KR101413981B1 - Plasma generator and thin film deposition apparatus comprising the same - Google Patents

Abstract

The present invention relates to a plasma generating apparatus and a thin film deposition apparatus including the plasma generating apparatus. Specifically, the present invention relates to a plasma generating apparatus and a thin film deposition apparatus including the plasma generating apparatus capable of increasing the size of a substrate and uniformly supplying plasma to the substrate, as well as suppressing loss of reactant radicals.

Description

[0001] The present invention relates to a plasma generating apparatus and a thin film deposition apparatus including the plasma generating apparatus,

The present invention relates to a plasma generating apparatus and a thin film deposition apparatus including the plasma generating apparatus. Specifically, the present invention relates to a plasma generating apparatus and a thin film deposition apparatus including the plasma generating apparatus capable of increasing the size of a substrate and uniformly supplying plasma to the substrate, as well as suppressing loss of reactant radicals.

(CVD), plasma enhanced chemical vapor deposition (PECVD), and atomic layer deposition (MOCVD) as a deposition method for forming a thin film on a substrate such as a semiconductor wafer Techniques such as ALD (atomic layer deposition) and plasma enhanced atomic layer deposition (PEALD) are used.

BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic diagram showing the basic concept of atomic layer deposition in a substrate deposition process. As shown in FIG. 1, the atomic layer deposition method is a method in which a source gas including a raw material such as trimethyl aluminum (TMA) is sprayed on a substrate, inert gas purge gas such as argon (Ar) A single molecular layer is adsorbed on the substrate, a reaction gas containing a reactant such as ozone (O3) reacting with the raw material is injected, and a single atomic layer (not shown) is formed on the substrate through inert purge gas injection and unreacted substance / (Al-O).

In addition, the reaction gas is plasmaized in an electric field formed by an electrode, a coil, or the like to which DC, AC, and high-frequency voltages are applied, and is supplied to the substrate, whereby efficient thin film deposition can be performed. A conventional plasma generating apparatus includes a direct plasma apparatus for generating a plasma between a pair of opposing electrodes to directly deposit on a substrate adjacent to the electrode, and a plasma generated from a device spaced apart from the substrate, A direct plasma apparatus has been proposed in which a film quality degradation caused by a charge trap caused by ion bombardment and high energy electrons is caused It is preferred to use a remote plasma device, particularly a remote plasma device that utilizes a plasma flux capable of growing a dense thin film by mild ion bombardment.

On the other hand, a remote plasma apparatus for supplying a plasma to a substrate through a single slot has a problem that it is difficult to make a large-sized substrate, and a device utilizing a slit, a showerhead, or the like for plasma supply is used. In the case of the slit type apparatus, the supply of the plasma is concentrated at several points of the long slit, so that it is difficult to uniformly supply the plasma. In the case of the showerhead type apparatus, the increase of the surface area by the multiple jet holes of the shower head causes loss There is an increasing problem.

Accordingly, there is a demand for a plasma generating apparatus and a thin film deposition apparatus including the plasma generating apparatus, which are capable of increasing the size of the substrate and uniformly supplying the plasma to the substrate, as well as suppressing loss of reactant radicals.

There is provided a plasma generating apparatus capable of forming a plurality of slots in which a pair of opposing electrodes are arranged in parallel and supplying a plasma through the slots to a large-sized substrate to be processed, and a thin film deposition apparatus including the plasma generating apparatus .

It is another object of the present invention to provide a plasma generating apparatus capable of performing efficient thin film deposition by improving the structure of a pair of opposed electrodes to increase a plasma generating area and density, and a thin film deposition apparatus including the plasma generating apparatus.

It is another object of the present invention to provide a plasma generating apparatus in which the amount of plasma supplied per unit area of a substrate to be processed is uniform.

It is another object of the present invention to provide a plasma generating apparatus and a thin film deposition apparatus including the plasma generating apparatus, which can suppress the loss of reactant radicals contained in the plasma as compared with the conventional shower head system.

