KR101590231B1 - Polyester multi-filament fiber with twisted yarn effect and method for manufacturing thereof - Google Patents

Abstract

The present invention relates to a polyester multifilament fiber having a twist effect and a manufacturing method thereof, and more particularly, to a polyester multifilament fiber having a twisted yarn, which is not easily twisted, And at the same time, it exhibits a soft luster. Since the fabric including it can have excellent smoothness and lower surface roughness and since a separate twisting process is unnecessary, it is possible to shorten manufacturing time, simplify the manufacturing process, The present invention relates to a polyester multifilament fiber having a twisted yarn effect and a method for producing the same.

Description

Description: TECHNICAL FIELD [0001] The present invention relates to a polyester multifilament fiber having a twisted yarn and a twisted yarn,

The present invention relates to a polyester multifilament fiber having a twisted yarn and a manufacturing method thereof. More particularly, the present invention relates to a polyester multifilament yarn having a twisted yarn, Polyester multifilament fibers having a twist effect that exhibits a soft luster, and a process for producing the same

Twisting refers to twisting or twisting yarns or yarns of continuous fibers that are twisted or twisted together. It is a process to give the yarn to the yarn. There are various purposes in the yarn production, but in order to change the tactile feel of the final product, to increase the strength, to increase the bubble formation and also to improve the woven fabric, S series and Z series. There are single twisters, double twisters, up twisters, and fancy twisters. In addition, Korean Patent No. 229988 discloses a twisting method for providing a comfortable feeling and natural harsh feel as well as a twisted yarn in addition to the effect of the twisted yarn.

Since the new synthetic yarn yarn is formed in an unstable structure, it is difficult to determine the reduction conditions in the set process because it is sensitive to the conditions such as the tensile strength during passing through the process. This is caused by the occurrence of streaks in the oblique direction after dyeing. Increasing the number of years according to the degree of finishing makes the degree of kite stronger. In addition, the surface condition of the lecture is important to determine the appearance. Double twister is more advantageous than Italy Twister in the case of the model, and it is greatly influenced by the inclined tension. The surface condition of the fabric is determined by Relax refining conditions rather than the pre-set conditions. Relax refining conditions can vary depending on temperature and time.

As described above, the yarn manufactured for various purposes is subjected to the twisting process. However, according to the detailed conditions of the twisting yarns described above, the physical properties such as the surface effect and the mechanical strength of the yarn can be changed by minute differences. Must be included in the process.

Accordingly, when the continuous drawing process is carried out separately, the manufacturing process is complicated and the manufacturing cost is inevitably increased.

On the other hand, a typical monofilament yarn has a circular cross-section. The monofilament yarn having a circular cross section is used in the form of a yarn through a twist yarn, or is woven into a fabric.

However, in the case of weaving using such a circular cross-section yarn, since the surface roughness of the fabric is high, the smoothness is low, and the thickness of the entire fabric is thick, it is not suitable for a billboard transfer sheet to which resin or paint is applied .

In order to solve such a problem, conventional techniques have attempted to improve the smoothness of the final fabric by causing the spreading of the yarn by lowering the house property of the yarn during the spinning process. However, in this case, The yield of the process is lowered and the product quality is deteriorated due to the guide jam due to deterioration of the house property of the yarn during the weaving process and mowing due to friction.

Specifically, Fig. 1 is a cross-sectional photograph of a conventional fiber having a flatness ratio of 5, and in order to solve the above-mentioned problems, fibers having a fiber cross-sectional area ratio other than 1 were developed. However, the above-mentioned fibers have a problem in that the surface roughness of the fabric is lowered and the smoothness is not improved. As a result, the development of a fiber having low surface roughness and excellent smoothness, capable of exhibiting gloss with a touch feeling like twisted yarn process, improving the fabricability and increasing the yarn strength is an urgent need Do.

SUMMARY OF THE INVENTION It is an object of the present invention to solve at least the problems as described above. It is an object of the present invention to provide a method of manufacturing a yarn, The present invention also provides polyester multifilament fibers having excellent smoothness and low surface roughness, and fabrics comprising the polyester multifilament fibers.

