KR101339663B1 - Transparent polyimide with low coefficient of thermal expansion - Google Patents
Transparent polyimide with low coefficient of thermal expansion Download PDFInfo
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Abstract
본 발명은 투명성이 우수하면서도 내열성이 뛰어나 투명도전성 필름, TFT 기판, 플렉시블 인쇄 회로기판 등에 유요한 폴리이미드 필름을 제공한다.The present invention provides a polyimide film excellent in transparency and excellent in heat resistance, which is useful for a transparent conductive film, a TFT substrate, a flexible printed circuit board, and the like.
Description
본 발명은 무색 투명하고 내열성이 우수한 폴리이미드 필름에 관한 것이다.The present invention relates to a polyimide film which is colorless transparent and excellent in heat resistance.
폴리이미드는 우수한 내열성, 기계 특성, 전기 특성 때문에 성형 재료, 복합재료, 전기 전자 재료, 광학 재료 등으로서, 다양한 용도로 폭넓게 사용되고 있다. 본 발명은, 일반적으로, 고투명성, 저열팽창성, 고내열성, 저복굴절성을 가지는 폴리이미드 필름을 얻기 위한 폴리이미드 전구체 조성물 및 그 폴리이미드 전구체 조성물을 이미드 페환 반응시켜 얻어진 폴리이미드 필름, 및 상기 폴리이미드계 필름을 이용하여 얻어진, 전자 페이퍼 등의 전자 디스플레이, 유기 EL 표시장치, LED 조명장치, CMOS(상보성 금속산화막 반도체) 센서 등의 전자 장치용의 투명 플렉서블 필름에 관한 것이다.Polyimides are widely used in various applications as molding materials, composite materials, electrical and electronic materials, optical materials, etc. because of their excellent heat resistance, mechanical properties, and electrical properties. The present invention is generally a polyimide film obtained by imide ring-cyclic reaction of a polyimide precursor composition and a polyimide precursor composition for obtaining a polyimide film having high transparency, low thermal expansion, high heat resistance, and low birefringence, and the polyimide film The present invention relates to a transparent flexible film for an electronic device such as an electronic paper, an organic EL display device, an LED lighting device, a CMOS (complementary metal oxide film semiconductor) sensor, and the like obtained by using a polyimide film.
일반적으로 폴리이미드(PI) 필름은 폴리이미드 수지를 필름화한 것으로, 폴리이미드 수지는 방향족 디안하이드라이드와 방향족 디아민 또는 방향족 디이소시아네이트를 용액중합하여 폴리아믹산 유도체를 제조한 후, 고온에서 폐환탈수시켜 이미드화하여 제조되는 고내열 수지를 일컫는다. 폴리이미드 수지를 제조하기 위하여 방향족 디안하이드라이드 성분으로서 피로멜리트산이무수물(PMDA) 또는 비페닐테트라카르복실산이무수물(BPDA) 등을 주로 사용하고 있고, 방향족 디아민 성분으로서는 옥시디아닐린(ODA), p-페닐렌 디아민(p-PDA), m-페닐렌 디아민(m-PDA), 메틸렌디아닐린(MDA), 비스아미노페닐헥사플루오로프로판(HFDA) 등을 주로 사용하고 있다.In general, a polyimide (PI) film is a film of a polyimide resin. The polyimide resin is a solution polymerization of an aromatic dianhydride and an aromatic diamine or an aromatic diisocyanate to prepare a polyamic acid derivative, followed by ring dehydration at high temperature. The high heat resistant resin manufactured by imidation is called. (PMDA) or biphenyltetracarboxylic acid dianhydride (BPDA) as the aromatic dianhydride component, and aromatic diamine components such as oxydianiline (ODA), tetracarboxylic dianhydride p-phenylenediamine (p-PDA), m-phenylenediamine (m-PDA), methylenedianiline (MDA), and bisaminophenylhexafluoropropane (HFDA).
