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KR101137247B1 - Eco-friendly two pack waterborne fluoride paint composition and manufacturing method, coating constructionmethod using the same - Google Patents

Eco-friendly two pack waterborne fluoride paint composition and manufacturing method, coating constructionmethod using the same Download PDF

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KR101137247B1
KR101137247B1 KR1020110111653A KR20110111653A KR101137247B1 KR 101137247 B1 KR101137247 B1 KR 101137247B1 KR 1020110111653 A KR1020110111653 A KR 1020110111653A KR 20110111653 A KR20110111653 A KR 20110111653A KR 101137247 B1 KR101137247 B1 KR 101137247B1
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water
soluble
weight
coating composition
emulsion resin
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Korean (ko)
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이순민
소영규
조상훈
김현희
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에이케이켐텍 주식회사
유림건설(주)
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/14Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
    • C09D133/16Homopolymers or copolymers of esters containing halogen atoms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Paints Or Removers (AREA)

Abstract

PURPOSE: A two-component type water-soluble fluorine-containing paint composition is provided to improve staining resistance and weatherability, and to use water as a diluent to avoid regulation. CONSTITUTION: A two-component type water-soluble fluorine-containing paint composition comprises: a base material comprising acryl-modified fluorinated emulsion resin, water-soluble urethane emulsion resin with hydroxy group, pigment, water soluble solvent, and solvent; and a hardener containing blocked isocyanate and water. The pigment comprises at least one kind selected from titanium dioxide, calcium carbonate, magnesium silicate, aluminum silicate, cobalt aluminate and cobalt chromite. The blocked isocyanate resin is blocked of hexamethylene diisocyanate and isophorone diisocyanate.

Description

친환경 2액형 수용성 불소 도료 조성물 및 그 제조방법, 이를 이용한 시공방법 {Eco-friendly Two pack waterborne fluoride paint composition and manufacturing method, coating constructionmethod using the same}Eco-friendly two pack waterborne fluoride paint composition and manufacturing method, coating construction method using the same}

본 발명은 2액형 수용성 불소 도료 조성물 및 그 제조방법, 이를 이용한 시공방법에 관한 것이다.The present invention relates to a two-component water-soluble fluorine coating composition, a manufacturing method thereof, and a construction method using the same.

본 발명에 따른 불소 도료는 중방식용 도료로 활용할 수 있도록 첨가제를 혼합하면서, 동시에 각종 환경 규제를 만족시킬 수 있도록 개선하는 것이다.The fluorine paint according to the present invention is to improve the additives so as to satisfy various environmental regulations while mixing the additives to be utilized as a paint for medium corrosion protection.

상기 중방식용 도료는 교량, 해상 구조물, 원자력발전소, 각종 플랜트, 컨테이너, 선박등 심한 부식환경에 놓여있는 대형 철 구조물을 부식환경으로부터 장기간 보호하기 위한 도료 및 그 도장방법이고, 종류로는 아크릴 도료, 알키드 도료, 아크릴 우레탄 도료, 불소 도료등이 있다. The heavy-duty paint is a paint and a coating method for long-term protection of a large steel structure in a corrosive environment, such as bridges, offshore structures, nuclear power plants, various plants, containers, ships, and the like, such as acrylic paint, Alkyd paint, acrylic urethane paint, fluorine paint, and the like.

근데 중방식용 도료의 특징인 외부에 노출되는 부분에 도막을 형성하므로, 내오염성, 내변색성이 중요한 물성으로, 그 중 불소 도료와 아크릴 우레탄 도료가 타 중방식 도료들에 비해 외부의 오염물질에 의한 변성과 그로 인한 박리속도가 느리다.However, since the coating film is formed on the part exposed to the outside, which is the characteristic of heavy-duty paints, pollution resistance and discoloration resistance are important properties, among which fluorine paint and acrylic urethane paints are more resistant to external pollutants than other heavy-duty paints. Due to denaturation and the resulting peeling rate is slow.

상기 불소 도료는 탄소 원자와 불소 원자의 결합에너지가 105.4Kcal/mol로서 매우 강한 결합을 하고 있어 강인한 도막을 형성하여 자외선, 습기, 산, 알칼리 및 대기오염물질에 대한 내성이 우수하고, 발수성이 크며, 도막의 열화가 적어 장기적인 보존이 가능하다. 이러한 불소 도료는 대부분 이소시아네이트 경화제를 필요로 하는 2액형 유성도료이다.The fluorine paint has a strong bond of 105.4 Kcal / mol of carbon atoms and fluorine atoms, thus forming a strong coating film, which is excellent in UV, moisture, acid, alkali and air pollutants, and has high water repellency. As a result, the deterioration of the coating film is small, and long-term storage is possible. Most of these fluorine paints are two-component oil paints requiring an isocyanate curing agent.

이로 인해 기존 도료를 보충 또는 대체 하기 위해 다방면으로 적용가능한 불소 도료를 연구가 행해진 바가 있다. 그 중 대한민국 등록특허 10-0710507호에서 폴리비닐리덴 플루오라이드(PVdF)수지, 열가소성 아크릴 수지 및 열경화성 아크릴 수지를 혼합한 1액형 불소 도료를 제안하고 있으나, 200℃ 이상의 경화온도를 필요로 고온 소부(bake) 조건을 필요로 한다는 단점을 극복하지 못 하였다.For this reason, researches on fluorine paints that can be applied in various fields have been conducted to supplement or replace existing paints. Among them, Korean Patent No. 10-0710507 proposes a one-component fluorine paint in which a polyvinylidene fluoride (PVdF) resin, a thermoplastic acrylic resin, and a thermosetting acrylic resin are mixed. It did not overcome the disadvantage of requiring a bake condition.

그 외에도 국제공개특허 2008-047761호에서는 수산기를 가지는 불소 함유 공중합체를 포함하여 이루어진 주성분과, 폴리이소시아네이트 화합물을 포함하여 이루어진 경화제를 함유하는 불소 도료 조성물에 관해 개시하고 있고 있으나, 물성면에서 취약한 단점이 있다.In addition, International Patent Publication No. 2008-047761 discloses a fluorine coating composition containing a main component comprising a fluorine-containing copolymer having a hydroxyl group and a curing agent comprising a polyisocyanate compound, but having disadvantages in terms of physical properties. There is this.

그리고 상기 도료는 주로 유성 타입의 도료로서, 휘발성 유기화합물(VOC) 규제가 강화됨에 따라 사용에 대한 제약이 있고, 종래의 유화제를 사용한 강제 유화법을 사용했을 때 물성이 저하되는 단점이 있다.In addition, the paint is mainly an oil-based paint, there is a restriction on the use as the volatile organic compound (VOC) regulation is strengthened, and the physical properties are deteriorated when using the forced emulsification method using a conventional emulsifier.

대한민국 등록특허공보 10-0710507 (출원일 : 2007.01.02)Republic of Korea Patent Publication 10-0710507 (Application Date: 2007.01.02) 국제공개특허 2008-0047761(출원일 : 2007. 10. 15)International Publication 2008-0047761 (filed date: October 15, 2007) 대한민국 등록특허공보 10-0608334 (출원일 2003.12.29 p.2~3)Republic of Korea Patent Publication 10-0608334 (Application Date 2003.12.29 p.2 ~ 3)

따라서, 본 발명은 상술한 바와 같은 문제점을 해결하기 위한 것으로, 유성도료의 단점인 휘발성 유기화합물(VOC) 규제에 제약받지 않고, 불소 도료의 내후성과 우레탄 도료의 광택성과 같은 각 도료의 장점을 활용하여 타 도료의 단점을 보완하며, 내오염성 및 내후성을 향상시킬 수 있는 2액형 수용성 불소 도료 조성물 및 그 제조방법, 이를 이용한 시공방법에 관한 것이다.Accordingly, the present invention is to solve the problems described above, and is not restricted by the volatile organic compound (VOC) regulation, which is a disadvantage of oil paint, and utilizes the advantages of each paint such as weather resistance of fluorine paint and gloss of urethane paint. The present invention relates to a two-component water-soluble fluorine coating composition, a method for preparing the same, and a construction method using the same, to compensate for the disadvantages of other paints and to improve stain resistance and weather resistance.