The second problem to be solved by the present invention is to provide a yarn which can produce a touch feeling and gloss such as a yarn which has been subjected to a twist process without passing through a twist process, And a method for producing the polyester multifilament fiber.

In order to solve the above-described first problem, the present invention provides a continuous yarn manufacturing method comprising the steps of: providing a continuous yarn yarn having a yarn size of 40 to 250 denier / 8 to 72 filaments and having a flatness of 9.5 or more according to the following formula 1: Lt; RTI ID = 0.0 > multifilament < / RTI >

[Relation 1]

According to a preferred embodiment of the present invention, the monofilament fineness of the multifilament fiber may be 0.5 to 30 denier.

According to another preferred embodiment of the present invention, the average cross-sectional area of the mono fibers contained in the multifilament fiber is 132 to 2370 μm ² , and the average cross-sectional area of the mono-filament average cross- The coefficient (CV) may be less than 45%.

[Relation 2]

According to another preferred embodiment of the present invention, the polyester multifilament fiber may include a polyethylene terephthalate (PET) based resin.

According to another preferred embodiment of the present invention, the melt viscosity of the polyester multifilament fiber may be 540 to 640 g / cm · s.

According to another preferred embodiment of the present invention, the flatness is 9.5 to 13, and the filament having a predetermined flatness of the flatness may be 90% or more of the total number of filaments.

According to another preferred embodiment of the present invention, the average cross-sectional area of the mono fibers included in the multifilament fiber is 132 to 2370 μm ² , and the dispersion coefficient (CV) of the average cross- 35% < / RTI > or less.

Further, in order to solve the above-mentioned first problem, the present invention provides a fabric comprising a polyester multifilament fiber according to the present invention.

On the other hand, in order to solve the second problem described above, the present invention provides a method for producing a polyester resin, comprising: (1) spinning a polyester resin; And (2) heat treating the spun fiber, wherein the multifilament fiber has a filament of 40 to 250 denier / 8 to 72 filaments, and the flatness of the multifilament fiber according to the following relationship (3) Of 9.5 or more is at least 70% of the total mono yarns.

[Relation 3]

According to a preferred embodiment of the present invention, the polyester resin in the step (1) may include a polyethylene terephthalate (PET) based resin.

According to another preferred embodiment of the present invention, the polyester-based resin of the step (1) is a shear rate within the spinning nozzle 6,000 s ^{- 1} or less.

According to another preferred embodiment of the present invention, the method may further comprise the step of stretching the spinning fiber between the steps (1) and (2).

According to another preferred embodiment of the present invention, the stretching may be performed at a first godet roller speed of 600 to 2000 mpm, a temperature of 50 to 100 ° C, a second godet roller speed of 3000 to 5000 mpm, a temperature of 70 to 180 Lt; 0 > C.

According to another preferred embodiment of the present invention, the melt viscosity of the polyester resin in the step (1) may be 540 to 640 g / cm · s.

According to another preferred embodiment of the present invention, the heat treatment in the step (2) may be performed at a temperature of 65 to 200 ° C.

According to another preferred embodiment of the present invention, the multifilament fiber has a flatness of 9.5 to 13, and the filament having a predetermined flatness of the flatness may be 90% or more of the total number of filaments.

According to another preferred embodiment of the present invention, the monofilament fineness of the multifilament fiber may be 0.5 to 30 denier.

According to another preferred embodiment of the present invention,

Wherein the average cross-sectional area of the mono fibers contained in the multifilament fiber is 132 to 2370 mu m ² and the dispersion coefficient (CV) according to the following relational expression 4 is 45% or less with respect to a predetermined average cross- can do.

[Relation 4]

The polyester multifilament fiber of the present invention has a tough texture similar to that of a woven fabric that has been subjected to the twisting process even though the yarn is not subjected to the twisting process and at the same time the fabric has a soft gloss, It is possible to realize a fabric having excellent smoothness and low surface roughness. In addition, as in the case of a yarn processing step, the warp and yarn strength can be increased. Further, since a yarn capable of exhibiting a touch feeling and gloss such as a yarn that has undergone a twisted yarn process can be manufactured without passing through a twisting process, the manufacturing process can be simplified and the manufacturing cost can be reduced.