폴리이미드 수지는 불용, 불융의 초고내열성 수지로서 내열산화성, 내열특성, 내방사선성, 저온특성, 내약품성 등에 우수한 특성을 가지고 있어, 자동차 재료, 항공소재, 우주선 소재 등의 내열 첨단소재 및 절연코팅제, 절연막, 반도체, TFT-LCD의 전극 보호막 등 전자재료에 광범위한 분야에 사용되고, 최근에는 광섬유나 액정 배향막 같은 표시재료에, 및 필름 내에 도전성 필러를 함유하거나 표면에 코팅하여 투명전극필름 등에도 이용되고 있다.Polyimide resin is an insoluble and insoluble ultra high heat resistant resin, and has excellent characteristics such as heat oxidation resistance, heat resistance, radiation resistance, low temperature property, chemical resistance, and so on. It is used in a wide range of fields in electronic materials such as insulating films, semiconductors, electrode protective films of TFT-LCDs, and recently, it is used in display materials such as optical fibers and liquid crystal alignment films, and also in transparent electrode films by containing conductive fillers in the films or coating them on surfaces. have.
그러나 폴리이미드 수지는 높은 방향족 고리 밀도로 인하여 갈색 또는 황색으로 착색되어 있어 가시광선 영역에서의 투과도가 낮고 노란색 계열의 색을 나타내어 광투과율을 낮게 하여 투명성이 요구되는 분야에 사용하기에는 곤란한 점이 있었다. 이러한 점을 해결하기 위하여 단량체 및 용매를 고순도로 정제하여 중합을 하는 방법이 시도되었으나, 투과율의 개선은 크지 않았다.However, polyimide resins are colored brown or yellow due to the high aromatic ring density, and thus have a low transmittance in the visible region and a yellow-based color, which makes it difficult to be used in applications requiring transparency due to low light transmittance. In order to solve this problem, a method of polymerizing the monomer and the solvent by high purity has been attempted, but the improvement of the transmittance is not large.
미국특허 제5053480호에는 방향족 디안하이드라이드 대신 지방족 고리계 디안하이드라이드 성분을 사용하는 방법이 기재되어 있는데, 정제방법에 비해서는 용액상이나 필름화하였을 경우 투명도 및 색상의 개선이 있었으나, 역시 투과도의 개선에 한계가 있어 높은 투과도는 만족하지 못하였으며, 또한 열 및 기계적 특성의 저하를 가져오는 결과를 나타내었다.U.S. Patent No. 553480 describes a method of using an aliphatic ring-based dianhydride component instead of an aromatic dianhydride, and compared to the purification method, there was an improvement in transparency and color when solution or film was formed, but also an improvement in permeability. There was a limit to the high permeability was not satisfactory, and also resulted in degradation of thermal and mechanical properties.
또한 미국특허 제4595548호, 제4603061호, 제4645824, 제4895972호, 제5218083호, 제5093453호, 제5218077호, 제5367046호, 제5338826호. 제5986036호, 제6232428호 및 대한민국 특허공개공보 제2003-0009437호에는 -O-, -SO2-, CH2- 등의 연결기와 p-위치가 아닌 m-위치로의 연결된 굽은 구조의 단량체이거나 -CF3 등의 치환기를 갖는 방향족 디안하이드라이드 이무수물과 방향족 디아민 단량체를 사용하여 열적 특성이 크게 저하되지 않는 한도에서 투과도 및 색상의 투명도를 향상시킨 신규 구조의 폴리이미드를 제조한 보고가 있으나, 기계적 특성, 황변도 및 가시광선 투과도는 반도체 절연막, TFT-LCD 절연막, 전극 보호막, 플랙시블 디스플레이용 기재층으로 사용하기는 부족한 결과를 보였다.See also U.S. Pat.Nos. 4,595,548,4603061, 4,464,824,4895972, 52,18083, 5,345,3, 52,18077, 53,670, 46,337. 5986036, 6262328 and Korean Patent Laid-Open No. 2003-0009437 disclose monomers having a curved structure connected to a linking group, such as -O-, -SO2-, CH2-, etc. to the m-position rather than the p-position, or -CF3. There have been reports of a novel polyimide structure having improved permeability and color transparency by using aromatic dianhydride dianhydride and an aromatic diamine monomer having substituents such as the like, but the thermal properties are not significantly reduced. Yellowness and visible light transmittance have been insufficient to be used as a semiconductor insulating film, a TFT-LCD insulating film, an electrode protective film, and a base layer for a flexible display.