In order to solve the above problems,

A first electrode comprising at least one unevenness; A second electrode having at least one hole into which the concavities and convexities are inserted, the second electrode having a polarity different from that of the first electrode, the second electrode being spaced apart from the concave and the convex; And at least one gas injection channel into which a process gas is injected in a spaced-apart space between a side surface of the concavo-convex and an inner wall of the hole into which the concavo-convex is inserted, wherein the process gas is plasma-ized between the first electrode and the second electrode And a plasma generator.

Here, the second electrode includes an insulating layer on an opposite surface to the lower surface of the first electrode.

Further, there is provided a plasma generating apparatus characterized in that the shape of the concavities and convexities is a cylindrical shape, a rectangular parallelepiped shape or a concentric circular column shape.

The plasma generating apparatus is characterized in that the shape of the second electrode is a fan shape, a cylindrical shape, or a rectangular parallelepiped shape.

Here, the shape of the second electrode is a fan shape, and the size of the irregularity increases together with the radius of curvature of the fan shape.

And a gas injection unit for injecting the process gas into the gas injection channel, wherein the gas injection unit includes at least one gas flow channel mounted inside the first electrode or the second electrode, And at least one gas injection hole for injecting a process gas into the channel.

Herein, the process gas includes a discharge gas.

In addition, the gas injection unit further comprises at least one gas flow path and at least one gas injection hole for separating the discharge gas from the process gas and injecting the gas into the gas injection channel.

Here, the discharge gas is injected at an upper portion of the gas injection channel, and the process gas is injected at a lower portion than the discharge gas.

The plasma generator is characterized in that power is applied to one electrode of the first electrode and the second electrode and the other electrode is grounded.

Also, the plasma generator is characterized in that the power source is a direct current power source, an alternating current power source, or a high frequency power source.

On the other hand, a reaction chamber; At least one substrate mounting part disposed inside the reaction chamber and on which the substrate is mounted; At least one gas supply unit disposed inside the reaction chamber and including the plasma generating apparatus according to claim 1; And a substrate transfer section for relatively moving the substrate mounting section relative to the gas supply section so as to supply the gas supplied from the gas supply section to the processing surface of the substrate.

Wherein the substrate includes a rotating shaft fixed to a lower center of the substrate loading part and a driving motor rotating the rotating shaft, wherein the relative movement of the substrate loading part with respect to the gas supplying part is a curved movement. Thereby providing a deposition apparatus.

The power transmitting member includes a power transmitting member in which the transmitting portion of the substrate is connected to each of the plurality of shafts, the shaft and the substrate loading portion, and a driving motor for circulatingly moving the power transmitting member connected thereto by rotating at least one shaft of the shaft And a relative movement of the substrate mounting part with respect to the gas supply part includes a linear movement and a curved movement.

Further, the shape of the second electrode included in the plasma generator arranged in the section where the relative movement of the substrate mounting part with respect to the gas supply part is curved is a sector shape, and the size of the irregularities is a radius of curvature of the sector shape Is increased toward the larger side.

The plasma generating apparatus according to the present invention has a plurality of slots in which a pair of opposing electrodes are arranged in parallel, and supplies plasma through the electrodes, thereby facilitating a large-sized substrate to be processed.

The plasma generating apparatus according to the present invention has an effect of performing effective thin film deposition by increasing the area and density of plasma generation between a pair of opposing electrodes.

The apparatus for generating plasma according to the present invention is characterized in that the shape of the opposing pair of electrodes and the shape and arrangement of a plurality of slots formed therefrom are used to uniformize the uniformity of the thin film produced by uniformly supplying the plasma per unit area of the substrate ). ≪ / RTI >

The plasma generating apparatus according to the present invention has the effect that the power distribution to each electrode is easy because each electrode is formed as one electrode as a whole even though the cathode and the anode form a plurality of slots.

The plasma generating apparatus according to the present invention can suppress the loss of the reactant radicals contained in the plasma as compared with the conventional shower head method by supplying the plasma to the substrate to be processed through the plurality of slots formed by the pair of opposing electrodes It shows the effect.