1 is a photograph of a conventional fiber cross-section having a flatness ratio of 5;
2 is a photograph of a polyester multifilament fiber according to a preferred embodiment of the present invention.
3 is a cross-sectional schematic diagram of a polyester multifilament fiber according to a preferred embodiment of the present invention, in accordance with a preferred embodiment of the present invention.
4 is a flowchart of a manufacturing process according to a preferred embodiment of the present invention.
5 is a schematic diagram of a radiator according to a preferred embodiment of the present invention.
6 is a cross-sectional view of a spinneret according to a preferred embodiment of the present invention.
7 is a cross-sectional view of a spinneret according to a preferred embodiment of the present invention.

Hereinafter, the present invention will be described in more detail.

As described above, in the conventional circular cross-section yarn, the fabric woven therefrom is not smooth and has a high surface roughness. In order to improve the touch feeling, yarn strength and weaving property of the yarn, There has been a problem in that a separate twisting process must be performed in order to twist it.

Accordingly, the present invention provides a polyester multifilament fiber having a twist yarn effect, which has a yarn size of 40 to 250 denier / 8 to 72 filaments and a monosaccharide having a flatness of 9.5 or more according to the following formula 1: 70% Thereby solving the above-mentioned problem.

[Relation 1]

In this way, even though the yarn is not twisted, the twisted yarn has a rough texture similar to that of woven fabric. At the same time, the fabric exhibits a soft gloss, and the fabric including the yarn has excellent smoothness and low surface roughness. It is possible. In addition, as in the case of continuous yarn, the warp and warp strength can be improved.

First, the fiber cross section of the present invention will be described.

Specifically, FIG. 2 is a photograph of a polyester multifilament fiber according to a preferred embodiment of the present invention. As shown in FIG. 2, the present invention has a modified cross-section in which the fiber cross-section is grown in one direction.

More specifically, FIG. 3 is a schematic diagram of a polyester multifilament fiber according to a preferred embodiment of the present invention, wherein the flatness of the minor axis length b and the major axis length a of the fiber cross section according to the following formula 1 is 9.5 Or more.

[Relation 1]

If the flatness is less than 9.5, it is difficult to realize sensibility such as a touch feeling that is rough when the cloth is woven, and it is difficult to exhibit soft luster and there may be a problem in manifesting the effect of continuous action.

Specifically, in the case of the embodiment (Example 1) described below, although the yarn is not subjected to the twisting process, the yarn has a feeling of touch similar to that of the twist yarn of the comparative example in which the yarn count is about 1000 (T / M) .

The polyester multifilament fiber of the present invention having such a flatness has a fineness of 40 to 250 denier and 8 to 72 filaments. If the fineness is less than 40 denier, there may be a problem in radioactivity. If the fineness is more than 250 denier, the pack pressure may be high, resulting in a problem of deterioration of spinnability. If the number of filaments is less than 8, there may be a problem that the spinning workability is lowered. If the number of filaments is more than 72, there may be a problem that the effect of the desired twisting can not be exhibited or the effect of twisting is deteriorated.

In the present invention, the mono yarn having a filament count as described above and having a flatness of at least 9.5 in a plurality of filaments should satisfy 70% or more of the total mono yarns, preferably a flatness of 9.5 to 13, The filament having a flatness may be 90% or more of the total number of filaments.

If the number of monofilaments having a flatness of 9.5 or more among the plurality of filaments is less than 70% of the total monosaccharides, there may arise a problem that uneven dyeing and / or a uniform twist effect are not exhibited.

Meanwhile, according to a preferred embodiment of the present invention, the present invention satisfies the above-mentioned ratio of the number of filaments, the number of filaments satisfying the flatness and flatness of the mono yarns, and the average cross-sectional area of each mono yarn can be uniform. The monofilament fineness of the multifilament fiber may be 0.5 to 30 denier, preferably the average cross-sectional area of the monofilaments is 132 to 2370 mu m ² , and the following average relation of the average cross- (CV) of 45% or less may be included in the polyester multifilament fiber, and more preferably the dispersed phase number may be 35% or less.