따라서 본 발명은 무색 투명하면서 기계적 물성 및 열안정성의 물성이 우수한 폴리이미드 필름을 제공하고자 한다.Accordingly, the present invention is to provide a polyimide film that is colorless and transparent, and has excellent mechanical and thermal stability properties.
본 발명은 무색투명하고, 기계적 물성 및 열안정성의 물성이 우수하여 반도체 절연막, TFT-LCD 절연막, 패시베이션막, 액정 배향막, 광통신용 재료, 태양전지용 보호막, 플랙시블 디스플레이 기판 등의 다양한 분야에 사용가능한 폴리이미드 수지 및 필름을 제공할 수 있다.INDUSTRIAL APPLICABILITY The present invention is colorless and transparent, and has excellent mechanical and thermal stability properties, which can be used in various fields such as semiconductor insulating films, TFT-LCD insulating films, passivation films, liquid crystal alignment films, optical communication materials, solar cell protective films, and flexible display substrates. Polyimide resins and films can be provided.
본 발명의 일 측면에 따르면, 디안하이드라이드 단량체와 디아민 단량체를 중합시켜 생성된 폴리이미드에 있어서, 상기 디안하이드라이드 단량체는 지방족 화합물과 방향족 화합물의 혼합물인 것을 특징으로 하는 폴리이미드를 제공한다.According to one aspect of the present invention, in the polyimide produced by polymerizing a dianhydride monomer and a diamine monomer, the dianhydride monomer provides a polyimide, characterized in that a mixture of an aliphatic compound and an aromatic compound.
일 구현예에 따르면, 상기 디안하이드라이드 단량체는 6FDA와 PMDA 및 HPMDA의 혼합물인 것을 특징으로 하는 폴리이미드가 제공된다.According to one embodiment, the dianhydride monomer is provided with a polyimide, characterized in that the mixture of 6FDA and PMDA and HPMDA.
다른 구현예에 따르면, 상기 디아민 단량체는 TFMB이고, 상기 (6FDA + PMDA + HPMDA) : TFMB 몰비는 1 : 1이며, 상기 TFMB : 6FDA : PMDA : HPMDA의 몰비는 1 : 0.1-0.5 : 0.2-0.7 : 0.1-0.5인 것을 특징으로 하는 폴리이미드가 제공된다.According to another embodiment, the diamine monomer is TFMB, the (6FDA + PMDA + HPMDA): TFMB molar ratio is 1: 1, the molar ratio of TFMB: 6FDA: PMDA: HPMDA is 1: 0.1-0.5: 0.2-0.7 It is provided a polyimide characterized by being 0.1-0.5.
본 발명의 다른 측면에 따르면, 디안하이드라이드 단량체와 디아민 단량체를 중합시켜 폴리이미드를 제조하는 방법에 있어서, 상기 디안하이드라이드 단량체는 지방족 화합물과 방향족 화합물의 혼합물인 것을 특징으로 하는 폴리이미드 제조방법이 제공된다.According to another aspect of the present invention, in the method for preparing a polyimide by polymerizing a dianhydride monomer and a diamine monomer, the dianhydride monomer is a mixture of an aliphatic compound and an aromatic compound, Is provided.
일 구현예에 따르면, 상기 디안하이드라이드 단량체는 6FDA와 PMDA 및 HPMDA의 혼합물이고, 상기 디아민 단량체는 TFMB이며, 상기 (6FDA + PMDA + HPMDA) : TFMB 몰비는 1 : 1이고, 상기 TFMB : 6FDA : PMDA : HPMDA의 몰비는 1 : 0.1-0.5 : 0.2-0.7 : 0.1-0.5인 것을 특징으로 하는 폴리이미드 제조방법이 제공된다.According to one embodiment, the dianhydride monomer is a mixture of 6FDA and PMDA and HPMDA, the diamine monomer is TFMB, the (6FDA + PMDA + HPMDA): TFMB molar ratio is 1: 1, and the TFMB: 6FDA: The molar ratio of PMDA: HPMDA is 1: 0.1-0.5: 0.2-0.7: 0.1-0.5, The polyimide manufacturing method is provided.
다른 구현예에 따르면, 상기 4종의 단량체를 TFMB, 6FDA, PMDA, HPMDA 순서로 투입하는 것을 특징으로 하는 폴리이미드 제조방법이 제공된다.According to another embodiment, a polyimide manufacturing method is provided, wherein the four monomers are added in the order of TFMB, 6FDA, PMDA, HPMDA.