상기 목적을 달성하기 위하여 본 발명은, 아크릴 변성 불소 에멀전 수지와 히드록시기를 갖는 수용성 우레탄 에멀전 수지, 안료, 수용성 용제, 물을 포함하는 주제와 블록화된 이소시아네이트 수지와 물을 포함하는 경화제를 포함하는 것을 특징으로 한다.In order to achieve the above object, the present invention comprises an acrylic modified fluorine emulsion resin and a water-soluble urethane emulsion resin having a hydroxy group, a pigment, a water-soluble solvent, and a curable agent comprising a blocked isocyanate resin and water and a main composition. It is done.

상기 아크릴 변성 불소 에멀전 수지는 비닐리덴 플루오라이드, 비닐 플루오라이드, 트리플루오로에틸렌, 시클로트리플루오로에틸렌(CTFE), 테트라플루오로에틸렌(TFE) 및 헥사플루오로프로필렌(HFP) 중에서 선택된 적어도 1종을 포함하는 단량체로 구성된 단독중합체 또는 공중합체의 말단에 메틸 메타아크릴레이트와 에틸아크릴레이트를 중합하여 수분산시킨 것을 특징으로 한다.The acrylic modified fluorine emulsion resin is at least one selected from vinylidene fluoride, vinyl fluoride, trifluoroethylene, cyclotrifluoroethylene (CTFE), tetrafluoroethylene (TFE) and hexafluoropropylene (HFP). Characterized by polymerizing and dispersing methyl methacrylate and ethyl acrylate in the terminal of the homopolymer or copolymer composed of a monomer comprising a.

상기 히드록시기를 갖는 수용성 우레탄 에멀전 수지는 2-하이드록시 에틸메타아크릴레이트, 메틸메타아크릴레이트, 에틸아크릴레이트 및 n-부틸아크릴레이트 모노머 중에서 선택된 적어도 2종의 아크릴 단량체를 중합하고, 트리에틸아민이나 암모니아에서 선택된 적어도 1종으로 중화하여, 고형분 함량이 30 내지 50%이며. 수평균 분자량이 10,000 내지 30,000이 되도록 제조하는 것을 특징으로 한다.The water-soluble urethane emulsion resin having a hydroxy group polymerizes at least two acrylic monomers selected from 2-hydroxy ethyl methacrylate, methyl methacrylate, ethyl acrylate, and n-butyl acrylate monomer, triethylamine or ammonia It is neutralized with at least 1 sort (s) selected from, and solid content is 30-50%. It is characterized in that the number average molecular weight is prepared so that 10,000 to 30,000.

상기 안료는 티타늄디옥사이드, 칼슘카보네이트, 마그네슘실리케이트, 알루미늄실리케이트, 코발트알루미네이트 및 코발트크로마이트 중에서 선택된 적어도 1종을 포함하는 것을 특징으로 한다.The pigment is characterized in that it comprises at least one selected from titanium dioxide, calcium carbonate, magnesium silicate, aluminum silicate, cobalt aluminate and cobalt chromite.

상기 수용성 용제는 에틸셀루솔브, 부틸셀루솔브, 메틸카비톨, 에틸카비톨, 부틸카비톨, 에틸알콜, 메틸알콜, 부틸알콜 및 이소부틸알콜 중에서 선택된 적어도 1종을 포함하는 것을 특징으로 한다.The water-soluble solvent is characterized in that it comprises at least one selected from ethyl cellulose solution, butyl cellulose solution, methyl carbitol, ethyl carbitol, butyl carbitol, ethyl alcohol, methyl alcohol, butyl alcohol and isobutyl alcohol.

상기 블록화된 이소시아네이트 수지는 지방족의 헥사메틸렌 디이소시아네이트와 이소포론 디이시아네이트를 블록화시킨 것을 특징으로 한다.The blocked isocyanate resin is characterized by blocking aliphatic hexamethylene diisocyanate and isophorone diisocyanate.

그리고 2액형 수용성 불소 도료의 제조방법은 아크릴 변성 불소 에멀전 수지 10 내지 50중량부와 히드록시기를 갖는 수용성 우레탄 에멀전 수지 10 내지 30중량부, 안료 10 내지 25중량부, 수용성 용제 1 내지 10중량부, 물 5 내지 15중량부를 혼합한 주제와, 블록화된 이소시아네이트 수지 30 내지 60중량부와 물 40 내지 70중량부를 함유한 경화제를 혼합하는 것을 특징으로 한다.And the manufacturing method of the two-component water-soluble fluorine paint is 10 to 50 parts by weight of acrylic modified fluorine emulsion resin and 10 to 30 parts by weight of water-soluble urethane emulsion resin having a hydroxyl group, 10 to 25 parts by weight of pigment, 1 to 10 parts by weight of water-soluble solvent, water The main body which mixed 5-15 weight part, and the hardening | curing agent containing 30-60 weight part of blocked isocyanate resin, and 40-70 weight part of water are characterized by mixing.

상기 주제와 경화제는 5 내지 10:1의 무게비로 혼합하는 것을 특징으로 한다.The subject matter and the curing agent are characterized in that the mixing at a weight ratio of 5 to 10: 1.

상기 제조방법에 따른 2액형 수용성 불소 도료 조성물을 포함한 도료를 사용한 도장방법으로 시공하는 방법도 포함하는 것을 특징으로 한다.It is characterized in that it also includes a method of construction by a coating method using a paint containing a two-component water-soluble fluorine coating composition according to the above production method.

이상 설명한 바와 같이 본 발명에 따른 2액형 수용성 불소 도료 조성물 및 그 제조방법, 이를 이용한 시공방법은 내오염성 및 내후성을 향상하고, 물을 희석제로 사용하여 휘발성 유기화합물 규제를 회피할 수 있는 효과가 있다.As described above, the two-component water-soluble fluorine coating composition according to the present invention, a manufacturing method thereof, and a construction method using the same have an effect of improving pollution resistance and weather resistance and avoiding the regulation of volatile organic compounds by using water as a diluent. .

본 발명은 아크릴 변성 불소 에멀전 수지와 히드록시기를 갖는 수용성 우레탄 에멀전 수지, 안료, 수용성 용제, 물을 포함하는 주제와 블록화된 이소시아네이트 수지와 물을 포함하는 경화제를 포함하는 2액형 수용성 불소 도료 조성물과 이를 제조하는 방법에 관한 것이다.The present invention provides a two-component water-soluble fluorine coating composition comprising an acrylic-modified fluorine emulsion resin and a water-soluble urethane emulsion resin having a hydroxyl group, a pigment, a water-soluble solvent, a main agent containing water, and a curing agent containing a blocked isocyanate resin and water, and a preparation thereof. It is about how to.

상기 아크릴 변성 불소 에멀전 수지는 비닐리덴 플루오라이드, 비닐 플루오라이드, 트리플루오로에틸렌, 시클로트리플루오로에틸렌(CTFE), 테트라플루오로에틸렌(TFE) 및 헥사플루오로프로필렌(HFP) 중에서 선택된 적어도 1종을 포함하는 단량체로 구성된 단독중합체 또는 공중합체의 말단에 메틸 메타아크릴레이트와 에틸아크릴레이트와 같은 아크릴 모노머를 중합하여 수분산시킨다.The acrylic modified fluorine emulsion resin is at least one selected from vinylidene fluoride, vinyl fluoride, trifluoroethylene, cyclotrifluoroethylene (CTFE), tetrafluoroethylene (TFE) and hexafluoropropylene (HFP). An acrylic monomer such as methyl methacrylate and ethyl acrylate is polymerized and dispersed at the end of the homopolymer or copolymer composed of a monomer including a monomer.

보다 바람직하기로는 80 내지 90중량부의 비닐리덴 플루오라이드와 10 내지 20중량부의 헥사플루오로프로필렌에 의해 공중합체를 만든 후, 상기 공중합체 50 내지 70중량부에 상기 아크릴 모노머에서 선택된 적어도 1종을 30 내지 50중량부로 중합하여 에멀전화 시킨 아크릴 변성 불소 에멀젼 수지이다.More preferably, the copolymer is made of 80 to 90 parts by weight of vinylidene fluoride and 10 to 20 parts by weight of hexafluoropropylene, and then 50 to 70 parts by weight of at least one selected from the acrylic monomers is 30 It is an acrylic modified fluorine emulsion resin superposed | polymerized at the weight of 50-50 weight part.

