KR101380203B1 - A sterilized semidry cuttlefish and producing method thereof - Google Patents
A sterilized semidry cuttlefish and producing method thereof Download PDFInfo
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- KR101380203B1 KR101380203B1 KR1020120022646A KR20120022646A KR101380203B1 KR 101380203 B1 KR101380203 B1 KR 101380203B1 KR 1020120022646 A KR1020120022646 A KR 1020120022646A KR 20120022646 A KR20120022646 A KR 20120022646A KR 101380203 B1 KR101380203 B1 KR 101380203B1
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Abstract
본 발명은 진공포장 및 살균처리를 통해 유통기간을 향상시키면서 열변형 및 변색없이 취식시 씹히는 질감을 개선시켜 취식감을 크게 높인 반건조오징어 및 그 제조방법에 관한 것으로, 더욱 상세하게는 생물오징어를 할복하여 내장을 제거하고 수세하는 할복수세단계와, 할복 수세된 오징어를 진공포장용 필름으로 진공포장하는 진공포장단계와, 진공포장된 반건조오징어를 84 ~ 87℃의 열수에서 20 ~ 35분간 침적시키거나 87 ~ 90℃의 열수에서 20 ~ 30분간 침적시켜 반건조오징어가 열처리 및 살균처리되도록 하는 열수침적단계와, 열수침적된 반건조오징어를 열수로부터 꺼내 상온에서 냉각시키는 상온냉각단계를 통해 제조되는 것을 특징으로 하는 열수살균처리된 반건조오징어 및 그 제조방법에 관한 것이다. The present invention relates to a semi-dried squid and a method for manufacturing the same, which greatly improves the eating sensation by improving the texture chewed when eating without heat deformation and discoloration while improving shelf life through vacuum packaging and sterilization treatment. A plural rinse step for removing the internal organs and washing with water, a vaccum packing step for vacuum packaging the halved washed squid with a vacuum packaging film, and immersing the vacuum-packed semi-dried squid in hot water of 84 to 87 ° C. for 20 to 35 minutes It is manufactured by a hot water immersion step for soaking the semi-dried squid by heat treatment and sterilization by immersing it in hot water of 87-90 ° C. for 20 to 30 minutes, and a room temperature cooling step of removing the hot-water immersed semi-dried squid from the hot water and cooling it at room temperature. It relates to a hydrothermal sterilized semi-dried squid and a method for producing the same.
Description
본 발명은 진공포장과 열수침적에 따른 살균처리를 통해 유통기간을 향상시키면서 열변형 및 변색없이 취식시 씹히는 질감을 개선시켜 취식감을 증대시킨 반건조오징어 및 그 제조방법에 관한 것으로, 더욱 상세하게는 생물오징어를 할복하여 내장을 제거하고 수세하는 할복수세단계와, 할복 수세된 오징어를 수분함량 22 ~ 40중량%로 반건조시키는 반건조단계와, 반건조된 오징어를 진공포장용 필름으로 진공포장하는 진공포장단계와, 진공포장된 반건조오징어를 84 ~ 87℃의 열수에서 25 ~ 35분간 침적시키거나 87 ~ 90℃의 열수에서 20 ~ 30분간 침적시켜 반건조오징어가 열처리 및 살균처리되도록 하는 열수침적단계와, 열수침적된 반건조오징어를 열수로부터 꺼내 상온에서 냉각시키는 상온냉각단계를 통해 제조되는 것을 특징으로 하는 반건조오징어 및 그 제조방법에 관한 것이다.
The present invention relates to a semi-dried squid and a method for manufacturing the same, which improves the feeling of eating by improving the texture chewed when eating without heat deformation and discoloration while improving the shelf life through sterilization treatment according to vacuum packaging and hot water deposition. A halter washing step of halving the biological squid to remove the internal organs and washing with water, a semi-drying step of semi-drying the halved washed squid with water content of 22 to 40% by weight, and a vacuum for vacuum-packing the semi-dried squid with a vacuum packaging film. Packing step and hot-packed semi-dried squid are immersed in hot water of 84-87 ℃ for 25-35 minutes or immersed in hot water of 87-90 ℃ for 20-30 minutes to heat-treat and sterilize the semi-dried cuttlefish. Semi-dried squid characterized in that it is manufactured through the step and the room temperature cooling step of taking out the hot-water-deposited semi-dried squid from hot water and cooling at room temperature; It relates to a manufacturing method.
일반적으로 오징어는 원양과 근해에서 상당량이 서식하는 어종으로, 혈중콜레스테롤과 혈압저하, 심장병예방, 항당뇨 등에 효과를 나타내는 타우린, 베타인, 에이코사펜타 에노산(eicosapentaenoic acid)(EPA), 도코사헥사에노산(Docosahexaenoic acid)(DHA) 등의 주요 기능성 성분들이 함유되어 있으며, 특유의 조직감과 맛이 있어 기호성이 높은 식품으로, 오징어에 함유된 타우린은 혈중 콜레스테롤을 감소시켜 혈압을 정상화시키고 지방 분해를 촉진하며, EPA, DHA 등은 항암 효과, 간장 해독 기능, 심장병 등의 질환 치료에도 효과를 나타내고 있어 건조오징어, 반건오징어, 조미오징어, 조미냉동식품, 젓갈, 회 등 다양한 형태로 가공되거나 조리되고 있다.