FIG. 1 is a schematic view showing a basic concept related to an atomic layer deposition method.
FIG. 2 shows an embodiment of a semi-batch type thin film deposition apparatus to which the plasma generating apparatus according to the present invention can be applied.
FIG. 3 illustrates an embodiment of a track type thin film deposition apparatus to which the plasma generating apparatus according to the present invention can be applied.
4 schematically shows an embodiment of a plasma generating apparatus according to the present invention.
5 schematically shows another embodiment of the plasma generating apparatus according to the present invention.
6 illustrates embodiments of structures of a first electrode and a second electrode included in the plasma generating apparatus according to the present invention.
FIG. 7 illustrates embodiments of the shape, structure, and arrangement of the irregularities of the first electrode and the holes of the second electrode included in the plasma generating device according to the present invention.
FIG. 8 illustrates an embodiment of a structure in which a gas injecting part constituting a plasma generating device according to the present invention is capable of injecting a reactive gas and a discharge gas separately.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the present invention is not limited to the embodiments described herein but may be embodied in other forms. Rather, the embodiments disclosed herein are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the invention to those skilled in the art. Like reference numerals designate like elements throughout the specification.

The plasma generating apparatus according to the present invention can be widely applied to various thin film deposition apparatuses such as a semi-batch type and a track type.

FIG. 2 illustrates an embodiment of a semi-batch type to which the plasma generating apparatus according to the present invention can be applied. The semi-batch type thin film deposition apparatus generally includes a plurality of substrates placed in a reaction chamber, and the substrate passes through the gas supply surface of the at least one gas supply unit, and the process gas supply and deposition for the plurality of substrates are sequentially or simultaneously And is carried out in such a manner that it is carried out. The gas supply unit may include at least one reactant gas supply unit including at least one source gas supply unit and a plasma generation unit for plasmaizing the reactant contained in the reaction gas.

Specifically, FIG. 2A is a perspective view showing the overall configuration of a semi-batch type thin film deposition apparatus 1000. FIG. The semi-batch type thin film deposition apparatus 1000 generally includes a reaction chamber 300 for performing deposition of a substrate, a load lock chamber 400 for introducing / withdrawing the substrate into / from the reaction chamber 300, a reaction chamber 300 A gas supply source 500 for supplying a source gas, a reaction gas, and a purge gas, a control unit 600 for controlling the process, and the like.

The reaction chamber 300 includes a chamber lid 310 capable of opening and closing the reaction chamber 300 and a chamber lead lifter 330 for lifting and lowering the chamber lid 310 to open and close the reaction chamber 300. [ ), And may include a gas supply unit including at least one source gas supply unit 380 and at least one reaction gas supply unit 200 having a plasma generation unit. The source gas supply unit 380 and the reaction gas supply unit 200 are preferably coupled to the chamber lid 310 and may be alternately disposed along the transport direction of the substrate. The number of the reaction chambers 300 may vary depending on the number of substrates to be introduced into the reaction chamber 300, the process conditions, and the like, and may be suitably selected by those skilled in the art. The reaction chamber 300 may include means (not shown) for purging and evacuating unreacted process gases and byproducts.

FIG. 2B shows the interior of the chamber body 320 with the chamber lid 310 lifted. Inside the chamber body 320, a plurality of substrate seating surfaces 341 on which a plurality of substrates are respectively placed are placed on the substrate mounting portion, that is, the susceptor 340. 2C, a metal heater 350 is provided under the susceptor 340 to indirectly heat the substrate on the susceptor 340 to satisfy the temperature condition of the substrate for performing the deposition process .

2D shows the lower portion of the chamber body 320. FIG. Below the chamber body 320, there is a rotation axis 360 for rotating the susceptor 340. The rotating shaft 360 receives power from another driving motor (not shown) and rotates to rotate the susceptor 340 connected thereto and the substrate placed on the substrate seating surface 341 thereof.

That is, the rotation shaft 360 and the driving motor constitute a substrate, and movement of the substrate relative to the source gas supply unit 380 and the reaction gas supply unit 200 is curved. In another embodiment, the source gas supply unit 380 and the reaction gas supply unit 200, which are fixed to the chamber lid 310 in a state where the susceptor 340 is fixed, may be rotated. That is, the substrate is moved relative to the source gas supply unit 380 and the reaction gas supply unit 200, and the deposition process is performed by passing through the gas supply surfaces of the source gas supply unit 380 and the reaction gas supply unit 200.