본 발명의 또 다른 측면에 따르면, 다음 단계를 포함하는 폴리이미드 필름 제조방법이 제공된다.According to another aspect of the invention, there is provided a polyimide film production method comprising the following steps.
(a) 반응기에 질소 분위기에서 용매를 채우고, 상기 반응기를 5-20 ℃로 유지하는 단계,(a) filling the reactor with a solvent in a nitrogen atmosphere and maintaining the reactor at 5-20 ° C,
(b) 상기 반응기에 TFMB를 투입하여 용해시키는 단계,(b) dissolving TFMB in the reactor;
(c) 상기 TFMB가 투입된 반응기에 6FDA를 투입하여 혼합하는 단계,(c) mixing 6FDA into the reactor into which the TFMB is added, and mixing;
(d) 상기 TFMB 및 6FDA를 투입한 반응기에 PMDA를 투입하여 혼합하는 단계,(d) adding PMDA to the reactor into which TFMB and 6FDA are added and mixing the same;
(e) 상기 TFMB, 6FDA, PMDA를 투입한 반응기에 HPMDA를 투입하여 혼합하는 단계,(e) adding HPMDA to the reactor to which TFMB, 6FDA, and PMDA are added, and mixing them,
(e) 상기 반응기를 110-130 ℃로 가열하여 반응을 진행시켜 폴리아믹산 용액을 수득하는 단계,(e) heating the reactor to 110-130 ° C. to proceed with the reaction to obtain a polyamic acid solution,
(f) 상기 폴리아믹산 용액을 유리 기판에 캐스팅하고 열처리하여 폴리이미드 필름을 수득하는 단계.(f) casting the polyamic acid solution on a glass substrate and heat treating to obtain a polyimide film.
일 구현예에 따르면, 상기 용매는 DMAc이고, 상기 캐스팅은 70-90 ㎛ 두께로 수행하며, 상기 열처리는 130-170 ℃의 열풍으로 30분 내지 2 시간 건조하여 필름을 형성시키고 나서 상기 필름을 유리 기판에서 박리하여 진공오븐에서 60-100 ℃부터 200-300 ℃까지 6-10 시간 동안 가열함으로써 수행하는 것을 특징으로 하는 폴리이미드 필름 제조방법이 제공된다.
According to one embodiment, the solvent is DMAc, the casting is carried out to a thickness of 70-90 ㎛, the heat treatment is dried for 30 minutes to 2 hours with hot air of 130-170 ℃ to form a film and then the glass Provided is a method for producing a polyimide film, characterized in that it is carried out by peeling from a substrate for 6-10 hours in a vacuum oven from 60-100 ℃ to 200-300 ℃.
본 발명에 있어서, 6FDA, PMDA, HPMDA, TFMB 등의 약자는 각각 아래와 같은 의미를 가진다.In the present invention, the abbreviations such as 6FDA, PMDA, HPMDA, and TFMB have the following meanings, respectively.
(1) HPMDA = 1,2,4,5-cyclohexanetetracarboxylic dianhydride(1) HPMDA = 1,2,4,5-cyclohexanetetracarboxylic dianhydride
(2) TFMB = 2,2'-bis(trifluoromethyl)benzidine(2) TFMB = 2,2'-bis (trifluoromethyl) benzidine
(3) 6FDA = 2,2-bis(3,4-anhydridicarboxyphenyl)hexafluoropropane(3) 6FDA = 2,2-bis (3,4-anhydridicarboxyphenyl) hexafluoropropane
(4) 4-APS = 4,4'-diaminodiphenyl sulfone(4) 4-APS = 4,4'-diaminodiphenyl sulfone
(5) PMDA = pyromellitic Dianhydride(5) PMDA = pyromellitic Dianhydride
(6) CHDA = 1,4-cyclohexyldiamine(6) CHDA = 1,4-cyclohexyldiamine
이하, 본 발명을 실시예를 통하여 보다 상세히 설명하나, 본 발명의 범위가 하기 실시예로 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to Examples, but the scope of the present invention is not limited to the following Examples.