In general, squid is a species inhabiting the sea and the offshore, and taurine, betaine, eicosapentaenoic acid (EPA) and docosa are effective in reducing blood cholesterol, lowering blood pressure, preventing heart disease, and anti-diabetes. It contains major functional ingredients such as hexanoic acid (Docosahexaenoic acid) (DHA), and it is a highly palatable food with its unique texture and taste.Taurine in squid reduces blood cholesterol and normalizes blood pressure and breaks down fat. EPA, DHA, etc. are also effective in the treatment of diseases such as anti-cancer effect, liver detoxification function, heart disease, and processed or cooked in various forms such as dried squid, semi-dried squid, seasoned squid, seasoned frozen food, salted fish, sashimi, etc. have.
이러한 오징어는 주로 생물 상태나 냉동 상태에서 식품으로 이용되거나, 수분 함량이 높을 경우 저장성이 좋지 못하기 때문에 대부분 수분 20% 이하의 건조 상태로 이용되고 있으나, 건조 상태의 오징어는 딱딱한 조직감으로 인해 섭취가 불편하다는 단점으로 있어 최근에는 저장성을 높이고 취식를 용이하게 하기 위해 반건조상태의 오징어나 훈제오징어, 압연오징어, 통구이오징어, 오징어소세지, 조미오징어 등과 같은 다양한 형태의 오징어 가공식품들이 개발되어 식품으로 섭취되고 있다.
These squids are mainly used as foods in the biological or frozen state, or because they have poor storage properties when the moisture content is high, most of them are used in a dry state of less than 20% moisture. Recently, various types of processed squid processed foods such as semi-dried squid, smoked squid, rolled squid, whole roasted squid, squid sausage, seasoned squid, etc. have been developed and consumed in order to increase shelf life and facilitate eating. have.
이 중 반건조 오징어는 너무 딱딱하지 않으면서도 씹는 질감이 우수하고 맛과 향이 뛰어나 고속도로 휴게소나 극장 매장, 패스트푸드점 등에서 통상의 구이기(로스터)를 이용하여 취식하기에 적당하도록 구워 판매하고 있는데, 여기에 사용되는 오징어는 취식감을 높이기 위하여 수분함량이 25 ~ 40중량% 정도로 반건조된 상태로 유통되어 상온에서는 유통기한이 1주일 이내로 매우 짧아 냉장상태에서 보관유통하고 있으며 냉장상태에서도 유통기한이 대략 1 ~ 3개월 정도로 짧은 문제점이 있었고, 또한 취식시에는 항상 구이기 등을 이용하여 취식하기 알맞은 정도로 익혀야만 취식가능하다는 불편함이 있었다.
Among them, semi-dried squids are not too hard but have excellent chewing texture and excellent taste and aroma.They are grilled and sold at highway rest areas, theater stores, fast food restaurants, etc. The squid used in the market is distributed in semi-dried state with water content of 25 to 40% by weight in order to increase the sense of eating, and the shelf life is very short within 1 week at room temperature. There was a short problem of ~ 3 months, and when eating, there was a discomfort that can be eaten only when cooked to a suitable degree to eat by using grilling.
상기와 같은 반건조 오징어의 짧은 유통기한 및 취식시 불편함을 개선하기 위한 포장오징어에 관한 종래기술로서, 대한민국 등록특허공보 등록번호 제 10-0371719호에서는 수분함율 18 ~ 20%인 건오징어를 나무도마에 놓고 두들겨 빨판가시를 제거하고 육질을 부드럽게 하는 빨판제거공정과, 빨판가시가 제거된 오징어를 열을 가하며 톱니형상의 롤러로 짓눌러 가로로 줄을 형성시키되 줄 사이의 간격이 5㎜인 누름공정과, 구워진 오징어를 곧바로 진공포장기에 투입하여 진공포장시키는 진공포장공정과, 진공포장된 오징어를 100℃ 정도의 물에 넣어 5분 정도 쪄주어 살균시키는 찜공정과, 찜공정을 거친 오징어를 지하수로 급속히 냉각시키는 냉각공정을 거쳐 제조되는 것을 특징으로 하는 포장오징어 제조방법이 개시되었는데, 상기 종래기술은 진공포장 및 찜공정을 거쳐 유통기간이 크게 향상되고 포장을 뜯은 후 별도의 조리없이 바로 취식할 수 있는 효과가 있으나, 수분함율 18 ~ 20%의 건오징어를 빨반제거공정을 거친 후 누름공정에서 열을 가함으로써 건오징어의 수분함율이 10 ~ 15% 상태로 더욱 낮게 유지되어 취식시 질감이 매우 질겨져 잘 씹혀지지 않아 치아가 약한 어린아이들이나 50 ~ 60대 성인의 경우 취식감이 크게 저하되는 문제점이 있었으며, 더욱이 추가 공정으로 진공포장 후 100℃의 물에서 5분간 수침시켜 쪄주는 찜공정을 거치도록 되어 있어 100℃에서 생물오징어를 끓여주는 것과 같아 반건조오징어의 색상이 검붉게 변색되고 열변형되어 오그라들면서 육질 자체가 더욱 질겨지고 단단해져 취식감이 저하되는 문제점이 있었다.