A substrate supporting part 370 is provided under the chamber body 320 to move the substrate up and down when the substrate is drawn in / out. For example, the substrate support 370 may move up and down through a metal heater 350, a susceptor 340 and through holes (not shown) on the substrate seating surface 341 to support the substrate on the susceptor 340 And preferably three or more support pins (not shown) for moving up and down.

FIG. 3 illustrates an embodiment of a track type thin film deposition apparatus to which the plasma generating apparatus according to the present invention can be applied. The track-type thin film deposition apparatus belongs to a semi-batch type thin film deposition apparatus in a broad sense, but has a feature that the substrate is constituted by a power transmission member such as a belt, a chain or the like, a guide rail or the like which will be described later.

3A is a plan view showing the overall configuration of a track-type thin film deposition apparatus 2000. FIG.

3A, the track-type thin film deposition apparatus 2000 includes a reaction chamber 100 for performing a process such as a deposition operation on a substrate, a load lock chamber 700 capable of switching to a vacuum or atmospheric pressure state, A plurality of boats 810 for loading a substrate to be vapor-deposited, a plurality of boats 820 for loading a substrate on which vapor deposition has been completed, and a substrate inlet / outlet for introducing and withdrawing a substrate from the load lock chamber 700 to the reaction chamber 100 And a lead-out portion 900.

When a substrate is supplied to the reaction chamber 100, a first robot arm (not shown) inside the load lock chamber 700 transfers the substrate from the boat 810 into the load lock chamber 700. Subsequently, the load lock chamber 700 is switched to a vacuum state, and the second robot arm 910 of the substrate inlet / outlet unit 900 receives the substrate and supplies the substrate to the reaction chamber 100. When the substrate is taken out of the reaction chamber 100, the process proceeds in the reverse order.

3B is a perspective view showing the inside of the chamber body 130 by separating the chamber lid 110 in the reaction chamber 100. As shown in FIG.

The reaction chamber 100 accommodates a substrate therein and provides a space for providing various components for performing a deposition operation or the like on the substrate. Furthermore, it provides an environment in which a substrate processing operation such as a deposition operation or the like can be performed by keeping the inside in a vacuum state by a vacuum equipment such as a pump (not shown) for exhausting air inside.

The reaction chamber 100 includes a chamber body 130 having an upper opening and a chamber lid 110 for opening and closing an opened upper portion of the chamber body 130. One side of the chamber body 130 has an opening 134 through which the substrate is drawn into and out of the reaction chamber 100 and a connector 132 that seals the substrate inlet and outlet 900 and the opening 134.

The openings 134 may be provided in the chamber body 130 in pairs. 3A, when two reaction chambers 100 are provided in the thin film deposition apparatus 2000 and two reaction chambers 100 are connected to one substrate inlet / outlet section 900, productivity and compatibility . That is, when the reaction chamber 100 is manufactured regardless of the direction of the reaction chamber 100 connected to the substrate inlet / outlet unit 900, a pair of openings 134 are provided to improve the productivity. Further, when it is necessary to change the connecting portion of the reaction chamber 100 while the reaction chamber 100 is connected to the substrate inlet / outlet portion 900, the substrate inlet / outlet portion 900 may be provided in the other opening portion So that compatibility can be improved.

In the present invention, the substrate inlet / outlet unit 900 is connected to the reaction chamber 100 to draw the substrate into the reaction chamber 100 or to draw the substrate after the deposition to the outside of the reaction chamber 100 . The substrate on which the deposition is completed is drawn out through the opening 134 by the second robot arm 910 of the substrate inlet / outlet 900 when the substrate loading part 150 moves by the transfer of the substrate as described later. The substrate requiring deposition is supplied to the substrate mounting portion 150 in the reaction chamber 100 through the opening portion 134 by the second robot arm 910 of the substrate inlet /

Meanwhile, the chamber lid 110 of the reaction chamber 100 may be provided with one or more gas supply units, and the gas supply unit may include at least one source gas supply unit 390 and a plasma generator for plasmaizing the reactants contained in the reaction gas. One or more reactive gas supply units 200 may be included, and they may be arranged alternately along the transport direction of the substrate. The number of the reaction chambers 100 may vary depending on the number of substrates to be introduced into the reaction chamber 100, process conditions, and the like, and may be suitably selected by those skilled in the art. The reaction chamber 100 may include means (not shown) for purging and evacuating unreacted process gases and byproducts.