[Relation 2]

The higher the ratio of the mono yarns having the same aspect ratio of all the filaments and the same cross-sectional area, the more advantageous for uniform dyeing and uniform continuous yarn effect.

If the number of dispersion factors exceeds 45% with respect to the average cross-sectional area, uneven dyeing and uniform twist effect can not be exhibited, and the smoothness of the fabric is lowered and the touch feeling of the yarn is poor. There is a problem that the quality of the manufactured fabric is very poor.

The polyester multifilament fiber of the present invention as described above is preferably a polyester multifilament fiber such as polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polytetramethylene terephthalate (PTT), polyhexylene terephthalate, polyethylene (Phenoxy) ethane-4,4'-dicarboxylate, polyethylene isophthalate / nephthalate copolymer, polybutylene terephthalate / isophthalate copolymer, polybutylene terephthalate / And polybutylene terephthalate / decane-dicarboxylate copolymer, and may be at least one component selected from the group consisting of polyethylene terephthalate (PET) and modified polyethylene terephthalate. More specifically, the modified polyethylene terephthalate may further include ethylene glycol as a diol component and a sulfonated metal salt as an acid component other than terephthalic acid as a monomer, and examples thereof include dimethylsulfone isophthalate sodium salt and the like . In addition, aromatic polycarboxylic acids other than terephthalic acid may be further included as a monomer, and as a non-limiting example, it may be any one or more of dimethyl terephthalate, isophthalate, and dimethyl isophthalate. Further, as the diol component, a diol component other than ethylene glycol may be further included as a monomer. Examples of such a diol component include neopentyl glycol, diethylene glycol, neopentyl glycol, 1,3-propanediol, 4-butanediol, 1,6-hexanediol, and the like. The specific composition and composition ratio of the modified polyethylene terephthalate are not particularly limited in the present invention.

However, the melt viscosity of the resin contained in the polyester multifilament fiber of the present invention may be 540 to 640 g / cm · s. If the melt viscosity does not satisfy the above range, the spinning workability may be remarkably reduced or a flat yarn having a desired flatness ratio may not be produced.

The polyester multifilament fiber according to the present invention comprises (1) spinning a polyester-based resin; And (2) heat treating the spun fiber, wherein the multifilament fiber has a filament of 40 to 250 denier / 8 to 72 filaments, and the flatness of the multifilament fiber according to the following relationship (3) Is 9.5 or more, is 70% or more of the total mono yarn, is produced by a polyester multifilament fiber manufacturing method having a twisting effect.

[Relation 3]

More specifically, FIG. 4 is a flow chart of a manufacturing process according to a preferred embodiment of the present invention. As shown in FIG. 4, after the polyester-based resin is melted (S10), composite radiation (S11) and heat treatment (S15) The polyester multifilament fiber according to the present invention may further be produced after the spinning S11 and after the cooling solidification step S12, the emulsion feeding step S13 and the partial stretching step (not shown) or the stretching step S14 .

First, as step (1), a step of spinning a polyester resin is performed.

The polyester resin may be at least one selected from the group consisting of polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polytetramethylene terephthalate (PTT), polyhexylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, (Phenoxy) ethane-4,4'-dicarboxylate, polyethylene isophthalate / nephthalate copolymer, polybutylene terephthalate / isophthalate copolymer and polybutylene terephthalate / decane-dicarboxylate And at least one component selected from the group consisting of polyethylene terephthalate (PET) and modified polyethylene terephthalate.

More specifically, the modified polyethylene terephthalate may further include ethylene glycol as a diol component and a sulfonated metal salt as an acid component other than terephthalic acid as a monomer, and examples thereof include dimethylsulfone isophthalate sodium salt and the like . In addition, aromatic polycarboxylic acids other than terephthalic acid may be further included as a monomer, and as a non-limiting example, it may be any one or more of dimethyl terephthalate, isophthalate, and dimethyl isophthalate. Further, as the diol component, a diol component other than ethylene glycol may be further included as a monomer. Examples of such a diol component include neopentyl glycol, diethylene glycol, neopentyl glycol, 1,3-propanediol, 4-butanediol, 1,6-hexanediol, and the like. The specific composition and composition ratio of the modified polyethylene terephthalate are not particularly limited in the present invention.