As a prior art related to the packaging squid for improving the short shelf life of the semi-dried squid as described above and inconvenience during eating, in the Republic of Korea Patent Publication No. 10-0371719 No. dried squid having a moisture content of 18 to 20% Sucker removal process to remove sucker visibility and soften meat by placing on cutting board and heat the squid from which sucker visibility is removed, and squeeze it with serrated roller to form a row horizontally, but press process with 5mm gap between rows. The vacuum packaging process of putting the baked squid directly into a vacuum packaging machine and vacuum-packing, the steaming process of sterilizing the steamed squid by putting it in water at 100 ° C. for about 5 minutes and sterilizing the squid which have undergone the steaming process into the groundwater. Disclosed is a method for manufacturing a packaged squid, characterized in that it is manufactured through a cooling process of rapidly cooling, and the prior art is vacuum packaging. The shelf life is greatly improved through the steaming and steaming process, and the package can be eaten immediately after being unpacked. However, the dried squid with a water content of 18 to 20% is subjected to the sucker removal process and then heated in the pressing process. As the moisture content of dried squid is kept lower at 10 to 15%, the texture of the dried squid is very tough and it is hard to be chewed so that children with weak teeth or adults in their 50's and 60's have a big problem of eating. In addition, after the vacuum packaging, it is impregnated with water for 5 minutes in 100 ℃ water and steamed. Steaming squid at 100 ℃ is the same as the color of semi-dried squid turns red and heat deforms. Meat itself becomes more tough and hard, there was a problem that the eating feeling is lowered.
또한, 건오징어를 두드리는 빨판제거공정과 열을 가하면서 누르는 누름공정과 진공포장공정과 찜공정과 급속냉각공정을 거치도록 되어 있어 제조공정이 복잡하고 제조단가가 높아지는 문제점이 있었다.
In addition, there is a problem in that the manufacturing process is complicated and the manufacturing cost increases because the sucker removing step of tapping dry squid and pressing while applying heat, the vacuum packing step, the steaming step, and the rapid cooling step are performed.
본 발명은 상기와 같은 문제점들을 해결하기 위한 것으로 반건조된 오징어를 진공포장하고 84 ~ 87℃의 열수에서 25 ~ 35분간 침적시키거나 87 ~ 90℃의 열수에서 20 ~ 30분간 침적시켜 저온 열처리공정을 통해 반건조오징어가 100℃의 고온에서 끓여지지 않아 열변형이 없으며 검붉은 색으로 변색되지 않도록 하고 취식시 씹혀지는 질감이 쫄깃쫄깃하면서도 부드러우며 반건조오징어 특유의 맛과 향을 지녀 취식하기에 알맞은 정도로 열처리되도록 하고 이와 함께 열수에 의해 대장균 및 일반세균이 살균처리되도록 하여 유통기간이 크게 향상된 반건조오징어를 제공하는 것에 그 목적이 있다.
The present invention is to solve the above problems by vacuum-packing the semi-dried squid vacuum and then immersed in hot water of 84 ~ 87 ℃ for 25 to 35 minutes or immersed in hot water of 87 ~ 90 ℃ for 20 to 30 minutes low temperature heat treatment process The semi-dried squid is not boiled at a high temperature of 100 ℃, so there is no heat deformation and it does not discolor to dark red color, and the texture that is chewed during eating is chewy and soft, and it has a characteristic taste and aroma of semi-dried squid. The purpose of the present invention is to provide semi-dried squid with improved shelf life by allowing heat treatment to an appropriate degree and sterilizing E. coli and general bacteria by hot water.
이러한 목적을 달성하기 위하여 생물오징어를 할복하여 내장을 제거하고 수세하는 할복수세단계와, 할복 수세된 오징어를 수분함량 22 ~ 40중량%로 반건조시키는 반건조단계와, 반건조된 오징어를 진공포장용 필름으로 진공포장하는 진공포장단계와, 진공포장된 반건조오징어를 84 ~ 87℃의 열수에서 25 ~ 35분간 침적시키거나 87 ~ 90℃의 열수에서 20 ~ 30분간 침적시켜 반건조오징어가 열처리 및 살균처리되도록 하는 열수침적단계와, 열수침적된 반건조오징어를 열수로부터 꺼내 상온에서 냉각시키는 상온냉각단계를 통해 제조되는 것에 본 발명의 특징이 있다.
In order to achieve this purpose, the squid wash step removes the internal organs and washes the squid, and the semi-dry step of semi-drying the squid washed squid with water content of 22-40% by weight, and vacuum-packing the semi-dried cuttlefish. The vacuum packaging step of vacuum-packing with a film and the vacuum-packed semi-dried squid are immersed in hot water of 84 to 87 ° C for 25 to 35 minutes or immersed in hot water of 87 to 90 ° C for 20 to 30 minutes to heat-treat the semi-dried squid. The hot water immersion step to be sterilized, and the hot water immersed semi-dried squid is produced through the room temperature cooling step to remove from the hot water to cool at room temperature.