As shown in FIG. 3B, the reaction chamber 100 includes a substrate mounting part 150 on which a substrate to be processed is mounted, a substrate transfer part for transferring the substrate mounting part 150 along a predetermined path, Is connected to a plurality of shafts and pulleys (182, 184) respectively connected to the respective shafts or the shafts and coupled with the substrate loading part (150), thereby being driven by the rotation of the shaft and / And a guide rail 180 for guiding the conveyance path of the substrate loading unit 150. The guide rail 180 may be a belt or a chain for conveying the substrate.

More specifically, at least one of the plurality of shafts receives power from a driving motor (not shown) to rotate the pulleys 182 and 184 connected thereto, thereby driving the power transmitting member 190 wound on the pulleys 182 and 184. As a result, the board mounting portion 150 coupled to the power transmitting member 190 is circulated along the guide rail 180 by driving the power transmitting member 190.

Accordingly, the movement of the substrate mounting part 150 relative to the gas supplying part, that is, the source gas supplying part 380 and the reaction gas supplying part 200 includes a curved movement and a linear movement, The processing surface of the substrate is subjected to the deposition process by passing through the gas supply surfaces of the source gas supply portion 380 and the reaction gas supply portion 200. Here, the source gas supply unit 380 and the reaction gas supply unit 200 may be installed in a linear movement section and / or a curved movement section of the substrate mounting section, and may be installed in a linear movement section.

A plurality of metal heaters 170 may be disposed under the transfer path of the substrate loading unit 150 in the reaction chamber 100. The substrate heating unit 170 may be indirectly heated by the metal heater 170, The deposited substrate is subjected to a temperature condition for performing the deposition process.

4 and 5 schematically show a structure of a plasma generating apparatus according to the present invention. Specifically, Figures 4 and 5 illustrate the top surface, the end surface, and the bottom surface of the plasma generator in order from top to bottom. 4 and 5, the plasma generating apparatus according to the present invention may include a first electrode 210 and a second electrode 220. The first electrode 210 and the second electrode 220 have different polarities. For example, the first electrode 210 may be a cathode and the second electrode 220 may be an anode, or vice versa.

In addition, a power source (not shown) may be connected to one electrode of the first electrode 210 and the second electrode 220, and the other electrode may be grounded. The power source may be, for example, a DC power source, an AC power source, a high frequency power source, or the like.

As shown in FIGS. 4 and 5, the plasma generator may be disposed on the first electrode 210 in a state where the first electrode 210 is spaced apart from the second electrode 220 by a predetermined distance. The first electrode 210 may include one or more concave and convex portions 211 and the second electrode 220 may include at least one hole 221 into which the concave and convex portions 211 may be inserted And the side surfaces of the concave and convex portions 211 are spaced apart from the inner wall of the hole 221 into which the concave and convex portions 211 are inserted. For example, as shown in FIG. 4, the holes 221 into which the concave and convex portions 211 and the concave and convex portions 211 are inserted may have a columnar shape. As shown in FIG. 5, And the hole 221 into which the concavities and convexities 211 are inserted may have a rectangular parallelepiped shape.

The spacing between the first electrode 210 and the second electrode 220 and the spacing between the second electrode 220 and the inner wall of the hole 221 into which the concave and convex portions 211 and 211 are inserted, At least one space formed by the spaced apart spaces may be formed in at least one gas injection channel 240 into which a process gas is injected to supply a plasmaized process gas or the like to the substrate to be deposited while passing under the plasma generation apparatus .