However, the polyester resin may have a melt viscosity of 540 to 640 g / cm-s. If the melt viscosity does not satisfy the above range, the spinning workability may be remarkably reduced or a flat yarn having a desired flatness ratio may not be produced.

5 is a schematic view of a spinning machine according to a preferred embodiment of the present invention. Referring to FIG. 5, a polyester-based chip may be inserted into a hopper 1 to be melted in a melted portion 2, The resin may be spun.

More specifically, the polyester resin may preferably be melted at 270 to 300 캜 and spun, and the intrinsic viscosity may be 0.6 to 1.0 dl / g. If the intrinsic viscosity is less than 0.6 dl / g, there may be a problem that the spinning workability and the shape stability of the yarn after spinning are remarkably deteriorated. If the intrinsic viscosity is more than 1.0 dl / g, Can be.

The molten polyester resin may be spun at a spinning temperature of 270 to 300 占 폚 and a spinning speed of 600 to 2000 mpm through a spinneret as shown in Fig. 6 or 7, and the spinning is preferably performed using a polyester resin is within a shear rate of spinning nozzle 6,000 s ^- may be emitted by such that ¹ or less, there can be manil shear rate is a problem that can not object manufacturing a fiber having a modified cross-section having a pyeonpyeongbi that if it exceeds the value beomui .

The fibers spun through step (1) may pass through a cooling and solidifying step (6 in FIG. 5). At this time, it is preferable to advance the cooling wind at a speed of 15 to 40 mpm, and if it is out of the above range, it is difficult to control the cross-sectional shape of the fiber and the uniformity can not be improved.

Next, the emulsion can be supplied for smooth spinning and winding (S13 in FIG. 4). In the emulsion supply (8 in FIG. 5), an emulsion spraying method or an oil roller method may be used in a guide provided with a guide in a solidification region, and either method may be used.

Next, according to a preferred embodiment of the present invention, the fibers subjected to the above step may be subjected to a partial stretching process. Preferably, the partial stretching may be performed under the conditions of a first godet roller speed of 2500 to 2900 mpm and a second godet roller speed of 2500 to 2900 mpm.

Next, steps (9 and 10 in Fig. 5) may be carried out for stretching the fibers after the step (1) for the partially elongated fibers or for the fibers not subjected to the partial stretching step.

By the stretching, the fiber orientation can be improved, and fibers having higher strength can be obtained. Concretely with respect to the stretching conditions, the first godet roller speed (9 in FIG. 5) may be 600 to 2,000 mpm, preferably 1,400 to 1,600 mpm. If the elongation speed of the first godet roller is less than 1,000 mPm, there is a problem that the physical properties are lowered with the change of the yarn over time, and the yarn tension is low due to the low first godet roller speed. If the stretching speed exceeds 2,000 mPm, uneven stretching may occur and dyeing defects may occur. The temperature of the primary godet roller may range from 50 to 100 캜.

Next, the speed of the second godet roller (10 in FIG. 5) may be 3,000 to 5,000 mpm, and the drawing speed may preferably be 3500 to 4,500 mpm in consideration of spinnability. If the second godet roller speed is less than 3,000 mpm, the physical properties of the spun yarn, in particular, the strength and the productivity are lowered. If the second godet roller speed is more than 5,000 mpm, yarn shaking may occur in the second godet roller, have. The temperature of the secondary godet roller may be from 70 to 180 캜, and preferably from 135 to 175 캜. If the heat setting temperature of the second godet roller is less than 70 ° C, there is a possibility that the physical properties such as the elongation and the like may change with the elapse of time, and the yarn having a high shrinkage ratio may cause shrinkage during the subsequent dyeing process If the temperature is higher than 180 DEG C, there is a fear that the quake shakes in the secondary godet roller become large and stable operation becomes difficult.

The fibers having undergone the above steps are subjected to a heat treatment step (2).

