KR101144304B1 - Functional blanket for contain vitamin of manufacture method - Google Patents

Abstract

PURPOSE: A method for manufacturing a functional blanket is provided to supply component profitable to the human body by adding vitamin ingredients to the blanket. CONSTITUTION: A method for manufacturing a functional blanket is as follows. Polyester fabric is polished 1 to 10 times at 90-180 deg.C. Polyester coloring dye, thickening agent, and surfactant are mixed with each other. Letters, phrases, or colors are printed on the polyester fabric. The mixture is sprayed to the polyester fiber after removing moisture from the fiber and is dried at 120-180 deg.C. The mixture includes polyurethane resin 0.1-10.0 weight%, fatty acid softer 0.1-10 weight%, permeating agent 0.05-0.15 weight%, warming agent 0.1-10 weight%, and water.

Description

Functional blanket for contain vitamin of manufacture method

The present invention relates to a functional blanket containing vitamins, and more particularly, to a functional blanket capable of providing a health benefit to the human body by adding a vitamin component to a polyester (Polyester) or an acrylic (Acryl) blanket. It is about.

In general, blankets are manufactured using acrylic and polyester as the main raw materials, and are widely used for various purposes due to their large thermal insulation and soft touch.

Conventional blankets are mixed with acrylic or polyester or applied alone, weaving process of weaving blanket cloth, printing process of painting color on woven blanket fabric, coloring process of drying dyeing blanket fabric and coloring dye, softener added It consists of a washing process that softens the colored blanket cloth and removes foreign substances, a drying process of drying the finished blanket cloth, and a finishing process that draws the color on both sides of the blanket cloth that has been dried and produces the printing effect on both sides. .

As the industry develops and life improves, many changes are taking place in human consciousness. Aside from the basic and simple functions, various and eco-friendly materials are emerging as practical and complex functions are added.

Therefore, in order to use well in bedding products such as blankets in order to pursue a well-being life, it was necessary to develop a blanket that can improve the quality of life by more comfortable and health benefits.

From a wellbeing standpoint, there are generally nutritional factors. Our body must absorb various nutrients to maintain a healthy life. If we apply this nutrient supply to bedding products such as blankets and can absorb nutrients just by covering the blankets, we can approach a more functional and effective idea. The most representative nutrient is vitamin. For example, vitamin A is not a substance produced in the body, so it must be taken as food. However, vitamin A taken as food must go through a complex process to reach the skin, and the amount reached to the skin is very minimal. The greatest function of vitamin A is to protect the skin and mucous membranes and regenerate damaged skin, and is commonly known as retinol vitamin A. Vitamin E is a natural moisturizer that prevents water from evaporating, leaving your skin moisturized and radiant. Vitamin E is an essential material for forming cell membranes, and vitamin E deficiency can reduce skin defense and invade harmful substances. Therefore, from the point of view that the invasion of harmful substances will soon promote skin aging may be effective in preventing skin aging.

Therefore, there is a need to develop more effective blanket products by applying easily absorbable materials such as vitamins to blankets that are easily in contact with the skin.

The present invention for solving the above problems is to provide a functional blanket that can provide a beneficial component to the human body by containing a vitamin component in a blanket made of polyester or acrylic.

In addition, the purpose of the present invention is to provide a blanket for minimizing the deterioration of vitamin nutrient supply function by providing a new process for the same pickup and uniform pickup in the vitamin treatment process.

