregoing embodiments are to be considered illustrative rather than restrictive, and modifications may be made to these embodiments by those of ordinary skill in the art without departing from the scope of the invention as defined by the following claims. Should be recognized.

Claims (30)

In an extractive distillation process in which a polar hydrocarbon-selective water-soluble solvent is recovered from a stream containing a polar hydrocarbon-selective water-soluble solvent and a measurable amount of heavy hydrocarbons and sludge,
(a) introducing a feedstock containing polar and low polarity hydrocarbons into the middle of an EDC (extractive distillation column) and introducing a polar hydrocarbon-selective aqueous solvent feed stream into the top of the EDC;
(b) recovering a low polarity hydrocarbon stream containing water from the top of the EDC, and withdrawing a first solvent stream containing a polar hydrocarbon-selective water soluble solvent and a polar hydrocarbon from the bottom of the EDC;
(c) introducing the first solvent stream into the middle of a solvent recovery column (SRC), recovering a polar hydrocarbon-containing stream containing no polar hydrocarbon-selective water soluble solvent and a low polarity hydrocarbon from the top of the SRC, Removing a second solvent stream containing a lean solvent comprising a polar hydrocarbon-selective water-soluble solvent from the bottom of the first solvent stream;
(d) introducing a majority of the second solvent stream to the top of the EDC of step (a) as the polar hydrocarbon-selective aqueous solvent feed stream and introducing a small portion of the second solvent stream into the heavy hydrocarbon removal zone ;
(e) separating the first stream of water from the low-polarity hydrocarbon stream containing the water recovered from the top of the EDC in step (b) and separating the first stream from the polar hydrocarbon stream recovered from the top of the SRC in step (c) Separating the second water stream;
(f) introducing at least a portion of the first water stream and at least a portion of the second water stream into the heavy hydrocarbon removal zone, recovering the polar hydrocarbon-selective water soluble solvent phase, and removing the heavy hydrocarbon step;
(g) withdrawing the accumulated oil phase containing heavy hydrocarbons from the heavy hydrocarbon removal zone and recovering the aqueous phase containing the polar hydrocarbon-selective water-soluble solvent from the heavy hydrocarbon removal zone;
(h) separating water from the low-polarity hydrocarbon stream containing the water of step (b) to produce a low-polarity hydrocarbon stream introduced into the solvent-removal zone, and part of the first water stream of step (e) Introducing a portion of the second water stream or a portion of the first and second water streams into a solvent removal zone to extract the entrained polar hydrocarbon-selective water soluble solvent and remove the low polarity hydrocarbon;
(i) withdrawing the accumulated oil phase containing the low polarity hydrocarbon from the solvent removal zone and recovering an aqueous phase containing the polar hydrocarbon-selective water-soluble solvent from the solvent removal zone;
(j) removing the foreign material and polymer sludge from the aqueous phase from step (g) to obtain an aqueous phase free from solids; And
(k) introducing the aqueous phase from step (i) and the aqueous phase not comprising the solid material from step (j) into a vapor generator, and introducing stripping vapor introduced into the lower portion of the SRC in step (c) And evaporating water to form water.
The method according to claim 1,
Polar and low polarity hydrocarbons may be prepared by reacting a mixture of (a) aromatic and non-aromatic materials, (b) diolefins and olefins, (c) naphthenes and paraffins, or (d) styrene and C 8 aromatics Containing extractive distillation process.
The method according to claim 1,
The polar hydrocarbon-selective water-soluble solvent may be selected from the group consisting of sulfolane, polyalkylene glycol, N-substituted morpholine, furfural, acetonitrile, dimethylformamide, dimethylacetamide, N-methylpyrrolidone, Nitrile, and mixtures thereof.
The method of claim 3,
The polar hydrocarbon-selective water-soluble solvent is an extractive distillation process comprising water as a co-solvent.
3. The method of claim 2,
The feedstock comprises aromatic and non-aromatic materials, and the polar hydrocarbon-selective water-soluble solvent comprises aqueous sulfolane.
3. The method of claim 2,
The feedstock comprises aromatic and non-aromatic materials, and the polar hydrocarbon-selective water-soluble solvent comprises aqueous N-formylmorpholine.
3. The method of claim 2,
The feedstock comprises butadiene and C 4 olefins, and the polar hydrocarbon-selective water-soluble solvent comprises aqueous dimethylformamide.
3. The method of claim 2,
Wherein the feedstock comprises styrene and a C 8 aromatics and the polar hydrocarbon-selective water soluble solvent comprises aqueous sulfolane.