상기 아크릴 변성 불소 에멀전 수지는 불소계 수지의 고온에서 용융하여 도막을 형성하는 특징을 상온에서도 건조하도록 개선시켜 줄 뿐만 아니라, 수용액 상에서도 안정한 에멀전 상태를 유지할 수 있도록 한다. 이러한 아크릴 변성 불소 에멀전 수지는 불소계 수지를 50 내지 70 중량%, 말단의 아크릴 모노머 30 내지 50 중량%를 중합하고, 100,000 이상의 높은 수평균 분자량을 가지도록 제조한다.The acrylic modified fluorine emulsion resin not only improves the characteristic of forming a coating film by melting at a high temperature of the fluorine-based resin to dry at room temperature, but also to maintain a stable emulsion state in an aqueous solution. The acrylic modified fluorine emulsion resin is prepared to polymerize 50 to 70% by weight of fluorinated resin, 30 to 50% by weight of the terminal acrylic monomer, and to have a high number average molecular weight of 100,000 or more.

상기 히드록시기를 갖는 수용성 우레탄 에멀전 수지는 2-하이드록시 에틸메타아크릴레이트, 메틸메타아크릴레이트, 에틸아크릴레이트 및 n-부틸아크릴레이트 모노머 중에서 선택된 적어도 2종의 아크릴 단량체를 중합하고, 트리에틸아민이나 암모니아에서 선택된 적어도 1종으로 중화하여 제조한다.The water-soluble urethane emulsion resin having a hydroxy group polymerizes at least two acrylic monomers selected from 2-hydroxy ethyl methacrylate, methyl methacrylate, ethyl acrylate, and n-butyl acrylate monomer, triethylamine or ammonia It is prepared by neutralizing with at least one selected from.

보다 상세하게 기재하자면, 2-하이드록시 에틸메타아크릴레이트, 메틸메타아크릴레이트, 에틸아크릴레이트 및 n-부틸아크릴레이트 모노머 중에서 선택된 적어도 2종의 아크릴 단량체를 중합할 때, 개시제로 과황산나트륨을 혼합하고, 중합이 완료되면 트리에틸아민이나 암모니아에서 선택된 적어도 1종으로 중화시켜 안정화하고 나서, 다시 개시제 과황산나트륨을 첨가하여 용해하고, 2-하이드록시 에틸메타아크릴레이트, 메틸메타아크릴레이트, 에틸아크릴레이트 및 n-부틸아크릴레이트 모노머 중에서 선택된 적어도 2종의 아크릴 단량체를 고형분 함량이 30 내지 50%이며, pH 7 내지 9이며, 수평균분자량이 10,000 내지 30,000이고, 히드록시기는 솔리드를 기준으로 40 내지 80이도록 히드록시기를 갖는 수용성 우레탄 에멀전 수지를 제조한다.
상기와 같이 제조된 히드록시기를 갖는 수용성 우레탄 에멀전 수지는 -5 내지 40℃의 온도에서도 도막형성이 가능할 수 있다.
보다 바람직하게는 상기 히드록시기를 갖는 수용성 우레탄 에멀전 수지는 2-하이드록시 에틸메타아크릴레이트, 메틸메타아크릴레이트, 에틸아크릴레이트 및 n-부틸아크릴레이트 모노머 중에서 선택된 적어도 2종의 아크릴 단량체 30 내지 50 중량부에 개시제 과황산나트륨 1 내지 10중량부를 혼합하여 중합하고, 중합이 완료되면 트리에틸아민이나 암모니아에서 선택된 적어도 1종을 20 내지 40중량부를 중화하여 안정화한 뒤, (a)의 개시제 과황산나트륨의 첨가량만큼 투입하여 용해하고 2-하이드록시 에틸메타아크릴레이트, 메틸메타아크릴레이트, 에틸아크릴레이트 및 n-부틸아크릴레이트 모노머 중에서 선택된 적어도 2종의 아크릴 단량체를 상기 고형분 함량과 산성도, 수평균분자량 등에 대한 조건에 맞게 투입하고, 교반하여 제조하는 단계를 포함하여 제조한다.
More specifically, when polymerizing at least two acrylic monomers selected from 2-hydroxy ethyl methacrylate, methyl methacrylate, ethyl acrylate and n-butyl acrylate monomers, sodium persulfate is mixed with an initiator and When the polymerization is completed, it is stabilized by neutralization with at least one selected from triethylamine or ammonia, and then dissolved by adding an initiator sodium persulfate, 2-hydroxy ethyl methacrylate, methyl methacrylate, ethyl acrylate and The at least two acrylic monomers selected from the n-butyl acrylate monomers have a solid content of 30 to 50%, a pH of 7 to 9, a number average molecular weight of 10,000 to 30,000, and a hydroxy group of 40 to 80 based on solids. To prepare a water-soluble urethane emulsion resin having.
Water-soluble urethane emulsion resin having a hydroxyl group prepared as described above may be possible to form a coating film at a temperature of -5 to 40 ℃.
More preferably, the water-soluble urethane emulsion resin having a hydroxy group is 30 to 50 parts by weight of at least two acrylic monomers selected from 2-hydroxy ethyl methacrylate, methyl methacrylate, ethyl acrylate and n-butyl acrylate monomers. 1 to 10 parts by weight of initiator sodium persulfate was mixed to polymerize, and when the polymerization was completed, at least one selected from triethylamine or ammonia was stabilized by neutralizing 20 to 40 parts by weight, and then the amount of the initiator sodium persulfate (a) was added. At least two acrylic monomers selected from 2-hydroxy ethyl methacrylate, methyl methacrylate, ethyl acrylate, and n-butyl acrylate monomers were added to the solid content, acidity, number average molecular weight, and the like. Including the step of adding, stirring to prepare It is prepared.

상기 안료는 티타늄디옥사이드, 칼슘카보네이트, 마그네슘실리케이트, 알루미늄실리케이트, 코발트알루미네이트 및 코발트크로마이트 중에서 선택된 적어도 1종을 포함한다.The pigment includes at least one selected from titanium dioxide, calcium carbonate, magnesium silicate, aluminum silicate, cobalt aluminate and cobalt chromite.

상기 수용성 용제는 에틸셀루솔브, 부틸셀루솔브, 메틸카비톨, 에틸카비톨, 부틸카비톨, 에틸알콜, 메틸알콜, 부틸알콜 및 이소부틸알콜 중에서 선택된 적어도 1종을 포함한다.The water-soluble solvent includes at least one selected from ethyl cellulsolve, butyl cellulsolve, methyl carbitol, ethyl carbitol, butyl carbitol, ethyl alcohol, methyl alcohol, butyl alcohol and isobutyl alcohol.

상기 경화제의 블록화된 이소시아네이트 수지는 지방족의 헥사메틸렌 디이소시아네이트와 이소포론 디이시아네이트를 블록화되고, 고형분 함량이 90 내지 100%이며 NCO함량은 15 내지 20%이다.The blocked isocyanate resin of the curing agent blocks aliphatic hexamethylene diisocyanate and isophorone diisocyanate, has a solid content of 90 to 100% and an NCO content of 15 to 20%.

상기 2액형 수용성 불소 도료의 제조방법은 아크릴 변성 불소 에멀전 수지 10 내지 50중량부와 히드록시기를 갖는 수용성 우레탄 에멀전 수지 10 내지 30중량부, 안료 10 내지 25중량부, 수용성 용제 1 내지 10중량부, 물 5 내지 15중량부를 혼합한 주제와, 블록화된 이소시아네이트 수지 30 내지 60중량부와 물 40 내지 70중량부를 함유한 경화제를 혼합하며, 주제와 경화제의 혼합비는 5 내지 10:1의 무게비로 혼합한다.The method for producing the two-component water-soluble fluorine paint is 10 to 50 parts by weight of an acrylic modified fluorine emulsion resin and 10 to 30 parts by weight of a water-soluble urethane emulsion resin having a hydroxyl group, 10 to 25 parts by weight of a pigment, 1 to 10 parts by weight of a water-soluble solvent, and water. The main body which mixed 5-15 weight part and the hardening | curing agent containing 30-60 weight part of blocked isocyanate resins and 40-70 weight part of water are mixed, and the mixing ratio of a main body and a hardening | curing agent is mixed by the weight ratio of 5-10: 1.

상기 아크릴 변성 불소 에멀전 수지가 10중량부 미만으로 함유되면, 도막의 내후성이 떨어지고, 50중량부를 초과할 경우에는 도막 부착성이 저하되는 문제점이 있다.When the acrylic modified fluorine emulsion resin is contained in less than 10 parts by weight, the weather resistance of the coating film is inferior, and when it exceeds 50 parts by weight, there is a problem that the coating film adhesion.