The present invention for achieving the above object, in the functional blanket containing vitamins made of polyester (Polyester) fiber, performing a polishing process of the polyester fabric at 90 to 180 ℃ once to 10 times, Pretreatment process step of repeating pretreatment by repeating 1 to 5 times, printing process step of printing any color on polyester fiber by mixing polyester printing solution dye, thickener, and surfactant with each other, the polyester fiber processed by printing process Polyurethane resin 0.1 to 10.0% by weight, fatty acid softener 0.1 to 10.0% by weight, penetrant 0.05 to 0.15% by weight, vitamins 0.1 to 10.0% by weight, the rest is padded in a mangle bath (Bath) with a mixture mixed with water After adding and picking up the mang roller, the fiber passing through the mang roller is removed by the air pump to remove the mixture. By spraying the polyester fiber by the spray and drying the vitamin agent to 120 to 180 ℃ using steam drying and the polishing process, brushing step, hair removal process of the polyester fiber treated with the vitamin agent, respectively, the polishing The process is carried out 1 to 10 times at 90 to 180 ℃, the brushing process is carried out 1 to 10 times, the haemolysis process includes the step of performing 1 to 5 times, the printing step is the printing process After drying step, fixing treatment step, washing with general water washing step, hot water washing step, reduction washing step, hot water washing step, neutralization step, water washing step, dehydration step, respectively, the washing step is 40 to 60 ℃, Hot-drinking step is carried out for 1 to 5 minutes at 40 to 60 ℃, reduced washing is 70 to 90 ℃, after the reduced washing step 60 to 90 ℃, citri Include (Citric acid) neutralization, water washing step with a 2%.
In addition, in the functional blanket containing vitamins made of acrylic fibers, a dye printing process step of printing any color on the acrylic fiber by mixing a dye, a composite foil, and a surfactant with each other, the printing of the acrylic fiber Polyurethane resin 0.1 to 10.0% by weight, fatty acid softener 0.1 to 10.0% by weight, penetrant 0.05 to 0.15% by weight, vitamins 0.1 to 10.0% by weight, the rest of the padding (Padding) in the mangle bath (Bath) mixed with water After passing through the mang roller (Pick up), the fiber passed through the mang roller is removed by the air pump and then spray sprayed on the acrylic fiber using the mixture again and using steam drying 120 to 180 ℃ The step of drying the vitamin agent and drying the acrylic fiber treated with the vitamin agent may be polished, brushed, and hair removal processes, respectively. To perform, but the polishing process is carried out 1 to 10 times at 90 to 180 ℃, the brushing process is carried out 1 to 10 times, the haemolysis process includes the step of performing 1 to 5 times, wherein the printing step is printing After performing the process, drying step, fixing treatment step, washing with water washing step, hot water washing step, reducing washing step, hot water washing step, neutralization step, washing step, dehydration step, respectively, in the washing step 40 to 60 ℃, hot washing step is 40 to 60 ℃, reduced washing is carried out for 1 to 5 minutes at 70 to 90 ℃, after the reduced washing the neutralization treatment using 60 to 90 ℃, citric acid (Citric acid) 2% And washing step.

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The present invention configured as described above has a very beneficial advantage to the human body can absorb the vitamin component of one of the nutrients necessary for the human body only by using a blanket containing the vitamin agent.

In addition, the vitamin agent treatment process according to the present invention can maintain the same pickup and uniform pickup by treating the vitamin agent by re-injection by the air pump and the spray method using the air pump, improve the washing resistance and improve the vitamin component for a long time There is an advantage to maintain.

Hereinafter, a preferred embodiment of the functional blanket containing vitamins according to the present invention will be described in detail.

The functional blanket containing vitamins according to the present invention, in the functional blanket containing vitamins made of polyester (Polyester) fiber, performing a polishing process of polyester fabric at 90 to 180 ℃ once to 10 times, Pretreatment process step of repeating pretreatment by repeating 1 to 5 times, printing process step of printing any color on polyester fiber by mixing polyester printing solution dye, thickener, and surfactant with each other, the polyester fiber processed by printing process Polyurethane resin 0.1 to 10.0% by weight, fatty acid softener 0.1 to 10.0% by weight, penetrant 0.05 to 0.15% by weight, vitamins 0.1 to 10.0% by weight, the rest is padded in a mangle bath (Bath) with a mixture mixed with water (Padding) and after passing through the mang roller (Pick up), the fiber passing through the mang roller is removed by the air pump to remove the mixture again Spraying the polyester fiber by using a spray drying method and drying the vitamin material at 120 to 180 ° C. using steam drying, and performing the polishing process, brushing process, and hair removal process on the vitamin-treated polyester fiber, respectively, The process is carried out 1 to 10 times at 90 to 180 ℃, the brushing process is carried out 1 to 10 times, the haemolysis process includes the step of performing 1 to 5 times, the printing step is the printing process After drying step, fixing treatment step, washing with general water washing step, hot water washing step, reduction washing step, hot water washing step, neutralization step, water washing step, dehydration step, respectively, the washing step is 40 to 60 ℃, Hot-drinking step is carried out for 1 to 5 minutes at 40 to 60 ℃, reduced washing is 70 to 90 ℃, after the reduced washing step 60 to 90 ℃, sheet Characterized in that the acid comprises a (Citric acid) neutralization, water washing step with a 2%.
In addition, in the functional blanket containing vitamins made of acrylic fibers, a dye printing process step of printing any color on the acrylic fiber by mixing a dye, a composite foil, and a surfactant with each other, the printing of the acrylic fiber Polyurethane resin 0.1-10.0 wt%, fatty acid softener 0.1-10.0 wt%, penetrant 0.05-0.15 wt%, vitamin agent 0.1-10.0 wt% After passing through the mang roller (Pick up), the fiber passed through the mang roller is removed by the air pump and then spray sprayed on the acrylic fiber using the mixture again and using steam drying 120 to 180 ℃ The step of drying the vitamin agent and drying the acrylic fiber treated with the vitamin agent may be polished, brushed, and hair removal processes, respectively. To perform, but the polishing process is carried out 1 to 10 times at 90 to 180 ℃, the brushing process is carried out 1 to 10 times, the haemolysis process includes the step of performing 1 to 5 times, wherein the printing step is printing After performing the process, drying step, fixing treatment step, washing with water washing step, hot water washing step, reducing washing step, hot water washing step, neutralization step, washing step, dehydration step, respectively, in the washing step 40 to 60 ℃, hot washing step is 40 to 60 ℃, reduced washing is carried out for 1 to 5 minutes at 70 to 90 ℃, after the reduced washing the neutralization treatment using 60 to 90 ℃, citric acid (Citric acid) 2% , Characterized in that it comprises a washing step.