상기와 같이 본 발명에 의하면 반건조된 오징어를 진공포장하고 84 ~ 87℃의 열수에서 25 ~ 35분간 침적시키거나 87 ~ 90℃의 열수에서 20 ~ 30분간 침적시켜 저온 열처리공정을 통해 반건조오징어가 100℃의 고온에서 끓여지지 않아 열변형이 없으며 검붉은 색으로 변색되지 않도록 할 수 있고 취식시 씹혀지는 질감이 쫄깃쫄깃하면서도 부드러우며 반건조오징어 특유의 맛과 향을 지녀 취식하기에 알맞은 정도로 열처리되도록 할 수 있고 이와 함께 열수에 의해 대장균 및 일반세균이 살균처리되도록 하여 유통기간이 6개월정도로 크게 향상되도록 할 수 있는 효과가 있다.
According to the present invention as described above, the semi-dried squid is vacuum-packed and immersed in hot water of 84 to 87 ℃ for 25 to 35 minutes or immersed for 20 to 30 minutes in hot water of 87 to 90 ℃ semi-dried squid through a low temperature heat treatment process It is not boiled at high temperature of 100 ℃, so there is no heat deformation and it does not discolor to dark red color. The texture chewed during eating is chewy and soft, and it has the characteristic taste and aroma of semi-dried cuttlefish. In addition, the E. coli and general bacteria are sterilized by hot water, and the distribution period is greatly improved to about 6 months.
도 1은 본 발명에 따른 열수살균처리된 반건조오징어의 제조공정에 따른 단계별 블록도1 is a step-by-step block diagram according to the manufacturing process of the hydrothermal sterilized semi-dried squid according to the present invention
본 발명은 진공포장과 열수침적에 따른 살균처리를 통해 유통기간을 크게 향상시키면서 열변형 및 변색없이 취식시 씹히는 질감을 개선시켜 취식감을 크게 높인 반건조오징어 및 그 제조방법으로, 생물오징어를 할복하여 내장을 제거하고 수세하는 할복수세단계와, 할복 수세된 오징어를 반건조시키는 반건조단계와, 반건조된 오징어를 진공포장용 필름으로 진공포장하는 진공포장단계와, 진공포장된 반건조오징어를 열수에서 일정시간 침적시켜 반건조오징어가 열처리 및 살균처리되도록 하는 열수침적단계와, 열수침적된 반건조오징어를 상온에서 냉각시키는 상온냉각단계로 구성된다.
The present invention is a semi-dried squid and a method for manufacturing the dried squid, which greatly improves the eating feeling by improving the texture chewed during eating without heat deformation and discoloration while greatly improving the shelf life through sterilization treatment according to vacuum packaging and hot water deposition. A multiple wash step for removing internal organs and washing with water, a semi-dry step for semi-drying a half-washed squid, a vacuum packing step for vacuum-packing a semi-dried squid with a vacuum packaging film, and a vacuum-packed semi-dried squid in hot water It consists of a hydrothermal immersion step to allow the semi-dried squid to be heat-treated and sterilized by immersion for a predetermined time, and a room temperature cooling step of cooling the semi-dried squid dried at room temperature.
이하 본 발명에 따른 바람직한 구성을 각 단계별로 구체적으로 살펴보면 다음과 같다.
Hereinafter, the preferred configuration according to the present invention will be described in detail with respect to each step.
1. 할복수세단계1. Multiple plural steps
생물오징어를 할복하여 내장과 오징어눈 및 입부분, 뼈 등을 제거하고 물로 수세하여 할복시 오징어에 부착되어 있는 각종 오염물들을 깨끗하게 세척하여 전처리된 오징어를 준비하게 된다.
The squid is halved to remove the intestines, squid eyes, mouth and bones, and washed with water to clean various contaminants attached to the squid in order to prepare a pretreated squid.
2. 반건조단계2. Semi-drying step
상기와 같이 할복 수세된 오징어를 60 ~ 70℃의 건조기에서 3 ~ 6시간 건조시켜 수분함량이 22 ~ 40중량%로 반건조되도록 하는데, 수분함량을 22중량% 미만으로 건조시키는 경우에는 반건조된 오징어의 육질이 질겨지고 단단해져 씹는 질감이 크게 저하되는 문제점이 발생되고, 수분함량을 40중량% 초과되도록 건조시키는 경우에는 진공포장단계 및 열수침적단계를 거친 후 일정시간이 경과되면 오징어에 포함된 수분이나 핏물 등이 유출액으로 빠져나와 미관상 좋지 않을 뿐 아니라 진공포장용 필름을 뜯어 취식시 끈적끈적한 점액상태의 유출액이 흘러내려 거부감이 느껴지고 취식이 불편한 문제점이 발생된다.
As described above, the halved squid washed in a dryer at 60 to 70 ℃ for 3 to 6 hours to be semi-dried to a moisture content of 22 to 40% by weight, when the moisture content is dried to less than 22% by weight semi-dried The squid's flesh becomes tough and hard, so that the chewing texture is greatly degraded. When drying to exceed 40% by weight of water, the moisture contained in the squid after a certain time has passed after the vacuum packing step and the hydrothermal deposition step Not only the appearance of blood or blood leaks into the effluent, but also the appearance of a sticky mucus effluent flows down when eating the vacuum packaging film, and a feeling of rejection is caused, and eating is inconvenient.