상기 히드록시기를 갖는 수용성 우레탄 에멀전 수지가 10중량부 미만으로 함유되면, 도막 부착성이 저하되고, 30중량부를 초과할 경우에는 내후성과 내약품성이 저하된다.When water-soluble urethane emulsion resin which has the said hydroxyl group contains less than 10 weight part, coating-film adhesion falls, and when it exceeds 30 weight part, weather resistance and chemical resistance fall.

상기 안료가 10중량부 미만으로 함유되면, 색채 및 도막에 의한 은폐력이 미흡하며, 내약품성, 내후성이 저하되고, 25중량부를 초과하면 경제성이 저하되고, 내충격성, 부착성을 저하시킬 수도 있다.When the pigment is contained in less than 10 parts by weight, the hiding power due to color and coating film is insufficient, the chemical resistance and weather resistance is lowered, if it exceeds 25 parts by weight, economic efficiency is lowered, impact resistance and adhesion may be reduced.

상기 수용성 용제가 1중량부 미만으로 함유되면, 건조가 느려지며, 도막 형성이 어려울 수도 있고, 10중량부를 초과하면 조성물 중의 휘발성 유기화합물의 함량이 많아져 환경규제 범위에 해당하여 상용화가 어려울 수 있다.When the water-soluble solvent is contained in less than 1 part by weight, drying may be slow, coating film formation may be difficult, and when the water-soluble solvent exceeds 10 parts by weight, the content of volatile organic compounds in the composition may increase, which may be difficult to commercialize. .

상기 물의 함량이 5중량부 미만이면 저장 안정성이 저하되고, 15중량부를 초과하면 도료의 점도가 낮아 도장 작업성이 저하되는 문제가 있다.If the content of the water is less than 5 parts by weight, the storage stability is lowered, and if it exceeds 15 parts by weight, the viscosity of the paint is low, there is a problem that the coating workability is lowered.

상기 경화제는 블록화된 이소시아네이트 수지 30 내지 60중량부와 물 40 내지 70중량부를 함유한다.The curing agent contains 30 to 60 parts by weight of blocked isocyanate resin and 40 to 70 parts by weight of water.

상기 경화제에서 블록화된 이소시아네이트가 30중량부 미만이고, 물이 70중량를 초과하면, 저장 안정성이 저하되고, 블록화된 이소시아네이트가 60중량부를 초과하고, 물이 40중량부 미만이면, 도막 부착성이 저하되는 문제가 있다.When the isocyanate blocked in the curing agent is less than 30 parts by weight and the water exceeds 70 parts by weight, the storage stability is lowered, when the blocked isocyanate is greater than 60 parts by weight and the water is less than 40 parts by weight, the coating film adhesion is lowered. there is a problem.

본 발명의 2액형 수용성 불소 도료 조성물은 상기 필수 구성요소 외에도, 필요에 따라 소포제, 계면활성제, 습윤제, 습윤분산제, 가소제, 방부제, pH조절제, 증점제 등의 도료에 사용가능한 통상적인 첨가제를 추가로 함유할 수 있다.In addition to the above essential components, the two-component water-soluble fluorine coating composition of the present invention further contains conventional additives usable for coating such as antifoaming agents, surfactants, wetting agents, wetting dispersants, plasticizers, preservatives, pH adjusting agents, thickeners and the like as necessary. can do.

그리고 상기 제조방법에 따른 2액형 수용성 불소 도료 조성물을 포함한 도료를 사용한 도장방법으로 시공하는 방법도 포함한다. 또한, 상기의 제조방법으로 제조된 2액형 수용성 불소 도료 조성물은 공지된 도장방법에 프라이머 및 주재로 사용되어 시공할 수 있다. 이런 기본적인 도장방법으로는 붓도장, 주걱(헤라) 도장, 로울러(roller) 도장, 에어스프레이(air spray), 에어리스 스프레이(airless spray), 핫 스프레이(hot spray), 정전도장, 전착도장, 분체도장, 플로우 코팅(flow coating), T.F.S(Trichlene Finishing System) 도장이 있다.And it also includes the method of construction by the coating method using the coating material containing the 2-component water-soluble fluorine coating composition which concerns on the said manufacturing method. In addition, the two-component water-soluble fluorine coating composition prepared by the above production method may be used as a primer and a main agent in a known coating method. These basic painting methods include brush painting, spatula coating, roller painting, air spray, airless spray, hot spray, electrostatic coating, electrodeposition coating and powder coating. , Flow coating, and TFS (Trichlene Finishing System) coating.

또한, 본 발명에 따른 제조방법으로 제조된 2액형 수용성 불소 도료 조성물은 도장 위치나 순서에 따라 구분되는 상도, 중도, 하도 및 표면처리 중에서 위치나 순서에 구애받지 않고 프라이머 및 주재로 응용가능하고, 중방식용과 콘크리트용에도 프라이머 및 주재로 응용가능하다.In addition, the two-component water-soluble fluorine coating composition prepared by the manufacturing method according to the present invention is applicable as a primer and a main body regardless of the position or order among the top, middle, bottom and surface treatments classified according to the coating position or order, It can be applied as a primer and host material for heavy corrosion protection and concrete.

보다 바람직하게는, 본 발명에 따른 제조방법으로 제조된 2액형 수용성 불소 도료 조성물을 포함한 도료를 사용한 상도도장시 건도막의 두께가 20 내지 100㎛가 되도록 도장하고, 중도도장시 건도막의 두께가 30 내지 150㎛, 하도도장시 건도막의 두께가 25 내지 100㎛가 되도록 도장한다. 상기 표면처리는 높은 습도, 화학적인 환경 등 부식환경에 놓여지는 피도물의 95% 이상의 오염물을 제거하기 위해 연마제를 노즐로 분사하거나 윈심휠을 이용하여 백색 블라스트(Blast)에 가깝게 세정한 후 도장하는 것이 바람직하다.More preferably, the coating film is coated with a two-component water-soluble fluorine coating composition prepared by the manufacturing method according to the present invention so that the thickness of the dry coating film is 20 to 100 μm, and the thickness of the dry coating film is 30-150 micrometers and coats so that the thickness of a dry coat film may be 25-100 micrometers at the time of undercoat. In order to remove more than 95% of the contaminants that are placed in the corrosive environment such as high humidity and chemical environment, the surface treatment is sprayed with a nozzle or washed close to a white blast using a winssim wheel and then coated. desirable.

상기 상도, 중도, 하도 및 표면처리의 도장은 1시간 내지 7일의 자연건조하여 완전 건조되었거나 이물질을 완전히 제거하고 상단에 도장하여야 한다. 그리고 건조조건은 온도와 습도, 계절에 따라 달리해야 하는데, 동절기시에는 다른 절기보다 긴 건조시간을 요구하여 도장 후 4 내지 5일이 경과한 뒤, 도장하는 것이 보다 바람직하다.The coating of the upper, middle, lower and surface treatments should be completely dried by air drying for 1 hour to 7 days or completely removed from foreign substances and painted on top. And the drying conditions should be different depending on the temperature, humidity, season, during the winter season it is more preferable to coat after 4 to 5 days after the coating to require a longer drying time than other seasons.

상기 상도도장시 건도막의 두께가 20㎛미만, 중도도장시 30㎛미만, 하도도장시 25㎛미만일 경우, 내약품성 및 내후성이 저하되고, 상도도장시 건도막의 두께가 100㎛초과, 중도도장시 150㎛초과, 하도도장시 100㎛초과할 경우, 건조시간이 오래 걸려 경제성이 저하된다. 그리고 건조시간도 1시간 미만이면 건조가 충분히 되지 않아 표면이 고르지 않거나 변형될 수 있고, 7일을 초과하면 경제성이 저하된다.When the thickness of the dry coat is less than 20 μm, less than 30 μm in the middle coat, and less than 25 μm in the middle coat, the chemical resistance and weather resistance are deteriorated, and the thickness of the dry coat in the top coat is over 100 μm. In the case of over 150 μm in the case of coating, and over 100 μm in the undercoat, the drying time is long and the economical efficiency is lowered. In addition, if the drying time is less than 1 hour, the drying may not be sufficient and the surface may be uneven or deformed, and if it exceeds 7 days, the economical efficiency is lowered.