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A functional blanket containing vitamins according to the present invention is to provide a blanket that is beneficial to the human body by adding vitamin nutrients to a blanket made of polyester, acrylic fiber or a mixture thereof. In addition, by treating with a polyurethane resin in the treatment with vitamins to improve the durability, and to maintain the same pick-up (Pick up) and spray spray through the removal of the wet and characterized in that it can improve the washing resistance do.

First, the blanket manufacturing method of the polyester fiber is largely composed of a pretreatment process, printing process, polishing process, brushing process, hair removal process.

In the pretreatment process, a polishing process and a brushing process are performed in a pretreatment process step on a blanket fabric made of polyester fiber. The polishing process removes the oil component of the yarn which removes the oil component contained in the yarn of the polyester fabric passing through the polishing machine by putting the woven polyester fabric into the polishing machine set at a temperature of 90 to 180 ° C. This polishing process is preferably performed 1 to 10 times. Next, after the polishing process, the surface of the fabric is processed by putting it into a brushing machine to have a desired surface through a napping process. At this time, the raising process is performed 1 to 5 times.

By repeating the polishing process and brushing process, a blanket fabric of a desired shape is first produced. In a preferred embodiment of the present invention, the polishing process and brushing process are performed twice each.

The printing process is performed to print the desired shape, text and color on the pretreated polyester fabric. The printing process is carried out in an innal process, a drying process, a fixing process, a water washing process, a hot water washing process, a reduction washing process, a hot water washing process, a neutralization process, and a dehydration process.

First, a dye having a color to be printed, a thickener (sodium alginate), and a surfactant are mixed and printed in a desired form through an innal process. And after the stamping process is subjected to a drying step of drying in a time of 180sec ~ 240sec at a temperature of 120 ℃ ~ 160 ℃ according to the weight of the fabric processed in the inlay. After the drying is completed, a fixing treatment process is performed to fix the printed dye. As the dye used in the present invention, only the dye having excellent high daylight and high washing in the anthraquinone system was used. The dye is 0.001% to 7.0% by weight depending on the color, the thickener (sodium alginate) 1% to 15% by weight depending on the viscosity, 0.5% to 5.0% by weight of the surfactant is mixed with water 100 Composition by weight part.

The fixing treatment process is to deposit a printing dye by steaming by heating a steam of high temperature maintaining a temperature of 100 ℃ ~ 105 ℃ to the dried fabric, at this time 175 ℃ steaming and 130 ℃ steaming sequentially To improve the fixing efficiency. After the fixing process, the heated fabric is washed with hot water at 40 ° C. to 50 ° C. to wash the chemicals and other impurities remaining in the fabric.

In addition, in the present invention, in order to secure the efficiency of the printing process, after washing in water washing process at 40 to 60 ℃, hot water washing process at 40 to 60 ℃, 38 ° Be 'NaOH 2ml, Hydrosulfite 2g, Penta TK 2g by mixing 70 to 95 After washing for 1 to 5 minutes at ℃, and the hot-water washing step, the mixture of citric acid 2% is mixed at 60 to 90 ℃ and neutralized and washed with water and dehydrated fibers washed with water. This is an iterative process to remove all the unfixed dyes and to completely remove the remaining impurities in order to obtain the best fastness through a number of repeated experiments. This is because, in the presence of impurities, the pick-up of vitamins may be lowered and the quality may come down.

After completion of the printing process further comprises the step of treating the vitamin agent to add the vitamin agent according to the present invention. In one embodiment, the present invention includes a product name PENTA VITA CM-L, PENTA VITA E-2, PENTA VITA CEA, etc. of DYC Co., Ltd. as an example of a processing agent for adding a vitamin component.