The distance between the side surface of each of the concavities and convexities 211 and the inner wall of the hole 221 into which the concavities and recesses 211 are inserted, that is, the width of the gas injection channel 240, The nature of the thin film, and other process conditions. Anyone skilled in the art may appropriately select the material within the scope of achieving the object of the present invention. To 10 mm.

The second electrode 220 may include an insulating layer 260 on an upper surface thereof facing the lower surface of the first electrode 210. The insulating layer 260 may be formed by a space between the concave and convex portions 211 and the inner wall of the hole 221 into which the concave and convex portions 211 are inserted by reducing the surface area of the second electrode 220. [ By increasing the plasma generation density in the gas injection channel 240, the deposition efficiency can be improved.

Since the structure of the gas injection channel 240 increases the plasma generation area and density, an efficient deposition process can be performed, and a plurality of gas injection channels 240 can be disposed below the plasma generation device, Can be achieved.

Further, the plasma generating apparatus according to the present invention may further include a gas injecting unit that receives a process gas including a reactive gas from an external gas supply source (not shown) and injects the process gas into the gas injection channel 240 of the plasma generating apparatus can do. Here, the reaction gas may vary depending on the thin film to be produced. For example, when a thin film is deposited by atomic layer deposition, a raw material such as aluminum, titanium, or zinc, or a silicon material may be used. A reactive gas containing a reactant such as ozone may be used to form a metal oxide film.

As shown in FIGS. 4 and 5, the gas injection unit may include at least one gas supply path 232 for supplying a process gas including a reaction gas or the like from the gas supply source. Preferably, the gas supply path 232 may be provided on the upper side and the lower side of the gas injection unit, respectively. As a result, it is possible to quickly and smoothly supply gas to the gas injection unit.

4 and 5, the gas injection unit may include, for example, a gas flow channel 230 mounted in the first electrode 210. The gas passage 230 may include at least one gas injection hole 231 formed in a side surface of the concavity and convexity 211 facing the inner wall of the hole 221. Preferably, one or more gas injection holes 231 may be disposed for each gas injection channel 240. Meanwhile, the gas flow channel 230 and the gas injection hole 231 may be disposed inside the second electrode 220. The gas injection hole 231 may be disposed on the inner wall of the hole 221 when the gas flow channel 230 and the gas injection hole 231 are disposed inside the second electrode 220. As a result, a process gas including a reaction gas such as ozone is supplied from the external gas supply source to the gas injection unit through the gas supply path 232, and the supplied gas is transferred along the gas flow path 230, And injected into the gas injection channel 240 through the hole 231.

The configuration of the gas injection unit is not limited to the above embodiment and is not particularly limited as long as it can supply a process gas containing a reactive gas or the like to the gas injection channel 240.

The reaction gas in the process gas injected into the gas injection channel 240 is supplied to the space between the first electrode 210 and the second electrode 220, And the plasma is generated by being separated into radicals and electrons in a spaced space between the inner wall of each of the holes 221 into which the concavities and depressions 211 are inserted, that is, an electric field formed in each of the gas injection channels 240, And is supplied to the substrate passing through the lower portion. In addition, the gas injection unit may inject a discharge gas such as argon and helium into the gas injection channel 240 in addition to the reactive gas. The high energy electron generated by the plasmaization of the discharge gas promotes the plasmaization of the reaction gas even at a low temperature.

As described above, in the plasma generating apparatus according to the present invention, each of the at least one concave and convex portions 211 of the first electrode 210 is spaced apart from each of the at least one hole 221 of the second electrode 220 And at least one gas injection channel 240 is formed by the spaced space between the concavity and convexity 211 and the inner wall of the hole 221 to improve the deposition efficiency as the plasma generation area and density increase, And is superior in that it can suppress the waste of the reactant plasma compared with the simple showerhead method.

Further, the gas flow channel 230 constituting the gas injection unit may be mounted inside the first electrode 210 or the second electrode 220 and may include one or more gases (not shown) for supplying the process gas to the respective gas injection channels 240 By providing the injection hole 231, it is possible to supply a uniform amount of plasma per unit area of the substrate passing through the lower portion of the plasma generating apparatus.