Conventional fibers having a modified cross-section or fibers having a certain flatness ratio had to be subjected to a separate twisting process in order to develop a rough feel and a smooth luster and to improve the fabricability. However, the twist yarn process has various problems in order to realize the effect of the target fiber, and accordingly, there is a problem that the manufacturing cost and the manufacturing time are increased due to addition of additional manufacturing equipment and manufacturing process.

Accordingly, the inventors of the present invention have been able to realize a fiber-like tactile feeling and gloss by heat treatment only when the fibers produced without a separate twisting process satisfy the flatness ratio of the fiber cross-section according to the present invention. The heat treatment may be separately performed for the purpose of manifesting the twist effect, but since the twist effect can be additionally obtained by various processes (heat fixation, etc.) in which heat is applied during the process of manufacturing the yarn, As time has been shortened and costs have been reduced, productivity has been further improved. Thus, according to a preferred embodiment of the present invention, the heat treatment temperature may range from 65 to 200 ° C., and the heat treatment may be performed on the produced fiber itself or may be heat treated in a fabric state in which the produced fiber is woven, So that the fibers contained in the fibers can exert a continuous yarn effect.

The polyester multifilament fiber according to the present invention thus prepared has 40 to 250 denier / 8 to 72 filaments, and the monosaccharide having a flatness of 9.5 or more according to the following formula 3 should be 70% or more of the total monosaccharides.

[Relation 3]

In this way, even though the twisted yarn is not woven through the twisted yarn, the yarn has a rough texture similar to that of a woven fabric, and at the same time a soft gloss is exhibited. Can be implemented. In addition, as in the case of continuous yarn, the warp and warp strength can be improved.

If the flatness is less than 9.5, it is difficult to realize sensibility such as a touch feeling that is rough when the cloth is woven, and it is difficult to exhibit soft luster and there may be a problem in manifesting the effect of continuous action.

The polyester multifilament fiber of the present invention having such a flatness has a fineness of 40 to 250 denier and 8 to 72 filaments. If the fineness is less than 40 denier, there may be a problem in radioactivity. If the fineness is more than 250 denier, the pack pressure may be high, resulting in a problem of deterioration of spinnability. If the number of filaments is less than 8, there may be a problem in radioactivity. If the number of filaments is more than 72, the frequency of occurrence of cross-sectional irregularity increases, so that the expression of the desired twisting effect is weak or the smoothness of the woven fabric may not be improved , There is a problem that the touch feeling is lowered.

Also, the monofilament having a flatness of at least 9.5 in the multifilament fiber having the number of filaments as described above should be at least 70% of the total monosa, preferably the flatness is 9.5 to 13, and the filament having a predetermined flatness of the flatness It may be more than 90% of the total number of filaments.

If a mono yarn having a flatness of 9.5 or more among a plurality of filaments is less than 70% of the total mono yarns, there may be a problem that quality deterioration due to non-uniform dyeing and the manifestation of a twist effect are weak.

Meanwhile, according to a preferred embodiment of the present invention, the present invention satisfies the above-mentioned ratio of the number of filaments, the number of filaments satisfying the flatness and flatness of the mono yarns, and the average cross-sectional area of each mono yarn can be uniform. Accordingly, the monofilament fineness of the multifilament fiber may be 0.5 to 30 denier, preferably, the average cross-sectional area of the monofilaments is 132 to 2370 mu m ² , and the following average relation of the average cross- (CV) of 45% or less may be included in the polyester multifilament fiber, and more preferably the dispersed phase number may be 35% or less.

[Relation 4]

The higher the ratio of the mono yarns having the same aspect ratio of all the filaments and the same cross-sectional area, the more advantageous for uniform dyeing and uniform continuous yarn effect. If the number of dispersion factors exceeds 45% with respect to the average cross-sectional area, there is a problem in heterogeneous dyeing and uniformity of the twist.

The present invention comprises a fabric comprising polyester multifilament fibers according to the invention as described above.

The term fabric used in the present invention includes both fabric and knitted fabric.

First, the fabric may be a fabric that is weaved by using the polyester multifilament fiber according to the present invention in at least one of warp and weft.

The weaving may be performed by any one method selected from the group consisting of plain weave, twill weave, water weave, and double weave.