3. 진공포장단계3. Vacuum packing step
상기와 같이 반건조된 오징어를 통상의 진공포장기에서 폴리에틸렌 등의 합성수지재질로 된 진공포장용 필름으로 감싼 상태에서 진공도 3 ~ 5mb 정도의 압력으로 진공포장하되, 상기 진공포장용 필름의 두께는 0.05 ~ 0.5mm 정도의 두께를 지닌 것을 사용하며 진공포장용 필름의 두께가 0.05mm 미만인 경우에는 진공포장과정이나 열수침적시 필름이 쪼그라들면서 심한 주름이 발생되며 그 두께가 0.5mm를 초과하는 경우에는 진공포장필름이 너무 두꺼워 진공포장이 제대로 이루어지지 않는 문제점이 발생한다.
While the semi-dried cuttlefish is wrapped in a vacuum packaging film made of synthetic resin such as polyethylene in a conventional vacuum packaging machine, the vacuum packaging is carried out at a pressure of about 3 to 5 mb in vacuum, and the thickness of the vacuum packaging film is 0.05 to 0.5 mm. If the thickness of the vacuum packaging film is less than 0.05mm, severe wrinkles occur when the film breaks during the vacuum packaging process or hot water deposition. If the thickness exceeds 0.5mm, the vacuum packaging film is too thick. There is a problem that the vacuum packaging is not properly made thick.
4. 열수침적단계4. Hydrothermal deposition step
진공포장된 반건조오징어를 84 ~ 87℃의 열수에서 25 ~ 35분간 침적시키거나 또는 87 ~ 90℃의 열수에서 20 ~ 30분간 침적시켜 반건조오징어가 열처리 및 살균처리되도록 하는 단계로서, 진공포장된 반건조오징어를 84 ~ 87℃의 열수에서 25 ~ 35분간 침적한 경우 일반세균 및 대장균이 전혀 검출되지 않으면서 100℃의 끓는 물이 아닌 그 이하의 저온에서 열처리하여 반건조오징어의 열변형이 거의 없고 검붉은 색으로 변색되지 않고 취식시 씹혀지는 질감이 쫄깃쫄깃하면서도 부드러우며 반건조오징어 특유의 맛과 향을 지녀 취식하기에 알맞은 정도로 열처리된다.
A semi-dried squid is vacuum-packed for 25 to 35 minutes in hot water of 84 ~ 87 ℃ or 20 to 30 minutes in hot water of 87 ~ 90 ℃ to heat-treated and sterilized semi-dried squid, vacuum packaging When the dried semi-dried squid was immersed in hot water of 84-87 ℃ for 25-35 minutes, the general strain and E. coli were not detected at all, and then heat-treated at low temperature, not boiling water of 100 ℃, so that the heat deformation of the semi-dried cuttlefish Almost no dark red color and chewy texture is chewy and soft, and it is heat-treated enough to eat because of its peculiar taste and aroma.
또한, 진공포장된 반건조오징어를 87 ~ 90℃의 열수에서 20 ~ 30분간 침적한 경우에도, 일반세균 및 대장균이 전혀 검출되지 않으면서 100℃의 끓는 물이 아닌 그 이하의 저온에서 열처리하여 반건조오징어의 열변형이 거의 없고 검붉은 색으로 변색되지 않으며 취식시 씹혀지는 질감이 84 ~ 87℃의 열수에서 침적시킨 반건조오징어보다 쫄깃쫄깃하고 반건조오징어 특유의 맛과 향을 지녀 취식하기에 알맞은 정도로 열처리된다.
In addition, even when the vacuum-packed semi-dried squid is immersed in hot water at 87-90 ° C. for 20-30 minutes, it is heat-treated at a low temperature of 100 ° C. or lower at low temperature without being detected at normal bacteria and E. coli. Almost no heat distortion of dried squid, no discoloration of dark red color, and chewed texture is more chewy than semi-dried squid deposited in hot water of 84 ~ 87 ℃, and has a characteristic taste and aroma of semi-dried squid. Heat treated to a reasonable degree.
또한, 상기 진공포장된 반건조오징어를 84℃ 미만의 온도에서 열수침적하게 되면 대장균은 불검출되나 일반세균이 시료 1g 당 1 ~ 5cfu가 검출되는 문제점이 발생되며, 90℃를 초과한 온도에서 열수침적이 이루어지면 일반세균과 대장균은 검출되지 않으나 진공포장용 필름의 외관에 심한 주름이 발생되고 원형으로 말리는 등의 외관불량현상이 발생되며 반건조오징어의 육질이 질겨져 씹는 질감이 떨어지면서 취식감이 크게 저하될 뿐 아니라 반건조오징어의 색상이 검붉은 색으로 변색되어 상품성이 떨어지는 문제점이 발생된다.
In addition, when the vacuum-packed semi-dried squid is hydrothermally deposited at a temperature below 84 ° C., E. coli is not detected but a problem occurs in that 1 to 5 cfu is detected per 1 g of normal bacteria, and hot water is deposited at a temperature exceeding 90 ° C. If this occurs, general bacteria and Escherichia coli are not detected, but appearance defects such as severe wrinkles appear in the appearance of the vacuum packaging film and curling in a circular shape. In addition, the color of the semi-dried squid is changed to a dark red color, thereby deteriorating the merchandise.