The method according to claim 1,
Wherein the heavy hydrocarbon removal zone is an extractive distillation process comprising a thermal solvent regenerator.
The method according to claim 1,
Wherein each of the heavy hydrocarbon removal zone and the solvent removal zone comprises a continuous multi-stage countercurrent contacting device, a multi-stage mixed-precipitator or rotary contactor.
The method according to claim 1,
Wherein the heavy hydrocarbon removal zone comprises a water tank that functions as a decanter for separating heavy hydrocarbons and any sludge from a polar hydrocarbon-selective aqueous solvent and an aqueous phase containing water, the solvent removal zone comprising a trace amount of polar hydrocarbon- An extractive distillation process comprising a tank in which the low polarity hydrocarbons are separated from an aqueous phase containing water together with a selective aqueous solvent.
The method according to claim 1,
Extractive distillation process is operated under conditions to maximize benzene hoesueul in the first solvent stream by keeping an aromatic substance, and the EDC is, all the C 9 + hydrocarbons in the first solvent stream, wherein the raw material is an aromatic and non.
The method according to claim 1,
Wherein the feedstock comprises aromatic and non-aromatic materials and wherein the SRC operates under conditions that strip only C 8 and light hydrocarbons from the first solvent stream and retain all C 9 and heavy hydrocarbons in the second solvent stream Extraction distillation process.
The method according to claim 1,
Wherein the EDC is operated without liquid reflux at the top of the column.
The method according to claim 1,
In step (g), the thermal solvent regenerator is used as an auxiliary unit for the heavy hydrocarbon removal zone for sludge removal.
In an extractive distillation process in which a polar hydrocarbon-selective water-soluble solvent is recovered from a stream containing a polar hydrocarbon-selective water-soluble solvent and a measurable amount of heavy hydrocarbons and sludge,
(a) introducing a feedstock containing polar and low polarity hydrocarbons into the middle of an EDC (extractive distillation column) and introducing a polar hydrocarbon-selective aqueous solvent feed stream into the top of the EDC;
(b) recovering a low-polarity hydrocarbon stream containing water from the top of the EDC and discharging a first solvent stream comprising a polar hydrocarbon-selective water-soluble solvent and a polar hydrocarbon from the bottom of the EDC;
(c) introducing the first solvent stream into the middle of a solvent recovery column (SRC), recovering a polar hydrocarbon-selective water soluble solvent and a polar hydrocarbon stream free of low polarity hydrocarbons from the top of the SRC, Removing a second solvent stream containing a lean solvent comprising a polar hydrocarbon-selective aqueous solvent;
(d) introducing a majority of the second solvent stream to the top of the EDC of step (a) as the polar hydrocarbon-selective aqueous solvent feed stream and introducing a small portion of the second solvent stream into the heavy hydrocarbon removal zone ;
(e) separating the first stream of water from the water-containing low polarity hydrocarbon stream recovered from the top of the EDC in step (b) and separating the first stream from the polar hydrocarbon stream recovered from the top of the SRC in step (c) Separating the second water stream;
(f) introducing at least a portion of the first water stream and at least a portion of the second water stream into the heavy hydrocarbon removal zone, recovering the polar hydrocarbon-selective water soluble solvent phase, and removing the heavy hydrocarbon step;
(g) withdrawing the accumulated oil phase containing heavy hydrocarbons from the heavy hydrocarbon removal zone and recovering the aqueous phase containing the polar hydrocarbon-selective water-soluble solvent from the heavy hydrocarbon removal zone;
(h) recycling at least a portion of the low polarity hydrocarbon stream separated from the first water stream in step (e) to the top of the EDC to reduce the entrained polar hydrocarbon-selective water-soluble solvent in the upper vapor of the EDC To produce a low polarity hydrocarbon-containing stream without a polar hydrocarbon-selective aqueous solvent;
(j) removing the foreign material and polymer sludge from the aqueous phase from step (g) to obtain an aqueous phase free from solids; And
(k) introducing the solid phase-free aqueous phase from step (j) into the vapor generator, and evaporating water to form stripping vapor introduced into the lower portion of the SRC in step (c) Extraction distillation process.