Vitamin agents according to the present invention include all vitamin A retinol, vitamin B1 thiamine, vitamin B2 riboflavin, vitamin B12 cyanocobalamin, vitamin C ascorbic acid, vitamin E tocopherol.

According to the main technical gist of the present invention, the vitamin treatment process is applied by applying a polyurethane (Polyurethane) resin. The polyurethane resin used in the present invention is MEK, Aceton, 1,4-DMF. It was used only as an environmentally friendly raw material that does not contain BTX organic solvents such as toluene, or formalin. The polyester fiber is mixed with a mixture of 0.1 to 10% by weight of the aforementioned vitamin agent and a polyurethane resin, and the polyester fiber is passed through the mangle roller for pick-up after padding in a mangle bath. The detailed composition of the mixed solution for the treatment with vitamins is 0.1 to 10.0% by weight of polyurethane resin, 0.1 to 10.0% by weight of fatty acid softener, 0.05 to 0.15% by weight of penetrant, 0.1 to 10.0% by weight of vitamin agent, with respect to 100 parts by weight of mixture. Mix with water to form.

After passing through the mang roller, the fibers were subjected to a high pressure absorption on the surface through an air pump to remove the wetting to maintain the same pickup. After wetting, the vitamins are sprayed on the surface again by spraying to ensure uniformity and dried using a steam dryer to perform the vitamin preparation.

In other words, in the present invention, it is possible to secure the maintenance reliability of the vitamin component by removing the wet surface of the fiber surface by high pressure absorption through the air puff and re-spraying through the spray injection method, by using a urethane resin three-dimensional network structure There is an advantage that can increase the fixing rate by.

Finally, a polishing process, a brushing process, and a depilation process are respectively performed on the fabric processed with vitamins. As in the pretreatment process, the polishing process is performed 1 to 10 times at 90 to 180 ° C., the brushing process is performed 1 to 10 times, the depilating process is performed 1 to 5 times, and then again to the polishing process 1 to 5 times, brushing process 1 to 5 Twice a second, the polishing process proceeds 1 to 10 times at 90 ~ 180 ℃ to prepare a blanket.

On the other hand, in the manufacture of a blanket containing a vitamin component according to the present invention, the production process of acrylic fibers in addition to polyester is largely composed of a printing process, a vitamin treatment process, a polishing process, a brushing process, a hair removal process. Here, one example of the acrylic fiber is a wool (wool) produced in the state of acrylic tow fiber (Acrylic Tow Fiber) or acrylic staple fiber through polymerization and spinning of acrylonitrile (AN) and spinning and post-treatment process. ) Can be a type of fiber.

The printing process is performed on the prepared acrylic fiber fabric. In the printing process, a dye, a composite foil, and a surfactant are mixed and printed. Unlike polyester, azo dyes are used for acrylic fibers, and the composition ratio is 0.001 to 7.0% by weight of dye, 1 to 10% by weight of thickener (composite), and 0.5 to 5.0% by weight of surfactant with remaining water. I'm in.

After the innal process, the water washing step, the hot water step, and the dehydration step are sequentially performed. Preferably, the hot water step is repeated three times. As a more preferable example, a washing step at 40 to 60 ° C., a repeated hot washing step and a dehydration step at 40 to 60 ° C. are sequentially performed.

After the printing process, a vitamin treatment is carried out, which is similar to the polyester fiber process. Finally, the polishing process, brushing process, and depilation process proceed in the same way as the polyester fiber process to complete the final product.

The functional blanket containing vitamins according to the present invention was carried out through the following examples and comparative examples, printing, uniformity, uniformity, temperature retention.

division
Printing
(Dye drop) Vitamin ¹⁾
sameness
Uniformity
Example 1
Bad
usually
Good
Example 2
Very good
Very good
Very good
Example 3
Very good
Very good
Very good
Comparative Example 4
Bad
Bad
Bad
Comparative Example 5
Very good
Good
Good

Example 1

Perform pretreatment process to repeat pretreatment of polyester fabric by repeating polishing process and brushing process, and mixing dye, thickener (sodium alginate), and surfactant with each other to print arbitrary color on blanket, and then washing, washing, Dehydration is performed once each to carry out the printing process, the fiber is processed in the printing process of polyurethane resin 0.1 to 10.0% by weight, fatty acid softener 0.1 to 10.0% by weight, penetrant 0.05 to 0.15% by weight, vitamins 0.1 to 10.0 After mixing with weight% water, padding in mangle bass, pick up the mangle roller, pick up the air through the air pump, dry it to treat vitamins, and finally polishing, brushing, and hair removal. Each process is carried out.