상기, 본 발명에 의한 2액형 수용성 불소 도료 조성물에 있어서, 실시예를 통해 보다 상세하게 설명하고자 한다. 하기 실시예는 본 발명을 예시하고 설명하기 위해 제시된 것으로, 본 발명이 이들 실시예로만 한정되는 것으로 이해해서는 안 된다.In the above-described two-component water-soluble fluorine coating composition according to the present invention, it will be described in more detail through examples. The following examples are presented to illustrate and explain the present invention and should not be construed as limiting the present invention to these examples.

실시예 1Example 1

주제 제조는 플라스크에 물 7g, 계면활성제(Triton cf-10, DOW사) 1g 및 에멀전 도료의 습윤분산제(BYK 180, BYK사)를 1g 투입한 후, 교반기를 이용하여 1500rpm으로 교반한다. 상기 교반 상태에서 표면에 생성되는 기포를 제거하기 위하여 소포제(BYK011, BYK사) 0.2g을 투입하여 5분간 교반하고, 안료인 티타늄디옥사드(R960, DUPON사) 20g을 투입하고 10분간 1500rpm으로 교반한다.To prepare the main body, 7 g of water, 1 g of a surfactant (Triton cf-10, DOW), and 1 g of a wet dispersion agent (BYK 180, BYK) of an emulsion paint were added to the flask, followed by stirring at 1500 rpm using a stirrer. In order to remove bubbles generated on the surface under stirring, 0.2 g of antifoaming agent (BYK011, BYK) was added thereto and stirred for 5 minutes, 20 g of titanium dioxad (R960, DUPON) was added thereto, and 10 minutes at 1500 rpm. Stir.

상기 교반액에 부도액인 프로필렌글리콜 0.5g과 습윤제인 폴리에테르 변성 실록산(BYK349, BYK사) 0.5g을 투입한 후 3000rpm으로 교반하여 입도 5이하가 되며, 우레탄 증점제(HIRESOL 200, HANKUCK LATICES사) 3g을 투입하고 다시 3000rpm으로 10분 동안 교반한다. 그리고 아크릴 변성 불소 에멀전 수지(RC-10206, 알케마사, 고형분 48중량%) 50g과 히드록시기를 갖는 수용성 우레탄 에멀전 수지(W3-7301, 고형분 42중량%) 10g을 넣고 1000rpm으로 30분 동안 교반한다. 여기에 가소제인 에스테르 알코올(texanol, ESTMAN사) 1g, 방수제(BETACIDE LX, 오산케미칼사) 0.2g 및 pH조절제인 암모니아수 25%를 0.1g을 투입하여 1000rpm으로 교반하고, 10분 동안 유지한 뒤, 생성된 기포를 제거하기 위해, 소포제(BYK011, BYK사) 0.5g을 투입하고 다시 1000rpm으로 15분 동안 교반한다.0.5 g of propylene glycol as a subsidiary liquid and 0.5 g of polyether modified siloxane (BYK349, BYK) as a wetting agent were added to the stirring solution, and stirred at 3000 rpm to obtain a particle size of 5 or less, and a urethane thickener (HIRESOL 200, Hankuk Latices) Add 3 g and stir again at 3000 rpm for 10 minutes. Then, 50 g of an acrylic modified fluorine emulsion resin (RC-10206, Alchema, 48 wt% solids) and 10 g of a water-soluble urethane emulsion resin (W3-7301, 42 wt% solids) having a hydroxyl group were added thereto, and the mixture was stirred at 1000 rpm for 30 minutes. After adding 1 g of a plasticizer ester alcohol (texanol, ESTMAN company), 0.2 g of a waterproofing agent (BETACIDE LX, Osan Chemical Co., Ltd.), and 0.1 g of 25% ammonia water, a pH adjusting agent, the mixture was stirred at 1000 rpm and maintained for 10 minutes. In order to remove the generated bubbles, 0.5 g of an antifoaming agent (BYK011, BYK) was added and stirred at 1000 rpm for 15 minutes.

이온성 계면활성제인 폴리에테르 변성디메틸폴리실록산(BYK333, BYK사) 0.1g을 투입하며, 수용성 용제인 에틸셀루솔브 0.5g과 물 1.5g을 투입하고, 1000rpm으로 15분 동안 교반한다. 0.1 g of polyether-modified dimethylpolysiloxane (BYK333, BYK), an ionic surfactant, was added thereto, 0.5 g of ethylcellulose solution and 1.5 g of water were added thereto, and the mixture was stirred at 1000 rpm for 15 minutes.

이후, 수용성 용제인 부틸셀루솔브 3g, 아크릴 증점제(HISOL D206, HANKUCK LATICES사) 0.5g과 물 1.3g을 투입하고, 1000rpm으로 20분 동안 교반한다.Thereafter, 3 g of butyl celusolve, a water-soluble solvent, 0.5 g of an acrylic thickener (HISOL D206, HANKUCK LATICES) and 1.3 g of water were added thereto, and the mixture was stirred at 1000 rpm for 20 minutes.

경화제의 제조방법은 플라스트에 블록화된 이소시아네이트 수지(RHODOCOAT WT2102,로디아사) 50g을 투입하고 1000rpm으로 20분 동안 교반하여 물 50g을 30분 동안 서서히 투입하여 제조한다.The method of preparing the curing agent is prepared by adding 50 g of blocked isocyanate resin (RHODOCOAT WT2102, Rhodia Co., Ltd.) to the flask, stirring at 1000 rpm for 20 minutes, and slowly adding 50 g of water for 30 minutes.

상기의 방법과 같이 제조된 주제와 경화제를 8:1의 무게비로 혼합하여 제조한다.The main body and the hardener prepared in the same manner as described above are prepared by mixing at a weight ratio of 8: 1.

실시예 2Example 2

주제 제조는 플라스크에 물 8g, 계면활성제(Triton cf-10, DOW사) 1g 및 에멀전 도료의 습윤분산제(BYK 180, BYK사)를 1g 투입한 후, 교반기를 이용하여 1500rpm으로 교반한다. 상기 교반 상태에서 표면에 생성되는 기포를 제거하기 위하여 소포제(BYK011, BYK사) 0.2g을 투입하여 5분간 교반하고, 안료인 티타늄디옥사드(R960, DUPON사) 20g을 투입하고 10분간 1500rpm으로 교반한다.To prepare the main body, 8 g of water, 1 g of a surfactant (Triton cf-10, DOW) and 1 g of a wet dispersant (BYK 180, BYK) of an emulsion paint were added to the flask, followed by stirring at 1500 rpm using a stirrer. In order to remove bubbles generated on the surface under stirring, 0.2 g of antifoaming agent (BYK011, BYK) was added thereto and stirred for 5 minutes, 20 g of titanium dioxad (R960, DUPON) was added thereto, and 10 minutes at 1500 rpm. Stir.

상기 교반액에 부도액인 프로필렌글리콜 0.5g과 습윤제인 폴리에테르 변성 실록산(BYK349, BYK사) 0.5g을 투입한 후 3000rpm으로 교반하여 입도 5이하가 되며, 우레탄 증점제(HIRESOL 200, HANKUCK LATICES사) 3g을 투입하고 다시 3000rpm으로 10분동안 교반한다. 그리고 아크릴 변성 불소 에멀전 수지(RC-10206, 알케마사, 고형분 48중량%) 40g과 히드록시기를 갖는 수용성 우레탄 에멀전 수지(W3-7301, 고형분 42중량%) 20g을 넣고 1000rpm으로 30분 동안 교반한다. 여기에 가소제인 에스테르 알코올(texanol, ESTMAN사) 3g, 방수제(BETACIDE LX, 오산케미칼사) 0.2g 및 pH조절제인 암모니아수 25%를 0.1g을 투입하여 1000rpm으로 교반하고, 10분 동안 유지한 뒤, 생성된 기포를 제거하기 위해, 소포제(BYK011, BYK사) 0.5g을 투입하고 다시 1000rpm으로 15분 동안 교반한다.0.5 g of propylene glycol as a subsidiary liquid and 0.5 g of polyether modified siloxane (BYK349, BYK) as a wetting agent were added to the stirring solution, and stirred at 3000 rpm to obtain a particle size of 5 or less, and a urethane thickener (HIRESOL 200, Hankuk Latices) Add 3 g and stir again at 3000 rpm for 10 minutes. 40 g of an acrylic modified fluorine emulsion resin (RC-10206, Alchema, 48 wt% solids) and 20 g of a water-soluble urethane emulsion resin (W3-7301, 42 wt% solids) having a hydroxyl group were added thereto and stirred at 1000 rpm for 30 minutes. After adding 3 g of a plasticizer ester alcohol (texanol, ESTMAN company), 0.2 g of a waterproofing agent (BETACIDE LX, Osan Chemical Co., Ltd.), and 0.1 g of 25% ammonia water, a pH adjusting agent, the mixture was stirred at 1000 rpm and maintained for 10 minutes. In order to remove the generated bubbles, 0.5 g of an antifoaming agent (BYK011, BYK) was added and stirred at 1000 rpm for 15 minutes.