한편, 상기 진공포장된 반건조오징어를 85℃와 88℃에서의 열수처리시간에 따른 관능평가를 실시하였는데, 10 ~ 60대 남녀 각 5명씩 총 60명의 평가대상자를 선정하고, 씹는 질감, 맛, 향, 전체적인 취식감에 관하여 평점을 1점(매우 나쁘다) ~ 10점(매우 좋다) 사이에서 평가하도록 하는 10점 평점법을 사용하여 5회씩 관능평가하고 각 평균값을 < 표 1 > 에 나타내었다.
On the other hand, the vacuum-packed semi-dried squid was subjected to sensory evaluation according to the hot water treatment time at 85 ℃ and 88 ℃, a total of 60 subjects, each of five men and women in their 10s to 60s, selected chewing texture, taste, The sensory evaluation was performed five times using a ten-point grading method in which the score was rated between 1 point (very bad) and 10 points (very good) regarding the flavor and overall eating feeling, and the average values are shown in Table 1.
열수
처리온도
Hydrothermal
Treatment temperature
85℃
85 ℃
88℃
88 ℃
처리시간
Hydrothermal
Processing time
20분
20 minutes
30분
30 minutes
40분
40 minutes
15분
15 minutes
25분
25 minutes
35분
35 minutes
Chewing texture
flavor
incense
Overall taste
6.2
6.2
8.6
8.6
6.3
6.3
6.3
6.3
8.5
8.5
6.5
6.5
상기와 같이 85℃(84 ~ 87℃)의 열수에서 25분 미만으로 열수침적시키거나 88℃(87 ~ 90℃)에서 20분 미만으로 열수침적하는 경우에는 덜 익혀진 상태와 같아 씹는 질감과 맛이 저하되고 미생물검사결과 대장균은 불검출되나 일반세균이 시료 1g 당 1 ~ 5cfu가 검출되는 문제점이 발생되며, 또한 84 ~ 87℃에서 35분을 초과하여 열수침적하거나 87 ~ 90℃에서 30분을 초과하여 열수침적하는 경우에는 과도하게 익혀진 상태와 같아 반건조오징어의 육질이 질겨져 취식감이 크게 저하되며 미생물검사결과 대장균과 일반세균이 모두 불검출되나 진공포장용 필름의 외관에 심한 주름이 발생되고 원형으로 말리는 등의 외관불량현상이 발생된다.
As described above, when hot water is deposited in less than 25 minutes at 85 ° C. (84 to 87 ° C.) or less than 20 minutes at 88 ° C. (87 to 90 ° C.), it is less cooked. E. coli is not detected as a result of microbial test, but the problem is that 1 to 5 cfu is detected per 1 g of the general bacteria, and also hot water deposition exceeds 35 minutes at 84 to 87 ° C or 30 minutes at 87 to 90 ° C. In the case of hot water deposition, it is the same as the overcooked condition and the meat quality of semi-dried squid is severely degraded, and the eating feeling is greatly reduced. Appearance defects such as drying.
5. 상온냉각단계5. Room temperature cooling
상기와 같이 열수침적된 반건조오징어를 열수로부터 꺼내 상온에서 자연냉각시켜 유통 및 시판하게 되며, 진공포장 및 열수침적에 따라 대장균 및 일반세균이 모두 살균처리된 상태로 유통기간이 크게 향상되어 실온에서 저장, 보관시에도 6개월간 일반세균 및 대장균이 발생되지 않고 부패 및 악취가 발생되지 않으며, 열수침적에 따라 알맞게 익혀진 상태로 열처리되어 취식시 포장을 개봉한 후 별도의 조리과정없이 바로 취식가능하게 된다.
As mentioned above, the semi-dried squid, which has been hydrothermally deposited, is taken out of the hot water and naturally cooled at room temperature to be distributed and marketed. In accordance with vacuum packaging and hydrothermal sedimentation, the distribution period is greatly improved with sterilization of both E. coli and general bacteria at room temperature. Even during storage and storage, no ordinary bacteria and E. coli occur, and no rot and odor are generated.They are heat-treated in a well-cooked state according to hot water deposition. do.
이하 본 발명에 따른 바람직한 실시예는 다음과 같다.
Hereinafter, the preferred embodiment according to the present invention is as follows.
< 실시예 1 >≪ Example 1 >
생물오징어를 할복하여 내장을 제거하고 수세한 다음 할복 수세된 오징어를 수분함량 25중량%로 반건조시키고, 상기 반건조된 오징어를 통상의 진공포장기에서 0.1mm 두께의 진공포장용 필름으로 감싼 다음 진공도 4mb의 압력으로 진공포장하며, 상기 진공포장된 반건조오징어를 85℃의 열수에서 30분간 침적시켜 반건조오징어에 열을 가하면서 대장균 및 일반세균이 살균처리되도록 하고, 열수침적된 반건조오징어를 열수로부터 꺼내 상온에서 자연냉각시켜 살균처리된 반건조오징어를 제조하였다.