6 and 7 show various embodiments of the structure of the first electrode and the second electrode constituting the plasma generating apparatus according to the present invention. Specifically, FIGS. 6A to 6C show an embodiment of the shape of the second electrode 220 constituting the plasma generating apparatus. 6A, the lower surface of the second electrode 220 may be a fan-shaped columnar shape having a lower surface, and the lower surface may be a cylindrical shape as shown in FIG. 6B, Or may be a rectangular parallelepiped shape whose lower surface is rectangular as shown in Fig. 6C. The shape of the first electrode 210 may be the same as or different from the shape of the second electrode 220.

7A to 7C are diagrams illustrating a state in which the irregularities 211 and the holes 221 are partially disposed in the first electrode 210 and the second electrode 220 in the plasma generator, And the lower part of the two-electrode 220 is shown. The holes 221 constituting the concavities and convexities 211 and the second electrodes 220 of the first electrode 210 constituting the plasma generating device may be formed in a cylindrical shape or a rectangular parallelepiped shape as shown in FIGS. A concentric columnar shape, or the like, and may be disposed on all or a part of the opposite surface of the first electrode 210 and the second electrode 220.

The shape, structure, arrangement, and the like of the plasma generating device and the concavities and convexities 211 and the holes 221 provided in the plasma generating device according to the present invention are not limited to the embodiments shown in FIGS. 6 and 7, And the like can be appropriately selected within the range in which a person skilled in the art can achieve the object of the present invention.

Particularly, the fan shape of the second electrode 220 shown in FIGS. 6A and 7A is a preferable shape to be applied to the curved movement section of the substrate in the semi-batch type thin film deposition apparatus or the track type thin film deposition apparatus. In the semi-batch type or track type thin film deposition apparatus, the angular velocity as the substrate moves toward the outer periphery of the curved traveling radius increases in the curved traveling period of the substrate, thereby exposing the substrate to the plasma per unit area of the substrate- The time is reduced, resulting in non-uniformity of the thin film to be formed.

Therefore, as shown in FIG. 7A, the protrusions 211 of the first electrode 210 and the holes 221 of the second electrode 220 are formed to be larger toward the outside of the fan shape, The uniformity of the thin film can be improved by artificially increasing the amount of plasma supply at the portion where the outer region passes. Here, the degree of increase in the size of the concavities and convexities 211 and the holes 221 can be appropriately selected by a person skilled in the art depending on the process gas used, the size and the moving speed of the substrate, and other process conditions.

FIG. 8 illustrates an embodiment in which a discharge gas and a reactive gas contained in the process gas are separately injected into a plasma generator in the plasma generator according to the present invention. 8, the gas injection unit constituting the plasma generating apparatus according to the present invention includes a reaction gas flow channel 270 for injecting a reactive gas and a discharge gas flow channel 280 for injecting a discharge gas, The gas channel 270 and the discharge gas channel 280 may be mounted inside the first electrode 210 in a state where they are separated from each other.

The reaction gas channel 270 includes a reaction gas injection hole 271 below each of the concavities and convexities 211 of the first electrode 210 and the discharge gas channel 280 is connected to the first electrode 210. [ A discharge gas injection hole 281 may be formed on an inner wall surface of the inner wall of the first electrode 210 facing the upper surface of the second electrode 220. The structure and arrangement of the reaction gas flow channel 270 and the discharge gas flow channel 280 and the reaction gas injection holes 271 and the discharge gas injection holes 281 of the reaction gas flow channel 270 and the discharge gas flow channel 280, For example, the reaction gas flow path 270 and the discharge gas flow path 280 may be mounted in the second electrode 220, respectively. Preferably, the discharge gas injection holes 281 may be disposed above the reaction gas injection holes 271.

As a result, the discharge gas is firstly plasmanized to generate high energy electrons, and the high energy electrons accelerate the plasmaization of the subsequent reaction gas generated in the lower part. When the discharge gas and the reactive gas are simultaneously mixed and plasmaized, the film quality of the thin film may be deformed. Therefore, as described above, the discharge gas and the reactive gas are separately injected into the plasma generator, The plasma of each gas can be sequentially performed to produce a target thin film and improve the uniformity of the thin film.