이온성 계면활성제인 폴리에테르 변성디메틸폴리실록산(BYK333, BYK사) 0.1g을 투입하며, 수용성 용제인 에틸셀루솔브 0.5g과 물 2.5g을 투입하고, 1000rpm으로 15분 동안 교반한다. 0.1 g of polyether-modified dimethylpolysiloxane (BYK333, BYK), an ionic surfactant, was added thereto, 0.5 g of ethyl cellulose solution and 2.5 g of water were added thereto, and the mixture was stirred at 1000 rpm for 15 minutes.

이후, 수용성 용제인 부틸셀루솔브 2g, 아크릴 증점제(HISOL D206, HANKUCK LATICES사) 0.5g과 물 2.3g을 투입하고, 1000rpm으로 20분 동안 교반한다.Then, 2 g of butyl cellulsolve, a water-soluble solvent, 0.5 g of an acrylic thickener (HISOL D206, HANKUCK LATICES) and 2.3 g of water were added thereto, and the mixture was stirred at 1000 rpm for 20 minutes.

경화제의 제조방법은 플라스트에 블록화된 이소시아네이트 수지(RHODOCOAT WT2102,로디아사) 50g을 투입하고 1000rpm으로 20분 동안 교반하여 물 50g을 30분 동안 서서히 투입하여 제조한다.The method of preparing the curing agent is prepared by adding 50 g of blocked isocyanate resin (RHODOCOAT WT2102, Rhodia Co., Ltd.) to the flask, stirring at 1000 rpm for 20 minutes, and slowly adding 50 g of water for 30 minutes.

상기의 방법과 같이 제조된 주제와 경화제를 7:1의 무게비로 혼합하여 제조한다.The main body and the hardener prepared in the same manner as above are prepared by mixing at a weight ratio of 7: 1.

실시예 3Example 3

주제 제조는 플라스크에 물 8g, 계면활성제(Triton cf-10, DOW사) 1g 및 에멀전 도료의 습윤분산제(BYK 180, BYK사)를 1g 투입한 후, 교반기를 이용하여 1500rpm으로 교반한다. 상기 교반 상태에서 표면에 생성되는 기포를 제거하기 위하여 소포제(BYK011, BYK사) 0.2g을 투입하여 5분간 교반하고, 안료인 티타늄디옥사드(R960, DUPON사) 20g을 투입하고 10분간 1500rpm으로 교반한다.To prepare the main body, 8 g of water, 1 g of a surfactant (Triton cf-10, DOW) and 1 g of a wet dispersant (BYK 180, BYK) of an emulsion paint were added to the flask, followed by stirring at 1500 rpm using a stirrer. In order to remove bubbles generated on the surface under stirring, 0.2 g of antifoaming agent (BYK011, BYK) was added thereto and stirred for 5 minutes, 20 g of titanium dioxad (R960, DUPON) was added thereto, and 10 minutes at 1500 rpm. Stir.

상기 교반액에 부도액인 프로필렌글리콜 0.5g과 습윤제인 폴리에테르 변성 실록산(BYK349, BYK사) 0.5g을 투입한 후 3000rpm으로 교반하여 입도 5이하가 되며, 우레탄 증점제(HIRESOL 200, HANKUCK LATICES사) 3g을 투입하고 다시 3000rpm으로 10분 동안 교반한다. 그리고 아크릴 변성 불소 에멀전 수지(RC-10206, 알케마사, 고형분 48중량%) 30g과 히드록시기를 갖는 수용성 우레탄 에멀전 수지(W3-7301, 고형분 42중량%) 30g을 넣고 1000rpm으로 30분 동안 교반한다. 여기에 가소제인 에스테르 알코올(texanol, ESTMAN사) 2g, 방수제(BETACIDE LX, 오산케미칼사) 0.2g 및 pH조절제인 암모니아수 25%를 0.1g을 투입하여 1000rpm으로 교반하고, 10분 동안 유지한 뒤, 생성된 기포를 제거하기 위해, 소포제(BYK011, BYK사) 0.5g을 투입하고 다시 1000rpm으로 15분 동안 교반한다.0.5 g of propylene glycol as a subsidiary liquid and 0.5 g of polyether modified siloxane (BYK349, BYK) as a wetting agent were added to the stirring solution, and stirred at 3000 rpm to obtain a particle size of 5 or less, and a urethane thickener (HIRESOL 200, Hankuk Latices) Add 3 g and stir again at 3000 rpm for 10 minutes. Then, 30 g of an acrylic modified fluorine emulsion resin (RC-10206, Alchema, solid content 48% by weight) and 30 g of a water-soluble urethane emulsion resin (W3-7301, solid content 42% by weight) having a hydroxyl group were stirred at 1000 rpm for 30 minutes. 2 g of a plasticizer ester alcohol (texanol, ESTMAN), 0.2 g of a waterproofing agent (BETACIDE LX, Osan Chemical Co., Ltd.) and 25% of ammonia water, a pH adjuster, were added at 0.1 g, stirred at 1000 rpm, and maintained for 10 minutes. In order to remove the generated bubbles, 0.5 g of an antifoaming agent (BYK011, BYK) was added and stirred at 1000 rpm for 15 minutes.

이온성 계면활성제인 폴리에테르 변성디메틸폴리실록산(BYK333, BYK사) 0.1g을 투입하며, 수용성 용제인 에틸셀루솔브 0.5g과 물 3g을 투입하고, 1000rpm으로 15분 동안 교반한다. 0.1 g of polyether-modified dimethylpolysiloxane (BYK333, BYK), an ionic surfactant, was added thereto, 0.5 g of ethylcellulose solution and 3 g of water were added thereto, and the mixture was stirred at 1000 rpm for 15 minutes.

이후, 수용성 용제인 부틸셀루솔브 2g, 아크릴 증점제(HISOL D206, HANKUCK LATICES사) 0.5g과 물 2.8g을 투입하고, 1000rpm으로 20분 동안 교반한다.Then, 2 g of butyl cellulsolve, a water-soluble solvent, 0.5 g of an acrylic thickener (HISOL D206, HANKUCK LATICES) and 2.8 g of water were added thereto, and the mixture was stirred at 1000 rpm for 20 minutes.

경화제의 제조방법은 플라스트에 블록화된 이소시아네이트 수지(RHODOCOAT WT2102,로디아사) 50g을 투입하고 1000rpm으로 20분 동안 교반하여 물 50g을 30분 동안 서서히 투입하여 제조한다.The method of preparing the curing agent is prepared by adding 50 g of blocked isocyanate resin (RHODOCOAT WT2102, Rhodia Co., Ltd.) to the flask, stirring at 1000 rpm for 20 minutes, and slowly adding 50 g of water for 30 minutes.

상기의 방법과 같이 제조된 주제와 경화제를 6:1의 무게비로 혼합하여 제조한다.It is prepared by mixing the main body and the hardener prepared in the above manner in a weight ratio of 6: 1.

비교예 1Comparative Example 1

유성 무황변 타입의 아크릴 우레탄 도료(AU6203B, AK ChemTech사)를 구입하여 대조군으로 사용하며, 아크릴 폴리올을 이소시아네이트 경화제로 이용하고, 주제와 경화제는 6:1의 무게비로 혼합하여 제조한다.An oil-free yellowing type acrylic urethane paint (AU6203B, AK ChemTech Co., Ltd.) was purchased and used as a control, acrylic polyol was used as an isocyanate curing agent, and the main body and the curing agent were prepared by mixing at a weight ratio of 6: 1.

비교예 2Comparative Example 2

유성 자연건조 불소도료(AK프론, AK ChemTech사)를 구입하여 대조군으로 사용하며, 아크릴 모노머의 공중합체와 이소시아네이트 경화제로 이용하고, 주제와 경화제는 6:1의 무게비로 혼합하여 제조한다.Oil-based natural dry fluorine paint (AK FRON, AK ChemTech Co., Ltd.) was purchased and used as a control, copolymer of acrylic monomer and isocyanate curing agent, and the main body and curing agent were prepared by mixing at a weight ratio of 6: 1.