The squid is halved, the intestines are removed and washed, and the halved washed squid is semi-dried to 25% by weight of water, and the semi-dried squid is wrapped with a 0.1 mm thick vacuum packaging film in a conventional vacuum packaging machine and then vacuumed 4mb. Vacuum packed at a pressure of, and immersed the vacuum-packed semi-dried squid in hot water at 85 ℃ for 30 minutes to heat the semi-dried squid to sterilize E. coli and general bacteria, hydrothermally deposited semi-dried squid Take out from the natural cooling at room temperature to prepare a sterilized semi-dried squid.
< 실시예 2 >≪ Example 2 >
생물오징어를 할복하여 내장을 제거하고 수세한 다음 할복 수세된 오징어를 수분함량 25중량%로 반건조시키고, 상기 반건조된 오징어를 통상의 진공포장기에서 0.1mm 두께의 진공포장용 필름으로 감싼 다음 진공도 4mb의 압력으로 진공포장하며, 상기 진공포장된 반건조오징어를 88℃의 열수에서 25분간 침적시켜 반건조오징어에 열을 가하면서 대장균 및 일반세균이 살균처리되도록 하고, 열수침적된 반건조오징어를 열수로부터 꺼내 상온에서 자연냉각시켜 살균처리된 반건조오징어를 제조하였다.
The squid is halved, the intestines are removed and washed, and the halved washed squid is semi-dried to 25% by weight of water, and the semi-dried squid is wrapped with a 0.1 mm thick vacuum packaging film in a conventional vacuum packaging machine and then vacuumed 4mb. Vacuum packaging at 25 ° C, and the vacuum-packed semi-dried squids were immersed in hot water at 88 ° C. for 25 minutes to heat the semi-dried squids so that E. coli and general bacteria were sterilized, and the hot-water-sipped semi-dried squids Take out from the natural cooling at room temperature to prepare a sterilized semi-dried squid.
< 비교예 1 >≪ Comparative Example 1 &
종래기술로 제시된 대한민국 특허등록 제 10-0371719호의 포장오징어 제조방법에 따라 수분함량 18중량%인 건오징어를 나무도마에 놓고 두들겨 빨판가시를 제거한 다음 빨판가시가 제거된 오징어를 열을 가해 수분함량이 12중량%가 되도록 하면서 톱니형상의 롤러로 짓눌러 가로로 줄을 형성시키고, 구워진 오징어를 곧바로 진공포장기에 투입하여 0.1mm 두께의 진공포장용 필름으로 감싼 다음 진공도 4mb의 압력으로 진공포장하며, 진공포장된 오징어를 100℃의 물에 넣어 5분간 쪄주어 살균시키고 지하수로 급속냉각시켜 포장오징어를 직접 제조하였다.
According to the Korean Patent Registration No. 10-0371719 proposed in the prior art, dried dried squid having a moisture content of 18% by weight is placed on a wooden cutting board to remove sucker thorns, and then the squids from which the sucker thorns are removed are heated. 12% by weight, crushed with a serrated roller to form a horizontal line, immediately put the baked squid into a vacuum packaging machine wrapped in a 0.1mm thick vacuum packaging film and vacuum-packed at a pressure of 4mb vacuum, vacuum-packed Squid was added to water at 100 ° C. and steamed for 5 minutes to sterilize and rapidly cooled with groundwater to prepare a packaged squid directly.
< 비교예 2 >≪ Comparative Example 2 &
시중 대형마트(E-mart)에서 시판되는 조미되지 않은 수분함량 26중량%의 반건조오징어를 구입한 다음 통상의 구이기(로스터)로 2 ~ 3분간 직화구이하여 비교예로 사용하였다.
A semi-dried squid with 26% by weight of unseasoned moisture content commercially available at E-mart was then purchased and roasted in a conventional roaster (roaster) for 2 to 3 minutes and used as a comparative example.
< 관능평가 1 ><Sensory Evaluation 1>
상기 실시예 1, 2의 반건조오징어와 비교예 1,2의 오징어를 이용하여 관능평가를 실시하였다.
The sensory evaluation was carried out using the semi-dried squids of Examples 1 and 2 and the squids of Comparative Examples 1,2.
10 ~ 60대 남녀 각 5명씩 총 60명의 평가대상자를 선정하고, 씹는 질감, 맛, 향, 전체적인 취식감에 관하여 평점을 1점(매우 나쁘다) ~ 10점(매우 좋다) 사이에서 평가하도록 하는 10점 평점법을 사용하여 5회씩 관능평가하고 각 나이대별 관능평가의 평균값을 < 표 2 > 에 나타내었다.
A total of 60 subjects were selected for each of five men and women in their 10s and 60s, and their ratings ranged from 1 (very bad) to 10 (very good) in terms of chewing texture, taste, aroma and overall eating. Sensory evaluation was performed 5 times using the point grading method, and the average value of the sensory evaluation for each age group is shown in <Table 2>.