If the plain weave, twill weave, and water weave are three-dimensional tissue, the specific weaving method of each of the three-dimensional tissue is determined by a conventional weaving method, and it is possible to modify the tissue based on the three- There are, for example, changing jobs, changing jobs, changing jobs, changing jobs, changing jobs, non-working jobs, and twisting jobs. .

The double yarn is a method of weaving a fabric in which either one of warp yarns or weft yarns is doubled or both yarns are doubled. The specific method may be a conventional double yarn weaving method.

However, the present invention is not limited to the base fabric of the above-mentioned fabric, and is not particularly limited in the case of the warp yarn density in weaving.

Further, the fabric may be a knitted fabric comprising the polyester multifilament fiber according to the present invention as a yarn. The knitting can be performed by a method of stitch knitting or knitting, and a specific method of stitch knitting and knitting can be performed by a conventional method of stitch knitting or knitting.

The present invention will now be described more specifically with reference to the following examples. However, the following examples should not be construed as limiting the scope of the present invention, and should be construed to facilitate understanding of the present invention.

≪ Example 1 >

Polyethylene terephthalate (PET) melted at 290 ° C with a melt viscosity of 600 g / cm? S was spun at a spinning temperature of 285 ° C and a spinning speed of 1400 mpm using the spinneret shown in Figs. The speed of the first godet roller was 1400 mpm, the temperature was 85 캜, the speed of the second godet roller was 4000 mpm, and the temperature was 125 캜 for stretching the spun fibers. The stretched fibers were subjected to a heat treatment at 125 ° C through a heat treatment process to produce polyester multifilament fibers having a flatness as shown in Table 1 below.

≪ Examples 2 to 5 >

The polyester multifilament fiber as shown in Table 1 below was prepared by changing the dispersion factor of the average cross-sectional area of the monosaccharide contained in the filaments and the flatness of the cross section as shown in Table 1 below.

≪ Comparative Examples 1 to 4 >

Polyester multifilament fibers as shown in Table 2 below were prepared by changing the dispersion factor of the average cross-sectional area of the monosaccharide contained in the filaments and the flatness of the cross section as shown in Table 2 below.

<Experimental Example>

The following properties of polyester multifilament fibers prepared by the above Examples and Comparative Examples were measured and shown in Tables 1 and 2.

1. Strength and elongation

The strength and elongation were measured using an automatic tensile tester (Textechno) at a speed of 50 cm / min and a grip distance of 50 cm. Strength and elongation are the strength (g / de) divided by the denier (de) when the fiber is stretched until it is cut with a constant force, the strength, the percentage of the initial length as a percentage of the elongation, ) Were defined as elders

2. Sacrifice (%)

The fullness ratio was measured in terms of the yield of non-cut fibers when a full 9 kg drum of the present invention was spinning,

으로 계산하였다.

Respectively.

3. Speaker effect

In order to evaluate the twist yarn effect, the fabric 1 having a width of 147 cm, a length of 500 cm and a basis weight of 250 g / cm ² was woven using the multifilament fibers prepared in the above Examples and Comparative Examples as warp and weft.

The polyethylene terephthalate fibers having the same 50 denier and 12 filament counts as those of the present invention and having a circular cross section were twisted in a twist number (T / M) range of 300 to 1,600 14 yarns were produced so as to make a difference therebetween. After that, the yarn 2 was weighed 147 cm in length, 500 cm in length, and 250 g / cm ² in basis weight, using the twist yarn as warp and weft.

In order to confirm the twist effect expressed on the fabric, the fabric 1 and the fabric 2 were compared to evaluate the degree of twisting effect expressed in the fabric 1.

Further, in order to evaluate the uniformity of the twist yarn effect, a comparison was made between the fabric 1 and the fabric 2, and an expert evaluation was performed to evaluate whether the twist effect expressed on the fabric 1 was uniform as a whole. When the uniformity was uniform, ?, And?, Respectively.

Specifically, in Comparative Examples 1 to 3, in which the flatness of the mono-filaments contained in the multifilament is less than 9.5 in Table 1 and 2, even if the twisting effect is not exhibited, it was weak. On the contrary, in the embodiment having the flatness of 9.5 or more, it can be seen that the twist effect is 1000 T / M or more.