[Example 2]

The same as in Example 1, but in the printing process, the washing step is 40 to 60 ℃, hot washing step is 40 to 60 ℃, reduced washing is carried out for 1 to 5 minutes at 70 to 90 ℃, the washing and washing after Step 60 to 90 ℃, neutralization treatment using 2% citric acid (Citric acid), each washing step is performed, and after the wet removal through the air pump in the vitamin preparation, the mixed solution is sprayed again to the fabric in a spray method and dried.

Example 3

Same as Example 2, but dried to 120 to 180 ℃ using a steam dryer in the vitamin treatment.

[Comparative Example 4]

The same as in Example 1 to the polyester fiber or acrylic fiber, but using a vitamin alone, immediately after the padding in the mangle bath to dry tenta.

[Comparative Example 5]

The same as in Example 2 to the polyester fiber or acrylic fiber, but mixed with the vitamin and the existing fixing agent, and immediately after the tenta dry padding in the tenta bath to dry.

One). The identity and uniformity of the vitamins were confirmed by the change of pick-up rate through the following formula.

TW = (W-WO) / WO × 100

TW = Pick up rate

WO = weight before water content of textile products

W = the weight of the fiber dipped in mangle

division
Vitamin Content (Initial) ^{2 )}
Vitamin content (three times of washing)
Vitamin Content (6 Washes)
Example 1
0.06 μg / g
0.04 μg / g
0.037 μg / g
Example 2
0.06 μg / g
0.043 μg / g
0.045 μg / g
Example 3
0.06 μg / g
0.06 μg / g
0.053 µg / g
Comparative Example 4
0.06 μg / g
0.015 μg / g
0.009 µg / g
Comparative Example 5
0.06 μg / g
0.01 μg / g
0.003 µg / g

2). A measure of the amount of vitamin C released on a blanket treated with vitamin C containing vitamin C. A blanket weighing 150g was placed in a chamber, and the amount of air absorbed for 60 minutes was absorbed for 60 minutes at a flow rate of 2m / min. One distilled water was determined by HPLC (High Performance Liquid Chromatography).

The present invention configured as described above has the advantage of providing a blanket that is beneficial to the human body by adding a vitamin component to the blanket, thereby naturally obtaining the nutrients required by the body when using the blanket due to bedtime.

While the invention has been described and illustrated in connection with a preferred embodiment for illustrating the principles of the invention, the invention is not limited to the construction and operation as shown and described. Rather, it will be apparent to those skilled in the art that many changes and modifications to the present invention are possible without departing from the spirit and scope of the appended claims. And all such modifications and changes as fall within the scope of the present invention are therefore to be regarded as being within the scope of the present invention.

Claims (14)

In the method for producing a functional blanket containing vitamins made of polyester fibers,
A pretreatment process step of performing a polishing process on a polyester fabric at 90 to 180 ° C. once to 10 times, and repeatedly pretreating 1 to 5 times a brushing process;
A printing process of printing a shape, a phrase, or any color on polyester fibers by mixing polyester printing dyes, thickeners, and surfactants with each other;
The polyester fiber of the printing process is a polyurethane resin 0.1 to 10.0% by weight, fatty acid softener 0.1 to 10.0% by weight, penetrant 0.05 to 0.15% by weight, vitamins 0.1 to 10.0% by weight, the remainder is mixed with water After padding and picking up the mang rollers in a mantle bath, the fibers passing through the mang rollers are wetted through an air pump, and then uniformized to the polyester fibers using the mixture. Spraying to ensure sex and treating with vitamins dried at 120 to 180 ° C. using steam drying; And
The vitamin fiber treated polyester fiber is subjected to a polishing process, brushing process, and depilation process, respectively, the polishing process is performed at 90 to 180 ℃ 1 to 10 times, the brushing process is performed to 1 to 10 times, the The hair removal process is performed by 1 to 5 times; includes;
The printing process step is performed in the order of drying step, fixing treatment step, washing with general water, washing step, hot washing step, reducing washing step, hot washing step, neutralization step, washing step, dehydration step after performing the printing process ,
The washing step is 40 to 60 ℃, hot washing step is 40 to 60 ℃, reduced washing is carried out for 1 to 5 minutes at 70 to 90 ℃, after the reducing washing step 60 to 90 ℃, citric acid (Citric acid ) Method for producing functional blanket containing vitamins, including neutralization treatment using 2%, washing step. delete delete delete delete delete delete delete delete delete delete delete delete delete