상기 실시예 1 내지 3과 비교예 1 내지 2에 대해 정리한 표이다.It is the table | surface put together about said Examples 1-3 and Comparative Examples 1-2.

구분division (단위 : 중량%) (Unit: weight%) 실시예 1Example 1 실시예 2Example 2 실시예 3Example 3 비교예 1Comparative Example 1 비교예 2Comparative Example 2


















week



My
아크릴 변성 불소 에멀전 수지Acrylic Modified Fluorine Emulsion Resin 5050 4040 3030
히드록시기를 갖는 수용성 우레탄 에멀전 수지Water-soluble urethane emulsion resin having a hydroxyl group 1010 2020 3030 안료Pigment 2020 2020 2020 수용성 용제Water soluble solvent 3.53.5 2.52.5 2.52.5 water 7.87.8 10.810.8 11.811.8 습윤분산제Wet Dispersant 1One 1One 1One 소포제Antifoam 0.80.8 0.80.8 0.80.8 부동액antifreeze 0.50.5 0.50.5 0.50.5 습윤제Wetting agent 0.50.5 0.50.5 0.50.5 증점제Thickener 3.53.5 2.52.5 2.52.5 가소제Plasticizer 1One 33 22 방부제antiseptic 0.20.2 0.20.2 0.20.2 pH 조절제pH regulator 0.10.1 0.10.1 0.10.1 계면활성제Surfactants 1.11.1 1.11.1 1.11.1 무황변 아크릴 우레탄 도료Yellowless acrylic urethane paint 100100 불소도료Fluorine paint 100100








circa

anger

My
블록화된 이소시아네이트Blocked isocyanates 5050 5050 5050
water 5050 5050 5050 이소시아네이트Isocyanate 5050 5050 폴리올Polyol 5050 폴리플루오로와 아크릴 모노머의 공중합체Copolymer of polyfluoro and acrylic monomer 5050 주제:경화제 혼합비
(무게비)
Subject: Hardener Mixing Ratio
(Weight)
8:18: 1 7:17: 1 6:16: 1 6:16: 1 6:16: 1

시편제조방법 Specimen Manufacturing Method

하기 실험예에서 사용할 시편을 제조하는 방법으로서, 철골 도장현장에서 사용되는 철골 표면과 가장 유사한 블라스팅 처리된 열연강판에 부식방지용 도료인 에폭시계 징크 하도도료(AK 징크 EZP-10W, AK ChemTech사)를 건조도만 두께 75㎛로 도장하고 1일 건조시킨 후, 수용성 에폭시 중도 도료(AKUAPOXY(S)#200, Ak ChemTech사)를 건조도막 두께 100㎛로 도장하고 1일 건조시킨다. 이후, 상기 실시예 1 내지 3과 비교예 1 내지 2에서 제조한 도료조성물을 건도막 두께 40㎛로 도장하고 도막의 물성을 시험한다.As a method of manufacturing a specimen to be used in the following experimental example, rust-treated epoxy epoxy zinc paint (AK zinc EZP-10W, AK ChemTech) on a blasted hot rolled steel sheet most similar to the steel surface used in the steel painting site After coating only the drying degree to a thickness of 75㎛ and dried for one day, the water-soluble epoxy intermediate paint (AKUAPOXY (S) # 200, Ak ChemTech) is coated with a dry coating thickness of 100㎛ and dried for one day. Thereafter, the coating compositions prepared in Examples 1 to 3 and Comparative Examples 1 to 2 were coated with a dry coating thickness of 40 μm and the physical properties of the coating films were tested.

실험예 1Experimental Example 1

건조성 실험으로, 유리판에 젖은 도막 두께 5Mil로 도포하여 건조성을 비교 평가한다.In the drying test, the glass plate was coated with a wet coating film thickness of 5 Mil to evaluate dryness.

실험예 2Experimental Example 2

상기 시편의 도막에 면도칼을 이용하여 시험시편 표면까지 닿도록 2㎜ 간격으로 교차되게 그어서 눈금 100개를 만들고, KS S1528 규격의 스카치 테이프를 충분히 압착시켜 90도 방향으로 당겼을 때, 도막의 박리상태를 관찰한다.The coating film of the specimen was drawn at a 2 mm interval to cross the test specimen surface using a razor to make 100 scales, and when the scotch tape of the KS S1528 standard was sufficiently pressed and pulled in the 90 degree direction, the peeling state of the coating film Observe.

실험예 3Experimental Example 3

내염수분무성에 관한 실험으로, 상기 시편의 도막을 상도 도장 후 7일간 건조시키고, ASTM D2247, ASTM D714의 실험방법에 따라 240시간 동안 실시한 뒤, 측정은 시험편을 저온상태에서 꺼낸 후 10초 이내에 한다.As an experiment on the salt spray resistance, the coating film of the specimen was dried for 7 days after the top coat, and subjected to 240 hours according to the experimental method of ASTM D2247, ASTM D714, and the measurement was made within 10 seconds after removing the specimen from low temperature. .

실험예 4Experimental Example 4

내약품성에 관한 실험으로, ASTM D1308의 실험방법에 따라 내수성은 물, 내용제성은 Xylene, 내알칼리성은 포화수산화칼슘 수용액, 내산성은 황산 5% 수용액을 사용하여 완전 건조된 상기 시편들을 240시간 동안 실시하여 도막의 외관 및 색변화 정도를 관찰한다.According to the test method of ASTM D1308, the specimens were completely dried using water, water resistance was Xylene, alkali resistance was saturated calcium hydroxide solution, and acid resistance was 5% sulfuric acid solution for 240 hours. Observe the appearance and color change of the coating film.

실험예 5Experimental Example 5

상기 시편들을 촉진내후성 시험기인 QUV 시험기(B형)로 1000시간을 유지하고 광택유지율 및 색의 변화를 관찰한다.The specimens were maintained for 1000 hours in a QUV tester (type B), which is an accelerated weathering tester, and the gloss retention rate and color change were observed.

(◎-우수, ○-양호, △-부족, X-불량)(◎ -excellent, ○ -good, △ -deficient, X-defective) 구분division 실시예 1Example 1 실시예 2Example 2 실시예 3Example 3 비교예 1Comparative Example 1 비교예 2Comparative Example 2 실험예 1Experimental Example 1 실험예 2Experimental Example 2 실험예 3Experimental Example 3 실험예 4Experimental Example 4 내수성Water resistance 내용제성Solvent resistance 내알칼리성Alkali resistance 내산성Acid resistance 실험예 5Experimental Example 5 0.80.8 1.91.9 1.01.0 1.71.7 1.01.0

상기 표 2에서 볼 수 있듯이 본 발명의 도료 조성물로 형성된 도막은 휘발성 유기화합물 규제에 대응이 어려운 기존의 비교예 1과 비교예 2에 대한 내후성, 내오염성 등의 결과와 유사한 또는 그 이상인 것으로 나타났다. 그리하여 본 발명의 2액형 수용성 불소 도료 조성물이 기존 도료를 대체 적용가능함을 확인할 수 있다.
As can be seen in Table 2, the coating film formed of the coating composition of the present invention was found to be similar to or more than the results of weather resistance, stain resistance, etc. for Comparative Examples 1 and 2, which are difficult to cope with the regulation of volatile organic compounds. Thus, it can be confirmed that the two-component water-soluble fluorine coating composition of the present invention is applicable to replace the existing paint.