실시예 1Example 1
반응기로서 교반기, 질소주입장치, 적하 깔때기, 온도조절기 및 냉각기를 부착한 1L 반응기에 질소를 통과시키면서 다이메틸아세트아마이드(DMAc) 270 mL을 채운 후, 반응기의 온도를 10 ℃로 맞춘 후, 여기에 아래 표 1에 나타낸 조성대로, TFMB를 첨가하여 완전히 용해시키고 나서, 6FDA를 첨가하여 혼합하고 나서, PMDA를 첨가하고 혼합한 후에, HPMDA를 투입하여 12시간 동안 교반하였다. 그 후, 120 ℃ 오일 욕조에서 20 분 가열 후 상온에서 12 시간 동안 교반하여, 상기 방향족 디아민과 방향족 디언하이드라이드와 전체적으로 1:1 축합반응이 진행되도록 하여 폴리아믹산 용액을 얻었다. 반응이 종료된 후 수득된 용액을 글라스에 도포한 후 80 ㎛로 캐스팅하고 150 ℃의 열풍으로 1 시간 건조한 후 필름을 글라스 기판에서 박리하여 프레임에 핀으로 고정하였다. 필름이 고정된 프레임을 진공오븐에 넣고 80 ℃부터 250 ℃까지 8 시간 동안 천천히 가열한 후 서서히 냉각해 프레임으로부터 분리하여 폴리이미드 필름을 수득하였다(두께 50 ㎛).After filling 270 mL of dimethylacetamide (DMAc) with nitrogen through a 1L reactor equipped with a stirrer, a nitrogen injector, a dropping funnel, a temperature controller and a cooler as a reactor, the temperature of the reactor was adjusted to 10 ° C, and then As the composition shown in Table 1 below, TFMB was added to completely dissolve, 6FDA was added and mixed, PMDA was added and mixed, and HPMDA was added and stirred for 12 hours. Thereafter, the mixture was stirred in a 120 ° C. oil bath for 20 minutes and then stirred at room temperature for 12 hours, thereby allowing a 1: 1 condensation reaction of the aromatic diamine and the aromatic dianhydride to proceed to obtain a polyamic acid solution. After the reaction was completed, the obtained solution was applied to the glass, cast at 80 μm, dried for 1 hour with hot air at 150 ° C., and the film was peeled off from the glass substrate to be fixed to the frame with a pin. The film on which the film was fixed was placed in a vacuum oven, heated slowly at 80 ° C. to 250 ° C. for 8 hours, and then slowly cooled to separate from the frame to obtain a polyimide film (thickness 50 μm).
실시예 2-3Example 2-3
단량체의 조성만 아래 표 1에 나타낸 것과 같이 바꾼 것을 제외하고는 위 실시예 1과 같이 실험을 진행하였다.The experiment was conducted as in Example 1, except that only the composition of the monomer was changed as shown in Table 1 below.
비교예 1-6Comparative Example 1-6
단량체의 조성만 아래 표 1에 나타낸 것과 같이 바꾼 것을 제외하고는 위 실시예 1과 같이 실험을 진행하였다.The experiment was conducted as in Example 1, except that only the composition of the monomer was changed as shown in Table 1 below.
비교예 7Comparative Example 7
단량체를 TFMB, 6FDA, PMDA, HPMDA 순서로 투입하는 대신에, TFMB, PMDA, 6FDA, HPMDA 순서로 투입하는 것을 제외하고는 위 실시예 1과 같이 실험을 진행하였다.
Instead of adding the monomer in the order of TFMB, 6FDA, PMDA, HPMDA, the experiment was carried out as in Example 1 except that the monomer was added in the order of TFMB, PMDA, 6FDA, HPMDA.
시험방법Test Methods
(1) 투과도 및 50% 차단파장(1) Permeability and 50% blocking wavelength
제조된 필름을 UV분광계(Varian사, Cary100)을 이용하여 가시광선 투과도 및 50% 차단파장을 측정하였다. 한편, 노란색 글씨 및 선이 인쇄된 문서 위에 실시예 1에서 제조된 두께 100㎛인 폴리이미드 필름 및 비교예 4에서 제조된 두께 25㎛의 폴리이미드 필름을 두고 사진을 찍어 각각 도 1 및 도 2에 나타내었다.The prepared film was measured for visible light transmittance and 50% blocking wavelength using a UV spectrometer (Varian, Cary 100). On the other hand, on the document printed with yellow letters and lines, the photo is placed with a polyimide film having a thickness of 100 μm prepared in Example 1 and a polyimide film having a thickness of 25 μm prepared in Comparative Example 4, respectively. Indicated.