While the present invention has been particularly shown and described with reference to preferred embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the following claims. . It is therefore to be understood that the modified embodiments are included in the technical scope of the present invention if they basically include elements of the claims of the present invention.

1000, 2000: thin film deposition apparatus 100, 300: reaction chamber
200: Reaction gas supply unit 380:
400,700: load lock chamber 500: gas supply source
600: control unit 810, 820: boat
900: substrate inlet /

Claims (15)

A reaction chamber;
At least one substrate mounting part disposed inside the reaction chamber and on which the substrate is mounted;
A second electrode having a polarity different from that of the first electrode, the first electrode including at least one unevenness, at least one hole into which the unevenness is inserted at a predetermined distance from the unevenness, And at least one gas injection channel in which a process gas is injected into a spaced space between a side surface of the hole and the inner wall of the hole into which the concavity and convexity is inserted and a plasma generating device in which the process gas is plasmaized between the first electrode and the second electrode And one or more gas supply units disposed inside the reaction chamber; And
And a driving motor that rotates the rotation shaft, wherein the substrate loading unit is provided with a gas supply unit for supplying gas, which is supplied from the gas supply unit, to the processing surface of the substrate, And the substrate transferring section is curved. The method according to claim 1,
And the second electrode includes an insulating layer on an opposite surface to the lower surface of the first electrode. 3. The method according to claim 1 or 2,
Wherein the shape of the concavities and convexities is a cylindrical shape, a rectangular parallelepiped shape, or a concentric circular column shape. 3. The method according to claim 1 or 2,
Wherein the shape of the second electrode is a fan shape, a cylindrical shape, or a rectangular parallelepiped shape. 5. The method of claim 4,
Wherein the shape of the second electrode is a fan shape, and the size of the concave and convex increases along with the radius of the curve of the fan shape. 3. The method according to claim 1 or 2,
And a gas injection unit for injecting the process gas into the gas injection channel,
Wherein the gas injection unit includes one or more gas flow paths mounted in the first electrode or the second electrode, and the gas flow path includes at least one gas injection hole for injecting a process gas into the gas injection channel Wherein the thin film deposition apparatus comprises: The method according to claim 6,
Characterized in that the process gas comprises a discharge gas. The method according to claim 6,
Wherein the gas injection unit further comprises at least one gas flow path and at least one gas injection hole for separating the discharge gas from the process gas and injecting the gas into the gas injection channel. 9. The method of claim 8,
Wherein the discharge gas is injected at an upper portion of the gas injection channel and the process gas is injected at a lower portion than the discharge gas. 3. The method according to claim 1 or 2,
Wherein one of the first electrode and the second electrode is supplied with power and the other electrode is grounded. 11. The method of claim 10,
Wherein the power source is a direct current power source, an alternating current power source, or a high frequency power source. delete delete A reaction chamber;
At least one substrate mounting part disposed inside the reaction chamber and on which the substrate is mounted;
A second electrode having a polarity different from that of the first electrode, the first electrode including at least one unevenness, at least one hole into which the unevenness is inserted at a predetermined distance from the unevenness, And at least one gas injection channel in which a process gas is injected into a spaced space between a side surface of the hole and the inner wall of the hole into which the concavity and convexity is inserted and a plasma generating device in which the process gas is plasmaized between the first electrode and the second electrode And one or more gas supply units disposed inside the reaction chamber; And
A power transmitting member connected to each of the shafts and coupled to the substrate mount portion and a drive motor for circulating the power transmitting member connected thereto by rotating at least one axis of the shaft, And a substrate transfer section that linearly moves and curves the substrate mount section relative to the gas supply section to supply gas to the process surface of the substrate. The method according to claim 1 or 14,
Wherein the shape of the second electrode included in the plasma generation device disposed in a region where the relative movement of the substrate mounting portion to the gas supply portion is curved is a sector shape and the size of the concave and the convex is larger than the radius of curved shape of the sector shape Wherein the thin film deposition apparatus further comprises:

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