Further, it can be confirmed that the closer the ratio of the flatness of the mono yarns contained in the multifilament is 9.5 or more to the 100%, the more excellent the continuous yarn uniformity (Examples 1 and 2), and the ratio of Comparative Example 4 It can be confirmed that the uniformity of the twisted yarn is very poor. In Comparative Example 5 having a melt viscosity of 450 g / cm · s, even though the ratio of the mono yarns having a flatness of 10 or more was 75%, the dispersion factor of the average cross-sectional area reached 70%, the continuous yarn uniformity was very poor, As shown in FIG.

Further, it can be confirmed that when the dispersion factor of the monosaccharide average cross-sectional area exceeds 45%, the twist uniformity is lowered. (Example 3)

In addition, it can be confirmed that the fourth or fifth embodiment in which the flatness of the mono yarns is increased deteriorates the formability.

Claims (18)

A monofilament having a flatness of not less than 9.5 according to the following relational expression 1 is not less than 90% of all mono fibers and is a multifilament fiber of 40 to 250 denier / 8 to 72 filaments,
Wherein the average cross-sectional area of the monofilaments included in the multifilament fiber is 132 to 2370 mu m ² and the dispersion coefficient (CV) according to the following formula 2 with respect to a predetermined average cross-sectional area of the monofilament average cross- Wherein the polyester multifilament fiber has a twisted yarn.

[Relation 1]

[Relation 2]

The method according to claim 1,
Wherein the monofilament fineness of the multifilament fiber is 0.5 to 30 denier. delete The method according to claim 1,
Characterized in that the polyester multifilament fiber comprises a polyethylene terephthalate (PET) resin. The method according to claim 1,
Wherein the polyester multifilament fiber has a melt viscosity of 540 to 640 g / cm · s. The method according to claim 1,
And the flatness is 12 to 13. The polyester multifilament fiber according to claim 1, The method according to claim 1,
Characterized in that the average cross-sectional area of the monofilaments included in the multifilament fiber is 132 to 2370 mu m ² and the dispersion coefficient (CV) with respect to a predetermined average cross-sectional area of the monosarpal average cross-sectional area is 35% Polyester multifilament fibers having an effect. (1) radiating a polyester resin; And
(2) heat treating the spun fibers, to produce polyester multifilament fibers,
Wherein the multifilament fiber has a filament diameter of 40 to 250 denier / 8 to 72 filaments, wherein a mono yarn having a flatness of 9.5 or more according to the following formula 3 is 90% or more of all mono yarns, And a dispersion coefficient (CV) of 45% or less with respect to a predetermined average cross-sectional area of the average cross-sectional area of the monosaccharide according to the following relational expression (4): 132 to 2370 탆 ² ; .
[Relation 3]

[Relation 4]

9. The method of claim 8,
Wherein the polyester resin in the step (1) comprises a polyethylene terephthalate (PET) resin. 9. The method of claim 8,
Wherein the polyester resin in the step (1) has a shear rate in the spinning nozzle of 6,000 s ^-1 or less. 9. The method of claim 8,
Further comprising the step of stretching the spinnable fibers between the step (1) and the step (2). 12. The method of claim 11,
Wherein the stretching is performed at a first godet roller speed of 600 to 2000 mpm and a temperature of 50 to 100 ° C, a second godet roller speed of 3000 to 5000 mpm, and a temperature of 70 to 180 ° C Wherein the polyester multifilament fiber is produced by a method comprising the steps of: 9. The method of claim 8,
Wherein the melt viscosity of the polyester resin in the step (1) is 540 to 640 g / cm · s. 9. The method of claim 8,
Wherein the heat treatment in step (2) is performed at a temperature of 65 to 200 ° C. 9. The method of claim 8,
Wherein the multifilament fiber has a flatness of from 12 to 13. The method of producing a polyester multifilament fiber according to claim 1, 9. The method of claim 8,
Wherein the monofilament fineness of the multifilament fiber is 0.5 to 30 denier. delete A fabric comprising the polyester multifilament fibers according to any one of claims 1, 2 and 4 to 7.

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