평가항목
Evaluation items
구분
division
By age
10
씹는 질감
Chewing texture
Example 1
Example 2
Comparative Example 1
Comparative Example 2
맛
flavor
Example 1
Example 2
Comparative Example 1
Comparative Example 2
7.1
향
incense
Example 1
Example 2
Comparative Example 1
Comparative Example 2
전체적인
취식감
Overall
Eating
Example 1
Example 2
Comparative Example 1
Comparative Example 2
상기 <표 2>에서와 같이 실시예 1, 2의 반건조오징어는 취식하기에 알맞은 정도로 열처리되어 취식시 씹혀지는 질감이 쫄깃쫄깃하면서도 부드러워 씹는 질감이 평균 9.1과 9.0의 매우 높은 수치를 나타내었고 이와 함께 반건조오징어 특유의 맛과 향을 지녀 전체적인 취식감이 평균 8.5와 8.6의 높은 수치를 나타내었으나, 비교예 1은 열처리로 인해 수분함량이 12중량%로 낮아지고 100℃의 끓는 물에서 추가적인 찜공정으로 거침으로써 변색 및 열변형되어 오그라들면서 육질 자체가 더욱 질겨지고 단단해져 씹는 질감이 평균 5.8의 매우 낮은 수치를 나타내었으며 이로 인해 전체적인 취식감이 평균 6.5정도의 낮은 수치를 나타내었고, 비교예 2는 통상적인 반건조오징어로서 그 씹는 질감과 맛과 향이 일반적이 수치를 나타내었으며 전체적인 취식감 또한 평균 6.7정도의 수치를 나타내었다.
As shown in Table 2, the semi-dried squids of Examples 1 and 2 were heat-treated to a suitable level for eating, and the chewy texture was chewy, but the soft chewing texture had a very high value of 9.1 and 9.0. Along with the characteristic taste and aroma of semi-dried squid, the overall eating feeling showed a high value of 8.5 and 8.6 on average, but in Comparative Example 1, the water content was lowered to 12% by weight due to heat treatment, and further steamed in boiling water at 100 ° C. As a result of the process, discoloration and heat deformation caused the meat to become harder and harder, and the texture of chewing showed a very low value of 5.8 on average. As a typical semi-dried squid, its chewing texture, taste, and aroma are typical, and overall eating habits are also average. The figure was about 6.7.
또한, 장기저장실험으로 실시예 1,2와 비교예 1,2를 실온에서 보관하여 변질유무를 판단하였는데, 실시예 1,2 및 비교예 1은 진공포장 후 열수침적에 의해 살균처리되어 6개월동안 변질없이 부패되지 않았으나, 비교예2의 경우 3일이후부터 부패가 진행되고 1주일부터 심한 악취가 발생되었다.
In addition, by the long-term storage experiments, Example 1 and Comparative Example 1 and 2 were stored at room temperature to determine whether or not altered, Example 1 and Comparative Example 1 were sterilized by hot water deposition after vacuum packaging for 6 months. While it did not decay without deterioration, in the case of Comparative Example 2, decay proceeded from 3 days after, and a bad odor was generated from 1 week.
Claims (6)
The halter washing step of halving the biological squid to remove the internal organs and washing with water, the semi-drying step of semi-drying the halved washed squid with water content of 22-40% by weight, and the thickness of the film for vacuum packing the semi-dried squid in a vacuum packaging machine Is 0.05 ~ 0.5mm, vacuum packaging step of vacuum packing at a pressure of 3 ~ 5mb vacuum, and vacuum-packed semi-dried squids are immersed in hot water of 84 ~ 87 ℃ for 25 to 35 minutes to heat treatment and sterilization Method of producing a hydrothermal sterilized semi-dried squid characterized in that it is manufactured through a hot water deposition step, and a room temperature cooling step of taking out the hot water deposited semi-dried squid from hot water to cool at room temperature.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102185001B1 (en) | 2020-05-29 | 2020-12-01 | 최준석 | Method of manufacturing semi-dried squid and semi-dried squid produced thereby |
| KR102470595B1 (en) | 2022-03-08 | 2022-11-25 | 최준석 | Manufacturing method of boiled squid showing pine needle scent |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH034736A (en) * | 1989-05-31 | 1991-01-10 | Toyo Suisan Kaisha Ltd | Preparation of processed cuttlefish product |
| KR20000026162A (en) * | 1998-10-19 | 2000-05-15 | 박영현 | Production process of steamed squid |
| JP2000325050A (en) | 1999-05-19 | 2000-11-28 | Hamaya Shoten:Kk | Squid-cheese food having delicate flavor and its production |
| KR100347843B1 (en) * | 2002-01-30 | 2002-08-07 | Seok Do Choi | Method for processing squid and processed product thereof |
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2012
- 2012-03-06 KR KR1020120022646A patent/KR101380203B1/en active IP Right Grant
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH034736A (en) * | 1989-05-31 | 1991-01-10 | Toyo Suisan Kaisha Ltd | Preparation of processed cuttlefish product |
| KR20000026162A (en) * | 1998-10-19 | 2000-05-15 | 박영현 | Production process of steamed squid |
| JP2000325050A (en) | 1999-05-19 | 2000-11-28 | Hamaya Shoten:Kk | Squid-cheese food having delicate flavor and its production |
| KR100347843B1 (en) * | 2002-01-30 | 2002-08-07 | Seok Do Choi | Method for processing squid and processed product thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102185001B1 (en) | 2020-05-29 | 2020-12-01 | 최준석 | Method of manufacturing semi-dried squid and semi-dried squid produced thereby |
| KR102470595B1 (en) | 2022-03-08 | 2022-11-25 | 최준석 | Manufacturing method of boiled squid showing pine needle scent |
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