Claims (10)

아크릴 변성 불소 에멀전 수지와 히드록시기를 갖는 수용성 우레탄 에멀전 수지, 안료, 수용성 용제, 물을 포함하는 주제; 그리고,
블록화된 이소시아네이트 수지와 물을 함유하는 경화제;를 포함하는 것을 특징으로 하는 2액형 수용성 불소 도료 조성물.
The subject containing an acrylic modified fluorine emulsion resin and a water-soluble urethane emulsion resin having a hydroxyl group, a pigment, a water-soluble solvent, and water; And,
A two-component water-soluble fluorine coating composition comprising a cured agent containing a blocked isocyanate resin and water.
제 1항에 있어서,
상기 아크릴 변성 불소 에멀전 수지는 비닐리덴 플루오라이드, 비닐 플루오라이드, 트리플루오로에틸렌, 시클로트리플루오로에틸렌(CTFE), 테트라플루오로에틸렌(TFE) 및 헥사플루오로프로필렌(HFP) 중에서 선택된 적어도 1종을 포함하는 단량체로 구성된 단독중합체 또는 공중합체의 말단에 메틸 메타아크릴레이트와 에틸아크릴레이트를 중합하여 수분산시킨 것을 특징으로 하는 2액형 수용성 불소 도료 조성물.
The method of claim 1,
The acrylic modified fluorine emulsion resin is at least one selected from vinylidene fluoride, vinyl fluoride, trifluoroethylene, cyclotrifluoroethylene (CTFE), tetrafluoroethylene (TFE) and hexafluoropropylene (HFP). A two-component water-soluble fluorine coating composition characterized by polymerizing and dispersing methyl methacrylate and ethyl acrylate at the terminal of a homopolymer or copolymer composed of a monomer comprising a monomer.
제 1항에 있어서,
상기 히드록시기를 갖는 수용성 우레탄 에멀전 수지는 2-하이드록시 에틸메타아크릴레이트, 메틸메타아크릴레이트, 에틸아크릴레이트 및 n-부틸아크릴레이트 모노머 중에서 선택된 적어도 2종의 아크릴 단량체를 중합하고, 트리에틸아민이나 암모니아에서 선택된 적어도 1종으로 중화하여, 고형분 함량이 30 내지 50%이며. 수평균 분자량이 10,000 내지 30,000이 되도록 제조하는 것을 특징으로 하는 2액형 수용성 불소 도료 조성물.
The method of claim 1,
The water-soluble urethane emulsion resin having a hydroxy group polymerizes at least two acrylic monomers selected from 2-hydroxy ethyl methacrylate, methyl methacrylate, ethyl acrylate, and n-butyl acrylate monomer, triethylamine or ammonia It is neutralized with at least 1 sort (s) selected from, and solid content is 30-50%. A two-component water-soluble fluorine coating composition, which is prepared so as to have a number average molecular weight of 10,000 to 30,000.
제 1항에 있어서,
상기 안료는 티타늄디옥사이드, 칼슘카보네이트, 마그네슘실리케이트, 알루미늄실리케이트, 코발트알루미네이트 및 코발트크로마이트 중에서 선택된 적어도 1종을 포함하는 것을 특징으로 하는 2액형 수용성 불소 도료 조성물.
The method of claim 1,
The pigment is a two-component water-soluble fluorine coating composition comprising at least one selected from titanium dioxide, calcium carbonate, magnesium silicate, aluminum silicate, cobalt aluminate and cobalt chromite.
제 1항에 있어서,
상기 수용성 용제는 에틸셀루솔브, 부틸셀루솔브, 메틸카비톨, 에틸카비톨, 부틸카비톨, 에틸알콜, 메틸알콜, 부틸알콜 및 이소부틸알콜 중에서 선택된 적어도 1종을 포함하는 것을 특징으로 하는 2액형 수용성 불소 도료 조성물.
The method of claim 1,
The water-soluble solvent is a two-component type, characterized in that it comprises at least one selected from ethyl cell solution, butyl cell solution, methyl carbitol, ethyl carbitol, butyl carbitol, ethyl alcohol, methyl alcohol, butyl alcohol and isobutyl alcohol Water-soluble fluorine coating composition.
제 1항에 있어서,
상기 블록화된 이소시아네이트 수지는 지방족의 헥사메틸렌 디이소시아네이트와 이소포론 디이시아네이트를 블록화시킨 것을 특징으로 하는 2액형 수용성 불소 도료 조성물.
The method of claim 1,
The blocked isocyanate resin is a two-component water-soluble fluorine coating composition characterized in that an aliphatic hexamethylene diisocyanate and isophorone diisocyanate are blocked.
아크릴 변성 불소 에멀전 수지 10 내지 50중량부와 히드록시기를 갖는 수용성 우레탄 에멀전 수지 10 내지 30중량부, 안료 10 내지 25중량부, 수용성 용제 1 내지 10중량부, 물 5 내지 15중량부를 혼합한 주제; 그리고
블록화된 이소시아네이트 수지 30 내지 60중량부와 물 40 내지 70중량부를 함유한 경화제;를 혼합하는 것을 특징으로 2액형 수용성 불소 도료 조성물 제조방법.
10 to 50 parts by weight of acrylic modified fluorine emulsion resin and 10 to 30 parts by weight of a water-soluble urethane emulsion resin having a hydroxy group, 10 to 25 parts by weight of a pigment, 1 to 10 parts by weight of a water-soluble solvent, and 5 to 15 parts by weight of water; And
30-60 parts by weight of blocked isocyanate resin and a curing agent containing 40 to 70 parts by weight of water; a two-component water-soluble fluorine coating composition production method.
제 7항에 있어서,
상기 주제와 경화제는 5 내지 10:1의 무게비로 혼합하는 것을 특징으로 하는 2액형 수용성 불소 도료 조성물 제조방법.
The method of claim 7, wherein
Method for producing a two-component water-soluble fluorine coating composition, characterized in that the main agent and the curing agent are mixed in a weight ratio of 5 to 10: 1.
제 7항에 있어서,
상기 히드록시기를 갖는 수용성 우레탄 에멀전 수지는 2-하이드록시 에틸메타아크릴레이트, 메틸메타아크릴레이트, 에틸아크릴레이트 및 n-부틸아크릴레이트 모노머 중에서 선택된 적어도 2종의 아크릴 단량체를 중합시켜 트리에틸아민이나 암모니아 등으로 중화시킨 것을 특징으로 하는 2액형 수용성 불소 도료 조성물 제조방법.
The method of claim 7, wherein
The water-soluble urethane emulsion resin having a hydroxy group is polymerized by polymerizing at least two acrylic monomers selected from 2-hydroxy ethyl methacrylate, methyl methacrylate, ethyl acrylate and n-butyl acrylate monomers. A method for producing a two-component water-soluble fluorine coating composition, characterized in that it is neutralized with.
제 7항 내지 9항 중 어느 한 항에 기재된 제조방법에 의해 제조된 2액형 수용성 불소 도료 조성물을 포함한 도료를 사용한 도장방법을 포함하는 것을 특징으로 하는 시공방법.A coating method using a coating material comprising a two-component water-soluble fluorine coating composition prepared by the manufacturing method according to any one of claims 7 to 9.
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KR101212572B1 (en) 2012-06-18 2012-12-14 (주)아해 Method for surface coating of concrete structure with improving ozone resistance
KR101534223B1 (en) * 2013-08-21 2015-07-07 주식회사 정석케미칼 Method for surface coating of concrete structure with improving ozone resistance
KR101969326B1 (en) * 2018-09-21 2019-04-17 민경기술 주식회사 A composition of two component heavy duty paint and a eco-friendly repair and rehabilitation method using thereof
KR20200127387A (en) * 2019-05-02 2020-11-11 최아나 Thermo-sensing paint composition for road surface temperature marking and construction method of road surface temperature marking line using the same composition
KR102682896B1 (en) 2023-09-01 2024-07-08 박재홍 Eco friendly water-based pvdf-fluorine-acryl based coolroof heat shielding waterproof sheet composition and construction method of coolroof heat shielding sheet with even thickness and without joint

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KR101212572B1 (en) 2012-06-18 2012-12-14 (주)아해 Method for surface coating of concrete structure with improving ozone resistance
KR101534223B1 (en) * 2013-08-21 2015-07-07 주식회사 정석케미칼 Method for surface coating of concrete structure with improving ozone resistance
KR101969326B1 (en) * 2018-09-21 2019-04-17 민경기술 주식회사 A composition of two component heavy duty paint and a eco-friendly repair and rehabilitation method using thereof
KR20200127387A (en) * 2019-05-02 2020-11-11 최아나 Thermo-sensing paint composition for road surface temperature marking and construction method of road surface temperature marking line using the same composition
KR102182007B1 (en) * 2019-05-02 2020-11-23 최아나 Thermo-sensing paint composition for road surface temperature marking and construction method of road surface temperature marking line using the same composition
KR102682896B1 (en) 2023-09-01 2024-07-08 박재홍 Eco friendly water-based pvdf-fluorine-acryl based coolroof heat shielding waterproof sheet composition and construction method of coolroof heat shielding sheet with even thickness and without joint

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