(2) 황색도(2) Yellowness
제조된 필름을 UV분광계(Varian사, Cary100)을 이용하여 ASTM E313규격으로 황색도를 측정하였다.The prepared film was measured for yellowness according to ASTM E313 standard using a UV spectrometer (Varian, Cary100).
(3) 백색도(3) whiteness
제조된 필름을 UV분광계(Varian사, Cary100)을 이용하여 ASTM E313규격으로 백색도를 측정하였다.The prepared film was measured for whiteness according to ASTM E313 using a UV spectrometer (Varian, Cary 100).
(4) 색좌표(4) color coordinates
제조된 필름을 UV분광계(Varian사, Cary100)을 이용하여 ASTM E 1347-06규격에 따라 측정하였으며, 광원The prepared film was measured according to ASTM E 1347-06 standard using a UV spectrometer (Varian, Cary100),
(Illuminant)은 CIE D65에 의한 측정값을 기준으로 하였다.(Illuminant) was based on the measured value by CIE D65.
(5) 유리전이온도(Tg)(5) Glass transition temperature (Tg)
시차주사열량계(DSC, TA Instrument사, Q200)를 이용하여 유리전이온도를 측정하였다<104> .The glass transition temperature was measured using a differential scanning calorimeter (DSC, TA Instrument, Q200).
(6) 선팽창계수(CTE)(6) coefficient of linear expansion (CTE)
TMA(TA Instrument사, Q400)를 이용하여 TMA-Method에 따라 50-250℃에서의 선팽창계수를 측정하였다.The coefficient of linear expansion at 50-250 ° C. was measured according to TMA-Method using TMA (TA Instrument, Q400).
시험결과Test result
그 결과 실시예 1-3 및 비교예 1-6은 아래 표 2에 나타낸 바와 같은 결과를 보임을 확인하였다. 다만, 비교예 7의 경우에는 비록 아래 표 2에는 그 결과를 제시하지 않았지만, 중합도가 현저히 저하될 뿐만 아니라, YI, Tg, CTE는 물론 투과도 면에서도 실시예 1에 비해 최소 10%에서 최대 35%까지 물성이 크게 저하됨을 확인하였다.As a result, it was confirmed that Example 1-3 and Comparative Example 1-6 show the results as shown in Table 2 below. However, in the case of Comparative Example 7, although the results are not shown in Table 2 below, not only the polymerization degree is significantly lowered, but also YI, Tg, CTE as well as permeability in terms of permeability, at least 10% and at most 35%. It was confirmed that the physical properties were greatly reduced until.
(50-250℃)CTE
(50-250 ℃)
색좌표 (L* 100=white, 0=black, +a*=red, -a*=green, +b*=yellow, -b*=blue)
Color coordinates (L * 100 = white, 0 = black, + a * = red, -a * = green, + b * = yellow, -b * = blue)
Claims (8)
상기 디안하이드라이드 단량체는 6FDA와 PMDA 및 HPMDA의 혼합물이고,
상기 디아민 단량체는 TFMB이며,
상기 (6FDA + PMDA + HPMDA) : TFMB 몰비는 1 : 1이고,
상기 TFMB : 6FDA : PMDA : HPMDA의 몰비는 1 : 0.1-0.5 : 0.2-0.7 : 0.1-0.5이며,
상기 4종의 단량체를 TFMB, 6FDA, PMDA, HPMDA 순서로 투입하는 것을 특징으로 하는 폴리이미드 제조방법.In the method for producing a polyimide by polymerizing a dianhydride monomer and a diamine monomer,
The dianhydride monomer is a mixture of 6FDA and PMDA and HPMDA,
The diamine monomer is TFMB,
The (6FDA + PMDA + HPMDA): TFMB molar ratio is 1: 1,
The molar ratio of TFMB: 6FDA: PMDA: HPMDA is 1: 0.1-0.5: 0.2-0.7: 0.1-0.5,
Method for producing a polyimide, characterized in that the four monomers are added in the order of TFMB, 6FDA, PMDA, HPMDA.
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