In an extractive distillation process in which a polar hydrocarbon-selective water-soluble solvent is recovered from a stream containing a polar hydrocarbon-selective water-soluble solvent and a measurable amount of heavy hydrocarbons and sludge,
(a) introducing a feedstock containing polar and low polarity hydrocarbons into the middle of an EDC (extractive distillation column) and introducing a polar hydrocarbon-selective aqueous solvent feed stream into the top of the EDC;
(b) recovering a low-polarity hydrocarbon stream containing water from the top of the EDC and discharging a first solvent stream comprising a polar hydrocarbon-selective water-soluble solvent and a polar hydrocarbon from the bottom of the EDC;
(c) introducing the first solvent stream into the middle of a solvent recovery column (SRC), recovering a polar hydrocarbon-selective water soluble solvent and a polar hydrocarbon stream free of low polarity hydrocarbons from the top of the SRC, Removing a second solvent stream containing a lean solvent comprising a polar hydrocarbon-selective aqueous solvent;
(d) introducing a large portion of the second solvent stream to the top of the EDC of step (a) as the polar hydrocarbon-selective aqueous solvent feed stream and introducing a small portion of the second solvent stream to the bottom of the flushing zone ;
(e) separating water from the low-polarity hydrocarbon stream containing water recovered from the top of the EDC in step (b) to produce a water stream from the lower water stream at a point below the entry point of the first and second solvent streams, Obtaining a low polarity hydrocarbon stream introduced into the zone;
(f) separating the second water stream from the polar hydrocarbon stream recovered from the top of the SRC in step (c);
(g) introducing at least a portion of the first water stream and the second water stream to the top of the flush zone, recovering the polar hydrocarbon-selective aqueous solvent which is an aqueous phase, and removing the low polarity hydrocarbon and heavy hydrocarbon step;
(h) discharging the accumulated low-polarity hydrocarbons and the accumulated oil phase containing the heavy hydrocarbons from the top of the flushing zone, and from the bottom of the flushing zone an aqueous phase containing a polar hydrocarbon-selective water-soluble solvent and optional sludge Discharging;
(i) removing foreign matter and polymer sludge from the aqueous phase of step (h) to obtain an aqueous phase free from solid matter; And
(j) introducing the solid phase-free aqueous phase from step (i) into the vapor generator, and evaporating water to form stripping vapor introduced into the lower portion of the SRC in step (c) Extraction distillation process.
18. The method of claim 17,
The polar and low polarity hydrocarbon containing feedstock comprises a mixture of (a) aromatic and non-aromatic materials, (b) diolefins and olefins, (c) naphthenes and paraffins, and (d) styrene and C 8 aromatics Containing extractive distillation process.
18. The method of claim 17,
The polar hydrocarbon-selective water-soluble solvent may be selected from the group consisting of sulfolane, polyalkylene glycol, N-substituted morpholine, furfural, acetonitrile, dimethylformamide, dimethylacetamide, N-methylpyrrolidone, Nitrile, and mixtures thereof.
20. The method of claim 19,
The polar hydrocarbon-selective water-soluble solvent is an extractive distillation process comprising water as a co-solvent.
19. The method of claim 18,
The feedstock comprises aromatic and non-aromatic materials, and the polar hydrocarbon-selective water-soluble solvent comprises aqueous sulfolane.
19. The method of claim 18,
The feedstock comprises aromatic and non-aromatic materials, and the polar hydrocarbon-selective water-soluble solvent comprises aqueous N-formylmorpholine.
19. The method of claim 18,
The feedstock comprises butadiene and C 4 olefins, and the polar hydrocarbon-selective water-soluble solvent comprises aqueous dimethylformamide.
19. The method of claim 18,
Wherein the feedstock comprises styrene and a C 8 aromatics and the polar hydrocarbon-selective water soluble solvent comprises aqueous sulfolane.
18. The method of claim 17,
The flush area may include a continuous multi-stage countercurrent contact device, an extractive distillation process comprising a multi-stage mixed-precipitator or rotary contactor.
18. The method of claim 17,
Wherein the flush zone comprises a water tank that functions as a decanter for separating the polar hydrocarbon, heavy hydrocarbons, and any sludge from the polar hydrocarbon-selective water soluble solvent and the aqueous phase containing water.
18. The method of claim 17,
Extractive distillation process is operated under conditions to maximize benzene hoesueul in the first solvent stream by keeping an aromatic substance, and the EDC is, all the C 9 and heavier hydrocarbons in the first solvent stream, wherein the raw material is an aromatic and non.
18. The method of claim 17,
Wherein the feedstock comprises aromatic and non-aromatic materials and wherein the SRC operates under conditions that strip only C 8 and light hydrocarbons from the first solvent stream and retain all C 9 and heavy hydrocarbons in the second solvent stream Extraction distillation process.
18. The method of claim 17,
Wherein the EDC is operated without liquid reflux at the top of the column.
18. The method of claim 17,
In step (g), the thermal solvent regenerator is an extractive distillation process used as an auxiliary unit for a flush zone for sludge removal.
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